WO2021238368A1 - Automatic needle-piercing gum-collecting device - Google Patents

Automatic needle-piercing gum-collecting device Download PDF

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Publication number
WO2021238368A1
WO2021238368A1 PCT/CN2021/082524 CN2021082524W WO2021238368A1 WO 2021238368 A1 WO2021238368 A1 WO 2021238368A1 CN 2021082524 W CN2021082524 W CN 2021082524W WO 2021238368 A1 WO2021238368 A1 WO 2021238368A1
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WO
WIPO (PCT)
Prior art keywords
rubber
picker
tree
motor
needle
Prior art date
Application number
PCT/CN2021/082524
Other languages
French (fr)
Chinese (zh)
Inventor
陈娃容
王玲玲
肖苏伟
曹建华
吴思浩
金千里
Original Assignee
中国热带农业科学院橡胶研究所
中国热带农业科学院
江苏驰骋精密部件有限公司
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Application filed by 中国热带农业科学院橡胶研究所, 中国热带农业科学院, 江苏驰骋精密部件有限公司 filed Critical 中国热带农业科学院橡胶研究所
Publication of WO2021238368A1 publication Critical patent/WO2021238368A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G23/00Forestry
    • A01G23/10Tapping of tree-juices, e.g. caoutchouc, gum
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G23/00Forestry
    • A01G23/10Tapping of tree-juices, e.g. caoutchouc, gum
    • A01G23/14Tapping-spouts; Receptacles for juices

Definitions

  • the invention relates to an automatic acupuncture rubber picking device, which belongs to the technical field of mechanical rubber picking.
  • Natural rubber is a natural rubber latex collected from rubber trees. It is an elastic solid made through coagulation, drying and other processing procedures. It is an important national strategic material; natural rubber is due to its excellent resilience, insulation, water resistance and plasticity, etc. Characteristics, it has a wide range of uses in daily life, transportation, industry, agriculture, aerospace and other fields.
  • the existing rubber collection is still manually tapped with a traditional rubber tapping knife (such as the device disclosed in the publication number CN205213638U), a spiral tapping line is cut from the rubber tree, and the rubber cup is used to collect the rubber flowing out of the tapping line.
  • a traditional rubber tapping knife such as the device disclosed in the publication number CN205213638U
  • the rubber cup is used to collect the rubber flowing out of the tapping line.
  • the price of natural rubber continues to be sluggish, and the income of rubber workers is low, resulting in a large loss of rubber workers.
  • due to the reversed black and white of rubber tapping the harsh environment, high technical requirements, high labor intensity, long training time for traditional rubber knives, difficulty in learning, and poor cutting, young people are more reluctant to tap rubber, which intensifies the aging of rubber workers.
  • the prior art fully automatic rubber tapping equipment such as the rubber tapping equipment with publication numbers CN110720374A and CN110696008A, are basically conceived based on the correspondence relationship of "one machine, one tree".
  • the above concept seems to solve the problem, but it cannot be realized in practice.
  • the three largest domestic rubber plantings The district has a total rubber plantation area of 17 million mu. From the above data, it can be found that "one machine, one tree” has an astonishing demand for equipment, and the cost of erection and maintenance is much higher than the revenue of the rubber plantation.
  • the purpose of the present invention is to provide a technical solution for automatically collecting rubber from multiple rubber trees.
  • the invention discloses an automatic acupuncture rubber picking equipment, which includes:
  • the walking track is suspended and fixed between multiple trees by a fixed frame
  • the walking mechanism is arranged on the walking track and can move along the walking track;
  • Displacement mechanism set on the walking mechanism
  • the rubber picker is arranged on the displacement mechanism and is used to open a glue picking hole on the tree;
  • the displacement mechanism controls the rubber picker to move along the vertical direction, the circumferential direction or/and the radial direction of the tree respectively.
  • the displacement mechanism includes a joint rotator and a swivel arm;
  • the joint rotator includes a rotation control motor, a rotating table controlled by the rotation control motor, and a rotating table that fixes the rotation control motor and can move with the walking mechanism
  • the revolving arm is arc-shaped and fixed on the revolving table, the revolving arm can rotate with the revolving table to be half-enclosed to one side of the tree, the rubber picker can move along the revolving arm .
  • the swing arm has a toothed ring rail; the displacement mechanism further includes a swing transmission mechanism that controls the circumferential movement of the rubber picker, and the swing transmission mechanism includes a swing that can drive the rubber picker to move.
  • a table a guide roller connecting the turntable to a turning arm, a guide gear meshing with the toothed ring rail portion, and a turning motor that drives the guide gear to rotate and move the turntable.
  • the displacement mechanism further includes a depth control mechanism arranged on the rotary transmission mechanism, and the depth control mechanism includes a radial slide rail arranged in the radial direction of the rotary arm, and a diameter arranged on the radial slide rail.
  • the depth control mechanism includes a radial slide rail arranged in the radial direction of the rotary arm, and a diameter arranged on the radial slide rail.
  • the rubber picker is a needle drill rubber picker and is arranged on the depth control mechanism
  • the needle drill rubber picker includes a drill bit for tree drilling, and a quick disassembly and assembly of drill bits of different diameters.
  • the glue picker is a needle stick glue picker
  • the needle stick glue picker includes a needle stick base connected to the depth control mechanism, a guide post for tree piercing, and is arranged in the middle of the guide post and drives The rack part that the guide post moves axially, the sector gear that is arranged on the needle piercing base and meshes with the rack part, the needle piercing motor that drives the sector gear to rotate, and the pin piercing motor that is sleeved on the guide post and can compress and store energy Energy storage spring.
  • the displacement mechanism further includes a lifting mechanism that controls the vertical movement of the rubber picker, and the lifting mechanism includes a first linear drive module connected to the walking mechanism and connected to the first linear drive module.
  • the first linear drive module controls the lifting of the connecting plate and the second linear drive module that is fixed on the connecting plate and controls the lifting of the joint rotator; in the first linear drive module and
  • the second linear drive module is respectively provided with a vertical guide rail and a guide rail sliding seat which cooperate and guide each other.
  • a position sensor is provided on the walking mechanism, and a position trigger is respectively provided on each fixing frame.
  • the position sensor detects the position trigger, the walking mechanism stays at the corresponding tree.
  • a tree circumference detector is provided on the displacement mechanism, the tree circumference detector includes a first distance sensor, a second distance sensor, and a background controller, and the first distance sensor and the second distance sensor are opposed to each other. It is arranged and used to detect the diameter of the tree, the background controller receives the detection data, calculates the tree circumference parameter and controls the circumferential displacement of the rubber picker, so that the distance between adjacent rubber picking holes in the circumference of the tree is the same.
  • a distance detector is provided on the rubber picker, and the background controller receives the detection data of the distance detector and controls the radial movement of the rubber picker through a depth control mechanism to control the depth of the rubber picker opening. .
  • Nongken conducted acupuncture gel mining combined with calcium carbide stimulation technology test, and the Honggang Farm in Chengmai County, Hainan province also conducted acupuncture gel mining combined with calcium carbide stimulation test; acupuncture gel mining was also a research boom in various countries in the 1990s, but due to This method of rubber picking was not ideal, and later all changed to the rubber knife tapping method.
  • Needle punching is no longer recognized in the field; the reason for the abandonment of this method is that the dead bark cut rate of the rubber tree using the rubber knife tapping method is much lower than Needle-punched rubber trees, which cause serious damage to the bark transport system, resulting in nutrient flow obstruction, local bark physiological metabolism abnormalities, and dead skin; but this technical solution overcomes the technical prejudice and passed Mechanized precise control of the drilling depth, so as to ensure that the drilling depth only reaches the inner layer of the sand bark and the yellow bark layer can be glued, and does not damage the water bladder bark, thus avoiding damage to the bark transport system; in fact; When tapping with a manual rubber knife, in the process of continuously cutting the bark, it is also a process of gradually testing the depth, and the knife can be stopped when the water is discharged. However, when manually drilling, because the depth cannot be accurately controlled, it will often cause the drilling to be too deep and damage To the water bladder bark, this caused the dead bark of the rubber tree to stop cutting.
  • the glue picker uses needle drill or needle piercing to open glue holes on the rubber tree plant, which can effectively overcome the technical problems of old glue thread cutting and winding machines, mechanical cutting debris contaminated glue, and inability to tap rubber with a knife.
  • the automation of rubber picking agronomy at the same time, it overcomes the technical prejudice.
  • the damage to the rubber tree is less. Only 5-8 rubber picking holes need to be opened in the tree plant, which not only reduces the damage of the rubber picking operation to the rubber tree, but also Moreover, it will not be restricted by the location of the gum, and the entire tree can be used to collect the gum, which reduces the risk of interruption of rubber production, quality degradation, and life expectancy of the rubber tree;
  • the displacement mechanism in this scheme is controlled by the lifting mechanism to control the vertical displacement, the rotary transmission mechanism to control the circumferential displacement, and the depth control mechanism to control the radial displacement, so that the displacement control of the three is relatively independent, which is convenient for the position of the glue hole
  • the precise control also ensures that the depth of the rubber picking hole only reaches the inner layer of the sand bark and the yellow bark layer can produce the glue, without damaging the water bladder bark, thereby avoiding damage to the bark transport system and avoiding the death of the rubber tree.
  • the tree circumference detector is used to detect the tree circumference and the position relative to the swing arm, and the tree circumference detector is used to detect the tree diameter.
  • the detected data is converted by the background controller to obtain the tree diameter and relative
  • some fixed parameters such as: the arc parameter of the rotating arm, can accurately control the position and moving distance of the rubber picker, and make the gap of the glue picking hole the same, so as to achieve Accurately control the number of holes in each tree circle, and control the amount of glue collected according to the needs. This is also impossible to achieve with spiral tapping.
  • the spiral tapping is used, when the glue line is cut, the length of the glue line is fixed.
  • the depth control mechanism can control the radial position of the rubber picker to obtain the corresponding rubber picking hole depth, so that the glue picking hole depth can be controlled in real time, so as to avoid deep damage to trees or too shallow yield reduction;
  • the suspended track structure design is adopted to eliminate the influence of terrain, does not hinder the planting of cash crops under the forest, effectively uses the space in the middle of the rubber plantation, and can adapt to the rubber plantation that is planted beyond the standard.
  • the track can also be expanded at any time to realize the harvesting of newly planted rubber trees.
  • the equipment cost is low, the erection is flexible, and the maintenance is easy. It can truly realize the management of rubber picking with one machine and multiple trees.
  • Figure 1 is an example diagram of the layout of automatic needle-punching rubber picking equipment among trees
  • Figure 2 is an example diagram of the main structure of the automatic acupuncture rubber extraction equipment
  • Figure 3 is the state diagram of the automatic acupuncture rubber picking equipment in place
  • Figure 4 is a detailed example diagram of the fixed frame for automatic glue picking
  • Figure 5 is an enlarged view of part A in Figure 2;
  • Figure 6 is an example diagram of the walking mechanism
  • Figure 7 is an example diagram of another walking mechanism
  • Figure 8 is a detailed example diagram of the lifting mechanism
  • Figure 9 is an enlarged view of part B in Figure 2;
  • Figure 10 is an example diagram of the rotating state of the joint rotator
  • Figure 12 is a structural diagram of the rotary transmission mechanism, the depth control mechanism, and the needle drill rubber picker;
  • Figure 14 is a detailed structural diagram of the rotary transmission mechanism with the rotary arm
  • Figure 15 is the installation structure diagram of the needle stick glue picker
  • Figure 16 is a detailed structure diagram of the needle stick glue picker
  • Figure 17 is another angle view of the detailed structure of the needle stick glue picker
  • Figure 18 is a diagram showing the use state of the guiding rubber ring, the collecting rubber bowl and the rubber bowl holder.
  • an automatic acupuncture glue picking device of the present invention includes a suspended track mechanism, a walking mechanism 4, an in-position detector 5, a lifting mechanism 6, a tree circumference detector 7, and a joint rotator 8.
  • the suspended track mechanism includes a fixed frame 3 and a walking track 2.
  • the fixed frame 3 is surrounded and fixed on the trunk of a rubber tree, and the walking track 2 is fixedly connected to the fixed frame 3 and is suspended by the fixed frame 3.
  • Support, the walking track 2 connects multiple rubber trees.
  • the walking track 2 may be connected end to end in a ring shape.
  • the walking track 2 may also have other shapes, such as polygonal, elliptical, heart-shaped, etc., depending on the distribution of trees in the rubber forest. In this solution, the structure of the circular walking track 2 is shown.
  • the fixing frame 3 includes an upper fixing bracket 301, a support rod 302, a lower fixing bracket 303, a stud 304 and other components.
  • the upper fixing bracket 301 and the lower fixing bracket 303 are both ring-shaped, and the upper fixing bracket 301 and the lower fixing bracket 303 are surrounded by the trunk of the rubber tree.
  • a plurality of support rods 302 are vertically connected between the upper fixing bracket 301 and the lower fixing bracket 303.
  • a number of studs 304 are arranged along the circumference of the upper fixing bracket 301. The studs 304 cooperates with the upper fixing bracket 301 and can expand and contract along the radial direction of the upper fixing bracket 301 to tighten the trunk, so that the fixing bracket 3 is fixed to the trunk of the rubber tree.
  • the walking rail 2 is fixed on one side of the fixed frame 3, and the walking rail 2 is in an I-shape or an inverted T-shape.
  • the position detector 5 includes a position sensor 501 and a position trigger 502.
  • the position sensor 501 is arranged on the walking mechanism 4, and the position trigger 502 is arranged on the fixed frame 3 of each tree. Go up or walk on track 2.
  • the position sensor 501 following the walking mechanism 4 reaches the tree plant and is triggered by the position trigger 502, the walking mechanism 4 stops moving.
  • the traveling mechanism 4 is a single-wheel drive structure, including a connecting seat 401, a gear seat 402, a traveling motor 403, a first driving gear 404, a first driven wheel 405, a lateral guide wheel 406, and a vertical guide wheel 407 , The first traveling roller 408 and other components.
  • the connecting seat 401 is U-shaped.
  • Two sets of vertical guide wheels 407 are provided on the left side of the inner side of the connecting seat 401, a set of vertical guide wheels 407 are provided on the right side of the inner side of the connecting seat 401, and the right side of the inner side of the connecting seat 401 is also provided.
  • Each group of vertical guide wheels 407 is composed of two vertical guide wheels 407.
  • the three groups of vertical guide wheels 407 are respectively arranged up and down inside the connecting seat 401.
  • the lower lateral part of the walking track 2 is clamped to the two vertical guide wheels 407 in the same group. between.
  • the first traveling roller 408 is located above the lower lateral part of the traveling rail 2 and cooperates with a vertical guide wheel 407 to clamp the traveling rail 2.
  • Horizontal guide wheels 406 are respectively provided on both sides of the upper part of the connecting seat 401, and the two horizontal guide wheels 406 cooperate to clamp the vertical part of the walking rail 2.
  • the gear seat 402 is in an inverted L shape and is connected to the right outer side of the connecting seat 401.
  • the first driving gear 404 is arranged between the gear seat 402 and the connecting seat 401.
  • the traveling motor 403 is fixed on the gear seat 402 and the traveling motor 403
  • the shaft is coaxially connected with the first driving gear 404, and the first driven wheel 405 meshes with the first driving gear 404 and is coaxially connected with the first traveling roller 408.
  • the traveling motor 403 drives the first traveling roller 408 to rotate, the traveling mechanism 4 can travel or retreat along the traveling track 2.
  • the walking mechanism 4 can adopt a two-wheel drive structure.
  • the structure also includes a second drive gear 409 and a second driven wheel 4010.
  • the vertical guide wheel 407 of a traveling roller 408 becomes a second traveling roller 4011.
  • the second driven wheel 4010 is arranged on the left side of the connecting seat 401 and is coaxial with the second traveling roller 4011.
  • the second drive gear 409 meshes with the second driven wheel 4010 and is coaxially connected with the first drive gear 404 to rotate synchronously, that is,
  • the first traveling roller 408 and the vertical guide wheel 407 directly below the second traveling roller 4011 are coaxially connected to transmit the driving force from the vertical guide wheel 407 on the side of the first traveling roller 408 to the vertical guide on the side of the second traveling roller 4011.
  • the guide wheel 407 relies on the meshing transmission of the second drive gear 409 and the second driven wheel 4010 to achieve two-wheel drive.
  • the vertical guide wheels 407 located under the second traveling roller 4011 or the first traveling roller 408 can be at a distance from the connecting seat 401, so that the vertical guide wheels 407 on the same side of the connecting seat 401 are not on the same plane; further, double In the wheel drive structure, the diameter of the first drive gear 404 is the same as the diameter of the first driven wheel 405, so that the rotational speed of the first traveling roller 408 coaxially connected to the first drive gear 404 is coaxially connected to the first The rotation speed of the vertical guide wheel 407 on the driven wheel 405 is the same. Similarly, the diameters of the second driving gear 409 and the second driven wheel 4010 are also the same, so that the rotation speeds of the first traveling roller 408 and the second traveling roller 4011 are the same.
  • the lifting mechanism 6 includes a first linear drive module 601, a connecting plate 602, a second linear drive module 603, a second lifting arm 605, a vertical guide rail 606, a guide rail slide 607, The second drive motor 609, cover and other components.
  • the first linear drive module 601 includes a first drive motor 608 and a first lifting arm 604.
  • the first linear drive module 601 and the second linear drive module 603 can be purchased directly from the market.
  • the first drive motor 608 Used to control the lifting action of the first lifting arm 604, the connecting plate 602 is fixed on the lower end of the first lifting arm 604, the first linear drive module 601 is fixed on the connecting seat 401 of the traveling mechanism 4, and the second linear drive The module 603 is fixed on the connecting plate 602, a vertical guide rail 606 is fixed on the outer side of the housing of the first linear drive module 601, and a guide rail slide 607 is fixed on the outer side of the housing of the second linear drive module 603.
  • the guide rail slides The seat 607 can slide up and down along the vertical guide rail 606, the second drive motor 609 can drive the second lifting arm rod 605 to lift up and down, the joint rotator 8 is fixed at the lower end of the second lifting arm and is driven by the second linear drive module 603 and the second The linear drive module 603 jointly controls the lifting motion.
  • a cover is provided outside the first linear drive module 601 and the second linear drive module 603, and the cover is simultaneously covered outside the walking mechanism 4.
  • the joint rotator 8 includes a rotation control motor 801, a fixed plate 802, a rotating coupling 803 and a rotating table 804.
  • the rotation control motor 801 is fixed to the lower part of the fixed plate 802, and the fixed plate 802 is connected to the
  • the second lifting arm rod 605 of the second linear drive module 603 is connected, and a rotating table 804 is provided above the fixed plate 802.
  • the rotating table 804 is used to connect the rotating arm 9, and the bottom of the rotating table 804 is connected by a rotating coupling 803
  • the rotating shaft of the control motor 801 is rotated.
  • the rotation control motor 801 drives the rotating arm 9 to rotate in a horizontal direction through the rotating table 804.
  • the revolving arm 9 is in the shape of a semi-circular arc and includes an arc-shaped rail part 901 and a toothed ring rail part 902.
  • a number of tooth structures are provided on the outer side of the arc of the portion 902, and the inner and outer sides of the arc-shaped guide rail portion 901 are respectively provided with ridge portions 903.
  • the distance detector 13 is fixed to the upper side of the motor support 1202, and is used to detect the distance between the rotation transmission mechanism 10 and the tree skin.
  • a tree circumference detector 7 is provided on the swing arm 9.
  • the tree circumference detector 7 includes a first distance sensor 701, a second distance sensor 702, a sensor base 703 and other components, a first distance sensor 701, a second distance sensor 702, etc.
  • the first distance sensor 701 and the second distance sensor 702 are in the same straight line, and are used to detect the trunk diameter of rubber trees. The measured trunk diameter is converted into the trunk diameter of the tree trunk. Surrounding.
  • the slewing transmission mechanism 10 includes a slewing motor 1001, a connecting table 1002, a slewing table 1003, a guide gear 1004, a roller connecting column 1005, a guide roller 1006 and other components.
  • the rotating motor 1001 is fixed in the connecting Below the station 1002.
  • the guide gear 1004 is connected with the rotating shaft of the rotary motor 1001 and is arranged on the connecting table 1002 to connect with the rotary table 1003.
  • the guide gear 1004 meshes with the toothed ring rail 902 of the rotary arm 9.
  • the connecting table 1002 is fixedly connected below the turntable 1003.
  • Four guide rollers 1006 are also arranged under the turntable 1003. Each guide roller 1006 is connected to the turntable 1003 through a roller connecting column 1005.
  • each guide roller 1006 is provided with a groove, which is connected to the arc
  • the ridge portion 903 of the curved rail portion 901 fits together, and corresponding guide rollers 1006 are respectively provided on the inner and outer sides of the arc-shaped rail portion 901 to clamp the swing arm 9.
  • the rotary motor 1001 rotates, the rotary table 1003 can be driven to move along the rotary arm 9.
  • a depth control mechanism 11 is provided above the turntable 1003.
  • the depth control mechanism 11 includes a depth control motor 1101, a connector 1102, a screw 1103, a radial slider 1104, and a screw nut 1105.
  • the rear support plate 1108 and the front support plate 1106 are parallel to each other and are vertically connected to the turntable 1003, between the front support plate 1106 and the rear support plate 1108
  • a radial sliding rail 1107 is provided, and the radial sliding rail 1107 is arranged along the radial direction of the swing arm 9.
  • a radial sliding block 1104 is provided on the radial sliding rail 1107 to cooperate with it, and the screw nut 1105 is fixed on the radial sliding rail.
  • the screw rod 1103 is set in the middle of the screw nut 1105 and matched with it.
  • the motor 1101 is fixed on the rear support plate 1108. When the depth control motor 1101 rotates, the screw rod 1103 drives the screw nut 1105 to move along the radial direction of the swing arm 9.
  • a needle drill rubber picker 12 that moves with it is provided on the screw nut 1105.
  • the needle drill glue picker 12 includes a drilling motor 1201, a motor bracket 1202, a needle drill coupling 1203, and a drill bit. , Quick chuck 1205, needle drill base 1206 and other components.
  • the needle drill base 1206 is L-shaped. The lower part of the needle drill base 1206 is fixedly connected to the screw nut 1105, and the upper part is connected to the motor support 1202.
  • the drilling motor 1201 is fixed on the motor support 1202, and the shaft of the drilling motor 1201 passes through the needle.
  • the drill coupling 1203 is connected with a shaft. The other end of the shaft passes through the needle drill base 1206 and is connected with a quick chuck 1205.
  • the quick chuck 1205 is used to connect a drill bit.
  • the needle drill rubber picker 12 is controlled by depth
  • the mechanism 11 controls the radial movement of the swing arm 9 so as to perforate the trunk part of the rubber tree.
  • the screw nut 1105 can also be provided with a needle pricking glue picker 14 that moves with it.
  • the needle pricking glue picker 14 has a needle pricking motor 1401, a needle pricking base 1402, and a reduction gear.
  • the sector gear 1404 and the reduction gear 1403 are the same
  • the shaft is rotatably arranged on the needle pricking base 1402.
  • the needle pricking motor 1401 is fixed on the needle pricking base 1402 and connected to the power gear 1410.
  • the needle pricking base 1402 is also provided with a transmission gear 1411, which is a double layer
  • the gears respectively mesh with the power gear 1410 and the reduction gear 1403.
  • the sector gear 1404 can be driven to rotate.
  • the sector gear 1404 meshes with the rack portion 1409 and pushes the guide post 1406 to move backward.
  • the energy storage spring 1407 releases its elastic potential energy to make the front section of the guide post 1406 pierce the trunk of the rubber tree.
  • the shell covers the needle stick glue picker 14 inside.
  • the guiding rubber ring 15, collecting rubber bowl 16, rubber bowl bracket 17 and other components are arranged under the rotating arm 9.
  • the guiding rubber ring 15 is surrounded by the tree trunk, and the guiding rubber ring 15 has a ring shape
  • the bottom of the guiding rubber ring 15 is provided with a rubber tongue through which the rubber liquid flows into the rubber collecting bowl 16 below it, and the rubber collecting bowl 16 is fixed by the rubber bowl bracket 17.
  • the walking mechanism 4 travels along the walking track 2, and when the in-position detector 5 is triggered, the walking mechanism 4 stops.
  • the lifting mechanism 6 stretches and retracts to make the swing arm 9 reach the set height.
  • the joint rotator 8 drives the swing arm 9 to rotate and embraces the rubber tree sideways.
  • the sensor of the tree circumference detector 7 can detect The diameter of the tree is reached, and then the corresponding data is sent to the background controller to convert the tree circumference data of the tree.
  • the rotary transmission mechanism 10 drives the needle drill glue picker 12/needle glue picker 14 to reach the designated location to set up glue picking
  • the distance detector 13 detects the distance between the hole and the tree skin, so that the depth control mechanism 11 controls the feeding depth of the needle drill glue picker 12 or the needle stick glue picker 14. Among them, the drilling depth of the needle drill rubber picker 12 needs to be controlled by the depth control mechanism 11. After the data detected by the tree circumference detector 7 and the distance detector 13 are converted by the background controller, the movement distance of the rotary transmission mechanism 10 is controlled to ensure that the distance between adjacent rubber picking holes in the circumferential direction of the same rubber tree is the same. The distance between adjacent rubber picking holes is controlled by the lifting mechanism 6. There are often multiple rubber picking holes on the same tree, and the rubber liquid flowing out of the picking holes flows into the guiding rubber ring 15 and the rubber collecting bowl 16 in sequence.

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  • Life Sciences & Earth Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Ecology (AREA)
  • Forests & Forestry (AREA)
  • Environmental Sciences (AREA)
  • Cultivation Of Plants (AREA)
  • Catching Or Destruction (AREA)

Abstract

An automatic needle-piercing gum-collecting device, comprising: a travelling track (2), which is fixed between multiple tree trunks by means of a mounting frame (3); a travelling mechanism (4), which is provided on the travelling track (2) and can move along the travelling track (2); a displacement mechanism, which is provided on the travelling mechanism (4); a gum collector, which is provided on the displacement mechanism, and is used for opening gum-collecting holes on the tree trunks; the displacement mechanism controls the gum collector to move along the vertical, peripheral or/and radial directions of the tree trunks.

Description

一种自动针刺采胶设备Automatic acupuncture glue picking equipment 技术领域Technical field
本发明涉及一种自动针刺采胶设备,属于机械采胶技术领域。The invention relates to an automatic acupuncture rubber picking device, which belongs to the technical field of mechanical rubber picking.
背景技术Background technique
天然橡胶是从橡胶树上采集的天然胶乳,经过凝固、干燥等加工工序而制成的弹性固状物,是国家重要战略物资;天然橡胶因其优良的回弹性、绝缘性、隔水性及可塑性等特性,日常生活中、交通运输、工业、农业、航工航天等领域都具有广泛用途。Natural rubber is a natural rubber latex collected from rubber trees. It is an elastic solid made through coagulation, drying and other processing procedures. It is an important national strategic material; natural rubber is due to its excellent resilience, insulation, water resistance and plasticity, etc. Characteristics, it has a wide range of uses in daily life, transportation, industry, agriculture, aerospace and other fields.
现有的橡胶采集仍然是通过人工使用传统割胶刀(如公开号CN205213638U公开的装置)割胶采集,在橡胶树上切割出螺旋形的割胶线,利用胶杯收集割胶线流出的橡胶。但目前,天胶价格持续低迷,胶工收入低,导致胶工大量流失。同时由于割胶作业黑白颠倒,环境恶劣,技术要求高,劳动强度大,传统胶刀培训时间长、难学会,割不好等因素导致年青人更不愿割胶,加剧了胶工老龄化。另一方面人工割胶的方式容易对橡胶树造成较大的创伤,在其持续的割胶死皮处容易发生生理失调,即出现所谓的“褐皮病”,因而影响橡胶的寿命同时导致树株产胶中断。以上种种原因,形成了现今胶工严重缺乏的局面,导致至少60%的胶园被弃割。The existing rubber collection is still manually tapped with a traditional rubber tapping knife (such as the device disclosed in the publication number CN205213638U), a spiral tapping line is cut from the rubber tree, and the rubber cup is used to collect the rubber flowing out of the tapping line. But at present, the price of natural rubber continues to be sluggish, and the income of rubber workers is low, resulting in a large loss of rubber workers. At the same time, due to the reversed black and white of rubber tapping, the harsh environment, high technical requirements, high labor intensity, long training time for traditional rubber knives, difficulty in learning, and poor cutting, young people are more reluctant to tap rubber, which intensifies the aging of rubber workers. On the other hand, the method of manual tapping is likely to cause greater damage to the rubber tree, and the continuous tapping of the dead skin is prone to physiological disorders, that is, the so-called "brown bark disease", which affects the life of the rubber and causes the tree to produce gum. Interrupted. The above-mentioned various reasons have formed a serious shortage of rubber workers today, resulting in at least 60% of rubber plantations being abandoned.
近几年,行业内也在不断探索自动化割胶工具以解决目前采胶的困境,但由于割胶作业的特殊性,旧胶线割缠绕机器,机械切割碎屑污染胶水,无法阴刀割胶等等技术问题始终无法解决,这导致采胶机械化是世界性难题,过去40年关键技术研究一直未突破。诸如公开号CN110558198A、CN108243896A、CN210298832U等现有技术公开的方案,都无法解决上述问题,尤其是切割碎屑污染胶水这一技术难题,机械化的割胶刀始终难以满足采胶技术指标要求。In recent years, the industry is constantly exploring automated rubber tapping tools to solve the current plight of rubber tapping. However, due to the particularity of the tapping operation, the old rubber thread cuts the winding machine, the mechanical cutting debris contaminates the glue, and the technology cannot be used to tap the rubber. The problem has never been solved, which has led to the mechanization of rubber mining as a worldwide problem. The key technology research in the past 40 years has not broken through. The solutions disclosed in the prior art, such as publication numbers CN110558198A, CN108243896A, CN210298832U, etc., cannot solve the above-mentioned problems, especially the technical problem that cutting debris contaminates the glue, and mechanized rubber tapping knives are always difficult to meet the technical index requirements of rubber picking.
而申请人研发的手持往复式割胶设备(公开号CN208480406U、CN208480405U等)虽然解决上了上述技术问题,但始终是需要人工持握,依然无法解决胶工短缺、胶园弃割的问题。Although the handheld reciprocating rubber tapping equipment (publication numbers CN208480406U, CN208480405U, etc.) developed by the applicant solves the above technical problems, it still needs to be held manually, and still cannot solve the problems of shortage of rubber workers and abandonment of rubber gardens.
现有技术的全自动采胶设备,诸如公开号CN110720374A、CN110696008A的割胶设备基本是以“一机一树”的对应关系构思的,以上构思看似解决了问题,但在实际中根本无法得到实现,原因在于:规范的胶园每亩橡胶树种植33株,民营胶园通常超规范种植可达每亩50~60株左右,一般胶园面积在百亩,最小的也有20亩,国内三大植胶区共有胶园面积1700万亩。通过以上数据可以发现,“一机一树”对设备需求量大到惊人,架设、维护成本远高于胶园收益,看似美好确无法解决问题。另一方面,“一机一树”的设备沉重,且割线位置固定,其持续的割胶死皮处依然容易发生生理失调,即出现所谓的“褐皮病”,影响橡胶的寿命同 时导致树株产胶中断,这也是由方案本身性质所带来无法避免的技术问题。The prior art fully automatic rubber tapping equipment, such as the rubber tapping equipment with publication numbers CN110720374A and CN110696008A, are basically conceived based on the correspondence relationship of "one machine, one tree". The above concept seems to solve the problem, but it cannot be realized in practice. The reason is: standard rubber plantations plant 33 rubber trees per acre, private rubber plantations usually exceed 50-60 plants per acre, the general rubber plantation area is 100 acres, and the smallest is 20 acres. The three largest domestic rubber plantings The district has a total rubber plantation area of 17 million mu. From the above data, it can be found that "one machine, one tree" has an astonishing demand for equipment, and the cost of erection and maintenance is much higher than the revenue of the rubber plantation. It seems that the beauty cannot solve the problem. On the other hand, the "one machine, one tree" equipment is heavy and the cutting position is fixed. The continuous rubber tapping is still prone to physiological disorders, that is, the so-called "brown skin disease" appears, which affects the life of the rubber and causes the tree The production of rubber is interrupted, which is also an unavoidable technical problem caused by the nature of the program.
目前,在割胶行业中,逐步转换观念,采用智能机器人的方案,诸如公开号CN110558196A、CN110122256A、CN109328973A公开的割胶机器人,运用了视觉伺服、多传感器一体的组合导航、无线充电等技术;通过履带、轨道位移等方案实现胶林间自主割胶,但除了智能机器人目前普遍存在的精度和控制等方面的原因外,胶园林地的地面环境复杂,为增加土地利用率通常配套种植林下经济作物,超规种植也会导致树木间距狭窄,同时地面还会设置排水沟、排水坡等,林下地形复杂,给予机器人行走空间狭窄,机器人难以在胶园中实现自由行走,而地面轨道式的设计,同样存在以上问题导致轨道铺设难度大,落叶等容易卡轨,难易维护。At present, in the rubber tapping industry, the concept is gradually changed and smart robots are adopted, such as the rubber tapping robots disclosed in the publication numbers CN110558196A, CN110122256A, and CN109328973A, which use visual servoing, multi-sensor integrated navigation, wireless charging and other technologies; Solutions such as track displacement achieve autonomous rubber tapping between rubber forests. However, in addition to the current precision and control of intelligent robots, the ground environment of rubber gardens is complex. In order to increase the utilization rate of land, it is usually necessary to plant under-forest cash crops. Regular planting will also result in narrow spacing between trees. At the same time, there will be drainage ditches and drainage slopes on the ground. The terrain under the forest is complex, giving the robot a narrow walking space. It is difficult for the robot to walk freely in the rubber plantation. The ground-track design is the same. The above problems make it difficult to lay the track, falling leaves, etc. are easy to jam the track, and it is difficult to maintain.
因此,在目前产业中缺少一种能够真正实现去人工,适合胶园实际情况,自动化、低成本、易维护的采胶设备。Therefore, in the current industry, there is a lack of a rubber picking equipment that can truly eliminate labor, is suitable for the actual situation of the rubber plantation, and is automated, low-cost, and easy to maintain.
发明内容Summary of the invention
本发明的目的在于,提供一种实现多颗橡胶树自动化采集橡胶的技术方案。The purpose of the present invention is to provide a technical solution for automatically collecting rubber from multiple rubber trees.
本发明解决其技术问题所采用的技术方案是:The technical solutions adopted by the present invention to solve its technical problems are:
本发明公开一种自动针刺采胶设备,包括:The invention discloses an automatic acupuncture rubber picking equipment, which includes:
行走轨道,通过固定架悬空固定于多颗树株之间;The walking track is suspended and fixed between multiple trees by a fixed frame;
行走机构,设置于所述行走轨道上且能沿行走轨道移动;The walking mechanism is arranged on the walking track and can move along the walking track;
位移机构,设置于行走机构上;Displacement mechanism, set on the walking mechanism;
采胶器,设置于位移机构上,并用于在树株上开设采胶孔;The rubber picker is arranged on the displacement mechanism and is used to open a glue picking hole on the tree;
所述位移机构控制所述采胶器分别沿树株的竖向、周向或/和径向移动。The displacement mechanism controls the rubber picker to move along the vertical direction, the circumferential direction or/and the radial direction of the tree respectively.
优选地,所述位移机构包括关节旋转器和回转臂;所述关节旋转器包括旋转控制电机、由所述旋转控制电机控制转动的旋转台及固定所述旋转控制电机并能随行走机构移动的固定板;所述回转臂呈圆弧型并固定在所述旋转台上,该回转臂能够随旋转台转动以半环抱至树株的一侧,所述采胶器能够沿所述回转臂移动。Preferably, the displacement mechanism includes a joint rotator and a swivel arm; the joint rotator includes a rotation control motor, a rotating table controlled by the rotation control motor, and a rotating table that fixes the rotation control motor and can move with the walking mechanism The fixed plate; the revolving arm is arc-shaped and fixed on the revolving table, the revolving arm can rotate with the revolving table to be half-enclosed to one side of the tree, the rubber picker can move along the revolving arm .
优选地,所述回转臂上具有带齿环轨部;所述位移机构还包括有控制所述采胶器周向移动的回转传动机构,所述回转传动机构包括能够带动采胶器移动的回转台、将所述回转台连接到回转臂上的导向滚轮、与所述带齿环轨部啮合的导向齿轮、驱动导向齿轮转动并使回转台运动的回转电机。Preferably, the swing arm has a toothed ring rail; the displacement mechanism further includes a swing transmission mechanism that controls the circumferential movement of the rubber picker, and the swing transmission mechanism includes a swing that can drive the rubber picker to move. A table, a guide roller connecting the turntable to a turning arm, a guide gear meshing with the toothed ring rail portion, and a turning motor that drives the guide gear to rotate and move the turntable.
优选地,所述位移机构还包括有设置于回转传动机构上的深度控制机构,所述深度控制机构包括沿回转臂径向设置的径向滑轨、设置于所述径向滑轨上的径向滑块、设置于所述径向滑块上并带动采胶器径向移动的丝杆螺母、与所述丝杆螺母配合的丝杆、连接所述丝杆并控制其转动的深度控制电机。Preferably, the displacement mechanism further includes a depth control mechanism arranged on the rotary transmission mechanism, and the depth control mechanism includes a radial slide rail arranged in the radial direction of the rotary arm, and a diameter arranged on the radial slide rail. Directional slider, screw nut arranged on said radial slider and driving the rubber picker to move radially, screw rod matched with said screw nut, depth control motor connected to said screw rod and controlling its rotation .
优选地,所述采胶器为针钻采胶器并设置于所述深度控制机构上,所述针钻采胶器包括用于树株钻孔的钻头、能快速拆装不同直径钻头的快速夹头、与所述快速夹头连接并使钻头转动的钻孔电机和支撑所述钻孔电机的针钻基座。Preferably, the rubber picker is a needle drill rubber picker and is arranged on the depth control mechanism, and the needle drill rubber picker includes a drill bit for tree drilling, and a quick disassembly and assembly of drill bits of different diameters. A chuck, a drilling motor connected with the quick chuck and rotating the drill bit, and a needle drill base supporting the drilling motor.
优选地,所述采胶器为针扎采胶器,针扎采胶器包括连接所述深度控制机构的针扎基座、用于树株扎孔的导柱、设置于导柱中部并带动导柱轴向移动的齿条部、设置在所述针扎基座上并与齿条部啮合的扇形齿轮、驱动扇形齿轮转动的针扎电机和套设在导柱上并能压缩蓄能的蓄能弹簧。Preferably, the glue picker is a needle stick glue picker, and the needle stick glue picker includes a needle stick base connected to the depth control mechanism, a guide post for tree piercing, and is arranged in the middle of the guide post and drives The rack part that the guide post moves axially, the sector gear that is arranged on the needle piercing base and meshes with the rack part, the needle piercing motor that drives the sector gear to rotate, and the pin piercing motor that is sleeved on the guide post and can compress and store energy Energy storage spring.
优选地,所述位移机构还包括有控制所述采胶器竖向移动的升降机构,所述升降机构包括与行走机构连接的第一直线驱动模组、连接所述第一直线驱动模组并由所述第一直线驱动模组控制升降的连接板和固定在所述连接板上并控制关节旋转器升降的第二直线驱动模组;在所述第一直线驱动模组和第二直线驱动模组上分别设置有相互配合导向的竖向导轨和导轨滑座。Preferably, the displacement mechanism further includes a lifting mechanism that controls the vertical movement of the rubber picker, and the lifting mechanism includes a first linear drive module connected to the walking mechanism and connected to the first linear drive module. The first linear drive module controls the lifting of the connecting plate and the second linear drive module that is fixed on the connecting plate and controls the lifting of the joint rotator; in the first linear drive module and The second linear drive module is respectively provided with a vertical guide rail and a guide rail sliding seat which cooperate and guide each other.
优选地,在行走机构上设置有位置传感器,在各固定架上分别设置有位置触发器,所述位置传感器检测到所述位置触发器时,行走机构停留于对应的树株处。Preferably, a position sensor is provided on the walking mechanism, and a position trigger is respectively provided on each fixing frame. When the position sensor detects the position trigger, the walking mechanism stays at the corresponding tree.
优选地,在位移机构上设置有树围检测器,所述树围检测器包括第一距离传感器、第二距离传感器和后台控制器,所述第一距离传感器和所述第二距离传感器对向布置并用于检测树株直径,所述后台控制器接收检测数据,计算树围参数并控制所述采胶器的周向位移,以使树株周向上的相邻采胶孔的间距相同。Preferably, a tree circumference detector is provided on the displacement mechanism, the tree circumference detector includes a first distance sensor, a second distance sensor, and a background controller, and the first distance sensor and the second distance sensor are opposed to each other. It is arranged and used to detect the diameter of the tree, the background controller receives the detection data, calculates the tree circumference parameter and controls the circumferential displacement of the rubber picker, so that the distance between adjacent rubber picking holes in the circumference of the tree is the same.
优选地,在采胶器上设置有距离检测器,所述后台控制器接收距离检测器的检测数据并通过深度控制机构控制采胶器径向移动,以控制采胶器开设采胶孔的深度。Preferably, a distance detector is provided on the rubber picker, and the background controller receives the detection data of the distance detector and controls the radial movement of the rubber picker through a depth control mechanism to control the depth of the rubber picker opening. .
20世纪80年代农垦就进行针刺采胶结合电石刺激技术试验,海南省澄迈县红岗农场也进行了针刺采胶结合电石刺激试验;90年代针刺采胶也是各国的研究热潮,但由于此采胶方法不理想,后来全部改用胶刀割胶方法,本领域也不再认可针刺采胶;该方法弃用的原因是使用胶刀割胶法的橡胶树死皮停割率远远低于针刺采胶的橡胶树,针刺采胶对树皮的输导系统造成严重损伤,从而导致养分流通阻碍,局部树皮生理代谢异常,造成死皮;但本技术方案却克服了技术偏见,通过机械化精准控制钻孔深度,从而保证钻孔深度只达到砂皮内层、黄皮层能够出胶即可,而不伤害到水囊皮,从而避免了对树皮的输导系统造成损伤;事实上,人工胶刀割胶时,在不断切割树皮的过程中,也是逐步试探深度的过程,能够出水即停刀,但人工钻孔时,由于无法精准控制深度,往往会造成钻孔过深而破坏到水囊皮,因此才导致了橡胶树死皮停割。In the 1980s, Nongken conducted acupuncture gel mining combined with calcium carbide stimulation technology test, and the Honggang Farm in Chengmai County, Hainan Province also conducted acupuncture gel mining combined with calcium carbide stimulation test; acupuncture gel mining was also a research boom in various countries in the 1990s, but due to This method of rubber picking was not ideal, and later all changed to the rubber knife tapping method. Needle punching is no longer recognized in the field; the reason for the abandonment of this method is that the dead bark cut rate of the rubber tree using the rubber knife tapping method is much lower than Needle-punched rubber trees, which cause serious damage to the bark transport system, resulting in nutrient flow obstruction, local bark physiological metabolism abnormalities, and dead skin; but this technical solution overcomes the technical prejudice and passed Mechanized precise control of the drilling depth, so as to ensure that the drilling depth only reaches the inner layer of the sand bark and the yellow bark layer can be glued, and does not damage the water bladder bark, thus avoiding damage to the bark transport system; in fact; When tapping with a manual rubber knife, in the process of continuously cutting the bark, it is also a process of gradually testing the depth, and the knife can be stopped when the water is discharged. However, when manually drilling, because the depth cannot be accurately controlled, it will often cause the drilling to be too deep and damage To the water bladder bark, this caused the dead bark of the rubber tree to stop cutting.
本发明的有益效果为:The beneficial effects of the present invention are:
1、采胶器采用针钻或者针扎的方式在橡胶树的树株上开设采胶孔,有效克服旧胶线割缠绕机器,机械切割碎屑污染胶水,无法阴刀割胶等等技术问题,实现采胶农艺的自动化;同时克服了技术偏见,相较于现有割胶操作对橡胶树的损伤更小,只需要在树株上开5-8个采胶孔,不仅降低采胶作业对橡胶树损伤,而且不会受取胶位置的约束,能够全树围取胶,降低了橡胶树中断产胶、质量下降、寿命降低等风险;1. The glue picker uses needle drill or needle piercing to open glue holes on the rubber tree plant, which can effectively overcome the technical problems of old glue thread cutting and winding machines, mechanical cutting debris contaminated glue, and inability to tap rubber with a knife. The automation of rubber picking agronomy; at the same time, it overcomes the technical prejudice. Compared with the existing rubber tapping operation, the damage to the rubber tree is less. Only 5-8 rubber picking holes need to be opened in the tree plant, which not only reduces the damage of the rubber picking operation to the rubber tree, but also Moreover, it will not be restricted by the location of the gum, and the entire tree can be used to collect the gum, which reduces the risk of interruption of rubber production, quality degradation, and life expectancy of the rubber tree;
2、本方案中的位移机构由升降机构控制竖向位移,由回转传动机构控制周向位移,由深度控制机构控制径向位移,使得三者的位移控制相对独立,从而方便于采胶孔位置的精确控制,也保证了采胶孔深度只达到砂皮内层、黄皮层能够出胶即可,而不伤害到水囊皮,从而避免了对树皮的输导系统造成损伤,避免橡胶树死皮停割;2. The displacement mechanism in this scheme is controlled by the lifting mechanism to control the vertical displacement, the rotary transmission mechanism to control the circumferential displacement, and the depth control mechanism to control the radial displacement, so that the displacement control of the three is relatively independent, which is convenient for the position of the glue hole The precise control also ensures that the depth of the rubber picking hole only reaches the inner layer of the sand bark and the yellow bark layer can produce the glue, without damaging the water bladder bark, thereby avoiding damage to the bark transport system and avoiding the death of the rubber tree. Skin stop cut
3、本方案中利用树围检测器检测树围和相对于回转臂的位置,利用树围检测器检测树株直径,所检测的数据由后台控制器换算后,获得树株直径、树株相对于回转臂的偏移量等数据,这些数据结合一些固定参数,比如:回转臂的弧度参数,能够对采胶器的位置和移动距离进行精确控制,能够使采胶孔的间距相同,从而实现精确控制每圈树围的孔数量,依据需要控制采胶量,这也是采用螺旋割胶采胶无法实现的;采用螺旋割胶采胶,当胶线割开后,由于胶线长度是固定,每个胶线无论出多少胶都只能被动接受,因此会出现采胶量过剩或不足的状况;但本技术方案,可以通过精确控制每圈的采胶孔数量,以达到控制出胶量的目的;另外,深度控制机构能够对采胶器的径向位置进行控制,以获得相应的采胶孔深度,使采胶孔深度实时可控,避免过深伤树,或过浅减产;3. In this scheme, the tree circumference detector is used to detect the tree circumference and the position relative to the swing arm, and the tree circumference detector is used to detect the tree diameter. The detected data is converted by the background controller to obtain the tree diameter and relative For data such as the offset of the rotating arm, these data combined with some fixed parameters, such as: the arc parameter of the rotating arm, can accurately control the position and moving distance of the rubber picker, and make the gap of the glue picking hole the same, so as to achieve Accurately control the number of holes in each tree circle, and control the amount of glue collected according to the needs. This is also impossible to achieve with spiral tapping. When the spiral tapping is used, when the glue line is cut, the length of the glue line is fixed. No matter how much glue the glue line is, it can only be passively accepted, so there will be an excess or insufficient amount of glue; but this technical solution can accurately control the number of glue holes in each circle to achieve the purpose of controlling the amount of glue; In addition, the depth control mechanism can control the radial position of the rubber picker to obtain the corresponding rubber picking hole depth, so that the glue picking hole depth can be controlled in real time, so as to avoid deep damage to trees or too shallow yield reduction;
4、本方案中采用悬空轨道式的结构设计,消除地形的影响,不妨碍林下经济作物种植,有效利用胶园中部空间,且能够适应超规范种植的胶园,当胶园面积增加时,也可随时扩增轨道从而实现对新栽橡胶树的采割,设备成本低,架设灵活,易维护,能够真正实现一机多树的采胶管理。4. In this plan, the suspended track structure design is adopted to eliminate the influence of terrain, does not hinder the planting of cash crops under the forest, effectively uses the space in the middle of the rubber plantation, and can adapt to the rubber plantation that is planted beyond the standard. When the area of the rubber plantation increases, The track can also be expanded at any time to realize the harvesting of newly planted rubber trees. The equipment cost is low, the erection is flexible, and the maintenance is easy. It can truly realize the management of rubber picking with one machine and multiple trees.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为自动针刺采胶设备在树株间的布置示例图;Figure 1 is an example diagram of the layout of automatic needle-punching rubber picking equipment among trees;
图2为自动针刺采胶设备主要结构示例图;Figure 2 is an example diagram of the main structure of the automatic acupuncture rubber extraction equipment;
图3为自动针刺采胶设备到位状态图;Figure 3 is the state diagram of the automatic acupuncture rubber picking equipment in place;
图4为自动化采胶固定架的细节示例图;Figure 4 is a detailed example diagram of the fixed frame for automatic glue picking;
图5为图2中局部A的放大图;Figure 5 is an enlarged view of part A in Figure 2;
图6为行走机构的示例图;Figure 6 is an example diagram of the walking mechanism;
图7为另一种行走机构的示例图;Figure 7 is an example diagram of another walking mechanism;
图8为升降机构的细节示例图;Figure 8 is a detailed example diagram of the lifting mechanism;
图9为图2中局部B的放大图;Figure 9 is an enlarged view of part B in Figure 2;
图10为关节旋转器转动状态示例图;Figure 10 is an example diagram of the rotating state of the joint rotator;
图11为回转臂的细节结构图;Figure 11 is a detailed structural diagram of the revolving arm;
图12为回转传动机构、深度控制机构、针钻采胶器的结构图;Figure 12 is a structural diagram of the rotary transmission mechanism, the depth control mechanism, and the needle drill rubber picker;
图13为针钻采胶器及深度控制机构细节结构图;Figure 13 is a detailed structure diagram of the needle drill rubber picker and the depth control mechanism;
图14为回转传动机构配合回转臂的细节结构图;Figure 14 is a detailed structural diagram of the rotary transmission mechanism with the rotary arm;
图15为针扎采胶器的安装结构图;Figure 15 is the installation structure diagram of the needle stick glue picker;
图16为针扎采胶器的细节结构图;Figure 16 is a detailed structure diagram of the needle stick glue picker;
图17为针扎采胶器的细节结构另一角度视图;Figure 17 is another angle view of the detailed structure of the needle stick glue picker;
图18为导流胶圈、收集胶碗和胶碗支架使用状态图。Figure 18 is a diagram showing the use state of the guiding rubber ring, the collecting rubber bowl and the rubber bowl holder.
附图标记:1-橡胶树,2-行走轨道,3-固定架,301-上固定支架,302-支撑杆,303-下固定支架,304-螺柱,4-行走机构,401-连接座,402-齿轮座,403-行走电机,404-第一驱动齿轮,405-第一从动轮,406-横向导轮,407-竖向导轮,408-第一行走滚轮,409-第二驱动齿轮,4010-第二从动轮,4011-第二行走滚轮,5-到位检测器,501-位置传感器,502-位置触发器,6-升降机构,601-第一直线驱动模组,602-连接板,603-第二直线驱动模组,604-第一升降臂杆,605-第二升降臂杆,606-竖向导轨,607-导轨滑座,608-第一驱动电机,609-第二驱动电机,610-罩体,7-树围检测器,701-第一距离传感器,702-第二距离传感器,703-传感器座,8-关节旋转器,801-旋转控制电机,802-固定板,803-旋转联轴器,804-旋转台,9-回转臂,901-弧形导轨部,902-带齿环轨部,903-脊状部,10-回转传动机构,1001-回转电机,1002-连接台,1003-回转台,1004-导向齿轮,1005-滚轮连接柱,1006-导向滚轮,11-深度控制机构,1101-深度控制电机,1102-连接器,1103-丝杆,1104-径向滑块,1105-丝杆螺母,1106-前支撑板,1107-径向滑轨,1108-后支撑板,12-针钻采胶器,1201-钻孔电机,1202-电机支架,1203-针钻联轴器,1204-钻头,1205-快速夹头,1206-针钻基座,13-距离检测器,14-针扎采胶器,1401-针扎电机,1402-针扎基座,1403-减速齿轮,1404-扇形齿轮,1405-前导柱台,1406-导柱,1407-蓄能弹簧,1408-后导柱台,1409-齿条部,1410-动力齿轮,1411-传动齿轮,1412-壳体,15-导流胶圈,16-收集胶碗,17-胶碗支架。Reference signs: 1-rubber tree, 2-walking track, 3-fixed frame, 301-upper fixed bracket, 302-support rod, 303-lower fixed bracket, 304-stud, 4-walking mechanism, 401-connecting seat, 402-gear seat, 403-travel motor, 404-first drive gear, 405-first driven wheel, 406-transverse guide wheel, 407-vertical guide wheel, 408-first travel roller, 409-second drive gear, 4010-second driven wheel, 4011-second walking roller, 5-position detector, 501-position sensor, 502-position trigger, 6-lifting mechanism, 601-first linear drive module, 602-connecting plate , 603-second linear drive module, 604-first lifting arm, 605-second lifting arm, 606-vertical rail, 607-rail slide, 608-first drive motor, 609-second drive Motor, 610-cover body, 7-tree circumference detector, 701-first distance sensor, 702-second distance sensor, 703-sensor holder, 8-joint rotator, 801-rotation control motor, 802-fixed plate, 803-rotating coupling, 804-rotating table, 9-slewing arm, 901-curved rail section, 902-toothed ring rail section, 903-ridged section, 10-slewing transmission mechanism, 1001-rotating motor, 1002 -Connecting table, 1003-turning table, 1004-guide gear, 1005-roller connecting column, 1006-guide roller, 11-depth control mechanism, 1101-depth control motor, 1102-connector, 1103-screw, 1104-diameter To the slider, 1105-screw nut, 1106-front support plate, 1107-radial slide rail, 1108-rear support plate, 12-pin drilling rubber picker, 1201-drilling motor, 1202-motor bracket, 1203- Needle drill coupling, 1204-drill bit, 1205-quick chuck, 1206-needle drill base, 13-distance detector, 14-needle glue picker, 1401-needle motor, 1402-needle base, 1403-reduction gear, 1404-sector gear, 1405-front guide post, 1406-guide post, 1407-energy storage spring, 1408-rear guide post, 1409-rack, 1410-power gear, 1411-transmission gear, 1412-shell, 15-diversion rubber ring, 16-collecting bowl, 17-bowl holder.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
如附图1至18所示,本发明的一种自动针刺采胶设备,包括悬空轨道机构、行走机构4、到位检测器5、升降机构6、树围检测器7、关节旋转器8、回转臂9、回转传动机构10、深度控制机构11、针钻采胶器12、距离检测器13、导流胶圈15、收集胶碗16、胶碗支架17等结构。As shown in Figures 1 to 18, an automatic acupuncture glue picking device of the present invention includes a suspended track mechanism, a walking mechanism 4, an in-position detector 5, a lifting mechanism 6, a tree circumference detector 7, and a joint rotator 8. Revolving arm 9, revolving transmission mechanism 10, depth control mechanism 11, needle drill rubber picker 12, distance detector 13, guide rubber ring 15, collecting rubber bowl 16, rubber bowl bracket 17, and other structures.
如图1所示,所述悬空轨道机构包括固定架3和行走轨道2,所述固定架3环抱固定于橡胶树的树干部分,所述行走轨道2与固定架3固定连接并被固定架3悬空支撑,行走轨道2连接多颗橡胶树。行走轨道2可以首尾连接呈环形,作为变型,行走轨道2也可以呈其他形状,例如多边形、椭圆形、心形等,具体视橡胶树林的树株分布而定。本方案中示出环形的行走轨道2结构。As shown in Figure 1, the suspended track mechanism includes a fixed frame 3 and a walking track 2. The fixed frame 3 is surrounded and fixed on the trunk of a rubber tree, and the walking track 2 is fixedly connected to the fixed frame 3 and is suspended by the fixed frame 3. Support, the walking track 2 connects multiple rubber trees. The walking track 2 may be connected end to end in a ring shape. As a variant, the walking track 2 may also have other shapes, such as polygonal, elliptical, heart-shaped, etc., depending on the distribution of trees in the rubber forest. In this solution, the structure of the circular walking track 2 is shown.
如图4所示,所述的固定架3包括上固定支架301、支撑杆302、下固定支架303、螺柱304等部件,上固定支架301和下固定支架303均呈环状,上固定支架301和下固定支架303环抱于橡胶树的树干处,多个支撑杆302竖向连接在上固定支架301与下固定支架303之间,若干螺柱304沿上固定支架301的周向布置,螺柱304与上固定支架301配合且可沿着上固定支架301的径向伸缩以顶紧树干,从而使固定架3固定到橡胶树的树干处。As shown in Figure 4, the fixing frame 3 includes an upper fixing bracket 301, a support rod 302, a lower fixing bracket 303, a stud 304 and other components. The upper fixing bracket 301 and the lower fixing bracket 303 are both ring-shaped, and the upper fixing bracket 301 and the lower fixing bracket 303 are surrounded by the trunk of the rubber tree. A plurality of support rods 302 are vertically connected between the upper fixing bracket 301 and the lower fixing bracket 303. A number of studs 304 are arranged along the circumference of the upper fixing bracket 301. The studs 304 cooperates with the upper fixing bracket 301 and can expand and contract along the radial direction of the upper fixing bracket 301 to tighten the trunk, so that the fixing bracket 3 is fixed to the trunk of the rubber tree.
所述行走轨道2固定在固定架3一侧,且该行走轨道2呈工字型或者倒T字形。The walking rail 2 is fixed on one side of the fixed frame 3, and the walking rail 2 is in an I-shape or an inverted T-shape.
如图4、6所示,所述到位检测器5包括位置传感器501和位置触发器502,位置传感器501被设置在行走机构4上,位置触发器502被设置在各个树株处的固定架3上或行走轨道2上。当位置传感器501随行走机构4到达该树株处被位置触发器502触发位置信号后,行走机构4停止行进。As shown in Figures 4 and 6, the position detector 5 includes a position sensor 501 and a position trigger 502. The position sensor 501 is arranged on the walking mechanism 4, and the position trigger 502 is arranged on the fixed frame 3 of each tree. Go up or walk on track 2. When the position sensor 501 following the walking mechanism 4 reaches the tree plant and is triggered by the position trigger 502, the walking mechanism 4 stops moving.
如图6所示,该行走机构4为单轮驱动结构,包括连接座401、齿轮座402、行走电机403、第一驱动齿轮404、第一从动轮405、横向导轮406、竖向导轮407、第一行走滚轮408等部件。所述连接座401呈U字型,在连接座401内侧的左边设置了两组竖向导轮407,连接座401内侧的右边设置了一组竖向导轮407,连接座401内侧的右边还设置了一个竖向导轮407和一个第一行走滚轮408。每组竖向导轮407由两个竖向导轮407组成,三组竖向导轮407分别在连接座401内侧成上下布置,行走轨道2下部横向部分被夹持于同组的两个竖向导轮407之间。第一行走滚轮408位于行走轨道2下部横向部分的上方并与一个竖向导轮407配合夹持行走轨道2。在连接座401上部两侧分别设置了横向导轮406,两个横向导轮406 配合夹持行走轨道2的竖向部分。齿轮座402呈倒L型并连接在连接座401的右方外侧,第一驱动齿轮404被设置于齿轮座402与连接座401之间,行走电机403固定在齿轮座402上且该行走电机403的转轴与第一驱动齿轮404同轴连接,第一从动轮405与第一驱动齿轮404啮合并与第一行走滚轮408同轴连接。在行走电机403驱动第一行走滚轮408转动时,行走机构4能够沿行走轨道2行进或后退。As shown in Figure 6, the traveling mechanism 4 is a single-wheel drive structure, including a connecting seat 401, a gear seat 402, a traveling motor 403, a first driving gear 404, a first driven wheel 405, a lateral guide wheel 406, and a vertical guide wheel 407 , The first traveling roller 408 and other components. The connecting seat 401 is U-shaped. Two sets of vertical guide wheels 407 are provided on the left side of the inner side of the connecting seat 401, a set of vertical guide wheels 407 are provided on the right side of the inner side of the connecting seat 401, and the right side of the inner side of the connecting seat 401 is also provided. One vertical guide wheel 407 and one first traveling roller 408. Each group of vertical guide wheels 407 is composed of two vertical guide wheels 407. The three groups of vertical guide wheels 407 are respectively arranged up and down inside the connecting seat 401. The lower lateral part of the walking track 2 is clamped to the two vertical guide wheels 407 in the same group. between. The first traveling roller 408 is located above the lower lateral part of the traveling rail 2 and cooperates with a vertical guide wheel 407 to clamp the traveling rail 2. Horizontal guide wheels 406 are respectively provided on both sides of the upper part of the connecting seat 401, and the two horizontal guide wheels 406 cooperate to clamp the vertical part of the walking rail 2. The gear seat 402 is in an inverted L shape and is connected to the right outer side of the connecting seat 401. The first driving gear 404 is arranged between the gear seat 402 and the connecting seat 401. The traveling motor 403 is fixed on the gear seat 402 and the traveling motor 403 The shaft is coaxially connected with the first driving gear 404, and the first driven wheel 405 meshes with the first driving gear 404 and is coaxially connected with the first traveling roller 408. When the traveling motor 403 drives the first traveling roller 408 to rotate, the traveling mechanism 4 can travel or retreat along the traveling track 2.
如图7所示,所述行走机构4可以采用双轮驱动结构,该结构相比于图6的结构还包括第二驱动齿轮409和第二从动轮4010,连接座401内侧的左边正对第一行走滚轮408的竖向导轮407变为第二行走滚轮4011。第二从动轮4010设置在连接座401的左侧并与第二行走滚轮4011同轴,第二驱动齿轮409与第二从动轮4010啮合并与第一驱动齿轮404同轴连接、同步转动,即第一行走滚轮408和第二行走滚轮4011正下方的竖向导轮407同轴连接,以将驱动力从第一行走滚轮408一侧的竖向导轮407传递到第二行走滚轮4011一侧的竖向导轮407,并依靠第二驱动齿轮409与第二从动轮4010的啮合传动来实现双轮驱动。进一步地,位于第二行走滚轮4011或者第一行走滚轮408下方的竖向导轮407可以距离连接座401一段距离,使连接座401同一侧的竖向导轮407不处于同一平面;进一步地,采用双轮驱动结构时,第一驱动齿轮404的直径和第一从动轮405的直径相同,以使同轴连接于第一驱动齿轮404上的第一行走滚轮408的转速,与同轴连接于第一从动轮405上的竖向导轮407的转速相同。同理的,第二驱动齿轮409与第二从动轮4010的直径也相同,以使第一行走滚轮408与第二行走滚轮4011的转速相同。As shown in FIG. 7, the walking mechanism 4 can adopt a two-wheel drive structure. Compared with the structure in FIG. 6, the structure also includes a second drive gear 409 and a second driven wheel 4010. The vertical guide wheel 407 of a traveling roller 408 becomes a second traveling roller 4011. The second driven wheel 4010 is arranged on the left side of the connecting seat 401 and is coaxial with the second traveling roller 4011. The second drive gear 409 meshes with the second driven wheel 4010 and is coaxially connected with the first drive gear 404 to rotate synchronously, that is, The first traveling roller 408 and the vertical guide wheel 407 directly below the second traveling roller 4011 are coaxially connected to transmit the driving force from the vertical guide wheel 407 on the side of the first traveling roller 408 to the vertical guide on the side of the second traveling roller 4011. The guide wheel 407 relies on the meshing transmission of the second drive gear 409 and the second driven wheel 4010 to achieve two-wheel drive. Further, the vertical guide wheels 407 located under the second traveling roller 4011 or the first traveling roller 408 can be at a distance from the connecting seat 401, so that the vertical guide wheels 407 on the same side of the connecting seat 401 are not on the same plane; further, double In the wheel drive structure, the diameter of the first drive gear 404 is the same as the diameter of the first driven wheel 405, so that the rotational speed of the first traveling roller 408 coaxially connected to the first drive gear 404 is coaxially connected to the first The rotation speed of the vertical guide wheel 407 on the driven wheel 405 is the same. Similarly, the diameters of the second driving gear 409 and the second driven wheel 4010 are also the same, so that the rotation speeds of the first traveling roller 408 and the second traveling roller 4011 are the same.
如图8所示,所述升降机构6包括第一直线驱动模组601、连接板602、第二直线驱动模组603、第二升降臂杆605、竖向导轨606、导轨滑座607、第二驱动电机609、罩体等部件。第一直线驱动模组601包括第一驱动电机608和第一升降臂杆604,第一直线驱动模组601和第二直线驱动模组603可以直接通过市场购入,第一驱动电机608用于控制第一升降臂杆604的升降动作,连接板602固定在第一升降臂杆604的下端,第一直线驱动模组601固定在行走机构4的连接座401上,第二直线驱动模组603固定在连接板602上,在第一直线驱动模组601的壳体外侧固定有竖向导轨606,在第二直线驱动模组603壳体外侧固定有导轨滑座607,导轨滑座607可沿竖向导轨606上下滑动,第二驱动电机609可驱动第二升降臂杆605升降动作,关节旋转器8固定在第二升降臂下端并由第二直线驱动模组603和第二直线驱动模组603共同控制升降动作。在第一直线驱动模组601、第二直线驱动模组603外设置有罩体,该罩体同时罩于行走机构4外。As shown in FIG. 8, the lifting mechanism 6 includes a first linear drive module 601, a connecting plate 602, a second linear drive module 603, a second lifting arm 605, a vertical guide rail 606, a guide rail slide 607, The second drive motor 609, cover and other components. The first linear drive module 601 includes a first drive motor 608 and a first lifting arm 604. The first linear drive module 601 and the second linear drive module 603 can be purchased directly from the market. The first drive motor 608 Used to control the lifting action of the first lifting arm 604, the connecting plate 602 is fixed on the lower end of the first lifting arm 604, the first linear drive module 601 is fixed on the connecting seat 401 of the traveling mechanism 4, and the second linear drive The module 603 is fixed on the connecting plate 602, a vertical guide rail 606 is fixed on the outer side of the housing of the first linear drive module 601, and a guide rail slide 607 is fixed on the outer side of the housing of the second linear drive module 603. The guide rail slides The seat 607 can slide up and down along the vertical guide rail 606, the second drive motor 609 can drive the second lifting arm rod 605 to lift up and down, the joint rotator 8 is fixed at the lower end of the second lifting arm and is driven by the second linear drive module 603 and the second The linear drive module 603 jointly controls the lifting motion. A cover is provided outside the first linear drive module 601 and the second linear drive module 603, and the cover is simultaneously covered outside the walking mechanism 4.
如图9、10所示,所述关节旋转器8包括有旋转控制电机801、固定板802、旋转联轴器803和旋转台804,旋转控制电机801固定于固定板802下部,固定板802与第二直线驱动模 组603的第二升降臂杆605连接,在固定板802上方设置有旋转台804,该旋转台804用于连接回转臂9,旋转台804的底部通过旋转联轴器803连接旋转控制电机801的转轴。旋转控制电机801通过旋转台804带动回转臂9水平方向转动。As shown in Figures 9 and 10, the joint rotator 8 includes a rotation control motor 801, a fixed plate 802, a rotating coupling 803 and a rotating table 804. The rotation control motor 801 is fixed to the lower part of the fixed plate 802, and the fixed plate 802 is connected to the The second lifting arm rod 605 of the second linear drive module 603 is connected, and a rotating table 804 is provided above the fixed plate 802. The rotating table 804 is used to connect the rotating arm 9, and the bottom of the rotating table 804 is connected by a rotating coupling 803 The rotating shaft of the control motor 801 is rotated. The rotation control motor 801 drives the rotating arm 9 to rotate in a horizontal direction through the rotating table 804.
如图11所示,所述回转臂9呈半圆弧形并包括弧形导轨部901和带齿环轨部902,带齿环轨部902设置于弧形导轨部901下部,在带齿环轨部902的弧形外侧设置有若干齿结构,弧形导轨部901的内外两侧分别具有呈脊状部903。As shown in Figure 11, the revolving arm 9 is in the shape of a semi-circular arc and includes an arc-shaped rail part 901 and a toothed ring rail part 902. A number of tooth structures are provided on the outer side of the arc of the portion 902, and the inner and outer sides of the arc-shaped guide rail portion 901 are respectively provided with ridge portions 903.
如图12所示,所述距离检测器13被固定到电机支架1202的上方,并用于检测回转传动机构10与树表皮的距离。在回转臂9上设置有树围检测器7,该树围检测器7包括了第一距离传感器701、第二距离传感器702、传感器座703等部件,第一距离传感器701、第二距离传感器702相对布置并分别通过传感器座703固定在回转臂9的两端,第一距离传感器701和第二距离传感器702处于同一直线上,并用于检测橡胶树的树干直径,通过测量的树干直径换算树干的树围。As shown in FIG. 12, the distance detector 13 is fixed to the upper side of the motor support 1202, and is used to detect the distance between the rotation transmission mechanism 10 and the tree skin. A tree circumference detector 7 is provided on the swing arm 9. The tree circumference detector 7 includes a first distance sensor 701, a second distance sensor 702, a sensor base 703 and other components, a first distance sensor 701, a second distance sensor 702, etc. The first distance sensor 701 and the second distance sensor 702 are in the same straight line, and are used to detect the trunk diameter of rubber trees. The measured trunk diameter is converted into the trunk diameter of the tree trunk. Surrounding.
如图13、14所示,所示回转传动机构10包括回转电机1001、连接台1002、回转台1003、导向齿轮1004、滚轮连接柱1005、导向滚轮1006等部件,所述回转电机1001固定在连接台1002下方。导向齿轮1004与回转电机1001的转轴连接并设置于连接台1002与回转台1003连接,该导向齿轮1004与回转臂9的带齿环轨部902啮合。连接台1002固定连接在回转台1003的下方。在回转台1003的下方还设置有四个导向滚轮1006,各导向滚轮1006分别通过一滚轮连接柱1005与回转台1003连接,各个导向滚轮1006的周向中部设置有凹槽,该凹槽与弧形导轨部901的脊状部903契合,在弧形导轨部901的内外两侧分别设置有对应的导向滚轮1006从而夹紧回转臂9。回转电机1001转动时可驱动回转台1003沿回转臂9移动。As shown in Figures 13 and 14, the slewing transmission mechanism 10 includes a slewing motor 1001, a connecting table 1002, a slewing table 1003, a guide gear 1004, a roller connecting column 1005, a guide roller 1006 and other components. The rotating motor 1001 is fixed in the connecting Below the station 1002. The guide gear 1004 is connected with the rotating shaft of the rotary motor 1001 and is arranged on the connecting table 1002 to connect with the rotary table 1003. The guide gear 1004 meshes with the toothed ring rail 902 of the rotary arm 9. The connecting table 1002 is fixedly connected below the turntable 1003. Four guide rollers 1006 are also arranged under the turntable 1003. Each guide roller 1006 is connected to the turntable 1003 through a roller connecting column 1005. The circumferential middle of each guide roller 1006 is provided with a groove, which is connected to the arc The ridge portion 903 of the curved rail portion 901 fits together, and corresponding guide rollers 1006 are respectively provided on the inner and outer sides of the arc-shaped rail portion 901 to clamp the swing arm 9. When the rotary motor 1001 rotates, the rotary table 1003 can be driven to move along the rotary arm 9.
如图12、13所示,在回转台1003的上方设置有深度控制机构11,所述深度控制机构11包括深度控制电机1101、连接器1102、丝杆1103、径向滑块1104、丝杆螺母1105、后支撑板1108、径向滑轨1107和前支撑板1106,后支撑板1108和前支撑板1106相互平行并竖向连接在回转台1003上,前支撑板1106与后支撑板1108之间设置径向滑轨1107,径向滑轨1107沿回转臂9的径向布置,径向滑轨1107上设置了与之配合滑动的径向滑块1104,丝杆螺母1105固定在该径向滑块1104上,丝杆1103设置在丝杆螺母1105的中部并与其配合,丝杆1103的前端与前支撑板可转动地连接、后端通过连接器1102连接深度控制电机1101的转轴,该深度控制电机1101固定在后支撑板1108。深度控制电机1101转动时,丝杆1103带动丝杆螺母1105沿回转臂9的径向移动。As shown in Figures 12 and 13, a depth control mechanism 11 is provided above the turntable 1003. The depth control mechanism 11 includes a depth control motor 1101, a connector 1102, a screw 1103, a radial slider 1104, and a screw nut 1105. Rear support plate 1108, radial slide rail 1107, and front support plate 1106. The rear support plate 1108 and the front support plate 1106 are parallel to each other and are vertically connected to the turntable 1003, between the front support plate 1106 and the rear support plate 1108 A radial sliding rail 1107 is provided, and the radial sliding rail 1107 is arranged along the radial direction of the swing arm 9. A radial sliding block 1104 is provided on the radial sliding rail 1107 to cooperate with it, and the screw nut 1105 is fixed on the radial sliding rail. On the block 1104, the screw rod 1103 is set in the middle of the screw nut 1105 and matched with it. The motor 1101 is fixed on the rear support plate 1108. When the depth control motor 1101 rotates, the screw rod 1103 drives the screw nut 1105 to move along the radial direction of the swing arm 9.
如图13所示,在丝杆螺母1105上设置有随其移动的针钻采胶器12,该针钻采胶器12包括钻孔电机1201、电机支架1202、针钻联轴器1203、钻头、快速夹头1205、针钻基座1206 等部件。其中针钻基座1206呈L型,针钻基座1206的下部与丝杆螺母1105固定连接、上部连接电机支架1202,钻孔电机1201固定在电机支架1202上,钻孔电机1201的转轴通过针钻联轴器1203连接一轴杆,轴杆的另一端穿过针钻基座1206后连接有快速夹头1205,该快速夹头1205用于连接钻头,该针钻采胶器12由深度控制机构11控制沿回转臂9的径向移动,从而对橡胶树的树干部位打孔。As shown in Figure 13, a needle drill rubber picker 12 that moves with it is provided on the screw nut 1105. The needle drill glue picker 12 includes a drilling motor 1201, a motor bracket 1202, a needle drill coupling 1203, and a drill bit. , Quick chuck 1205, needle drill base 1206 and other components. The needle drill base 1206 is L-shaped. The lower part of the needle drill base 1206 is fixedly connected to the screw nut 1105, and the upper part is connected to the motor support 1202. The drilling motor 1201 is fixed on the motor support 1202, and the shaft of the drilling motor 1201 passes through the needle. The drill coupling 1203 is connected with a shaft. The other end of the shaft passes through the needle drill base 1206 and is connected with a quick chuck 1205. The quick chuck 1205 is used to connect a drill bit. The needle drill rubber picker 12 is controlled by depth The mechanism 11 controls the radial movement of the swing arm 9 so as to perforate the trunk part of the rubber tree.
如图14、15所示,所述丝杆螺母1105上也可以设置随其移动的针扎采胶器14,该针扎采胶器14具有针扎电机1401、针扎基座1402、减速齿轮1403、扇形齿轮1404、前导柱台1405、导柱1406、蓄能弹簧1407、后导柱台1408、齿条部1409、动力齿轮1410、传动齿轮1411等部件,其中,针扎基座1402的下侧固定在丝杆螺母1105上,前导柱台1405和后导柱台1408分别设置在该针扎基座1402,导柱1406的前段和后端分别穿过前导柱台1405和后导柱1406且可轴向移动,在导柱1406的中部设置了齿条部1409和蓄能弹簧1407,蓄能弹簧1407抵于齿条部1409和后导柱台1408之间,扇形齿轮1404和减速齿轮1403同轴并可转动地设置在针扎基座1402上,针扎电机1401固定在针扎基座1402上并连接动力齿轮1410,针扎基座1402还设置了传动齿轮1411,传动齿轮1411为双层齿轮并分别与动力齿轮1410、减速齿轮1403啮合,针扎电机1401启动后可带动扇形齿轮1404转动,扇形齿轮1404与齿条部1409啮合并推动导柱1406后移,当扇形齿轮1404的轮齿与齿条部1409脱离的时候,蓄能弹簧1407释放其弹性势能使导柱1406的前段向橡胶树的树干扎孔。壳体将针扎采胶器14罩于其内。As shown in Figures 14 and 15, the screw nut 1105 can also be provided with a needle pricking glue picker 14 that moves with it. The needle pricking glue picker 14 has a needle pricking motor 1401, a needle pricking base 1402, and a reduction gear. 1403, sector gear 1404, front guide post 1405, guide post 1406, energy storage spring 1407, rear guide post 1408, rack part 1409, power gear 1410, transmission gear 1411 and other components, among which the needle pierces the lower part of the base 1402 The side is fixed on the screw nut 1105, the front guide post 1405 and the rear guide post 1408 are respectively arranged on the needle base 1402, the front and rear ends of the guide post 1406 respectively pass through the front guide post 1405 and the rear guide post 1406 and It can be moved axially. A rack portion 1409 and an energy storage spring 1407 are arranged in the middle of the guide post 1406. The energy storage spring 1407 abuts between the rack portion 1409 and the rear guide post platform 1408. The sector gear 1404 and the reduction gear 1403 are the same The shaft is rotatably arranged on the needle pricking base 1402. The needle pricking motor 1401 is fixed on the needle pricking base 1402 and connected to the power gear 1410. The needle pricking base 1402 is also provided with a transmission gear 1411, which is a double layer The gears respectively mesh with the power gear 1410 and the reduction gear 1403. After the pinning motor 1401 is started, the sector gear 1404 can be driven to rotate. The sector gear 1404 meshes with the rack portion 1409 and pushes the guide post 1406 to move backward. When separated from the rack portion 1409, the energy storage spring 1407 releases its elastic potential energy to make the front section of the guide post 1406 pierce the trunk of the rubber tree. The shell covers the needle stick glue picker 14 inside.
如图18所示,导流胶圈15、收集胶碗16、胶碗支架17等部件设置在回转臂9的下方,导流胶圈15环抱在树干上,导流胶圈15上具有环状的槽,导流胶圈15的底部设置有胶舌,橡胶液经该胶舌流入到其下方的收集胶碗16中,该收集胶碗16通过胶碗支架17固定。As shown in Figure 18, the guiding rubber ring 15, collecting rubber bowl 16, rubber bowl bracket 17 and other components are arranged under the rotating arm 9. The guiding rubber ring 15 is surrounded by the tree trunk, and the guiding rubber ring 15 has a ring shape The bottom of the guiding rubber ring 15 is provided with a rubber tongue through which the rubber liquid flows into the rubber collecting bowl 16 below it, and the rubber collecting bowl 16 is fixed by the rubber bowl bracket 17.
本自动针刺采胶设备在工作的时候,行走机构4沿行走轨道2行进,当到位检测器5被触发后,行走机构4停止。升降机构6伸缩动作,使回转臂9到达设定的高度,关节旋转器8带动回转臂9转动并侧向环抱橡胶树,通过到位检测器5的位置调整,使得树围检测器7的传感器能够检测到树株的直径,然后将相应数据发送到后台控制器,从而换算获得树株的树围数据,回转传动机构10带动针钻采胶器12/针扎采胶器14到达指定位置开设采胶孔,距离检测器13检测其与树株表皮的距离从而由深度控制机构11控制针钻采胶器12或针扎采胶器14的给进深度。其中,针钻采胶器12需由深度控制机构11控制其打孔深度。树围检测器7和距离检测器13所检测的数据经后台控制器换算后,控制回转传动机构10的移动距离,进而保证同一橡胶树的周向上的相邻采胶孔的距离相同,而竖向上的相邻采胶孔的距离由升降机构6控制。同一树株上往往开设多个采胶孔,采胶孔流出的橡胶液依次流入导流胶圈15 和收集胶碗16中。When the automatic acupuncture rubber picking equipment is working, the walking mechanism 4 travels along the walking track 2, and when the in-position detector 5 is triggered, the walking mechanism 4 stops. The lifting mechanism 6 stretches and retracts to make the swing arm 9 reach the set height. The joint rotator 8 drives the swing arm 9 to rotate and embraces the rubber tree sideways. By adjusting the position of the position detector 5, the sensor of the tree circumference detector 7 can detect The diameter of the tree is reached, and then the corresponding data is sent to the background controller to convert the tree circumference data of the tree. The rotary transmission mechanism 10 drives the needle drill glue picker 12/needle glue picker 14 to reach the designated location to set up glue picking The distance detector 13 detects the distance between the hole and the tree skin, so that the depth control mechanism 11 controls the feeding depth of the needle drill glue picker 12 or the needle stick glue picker 14. Among them, the drilling depth of the needle drill rubber picker 12 needs to be controlled by the depth control mechanism 11. After the data detected by the tree circumference detector 7 and the distance detector 13 are converted by the background controller, the movement distance of the rotary transmission mechanism 10 is controlled to ensure that the distance between adjacent rubber picking holes in the circumferential direction of the same rubber tree is the same. The distance between adjacent rubber picking holes is controlled by the lifting mechanism 6. There are often multiple rubber picking holes on the same tree, and the rubber liquid flowing out of the picking holes flows into the guiding rubber ring 15 and the rubber collecting bowl 16 in sequence.
上述实施例仅仅是为了清楚的说明所做的举例,而并非对实施方式的限定。对于所属领域的技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明的保护范围内。The foregoing embodiments are merely examples for clear description, and are not intended to limit the implementation manner. For those skilled in the art, other changes or changes in different forms can be made on the basis of the above description. It is unnecessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the protection scope of the present invention.

Claims (10)

  1. 一种自动针刺采胶设备,其特征在于,包括:An automatic acupuncture rubber picking equipment, which is characterized in that it comprises:
    行走轨道(2),通过固定架(3)悬空固定于多颗树株之间;The walking track (2) is suspended and fixed between multiple trees by the fixing frame (3);
    行走机构(4),设置于所述行走轨道(2)上且能沿所述行走轨道(2)移动;The walking mechanism (4) is arranged on the walking track (2) and can move along the walking track (2);
    位移机构,设置于所述行走机构(4)上;The displacement mechanism is arranged on the walking mechanism (4);
    采胶器,设置于所述位移机构上,并用于在树株上开设采胶孔;The rubber picker is arranged on the displacement mechanism and is used to open a glue picking hole on the tree;
    所述位移机构控制所述采胶器分别沿树株的竖向、周向或/和径向移动。The displacement mechanism controls the rubber picker to move along the vertical direction, the circumferential direction or/and the radial direction of the tree respectively.
  2. 如权利要求1所述的自动针刺采胶设备,其特征在于,所述位移机构包括关节旋转器(8)和回转臂(9);所述关节旋转器(8)包括旋转控制电机(801)、由所述旋转控制电机(801)控制转动的旋转台(804)及固定所述旋转控制电机(801)并能随所述行走机构(4)移动的固定板(802);所述回转臂(9)呈圆弧型并固定在所述旋转台(804)上,该回转臂(9)能够随所述旋转台(804)转动以半环抱至树株的一侧,所述采胶器能够沿所述回转臂(9)移动。The automatic acupuncture rubber sampling equipment according to claim 1, wherein the displacement mechanism includes a joint rotator (8) and a swing arm (9); the joint rotator (8) includes a rotation control motor (801) ), a rotating table (804) controlled to rotate by the rotation control motor (801), and a fixed plate (802) that fixes the rotation control motor (801) and can move with the walking mechanism (4); the rotation The arm (9) is in the shape of a circular arc and is fixed on the rotating table (804). The rotating arm (9) can rotate with the rotating table (804) so as to be half-enclosed to one side of the tree. The device can move along the revolving arm (9).
  3. 如权利要求2所述的自动针刺采胶设备,其特征在于,所述回转臂(9)上具有带齿环轨部(902);所述位移机构还包括有控制所述采胶器周向移动的回转传动机构(10),所述回转传动机构(10)包括能够带动所述采胶器移动的回转台(1003)、将所述回转台(1003)连接到所述回转臂(9)上的导向滚轮(1006)、与所述带齿环轨部(902)啮合的导向齿轮(1004)、驱动所述导向齿轮(1004)转动并使所述回转台(1003)运动的回转电机(1001)。The automatic acupuncture rubber picking equipment according to claim 2, characterized in that, the rotary arm (9) has a toothed ring rail portion (902); the displacement mechanism also includes a peripheral device that controls the rubber picker. A rotary transmission mechanism (10) that can move toward each other. The rotary transmission mechanism (10) includes a rotary table (1003) capable of driving the rubber picker to move, and the rotary table (1003) is connected to the rotary arm (9). ) On the guide roller (1006), the guide gear (1004) meshing with the toothed ring rail portion (902), and the rotary motor that drives the guide gear (1004) to rotate and move the turntable (1003) (1001).
  4. 如权利要求3所述的自动针刺采胶设备,其特征在于,所述位移机构还包括有设置于所述回转传动机构(10)上的深度控制机构(11),所述深度控制机构(11)包括沿所述回转臂(9)径向设置的径向滑轨(1107)、设置于所述径向滑轨(1107)上的径向滑块(1104)、设置于所述径向滑块(1104)上并带动所述采胶器径向移动的丝杆螺母(1105)、与所述丝杆螺母(1105)配合的丝杆(1103)、连接所述丝杆(1103)并控制其转动的深度控制电机(1101)。The automatic acupuncture rubber picking equipment according to claim 3, wherein the displacement mechanism further comprises a depth control mechanism (11) arranged on the rotation transmission mechanism (10), and the depth control mechanism ( 11) Including a radial sliding rail (1107) arranged radially along the revolving arm (9), a radial sliding block (1104) arranged on the radial sliding rail (1107), and a radial sliding block (1104) arranged in the radial direction. The screw nut (1105) on the slider (1104) that drives the rubber picker to move radially, the screw rod (1103) that matches the screw nut (1105), connects the screw (1103) and The depth control motor (1101) that controls its rotation.
  5. 如权利要求4所述的自动针刺采胶设备,其特征在于,所述采胶器为针钻采胶器(12)并设置于所述深度控制机构(11)上,所述针钻采胶器(12)包括用于树株钻孔的钻头、能快速拆装不同直径钻头的快速夹头、与所述快速夹头连接并使钻头转动的钻孔电机(1201)和支撑所述钻孔电机(1201)的针钻基座(1206)。The automatic acupuncture rubber picking equipment according to claim 4, wherein the rubber picker is a needle drill rubber picker (12) and is arranged on the depth control mechanism (11). The gluer (12) includes a drill bit for tree drilling, a quick chuck that can quickly disassemble and assemble drill bits of different diameters, a drilling motor (1201) that is connected to the quick chuck and rotates the drill bit, and supports the drill The needle drill base (1206) of the hole motor (1201).
  6. 如权利要求4所述的自动针刺采胶设备,其特征在于,所述采胶器为针扎采胶器(14),所述针扎采胶器(14)包括连接所述深度控制机构(11)的针扎基座(1402)、用于树株扎孔的导柱(1406)、设置于所述导柱(1406)中部并带动所述导柱(1406)轴向移动的齿条部(1409)、设置在所述针扎基座(1402)上并与所述齿条部(1409)啮合的扇形齿轮(1404)、驱动扇形齿轮(1404)转动的针扎电机(1401)和套设在所述导柱(1406)上并能压缩蓄能的蓄能弹簧(1407)。The automatic acupuncture glue picking device according to claim 4, characterized in that the glue picker is a needle stick glue picker (14), and the needle stick glue picker (14) comprises a depth control mechanism connected to it. (11) The needle piercing base (1402), the guide post (1406) used for tree piercing, and the rack that is arranged in the middle of the guide post (1406) and drives the guide post (1406) to move axially Section (1409), a sector gear (1404) arranged on the pinning base (1402) and meshing with the rack portion (1409), a pinning motor (1401) that drives the sector gear (1404) to rotate, and An energy storage spring (1407) sleeved on the guide post (1406) and capable of compressing and storing energy.
  7. 如权利要求4所述的自动针刺采胶设备,其特征在于,所述位移机构还包括有控制所述 采胶器竖向移动的升降机构(6),所述升降机构(6)包括与所述行走机构(4)连接的第一直线驱动模组(601)、连接所述第一直线驱动模组(601)并由所述第一直线驱动模组(601)控制升降的连接板(602)、和固定在所述连接板(602)上并控制所述关节旋转器(8)升降的第二直线驱动模组(603);在所述第一直线驱动模组(601)和第二直线驱动模组(603)上分别设置有相互配合导向的竖向导轨(606)和导轨滑座(607)。The automatic acupuncture rubber picking equipment according to claim 4, wherein the displacement mechanism further includes a lifting mechanism (6) that controls the vertical movement of the rubber picker, and the lifting mechanism (6) includes The first linear drive module (601) connected to the walking mechanism (4), connected to the first linear drive module (601) and controlled by the first linear drive module (601) to lift A connecting plate (602), and a second linear drive module (603) fixed on the connecting plate (602) and controlling the lifting and lowering of the joint rotator (8); in the first linear drive module ( 601) and the second linear drive module (603) are respectively provided with a vertical guide rail (606) and a guide rail sliding seat (607) that cooperate and guide each other.
  8. 如权利要求1至7任一项所述的自动针刺采胶设备,其特征在于,在所述行走机构(4)上设置有位置传感器(501),在各固定架(3)上分别设置有位置触发器(502),所述位置传感器(501)检测到所述位置触发器(502)时,所述行走机构(4)停留于对应的树株处。The automatic acupuncture rubber picking equipment according to any one of claims 1 to 7, characterized in that a position sensor (501) is provided on the walking mechanism (4), and a position sensor (501) is provided on each fixing frame (3). There is a position trigger (502), and when the position sensor (501) detects the position trigger (502), the walking mechanism (4) stays at the corresponding tree plant.
  9. 如权利要求8所述的自动针刺采胶设备,其特征在于,在所述位移机构上设置有树围检测器(7),所述树围检测器(7)包括第一距离传感器(701)、第二距离传感器(702)和后台控制器,所述第一距离传感器(701)和所述第二距离传感器(702)对向布置并用于检测树株直径,所述后台控制器接收检测数据,计算树围参数并控制所述采胶器的周向位移,以使树株周向上的相邻采胶孔的间距相同。The automatic acupuncture rubber picking equipment according to claim 8, characterized in that a tree circumference detector (7) is provided on the displacement mechanism, and the tree circumference detector (7) comprises a first distance sensor (701 ), a second distance sensor (702) and a background controller. The first distance sensor (701) and the second distance sensor (702) are arranged opposite to each other and used to detect the diameter of a tree, and the background controller receives the detection According to the data, the tree circumference parameters are calculated and the circumferential displacement of the rubber picker is controlled, so that the spacing between adjacent rubber picking holes in the circumferential direction of the tree is the same.
  10. 如权利要求9所述的自动针刺采胶设备,其特征在于,在所述采胶器上设置有距离检测器(13),所述后台控制器接收所述距离检测器(13)的检测数据并通过所述深度控制机构控制采胶器径向移动,以控制所述采胶器开设采胶孔的深度。The automatic acupuncture rubber picking equipment according to claim 9, characterized in that a distance detector (13) is provided on the rubber picker, and the background controller receives the detection of the distance detector (13). The data is used to control the radial movement of the rubber picker through the depth control mechanism, so as to control the depth of the rubber picker opening the rubber picker.
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