WO2022007426A1 - 一种真空电子束炉用自动铸锭控制系统 - Google Patents

一种真空电子束炉用自动铸锭控制系统 Download PDF

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Publication number
WO2022007426A1
WO2022007426A1 PCT/CN2021/080611 CN2021080611W WO2022007426A1 WO 2022007426 A1 WO2022007426 A1 WO 2022007426A1 CN 2021080611 W CN2021080611 W CN 2021080611W WO 2022007426 A1 WO2022007426 A1 WO 2022007426A1
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Prior art keywords
heat
module
conducting
block
hole
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PCT/CN2021/080611
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English (en)
French (fr)
Inventor
李定国
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南京涵曦月自动化科技有限公司
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Publication of WO2022007426A1 publication Critical patent/WO2022007426A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/08—Accessories for starting the casting procedure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16—Controlling or regulating processes or operations
    • B22D11/161—Controlling or regulating processes or operations for automatic starting the casting process
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil

Definitions

  • the invention relates to the technical field of control systems, in particular to an automatic ingot casting control system for a vacuum electron beam furnace.
  • Electron beam furnace is a kind of electron beam furnace that uses one or more cathode electron guns in a vacuum environment to bombard the molten material by emitting high-energy electron beams, so that the kinetic energy of the electrons can be quickly converted into heat energy, and then the material is melted and dropped into the cold water copper crucible.
  • a smelting device that solidifies the ingot.
  • the up and down movement of the ingot bar in the traditional vacuum electron beam furnace is directly controlled by the operator, which has problems such as low efficiency and large damage.
  • the Chinese patent number is CN 207723451 U
  • An automatic ingot casting control system for a vacuum electron beam furnace The automatic control system replaces the direct control of the operator, which improves the production efficiency and reduces the damage.
  • the temperature of the ingot processing environment is too high.
  • the ingot pulling motor works in this environment and is easily affected by temperature.
  • the heat sink of the motor itself can dissipate heat, the heat dissipation effect is still limited at high temperature, which still affects the pulling force.
  • the work of the ingot motor is composed of electronic devices. If a component is damaged, the entire system will not operate normally. However, the processing place of the ingot is large. The safety of the operating personnel cannot be guaranteed.
  • the purpose of the present invention is to provide an automatic ingot casting control system for a vacuum electron beam furnace, so as to solve the problems raised in the above-mentioned background art.
  • an automatic ingot casting control system for a vacuum electron beam furnace comprising a PLC control module, an industrial computer, a display module, a power supply module, an alarm module, a monitoring module, a vacuum gauge, and a servo motor A driver, a high-speed encoder, an ingot pulling motor and a cooling module
  • the PLC control module is respectively electrically connected with the power supply module, alarm module, monitoring module, vacuum gauge, servo motor driver and the cooling module
  • the PLC controls is electrically connected to the display module through the industrial computer
  • the servo motor driver is electrically connected to the ingot pulling motor through the high-speed encoder
  • the cooling module is adapted to the ingot pulling motor.
  • the cooling module includes a temperature sensor, a heat-conducting plate, a water pipe, a water pump, a heat-conducting sleeve, a heat-conducting rod, a heat-conducting block 1, a heat-conducting block 2 and a movable shaft, and the side wall of the ingot pulling motor is connected to the heat-conducting block.
  • the two sides of the heat-conducting block 2 are fixedly connected with the heat-conducting block 1.
  • the heat-conducting block 1 is movably connected to the port of the heat-conducting rod through the movable shaft.
  • the port of the heat-conducting sleeve is fixedly connected with the heat-conducting plate, the end of the heat-conducting plate away from the heat-conducting sleeve is attached and fixedly connected with the water pipe, one end of the water pipe is connected with a water pump, and the middle part of the heat-conducting plate is fixedly connected with a water pipe.
  • a temperature sensor, the water pump and the temperature sensor are electrically connected to the PLC control module, and a mounting mechanism is fixedly connected to the four corners of one side of the heat-conducting plate away from the heat-conducting sleeve, which can cool the ingot pulling motor through the cooling module operation, reduce the impact of the high temperature of the processing environment on the ingot pulling motor, so as to ensure the normal operation of the ingot pulling motor.
  • a movable hole is formed on the side wall of the thermally conductive sleeve, the thermally conductive rod is located at one end inside the thermally conductive sleeve and is fixedly connected to a limit block close to the movable hole, and the limit block is located at one end of the inside of the thermally conductive sleeve.
  • the movable hole is in and matched with the movable hole, and the cooperation of the movable hole and the limit block can limit the position, and can limit the position of the heat-conducting rod, so that the heat-conducting rod cannot be separated from the heat-conducting sleeve. inside, to avoid the situation that the port of the thermal rod is separated from the inside of the thermal sleeve.
  • one end of the heat-conducting rod located inside the heat-conducting sleeve and the heat-conducting plate are connected by a spring, and the spring plays the role of pushing the heat-conducting rod, so that the second heat-conducting block can be in contact with the ingot pulling motor. At the same time, the second heat conduction block can be attached to the ingot pulling motor.
  • the installation mechanism includes an installation rod, a first installation hole, and an insertion hole, four corners of the heat-conducting plate are fixedly connected with installation rods, and an end of the installation rod away from the heat-conducting plate is provided with an insertion hole, Two sides of the socket are provided with mounting holes 1, and the surface of the mounting rod is provided with a movable mechanism.
  • the mounting mechanism is convenient for connecting the heat-conducting plate with the corresponding support member, so that the heat-conducting plate can be supported and fixed.
  • the movable mechanism includes a connecting block, a rectangular hole, a bearing, a connecting sleeve, a mounting block and two mounting holes, and a rectangular hole matching the mounting rod is opened in the middle of the connecting block, so
  • the mounting rod penetrates the rectangular hole and is fixedly connected with the connecting block, the outer surface of the connecting block is movably connected with the connecting sleeve through a bearing, one side of the connecting sleeve is fixedly connected with the mounting block, and the mounting block is on the connecting block.
  • mounting holes There are two mounting holes, one end of the connecting sleeve is connected with a positioning mechanism, and the movable mechanism can realize the rotation of the mounting block, so that the mounting block can meet the support parts of different orientations, so that the mounting rod can be installed on the support part.
  • the positioning mechanism includes a positioning block, a positioning hole and a through hole, one end of the connecting sleeve is fixedly connected with a positioning block, a positioning hole is formed on the surface of the positioning block, and a side of the mounting rod is provided with a positioning hole.
  • the wall is provided with a through hole, the through hole is matched with the positioning hole, and the positioning mechanism can position the connecting sleeve, so that the connecting sleeve cannot be rotated, so as to achieve the purpose of fixing the positioning block.
  • one end of the water pipe away from the water pump is fixedly connected with a flange, and the flange facilitates the connection of the water pipe with other pipes.
  • the PLC control module includes a central processing unit, a battery assembly, a peripheral interface 1, an input interface, an output interface, a memory, a programmer, a peripheral interface 2 and a peripheral interface 3, and the central processing unit is respectively connected with
  • the battery assembly, the input interface and the output interface are electrically connected, the central processing unit is electrically connected with the programmer through the memory, the memory is connected with the peripheral interface three, the programmer is connected with the peripheral interface two, and the battery assembly is connected There is a peripheral interface.
  • the automatic ingot casting control system can achieve the purpose of controlling the ingot by controlling the ingot pulling motor, without the need to manually operate the ingot bar, ensuring the personal safety of the operator, improving the processing efficiency, and at the same time reducing the impact of high temperature on the ingot pulling motor, making the The spindle pulling motor can maintain the normal working state.
  • it can monitor the on-site electronic equipment, which is convenient to know the status of the electronic equipment, so as to judge the operation of the system, and also facilitate the timely maintenance of the system, reducing unnecessary time and manpower. of waste.
  • Fig. 1 is a structural block diagram according to the present invention.
  • Fig. 2 is the structural block diagram of PLC control module according to the present invention.
  • FIG. 3 is a schematic structural diagram of a cooling module according to the present invention.
  • Fig. 4 is the structural representation of the movable shaft according to the present invention.
  • Fig. 5 is the structural representation of the water pipe according to the present invention.
  • Fig. 6 is the structural representation of the connection sleeve according to the present invention.
  • FIG. 7 is a schematic view of the structure of the mounting rod according to the present invention.
  • PLC control module 2. Industrial computer; 3. Display module; 4. Power supply module; 5. Alarm module; 6. Monitoring module; 7. Vacuum gauge; 8. Servo motor driver; 9. High-speed encoder; 10. Ingot pulling motor; 11, cooling module; 12, temperature sensor; 13, heat conduction plate; 14, water pipe; 15, water pump; 16, heat conduction sleeve; 17, heat conduction rod; 18, heat conduction block one; 19, heat conduction block two; 20 , movable shaft; 21, movable hole; 22, limit block; 23, spring; 24, installation rod; 25, installation hole one; 26, jack; 27, flange plate; 28, connecting block; 29, rectangular hole ;30, bearing; 31, connecting sleeve; 32, mounting block; 33, mounting hole two; 34, positioning block; 35, positioning hole; 36, through hole; 37, peripheral interface three; 38, central processing unit; 39, battery assembly; 40, peripheral interface one; 41, input interface; 42, output interface; 43, memory; 44, programmer; 45, peripheral interface two.
  • an automatic ingot casting control system for a vacuum electron beam furnace includes a PLC control module 1, an industrial computer 2, a display module 3, a power module 4, an alarm module 5, and a monitoring module 6.
  • the vacuum gauge 7 adopts a microcomputer-type ionization vacuum gauge.
  • the display module 3 includes a display screen, which can display on-site monitoring images.
  • the monitoring module 6 includes The camera is capable of monitoring on-site electronic devices, the alarm module 5 includes an alarm device, which can give an alarm when an abnormality occurs, the PLC control module 1 is electrically connected with the display module 3 through the industrial computer 2, and the servo motor
  • the driver 8 is electrically connected to the ingot pulling motor 10 through the high-speed encoder 9 , the cooling module 11 is adapted to the ingot pulling motor 10 , and the cooling module 11 is used for cooling the ingot pulling motor 10 , Therefore, the spindle pulling motor 10 can work normally. It should be noted that the spindle pulling motor 10 is connected with the spindle bar through mechanical linkage.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the cooling module 11 includes a temperature sensor 12 , a heat conducting plate 13 , a water pipe 14 , a water pump 15 , a heat conducting sleeve 16 , a heat conducting rod 17 , a heat conducting block one 18 , a heat conducting block two 19 and a movable shaft 20 .
  • the side wall of the ingot pulling motor 10 is in contact with the second heat conduction block 19, the two sides of the second heat conduction block 19 are fixedly connected with a heat conduction block one 18, and the heat conduction block one 18 is movably connected to the port of the heat conduction rod 17 through the movable shaft 20.
  • the rotation of the second heat conduction block 19 can be realized, and the shape of the heat conduction block one 18 is designed as a semicircle, and the four corners of the heat conduction block two 19 are provided with chamfers, which can reduce the sharpness of the heat conduction block one 18 and the heat conduction block two 19, and One end of the heat-conducting rod 17 close to the second heat-conducting block 19 is an arc surface, which facilitates the rotation of the second heat-conducting block 19 .
  • the port is fixedly connected to the heat-conducting plate 13, and the end of the heat-conducting plate 13 away from the heat-conducting sleeve 16 is attached and fixedly connected to the water pipe 14.
  • the shape of the water pipe 14 is designed to be similar to a serpentine, which is convenient to increase the distance between the water pipe 14 and the heat-conducting plate 13.
  • Contact area one end of the water pipe 14 is connected with the water pump 15, the water pump 15 adopts a suction pump, and the end of the water pipe 14 away from the water pump 15 is fixedly connected with the flange 27, and the flange 27 is convenient for the water pipe 14 and other Pipe connection
  • a temperature sensor 12 is fixedly connected to the middle of the heat-conducting plate 13
  • the water pump 15 and the temperature sensor 12 are electrically connected to the PLC control module 1
  • the heat-conducting plate 13 is far away from the heat-conducting sleeve 16 .
  • the four corners of one side are fixedly connected with an installation mechanism, which can cool the ingot pulling motor 10 through the cooling module 11 to reduce the influence of the high temperature of the processing environment on the ingot pulling motor 10, thereby ensuring the normal operation of the ingot pulling motor 10;
  • a movable hole 21 is formed on the side wall of the heat-conducting sleeve 16 , and the heat-conducting rod 17 is located at one end inside the heat-conducting sleeve 16 and is fixedly connected to a limit block 22 near the movable hole 21 , and the limit block 22 is located at the end of the heat-conducting sleeve 16 .
  • the movable hole 21 is in and matched with the movable hole 21, and the cooperation of the movable hole 21 and the limit block 22 can play a role in limiting the position, and can limit the position of the heat conduction rod 17, so that the heat conduction rod can be limited.
  • the end of the heat-conducting rod 17 located inside the heat-conducting sleeve 16 and the heat-conducting plate 13 are connected by a spring 23 , the spring 23 plays the role of pushing the heat-conducting rod 17 , so that the second heat-conducting block 19 can fit with the ingot-pulling motor 10 when the second-conducting block 19 is in contact with the ingot-pulling motor 10 .
  • the installation mechanism includes an installation rod 24 , a first installation hole 25 , and an insertion hole 26 .
  • the four corners of the heat conduction plate 13 are fixedly connected with the installation rods 24 , and the installation rods 24 are far away from the heat conduction plate 13 .
  • the function of the jack 26 is to facilitate splicing and fixing with the extension rod when the length of the mounting rod 24 is not enough.
  • the two sides of the jack 26 are provided with mounting holes 25 and 25. It communicates with the jack, which facilitates the insertion of bolts.
  • the surface of the mounting rod 24 is provided with a movable mechanism, and the mounting mechanism is convenient for connecting the heat-conducting plate 13 with the corresponding support member, so that the heat-conducting plate 13 can be supported and fixed;
  • the movable mechanism includes a connecting block 28, a rectangular hole 29, a bearing 30, a connecting sleeve 31, a mounting block 32 and a second mounting hole 33.
  • the middle of the connecting block 28 is provided with a rectangular hole 29 that matches the mounting rod 24.
  • the mounting rod 24 penetrates the rectangular hole 29 and is fixedly connected with the connecting block 28 .
  • the outer surface of the connecting block 28 is movably connected with the connecting sleeve 31 through the bearing 30 , and one side of the connecting sleeve 31 is fixedly connected with the connecting sleeve 31 .
  • the mounting block 32 is provided with a mounting hole two 33, the mounting hole two 33 is convenient for bolts to pass through, and it is convenient to fix the mounting block 32 on the support member, one end of the connecting sleeve 31 is connected with a positioning mechanism, which can move The mechanism can realize the rotation of the mounting block 32, so that the mounting block 32 can meet the support parts of different orientations, so that the mounting rod 24 can be installed on the support parts;
  • the positioning mechanism includes a positioning block 34, a positioning hole 35 and a through hole 36.
  • One end of the connecting sleeve 31 is fixedly connected with a positioning block 34, and a positioning hole 35 is formed on the surface of the positioning block 34.
  • a through hole 36 is opened on the side wall, the through hole 36 is matched with the positioning hole 35, the mounting rod 24 is rectangular, the through hole 36 is located on four sides of the through hole 36, and the inside of the through hole 36 is provided with threads, so that the bolt can be Threaded connection, the use of bolts can be threaded through the positioning hole 35 and the through hole 36, so the positioning block 34 can be connected with the four sides of the installation rod 24, and the positioning mechanism can position the connecting sleeve, so that the connecting sleeve 31 cannot be rotated.
  • the purpose of fixing the positioning block is fixing the positioning block.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the PLC control module 1 includes a central processing unit 38 , a battery assembly 39 , a peripheral interface 1 40 , an input interface 41 , an output interface 42 , a memory 43 , a programmer 44 , a peripheral interface two 45 and a peripheral interface three 37 , the central processing unit 38 is electrically connected to the battery assembly 39, the input interface 41 and the output interface 42 respectively, the input interface 41 and the output interface 42 are connected to the user equipment, the central processing unit 38 is electrically connected to the programmer 44 through the memory 43
  • the memory 43 is connected to the peripheral interface three 37
  • the programmer 44 is connected to the peripheral interface two 45
  • the battery assembly 39 is connected to the peripheral interface one 40.
  • the operator inputs control parameters to the industrial computer 2, the control parameters include the speed and displacement of the spindle bar, the speed and displacement of the spindle bar rising, and the interval time between the spindle bar's lowering and rising, according to different metals. Adjust the parameters, the industrial computer 2 transmits the data to the PLC control module 1, the PLC control module 1 starts the servo motor driver 8, and the servo motor driver 8 controls the spindle pulling motor 10 according to the parameters, so that the spindle pulling motor 10 drives the spindle to move up and down, The ingot casting operation is performed.
  • the control parameters include the speed and displacement of the spindle bar, the speed and displacement of the spindle bar rising, and the interval time between the spindle bar's lowering and rising, according to different metals. Adjust the parameters, the industrial computer 2 transmits the data to the PLC control module 1, the PLC control module 1 starts the servo motor driver 8, and the servo motor driver 8 controls the spindle pulling motor 10 according to the parameters, so that the spind
  • the high-speed encoder 9 feeds back the motion data measured in real time to the servo motor driver 8, so that the servo motor driver 8 corrects and adjusts the ingot pulling motor 10 according to the received motion data.
  • the motion data are usually speed and position signals;
  • the vacuum gauge 7 is used to sense the vacuum condition inside the furnace body and feed it back to the PLC control module 1.
  • the PLC control module 1 is displayed on the display screen through the industrial computer 2, which is convenient for the operator to adjust. Input the vacuum value in 1, if the value detected by the vacuum gauge 7 is outside its range, the PLC control module 1 can give a warning through the alarm module 5 to remind the operator to adjust, and the alarm module 5 contains an alarm for warning;
  • the on-site electronic devices and the environment are monitored through the monitoring module 6.
  • the monitoring module 6 includes a plurality of cameras, which take pictures of the scene and transmit them to the PLC control module 1.
  • the PLC control module 1 displays on the display module 3 through the industrial computer 2. out, it is convenient for the operator to watch;
  • the second heat conduction block 19 is in contact with the outer wall of the ingot pulling motor 10, and the spring 23 is in a compressed state.
  • the first heat conduction block 18 is connected with the heat conduction rod 17 through the movable shaft 20, the second heat conduction block 19 can rotate, thereby The angle of the second heat conduction block 19 can be adjusted according to the shape of the shell of the ingot pulling motor 10, so that the second heat conduction block 19 can be attached to the outer wall of the ingot pulling motor 10, and the heat generated by the pulling ingot motor 10 can pass through the second heat conduction block 19 and the heat conduction block.
  • One 18 is transmitted to the heat-conducting rod 17, the heat-conducting rod 17 is transmitted to the heat-conducting plate 13 through the heat-conducting sleeve 16, the temperature sensor 12 senses the temperature of the heat-conducting plate 13, and the PLC control module 1 is operated by the industrial computer 2 in advance, and the safe temperature value is preset, When the temperature is higher than the safe value, the temperature sensor 12 feeds back the data to the PLC control module 1, and the PLC control module 1 can start the water pump 15;
  • the input end of the water pump 15 is connected to the external water supply device, and the output end of the water pump 15 is connected to the corresponding drainage device.
  • the mounting rod 24 can be fixed on the support assembly by bolts through the mounting hole one 25. If the length of the mounting rod 24 is not enough, an extension rod can be used, and the port of the extension rod can be inserted into the socket. Put bolts in the hole 26 and pass through the installation hole 25 to connect and fix the installation rod 24 with the extension rod, and fix the extension rod on the support member. If further fixing is required, the connecting sleeve 31 can be rotated to adjust the position of the installation block 32.
  • bolts can be used to pass through the second mounting hole 33 to connect and fix the mounting block 32 with the support assembly.
  • the positioning block 34 can be adjusted to the through hole 36 of the mounting rod 24, and bolts can be used.
  • the PLC control module 1 makes the water pump 15 stop working;
  • the automatic ingot casting control system can achieve the purpose of controlling the ingot by controlling the ingot pulling motor 10, without the need to manually operate the ingot bar, ensuring the personal safety of the operator, improving the processing efficiency, and reducing the influence of high temperature on the ingot pulling motor 10. , so that the spindle pulling motor 10 can maintain the normal working state.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明公开了一种真空电子束炉用自动铸锭控制系统，包括PLC控制模块、工控机、显示模块、电源模块、报警模块、监控模块、真空计、伺服电机驱动器、高速编码器、拉锭电机和冷却模块，所述PLC控制模块分别与所述电源模块、报警模块、监控模块、真空计、伺服电机驱动器和所述冷却模块电性连接，所述PLC控制模块通过所述工控机与所述显示模块电性连接，所述伺服电机驱动器通过所述高速编码器与所述拉锭电机电性连接，所述冷却模块与所述拉锭电机相适配。有益效果：能够减少高温对拉锭电机的影响，使得拉锭电机能够保持正常工作的状态，能够对现场电子器械进行监控，方便知晓电子器件的状态，也方便对系统及时进行维修。

Description

一种真空电子束炉用自动铸锭控制系统 技术领域
本发明涉及控制系统技术领域，具体来说，涉及一种真空电子束炉用自动铸锭控制系统。
 背景技术
电子束炉是一种在真空环境下运用一个或多个阴极电子枪通过发射高能的电子束，将熔物料轰击，以使电子动能快速转化为热能，进而熔化物料，且滴入冷水铜坩埚内，从而凝固铸锭的熔炼设备。
传统的真空电子束炉中锭杆的上下运动是由操作人员进行直接控制的，存在效率低，损伤大等问题，中国专利号为CN 207723451 U的一种真空电子束炉用自动铸锭控制系统通过自动控制系统代替操作人员直接控制，提高了生产效率，减少了损伤。
但是铸锭的加工环境温度过高，拉锭电机处于这种环境下工作，极易受温度影响，虽然电机本身的散热片能够进行散热，然而在处于高温下散热效果仍然有限，仍然影响着拉锭电机的工作，此外，系统由电子器件组成，若某个部件出现损坏，会导致整个系统无法正常运转，然而铸锭的加工场所较大，若采用人工进行查看，不仅浪费人力，且高温环境下操作人员的安全无法保障。
针对相关技术中的问题，目前尚未提出有效的解决方案。
 技术问题
本发明的目的在于提供一种真空电子束炉用自动铸锭控制系统，以解决上述背景技术中提出的问题。
 技术解决方案
为实现上述目的，本发明提供如下技术方案：一种真空电子束炉用自动铸锭控制系统，包括PLC控制模块、工控机、显示模块、电源模块、报警模块、监控模块、真空计、伺服电机驱动器、高速编码器、拉锭电机和冷却模块，所述PLC控制模块分别与所述电源模块、报警模块、监控模块、真空计、伺服电机驱动器和所述冷却模块电性连接，所述PLC控制模块通过所述工控机与所述显示模块电性连接，所述伺服电机驱动器通过所述高速编码器与所述拉锭电机电性连接，所述冷却模块与所述拉锭电机相适配。
在进一步的实施例中，所述冷却模块包括温度传感器、导热板、水管、水泵、导热套、导热杆、导热块一和导热块二和活动轴，所述拉锭电机的侧壁与导热块二接触，所述导热块二的两侧固定连接有导热块一，所述导热块一通过活动轴与导热杆的端口活动连接，所述导热杆远离所述导热块一的一端位于导热套内部，所述导热套的端口与导热板固定连接，所述导热板远离所述导热套的一端与水管贴合且固定连接，所述水管的一端连接有水泵，所述导热板的中部固定连接有温度传感器，所述水泵和所述温度传感器与所述PLC控制模块电性连接，所述导热板远离所述导热套的一侧四角固定连接有安装机构，能够通过冷却模块对拉锭电机进行冷却操作，减少加工环境的高温度对拉锭电机的影响，从而保障拉锭电机的正常运转。
在进一步的实施例中，所述导热套的侧壁开有活动孔，所述导热杆位于所述导热套内部的一端且靠近所述活动孔处固定连接有限位块，所述限位块位于所述活动孔内且与所述活动孔相匹配，活动孔和限位块的配合能够起到限位的作用，能够起到对导热杆限位的目的，从而使导热杆无法脱离导热套的内部，避免导热杆的端口脱离导热套内部的情况发生。
在进一步的实施例中，所述导热杆位于所述导热套内部的一端与所述导热板之间通过弹簧连接，弹簧起到推动导热杆的作用，从而能够在导热块二与拉锭电机接触的时候使导热块二能够与拉锭电机贴合。
在进一步的实施例中，所述安装机构包括安装杆、安装孔一、插孔，所述导热板的四角固定连接有安装杆，所述安装杆远离所述导热板的一端开有插孔，所述插孔的两侧开有安装孔一，所述安装杆的表面开有活动机构，安装机构便于将导热板与相应的支撑部件连接，从而使导热板能够支撑固定住。
在进一步的实施例中，所述活动机构包括连接块、矩形孔、轴承、连接套、安装块和安装孔二，所述连接块的中部开有与所述安装杆相匹配的矩形孔，所述安装杆贯穿所述矩形孔且与所述连接块固定连接，所述连接块的外表面通过轴承与连接套活动连接，所述连接套的一侧固定连接有安装块，所述安装块上开有安装孔二，所述连接套的一端连接有定位机构，活动机构能够实现安装块的旋转，从而使得安装块能够满足不同方位的支撑部件，从而使安装杆能够安装在支撑部件上。
在进一步的实施例中，所述定位机构包括定位块、定位孔和通孔，所述连接套的一端固定连接有定位块，所述定位块的表面开有定位孔，所述安装杆的侧壁开有通孔，所述通孔与所述定位孔相配合，定位机构能够对连接套进行定位，从而使连接套无法旋转，达到对定位块进行固定的目的。
在进一步的实施例中，所述水管远离所述水泵的一端与法兰盘固定连接，法兰盘便于水管与其他管道连接。
在进一步的实施例中，所述PLC控制模块包括中央处理器、电池组件、外围接口一、输入接口、输出接口、存储器、编程器、外围接口二和外围接口三，所述中央处理器分别与电池组件、输入接口和输出接口电性连接，所述中央处理器通过存储器与编程器电性连接，所述存储器连接有外围接口三，所述编程器连接有外围接口二，所述电池组件连接有外围接口一。
 有益效果
该自动铸锭控制系统能够通过控制拉锭电机从而达到控制铸锭的目的，无需人为手动操作锭杆，保障操作人员的人身安全，提高加工效率，同时能够减少高温对拉锭电机的影响，使得拉锭电机能够保持正常工作的状态，此外，能够对现场电子器械进行监控，方便知晓电子器件的状态，从而能够判断系统的运转情况，也方便对系统及时进行维修，减少不必要的时间以及人力的浪费。
 附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是根据本发明的结构框图；
图2是根据本发明的PLC控制模块的结构框图；
图3是根据本发明的冷却模块的结构示意图；
图4是根据本发明的活动轴的结构示意图；
图5是根据本发明的水管的结构示意图；
图6是根据本发明的连接套的结构示意图；
图7是根据本发明的安装杆的结构示意图。
附图标记：
1、PLC控制模块；2、工控机；3、显示模块；4、电源模块；5、报警模块；6、监控模块；7、真空计；8、伺服电机驱动器；9、高速编码器；10、拉锭电机；11、冷却模块；12、温度传感器；13、导热板；14、水管；15、水泵；16、导热套；17、导热杆；18、导热块一；19、导热块二；20、活动轴；21、活动孔；22、限位块；23、弹簧；24、安装杆；25、安装孔一；26、插孔；27、法兰盘；28、连接块；29、矩形孔；30、轴承；31、连接套；32、安装块；33、安装孔二；34、定位块；35、定位孔；36、通孔；37、外围接口三；38、中央处理器；39、电池组件；40、外围接口一；41、输入接口；42、输出接口；43、存储器；44、编程器；45、外围接口二。
 本发明的实施方式
下面，结合附图以及具体实施方式，对发明做出进一步的描述：
实施例一：
请参阅图1-7，根据本发明实施例的一种真空电子束炉用自动铸锭控制系统，包括PLC控制模块1、工控机2、显示模块3、电源模块4、报警模块5、监控模块6、真空计7、伺服电机驱动器8、高速编码器9、拉锭电机10和冷却模块11，所述PLC控制模块1分别与所述电源模块4、报警模块5、监控模块6、真空计7、伺服电机驱动器8和所述冷却模块11电性连接，需说明的是，真空计7采用的是微机型电离真空计，显示模块3包括显示屏，可以显示现场监控画面，监控模块6包括摄像头，能够监控现场电子器件，报警模块5包括报警器，能够在发生异常的时候进行警报，所述PLC控制模块1通过所述工控机2与所述显示模块3电性连接，所述伺服电机驱动器8通过所述高速编码器9与所述拉锭电机10电性连接，所述冷却模块11与所述拉锭电机10相适配，冷却模块11用于对拉锭电机10进行降温操作，从而使拉锭电机10能够正常工作，需要说明的是，拉锭电机10通过机械联动与锭杆连接。
实施例二：
请参阅图4-7，所述冷却模块11包括温度传感器12、导热板13、水管14、水泵15、导热套16、导热杆17、导热块一18和导热块二19和活动轴20，所述拉锭电机10的侧壁与导热块二19接触，所述导热块二19的两侧固定连接有导热块一18，所述导热块一18通过活动轴20与导热杆17的端口活动连接，这样能够实现导热块二19的转动，且导热块一18的形状设计为半圆状，导热块二19的四角设置有倒角，能够降低导热块一18和导热块二19的尖锐度，且导热杆17靠近导热块二19的一端为弧面，这样方便配合导热块二19的旋转，所述导热杆17远离所述导热块一18的一端位于导热套16内部，所述导热套16的端口与导热板13固定连接，所述导热板13远离所述导热套16的一端与水管14贴合且固定连接，水管14的形状设计类似于蛇形，这样方便增加水管14与导热板13的接触面积，所述水管14的一端连接有水泵15，水泵15采用的是吸水泵，所述水管14远离所述水泵15的一端与法兰盘27固定连接，法兰盘27便于水管14与其他管道连接，所述导热板13的中部固定连接有温度传感器12，所述水泵15和所述温度传感器12与所述PLC控制模块1电性连接，所述导热板13远离所述导热套16的一侧四角固定连接有安装机构，能够通过冷却模块11对拉锭电机10进行冷却操作，减少加工环境的高温度对拉锭电机10的影响，从而保障拉锭电机10的正常运转；
所述导热套16的侧壁开有活动孔21，所述导热杆17位于所述导热套16内部的一端且靠近所述活动孔21处固定连接有限位块22，所述限位块22位于所述活动孔21内且与所述活动孔21相匹配，活动孔21和限位块22的配合能够起到限位的作用，能够起到对导热杆17限位的目的，从而使导热杆17无法脱离导热套16的内部，避免导热杆17的端口脱离导热套16内部的情况发生，所述导热杆17位于所述导热套16内部的一端与所述导热板13之间通过弹簧23连接，弹簧23起到推动导热杆17的作用，从而能够在导热块二19与拉锭电机10接触的时候使导热块二19能够与拉锭电机10贴合。
实施例三：
请参阅图4-7，所述安装机构包括安装杆24、安装孔一25、插孔26，所述导热板13的四角固定连接有安装杆24，所述安装杆24远离所述导热板13的一端开有插孔26，插孔26的作用就是在安装杆24长度不够的时候能够方便与延长杆进行拼接固定，所述插孔26的两侧开有安装孔一25，安装孔一25与插孔相通，方便螺栓的插入，所述安装杆24的表面开有活动机构，安装机构便于将导热板13与相应的支撑部件连接，从而使导热板13能够支撑固定住；
所述活动机构包括连接块28、矩形孔29、轴承30、连接套31、安装块32和安装孔二33，连接块28的中部开有与所述安装杆24相匹配的矩形孔29，所述安装杆24贯穿所述矩形孔29且与所述连接块28固定连接，所述连接块28的外表面通过轴承30与连接套31活动连接，所述连接套31的一侧固定连接有安装块32，所述安装块32上开有安装孔二33，安装孔二33便于螺栓的穿过，方便将安装块32固定于支撑部件上，所述连接套31的一端连接有定位机构，活动机构能够实现安装块32的旋转，从而使得安装块32能够满足不同方位的支撑部件，从而使安装杆24能够安装在支撑部件上；
所述定位机构包括定位块34、定位孔35和通孔36，所述连接套31的一端固定连接有定位块34，所述定位块34的表面开有定位孔35，所述安装杆24的侧壁开有通孔36，所述通孔36与所述定位孔35相配合，安装杆24为矩形状，通孔36位于其四侧，通孔36的内部设置有螺纹，从而能够使螺栓螺纹连接，使用螺栓能够穿过定位孔35与通孔36螺纹连接，因而定位块34能够与安装杆24的四侧连接，定位机构能够对连接套进行定位，从而使连接套31无法旋转，达到对定位块进行固定的目的。
实施例四：
请参阅图2，所述PLC控制模块1包括中央处理器38、电池组件39、外围接口一40、输入接口41、输出接口42、存储器43、编程器44、外围接口二45和外围接口三37，所述中央处理器38分别与电池组件39、输入接口41和输出接口42电性连接，输入接口41和输出接口42与用户设备连接，所述中央处理器38通过存储器43与编程器44电性连接，所述存储器43连接有外围接口三37，所述编程器44连接有外围接口二45，所述电池组件39连接有外围接口一40。
为了方便理解本发明的上述技术方案，以下就本发明在实际过程中的工作原理或者操作方式进行详细说明。
在实际应用时，操作人员向工控机2输入控制参数，控制参数包括锭杆下降的速度和位移、锭杆上升的速度和位移、以及锭杆下降与上升之间的间隔时间，根据不同的金属调整参数，工控机2将数据传输给PLC控制模块1，PLC控制模块1启动伺服电机驱动器8，且伺服电机驱动器8根据参数控制拉锭电机10，从而使拉锭电机10带动锭杆上下移动，进行铸锭操作，在拉锭电机10运转过程中，高速编码器9将其实时测得的运动数据反馈给伺服电机驱动器8，使伺服电机驱动器8根据接收的运动数据纠正和调节拉锭电机10的运转状态，来达到精确控制的目的，运动数据通常为速度及位置信号；
真空计7用于感应炉体内部的真空情况，反馈给PLC控制模块1，PLC控制模块1通过工控机2在显示屏上显示出来，便于操作人员进行调整，预先通过工控机2在PLC控制模块1内输入真空数值，若真空计7检测的数值位于其范围外，PLC控制模块1能够通过报警模块5进行警示，提醒操作人员调整，报警模块5中包含报警器，用于警示；
通过监控模块6对现场的电子器件以及环境进行监控，监控模块6包括有多个摄像头，对现场画面进行拍摄，并传送给PLC控制模块1，PLC控制模块1通过工控机2在显示模块3显示出来，方便操作人员观看；
将导热块二19与拉锭电机10的外壁接触，并且使弹簧23处于被压缩的状态，此外，由于导热块一18通过活动轴20与导热杆17连接，因而导热块二19能够旋转，从而能够根据拉锭电机10的外壳形状调整导热块二19的角度，从而使导热块二19能够贴合于拉锭电机10的外壁，拉锭电机10产生的热量能够通过导热块二19、导热块一18传递给导热杆17，导热杆17通过导热套16传递给导热板13，温度传感器12对导热板13的温度进行感应，预先通过工控机2操作PLC控制模块1，预先设置安全温度数值，当温度高于安全数值的时候，温度传感器12将数据反馈给PLC控制模块1，PLC控制模块1能够启动水泵15；
将水泵15的输入端与外界供水装置连接，将水泵15的输出端连接相应的排水装置，水泵15工作对导热板13进行冷却操作，从而达到对拉锭电机10进行冷却的操作，当导热块二19与拉锭电机10贴合的时候，可以使用螺栓穿过安装孔一25将安装杆24固定在支撑组件上，若安装杆24的长度不够，可以使用延长杆，延长杆的端口插入插孔26内并使用螺栓穿过安装孔一25使安装杆24与延长杆连接固定，将延长杆固定在支撑部件上，若需进一步固定，可以转动连接套31，从而调整安装块32的位置，调整过后可以使用螺栓穿过安装孔二33从而使安装块32与支撑组件连接固定，若需对连接套31固定的时候，可以将定位块34调整至安装杆24的通孔36上，使用螺栓穿过定位孔35与通孔36螺纹连接，从而达到对连接套31固定的目的，使连接套31无法旋转，当导热板13的温度降于预设数值以下时，PLC控制模块1令水泵15停止工作；
该自动铸锭控制系统能够通过控制拉锭电机10从而达到控制铸锭的目的，无需人为手动操作锭杆，保障操作人员的人身安全，提高加工效率，同时能够减少高温对拉锭电机10的影响，使得拉锭电机10能够保持正常工作的状态，此外，能够对现场电子器械进行监控，方便知晓电子器件的状态，从而能够判断系统的运转情况，也方便对系统及时进行维修，减少不必要的时间以及人力的浪费。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (9)

  1. 一种真空电子束炉用自动铸锭控制系统，其特征在于，包括PLC控制模块（1）、工控机（2）、显示模块（3）、电源模块（4）、报警模块（5）、监控模块（6）、真空计（7）、伺服电机驱动器（8）、高速编码器（9）、拉锭电机（10）和冷却模块（11），所述PLC控制模块（1）分别与所述电源模块（4）、报警模块（5）、监控模块（6）、真空计（7）、伺服电机驱动器（8）和所述冷却模块（11）电性连接，所述PLC控制模块（1）通过所述工控机（2）与所述显示模块（3）电性连接，所述伺服电机驱动器（8）通过所述高速编码器（9）与所述拉锭电机（10）电性连接，所述冷却模块（11）与所述拉锭电机（10）相适配。
  2. 根据权利要求1所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述冷却模块（11）包括温度传感器（12）、导热板（13）、水管（14）、水泵（15）、导热套（16）、导热杆（17）、导热块一（18）和导热块二（19）和活动轴（20），所述拉锭电机（10）的侧壁与导热块二（19）接触，所述导热块二（19）的两侧固定连接有导热块一（18），所述导热块一（18）通过活动轴（20）与导热杆（17）的端口活动连接，所述导热杆（17）远离所述导热块一（18）的一端位于导热套（16）内部，所述导热套（16）的端口与导热板（13）固定连接，所述导热板（13）远离所述导热套（16）的一端与水管（14）贴合且固定连接，所述水管（14）的一端连接有水泵（15），所述导热板（13）的中部固定连接有温度传感器（12），所述水泵（15）和所述温度传感器（12）与所述PLC控制模块（1）电性连接，所述导热板（13）远离所述导热套（16）的一侧四角固定连接有安装机构。
  3. 根据权利要求2所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述导热套（16）的侧壁开有活动孔（21），所述导热杆（17）位于所述导热套（16）内部的一端且靠近所述活动孔（21）处固定连接有限位块（22），所述限位块（22）位于所述活动孔（21）内且与所述活动孔（21）相匹配。
  4. 根据权利要求3所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述导热杆（17）位于所述导热套（16）内部的一端与所述导热板（13）之间通过弹簧（23）连接。
  5. 根据权利要求4所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述安装机构包括安装杆（24）、安装孔一（25）、插孔（26），所述导热板（13）的四角固定连接有安装杆（24），所述安装杆（24）远离所述导热板（13）的一端开有插孔（26），所述插孔（26）的两侧开有安装孔一（25），所述安装杆（24）的表面开有活动机构。
  6. 根据权利要求5所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述活动机构包括连接块（28）、矩形孔（29）、轴承（30）、连接套（31）、安装块（32）和安装孔二（33），连接块（28）的中部开有与所述安装杆（24）相匹配的矩形孔（29），所述安装杆（24）贯穿所述矩形孔（29）且与所述连接块（28）固定连接，所述连接块（28）的外表面通过轴承（30）与连接套（31）活动连接，所述连接套（31）的一侧固定连接有安装块（32），所述安装块（32）上开有安装孔二（33），所述连接套（31）的一端连接有定位机构。
  7. 根据权利要求6所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述定位机构包括定位块（34）、定位孔（35）和通孔（36），所述连接套（31）的一端固定连接有定位块（34），所述定位块（34）的表面开有定位孔（35），所述安装杆（24）的侧壁开有通孔（36），所述通孔（36）与所述定位孔（35）相配合。
  8. 根据权利要求7所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述水管（14）远离所述水泵（15）的一端与法兰盘（27）固定连接。
  9. 根据权利要求1所述的一种真空电子束炉用自动铸锭控制系统，其特征在于，所述PLC控制模块（1）包括中央处理器（38）、电池组件（39）、外围接口一（40）、输入接口（41）、输出接口（42）、存储器（43）、编程器（44）、外围接口二（45）和外围接口三（37），所述中央处理器（38）分别与电池组件（39）、输入接口（41）和输出接口（42）电性连接，所述中央处理器（38）通过存储器（43）与编程器（44）电性连接，所述存储器（43）连接有外围接口三（37），所述编程器（44）连接有外围接口二（45），所述电池组件（39）连接有外围接口一（40）。
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