WO2021249119A1 - 稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统 - Google Patents

稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统 Download PDF

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WO2021249119A1
WO2021249119A1 PCT/CN2021/094015 CN2021094015W WO2021249119A1 WO 2021249119 A1 WO2021249119 A1 WO 2021249119A1 CN 2021094015 W CN2021094015 W CN 2021094015W WO 2021249119 A1 WO2021249119 A1 WO 2021249119A1
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online
quantitative
detection
unit
absolute dry
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PCT/CN2021/094015
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English (en)
French (fr)
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胡嘉维
吴宇航
郑邦健
樊功博
傅源锋
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广东省金叶科技开发有限公司
广东金科再造烟叶有限公司
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Publication of WO2021249119A1 publication Critical patent/WO2021249119A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/08Arrangements of devices for controlling, indicating, metering or registering quantity or price of liquid transferred
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present disclosure relates to the field of reconstituted tobacco, in particular to a quantitative control system, control method and production system for reconstituted tobacco using a thick pulp papermaking method.
  • the current mainstream heat-not-burn new tobacco products are representative of the "Heets” and "Marlboro” brand products developed by Philip Morris.
  • the tobacco core part adopts the uniformly arranged structure of the reconstituted tobacco leaf strands in the longitudinal direction.
  • It was used in traditional cigarettes. It is characterized by rich tobacco content and sufficient smoke volume, but there are no special requirements for its physical properties.
  • the thick pulp papermaking method reconstituted tobacco is used in this kind of tobacco core structure, due to its own characteristics of large quantitative fluctuations, the cigarette is too tight to affect the amount of smoke, and the tobacco is too loose to cause the tobacco to fall off.
  • the method adopted by some of the new tobacco product manufacturers is to conduct roll-by-roll tests on the mother rolls of reconstituted tobacco products produced by the thick pulp papermaking method and formulate corresponding small roll slitting specifications based on the test results.
  • This method solves to a certain extent the influence of the quantitative fluctuation of the thick pulp papermaking method on the quality of the final tobacco core, but at the same time it brings about the problems of heavy cutting work, cumbersome shredding process, and time lag.
  • the best solution is to achieve precise control of the quantification in the production of reconstituted tobacco in the thick pulp papermaking method, and then the thick pulp used in the thick pulp papermaking method has a high concentration and poor uniformity. A small amount of fluctuation in the concentration will produce a higher quantification. Big impact. Therefore, there is an urgent need for a device and method that can quickly respond to fluctuations in thick slurry performance and accurately control the quantification of tobacco leaves to solve this problem.
  • the purpose of the present disclosure includes, for example, providing a thick pulp papermaking method reconstituted tobacco quantitative control system, a control method, and a production system to solve the above-mentioned problems.
  • One or more embodiments of the present disclosure provide a thick pulp papermaking method reconstituted tobacco quantitative control system, which may include: a feeding unit, an online thick pulp detection unit, an online finished product quantitative detection unit, and a central control unit;
  • the feeding unit may be configured to convey thick pulp; the online thick pulp detection unit may be configured to detect the operating parameters of the thick pulp; the online finished product quantitative detection unit may be configured to detect the thick pulp papermaking method reconstituted tobacco
  • the quantitative and moisture content; the central control unit can be configured to receive and process the feeding unit, the online thick slurry detection unit and the online finished product quantitative detection unit feedback signals and according to the processing results to the feeding The unit issues control commands.
  • the control system provided by the present disclosure passes the feeding unit, the online thick slurry detection unit, and the online finished product quantitative detection The unit detects the parameters of each node on the production line, and then feeds it back to the central control unit for processing.
  • the central control unit controls the feeding unit according to the processing results, quickly adjusts the feeding volume, and realizes precise control of the quantification.
  • the feeding unit may include a feeding pump
  • the online thick slurry detection unit may include an online density meter, an online density meter, and an online flow meter.
  • the relationship between the frequency of the feeding pump and the feeding amount can be calculated, and the central control unit only needs to adjust the frequency of the pump to realize the precise control of the feeding amount, thereby finally controlling the remanufactured tobacco leaf.
  • the detection range of the online densitometer may be 10-40 wt%, and the detection accuracy is not less than 0.01%;
  • the detection accuracy of the online densitometer is not less than 0.001 kg/L;
  • the detection range of the online flow meter is 3-100 L/min, and the detection accuracy is not less than 0.01 L/min.
  • the requirements for detection range and detection accuracy enable the system to adjust related parameters faster and more accurately, and finally make the actual absolute dry quantitative and the target absolute dry quantitative more consistent, lower defective rate, and reduce production costs .
  • the online finished product quantitative detection unit may include an online quantitative scanning rack
  • the detection range of the online quantitative scanning frame may be 30-300 g/m 2 , and the detection accuracy is not less than 0.1 g/m 2 .
  • the online quantitative scanning rack can quickly obtain the moisture content and moisture content of the product in real time, so that the central control unit can calculate the real-time absolute dry quantitative. No need to use offline drying, weighing or Karl Fischer method to determine the water content.
  • One or more embodiments of the present disclosure provide a method for quantitative control of reconstituted tobacco using a thick pulp papermaking method, which may include:
  • the online finished product quantitative detection unit detects the moisture content and moisture content of the product, and feeds the results back to the central control unit, and the central control unit calculates the absolute dry quantitative according to the results;
  • the thick slurry detection unit detects the real-time flow of thick slurry, and when the real-time flow is consistent with the adjusted flow, it returns to execute the next round of control actions.
  • the real-time absolute dry quantitative is calculated, and then compared with the set threshold of the target absolute dry quantitative, it can quickly determine whether the loading volume meets the standard; in the case of not meeting the standard, based on the comparison result, pass Calculate the adjusted flow value, and control the feeding unit to increase or decrease the flow.
  • the system continuously executes the above actions to ensure rapid response and adjustment when the thick slurry performance fluctuates.
  • the “online finished product quantitative detection unit to detect the moisture content and moisture content of the product” may further include:
  • the online thick slurry detection unit detects the real-time concentration and real-time density of thick slurry.
  • the central control unit calculates the target flow rate according to the set quantification, width, vehicle speed, and the received real-time density signal and real-time density signal;
  • the central control unit outputs a control signal to the feeding unit according to the calculation result
  • the online thick slurry detection unit detects the real-time flow rate
  • the central control unit outputs an adjustment control signal to the feeding unit according to the received real-time flow signal so that the real-time flow rate is consistent with the target flow rate.
  • the calculation formula for calculating the target flow rate may be:
  • the set quantification is used for the first measurement; the revised absolute quantification is used for the subsequent calculations to calculate the target flow rate.
  • the calculation formula for calculating the absolute dry quantity may be:
  • the "calculating adjusted flow rate” may include:
  • the adjusted flow rate is calculated based on the revised absolute dry quantitative calculation.
  • the sampling mode of the online thick slurry detection unit may include a manual setting mode and an automatic setting mode
  • the data collection frequency is adjusted and the central control unit removes the maximum value and the minimum value of the data detected by the online thick slurry detection unit within the set time interval And the associated value, and average the remaining data as real-time data.
  • the feeding unit may include a feeding pump
  • the online thick slurry detection unit may include an online density meter, an online density meter, and an online flow meter.
  • the detection range of the online densitometer may be 10-40 wt%, and the detection accuracy is not less than 0.01%;
  • the detection accuracy of the online densitometer is not less than 0.001 kg/L;
  • the detection range of the online flow meter may be 3-100 L/min, and the detection accuracy is not less than 0.01 L/min.
  • the online finished product quantitative detection unit may include an online quantitative scanning rack
  • the detection range of the online quantitative scanning frame may be 30-300 g/m 2 , and the detection accuracy is not less than 0.1 g/m 2 .
  • the "central control unit rejects the maximum and minimum values and associated values of the data detected by the online thick slurry detection unit within a set time interval" may include:
  • the "absolute dry quantitative amount falls within a set threshold value range” may include that the magnitude of the difference between the absolute dry quantitative amount and the set quantitative amount is within an acceptable range;
  • the calculation formula of the difference range can be:
  • Range of difference (set quantification-absolute dry quantification)/set quantification ⁇ 100%.
  • One or more embodiments of the present disclosure provide a thick pulp papermaking reconstituted tobacco production system, which may include the control system described above.
  • the beneficial effects of the present disclosure include:
  • each node parameter on the production line is detected through a feeding unit, an online thick pulp detection unit, and an online finished product quantitative detection unit, and then feedback to the central control unit for processing Processing, the central control unit controls the feeding unit according to the processing result, quickly adjusts the feeding amount, and realizes precise control of the quantification;
  • the quantitative control method of thick pulp papermaking method reconstituted tobacco provided by the present disclosure can realize quantitative setting and accurate realization of thick pulp papermaking method reconstituted tobacco leaves, and at the same time has a certain fault tolerance ability to eliminate fluctuations generated in the front-end thick pulp preparation process, and reduce the scene The work intensity of the workers.
  • Fig. 1 is a schematic diagram of a quantitative control system for reconstituted tobacco leaves provided by the pulp and paper method in Example 1.
  • compositions, step, method, product, or device containing the listed elements is not necessarily limited to those elements, but may include other elements not explicitly listed or inherent in such a composition, step, method, product, or device Elements.
  • Parts by mass refers to the basic measurement unit that represents the mass ratio relationship of multiple components.
  • 1 part can represent any unit mass, such as 1g, or 2.689g. If we say that the parts by mass of component A is a part and the parts by mass of component B is b part, it means the ratio of the mass of component A to the mass of component B is a:b. Or, it means that the mass of component A is aK, and the mass of component B is bK (K is an arbitrary number and represents a multiple factor). It should not be misunderstood that, unlike the number of parts by mass, the sum of parts by mass of all components is not limited to 100 parts.
  • a and/or B includes (A and B) and (A or B).
  • the wet paper-making method reconstituted tobacco leaves adopts a secondary molding production process: 1. Substrate preparation; 2. Tobacco extract coating.
  • the thick pulp papermaking method to reconstitute tobacco leaves uses a one-shot production process. The similarity between the two lies in the forming process of the substrate and the thick pulp reconstituted tobacco, both of which are sent to the woven mesh (steel belt) for dewatering. The difference is mainly reflected in the high concentration and viscosity of the thick pulp of reconstituted tobacco leaves by the thick pulp papermaking method. The specific comparison is shown in Table 1:
  • L1 and L4 are the rotor models of the rotor viscometer.
  • the basis weight of wet method is generally 60g/m 2 , and about 7.1kg of slurry is used to form 1 square meter of substrate; the basis weight of thick slurry method is generally about 200g/m 2 , and the weight of slurry is about 1kg when forming 1 square meter of thick slurry. ;
  • the fluctuating thick slurry method caused by the same amount of error in the slurry flow process is much greater than that of the wet method, and the viscosity of the thick slurry is two orders of magnitude higher than that of the wet slurry.
  • the corresponding flow control is more difficult, and the quantitative control is accurately controlled. The difficulty is higher.
  • a control system for the quantitative control of reconstituted tobacco leaves by thick pulp papermaking method including feeding Unit, online thick slurry detection unit, online finished product quantitative detection unit and central control unit;
  • the feeding unit includes a feeding pump for conveying thick slurry;
  • the online thick slurry detection unit includes an online concentration meter, an online density meter and an online flow meter, It is used to detect the operating parameters of the thick pulp, such as concentration, density and flow;
  • the online finished product quantitative detection unit includes an online finished product quantitative scanning frame, which is used to detect the quantitative and moisture content of the thick pulp papermaking method reconstituted tobacco;
  • the central control unit includes DCS
  • the system distributed control system, DistributedControlSystem
  • the detection range of the online density meter is 10-40%, and the detection accuracy is not less than 0.01%; the detection accuracy of the online density meter is not less than 0.001kg/L; the detection range of the online flow meter is 3-100L/min, and the detection accuracy is Not less than 0.01L/min; the detection range of the online quantitative scanning frame is 30-300g/m 2 , and the detection accuracy is not less than 0.1g/m 2 .
  • the width of the reconstituted tobacco leaf by the mother roll/thick pulp papermaking method is 1.3m, the production speed is 10m/min, the absolute dry basis weight of the finished product is 190g/m 2 , and the customer accepts a quantitative fluctuation of 2%.
  • the finished product quantitative scanning frame scans and obtains that the moisture content of the thick pulp papermaking method reconstituted tobacco is 210.2g/m 2 , the moisture content is 12%, and then the data is fed back to the central control unit, and the central control unit collects the moisture content and moisture content. It is calculated that the absolute dry weight is 184.976g/m 2 at this time, and the basis is:
  • the central control unit calculates that the quantitative yield at this time is 97.36% (the set quantitative is the quantitative 190g/m 2 required by the product), which is based on:
  • Quantitative yield absolute dry quantitative / set quantitative ⁇ 100%
  • the central control unit DCS revised the target quantitative to 195.15g/m 2 , its basis is:
  • the central control unit DCS follows the revised flow rate 9.81L/min according to the following formula (at this time, the set quantitative is the revised absolute dry quantitative), and automatically adjusts the feeding pump frequency to 37Hz to stabilize the sizing flow;
  • the finished product quantitative scanning frame scans and obtains that the weight pulp papermaking method reconstituted tobacco weight is 215.9g/m 2 , the moisture content is 12%, and the calculated absolute dry weight is 190g/m 2 , which reaches the product setting value.
  • the thick slurry in the finished product tank needs to be supplemented with new materials.
  • the system automatically switches to the spare finished product tank to continue using the thick slurry in the spare finished product tank. Because of the different preparation batches, there are batch differences in the thick slurry in the finished product tank. .
  • the real-time density detected by the online densitometer is 1.120kg/L, and the real-time density detected by the online densitometer is 22.95%.
  • the corresponding data enters the central processing unit. According to the above steps, the quantitative yield rate is 97.36%.
  • the calculated feed flow rate should be 9.87L /min, and automatically adjust the feeding pump frequency to 37.2Hz.
  • the finished product quantitative scanning frame scans and obtains that the moisture content of the thick pulp papermaking method reconstituted tobacco is 215.7g/m 2 , the moisture content is 12%, and the calculated absolute dry weight is 189.8g/m 2 , which is 0.1% different from the set quantitative, and the quantitative is acceptable. qualified.
  • the basis for calculating the quantitative difference is as follows:
  • the difference range (set quantification-absolute dry quantification)/set quantification ⁇ 100%
  • the flow rate is corrected first, so that the actual flow rate is fast and close to the theoretical demand flow rate to the greatest extent, and then Then fine-tune it through the online quantitative scanning rack, the central control system and the feeding system, as follows:
  • the real-time density detected by the online densitometer is 1.123kg/L, and the real-time density detected by the online densitometer is 23.04%.
  • the corresponding data can be entered into the central control unit to calculate the theoretical demand flow.
  • the calculation formula is as follows:
  • the calculated theoretical demand flow rate is 9.55L/min.
  • the central control unit outputs a control signal to the feeding pump, corresponding to the clean water curve of the pump, and the pump frequency is 25Hz.
  • the measured flow rate of the online flowmeter is only 7.88L/min, and the flow signal is fed back to the central control unit, which automatically increases the feeding pump frequency. When the feeding pump frequency reaches 36.5Hz, the flow rate stabilizes at 9.55L/min.
  • the detection data of the online densitometer, online densitometer, and online flow meter will fluctuate abnormally.
  • the sampling frequency and sampling rules need to be manually set in the central control unit.
  • the width of the reconstituted tobacco leaf by the mother roll/thick pulp papermaking method is 0.8m
  • the production speed is 12m/min
  • the absolute dry quantitative requirement of the finished product is 210g/m 2
  • the offline density test is 1.212kg/L
  • the offline concentration test is 24.14 %
  • the theoretical demand flow rate is 6.89L/min.
  • the detection result of the online density meter is 0.5 ⁇ 1.8kg/L
  • the detection result of the online concentration meter is 15 ⁇ 33%
  • the detection result of the online flow meter is 0 ⁇ 35L/min. If the product is operated in accordance with the adjustment mode of Example 1, the unqualified rate of the product will be greatly increased.
  • the above-mentioned thick pulp papermaking method using flax pulp to reconstitute the tobacco leaf production process the online density detection is 1.205kg/L, the online concentration detection is 24.05%, the DCS system calculates the theoretical demand flow rate is 6.96L/min, DCS control The feed pump frequency is 22.5 Hz.
  • the finished product quantitative scanning frame scans and obtains that the weight of the thick pulp papermaking method reconstituted tobacco is 231.8g/m 2 , and the moisture content is 15%.
  • the absolute dry weight of the finished product calculated by DCS is 197g/m 2 , the corresponding yield is 93.82%, and the feeding flow is revised to 7.42L /min, the frequency of the feeding pump controlled by DCS is increased to 23Hz, and the final product quantitative fluctuation is controlled at 1.2%.
  • the width of the mother roll/thick pulp papermaking reconstituted tobacco leaf is 1.2m
  • the production speed is 6/min
  • the absolute dry basis weight of the finished product is 200g/m. 2.
  • Customers accept a quantitative fluctuation of 2%.
  • the offline density detection result is 1.053kg/L
  • the offline concentration detection is 19.84%
  • the overall detection takes 3h
  • the theoretical material flow rate is calculated to be 6.89L/min.
  • Preparation sizing completed parent roll curl before sampling begins quantitative detection 208g / m 2, 7.05% water (Karl Fischer method), the detection takes 3h, the absolute dry weight of 193.3g / m 2, 3.33% fluctuation.
  • control system and control method for the quantification of the thick pulp papermaking method reconstituted tobacco realizes the precise control of the quantification of the thick pulp papermaking method reconstituted tobacco leaves, and at the same time has a certain fault tolerance ability to the front end thick The fluctuations in the pulp preparation process are eliminated, reducing the work intensity of on-site workers and reducing production costs.
  • the quantitative control system for thick pulp papermaking reconstituted tobacco provided by the present disclosure can be loaded into the thick pulp papermaking reconstituted tobacco production system for use.
  • the disclosed thick pulp papermaking method reconstituted tobacco quantification control system, control method and production system can quickly adjust the feeding amount, realize precise control of the quantification, and have a certain fault tolerance ability, and the fluctuation of the front-end thick pulp preparation process Carry out elimination to reduce the work intensity of on-site workers.
  • the quantitative control system, control method, and production system of thick pulp papermaking reconstituted tobacco leaf of the present disclosure are reproducible and can be used in a variety of industrial applications.
  • the thick pulp papermaking method reconstituted tobacco quantitative control system, control method, and production system of the present disclosure can be used in any application that needs to respond to fluctuations in thick pulp performance and accurately control the quantitative tobacco leaves.

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Abstract

本公开提供一种稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统。稠浆造纸法再造烟叶定量控制系统:上料单元、在线稠浆检测单元、在线成品定量检测单元和中央控制单元。控制方法:在线成品定量检测单元检测产品的含水定量和含水率,并将结果反馈给中央控制单元,中央控制单元依据结果计算绝干定量;若绝干定量落入设定阈值范围内,则返回执行起始动作;若绝干定量超出设定阈值范围,则中央控制单元计算调整后流量,然后输出调整控制信号至上料单元,在线稠浆检测单元检测稠浆的实时流量,当实时流量与所述调整后流量相一致后,返回执行起始动作。生产系统包括所述的控制系统。本公开提供的控制方法,能够精准控制稠浆造纸法再造烟叶的定量。

Description

稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统
相关申请的交叉引用
本公开要求于2020年06月11日提交中国专利局的申请号为202010528649.6、名称为“稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。
技术领域
本公开涉及再造烟叶领域,尤其涉及一种稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统。
背景技术
目前主流的加热不燃烧新型烟草制品代表是由菲利普莫里斯公司开发的“Heets”、“Marlboro”品牌产品,其烟芯部分采用的是再造烟叶丝条纵向均匀排列结构。稠浆造纸法再造烟叶研究之初是用于传统卷烟,其特点在于烟草物质含量丰富、烟气量充足,但对于其物理特性并未有特别的要求。当稠浆造纸法再造烟叶在这种烟芯结构中应用时由于其自身定量波动较大的特性导致烟支过紧影响发烟量,烟支过松导致烟丝脱落。对此部分新型烟草制品生产厂商采用的方式是对生产出的稠浆造纸法再造烟叶产品母卷进行逐卷测试根据测试结果制定相应的小卷分切规格。这种方式从一定程度的解决了稠浆造纸法再造烟叶定量波动对最终烟芯品质的影响,但同时带来了分切环节工作量大、切丝过程繁琐、时间滞后等问题。最佳的解决方案就是在稠浆造纸法再造烟叶生产中实现对其定量的精确调控,然后稠浆造纸法所用的稠浆浓度高,均匀性较 差,浓度的少量波动即会对定量产生较大影响。因此,迫切需要一种能够实现快速对稠浆性能波动做出响应、精准控制烟叶定量的设备和方法来解决该问题。
有鉴于此,特提出本公开。
发明内容
本公开的目的例如包括提供一种稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统,以解决上述问题。
本公开采用以下技术方案:
本公开的一个或更多个实施例提供了一种稠浆造纸法再造烟叶定量控制系统,可包括:上料单元、在线稠浆检测单元、在线成品定量检测单元和中央控制单元;
所述上料单元可配置成输送稠浆;所述在线稠浆检测单元可配置成检测所述稠浆的运行参数;所述在线成品定量检测单元可配置成检测所述稠浆造纸法再造烟叶的定量和含水率;所述中央控制单元可配置成接收和处理所述上料单元、所述在线稠浆检测单元和所述在线成品定量检测单元反馈的信号并依据处理结果向所述上料单元发出控制指令。
由于再造烟叶的绝干定量主要由上料量和烘干工艺决定,而上料量是工艺控制的重要指标;本公开提供的控制系统通过上料单元、在线稠浆检测单元、在线成品定量检测单元对生产线上的各个节点参数进行检测,然后反馈给中央控制单元进行处理,中央控制单元依据处理结果并控制上料单元,快速的调整上料量,实现对定量的精准控制。
在一个或更多个实施例中,所述上料单元可包括上料泵,所述在线稠浆检测单元可包括在线浓度计、在线密度计和在线流量计。
通过泵的清水曲线,可以计算出上料泵的频率与上料量之间的关系,进而中央控制单元只需要调整泵的频率即可实现对上料量的精准控制,从而最终控 制再造烟叶的绝干定量。
使用在线浓度计、在线密度计和在线流量计检测实时的浓度、密度和流量,然后将其反馈给中央控制单元,通过计算可以获得相关参数。例如:目标流量。
在一个或更多个实施例中,所述在线浓度计的检测范围可为10-40wt%,检测精度不低于0.01%;
在一个或更多个实施例中,所述在线密度计的检测精度不低于0.001kg/L;
在一个或更多个实施例中,所述在线流量计的检测范围3-100L/min,检测精度不低于0.01L/min。
对检测范围和检测精度的要求,使得系统能够更快、更精准的对相关参数进行调整,最终使得实际绝干定量与目标绝干定量的吻合度更高,次品率更低,降低生产成本。
在一个或更多个实施例中,所述在线成品定量检测单元可包括在线定量扫描架;
在一个或更多个实施例中,所述在线定量扫描架的检测范围可为30-300g/m 2,检测精度不低于0.1g/m 2
在线定量扫描架可以快速实时获得产品的含水定量和含水率,使得中央控制单元能够计算得到实时的绝干定量。不需要再使用线下烘干、称量或者卡尔费休法测定含水量的方式。
本公开的一个或更多个实施例提供了一种稠浆造纸法再造烟叶定量控制方法,可包括:
在线成品定量检测单元检测产品的含水定量和含水率,并将结果反馈给中央控制单元,中央控制单元依据结果计算绝干定量;
若绝干定量落入设定阈值范围内,则返回执行下一轮控制动作;若绝干定量超出设定阈值范围,则中央控制单元计算调整后流量,然后输出调整控制信号至上料单元,在线稠浆检测单元检测稠浆的实时流量,当实时流量与所述调整后流量相一致后,返回执行下一轮控制动作。
通过检测含水定量和含水率,计算得到实时绝干定量,再与目标绝干定量的设定阈值进行比较,能够快速判断上料量是否达标;在不达标的情况下,依据比较的结果,通过计算得到调整后的流量值,并控制上料单元增大或减小流量。系统连续不断的执行上述动作,保证因稠浆性能发生波动时,能够快速的做出响应和调整。
在一个或更多个实施例中,在执行所述“在线成品定量检测单元检测产品的含水定量和含水率”之前,还可包括:
在线稠浆检测单元检测稠浆的实时浓度和实时密度,中央控制单元根据设定定量、幅宽、车速以及接收到的实时浓度信号和实时密度信号计算目标流量;
中央控制单元根据计算结果输出控制信号至上料单元,在线稠浆检测单元检测实时流量,中央控制单元根据接收到的实时流量信号输出调节控制信号至上料单元以使得实时流量与目标流量相一致。
开车之后的起步阶段或者更换稠浆之后,仅依靠在线定量扫描架、中央控制系统和上料系统,需要较长的时间才能达到理想流量,这会造成生产的浪费,成本大幅上升;因此,需要对流量先进行校正,使得实际流量与理论需求流量最大程度的接近,然后再通过在线定量扫描架、中央控制系统和上料系统进行微调即可。
在一个或更多个实施例中,所述计算目标流量的计算公式可为:
Figure PCTCN2021094015-appb-000001
需要说明的是,首次测算时,使用设定定量;以后测算时,使用修订绝干定量计算目标流量。
在一个或更多个实施例中,所述计算绝干定量的计算公式可为:
绝干定量=含水定量×(1-含水率);
在一个或更多个实施例中,所述“计算调整后流量”可包括:
计算绝干定量与设定定量的比值,得到定量得率;
Figure PCTCN2021094015-appb-000002
用设定定量除以所述定量得率得到修订绝干定量;
Figure PCTCN2021094015-appb-000003
依据修订绝干定量计算得到所述调整后流量。
在一个或更多个实施例中,所述在线稠浆检测单元的采样模式可包括手动设定模式和自动设定模式;
在一个或更多个实施例中,采用手动设定模式时,调整数据采集频率且所述中央控制单元将设定时间区间内所述在线稠浆检测单元检测到的数据剔除最大值和最小值以及关联值,并将剩余数据求平均值,作为实时数据。
当使用某些特殊纤维(例如亚麻纤维)或特殊原辅料时,其相关参数可能出现异常波动,此时需要手动设定检测频率和采样规则。
在一个或更多个实施例中,所述上料单元可包括上料泵,所述在线稠浆检测单元可包括在线浓度计、在线密度计和在线流量计。
在一个或更多个实施例中,所述在线浓度计的检测范围可为10-40wt%,检测精度不低于0.01%;
在一个或更多个实施例中,所述在线密度计的检测精度不低于0.001kg/L;
在一个或更多个实施例中,所述在线流量计的检测范围可为3-100L/min,检测精度不低于0.01L/min。
在一个或更多个实施例中,所述在线成品定量检测单元可包括在线定量扫描架;
在一个或更多个实施例中,所述在线定量扫描架的检测范围可为30-300g/m 2,检测精度不低于0.1g/m 2
在一个或更多个实施例中,所述“中央控制单元将设定时间区间内所述在线稠浆检测单元检测到的数据剔除最大值和最小值以及关联值”可包括:
对所述在线密度计检测结果取最大值和最小值并剔除,同时剔除对应时间所述在线浓度计检测结果和所述在线流量计检测结果;
对所述在线浓度计检测结果取最大值和最小值并剔除,同时剔除对应时间的所述在线密度计检测结果和所述在线流量计检测结果;
对所述在线流量计检测结果取最大值和最小值并剔除,同时剔除对应时间所述在线密度计检测结果和所述在线流量计检测结果。
在一个或更多个实施例中,所述“绝干定量落入设定阈值范围内”可包括所述绝干定量与设定定量的差异幅度在能够接受的范围内;
所述差异幅度的计算公式可为:
差异幅度=(设定定量-绝干定量)/设定定量×100%。
本公开的一个或更多个实施例提供了一种稠浆造纸法再造烟叶生产系统,可包括所述的控制系统。
与现有技术相比,本公开的有益效果包括:
本公开提供的稠浆造纸法再造烟叶定量控制系统和生产系统,通过上料单元、在线稠浆检测单元、在线成品定量检测单元对生产线上的各个节点参数进行检测,然后反馈给中央控制单元进行处理,中央控制单元依据处理结果并控制上料单元,快速的调整上料量,实现对定量的精准控制;
本公开提供的稠浆造纸法再造烟叶定量控制方法,可实现对稠浆造纸法再造烟叶的定量设置并精确实现,同时具有一定的容错能力对前端稠浆配制过程产生的波动进行消弭,减少现场工人的工作强度。
附图说明
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对本公开范围的限定。
图1为实施例1提供的浆造纸法再造烟叶定量控制系统的示意图。
具体实施方式
如本文所用之术语:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。
连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。
在这些实施例中,除非另有指明,所述的份和百分比均按质量计。
“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组 分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。
下面将结合具体实施例对本公开的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本公开,而不应视为限制本公开的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。
首先对稠浆造纸法薄片与湿法造纸法薄片的差异进行说明。湿法造纸法再造烟叶采用的是二次成型的生产流程:一、基片制备;二、烟草浸膏涂布。稠浆造纸法再造烟叶采用的是一次成型的生产流程。二者的相似处在于基片及稠浆再造烟叶的成型过程,均为将浆料流送到织网(钢带)进行脱水。其差异主要体现在稠浆造纸法再造烟叶的稠浆具有很高的浓度和粘度,其具体对比如下表1:
表1浓度和粘度对比
Figure PCTCN2021094015-appb-000004
Figure PCTCN2021094015-appb-000005
如上表所示,L1、L4为转子粘度计转子型号,数字越大适用于粘度越高的物料。湿法基片定量一般为60g/m 2,形成1平方米基片约使用7.1kg的浆料;稠浆法定量一般约为200g/m 2,形成1平方米稠浆法约使用1kg的浆料;在浆料流送过程中相同误差量导致的波动稠浆法要远大于湿法,同时稠浆粘度比湿法浆料粘度高两个数量级,相应的流送控制难度更大,精确控制定量的难度更高。
实施例1
如图1所示(需要说明的是,图1中在线浓度计、在线密度计和在线流量计的顺序可根据需要进行调整),一种稠浆造纸法再造烟叶定量的控制系统,包括上料单元、在线稠浆检测单元、在线成品定量检测单元和中央控制单元;上料单元包括上料泵,用于输送稠浆;在线稠浆检测单元包括在线浓度计、在线密度计和在线流量计,用于检测所述稠浆的运行参数,如浓度、密度和流量;在线成品定量检测单元包括在线成品定量扫描架,用于检测稠浆造纸法再造烟叶的定量和含水率;中央控制单元包括DCS系统(分散控制系统,DistributedControlSystem),用于接收和处理上料单元、在线稠浆检测单元和在线成品定量检测单元反馈的信号并依据处理结果向上料单元发出控制指令。
其中,在线浓度计的检测范围为10-40%,检测精度不低于0.01%;在线密度计的检测精度不低于0.001kg/L;在线流量计的检测范围3-100L/min,检测精度不低于0.01L/min;在线定量扫描架的检测范围30-300g/m 2,检测精度不低于0.1g/m 2
使用时,按照如下方法执行:
母卷/稠浆造纸法再造烟叶幅宽1.3m,生产车速10m/min,成品绝干定量要求190g/m 2,客户接受定量波动2%。
成品定量扫描架扫描得到稠浆造纸法再造烟叶的含水定量为210.2g/m 2,含水率12%,然后将数据反馈传输给中央控制单元,中央控制单元收集到含水定量和含水率后即可计算出此时绝干定量为184.976g/m 2,其依据为:
绝干定量=含水定量×(1-含水率);
同时中央控制单元计算出此时定量得率为97.36%(设定定量即产品要求的定量190g/m 2),其依据为:
定量得率=绝干定量/设定定量×100%
为使定量达到设计值,中央控制单元DCS修订目标定量为195.15g/m 2,其依据为:
修订绝干定量=设定定量/得率
中央控制单元DCS依照下式(此时,设定定量为修订绝干定量)修订后的流量9.81L/min,并自动调整上料泵频率至37Hz,使上浆流量稳定;
Figure PCTCN2021094015-appb-000006
成品定量扫描架扫描得到稠浆造纸法再造烟叶定量为215.9g/m 2,含水12%,计算绝干定量为190g/m 2,达到产品设定值。
然后再次重新执行上述动作。
当运行一段时间后成品罐中稠浆使用完毕需要补充新物料,此时系统自动切换至备用成品罐继续使用备用成品罐中的稠浆,由于配制批次不同,成 品罐稠浆存在批间差异。在线密度计检测实时密度为1.120kg/L,在线浓度计检测实时浓度为22.95%,相应数据进入到中央处理单元,按照上述步骤计算定量得率为97.36%,计算出上料流量应为9.87L/min,并自动调节上料泵频率至37.2Hz。
成品定量扫描架扫描得到稠浆造纸法再造烟叶含水定量为215.7g/m 2,含水12%,计算绝干定量为189.8g/m 2,与设定定量差异为0.1%,定量可以接受,产品合格。定量差异的计算依据如下:
差异幅度=(设定定量-绝干定量)/设定定量×100%;
在开车启动之后的起始阶段,为了减少系统检测、调整耗时产生的浪费,在一个优选地实施方式中,首先进行流量校正,使得实际流量快速的、最大程度的与理论需求流量接近,然后再通过在线定量扫描架、中央控制系统和上料系统进行微调即可,具体如下:
在线密度计检测实时密度为1.123kg/L,在线浓度计检测实时浓度为23.04%,相应数据进入到中央控制单元即可计算得到理论需求流量,计算公式如下:
流量=(设定定量×幅宽×车速)/(密度×浓度×1000)
计算得到理论需求流量为9.55L/min。中央控制单元输出控制信号到上料泵,对应泵的清水曲线,泵频率为25Hz。在线流量计实测流量仅有7.88L/min,流量信号反馈到中央控制单元,中央控制单元自动增大上料泵频率,当上料泵频率达到36.5Hz时流量稳定在9.55L/min。
实施例2
使用亚麻浆生产的稠浆造纸法再造烟叶时,在线密度计、在线浓度计、在线流量计的检测数据会出现异常波动,此时需要在中央控制单元中手动设 置采样频率与采样规则。
母卷/稠浆造纸法再造烟叶幅宽0.8m,生产车速12m/min,成品绝干定量要求210g/m 2,客户接受定量波动2%,离线密度检测为1.212kg/L,离线浓度检测24.14%,理论需求流量为6.89L/min。
在实际运行过程中在线密度计检测结果为0.5~1.8kg/L,在线浓度计检测结果为15~33%,在线流量计检测结果为0~35L/min。若依照实施例1的调节方式运行产品不合格率将大幅提高。
此时手动将数据采集频率由原来的30s一次提升到3s一次,对在线密度计检测结果取最大值和最小值并剔除,同时剔除对应时间在线浓度计检测结果和在线流量计检测结果(即关联值);对在线浓度计检测结果取最大值和最小值并剔除,同时剔除对应时间的在线密度计检测结果和在线流量计检测结果;对在线流量计检测结果取最大值和最小值并剔除,同时剔除对应时间在线密度计检测结果和在线流量计检测结果。上述过程每30s执行一次,剔除剩下的数据取平均值,即为在线密度计检测结果、在线浓度计检测结果、在线流量计检测结果。
依此处理后前述使用亚麻浆的稠浆造纸法再造烟叶生产过程,在线密度检测为1.205kg/L,在线浓度检测为24.05%,DCS系统计算得到理论需求流量为6.96L/min,DCS控制上料泵频率为22.5Hz。
成品定量扫描架扫描得到稠浆造纸法再造烟叶定量为231.8g/m 2,含水15%,DCS计算成品绝干定量为197g/m 2,相应得率为93.82%,上料流量修订为7.42L/min,DCS控制上料泵频率提升至23Hz,最终产品定量波动控制在1.2%。
对比例1
在没有本公开提供的稠浆造纸法再造烟叶定量的控制系统辅助的条件下生产,母卷/稠浆造纸法再造烟叶幅宽1.2m,生产车速6/min,成品绝干定量要求200g/m 2,客户接受定量波动2%。
离线密度检测结果1.053kg/L,离线浓度检测19.84%,整体检测耗时3h,计算得到理论上料流量为6.89L/min。
上浆完成制备开始母卷卷曲前取样检测定量208g/m 2,水分7.05%(卡尔费休法),检测耗时3h,绝干定量为193.3g/m 2,波动3.33%。
在检测过程中维持上浆流量不变,累计有250.5kg产品超过客户要求波动范围。
同时在3h的生产时间内共计配制6次稠浆即引入了6次批间波动。在依据检测反馈结果调节后,生产产品的定量依然不可控制。
以15min的频次对取样进行检测,其定量检测结果和波动如下表2所示:
表2检测结果
时间/min 定量g/m 2 水分 波动
0 208.0 7.05% 3.33%
15 210.5 6.92% 2.05%
30 207.2 7.51% 4.16%
45 204.8 7.80% 5.57%
60 210.4 8.00% 3.21%
75 210.4 8.05% 3.26%
90 206.3 7.33% 4.41%
105 206.6 7.49% 4.45%
120 211.1 7.21% 2.08%
135 210.2 7.25% 2.51%
如上表2所示,虽然可以进行离线采样检测,但是检测结果显示波动均不合格,同时客户要求的卷是没有断头的,每次取样检测都需要将纸幅打断,从产品完成性上这种检验方式是不可取的。
由实施例和对比例对比可知,本公开提供的稠浆造纸法再造烟叶定量的控制系统和控制方法,实现对稠浆造纸法再造烟叶的定量的精准控制,同时具有一定的容错能力对前端稠浆配制过程产生的波动进行消弭,减少现场工人的工作强度,降低生产成本。
本公开提供的稠浆造纸法再造烟叶定量控制系统可以加载在稠浆造纸法再造烟叶生产系统中使用。
最后应说明的是:以上各实施例仅用以说明本公开的技术方案,而非对其限制;尽管参照前述各实施例对本公开进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的范围。
此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本公开的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本公开的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。
工业实用性
本公开的稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统,能够快速的调整上料量,实现对定量的精准控制,同时具有一定的容错能力,对前端稠浆配制过程产生的波动进行消弭,减少现场工人的工作强度。
此外,可以理解的是,本公开的稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统是可以重现的,并且可以用在多种工业应用中。例如,本公开 的稠浆造纸法再造烟叶定量控制系统、控制方法和生产系统可以用于需要对稠浆性能波动做出响应、对烟叶定量进行精准控制的任何应用。

Claims (15)

  1. 一种稠浆造纸法再造烟叶定量控制系统,其特征在于,包括:上料单元、在线稠浆检测单元、在线成品定量检测单元和中央控制单元;
    所述上料单元配置成输送稠浆;所述在线稠浆检测单元配置成检测所述稠浆的运行参数;所述在线成品定量检测单元配置成检测所述稠浆造纸法再造烟叶的定量和含水率;所述中央控制单元,配置成接收和处理所述上料单元、所述在线稠浆检测单元和所述在线成品定量检测单元反馈的信号并依据处理结果向所述上料单元发出控制指令。
  2. 根据权利要求1所述的控制系统,其特征在于,所述上料单元包括上料泵,所述在线稠浆检测单元包括在线浓度计、在线密度计和在线流量计。
  3. 根据权利要求2所述的控制系统,其特征在于,所述在线浓度计的检测范围为10-40wt%,检测精度不低于0.01%;
    优选地,所述在线密度计的检测精度不低于0.001kg/L;
    优选地,所述在线流量计的检测范围3-100L/min,检测精度不低于0.01L/min。
  4. 根据权利要求1-3任一项所述的控制系统,其特征在于,所述在线成品定量检测单元包括在线定量扫描架;
    优选地,所述在线定量扫描架的检测范围30-300g/m 2,检测精度不低于0.1g/m 2
  5. 一种稠浆造纸法再造烟叶定量控制方法,其特征在于,包括:
    在线成品定量检测单元检测产品的含水定量和含水率,并将结果反馈给中央控制单元,中央控制单元依据结果计算绝干定量;
    若绝干定量落入设定阈值范围内,则进行下一轮控制动作;若绝干定量超出设定阈值范围,则中央控制单元计算调整后流量,然后输出调整控制信号至上料单元,在线稠浆检测单元检测稠浆的实时流量,当实时流量与所述调整后 流量相一致后,返回执行下一轮控制动作。
  6. 根据权利要求5所述的控制方法,其特征在于,在执行所述“在线成品定量检测单元检测产品的含水定量和含水率”之前,还包括:
    在线稠浆检测单元检测稠浆的实时浓度和实时密度,中央控制单元根据设定定量、幅宽、车速以及接收到的实时浓度信号和实时密度信号计算目标流量;
    中央控制单元根据计算结果输出控制信号至上料单元,在线稠浆检测单元检测实时流量,中央控制单元根据接收到的实时流量信号输出调节控制信号至上料单元以使得实时流量与目标流量相一致。
  7. 根据权利要求6所述的控制方法,其特征在于,所述计算目标流量的计算公式为:
    Figure PCTCN2021094015-appb-100001
  8. 根据权利要求5所述的控制方法,其特征在于,所述计算绝干定量的计算公式为:
    绝干定量=含水定量×(1-含水率);
    优选地,所述“计算调整后流量”包括:
    计算绝干定量与设定定量的比值,得到定量得率;
    用设定定量除以所述定量得率得到修订绝干定量;
    依据修订绝干定量计算得到所述调整后流量。
  9. 根据权利要求5-8任一项所述的控制方法,其特征在于,所述在线稠浆检测单元的采样模式包括手动设定模式和自动设定模式;
    优选地,采用手动设定模式时,调整数据采集频率且所述中央控制单元将设定时间区间内所述在线稠浆检测单元检测到的数据剔除最大值和最小值以及关联值,并将剩余数据求平均值,作为实时数据。
  10. 根据权利要求9所述的控制方法,其特征在于,所述上料单元包括上料泵,所述在线稠浆检测单元包括在线浓度计、在线密度计和在线流量计。
  11. 根据权利要求10所述的控制方法,其特征在于,所述在线浓度计的检测范围为10-40wt%,检测精度不低于0.01%;
    优选地,所述在线密度计的检测精度不低于0.001kg/L;
    优选地,所述在线流量计的检测范围3-100L/min,检测精度不低于0.01L/min。
  12. 根据权利要求5-11任一项所述的控制方法,其特征在于,所述在线成品定量检测单元包括在线定量扫描架;
    优选地,所述在线定量扫描架的检测范围30-300g/m 2,检测精度不低于0.1g/m 2
  13. 根据权利要求10所述的控制方法,其特征在于,所述“中央控制单元将设定时间区间内所述在线稠浆检测单元检测到的数据剔除最大值和最小值以及关联值”包括:
    对所述在线密度计检测结果取最大值和最小值并剔除,同时剔除对应时间所述在线浓度计检测结果和所述在线流量计检测结果;
    对所述在线浓度计检测结果取最大值和最小值并剔除,同时剔除对应时间的所述在线密度计检测结果和所述在线流量计检测结果;
    对所述在线流量计检测结果取最大值和最小值并剔除,同时剔除对应时间所述在线密度计检测结果和所述在线流量计检测结果。
  14. 根据权利要求5所述的控制方法,其特征在于,所述“绝干定量落入设定阈值范围内”包括所述绝干定量与设定定量的差异幅度在能够接受的范围内;
    所述差异幅度的计算公式为:
    差异幅度=(设定定量-绝干定量)/设定定量×100%。
  15. 一种稠浆造纸法再造烟叶生产系统,其特征在于,包括权利要求1-4任一项所述的控制系统。
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