WO2021203328A1 - Embedded circuit board and fabrication method therefor - Google Patents

Embedded circuit board and fabrication method therefor Download PDF

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Publication number
WO2021203328A1
WO2021203328A1 PCT/CN2020/083827 CN2020083827W WO2021203328A1 WO 2021203328 A1 WO2021203328 A1 WO 2021203328A1 CN 2020083827 W CN2020083827 W CN 2020083827W WO 2021203328 A1 WO2021203328 A1 WO 2021203328A1
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WO
WIPO (PCT)
Prior art keywords
circuit board
main body
metal base
sub
magnetic core
Prior art date
Application number
PCT/CN2020/083827
Other languages
French (fr)
Chinese (zh)
Inventor
王蓓蕾
郭伟静
谢占昊
Original Assignee
深南电路股份有限公司
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Publication date
Application filed by 深南电路股份有限公司 filed Critical 深南电路股份有限公司
Priority to PCT/CN2020/083827 priority Critical patent/WO2021203328A1/en
Publication of WO2021203328A1 publication Critical patent/WO2021203328A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • H01F17/06Fixed inductances of the signal type  with magnetic core with core substantially closed in itself, e.g. toroid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/16Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor

Definitions

  • This application relates to the technical field of circuit boards, in particular to an embedded circuit board and a preparation method thereof.
  • the main technical problem solved by this application is to provide an embedded circuit board and a preparation method thereof, which can reduce the volume of the circuit board and improve the heat dissipation performance of the circuit board.
  • an embedded circuit board including: a circuit board main body; a magnetic core and a metal base, all embedded in the circuit board main body.
  • the preparation method includes: preparing a main body of a first sub-circuit board; A first accommodating groove is formed on the main body, and a magnetic core is placed in the first accommodating groove; a second sub-circuit board main body is formed on the side of the first sub-circuit board main body that exposes the magnetic core to cover The magnetic core; forming a second accommodating groove, placing the metal base in the second accommodating groove.
  • another technical solution adopted in this application is to provide a method for preparing an embedded circuit board, the preparation method includes: preparing a first sub-circuit board body; A first accommodating groove is formed on the main body, and the metal base is placed in the first accommodating groove; a second accommodating groove is formed on the main body of the first sub-circuit board, and the magnetic core is placed in the second accommodating groove. Placed in the groove; a second sub-circuit board body is formed on the side of the first sub-circuit board body that exposes the magnetic core to cover the magnetic core.
  • the beneficial effect of the present application is: in the embedded circuit board of the present application, the magnetic core and the metal base are embedded in the main body of the circuit board at the same time, which can reduce the volume of the circuit board and improve the heat dissipation performance of the circuit board. .
  • FIG. 1 is a schematic cross-sectional structure diagram of an embodiment of an embedded circuit board according to the present application
  • FIG. 2 is a schematic top view of the embedded circuit board of FIG. 1;
  • FIG. 3 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in an application scenario
  • FIG. 4 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in another application scenario
  • FIG. 5 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in another application scenario
  • FIG. 6 is a schematic cross-sectional structure diagram of another embodiment of an embedded circuit board according to the present application.
  • FIG. 7 is a schematic flowchart of an embodiment of a method for manufacturing an embedded circuit board according to the present application.
  • FIG. 8 is a preparation process diagram corresponding to the preparation method of FIG. 7;
  • Fig. 9 is a partial preparation process diagram of the preparation method of Fig. 7 in another application scenario.
  • FIG. 10 is a schematic flowchart of another embodiment of the method for manufacturing an embedded circuit board according to the present application.
  • FIG. 11 is a preparation process diagram corresponding to the preparation method of FIG. 10;
  • Fig. 12 is a partial preparation process diagram of the preparation method of Fig. 10 in another application scenario.
  • FIG. 1 is a schematic cross-sectional structure diagram of an embodiment of the embedded circuit board of the present application
  • FIG. 2 is a schematic top view of the embedded circuit board of FIG. 1.
  • the embedded circuit board 1000 includes a circuit board main body 1100, a magnetic core 1200 and a metal base 1300.
  • the circuit board main body 1100 plays a main supporting role in the entire embedded circuit board 1000, and the magnetic core 1200 and the metal base 1300 are embedded in the circuit board main body 1100 at the same time.
  • the material of the magnetic core 1200 may be manganese-zinc-iron, nickel-zinc-iron or amorphous magnetic material, and the material of the metal base 1300 may be copper, aluminum or an alloy including copper and aluminum, or other conductive materials.
  • embedding the magnetic core 1200 in the circuit board main body 1100 can reduce the volume of the embedded circuit board 1000 compared to being arranged on the surface of the circuit board main body 1100.
  • the metal base 1300 is made of conductive material, It can transfer heat and transfer the heat from the higher temperature area to the lower temperature area, thereby improving the heat dissipation performance of the embedded circuit board 1000. That is to say, in this embodiment, the magnetic core 1200 and the metal base 1300 are embedded at the same time. In the circuit board main body 1100, the volume of the embedded circuit board 1000 can be reduced, and the heat dissipation performance of the embedded circuit board 1000 can also be improved.
  • the metal base 1300 is provided with electronic components (not shown), such as chips, etc., and the metal base 1300 is used to dissipate the electronic components thereon.
  • signal transmission layers 1110 are provided on opposite sides of the circuit board main body 1100.
  • the signal transmission layer 1110 is made of conductive materials, such as copper, aluminum, etc., for signal transmission.
  • the metal base 1300 is electrically connected to the signal transmission layers 1110 located on opposite sides of the circuit board main body 1100 to realize signal transmission between the two signal transmission layers 1110. That is to say, at this time, the metal base 1300 can also realize the function of heat dissipation. Current-carrying function.
  • the circuit board main body 1100 may further include a signal transmission layer 1110 disposed inside. That is, the embedded circuit board 1000 is a multilayer board. In this case, any two layers of signal transmission
  • the layers 1110 may all be provided with a metal base 1300 that is electrically connected to each other, or, in other embodiments, the circuit board body 1100 is provided with a signal transmission layer 1110 on only one side surface and inside, and the metal base 1300 is electrically connected to the circuit board.
  • the thickness of the magnetic core 1200 is less than the thickness of the metal base 1300, and the cross section of the magnetic core 1200 can be circular, racetrack, square ring, etc., and the metal base 1300 has a cross-section along its thickness. Rectangular or T-shaped, there is no restriction here.
  • the number of metal bases 1300 is more than two, such as 2, 4, or more.
  • the number of metal bases 1300 is two.
  • two or more metal bases 1300 include a first metal base 1310 and a second metal base 1320.
  • the first metal base 1310 penetrates the magnetic core 1200, and the second metal base 1320 is located at the periphery of the magnetic core 1200.
  • the signal transmission layer 1110 includes a wire pattern 1111.
  • the wire pattern 1111 is provided across the first metal base 1310 and the second metal base 1320 to form a coil loop capable of transmitting current around the magnetic core 1200, that is, in this application In the scene, the first metal base 1310 and the second metal base 1320 cooperate with each other to form a coil loop that transmits current around the magnetic core 1200.
  • the remaining metal bases 1300 except for the first metal base 1310 and the second metal base 1320 can be distributed on the circuit board main body 1100. Any wiring that needs to achieve a large current carrying capacity There are no restrictions on the location or heat dissipation location.
  • the circuit board main body 1100 is also provided with a first via hole 1400, and a conductive material is provided in the first via hole 1400 for realizing the connection on both sides of the circuit board main body 1100
  • the electrical connection of the wire pattern 1111 that is, the wire pattern 1111 does not only rely on the metal base 1300 to achieve electrical connection.
  • the conductive material may be materials such as copper, aluminum, etc.
  • the conductive material is disposed on the inner wall of the first via hole 1400 or fills the first via hole 1400 (as shown in FIG. 1).
  • the number of the first via 1400 is at least one, such as 1, 2, 5, etc., and the at least one first via 1400 can be distributed at any position of the circuit board main body 1100, which is not limited here. .
  • the conductive pattern 1111 is bridged between at least two of the first vias 1400 for signal transmission.
  • FIG. 3 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in an application scenario.
  • the number of metal bases 1300 is more than one, for example, one, two or more.
  • the number of the metal base 1300 is taken as one for schematic illustration.
  • the one or more metal bases 1300 include a first metal base 1310, and the first metal base 1310 penetrates the magnetic core 1200.
  • the circuit board main body 1100 is provided with a second via hole 1500 located at the periphery of the magnetic core 1200, the signal transmission layer 1110 includes a wire pattern 1111, and a wire pattern 1111 is bridged between the first metal base 1310 and the second via hole 1500 ,
  • the second via hole 1500 is provided with a conductive material for electrically connecting the wire patterns 1111 on the two signal transmission layers 1110 to form a coil loop capable of transmitting current around the magnetic core 1200, that is, the same as the above application scenarios The difference is that in this application scenario, the first metal base 1310 and the second through hole 1500 cooperate with each other to form a coil loop that transmits current around the magnetic core 1200.
  • the structure of the second via hole 1500 is similar to the structure of the first via hole 1400, which can be referred to the foregoing embodiment.
  • the metal base 1300 other than the first metal base 1310 can also be embedded in any position of the circuit board main body 1100, which is not limited here.
  • FIG. 4 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in another application scenario.
  • the number of metal bases 1300 is also more than one, for example, one, two or more.
  • the difference from the structure in FIG. 3 is that the first metal base 1310 is located on the periphery of the magnetic core 1200, and the second through hole 1500 penetrates the magnetic core 1200. At this time, the mutual connection between the first metal base 1310 and the second through hole 1500 is used.
  • Cooperating to form a coil loop that transmits current around the magnetic core 1200 that is, a wire pattern 1111 is also bridged between the first metal base 1310 and the second via hole 1500, and a conductive material is also provided in the second via hole 1500.
  • the coil circuits that transmit current around the magnetic core 1200 all use the metal base 1300.
  • the metal base 1300 may not be used to form a coil circuit that transmits current around the magnetic core 1200, for example,
  • the through holes (not shown) provided inside and outside the magnetic core 1200 form a current-transmitting coil loop.
  • a conductive pattern 1111 is connected across the through holes provided inside and outside the magnetic core 1200, and Conductive materials are arranged in the through holes, so that a coil loop that transmits current around the magnetic core 1200 is formed through the mutual cooperation between the through holes.
  • the circuit board main body 1100 includes a core board 1120 and a prepreg 1130 bonding adjacent core boards 1120.
  • the number of the core board 1120 and the prepreg 1130 is not limited.
  • the signal transmission The layer 1110 is a conductive layer provided on the surface of the core board 1120.
  • the signal transmission layer 1110 may not be a conductive layer on the surface of the core board 1120, but a conductive layer bonded to the dielectric material layer through an adhesive layer.
  • the structure of the circuit board main body 1100 is not specifically limited.
  • the embedded circuit board 2000 includes two or more circuit board main bodies 2100, for example, two, three or more circuit board main bodies 2100, two or more circuit board main bodies 2100 are stacked, and each circuit board main body 2100 A magnetic core 2110 and a metal base 2120 are embedded in them.
  • two adjacent circuit board main bodies 2100 are bonded by an adhesive layer 2200, and at the same time, the material of the adhesive layer 2200 may be a prepreg or epoxy resin.
  • the application does not limit the number of layers of the circuit board main body 2100.
  • FIG. 7 is a schematic flowchart of an embodiment of a method for manufacturing an embedded circuit board according to the present application.
  • the preparation method includes:
  • the core board 6101 and the prepreg 6102 are stacked and arranged at intervals to form the first sub-circuit board main body 6100.
  • the structure of the first sub-circuit board main body 6100 may be other, which is not limited here.
  • the size of the first accommodating groove 6110 is slightly larger than the size of the magnetic core 6200 or is equivalent to the size of the magnetic core 6200.
  • a second sub-circuit board main body 6300 is formed on the side of the first sub-circuit board main body 6100 where the magnetic core 6200 is exposed to cover the magnetic core 6200.
  • the structure of the second sub-circuit board main body 6300 is similar to the structure of the first sub-circuit board main body 6100. Specifically, the board prepreg 6102 is first placed on the side of the first sub-circuit board main body 6100 where the magnetic core 6200 is exposed. Then the core board 6101 is placed, and the process is repeated, wherein the number of layers of the core board 6101 and the prepreg 6102 in the second sub-circuit board main body 6300 is determined according to the specific circumstances in different application scenarios.
  • the first accommodating groove 6110 is a through groove
  • the magnetic core 6200 is exposed on both sides of the first sub-circuit board main body 6100, so the second sub-circuit board main body 6300 is formed by a double-sided build-up method.
  • the first accommodating groove 6110 is not a through groove. Only one side of the first sub-circuit board main body 6100 exposes the magnetic core 6200, so the second sub-circuit board main body 6300 is formed by a single-sided build-up method.
  • S140 forming a second accommodating groove 6120, and placing the metal base 6400 in the second accommodating groove 6120.
  • the size of the second accommodating groove 6120 is slightly larger than the size of the metal base 6400, or is equivalent to the size of the metal base 6400.
  • the magnetic core 6200 is buried first, and then the metal base 6400 is buried.
  • a signal transmission layer 6130 is formed on the side of the second sub-circuit board main body 6300 away from the first sub-circuit board main body 6100.
  • the metal base 6400 and the signal transmission layer 6130 may be electrically connected.
  • the preparation method further includes:
  • a conductive layer 6500 covering the metal base 6400 is formed on the side of the second sub-circuit board 6300 that exposes the metal base 6400, and the conductive layer 6500 is electrically connected to the signal transmission layer 6130 on the same side of the second sub-circuit board 6300, so that the metal base 6400 and The signal transmission layer 6130 is electrically connected, and then the signal transmission layer 6130 and the conductive layer 6500 are patterned to form a conductive pattern (not shown).
  • the embedded circuit board prepared by the manufacturing method in this embodiment has the same or similar structure as the embedded circuit board in any one of the above embodiments, and the specific structure can refer to the above embodiment, which will not be repeated here.
  • FIG. 10 is a schematic flowchart of another embodiment of an embedded circuit board according to the present application.
  • the difference from the above-mentioned embodiment is that in this embodiment, the metal base is buried first, and then the magnetic core is buried.
  • the preparation method includes:
  • the first sub-circuit board main body 8100 has the same structure as the first sub-circuit board main body 6100 in the foregoing embodiment, and will not be repeated here.
  • S220 forming a first accommodating groove 8110 on the first sub-circuit board main body 8100, and placing the metal base 8200 in the first accommodating groove 8110.
  • step S220 specifically includes: protruding the first end 8210 of the metal base 8200 from the first sub-circuit board main body 8100.
  • the second end 8220 of the metal base 8200 is arranged in the first sub-circuit board main body 8100.
  • both ends of the metal base 8200 can also protrude from the surface of the first sub-circuit board main body 8100.
  • a second accommodating groove 8120 is formed on the first sub-circuit board main body 8100, and the magnetic core 8300 is placed in the second accommodating groove 8120.
  • a second accommodating groove 8120 is formed in the first accommodating groove 8110, and when the first end 8210 of the metal base 8200 protrudes first
  • the notch of the second accommodating groove 8120 is specifically disposed in the first sub-circuit board main body 8100.
  • the metal base 8200 in the process of forming the second accommodating groove 8120, is milled, and then the cross section of the metal base 8200 in the thickness direction It is T-shaped.
  • the metal base 8200 in the process of forming the second accommodating groove 8120, is not milled.
  • a second sub-circuit board main body 8400 is formed on the side of the first sub-circuit board main body 8100 where the magnetic core 8300 is exposed to cover the magnetic core 8300.
  • a second sub-circuit board main body 8400 is formed on the first surface 8101 of the first sub-circuit board main body 8100 to cover the magnetic core 8300, and the second sub-circuit board main body 8400 is provided with a through hole corresponding to the metal base 8200 8401, so that the first end 8210 of the metal base 8200 is disposed in the second sub-circuit board main body 8400 and the second sub-circuit board main body 8400 exposes the first end 8210 of the metal base 8200.
  • the second sub-circuit board main body 8400 is formed by a single-sided build-up method.
  • the second sub-circuit board main body 8400 needs to be formed by a double-sided build-up method, which is specifically prepared The process will not be repeated here.
  • a signal transmission layer 8410 is formed on the side of the second sub-circuit board main body 8400 away from the first sub-circuit board main body 8100.
  • the metal base 8200 and the signal transmission layer 8410 may be electrically connected.
  • the preparation method further includes:
  • a conductive layer 8500 covering the metal base 8200 is formed on the side of the second sub-circuit board 8400 where the metal base 8200 is exposed, and the conductive layer 8500 is electrically connected to the signal transmission layer 8410 on the same side of the second sub-circuit board 8400, so that the metal base 8200 and The signal transmission layer 8410 is electrically connected, and then the signal transmission layer 8410 and the conductive layer 8500 are patterned to form a conductive pattern (not shown).
  • the same preparation method can also be used to electrically connect the metal base 8200 and the signal transmission layer 8410 in the first sub-circuit board 8100 to form a wire pattern. , The specific preparation process will not be repeated here.
  • the buried circuit board prepared by the preparation method in this embodiment has the same structure as the buried circuit board in any of the above embodiments, and the specific structure can be referred to the above embodiment, which will not be repeated here.
  • the magnetic core and the metal base are embedded in the circuit board body at the same time, which can reduce the volume of the circuit board and improve the heat dissipation performance of the circuit board.

Abstract

Disclosed are an embedded circuit board (1000) and a fabrication method therefor. The embedded circuit board (1000) comprises: a circuit board main body (1100); and a magnetic core (1200) and a metal substrate (1300) that are embedded in the circuit board main body (1100). The embedded circuit board (1000) not only can reduce the size of the circuit board, but can also improve the heat dissipation performance of the circuit board.

Description

埋入式电路板及其制备方法Embedded circuit board and preparation method thereof 【技术领域】【Technical Field】
本申请涉及电路板技术领域,特别是涉及一种埋入式电路板及其制备方法。This application relates to the technical field of circuit boards, in particular to an embedded circuit board and a preparation method thereof.
【背景技术】【Background technique】
随着电子产品集成度的增加,对电源模块的小型化要求越来越高,进而使得必须减少器件的布局空间,而磁器件作为电源模块的核心器件,占了印刷电路板不少的空间,成为制约电源模块小型化发展的关键因素。With the increase in the integration of electronic products, the requirements for miniaturization of power modules are becoming higher and higher, which makes it necessary to reduce the layout space of the devices. As the core components of the power modules, magnetic devices occupy a lot of space on the printed circuit board. Become a key factor restricting the development of miniaturization of power modules.
目前针对上述情况出现了将磁器件埋入电路板内的设计方式,但是本申请的发明人发现,目前埋入有磁器件的电路板的散热性能有待提高。At present, a design method of embedding magnetic devices in a circuit board has emerged in response to the above situation, but the inventor of the present application found that the current heat dissipation performance of the circuit board with embedded magnetic devices needs to be improved.
【发明内容】[Summary of the invention]
本申请主要解决的技术问题是提供一种埋入式电路板及其制备方法,既能减小电路板的体积,也能提高电路板的散热性能。The main technical problem solved by this application is to provide an embedded circuit board and a preparation method thereof, which can reduce the volume of the circuit board and improve the heat dissipation performance of the circuit board.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种埋入式电路板,包括:电路板主体;磁芯以及金属基,均嵌设于所述电路板主体中。In order to solve the above technical problems, a technical solution adopted in this application is to provide an embedded circuit board, including: a circuit board main body; a magnetic core and a metal base, all embedded in the circuit board main body.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种埋入式电路板的制备方法,所述制备方法包括:制备第一子电路板主体;在所述第一子电路板主体上形成第一容置槽,并将磁芯放置在所述第一容置槽中;在所述第一子电路板主体暴露所述磁芯一侧形成第二子电路板主体,以覆盖所述磁芯;形成第二容置槽,将金属基放置在所述第二容置槽中。In order to solve the above technical problems, another technical solution adopted by the present application is to provide a method for preparing an embedded circuit board. The preparation method includes: preparing a main body of a first sub-circuit board; A first accommodating groove is formed on the main body, and a magnetic core is placed in the first accommodating groove; a second sub-circuit board main body is formed on the side of the first sub-circuit board main body that exposes the magnetic core to cover The magnetic core; forming a second accommodating groove, placing the metal base in the second accommodating groove.
为解决上述技术问题,本申请采用的又一个技术方案是:提供一种埋入式电路板的制备方法,所述制备方法包括:制备第一子电路板主体;在所述第一子电路板主体上形成第一容置槽,将金属基放置在所述第一容置槽中;在所述第一子电路板主体上形成第二容置槽,将磁芯放置在所述第二容置槽中;在所述第一子电路板主体暴露所述磁芯一侧形成第二子电路板主体,以覆盖所述磁芯。In order to solve the above technical problems, another technical solution adopted in this application is to provide a method for preparing an embedded circuit board, the preparation method includes: preparing a first sub-circuit board body; A first accommodating groove is formed on the main body, and the metal base is placed in the first accommodating groove; a second accommodating groove is formed on the main body of the first sub-circuit board, and the magnetic core is placed in the second accommodating groove. Placed in the groove; a second sub-circuit board body is formed on the side of the first sub-circuit board body that exposes the magnetic core to cover the magnetic core.
本申请的有益效果是:在本申请的埋入式电路板中,同时将磁芯和金属基嵌设在电路板主体中,既能够减小电路板的体积,也能够提高电路板的散热性能。The beneficial effect of the present application is: in the embedded circuit board of the present application, the magnetic core and the metal base are embedded in the main body of the circuit board at the same time, which can reduce the volume of the circuit board and improve the heat dissipation performance of the circuit board. .
【附图说明】【Explanation of the drawings】
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中:In order to more clearly describe the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work. in:
图1是本申请埋入式电路板一实施方式的剖面结构示意图;FIG. 1 is a schematic cross-sectional structure diagram of an embodiment of an embedded circuit board according to the present application;
图2是图1埋入式电路板的俯视示意图;FIG. 2 is a schematic top view of the embedded circuit board of FIG. 1;
图3是图1埋入式电路板在一应用场景中的剖面结构示意图;3 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in an application scenario;
图4是图1埋入式电路板在另一应用场景中的剖面结构示意图;4 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in another application scenario;
图5是图1埋入式电路板在另一应用场景中的剖面结构示意图;5 is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in another application scenario;
图6是本申请埋入式电路板另一实施方式的剖面结构示意图;6 is a schematic cross-sectional structure diagram of another embodiment of an embedded circuit board according to the present application;
图7是本申请埋入式电路板的制备方法一实施方式的流程示意图;FIG. 7 is a schematic flowchart of an embodiment of a method for manufacturing an embedded circuit board according to the present application;
图8是对应图7制备方法的制备过程图;FIG. 8 is a preparation process diagram corresponding to the preparation method of FIG. 7;
图9是图7制备方法在另一应用场景中的部分制备过程图;Fig. 9 is a partial preparation process diagram of the preparation method of Fig. 7 in another application scenario;
图10是本申请埋入式电路板的制备方法另一实施方式的流程示意图;FIG. 10 is a schematic flowchart of another embodiment of the method for manufacturing an embedded circuit board according to the present application;
图11是对应图10制备方法的制备过程图;FIG. 11 is a preparation process diagram corresponding to the preparation method of FIG. 10;
图12是图10制备方法在另一应用场景中的部分制备过程图。Fig. 12 is a partial preparation process diagram of the preparation method of Fig. 10 in another application scenario.
【具体实施方式】【Detailed ways】
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性的劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
参阅图1至图2,图1是本申请埋入式电路板一实施方式的剖面结构示意图,图2是图1埋入式电路板的俯视示意图。该埋入式电路板1000包括:电路板主体1100、磁芯1200以及金属基1300。1 to FIG. 2, FIG. 1 is a schematic cross-sectional structure diagram of an embodiment of the embedded circuit board of the present application, and FIG. 2 is a schematic top view of the embedded circuit board of FIG. 1. The embedded circuit board 1000 includes a circuit board main body 1100, a magnetic core 1200 and a metal base 1300.
电路板主体1100在整个埋入式电路板1000中起主要支撑作用,磁芯1200以及金属基1300同时嵌设在电路板主体1100中。其中,磁芯1200的材料可以是锰锌铁、镍锌铁或非晶磁性材料,金属基1300的材料可以是铜、铝或者包括铜、铝的合金,或者是其他导电材料。The circuit board main body 1100 plays a main supporting role in the entire embedded circuit board 1000, and the magnetic core 1200 and the metal base 1300 are embedded in the circuit board main body 1100 at the same time. The material of the magnetic core 1200 may be manganese-zinc-iron, nickel-zinc-iron or amorphous magnetic material, and the material of the metal base 1300 may be copper, aluminum or an alloy including copper and aluminum, or other conductive materials.
具体地,将磁芯1200嵌设在电路板主体1100中,相比设置在电路板主体1100的表面,能够减少埋入式电路板1000的体积,同时由于金属基1300由导电材料制成,因此能够传递热量,将温度较高区域的热量传递到温度较低区域,从而能够提高埋入式电路板1000的散热性能,也就是说,本实施方式同时将磁芯1200以及金属基1300嵌设在电路板主体1100中,既能够减小埋入式电路板1000的体积,也能够提高埋入式电路板1000的散热性能。Specifically, embedding the magnetic core 1200 in the circuit board main body 1100 can reduce the volume of the embedded circuit board 1000 compared to being arranged on the surface of the circuit board main body 1100. At the same time, since the metal base 1300 is made of conductive material, It can transfer heat and transfer the heat from the higher temperature area to the lower temperature area, thereby improving the heat dissipation performance of the embedded circuit board 1000. That is to say, in this embodiment, the magnetic core 1200 and the metal base 1300 are embedded at the same time. In the circuit board main body 1100, the volume of the embedded circuit board 1000 can be reduced, and the heat dissipation performance of the embedded circuit board 1000 can also be improved.
其中,在一应用场景中,金属基1300上设置有电子元件(图未示),例如芯片等,金属基1300用于为其上的电子元件进行散热。Among them, in an application scenario, the metal base 1300 is provided with electronic components (not shown), such as chips, etc., and the metal base 1300 is used to dissipate the electronic components thereon.
继续参阅图1,在本实施方式中,电路板主体1100相对的两侧各设置有信号传输层1110。Continuing to refer to FIG. 1, in this embodiment, signal transmission layers 1110 are provided on opposite sides of the circuit board main body 1100.
信号传输层1110由导电材料,例如铜、铝等制成,用于实现信号的传输。金属基1300电连接位于电路板主体1100相对两侧的信号传输层1110而实现两层信号传输层1110之间的信号传递,也就是说,此时金属基1300除了具有散热功能外,还能够实现载流功能。The signal transmission layer 1110 is made of conductive materials, such as copper, aluminum, etc., for signal transmission. The metal base 1300 is electrically connected to the signal transmission layers 1110 located on opposite sides of the circuit board main body 1100 to realize signal transmission between the two signal transmission layers 1110. That is to say, at this time, the metal base 1300 can also realize the function of heat dissipation. Current-carrying function.
需要说明的是,在其他实施方式中,电路板主体1100还可以包括设置在内部的信号传输层1110,也就是说,埋入式电路板1000为多层板,此时,任意两层信号传输层1110之间可以都设置有实现彼此电连接的金属基1300,或者,在其他实施方式中,电路板主体1100只有一侧表面和内部设置有信号传输层1110,金属基1300电连接位于电路板主体1100表面的信号传输层1110以及位于电路板主体1100内部的信号传输层1110,总而言之,本申请并不限制信号传输层1110的层数以及具体位置。It should be noted that in other embodiments, the circuit board main body 1100 may further include a signal transmission layer 1110 disposed inside. That is, the embedded circuit board 1000 is a multilayer board. In this case, any two layers of signal transmission The layers 1110 may all be provided with a metal base 1300 that is electrically connected to each other, or, in other embodiments, the circuit board body 1100 is provided with a signal transmission layer 1110 on only one side surface and inside, and the metal base 1300 is electrically connected to the circuit board. The signal transmission layer 1110 on the surface of the main body 1100 and the signal transmission layer 1110 located inside the circuit board main body 1100, in a word, the number of layers and specific positions of the signal transmission layer 1110 are not limited in this application.
同时在本实施方式中,磁芯1200的厚度小于金属基1300的厚度,且磁芯1200的横截面可以是圆环形、跑道型、方环形等形状,金属基1300沿其厚度方向的截面呈长方形或T字形,在此不做限制。At the same time, in this embodiment, the thickness of the magnetic core 1200 is less than the thickness of the metal base 1300, and the cross section of the magnetic core 1200 can be circular, racetrack, square ring, etc., and the metal base 1300 has a cross-section along its thickness. Rectangular or T-shaped, there is no restriction here.
继续参阅图1和图2,在一应用场景中,金属基1300的数量为两个以上,例如2个、4个或者更多个,其中图1和图2中以金属基1300的数量为两个进行示意说明。同时两个以上金属基1300包括第一金属基1310以及第二金属基1320,其中,第一金属基1310穿设磁芯1200,第二金属基1320位于磁芯1200的外围。Continuing to refer to Figures 1 and 2, in an application scenario, the number of metal bases 1300 is more than two, such as 2, 4, or more. In Figures 1 and 2, the number of metal bases 1300 is two. A schematic description. At the same time, two or more metal bases 1300 include a first metal base 1310 and a second metal base 1320. The first metal base 1310 penetrates the magnetic core 1200, and the second metal base 1320 is located at the periphery of the magnetic core 1200.
信号传输层1110包括导线图案1111,第一金属基1310和第二金属基1320之间跨接设置有导线图案1111,进而形成能够绕磁芯1200传输电流的线圈回路, 也就是说,在本应用场景中,第一金属基1310与第二金属基1320相互配合而形成绕磁芯1200传输电流的线圈回路。The signal transmission layer 1110 includes a wire pattern 1111. The wire pattern 1111 is provided across the first metal base 1310 and the second metal base 1320 to form a coil loop capable of transmitting current around the magnetic core 1200, that is, in this application In the scene, the first metal base 1310 and the second metal base 1320 cooperate with each other to form a coil loop that transmits current around the magnetic core 1200.
需要说明的是,当金属基1300的数量不止两个时,除第一金属基1310以及第二金属基1320之外的其余金属基1300可以分布在电路板主体1100任意需要实现大载流的布线位置或者散热位置,在此不做限制。It should be noted that when the number of metal bases 1300 is more than two, the remaining metal bases 1300 except for the first metal base 1310 and the second metal base 1320 can be distributed on the circuit board main body 1100. Any wiring that needs to achieve a large current carrying capacity There are no restrictions on the location or heat dissipation location.
继续参阅图1和图2,在本应用场景中,电路板主体1100还设有第一导通孔1400,第一导通孔1400内设置有导电材料,用于实现电路板主体1100两侧的导线图案1111的电连接,也就是说,导线图案1111不光靠金属基1300实现电连接。其中导电材料可以是例如铜、铝等材料,导电材料设置在第一导通孔1400的内壁上或者填满第一导通孔1400(如图1所示)。Continuing to refer to Figures 1 and 2, in this application scenario, the circuit board main body 1100 is also provided with a first via hole 1400, and a conductive material is provided in the first via hole 1400 for realizing the connection on both sides of the circuit board main body 1100 The electrical connection of the wire pattern 1111, that is, the wire pattern 1111 does not only rely on the metal base 1300 to achieve electrical connection. The conductive material may be materials such as copper, aluminum, etc. The conductive material is disposed on the inner wall of the first via hole 1400 or fills the first via hole 1400 (as shown in FIG. 1).
其中,第一导通孔1400的数量为至少一个,例如1个、2个、5个等,且至少一个第一导通孔1400可以分布在电路板主体1100的任意位置,在此不做限制。Wherein, the number of the first via 1400 is at least one, such as 1, 2, 5, etc., and the at least one first via 1400 can be distributed at any position of the circuit board main body 1100, which is not limited here. .
其中,当第一导通孔1400的数量为多个时,至少两个第一导通孔1400之间跨接有导线图案1111,用于实现信号的传递。Wherein, when the number of the first vias 1400 is multiple, the conductive pattern 1111 is bridged between at least two of the first vias 1400 for signal transmission.
参阅图3,图3是图1埋入式电路板在一应用场景中的剖面结构示意图。与图1应用场景不同的是,在本实施方式中,金属基1300的数量为一个以上,例如1个、2个或者更多个。其中图3中以金属基1300的数量为一个进行示意说明。一个以上金属基1300包括第一金属基1310,第一金属基1310穿设磁芯1200。Refer to FIG. 3, which is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in an application scenario. The difference from the application scenario of FIG. 1 is that in this embodiment, the number of metal bases 1300 is more than one, for example, one, two or more. In FIG. 3, the number of the metal base 1300 is taken as one for schematic illustration. The one or more metal bases 1300 include a first metal base 1310, and the first metal base 1310 penetrates the magnetic core 1200.
同时,电路板主体1100设有位于磁芯1200外围的第二导通孔1500,信号传输层1110包括导线图案1111,第一金属基1310和第二导通孔1500之间跨接有导线图案1111,第二导通孔1500内设置有导电材料,用于电连接两个信号传输层1110上的导线图案1111,进而形成能够绕磁芯1200传输电流的线圈回路,也就是说,与上述应用场景不同的是,本应用场景利用第一金属基1310和第二导通孔1500相互配合而形成绕磁芯1200传输电流的线圈回路。At the same time, the circuit board main body 1100 is provided with a second via hole 1500 located at the periphery of the magnetic core 1200, the signal transmission layer 1110 includes a wire pattern 1111, and a wire pattern 1111 is bridged between the first metal base 1310 and the second via hole 1500 , The second via hole 1500 is provided with a conductive material for electrically connecting the wire patterns 1111 on the two signal transmission layers 1110 to form a coil loop capable of transmitting current around the magnetic core 1200, that is, the same as the above application scenarios The difference is that in this application scenario, the first metal base 1310 and the second through hole 1500 cooperate with each other to form a coil loop that transmits current around the magnetic core 1200.
其中,第二导通孔1500的结构与第一导通孔1400结构类似,可参见上述实施方式。同时,与上述应用场景类似,除第一金属基1310之外的金属基1300也可以嵌设在电路板主体1100的任意位置,在此不做限制。The structure of the second via hole 1500 is similar to the structure of the first via hole 1400, which can be referred to the foregoing embodiment. At the same time, similar to the above application scenario, the metal base 1300 other than the first metal base 1310 can also be embedded in any position of the circuit board main body 1100, which is not limited here.
参阅图4,图4是图1埋入式电路板在另一应用场景中的剖面结构示意图。与图3应用场景相类似,在本应用场景中,金属基1300的数量也为一个以上,例如1个、2个或者更多个。但与图3结构不同的是,第一金属基1310位于磁 芯1200的外围,第二导通孔1500穿设磁芯1200,此时利用第一金属基1310与第二导通孔1500的相互配合而形成绕磁芯1200传输电流的线圈回路,即,第一金属基1310和第二导通孔1500之间也跨接有导线图案1111,第二导通孔1500内也设置有导电材料。Refer to FIG. 4, which is a schematic cross-sectional structure diagram of the embedded circuit board of FIG. 1 in another application scenario. Similar to the application scenario of FIG. 3, in this application scenario, the number of metal bases 1300 is also more than one, for example, one, two or more. However, the difference from the structure in FIG. 3 is that the first metal base 1310 is located on the periphery of the magnetic core 1200, and the second through hole 1500 penetrates the magnetic core 1200. At this time, the mutual connection between the first metal base 1310 and the second through hole 1500 is used. Cooperating to form a coil loop that transmits current around the magnetic core 1200, that is, a wire pattern 1111 is also bridged between the first metal base 1310 and the second via hole 1500, and a conductive material is also provided in the second via hole 1500.
在上述应用场景中,绕磁芯1200传输电流的线圈回路均利用了金属基1300,但是在其他应用场景中,也可以不利用金属基1300而形成绕磁芯1200传输电流的线圈回路,例如利用设置在磁芯1200内部和外围的导通孔(图未示)来形成传输电流的线圈回路,具体地,设置在磁芯1200内部和外围的导通孔之间跨接有导线图案1111,且导通孔内设置有导电材料,从而通过导通孔之间的相互配合而形成绕磁芯1200传输电流的线圈回路。In the above application scenarios, the coil circuits that transmit current around the magnetic core 1200 all use the metal base 1300. However, in other application scenarios, the metal base 1300 may not be used to form a coil circuit that transmits current around the magnetic core 1200, for example, The through holes (not shown) provided inside and outside the magnetic core 1200 form a current-transmitting coil loop. Specifically, a conductive pattern 1111 is connected across the through holes provided inside and outside the magnetic core 1200, and Conductive materials are arranged in the through holes, so that a coil loop that transmits current around the magnetic core 1200 is formed through the mutual cooperation between the through holes.
同时在一应用场景中,如图5所示,电路板主体1100包括芯板1120以及黏结相邻芯板1120的半固化片1130,其中,芯板1120、半固化片1130的数量不做限制,此时信号传输层1110为设置在芯板1120表面的导电层,当然在其他应用场景中,信号传输层1110可以不是芯板1120表面的导电层,而使通过黏结层黏结到介质材料层上的导电层,总而言之,本申请不对电路板主体1100的结构做具体限制。At the same time, in an application scenario, as shown in FIG. 5, the circuit board main body 1100 includes a core board 1120 and a prepreg 1130 bonding adjacent core boards 1120. The number of the core board 1120 and the prepreg 1130 is not limited. At this time, the signal transmission The layer 1110 is a conductive layer provided on the surface of the core board 1120. Of course, in other application scenarios, the signal transmission layer 1110 may not be a conductive layer on the surface of the core board 1120, but a conductive layer bonded to the dielectric material layer through an adhesive layer. In this application, the structure of the circuit board main body 1100 is not specifically limited.
参阅图6,图6是本申请埋入式电路板另一实施方式的剖面结构示意图。在本实施方式中,埋入式电路板2000包括两个以上的电路板主体2100,例如2个、3个或者更多个,两个以上电路板主体2100层叠设置,且每个电路板主体2100中均嵌设有磁芯2110以及金属基2120。Refer to FIG. 6, which is a schematic cross-sectional structure diagram of another embodiment of an embedded circuit board of the present application. In this embodiment, the embedded circuit board 2000 includes two or more circuit board main bodies 2100, for example, two, three or more circuit board main bodies 2100, two or more circuit board main bodies 2100 are stacked, and each circuit board main body 2100 A magnetic core 2110 and a metal base 2120 are embedded in them.
其中,相邻两层电路板主体2100之间通过粘接层2200粘接,同时,粘接层2200的材料可以是半固化片或者环氧树脂等材料。Wherein, two adjacent circuit board main bodies 2100 are bonded by an adhesive layer 2200, and at the same time, the material of the adhesive layer 2200 may be a prepreg or epoxy resin.
总而言之,本申请并不限制电路板主体2100的层数。In short, the application does not limit the number of layers of the circuit board main body 2100.
参阅图7,图7是本申请埋入式电路板的制备方法一实施方式的流程示意图。结合图8,该制备方法包括:Refer to FIG. 7, which is a schematic flowchart of an embodiment of a method for manufacturing an embedded circuit board according to the present application. With reference to Figure 8, the preparation method includes:
S110:制备第一子电路板主体6100。S110: Prepare the first sub-circuit board main body 6100.
在一应用场景中,采用芯板6101和半固化片6102间隔层叠设置的方式形成第一子电路板主体6100。在其他应用场景中,第一子电路板主体6100的结构可以为其他,在此不做限制。In an application scenario, the core board 6101 and the prepreg 6102 are stacked and arranged at intervals to form the first sub-circuit board main body 6100. In other application scenarios, the structure of the first sub-circuit board main body 6100 may be other, which is not limited here.
S120:在第一子电路板主体6100上形成第一容置槽6110,并将磁芯6200放置在第一容置槽6110中。S120: forming a first accommodating groove 6110 on the first sub-circuit board main body 6100, and placing the magnetic core 6200 in the first accommodating groove 6110.
第一容置槽6110的尺寸略大于磁芯6200的尺寸,或者与磁芯6200的尺寸相当。The size of the first accommodating groove 6110 is slightly larger than the size of the magnetic core 6200 or is equivalent to the size of the magnetic core 6200.
S130:在第一子电路板主体6100暴露磁芯6200一侧形成第二子电路板主体6300,以覆盖磁芯6200。S130: A second sub-circuit board main body 6300 is formed on the side of the first sub-circuit board main body 6100 where the magnetic core 6200 is exposed to cover the magnetic core 6200.
在一应用场景中,第二子电路板主体6300的结构与第一子电路板主体6100的结构类似,具体地,在第一子电路板主体6100暴露磁芯6200一侧先放置板半固化片6102,然后放置芯板6101,重复进行,其中在不同的应用场景中视具体情况而决定第二子电路板主体6300中芯板6101和半固化片6102的层数。In an application scenario, the structure of the second sub-circuit board main body 6300 is similar to the structure of the first sub-circuit board main body 6100. Specifically, the board prepreg 6102 is first placed on the side of the first sub-circuit board main body 6100 where the magnetic core 6200 is exposed. Then the core board 6101 is placed, and the process is repeated, wherein the number of layers of the core board 6101 and the prepreg 6102 in the second sub-circuit board main body 6300 is determined according to the specific circumstances in different application scenarios.
可以理解的是,若第一容置槽6110为通槽,第一子电路板主体6100的两侧均暴露磁芯6200,因此采用双面增层的方式形成第二子电路板主体6300,若第一容置槽6110不是通槽,第一子电路板主体6100只有一侧暴露磁芯6200,因此采用单面增层的方式形成第二子电路板主体6300。It is understandable that if the first accommodating groove 6110 is a through groove, the magnetic core 6200 is exposed on both sides of the first sub-circuit board main body 6100, so the second sub-circuit board main body 6300 is formed by a double-sided build-up method. The first accommodating groove 6110 is not a through groove. Only one side of the first sub-circuit board main body 6100 exposes the magnetic core 6200, so the second sub-circuit board main body 6300 is formed by a single-sided build-up method.
S140:形成第二容置槽6120,将金属基6400放置在第二容置槽6120中。S140: forming a second accommodating groove 6120, and placing the metal base 6400 in the second accommodating groove 6120.
第二容置槽6120的尺寸略大于金属基6400的尺寸,或与金属基6400的尺寸相当。The size of the second accommodating groove 6120 is slightly larger than the size of the metal base 6400, or is equivalent to the size of the metal base 6400.
从上述内容可以看出,在本实施方式中,先埋入磁芯6200,再埋入金属基6400。It can be seen from the above content that in this embodiment, the magnetic core 6200 is buried first, and then the metal base 6400 is buried.
在一应用场景中,第二子电路板主体6300远离第一子电路板主体6100一侧形成有信号传输层6130。此时为了让金属基6400能够起到载流作用,可以将金属基6400和信号传输层6130电连接,具体地,参阅图9,制备方法还包括:In an application scenario, a signal transmission layer 6130 is formed on the side of the second sub-circuit board main body 6300 away from the first sub-circuit board main body 6100. At this time, in order to allow the metal base 6400 to play a current-carrying role, the metal base 6400 and the signal transmission layer 6130 may be electrically connected. Specifically, referring to FIG. 9, the preparation method further includes:
在第二子电路板6300暴露金属基6400一侧形成覆盖金属基6400的导电层6500,并使导电层6500与第二子电路板6300同一侧的信号传输层6130电连接,从而金属基6400与信号传输层6130电连接,而后图案信号传输层6130以及导电层6500而形成导线图案(图未示)。A conductive layer 6500 covering the metal base 6400 is formed on the side of the second sub-circuit board 6300 that exposes the metal base 6400, and the conductive layer 6500 is electrically connected to the signal transmission layer 6130 on the same side of the second sub-circuit board 6300, so that the metal base 6400 and The signal transmission layer 6130 is electrically connected, and then the signal transmission layer 6130 and the conductive layer 6500 are patterned to form a conductive pattern (not shown).
其中,采用本实施方式中的制备方法制备的埋入式电路板与上述任一项实施方式中的埋入式电路板结构相同或相似,具体结构可参见上述实施方式,在此不再赘述。Wherein, the embedded circuit board prepared by the manufacturing method in this embodiment has the same or similar structure as the embedded circuit board in any one of the above embodiments, and the specific structure can refer to the above embodiment, which will not be repeated here.
参阅图10,图10是本申请埋入式电路板另一实施方式的流程示意图。与上述实施方式不同的是,在本实施方式中,先埋入金属基,再埋入磁芯,具体地,结合图11,该制备方法包括:Refer to FIG. 10, which is a schematic flowchart of another embodiment of an embedded circuit board according to the present application. The difference from the above-mentioned embodiment is that in this embodiment, the metal base is buried first, and then the magnetic core is buried. Specifically, with reference to FIG. 11, the preparation method includes:
S210:制备第一子电路板主体8100。S210: Prepare the first sub-circuit board main body 8100.
第一子电路板主体8100与上述实施方式中的第一子电路板主体6100结构相同,在此不再赘述。The first sub-circuit board main body 8100 has the same structure as the first sub-circuit board main body 6100 in the foregoing embodiment, and will not be repeated here.
S220:在第一子电路板主体8100上形成第一容置槽8110,将金属基8200放置在第一容置槽8110中。S220: forming a first accommodating groove 8110 on the first sub-circuit board main body 8100, and placing the metal base 8200 in the first accommodating groove 8110.
在一应用场景中,金属基8200的厚度大于第一子电路板主体8100的厚度,此时步骤S220具体包括:将金属基8200的第一端8210凸出第一子电路板主体8100的第一表面8101,将金属基8200的第二端8220设置在第一子电路板主体8100中。当然,在其他应用场景中,也可以将金属基8200的两端均凸出第一子电路板主体8100的表面。In an application scenario, the thickness of the metal base 8200 is greater than the thickness of the first sub-circuit board main body 8100. At this time, step S220 specifically includes: protruding the first end 8210 of the metal base 8200 from the first sub-circuit board main body 8100. On the surface 8101, the second end 8220 of the metal base 8200 is arranged in the first sub-circuit board main body 8100. Of course, in other application scenarios, both ends of the metal base 8200 can also protrude from the surface of the first sub-circuit board main body 8100.
S230:在第一子电路板主体8100上形成第二容置槽8120,将磁芯8300放置在第二容置槽8120中。S230: A second accommodating groove 8120 is formed on the first sub-circuit board main body 8100, and the magnetic core 8300 is placed in the second accommodating groove 8120.
在一应用场景中,当需要磁芯8300围设在金属基8200的外围时,在第一容置槽8110内形成第二容置槽8120,且当金属基8200的第一端8210凸出第一子电路板主体8100的第一表面8101,第二端8220设置在第一子电路板主体8100中时,第二容置槽8120的槽口具体设置在第一子电路板主体8100的第一表面8101上。In an application scenario, when the magnetic core 8300 is required to surround the periphery of the metal base 8200, a second accommodating groove 8120 is formed in the first accommodating groove 8110, and when the first end 8210 of the metal base 8200 protrudes first When the first surface 8101 and the second end 8220 of a sub-circuit board main body 8100 are disposed in the first sub-circuit board main body 8100, the notch of the second accommodating groove 8120 is specifically disposed in the first sub-circuit board main body 8100. On surface 8101.
可选的,在一具体应用场景中,根据金属基8200和磁芯8300的尺寸,在形成第二容置槽8120的过程中,会铣到金属基8200,而后金属基8200沿厚度方向的截面呈T型。可选的,在另一具体应用场景中,在形成第二容置槽8120的过程中,不会铣到金属基8200。Optionally, in a specific application scenario, according to the size of the metal base 8200 and the magnetic core 8300, in the process of forming the second accommodating groove 8120, the metal base 8200 is milled, and then the cross section of the metal base 8200 in the thickness direction It is T-shaped. Optionally, in another specific application scenario, in the process of forming the second accommodating groove 8120, the metal base 8200 is not milled.
S240:在第一子电路板主体8100暴露磁芯8300一侧形成第二子电路板主体8400,以覆盖磁芯8300。S240: A second sub-circuit board main body 8400 is formed on the side of the first sub-circuit board main body 8100 where the magnetic core 8300 is exposed to cover the magnetic core 8300.
在一应用场景中,在第一子电路板主体8100的第一表面8101形成第二子电路板主体8400以覆盖磁芯8300,同时第二子电路板主体8400对应金属基8200处设置有通孔8401,以使金属基8200的第一端8210设置在第二子电路板主体8400中以及使第二子电路板主体8400暴露金属基8200的第一端8210。In an application scenario, a second sub-circuit board main body 8400 is formed on the first surface 8101 of the first sub-circuit board main body 8100 to cover the magnetic core 8300, and the second sub-circuit board main body 8400 is provided with a through hole corresponding to the metal base 8200 8401, so that the first end 8210 of the metal base 8200 is disposed in the second sub-circuit board main body 8400 and the second sub-circuit board main body 8400 exposes the first end 8210 of the metal base 8200.
在上述内容中,以金属基8200的一端凸出第一子电路板主体8100的一面进行了说明,此时采用单面增层的方式形成第二子电路板主体8400。In the above content, it is described that one end of the metal base 8200 protrudes from the side of the first sub-circuit board main body 8100. In this case, the second sub-circuit board main body 8400 is formed by a single-sided build-up method.
可以理解的是,在其他应用场景中,金属基8200的两端同时凸出第一子电路板主体8100的表面时,需要采用双面增层的方式形成第二子电路板主体8400,具体制备过程在此不再赘述。It is understandable that in other application scenarios, when both ends of the metal base 8200 protrude from the surface of the first sub-circuit board main body 8100 at the same time, the second sub-circuit board main body 8400 needs to be formed by a double-sided build-up method, which is specifically prepared The process will not be repeated here.
在一应用场景中,第二子电路板主体8400远离第一子电路板主体8100一侧形成有信号传输层8410。此时为了让金属基8200能够起到载流作用,可以将金属基8200和信号传输层8410电连接,具体地,参阅图12,制备方法还包括:In an application scenario, a signal transmission layer 8410 is formed on the side of the second sub-circuit board main body 8400 away from the first sub-circuit board main body 8100. At this time, in order to allow the metal base 8200 to play a current-carrying role, the metal base 8200 and the signal transmission layer 8410 may be electrically connected. Specifically, referring to FIG. 12, the preparation method further includes:
在第二子电路板8400暴露金属基8200一侧形成覆盖金属基8200的导电层8500,并使导电层8500与第二子电路板8400同一侧的信号传输层8410电连接,从而金属基8200与信号传输层8410电连接,而后图案信号传输层8410以及导电层8500而形成导线图案(图未示)。A conductive layer 8500 covering the metal base 8200 is formed on the side of the second sub-circuit board 8400 where the metal base 8200 is exposed, and the conductive layer 8500 is electrically connected to the signal transmission layer 8410 on the same side of the second sub-circuit board 8400, so that the metal base 8200 and The signal transmission layer 8410 is electrically connected, and then the signal transmission layer 8410 and the conductive layer 8500 are patterned to form a conductive pattern (not shown).
类似地,当第一子电路板8100也包括信号传输层8410时,也可以采用相同的制备方法将金属基8200与第一子电路板8100中的信号传输层8410电连接,并进而形成导线图案,具体制备过程在此不再赘述。Similarly, when the first sub-circuit board 8100 also includes the signal transmission layer 8410, the same preparation method can also be used to electrically connect the metal base 8200 and the signal transmission layer 8410 in the first sub-circuit board 8100 to form a wire pattern. , The specific preparation process will not be repeated here.
其中,采用本实施方式中的制备方法制备的埋入式电路板与上述任一项实施方式中的埋入式电路板结构相同,具体结构可参见上述实施方式,在此不再赘述。Wherein, the buried circuit board prepared by the preparation method in this embodiment has the same structure as the buried circuit board in any of the above embodiments, and the specific structure can be referred to the above embodiment, which will not be repeated here.
总而言之,在本申请的埋入式电路板中,同时将磁芯和金属基嵌设在电路板主体中,既能够减小电路板的体积,也能够提高电路板的散热性能。In short, in the embedded circuit board of the present application, the magnetic core and the metal base are embedded in the circuit board body at the same time, which can reduce the volume of the circuit board and improve the heat dissipation performance of the circuit board.
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above are only implementations of this application, and do not limit the scope of this application. Any equivalent structure or equivalent process transformation made using the content of the description and drawings of this application, or directly or indirectly applied to other related technologies In the same way, all fields are included in the scope of patent protection of this application.

Claims (15)

  1. 一种埋入式电路板,其中,包括:A buried circuit board, which includes:
    电路板主体;Circuit board main body;
    磁芯以及金属基,均嵌设于所述电路板主体中。Both the magnetic core and the metal base are embedded in the circuit board main body.
  2. 根据权利要求1所述的埋入式电路板,其中,所述电路板主体相对的两侧各设置有一信号传输层,所述金属基电连接位于所述电路板主体相对两侧的所述信号传输层。The buried circuit board according to claim 1, wherein a signal transmission layer is provided on two opposite sides of the circuit board main body, and the metal base is electrically connected to the signals located on the opposite sides of the circuit board main body. Transport layer.
  3. 根据权利要求2所述的埋入式电路板,其中,The buried circuit board according to claim 2, wherein:
    所述金属基的数量为两个以上,包括第一金属基以及第二金属基,所述第一金属基穿设所述磁芯,所述第二金属基位于所述磁芯的外围;The number of the metal base is more than two, including a first metal base and a second metal base, the first metal base penetrates the magnetic core, and the second metal base is located at the periphery of the magnetic core;
    所述信号传输层包括导线图案,所述第一金属基和所述第二金属基之间跨接设置有所述导线图案,进而形成能够绕所述磁芯传输电流的线圈回路。The signal transmission layer includes a wire pattern, and the wire pattern is arranged across the first metal base and the second metal base to form a coil loop capable of transmitting current around the magnetic core.
  4. 根据权利要求2所述的埋入式电路板,其中,The buried circuit board according to claim 2, wherein:
    所述金属基的数量为一个以上,包括第一金属基,所述第一金属基穿设所述磁芯;The number of the metal base is more than one, including a first metal base, and the first metal base penetrates the magnetic core;
    所述电路板主体设有位于所述磁芯外围的导通孔,所述信号传输层包括导线图案,所述第一金属基和所述导通孔之间跨接设置有所述导线图案;The circuit board main body is provided with a via hole located at the periphery of the magnetic core, the signal transmission layer includes a wire pattern, and the wire pattern is provided across the first metal base and the via hole;
    所述导通孔内设置有导电材料,用于电连接两个所述信号传输层上的所述导线图案,进而形成能够绕所述磁芯传输电流的线圈回路。A conductive material is arranged in the via hole for electrically connecting the wire patterns on the two signal transmission layers, thereby forming a coil loop capable of transmitting current around the magnetic core.
  5. 根据权利要求2所述的埋入式电路板,其中,The buried circuit board according to claim 2, wherein:
    所述金属基的数量为一个以上,包括第一金属基,所述第一金属基位于所述磁芯的外围;The number of the metal base is more than one, including a first metal base, and the first metal base is located at the periphery of the magnetic core;
    所述电路板主体设有穿设所述磁芯的导通孔,所述信号传输层包括导线图案,所述第一金属基和所述导通孔之间跨接设置有所述导线图案;The circuit board main body is provided with a through hole penetrating the magnetic core, the signal transmission layer includes a wire pattern, and the wire pattern is provided across the first metal base and the through hole;
    所述导通孔内设置有导电材料,用于电连接两个所述信号传输层上的所述导线图案,进而形成能够绕所述磁芯传输电流的线圈回路。A conductive material is arranged in the via hole for electrically connecting the wire patterns on the two signal transmission layers, thereby forming a coil loop capable of transmitting current around the magnetic core.
  6. 根据权利要求2所述的埋入式电路板,其中,The buried circuit board according to claim 2, wherein:
    所述磁芯的厚度小于所述金属基的厚度。The thickness of the magnetic core is smaller than the thickness of the metal base.
  7. 根据权利要求1所述的埋入式电路板,其中,The buried circuit board according to claim 1, wherein:
    所述金属基沿其厚度方向的截面呈长方形或T字形。The cross section of the metal base along its thickness direction is rectangular or T-shaped.
  8. 根据权利要求1所述的埋入式电路板,其中,The buried circuit board according to claim 1, wherein:
    所述电路板主体的数量为2个以上,2个以上所述电路板主体层叠设置,每个所述电路板主体均嵌设有所述磁芯以及所述金属基。The number of the circuit board main body is more than two, and more than two circuit board main bodies are stacked and arranged, and each of the circuit board main bodies is embedded with the magnetic core and the metal base.
  9. 根据权利要求1所述的埋入式电路板,其中,The buried circuit board according to claim 1, wherein:
    所述金属基的材料为铜、铝中的至少一种。The metal-based material is at least one of copper and aluminum.
  10. 根据权利要求1所述的埋入式电路板,其中,The buried circuit board according to claim 1, wherein:
    所述磁芯的材料为锰锌铁、镍锌铁或非晶磁性材料。The material of the magnetic core is manganese-zinc-iron, nickel-zinc-iron or amorphous magnetic material.
  11. 一种埋入式电路板的制备方法,其中,所述制备方法包括:A method for manufacturing an embedded circuit board, wherein the manufacturing method includes:
    制备第一子电路板主体;Preparing the main body of the first sub-circuit board;
    在所述第一子电路板主体上形成第一容置槽,并将磁芯放置在所述第一容置槽中;Forming a first accommodating groove on the main body of the first sub-circuit board, and placing a magnetic core in the first accommodating groove;
    在所述第一子电路板主体暴露所述磁芯一侧形成第二子电路板主体,以覆盖所述磁芯;Forming a second sub-circuit board main body on the side of the first sub-circuit board main body that exposes the magnetic core to cover the magnetic core;
    形成第二容置槽,将金属基放置在所述第二容置槽中。A second accommodating groove is formed, and the metal base is placed in the second accommodating groove.
  12. 根据权利要求11所述的制备方法,其中,所述第二子电路板主体远离所述第一子电路板主体一侧形成有信号传输层;11. The manufacturing method according to claim 11, wherein a signal transmission layer is formed on the side of the second sub-circuit board main body away from the first sub-circuit board main body;
    在所述形成第二容置槽,将金属基放置在所述第二容置槽中之后,还包括:After forming the second accommodating groove and placing the metal base in the second accommodating groove, the method further includes:
    在所述第二子电路板暴露所述金属基一侧形成覆盖所述金属基的导电层,并使所述导电层与所述第二子电路板同一侧的所述信号传输层电连接;Forming a conductive layer covering the metal base on the side of the second sub-circuit board where the metal base is exposed, and electrically connecting the conductive layer and the signal transmission layer on the same side of the second sub-circuit board;
    图案所述信号传输层以及所述导电层而形成导线图案。The signal transmission layer and the conductive layer are patterned to form a conductive line pattern.
  13. 一种埋入式电路板的制备方法,其中,所述制备方法包括:A method for manufacturing an embedded circuit board, wherein the manufacturing method includes:
    制备第一子电路板主体;Preparing the main body of the first sub-circuit board;
    在所述第一子电路板主体上形成第一容置槽,将金属基放置在所述第一容置槽中;Forming a first accommodating groove on the main body of the first sub-circuit board, and placing a metal base in the first accommodating groove;
    在所述第一子电路板主体上形成第二容置槽,将磁芯放置在所述第二容置槽中;Forming a second accommodating groove on the main body of the first sub-circuit board, and placing a magnetic core in the second accommodating groove;
    在所述第一子电路板主体暴露所述磁芯一侧形成第二子电路板主体,以覆盖所述磁芯。A second sub-circuit board main body is formed on the side of the first sub-circuit board main body that exposes the magnetic core to cover the magnetic core.
  14. 根据权利要求13所述的制备方法,其中,所述金属基的厚度大于所述第一子电路板主体的厚度;The manufacturing method according to claim 13, wherein the thickness of the metal base is greater than the thickness of the main body of the first sub-circuit board;
    所述在所述第一子电路板主体上形成第一容置槽,将金属基放置在所述第 一容置槽中的步骤,包括:The step of forming a first accommodating groove on the main body of the first sub-circuit board and placing a metal base in the first accommodating groove includes:
    在所述第一子电路板主体上形成所述第一容置槽,将所述金属基放置在所述第一容置槽中而使所述金属基的第一端凸出所述第一子电路板主体的第一表面以及第二端设置在所述第一子电路板主体中;The first accommodating groove is formed on the main body of the first sub-circuit board, and the metal base is placed in the first accommodating groove so that the first end of the metal base protrudes from the first The first surface and the second end of the main body of the sub-circuit board are arranged in the main body of the first sub-circuit board;
    所述在所述第一子电路板主体上形成第二容置槽,将磁芯放置在所述第二容置槽中的步骤,包括:The step of forming a second accommodating groove on the main body of the first sub-circuit board and placing a magnetic core in the second accommodating groove includes:
    在所述第一子电路板主体上形成所述第二容置槽,以使所述第二容置槽的槽口设置于所述第一子电路板主体的所述第一表面;Forming the second accommodating groove on the first sub-circuit board main body, so that the notch of the second accommodating groove is provided on the first surface of the first sub-circuit board main body;
    将所述磁芯放置在所述第二容置槽中;Placing the magnetic core in the second accommodating groove;
    所述在所述第一子电路板主体暴露所述磁芯一侧形成第二子电路板主体,以覆盖所述磁芯的步骤,包括:The step of forming a second sub-circuit board main body on the side of the first sub-circuit board main body that exposes the magnetic core to cover the magnetic core includes:
    在所述第一子电路板主体的所述第一表面形成第二子电路板主体,以覆盖所述磁芯,同时所述第二子电路板主体对应所述金属基处设有通孔,以使所述金属基的所述第一端设置在所述第二子电路板主体中以及使所述第二子电路板主体暴露所述金属基的所述第一端。A second sub-circuit board main body is formed on the first surface of the first sub-circuit board main body to cover the magnetic core, and at the same time, the second sub-circuit board main body is provided with a through hole corresponding to the metal base, So that the first end of the metal base is disposed in the second sub-circuit board main body and the second sub-circuit board main body exposes the first end of the metal base.
  15. 根据权利要求14所述的制备方法,其中,所述第二子电路板主体远离所述第一子电路板主体一侧形成有信号传输层,所述方法还包括:14. The manufacturing method according to claim 14, wherein a signal transmission layer is formed on a side of the second sub-circuit board main body away from the first sub-circuit board main body, and the method further comprises:
    在所述第二子电路板暴露所述金属基一侧形成覆盖所述金属基的导电层,并使所述导电层与所述第二子电路板同一侧的所述信号传输层电连接;Forming a conductive layer covering the metal base on the side of the second sub-circuit board where the metal base is exposed, and electrically connecting the conductive layer and the signal transmission layer on the same side of the second sub-circuit board;
    图案所述信号传输层以及所述导电层而形成导线图案。The signal transmission layer and the conductive layer are patterned to form a conductive line pattern.
PCT/CN2020/083827 2020-04-08 2020-04-08 Embedded circuit board and fabrication method therefor WO2021203328A1 (en)

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