WO2021227375A1 - Inventory system and goods storing and picking method - Google Patents

Inventory system and goods storing and picking method Download PDF

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Publication number
WO2021227375A1
WO2021227375A1 PCT/CN2020/123752 CN2020123752W WO2021227375A1 WO 2021227375 A1 WO2021227375 A1 WO 2021227375A1 CN 2020123752 W CN2020123752 W CN 2020123752W WO 2021227375 A1 WO2021227375 A1 WO 2021227375A1
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WIPO (PCT)
Prior art keywords
goods
inventory
operated
storage
shuttle
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PCT/CN2020/123752
Other languages
French (fr)
Chinese (zh)
Inventor
卢泓翰
刘凯
李考准
Original Assignee
北京极智嘉科技股份有限公司
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Application filed by 北京极智嘉科技股份有限公司 filed Critical 北京极智嘉科技股份有限公司
Publication of WO2021227375A1 publication Critical patent/WO2021227375A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses

Definitions

  • the present disclosure relates to the technical field of logistics and warehousing, and in particular, to an inventory system and a method for storing and storing goods.
  • the embodiments of the present disclosure provide at least an inventory system and a method for storing and storing goods.
  • embodiments of the present disclosure provide an inventory system, including: a multi-layer shuttle library, a plurality of cargo-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars, and a plurality of handling equipment;
  • the layer shuttle library includes a plurality of storage layers, each storage layer includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position;
  • the goods-to-person inventory support includes a plurality of storage layers, Each storage layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
  • the shuttle is configured to run in the multi-layer shuttle library and is used to pick and place the storage container on the storage location;
  • the transport equipment is configured to transport the inventory container and/or the goods-to-person inventory support between the multi-level shuttle library and the workstation.
  • the embodiments of the present disclosure provide a method for storing and storing goods, including:
  • each storage layer in the multi-layer shuttle library includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position; each storage in the goods-to-person inventory rack The layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
  • dispatch at least one of a handling device, a shuttle car, and a hoist to transport the inventory container and/or the goods-to-person inventory holder that contains the goods to be operated, so that the goods to be operated are executed on the shelves , At least one of the off-shelf operations.
  • the present disclosure provides an inventory system.
  • the inventory system includes a multi-layer shuttle library, a plurality of goods-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars and a plurality of handling equipment; Renovation, the bottom rails of the multi-layer shuttle warehouse were removed, and the goods-to-person inventory brackets were arranged on the bottom layer of the multi-layer shuttle warehouses to realize the combination of the multi-layer shuttle warehouses and the goods-to-person inventory brackets to form an integrated inventory area.
  • the overall balance of picking efficiency and storage efficiency can be achieved, that is, the balance of picking efficiency and storage efficiency of the inventory system can be achieved.
  • Figure 1 shows a structural block diagram of an inventory system provided by an embodiment of the present disclosure
  • FIG. 2 shows a schematic structural diagram of a multi-layer shuttle warehouse and multiple goods-to-person inventory brackets in an inventory system provided by an embodiment of the present disclosure
  • Fig. 3 shows a schematic structural diagram of an inventory system provided by an embodiment of the present disclosure.
  • the stocking area can include high-level shelves, or multi-level shuttle warehouses (three-dimensional warehouses), etc., and the goods can be stored in the stocking area.
  • the goods in the stocking area can be moved to the workstation to realize the delivery of the goods; however, the goods in the stocking area may be stored in the high storage layer of the stocking area, and the goods are picked up from the high storage layer.
  • Low efficiency makes the efficiency of shipments low.
  • the picking shelves set in the picking area can be ordinary shelves, pallet shelves, etc., and the goods are stored in the picking area.
  • storage containers such as picking shelves in the picking area or pallets and bins on the shelves can be transported to the workstation to realize the delivery of goods; the transportation process of storage containers or shelves in the picking area is simple and fast, making the goods
  • the efficiency of outgoing and warehousing is high, but the space utilization rate of the picking area is low. Under the same storage area, the picking area stores fewer goods.
  • the stocking area is used to store the goods, and the picking area is replenished when the picking area is insufficient.
  • the area is used to store the goods to be out of the warehouse.
  • the stocking area needs to be expanded to improve the storage efficiency of the warehouse; accordingly, the picking area will be reduced, and the picking area will shrink It will reduce the number of workstations and picking shelves in the picking area, which will result in a drop in picking efficiency.
  • the picking area is expanded, the stocking area will be relatively compressed. Although the picking efficiency of the picking area is improved, the shrinking of the stocking area will also affect its storage efficiency.
  • the inventory system includes a multi-layer shuttle warehouse and a goods-to-person inventory support, which improves the inventory system while ensuring the rate of goods in and out of the warehouse. Storage efficiency.
  • the inventory system includes: a multi-layer shuttle library 11, a plurality of goods-to-person inventory brackets 12 located at the bottom of the multi-layer shuttle library, and Shuttle 13 and multiple handling equipment 14;
  • Multi-layer shuttle library 11 includes multiple storage layers, each storage layer includes multiple storage locations, and each storage location is placed with at least one inventory container 15 for accommodating inventory goods;
  • the goods-to-person inventory support 12 includes a plurality of storage layers, each storage layer includes a plurality of storage positions, and at least one storage container 15 for accommodating inventory goods is placed on each storage position.
  • the shuttle car 13 runs in the multi-level shuttle library 11 and is used to pick and place the storage container 15 on the storage location; the handling equipment 14 is used to transport the inventory container or the goods-to-person inventory support between the multi-level shuttle library 11 and the workstation .
  • Figure 2 includes a multi-layer shuttle library 11 and a goods-to-person inventory bracket 12, and a goods-to-person inventory bracket 12 Placed on the bottom layer of the multi-layer shuttle library 11, the multi-layer shuttle library 11 includes a plurality of storage layers, each storage layer includes a plurality of storage locations, and at least one inventory container 15 for accommodating inventory goods is placed on each storage location ( Not shown in Figure 2); the goods-to-person inventory support may include multiple storage layers, each storage layer includes multiple storage locations, and at least one inventory container 15 for accommodating inventory goods is placed on each storage location.
  • the hoist 101 and the shuttle car 13 can run in the multi-layer shuttle library 11.
  • the inventory system includes a multi-layer shuttle library, a plurality of cargo-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars, and a plurality of handling equipment;
  • the first-layer guide rails of the multi-layer shuttle warehouse are removed, and the goods-to-person inventory support is arranged on the bottom layer of the multi-layer shuttle library.
  • the multi-layer shuttle library and the goods-to-person inventory support are combined to form an integrated inventory area and upgrade the warehouse.
  • the space utilization rate can then achieve the balance of picking efficiency and storage efficiency as a whole, that is, to achieve the balance of picking efficiency and storage efficiency of the inventory system.
  • the multi-layer shuttle library includes multiple storage layers, and guide rails can be arranged on each storage layer, so that the shuttle can move on the guide rails to realize the access to the storage containers stored in the storage locations.
  • the number of storage layers and the number of storage locations in the multi-layer shuttle library can be set according to the actual situation of the warehouse site. At the same time, the height of different storage layers in the multi-layer shuttle library can be the same or different.
  • the lower level of the multi-layer shuttle library does not have guide rails, (that is, the bottom rails of the multi-layer shuttle library can be removed), and there are multiple goods-to-person inventory brackets on the bottom layer to realize the multi-layer shuttle library and the goods-to-person inventory The superposition on the physical space of the bracket.
  • the goods-to-person inventory rack can be any rack that can store goods or inventory containers in the form of a shelf, for example.
  • the shuttle 13 may be a four-way shuttle, or the shuttle 13 may also be a six-way shuttle.
  • the multi-layer shuttle 11 may further include at least one hoist 101, which is used to connect different storage layers of the multi-layer shuttle 11
  • the storage container 15 retrieved by the shuttle 13 can be transported in between, or the elevator 101 can also be used to transport the shuttle 13 between different storage layers of the multi-level shuttle library 11.
  • the elevator 101 can also be used in multiple storage areas.
  • the storage container 15 taken by the shuttle 13 and the shuttle 13 are transported between different storage layers of the layer shuttle library 11.
  • no elevator is provided in the multi-level shuttle library, so that the storage positions of different storage layers can be stored by controlling the movement of the six-way shuttle.
  • the storage container of the goods is stored and stored.
  • the inventory system may further include a plurality of docking conveyor lines 16 located at the bottom of the multi-layer shuttle library for docking and transferring inventory containers 15 between the multi-layer shuttle library 11 and the handling equipment 14.
  • the number of docking conveyor lines 16 can be set according to the actual situation of the warehouse site and/or the frequency of the inventory goods entering and exiting the multi-layer shuttle warehouse.
  • the storage container when the shuttle is a four-way shuttle, can be placed on the elevator by the four-way shuttle, and the elevator transports the storage container to the docking conveyor line on the first floor.
  • the line transfers the stock container to the handling equipment.
  • the pallet when the inventory container is a pallet, the pallet can be transferred and connected to the pallet rack carried by the carrying robot, or the pallet can be directly transferred and connected to the carrying robot; when the storage container is a container, the pallet can be docked and conveyed.
  • the line can transfer and connect the material box to a robot with a belt or roller type carrying mechanism, or it can also transfer and connect the material box to a robot with a gripping type or other reclaiming box mechanism.
  • the storage container can be placed on the docking conveyor line through the handling equipment, and the storage container can be transported to the elevator through the docking conveyor line.
  • the elevator transports the inventory container to the corresponding storage layer, and finally passes through the storage layer
  • the four-way shuttle transports the inventory container to the corresponding storage location.
  • the shuttle may be a six-way shuttle, that is, the storage container can be transported across layers to the docking conveyor line through the six-way shuttle, and the docking conveyor line transfers the inventory container to the handling equipment; and, Reversely, the storage container can also be placed on the docking conveyor line through the handling equipment, and the inventory goods can be transported to the storage location of the multi-level shuttle library through the docking conveyor line, and the storage container at the storage location can be transported through the six-way shuttle. Transport to the corresponding storage location of the corresponding storage layer.
  • the goods-to-person inventory bracket 12 may be a shelf that is easy to carry, or it may be a shelf that is easy to access and store the inventory.
  • the goods-to-person inventory support can be ordinary shelves, pallet shelves, and so on.
  • the structure of the goods-to-person inventory support can be set according to actual needs, and there is no specific limitation here.
  • the inventory container 15 includes at least one of a tray and a bin.
  • the storage space of the multi-layer shuttle library 11 may be provided with pallets for accommodating inventory goods, and/or, there may be pallets for accommodating the inventory goods.
  • the storage space of the goods-to-person inventory bracket may be provided with a pallet for accommodating the inventory, and/or, a bin for accommodating the inventory may be placed.
  • only pallets can be placed in a goods-to-person inventory support, or, only pallets can be placed, or, pallets and pallets can be placed as well.
  • the multi-layer shuttle warehouse and the inventory container placed in the goods-to-person inventory support can be selected according to the type of inventory goods.
  • the inventory container 15 in the multi-layer shuttle library is a pallet
  • the inventory container 15 on the goods-to-person inventory support is a bin
  • the handling device 14 is a self-driving robot with a box taking mechanism. If the inventory container 15 is a pallet, the handling device 14 is at least one of the following: a self-driving robot with a pallet-bearing structure, a self-driving robot with a pallet-bearing structure, and a forklift.
  • the handling equipment can move the stock containers on the shuttle to the workstation.
  • the handling equipment can be a self-driving robot or forklift carrying a pallet or a pallet rack mechanism.
  • the pallet can be directly placed on the self-driving robot carrying the pallet through the docking conveyor line, or the pallet on the docking conveyor line can be placed on the self-driving robot carrying the pallet through a forklift, so that the self-driving robot carrying the pallet can be Transport the pallets on the shuttle to the workstation.
  • the pallet can be directly placed on the self-driving robot carrying the pallet rack mechanism through the docking conveyor line, or the pallet on the docking conveyor line can also be placed on the self-driving robot carrying the pallet rack mechanism through the forklift, and the pallet can be carried on the back
  • the self-driving robot of the rack mechanism can carry the pallet rack on the shuttle car, place the received pallet on the shuttle car on the pallet rack, and transport the pallet rack with the pallet to the workstation.
  • the handling equipment can be a self-driving robot with a box picking mechanism.
  • a self-driving robot with a picking box mechanism can pick up the box on the docking conveyor line and transfer the The material box is moved to the workstation.
  • the handling equipment 14 can also transport the inventory container on the goods-to-person inventory support to the workstation, or can also transport the goods-to-person inventory support to the workstation.
  • the process for the handling equipment to transport the goods to the inventory container on the human inventory support can refer to the above-mentioned process for the handling equipment to transport the inventory container on the docking conveyor line, which will not be repeated here.
  • At least one of the inventory container 15 and the goods-to-person inventory support 12 is provided with an identification code.
  • the identification code can be a two-dimensional code, a barcode, or the like.
  • the inventory system further includes: an identification code identification device 17 for identifying an identification code and obtaining information corresponding to the identification code.
  • the identification code can be set at a specific position of the inventory container (for example, the identification code can be set on the side of the inventory container facing the handling equipment), and the identification code recognition device can be set at a specific position (for example, it can be The identification code identification device is set near the docking conveyor line, or the identification code identification device can also be set on the handling equipment), so that the handling equipment passes the identification before connecting to the stock container (pallet or bin) in the shuttle library.
  • the code recognition device recognizes the identification code on the inventory container, determines the information of the inventory container, and sends the information of the determined inventory container to the system so that the system can associate the inventory container with the corresponding handling equipment.
  • an identification code can also be provided on the bottom of the goods-to-person inventory support.
  • the identification code is used to align the handling equipment with the goods-to-person inventory support, and after the alignment, the handling equipment can be The goods-to-person inventory bracket is used to prevent the goods-to-person inventory bracket from turning over when the goods are moved to the human inventory bracket after misalignment.
  • an identification code may be set on the material box, so that the box taking mechanism of the self-driving robot with the box taking mechanism can be aligned with the material box, and the material box can be obtained more accurately.
  • the inventory system may further include an inventory management server 18, which communicates with at least one of the handling equipment 14, the shuttle 13, and the hoist 101.
  • the inventory system includes an inventory management server 18, a multi-layer shuttle library 11, a plurality of goods-to-person inventory brackets 12, a plurality of shuttle cars 13, a plurality of handling equipment 14,
  • the multi-layer shuttle library 11 includes a plurality of inventory containers 15, and each goods-to-person inventory rack 12 includes at least one inventory container 15.
  • the inventory system may further include a workstation.
  • the workstation can be used as a different workstation when performing different operations on the inventory.
  • the workstation can be used as a picking workstation, a replenishment workstation, and a warehouse workstation.
  • the workstation can be used as a picking workstation; when replenishing inventory goods, the workstation can be used as a replenishment workstation.
  • the inventory system may also include a charging pile.
  • the inventory management server 18 detects that the power of the handling equipment 14 is lower than the set first power threshold (that is, the power of the handling equipment is insufficient)
  • the handling equipment 14 with insufficient power can be controlled. Move to the vicinity of the charging pile for charging until the power of the handling device 14 is greater than or equal to the set second power threshold.
  • the inventory management server 18 is configured to select items from the multi-level shuttle library and the current inventory information in the multi-level shuttle library and the multi-level inventory support In the goods-to-person inventory bracket, determine the storage location of the goods to be operated; according to the determined storage location, dispatch at least one of the handling equipment, shuttle car, and hoist to carry out the inventory container or the goods-to-person inventory bracket containing the goods to be operated Transport, so that the goods to be operated can perform at least one of the loading and unloading operations.
  • the information of the goods to be operated may include information such as the stock keeping unit (SKU), quantity, and type of goods of the goods to be operated.
  • SKU stock keeping unit
  • the storage location of the goods to be operated is determined in the multi-layer shuttle library, and/or the storage location of the goods to be operated is determined in multiple goods-to-person inventory supports.
  • the process of putting the goods to be operated on the shelves includes the process of putting the goods to be operated on to the storage containers in the multi-layer shuttle library and the process of putting the goods to be operated on to the storage containers in the multiple goods-to-person inventory areas.
  • the inventory management server 18 is further used to: dispatch the handling equipment to move the inventory containers containing the goods to be operated from the workstation to the multi-level shuttle
  • the docking conveyor line transfers the inventory container containing the goods to be operated from the first end to the second end of the docking conveyor line
  • the dispatching shuttle or hoist is located at the second end of the docking conveyor line
  • the dispatch shuttle car will transport the storage container containing the goods to be operated to the corresponding storage location on the multi-level shuttle library, or the dispatching hoist and the shuttle will cooperate to accommodate
  • the inventory containers of the goods to be operated are transported to the corresponding storage locations on the multi-level shuttle library.
  • the inventory management server can directly dispatch the handling equipment, shuttles, and hoists, that is, the warehouse management device and the equipment management device can be set on the inventory management server.
  • the equipment management device can be used to manage handling equipment, shuttles, hoists and other equipment.
  • the inventory management server can also send the storage location of the goods to be operated to the equipment management server, so that the equipment management server can dispatch the handling equipment, shuttles, and hoists, that is, the warehouse management device can be set on the inventory management server, and the equipment can be The bureau management device is set on the equipment management server.
  • the shuttle may be dispatched to move to the second end of the docking conveyor line.
  • the shuttle docks the inventory container that contains the goods to be operated, and dispatches the shuttle to transport the inventory container that contains the goods to be operated to the corresponding storage location on the multi-level shuttle library.
  • the elevator can be dispatched to dock and accommodate the goods to be operated.
  • Inventory container the storage layer corresponding to the lifting value of the inventory container containing the goods to be operated is lifted by a hoist, and the shuttle is dispatched to transport the inventory container containing the goods to be operated to the corresponding storage location on the storage layer.
  • the shuttle and hoist can be dispatched to the second end of the docking conveyor line to dispatch the shuttle.
  • the process of transporting the inventory container containing the goods to be operated to the corresponding storage location on the multi-layer shuttle library is only an exemplary description, which is not specifically limited.
  • the inventory management server 18 is further used to: dispatch the handling equipment to move the inventory container containing the goods to be operated from the workstation to the goods to the inventory rack. Dispatch the handling equipment or other automated equipment to place the inventory container containing the goods to be operated in the corresponding storage location; or dispatch the handling equipment to move the goods-to-person inventory bracket including the goods to be operated from the workstation to the corresponding location .
  • the pallet containing the goods to be operated can be directly placed on the handling equipment, and the pallet can be transported to the area of the goods-to-person inventory support through the dispatch handling equipment; or, the goods to be operated can also be stored
  • the pallets are placed on the pallet rack, and the pallet rack is transported to the area where the goods are delivered to the storage rack through the dispatching and handling equipment.
  • the dispatch forklift automated equipment
  • the dispatch forklift can place the inventory container containing the goods to be operated in the corresponding storage location.
  • the inventory containers (pallets and/or bins) containing the goods to be operated can be placed on the goods-to-person inventory support, and the goods-to-person inventory support including the goods to be operated can be transported from the workstation to the corresponding goods-to-person inventory support through the dispatching and handling equipment.
  • the location (this location can be the location in the cargo-to-people inventory bracket area).
  • the process of removing the goods to be operated can be described in detail below.
  • the process of removing the goods to be operated includes: the process of removing the goods to be operated from the storage container in the multi-layer shuttle library and the process of removing the goods to be operated from multiple goods to the storage container in the human inventory area.
  • the inventory management server 18 when the goods to be operated are removed from the inventory containers in the multi-layer shuttle library, the inventory management server 18 is further used to: The inventory container is transported from the corresponding storage location to the second end of the docking conveyor line, and the docking conveyor line transfers the inventory container containing the goods to be operated from the second end to the first end of the docking conveyor line; and dispatching the handling equipment to the docking The first end of the conveyor line docks the inventory container containing the goods to be operated from the first end, and transports the inventory container containing the goods to be operated from the first end of the docking conveyor line to the workstation.
  • the shuttle can be dispatched to transport the storage container in the storage position that contains the goods to be operated to the second end of the docking conveyor line, and the docking conveyor line will store the inventory container for the goods to be operated. Transfer from the second end to the first end of the docking conveyor line, and then dispatch the handling equipment to transport the storage container containing the goods to be operated from the first end to the workstation.
  • the shuttle can be dispatched to transport the storage container containing the goods to be operated on the storage location to the hoist, and the storage container containing the goods to be operated is transported to the docking conveyor by the hoist
  • the docking conveyor line transfers the storage containers containing the goods to be operated from the second end to the first end of the docking conveyor line, and then dispatches the handling equipment to transport the storage containers containing the goods to be operated from the first end to the workstation.
  • the process of unloading the inventory container containing the goods to be operated from the multi-layer shuttle library is only an exemplary description, and the embodiment of the present disclosure does not specifically limit this.
  • the inventory management server 18 is further used to: dispatch the handling equipment to take out the inventory containing the goods to be operated from the corresponding goods-to-person inventory bracket The container is transported to the workstation; or, the dispatching and handling equipment transports the goods-to-person inventory support including the goods to be operated to the workstation.
  • the pallet can be taken out of the goods-to-person inventory bracket by a forklift, and then placed on the self-driving robot carrying the pallet, and the self-driving robot can be scheduled to move to the workstation; or, the forklift can be used to move the pallet to the workstation.
  • the pallet is taken out from the goods-to-person inventory support, and then placed on the pallet rack, and the self-driving robot carrying the pallet rack mechanism is dispatched to transport the pallet rack and transport the pallet rack to the workstation.
  • the goods to be operated are the goods to be warehousing; the inventory management server 18 is further configured to, according to the type of goods corresponding to the goods information to be warehousing, if it is determined that the goods are in stock The remaining storage capacity corresponding to the item type in the rack is lower than the set quantity threshold, or the storage location corresponding to the item type in the goods-to-person inventory rack is not full, then the inventory rack from the goods-to-person inventory is the item to be received first Select the storage location. If there are remaining goods to be stored, select the storage location for the goods to be stored from the multi-level shuttle library.
  • the goods to be put into the warehouse are put into the warehouse, according to the type of goods corresponding to the information of the goods to be put into the warehouse, you can first judge whether the goods-to-person inventory support needs to be replenished. If the goods-to-person inventory support needs to be replenished, you can start with the goods Incoming inventory holder selects the storage location for the goods to be put in, and replenishes the goods to be put in the goods to the goods in store holder; if there are remaining goods to be put in, then the goods to be put in from the multi-level shuttle warehouse Select the storage location, and put the remaining goods to be put into the warehouse to the multi-level shuttle warehouse. If the goods-to-person inventory support does not need to be replenished, the goods to be put into the warehouse can be directly put into the multi-layer shuttle warehouse.
  • the method for judging whether it is necessary to put the goods to be put into the warehouse into the goods-to-people inventory bracket may include: Method one, determine the remaining storage capacity in the goods-to-people inventory bracket corresponding to the type of the goods to be put into the warehouse, if the remaining storage is If the quantity is lower than the set quantity threshold, it is determined that the goods to be put into the warehouse need to be put into the goods-to-person inventory bracket; if the remaining storage quantity is higher than or equal to the set quantity threshold, it is determined that there is no need to put the goods into the warehouse
  • the goods are stored in the goods to the human inventory support; among them, the set quantity threshold can be determined according to the historical data of the goods to be put in and out of the warehouse.
  • Method 2 Determine whether the storage location in the goods-to-person inventory bracket corresponding to the item type of the goods to be put into the warehouse is not full. If so, you need to put the goods to be put into the warehouse into the goods-to-person inventory bracket, if not, then There is no need to put the goods to be put into the warehouse and arrive at the inventory bracket.
  • the goods in the goods-to-person inventory corresponding to a certain type of goods are insufficient
  • the goods to be put into the warehouse can be replenished to the goods-to-people inventory bracket, reducing the number of layers The number of times that the shuttle warehouse replenishes the goods-to-person inventory bracket, thereby improving the efficiency of inventory shipments.
  • the goods to be operated can be goods to be warehousing; the inventory management server 18 is further used to: according to the information of the goods to be warehousing, inventory brackets and/or multi-layer shuttles from goods to people Select the storage location in the warehouse for the inventory container that contains the goods to be put into the warehouse. 1. If the selected storage location includes at least one storage location on the multi-level shuttle library, the storage container containing the goods to be stored can be put on the multi-level shuttle library through the shelf process described above; 2.
  • the inventory container containing the goods to be put into the warehouse can be put on the goods-to-person inventory bracket through the shelf process described above; or, the goods that include the goods to be put into the warehouse Put it on the shelf in the human inventory.
  • the item to be operated when the operation is replenishment, may be the item to be replenished; the inventory management server 18 is further used to determine that the remaining storage amount corresponding to any item in the goods-to-person inventory bracket is low After the quantity threshold is set, or after the preset replenishment cycle is currently reached, it is determined that the remaining storage capacity corresponding to any item in the goods-to-person inventory bracket is lower than the set quantity threshold, or, when the current order is determined After the demand for a product exceeds the remaining storage capacity on the goods-to-person inventory bracket, the goods to be replenished are replenished.
  • the workstation used for replenishment may be a replenishment workstation.
  • the set quantity threshold can be the safety stock quantity
  • a daily replenishment request can be triggered, so that the inventory system can treat the replenishment goods Carry out daily replenishment.
  • an emergency replenishment request can be triggered, so that the storage system can make emergency replenishment for the goods to be replenished.
  • the preset replenishment period may be two days, five days, etc., and the replenishment period corresponding to different types of goods may be different.
  • the replenishment period may be determined according to the historical replenishment data corresponding to each type of goods. Assuming that the preset replenishment period of inventory item A is two days, after the preset replenishment period is currently reached, it can be judged whether the remaining storage amount corresponding to inventory item A in the goods-to-person inventory bracket is lower than the set quantity threshold ( That is, whether it is lower than the set safety stock), if so, trigger the replenishment of stock A.
  • replenishing the goods to be replenished may include: replenishing the goods to be replenished from a multi-layer shuttle library.
  • the goods to be replenished can be replenished from the multi-level shuttle library.
  • the items to be replenished can be replenished from the items to be placed in the warehouse.
  • the inventory management server 18 is further configured to determine, in the multi-layer shuttle library, the storage location of the inventory container containing the goods to be replenished, and the on-the-go inventory support according to the information of the goods to be replenished Determine the storage location of the to-be-replenished inventory container corresponding to the to-be-replenished item.
  • the inventory container containing the goods to be replenished can be removed from the shelves, and from the multiple goods-to-person inventory racks, the goods-to-person inventory racks corresponding to the goods to be replenished can be removed from the shelves; and at the workstation Replenish the goods to be replenished.
  • the replenishment is completed, put the replenished inventory containers for the replenished goods on the multi-level shuttle warehouse, and store the goods-to-person inventory brackets corresponding to the replenished goods to be replenished. Shelves.
  • the goods are replenished.
  • the replenished inventory containers for the replenished goods are placed on the multi-level shuttle warehouse, and the replenished inventory containers to be replenished are placed on the goods-to-person inventory support.
  • the loading and removal processing of the goods to be replenished can refer to the foregoing description of the loading and removal, which will not be repeated here.
  • the goods stored in the inventory containers that contain the goods to be replenished at each storage location in the multi-layer shuttle library may be used.
  • the quantity and the demand of the goods to be replenished corresponding to the goods-to-person inventory bracket are determined in the multi-level shuttle library to determine the storage location of the inventory container containing the goods to be replenished.
  • the product to be replenished can be a mouse.
  • the storage location of the mouse is 3, the number of the mouse at the first storage location is 1 torr, and the number of the mouse at the second storage location is 0.6
  • the capacity of the mouse at the third storage location is 0.4 torr, and the demand for the mouse on the stock-to-person inventory bracket is 0.5 torr, then the third storage location can be determined as the storage location corresponding to the mouse to be replenished, that is It is possible to select a storage location where the quantity of goods to be replenished is less than the demand of the goods-to-person inventory bracket, and/or the storage position where the quantity of goods to be replenished is closest to the demand of the goods-to-person inventory bracket.
  • the inventory management server 18 is further configured to determine the storage of the to-be-replenished goods in the multi-level shuttle library according to the information of the to-be-replenished goods The storage location where the inventory container of the goods is located, and the storage location where the inventory container to be replenished corresponding to the goods to be replenished is determined in the goods-to-person inventory support.
  • the inventory container containing the goods to be replenished is removed from the shelves, and the dispatching and handling equipment is moved to the first end of the docking conveyor line, and the inventory container containing the goods to be replenished is docked from the first end, and Put the inventory container containing the goods to be replenished on the shelf to the storage location of the inventory container to be replenished in the goods-to-person inventory support, and complete the whole pallet replenishment or the whole box replenishment of the goods to be replenished.
  • the item to be operated when the operation is picking, may be the item to be selected; the inventory management server 18 is further used to, according to the current remaining inventory items in the multi-layer shuttle library and the multiple goods-to-person inventory racks Information, and current order information, determine the storage location of the inventory container that contains the items to be picked in the multi-level shuttle library, and/or determine the storage location of the inventory container that contains the items to be picked in the goods-to-person inventory support.
  • the workstation used for picking may be a picking workstation.
  • the storage location of the storage container that contains the goods to be picked includes the storage location in the multi-layer shuttle library
  • remove the storage container that contains the goods to be picked from the storage location from the multi-layer shuttle library treat it at the workstation Pick the goods for picking; and after the picking is completed, put the picked inventory containers on the shelves to the multi-level shuttle library.
  • the storage location of the storage container that contains the items to be picked includes the storage location in the goods-to-person inventory rack, from the multiple goods-to-person inventory racks, the inventory container that contains the items to be picked in the storage location is removed from the shelf.
  • the workstation picks the goods to be picked; and after the picking is completed, the picked inventory container is put on the goods-to-person inventory support, or the goods-to-person inventory support corresponding to the storage location including the goods to be picked is removed from the shelf, and treated at the workstation Pick the goods for picking; and after the picking is completed, put the picked goods on the shelf in the human inventory.
  • the item to be picked in the current order information is a bulk box inventory item or a bulk pallet inventory item
  • the item to be picked can be removed from the multi-level shuttle library; if the item type required in the order information corresponds When the goods are unpacked goods, you can remove the goods to be picked from the goods-to-person inventory bracket; if the goods to be picked in the order information include both the bulk inventory goods or the bulk box inventory goods, and the unpacked inventory goods , You can remove the goods to be picked from the multi-level shuttle warehouse and the goods-to-person inventory bracket.
  • the goods-to-person inventory support can meet the demand for order information
  • priority can be given to the goods-to-person inventory support to determine the items to be picked.
  • the goods-to-person inventory support cannot meet the demand for order information, it can be used in the multi-level shuttle library. Determine the inventory items to be picked.
  • the current order information includes 5 boxes of keyboards, and the current remaining inventory information in the multiple goods-to-person inventory brackets includes 10 boxes of keyboards, you can select the inventory corresponding to the current order information from the goods-to-person inventory bracket.
  • Goods if the current order information includes 1 box of instant noodles, the current remaining inventory information in the multiple goods-to-person inventory bracket includes 10 bags of instant noodles, the multi-layer shuttle library includes 2 trays of instant noodles, and each tray of instant noodles includes 5 boxes of instant noodles , You can select the inventory items corresponding to the current order information from the multi-level shuttle library; if the current order information includes 1 box of instant noodles and 5 bags of instant noodles, you can choose from the multi-level shuttle library and the goods to the human inventory bracket, Select the inventory item corresponding to the current order information.
  • the inventory management server 18 when the operation is an inventory, the inventory management server 18 is further used to: remove the inventory containers located in the multi-level shuttle library, and perform an inventory of the inventory containers at the workstation; and after the inventory is completed, the inventory management server 18 is further used to: The inventory container is put on the shelf to the multi-level shuttle warehouse; and/or, the inventory container located in the goods-to-person inventory holder is removed from the shelf, and the inventory container is counted at the workstation; and after the inventory is completed, the inventory container is put on the shelf to the goods-to-person inventory holder , Or, remove the goods-to-person inventory support, and check the goods-to-person inventory support at the workstation; and after the inventory is completed, put the goods-to-person inventory support on the shelf.
  • the workstation used for judgment may be an inventory workstation. Among them, the replenishment workstation, the picking workstation, and the inventory workstation can be different workstations or the same workstation.
  • the embodiment of the present application also provides a method for storing and storing goods based on the above-mentioned inventory management server 18, which includes the following steps:
  • each storage layer in the multi-layer shuttle library includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position; each storage in the goods-to-person inventory rack The layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
  • At least one of a handling device, a shuttle car, and a hoist is dispatched to carry the inventory container or the goods-to-person inventory holder that contains the goods to be operated, so that the goods to be operated can be put on the shelves, At least one of the removal operations.
  • the inventory management server 18 determines the storage location of the product to be operated, and according to the determined storage location, dispatches at least one of the handling equipment, shuttle, and hoist to hold the inventory container of the product to be operated Or the implementation of the goods-to-person inventory support for carrying, please refer to the above description of the functions of the inventory management server 18 in the inventory system, which will not be repeated here.
  • the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the objectives of the solutions of the embodiments.
  • the functional units in the various embodiments of the present disclosure may be integrated into one processing unit, or each unit may exist alone physically, or two or more units may be integrated into one unit.
  • the function is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a non-volatile computer readable storage medium executable by a processor.
  • the technical solution of the present disclosure essentially or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, a service system, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments of the present disclosure.
  • the aforementioned storage media include: U disk, mobile hard disk, read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), magnetic disk or optical disk and other media that can store program code .

Abstract

Provided in the present disclosure are an inventory system and a goods storing and picking method. The inventory system comprises a multi-layer shuttling warehouse, a plurality of goods-to-human inventory racks located at the bottom layer of the multi-layer shuttling warehouse, a plurality of shuttling vehicles, and a plurality of conveying apparatuses; the multi-layer shuttling warehouse comprises a plurality of storage layers, each storage layer comprises a plurality of storage positions, and at least one inventory container used for accommodating inventory goods is placed on each storage position; each goods-to-human inventory rack comprises a plurality of storage layers, each storage layer comprises a plurality of storage positions, and at least one inventory container used for accommodating the inventory goods is placed on each storage position; each shuttling vehicle runs in the multi-layer shuttling warehouse and is used for picking or placing the inventory container on the storage position; and each conveying apparatus is used for conveying, between the multi-layer shuttling warehouse and a work station, the inventory container or the goods-to-human inventory rack.

Description

一种库存系统以及货品存取方法Inventory system and method for storing and storing goods
本公开要求在2020年05月12日提交中国专利局、申请号为202010396859.4、申请名称为“一种库存系统”的中国专利的优先权,其全部内容通过引用结合在本公开中。This disclosure claims the priority of a Chinese patent filed with the Chinese Patent Office on May 12, 2020, the application number is 202010396859.4, and the application name is "an inventory system", the entire content of which is incorporated into this disclosure by reference.
技术领域Technical field
本公开涉及物流仓储技术领域,具体而言,涉及一种库存系统以及货品存取方法。The present disclosure relates to the technical field of logistics and warehousing, and in particular, to an inventory system and a method for storing and storing goods.
背景技术Background technique
在物流仓储领域中,可以分别将不同的区域设置为备货区域和拣选区域。但是,由于仓库的面积是固定的,若该仓库需要存储的物品种类及存储量增加,则需要扩大备货区域,以提高仓库的存储效率;相应的,拣选区域将会缩小,而拣选区域的缩小会使得拣选区域内工作站、拣选货架的数量减少,进而造成拣选效率的下降。反之,一旦扩大拣选区域就要相对地压缩备货区域,虽然提升了拣选区域的拣选效率,但备货区域缩小同样也会影响其存储效率。故使得存储效率和拣选效率无法有效平衡。In the field of logistics and warehousing, different areas can be set as the stocking area and the picking area respectively. However, because the area of the warehouse is fixed, if the types of items that need to be stored in the warehouse and the storage volume increase, the stocking area needs to be expanded to improve the storage efficiency of the warehouse; accordingly, the picking area will be reduced, and the picking area will shrink It will reduce the number of workstations and picking shelves in the picking area, which will result in a drop in picking efficiency. Conversely, once the picking area is expanded, the stocking area will be relatively compressed. Although the picking efficiency of the picking area is improved, the shrinking of the stocking area will also affect its storage efficiency. Therefore, storage efficiency and picking efficiency cannot be effectively balanced.
发明内容Summary of the invention
本公开实施例至少提供一种库存系统以及货品存取方法。The embodiments of the present disclosure provide at least an inventory system and a method for storing and storing goods.
第一方面,本公开实施例提供了一种库存系统,包括:多层穿梭库、位于多层穿梭库底层的多个货到人库存支架、多个穿梭车和多个搬运设备;所述多层穿梭库包括多个存储层,每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;所述货到人库存支架包括多个存储层,每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;In a first aspect, embodiments of the present disclosure provide an inventory system, including: a multi-layer shuttle library, a plurality of cargo-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars, and a plurality of handling equipment; The layer shuttle library includes a plurality of storage layers, each storage layer includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position; the goods-to-person inventory support includes a plurality of storage layers, Each storage layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
所述穿梭车配置为,运行于所述多层穿梭库内,并用于取放存储位上的库存容器;The shuttle is configured to run in the multi-layer shuttle library and is used to pick and place the storage container on the storage location;
所述搬运设备配置为,用于在所述多层穿梭库和工作站之间搬运所述库存容器和/或所述货到人库存支架。The transport equipment is configured to transport the inventory container and/or the goods-to-person inventory support between the multi-level shuttle library and the workstation.
第二方面,本公开实施例提供了一种货品存取方法,包括:In the second aspect, the embodiments of the present disclosure provide a method for storing and storing goods, including:
根据待操作货品信息,以及多层穿梭库中和货到人库存支架中的当前库存货品信息,从所述多层穿梭库和所述货到人库存支架中,确定待操作货品的存储位置;其中,所述多层穿梭库中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;所述货到人库存支架中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;Determine the storage location of the goods to be operated from the multi-layer shuttle library and the goods-to-man inventory support according to the information of the goods to be operated and the current inventory goods information in the multi-layer shuttle library and the goods-to-man inventory support; Wherein, each storage layer in the multi-layer shuttle library includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position; each storage in the goods-to-person inventory rack The layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少之一搬运容纳所述待操作货品的库存容器和/或货到人库存支架,以便所述待操作货品被执行上架、下架操作中的至少一种。According to the determined storage location, dispatch at least one of a handling device, a shuttle car, and a hoist to transport the inventory container and/or the goods-to-person inventory holder that contains the goods to be operated, so that the goods to be operated are executed on the shelves , At least one of the off-shelf operations.
本公开提供了一种库存系统,该库存系统包括多层穿梭库、位于多层穿梭库底层的多个货到人库存支架、多个穿梭车和多个搬运设备;通过对多层穿梭库进行改造,将多层穿梭库的底层导轨拆除,将货到人库存支架布置在多层穿梭库的底层,实现将多层穿梭库与货到人库存支架的结合,形成一体化的库存区域,提升了仓库的空间利用率,进而可以从整体上实现拣选效率与存储效率的平衡,即实现了库存系统的拣选效率与存储效率的平衡。The present disclosure provides an inventory system. The inventory system includes a multi-layer shuttle library, a plurality of goods-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars and a plurality of handling equipment; Renovation, the bottom rails of the multi-layer shuttle warehouse were removed, and the goods-to-person inventory brackets were arranged on the bottom layer of the multi-layer shuttle warehouses to realize the combination of the multi-layer shuttle warehouses and the goods-to-person inventory brackets to form an integrated inventory area. In order to improve the space utilization of the warehouse, the overall balance of picking efficiency and storage efficiency can be achieved, that is, the balance of picking efficiency and storage efficiency of the inventory system can be achieved.
为使本公开的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above objectives, features and advantages of the present disclosure more comprehensible, preferred embodiments accompanied with accompanying drawings are described in detail as follows.
附图说明Description of the drawings
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,此处的附图被并入说明书中并构成本说明书中的一部分,这些附图示出了符合本公开的实施例,并与说明书一起用于说明本公开的技术方案。应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present disclosure more clearly, the following will briefly introduce the drawings that need to be used in the embodiments. The drawings here are incorporated into the specification and constitute a part of the specification. The figure shows an embodiment conforming to the present disclosure, and is used together with the description to explain the technical solution of the present disclosure. It should be understood that the following drawings only show certain embodiments of the present disclosure, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, they can also Obtain other related drawings based on these drawings.
图1示出了本公开实施例所提供的一种库存系统的结构框图;Figure 1 shows a structural block diagram of an inventory system provided by an embodiment of the present disclosure;
图2示出了本公开实施例所提供的一种库存系统中多层穿梭库与多个货到人库存支架的结构示意图;FIG. 2 shows a schematic structural diagram of a multi-layer shuttle warehouse and multiple goods-to-person inventory brackets in an inventory system provided by an embodiment of the present disclosure;
图3示出了本公开实施例所提供的一种库存系统的结构示意图。Fig. 3 shows a schematic structural diagram of an inventory system provided by an embodiment of the present disclosure.
具体实施方式Detailed ways
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本公开实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施例。基于本公开的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the objectives, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only These are a part of the embodiments of the present disclosure, but not all of the embodiments. The components of the embodiments of the present disclosure generally described and illustrated in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present disclosure provided in the accompanying drawings is not intended to limit the scope of the claimed present disclosure, but merely represents selected embodiments of the present disclosure. Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without creative work shall fall within the protection scope of the present disclosure.
一般的,物流仓储领域内,可以只设置备货区域,为了存储较多的货品,备货区域可以包括高位货架、或多层穿梭库(立体库)等,可以将货品存储在备货区域中。在出货业务中,可以将备货区域的货品搬运至工作站,实现货品的出库;但是,备货区域中的货品可能存储在备货区域的高处存储层中,从高处存储层中取货品的效率较低,使得出货的效率较低。Generally, in the field of logistics and warehousing, only a stocking area can be set up. In order to store more goods, the stocking area can include high-level shelves, or multi-level shuttle warehouses (three-dimensional warehouses), etc., and the goods can be stored in the stocking area. In the shipping business, the goods in the stocking area can be moved to the workstation to realize the delivery of the goods; however, the goods in the stocking area may be stored in the high storage layer of the stocking area, and the goods are picked up from the high storage layer. Low efficiency makes the efficiency of shipments low.
或者,可以只设置拣选区域,为了方便出货,拣选区域中设置的拣选货架 可以为普通货架、托盘货架等,将货品存储在拣选区域中。在出货业务中,可以将拣选区域的拣选货架或者货架上的托盘、料箱等存储容器搬运至工作站,实现货品的出库;拣选区域中存储容器或货架的运输过程简单、快速,使得货品的出库、入库等的效率较高,但是,拣选区域的空间利用率较低,在同样的存储面积下,拣选区域存储的货品较少。Or, only the picking area can be set. In order to facilitate the shipment, the picking shelves set in the picking area can be ordinary shelves, pallet shelves, etc., and the goods are stored in the picking area. In the shipping business, storage containers such as picking shelves in the picking area or pallets and bins on the shelves can be transported to the workstation to realize the delivery of goods; the transportation process of storage containers or shelves in the picking area is simple and fast, making the goods The efficiency of outgoing and warehousing is high, but the space utilization rate of the picking area is low. Under the same storage area, the picking area stores fewer goods.
或者,为了兼顾出货效率和存储货品的数量,可以分别将不同的区域设置为备货区域和拣选区域,备货区域用于存储货品,并在拣选区域的货品不足时对拣选区域进行补货,拣选区域用于存放待出库的货品。但是,由于仓库的面积是固定的,若该仓库需要存储的物品种类及存储量增加,则需要扩大备货区域,以提高仓库的存储效率;相应的,拣选区域将会缩小,而拣选区域的缩小会使得拣选区域内工作站、拣选货架的数量减少,进而造成拣选效率的下降。反之,一旦扩大拣选区域就要相对地压缩备货区域,虽然提升了拣选区域的拣选效率,但备货区域缩小同样也会影响其存储效率。Or, in order to take into account the delivery efficiency and the quantity of stored goods, different areas can be set as the stocking area and the picking area respectively. The stocking area is used to store the goods, and the picking area is replenished when the picking area is insufficient. The area is used to store the goods to be out of the warehouse. However, because the area of the warehouse is fixed, if the types of items that need to be stored in the warehouse and the storage volume increase, the stocking area needs to be expanded to improve the storage efficiency of the warehouse; accordingly, the picking area will be reduced, and the picking area will shrink It will reduce the number of workstations and picking shelves in the picking area, which will result in a drop in picking efficiency. Conversely, once the picking area is expanded, the stocking area will be relatively compressed. Although the picking efficiency of the picking area is improved, the shrinking of the stocking area will also affect its storage efficiency.
因此,为了解决上述问题时,本公开实施例中提出了一种新型的库存系统,该库存系统包括多层穿梭库和货到人库存支架,在保障货品出入库速率的同时,提高了库存系统的存储效率。Therefore, in order to solve the above-mentioned problems, a new type of inventory system is proposed in the embodiments of the present disclosure. The inventory system includes a multi-layer shuttle warehouse and a goods-to-person inventory support, which improves the inventory system while ensuring the rate of goods in and out of the warehouse. Storage efficiency.
针对以上方案所存在的缺陷,均是发明人在经过实践并仔细研究后得出的结果,因此,上述问题的发现过程以及下文中本公开针对上述问题所提出的解决方案,都应该是发明人在本公开过程中对本公开做出的贡献。The defects in the above solutions are all the results of the inventors after practice and careful study. Therefore, the discovery process of the above problems and the solutions proposed by the present disclosure below for the above problems should be the inventors. Contributions made to this disclosure in the course of this disclosure.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters indicate similar items in the following figures. Therefore, once a certain item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
为便于对本公开实施例进行理解,首先对本公开实施例所公开的一种库存区域进行详细介绍。In order to facilitate the understanding of the embodiments of the present disclosure, a stock area disclosed in the embodiments of the present disclosure is first introduced in detail.
实施例一Example one
参见图1所示,为本公开实施例提供的一种库存系统的结构框图,该库存系统包括:多层穿梭库11、位于多层穿梭库底层的多个货到人库存支架12、多个穿梭车13和多个搬运设备14;多层穿梭库11包括多个存储层,每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器15;货到人库存支架12包括多个存储层,每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器15。穿梭车13,运行于多层穿梭库11内,并用于取放存储位上的库存容器15;搬运设备14,用于在多层穿梭库11和工作站之间搬运库存容器或货到人库存支架。1 shows a structural block diagram of an inventory system provided by an embodiment of the present disclosure. The inventory system includes: a multi-layer shuttle library 11, a plurality of goods-to-person inventory brackets 12 located at the bottom of the multi-layer shuttle library, and Shuttle 13 and multiple handling equipment 14; Multi-layer shuttle library 11 includes multiple storage layers, each storage layer includes multiple storage locations, and each storage location is placed with at least one inventory container 15 for accommodating inventory goods; The goods-to-person inventory support 12 includes a plurality of storage layers, each storage layer includes a plurality of storage positions, and at least one storage container 15 for accommodating inventory goods is placed on each storage position. The shuttle car 13 runs in the multi-level shuttle library 11 and is used to pick and place the storage container 15 on the storage location; the handling equipment 14 is used to transport the inventory container or the goods-to-person inventory support between the multi-level shuttle library 11 and the workstation .
参见图2所示的一种库存系统中多层穿梭库与多个货到人库存支架的结构示意图,图2中包括多层穿梭库11和货到人库存支架12,货到人库存支架12放置在多层穿梭库11的底层,多层穿梭库11包括多个存储层,每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器15(图2中未示出);货到人库存支架可以包括多个存储层,每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器15。其中,提升机101和穿梭车13可以运行在多层穿梭库11内。Refer to the structural schematic diagram of a multi-layer shuttle library and multiple goods-to-person inventory brackets in an inventory system shown in FIG. 2. Figure 2 includes a multi-layer shuttle library 11 and a goods-to-person inventory bracket 12, and a goods-to-person inventory bracket 12 Placed on the bottom layer of the multi-layer shuttle library 11, the multi-layer shuttle library 11 includes a plurality of storage layers, each storage layer includes a plurality of storage locations, and at least one inventory container 15 for accommodating inventory goods is placed on each storage location ( Not shown in Figure 2); the goods-to-person inventory support may include multiple storage layers, each storage layer includes multiple storage locations, and at least one inventory container 15 for accommodating inventory goods is placed on each storage location. Among them, the hoist 101 and the shuttle car 13 can run in the multi-layer shuttle library 11.
本公开实施例中,该库存系统包括多层穿梭库、位于多层穿梭库底层的多个货到人库存支架、多个穿梭车和多个搬运设备;通过对多层穿梭库进行改造,将多层穿梭库的一层导轨拆除,将货到人库存支架布置在多层穿梭库的底层,实现将多层穿梭库与货到人库存支架的结合,形成一体化的库存区域,提升了仓库的空间利用率,进而可以从整体上实现拣选效率与存储效率的平衡,即实现了库存系统的拣选效率与存储效率的平衡。In the embodiment of the present disclosure, the inventory system includes a multi-layer shuttle library, a plurality of cargo-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars, and a plurality of handling equipment; The first-layer guide rails of the multi-layer shuttle warehouse are removed, and the goods-to-person inventory support is arranged on the bottom layer of the multi-layer shuttle library. The multi-layer shuttle library and the goods-to-person inventory support are combined to form an integrated inventory area and upgrade the warehouse. The space utilization rate can then achieve the balance of picking efficiency and storage efficiency as a whole, that is, to achieve the balance of picking efficiency and storage efficiency of the inventory system.
多层穿梭库中包括多层存储层,每层存储层上可以设置有导轨,使得穿梭车可以在导轨上移动,实现对存储位中存储的库存容器的存取。多层穿梭库中存储层的层数、存储位的数量可以根据仓库场地的实际情况进行设置。同时,多层穿梭库中不同存储层的高度可以相同,也可以不同。The multi-layer shuttle library includes multiple storage layers, and guide rails can be arranged on each storage layer, so that the shuttle can move on the guide rails to realize the access to the storage containers stored in the storage locations. The number of storage layers and the number of storage locations in the multi-layer shuttle library can be set according to the actual situation of the warehouse site. At the same time, the height of different storage layers in the multi-layer shuttle library can be the same or different.
其中,多层穿梭库的低层不设置导轨,(即可以将多层穿梭库的底层的导轨拆除),而在底层放置有多个货到人库存支架,实现多层穿梭库与货到人库存支架的物理空间上的叠加。货到人库存支架可以是例如货架等形式的、能存放货品或者库存容器的任意一种支架。Among them, the lower level of the multi-layer shuttle library does not have guide rails, (that is, the bottom rails of the multi-layer shuttle library can be removed), and there are multiple goods-to-person inventory brackets on the bottom layer to realize the multi-layer shuttle library and the goods-to-person inventory The superposition on the physical space of the bracket. The goods-to-person inventory rack can be any rack that can store goods or inventory containers in the form of a shelf, for example.
在具体实施时,穿梭车13可以为四向穿梭车,或者,穿梭车13也可以为六向穿梭车。一种可选实施例中,在穿梭车13为四向穿梭车时,多层穿梭库11还可以包括至少一个提升机101,该提升机101用于在多层穿梭库11的不同存储层之间搬运穿梭车13取到的库存容器15,或者,提升机101还可以用于在多层穿梭库11的不同存储层之间搬运穿梭车13,再或者,提升机101还可以用于在多层穿梭库11的不同存储层之间搬运穿梭车13取到的库存容器15和该穿梭车13。在另一可选实施例中,在穿梭车13为六向穿梭车时,多层穿梭库中不设置提升机,以通过控制六向穿梭车的移动,对不同存储层的存储位上容纳库存货品的库存容器进行存取。In specific implementation, the shuttle 13 may be a four-way shuttle, or the shuttle 13 may also be a six-way shuttle. In an optional embodiment, when the shuttle 13 is a four-way shuttle, the multi-layer shuttle 11 may further include at least one hoist 101, which is used to connect different storage layers of the multi-layer shuttle 11 The storage container 15 retrieved by the shuttle 13 can be transported in between, or the elevator 101 can also be used to transport the shuttle 13 between different storage layers of the multi-level shuttle library 11. Alternatively, the elevator 101 can also be used in multiple storage areas. The storage container 15 taken by the shuttle 13 and the shuttle 13 are transported between different storage layers of the layer shuttle library 11. In another optional embodiment, when the shuttle 13 is a six-way shuttle, no elevator is provided in the multi-level shuttle library, so that the storage positions of different storage layers can be stored by controlling the movement of the six-way shuttle. The storage container of the goods is stored and stored.
一种可选实施例中,该库存系统还可以包括位于多层穿梭库底层的多个对接输送线16,用于在多层穿梭库11与搬运设备14之间对接及传输库存容器15。其中,对接输送线16的数量可以根据仓库场地的实际情况和/或库存货品出入多层穿梭库的频次进行设置。In an optional embodiment, the inventory system may further include a plurality of docking conveyor lines 16 located at the bottom of the multi-layer shuttle library for docking and transferring inventory containers 15 between the multi-layer shuttle library 11 and the handling equipment 14. Among them, the number of docking conveyor lines 16 can be set according to the actual situation of the warehouse site and/or the frequency of the inventory goods entering and exiting the multi-layer shuttle warehouse.
在一种实施例中,在穿梭车为四向穿梭车时,可以通过四向穿梭车将库存容器放置在提升机上,提升机将该库存容器搬运到一层的对接输送线上,利用对接输送线将该库存容器传输到搬运设备上。例如,在库存容器为托盘时,可以将托盘传输并对接到背负机器人背负的托盘料架上,或者,还可以直接将托盘传输并对接到背负机器人上;在库存容器为料箱时,对接输送线可以将料箱传输并对接给具有皮带或辊轮式承载机构的机器人上,或者,还可以将料箱传输并对接给具有夹抱式等取料箱机构的机器人上。反向的,可以通过搬运设备将库存容器放置在对接输送线上,通过对接输送线将库存容器输送至提升机处,提升机将库存容器搬运至对应的存储层,最后通过该存储层上的四向穿梭车将库存容器搬运至对应的存储位。在另一种实施例中,穿梭车可以为六向穿梭车,即可以通过六向穿梭车将库存容器跨层搬运至对接输送线上,对接输送线将库存容器传输到搬运设备上;以及,反向的,还可以通过搬运设备将库存容器放置在对接输送线上,通过对接输送线将库存货品输送至多层穿梭库的入库位置, 并通过六向穿梭车将入库位置处的库存容器搬运至对应的存储层的对应存储位。In one embodiment, when the shuttle is a four-way shuttle, the storage container can be placed on the elevator by the four-way shuttle, and the elevator transports the storage container to the docking conveyor line on the first floor. The line transfers the stock container to the handling equipment. For example, when the inventory container is a pallet, the pallet can be transferred and connected to the pallet rack carried by the carrying robot, or the pallet can be directly transferred and connected to the carrying robot; when the storage container is a container, the pallet can be docked and conveyed. The line can transfer and connect the material box to a robot with a belt or roller type carrying mechanism, or it can also transfer and connect the material box to a robot with a gripping type or other reclaiming box mechanism. In the reverse direction, the storage container can be placed on the docking conveyor line through the handling equipment, and the storage container can be transported to the elevator through the docking conveyor line. The elevator transports the inventory container to the corresponding storage layer, and finally passes through the storage layer The four-way shuttle transports the inventory container to the corresponding storage location. In another embodiment, the shuttle may be a six-way shuttle, that is, the storage container can be transported across layers to the docking conveyor line through the six-way shuttle, and the docking conveyor line transfers the inventory container to the handling equipment; and, Reversely, the storage container can also be placed on the docking conveyor line through the handling equipment, and the inventory goods can be transported to the storage location of the multi-level shuttle library through the docking conveyor line, and the storage container at the storage location can be transported through the six-way shuttle. Transport to the corresponding storage location of the corresponding storage layer.
货到人库存支架12可以为便于搬运的货架,或者,也可以为库存货品便于存取的货架。比如,货到人库存支架可以为普通货架、托盘货架等。货到人库存支架的结构可以根据实际需要进行设置,此处不进行具体限定。The goods-to-person inventory bracket 12 may be a shelf that is easy to carry, or it may be a shelf that is easy to access and store the inventory. For example, the goods-to-person inventory support can be ordinary shelves, pallet shelves, and so on. The structure of the goods-to-person inventory support can be set according to actual needs, and there is no specific limitation here.
一种可选实施方式中,库存容器15包括托盘、料箱中的至少一种。比如,多层穿梭库11的存储位中可以放置有容纳库存货品的托盘,和/或,可以放置有容纳库存货品的料箱。货到人库存支架的存储位中可以放置有容纳库存货品的托盘,和/或,可以放置有容纳库存货品的料箱。同时,在一个货到人库存支架中可以只放置托盘,或者,可以只放置料箱,或者,也可以即放置托盘,也放置料箱。其中,多层穿梭库和货到人库存支架中放置的库存容器可以根据库存货品的类型进行选择。In an alternative embodiment, the inventory container 15 includes at least one of a tray and a bin. For example, the storage space of the multi-layer shuttle library 11 may be provided with pallets for accommodating inventory goods, and/or, there may be pallets for accommodating the inventory goods. The storage space of the goods-to-person inventory bracket may be provided with a pallet for accommodating the inventory, and/or, a bin for accommodating the inventory may be placed. At the same time, only pallets can be placed in a goods-to-person inventory support, or, only pallets can be placed, or, pallets and pallets can be placed as well. Among them, the multi-layer shuttle warehouse and the inventory container placed in the goods-to-person inventory support can be selected according to the type of inventory goods.
在一种可选实施方式中,多层穿梭库中的库存容器15为托盘,货到人库存支架上的库存容器15为料箱。In an alternative embodiment, the inventory container 15 in the multi-layer shuttle library is a pallet, and the inventory container 15 on the goods-to-person inventory support is a bin.
一种可选实施方式中,如果库存容器15为料箱,搬运设备14为具有取箱机构的自驱动机器人。如果库存容器15为托盘,搬运设备14为以下中的至少一种:具有背负托盘架构的自驱动机器人、具有背负托盘架机构的自驱动机器人、叉车。In an alternative embodiment, if the storage container 15 is a material box, the handling device 14 is a self-driving robot with a box taking mechanism. If the inventory container 15 is a pallet, the handling device 14 is at least one of the following: a self-driving robot with a pallet-bearing structure, a self-driving robot with a pallet-bearing structure, and a forklift.
搬运设备可以将穿梭车上的库存容器搬运至工作站。在穿梭车上的库存容器为托盘时,搬运设备可以为背负托盘或托盘架机构的自驱动机器人、叉车。比如,可以通过对接输送线直接将托盘放置在背负托盘的自驱动机器人上,或者,可以通过叉车将对接输送线上的托盘放置在背负托盘的自驱动机器人上,使得背负托盘的自驱动机器人可以将穿梭车上的托盘搬运至工作站。再比如,可以通过对接输送线直接将托盘放置在背负托盘架机构的自驱动机器人上,或者,也可以通过叉车将对接输送线上的托盘放置在背负托盘架机构的自驱动机器人上,背负托盘架机构的自驱动机器人可以将穿梭车上背负托盘料架,将接收到的穿梭车上的托盘放置在托盘料架上,将放置有托盘的托盘料架搬运至工作站。在穿梭车上的库存容器为料箱时,搬运设备可以为具有取箱机构的自驱动机器人,比如,具有取料箱机构的自驱动机器人可以搬取对接输送线上的料箱,并将该料箱搬运至工作站。The handling equipment can move the stock containers on the shuttle to the workstation. When the inventory container on the shuttle is a pallet, the handling equipment can be a self-driving robot or forklift carrying a pallet or a pallet rack mechanism. For example, the pallet can be directly placed on the self-driving robot carrying the pallet through the docking conveyor line, or the pallet on the docking conveyor line can be placed on the self-driving robot carrying the pallet through a forklift, so that the self-driving robot carrying the pallet can be Transport the pallets on the shuttle to the workstation. For another example, the pallet can be directly placed on the self-driving robot carrying the pallet rack mechanism through the docking conveyor line, or the pallet on the docking conveyor line can also be placed on the self-driving robot carrying the pallet rack mechanism through the forklift, and the pallet can be carried on the back The self-driving robot of the rack mechanism can carry the pallet rack on the shuttle car, place the received pallet on the shuttle car on the pallet rack, and transport the pallet rack with the pallet to the workstation. When the storage container on the shuttle is a material box, the handling equipment can be a self-driving robot with a box picking mechanism. For example, a self-driving robot with a picking box mechanism can pick up the box on the docking conveyor line and transfer the The material box is moved to the workstation.
搬运设备14还可以将货到人库存支架上的库存容器搬运至工作站,或者,还可以将货到人库存支架搬运至工作站。其中,搬运设备搬运货到人库存支架上的库存容器的过程,可参考上述搬运设备搬运对接输送线上的库存容器的过程,此处不再赘述。The handling equipment 14 can also transport the inventory container on the goods-to-person inventory support to the workstation, or can also transport the goods-to-person inventory support to the workstation. Among them, the process for the handling equipment to transport the goods to the inventory container on the human inventory support can refer to the above-mentioned process for the handling equipment to transport the inventory container on the docking conveyor line, which will not be repeated here.
一种可选实施方式中,库存容器15、货到人库存支架12中的至少一种设置有标识码。该标识码可以为二维码、条形码等。In an optional embodiment, at least one of the inventory container 15 and the goods-to-person inventory support 12 is provided with an identification code. The identification code can be a two-dimensional code, a barcode, or the like.
一种可选实施方式中,该库存系统还包括:标识码识别装置17,用于识别标识码,获得标识码对应的信息。In an optional implementation manner, the inventory system further includes: an identification code identification device 17 for identifying an identification code and obtaining information corresponding to the identification code.
在一种可选实施例中,可以将标识码设置在库存容器的特定位置上(比如标识码可以设置在库存容器面向搬运设备的侧面)、以及标识码识别装置可以设置在特定位置(比如可以将标识码识别装置设置在对接输送线附近、或者,也 可以将标识码识别装置设置在搬运设备上),使得搬运设备在接驳穿梭库中的库存容器(托盘或料箱)之前,通过标识码识别装置识别库存容器上的标识码,确定库存容器的信息,将确定的库存容器的信息发送至系统,使得系统可以将该库存容器与对应的搬运设备关联。In an alternative embodiment, the identification code can be set at a specific position of the inventory container (for example, the identification code can be set on the side of the inventory container facing the handling equipment), and the identification code recognition device can be set at a specific position (for example, it can be The identification code identification device is set near the docking conveyor line, or the identification code identification device can also be set on the handling equipment), so that the handling equipment passes the identification before connecting to the stock container (pallet or bin) in the shuttle library. The code recognition device recognizes the identification code on the inventory container, determines the information of the inventory container, and sends the information of the determined inventory container to the system so that the system can associate the inventory container with the corresponding handling equipment.
在另一可选实施例中,也可以在货到人库存支架的底部设置标识码,该标识码用于搬运设备与货到人库存支架的对准,并在对准后,使得搬运设备可以搬运货到人库存支架,避免未对准后搬运货到人库存支架时造成货到人库存支架的侧翻。另一可选实施例中,可以在料箱上设置标识码,使得具有取箱机构的自驱动机器人的取箱机构可以对准料箱,较准确的获取料箱。In another optional embodiment, an identification code can also be provided on the bottom of the goods-to-person inventory support. The identification code is used to align the handling equipment with the goods-to-person inventory support, and after the alignment, the handling equipment can be The goods-to-person inventory bracket is used to prevent the goods-to-person inventory bracket from turning over when the goods are moved to the human inventory bracket after misalignment. In another optional embodiment, an identification code may be set on the material box, so that the box taking mechanism of the self-driving robot with the box taking mechanism can be aligned with the material box, and the material box can be obtained more accurately.
一种可选实施方式中,该库存系统还可以包括库存管理服务器18,与搬运设备14、穿梭车13、提升机101中的至少一种通信。In an optional implementation manner, the inventory system may further include an inventory management server 18, which communicates with at least one of the handling equipment 14, the shuttle 13, and the hoist 101.
参见图3所示的一种库存系统的结构示意图,该库存系统包括库存管理服务器18、多层穿梭库11、多个货到人库存支架12、多个穿梭车13、多个搬运设备14、提升机101、对接输送线16以及识别码识别装置17,多层穿梭库11中包括多个库存容器15,每个货到人库存支架12中包括至少一个库存容器15。Referring to the schematic structural diagram of an inventory system shown in FIG. 3, the inventory system includes an inventory management server 18, a multi-layer shuttle library 11, a plurality of goods-to-person inventory brackets 12, a plurality of shuttle cars 13, a plurality of handling equipment 14, The elevator 101, the docking conveyor line 16 and the identification code recognition device 17, the multi-layer shuttle library 11 includes a plurality of inventory containers 15, and each goods-to-person inventory rack 12 includes at least one inventory container 15.
一种可选实施例中,库存系统还可以包括工作站,该工作站在对库存货品进行不同的操作处理时,可以作为不同的工作站,比如,该工作站可以作为拣选工作站、补货工作站、入库工作站等,即该工作站在对库存货品进行拣选操作时,该工作站可以作为拣选工作站;在对库存货品进行补货操作时,该工作站可以作为补货工作站。In an optional embodiment, the inventory system may further include a workstation. The workstation can be used as a different workstation when performing different operations on the inventory. For example, the workstation can be used as a picking workstation, a replenishment workstation, and a warehouse workstation. Etc., that is, when the workstation performs a picking operation on inventory goods, the workstation can be used as a picking workstation; when replenishing inventory goods, the workstation can be used as a replenishment workstation.
示例性的,该库存系统还可以包括充电桩,在库存管理服务器18检测到搬运设备14的电量低于设置的第一电量阈值时(即搬运设备电量不足),可以控制电量不足的搬运设备14移动至充电桩附近进行充电,直至该搬运设备14的电量大于或等于设置的第二电量阈值为止。Exemplarily, the inventory system may also include a charging pile. When the inventory management server 18 detects that the power of the handling equipment 14 is lower than the set first power threshold (that is, the power of the handling equipment is insufficient), the handling equipment 14 with insufficient power can be controlled. Move to the vicinity of the charging pile for charging until the power of the handling device 14 is greater than or equal to the set second power threshold.
一种可选实施方式中,库存管理服务器18,用于根据待操作货品信息,以及多层穿梭库中和多个货到人库存支架中的当前库存货品信息,从多层穿梭库和多个货到人库存支架中,确定待操作货品的存储位置;根据确定的存储位置,调度搬运设备、穿梭车、提升机中的至少一种将容纳待操作货品的库存容器或货到人库存支架进行搬运,以便待操作货品执行上架、下架操作中的至少一种。In an alternative embodiment, the inventory management server 18 is configured to select items from the multi-level shuttle library and the current inventory information in the multi-level shuttle library and the multi-level inventory support In the goods-to-person inventory bracket, determine the storage location of the goods to be operated; according to the determined storage location, dispatch at least one of the handling equipment, shuttle car, and hoist to carry out the inventory container or the goods-to-person inventory bracket containing the goods to be operated Transport, so that the goods to be operated can perform at least one of the loading and unloading operations.
本公开实施例中,待操作货品信息可以包括待操作货品的库存保有单位(Stock keeping Unit,SKU)、数量、货品类型等信息。根据待操作货品信息,在多层穿梭库中确定待操作货品的存储位置,和/或,在多个货到人库存支架中确定待操作货品的存储位置。再根据确定的存储位置,调度搬运设备、穿梭车、提升机中的至少一种将容纳待操作货品的库存容器或货到人库存支架进行搬运,以便待操作货品执行上架、下架操作中的至少一种。In the embodiments of the present disclosure, the information of the goods to be operated may include information such as the stock keeping unit (SKU), quantity, and type of goods of the goods to be operated. According to the information of the goods to be operated, the storage location of the goods to be operated is determined in the multi-layer shuttle library, and/or the storage location of the goods to be operated is determined in multiple goods-to-person inventory supports. Then according to the determined storage location, dispatch at least one of the handling equipment, shuttle car, and hoist to move the inventory container or the goods-to-person inventory bracket that contains the goods to be operated, so that the goods to be operated can be carried out during the loading and unloading operations. At least one.
下述可以先对待操作货品的上架过程进行详细说明。其中,待操作货品的上架过程包括待操作货品上架至多层穿梭库中的库存容器的过程和待操作货品上架至多个货到人库存区域中的库存容器的过程。The following can first explain the process of putting the goods to be operated on the shelves in detail. Wherein, the process of putting the goods to be operated on the shelves includes the process of putting the goods to be operated on to the storage containers in the multi-layer shuttle library and the process of putting the goods to be operated on to the storage containers in the multiple goods-to-person inventory areas.
一种可选实施方式中,在将待操作货品上架到多层穿梭库中的库存容器时,库存管理服务器18进一步用于:调度搬运设备将容纳待操作货品的库存容器从 工作站搬运至多层穿梭库底层的对接输送线的第一端,由对接输送线将容纳待操作货品的库存容器从第一端传输到对接输送线的第二端;调度穿梭车或提升机位于对接输送线的第二端,并从第二端对接容纳待操作货品的库存容器;调度穿梭车将容纳待操作货品的库存容器搬运至多层穿梭库上对应的存储位中,或者,调度提升机与穿梭车配合将容纳待操作货品的库存容器搬运至多层穿梭库上对应的存储位中。In an optional implementation manner, when the goods to be operated are put on the storage containers in the multi-level shuttle library, the inventory management server 18 is further used to: dispatch the handling equipment to move the inventory containers containing the goods to be operated from the workstation to the multi-level shuttle At the first end of the docking conveyor line at the bottom of the warehouse, the docking conveyor line transfers the inventory container containing the goods to be operated from the first end to the second end of the docking conveyor line; the dispatching shuttle or hoist is located at the second end of the docking conveyor line And dock the storage container containing the goods to be operated from the second end; the dispatch shuttle car will transport the storage container containing the goods to be operated to the corresponding storage location on the multi-level shuttle library, or the dispatching hoist and the shuttle will cooperate to accommodate The inventory containers of the goods to be operated are transported to the corresponding storage locations on the multi-level shuttle library.
这里,库存管理服务器可以直接调度搬运设备、穿梭车、提升机,即可以将仓储管理装置和设备管理装置均设置在库存管理服务器上,其中,仓储管理装置可以用于对存储在多层穿梭库和多个货到人库存支架中的库存货品进行管理以及对接收到的订单信息进行管理,设备管理装置可以用于对搬运设备、穿梭车、提升机等设备进行管理。或者,也可以库存管理服务器将待操作货品的存储位置发送给设备管理服务器,使得设备管理服务器调度搬运设备、穿梭车、提升机,即可以将仓储管理装置设置在库存管理服务器上,可以将设备局管理装置设置在设备管理服务器上。Here, the inventory management server can directly dispatch the handling equipment, shuttles, and hoists, that is, the warehouse management device and the equipment management device can be set on the inventory management server. To manage the inventory items in multiple goods-to-person inventory brackets and manage the received order information, the equipment management device can be used to manage handling equipment, shuttles, hoists and other equipment. Alternatively, the inventory management server can also send the storage location of the goods to be operated to the equipment management server, so that the equipment management server can dispatch the handling equipment, shuttles, and hoists, that is, the warehouse management device can be set on the inventory management server, and the equipment can be The bureau management device is set on the equipment management server.
示例性的,在库存系统包括穿梭车时,可以在对接输送线将容纳待操作货品的库存容器从第一端传输到对接输送线的第二端后,调度穿梭车移动至对接输送线的第二端,对接容纳待操作货品的库存容器,并调度穿梭车将容纳待操作货品的库存容器搬运至多层穿梭库上对应的存储位中。Exemplarily, when the inventory system includes a shuttle, after the docking conveyor line transfers the inventory container containing the goods to be operated from the first end to the second end of the docking conveyor line, the shuttle may be dispatched to move to the second end of the docking conveyor line. At the second end, it docks the inventory container that contains the goods to be operated, and dispatches the shuttle to transport the inventory container that contains the goods to be operated to the corresponding storage location on the multi-level shuttle library.
或者,在库存系统包括穿梭车和提升机时,可以在对接输送线将容纳待操作货品的库存容器从第一端传输到对接输送线的第二端后,调度提升机对接容纳待操作货品的库存容器,通过提升机将容纳待操作货品的库存容器提升值对应的存储层,并调度穿梭车将容纳待操作货品的库存容器搬运至该存储层上对应的存储位中。再或者,可以在对接输送线将容纳待操作货品的库存容器从第一端传输到对接输送线的第二端后,调度穿梭车和提升机移动至对接输送线的第二端,调度穿梭车对接容纳待操作货品的库存容器,并调度穿梭车移动至提升机中,使得提升机将容纳待操作货品的库存容器和对应的穿梭车提升至对应的存储层,再调度搬穿梭车将容纳待操作货品的库存容器搬运至该存储层上对应的存储位中。此处将容纳待操作货品的库存容器搬运至多层穿梭库上对应的存储位中的过程,仅为示例性说明,对此不进行具体限定。Or, when the inventory system includes shuttles and elevators, after the docking conveyor line transfers the inventory container containing the goods to be operated from the first end to the second end of the docking conveyor line, the elevator can be dispatched to dock and accommodate the goods to be operated. Inventory container, the storage layer corresponding to the lifting value of the inventory container containing the goods to be operated is lifted by a hoist, and the shuttle is dispatched to transport the inventory container containing the goods to be operated to the corresponding storage location on the storage layer. Or alternatively, after the docking conveyor line transfers the inventory container containing the goods to be operated from the first end to the second end of the docking conveyor line, the shuttle and hoist can be dispatched to the second end of the docking conveyor line to dispatch the shuttle. Docking the inventory container holding the goods to be operated, and dispatching the shuttle to move to the hoist, so that the hoist will lift the inventory container holding the goods to be operated and the corresponding shuttle to the corresponding storage layer, and then dispatch the shuttle to accommodate the waiting The inventory container of the operating goods is moved to the corresponding storage location on the storage layer. The process of transporting the inventory container containing the goods to be operated to the corresponding storage location on the multi-layer shuttle library is only an exemplary description, which is not specifically limited.
一种可选实施方式中,在将待操作货品上架到货到人库存支架时,库存管理服务器18进一步用于:调度搬运设备将容纳待操作货品的库存容器从工作站搬运至货到人库存支架的区域,并调度搬运设备或其它自动化设备将容纳待操作货品的库存容器放置在对应的存储位中;或者,调度搬运设备将包括待操作货品的货到人库存支架从工作站搬运至对应的位置。In an optional implementation manner, when the goods to be operated are put on the shelf to the human inventory rack, the inventory management server 18 is further used to: dispatch the handling equipment to move the inventory container containing the goods to be operated from the workstation to the goods to the inventory rack. Dispatch the handling equipment or other automated equipment to place the inventory container containing the goods to be operated in the corresponding storage location; or dispatch the handling equipment to move the goods-to-person inventory bracket including the goods to be operated from the workstation to the corresponding location .
示例性的,若库存容器为托盘,可以将容纳待操作货品的托盘直接放置在搬运设备上,通过调度搬运设备将托盘搬运至货到人库存支架的区域;或者,也可以将容纳待操作货品的托盘放置在托盘料架上,通过调度搬运设备将托盘料架搬运至货到人库存支架的区域。并可以在搬运设备将容纳待操作货品的库存容器从工作站搬运至货到人库存支架的区域之后,调度叉车(自动化设备)将容纳待操作货品的库存容器放置在对应的存储位中。Exemplarily, if the inventory container is a pallet, the pallet containing the goods to be operated can be directly placed on the handling equipment, and the pallet can be transported to the area of the goods-to-person inventory support through the dispatch handling equipment; or, the goods to be operated can also be stored The pallets are placed on the pallet rack, and the pallet rack is transported to the area where the goods are delivered to the storage rack through the dispatching and handling equipment. And after the handling equipment transports the inventory container containing the goods to be operated from the workstation to the area where the goods are to be stored in the storage rack, the dispatch forklift (automation equipment) can place the inventory container containing the goods to be operated in the corresponding storage location.
示例性的,可以将容纳待操作货品的库存容器(托盘和/或料箱)放置在货到人库存支架上,通过调度搬运设备将包括待操作货品的货到人库存支架从工作站搬运至对应的位置(该位置可以为货到人库存支架区域中的位置)。Exemplarily, the inventory containers (pallets and/or bins) containing the goods to be operated can be placed on the goods-to-person inventory support, and the goods-to-person inventory support including the goods to be operated can be transported from the workstation to the corresponding goods-to-person inventory support through the dispatching and handling equipment. The location (this location can be the location in the cargo-to-people inventory bracket area).
下述可以再对待操作货品的下架过程进行详细说明。其中,待操作货品的下架过程包括:待操作货品从多层穿梭库中的库存容器下架的过程和待操作货品从多个货到人库存区域中的库存容器下架的过程。The process of removing the goods to be operated can be described in detail below. Among them, the process of removing the goods to be operated includes: the process of removing the goods to be operated from the storage container in the multi-layer shuttle library and the process of removing the goods to be operated from multiple goods to the storage container in the human inventory area.
一种可选实施方式中,在将待操作货品从多层穿梭库中的库存容器下架时,库存管理服务器18进一步用于:调度穿梭车或者,穿梭车和提升机将容纳待操作货品的库存容器从对应的存储位运输至对接输送线的第二端,由对接输送线将容纳待操作货品的库存容器从第二端传输到对接输送线的第一端;以及调度搬运设备移动至对接输送线的第一端,从第一端对接容纳待操作货品的库存容器,并将容纳待操作货品的库存容器从对接输送线的第一端搬运至工作站。In an alternative embodiment, when the goods to be operated are removed from the inventory containers in the multi-layer shuttle library, the inventory management server 18 is further used to: The inventory container is transported from the corresponding storage location to the second end of the docking conveyor line, and the docking conveyor line transfers the inventory container containing the goods to be operated from the second end to the first end of the docking conveyor line; and dispatching the handling equipment to the docking The first end of the conveyor line docks the inventory container containing the goods to be operated from the first end, and transports the inventory container containing the goods to be operated from the first end of the docking conveyor line to the workstation.
示例性的,在库存系统包括穿梭车时,可以调度穿梭车将存储位上的容纳待操作货品的存储容器运输至对接输送线的第二端,由对接输送线将容纳待操作货品的库存容器从第二端传输到对接输送线的第一端,再调度搬运设备将容纳待操作货品的存储容器从第一端搬运至工作站。Exemplarily, when the inventory system includes a shuttle, the shuttle can be dispatched to transport the storage container in the storage position that contains the goods to be operated to the second end of the docking conveyor line, and the docking conveyor line will store the inventory container for the goods to be operated. Transfer from the second end to the first end of the docking conveyor line, and then dispatch the handling equipment to transport the storage container containing the goods to be operated from the first end to the workstation.
或者,在库存系统包括穿梭车和提升机时,可以调度穿梭车将存储位上的容纳待操作货品的存储容器搬运至提升机处,通过提升机将容纳待操作货品的存储容器运输至对接输送线,再由对接输送线将容纳待操作货品的库存容器从第二端传输到对接输送线的第一端,再调度搬运设备将容纳待操作货品的存储容器从第一端搬运至工作站。此处将容纳待操作货品的库存容器从多层穿梭库下架的过程仅为示例性说明,本公开实施例对此不进行具体限定。Or, when the inventory system includes a shuttle and a hoist, the shuttle can be dispatched to transport the storage container containing the goods to be operated on the storage location to the hoist, and the storage container containing the goods to be operated is transported to the docking conveyor by the hoist The docking conveyor line transfers the storage containers containing the goods to be operated from the second end to the first end of the docking conveyor line, and then dispatches the handling equipment to transport the storage containers containing the goods to be operated from the first end to the workstation. Here, the process of unloading the inventory container containing the goods to be operated from the multi-layer shuttle library is only an exemplary description, and the embodiment of the present disclosure does not specifically limit this.
一种可选实施方式中,在将待操作货品从货到人库存支架下架时,库存管理服务器18进一步用于:调度搬运设备从对应的货到人库存支架中取出容纳待操作货品的库存容器,并搬运至工作站;或者,调度搬运设备将包括待操作货品的货到人库存支架搬运至工作站。In an alternative embodiment, when the goods to be operated are removed from the goods-to-person inventory bracket, the inventory management server 18 is further used to: dispatch the handling equipment to take out the inventory containing the goods to be operated from the corresponding goods-to-person inventory bracket The container is transported to the workstation; or, the dispatching and handling equipment transports the goods-to-person inventory support including the goods to be operated to the workstation.
示例性的,若库存容器为托盘,可以通过叉车将托盘从货到人库存支架中取出,再放置在背负托盘的自驱动机器人上,调度该自驱动机器人移动至工作站;或者,可以通过叉车将托盘从货到人库存支架中取出,再放置在托盘料架上,调度背负托盘架机构的自驱动机器人搬运托盘料架,并将该托盘料架搬运至工作站。或者,还可以调度搬运设备将包括待操作货品的货到人库存支架搬运至工作站。Exemplarily, if the inventory container is a pallet, the pallet can be taken out of the goods-to-person inventory bracket by a forklift, and then placed on the self-driving robot carrying the pallet, and the self-driving robot can be scheduled to move to the workstation; or, the forklift can be used to move the pallet to the workstation. The pallet is taken out from the goods-to-person inventory support, and then placed on the pallet rack, and the self-driving robot carrying the pallet rack mechanism is dispatched to transport the pallet rack and transport the pallet rack to the workstation. Alternatively, it is also possible to dispatch the handling equipment to carry the goods-to-person inventory support including the goods to be operated to the workstation.
一种可选实施方式中,在上架操作为入库时,待操作货品为待入库货品;库存管理服务器18进一步用于,根据待入库货品信息对应的货品类型,若确定货到人库存支架中与货品类型对应的剩余存储量低于设定数量阈值,或者,货到人库存支架中与货品类型对应的存储位置处于未满状态,则首先从货到人库存支架为待入库货品选择存储位置,若还存在剩余的待入库货品,再从多层穿梭库中为待入库货品选择存储位置。In an alternative embodiment, when the shelf operation is warehousing, the goods to be operated are the goods to be warehousing; the inventory management server 18 is further configured to, according to the type of goods corresponding to the goods information to be warehousing, if it is determined that the goods are in stock The remaining storage capacity corresponding to the item type in the rack is lower than the set quantity threshold, or the storage location corresponding to the item type in the goods-to-person inventory rack is not full, then the inventory rack from the goods-to-person inventory is the item to be received first Select the storage location. If there are remaining goods to be stored, select the storage location for the goods to be stored from the multi-level shuttle library.
这里,在待入库货品入库之前,可以根据待入库货品信息对应的货品类型,先判断货到人库存支架是否需要补货,若货到人库存支架需要补货,则可以先 从货到人库存支架为待入库货品选择存储位置,将待入库货品补货至货到人库存支架中;若还存在剩余的待入库货品,再从多层穿梭库中为待入库货品选择存储位置,将剩余的待入库货品入库至多层穿梭库中。若货到人库存支架不需要补货,则可以直接将待入库货品入库至多层穿梭库中。Here, before the goods to be put into the warehouse are put into the warehouse, according to the type of goods corresponding to the information of the goods to be put into the warehouse, you can first judge whether the goods-to-person inventory support needs to be replenished. If the goods-to-person inventory support needs to be replenished, you can start with the goods Incoming inventory holder selects the storage location for the goods to be put in, and replenishes the goods to be put in the goods to the goods in store holder; if there are remaining goods to be put in, then the goods to be put in from the multi-level shuttle warehouse Select the storage location, and put the remaining goods to be put into the warehouse to the multi-level shuttle warehouse. If the goods-to-person inventory support does not need to be replenished, the goods to be put into the warehouse can be directly put into the multi-layer shuttle warehouse.
判断是否需要将待入库货品入库至货到人库存支架中的方法可以包括:方法一、确定货到人库存支架中与待入库货品的货品类型对应的剩余存储量,若该剩余存储量低于设定的数量阈值,则确定需要将待入库货品入库至货到人库存支架中;若该剩余存储量高于或等于设定的数量阈值,则确定不需要将待入库货品入库至货到人库存支架中;其中,设定的数量阈值可以根据待入库货品的历史出入库数据进行确定。方法二、确定货到人库存支架中与待入库货品的货品类型对应的存储位置是否处于未满状态,若是,则需要将待入库货品入库到货到人库存支架,若否,则不需要将待入库货品入库到货到人库存支架。The method for judging whether it is necessary to put the goods to be put into the warehouse into the goods-to-people inventory bracket may include: Method one, determine the remaining storage capacity in the goods-to-people inventory bracket corresponding to the type of the goods to be put into the warehouse, if the remaining storage is If the quantity is lower than the set quantity threshold, it is determined that the goods to be put into the warehouse need to be put into the goods-to-person inventory bracket; if the remaining storage quantity is higher than or equal to the set quantity threshold, it is determined that there is no need to put the goods into the warehouse The goods are stored in the goods to the human inventory support; among them, the set quantity threshold can be determined according to the historical data of the goods to be put in and out of the warehouse. Method 2: Determine whether the storage location in the goods-to-person inventory bracket corresponding to the item type of the goods to be put into the warehouse is not full. If so, you need to put the goods to be put into the warehouse into the goods-to-person inventory bracket, if not, then There is no need to put the goods to be put into the warehouse and arrive at the inventory bracket.
这里,在货到人库存中与某一货品类型(待入库货品对应的货品类型)对应的货品不足时,可以将待入库货品补货至货到人库存支架中,减少了从多层穿梭库向货到人库存支架进行补货的补货次数,进而可以提高库存货品出货的效率。Here, when the goods in the goods-to-person inventory corresponding to a certain type of goods (the type of goods corresponding to the goods to be put into the warehouse) are insufficient, the goods to be put into the warehouse can be replenished to the goods-to-people inventory bracket, reducing the number of layers The number of times that the shuttle warehouse replenishes the goods-to-person inventory bracket, thereby improving the efficiency of inventory shipments.
具体实施时,在上架操作为入库时,待操作货品可以为待入库货品;该库存管理服务器18进一步用于:根据待入库货品信息,从货到人库存支架和/或多层穿梭库中为容纳待入库货品的库存容器选择存储位置。一、若选择的存储位置包括在多层穿梭库上的至少一个存储位,可以通过上述说明的上架过程,将容纳待入库货品的库存容器上架至多层穿梭库;二、若选择的存储位置包括在货到人库存支架上的至少一个存储位时,可以通过上述说明的上架过程,将容纳待入库货品的库存容器上架至货到人库存支架;或者,将包括待入库货品的货到人库存支架上架。In specific implementation, when the shelf operation is warehousing, the goods to be operated can be goods to be warehousing; the inventory management server 18 is further used to: according to the information of the goods to be warehousing, inventory brackets and/or multi-layer shuttles from goods to people Select the storage location in the warehouse for the inventory container that contains the goods to be put into the warehouse. 1. If the selected storage location includes at least one storage location on the multi-level shuttle library, the storage container containing the goods to be stored can be put on the multi-level shuttle library through the shelf process described above; 2. If the selected storage location When including at least one storage location on the goods-to-person inventory bracket, the inventory container containing the goods to be put into the warehouse can be put on the goods-to-person inventory bracket through the shelf process described above; or, the goods that include the goods to be put into the warehouse Put it on the shelf in the human inventory.
一种可选实施方式中,在操作为补货时,待操作货品可以为待补货货品;库存管理服务器18进一步用于,在确定货到人库存支架中任一货品对应的剩余存储量低于设定数量阈值后,或者,在当前达到预设补货周期后,确定货到人库存支架中与任一货品对应的剩余存储量低于设定数量阈值,或者,在确定当前订单对任一货品的需求量超过货到人库存支架上的剩余存储量后,则对待补货货品进行补货。这里,用于补货的工作站可以为补货工作站。In an alternative embodiment, when the operation is replenishment, the item to be operated may be the item to be replenished; the inventory management server 18 is further used to determine that the remaining storage amount corresponding to any item in the goods-to-person inventory bracket is low After the quantity threshold is set, or after the preset replenishment cycle is currently reached, it is determined that the remaining storage capacity corresponding to any item in the goods-to-person inventory bracket is lower than the set quantity threshold, or, when the current order is determined After the demand for a product exceeds the remaining storage capacity on the goods-to-person inventory bracket, the goods to be replenished are replenished. Here, the workstation used for replenishment may be a replenishment workstation.
这里,当货到人库存支架中任一货品对应的剩余存储量低于设定数量阈值(设定数量阈值可以为安全库存量),可以触发日常补货请求,使得库存系统可以对待补货货品进行日常补货。或者,还可以在当前达到预设补货周期后,对发起日常补货请求的待补货货品进行补货。或者,还可以在确定当前订单对任一货品的需求量超过货到人库存支架上的剩余存储量后,可以触发紧急补货请求,使得存储系统可以对待补货货品进行紧急补货。Here, when the remaining storage amount corresponding to any item in the goods-to-person inventory support is lower than the set quantity threshold (the set quantity threshold can be the safety stock quantity), a daily replenishment request can be triggered, so that the inventory system can treat the replenishment goods Carry out daily replenishment. Or, after the preset replenishment cycle is currently reached, replenishment of the goods to be replenished for which a daily replenishment request is initiated. Or, after it is determined that the demand for any item in the current order exceeds the remaining storage capacity on the goods-to-person inventory support, an emergency replenishment request can be triggered, so that the storage system can make emergency replenishment for the goods to be replenished.
示例性的,预设补货周期可以为两天、五天等,不同的货品类型对应的补货周期可以不同,其中,补货周期可以根据每种货品类型对应的历史补货数据进行确定。假设库存货品A的预设补货周期为两天,则可以在当前达到预设补货周期后,判断货到人库存支架中与库存货品A对应的剩余存储量是否低于设 定数量阈值(即是否低于设置的安全库存),若是,则触发对库存货品A的补货。Exemplarily, the preset replenishment period may be two days, five days, etc., and the replenishment period corresponding to different types of goods may be different. The replenishment period may be determined according to the historical replenishment data corresponding to each type of goods. Assuming that the preset replenishment period of inventory item A is two days, after the preset replenishment period is currently reached, it can be judged whether the remaining storage amount corresponding to inventory item A in the goods-to-person inventory bracket is lower than the set quantity threshold ( That is, whether it is lower than the set safety stock), if so, trigger the replenishment of stock A.
比如,若当前订单A中需要5盒键盘,而货到人库存支架中键盘的剩余存储量为3盒键盘,此时,当前订单A中对键盘的需求量超过了货到人库存支架上的剩余存储量,则对键盘进行紧急补货。For example, if 5 boxes of keyboards are needed in the current order A, and the remaining storage capacity of the keyboards in the goods-to-person inventory bracket is 3 boxes of keyboards, at this time, the demand for keyboards in the current order A exceeds the amount of keyboards on the goods-to-person inventory bracket If the remaining storage capacity is available, emergency replenishment of the keyboard will be carried out.
一种可选实施方式中,对待补货货品进行补货,可以包括:从多层穿梭库中对待补货货品进行补货。In an optional implementation manner, replenishing the goods to be replenished may include: replenishing the goods to be replenished from a multi-layer shuttle library.
在具体实施时,在确定货到人库存支架中任一货品对应的剩余存储量低于设定数量阈值后、且可以在库存系统中不存在待入架货品,或者,在当前达到预设补货周期后确定货到人库存支架中与任一货品对应的剩余存储量低于设定数量阈值、且可以在库存系统中不存在待入架货品,或者,在确定当前订单对任一货品的需求量超过货到人库存支架上的剩余存储量后、且可以在库存系统中不存在待入架货品,则可以从多层穿梭库中对待补货货品进行补货。In specific implementation, after it is determined that the remaining storage amount corresponding to any item in the goods-to-person inventory support is lower than the set quantity threshold, and there may be no items to be put on the shelf in the inventory system, or the preset replenishment is currently reached. After the delivery cycle, it is determined that the remaining storage capacity corresponding to any item in the goods-to-person inventory bracket is lower than the set quantity threshold, and there may be no items to be placed on the shelf in the inventory system, or, when determining the current order for any item After the demand exceeds the remaining storage capacity on the goods-to-person inventory support, and there are no items to be put on the shelf in the inventory system, the goods to be replenished can be replenished from the multi-level shuttle library.
在具体实施时,在确定货到人库存支架中任一货品对应的剩余存储量低于设定数量阈值后、而在库存系统中存在待入架货品,或者,在当前达到预设补货周期后确定货到人库存支架中与任一货品对应的剩余存储量低于设定数量阈值、而在库存系统中存在待入架货品,或者,在确定当前订单对任一货品的需求量超过货到人库存支架上的剩余存储量后、而在库存系统中存在待入架货品,则可以从待入库货品中对待补货货品进行补货。In specific implementation, after determining that the remaining storage volume corresponding to any item in the goods-to-person inventory support is lower than the set quantity threshold, there are items to be placed in the inventory system, or the preset replenishment cycle is currently reached After that, it is determined that the remaining storage capacity corresponding to any item in the goods-to-person inventory bracket is below the set quantity threshold, and there are items to be placed in the inventory system, or it is determined that the current order’s demand for any item exceeds the quantity threshold. After the remaining storage capacity on the inventory bracket is reached, and there are items to be placed in the inventory system, the items to be replenished can be replenished from the items to be placed in the warehouse.
一种可选实施方式中,库存管理服务器18进一步用于,根据待补货货品信息,在多层穿梭库中确定容纳待补货货品的库存容器所在的存储位置、以及在货到人库存支架中确定待补货货品对应的待补货的库存容器所在的存储位置。In an alternative embodiment, the inventory management server 18 is further configured to determine, in the multi-layer shuttle library, the storage location of the inventory container containing the goods to be replenished, and the on-the-go inventory support according to the information of the goods to be replenished Determine the storage location of the to-be-replenished inventory container corresponding to the to-be-replenished item.
进而可以从多层穿梭库中,将容纳待补货货品的库存容器下架,以及从多个货到人库存支架中,将待补货货品对应的货到人库存支架下架;并在工作站对待补货货品进行补货,在补货完成之后,将补货后的容纳待补货货品的库存容器上架至多层穿梭库,以及将补货后的待补货货品对应的货到人库存支架上架。Furthermore, from the multi-layer shuttle library, the inventory container containing the goods to be replenished can be removed from the shelves, and from the multiple goods-to-person inventory racks, the goods-to-person inventory racks corresponding to the goods to be replenished can be removed from the shelves; and at the workstation Replenish the goods to be replenished. After the replenishment is completed, put the replenished inventory containers for the replenished goods on the multi-level shuttle warehouse, and store the goods-to-person inventory brackets corresponding to the replenished goods to be replenished. Shelves.
或者,还可以从多层穿梭库中,将容纳待补货货品的库存容器下架,以及从多个货到人库存支架中,将待补货的库存容器下架;并在工作站对待补货货品进行补货,在补货完成之后,将补货后的容纳待补货货品的库存容器上架至多层穿梭库,以及将补货后的待补货的库存容器上架至货到人库存支架。其中,对待补货货品的上架和下架处理,可以参考前述对上架和下架的说明,此处不再赘述。Alternatively, you can also remove the storage containers holding the goods to be replenished from the multi-level shuttle library, and remove the storage containers to be replenished from the multiple goods-to-person inventory racks; and process the replenishment at the workstation The goods are replenished. After the replenishment is completed, the replenished inventory containers for the replenished goods are placed on the multi-level shuttle warehouse, and the replenished inventory containers to be replenished are placed on the goods-to-person inventory support. Among them, the loading and removal processing of the goods to be replenished can refer to the foregoing description of the loading and removal, which will not be repeated here.
这里,在多层穿梭库中包括的容纳待补货货品的库存容器的存储位置为多个时,可以根据多层穿梭库中每个存储位置处容纳待补货货品的库存容器中存储的货品数量、以及货到人库存支架对应的待补货货品的需求量,在多层穿梭库中确定容纳待补货货品的库存容器的存储位置。Here, when there are multiple storage locations of the inventory containers that contain the goods to be replenished included in the multi-layer shuttle library, the goods stored in the inventory containers that contain the goods to be replenished at each storage location in the multi-layer shuttle library may be used. The quantity and the demand of the goods to be replenished corresponding to the goods-to-person inventory bracket are determined in the multi-level shuttle library to determine the storage location of the inventory container containing the goods to be replenished.
比如,待补货货品可以为鼠标,在多层穿梭库中,鼠标的存储位置为3个,第一个存储位置处的鼠标的数量为1托,第二存储位置处的鼠标的数量为0.6托,第三个存储位置处的鼠标的容量为0.4托,货到人库存支架上鼠标的需求量为0.5托,则可以将第三存储位置确定为待补货的鼠标对应的存储位置,即可以选 择待补货货品的数量少于货到人库存支架的需求量的存储位置、和/或待补货货品的数量与货到人库存支架的需求量最接近的存储位置。For example, the product to be replenished can be a mouse. In the multi-layer shuttle library, the storage location of the mouse is 3, the number of the mouse at the first storage location is 1 torr, and the number of the mouse at the second storage location is 0.6 The capacity of the mouse at the third storage location is 0.4 torr, and the demand for the mouse on the stock-to-person inventory bracket is 0.5 torr, then the third storage location can be determined as the storage location corresponding to the mouse to be replenished, that is It is possible to select a storage location where the quantity of goods to be replenished is less than the demand of the goods-to-person inventory bracket, and/or the storage position where the quantity of goods to be replenished is closest to the demand of the goods-to-person inventory bracket.
一种可选实施方式中,在补货为整托补货或整料箱补货时,库存管理服务器18进一步用于,根据待补货货品信息,在多层穿梭库中确定容纳待补货货品的库存容器所在的存储位置、以及在货到人库存支架中确定待补货货品对应的待补货的库存容器所在的存储位置。进一步,从多层穿梭库中,将容纳待补货货品的库存容器下架,以及调度搬运设备移动至对接输送线的第一端,从第一端对接容纳待补货货品的库存容器,并将容纳待补货货品的库存容器上架至货到人库存支架中待补货的库存容器的存储位置,完成对待补货货品的整托补货或整料箱补货。In an alternative embodiment, when the replenishment is a full pallet replenishment or a full container replenishment, the inventory management server 18 is further configured to determine the storage of the to-be-replenished goods in the multi-level shuttle library according to the information of the to-be-replenished goods The storage location where the inventory container of the goods is located, and the storage location where the inventory container to be replenished corresponding to the goods to be replenished is determined in the goods-to-person inventory support. Further, from the multi-layer shuttle library, the inventory container containing the goods to be replenished is removed from the shelves, and the dispatching and handling equipment is moved to the first end of the docking conveyor line, and the inventory container containing the goods to be replenished is docked from the first end, and Put the inventory container containing the goods to be replenished on the shelf to the storage location of the inventory container to be replenished in the goods-to-person inventory support, and complete the whole pallet replenishment or the whole box replenishment of the goods to be replenished.
一种可选实施方式中,在操作为拣选时,待操作货品可以为待拣选货品;库存管理服务器18进一步用于,根据多层穿梭库、多个货到人库存支架中当前的剩余库存货品信息、和当前订单信息,在多层穿梭库中确定容纳待拣选货品的库存容器的存储位置,和/或,在货到人库存支架中确定容纳待拣选货品的库存容器的存储位置。这里,用于拣选的工作站可以为拣选工作站。In an alternative embodiment, when the operation is picking, the item to be operated may be the item to be selected; the inventory management server 18 is further used to, according to the current remaining inventory items in the multi-layer shuttle library and the multiple goods-to-person inventory racks Information, and current order information, determine the storage location of the inventory container that contains the items to be picked in the multi-level shuttle library, and/or determine the storage location of the inventory container that contains the items to be picked in the goods-to-person inventory support. Here, the workstation used for picking may be a picking workstation.
进一步,在容纳待拣选货品的库容容器的存储位置包括多层穿梭库中的存储位时,从多层穿梭库中,将位于存储位置上的容纳待拣选货品的库存容器下架;在工作站对待拣选货品进行拣选;并在拣选完成之后,将拣选后的库存容器上架至多层穿梭库。Further, when the storage location of the storage container that contains the goods to be picked includes the storage location in the multi-layer shuttle library, remove the storage container that contains the goods to be picked from the storage location from the multi-layer shuttle library; treat it at the workstation Pick the goods for picking; and after the picking is completed, put the picked inventory containers on the shelves to the multi-level shuttle library.
在容纳待拣选货品的库容容器的存储位置包括货到人库存支架中的存储位时,从多个货到人库存支架中,将位于存储位置上的容纳待拣选货品的库存容器下架,在工作站对待拣选货品进行拣选;并在拣选完成之后,将拣选后的库存容器上架至货到人库存支架,或者,将存储位置对应的包括待拣选货品的货到人库存支架下架,在工作站对待拣选货品进行拣选;并在拣选完成之后,将拣选后的货到人库存支架上架。When the storage location of the storage container that contains the items to be picked includes the storage location in the goods-to-person inventory rack, from the multiple goods-to-person inventory racks, the inventory container that contains the items to be picked in the storage location is removed from the shelf. The workstation picks the goods to be picked; and after the picking is completed, the picked inventory container is put on the goods-to-person inventory support, or the goods-to-person inventory support corresponding to the storage location including the goods to be picked is removed from the shelf, and treated at the workstation Pick the goods for picking; and after the picking is completed, put the picked goods on the shelf in the human inventory.
示例性的,若当前订单信息中需要的待拣选货品为整料箱库存货品或整托库存货品时,则可以从多层穿梭库中下架待拣选货品;若订单信息中需要的货品类型对应的货品为拆零货品时,则可以从货到人库存支架中下架待拣选货品;若订单信息中需要的待拣选货品既包括整托库存货品或整料箱库存货品,也包括拆零库存货品时,则可以从多层穿梭库和货到人库存支架下架待拣选货品。这里,在货到人库存支架可以满足订单信息的需求时,可以优先从货到人库存支架确定待拣选货品,在货到人库存支架不能满足订单信息的需求时,在从多层穿梭库中确定待拣选库存货品。Exemplarily, if the item to be picked in the current order information is a bulk box inventory item or a bulk pallet inventory item, the item to be picked can be removed from the multi-level shuttle library; if the item type required in the order information corresponds When the goods are unpacked goods, you can remove the goods to be picked from the goods-to-person inventory bracket; if the goods to be picked in the order information include both the bulk inventory goods or the bulk box inventory goods, and the unpacked inventory goods , You can remove the goods to be picked from the multi-level shuttle warehouse and the goods-to-person inventory bracket. Here, when the goods-to-person inventory support can meet the demand for order information, priority can be given to the goods-to-person inventory support to determine the items to be picked. When the goods-to-person inventory support cannot meet the demand for order information, it can be used in the multi-level shuttle library. Determine the inventory items to be picked.
比如,若当前订单信息中包括5盒键盘,多个货到人库存支架中当前的剩余库存货品信息中包括10盒键盘,则可以从货到人库存支架中,选择与当前订单信息对应的库存货品;若当前订单信息中包括1箱方便面,多个货到人库存支架中当前的剩余库存货品信息中包括10袋方便面,多层穿梭库中包括2托方便面,每托方便面中包括5箱方便面,则可以从多层穿梭库中,选择与当前订单信息对应的库存货品;若当前订单信息中包括1箱方便面和5袋方便面时,则可以从多层穿梭库和货到人库存支架中,选择与当前订单信息对应的库存货 品。For example, if the current order information includes 5 boxes of keyboards, and the current remaining inventory information in the multiple goods-to-person inventory brackets includes 10 boxes of keyboards, you can select the inventory corresponding to the current order information from the goods-to-person inventory bracket. Goods; if the current order information includes 1 box of instant noodles, the current remaining inventory information in the multiple goods-to-person inventory bracket includes 10 bags of instant noodles, the multi-layer shuttle library includes 2 trays of instant noodles, and each tray of instant noodles includes 5 boxes of instant noodles , You can select the inventory items corresponding to the current order information from the multi-level shuttle library; if the current order information includes 1 box of instant noodles and 5 bags of instant noodles, you can choose from the multi-level shuttle library and the goods to the human inventory bracket, Select the inventory item corresponding to the current order information.
一种可选实施方式中,在操作为盘点时,库存管理服务器18进一步用于:将位于多层穿梭库中的库存容器下架,在工作站对库存容器进行盘点;并在盘点完成之后,将库存容器上架至多层穿梭库;和/或,将位于货到人库存支架中的库存容器下架,在工作站对库存容器进行盘点;并在盘点完成之后,将库存容器上架至货到人库存支架,或者,将货到人库存支架下架,在工作站对货到人库存支架进行盘点;并在盘点完成之后,将货到人库存支架上架。这里,用于判断的工作站可以为盘点工作站。其中,补货工作站、拣选工作站、盘点工作站可以为不同工作站,也可以为相同的工作站。In an alternative embodiment, when the operation is an inventory, the inventory management server 18 is further used to: remove the inventory containers located in the multi-level shuttle library, and perform an inventory of the inventory containers at the workstation; and after the inventory is completed, the inventory management server 18 is further used to: The inventory container is put on the shelf to the multi-level shuttle warehouse; and/or, the inventory container located in the goods-to-person inventory holder is removed from the shelf, and the inventory container is counted at the workstation; and after the inventory is completed, the inventory container is put on the shelf to the goods-to-person inventory holder , Or, remove the goods-to-person inventory support, and check the goods-to-person inventory support at the workstation; and after the inventory is completed, put the goods-to-person inventory support on the shelf. Here, the workstation used for judgment may be an inventory workstation. Among them, the replenishment workstation, the picking workstation, and the inventory workstation can be different workstations or the same workstation.
本申请实施例还提供一种基于上述库存管理服务器18的货品存取方法,包括以下步骤:The embodiment of the present application also provides a method for storing and storing goods based on the above-mentioned inventory management server 18, which includes the following steps:
根据待操作货品信息,以及多层穿梭库中和货到人库存支架中的当前库存货品信息,从所述多层穿梭库和所述货到人库存支架中,确定待操作货品的存储位置;其中,所述多层穿梭库中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;所述货到人库存支架中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;Determine the storage location of the goods to be operated from the multi-layer shuttle library and the goods-to-man inventory support according to the information of the goods to be operated and the current inventory goods information in the multi-layer shuttle library and the goods-to-man inventory support; Wherein, each storage layer in the multi-layer shuttle library includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position; each storage in the goods-to-person inventory rack The layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少一种将容纳所述待操作货品的库存容器或货到人库存支架进行搬运,以便所述待操作货品执行上架、下架操作中的至少一种。According to the determined storage location, at least one of a handling device, a shuttle car, and a hoist is dispatched to carry the inventory container or the goods-to-person inventory holder that contains the goods to be operated, so that the goods to be operated can be put on the shelves, At least one of the removal operations.
在具体实施中,库存管理服务器18确定待操作货品的存储位置,以及根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少一种将容纳所述待操作货品的库存容器或货到人库存支架进行搬运的实施方式,可详见上述关于库存系统中库存管理服务器18功能的描述,这里不再赘述。In a specific implementation, the inventory management server 18 determines the storage location of the product to be operated, and according to the determined storage location, dispatches at least one of the handling equipment, shuttle, and hoist to hold the inventory container of the product to be operated Or the implementation of the goods-to-person inventory support for carrying, please refer to the above description of the functions of the inventory management server 18 in the inventory system, which will not be repeated here.
所属领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述描述的系统和装置的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。在本公开所提供的几个实施例中,应该理解到,所揭露的系统、装置和方法,可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,又例如,多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些通信接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。Those skilled in the art can clearly understand that, for the convenience and conciseness of the description, the specific working process of the system and device described above can refer to the corresponding process in the foregoing method embodiment, which will not be repeated here. In the several embodiments provided in the present disclosure, it should be understood that the disclosed system, device, and method may be implemented in other ways. The device embodiments described above are merely illustrative. For example, the division of the units is only a logical function division, and there may be other divisions in actual implementation. For example, multiple units or components may be combined or It can be integrated into another system, or some features can be ignored or not implemented. In addition, the displayed or discussed mutual coupling or direct coupling or communication connection may be through some communication interfaces, indirect coupling or communication connection of devices or units, and may be in electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the objectives of the solutions of the embodiments.
另外,在本公开各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。In addition, the functional units in the various embodiments of the present disclosure may be integrated into one processing unit, or each unit may exist alone physically, or two or more units may be integrated into one unit.
所述功能如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个处理器可执行的非易失的计算机可读取存储介质中。基于这样的理解,本公开的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务系统,或者网络设备等)执行本公开各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(Read-Only Memory,ROM)、随机存取存储器(Random Access Memory,RAM)、磁碟或者光盘等各种可以存储程序代码的介质。If the function is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a non-volatile computer readable storage medium executable by a processor. Based on this understanding, the technical solution of the present disclosure essentially or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, a service system, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments of the present disclosure. The aforementioned storage media include: U disk, mobile hard disk, read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), magnetic disk or optical disk and other media that can store program code .
最后应说明的是:以上所述实施例,仅为本公开的具体实施方式,用以说明本公开的技术方案,而非对其限制,本公开的保护范围并不局限于此,尽管参照前述实施例对本公开进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,其依然可以对前述实施例所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本公开实施例技术方案的精神和范围,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应所述以权利要求的保护范围为准。Finally, it should be noted that the above-mentioned embodiments are only specific implementations of the present disclosure, which are used to illustrate the technical solutions of the present disclosure, rather than limit it. The protection scope of the present disclosure is not limited to this, although referring to the foregoing The embodiments describe the present disclosure in detail, and those of ordinary skill in the art should understand that any person skilled in the art can still modify the technical solutions described in the foregoing embodiments within the technical scope disclosed in the present disclosure. Or it can be easily conceived of changes, or equivalent replacements of some of the technical features; and these modifications, changes or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present disclosure, and should be covered by the present disclosure. Within the scope of protection. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims (26)

  1. 一种库存系统,其特征在于,包括:多层穿梭库、位于所述多层穿梭库底层的多个货到人库存支架、多个穿梭车和多个搬运设备;所述多层穿梭库中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;所述货到人库存支架中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;An inventory system, characterized by comprising: a multi-layer shuttle library, a plurality of goods-to-person inventory brackets located at the bottom of the multi-layer shuttle library, a plurality of shuttle cars and a plurality of handling equipment; in the multi-layer shuttle library Each storage layer includes multiple storage locations, and each storage location has at least one inventory container for accommodating inventory goods; each storage layer in the goods-to-person inventory support includes multiple storage locations, each At least one storage container for accommodating inventory goods is placed on the storage location;
    所述穿梭车配置为,运行于所述多层穿梭库内,并用于取放存储位上的库存容器;The shuttle is configured to run in the multi-layer shuttle library and is used to pick and place the storage container on the storage location;
    所述搬运设备配置为,在所述多层穿梭库和工作站之间搬运所述库存容器和/或所述货到人库存支架。The transport equipment is configured to transport the inventory container and/or the goods-to-person inventory support between the multi-level shuttle library and the workstation.
  2. 根据权利要求1所述的库存系统,其特征在于,所述穿梭车为四向穿梭车。The inventory system according to claim 1, wherein the shuttle is a four-way shuttle.
  3. 根据权利要求2所述的库存系统,其特征在于,所述多层穿梭库还包括至少一个提升机,所述提升机配置为,在所述多层穿梭库的不同存储层之间搬运所述库存容器。The inventory system according to claim 2, wherein the multi-layer shuttle library further comprises at least one hoist, and the hoist is configured to transport the multi-layer shuttle library between different storage layers. Stock container.
  4. 根据权利要求1-3任意一项所述的库存系统,其特征在于,所述库存容器包括托盘、料箱中的至少一种。The inventory system according to any one of claims 1 to 3, wherein the inventory container includes at least one of a tray and a bin.
  5. 根据权利要求1~4任一所述的库存系统,其特征在于,所述库存系统还包括位于所述多层穿梭库底层的多个对接输送线,所述对接输送线配置为,在所述多层穿梭库与所述搬运设备之间对接及输送所述库存容器。The inventory system according to any one of claims 1 to 4, wherein the inventory system further comprises a plurality of docking conveyor lines located at the bottom of the multi-layer shuttle library, and the docking conveyor line is configured to Docking between the multi-layer shuttle library and the handling equipment and transporting the storage container.
  6. 根据权利要求4所述的库存系统,其特征在于,所述多层穿梭库中的库存容器为托盘,所述货到人库存支架上的库存容器为料箱。The inventory system according to claim 4, wherein the inventory container in the multi-layer shuttle library is a pallet, and the inventory container on the goods-to-person inventory support is a bin.
  7. 根据权利要求4所述的库存系统,其特征在于,如果所述库存容器为料箱,所述搬运设备为具有取箱机构的自驱动机器人。The inventory system according to claim 4, wherein if the inventory container is a material box, the handling device is a self-driving robot with a box taking mechanism.
  8. 根据权利要求4所述的库存系统,其特征在于,如果所述库存容器为托盘,所述搬运设备为以下中的至少一种:具有背负托盘机构的自驱动机器人、具有背负托盘架机构的自驱动机器人、叉车。The inventory system according to claim 4, wherein if the inventory container is a pallet, the handling equipment is at least one of the following: a self-driving robot with a pallet-carrying mechanism, and a self-driving robot with a pallet-carrying mechanism. Drive robots and forklifts.
  9. 根据权利要求1~8任一所述的库存系统,其特征在于,所述库存容器、所述货到人库存支架中的至少一种设置有标识码。The inventory system according to any one of claims 1 to 8, wherein at least one of the inventory container and the goods-to-person inventory support is provided with an identification code.
  10. 根据权利要求9所述的库存系统,其特征在于,所述库存系统还包括:标识码识别装置,所述标识码识别装置配置为,识别所述标识码,获得标识码对应的信息。The inventory system according to claim 9, wherein the inventory system further comprises: an identification code identification device, the identification code identification device is configured to identify the identification code and obtain information corresponding to the identification code.
  11. 根据权利要求1-10任意一项所述的库存系统,其特征在于,所述库存系统还包括库存管理服务器,与所述搬运设备、所述穿梭车、所述提升机中的至少之一通信;其中,The inventory system according to any one of claims 1-10, wherein the inventory system further comprises an inventory management server, which communicates with at least one of the handling equipment, the shuttle, and the hoist ;in,
    所述库存管理服务器配置为,根据待操作货品信息,以及所述多层穿梭库中和所述货到人库存支架中的当前库存货品信息,从所述多层穿梭库和所述货到人库存支架中,确定待操作货品的存储位置;根据确定的所述存储位置,调度所述搬运设备、所述穿梭车、所述提升机中的至少之一搬运容纳所述待操作 货品的库存容器和/或货到人库存支架,以便所述待操作货品被执行上架、下架操作中的至少一种。The inventory management server is configured to, according to the information of the goods to be operated, and the information of the current inventory goods in the multi-layer shuttle library and the goods-to-person inventory support, from the multi-layer shuttle library and the goods-to-person In the inventory support, the storage location of the goods to be operated is determined; according to the determined storage location, at least one of the handling equipment, the shuttle car, and the hoist is dispatched to carry the inventory container containing the goods to be operated And/or the goods-to-person inventory support, so that the goods to be operated are carried out at least one of putting on shelves and removing them.
  12. 根据权利要求11所述的库存系统,其特征在于,在将所述待操作货品上架到所述多层穿梭库中的库存容器时,所述库存管理服务器进一步配置为:调度所述搬运设备将容纳所述待操作货品的库存容器从工作站搬运至所述多层穿梭库底层的对接输送线的第一端,由所述对接输送线将容纳所述待操作货品的库存容器从所述第一端传输到所述对接输送线的第二端;调度所述穿梭车或所述提升机在所述对接输送线的第二端就位,并从所述第二端对接容纳所述待操作货品的库存容器;调度所述穿梭车将容纳所述待操作货品的库存容器搬运至所述多层穿梭库上对应的存储位中,或者,调度所述提升机与所述穿梭车配合将容纳所述待操作货品的库存容器搬运至所述多层穿梭库上对应的存储位中。The inventory system according to claim 11, wherein when the goods to be operated are put on the inventory container in the multi-layer shuttle library, the inventory management server is further configured to: schedule the handling equipment to The inventory container accommodating the goods to be operated is transported from the workstation to the first end of the docking conveyor line at the bottom of the multi-layer shuttle library, and the inventory container accommodating the goods to be operated is removed from the first end of the docking conveyor line by the docking conveyor line. Transfer to the second end of the docking conveyor line; dispatch the shuttle or the hoist to be in place at the second end of the docking conveyor line, and dock the goods to be operated from the second end The inventory container; dispatch the shuttle to transport the inventory container containing the goods to be operated to the corresponding storage location on the multi-level shuttle library, or dispatch the elevator to cooperate with the shuttle to accommodate the The inventory container of the goods to be operated is transported to the corresponding storage location on the multi-layer shuttle library.
  13. 根据权利要求11所述的库存系统,其特征在于,在将所述待操作货品上架到所述货到人库存支架时,所述库存管理服务器进一步配置为:调度所述搬运设备将容纳所述待操作货品的库存容器从所述工作站搬运至所述货到人库存支架的区域,并调度所述搬运设备或其它自动化设备将容纳所述待操作货品的库存容器放置在对应的存储位中;或者,调度所述搬运设备将包括所述待操作货品的货到人库存支架从所述工作站搬运至对应的位置。The inventory system according to claim 11, wherein when the goods to be operated are put on the goods-to-person inventory support, the inventory management server is further configured to: schedule the handling equipment to accommodate the The inventory container of the goods to be operated is transported from the workstation to the area of the goods-to-person inventory support, and the handling equipment or other automated equipment is dispatched to place the inventory container containing the goods to be operated in the corresponding storage location; Alternatively, the handling equipment is dispatched to transport the goods-to-person inventory support including the goods to be operated from the workstation to a corresponding location.
  14. 根据权利要求11所述的库存系统,其特征在于,在将所述待操作货品从所述多层穿梭库中的库存容器下架时,所述库存管理服务器进一步配置为:调度所述穿梭车,或者所述穿梭车和所述提升机,将容纳所述待操作货品的库存容器从对应的存储位运输至对接输送线的第二端,由所述对接输送线将容纳所述待操作货品的库存容器从所述第二端传输到所述对接输送线的第一端;以及调度所述搬运设备在所述对接输送线的所述第一端就位,从所述第一端对接容纳所述待操作货品的库存容器,并将容纳所述待操作货品的库存容器从所述对接输送线的第一端搬运至工作站。The inventory system according to claim 11, wherein the inventory management server is further configured to: dispatch the shuttle when the goods to be operated are removed from the inventory container in the multi-layer shuttle library , Or the shuttle car and the hoist transport the inventory container containing the goods to be operated from the corresponding storage location to the second end of the docking conveyor line, and the docking conveyor line will accommodate the goods to be operated The inventory container is transferred from the second end to the first end of the docking conveyor line; and the handling equipment is scheduled to be in place at the first end of the docking conveyor line, and docked and accommodated from the first end The inventory container of the goods to be operated is transported from the first end of the docking conveyor line to the workstation.
  15. 根据权利要求11所述的库存系统,其特征在于,在将所述待操作货品从所述货到人库存支架下架时,所述库存管理服务器进一步配置为:调度所述搬运设备从对应的货到人库存支架中取出容纳所述待操作货品的库存容器,并搬运至工作站;或者,调度所述搬运设备将包括所述待操作货品的货到人库存支架搬运至工作站。The inventory system according to claim 11, wherein when the goods to be operated are removed from the goods-to-person inventory support, the inventory management server is further configured to: dispatch the handling equipment from the corresponding The goods-to-person inventory holder takes out the inventory container containing the goods to be operated and transports them to the workstation; or, dispatching the handling equipment to transport the goods-to-person inventory holder including the goods to be operated to the workstation.
  16. 根据权利要求11~13任一所述的库存系统,其特征在于,在对所述待操作货品执行上架操作,且所述上架操作为入库时,所述待操作货品为待入库货品;The inventory system according to any one of claims 11-13, characterized in that, when the goods to be operated are put on the shelf and the put operation is warehousing, the goods to be operated are goods to be put into the warehouse;
    所述库存管理服务器进一步配置为,根据待入库货品信息对应的货品类型,若确定所述货到人库存支架中与所述货品类型对应的剩余存储量低于设定数量阈值,或者,所述货到人库存支架中与所述货品类型对应的存储位置处于未满状态,则首先从所述货到人库存支架为所述待入库货品选择存储位置,若还存在剩余的待入库货品,再从所述多层穿梭库中为所述待入库货品选择存储位置。The inventory management server is further configured to, according to the type of goods corresponding to the information of the goods to be put into storage, if it is determined that the remaining storage amount corresponding to the type of goods in the goods-to-person inventory support is lower than a set quantity threshold, or, If the storage location corresponding to the item type in the goods-to-person inventory support is not full, first select the storage location for the goods to be received from the goods-to-person inventory support, if there are still remaining to be stored For the goods, select a storage location for the goods to be stored in the multi-layer shuttle library.
  17. 根据权利要求11~13任一所述的库存系统,其特征在于,在对所述待操作货品执行上架操作,且在所述上架操作为补货时,所述待操作货品为待补 货货品;The inventory system according to any one of claims 11 to 13, wherein when the shelf operation is performed on the goods to be operated, and when the shelf operation is replenishment, the goods to be operated are goods to be replenished ;
    所述库存管理服务器进一步配置为,在确定所述货到人库存支架中任一货品对应的剩余存储量低于设定数量阈值后,或者,在当前达到预设补货周期后,确定所述货到人库存支架中与任一货品对应的剩余存储量低于设定数量阈值,或者,在确定当前订单对任一货品的需求量超过所述货到人库存支架上的剩余存储量后,则对所述待补货货品进行补货。The inventory management server is further configured to, after determining that the remaining storage amount corresponding to any item in the goods-to-person inventory support is lower than a set quantity threshold, or after a preset replenishment period is currently reached, determine the The remaining storage capacity corresponding to any item in the goods-to-person inventory bracket is lower than the set quantity threshold, or after determining that the current order’s demand for any item exceeds the remaining storage capacity on the goods-to-person inventory bracket, Then, replenish the goods to be replenished.
  18. 根据权利要求17所述的库存系统,其特征在于,所述库存管理服务器进一步配置为,从所述多层穿梭库中对所述待补货货品进行补货。The inventory system according to claim 17, wherein the inventory management server is further configured to replenish the goods to be replenished from the multi-layer shuttle library.
  19. 一种货品存取方法,其特征在于,包括:A method for storing and storing goods, which is characterized in that it includes:
    根据待操作货品信息,以及多层穿梭库中和货到人库存支架中的当前库存货品信息,从所述多层穿梭库和所述货到人库存支架中,确定待操作货品的存储位置;其中,所述多层穿梭库中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;所述货到人库存支架中的每个存储层包括多个存储位,每个存储位上放置有至少一个用于容纳库存货品的库存容器;Determine the storage location of the goods to be operated from the multi-layer shuttle library and the goods-to-man inventory support according to the information of the goods to be operated and the current inventory goods information in the multi-layer shuttle library and the goods-to-man inventory support; Wherein, each storage layer in the multi-layer shuttle library includes a plurality of storage positions, and at least one storage container for accommodating inventory goods is placed on each storage position; each storage in the goods-to-person inventory rack The layer includes multiple storage locations, and at least one storage container for accommodating inventory goods is placed on each storage location;
    根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少之一搬运容纳所述待操作货品的库存容器和/或货到人库存支架,以便所述待操作货品被执行上架、下架操作中的至少一种。According to the determined storage location, dispatch at least one of a handling device, a shuttle car, and a hoist to transport the inventory container and/or the goods-to-person inventory holder for accommodating the goods to be operated, so that the goods to be operated are executed on the shelves , At least one of the off-shelf operations.
  20. 根据权利要求19所述的方法,其特征在于,在将所述待操作货品上架到所述多层穿梭库中的库存容器时,所述根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少一种将容纳所述待操作货品的库存容器进行搬运,包括:The method according to claim 19, characterized in that, when the goods to be operated are put on the storage container in the multi-layer shuttle library, the dispatching equipment and the shuttle are dispatched according to the determined storage location. , At least one of the elevators transports the storage container containing the goods to be operated, including:
    调度所述搬运设备将容纳所述待操作货品的库存容器从工作站搬运至所述多层穿梭库底层的对接输送线的第一端,由所述对接输送线将容纳所述待操作货品的库存容器从所述第一端传输到所述对接输送线的第二端;The handling equipment is dispatched to transport the inventory container containing the goods to be operated from the workstation to the first end of the docking conveyor line at the bottom of the multi-layer shuttle library, and the docking conveyor line will accommodate the inventory of the goods to be operated The container is transferred from the first end to the second end of the docking conveyor line;
    调度所述穿梭车或所述提升机位于所述对接输送线的第二端,并从所述第二端对接容纳所述待操作货品的库存容器;Dispatching the shuttle car or the hoist to be located at the second end of the docking conveyor line, and docking the inventory container containing the goods to be operated from the second end;
    调度所述穿梭车将容纳所述待操作货品的库存容器搬运至所述多层穿梭库上对应的存储位中,或者,调度所述提升机与所述穿梭车配合将容纳所述待操作货品的库存容器搬运至所述多层穿梭库上对应的存储位中。The shuttle car is dispatched to transport the inventory container containing the goods to be operated to the corresponding storage location on the multi-level shuttle library, or the hoist is dispatched to cooperate with the shuttle car to accommodate the goods to be operated The storage container of the spooler is transported to the corresponding storage location on the multi-layer shuttle library.
  21. 根据权利要求19所述的方法,其特征在于,在将所述待操作货品上架到所述货到人库存支架时,所述根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少一种将容纳所述待操作货品的货到人库存支架进行搬运,包括:The method according to claim 19, characterized in that, when the goods to be operated are put on the goods-to-person inventory support, according to the determined storage location, dispatching handling equipment, shuttles, and hoists At least one of the methods for transporting the goods-to-person inventory bracket containing the goods to be handled includes:
    调度所述搬运设备将容纳所述待操作货品的库存容器从所述工作站搬运至所述货到人库存支架的区域,并调度所述搬运设备或其它自动化设备将容纳所述待操作货品的库存容器放置在对应的存储位中;Scheduling the handling equipment to transport the inventory container containing the goods to be operated from the workstation to the area of the goods-to-person inventory support, and scheduling the handling equipment or other automated equipment to hold the inventory of the goods to be operated The container is placed in the corresponding storage location;
    或者,调度所述搬运设备将包括所述待操作货品的货到人库存支架从所述工作站搬运至对应的位置。Alternatively, the handling equipment is dispatched to transport the goods-to-person inventory support including the goods to be operated from the workstation to the corresponding location.
  22. 根据权利要求19所述的方法,其特征在于,在将所述待操作货品从所 述多层穿梭库中的库存容器下架时,所述根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少之一搬运容纳所述待操作货品的库存容器,包括:The method according to claim 19, characterized in that, when the goods to be operated are removed from the storage containers in the multi-layer shuttle library, the storage location is determined according to the determined storage location, and the transportation equipment and the shuttle are dispatched. At least one of a cart and a hoist transports the storage container containing the goods to be operated, including:
    调度所述穿梭车,或者所述穿梭车和所述提升机,将容纳所述待操作货品的库存容器从对应的存储位运输至对接输送线的第二端,由所述对接输送线将容纳所述待操作货品的库存容器从所述第二端传输到所述对接输送线的第一端;以及调度所述搬运设备移动至所述对接输送线的所述第一端,从所述第一端对接容纳所述待操作货品的库存容器,并将容纳所述待操作货品的库存容器从所述对接输送线的第一端搬运至工作站。Dispatch the shuttle car, or the shuttle car and the hoist, and transport the inventory container containing the goods to be operated from the corresponding storage location to the second end of the docking conveyor line, and the docking conveyor line will accommodate The inventory container of the goods to be handled is transferred from the second end to the first end of the docking conveyor line; and the handling equipment is scheduled to move to the first end of the docking conveyor line, from the first end One end is docked with the storage container containing the goods to be operated, and the storage container containing the goods to be operated is transported from the first end of the docking conveyor line to the workstation.
  23. 根据权利要求19所述的方法,其特征在于,在将所述待操作货品从所述货到人库存支架下架时,所述根据确定的所述存储位置,调度搬运设备、穿梭车、提升机中的至少之一搬运容纳所述待操作货品的货到人库存支架,包括:The method according to claim 19, characterized in that, when the goods to be operated are removed from the goods-to-person inventory support, according to the determined storage location, dispatching handling equipment, shuttles, lifting At least one of the machines transports the goods-to-person inventory support for accommodating the goods to be operated, including:
    调度所述搬运设备从对应的货到人库存支架中取出容纳所述待操作货品的库存容器,并搬运至工作站;Scheduling the handling equipment to take out the inventory container containing the goods to be operated from the corresponding goods-to-person inventory support, and move them to the workstation;
    或者,调度所述搬运设备将包括所述待操作货品的货到人库存支架搬运至工作站。Alternatively, the handling equipment is dispatched to transport the goods-to-person inventory support including the goods to be operated to the workstation.
  24. 根据权利要求19~21任一所述的方法,其特征在于,在对所述待操作货品执行上架操作,且所述上架操作为入库时,所述待操作货品为待入库货品;The method according to any one of claims 19-21, wherein when the shelf operation is performed on the goods to be operated, and the shelf operation is warehousing, the goods to be operated are goods to be warehousing;
    所述确定待操作货品的存储位置,包括:The determining the storage location of the goods to be operated includes:
    根据待入库货品信息对应的货品类型,若确定所述货到人库存支架中与所述货品类型对应的剩余存储量低于设定数量阈值,或者,所述货到人库存支架中与所述货品类型对应的存储位置处于未满状态,则首先从所述货到人库存支架为所述待入库货品选择存储位置,若还存在剩余的待入库货品,再从所述多层穿梭库中为所述待入库货品选择存储位置。According to the type of goods corresponding to the information of the goods to be put into storage, if it is determined that the remaining storage amount corresponding to the type of goods in the goods-to-person inventory bracket is lower than the set quantity threshold, or, the goods-to-person inventory bracket is compared with the stock If the storage location corresponding to the item type is not full, first select the storage location from the goods-to-person inventory support for the goods to be put in. If there are remaining goods to be put in, then shuttle from the multi-layer Select a storage location in the warehouse for the goods to be put into the warehouse.
  25. 根据权利要求19~21任一所述的方法,其特征在于,在对所述待操作货品执行上架操作,且在所述上架操作为补货时,所述待操作货品为待补货货品;The method according to any one of claims 19 to 21, wherein when the shelf operation is performed on the goods to be operated, and when the shelf operation is replenishment, the goods to be operated are goods to be replenished;
    所述确定待操作货品的存储位置,包括:The determining the storage location of the goods to be operated includes:
    在确定所述货到人库存支架中任一货品对应的剩余存储量低于设定数量阈值后,或者,在当前达到预设补货周期后,确定所述货到人库存支架中与任一货品对应的剩余存储量低于设定数量阈值,或者,在确定当前订单对任一货品的需求量超过所述货到人库存支架上的剩余存储量后,对所述待补货货品进行补货。After determining that the remaining storage capacity corresponding to any item in the goods-to-person inventory support is lower than the set quantity threshold, or after the preset replenishment cycle is currently reached, it is determined that the goods-to-person inventory support is associated with any The remaining storage amount corresponding to the goods is lower than the set quantity threshold, or after determining that the demand for any item in the current order exceeds the remaining storage amount on the goods-to-person inventory bracket, the goods to be replenished goods.
  26. 根据权利要求25所述的方法,其特征在于,所述对所述待补货货品进行补货,包括:The method according to claim 25, wherein the replenishing the to-be-replenished goods comprises:
    从所述多层穿梭库中对所述待补货货品进行补货。Replenishing the goods to be replenished from the multi-layer shuttle library.
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