WO2021228004A1 - 基于水射流技术的锚索自钻进及快速锚固施工方法 - Google Patents
基于水射流技术的锚索自钻进及快速锚固施工方法 Download PDFInfo
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- WO2021228004A1 WO2021228004A1 PCT/CN2021/092531 CN2021092531W WO2021228004A1 WO 2021228004 A1 WO2021228004 A1 WO 2021228004A1 CN 2021092531 W CN2021092531 W CN 2021092531W WO 2021228004 A1 WO2021228004 A1 WO 2021228004A1
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- WIPO (PCT)
- Prior art keywords
- anchor cable
- anchoring agent
- anchoring
- pipe
- cylinder
- Prior art date
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- 238000004873 anchoring Methods 0.000 title claims abstract description 141
- 238000005553 drilling Methods 0.000 title claims abstract description 89
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 89
- 238000010276 construction Methods 0.000 title claims abstract description 26
- 238000005516 engineering process Methods 0.000 title claims abstract description 19
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 114
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 239000000463 material Substances 0.000 claims description 70
- 238000000034 method Methods 0.000 claims description 28
- 239000003245 coal Substances 0.000 claims description 22
- 238000002156 mixing Methods 0.000 claims description 21
- 239000011435 rock Substances 0.000 claims description 21
- 239000004570 mortar (masonry) Substances 0.000 claims description 20
- 239000007921 spray Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 9
- 238000003823 mortar mixing Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 3
- 239000007788 liquid Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 claims 1
- 239000000243 solution Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/003—Machines for drilling anchor holes and setting anchor bolts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B15/00—Supports for the drilling machine, e.g. derricks or masts
- E21B15/04—Supports for the drilling machine, e.g. derricks or masts specially adapted for directional drilling, e.g. slant hole rigs
- E21B15/045—Hydraulic, pneumatic or electric circuits for their positioning
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/18—Drilling by liquid or gas jets, with or without entrained pellets
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
Definitions
- the invention belongs to the technical field of mining engineering, and specifically relates to an anchor cable self-drilling and fast anchoring construction method based on water jet technology.
- Anchor cable support is a commonly used support technology in mining engineering, geotechnical engineering, and underground engineering.
- the length of the anchor cable is long, the anchoring range is large, and the use of it in conjunction with bolt support has become the most important support method for coal mine roadways in my country.
- the length of the anchor cable ranges from 3 to 4 meters to more than a dozen meters.
- the commonly used anchor cable length in coal mines is about 6 to 10 meters.
- the existing construction process is: use a cable anchor drill to drill holes.
- the length of the drill rod is generally 1m, so it needs to use 6 ⁇ 10 drill pipes, complete the drilling construction, and then withdraw the drill pipe one by one; use the anchor cable to send the anchoring agent into the drill hole.
- the anchorage length of the anchor cable is generally about 2m, and the number of anchoring agent rolls used is 4-6, sometimes It cannot be delivered at one time, and the anchoring agent needs to be delivered in batches; finally, the anchor cable is rotated to agitate the anchoring agent to complete the anchoring and bonding, and then the pallet and locks are installed to complete the anchoring.
- the construction time of a single anchor cable is about 20-30 minutes.
- the present invention provides an environmentally friendly, safe, easy-to-operate and high-construction efficiency anchor cable self-drilling and fast anchoring construction method based on water jet technology.
- a self-drilling and fast anchoring construction method for anchor cables based on water jet technology including the following steps:
- the rear end of the hollow anchor cable is coaxially connected to a section of rigid pipe, and the rigid pipe is installed on the angle-adjustable drilling mechanism;
- the angle-adjustable drilling mechanism includes a hydraulic cylinder set vertically, the lower end of the cylinder body of the hydraulic cylinder is provided with a fixed bracket, the upper end of the piston rod of the hydraulic cylinder is provided with a positioning frame, and the upper left side of the cylinder body of the hydraulic cylinder is provided with a horizontal front and rear sides.
- a fixed shaft, a rectangular frame is rotatably connected to the fixed shaft, a slideway and an air cylinder are arranged on the rectangular frame along the front and rear directions, a slide plate is provided on the slideway, and an anchor cable clamping rotation mechanism is provided on the back side of the slide plate, and the air cylinder is located on the slideway Below, the rear end of the cylinder is hinged to the lower part of the rear side of the rectangular frame, and the front end of the cylinder is connected to the bottom of the slide plate through a connecting seat.
- a vertical plate is fixed on the left side of the upper part of the cylinder body of the hydraulic cylinder, and the fixed shaft passes through the vertical plate vertically.
- the vertical plate is provided with an arc-shaped guide hole with the fixed shaft as the center line
- the right side of the rectangular frame is provided with a positioning bolt, and the right end of the positioning bolt passes through the arc-shaped guide hole on the vertical plate And press and fit through the nut stand plate
- the upper part of the rear side of the rectangular frame is provided with anchor cable rotation guide clamps corresponding to the front and back of the anchor cable clamping and rotating mechanism
- the vertical plate is a semi-circular structure.
- the straight section of the vertical plate is vertically arranged and fixedly connected with the cylinder body of the hydraulic cylinder.
- the arc-shaped guide hole is located on the back side of the hydraulic cylinder, and the right side of the vertical plate is along the length of the arc-shaped guide hole.
- the direction is provided with an angle scale, and the 0 scale of the angle scale is located at the midpoint of the arc-shaped guide hole.
- the water jet generating device includes a bucket or mortar mixing barrel, a suction pipe, a water outlet pipe, and a high-pressure clean water pump or a mortar pump.
- the inlet of the mortar pump is connected, and the outlet of the high-pressure clean water pump or the mortar pump is connected with the inlet of the water outlet pipe.
- the high-pressure nozzle includes a nozzle body and a connecting sleeve.
- the inner hole of the connecting sleeve includes a first internal threaded hole on the front side and a second internal threaded hole on the rear side.
- the front end of the anchor cable extends into and is threadedly connected to the second internal threaded hole
- the outer circumference of the sprinkler body is provided with external threads
- the outer circle of the sprinkler body extends and is threaded into the first internal threaded hole
- the front side of the sprinkler body is provided
- the inner rear center of the nozzle body is provided with a water hole corresponding to the central hole of the hollow anchor cable.
- the rear ends of the two spray holes are connected with the water hole through a connecting hole opened in the radial direction.
- the anchoring agent supply device includes an anchoring agent A material holding barrel, an anchoring agent B material holding barrel, a compressed air pipeline, a first air inlet pipe, a second air inlet pipe, a first discharge pipe, a second discharge pipe, and a mixing outlet.
- the inlets of the material pipe, the first air inlet pipe and the second air inlet pipe are all connected with the outlet of the compressed air pipeline, the outlet of the first air inlet pipe is connected with the top of the anchoring agent A material container, and the outlet of the second air inlet pipe is connected with the anchoring agent
- the top of the B material container is connected, the inlet of the first discharge pipe is connected to the lower part of the anchoring agent A material container, the inlet of the second discharge pipe is connected to the lower part of the anchoring agent B material container, and the first discharge pipe
- the outlet and the outlet of the second discharge pipe are connected to the inlet of the mixing discharge pipe at the same time.
- the mixing discharge pipe is equipped with a regulating valve.
- the anchoring agent A material container and the anchoring agent B material container are both cylindrical barrels. structure.
- Step (3) The hollow anchor cable is installed on the angle-adjustable drilling mechanism. Specifically, the hollow anchor cable passes through the anchor cable clamping rotating mechanism from back to front, and then passes through the anchor cable rotating guide fixture and is clamped by the anchor cable. The rotating mechanism and the anchor cable rotation guide clamp are clamped at the same time, and the anchor cable clamping and rotating mechanism adopts wind or hydraulic motor to drive the hollow anchor cable to rotate through the gear transmission mechanism.
- step (4) The specific process of step (4) is to start the hydraulic cylinder first, the piston cylinder of the hydraulic cylinder extends upward, the positioning frame presses against the roof of the roadway, the position of the angle adjustable drilling mechanism is fixed, and then the front and rear positioning bolts are loosened Rotate the rectangular frame, the rectangular frame is rotated with the fixed shaft as the center line, the positioning bolt moves in the arc-shaped guide hole, the direction of drilling is determined by the scale on the angle scale, and then the two nuts are tightened to position the rectangular frame .
- step (6) The specific process of step (6) is to start the high-pressure clean water pump or mortar pump, the anchor cable clamping rotating mechanism and the cylinder, and the high-pressure clean water pump or mortar pump pumps out the clean water or abrasive water in the bucket or mortar mixing bucket through the hollow anchor cable. It is transported to the high-pressure nozzle and sprayed forward through the two injection holes on the high-pressure nozzle to form a water jet that can break the rock. While moving forward, it rotates at a certain speed. The water jets ejected from the two injection holes perform high-pressure hydraulic drilling on the coal rock wall. The coal and rock cuttings are reduced from the hole through the ring between the borehole and the hollow anchor cable.
- the anchor cable clamping and rotating mechanism clamps the hollow anchor cable, the anchor cable rotation guide clamp loosens the hollow anchor cable, and then repeats the cylinder to drive the sliding plate toward the initial position.
- the front moving, anchor cable clamping and rotating mechanism drives the hollow anchor cable to rotate, and the high-pressure nozzle at the front end of the hollow anchor cable sprays high-pressure water jets to perform hydraulic cutting operations on the coal and rock wall.
- step (10) The specific process of step (10) is that the compressed air pipeline uses high-pressure air from underground coal mines, and the high-pressure air in the compressed air pipeline passes through the first air inlet pipe and the second air inlet pipe to the anchoring agent A material container and the anchoring agent B respectively.
- the anchoring agent in the material container is pressurized, the anchoring agent A material enters the mixing discharge pipe through the first discharge pipe, the anchoring agent B material enters the mixing discharge pipe through the second discharge pipe, and the anchoring agent A material And anchoring agent B enters the high-pressure nozzle forward through the mixing discharge pipe and the hollow anchor cable, and is sprayed out through the two spray holes on the high-pressure nozzle, and the anchoring agent flows out along the outer wall of the hollow anchor cable at the bottom of the drilled hole
- the annular gap with the inner wall of the borehole flows outwards, and the anchor A material and the anchor B material fill the annular gap.
- the anchor cable clamping and rotating mechanism drives the rigid pipe and the hollow anchor cable to rotate to make the anchoring Agent A material and anchoring agent B are mixed more evenly in the borehole; the ratio of the cross-sectional dimensions of the anchoring agent A material container and the anchoring agent B material container is equal to the ratio of the anchoring agent A material and the anchoring agent B material.
- the discharge flow of anchoring agent A and anchoring agent B is injected into the borehole according to the set ratio.
- pure water jet or abrasive water jet is selected according to the strength and lithology of the concrete anchor cable to anchor the coal and rock mass.
- Hard rock masses use abrasive water jets and mortar pumps as power.
- the water jet generating device can generate high-pressure water jet or high-pressure abrasive water jet, which is transported to the hollow anchor cable by pipeline, and sprayed from the high-pressure nozzle through the inner hole of the hollow anchor cable.
- the angle of the main body is two hydraulic columns (hydraulic cylinders).
- the adjustable drilling mechanism can adjust and fix the drilling direction first, and drive the hollow anchor cable to rotate and advance forward.
- the high-pressure water jet from the high-pressure nozzle realizes the rotation and rock breaking of the coal and rock mass, thereby realizing the hollow anchor cable. Of self-drilling.
- the anchoring agent A material and the anchoring agent B material are sent to the inner hole of the hollow anchor cable by the downhole air pressure pipe and flow out through the high-pressure nozzle, filling the borehole inner wall of the anchoring section and the hollow anchor cable gap, and the hollow anchor
- the cable continues to rotate to realize the stirring and mixing of the anchoring agent A material and the anchoring agent B material, thereby realizing the rapid anchoring of the hollow anchor cable.
- This method realizes the self-drilling and rapid anchoring of the hollow anchor cable.
- the drill pipe of the existing anchor cable construction is drilled in sections, the drill pipe is retracted in sections, and the anchoring agent is pushed in (and the second push is required if necessary),
- the complex procedures such as anchor cable anchoring are simplified into three procedures: self-drilling of the anchor cable, anchoring agent blowing in, and anchoring of the anchor cable. This reduces the links of drill pipe segmented drilling, segmented rod withdrawal, and anchoring agent pushing, which greatly saves anchors.
- the construction time of the cable improves the construction efficiency; in the area where the coal and rock mass is broken, the drill pipe often undergoes drilling deformation or collapse after the exit, which makes it difficult for the anchoring agent and the anchor cable to enter the hole, and the anchor cable is self-drilling.
- the drilling method completely solves the problem of hole collapse; in addition, the water jet drilling requires a small flow rate and can be equipped with a pneumatic pump, which is easy to operate and move.
- the drilling process does not generate heat, dust, and noise. It is safe to use and has a very Good application prospects, especially suitable for anchor cable construction in coal and rock fractured areas.
- the present invention has the following technical effects:
- the water jet technology used in the present invention belongs to the cold cutting technology, and the drilling process does not generate heat, sparks, dust, intrinsically safe, and low noise, and is especially suitable for underground coal mine environments.
- the present invention saves the process of drilling and retreating the drill rod, and is simple to operate, easy to realize automatic control, equipped with a high-flow high-pressure pump, and connected with multiple branch pipelines to realize simultaneous construction of multiple anchor cables, and construction efficiency Huge improvements.
- the present invention uses a hollow anchor cable as the drilling tool, which is drilled and pushed to the bottom of the hole at one time. There is no link to withdraw the drill rod or the anchor cable. After the drilling is formed, the anchor cable is always supported and is not affected by the drilling. The influence of deformation and collapse is especially suitable for the construction of anchor cables in coal and rock mass fracture areas.
- the anchoring agent of the present invention is blown in from the inner hole of the hollow anchor cable, and there is no problem of difficulty in feeding the drug coil anchoring agent.
- Figure 1 is a schematic diagram of the structure of the present invention during self-drilling operations
- Figure 2 is a schematic view of the structure of the present invention in which the anchoring agent is blown into the borehole;
- Fig. 3 is an enlarged view of the high-pressure nozzle in Fig. 1.
- the self-drilling and fast anchoring construction method of anchor cable based on water jet technology of the present invention includes the following steps:
- a section of rigid pipe 4 is coaxially connected to the rear end of the hollow anchor cable 1, and the rigid pipe 4 is installed on the angle-adjustable drilling mechanism;
- the angle-adjustable drilling mechanism includes a hydraulic cylinder 6 arranged vertically, the lower end of the hydraulic cylinder 6 is provided with a fixing bracket 7, the upper end of the piston rod of the hydraulic cylinder 6 is provided with a positioning frame 8, and the upper left of the cylinder body of the hydraulic cylinder 6
- a fixed shaft 9 is provided on the side along the front and rear horizontal direction.
- a rectangular frame 10 is rotatably connected to the fixed shaft 9.
- a slideway 11 and a cylinder 12 are provided on the rectangular frame 10 along the front and rear direction.
- a slide plate 13 is slid on the slideway 11.
- the back side of the slide plate 13 is provided with an anchor cable clamping and rotating mechanism 14.
- the cylinder 12 is located below the slideway 11.
- the rear end of the cylinder 12 is hinged on the lower part of the rear side of the rectangular frame 10.
- a vertical plate 15 is fixed on the left side of the upper part of the cylinder body of the cylinder 6, the fixed shaft 9 passes through the vertical plate 15 vertically, and the vertical plate 15 is arranged vertically and parallel to the slideway 11.
- the arc-shaped guide hole 16 on the centerline, a positioning bolt 17 is fixed on the right side of the rectangular frame 10, and the right end of the positioning bolt 17 passes through the arc-shaped guide hole 16 on the vertical plate 15 and is crimped with the vertical plate 15 through a nut 18
- the upper part of the rear side of the rectangular frame 10 is provided with anchor cable rotation guide fixtures 19 corresponding to the front and rear of the anchor cable clamping and rotating mechanism 14;
- the cylinder body of the cylinder 6 is fixedly connected, and the arc-shaped guide hole 16 is located on the rear side of the hydraulic cylinder 6.
- Angle scale, the 0 scale of the angle scale is located at the midpoint of the arc-shaped guide hole 16.
- the water jet generating device includes a water bucket or mortar mixing barrel 20, a suction pipe 21, a water outlet pipe 22, and a high-pressure clean water pump or mortar pump 23.
- the outlet of the high-pressure clean water pump or the inlet of the mortar pump 23 is connected, and the outlet of the high-pressure clean water pump or the mortar pump 23 is connected with the inlet of the outlet pipe 22.
- the high-pressure nozzle 38 includes a nozzle body 24 and a connecting sleeve 25.
- the inner hole of the connecting sleeve 25 includes a first internal threaded hole on the front side and a second internal threaded hole on the rear side. The diameter of the first internal threaded hole is smaller than that of the second internal threaded hole.
- the front end of the hollow anchor cable 1 extends into and is screwed into the second internal threaded hole
- the outer circle of the sprinkler body 24 is provided with external threads
- the outer circle of the sprinkler body 24 extends in and is threadedly connected in the first internal threaded hole
- the spray nozzle body 24 is provided with two symmetrical spray holes 26 on the front side
- the inner rear center of the spray nozzle body 24 is provided with a water hole 27 corresponding to the central hole of the hollow anchor cable 1, and the rear of the two spray holes 26
- the end communicates with the water-passing hole 27 through a connecting hole 28 opened in the radial direction
- an inner hexagonal groove 29 is opened in the middle of the front side of the spray head body 24.
- the inner hexagonal groove 29 is used for driving the nozzle body 24 into or out of the first inner screw hole by using a hexagonal prism wrench.
- the anchoring agent supply device includes an anchoring agent A material holding barrel 30, an anchoring agent B material holding barrel 31, a compressed air pipeline 32, a first air inlet pipe 33, a second air inlet pipe 34, a first discharge pipe 35, and a second outlet.
- the feed pipe 36 and the mixing discharge pipe 37, the inlets of the first air inlet pipe 33 and the second air inlet pipe 34 are all connected to the outlet of the air pressure pipe 32, and the outlet of the first air inlet pipe 33 is connected to the anchoring agent A material container 30
- the outlet of the second air inlet pipe 34 is connected to the top of the anchoring agent B material container 31, the inlet of the first outlet pipe 35 is connected to the lower part of the anchoring agent A material container 30, and the second outlet pipe 36
- the inlet is connected to the lower part of the anchoring agent B material container 31, the outlet of the first discharge pipe 35 and the outlet of the second discharge pipe 36 are simultaneously connected with the inlet of the mixing discharge pipe 37, and the mixing discharge pipe 37 is provided with There is a regulating valve 39
- Step (3) The hollow anchor cable 1 is installed on the angle-adjustable drilling mechanism. Specifically, the hollow anchor cable 1 passes through the anchor cable clamping and rotating mechanism 14 from back to front, and then passes through the anchor cable rotating guide fixture 19 and is The anchor cable clamping and rotating mechanism 14 and the anchor cable rotating guide clamp 19 are clamped at the same time, and the anchor cable clamping and rotating mechanism 14 uses a pneumatic or hydraulic motor to drive the hollow anchor cable 1 to rotate through a gear transmission mechanism.
- step (4) The specific process of step (4) is to first start the hydraulic cylinder 6, the piston cylinder of the hydraulic cylinder 6 extends upward, the positioning frame 8 presses against the roof of the roadway, fixes the position of the angle adjustable drilling mechanism, and then loosens the front and rear sides.
- the nut 18 on the side positioning bolt 17 rotates the rectangular frame 10, the rectangular frame 10 rotates with the fixed shaft 9 as the center line, the positioning bolt 17 moves in the arc-shaped guide hole 16, and the direction of drilling is determined by the scale on the angle scale , And then tighten the two nuts 18 to position the rectangular frame 10.
- step (6) The specific process of step (6) is to start the high-pressure clean water pump or mortar pump 23, the anchor cable clamping rotation mechanism 14 and the cylinder 12, and the high-pressure clean water pump or mortar pump 23 pumps out the clean water or abrasive water in the bucket or mortar mixing barrel 20 It is transported forward through the hollow anchor cable 1 to the high-pressure nozzle 38, and sprayed forward through the two spray holes 26 on the high-pressure nozzle 38 to form a water jet capable of breaking rocks.
- the cylinder 12 pushes the sliding plate 13 and the anchor cable clamping and rotating mechanism 14 Moving forward along the slide, the hollow anchor cable 1 rotates at a certain speed while moving forward, and the water jets from the two jet holes 26 perform high-pressure hydraulic drilling on the coal rock wall 3.
- the mechanism 14 clamps the hollow anchor cable 1, the anchor cable rotation guide clamp 19 loosens the hollow anchor cable 1, and then repeats the air cylinder 12 to drive the slide plate 13 to move forward, and the anchor cable clamping and rotating mechanism 14 drives the hollow anchor cable 1 to rotate and the hollow anchor
- the high-pressure nozzle 38 at the front end of the cable 1 sprays a high-pressure water jet to perform hydraulic cutting operations on the coal rock wall 3.
- step (10) is that the compressed air pipeline 32 uses high-pressure air from underground coal mines, and the high-pressure air in the compressed air pipeline 32 passes through the first air inlet pipe 33 and the second air inlet pipe 34, respectively, to contain the anchoring agent A material.
- 30 and the anchoring agent in the anchoring agent B material container 31 are pressurized, the anchoring agent A material enters the mixing discharge pipe 37 through the first discharge pipe 35, and the anchoring agent B material enters the mixing through the second discharge pipe 36
- the material discharge pipe 37, the anchoring agent A material and the anchoring agent B material enter the high-pressure sprinkler 38 forward through the mixing discharge pipe 37 and the hollow anchor cable 1, and are sprayed out through the two injection holes 26 on the high-pressure sprinkler 38.
- the anchoring agent flows outward along the annular gap between the outer wall of the hollow anchor cable 1 and the inner wall of the borehole at the bottom of the borehole.
- the anchoring agent A material and the anchoring agent B material fill the annular gap.
- the clamping and rotating mechanism 14 drives the rigid pipe 4 and the hollow anchor cable 1 to rotate, so that the anchoring agent A material and the anchoring agent B material are mixed more evenly in the borehole; the anchoring agent A material holding barrel 30 and the anchoring agent B material holding barrel 31
- the ratio of the cross-sectional size is equal to that of anchoring agent A and anchoring agent B. Under the action of the same air pressure, the discharge flow of anchoring agent A and anchoring agent B is injected into the borehole in proportion.
- the first high-pressure rotary sealing joint 2, the second high-pressure rotary sealing joint 5, the anchor cable clamping and rotating mechanism 14, the anchor cable rotating guide fixture 19, the high-pressure clean water pump, the mortar pump, the air cylinder 12, and the hydraulic cylinder 6 are all
- the existing mature technology can be purchased on the market, and the specific structure will not be repeated.
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Abstract
Description
Claims (9)
- 基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:包括以下步骤,(1)在指定的锚索支护施工地点的后侧设置角度可调式钻进机构,在角度可调式钻进机构的后侧设置水射流发生装置和锚固剂供料装置;(2)在中空锚索的前端安装上高压喷头;(3)将中空锚索安装到角度可调式钻进机构上;(4)调整角度可调式钻进机构使中空锚索的朝向预设定的钻进方向,然后将角度可调式钻进机构的角度定位;(5)将水射流发生装置的出水管的出水口与中空锚索的后端通过第一高压旋转密封接头连接;(6)启动水射流发生装置和角度可调式钻进机构对前侧的煤岩壁进行钻孔作业;(7)直到中空锚索的后端预留有一节在钻孔的孔外时,关闭水射流发生装置和角度可调式钻进机构,将第一高压旋转密封接头拆卸;(8)中空锚索的后端同轴向连接上一节刚性管,刚性管安装到角度可调式钻进机构上;(9)将锚固剂供料装置的出料口与刚性管的后端通过第二高压旋转密封接头连接;(10)启动锚固剂供料装置和角度可调式钻进机构对钻孔内的中空锚索进形锚固作业;(11)钻孔的孔口处溢出锚固剂后,关闭锚固剂供料装置和角度可调式钻进机构;(12)锚固剂注入一定量并在中空锚索旋转下搅拌混合后,在中空锚索的后端部安装锚索托盘和索具,将中空锚索预紧,完成中空锚索的锚固施工作业。
- 根据权利要求1所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:角度可调式钻进机构包括竖向设置一根液压缸,液压缸的缸体下端设有固定支架,液压缸的活塞杆上端设有定位架,液压缸的缸体上部左侧沿前后水平设有一根固定轴,固定轴上转动连接有一个矩形框架,矩形框架上沿前后方向设有滑道和气缸,滑道上滑动设有滑板,滑板后侧设有锚索夹持旋转机构,气缸位于滑道下方,气缸的后端铰接在矩形框架后侧下部,气缸的前端通过连接座与滑板底部连接,液压缸的缸体上部左侧固定设有一块立板,固定轴垂直穿过立板,立板竖向设置且平行于滑道,立板上开设有以固定轴为中心线的弧形导孔,矩形框架右侧部设有一个定位螺栓,定位螺栓右端穿过立板上的弧形导孔并通过螺母立板压接配合;矩形框架后侧上部设有与锚索夹持旋转机构前后对应的锚索旋转导向夹具;立板为半圆形结构,立板的直线段边竖向设置并与液压缸的缸体固定连接,弧形导孔位 于液压缸的后侧,立板右侧面沿弧形导孔的长度方向设有角度刻度尺,角度刻度尺的0刻度位于弧形导孔的中点处。
- 根据权利要求1所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:水射流发生装置包括水桶或砂浆搅拌桶、抽水管、出水管以及高压清水泵或砂浆泵,抽水管的进口伸入到水桶或砂浆搅拌桶的液面下,抽水管的出口与高压清水泵或砂浆泵的进口连接,高压清水泵或砂浆泵的出口与出水管的进口连接。
- 根据权利要求1所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:高压喷头包括喷头本体和连接套,连接套的内孔包括前侧的第一内螺纹孔和后侧的第二内螺纹孔,第一内螺纹孔的孔径小于第二内螺纹孔的孔径,中空锚索的前端伸入并螺纹连接到第二内螺纹孔内,喷头本体外圆设置有外螺纹,喷头本体的外圆伸入并螺纹连接在第一内螺纹孔内,喷头本体内前侧设有两个中心对称的喷射孔,喷头本体内部后侧中心处开设有与中空锚索的中心孔对应的过水孔,两个喷射孔的后端通过径向开设的连接孔与过水孔连通,喷头本体前侧中部开设有内六方槽。
- 根据权利要求1所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:锚固剂供料装置包括锚固剂A料盛装桶、锚固剂B料盛装桶、压风管路、第一进气管、第二进气管、第一出料管、第二出料管和混料出料管,第一进气管和第二进气管的进口均与压风管路的出口连接,第一进气管的出口与锚固剂A料盛装桶的顶部连接,第二进气管的出口与锚固剂B料盛装桶的顶部连接,第一出料管的进口与锚固剂A料盛装桶的下部连接,第二出料管的进口与锚固剂B料盛装桶的下部连接,第一出料管的出口和第二出料管的出口同时与混料出料管的进口连接,混料出料管上设有调节阀,锚固剂A料盛装桶和锚固剂B料盛装桶均为圆柱形桶状结构。
- 根据权利要求5所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:步骤(3)中中空锚索安装到角度可调式钻进机构上具体是将中空锚索由后向前穿过锚索夹持旋转机构后再穿过锚索旋转导向夹具并被锚索夹持旋转机构和锚索旋转导向夹具同时夹紧,锚索夹持旋转机构采用风动或液压马达通过齿轮传动机构带动中空锚索旋转。
- 根据权利要求5所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:步骤(4)的具体过程为,先启动液压缸,液压缸的活塞缸向上伸长,定位架顶压巷道顶板,将角度可调式钻进机构的位置固定,然后拧松前侧和后侧定位螺栓上的螺母,转动矩形框架,矩形框架以固定轴为中心线转动,定位螺栓在弧形导孔内移动,通过角 度刻度尺上的刻度确定钻进的方向,然后拧紧两个螺母使矩形框架定位。
- 根据权利要求5所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:步骤(6)的具体过程为,启动高压清水泵或砂浆泵、锚索夹持旋转机构和气缸,高压清水泵或砂浆泵将水桶或砂浆搅拌桶内的清水或磨料水抽出通过中空锚索向前输送到高压喷头,经过高压喷头上的两个喷射孔向前喷出,形成能破岩的水射流,气缸推动滑板、锚索夹持旋转机构沿滑道向前移动,中空锚索在向前移动的同时以一定速度旋转,两个喷射孔向前喷出的水射流对煤岩壁进行高压水力钻孔,煤屑、岩屑通过钻孔与中空锚索之间的环形减小从孔口流出,气缸的活塞杆伸出的行程达到最大时,气缸停止伸长,锚索夹持旋转机构松开中空锚索,锚索旋转导向夹具夹紧中空锚索,气缸的活塞杆收缩,驱动滑板和锚索夹持旋转机构向后移动,向后移动到初始位置时,锚索夹持旋转机构夹持住中空锚索,锚索旋转导向夹具松开中空锚索,然后重复气缸驱动滑板向前移动、锚索夹持旋转机构驱动中空锚索旋转、中空锚索前端的高压喷头喷出高压水射流对煤岩壁进行水力切割作业这个过程,气缸的活塞杆伸出的行程达到最大时,气缸的活塞杆再缩回,如此多次循环操作,直到将中空锚索大部分进入到钻孔内,钻孔外的中空锚索长度有10-15cm后关闭高压清水泵或砂浆泵、气缸和锚索夹持旋转机构。
- 根据权利要求5所述的基于水射流技术的锚索自钻进及快速锚固施工方法,其特征在于:步骤(10)的具体过程为,压风管路使用煤矿井下的高压风,压风管路中的高压风通过第一进气管和第二进气管分别对锚固剂A料盛装桶和锚固剂B料盛装桶内的锚固剂施压,锚固剂A料通过第一出料管进入到混料出料管,锚固剂B料通过第二出料管进入到混料出料管,锚固剂A料和锚固剂B料经混料出料管、中空锚索向前进入高压喷头,经高压喷头上的两个喷射孔喷出,流出的锚固剂又在钻孔的孔底沿着中空锚索外壁与钻孔内壁的环形间隙向外流动,锚固剂A料和锚固剂B料将环形间隙充填,在锚固剂注入过程中,锚索夹持旋转机构驱动刚性管和中空锚索旋转,以使锚固剂A料和锚固剂B料在钻孔内混合更加均匀;锚固剂A料盛装桶和锚固剂B料盛装桶的断面尺寸的比例与锚固剂A料和锚固剂B料的配比比例相等,在相同气压的作用下,使锚固剂A料和锚固剂B料的出料流量按设定的比例注入到钻孔内。
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