WO2021256610A1 - Improved inspection-dedicated jig for inspecting inner wall of center hole of carbide insert - Google Patents

Improved inspection-dedicated jig for inspecting inner wall of center hole of carbide insert Download PDF

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Publication number
WO2021256610A1
WO2021256610A1 PCT/KR2020/010539 KR2020010539W WO2021256610A1 WO 2021256610 A1 WO2021256610 A1 WO 2021256610A1 KR 2020010539 W KR2020010539 W KR 2020010539W WO 2021256610 A1 WO2021256610 A1 WO 2021256610A1
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WIPO (PCT)
Prior art keywords
inspection
jig
carbide insert
inspected
mirror
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PCT/KR2020/010539
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French (fr)
Korean (ko)
Inventor
송일재
김준형
전찬우
Original Assignee
주식회사 윈텍오토메이션
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Publication of WO2021256610A1 publication Critical patent/WO2021256610A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N21/03Cuvette constructions
    • G01N21/0303Optical path conditioning in cuvettes, e.g. windows; adapted optical elements or systems; path modifying or adjustment
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/954Inspecting the inner surface of hollow bodies, e.g. bores

Definitions

  • the present invention relates to an improved inspection jig for inspecting the inner wall of a center hole of a carbide insert, and more specifically, by improving the structure of an inspection jig for mounting a plurality of carbide inserts to be inspected, the surface and edge of the carbide insert as well as the center It is about a jig dedicated to inspecting carbide inserts that can improve product productivity by increasing the quality of finished products and the efficiency of inspection equipment by inspecting even the walls of the hall.
  • a cutting tool is mainly used for cutting ferrous, non-ferrous metals, and non-metallic materials, and is typically mounted on a machine tool to perform cutting in order to process a workpiece into a desired shape.
  • Cemented carbide inserts used in cutting tools include diamond powder or cemented carbide powder as a bond, such as iron (Fe), tungsten (W), cobalt (Co), copper (Cu), nickel (Ni), tin (Sn), copper.
  • -It is a sintered alloy that is mixed with metal powders such as tin (CuSn), zinc (Zn), copper-zinc (CuZn), silver (Ag), molded, and then fired.
  • the mixed powder is put into a rectangular parallelepiped cavity and first press-molded, and the first-pressed-molded mixture is put into the cavity of the carbon mold, and the shape of the puncher while applying a relatively large pressure using a puncher
  • the cutting tip of the corresponding shape is molded.
  • a diamond insert tip or an insert tip is completed by sintering an insert tip formed into a certain shape in a sintering furnace.
  • Sintered cemented carbide inserts go through physical vapor deposition (PVD) or chemical vapor deposition (CVD) coating steps. And it goes through the inspection stage to determine whether there is a defect.
  • PVD physical vapor deposition
  • CVD chemical vapor deposition
  • the present applicant has applied for a 2018 patent 'an improved inspection jig (10-2018-0139557) for the inspection of the inner wall of the center hole of the cemented carbide insert'.
  • the invention relates to an 'inspection-only jig' in which a plurality of inspection target carbide inserts are loaded and transported along the inspection-only jig transfer unit for standard measurement and external inspection of the carbide insert, and was developed to increase the inspection efficiency of the main body equipment. .
  • the invention is configured to measure and inspect the surface and edge of the carbide insert to be inspected by the backlight, it is impossible to measure and inspect the central hole of the carbide insert to be inspected. There was a problem that deteriorated the quality of the finished product.
  • the present invention improves the structure of the 'inspection-only jig' in order to solve the above-mentioned problems, so that the measurement and inspection of the cemented carbide insert is perfectly performed to improve the quality of the finished product. We would like to provide an improved inspection jig.
  • an improved inspection jig for the inner wall inspection of the carbide insert center hole which is configured to inspect the upper and lower surfaces of the carbide insert and the center hole at the 'upper surface inspection' and 'lower surface inspection' positions is to provide
  • the inspection jig for measurement, appearance, and center hole inspection, a plurality of inspection target carbide inserts are loaded, and the inner wall inspection of the carbide insert center hole configured to be transferred along the inspection dedicated jig transfer unit. It is to provide an improved inspection-only jig.
  • Another object of the present invention is to provide an improved inspection jig, wherein the inspection jig is an improved inspection jig for the inner wall inspection of a carbide insert center hole composed of a jig plate, a quartz, a magnetic and a mirror.
  • Another object of the present invention is that, in the jig plate, a plurality of holes are formed to transport the cemented carbide insert to be inspected, and in the hole, a carbide insert is formed at a predetermined depth so that the quartz is fitted. It is to provide an improved inspection-only jig for interior wall inspection.
  • Another object of the present invention is that the quartz is coupled to the hole of the jig plate, is formed in a disk shape so that the cemented carbide insert to be inspected is seated, a groove is formed in the center, and a magnetic is coupled to the groove. It is to provide an improved inspection jig for the inspection of the inner wall of the central hole of the carbide insert configured to accurately seat the carbide insert to be inspected.
  • Another object of the present invention is that the magnetic is in the shape of a disk, the diameter is formed smaller than the outer size of the cemented carbide insert so as not to interfere with the projected edge image during inspection, and the magnetic force to the extent that it does not slip when the inspection jig moves.
  • the magnetic is coupled to the upper surface groove of the quartz to provide an improved inspection jig for the inner wall inspection of the carbide insert center hole, the upper surface is configured to be lower than the surface of the quartz.
  • Another object of the present invention is to provide an improved inspection jig, wherein the mirror is formed to reflect the wall surface of the central hole of the carbide insert to be inspected in the center of the magnetic and improved for the inspection of the inner wall of the central hole of the carbide insert.
  • Another object of the present invention is to provide an improved inspection jig, wherein the mirror is a disk-shaped flat mirror, the diameter of which is larger than the diameter of the carbide insert center hole to be inspected.
  • Another object of the present invention is to provide an improved inspection jig for the inspection of the inner wall of the center hole of the carbide insert in which the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is lower than the surface of the quartz. .
  • Another object of the present invention is to provide an improved inspection jig for the inspection of the inner wall of the center hole of the carbide insert in which the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is higher than the surface of the quartz. .
  • Another object of the present invention is that the backlight is coupled to an uploading plate on the lower side of the inspection-only jig, and the image obtained by projecting the carbide insert to be inspected while moving upwardly is transmitted to the inspection vision. It is to provide an improved inspection-only jig for the inspection of the inner wall of the central hole.
  • the backlight under the inspection-only jig, a cemented carbide insert center composed of a plurality of lights to illuminate the inspection target cemented carbide insert seated on the quartz of the inspection-only jig
  • a cemented carbide insert center composed of a plurality of lights to illuminate the inspection target cemented carbide insert seated on the quartz of the inspection-only jig
  • An object of the present invention is to provide an improved inspection-only jig for inspection of the inner wall of a hole.
  • the upper surface illumination, from the upper side of the inspection-only jig, the inner wall inspection of the carbide insert is configured to irradiate the central hole of the carbide insert to be inspected seated in the quartz of the inspection-only jig To provide an improved inspection-only jig.
  • the feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention to achieve this object is configured to inspect the upper and lower surfaces of the cemented carbide insert and the center hole at the 'upper surface inspection' and 'lower surface inspection' positions do.
  • Another feature of the inspection-only jig improved for the inner wall inspection of the carbide insert center hole of the present invention is that the inspection-only jig is loaded with a plurality of carbide inserts to be inspected for measurement, appearance, and center hole inspection, and an inspection-only jig transfer unit It is configured to transport along.
  • the inspection jig is configured to include a jig plate, a quartz, a magnetic and a mirror.
  • the jig plate a plurality of holes are formed to transport the carbide insert to be inspected, in the hole, the quartz is fitted A seating chin is formed at a certain depth to be combined.
  • Another feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention is that the quartz is coupled to the hole of the jig plate, and is formed in a disk shape so that the carbide insert to be inspected is seated, A groove is formed in the center, and a magnetic is coupled to the groove so that the cemented carbide insert to be inspected is accurately seated.
  • the magnetic as a disk shape, has a diameter smaller than the outer size of the carbide insert so as not to interfere with the projected edge image during inspection And, it is configured to use a magnetic material having a magnetic force that does not slip when the inspection-only jig is moved.
  • Another feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention is that the magnetic is coupled to the upper surface groove of the quartz so that the upper surface is configured to be lower than the surface of the quartz.
  • Another feature of the inspection jig improved for the inspection of the inner wall of the carbide insert center hole of the present invention is that the mirror is formed to reflect the wall surface of the center hole of the carbide insert to be inspected in the center of the magnetic field.
  • the mirror is a disk-shaped flat mirror, the diameter of which is larger than the diameter of the carbide insert center hole to be inspected.
  • Another feature of the improved inspection jig for the inner wall inspection of the carbide insert center hole of the present invention is that the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is lower than the surface of the quartz.
  • Another feature of the improved inspection jig for the inner wall inspection of the carbide insert center hole of the present invention is that the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is higher than the surface of the quartz.
  • Another feature of the inspection jig improved for the inner wall inspection of the carbide insert center hole of the present invention is that the backlight is coupled to the uploading plate on the lower side of the inspection jig and projects the carbide insert to be inspected while moving upwards together The image obtained by doing so is configured to be transmitted to the inspection vision.
  • the backlight illuminates the carbide insert to be inspected, which is seated in the quartz of the inspection jig, from the lower side of the inspection jig. It is configured to include a plurality of lights to be formed.
  • Another feature of the inspection jig improved for the inspection of the inner wall of the central hole of the cemented carbide insert of the present invention is that the upper surface illumination of the carbide insert to be inspected is seated on the quartz of the inspection-only jig from the upper side of the inspection-only jig configured to illuminate the central hole.
  • the improved inspection jig for the inner wall inspection of the carbide insert center hole according to the present invention specially manufactures the inspection jig in order to inspect the carbide insert to be inspected. Therefore, it is possible to improve product productivity by increasing the efficiency of inspection equipment by simultaneously inspecting multiple cemented carbide inserts of an inspection jig.
  • the improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention is configured to couple the mirror to the magnetic in order to inspect the wall of the center hole. Therefore, it is possible to easily find foreign substances attached to the wall surface of the center hole of the cemented carbide insert, thereby facilitating quality control and improving the inspection efficiency of high-speed inspection equipment.
  • the mirror surface height of the mirror is configured to be about 0.5mm higher than the surface of the quartz. Therefore, it is possible to fundamentally prevent scratches on the quartz, and by attaching the protective film only to the top surface of the mirror, it is economical and the film replacement period can be extended.
  • the carbide insert to be inspected does not come into contact with the quartz, so that the side inspection can be easily performed.
  • FIG. 1 is a three-dimensional perspective view in which the inspection jig of the present invention is schematically coupled to a high-speed inspection equipment for cemented carbide inserts using an orthogonal robot.
  • FIG. 2 is a schematic plan view and a cross-sectional view of an improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention.
  • FIG 3 is a cross-sectional view specifically showing the configuration of an improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to ⁇ Example 1> of the present invention.
  • FIG. 4 is a cross-sectional view specifically showing the configuration of an improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to ⁇ Example 2> of the present invention.
  • FIG. 5 is a schematic overall configuration diagram of a carbide insert high-speed inspection equipment using an orthogonal robot to which an improved inspection-only jig is combined for inspection of the inner wall of a carbide insert center hole according to the present invention.
  • Cemented carbide inserts are completed through raw material powder mixing, drying, press forming, sintering (heat treatment), grinding (edge treatment), coating, quality inspection, marking, casing, labeling and packing processes.
  • the carbide insert high-speed inspection equipment (hereinafter referred to as 'body equipment') using an orthogonal robot to which an improved inspection jig is applied for the inner wall inspection of the center hole of the carbide insert according to the present invention performs 'quality inspection' in the process it is equipment
  • the present applicant has applied for a 2018 patent 'an improved inspection jig (10-2018-0139557) for the inspection of the inner wall of the center hole of the cemented carbide insert'.
  • the invention relates to an 'inspection-only jig' in which a plurality of inspection target carbide inserts are loaded and transported along the inspection-only jig transfer unit for standard measurement and external inspection of the carbide insert, and was developed to increase the inspection efficiency of the main body equipment. .
  • the 'examination-only jig' of the above invention was configured to measure and inspect the surface and edge of the carbide insert to be inspected by backlight (backlight), but measurement and inspection of the center hole of the carbide insert to be inspected were impossible. There was a problem in that foreign substances were attached to the wall surface of the central hole, thereby degrading the quality of the finished product.
  • the present invention improves the structure of the 'inspection-only jig' in order to solve the above-mentioned problems, so that the measurement and inspection of the cemented carbide insert is perfectly performed to improve the quality of the finished product. We would like to provide an improved inspection jig.
  • FIG. 1 is a three-dimensional perspective view in which the inspection jig of the present invention is schematically coupled to a high-speed inspection equipment for cemented carbide inserts using an orthogonal robot
  • FIG. 2 is a schematic plan view and a cross-sectional view
  • FIG. 3 is a cross-sectional view specifically showing the configuration of an improved inspection-only jig for inspecting the inner wall of a center hole of a cemented carbide insert according to ⁇ Example 1> of the present invention
  • FIG. Example 2> is a cross-sectional view specifically showing the configuration of an improved inspection jig for inspection of the inner wall of the center hole of the cemented carbide insert
  • FIG. It is a schematic overall configuration diagram of a high-speed inspection equipment for cemented carbide inserts using an orthogonal robot.
  • the main body equipment to which the improved inspection-only jig is applied for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention will be schematically described with reference to FIG. 5 as follows.
  • the main body equipment is divided into a track for supplying and collecting the carbide inserts to be inspected (1.11) and a track for inspection, and a jig (10) dedicated to inspecting carbide inserts for professionally transporting the carbide inserts to be inspected is developed in the track to be inspected.
  • It consists of a high-speed inspection system that inspects multiple carbide inserts at the same time.
  • This configuration includes a pallet transport unit with a shuttle track configured to transport the pallet in which the inspection target cemented carbide inserts are loaded, or transport an empty pallet to recover the carbide inserts that have been inspected step-by-step, and the carbide in the 'supply position' of the pallet transport unit.
  • the carbide insert inspection jig 10 capable of loading multiple pieces at the 'loading position' through the cleaning unit that grips the insert and removes foreign substances from the surface and center hole, and the carbide insert inspection jig at each step's 'inspection position' And an inspection-only jig transfer unit composed of a ' ⁇ '-shaped shuttle track transferred to the 'inversion unit', and a gripper holding the inspected carbide insert/inspected carbide insert on the upper part of the pallet transfer unit and the inspection-only jig transfer unit.
  • It consists of a carbide insert inspection unit configured, a cleaning unit that removes foreign substances from the surface and center hole of the carbide insert before starting the inspection, and a controller that controls and commands each configuration.
  • the jig transfer unit is configured to include a transfer belt, a transfer pulley, a drive shaft, a drive motor, an align cylinder, a stopper, and an orthogonal robot, and the transfer belt is inspected It is formed to support both sides of the skirt part of the jig plate 110 with the same width as the dedicated jig, and a transfer pulley that rotates the transfer belt, and a drive shaft that transmits the same rotational force to the transfer pulley, and a rotational force are generated It is composed of a driving motor that drives the
  • the carbide insert inspection jig device 1.1 is installed at the 'upper surface inspection' and 'lower surface inspection' positions, respectively, and is mounted on the orthogonal robot 1.2, the X-axis robot 1.21 and the Y-axis robot 1.22 ) is configured to perform cemented carbide insert inspection while reciprocating between macro and micro vision.
  • the inspection jig 10 of the present invention completes the 'upper surface inspection' proceeding in the order of macro inspection and micro inspection, and inverts the cemented carbide insert by 180 degrees in the inversion part to again macro inspection, micro After completing the 'bottom inspection' in the order of inspection, the 'side inspection' continues, and the inspection of the central hole is configured to be performed by macro vision of the upper surface inspection.
  • the jig device 1.1 for the inspection of the carbide insert of the main body equipment is to inspect the upper and lower surfaces of the cemented carbide insert and the center hole at the 'upper surface inspection' and 'lower surface inspection' positions. It is a necessary device, and is configured to include an inspection jig 10 , a backlight 20 , and a top light 30 .
  • the inspection jig 10 of the jig device for the inspection of carbide inserts of the main body equipment according to the present invention is loaded with a plurality of carbide inserts to be inspected (1.11) for measurement and external inspection, and a jig transfer unit for inspection only (reference numeral not shown) It is configured to transport along the Buyeo).
  • the inspection jig 10 of the carbide insert inspection jig device of the main body equipment according to the present invention is formed in a square shape to facilitate 90° rotational movement, and the size of two sheets is It is configured to include a jig plate 110 in which a stepped skirt portion is formed by overlapping other plates, a quartz 120 and a magnetic 130 and a mirror 140 .
  • the jig plate 110 of the present invention is formed with a plurality of holes 111 formed to transport the hardened carbide insert 1.11 to be inspected, and has a square shape to pass through the corner of the inspection-only jig transfer unit. , the flatness of the jig plate 110 is composed of 10 ⁇ 30 ⁇ m.
  • a seating jaw 112 is formed at a predetermined depth so that the quartz 120 is fitted.
  • the quartz 120 of the present invention is coupled to the hole 111 of the jig plate 110, and is formed in a disk shape so that the cemented carbide insert 1.11 to be inspected is seated.
  • the quartz 120 is configured such that a groove portion is formed in the center portion, and a magnetic 130 is inserted and coupled to the groove portion so that the cemented carbide insert 1.11 to be inspected is accurately seated.
  • the magnetic 130 of the present invention has a disk shape, and the diameter is formed smaller than the outer size of the cemented carbide insert so as not to interfere with the projected edge image during inspection, and the inspection-only jig 10 does not slip when moving. It is configured to use a magnetic material having a magnetic force of
  • the mirror 140 of the present invention is formed to reflect the wall surface of the center hole 1.12 of the hardened carbide insert to be inspected in the center of the magnetic 130 .
  • the mirror 140 of the present invention is a disk-shaped flat mirror, and has a diameter larger than the diameter of the carbide insert center hole 1.12 to be inspected.
  • the mirror 140 of the present invention uses a stainless (SUS-304) material in consideration of reflectivity and strength, but may be a glass material.
  • the backlight 20 of the inspection jig improved for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention is coupled to an uploading plate (not shown) on the lower side of the inspection exclusive jig 10 and moving upward together
  • the image obtained by projecting the cemented carbide insert (1.11) to be inspected is configured to be transmitted to the inspection vision.
  • the backlight 20 of the present invention is a light formed in plurality to illuminate the hardened carbide insert 1.11 to be inspected seated on the quartz 120 of the inspection-only jig under the inspection-only jig 10 . and a plate to which a plurality of lights are attached, and a frame formed by surrounding the plate.
  • the upper surface illumination 30 of the present invention is, on the upper side of the inspection-only jig 10, the center hole 1.12 of the hardened carbide insert 1.11 to be inspected seated on the quartz 120 of the inspection-only jig. constituted to investigate.
  • the irradiated illumination is reflected by the mirror 140 located at the bottom of the center hole 1.12 of the hardened carbide insert 1.11 to be inspected, and the image (whether foreign matter is attached) on the wall of the center hole is taken by macro vision. .
  • the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention forms a groove in the center of the quartz 120, inserts and combines the magnetic 130 in the groove, and then the magnetic 130 of By combining the mirror 140 on the upper portion is configured to perform the inspection of the inner wall of the central hole of the carbide insert (1.11) to be inspected.
  • the mirror 140 of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention is configured such that the height of the combined mirror surface is lower than the surface of the quartz ⁇ Embodiment 1>, or is configured higher than the surface of the quartz ⁇ Example 2>
  • a groove is formed in the center of the quartz 120 of the present invention, and the magnetic 130 and the mirror 140 are coupled to the groove.
  • the magnetic 130 and the mirror 140 of the present invention are inserted and coupled to the upper surface groove of the quartz 120 so that the mirror surface height of the mirror 140 is lower than the surface of the quartz 120 .
  • the mirror 140 of the present invention is attached and coupled to the upper surface of the magnetic 130 , and the height of the mirror surface of the mirror is 0.2 to 0.5 mm lower than the surface of the quartz 120 .
  • the ⁇ Embodiment 1> of the present invention does not affect the flatness of the hardened carbide insert to be inspected placed on the quartz 120, and reflects the light irradiated to the center hole 1.12 to make a wall image of the center hole It is configured so that (whether foreign matter is attached) can be photographed.
  • a groove is formed in the center of the quartz 120 of the present invention, and the magnetic 130 and the mirror 140 are coupled to the groove.
  • the magnetic 130 and the mirror 140 of the present invention are inserted and coupled to the upper surface groove of the quartz 120 so that the mirror surface height of the mirror 140 is higher than the surface of the quartz 120 .
  • the mirror 140 of the present invention is attached and coupled to the upper surface of the magnetic 130, and the height of the mirror surface of the mirror is made 0.4 to 0.6 mm higher than the surface of the quartz 120 so that a cemented carbide insert to be inspected is placed on it. It is configured to fundamentally solve the scratch generated by the cemented carbide insert to be inspected.
  • a protective film 150 of urethane material in order to protect the surface roughness of the mirror 140 on the mirror surface of the mirror 140 of the present invention, and to reduce the impact of the hardened carbide insert to be inspected placed on the mirror 140 and suppress movement during inspection It is configured to form a protective film 150 of urethane material.
  • the above ⁇ Embodiment 2> of the present invention fundamentally solves scratches occurring in the quartz by configuring so that the hardened carbide insert to be inspected is placed on the mirror 140, and the center hole without affecting the flatness of the dry sanding object It is configured so that the wall image of (1.12) can be taken.
  • the transfer order of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention is as follows.
  • the cemented carbide insert (1.11) to be inspected held at the 'supply position' of the pallet transfer unit of the main body equipment is loaded into the inspection jig 10 at the 'loading position' after the cleaning process is completed in the cleaning unit and is shaped like a ' ⁇ ' shape. It goes through the process of upper surface inspection ⁇ reverse ⁇ bottom inspection ⁇ side inspection ⁇ discharge along the shuttle track's inspection jig transfer part (1.2).
  • the inspection-only jig 10 arrives at the 'upper-surface inspection' position by the inspection-only jig transfer unit in the roller system (not shown) of the inspection-only jig transfer unit for upper surface inspection.
  • the inspection-only jig 10 enters the 'inspection position' by the transfer belt of the jig transfer unit, is mounted on the carbide insert inspection-only jig device 1.1 according to the present invention, and the horizontal state is maintained by the uploading cylinder, Aligned by the in-cylinder, inspection preparation is completed.
  • a plurality of inspection target cemented carbide inserts (1.11) are sequentially inspected.
  • the illumination from the backlight 20 from the lower side projects the carbide insert 1.11 to be inspected through the quartz 120 to take an image of the overall color and outer size, and irradiate the upper surface illumination 30 to the center hole Acquire a wall image
  • the inspection jig 10 advances from the carbide insert inspection jig device 1.1 by the jig transfer unit to the track of the inspection dedicated jig transfer unit.
  • the hardened carbide insert (1.11) to be inspected loaded on the inspection jig 10 is reversed by 180° at the inversion part and advances to the track of the inspection jig transfer part again to reach the 'bottom inspection' position.
  • the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention has the following characteristics.
  • the inspection jig improved for the inspection of the inner wall of the center hole of the carbide insert according to the present invention is specially manufactured for the inspection jig in order to inspect the carbide insert to be inspected.
  • the improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention is configured to attach and couple the mirror to the magnetic in order to inspect the wall of the center hole.
  • the mirror surface height of the mirror is configured to be about 0.5mm higher than the surface of the quartz.
  • the carbide insert to be inspected does not come into contact with the quartz, so that the side inspection can be easily performed.

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Abstract

The present invention relates to an inspection-dedicated jig configured such that a plurality of carbide inserts to be inspected are loaded for standard measurement and external inspection of carbide inserts in high-speed inspection equipment for carbide inserts using an orthogonal robot, and are transported along an inspection-dedicated jig transfer unit. The inspection-dedicated jig relates to an improved inspection-dedicated jig for inspecting an inner wall of a center hole of a carbide insert, characterized by comprising: a jig plate having a plurality of holes formed therein so as to transport carbide inserts to be inspected; quartz configured to be coupled to the holes of the jig plate so as to seat the carbide inserts to be inspected; a magnetic body formed in the center of the quartz so as to properly seat the carbide inserts to be inspected; and a mirror formed to reflect the wall surface of the center holes of the carbide inserts to be inspected at the center of the magnetic body. Accordingly, it is possible to inspect whether foreign substances are attached by photographing the wall surfaces of the center holes of the carbide inserts, thereby enhancing the inspection efficiency of the high-speed inspection equipment for carbide inserts and contributing to the improvement of product quality.

Description

초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그Improved inspection jig for inner wall inspection of carbide insert center hole
본 발명은 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그에 관한 것으로, 더 상세하게는 다수 개의 검사대상 초경인서트를 탑재하는 검사 전용 지그의 구조를 개선하여 초경인서트의 표면 및 인선부는 물론 중심 홀의 벽면까지 검사함으로서 완제품의 품질과 검사장비의 효율을 높여 제품 생산성을 향상시킬 수 있는 초경인서트 검사 전용 지그에 관한 것이다.The present invention relates to an improved inspection jig for inspecting the inner wall of a center hole of a carbide insert, and more specifically, by improving the structure of an inspection jig for mounting a plurality of carbide inserts to be inspected, the surface and edge of the carbide insert as well as the center It is about a jig dedicated to inspecting carbide inserts that can improve product productivity by increasing the quality of finished products and the efficiency of inspection equipment by inspecting even the walls of the hall.
일반적으로, 절삭공구는 주로 철계, 비철계 금속, 비금속 재료의 절삭에 이용되는 것으로서, 통상적으로 공작 기계에 장착되어 가공물을 원하는 형상으로 가공하기 위하여 절삭을 수행하는 공구이다.BACKGROUND ART In general, a cutting tool is mainly used for cutting ferrous, non-ferrous metals, and non-metallic materials, and is typically mounted on a machine tool to perform cutting in order to process a workpiece into a desired shape.
절삭공구에 사용되는 초경 인서트는 다이아몬드 분말 또는 초경합금 분말을 본드(bond)인 철(Fe), 텅스텐(W), 코발트(Co), 구리(Cu), 니켈(Ni), 주석(Sn), 구리-주석(CuSn), 아연(Zn), 구리-아연(CuZn), 은(Ag) 등의 금속분말과 혼합하여 성형한 후에 소성한 소결 합금이다.Cemented carbide inserts used in cutting tools include diamond powder or cemented carbide powder as a bond, such as iron (Fe), tungsten (W), cobalt (Co), copper (Cu), nickel (Ni), tin (Sn), copper. -It is a sintered alloy that is mixed with metal powders such as tin (CuSn), zinc (Zn), copper-zinc (CuZn), silver (Ag), molded, and then fired.
소결하기 전의 성형단계는 직육면체 캐비티(Cavity)에 혼합분말을 넣고 1차 가압 성형하고, 1차 가압 성형된 혼합물을 카본몰드의 캐비티에 넣고 펀처(Puncher)를 이용하여 비교적 큰 압력을 주면서 펀처의 형상에 대응하는 형상의 절삭 팁을 성형한다. 일정한 형상으로 성형된 인서트 팁을 소결 로에서 소성함으로써 다이아몬드 인서트 팁 또는 인서트 팁이 완성된다.In the forming step before sintering, the mixed powder is put into a rectangular parallelepiped cavity and first press-molded, and the first-pressed-molded mixture is put into the cavity of the carbon mold, and the shape of the puncher while applying a relatively large pressure using a puncher The cutting tip of the corresponding shape is molded. A diamond insert tip or an insert tip is completed by sintering an insert tip formed into a certain shape in a sintering furnace.
소결된 초경인서트는 PVD(Physical Vapor Deposition) 또는 CVD(Chemical vapor Deposition) 코팅 단계를 거치는데, PVD 또는 CVD 코팅 공정을 마친 초경인서트는 전체적인 색상, 크기, 두께, 인선높이, 단차, 여유 각을 측정하고 결함여부를 판단하는 검사단계를 거치게 된다.Sintered cemented carbide inserts go through physical vapor deposition (PVD) or chemical vapor deposition (CVD) coating steps. And it goes through the inspection stage to determine whether there is a defect.
본 출원인은 2018년 특허 '초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그(10-2018-0139557)'에 대해 출원한 바 있다. 상기 발명은 초경인서트의 규격 측정 및 외관 검사를 위하여 다수 개의 검사대상 초경인서트가 적재되고, 검사 전용 지그 이송부를 따라 이송하는 '검사 전용 지그'에 관한 것으로서 상기 본체장비의 검사효율을 높이기 위하여 개발하였다.The present applicant has applied for a 2018 patent 'an improved inspection jig (10-2018-0139557) for the inspection of the inner wall of the center hole of the cemented carbide insert'. The invention relates to an 'inspection-only jig' in which a plurality of inspection target carbide inserts are loaded and transported along the inspection-only jig transfer unit for standard measurement and external inspection of the carbide insert, and was developed to increase the inspection efficiency of the main body equipment. .
상기 발명에는 백라이트에 의해 검사대상 초경인서트의 표면 및 인선부를 측정하고 검사할 수 있도록 구성되었으나, 검사대상 초경인서트의 중심 홀에 대한 측정 및 검사가 불가하여 상기 중심 홀의 벽면에 이물질이 부착되는 경우가 발생하여 완제품의 품질을 저하시키는 문제점이 있었다.Although the invention is configured to measure and inspect the surface and edge of the carbide insert to be inspected by the backlight, it is impossible to measure and inspect the central hole of the carbide insert to be inspected. There was a problem that deteriorated the quality of the finished product.
본 발명은, 상술한 문제점을 해소하기 위하여 상기 '검사 전용 지그'의 구조를 개선함으로서 초경인서트의 측정 및 검사를 완벽히 수행하여 완제품의 품질을 제고할 수 있도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하고자 한다.The present invention improves the structure of the 'inspection-only jig' in order to solve the above-mentioned problems, so that the measurement and inspection of the cemented carbide insert is perfectly performed to improve the quality of the finished product. We would like to provide an improved inspection jig.
상술한 문제점을 해결하기 위한 본 발명의 목적은, '상면 검사' 및 '하면 검사' 위치에서 초경인서트 상·하면 및 중심 홀을 검사하도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.It is an object of the present invention to solve the above problems, an improved inspection jig for the inner wall inspection of the carbide insert center hole, which is configured to inspect the upper and lower surfaces of the carbide insert and the center hole at the 'upper surface inspection' and 'lower surface inspection' positions is to provide
본 발명의 다른 목적은, 상기 검사 전용 지그는, 측정 및 외관, 중심 홀 검사를 위하여 다수 개의 검사대상 초경인서트가 적재되고, 검사 전용 지그 이송부를 따라 이송하도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention, the inspection jig, for measurement, appearance, and center hole inspection, a plurality of inspection target carbide inserts are loaded, and the inner wall inspection of the carbide insert center hole configured to be transferred along the inspection dedicated jig transfer unit. It is to provide an improved inspection-only jig.
본 발명의 또 다른 목적은, 상기 검사 전용 지그는, 지그 플레이트와, 쿼츠와, 마그네틱 및 미러를 포함하여 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is to provide an improved inspection jig, wherein the inspection jig is an improved inspection jig for the inner wall inspection of a carbide insert center hole composed of a jig plate, a quartz, a magnetic and a mirror.
본 발명의 또 다른 목적은, 상기 지그 플레이트는, 상기 검사대상 초경인서트를 이송하도록 다수 개의 홀이 형성되고, 상기 홀에는, 상기 쿼츠가 끼움 결합되도록 일정한 깊이에 안착턱이 형성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is that, in the jig plate, a plurality of holes are formed to transport the cemented carbide insert to be inspected, and in the hole, a carbide insert is formed at a predetermined depth so that the quartz is fitted. It is to provide an improved inspection-only jig for interior wall inspection.
본 발명의 또 다른 목적은, 상기 쿼츠는, 상기 지그 플레이트의 상기 홀에 결합되어, 상기 검사대상 초경인서트가 안착되도록 원반형상으로 형성되고, 중심부에 홈부를 형성하고, 상기 홈부에 마그네틱을 결합하여 상기 검사대상 초경인서트가 정확하게 안착되도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is that the quartz is coupled to the hole of the jig plate, is formed in a disk shape so that the cemented carbide insert to be inspected is seated, a groove is formed in the center, and a magnetic is coupled to the groove. It is to provide an improved inspection jig for the inspection of the inner wall of the central hole of the carbide insert configured to accurately seat the carbide insert to be inspected.
본 발명의 또 다른 목적은, 상기 마그네틱은, 원반형상으로서, 검사 시 투영되는 모서리 영상에 저촉되지 않도록 직경을 초경인서트의 외곽 사이즈 보다 작게 형성하고, 상기 검사 전용 지그가 이동할 때 미끄러지지 않을 정도의 자력을 가지는 자성체를 사용하도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다. Another object of the present invention is that the magnetic is in the shape of a disk, the diameter is formed smaller than the outer size of the cemented carbide insert so as not to interfere with the projected edge image during inspection, and the magnetic force to the extent that it does not slip when the inspection jig moves To provide an improved inspection-only jig for inspection of the inner wall of the center hole of the cemented carbide insert that is configured to use a magnetic material having a
본 발명의 또 다른 목적은, 상기 마그네틱은, 상기 쿼츠의 상면 홈부에 결합되어 상면이 상기 쿼츠의 면보다 낮게 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention, the magnetic is coupled to the upper surface groove of the quartz to provide an improved inspection jig for the inner wall inspection of the carbide insert center hole, the upper surface is configured to be lower than the surface of the quartz.
본 발명의 또 다른 목적은, 상기 미러는, 상기 마그네틱의 중심부에 상기 검사대상 초경인서트 중심 홀의 벽면을 반사할 수 있도록 형성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is to provide an improved inspection jig, wherein the mirror is formed to reflect the wall surface of the central hole of the carbide insert to be inspected in the center of the magnetic and improved for the inspection of the inner wall of the central hole of the carbide insert.
본 발명의 또 다른 목적은, 상기 미러는, 원반형상의 평면거울로서, 직경이 상기 검사대상 초경인서트 중심 홀의 직경보다 크게 형성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is to provide an improved inspection jig, wherein the mirror is a disk-shaped flat mirror, the diameter of which is larger than the diameter of the carbide insert center hole to be inspected.
본 발명의 또 다른 목적은, 상기 미러는, 상기 마그네틱의 상면에 부착 결합되어 거울 면의 높이가 상기 쿼츠의 면보다 낮도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is to provide an improved inspection jig for the inspection of the inner wall of the center hole of the carbide insert in which the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is lower than the surface of the quartz. .
본 발명의 또 다른 목적은, 상기 미러는, 상기 마그네틱의 상면에 부착 결합되어 거울 면의 높이가 상기 쿼츠의 면보다 높도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is to provide an improved inspection jig for the inspection of the inner wall of the center hole of the carbide insert in which the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is higher than the surface of the quartz. .
본 발명의 또 다른 목적은, 상기 백라이트는, 상기 검사 전용 지그의 하 측에 업로딩 플레이트에 결합되어 함께 상향이동을 하면서 검사대상 초경인서트를 투영하여 얻어지는 영상이 상기 검사 비전에 전달되도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention is that the backlight is coupled to an uploading plate on the lower side of the inspection-only jig, and the image obtained by projecting the carbide insert to be inspected while moving upwardly is transmitted to the inspection vision. It is to provide an improved inspection-only jig for the inspection of the inner wall of the central hole.
본 발명의 또 다른 목적은, 상기 백라이트는, 상기 검사 전용 지그의 하측에서, 상기 검사 전용 지그의 쿼츠에 안착되어 있는 검사대상 초경인서트를 비추도록 다수 개 형성되는 조명을 포함하여 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention, the backlight, under the inspection-only jig, a cemented carbide insert center composed of a plurality of lights to illuminate the inspection target cemented carbide insert seated on the quartz of the inspection-only jig An object of the present invention is to provide an improved inspection-only jig for inspection of the inner wall of a hole.
본 발명의 또 다른 목적은, 상기 상면 조명은, 상기 검사 전용 지그의 상측에서, 상기 검사 전용 지그의 쿼츠에 안착되어 있는 검사대상 초경인서트의 중심 홀을 조사하도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하는데 있다.Another object of the present invention, the upper surface illumination, from the upper side of the inspection-only jig, the inner wall inspection of the carbide insert is configured to irradiate the central hole of the carbide insert to be inspected seated in the quartz of the inspection-only jig To provide an improved inspection-only jig.
이와 같은 목적을 달성하기 위한 본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 특징은, '상면 검사' 및 '하면 검사' 위치에서 초경인서트 상·하면 및 중심 홀을 검사하도록 구성된다.The feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention to achieve this object is configured to inspect the upper and lower surfaces of the cemented carbide insert and the center hole at the 'upper surface inspection' and 'lower surface inspection' positions do.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 다른 특징은, 상기 검사 전용 지그는, 측정 및 외관, 중심 홀 검사를 위하여 다수 개의 검사대상 초경인서트가 적재되고, 검사 전용 지그 이송부를 따라 이송하도록 구성된다.Another feature of the inspection-only jig improved for the inner wall inspection of the carbide insert center hole of the present invention is that the inspection-only jig is loaded with a plurality of carbide inserts to be inspected for measurement, appearance, and center hole inspection, and an inspection-only jig transfer unit It is configured to transport along.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 검사 전용 지그는, 지그 플레이트와, 쿼츠와, 마그네틱 및 미러를 포함하여 구성된다.Another feature of the inspection jig improved for the inspection of the inner wall of the cemented carbide insert center hole of the present invention, the inspection jig is configured to include a jig plate, a quartz, a magnetic and a mirror.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 지그 플레이트는, 상기 검사대상 초경인서트를 이송하도록 다수 개의 홀이 형성되고, 상기 홀에는, 상기 쿼츠가 끼움 결합되도록 일정한 깊이에 안착턱이 형성된다.Another feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention, the jig plate, a plurality of holes are formed to transport the carbide insert to be inspected, in the hole, the quartz is fitted A seating chin is formed at a certain depth to be combined.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 쿼츠는, 상기 지그 플레이트의 상기 홀에 결합되어, 상기 검사대상 초경인서트가 안착되도록 원반형상으로 형성되고, 중심부에 홈부를 형성하고, 상기 홈부에 마그네틱을 결합하여 상기 검사대상 초경인서트가 정확하게 안착되도록 구성된다.Another feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention is that the quartz is coupled to the hole of the jig plate, and is formed in a disk shape so that the carbide insert to be inspected is seated, A groove is formed in the center, and a magnetic is coupled to the groove so that the cemented carbide insert to be inspected is accurately seated.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 마그네틱은, 원반형상으로서, 검사 시 투영되는 모서리 영상에 저촉되지 않도록 직경을 초경인서트의 외곽 사이즈 보다 작게 형성하고, 상기 검사 전용 지그가 이동할 때 미끄러지지 않을 정도의 자력을 가지는 자성체를 사용하도록 구성된다. Another feature of the inspection jig improved for the inspection of the inner wall of the center hole of the carbide insert of the present invention is that the magnetic, as a disk shape, has a diameter smaller than the outer size of the carbide insert so as not to interfere with the projected edge image during inspection And, it is configured to use a magnetic material having a magnetic force that does not slip when the inspection-only jig is moved.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 마그네틱은, 상기 쿼츠의 상면 홈부에 결합되어 상면이 상기 쿼츠의 면보다 낮게 구성된다.Another feature of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert of the present invention is that the magnetic is coupled to the upper surface groove of the quartz so that the upper surface is configured to be lower than the surface of the quartz.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 미러는, 상기 마그네틱의 중심부에 상기 검사대상 초경인서트 중심 홀의 벽면을 반사할 수 있도록 형성된다.Another feature of the inspection jig improved for the inspection of the inner wall of the carbide insert center hole of the present invention is that the mirror is formed to reflect the wall surface of the center hole of the carbide insert to be inspected in the center of the magnetic field.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 미러는, 원반형상의 평면거울로서, 직경이 상기 검사대상 초경인서트 중심 홀의 직경보다 크게 형성된다.Another feature of the inspection jig improved for the inspection of the inner wall of the carbide insert center hole of the present invention is that the mirror is a disk-shaped flat mirror, the diameter of which is larger than the diameter of the carbide insert center hole to be inspected.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 미러는, 상기 마그네틱의 상면에 부착 결합되어 거울 면의 높이가 상기 쿼츠의 면보다 낮도록 구성된다.Another feature of the improved inspection jig for the inner wall inspection of the carbide insert center hole of the present invention is that the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is lower than the surface of the quartz.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 미러는, 상기 마그네틱의 상면에 부착 결합되어 거울 면의 높이가 상기 쿼츠의 면보다 높도록 구성된다.Another feature of the improved inspection jig for the inner wall inspection of the carbide insert center hole of the present invention is that the mirror is attached and coupled to the upper surface of the magnetic so that the height of the mirror surface is higher than the surface of the quartz.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 백라이트는, 상기 검사 전용 지그의 하 측에 업로딩 플레이트에 결합되어 함께 상향이동을 하면서 검사대상 초경인서트를 투영하여 얻어지는 영상이 상기 검사 비전에 전달되도록 구성된다.Another feature of the inspection jig improved for the inner wall inspection of the carbide insert center hole of the present invention is that the backlight is coupled to the uploading plate on the lower side of the inspection jig and projects the carbide insert to be inspected while moving upwards together The image obtained by doing so is configured to be transmitted to the inspection vision.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 백라이트는, 상기 검사 전용 지그의 하측에서, 상기 검사 전용 지그의 쿼츠에 안착되어 있는 검사대상 초경인서트를 비추도록 다수 개 형성되는 조명을 포함하여 구성된다.Another feature of the inspection jig improved for the inspection of the inner wall of the carbide insert center hole of the present invention is that the backlight illuminates the carbide insert to be inspected, which is seated in the quartz of the inspection jig, from the lower side of the inspection jig. It is configured to include a plurality of lights to be formed.
본 발명의 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 또 다른 특징은, 상기 상면 조명은, 상기 검사 전용 지그의 상측에서, 상기 검사 전용 지그의 쿼츠에 안착되어 있는 검사대상 초경인서트의 중심 홀을 조사하도록 구성된다.Another feature of the inspection jig improved for the inspection of the inner wall of the central hole of the cemented carbide insert of the present invention is that the upper surface illumination of the carbide insert to be inspected is seated on the quartz of the inspection-only jig from the upper side of the inspection-only jig configured to illuminate the central hole.
이상에서와 같은 우선, 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는, 검사대상 초경인서트를 검사하기 위하여 검사 전용 지그를 특별히 제작한다. 따라서 검사 전용 지그의 다수 개의 초경인서트를 동시에 검사함으로서 검사장비의 효율을 높여 제품 생산성을 향상시킬 수 있다.First of all, the improved inspection jig for the inner wall inspection of the carbide insert center hole according to the present invention, as described above, specially manufactures the inspection jig in order to inspect the carbide insert to be inspected. Therefore, it is possible to improve product productivity by increasing the efficiency of inspection equipment by simultaneously inspecting multiple cemented carbide inserts of an inspection jig.
또한, 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는, 중심 홀의 벽면을 검사하기 위하여 마그네틱에 미러를 결합하도록 구성된다. 따라서 상기 초경인서트 중심 홀의 벽면에 부착된 이물질을 쉽게 발견할 수 있어 품질관리가 용이하며, 고속 검사장비의 검사 효율을 제고할 수 있다.In addition, the improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention is configured to couple the mirror to the magnetic in order to inspect the wall of the center hole. Therefore, it is possible to easily find foreign substances attached to the wall surface of the center hole of the cemented carbide insert, thereby facilitating quality control and improving the inspection efficiency of high-speed inspection equipment.
또한, 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는, 미러의 거울 면 높이가 쿼츠의 표면보다 약 0.5mm 높게 구성된다. 따라서 쿼츠에 발생하는 스크래치를 근본적으로 방지할 수 있으며, 보호 필름을 미러 상면에만 부착함으로서 경제적이고, 필름 교체 시기를 연장할 수 있다.In addition, the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention, the mirror surface height of the mirror is configured to be about 0.5mm higher than the surface of the quartz. Therefore, it is possible to fundamentally prevent scratches on the quartz, and by attaching the protective film only to the top surface of the mirror, it is economical and the film replacement period can be extended.
또한, 미러의 거울 면 높이를 쿼츠의 높이보다 높게 구성하여 검사대상 초경인서트가 쿼츠에 맞닿지 않음으로서, 측면 검사를 용이하게 실시할 수 있는 장점이 있다.In addition, since the height of the mirror surface of the mirror is configured to be higher than that of the quartz, the carbide insert to be inspected does not come into contact with the quartz, so that the side inspection can be easily performed.
도 1은 직교 로봇을 이용한 초경인서트 고속 검사장비에 본 발명의 검사 전용 지그가 개략적으로 결합되어 있는 입체 사시도이다. 1 is a three-dimensional perspective view in which the inspection jig of the present invention is schematically coupled to a high-speed inspection equipment for cemented carbide inserts using an orthogonal robot.
도 2는 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 개략적인 평면도 및 단면도이다.2 is a schematic plan view and a cross-sectional view of an improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention.
도 3은 본 발명의 <실시예 1>에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 구성을 구체적으로 나타내는 단면도이다.3 is a cross-sectional view specifically showing the configuration of an improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to <Example 1> of the present invention.
도 4는 본 발명의 <실시예 2>에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 구성을 구체적으로 나타내는 단면도이다.4 is a cross-sectional view specifically showing the configuration of an improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to <Example 2> of the present invention.
도 5는 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그가 결합되는 직교 로봇을 이용한 초경인서트 고속 검사장비의 개략적인 전체 구성도이다.5 is a schematic overall configuration diagram of a carbide insert high-speed inspection equipment using an orthogonal robot to which an improved inspection-only jig is combined for inspection of the inner wall of a carbide insert center hole according to the present invention.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시 예를 가질 수 있는바, 특정 실시 예들을 도면에 예시하고 발명의 설명에 상세하게 설명하고자 한다.Since the present invention can have various changes and can have various embodiments, specific embodiments are illustrated in the drawings and described in detail in the description of the invention.
그러나 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.However, this is not intended to limit the present invention to specific embodiments, and it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
본 발명에 사용된 용어나 단어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합되는 의미와 개념으로 해석되어야만 한다.The terms or words used in the present invention are only used to describe specific embodiments, and are not intended to limit the present invention. Based on the principle that the concept of a term can be appropriately defined in order to describe one's invention in the best way, it should be interpreted as meaning and concept consistent with the technical idea of the present invention.
초경인서트는 원료분말 혼합, 건조, 프레스 성형, 소결(열처리), 연삭(인선처리), 코팅, 품질 검사, 마킹, 케이싱, 라벨부착 및 패킹 공정을 거쳐서 완성된다.Cemented carbide inserts are completed through raw material powder mixing, drying, press forming, sintering (heat treatment), grinding (edge treatment), coating, quality inspection, marking, casing, labeling and packing processes.
본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그가 적용되는 직교형 로봇을 이용한 초경인서트 고속 검사장비(이하 '본체장비'라 한다)는 상기 공정 중에서 '품질 검사'를 수행하는 장비이다.The carbide insert high-speed inspection equipment (hereinafter referred to as 'body equipment') using an orthogonal robot to which an improved inspection jig is applied for the inner wall inspection of the center hole of the carbide insert according to the present invention performs 'quality inspection' in the process it is equipment
본 출원인은 2018년 특허 '초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그(10-2018-0139557)'에 대해 출원한 바 있다. 상기 발명은 초경인서트의 규격 측정 및 외관 검사를 위하여 다수 개의 검사대상 초경인서트가 적재되고, 검사 전용 지그 이송부를 따라 이송하는 '검사 전용 지그'에 관한 것으로서 상기 본체장비의 검사효율을 높이기 위하여 개발하였다.The present applicant has applied for a 2018 patent 'an improved inspection jig (10-2018-0139557) for the inspection of the inner wall of the center hole of the cemented carbide insert'. The invention relates to an 'inspection-only jig' in which a plurality of inspection target carbide inserts are loaded and transported along the inspection-only jig transfer unit for standard measurement and external inspection of the carbide insert, and was developed to increase the inspection efficiency of the main body equipment. .
이러한 상기 발명의 '검사 전용 지그'는 백라이트(배경조명)에 의해 검사대상 초경인서트의 표면 및 인선부를 측정하고 검사할 수 있도록 구성되었으나, 검사대상 초경인서트의 중심 홀에 대한 측정 및 검사가 불가하여 상기 중심 홀의 벽면에 이물질이 부착되는 경우가 발생하여 완제품의 품질을 저하시키는 문제점이 있었다.The 'examination-only jig' of the above invention was configured to measure and inspect the surface and edge of the carbide insert to be inspected by backlight (backlight), but measurement and inspection of the center hole of the carbide insert to be inspected were impossible. There was a problem in that foreign substances were attached to the wall surface of the central hole, thereby degrading the quality of the finished product.
본 발명은, 상술한 문제점을 해소하기 위하여 상기 '검사 전용 지그'의 구조를 개선함으로서 초경인서트의 측정 및 검사를 완벽히 수행하여 완제품의 품질을 제고할 수 있도록 구성되는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그를 제공하고자 한다.The present invention improves the structure of the 'inspection-only jig' in order to solve the above-mentioned problems, so that the measurement and inspection of the cemented carbide insert is perfectly performed to improve the quality of the finished product. We would like to provide an improved inspection jig.
본 발명의 구체적인 특징 및 이점은 첨부된 도면을 참조한 이하의 설명으로 더욱 명확해 질 것이다.Specific features and advantages of the present invention will become more apparent from the following description with reference to the accompanying drawings.
도 1은 직교 로봇을 이용한 초경인서트 고속 검사장비에 본 발명의 검사 전용 지그가 개략적으로 결합되어 있는 입체 사시도이고, 도 2는 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 개략적인 평면도 및 단면도이고, 도 3은 본 발명의 <실시예 1>에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 구성을 구체적으로 나타내는 단면도이고, 도 4는 본 발명의 <실시예 2>에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 구성을 구체적으로 나타내는 단면도이고, 도 5는 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그가 결합되는 직교 로봇을 이용한 초경인서트 고속 검사장비의 개략적인 전체 구성도이다.1 is a three-dimensional perspective view in which the inspection jig of the present invention is schematically coupled to a high-speed inspection equipment for cemented carbide inserts using an orthogonal robot, and FIG. It is a schematic plan view and a cross-sectional view, and FIG. 3 is a cross-sectional view specifically showing the configuration of an improved inspection-only jig for inspecting the inner wall of a center hole of a cemented carbide insert according to <Example 1> of the present invention, and FIG. Example 2> is a cross-sectional view specifically showing the configuration of an improved inspection jig for inspection of the inner wall of the center hole of the cemented carbide insert, and FIG. It is a schematic overall configuration diagram of a high-speed inspection equipment for cemented carbide inserts using an orthogonal robot.
도 5를 참조하여 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그가 적용되는 본체장비에 대해 개략적으로 설명하면 아래와 같다.The main body equipment to which the improved inspection-only jig is applied for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention will be schematically described with reference to FIG. 5 as follows.
상기 본체장비는 검사대상 초경인서트(1.11)를 공급 및 회수하는 트랙과 검사하는 트랙으로 구분하고, 검사하는 트랙에서는 검사대상 초경인서트를 전문적으로 이송하는 초경인서트 검사 전용 지그(10)를 개발하여, 다수 개의 초경인서트를 동시에 검사하는 고속 검사 시스템으로 구성하였다. 이러한 구성은 상기 검사대상 초경인서트가 장입된 팔레트를 이송하거나, 빈 팔레트를 이송하여 단계별 검사가 완료된 초경인서트를 회수하도록 구성되는 셔틀 트랙으로 된 팔레트 이송부와, 상기 팔레트 이송부의 '공급 위치'에서 초경인서트를 파지하여 표면 및 중심 홀의 이물질을 제거하는 클리닝부를 거쳐 '적재 위치'에서 다수 개를 적재할 수 있는 초경인서트 검사 전용 지그(10)와, 상기 초경인서트 검사 전용 지그를 각 단계별 '검사 위치' 및 '반전부'로 이송하는 'ㅁ'자 형상의 셔틀 트랙으로 구성되는 검사 전용 지그 이송부와, 상기 팔레트 이송부 및 검사 전용 지그 이송부의 상부에 검사 대상 초경인서트/검사완료 초경인서트를 파지하는 그립퍼가 결합된 다수의 직교 로봇 암과, 초경인서트의 상·하면 검사 위치를 바꾸는 초경인서트 반전부와, 정반형 검사 테이블과 상기 검사 테이블의 상부에 위치하여 전체적인 색상과 크기 및 중심 홀을 검사하는 메크로 비전과 꼭지점(인선부)을 확대해서 결함 여부를 살피는 마이크로 비전으로 구성되는 상·하면 검사와 측면의 두께·인선높이·총 두께·단차·여유 각을 정밀하게 측정하고 결함 여부를 판단하는 사이드 검사로 구성된 초경인서트 검사부와, 검사 시작 전에 초경인서트의 표면 및 중심 홀의 이물질을 제거하는 클리닝부와, 상기 각각의 구성을 제어하고 명령하는 컨트롤러로 이루어진다.The main body equipment is divided into a track for supplying and collecting the carbide inserts to be inspected (1.11) and a track for inspection, and a jig (10) dedicated to inspecting carbide inserts for professionally transporting the carbide inserts to be inspected is developed in the track to be inspected. It consists of a high-speed inspection system that inspects multiple carbide inserts at the same time. This configuration includes a pallet transport unit with a shuttle track configured to transport the pallet in which the inspection target cemented carbide inserts are loaded, or transport an empty pallet to recover the carbide inserts that have been inspected step-by-step, and the carbide in the 'supply position' of the pallet transport unit. The carbide insert inspection jig 10 capable of loading multiple pieces at the 'loading position' through the cleaning unit that grips the insert and removes foreign substances from the surface and center hole, and the carbide insert inspection jig at each step's 'inspection position' And an inspection-only jig transfer unit composed of a 'ㅁ'-shaped shuttle track transferred to the 'inversion unit', and a gripper holding the inspected carbide insert/inspected carbide insert on the upper part of the pallet transfer unit and the inspection-only jig transfer unit. A plurality of combined orthogonal robot arms, a carbide insert reversing part that changes the upper and lower inspection positions of the cemented carbide inserts, a regular inspection table and macro vision that is located on the upper part of the inspection table to inspect the overall color, size, and center hole It is a side inspection that precisely measures the thickness, cutting edge height, total thickness, step and clearance angle of the side and determines whether there are any defects, as well as top and bottom inspection, which consists of micro vision to inspect defects by enlarging the vertices and vertices (edges). It consists of a carbide insert inspection unit configured, a cleaning unit that removes foreign substances from the surface and center hole of the carbide insert before starting the inspection, and a controller that controls and commands each configuration.
또한, 상기 본체장비의 지그 이송부에 대해 설명하면, 상기 지그 이송부는, 이송 벨트, 이송 풀리, 구동 샤프트, 구동 모터, 얼라인 실린더, 스토퍼 및 직교 로봇을 포함하여 구성되며, 상기 이송 벨트는, 검사 전용 지그와 동일한 폭으로 상기 지그 플레이트(110) 스커트부의 양 측을 받쳐서 이송할 수 있도록 형성되고, 상기 이송 벨트를 회전시키는 이송 풀리와, 상기 이송 풀리에 동일한 회전력을 전달하는 구동 샤프트와 회전력을 발생하여 구동하는 구동 모터로 구성된다.In addition, when describing the jig transfer unit of the main body equipment, the jig transfer unit is configured to include a transfer belt, a transfer pulley, a drive shaft, a drive motor, an align cylinder, a stopper, and an orthogonal robot, and the transfer belt is inspected It is formed to support both sides of the skirt part of the jig plate 110 with the same width as the dedicated jig, and a transfer pulley that rotates the transfer belt, and a drive shaft that transmits the same rotational force to the transfer pulley, and a rotational force are generated It is composed of a driving motor that drives the
또한, 상기 초경인서트 검사 전용 지그장치(1.1)는, '상면 검사' 및 '하면 검사' 위치에 각각 설치되며, 상기 직교 로봇(1.2)에 탑재되어 X축 로봇(1.21) 및 Y축 로봇(1.22)으로 메크로 비전과 마이크로 비전을 왕복하면서 초경인서트 검사를 수행하도록 구성된다.In addition, the carbide insert inspection jig device 1.1 is installed at the 'upper surface inspection' and 'lower surface inspection' positions, respectively, and is mounted on the orthogonal robot 1.2, the X-axis robot 1.21 and the Y-axis robot 1.22 ) is configured to perform cemented carbide insert inspection while reciprocating between macro and micro vision.
이러한 본 발명의 상기 검사 전용 지그(10)는 메크로 검사, 마이크로 검사 순으로 진행되는 '상면 검사'를 마치고, 반전부에서 초경인서트를 180도 반전하여 상·하면이 바뀐 상태에서 다시 메크로 검사, 마이크로 검사 순의 '하면 검사'를 마치고 계속해서 '측면 검사'를 진행하며, 중심 홀의 검사는 상면 검사의 메크로 비전이 수행하도록 구성된다.The inspection jig 10 of the present invention completes the 'upper surface inspection' proceeding in the order of macro inspection and micro inspection, and inverts the cemented carbide insert by 180 degrees in the inversion part to again macro inspection, micro After completing the 'bottom inspection' in the order of inspection, the 'side inspection' continues, and the inspection of the central hole is configured to be performed by macro vision of the upper surface inspection.
도 1 및 도 5를 참조하여 계속해서 설명하면, 상기 본체장비의 초경인서트 검사 전용 지그장치(1.1)는, '상면 검사' 및 '하면 검사' 위치에서 초경인서트 상·하면 및 중심 홀을 검사하는데 필요한 장치이며, 검사 전용 지그(10)와, 백라이트(20) 및 상면 조명(30)을 포함하여 구성된다.Continuing to describe with reference to FIGS. 1 and 5, the jig device 1.1 for the inspection of the carbide insert of the main body equipment is to inspect the upper and lower surfaces of the cemented carbide insert and the center hole at the 'upper surface inspection' and 'lower surface inspection' positions. It is a necessary device, and is configured to include an inspection jig 10 , a backlight 20 , and a top light 30 .
본 발명에 따른 본체장비의 초경인서트 검사 전용 지그장치의 상기 검사 전용 지그(10)는, 측정 및 외관검사를 위하여 다수 개의 검사대상 초경인서트(1.11)가 적재되고, 검사 전용 지그 이송부(도면부호 미부여)를 따라 이송하도록 구성된다.The inspection jig 10 of the jig device for the inspection of carbide inserts of the main body equipment according to the present invention is loaded with a plurality of carbide inserts to be inspected (1.11) for measurement and external inspection, and a jig transfer unit for inspection only (reference numeral not shown) It is configured to transport along the Buyeo).
도 3 및 도 4를 참조하여 설명하면, 본 발명에 따른 본체장비의 초경인서트 검사 전용 지그장치의 상기 검사 전용 지그(10)는, 90° 회전 이동이 용이하도록 정사각형으로 형성되며, 두 장의 크기가 다른 플레이트를 겹쳐 단차 진 스커트부가 형성되는 지그 플레이트(110)와, 쿼츠(120)와, 마그네틱(130) 및 미러(140)를 포함하여 구성된다.3 and 4, the inspection jig 10 of the carbide insert inspection jig device of the main body equipment according to the present invention is formed in a square shape to facilitate 90° rotational movement, and the size of two sheets is It is configured to include a jig plate 110 in which a stepped skirt portion is formed by overlapping other plates, a quartz 120 and a magnetic 130 and a mirror 140 .
이러한 본 발명의 상기 지그 플레이트(110)는, 상기 검사대상 초경인서트(1.11)를 이송하도록 형성되는 다수 개의 홀(111)이 형성되며, 상기 검사 전용 지그 이송부의 모서리를 통과하기 위하여 정사각형으로 구성되며, 상기 지그 플레이트(110)의 평탄도는 10 ~ 30㎛로 구성된다. The jig plate 110 of the present invention is formed with a plurality of holes 111 formed to transport the hardened carbide insert 1.11 to be inspected, and has a square shape to pass through the corner of the inspection-only jig transfer unit. , the flatness of the jig plate 110 is composed of 10 ~ 30㎛.
이러한 본 발명의 상기 홀(111)에는, 상기 쿼츠(120)가 끼움 결합되도록 일정한 깊이에 안착턱(112)이 형성된다. In the hole 111 of the present invention, a seating jaw 112 is formed at a predetermined depth so that the quartz 120 is fitted.
이러한 본 발명의 상기 쿼츠(120)는, 상기 지그 플레이트(110)의 상기 홀(111)에 결합되어, 상기 검사대상 초경인서트(1.11)가 안착되도록 원반형상으로 형성된다.The quartz 120 of the present invention is coupled to the hole 111 of the jig plate 110, and is formed in a disk shape so that the cemented carbide insert 1.11 to be inspected is seated.
이때, 상기 쿼츠(120)는, 중심부에 홈부를 형성하고, 상기 홈부에 마그네틱(130)을 삽입 결합하여 상기 검사대상 초경인서트(1.11)가 정확하게 안착되도록 구성된다.At this time, the quartz 120 is configured such that a groove portion is formed in the center portion, and a magnetic 130 is inserted and coupled to the groove portion so that the cemented carbide insert 1.11 to be inspected is accurately seated.
이러한 본 발명의 상기 마그네틱(130)은, 원반형상으로서, 검사 시 투영되는 모서리 영상에 저촉되지 않도록 직경을 초경인서트의 외곽 사이즈 보다 작게 형성하고, 상기 검사 전용 지그(10)가 이동할 때 미끄러지지 않을 정도의 자력을 가지는 자성체를 사용하도록 구성된다.The magnetic 130 of the present invention has a disk shape, and the diameter is formed smaller than the outer size of the cemented carbide insert so as not to interfere with the projected edge image during inspection, and the inspection-only jig 10 does not slip when moving. It is configured to use a magnetic material having a magnetic force of
이러한 본 발명의 상기 미러(140)는, 상기 마그네틱(130)의 중심부에 상기 검사대상 초경인서트 중심 홀(1.12)의 벽면을 반사할 수 있도록 형성된다.The mirror 140 of the present invention is formed to reflect the wall surface of the center hole 1.12 of the hardened carbide insert to be inspected in the center of the magnetic 130 .
또한, 이러한 본 발명의 상기 미러(140)는, 원반형상의 평면거울로서, 직경이 상기 검사대상 초경인서트 중심 홀(1.12)의 직경보다 크게 형성된다.In addition, the mirror 140 of the present invention is a disk-shaped flat mirror, and has a diameter larger than the diameter of the carbide insert center hole 1.12 to be inspected.
이때, 본 발명의 상기 미러(140)는, 반사율과 강도를 감안하여 스테인레스(SUS-304) 소재를 사용하나, 유리 소재의 제품일 수 있다.In this case, the mirror 140 of the present invention uses a stainless (SUS-304) material in consideration of reflectivity and strength, but may be a glass material.
본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 상기 백라이트(20)는, 상기 검사 전용 지그(10)의 하 측에 업로딩 플레이트(미도시)에 결합되어 함께 상향이동을 하면서 검사대상 초경인서트(1.11)를 투영하여 얻어지는 영상이 상기 검사 비전에 전달되도록 구성된다.The backlight 20 of the inspection jig improved for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention is coupled to an uploading plate (not shown) on the lower side of the inspection exclusive jig 10 and moving upward together The image obtained by projecting the cemented carbide insert (1.11) to be inspected is configured to be transmitted to the inspection vision.
이러한 본 발명의 상기 백라이트(20)는, 상기 검사 전용 지그(10)의 하측에서, 상기 검사 전용 지그의 쿼츠(120)에 안착되어 있는 검사대상 초경인서트(1.11)를 비추도록 다수 개 형성되는 조명과, 상기 조명이 다수 개 부착된 플레이트와, 상기 플레이트를 감싸서 형성되는 프레임으로 구성된다.The backlight 20 of the present invention is a light formed in plurality to illuminate the hardened carbide insert 1.11 to be inspected seated on the quartz 120 of the inspection-only jig under the inspection-only jig 10 . and a plate to which a plurality of lights are attached, and a frame formed by surrounding the plate.
이러한 본 발명의 상기 상면 조명(30)은, 상기 검사 전용 지그(10)의 상측에서, 상기 검사 전용 지그의 쿼츠(120)에 안착되어 있는 검사대상 초경인서트(1.11)의 중심 홀(1.12)을 조사하도록 구성된다.The upper surface illumination 30 of the present invention is, on the upper side of the inspection-only jig 10, the center hole 1.12 of the hardened carbide insert 1.11 to be inspected seated on the quartz 120 of the inspection-only jig. constituted to investigate.
이때, 조사된 조명은, 검사대상 초경인서트(1.11)의 중심 홀(1.12)의 바닥에 위치한 미러(140)에 의해 반사되고, 중심 홀 벽면의 영상(이물질 부착여부)은 메크로 비전에 의해 촬영된다.At this time, the irradiated illumination is reflected by the mirror 140 located at the bottom of the center hole 1.12 of the hardened carbide insert 1.11 to be inspected, and the image (whether foreign matter is attached) on the wall of the center hole is taken by macro vision. .
이하에서는 본 발명에 따른 <실시예 1>과 <실시예 2>에 대하여 설명한다.Hereinafter, <Example 1> and <Example 2> according to the present invention will be described.
본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는 상기 쿼츠(120)의 중심부에 홈부를 형성하고, 상기 홈부에 마그네틱(130)을 삽입 및 결합한 후, 상기 마그네틱(130)의 상부에 미러(140)를 결합하여 상기 검사대상 초경인서트(1.11) 중심 홀의 내벽 검사를 수행하도록 구성된다.The improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention forms a groove in the center of the quartz 120, inserts and combines the magnetic 130 in the groove, and then the magnetic 130 of By combining the mirror 140 on the upper portion is configured to perform the inspection of the inner wall of the central hole of the carbide insert (1.11) to be inspected.
이러한 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 상기 미러(140)는, 결합되는 거울 면의 높이를 쿼츠의 면보다 낮게 구성<실시예 1> 하거나, 쿼츠의 면보다 높게 구성<실시예 2> 한다.The mirror 140 of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention is configured such that the height of the combined mirror surface is lower than the surface of the quartz <Embodiment 1>, or is configured higher than the surface of the quartz <Example 2>
<실시예 1> 미러의 거울 면의 높이를 쿼츠의 면보다 낮게 구성<Example 1> The height of the mirror surface of the mirror is lower than that of the quartz surface
도 3을 참조하여 설명하면, 본 발명의 상기 쿼츠(120) 중심부에 홈부를 형성하고, 상기 홈부에 마그네틱(130)과 미러(140)를 결합하도록 구성된다.Referring to FIG. 3 , a groove is formed in the center of the quartz 120 of the present invention, and the magnetic 130 and the mirror 140 are coupled to the groove.
이러한 본 발명의 상기 마그네틱(130)과 미러(140)는, 상기 쿼츠(120)의 상면 홈부에 삽입 결합되어, 상기 미러(140)의 거울 면 높이가 상기 쿼츠(120)의 면보다 낮게 구성된다.The magnetic 130 and the mirror 140 of the present invention are inserted and coupled to the upper surface groove of the quartz 120 so that the mirror surface height of the mirror 140 is lower than the surface of the quartz 120 .
이러한 본 발명의 상기 미러(140)는, 상기 마그네틱(130)의 상면에 부착 결합되며, 상기 미러의 거울 면의 높이는 상기 쿼츠(120)의 면보다 0.2 ~ 0.5mm 낮게 구성된다.The mirror 140 of the present invention is attached and coupled to the upper surface of the magnetic 130 , and the height of the mirror surface of the mirror is 0.2 to 0.5 mm lower than the surface of the quartz 120 .
또한, 이러한 본 발명의 상기 쿼츠(120)의 표면에는 상기 쿼츠(120) 및 미러(140)의 표면 조도를 보호하고, 상기 쿼츠(120) 위에 얹히는 검사대상 초경인서트에 의한 스크래치를 방지하기 위하여 우레탄 소재의 보호 필름(150) 막을 형성하도록 구성된다.In addition, in order to protect the surface roughness of the quartz 120 and the mirror 140 on the surface of the quartz 120 of the present invention, and to prevent scratches by the hardened carbide insert to be inspected placed on the quartz 120 It is configured to form a protective film 150 of urethane material.
이러한 본 발명의 상기 <실시예 1>은, 상기 쿼츠(120) 위에 얹히는 검사대상 초경인서트의 평탄도에 영향을 주지 않으며, 상기 중심 홀(1.12)에 조사되는 조명을 반사하여 중심 홀의 벽면 영상(이물질 부착여부)이 촬영될 수 있도록 구성된다.The <Embodiment 1> of the present invention does not affect the flatness of the hardened carbide insert to be inspected placed on the quartz 120, and reflects the light irradiated to the center hole 1.12 to make a wall image of the center hole It is configured so that (whether foreign matter is attached) can be photographed.
<실시예 2> 미러의 거울 면의 높이를 쿼츠의 면보다 높게 구성<Example 2> The height of the mirror surface of the mirror is higher than that of the quartz surface
도 4를 참조하여 설명하면, 본 발명의 상기 쿼츠(120) 중심부에 홈부를 형성하고, 상기 홈부에 마그네틱(130)과 미러(140)를 결합하도록 구성된다.Referring to FIG. 4 , a groove is formed in the center of the quartz 120 of the present invention, and the magnetic 130 and the mirror 140 are coupled to the groove.
이러한 본 발명의 상기 마그네틱(130)과 미러(140)는, 상기 쿼츠(120)의 상면 홈부에 삽입 결합되어, 상기 미러(140)의 거울 면 높이가 상기 쿼츠(120)의 면보다 높게 구성된다.The magnetic 130 and the mirror 140 of the present invention are inserted and coupled to the upper surface groove of the quartz 120 so that the mirror surface height of the mirror 140 is higher than the surface of the quartz 120 .
이러한 본 발명의 상기 미러(140)는, 상기 마그네틱(130)의 상면에 부착 결합되며, 상기 미러의 거울 면의 높이는 상기 쿼츠(120)의 면보다 0.4 ~ 0.6mm 높게 하여 검사대상 초경인서트가 얹히도록 구성하여 상기 검사대상 초경인서트에 의해 발생되는 스크래치를 근본적으로 해소할 수 있도록 구성된다.The mirror 140 of the present invention is attached and coupled to the upper surface of the magnetic 130, and the height of the mirror surface of the mirror is made 0.4 to 0.6 mm higher than the surface of the quartz 120 so that a cemented carbide insert to be inspected is placed on it. It is configured to fundamentally solve the scratch generated by the cemented carbide insert to be inspected.
또한, 이러한 본 발명의 상기 미러(140)의 거울 면에는 상기 미러(140)의 표면 조도를 보호하고, 상기 미러(140) 위에 얹히는 검사대상 초경인서트의 충격 완화 및 검사 중 이동을 억제하기 위하여 우레탄 소재의 보호 필름(150) 막을 형성하도록 구성된다.In addition, in order to protect the surface roughness of the mirror 140 on the mirror surface of the mirror 140 of the present invention, and to reduce the impact of the hardened carbide insert to be inspected placed on the mirror 140 and suppress movement during inspection It is configured to form a protective film 150 of urethane material.
이러한 본 발명의 상기 <실시예 2>는, 상기 미러(140) 위에 검사대상 초경인서트가 얹히도록 구성함으로서 쿼츠에 발생하는 스크래치를 근본적으로 해결하고, 건사 대상의 평탄도에 영향을 주지 않고 중심 홀(1.12)의 벽면 영상을 촬영할 수 있도록 구성된다.The above <Embodiment 2> of the present invention fundamentally solves scratches occurring in the quartz by configuring so that the hardened carbide insert to be inspected is placed on the mirror 140, and the center hole without affecting the flatness of the dry sanding object It is configured so that the wall image of (1.12) can be taken.
이러한 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그의 이송 순서는 다음과 같다.The transfer order of the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention is as follows.
- 본체장비 팔레트 이송부의 '공급 위치'에서 파지된 검사대상 초경인서트(1.11)는 클리닝부에서 청소 공정을 마친 후, '적재 위치'에서 검사 전용 지그(10)에 적재되어 'ㅁ'자 형상의 셔틀 트랙의 검사 전용 지그 이송부(1.2)를 따라 상면 검사 → 반전 → 하면 검사 → 사이드 검사 → 배출의 공정을 거친다.- The cemented carbide insert (1.11) to be inspected held at the 'supply position' of the pallet transfer unit of the main body equipment is loaded into the inspection jig 10 at the 'loading position' after the cleaning process is completed in the cleaning unit and is shaped like a 'ㅁ' shape. It goes through the process of upper surface inspection → reverse → bottom inspection → side inspection → discharge along the shuttle track's inspection jig transfer part (1.2).
- 상술한 공정에 따라 상기 검사 전용 지그(10)는 상면 검사를 위하여 검사 전용 지그 이송부의 롤러 시스템(미도시)에서 상기 검사 전용 지그 이송부에 의해 '상면 검사' 위치에 도착한다.- According to the above-described process, the inspection-only jig 10 arrives at the 'upper-surface inspection' position by the inspection-only jig transfer unit in the roller system (not shown) of the inspection-only jig transfer unit for upper surface inspection.
1. 상면 검사1. Top view
가. 상기 검사 전용 지그(10)는 지그 이송부의 이송 벨트에 의해 '검사 위치'에 진입, 본 발명에 따른 초경인서트 검사 전용 지그장치(1.1)에 탑재되고, 업로딩 실린더에 의해 수평상태가 유지되고, 얼라인 실린더에 의해 정렬되어, 검사준비가 완료된다.go. The inspection-only jig 10 enters the 'inspection position' by the transfer belt of the jig transfer unit, is mounted on the carbide insert inspection-only jig device 1.1 according to the present invention, and the horizontal state is maintained by the uploading cylinder, Aligned by the in-cylinder, inspection preparation is completed.
나. 다수 개의 검사대상 초경인서트(1.11)를 순차적으로 검사를 실시한다.me. A plurality of inspection target cemented carbide inserts (1.11) are sequentially inspected.
다. 메크로 비전에 의하여 전체적인 색상과 크기 및 중심 홀을 검사한다. All. Inspect the overall color, size and center hole by macro vision.
(이때, 하측에서 백라이트(20)에서 비춰지는 조명은 쿼츠(120)를 통해 검사대상 초경인서트(1.11)를 투영하여 전체적인 색상과 외곽 크기 영상을 촬영하고, 상면 조명(30)을 조사하여 중심 홀의 벽면 영상을 획득한다)(At this time, the illumination from the backlight 20 from the lower side projects the carbide insert 1.11 to be inspected through the quartz 120 to take an image of the overall color and outer size, and irradiate the upper surface illumination 30 to the center hole Acquire a wall image)
라. 마이크로 비전에 의하여 꼭지점(인선부)을 확대해서 결함여부를 검사한다.La. Inspect the defect by magnifying the vertex (edge part) by microvision.
(계속해서 조사되는 백라이트(20)의 조명으로 투영된 초경인서트의 인선부 영상을 획득한다)(Acquire the image of the cutting edge of the cemented carbide insert projected by the illumination of the backlight 20 that is continuously irradiated)
마. 두 대의 비전에서 '검사'가 완료되면, 상기 검사 전용 지그(10)는 지그 이송부에 의해 상기 초경인서트 검사 전용 지그장치(1.1)로부터 검사 전용 지그 이송부의 트랙으로 진출한다.mind. When the 'inspection' in the two visions is completed, the inspection jig 10 advances from the carbide insert inspection jig device 1.1 by the jig transfer unit to the track of the inspection dedicated jig transfer unit.
2. 반전2. Reversal
가. 상면 검사를 마친 후 검사 전용 지그(10)에 적재된 검사대상 초경인서트(1.11)는 반전부에서 180° 반전하여 다시 검사 전용 지그 이송부의 트랙으로 진출하여 '하면 검사' 위치에 도달한다.)go. After completing the upper surface inspection, the hardened carbide insert (1.11) to be inspected loaded on the inspection jig 10 is reversed by 180° at the inversion part and advances to the track of the inspection jig transfer part again to reach the 'bottom inspection' position.)
3. 하면 검사3. Underside Inspection
가. 상기 상면검사의 가 ~ 마 공정과 동일하다.go. It is the same as the A to E process of the upper surface inspection.
(다만, 중심 홀 검사는 상면 검사 시 메크로 비전에 의해 1회 수행된다.)(However, the central hole inspection is performed once by macro vision during the upper surface inspection.)
4. 측면 검사4. Side Inspection
가. 사이드 비전으로 검사대상 초경인서트의 두께, 인선 높이, 단차, 여유 각을 측정한다.go. Measure the thickness, edge height, step difference, and clearance angle of the carbide insert to be inspected with side vision.
5. 배출5. Exhaust
가. '배출 위치'에서 실격 인서트를 미리 배출한 후, 합격 인서트는 '회수 위치'에서 팔레트 이송부의 회수 팔레트에 적재되어 다음 공정으로 이송된다.go. After discharging disqualified inserts in advance at the 'discharge position', the accepted inserts are loaded onto the recovery pallets of the pallet transfer unit at the 'recovery position' and transferred to the next process.
이러한 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는 아래와 같은 특징이 있다.The improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention has the following characteristics.
우선, 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는, 검사대상 초경인서트를 검사하기 위하여 검사 전용 지그를 특별히 제작한다.First, the inspection jig improved for the inspection of the inner wall of the center hole of the carbide insert according to the present invention is specially manufactured for the inspection jig in order to inspect the carbide insert to be inspected.
따라서 검사 전용 지그의 다수 개의 초경인서트를 동시에 검사함으로서 검사장비의 효율을 높여 제품 생산성을 향상시킬 수 있다.Therefore, it is possible to improve product productivity by increasing the efficiency of inspection equipment by simultaneously inspecting multiple cemented carbide inserts of an inspection jig.
또한, 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는, 중심 홀의 벽면을 검사하기 위하여 마그네틱에 미러를 부착 결합하도록 구성된다.In addition, the improved inspection jig for the inspection of the inner wall of the center hole of the cemented carbide insert according to the present invention is configured to attach and couple the mirror to the magnetic in order to inspect the wall of the center hole.
따라서 상기 초경인서트 중심 홀의 벽면에 부착된 이물질을 쉽게 발견할 수 있어 품질관리가 용이하며, 고속 검사장비의 검사 효율을 제고할 수 있다.Therefore, it is possible to easily find foreign substances attached to the wall surface of the center hole of the cemented carbide insert, thereby facilitating quality control and improving the inspection efficiency of high-speed inspection equipment.
또한, 본 발명에 따른 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그는, 미러의 거울 면 높이가 쿼츠의 표면보다 약 0.5mm 높게 구성된다.In addition, the improved inspection jig for the inner wall inspection of the center hole of the cemented carbide insert according to the present invention, the mirror surface height of the mirror is configured to be about 0.5mm higher than the surface of the quartz.
따라서 쿼츠에 발생하는 스크래치를 근본적으로 방지할 수 있으며, 보호 필름을 미러 상면에만 부착함으로서 경제적이고, 필름 교체 시기를 연장할 수 있다.Therefore, it is possible to fundamentally prevent scratches on the quartz, and by attaching the protective film only to the top surface of the mirror, it is economical and the film replacement period can be extended.
또한, 미러의 거울 면 높이를 쿼츠의 높이보다 높게 구성하여 검사대상 초경인서트가 쿼츠에 맞닿지 않음으로서, 측면 검사를 용이하게 실시할 수 있는 장점이 있다.In addition, since the height of the mirror surface of the mirror is configured to be higher than that of the quartz, the carbide insert to be inspected does not come into contact with the quartz, so that the side inspection can be easily performed.

Claims (6)

  1. 직교형 로봇을 이용한 초경인서트 고속 검사장비에서 초경인서트의 규격 측정 및 외관 검사를 위하여 다수 개의 검사대상 초경인서트가 적재되고, 검사 전용 지그 이송부를 따라 이송하도록 구성되는 검사 전용 지그(10)에 관한 것으로서,For standard measurement and external inspection of carbide inserts in high-speed inspection equipment for carbide inserts using an orthogonal robot, a plurality of carbide inserts to be inspected are loaded, and an inspection-only jig (10) configured to be transported along the inspection-exclusive jig transfer unit As it relates to ,
    상기 검사 전용 지그는,The inspection jig is,
    상기 검사대상 초경인서트를 이송할 수 있도록, 다수 개의 홀(111)이 형성되는 지그 플레이트(110);A jig plate 110 in which a plurality of holes 111 are formed so as to transfer the cemented carbide insert to be inspected;
    상기 지그 플레이트의 홀에 결합되어, 상기 검사대상 초경인서트(1.11)를 안착할 수 있도록 형성되는 쿼츠(120);Quartz (120) coupled to the hole of the jig plate and formed so as to seat the cemented carbide insert (1.11) to be inspected;
    상기 쿼츠의 중심부에는, 상기 검사대상 초경인서트를 정확히 안착할 수 있도록 형성되는 마그네틱(130);In the center of the quartz, the magnetic carbide insert to be inspected to be accurately seated (130);
    상기 마그네틱의 중심부에는 상기 검사대상 초경인서트 중심 홀(1.12)의 벽면을 반사할 수 있도록 거울 면이 형성되는 미러(140);를 포함하는 것을 특징으로 하는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그.In the center of the magnetic carbide insert, a mirror 140 having a mirror surface to reflect the wall surface of the central hole 1.12 of the hardened carbide insert to be inspected. dedicated jig.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 마그네틱(130)은, 원반형상으로서, 직경이 상기 검사대상 초경인서트의 외관의 크기보다 작게 형성되는 것을 특징으로 하는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그.The magnetic 130 is a disk-shaped, improved inspection jig for the inner wall inspection of the center hole of the carbide insert, characterized in that the diameter is formed smaller than the size of the exterior of the carbide insert to be inspected.
  3. 청구항 2에 있어서,3. The method according to claim 2,
    상기 미러(140)는, 원반형상의 평면거울로서, 직경이 상기 검사대상 초경인서트 중심 홀(1.12)의 직경보다 크게 형성되는 것을 특징으로 하는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그.The mirror 140 is a disk-shaped flat mirror, the diameter of which is larger than the diameter of the carbide insert center hole (1.12) to be inspected.
  4. 청구항 3에 있어서,4. The method according to claim 3,
    상기 마그네틱(130)은, 상기 쿼츠(120)의 상면 홈부에 삽입 결합되어, 상면을 상기 쿼츠의 면보다 낮게 구성되는 것을 특징으로 하는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그.The magnetic 130 is inserted into the upper surface groove of the quartz 120, and the upper surface is lower than the surface of the quartz insert.
  5. 청구항 4에 있어서,5. The method of claim 4,
    상기 미러(140)는, 상기 마그네틱(130)의 상면에 부착 결합되어, 거울 면의 높이를 상기 쿼츠의 면보다 낮게 구성되는 것을 특징으로 하는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그.The mirror 140 is attached and coupled to the upper surface of the magnetic 130, and the height of the mirror surface is lower than the surface of the quartz insert.
  6. 청구항 4에 있어서,5. The method of claim 4,
    상기 미러(140)는, 상기 마그네틱(130)의 상면에 부착 결합되어, 거울 면의 높이를 상기 쿼츠의 면보다 높게 구성되는 것을 특징으로 하는 초경인서트 중심 홀의 내벽 검사를 위하여 개선된 검사 전용 지그.The mirror 140 is attached and coupled to the upper surface of the magnetic 130, and the height of the mirror surface is higher than the surface of the quartz insert.
PCT/KR2020/010539 2020-06-19 2020-08-10 Improved inspection-dedicated jig for inspecting inner wall of center hole of carbide insert WO2021256610A1 (en)

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