WO2021239013A1 - Smoke baffle plate for heat exchanger, heat exchanger assembly, and gas water heater - Google Patents

Smoke baffle plate for heat exchanger, heat exchanger assembly, and gas water heater Download PDF

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Publication number
WO2021239013A1
WO2021239013A1 PCT/CN2021/096184 CN2021096184W WO2021239013A1 WO 2021239013 A1 WO2021239013 A1 WO 2021239013A1 CN 2021096184 W CN2021096184 W CN 2021096184W WO 2021239013 A1 WO2021239013 A1 WO 2021239013A1
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WIPO (PCT)
Prior art keywords
heat exchanger
funnel
heat exchange
flue gas
smoke
Prior art date
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PCT/CN2021/096184
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French (fr)
Chinese (zh)
Inventor
马继卿
梁国荣
陈阳坚
陆祖安
Original Assignee
芜湖美的厨卫电器制造有限公司
美的集团股份有限公司
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Publication of WO2021239013A1 publication Critical patent/WO2021239013A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/0005Details for water heaters
    • F24H9/001Guiding means
    • F24H9/0026Guiding means in combustion gas channels
    • F24H9/0031Guiding means in combustion gas channels with means for changing or adapting the path of the flue gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H8/00Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H8/00Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
    • F24H8/006Means for removing condensate from the heater
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/0005Details for water heaters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

Definitions

  • the invention relates to a heat exchanger accessory, in particular to a smoke shield for a heat exchanger.
  • the present invention also relates to a heat exchanger assembly and a gas water heater.
  • a gas water heater is a gas appliance that obtains hot water by burning gas. It heats the cold water in the heat exchanger by exchanging heat between the high-temperature flue gas produced by the combustion of the gas and the cold water in the heat exchanger.
  • the heat exchange effect of the heat exchanger has a great influence on the heating efficiency of the gas water heater.
  • the heat exchanger In order to improve the heat exchange effect of the heat exchanger, the heat exchanger is usually made of copper with better thermal conductivity.
  • the exhaust gas produced by gas combustion contains corrosive gases such as SO2, NOX, etc., especially when combined with the moisture in the flue gas, it will form a greater corrosive effect on the copper heat exchanger, causing the heat exchanger to be damaged. Damage, affecting the service life of the copper heat exchanger.
  • the heat exchange area is usually increased to increase the heat exchange heat of the heat exchanger, but the increase in the heat exchange area will greatly increase the weight and structural complexity of the heat exchanger, and increase the The cost of gas water heaters. How to improve the heat exchange effect of stainless steel heat exchangers for gas water heaters has become the main technical obstacle to be overcome in the application of stainless steel heat exchangers.
  • the technical problem to be solved by the present invention is to provide a smoke baffle for a heat exchanger, which can increase the flue gas resistance of the flue gas heat exchange cavity, increase the heat exchange time of the heat exchanger, and improve the heat exchange effect.
  • the further technical problem to be solved by the present invention is to provide a heat exchanger assembly with good heat exchange effect and strong corrosion resistance.
  • the technical problem to be solved by the present invention is to provide a gas water heater with strong corrosion resistance and good heating effect.
  • one aspect of the present invention provides a smoke shield for a heat exchanger, which includes a mounting part, a bending part and a wind shield; the mounting part is arranged around the wind shield, and the folding The bent portion is connected between the mounting portion and the windshield, and the windshield includes a funnel-shaped slope, a vent, and a condensate drain hole.
  • the vent is provided in the middle of the funnel-shaped slope, so The condensate drain hole is provided on the funnel-shaped inclined surface.
  • the windshield is square
  • the funnel-shaped slope has four pieces
  • the four funnel-shaped slopes are all trapezoidal planes
  • the waists of the funnel-shaped slopes are connected to each other to form a funnel shape
  • the funnel-shaped slopes The mouth of the vent is connected with the bent portion
  • the bottom of the funnel-shaped slope is provided with the vent.
  • the four funnel-shaped slopes are enclosed in a square funnel shape, so that the condensate dripping on the windshield can be concentrated to the bottom of the funnel, from the condensate drain holes and vents provided on the funnel-shaped slope. discharge.
  • the windshield portion further includes a windshield surface, the windshield surface is arranged at the bottom of the funnel-shaped inclined surface, and the air vent is arranged on the windshield surface.
  • a windshield surface is provided on the bottom of the funnel, and a vent is provided on the windshield surface, which can form a gentle ventilation airflow and reduce the influence of the ventilation airflow on the condensed water.
  • vents extend from the windshield surface to the funnel-shaped slopes on opposite sides.
  • the vents extending to the windshield surfaces on both sides can increase the area of the vents, and at the same time, it is convenient to control the length of the vents on the funnel-shaped slope to control the mixing ratio of gas and air.
  • condensation water discharge holes there are a plurality of the condensation water discharge holes, and the plurality of the condensation water discharge holes are arranged at different positions on the funnel-shaped inclined surface.
  • a plurality of condensate discharge holes provided at different positions on the funnel-shaped slope can make more condensate water flow out of the condensate discharge holes, and reduce the influence of the ventilation air flow on the condensate discharge.
  • the condensate water discharge holes are divided into multiple groups, and the condensate water discharge holes of each group are arranged at different positions on the funnel-shaped inclined surface.
  • the grouped condensate water discharge holes can better discharge the condensate water while avoiding the influence of too many condensate water discharge holes on the strength of the windshield.
  • the bent portion is formed as a bend that faces the bottom of the funnel-shaped inclined surface as a whole, and is formed with a condensed water groove.
  • the condensed water condensed on the shell of the flue gas heat exchange cavity can be caused to flow into the condensate water tank and be discharged through the condensate water tank, further reducing the amount of condensed water discharged through the vent.
  • a condensate drain is provided at the bottom of the condensate tank.
  • the condensate water collected in the condensate water tank can be discharged through the condensate water discharge port at the bottom of the condensate water tank, which facilitates the concentrated discharge of the condensate water.
  • the bent portion is formed as a bend toward the bottom of the funnel-shaped slope.
  • the second aspect of the present invention provides a heat exchanger assembly, including a heat exchanger, a flue gas heat exchange cavity shell, and the smoke shield for the heat exchanger provided in the first aspect of the present invention, and the heat exchanger is installed on the In the flue gas heat exchange cavity shell, the heat exchanger smoke shield is installed under the flue gas heat exchange cavity shell, and is fixed at the air inlet of the flue gas heat exchange cavity shell by the mounting portion .
  • the heat exchanger includes heat exchange fins and heat exchange tubes, and both the heat exchange fins and the heat exchange tubes are formed of stainless steel.
  • the stainless steel heat exchange fins and heat exchange tubes have stronger corrosion resistance.
  • the use of smoke shields for heat exchangers improves the heat exchange performance of the stainless steel heat exchange fins and stainless steel heat exchange tubes. Ensure the heat exchange effect of the heat exchanger.
  • the third aspect of the present invention provides a gas water heater, including the heat exchanger assembly provided in the second aspect of the present invention.
  • the smoke baffle for heat exchangers of the present invention can shield the air inlet of the flue gas heat exchange cavity, increase the flow resistance of the flue gas generated by gas combustion, reduce the flow velocity of the flue gas, and increase the flue gas
  • the heat exchange time with the heat exchanger improves the heat exchange effect. And it is convenient to collect and discharge the condensed water generated in the heat exchange process, and prevent the damage of condensed water to the heat exchanger and the leakage of condensed water.
  • the airflow at the air inlet of the heat exchanger is shielded by the smoke shield for the heat exchanger of the present invention, which slows down the flow rate of high-temperature flue gas and improves the contact between the high-temperature flue gas and the heat exchanger Time, the heat exchange effect of the heat exchanger is good; the optimized discharge of the condensate generated by the heat exchanger is realized, and the corrosion resistance of the heat exchanger is improved.
  • the gas water heater provided by the present invention the heat exchange effect of the heat exchanger is better, and the utilization rate of gas is higher.
  • Figure 1 is a top view of an embodiment of the smoke shield of the present invention
  • Figure 2 is a front view of an embodiment of the smoke shield of the present invention.
  • Figure 3 is a side view of an embodiment of the smoke shield of the present invention.
  • Figure 4 is a perspective schematic view of an embodiment of the smoke shield of the present invention.
  • FIG. 5 is a schematic diagram of an embodiment of the heat exchanger assembly of the present invention.
  • Figure 6 is a partial cross-sectional view of an embodiment of the heat exchanger assembly of the present invention.
  • Figure 7 is a partial enlarged view of part A in Figure 6;
  • Figure 8 is a top view of another embodiment of the smoke shield of the present invention.
  • Figure 9 is a perspective schematic view of another embodiment of the smoke shield of the present invention.
  • Figure 10 is a front view of another embodiment of the smoke shield of the present invention.
  • FIG. 11 is a schematic diagram of another embodiment of the heat exchanger assembly of the present invention.
  • Figure 12 is a partial cross-sectional view of another embodiment of the heat exchanger assembly of the present invention.
  • Fig. 13 is a partial enlarged view of part B in Fig. 12.
  • orientation or positional relationship indicated by the used orientation words such as “up, down” is the orientation or positional relationship of the described device or component in actual use.
  • connection can be a fixed connection or a detachable connection.
  • the connection may be an integral connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be a communication between two elements or an interaction relationship between two elements.
  • connection can be a fixed connection or a detachable connection.
  • the connection may be an integral connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be a communication between two elements or an interaction relationship between two elements.
  • an embodiment of the smoke shield for heat exchangers of the present invention includes a mounting portion 1, a bending portion 2 and a wind shield 3.
  • the mounting part 1 is arranged around the windshield part 3 and has a frame-shaped structure whose main body is a plane.
  • a plurality of mounting holes 11 are provided on the periphery of the mounting portion 1 to be mounted on the flue gas heat exchange cavity shell 4 through the mounting holes 11.
  • the outer edge of the installation part 1 may also be provided with opposite installation ribs 12, so that the installation part 1 can be better positioned and installed on the flue gas heat exchange cavity shell.
  • the windshield part 3 is arranged in the frame structure of the mounting part 11 and is connected to the mounting part 1 through the bending part 2.
  • the smoke baffle for the heat exchanger of the present invention is made of high temperature resistant materials, which can prevent the smoke generated by the combustion of gas from causing damage to the smoke baffle.
  • the specific manufacturing material can be but not limited to stainless steel.
  • the mounting part 1, the bending part 2 and the wind shielding part 3 of the smoke shield for heat exchangers of the present invention can be integrally formed, or they can be formed separately and connected together.
  • the wind shield 3 includes a funnel-shaped slope 31, a vent 32, and a condensate drain hole 33. The upper edge of the funnel-shaped slope 31 is connected to the bending part 2, and the lower part of the funnel-shaped slope 31 is formed with a vent 32, which can receive condensation.
  • the condensed water generated in the heat exchange process of the type water heater causes the condensed water to collect at the vent 32 under the action of gravity.
  • the vent 32 is located in the middle of the windshield part 3 and forms the air inlet of the flue gas heat exchange cavity.
  • the windshield part 3 forms a venturi structure in the flue gas heat exchange cavity, so the flue gas heat exchange cavity
  • the flow rate of the flue gas inside is low, and the contact time between flue gas and the heat exchanger is longer, so that the flue gas and the water in the heat exchanger can exchange heat for a longer time, and the water absorbs the heat generated by the combustion of gas. More fully.
  • the funnel-shaped inclined surface 31 is provided with a condensed water discharge hole 33, and part of the condensed water can be discharged out of the flue gas heat exchange cavity through the condensed water discharge hole 33, and part of the condensed water can be discharged through the vent 32. Prevent condensed water from accumulating in the flue gas heat exchange cavity, causing corrosion to the heat exchanger and other parts of the gas water heater.
  • the smoke shield for the heat exchanger of the present invention is rectangular, which is similar to the flue gas of a normal gas water heater.
  • the cross-sectional shape of the heat exchange cavity is similar.
  • the windshield 3 is also rectangular.
  • the four funnel-shaped slopes 31 are trapezoidal planes with equal heights. Two of them are trapezoids with the same shape and a long bottom side, and the other two have the same shape. A trapezoid with a shorter bottom edge.
  • the waists of the four funnel-shaped slopes 31 are connected to each other to form a square funnel.
  • Condensation water diversion grooves may be formed at the connection parts of the different funnel-shaped slopes 31 to better guide the condensate water to the bottom of the funnel-shaped slopes.
  • the mouth of the funnel-shaped slope 31 is connected to the bending part 2, and the bottom of the funnel-shaped slope 31 is provided with a vent 32.
  • the vent 32 can be directly formed by the bottom side of the four funnel-shaped slopes 31, or it can be formed by installing the vent 32 on the bottom side of the funnel-shaped slope 31.
  • the square funnel-shaped channel formed by the four trapezoidal planar funnel-shaped slopes 31 can better match the flue gas heat exchange cavity of the gas water heater, and the processing is more convenient.
  • a windshield surface 34 is provided at the bottom of the funnel-shaped inclined surface 31, and the windshield surface 34 is rectangular Plane.
  • the vent 32 is provided on the windshield surface 34.
  • the vent 32 may be provided as a rectangular opening consistent with the length of the windshield surface 34.
  • the periphery of the windshield surface 34 is connected to the bottom of the funnel-shaped inclined surface 31, and the connection part can also be provided with a condensate water diversion groove to guide the flow of condensate water and discharge it from a specific position of the windshield 3.
  • the vent 32 penetrates the windshield surface 34 on the windshield surface 34 It extends to the funnel-shaped slopes 31 on the opposite sides connected to it, forming a vent 32 that spans the windshield 34 and the funnel-shaped slopes 31 on the opposite sides of the windshield 34.
  • the length of the vents 32 provided on the funnel-shaped slopes 31 on both sides can be controlled to control the amount of air entering the flue gas heat exchange cavity through the vents 32.
  • the gas combustion cavity and the flue gas heat exchange cavity of a common gas water heater are the same cavity.
  • the control of the air volume through the vent 32 can not only control the mixing ratio of air and gas in the flue gas heat exchange cavity, but also Control the flow rate of flue gas to achieve a balance between heat exchange and exhaust emissions.
  • the condensate drain hole 33 on the funnel-shaped slope 31 is provided with multiple, multiple condensing
  • the water discharge holes 33 may be provided at different positions on the funnel-shaped inclined surface 31 so as to drain the condensed water from different positions on the funnel-shaped inclined surface 31 to prevent the accumulation of condensed water.
  • the condensate drain holes 33 are divided into multiple groups, and the condensate drain holes in each group 33 are arranged in the same area on the funnel-shaped inclined surface 31, and different groups of condensed water discharge holes 33 are arranged at different positions on the funnel-shaped inclined surface 31 to realize the sufficient discharge of the condensate water from specific parts.
  • the bent portion 2 forms a whole bend facing away from the bottom of the funnel-shaped inclined surface 31, so that in the use state, the funnel-shaped The part where the inclined surface 31 connects to the bent portion 2, that is, the mouth of the funnel-shaped inclined surface 31 is higher than the mounting portion 1.
  • the connecting part of the bent portion 2 and the mounting portion 1 is bent downward to form a condensate water-cooled condensate tank for collecting the condensate generated at the connection between the smoke baffle for heat exchanger of the present invention and the flue gas heat exchange cavity shell 4 twenty one.
  • the condensate tank 21 can guide the collected condensate to a specific location for discharge.
  • the arrangement of the condensate tank 21 on the bent portion 2 occupies a certain air inlet area of the flue gas heat exchange cavity, which usually leads to an increase in flue gas discharge resistance, which helps to improve the heat exchange effect.
  • a condensate drain 22 is provided at the bottom of the condensate tank 21.
  • Multiple condensate discharge ports 22 can be provided.
  • ten condensate discharge ports 22 are provided on the condensate water tank 21, and the ten condensate water discharge ports 22 can be symmetrically disposed on the condensate water tank 21 or evenly disposed on the condensate water tank 21. .
  • the bent portion 2 is formed as a bend toward the bottom of the funnel-shaped slope 31, so that in the use state, the funnel-shaped slope 31
  • the portion connected to the bent portion 2, that is, the mouth portion of the funnel-shaped slope 31 is lower than the mounting portion 1.
  • the volume of the flue gas heat exchange cavity is larger, and the combustion effect of the gas is better.
  • the condensed water generated at the connection between the smoke baffle for heat exchanger of the present invention and the flue gas heat exchange cavity shell 4 will flow to the funnel-shaped inclined surface 31 along the downwardly bent portion 2 without forming condensed water The accumulation.
  • An embodiment of the heat exchanger assembly of the present invention includes a heat exchanger, a flue gas heat exchange cavity shell 4, and a heat exchanger according to any embodiment of the present invention.
  • the heat exchanger is installed in the flue gas heat exchange cavity shell 4.
  • the flue gas heat exchange cavity shell 4 has an air inlet and an air outlet.
  • the high-temperature flue gas generated by the combustion of gas passes through the air inlet of the flue gas heat exchange cavity shell 4 It enters the flue gas heat exchange cavity, exchanges heat with the heat exchanger in the flue gas heat exchange cavity, heats the cold water in the heat exchanger, and the exhaust gas after heat exchange is discharged through the air outlet of the flue gas heat exchange cavity shell 4.
  • the smoke baffle for the heat exchanger is installed at the air inlet below the flue gas heat exchange cavity shell 4 through the mounting part 1, and the wind shielding surface 34 is kept below the mounting part 1.
  • a screw can be used to pass through the mounting hole 11 to be fixed on the flue gas heat exchange cavity shell 4.
  • the installation rib 12 can be clipped to the flue gas heat exchange cavity shell.
  • the high-temperature flue gas enters the air inlet of the flue gas heat exchange cavity shell 4 through the vent 32, which increases the flow resistance of the high-temperature flue gas, slows down the flow rate of the high-temperature flue gas, and improves the high-temperature flue gas and exchange rate.
  • the contact time of the heat exchanger improves the heat exchange effect.
  • the condensed water generated in the heat exchange cavity can be discharged in time through the condensate drain hole 33, the condensate water tank 21, and the condensate drain 22, which improves the corrosion resistance of the heat exchanger components.
  • the heat exchanger includes heat exchange fins and heat exchange tubes, and the heat exchange fins and heat exchange tubes are all formed of stainless steel.
  • the heat exchange fins and heat exchange tubes can use different materials of stainless steel to further improve the processing performance and corrosion resistance of the heat exchanger.
  • the smoke baffle for heat exchangers of the present invention is installed at the lower end of the flue gas heat exchange cavity shell 4 of the gas water heater through the installation part 1.
  • the higher flue gas enters the heat exchange area where the heat exchanger is located, and exchanges heat with the water flowing in the heat exchanger, thereby heating the water to the temperature required by the user.
  • the air inlet channel of the wind shield 3 of the smoke shield for heat exchanger of the present invention forms a funnel-shaped venturi structure, so the gas flow velocity at the vent 32 is faster, and the heat exchange area of the heat exchanger The gas flow rate is slower, thereby prolonging the heat exchange time of the higher temperature flue gas in the heat exchange area of the heat exchanger, and improving the heat exchange effect.
  • condensed water will be generated during the heat exchange process, which will accumulate in the heat exchanger, causing the water heater exhaust gas to fail to meet the standard; it will also absorb corrosive gas in the exhaust gas, causing excessive corrosion to the heat exchanger. Shorten the service life of the heat exchanger; in addition, the positive pressure in the heat exchange area of the heat exchanger can easily cause condensate water to leak out from the weak sealing of the heat exchanger and corrode other parts of the water heater. Therefore, the smoke baffle for heat exchangers of the present invention is provided with condensate drain holes 33 on the funnel-shaped slope.
  • the smoke baffle for the heat exchanger of the present invention is installed at the air inlet of the flue gas heat exchange cavity shell 4, so that the high-temperature flue gas generated by the combustion of gas can only enter the flue gas through the vent 32
  • the heat exchange cavity increases the flow resistance of the high-temperature flue gas, slows down the flow rate of the high-temperature flue gas, increases the contact time between the high-temperature flue gas and the heat exchanger, and improves the heat exchange effect.
  • the arrangement of the condensate drainage structure such as the condensate drain hole 33, the condensate water tank 21 and the condensate drain 22, and the use of a stainless steel heat exchanger can effectively improve the corrosion resistance of the heat exchanger.
  • the gas water heater provided by the present invention uses the heat exchanger assembly of the present invention, and the heat exchanger has strong corrosion resistance, good heat exchange effect, and high gas utilization rate.
  • the description with reference to the terms “one embodiment”, “some embodiments”, “a specific implementation”, etc. means that the specific feature, structure, material, or feature described in conjunction with the embodiment or example includes In at least one embodiment or example of the present invention.
  • the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example.
  • the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.

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Abstract

Disclosed are a smoke baffle plate for a heat exchanger, a heat exchanger assembly and a gas water heater. The smoke baffle plate for a heat exchanger comprises a mounting portion (1), a bending portion (2) and a wind shield portion (3), wherein the mounting portion (1) is arranged around the wind shield portion (3); the bending portion (2) is connected between the mounting portion (1) and the wind shield portion (3); and the wind shield portion (3) comprises a funnel-shaped inclined face (31), a ventilation opening (32), and a condensed water discharge hole (33), with the ventilation opening (32) being provided in the middle of the funnel-shaped inclined face (31), and the condensed water discharge hole (33) being provided in the funnel-shaped inclined face (31). The heat exchanger assembly comprises a heat exchanger, a smoke heat exchange chamber housing (4), and the smoke baffle plate for a heat exchanger. The gas water heater comprises the heat exchanger assembly. The present solution can prolong the heat exchange time of a stainless steel heat exchanger, improve the heat exchange effect and corrosion resistance, and provide a condensed water discharge channel.

Description

换热器用挡烟板、换热器组件及燃气热水器Smoke shield for heat exchanger, heat exchanger assembly and gas water heater
相关申请的交叉引用Cross-references to related applications
本申请要求2020年05月26日提交的中国专利申请202010455584.7的权益,该申请的内容通过引用被合并于本申请。This application claims the rights and interests of the Chinese patent application 202010455584.7 filed on May 26, 2020. The content of this application is incorporated into this application by reference.
技术领域Technical field
本发明涉及换热器配套件,具体地涉及一种换热器用挡烟板。此外,本发明还涉及一种换热器组件和一种燃气热水器。The invention relates to a heat exchanger accessory, in particular to a smoke shield for a heat exchanger. In addition, the present invention also relates to a heat exchanger assembly and a gas water heater.
背景技术Background technique
燃气热水器是一种通过燃烧燃气来获得热水的燃气用具。其通过燃气燃烧产生的高温烟气与换热器中的冷水进行热交换,来加热换热器中的冷水。换热器的换热效果对燃气热水器的加热效率具有很大的影响。A gas water heater is a gas appliance that obtains hot water by burning gas. It heats the cold water in the heat exchanger by exchanging heat between the high-temperature flue gas produced by the combustion of the gas and the cold water in the heat exchanger. The heat exchange effect of the heat exchanger has a great influence on the heating efficiency of the gas water heater.
为了提高换热器的换热效果,通常使用导热性能较好的铜制作换热器。但燃气燃烧所产生的尾气中含有SO2、NOX等具有腐蚀性的气体,特别是与烟气中的水分结合后,会对铜制的换热器形成较大的腐蚀作用,造成换热器的损坏,影响了铜制换热器的使用寿命。In order to improve the heat exchange effect of the heat exchanger, the heat exchanger is usually made of copper with better thermal conductivity. However, the exhaust gas produced by gas combustion contains corrosive gases such as SO2, NOX, etc., especially when combined with the moisture in the flue gas, it will form a greater corrosive effect on the copper heat exchanger, causing the heat exchanger to be damaged. Damage, affecting the service life of the copper heat exchanger.
随着技术的不断进步,不锈钢换热器的制造工艺越来越成熟,凭借不锈钢换热器优异的防腐蚀性能,能够较好的抵抗腐蚀性物质的腐蚀,因而使用不锈钢材质制成的换热器能够获得较长的使用寿命。但是由于不锈钢自身的导热性能不及铜等材质,同等结构下,不锈钢换热器的换热性能要差于铜换热器,影响了燃气热水器的加热效率。With the continuous advancement of technology, the manufacturing process of stainless steel heat exchangers has become more and more mature. With the excellent corrosion resistance of stainless steel heat exchangers, it can better resist the corrosion of corrosive substances, so the heat exchange made of stainless steel is used. The device can obtain a long service life. However, because the thermal conductivity of stainless steel itself is not as good as copper and other materials, under the same structure, the heat exchange performance of stainless steel heat exchangers is worse than that of copper heat exchangers, which affects the heating efficiency of gas water heaters.
为了弥补不锈钢换热器换热性能的不足,通常采用增加换热面积来提升换热器的换热量,但换热面积的增加会大幅增加换热器的重量和结 构的复杂性,增加了燃气热水器的成本。如何提高燃气热水器用不锈钢换热器的换热效果成为不锈钢换热器应用需要克服的主要技术障碍。In order to make up for the lack of heat exchange performance of stainless steel heat exchangers, the heat exchange area is usually increased to increase the heat exchange heat of the heat exchanger, but the increase in the heat exchange area will greatly increase the weight and structural complexity of the heat exchanger, and increase the The cost of gas water heaters. How to improve the heat exchange effect of stainless steel heat exchangers for gas water heaters has become the main technical obstacle to be overcome in the application of stainless steel heat exchangers.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种换热器用挡烟板,其能够增加烟气换热腔的烟气阻力,增加换热器的换热时间,提高换热效果。The technical problem to be solved by the present invention is to provide a smoke baffle for a heat exchanger, which can increase the flue gas resistance of the flue gas heat exchange cavity, increase the heat exchange time of the heat exchanger, and improve the heat exchange effect.
本发明进一步所要解决的技术问题是提供了一种换热器组件,其换热效果好,抗腐蚀能力强。The further technical problem to be solved by the present invention is to provide a heat exchanger assembly with good heat exchange effect and strong corrosion resistance.
本发明还要解决的技术问题是提供了一种燃气热水器,其抗腐蚀能力强,加热效果好。The technical problem to be solved by the present invention is to provide a gas water heater with strong corrosion resistance and good heating effect.
为了解决上述技术问题,本发明一方面提供了一种换热器用挡烟板,包括安装部、折弯部和挡风部;所述安装部设置在所述挡风部的周围,所述折弯部连接在所述安装部与所述挡风部之间,所述挡风部包括漏斗状斜面、通风口和冷凝水排放孔,所述通风口设置在所述漏斗状斜面的中部,所述冷凝水排放孔设置在所述漏斗状斜面上。In order to solve the above technical problems, one aspect of the present invention provides a smoke shield for a heat exchanger, which includes a mounting part, a bending part and a wind shield; the mounting part is arranged around the wind shield, and the folding The bent portion is connected between the mounting portion and the windshield, and the windshield includes a funnel-shaped slope, a vent, and a condensate drain hole. The vent is provided in the middle of the funnel-shaped slope, so The condensate drain hole is provided on the funnel-shaped inclined surface.
优选地,所述挡风部为方形,所述漏斗状斜面有四块,四块所述漏斗状斜面均为梯形平面,所述漏斗状斜面的腰部相互连接形成漏斗状,所述漏斗状斜面的口部与所述折弯部连接,所述漏斗状斜面的底部设置有所述通风口。在该优选技术方案中,四块漏斗状斜面围成方形漏斗状,便于滴落在挡风部上的冷凝水向漏斗的底部集中,从设置在漏斗状斜面上的冷凝水排放孔和通风口排出。Preferably, the windshield is square, the funnel-shaped slope has four pieces, the four funnel-shaped slopes are all trapezoidal planes, the waists of the funnel-shaped slopes are connected to each other to form a funnel shape, and the funnel-shaped slopes The mouth of the vent is connected with the bent portion, and the bottom of the funnel-shaped slope is provided with the vent. In this preferred technical solution, the four funnel-shaped slopes are enclosed in a square funnel shape, so that the condensate dripping on the windshield can be concentrated to the bottom of the funnel, from the condensate drain holes and vents provided on the funnel-shaped slope. discharge.
进一步优选地,所述挡风部还包括挡风面,所述挡风面设置在所述漏斗状斜面的底部,所述挡风面上设置有所述通风口。通过该优选技术方案,在漏斗的底部设置有挡风面,而在挡风面上设置通风口,能够形成平缓的通风气流,减少通风气流对冷凝水的影响。Further preferably, the windshield portion further includes a windshield surface, the windshield surface is arranged at the bottom of the funnel-shaped inclined surface, and the air vent is arranged on the windshield surface. Through this preferred technical solution, a windshield surface is provided on the bottom of the funnel, and a vent is provided on the windshield surface, which can form a gentle ventilation airflow and reduce the influence of the ventilation airflow on the condensed water.
进一步地,所述通风口从所述挡风面延伸至相对两侧的所述漏斗状 斜面上。在该优选技术方案中,延伸至两侧挡风面上的通风口能够增加通风口的面积,同时,便于对漏斗状斜面上的通风口的长度进行控制,以控制燃气与空气的混合比例。Further, the vents extend from the windshield surface to the funnel-shaped slopes on opposite sides. In this preferred technical solution, the vents extending to the windshield surfaces on both sides can increase the area of the vents, and at the same time, it is convenient to control the length of the vents on the funnel-shaped slope to control the mixing ratio of gas and air.
优选地,所述冷凝水排放孔有多个,多个所述冷凝水排放孔设置在所述漏斗状斜面上的不同部位。在该优选技术方案中,在漏斗状斜面上不同部位设置的多个冷凝水排放孔,能够使得更多的冷凝水从冷凝水排放孔流出,减少通气气流对冷凝水排放的影响。Preferably, there are a plurality of the condensation water discharge holes, and the plurality of the condensation water discharge holes are arranged at different positions on the funnel-shaped inclined surface. In this preferred technical solution, a plurality of condensate discharge holes provided at different positions on the funnel-shaped slope can make more condensate water flow out of the condensate discharge holes, and reduce the influence of the ventilation air flow on the condensate discharge.
进一步优选地,所述冷凝水排放孔分为多组,各组所述冷凝水排放孔设置在所述漏斗状斜面上的不同位置。通过该优选技术方案,分组设置的冷凝水排放孔能够在更好地排放冷凝水的同时,避免过多的冷凝水排放孔对挡风部强度的影响。Further preferably, the condensate water discharge holes are divided into multiple groups, and the condensate water discharge holes of each group are arranged at different positions on the funnel-shaped inclined surface. Through this preferred technical solution, the grouped condensate water discharge holes can better discharge the condensate water while avoiding the influence of too many condensate water discharge holes on the strength of the windshield.
优选地,所述折弯部形成为整体背向所述漏斗状斜面底部方向的折弯,并形成有冷凝水槽。通过该优选技术方案,能够使凝集在烟气换热腔壳体上的冷凝水流入冷凝水槽,并通过冷凝水槽排出,进一步减少通过通风口排出的冷凝水的量。Preferably, the bent portion is formed as a bend that faces the bottom of the funnel-shaped inclined surface as a whole, and is formed with a condensed water groove. Through this preferred technical solution, the condensed water condensed on the shell of the flue gas heat exchange cavity can be caused to flow into the condensate water tank and be discharged through the condensate water tank, further reducing the amount of condensed water discharged through the vent.
进一步优选地,所述冷凝水槽的底部设置有冷凝水排放口。在该优选技术方案中,收集到冷凝水槽中的冷凝水能够通过冷凝水槽底部的冷凝水排放口排出,便于冷凝水的集中排放。Further preferably, a condensate drain is provided at the bottom of the condensate tank. In this preferred technical solution, the condensate water collected in the condensate water tank can be discharged through the condensate water discharge port at the bottom of the condensate water tank, which facilitates the concentrated discharge of the condensate water.
优选地,所述折弯部形成为朝向所述漏斗状斜面底部方向的折弯。通过该优选技术方案,能够增加本发明的挡烟板与烟气换热腔壳体之间的腔体的容积,提高燃气的燃烧性能。Preferably, the bent portion is formed as a bend toward the bottom of the funnel-shaped slope. Through this preferred technical solution, the volume of the cavity between the smoke baffle plate and the flue gas heat exchange cavity shell of the present invention can be increased, and the combustion performance of the gas can be improved.
本发明第二方面提供了一种换热器组件,包括换热器、烟气换热腔壳体和本发明第一方面提供的换热器用挡烟板,所述换热器安装在所述烟气换热腔壳体内,所述换热器用挡烟板安装在所述烟气换热腔壳体下方,并通过所述安装部固定在所述烟气换热腔壳体的入风口处。The second aspect of the present invention provides a heat exchanger assembly, including a heat exchanger, a flue gas heat exchange cavity shell, and the smoke shield for the heat exchanger provided in the first aspect of the present invention, and the heat exchanger is installed on the In the flue gas heat exchange cavity shell, the heat exchanger smoke shield is installed under the flue gas heat exchange cavity shell, and is fixed at the air inlet of the flue gas heat exchange cavity shell by the mounting portion .
优选地,所述换热器包括换热片和换热管,所述换热片和所述换热管均由不锈钢材质成型。在该优选技术方案中,不锈钢材质的换热片和换热管的抗腐蚀能力更强,同时,换热器用挡烟板的使用提高了不锈钢换热片和不锈钢换热管的换热性能,保证了换热器的换热效果。Preferably, the heat exchanger includes heat exchange fins and heat exchange tubes, and both the heat exchange fins and the heat exchange tubes are formed of stainless steel. In this preferred technical solution, the stainless steel heat exchange fins and heat exchange tubes have stronger corrosion resistance. At the same time, the use of smoke shields for heat exchangers improves the heat exchange performance of the stainless steel heat exchange fins and stainless steel heat exchange tubes. Ensure the heat exchange effect of the heat exchanger.
本发明第三方面提供了一种燃气热水器,包括本发明第二方面所提供的换热器组件。The third aspect of the present invention provides a gas water heater, including the heat exchanger assembly provided in the second aspect of the present invention.
通过上述技术方案,本发明的换热器用挡烟板,能够对烟气换热腔的进风口进行遮挡,增加燃气燃烧产生的烟气的流动阻力,减小烟气的流动速度,增加烟气与换热器的换热时间,提高换热效果。并且便于对换热过程中产生的冷凝水进行收集和排放,防止冷凝水对换热器的损害和冷凝水的泄漏。本发明的种换热器组件,通过本发明的换热器用挡烟板对换热器的入风口气流进行遮挡,减缓了高温烟气的流动速度,提高了高温烟气与换热器的接触时间,换热器的换热效果好;实现了对换热器产生的冷凝水的优化排放,提高了换热器的抗腐蚀性能。本发明所提供的燃气热水器,换热器的换热效果更好,燃气的利用率更高。Through the above technical solutions, the smoke baffle for heat exchangers of the present invention can shield the air inlet of the flue gas heat exchange cavity, increase the flow resistance of the flue gas generated by gas combustion, reduce the flow velocity of the flue gas, and increase the flue gas The heat exchange time with the heat exchanger improves the heat exchange effect. And it is convenient to collect and discharge the condensed water generated in the heat exchange process, and prevent the damage of condensed water to the heat exchanger and the leakage of condensed water. In the heat exchanger assembly of the present invention, the airflow at the air inlet of the heat exchanger is shielded by the smoke shield for the heat exchanger of the present invention, which slows down the flow rate of high-temperature flue gas and improves the contact between the high-temperature flue gas and the heat exchanger Time, the heat exchange effect of the heat exchanger is good; the optimized discharge of the condensate generated by the heat exchanger is realized, and the corrosion resistance of the heat exchanger is improved. With the gas water heater provided by the present invention, the heat exchange effect of the heat exchanger is better, and the utilization rate of gas is higher.
有关本发明的其它技术特征和技术效果,将在下文的具体实施方式中进一步说明。Other technical features and technical effects of the present invention will be further described in the following specific embodiments.
附图说明Description of the drawings
图1是本发明的挡烟板一个实施例的俯视图;Figure 1 is a top view of an embodiment of the smoke shield of the present invention;
图2是本发明的挡烟板一个实施例的主视图;Figure 2 is a front view of an embodiment of the smoke shield of the present invention;
图3是本发明的挡烟板一个实施例的侧视图;Figure 3 is a side view of an embodiment of the smoke shield of the present invention;
图4是本发明的挡烟板一个实施例的立体示意图;Figure 4 is a perspective schematic view of an embodiment of the smoke shield of the present invention;
图5是本发明的换热器组件一个实施例的示意图;Figure 5 is a schematic diagram of an embodiment of the heat exchanger assembly of the present invention;
图6是本发明的换热器组件一个实施例的局部剖视图;Figure 6 is a partial cross-sectional view of an embodiment of the heat exchanger assembly of the present invention;
图7是图6中A部分局部放大图;Figure 7 is a partial enlarged view of part A in Figure 6;
图8是本发明的挡烟板另一个实施例的俯视图;Figure 8 is a top view of another embodiment of the smoke shield of the present invention;
图9是本发明的挡烟板另一个实施例的立体示意图;Figure 9 is a perspective schematic view of another embodiment of the smoke shield of the present invention;
图10是本发明的挡烟板另一个实施例的主视图;Figure 10 is a front view of another embodiment of the smoke shield of the present invention;
图11是本发明的换热器组件另一个实施例的示意图;Figure 11 is a schematic diagram of another embodiment of the heat exchanger assembly of the present invention;
图12是本发明的换热器组件另一个实施例的局部剖视图;Figure 12 is a partial cross-sectional view of another embodiment of the heat exchanger assembly of the present invention;
图13是图12中B部分局部放大图。Fig. 13 is a partial enlarged view of part B in Fig. 12.
附图标记说明Description of Reference Signs
1       安装部              11      安装孔1 Installation Department 11 Installation holes
12      安装挡边            2       折弯部12 Install the ribs 2 Bending part
21      冷凝水槽            22      冷凝水排放口21 Condensate water tank 22 Condensate drain
3       挡风部              31      漏斗斜面3 Windshield part 31 Funnel slope
32      通风口              33      冷凝水排放孔32 Ventilation holes 33 Condensate drain holes
34      挡风面              4       烟气换热腔壳体34 Windshield side 4 Flue gas heat exchange cavity shell
具体实施方式Detailed ways
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下”所指示的方位或位置关系是所描述的装置或部件在实际使用状态时的方位或位置关系。In the present invention, unless otherwise stated, the orientation or positional relationship indicated by the used orientation words such as "up, down" is the orientation or positional relationship of the described device or component in actual use.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,术语“连接”可以是固定连接,也可以是可拆卸连接,或者是一体连接;可以是直接连接,也可以是通过中间媒介间接连接,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly defined and limited, the terms "installation" and "connection" should be understood in a broad sense. For example, the term "connection" can be a fixed connection or a detachable connection. The connection may be an integral connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be a communication between two elements or an interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood according to specific situations.
以下结合附图对本发明的具体实施方式进行详细说明,应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,本发明的保 护范围并不局限于下述的具体实施方式。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and the scope of protection of the present invention is not limited to the following specific embodiments. .
如图1至图13所示,本发明的换热器用挡烟板的一种实施方式,包括安装部1、折弯部2和挡风部3。安装部1设置在挡风部3的周围,呈主体为平面的框形结构。安装部1的周边设置有多个安装孔11,以通过安装孔11安装在烟气换热腔壳体4上。安装部1的外侧边缘还可以设有相对设置的安装挡边12,以使得安装部1在烟气换热腔壳体上更好的定位和安装。挡风部3设置在安装部11的框形结构内,通过折弯部2与安装部1连接在一起。本发明的换热器用挡烟板由耐高温材料制成,能够防止燃气燃烧产生的烟气造成挡烟板的损伤。具体的制作材料可以但不限于不锈钢。本发明的换热器用挡烟板的安装部1、折弯部2和挡风部3可以一体成型,也可以分别成型后连接在一起。挡风部3包括漏斗状斜面31、通风口32和冷凝水排放孔33,漏斗状斜面31的上部边缘与折弯部2相连接,漏斗状斜面31的下部形成有通风口32,能够接收冷凝式热水器换热过程中产生的冷凝水,并使得冷凝水在重力的作用下向通风口32处汇集。通风口32位于挡风部3的中间部位,形成烟气换热腔的进风口,这样,挡风部3就形成了烟气换热腔内的一种文丘里结构,因而烟气换热腔内的烟气的流速较低,烟气与换热器的接触时间较长,使得烟气与换热器中的水能够进行更长时间的热交换,水对燃气燃烧产生的热量的吸收也更加充分。但对进风口的过度遮挡也会造成空气进风量的下降,影响燃气的充分燃烧,降低尾气的排放性能。漏斗状斜面31上设置有冷凝水排放孔33,能够将部分冷凝水通过冷凝水排放孔33排出烟气换热腔,部分冷凝水通过通风口32排出。防止冷凝水积存在烟气换热腔,对换热器以及燃气热水器的其他部件形成腐蚀。As shown in FIGS. 1 to 13, an embodiment of the smoke shield for heat exchangers of the present invention includes a mounting portion 1, a bending portion 2 and a wind shield 3. The mounting part 1 is arranged around the windshield part 3 and has a frame-shaped structure whose main body is a plane. A plurality of mounting holes 11 are provided on the periphery of the mounting portion 1 to be mounted on the flue gas heat exchange cavity shell 4 through the mounting holes 11. The outer edge of the installation part 1 may also be provided with opposite installation ribs 12, so that the installation part 1 can be better positioned and installed on the flue gas heat exchange cavity shell. The windshield part 3 is arranged in the frame structure of the mounting part 11 and is connected to the mounting part 1 through the bending part 2. The smoke baffle for the heat exchanger of the present invention is made of high temperature resistant materials, which can prevent the smoke generated by the combustion of gas from causing damage to the smoke baffle. The specific manufacturing material can be but not limited to stainless steel. The mounting part 1, the bending part 2 and the wind shielding part 3 of the smoke shield for heat exchangers of the present invention can be integrally formed, or they can be formed separately and connected together. The wind shield 3 includes a funnel-shaped slope 31, a vent 32, and a condensate drain hole 33. The upper edge of the funnel-shaped slope 31 is connected to the bending part 2, and the lower part of the funnel-shaped slope 31 is formed with a vent 32, which can receive condensation. The condensed water generated in the heat exchange process of the type water heater causes the condensed water to collect at the vent 32 under the action of gravity. The vent 32 is located in the middle of the windshield part 3 and forms the air inlet of the flue gas heat exchange cavity. In this way, the windshield part 3 forms a venturi structure in the flue gas heat exchange cavity, so the flue gas heat exchange cavity The flow rate of the flue gas inside is low, and the contact time between flue gas and the heat exchanger is longer, so that the flue gas and the water in the heat exchanger can exchange heat for a longer time, and the water absorbs the heat generated by the combustion of gas. More fully. However, excessive shielding of the air inlet will also cause a decrease in the air intake volume, affect the full combustion of the gas, and reduce the exhaust emission performance. The funnel-shaped inclined surface 31 is provided with a condensed water discharge hole 33, and part of the condensed water can be discharged out of the flue gas heat exchange cavity through the condensed water discharge hole 33, and part of the condensed water can be discharged through the vent 32. Prevent condensed water from accumulating in the flue gas heat exchange cavity, causing corrosion to the heat exchanger and other parts of the gas water heater.
在本发明的换热器用挡烟板的一些实施例中,如图1、图4、图8和图9所示,本发明的换热器用挡烟板呈长方形,与通常的燃气热水器烟 气换热腔的截面形状类似。挡风部3也为长方形,漏斗状斜面31有四块,四块漏斗状斜面31为高相等的梯形平面,其中的两块为形状相同的底边较长的梯形,另外两块为形状相同的底边较短的梯形。四块漏斗状斜面31的腰部相互连接形成方形的漏斗状。不同漏斗状斜面31的连接部位还可以形成有冷凝水导流槽,以更好地将冷凝水引导向漏斗状斜面的底部。漏斗状斜面31的口部与折弯部2连接,漏斗状斜面31的底部设置有通风口32。通风口32可以由四块漏斗状斜面31的底边直接形成,也可以通过带有通风口32的结构安装在漏斗状斜面31的底边上形成。由四块梯形平面状的漏斗状斜面31形成的方形漏斗状通道能够更好地与燃气热水器的烟气换热腔相配合,加工也更为方便。In some embodiments of the smoke shield for the heat exchanger of the present invention, as shown in Figure 1, Figure 4, Figure 8 and Figure 9, the smoke shield for the heat exchanger of the present invention is rectangular, which is similar to the flue gas of a normal gas water heater. The cross-sectional shape of the heat exchange cavity is similar. The windshield 3 is also rectangular. There are four funnel-shaped slopes 31. The four funnel-shaped slopes 31 are trapezoidal planes with equal heights. Two of them are trapezoids with the same shape and a long bottom side, and the other two have the same shape. A trapezoid with a shorter bottom edge. The waists of the four funnel-shaped slopes 31 are connected to each other to form a square funnel. Condensation water diversion grooves may be formed at the connection parts of the different funnel-shaped slopes 31 to better guide the condensate water to the bottom of the funnel-shaped slopes. The mouth of the funnel-shaped slope 31 is connected to the bending part 2, and the bottom of the funnel-shaped slope 31 is provided with a vent 32. The vent 32 can be directly formed by the bottom side of the four funnel-shaped slopes 31, or it can be formed by installing the vent 32 on the bottom side of the funnel-shaped slope 31. The square funnel-shaped channel formed by the four trapezoidal planar funnel-shaped slopes 31 can better match the flue gas heat exchange cavity of the gas water heater, and the processing is more convenient.
在本发明的换热器用挡烟板的一些实施例中,如图1-4、图8和图9所示,在漏斗状斜面31的底部设置有挡风面34,挡风面34为长方形的平面。通风口32设置在挡风面34上。通风口32可以设置为与挡风面34长度方向一致的长方形开口。挡风面34的周边与漏斗状斜面31的底部相连接,其连接部位也可以设置有冷凝水导流槽,以引导冷凝水的流动,使其由挡风部3的特定位置排出。In some embodiments of the smoke shield for heat exchangers of the present invention, as shown in FIGS. 1-4, 8 and 9, a windshield surface 34 is provided at the bottom of the funnel-shaped inclined surface 31, and the windshield surface 34 is rectangular Plane. The vent 32 is provided on the windshield surface 34. The vent 32 may be provided as a rectangular opening consistent with the length of the windshield surface 34. The periphery of the windshield surface 34 is connected to the bottom of the funnel-shaped inclined surface 31, and the connection part can also be provided with a condensate water diversion groove to guide the flow of condensate water and discharge it from a specific position of the windshield 3.
作为本发明的换热器用挡烟板的一种具体实施方式,如图1、图3-5、图8-9、图11所示,通风口32在挡风面34上贯穿挡风面34的长度方向,并延伸至与其相连接的相对两侧的漏斗状斜面31上,形成横跨挡风面34、挡风面34相对两侧的漏斗状斜面31的通风口32。可以对设置在两侧漏斗状斜面31上的通风口32的长度进行控制,以控制通过通风口32进入烟气换热腔体内的风量。通常的燃气热水器的燃气燃烧腔体和烟气换热腔体为同一个腔体,对通过通风口32的风量的控制,不仅可以控制烟气换热腔体内空气和燃气的混合比例,还可以控制烟气的流动速度,实现换热与尾气排放的平衡。As a specific embodiment of the smoke shield for a heat exchanger of the present invention, as shown in Figures 1, Figures 3-5, Figures 8-9, and Figure 11, the vent 32 penetrates the windshield surface 34 on the windshield surface 34 It extends to the funnel-shaped slopes 31 on the opposite sides connected to it, forming a vent 32 that spans the windshield 34 and the funnel-shaped slopes 31 on the opposite sides of the windshield 34. The length of the vents 32 provided on the funnel-shaped slopes 31 on both sides can be controlled to control the amount of air entering the flue gas heat exchange cavity through the vents 32. The gas combustion cavity and the flue gas heat exchange cavity of a common gas water heater are the same cavity. The control of the air volume through the vent 32 can not only control the mixing ratio of air and gas in the flue gas heat exchange cavity, but also Control the flow rate of flue gas to achieve a balance between heat exchange and exhaust emissions.
在本发明的换热器用挡烟板的一些实施例中,如图1、图4、图8和图9所示,漏斗状斜面31上的冷凝水排放孔33设置有多个,多个冷凝水排放孔33可以设置在漏斗状斜面31上的不同部位,以便从漏斗状斜面31上的不同部位将冷凝水排出,防止冷凝水的积聚。In some embodiments of the smoke shield for a heat exchanger of the present invention, as shown in Figure 1, Figure 4, Figure 8 and Figure 9, the condensate drain hole 33 on the funnel-shaped slope 31 is provided with multiple, multiple condensing The water discharge holes 33 may be provided at different positions on the funnel-shaped inclined surface 31 so as to drain the condensed water from different positions on the funnel-shaped inclined surface 31 to prevent the accumulation of condensed water.
作为本发明的换热器用挡烟板的一种具体实施方式,如图1、图4、图8和图9所示,冷凝水排放孔33分为多组,每组内的冷凝水排放孔33设置在漏斗状斜面31上的同一区域,不同组的冷凝水排放孔33设置在漏斗状斜面31上的不同位置,以实现冷凝水由特定部位充分排出。As a specific embodiment of the smoke shield for heat exchanger of the present invention, as shown in Figure 1, Figure 4, Figure 8 and Figure 9, the condensate drain holes 33 are divided into multiple groups, and the condensate drain holes in each group 33 are arranged in the same area on the funnel-shaped inclined surface 31, and different groups of condensed water discharge holes 33 are arranged at different positions on the funnel-shaped inclined surface 31 to realize the sufficient discharge of the condensate water from specific parts.
在本发明的换热器用挡烟板的一些实施例中,如图9-13所示,折弯部2形成整体背向漏斗状斜面31底部方向的折弯,使得在使用状态下,漏斗状斜面31与折弯部2连接的部位,也就是漏斗状斜面31的口部高于安装部1。并且,折弯部2和安装部1连接的部分向下折弯,形成用于收集本发明的换热器用挡烟板与烟气换热腔壳体4的连接处产生的冷凝水冷的凝水槽21。冷凝水槽21能够将收集的冷凝水引导到特定位置排放。折弯部2上冷凝水槽21的设置占用了一定的烟气换热腔的进风面积,通常会导致烟气排放阻力的增加,有助于提高换热效果。In some embodiments of the smoke shield for heat exchangers of the present invention, as shown in Figs. 9-13, the bent portion 2 forms a whole bend facing away from the bottom of the funnel-shaped inclined surface 31, so that in the use state, the funnel-shaped The part where the inclined surface 31 connects to the bent portion 2, that is, the mouth of the funnel-shaped inclined surface 31 is higher than the mounting portion 1. In addition, the connecting part of the bent portion 2 and the mounting portion 1 is bent downward to form a condensate water-cooled condensate tank for collecting the condensate generated at the connection between the smoke baffle for heat exchanger of the present invention and the flue gas heat exchange cavity shell 4 twenty one. The condensate tank 21 can guide the collected condensate to a specific location for discharge. The arrangement of the condensate tank 21 on the bent portion 2 occupies a certain air inlet area of the flue gas heat exchange cavity, which usually leads to an increase in flue gas discharge resistance, which helps to improve the heat exchange effect.
作为本发明的换热器用挡烟板的一种具体实施方式,如图9-13所示,在冷凝水槽21的底部设置有冷凝水排放口22。冷凝水排放口22可以设置多个,如在冷凝水槽21上设置十个冷凝水排放口22,十个冷凝水排放口22可以在冷凝水槽21上对称设置,也可以在冷凝水槽21上均匀设置。As a specific embodiment of the smoke shield for a heat exchanger of the present invention, as shown in Figs. 9-13, a condensate drain 22 is provided at the bottom of the condensate tank 21. Multiple condensate discharge ports 22 can be provided. For example, ten condensate discharge ports 22 are provided on the condensate water tank 21, and the ten condensate water discharge ports 22 can be symmetrically disposed on the condensate water tank 21 or evenly disposed on the condensate water tank 21. .
在本发明的换热器用挡烟板的一些实施例中,如图2-7所示折弯部2形成为朝向漏斗状斜面31底部方向的折弯,使得在使用状态下,漏斗状斜面31与折弯部2连接的部位,也就是漏斗状斜面31的口部低于安装部1。这样,在安装状态下,烟气换热腔的容积更大,燃气的燃烧效果 更好。此时,本发明的换热器用挡烟板与烟气换热腔壳体4的连接处产生的冷凝水会沿向下折弯的折弯部2流向漏斗状斜面31,不会形成冷凝水的积存。In some embodiments of the smoke shield for heat exchangers of the present invention, as shown in FIGS. 2-7, the bent portion 2 is formed as a bend toward the bottom of the funnel-shaped slope 31, so that in the use state, the funnel-shaped slope 31 The portion connected to the bent portion 2, that is, the mouth portion of the funnel-shaped slope 31 is lower than the mounting portion 1. In this way, in the installed state, the volume of the flue gas heat exchange cavity is larger, and the combustion effect of the gas is better. At this time, the condensed water generated at the connection between the smoke baffle for heat exchanger of the present invention and the flue gas heat exchange cavity shell 4 will flow to the funnel-shaped inclined surface 31 along the downwardly bent portion 2 without forming condensed water The accumulation.
本发明的换热器组件的一种实施方式,如图5至图7,图11至图13所示,包括换热器、烟气换热腔壳体4和本发明任一实施例的换热器用挡烟板。换热器安装在烟气换热腔壳体4内,烟气换热腔壳体4带有入风口和出风口,燃气燃烧产生的高温烟气通过烟气换热腔壳体4的入风口进入烟气换热腔,与烟气换热腔内的换热器进行热交换,加热换热器中的冷水,热交换后的废气通过烟气换热腔壳体4的出风口排出。换热器用挡烟板通过安装部1安装在烟气换热腔壳体4下方的入风口处,并保持挡风面34位于安装部1的下方。具体地,可以使用螺钉穿过安装孔11固定在烟气换热腔壳体4上,在安装部1带有安装挡边12时,可以将安装挡边12卡接在烟气换热腔壳体4的外部。这样,就使得高温烟气通过通风口32进入烟气换热腔壳体4的入风口,增加了高温烟气的流动阻力,减慢的高温烟气的流动速度,提高了高温烟气与换热器的接触时间,提升了换热效果。另外,换热腔产生的冷凝水能够通过冷凝水排放孔33、冷凝水槽21和冷凝水排放口22等结构及时的排出,提高了换热器组件的抗腐蚀性能。An embodiment of the heat exchanger assembly of the present invention, as shown in Figs. 5 to 7, and 11 to Fig. 13, includes a heat exchanger, a flue gas heat exchange cavity shell 4, and a heat exchanger according to any embodiment of the present invention. Smoke shield for heater. The heat exchanger is installed in the flue gas heat exchange cavity shell 4. The flue gas heat exchange cavity shell 4 has an air inlet and an air outlet. The high-temperature flue gas generated by the combustion of gas passes through the air inlet of the flue gas heat exchange cavity shell 4 It enters the flue gas heat exchange cavity, exchanges heat with the heat exchanger in the flue gas heat exchange cavity, heats the cold water in the heat exchanger, and the exhaust gas after heat exchange is discharged through the air outlet of the flue gas heat exchange cavity shell 4. The smoke baffle for the heat exchanger is installed at the air inlet below the flue gas heat exchange cavity shell 4 through the mounting part 1, and the wind shielding surface 34 is kept below the mounting part 1. Specifically, a screw can be used to pass through the mounting hole 11 to be fixed on the flue gas heat exchange cavity shell 4. When the mounting part 1 has an installation rib 12, the installation rib 12 can be clipped to the flue gas heat exchange cavity shell. The exterior of the body 4. In this way, the high-temperature flue gas enters the air inlet of the flue gas heat exchange cavity shell 4 through the vent 32, which increases the flow resistance of the high-temperature flue gas, slows down the flow rate of the high-temperature flue gas, and improves the high-temperature flue gas and exchange rate. The contact time of the heat exchanger improves the heat exchange effect. In addition, the condensed water generated in the heat exchange cavity can be discharged in time through the condensate drain hole 33, the condensate water tank 21, and the condensate drain 22, which improves the corrosion resistance of the heat exchanger components.
在本发明的换热器组件的一些实施例中,换热器包括换热片和换热管,换热片和换热管器为均由不锈钢材质成型。换热片和换热管可以使用不同材质的不锈钢材料,进一步提高换热器的加工性能和抗腐蚀能力。In some embodiments of the heat exchanger assembly of the present invention, the heat exchanger includes heat exchange fins and heat exchange tubes, and the heat exchange fins and heat exchange tubes are all formed of stainless steel. The heat exchange fins and heat exchange tubes can use different materials of stainless steel to further improve the processing performance and corrosion resistance of the heat exchanger.
通过上述技术方案,本发明的换热器用挡烟板,通过安装部1安装在燃气热水器的烟气换热腔壳体4的下端,燃气热水器中的燃气燃烧产生温度较高的烟气,温度较高的烟气进入换热器所在的换热区域,与在换热器中流动的水进行热交换,从而将水加热到用户需要的温度。本发 明的换热器用挡烟板的挡风部3的进风通道形成了漏斗形的文丘里结构,因而在通风口32处的气体流动速度较快,而在换热器的换热区域的气体流动速度较慢,从而延长了温度较高的烟气在换热器换热区域的换热时间,提高了换热效果。而对于冷凝式热水器,在换热过程中会产生冷凝水,冷凝水会淤积在换热器内,导致热水器尾气不达标;还会吸收尾气中的腐蚀性气体,对换热器造成过度腐蚀,减短换热器的使用寿命;并且,换热器换热区域的正压容易导致冷凝水从换热器密封性薄弱出渗出,腐蚀热水器其它部件。因此,本发明的换热器用挡烟板在漏斗状斜面上设置了冷凝水排放孔33,在本发明的换热器用挡烟板的优选技术方案中还设置了其他冷凝水排放结构,以方便冷凝水排放,从而保证换热过程中的冷凝水能够及时排放出换热器。Through the above technical solution, the smoke baffle for heat exchangers of the present invention is installed at the lower end of the flue gas heat exchange cavity shell 4 of the gas water heater through the installation part 1. The higher flue gas enters the heat exchange area where the heat exchanger is located, and exchanges heat with the water flowing in the heat exchanger, thereby heating the water to the temperature required by the user. The air inlet channel of the wind shield 3 of the smoke shield for heat exchanger of the present invention forms a funnel-shaped venturi structure, so the gas flow velocity at the vent 32 is faster, and the heat exchange area of the heat exchanger The gas flow rate is slower, thereby prolonging the heat exchange time of the higher temperature flue gas in the heat exchange area of the heat exchanger, and improving the heat exchange effect. For condensing water heaters, condensed water will be generated during the heat exchange process, which will accumulate in the heat exchanger, causing the water heater exhaust gas to fail to meet the standard; it will also absorb corrosive gas in the exhaust gas, causing excessive corrosion to the heat exchanger. Shorten the service life of the heat exchanger; in addition, the positive pressure in the heat exchange area of the heat exchanger can easily cause condensate water to leak out from the weak sealing of the heat exchanger and corrode other parts of the water heater. Therefore, the smoke baffle for heat exchangers of the present invention is provided with condensate drain holes 33 on the funnel-shaped slope. In the preferred technical solution of the smoke baffle for heat exchangers of the present invention, other condensate drain structures are also provided for convenience The condensate is discharged, so as to ensure that the condensed water in the heat exchange process can be discharged out of the heat exchanger in time.
本发明的换热器组件,在烟气换热腔壳体4的入风口处安装了本发明的换热器用挡烟板,使得燃气燃烧产生的高温烟气只能通过通风口32进入烟气换热腔,增加了高温烟气的流动阻力,减慢的高温烟气的流动速度,提高了高温烟气与换热器的接触时间,提升了换热效果。冷凝水排放孔33、冷凝水槽21和冷凝水排放口22等冷凝水排放结构的设置,不锈钢材质的换热器的使用,均能够有效提高换热器的抗腐蚀性能。In the heat exchanger assembly of the present invention, the smoke baffle for the heat exchanger of the present invention is installed at the air inlet of the flue gas heat exchange cavity shell 4, so that the high-temperature flue gas generated by the combustion of gas can only enter the flue gas through the vent 32 The heat exchange cavity increases the flow resistance of the high-temperature flue gas, slows down the flow rate of the high-temperature flue gas, increases the contact time between the high-temperature flue gas and the heat exchanger, and improves the heat exchange effect. The arrangement of the condensate drainage structure such as the condensate drain hole 33, the condensate water tank 21 and the condensate drain 22, and the use of a stainless steel heat exchanger can effectively improve the corrosion resistance of the heat exchanger.
本发明所提供的燃气热水器,使用了本发明的换热器组件,换热器的抗腐蚀能力强,换热效果好,燃气的利用率高。The gas water heater provided by the present invention uses the heat exchanger assembly of the present invention, and the heat exchanger has strong corrosion resistance, good heat exchange effect, and high gas utilization rate.
在本发明的描述中,参考术语“一个实施例”、“一些实施例”、“一种具体实施方式”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本发明中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "a specific implementation", etc. means that the specific feature, structure, material, or feature described in conjunction with the embodiment or example includes In at least one embodiment or example of the present invention. In the present invention, the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行的简单变型,包括各个具体技术特征以任何合适的方式进行组合。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, simple modifications to the technical solution of the present invention can be made, including individual specific technical features combined in any suitable manner. However, these simple modifications and combinations should also be regarded as the disclosed content of the present invention, and all belong to the protection scope of the present invention.

Claims (12)

  1. 一种换热器用挡烟板,其特征在于,包括安装部(1)、折弯部(2)和挡风部(3);所述安装部(1)设置在所述挡风部(3)的周围,所述折弯部(2)连接在所述安装部(1)与所述挡风部(3)之间,所述挡风部(3)包括漏斗状斜面(31)、通风口(32)和冷凝水排放孔(33),所述通风口(32)设置在所述漏斗状斜面(31)的中部,所述冷凝水排放孔(33)设置在所述漏斗状斜面(31)上。A smoke shield for a heat exchanger, characterized in that it comprises a mounting part (1), a bending part (2) and a wind shielding part (3); the mounting part (1) is arranged on the wind shielding part (3) ), the bent portion (2) is connected between the mounting portion (1) and the windshield (3), and the windshield (3) includes a funnel-shaped inclined surface (31) and a ventilation The vent (32) is provided in the middle of the funnel-shaped slope (31), and the condensate water discharge hole (33) is provided in the funnel-shaped slope (31). 31) On.
  2. 根据权利要求1所述的换热器用挡烟板,其特征在于,所述挡风部(3)为方形,所述漏斗状斜面(31)有四块,四块所述漏斗状斜面(31)均为梯形平面,所述漏斗状斜面(31)的腰部相互连接形成漏斗状,所述漏斗状斜面(31)的口部与所述折弯部(2)连接,所述漏斗状斜面(31)的底部设置有所述通风口(32)。The smoke shield for a heat exchanger according to claim 1, wherein the wind shield (3) is square, the funnel-shaped slope (31) has four pieces, and the four funnel-shaped slopes (31) ) Are all trapezoidal planes, the waists of the funnel-shaped slope (31) are connected to each other to form a funnel shape, the mouth of the funnel-shaped slope (31) is connected to the bent portion (2), and the funnel-shaped slope ( The bottom of 31) is provided with the vent (32).
  3. 根据权利要求2所述的换热器用挡烟板,其特征在于,所述挡风部(3)还包括挡风面(34),所述挡风面(34)设置在所述漏斗状斜面(31)的底部,所述挡风面(34)上设置有所述通风口(32)。The smoke shield for a heat exchanger according to claim 2, wherein the wind shield (3) further comprises a wind shield (34), and the wind shield (34) is arranged on the funnel-shaped inclined surface. At the bottom of (31), the vent (32) is provided on the windshield surface (34).
  4. 根据权利要求3所述的换热器用挡烟板,其特征在于,所述通风口(32)从所述挡风面(34)延伸至相对两侧的所述漏斗状斜面(31)上。The smoke shield for a heat exchanger according to claim 3, wherein the vent (32) extends from the wind shield (34) to the funnel-shaped slopes (31) on opposite sides.
  5. 根据权利要求1所述的换热器用挡烟板,其特征在于,所述冷凝水排放孔(33)有多个,多个所述冷凝水排放孔(33)设置在所述漏斗状斜面(31)上的不同部位。The smoke shield for a heat exchanger according to claim 1, wherein there are multiple condensate drain holes (33), and multiple condensate drain holes (33) are provided on the funnel-shaped slope ( 31) Different parts on the top.
  6. 根据权利要求5所述的换热器用挡烟板,其特征在于,所述冷凝水排放孔(33)分为多组,各组所述冷凝水排放孔(33)设置在所述漏斗状斜面(31)上的不同位置。The smoke shield for a heat exchanger according to claim 5, wherein the condensate discharge holes (33) are divided into multiple groups, and the condensate discharge holes (33) of each group are arranged on the funnel-shaped inclined surface (31) Different positions on.
  7. 根据权利要求1-6中任一项所述的换热器用挡烟板,其特征在于,所述折弯部(2)形成为整体背向所述漏斗状斜面(31)底部方向的折弯,并形成有冷凝水槽(21)。The smoke shield for a heat exchanger according to any one of claims 1-6, wherein the bent portion (2) is formed as a bent portion facing the bottom of the funnel-shaped inclined surface (31) as a whole. , And formed a condensed water tank (21).
  8. 根据权利要求7所述的换热器用挡烟板,其特征在于,所述冷凝水槽(21)的底部设置有冷凝水排放口(22)。The smoke baffle for a heat exchanger according to claim 7, wherein the bottom of the condensate tank (21) is provided with a condensate drain (22).
  9. 根据权利要求1-6中任一项所述的换热器用挡烟板,其特征在于,所述折弯部(2)形成为朝向所述漏斗状斜面(31)底部方向的折弯。The smoke shield for a heat exchanger according to any one of claims 1-6, wherein the bent portion (2) is formed as a bend toward the bottom of the funnel-shaped inclined surface (31).
  10. 一种换热器组件,其特征在于,包括换热器、烟气换热腔壳体(4)和如权利要求1-9中任一项所述的换热器用挡烟板,所述换热器安装在所述烟气换热腔壳体(4)内,所述换热器用挡烟板安装在所述烟气换热腔壳体(4)下方,并通过所述安装部固定在所述烟气换热腔壳体(4)的入风口处。A heat exchanger assembly, which is characterized by comprising a heat exchanger, a flue gas heat exchange cavity shell (4), and a smoke shield for the heat exchanger according to any one of claims 1-9, and the heat exchanger The heat exchanger is installed in the flue gas heat exchange cavity shell (4), and the smoke baffle for the heat exchanger is installed under the flue gas heat exchange cavity shell (4), and is fixed to the flue gas heat exchange cavity shell (4) by the mounting part. At the air inlet of the flue gas heat exchange cavity shell (4).
  11. 根据权利要求10所述的换热器组件,其特征在于,所述换热器包括换热片和换热管,所述换热片和所述换热管均由不锈钢材质成型。The heat exchanger assembly according to claim 10, wherein the heat exchanger comprises heat exchange fins and heat exchange tubes, and both the heat exchange fins and the heat exchange tubes are formed of stainless steel.
  12. 一种燃气热水器,其特征在于,包括如权利要求10或11所述的换热器组件。A gas water heater, characterized by comprising the heat exchanger assembly according to claim 10 or 11.
PCT/CN2021/096184 2020-05-26 2021-05-26 Smoke baffle plate for heat exchanger, heat exchanger assembly, and gas water heater WO2021239013A1 (en)

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CN202010455584.7 2020-05-26

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CN207049996U (en) * 2017-07-03 2018-02-27 魏广廷 Cooking heating kitchen range top furnace
CN209341592U (en) * 2019-01-11 2019-09-03 宁波市哈雷换热设备有限公司 A kind of full pre-mix condensing heat-exchanger rig with smoke barrier
CN209877392U (en) * 2019-03-14 2019-12-31 浙江凯姆热能设备有限公司 Energy-saving gas module furnace of condensation heat exchange

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170181470A1 (en) * 2015-12-27 2017-06-29 Lrider Technology Co.,Ltd E-cigarette integrated with functions of grinding, cutting and heating
CN206648307U (en) * 2017-03-29 2017-11-17 广东万和新电气股份有限公司 Heat exchanger and use its gas heater
CN207049996U (en) * 2017-07-03 2018-02-27 魏广廷 Cooking heating kitchen range top furnace
CN209341592U (en) * 2019-01-11 2019-09-03 宁波市哈雷换热设备有限公司 A kind of full pre-mix condensing heat-exchanger rig with smoke barrier
CN209877392U (en) * 2019-03-14 2019-12-31 浙江凯姆热能设备有限公司 Energy-saving gas module furnace of condensation heat exchange

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