WO2022012684A1 - 加热不燃烧烟支及其制备方法和加热不燃烧系统 - Google Patents

加热不燃烧烟支及其制备方法和加热不燃烧系统 Download PDF

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Publication number
WO2022012684A1
WO2022012684A1 PCT/CN2021/106900 CN2021106900W WO2022012684A1 WO 2022012684 A1 WO2022012684 A1 WO 2022012684A1 CN 2021106900 W CN2021106900 W CN 2021106900W WO 2022012684 A1 WO2022012684 A1 WO 2022012684A1
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WIPO (PCT)
Prior art keywords
section
heat
smoking
burn
cooling
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PCT/CN2021/106900
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English (en)
French (fr)
Inventor
马早兵
李正勇
袁涛
丁晶
容辉
张宝辉
傅源锋
高旭
Original Assignee
博颉(上海)管理咨询有限公司
广东省金叶科技开发有限公司
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Priority claimed from CN202010693178.4A external-priority patent/CN113940447A/zh
Priority claimed from CN202021423095.5U external-priority patent/CN212877579U/zh
Priority claimed from CN202010901924.4A external-priority patent/CN114098145A/zh
Application filed by 博颉(上海)管理咨询有限公司, 广东省金叶科技开发有限公司 filed Critical 博颉(上海)管理咨询有限公司
Publication of WO2022012684A1 publication Critical patent/WO2022012684A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices

Definitions

  • the present disclosure relates to the field of heat-not-burn cigarettes, and in particular, to a heat-not-burn cigarette, a preparation method thereof, and a heat-not-burn system.
  • heat-not-burn cigarettes Compared with ordinary cigarettes, heat-not-burn cigarettes have a lower temperature during smoking, so the harm to consumers' bodies is relatively small, and they are generally welcomed by smokers. At present, most of the heat-not-burn cigarettes on the market are Philip Morris' IQOS pods and British American Tobacco's GLO cigarettes, and the cigarette structure is mainly based on the quaternary structure.
  • This type of cigarette structure has a strong adsorption effect on aerosols, and the smoke volume during smoking is far less than that of traditional cigarettes, and the processing process is relatively complicated and the cost is high.
  • the wick materials of heat-not-burn cigarettes are nothing more than flakes, filaments, granules, etc.
  • flake and filamentary wick materials in order to ensure that they are fully heated by the heater, whether they are arranged in an orderly manner or without In order to arrange them in order, they need to be arranged very closely, increasing the contact surface to facilitate heat conduction, so that there is no space for the accumulation of smoke, and the amount of smoke that consumers inhale into the mouth is small and the concentration of smoke is low.
  • the granular cigarette wick material forms voids between the particles, there is a problem that the tobacco aroma substances on the surface are easily volatilized by heat, but the inner ones are difficult to overflow due to the binding of the outer surface.
  • the present disclosure provides a heat-not-burn cigarette, a preparation method thereof, and a heat-not-burn system.
  • a heat-not-burn cigarette may include: a smoking section, a cooling section, a filtering section and a coating element, the smoking section may include an aerosol generating substrate; the cooling section may include a plant cooling firmware, the plant cooling The firmware may include at least one first through hole; the filter segment is configured to filter smoke.
  • the cooling section may be disposed between the smoking section and the filtering section, and the covering element circumferentially covers the smoking section, the cooling section and the filtering section.
  • the smoke resistance of the cigarette is reduced during smoking, the smoke volume is more sufficient, and the smoking experience is better.
  • the plant cooling firmware not only has the function of cooling the flue gas, but also has the function of collecting the flue gas.
  • the mass ratio of the aerosol generating substrate to the plant cooling firmware is (2-3): (2-6).
  • the length ratio of the smoking section and the cooling section may be (12-20): (7-24).
  • the diameter of the smoking section may be 5.5-7.3 mm.
  • the hardness of the plant cooling firmware may be 80-95%.
  • the heat-not-burn cigarette may further include a flue gas gathering section, and the flue gas gathering section may be arranged on the side near the lip end of the cooling section.
  • the flue gas gathering section may be arranged between the cooling section and the filtering section.
  • the flue gas gathering section may also be arranged after the filtering section.
  • the flue gas gathering section may be a hollow paper tube.
  • the flue gas accommodating space of the flue gas gathering section per unit length may be larger than the flue gas accommodating space of the plant cooling fixture.
  • the flue gas gathering section is conducive to the gathering of flue gas and further cooling, increasing the amount of flue gas, and enhancing the taste and smoking experience.
  • the plant cooling fixture may include 1, 2, 3, 4 or 5 of the first through holes.
  • the ratio of the cross-sectional area of the first through hole to the cross-sectional area of the plant cooling fixture may be 0.2-0.6.
  • the outer surface of the plant cooling fastener may be provided with grooves along its length direction.
  • a plurality of the grooves may be distributed along the circumference of the plant cooling fixture.
  • the section along the radial direction of the plant cooling fixture may be gear-like.
  • the plant cooling firmware can be obtained by extrusion molding or casting molding of raw materials
  • the raw materials can be calculated in parts by weight, including 4-6 parts of tobacco raw materials, 5-10 parts of smoking agent, 4-8 parts of molding agent and 2-5 parts of binder;
  • the extrusion molding may include: mixing the raw materials, then molding to obtain the semi-finished product of the plant cooling fixture, and drying to obtain the plant cooling fixture;
  • the raw materials may include tobacco raw materials and non-tobacco plant materials
  • the non-tobacco plant material may include one or more of tangerine peel, ebony, sweet potato, licorice, chrysanthemum, and tea.
  • the raw material may also include tobacco extracts and flavoring agents.
  • the boiling points of the tobacco extract and the flavoring agent can be independently less than or equal to 250°C.
  • the extrusion molding method is adopted, the processing is convenient and the cost is low.
  • the inner wall of the plant cooling fixture is smooth and seamless, and when the aerosol passes through, it is only cooled but not adsorbed.
  • the aerosol-generating substrate may comprise tobacco material or a mixture of tobacco material and non-tobacco material.
  • the non-tobacco raw material may include one or more of tea leaves, betel nut and mint.
  • the aerosol-generating substrate may comprise one or more of particulate, filamentous and sheet-like smoking materials.
  • the aerosol-generating substrate can use ordered materials, such as flake-like materials, as well as granular or filamentous materials.
  • the smoking segments may comprise particulate smoking material segments and sheet-like smoking material segments.
  • the sheet-like smoking material segment may comprise one or more of thick pulp reconstituted tobacco, dry reconstituted tobacco, papermaking reconstituted tobacco, and rolling reconstituted tobacco.
  • the sheet-like smoking material segment may comprise dry reconstituted tobacco leaf.
  • the lengths of the granular smoking material segment and the sheet-like smoking material segment are each independently 7mm-15mm.
  • the sheet-like smoking material segment may be disposed between the granular smoking material segment and the plant cooling fixture.
  • the end of the smoking section away from the cooling section is provided with sealing paper.
  • the setting of the sealing paper is to ensure the stability of the aerosol-generating matrix of the smoking section in the cigarette, especially the stability of the granular material.
  • the filter section comprises one or more of acetate fiber rods, propylene fiber rods (polypropylene fiber rods), polylactic acid rods and paper filter rods;
  • the filter section is a high-permeability cellulose acetate rod.
  • the selection of filter material can optimize the filtering effect, reduce the suction resistance, and improve the suction experience.
  • the filter section may comprise one or more second through holes.
  • the filter section can also be provided with through holes to further reduce the suction resistance and improve the suction experience.
  • the cross sections of the first through hole and the second through hole are independently circular, triangular, square, oval or irregular.
  • the shape of the through hole can be regular or irregular; it can be a single regular shape or an irregular shape, or a mixture of regular and irregular shapes.
  • the cladding element may comprise a hollow paper tube
  • the hardness of the hollow paper tube is 80%-98%, the length is 40mm-50mm, and the wall thickness is 0.2mm-0.5mm.
  • tipping paper may be provided on the outer surface of the hollow paper tube.
  • the smoking section, cooling section and filtering section are filled with hollow paper tube, which is convenient for processing.
  • a countersunk head may be provided at one end of the filter section away from the cooling section.
  • the above-mentioned countersunk head means that a cavity structure with a length of 3mm-5mm is set at the end of the suction end of the cigarette; the countersunk head is set to prevent the smoker from licking the tar that may be adsorbed on the tow of the filter section, reducing the impact on the body. harm.
  • the smoking section of the heat-not-burn cigarette may comprise a wick material, and the wick material may be spherical particles and have a porous structure.
  • the pore size of the pores in the porous structure may be 100 nm-1000 nm.
  • the outer diameter of the wick material may be 0.6mm-2mm.
  • the specific surface area of the wick material may be 0.25m 2 /g-0.4m 2 /g.
  • the porosity of the wick material may be 31%-72%.
  • the micropores in the pore size range described in the present disclosure have a larger load of tobacco aroma, which can better realize the sustained release of tobacco aroma (the tobacco aroma is loaded on the surface of porous macroporous particles. And inside, as the heater continues to heat, the tobacco aroma substances on the surface volatilize first, and those in the pores volatilize later, so as to achieve slow release). Excessive pore size will lead to a decrease in aroma load, which in turn will reduce the smoking experience.
  • the pore size of the pores in the porous structure may be any value between 100 nm, 200 nm, 300 nm, 400 nm, 500 nm, 600 nm, 700 nm, 800 nm, 900 nm, 1000 nm and 100-1000 nm;
  • the outer diameter can be any value between 0.6mm, 0.8mm, 1mm, 1.2mm, 1.4mm, 1.6mm, 1.8mm, 2mm and 0.6-2mm;
  • the specific surface area of the wick material can be 0.25m 2 / g, 0.30m 2 /g,0.35m 2 /g,0.40m any value between 2 / g and 0.25-0.4m 2 / g;
  • the porosity of the filler material may be 31%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 72%, and any value between 31-72%.
  • the present disclosure also provides a heat-not-burn system, which may include the above-mentioned heat-not-burn cigarette and a device for heating the heat-not-burn cigarette.
  • the present disclosure also provides a method for preparing the heat-not-burn cigarette, comprising:
  • One end of the covering element is sealed, and then the smoking section, the cooling section and the filtering section are sequentially filled to obtain the heat-not-burn cigarette.
  • the method may further include: drying the coating element;
  • the filling may further include the step of wrapping tipping paper on the surface of the wrapping element.
  • the method for preparing heat-not-burn cigarettes may include preparing the wick material of the smoking section, and the preparing the wick material of the smoking section may include combining the wick raw material and used to generate The raw materials including the gas pore-forming agent are mixed and then granulated, and then dried to obtain the wick material of the smoking section.
  • the wick material may comprise tobacco powder.
  • the wick material may also include non-tobacco powder.
  • the raw materials may also include adhesives, such as methyl cellulose, powdered cellulose, hydroxyethyl cellulose, dextrin, sodium starch phosphate and the like.
  • adhesives such as methyl cellulose, powdered cellulose, hydroxyethyl cellulose, dextrin, sodium starch phosphate and the like.
  • the main raw material of the wick material is tobacco powder, and other plant powders can also be added to adjust the performance and taste, such as betel nut, mint, tea and so on. For materials with insufficient viscosity, it is necessary to add adhesive to assist in molding.
  • the porogen may comprise a combination of substances that can react with each other to generate a gas, and/or that can be heated to generate a gas.
  • the combination of substances that can react with each other to generate gas may include acetic acid and sodium carbonate.
  • the heating gas-generating substance may include one or more of ammonium bicarbonate, sodium bicarbonate, and ammonium aluminum sulfate.
  • micropores with smaller pore size can be obtained.
  • the gas generation amount per gram of the mixture of the acetic acid and the sodium carbonate is 35-100 mL;
  • the amount of ammonium bicarbonate used is 3-5% of the mass of the cigarette wick raw material.
  • the porosity and surface area of the finished wick material can be controlled. Compared with the direct use of gas for pore forming, the controllability is better, and the product performance parameters are stable and reproducible.
  • the gas generation amount per gram of the mixture of the acetic acid and the sodium carbonate may be 35mL, 40mL, 45mL, 50mL, 55mL, 60mL, 65mL, 70mL, 75mL, 80mL, 85mL, 90mL, 95mL, 100mL and 35mL Any value between -100mL; the amount of ammonium bicarbonate can be any value between 3%, 3.5%, 4%, 4.5%, 5% and 3-5% of the mass of the cigarette wick raw material .
  • the drying temperature may be 60-160°C.
  • the dry heat source medium may include hot air and/or superheated steam.
  • the drying temperature can be 60°C, 70°C, 80°C, 90°C, 100°C, 110°C, 120°C, 130°C, 140°C, 150°C, 160°C and between 60-160°C any value.
  • granulation may also be included;
  • the drying may further include the steps of adding fragrance and sieving.
  • it may further comprise: adding water to the mixture obtained by the mixing.
  • the amount of water added is such that the water content of the mixture reaches 25%-35%.
  • the addition of water may also include standing.
  • the ambient temperature of the standing is 20°C-25°C
  • the relative humidity is 80%-90%
  • the standing time is 20min-40min.
  • the purpose of granulation is to obtain particles of regular shape.
  • the fragrance-free base product is prepared, and then fragrance is added, so that different styles of final products can be quickly obtained as needed.
  • the main purpose of sieving is to remove large particles, fines and powders.
  • the purpose of adding water is to adjust the moisture content of the material and to better shape and granulate.
  • water is added in an amount such that the mixture has a moisture content of 25%, 26%, 27%, 28%, 29%, 30%, 31%, 32%, 33%, 34%, 35% and 25% Any value between -35%;
  • the ambient temperature for standing can be any value between 20°C, 21°C, 22°C, 23°C, 24°C, 25°C and 20-25°C
  • relative humidity Can be 80%, 81%, 82%, 83%, 84%, 85%, 86%, 87%, 88%, 89%, 90%, and any value between 80-90%, the rest
  • the time can be any value between 20min, 25min, 30min, 35min, 40min and 20-40min.
  • the beneficial effects of the present disclosure at least include:
  • the heat-not-burn cigarettes and the heat-not-burn system provided by the present disclosure change the quaternary structure mode of the existing cigarettes by setting the structure of the smoking section, the cooling section and the filtering section, and cooperate with the plant cooling firmware, so that the cigarettes are smoked during the smoking process.
  • the smoke resistance decreases, the smoke volume is more abundant, and the smoking experience is better.
  • the preparation method of the heat-not-burn cigarette provided by the present application has a simple process.
  • the smoking section provided by the present disclosure includes a wick material, and the spherical wick material enables the formation of voids between particles, providing space for the formation and aggregation of smoke, and consumers can smoke
  • the amount of smoke in the mouth is large and the concentration of smoke is high; and because of the existence of voids, even if it is closely arranged, the suction resistance of the cigarette will not be increased; the spherical material can also achieve multi-directional heat transfer and high thermal conductivity.
  • micropores distributed on the surface and inside of the wick material, with the continuous heating of the heater, the cigarette aroma substances on the surface volatilize first, and the cigarette aroma substances in the pores volatilize later, so as to achieve slow release and fully emit the tobacco aroma components inside the particles. ;
  • the existence of micropores increases the specific surface area of the wick material, making the wick material more loaded with flavoring agents.
  • the method for preparing the wick material of the smoking section of the heat-not-burn cigarette uses the gas generated by the pore-forming agent as the pore-forming medium through granulation, compared with the direct use of gas in the extrusion molding process.
  • the obtained wick material has smaller pore size and more uniform distribution.
  • the heat-not-burn cigarette and the heat-not-burn system provided by the present disclosure have a large amount of smoke, a higher concentration of smoke, and a better smoking experience.
  • Fig. 1 shows the structural schematic diagram of the heat-not-burn cigarette provided in Example 1;
  • Fig. 2 shows the three-dimensional schematic diagram of the heat-not-burn cigarette provided in Example 1;
  • Fig. 3 shows the structural schematic diagram of the heat-not-burn cigarette provided in Example 2;
  • Fig. 5 shows the structural schematic diagram of the heat-not-burn cigarette provided in Example 3.
  • Fig. 6 shows the schematic diagram of the sealing paper provided in Example 3.
  • FIG. 8 shows a schematic diagram of a cross-section of the first through hole provided in Embodiment 4.
  • Fig. 9 shows the structural schematic diagram of the heat-not-burn cigarette provided in Example 5.
  • Example 10 shows a schematic three-dimensional structure of the heat-not-burn cigarette provided in Example 5;
  • Figure 11 shows a schematic cross-sectional view of the plant cooling fixture provided in Example 5.
  • Figure 12 shows a schematic three-dimensional structure of the heat-not-burn cigarette provided in Example 6;
  • Figure 13 shows a schematic cross-sectional view of the plant cooling fixture provided in Example 6.
  • Fig. 14 is the micromorphological photograph of the wick material of the smoking section obtained in Example 7;
  • FIG. 15 is a partial enlarged view of FIG. 14 .
  • 1-smoke section 10-particulate smoking material section; 11-sheet smoking material section; 12-sealing paper; 2-cooling section; 20-first through hole; 21-groove; 3-filter section ; 4- wrapping element; 40- tipping paper; 5- countersunk head; 6- gas gathering section.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature.
  • plurality means two or more, unless expressly and specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements.
  • installed may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features get in touch with.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • compositions, step, method, article or device comprising the listed elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such composition, step, method, article or device elements.
  • Mass part refers to a basic measurement unit that represents the mass ratio relationship of multiple components, and 1 part can represent any unit mass, such as 1 g, 2.689 g, and the like. If we say that the mass part of the A component is a part, and the mass part of the B component is b part, it means the ratio of the mass of the A component to the mass of the B component a:b. Or, the mass of the A component is aK, and the mass of the B component is bK (K is an arbitrary number, representing a multiplier factor). Unmistakably, unlike parts by mass, the sum of parts by mass of all components is not limited to 100 parts by mass.
  • a and/or B includes (A and B) and (A or B).
  • a heat-not-burn cigarette which is cylindrical as a whole, may include a smoking section 1, a cooling section 2, a filtering section 3 and a circumferentially coated smoking section 1, a cooling section 1, a cooling section 1, and a cooling section 3.
  • the cross section of the through hole 20 along the radial direction of the plant cooling fixture is circular;
  • the filter section 3 adopts a high-permeability cellulose acetate rod, which is used to filter and reduce the temperature of the flue gas from the smoking section 1;
  • the covering element 4 adopts a hollow Paper Tube.
  • the weight of the aerosol generating substrate is 0.20g, and the weight of the plant cooling firmware is 0.40g; the length of the smoking section can be selected between 12-15mm and the length of the cooling section can be 7-18mm. choose between.
  • the diameter of the smoking section can be selected between 5.5-7.3mm, for example, it can be 5.5mm, 6.0mm, 6.5mm, 7.0mm, 7.3mm, etc.; the hardness of the plant cooling fastener can be Any value between 80-95%.
  • the plant cooling firmware is obtained by extrusion molding of plant material.
  • the plant material can be a tobacco plant or a non-smoke plant, such as mint and the like.
  • the plant cooling firmware can be commercially available or homemade.
  • the plant cooling firmware provided in the embodiment of the present application can be obtained by processing two kinds of composite materials: the first one is 4-6 parts of tobacco raw materials, 5-10 parts of smoking agent, 4-8 parts of molding agent and 2-8 parts of binder. 5 parts, smoking agent, molding agent and binder are all selected raw materials commonly used in this field, and this application does not make special restrictions; the second is prepared by using a mixture of tobacco raw materials and non-tobacco raw materials, and tobacco raw materials are selected for tobacco powder. , the non-tobacco raw material is selected from one or more of tangerine peel, ebony, sweet potato, licorice, chrysanthemum, and tea. In order to improve the smoking experience, tobacco extracts and flavoring agents can also be added to the raw materials. According to the research on the temperature of the flue gas, tobacco extracts and flavoring agents with a boiling point of less than or equal to 250°C are generally selected.
  • a heat-not-burn cigarette is cylindrical as a whole, including a smoking section 1, a cooling section 2 and a filtering section 3 arranged in sequence, as well as a circumferentially coated smoking section 1 and a cooling section 2 and the covering element 4 of the filtering section 3;
  • the smoking section 1 uses the flaky reconstituted tobacco leaf as the aerosol generation matrix;
  • the cross section of the first through hole 20 along the radial direction of the plant cooling fixture is circular;
  • the filter section 3 adopts a polypropylene fiber rod for filtering and reducing the temperature of the flue gas from the smoking section 1.
  • the above-mentioned cigarettes can be compounded multiple times by a 2-element compound machine or formed once by a 3-element compound machine, and finally rubbed with tipping paper to form cigarette sticks.
  • the weight of the aerosol generating substrate is between 0.20-0.32g, and the weight of the plant cooling firmware is between 0.40-0.50g;
  • the length of the segment can be selected between 20-23mm.
  • FIG. 5 the cross section only shows the first through hole at the top, and the other 4 are indicated by dotted lines
  • FIG. 6 and FIG. 7 a heat-not-burn cigarette, the whole is cylindrical, including the cigarettes arranged in sequence Section 1, cooling section 2 and filter section 3 and wrapping element 4 circumferentially covering smoking section 1, cooling section 2 and filter section 3; smoking section 1 includes granular smoking material section 10 and sheet-like smoking The material section 11, the granular smoking material section 10 is a granular tobacco raw material, and the sheet-shaped smoking material section 11 is a flake-shaped reconstituted tobacco leaf; the end of the smoking section 1 away from the cooling section 2 is provided with a sealing paper 12 (see Figure 5 and Fig.
  • Cooling section 2 is provided with plant cooling fixtures, and plant cooling fixtures include 5 first through holes 20 (refer to FIG. 7 ), and the cross section of the first through holes 20 along the radial direction of the plant cooling fixtures is circular;
  • Filter section 3 A polylactic acid rod is used to filter and reduce the temperature of the flue gas from the smoking section 1;
  • the covering element 4 is a hollow paper tube, and the outer surface of the hollow paper tube is provided with tipping paper 40.
  • the weight of the aerosol generating substrate is between 0.16-0.24g, and the weight of the plant cooling firmware is between 0.20-0.40g;
  • the length of the segment can be selected between 7-18mm.
  • the length of the sheet-like smoking material segment 11 is 7-9 mm, and the length of the granular smoking material segment 10 is 7-10 mm.
  • the five first through holes 20 in the plant cooling firmware can be distributed evenly as shown in FIG. 6 , and one is arranged at the center of the circle for distribution. internal.
  • the sheet-like smoking material section 11 can be selected from one or more of thick pulp method reconstituted tobacco leaves, dry method reconstituted tobacco leaves, papermaking method reconstituted tobacco leaves, and rolling method reconstituted tobacco leaves, preferably dry method reconstituted tobacco leaves.
  • a heat-not-burn cigarette which is cylindrical as a whole, includes a smoking section 1, a cooling section 2 and a filtering section 3 arranged in sequence, and a coating that circumferentially covers the smoking section 1, the cooling section 2 and the filtering section 3.
  • smoking section 1 uses filamentous tobacco raw material as aerosol generation matrix
  • cooling section 2 is provided with plant cooling fixtures, plant cooling fixtures include 2 first through holes 20, and the first through holes 20 are along the radial direction of the plant cooling fixtures
  • the cross section is triangular (see Figure 8);
  • the filter section 3 adopts a high-permeability acetate fiber rod, which is used to filter and reduce the temperature of the flue gas from the smoking section 1;
  • the covering element 4 adopts a hollow paper tube, in the optional
  • the hardness of the hollow paper tube is 80-98%, the length is 40-50 mm, and the wall thickness is 0.2-0.5 mm.
  • the weight of the aerosol generating substrate is between 0.20-0.32g, and the weight of the plant cooling firmware is between 0.30-0.40g; the length of the smoking section can be selected between 12-15mm as needed, and the cooling The length of the segment can be selected between 20-23mm.
  • a heat-not-burn cigarette is cylindrical as a whole and may include a smoking section 1, a cooling section 2, a filtering section 3 and a circumferentially coated smoking section. 1.
  • the smoking section 1 includes a granular smoking material section 10 and a sheet-like smoking material section 11;
  • the cooling section 2 is provided with plant cooling firmware, and the plant cooling firmware includes 3
  • the first through hole 20, the cross section of the first through hole 20 along the radial direction of the plant cooling fixture is square (see FIG. 11 );
  • the filter section 3 adopts a high-permeability cellulose acetate rod for filtering and reducing the smoke from the smoking section 1.
  • the temperature of the flue gas; the end of the filter section 3 away from the cooling section 2 is provided with a countersunk head 5;
  • the weight of the aerosol generating substrate is between 0.16-0.24g, and the weight of the plant cooling firmware is between 0.20-0.35g;
  • the length of the segment can be selected between 7-24mm.
  • a heat-not-burn cigarette is cylindrical as a whole, and may include a smoking section 1, a cooling section 2, a filtering section 3, a smoke gathering section 6 and a circumferentially coated smoking section arranged in sequence.
  • the smoking section 1 uses granular tobacco raw material as the aerosol generation matrix;
  • the cooling section 2 is provided with plant cooling firmware, and the plant cooling firmware can include 1 first through hole 20, the cross section of the first through hole 20 along the radial direction of the plant cooling fixture is circular, and the outer circumference of the plant cooling fixture is provided with 8 grooves 21 (refer to FIG. 13) extending along the length direction of the plant cooling fixture.
  • the filter section 3 adopts a high-permeability acetate fiber rod for filtering and reducing the temperature of the flue gas from the smoking section 1; the filter section 3 is far away from the cooling section 2.
  • One end is provided with a countersunk head 5; the covering element 4 adopts a hollow paper tube, and tipping paper 40 is provided on the outer surface of the hollow paper tube.
  • the weight of the aerosol generating substrate is between 0.16-0.24g, and the weight of the plant cooling firmware is between 0.20-0.35g;
  • the length of the segment can be selected between 7-24mm.
  • the cross section of the first through hole 20 along the radial direction of the plant cooling fixture may also be of other irregular shapes.
  • the ratio of the cross-sectional area of the first through hole to the cross-sectional area of the plant cooling fixture is 0.2-0.6.
  • the shape of the filter section 3 does not have to be cylindrical, and can also be other special-shaped nozzle rods.
  • a second through hole similar to the first through hole 20 can also be provided in the filter section 3, the number of the second through hole can also be optional, and its cross-sectional shape can also be a circle, a triangle, a square, an ellipse or irregular shape.
  • the flue gas gathering section 6 can be made of a hollow paper tube or other materials; in order to better gather the flue gas, cylindrical through holes and tapered holes can be arranged inside the flue gas gathering section 6 , blind holes and other flue gas accommodating spaces, so that the flue gas accommodating space of the flue gas gathering section 6 is larger than the flue gas accommodating space of the plant cooling firmware.
  • the cooling section 2 adopts conventional polymer materials (eg, polylactic acid) to cool down the firmware.
  • polymer materials eg, polylactic acid
  • the length of the smoking section is 10 mm, and the length of the cooling section is 30 mm.
  • the weight of the aerosol generating substrate is 0.36g, and the weight of the plant cooling firmware is 0.16g.
  • the heat-not-burn cigarette provided by the present application has low flue gas temperature, large flue gas volume, good smoking experience and strong sense of satisfaction.
  • the smoking section of the heat-not-burn cigarette may include a wick material, as described below for the wick material of the smoking section.
  • the present embodiment provides a wick material for a smoking section of a heat-not-burn cigarette, and the preparation method of the wick material is as follows:
  • Tobacco powder and adhesive are mixed and stirred in a container, first add vinegar of 19.5% of the total mass of tobacco powder and adhesive to form wet material; then sprinkle with edible alkali (the amount of vinegar and edible alkali) that accounts for 2.4% of the total mass of tobacco powder and adhesive.
  • the amount of carbon dioxide gas generated is 35-50mL/g), and then sprayed with water, the amount of water sprayed to make the moisture content of the wet material reach 30%; placed at a temperature of 22°C and a relative humidity of 85% for 0.5h, so that Part of carbon dioxide and carbon dioxide precursors are produced in the wet material (carbon dioxide is produced by the acid-base neutralization reaction, but the carbon dioxide precursor is formed when the reaction is not complete or the carbon dioxide is not completely overflowed, and then the carbon dioxide precursor is completely reacted and overflowed after heating) ; After being granulated by a granulator, granulate in a wet granulator granulator to obtain uniform and highly regular spherical granules, which are then dried with hot air at 60°C.
  • the pore size range is 100nm-1000nm.
  • screen meshes with mesh sizes of 0.6 mm and 1.4 mm are used for combined screening to remove large particles, fines and powders produced by granulation, that is, to obtain finished HNB cigarette core material particles .
  • the obtained heat-not-burn cigarette wick material particles had an average outer diameter of 1.0 mm, a specific surface area of 0.315 m 2 /g, and a porosity of 40%.
  • the microscopic morphology is shown in Figure 14 and Figure 15.
  • the heat-not-burn cigarette can be obtained.
  • the present embodiment provides a wick material for a smoking section of a heat-not-burn cigarette, and the preparation method of the wick material is as follows:
  • Tobacco powder and adhesive are mixed and stirred in the container, first add vinegar of 20% of the total mass of tobacco powder and adhesive to form wet material; then sprinkle with edible alkali (the amount of vinegar and edible alkali) that accounts for 3% of the total mass of tobacco powder and adhesive.
  • the amount of carbon dioxide gas generated is 40-80mL/g), and then sprayed with water, the amount of water sprayed to make the moisture content of the wet material reach 25%; placed under the conditions of temperature of 20°C and relative humidity of 80% for 20min, so that the Part of carbon dioxide and carbon dioxide precursors are generated in the wet wood; after granulation by a granulator, granulation is carried out in a wet granulator granulator to obtain uniform and highly regular spherical granules, and then use 100 °C hot water vapor as a
  • the heat source is dried, and micropores are distributed on the surface and inside, and the pore size of the micropores ranges from 100nm to 1000nm.
  • the present embodiment provides a wick material for a smoking section of a heat-not-burn cigarette, and the preparation method of the wick material is as follows:
  • Tobacco powder, mint powder and adhesive are mixed and stirred in a container, and vinegar containing 20% of the total mass of tobacco powder, mint powder and adhesive is added to form a wet material; Alkali (the amount of carbon dioxide gas generated from vinegar and edible alkali is 40-50mL/g), and then sprayed with water, the amount of water sprayed is to make the moisture content of the wet material reach 35%; at a temperature of 25°C and a relative humidity of 90% It was placed under the condition of 40min to make part of carbon dioxide and carbon dioxide precursors in the wet wood; after granulation by the granulator, granulation was carried out in the wet granulator granulator to obtain uniform and highly regular spherical granules. Then use 160°C hot air as a heat source for drying, and micropores are distributed on the surface and inside, and the pore size of the micropores ranges from 100nm to 1000nm.
  • Alkali the amount of carbon dioxide gas generated from vinegar and edible
  • the flavors and fragrances required by the target product are applied, and finally screen meshes with a mesh size of 0.4 mm and 1 mm are used for screening to remove large particles, fines and powders generated by granulation, that is, the finished product does not burn when heated.
  • the present embodiment provides a wick material for the smoking section of a heat-not-burn cigarette, the preparation method of which is as follows:
  • the present embodiment provides a wick material for the smoking section of a heat-not-burn cigarette, the preparation method of which is as follows:
  • the present embodiment provides a wick material for the smoking section of a heat-not-burn cigarette, the preparation method of which is as follows:
  • 5% NH 4 Al(SO 4 ) 2 was added , and then water was sprayed, and the amount of water sprayed was so that the moisture content of the mixture reached 25%; After granulation, granulate in a wet granulator, and then use hot air as a heat source to dry at 100 °C to obtain uniform and highly regular spherical porous particles with micropores and micropores distributed on the surface and inside.
  • the pore size range is 100nm-1000nm.
  • the flavors and fragrances required for the target product are applied, and finally, sieves with a mesh size of 0.4mm and 1.5mm are used to screen to remove the fines and powders generated by granulation, and the finished heat-not-burn cigarettes are obtained. Particles of wick material.
  • Example 7 The difference from Example 7 is that high-pressure gas is directly charged in the granulation process.
  • the sheet-like material was obtained by extrusion molding.
  • extrusion molding was used to obtain sheet-like material, and then shredded to obtain filament-like cigarette core material.
  • Example 11 Different from Example 11, a single-screw extruder was used to inject CO 2 to carry out foam extrusion molding, and then sliced and shredded to obtain filamentous tobacco core material.
  • Example 7-12 and Comparative Example 7-11 were made into heat-not-burn cigarettes of the same size, and the same smoking set was used to evaluate the amount of smoke, the sense of smoking experience, etc.
  • the results are as follows in Table 2 shown:
  • the number of suction ports in Table 2 is obtained by quantitative measurement of the instrument. When the amount of flue gas is less than the standard suction capacity, it is converted into a numerical value with a decimal point.
  • the wick material of the smoking section of the heat-not-burn cigarette provided by the present application has an increased specific surface area and enhanced performance of adsorbing flavor substances.
  • the heat-not-burn cigarette made from the wick material of the smoking section of the heat-not-burn cigarette provided by the present application has high thermal conductivity, small suction resistance, easy and comfortable smoking, and has three front, middle and rear sections of the cigarette.
  • the smoke is uniform and stable, the smoke volume is large and the concentration is moderate, the material inside the particles can also be heated, the substances in the wick material can be fully and gradually released, the number of puffs increases, and the consumer's satisfaction and gain The feeling is increased, and the smoking experience is good.
  • the heat-not-burn cigarette provided by the present disclosure is combined with the heating device to form a heat-not-burn system.
  • the heat-not-burn cigarette provided by the present disclosure by optimizing the structure of the cigarette, adding plant cooling firmware as the cooling section, on the basis of ensuring the cooling effect of the flue gas temperature, a larger amount of flue gas can still be obtained, and consumption can be increased. the user's inhalation experience.
  • the heat-not-burn cigarette provided by the present application has the advantages of simple structure, convenient processing and low production cost.
  • the heat-not-burn cigarette provided by the present disclosure by optimizing the structure of the cigarette and adding plant cooling firmware as the cooling section, on the basis of ensuring the cooling effect of the flue gas temperature, a larger amount of flue gas can still be obtained, increasing the The consumer's smoking experience.
  • the heat-not-burn cigarette provided by the present application has the advantages of simple structure, convenient processing and low production cost.
  • the heat not burn cigarettes, smoking segments, plant cooling fixtures, etc. of the present disclosure are reproducible and can be applied in a variety of industrial applications.
  • the plant cooling firmware of the present disclosure can be applied to a heat-not-burn cigarette that needs to obtain a larger amount of smoke and improve the smoking experience of consumers.

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Abstract

一种加热不燃烧烟支及其制备方法和加热不燃烧系统。加热不燃烧烟支,包括:发烟段(1)、降温段(2)、过滤段(3)和包覆元件(4),所述发烟段(1)包括气溶胶发生基质;所述降温段(2)包括植物降温固件,所述植物降温固件包括至少一个第一通孔(20);所述过滤段(3)用于过滤烟气;所述降温段(2)设置在所述发烟段(1)和所述过滤段(3)之间,所述包覆元件(4)周向包覆所述发烟段(1)、降温段(2)和过滤段(3)。发烟段(1)包括烟芯材料,该烟芯材料呈球形颗粒且具有多孔结构,圆球状的颗粒与颗粒之间形成空隙,为烟气的形成和聚集提供了空间,烟气量多、烟气浓度高。加热不燃烧系统包括所述加热不燃烧烟支,烟气量足,抽吸体验感好。

Description

加热不燃烧烟支及其制备方法和加热不燃烧系统
相关申请的交叉引用
本申请要求于2020年7月17日提交中国专利局的申请号为2020106931784、名称为“加热不燃烧烟支及其制备方法和加热不燃烧系统”的中国专利申请、于2020年7月17日提交中国专利局的申请号为2020214230955、名称为“加热不燃烧烟支和加热不燃烧系统”的中国专利申请和于2020年9月1日提交中国专利局的申请号为2020109019244、名称为“加热不燃烧卷烟的烟芯材料及其制备方法、加热不燃烧卷烟和加热不燃烧系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本公开涉及加热不燃烧卷烟领域,尤其涉及一种加热不燃烧烟支及其制备方法和加热不燃烧系统。
背景技术
加热不燃烧卷烟相对于普通卷烟,抽吸时温度较低,因此对消费者身体的伤害相对较小,受到抽烟爱好者的普遍欢迎。目前市面上的加热不燃烧卷烟多以菲莫的IQOS烟弹和英美烟草的GLO烟烟支为主,烟支结构以使用四元结构为主。
此类烟支结构对气溶胶吸附效果较强,抽吸时烟气量远不如传统卷烟,且加工过程较为复杂,成本较高。
此外,加热不燃烧烟支的烟芯材料无外乎片状、丝状、颗粒状等形态,对于片状、丝状烟芯材料,为保证被加热器充分加热,不管是有序排列还是无序排列,都需要排列得很紧密,增加接触面,以利热量传导,这样就不能为烟气的聚集提供空间,消费者吸食到口中的烟气量少、烟气浓度低。颗粒状烟芯材料虽然在颗粒与颗粒之间形成空隙,但存在表面的烟香物质很容易受热挥发,内部的却因为外表面的裹缚而难以溢出的问题。
发明内容
本公开提供一种加热不燃烧烟支及其制备方法和加热不燃烧系统。
本公开采用以下技术方案:
一种加热不燃烧烟支可以包括:发烟段、降温段、过滤段和包覆元件,所述发烟段可以包括气溶胶发生基质;所述降温段可以包括植物降温固件,所述植物降温固件可以包括至少一个第一通孔;所述过滤段构造成用于过滤烟气。
所述降温段可以设置在所述发烟段和所述过滤段之间,所述包覆元件周向包覆所述发烟段、所述降温段和所述过滤段。
通过发烟段、降温段和过滤段的结构设置,配合植物降温固件,使得烟支在抽吸时烟气阻力下降,烟气量更足,抽吸体验感更好。需要说明的是,植物降温固件除了有对烟气进行降温的作用之外,还有汇集烟气的作用。
优选地,所述气溶胶发生基质与所述植物降温固件的质量比为(2~3):(2~6)。
优选地,所述发烟段与所述降温段的长度比可以为(12~20):(7~24)。
优选地,所述发烟段的直径可以为5.5-7.3mm。
优选地,所述植物降温固件的硬度可以为80-95%。
优选地,所述加热不燃烧烟支还可以包括烟气聚集段,所述烟气聚集段可以设置在所述降温段的近唇端一侧。
优选地,所述烟气聚集段可以设置于所述降温段和所述过滤段之间。
可选地,所述烟气聚集段还可以设置在所述过滤段之后。
优选地,所述烟气聚集段可以为中空纸管。
优选地,沿所述加热不燃烧烟支的长度方向计算,单位长度上所述烟气聚集段的烟气容置空间可以大于所述植物降温固件的烟气容置空间。
烟气聚集段有利于烟气的聚集以及进一步的降温,提高烟气量,增强口感和抽吸体验感。
优选地,所述植物降温固件可以包括1个、2个、3个、4个或5个所述第一通孔。
优选地,所述第一通孔的横截面积与所述植物降温固件的横截面积的比值可以为0.2-0.6。
优选地,所述植物降温固件的外表面沿其长度方向可以设置有凹槽。
优选地,多个所述凹槽可以沿所述植物降温固件周向分布。
优选地,所述植物降温固件可以沿径向方向的截面呈类齿轮状。
通过优化植物降温固件中的通孔的数量,可以进一步的降温、降低吸阻、提升烟气量。
优选地,所述植物降温固件可以由原料挤出成型或铸造成型得到;
优选地,所述原料可以以重量份数计算,包括烟草原料4-6份、发烟剂5-10份、成型剂4-8份和粘结剂2-5份;
优选地,所述挤出成型可以包括:将所述原料混合,然后模压得到所述植物降温固件半成品,干燥得到所述植物降温固件;
优选地,所述原料可以包括烟草原料和非烟草植物原料;
优选地,所述非烟草植物原料可以包括陈皮、乌梅、地瓜、甘草、菊花、茶叶中的一种或多种。
优选地,所述原料还可以包括烟草提取物和香味剂。
优选地,所述烟草提取物和所述香味剂的沸点均可以各自独立的小于等于250℃。
采用挤出成型的方式,加工方便,成本低。
植物降温固件制作时添加适当比例的烟草提取物、香味剂等,在降温导流的同时,起到增香作用。烟草提取物及香味剂(香精香料)沸点不高于250℃,高温气溶胶经过植物降温固件时,能带出部分香气。
植物降温固件内壁光滑无缝隙,气溶胶通过时,仅被降温而不被吸附。
优选地,所述气溶胶发生基质可以包括烟草原料或烟草原料与非烟草原料的混合物。
优选地,所述非烟草原料可以包括茶叶、槟榔、薄荷中的一种或多种。
优选地,所述气溶胶发生基质可以包括颗粒状、丝状和片状发烟材料中的一种或多种。
气溶胶发生基质可以使用有序排列的材料,例如薄片状材料,也可以使用颗粒状或丝状材料。
优选地,所述发烟段可以包括颗粒状发烟材料段和片状发烟材料段。
优选地,所述片状发烟材料段可以包括稠浆法再造烟叶、干法再造烟叶、造纸法再造烟叶、辊压法再造烟叶中的一种或多种。
优选地,所述片状发烟材料段可以包括干法再造烟叶。
优选地,所述颗粒状发烟材料段和所述片状发烟材料段的长度各自独立的为7mm-15mm。
优选地,所述片状发烟材料段可以设置在所述颗粒状发烟材料段与所述植物降温固件之间。
对颗粒状材料和片状材料进行合理的排序搭配,采用两段式发烟,可以获得更好的发烟效果,产品抽吸时浓度高,舒适性好。
优选地,所述发烟段远离所述降温段的一端设置有封口纸。
封口纸的设置是为了保证发烟段的气雾发生基质在烟支中的稳定性,尤其是颗粒状材料的稳定性。
优选地,所述过滤段包括醋纤棒、丙纤棒(聚丙烯纤维棒)、聚乳酸棒和纸质滤棒中的一种或多种;
优选地,所述过滤段为高透醋纤棒。
对过滤段材料的选择,可以优化过滤效果,同时降低吸阻,提升抽吸体验。
优选地,所述过滤段可以包括一个或多个第二通孔。
过滤段也可以设置通孔,以达到进一步降低吸阻,提升抽吸体验的目的。
优选地,所述第一通孔和所述第二通孔的截面各自独立的为圆形、三角形、正方形、椭圆形或不规则形状。
通孔的形状可以是规则的,也可以是不规则的;可以是单独的规则形状或不规则形状,也可以是规则形状和不规则形状的混合。
优选地,所述包覆元件可以包括中空纸管;
优选地,所述中空纸管的硬度为80%-98%,长度为40mm-50mm,壁厚为0.2mm-0.5mm。
优选地,所述中空纸管的外表面可以设置有水松纸。
采用中空纸管对发烟段、降温段和过滤段进行装填,加工方便。
优选地,所述过滤段远离所述降温段的一端可以设置有沉头。
上述沉头是指在烟支的抽吸端的端部设置长度为3mm-5mm的空腔结构;设置沉头是为了避免吸烟者舔到过滤段的丝束上可能吸附的焦油,降低对身体的危害。
优选地,加热不燃烧烟支的发烟段可以包括烟芯材料,烟芯材料可以呈球形颗粒且具有多孔结构。
优选地,多孔结构中的孔的孔径可以为100nm-1000nm。
优选地,所述烟芯材料的外径可以为0.6mm-2mm。
优选地,所述烟芯材料的比表面积可以为0.25m 2/g-0.4m 2/g。
优选地,所述烟芯材料的孔隙率可以为31%-72%。
相比于10微米甚至更大的孔隙,本公开所述孔径范围的微孔具有更大的烟香负载量,能够更好的实现烟香的缓释(烟香负载在多孔隙大孔颗粒表面及内部,随着加热器持续加热,表面的烟香物质先挥发,孔隙内的后挥发,从而实现缓释)。孔径过大会导致香气负载量下降,进而使得抽吸体验感下降。
优选地,所述多孔结构中的孔的孔径可以为100nm、200nm、300nm、400nm、500nm、600nm、700nm、800nm、900nm、1000nm以及100-1000nm之间的任一值;所述烟芯材料的外径可以为0.6mm、0.8mm、1mm、1.2mm、1.4mm、1.6mm、1.8mm、2mm以及0.6-2mm之间的任一值;所述烟芯材料的比表面积可以为0.25m 2/g、0.30m 2/g、0.35m 2/g、0.40m 2/g以及0.25-0.4m 2/g之间的任一值;所述烟芯材料的孔隙率可以为31%、35%、40%、45%、50%、55%、60%、65%、70%、72%以及31-72%之间的任一值。
本公开还提供了一种加热不燃烧系统,该加热不燃烧系统可以包括上述加热不燃烧烟支和用于对加热不燃烧烟支进行加热的装置。
本公开还提供了一种所述的加热不燃烧烟支的制备方法,包括:
将所述包覆元件的一端封口,然后依次装填所述发烟段、所述降温段和所述过滤段,得到所述加热不燃烧烟支。
优选地,所述封口之后、所述装填之前还可以包括:干燥处理所述包覆元件;
优选地,所述装填之后还可以包括在所述包裹元件的表面包覆水松纸的步骤。
优选地,所述加热不燃烧烟支的制备方法可以包括对所述发烟段的烟芯材料进行制备,对所述发烟段的烟芯材料进行制备可以包括将烟芯原料和用于产生气体的成孔剂在内的原料混合后造粒,然后进行干燥,从而得到发烟段的烟芯材料。
优选地,所述烟芯原料可以包括烟草粉末。
优选地,所述烟芯原料还可以包括非烟草粉末。
优选地,所述原料还可以包括胶粘剂,例如:甲基纤维素、粉状纤维素、羟乙纤维素、糊精、磷酸淀粉钠等等。
烟芯材料的主要原料是可以烟草粉末,也可以添加其他植物粉末进行性能和口味的调整,例如槟榔、薄荷、茶叶等等。对于粘性不够的物料,需要加入胶粘剂辅助成型。
优选地,成孔剂可以包括可互相反应产生气体的多种物质的组合,和/或,加热可产生气体的物质。
优选地,可互相反应产生气体的多种物质的组合可以包括醋酸和碳酸钠。
优选地,加热可产生气体的物质可以包括碳酸氢铵、碳酸氢钠和硫酸铝铵中的一种或多种。
使用酸碱反应或者热分解得到气体进行成孔,可以得到孔径更小的微孔。
优选地,标准大气压下,每克所述醋酸和所述碳酸钠的混合物的气体发生量为35-100mL;
优选地,碳酸氢铵的用量为所述烟芯原料质量的3-5%。
通过控制成孔剂的添加量,可以控制烟芯材料成品的孔隙率和表面积。相比直接使用气体进行成孔而言,可控性更好,而且产品性能参数稳定、再现性好。
优选地,每克所述醋酸和所述碳酸钠的混合物的气体发生量可以为35mL、40mL、45mL、50mL、55mL、60mL、65mL、70mL、75mL、80mL、85mL、90mL、95mL、100mL以及35-100mL之间的任一值;所述碳酸氢铵的用量可以为所述烟芯原料质量的3%、3.5%、4%、4.5%、5%以及3-5%之间的任一值。
优选地,所述干燥的温度可以为60-160℃。
优选地,所述干燥的热源介质可以包括热风和/或过热蒸汽。
干燥的温度的控制,除了考虑热分解物质本身的性质以及干燥效率之外,还需要考虑对烟芯材料的影响。
优选地,所述干燥的温度可以为60℃、70℃、80℃、90℃、100℃、110℃、120℃、130℃、140℃、150℃、160℃以及60-160℃之间的任一值。
优选地,所述造粒之后还可以包括整粒;
优选地,所述干燥之后还可以包括添加香味剂和筛分的步骤。
优选地,所述混合之后、所述造粒之前还可以包括:向所述混合得到的混合物中加入水。
优选地,加入水的量使得所述混合物的含水率达到25%-35%。
优选地,加入水之后还可以包括静置。
优选地,所述静置的环境温度为20℃-25℃、相对湿度为80%-90%,所述静置的时间为20min-40min。
整粒的目的是为了得到形状规整的颗粒。首先制备得到无香味的基础产品,然后再添加香味剂,可以根据需要快速得到不同风格的终产品。筛分的主要目的是除去大颗粒、细屑和粉末。加水的目的是为了调节物料的含水率,更好的进行成型造粒。
优选地,加入水的量使得所述混合物的含水率达到25%、26%、27%、28%、29%、30%、31%、32%、33%、34%、35%以及25%-35%之间的任一值;所述静置的环境温度可以为20℃、21℃、22℃、23℃、24℃、25℃以及20-25℃之间的任一值,相对湿度可以为80%、81%、82%、83%、84%、85%、86%、87%、88%、89%、90%以及80-90%之间的任一值,所述静置的时间可以为20min、25min、30min、35min、40min以及20-40min之间的任一值。
与现有技术相比,本公开的有益效果至少包括:
本公开提供的加热不燃烧烟支和加热不燃烧系统,通过设置发烟段、降温段和过滤段的结构,配合植物降温固件,改变现有烟支的四元结构模式,使得烟支在抽吸时烟气阻力下降,烟气量更足,抽吸体验感更好。
本申请提供的加热不燃烧烟支的制备方法,工艺简单。
此外,与现有技术相比,本公开提供的发烟段包括烟芯材料,球状的烟芯材料使得颗粒与颗粒之间能够形成空隙,为烟气的形成和聚集提供了空间,消费者吸食到口中的烟气量多、烟气浓度高;而且因为空隙的存在,即使紧密排列,也不会增大烟支吸阻;球状材料还可以实现热传递的多向性,热导率高。烟芯材料表面和内部分布的微孔,随着加热器持续加热,表面的烟香物质先挥发,孔隙内的后挥发,从而实现缓释,也能够使得颗粒内部的烟香成分充分的散发出来;微孔的存在使得烟芯材料的比表面积增大,使得烟芯材料对香味剂的负载量更大。
本公开提供的加热不燃烧烟支的发烟段的烟芯材料的制备方法,通过造粒方式,用成孔剂产生的气体作为成孔介质,相比挤出成型过程中直接使用气体进行成孔,得到的烟芯材料,孔径更小,分布更均匀。
本公开提供的加热不燃烧烟支和加热不燃烧系统,烟气量大、烟气浓度更高,抽吸体验感更好。
附图说明
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1示出了实施例1提供的加热不燃烧烟支的结构示意图;
图2示出了实施例1提供的加热不燃烧烟支的立体结构示意图;
图3示出了实施例2提供的加热不燃烧烟支的结构示意图;
图4示出了实施例2提供的第一通孔的截面示意图;
图5示出了实施例3提供的加热不燃烧烟支的结构示意图;
图6示出了实施例3提供的封口纸的示意图;
图7示出了实施例3提供的第一通孔的截面示意图;
图8示出了实施例4提供的第一通孔的截面的示意图;
图9示出了实施例5提供的加热不燃烧烟支的结构示意图;
图10示出了实施例5提供的加热不燃烧烟支的立体结构示意图;
图11示出了实施例5提供的植物降温固件的截面示意图;
图12示出了实施例6提供的加热不燃烧烟支的立体结构示意图;
图13示出了实施例6提供的植物降温固件的截面示意图;以及
图14为实施例7得到的发烟段的烟芯材料的微观形态照片;
图15为图14的局部放大图。
主要元件符号说明:
1-发烟段;10-颗粒状发烟材料段;11-片状发烟材料段;12-封口纸;2-降温段;20-第一通孔;21-凹槽;3-过滤段;4-包覆元件;40-水松纸;5-沉头;6-烟气聚集段。
具体实施方式
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本公开,而不能理解为对本公开的限制。
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
如本文所用之术语:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。
连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。
在这些实施例中,除非另有指明,所述的份和百分比均按质量计。
“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。
下面将结合具体实施例对本公开的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本公开,而不应视为限制本公开的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的。
实施例1
请参阅图1和图2,一种加热不燃烧烟支,整体呈圆柱形,可以包括顺次设置的发烟段1、降温段2和过滤段3以及周向包覆发烟段1、降温段2和过滤段3的包覆元件4;发烟段1以颗粒状烟草原料作为气溶胶发生基质;降温段2可以设置植物降温固件,植物降温固件可以包括1个第一通孔20,第一通孔20沿植物降温固件径向方向的截面呈圆形;过滤段3采用高透醋纤棒,用于过滤和降低来自于发烟段1的烟气的温度;包覆元件4采用中空纸管。
单个烟支中,气溶胶发生基质的重量为0.20g,植物降温固件的重量为0.40g;发烟段的长度可在12-15mm之间根据需要进行选择,降温段的长度可以在7-18mm之间选择。
在一个优选的实施方式中,发烟段的直径可在5.5-7.3mm之间选择,例如可以是5.5mm、6.0mm、6.5mm、7.0mm、7.3mm等等;植物降温固件的硬度可以为80-95%之间的任一值。
在一个可选的实施方式中,植物降温固件采用植物材料挤出成型得到。植物材料可以是烟用植物,也可以是非烟用植物,例如薄荷等。植物降温固件可以采用市售产品,也可以自制。
本申请实施例提供的植物降温固件,可以由两种复合材料加工得到:第一种为烟草原料4-6份、发烟剂5-10份、成型剂4-8份和粘结剂2-5份,发烟剂、成型剂、粘结剂均选用本领域常用的原料即可,本申请不做特别限制;第二种采用烟草原料和非烟草原料的混合物制备得到,烟草原料选用烟粉,非烟草原料选自陈皮、乌梅、地瓜、甘草、菊花、茶叶中的一种或多种。为了提高抽吸体验,还可以在原料中加入烟草提取物和香味剂,根据对烟气温度的研究,一般选择沸点小于等于250℃的烟草提取物和香味剂。
实施例2
请参阅图3和图4,一种加热不燃烧烟支,整体呈圆柱形,包括顺次设置的发烟段1、降 温段2和过滤段3以及周向包覆发烟段1、降温段2和过滤段3的包覆元件4;发烟段1以薄片状再造烟叶作为气溶胶发生基质;降温段2可以设置植物降温固件,植物降温固件可以包括4个第一通孔20(参见图4),第一通孔20沿植物降温固件径向方向的截面呈圆形;过滤段3采用丙纤棒,用于过滤和降低来自于发烟段1的烟气的温度。
上述烟支可以2元复合机多次复合成型或3元复合机一次成型,最终搓接水松纸,形成烟支。
单个烟支中,气溶胶发生基质的重量在0.20-0.32g之间,植物降温固件的重量在0.40-0.50g之间;发烟段的长度可在12-15mm之间根据需要进行选择,降温段的长度可以在20-23mm之间选择。
实施例3
请参阅图5(截面仅显示最上方的第一通孔,其他4个以虚线表示)、图6和图7,一种加热不燃烧烟支,整体呈圆柱形,包括顺次设置的发烟段1、降温段2和过滤段3以及周向包覆发烟段1、降温段2和过滤段3的包覆元件4;发烟段1包括颗粒状发烟材料段10和片状发烟材料段11,颗粒状发烟材料段10为颗粒状烟草原料,片状发烟材料段11为薄片状再造烟叶;发烟段1远离降温段2的一端设置有封口纸12(参见图5和图6);降温段2设置植物降温固件,植物降温固件包括5个第一通孔20(参见图7),第一通孔20沿植物降温固件径向方向的截面呈圆形;过滤段3采用聚乳酸棒,用于过滤和降低来自于发烟段1的烟气的温度;包覆元件4采用中空纸管,中空纸管外表面设置有水松纸40。
单个烟支中,气溶胶发生基质的重量在0.16-0.24g之间,植物降温固件的重量在0.20-0.40g之间;发烟段的长度可在14-19mm之间根据需要进行选择,降温段的长度可以在7-18mm之间选择。片状发烟材料段11的长度为7-9mm,颗粒状发烟材料段10的长度为7-10mm。
需要说明的是,植物降温固件中的5个第一通孔20,可以按照图6所示,4个均布,1个设置在圆心位置进行分布,也可以全部沿周向均布在植物降温固件的内部。
此外,片状发烟材料段11可以选用稠浆法再造烟叶、干法再造烟叶、造纸法再造烟叶、辊压法再造烟叶中的一种或多种,优选干法再造烟叶。
实施例4
一种加热不燃烧烟支,整体呈圆柱形,包括顺次设置的发烟段1、降温段2和过滤段3以及周向包覆发烟段1、降温段2和过滤段3的包覆元件4;发烟段1以丝状烟草原料作为气溶胶发生基质;降温段2设置植物降温固件,植物降温固件包括2个第一通孔20,第一通孔20沿植物降温固件径向方向的截面呈三角形(参见图8);过滤段3采用高透醋纤棒,用于过滤和降低来自于发烟段1的烟气的温度;包覆元件4采用中空纸管,在可选的实施方式中,中空纸管的硬度为80-98%,长度为40-50mm,壁厚为0.2-0.5mm。
单个烟支中,气溶胶发生基质的重量在0.20-0.32g之间,植物降温固件的重量在0.30-0.40g之间;发烟段的长度可在12-15mm之间根据需要进行选择,降温段的长度可以在20-23mm之间选择。
实施例5
请参阅图9、图10和图11,一种加热不燃烧烟支,整体呈圆柱形,可以包括顺次设置的发烟段1、降温段2和过滤段3以及周向包覆发烟段1、降温段2和过滤段3的包覆元件4;发烟段1包括颗粒状发烟材料段10和片状发烟材料段11;降温段2设置植物降温固件,植物降温固件包括3个第一通孔20,第一通孔20沿植物降温固件径向方向的截面呈正方形(参见图11);过滤段3采用高透醋纤棒,用于过滤和降低来自于发烟段1的烟气的温度;过滤段3远离降温段2的一端设置有沉头5;包覆元件4采用中空纸管,中空纸管外表面设置有水松纸40。
单个烟支中,气溶胶发生基质的重量在0.16-0.24g之间,植物降温固件的重量在0.20-0.35g之间;发烟段的长度可在12-15mm之间根据需要进行选择,降温段的长度可以在7-24mm之间选择。
实施例6
如图12所示,一种加热不燃烧烟支,整体呈圆柱形,可以包括顺次设置的发烟段1、降温段2、过滤段3、烟气聚集段6以及周向包覆发烟段1、降温段2和过滤段3、烟气聚集段6的包覆元件4;发烟段1以颗粒状烟草原料作为气溶胶发生基质;降温段2设置植物降温固件,植物降温固件可以包括1个第一通孔20,第一通孔20沿植物降温固件径向方向的截面呈圆形,植物降温固件外周设有8个沿植物降温固件长度方向延伸的凹槽21(参见图13),使得植物固件沿径向方向的截面呈类齿轮状;过滤段3采用高透醋纤棒,用于过滤和降低来自于发烟段1的烟气的温度;过滤段3远离降温段2的一端设置有沉头5;包覆元件4采用中空纸管,中空纸管外表面设置有水松纸40。
单个烟支中,气溶胶发生基质的重量在0.16-0.24g之间,植物降温固件的重量在0.20-0.35g之间;发烟段的长度可在12-15mm之间根据需要进行选择,降温段的长度可以在7-24mm之间选择。
在其他的实施方式中,第一通孔20沿植物降温固件径向方向的截面还可以是其他不规则形状。
为了保证烟气量,通常情况下,第一通孔的横截面积与植物降温固件的横截面积的比值为0.2-0.6。
需要说明的是,过滤段3的形状并非必须是圆柱形,还可以是其他异形嘴棒。
此外,过滤段3内也可以设置类似于第一通孔20的第二通孔,第二通孔的个数也可以任选,其截面形状也可以为圆形、三角形、正方形、椭圆形或不规则形状。
在可选的实施方式中,烟气聚集段6可以采用中空纸管,也可以采用其他材质制作;为了更好的聚集烟气,烟气聚集段6的内部可以设置圆柱形通孔、锥孔、盲孔等烟气容置空间,使得烟气聚集段6的烟气容置空间大于植物降温固件的烟气容置空间。
对比例1
与实施例1不同的是,降温段2采用常规高分子材料(例如聚乳酸)降温固件。
对比例2
以市售菲莫的四元结构IQOS烟弹为对照。
对比例3
与实施例1不同的是,发烟段长度为10mm,降温段的长度为30mm。
对比例4
与实施例1不同的是,气溶胶发生基质的重量为0.36g,植物降温固件的重量为0.16g。
为了证明本申请提供的加热不燃烧烟支的优点,对实施例1-6和对比例1-4的烟支进行评价,结果如下表1所示:
表1评价结果
Figure PCTCN2021106900-appb-000001
Figure PCTCN2021106900-appb-000002
由上表1可知,本申请提供的加热不燃烧烟支,烟气温度低、烟气量大、抽吸体验感好、满足感强。
另外,在本公开的一些示例性实施例中,加热不燃烧烟支的发烟段可以包括烟芯材料,如下对发烟段的烟芯材料进行说明。
实施例7
本实施例提供一种加热不燃烧烟支的发烟段的烟芯材料,烟芯材料的制备方法如下:
烟草粉末和胶粘剂在容器中混和搅拌,先加入烟草粉末和胶粘剂总质量19.5%的食醋,形成湿材;然后撒入占烟草粉末和胶粘剂总质量2.4%的食用碱(食醋和食用碱的二氧化碳气体发生量在35-50mL/g),再喷入水,喷水量以使湿材含水率达到30%为度;在温度为22℃、相对湿度为85%的条件下放置0.5h,使在湿材中产生部分二氧化碳和二氧化碳前体物(酸碱中和反应产生二氧化碳,但反应不完全或反应了二氧化碳也没完全溢出的情况下形成二氧化碳前体物,后经加热完全反应并溢出);经造粒机造粒后,在湿颗粒整粒机中进行整粒,得到均匀的高度规整的球型的颗粒,然后使用60℃热风干燥,其表面和内部均分布有微孔,微孔的孔径范围为100nm-1000nm。
在一个优选的实施方式中,使用网孔尺寸0.6mm、1.4mm的筛网进行组合筛分,除去造粒产生的大颗粒、细屑和粉末,即得成品加热不燃烧烟支烟芯材料颗粒。得到的加热不燃烧烟支烟芯材料颗粒的平均外径为1.0mm,比表面积为0.315m 2/g,孔隙率为40%。微观形态见图14和图15所示。
将上述成品加热不燃烧烟支烟芯材料颗粒与降温过滤等材料填充于烟管中,即得加热不燃烧烟支。
实施例8
本实施例提供一种加热不燃烧烟支的发烟段的烟芯材料,烟芯材料的制备方法如下:
烟草粉末和胶粘剂在容器中混和搅拌,先加入烟草粉末和胶粘剂总质量20%的食醋,形成湿材;然后撒入占烟草粉末和胶粘剂总质量3%的食用碱(食醋和食用碱的二氧化碳气体发生量在40-80mL/g),再喷入水,喷水量以使湿材含水率达到25%为度;在温度为20℃、相对湿度为80%的条件下放置20min,使在湿材中产生部分二氧化碳和二氧化碳前体物;经造粒机造粒后,在湿颗粒整粒机中进行整粒,得到均匀的高度规整的球型的颗粒,然后使用100℃热水蒸气作为热源进行干燥,其表面和内部均分布有微孔,微孔的孔径范围为100nm-1000nm。
在加香机中,施加目标产品所需的香精香料,最后使用网孔尺寸0.4mm和1.5mm的筛网进行组合筛分,除去造粒产生的大颗粒、细屑和粉末,即得成品加热不燃烧烟支烟芯材料颗粒。
将上述成品加热不燃烧烟支的烟芯材料颗粒填充于烟管中,即得加热不燃烧烟支。
实施例9
本实施例提供一种加热不燃烧烟支的发烟段的烟芯材料,烟芯材料的制备方法如下:
烟草粉末、薄荷粉末和胶粘剂在容器中混和搅拌,加入烟草粉末、薄荷粉末和胶粘剂总质量20%的食醋,形成湿材;然后撒入占烟草粉末、薄荷粉末和胶粘剂总质量2.5%的食用碱(食 醋和食用碱的二氧化碳气体发生量在40-50mL/g),再喷入水,喷水量以使湿材含水率达到35%为度;在温度为25℃、相对湿度为90%的条件下放置40min,使在湿材中产生部分二氧化碳和二氧化碳前体物;经造粒机造粒后,在湿颗粒整粒机中进行整粒,得到均匀的高度规整的球型的颗粒,然后使用160℃热风作为热源进行干燥,其表面和内部均分布有微孔,微孔的孔径范围为100nm-1000nm。
在加香机中,施加目标产品所需的香精香料,最后使用网孔尺寸0.4mm和1mm的筛网进行筛分,除去造粒产生的大颗粒、细屑和粉末,即得成品加热不燃烧烟支烟芯材料颗粒。
将上述成品加热不燃烧烟支烟芯材料颗粒填充于烟管中,即得加热不燃烧烟支。
实施例10
本实施例提供一种加热不燃烧烟支的发烟段的烟芯材料,其制备方法如下所述:
烟草粉末在容器中混和搅拌的过程中,加入3.65%的NaHCO3,再喷入水,喷水量以使混合物含水率达到35%为度;经传统造粒机造粒后,在湿颗粒整粒机中进行整粒,然后使用热风作为热源在70℃-160℃下干燥,得到均匀的高度规整的球型的多孔隙颗粒,其表面和内部均分布有微孔,微孔的孔径范围为100nm-1000nm。
在加香机中,施加目标产品所需的香精香料,最后使用网孔尺寸0.6mm、1.4mm的筛网进行组合筛分,除去造粒产生的大颗粒、细屑和粉末,即得成品加热不燃烧烟支烟芯材料颗粒。
将上述成品加热不燃烧烟支的烟芯材料颗粒填充于烟管中,即得加热不燃烧烟支。
实施例11
本实施例提供一种加热不燃烧烟支的发烟段的烟芯材料,其制备方法如下所述:
烟草粉末、胶粘剂和茶叶粉末在容器中混和搅拌的过程中,加入3%的NH 4HCO 3,再喷入水,喷水量以使混合物含水率达到30%为度;经传统造粒机造粒后,在湿颗粒整粒机中进行整粒,然后使用热蒸汽作为热源在160℃下干燥,得到均匀的高度规整的球型的多孔隙颗粒,其表面和内部均分布有微孔,微孔的孔径范围为100nm-1000nm。
在加香机中,施加目标产品所需的香精香料,最后使用网孔尺寸0.4mm、1mm的筛网进行筛分,除去造粒产生的大颗粒、细屑和粉末,即得成品加热不燃烧烟支烟芯材料颗粒。
将上述成品加热不燃烧烟支的烟芯材料颗粒填充于烟管中,即得加热不燃烧烟支。
实施例12
本实施例提供一种加热不燃烧烟支的发烟段的烟芯材料,其制备方法如下所述:
烟草粉末和胶粘剂在容器中混和搅拌的过程中,加入5%的NH 4Al(SO 4) 2,再喷入水,喷水量以使混合物含水率达到25%为度;经传统造粒机造粒后,在湿颗粒整粒机中进行整粒,然后使用热风作为热源在100℃下干燥,得到均匀的高度规整的球型的多孔隙颗粒,其表面和内部均分布有微孔,微孔的孔径范围为100nm-1000nm。
在加香机中,施加目标产品所需的香精香料,最后使用网孔尺寸0.4mm、1.5mm的筛网进行筛分,除去造粒产生的细屑和粉末,即得成品加热不燃烧烟支烟芯材料颗粒。
将上述成品加热不燃烧烟支烟芯材料颗粒填充于烟管中,即得加热不燃烧烟支。
抽吸时,使用加热器具将所述加热不燃烧烟支加热即可。
对比例7
与实施例7不同的是,直接在造粒的过程充入高压气体。
对比例8
与实施例8不同的是,采用挤出成型得到形状不规则的颗粒。
对比例9
与实施例9不同的是,采用挤出成型得到片状材料。
对比例10
与实施例10不同的是,采用挤出成型得到片状材料,然后切丝得到丝状烟芯材料。
对比例11
与实施例11不同的是,采用单螺杆挤出机注入CO 2进行发泡挤出成型,然后切片切丝得 到丝状烟芯材料。
将实施例7-12和对比例7-11得到的烟芯材料制作成相同尺寸的加热不燃烧烟支,使用同样的烟具进行烟气量、抽吸体验感等方面的评价,结果如下表2所示:
表2评价结果
Figure PCTCN2021106900-appb-000003
需要说明的是,表2中的抽吸口数是由仪器定量测量得到,当烟气量不足标准抽吸容量时,折算成带小数点的数值。
由上表2对比可知,本申请提供的加热不燃烧烟支的发烟段的烟芯材料,比表面积增大,吸附香料物质的性能增强。本申请提供的加热不燃烧烟支的发烟段的烟芯材料制得的加热不燃烧烟支,导热系数高、吸阻小,抽吸时轻松、舒适,烟支前、中、后三段烟气均匀、稳定,烟气量大、浓度适中,颗粒内部的材料也能够被加热,烟芯材料中的物质能够被充分的、逐步的释放,抽吸口数增加,消费者的满足感、获得感增加,抽吸体验感好。
本公开提供的加热不燃烧烟支与加热烟具配合组成加热不燃烧系统。
本公开提供的加热不燃烧烟支,通过对烟支结构进行优化,加入植物降温固件作为降温段,在烟气温度降温效果得到保证的基础上,仍然能够获得较大的烟气量,增加消费者的抽吸体验感。本申请提供的加热不燃烧烟支,相对于现有的四元结构产品,结构简单,加工方便,生产成本低。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的 是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。上文提及的实施例1至实施例10中对实施例的编号仅是为了便于描述,并不涉及对具体实施方式的优先等级以及数量等进行限定。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。
工业实用性
根据本公开提供的加热不燃烧烟支,通过对烟支结构进行优化,加入植物降温固件作为降温段,在烟气温度降温效果得到保证的基础上,仍然能够获得较大的烟气量,增加消费者的抽吸体验感。本申请提供的加热不燃烧烟支,相对于现有的四元结构产品,结构简单,加工方便,生产成本低。
此外,可以理解的是,本公开的加热不燃烧烟支、发烟段、植物降温固件等是可以重现的,并且可以应用在多种工业应用中。例如,本公开的植物降温固件可以应用于需要获得较大的烟气量并且提高消费者的抽吸体验感的加热不燃烧烟支中。

Claims (22)

  1. 一种加热不燃烧烟支,其特征在于,包括:发烟段、降温段、过滤段和包覆元件,所述发烟段包括气溶胶发生基质;所述降温段包括植物降温固件,所述植物降温固件包括至少一个第一通孔;所述过滤段构造成用于过滤烟气;
    所述降温段设置在所述发烟段和所述过滤段之间,所述包覆元件周向包覆所述发烟段、所述降温段和所述过滤段。
  2. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述气溶胶发生基质与所述植物降温固件的质量比为(2~3):(2~6);
    优选地,所述发烟段与所述降温段的长度比为(12~20):(7~24);
    优选地,所述发烟段的直径为5.5mm-7.3mm;
    优选地,所述植物降温固件的硬度为80%-95%。
  3. 根据权利要求1所述的加热不燃烧烟支,其特征在于,还包括烟气聚集段,所述烟气聚集段设置在所述降温段的近唇端一侧;
    优选地,所述烟气聚集段设置于所述降温段和所述过滤段之间;
    优选地,所述烟气聚集段为中空纸管;
    优选地,沿所述加热不燃烧烟支的长度方向计算,单位长度上所述烟气聚集段的烟气容置空间大于所述植物降温固件的烟气容置空间。
  4. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述植物降温固件包括1个、2个、3个、4个或5个所述第一通孔;
    优选地,所述第一通孔的横截面积与所述植物降温固件的横截面积的比值为0.2-0.6;
    优选地,所述植物降温固件的外表面沿其长度方向设置有凹槽;
    优选地,多个所述凹槽沿所述植物降温固件周向分布;
    优选地,所述植物降温固件沿径向方向的截面呈类齿轮状。
  5. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述植物降温固件由原料挤出成型或铸造成型得到;
    优选地,所述原料以重量份数计算,包括烟草原料4-6份、发烟剂5-10份、成型剂4-8份和粘结剂2-5份;
    优选地,所述挤出成型包括:将所述原料混合,然后模压得到所述植物降温固件半成品,干燥得到所述植物降温固件;
    优选地,所述原料包括烟草原料和非烟草植物原料;
    优选地,所述非烟草植物原料包括陈皮、乌梅、地瓜、甘草、菊花、茶叶中的一种或多种;
    优选地,所述原料还包括烟草提取物和香味剂;
    优选地,所述烟草提取物和所述香味剂的沸点均各自独立的小于等于250℃。
  6. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述气溶胶发生基质包括烟草原料或烟草原料与非烟草原料的混合物;
    优选地,所述非烟草原料包括茶叶、槟榔、薄荷中的一种或多种。
  7. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述气溶胶发生基质包括颗粒状、丝状和片状发烟材料中的一种或多种;
    优选地,所述发烟段包括颗粒状发烟材料段和片状发烟材料段;
    优选地,所述片状发烟材料段包括稠浆法再造烟叶、干法再造烟叶、造纸法再造烟叶、辊压法再造烟叶中的一种或多种;
    优选地,所述片状发烟材料段包括干法再造烟叶;
    优选地,所述颗粒状发烟材料段和所述片状发烟材料段的长度各自独立的为7mm-15mm;
    优选地,所述片状发烟材料段设置在所述颗粒状发烟材料段与所述植物降温固件之间。
  8. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述发烟段远离所述降温段的一端设置有封口纸。
  9. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述过滤段包括醋纤棒、丙纤棒、聚乳酸棒和纸质滤棒中的一种或多种;
    优选地,所述过滤段为高透醋纤棒。
  10. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述过滤段包括一个或多个第二通孔;
    优选地,所述第一通孔和所述第二通孔的截面各自独立的为圆形、三角形、正方形、椭圆形或不规则形状。
  11. 根据权利要求1所述的加热不燃烧烟支,其特征在于,所述包覆元件包括中空纸管;
    优选地,所述中空纸管的硬度为80%-98%,长度为40mm-50mm,壁厚为0.2mm-0.5mm;
    优选地,所述中空纸管的外表面设置有水松纸。
  12. 根据权利要求1至11中的任一项所述的加热不燃烧烟支,其特征在于,所述过滤段远离所述降温段的一端设置有沉头。
  13. 根据权利要求1至11中的任一项所述的加热不燃烧烟支,其特征在于,所述发烟段包括烟芯材料,所述烟芯材料呈球形颗粒且具有多孔结构。
  14. 根据权利要求13所述的加热不燃烧烟支,其特征在于,所述多孔结构中的孔的孔径为100nm-1000nm;
    优选地,所述烟芯材料的外径为0.6mm-2mm;
    优选地,所述烟芯材料的比表面积为0.25m 2/g-0.4m 2/g;
    优选地,所述烟芯材料的孔隙率为31%-72%。
  15. 一种加热不燃烧系统,其特征在于,所述加热不燃烧系统包括根据权利要求1至14中的任一项所述的加热不燃烧烟支以及用于对所述加热不燃烧烟支进行加热的装置。
  16. 一种权利要求1至14中的任一项所述的加热不燃烧烟支的制备方法,其特征在于,包括:
    将所述包覆元件的一端封口,然后依次装填所述发烟段、所述降温段和所述过滤段,得到所述加热不燃烧烟支;
    优选地,所述封口之后、所述装填之前还包括:干燥处理所述包覆元件。
  17. 根据权利要求16所述的加热不燃烧烟支的制备方法,其特征在于,所述加热不燃烧烟支的制备方法包括对所述发烟段的烟芯材料进行制备,对所述发烟段的烟芯材料进行制备包括将烟芯原料和用于产生气体的成孔剂在内的原料混合后造粒,然后进行干燥,从而得到所述发烟段的烟芯材料。
  18. 根据权利要求17所述的加热不燃烧烟支的制备方法,其特征在于,所述烟芯原料包括烟草粉末;
    优选地,所述烟芯原料还包括非烟草粉末;
    优选地,所述原料还包括胶粘剂。
  19. 根据权利要求17所述的加热不燃烧烟支的制备方法,其特征在于,所述成孔剂包括可互相反应产生气体的多种物质的组合,和/或,加热可产生气体的物质;
    优选地,所述可互相反应产生气体的多种物质的组合包括醋酸和碳酸钠;
    优选地,所述加热可产生气体的物质包括碳酸氢铵、碳酸氢钠和硫酸铝铵中的一种或多种。
  20. 根据权利要求19所述的加热不燃烧烟支的制备方法,其特征在于,标准大气压下,每克所述醋酸和所述碳酸钠的混合物的气体发生量为35mL-100mL;
    优选地,所述碳酸氢铵的用量为所述烟芯原料质量的3%-5%。
  21. 根据权利要求17所述的加热不燃烧烟支的制备方法,其特征在于,所述干燥的温度为60℃-160℃;
    优选地,所述干燥的热源介质包括热风和/或过热蒸汽。
  22. 根据权利要求17至21中的任一项所述的加热不燃烧烟支的制备方法,其特征在于,所述造粒之后还包括整粒;
    优选地,所述干燥之后还包括添加香味剂和筛分的步骤;
    优选地,所述混合之后、所述造粒之前还包括:向所述混合得到的混合物中加入水;
    优选地,加入水的量使得所述混合物的含水率达到25%-35%;
    优选地,加入水之后还包括静置;
    优选地,所述静置的环境温度为20℃-25℃、相对湿度为80%-90%,所述静置的时间为20min-40min。
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