WO2021196487A1 - Upper-drive-type main shaft composite body for centrifugal supergravity device - Google Patents

Upper-drive-type main shaft composite body for centrifugal supergravity device Download PDF

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Publication number
WO2021196487A1
WO2021196487A1 PCT/CN2020/107736 CN2020107736W WO2021196487A1 WO 2021196487 A1 WO2021196487 A1 WO 2021196487A1 CN 2020107736 W CN2020107736 W CN 2020107736W WO 2021196487 A1 WO2021196487 A1 WO 2021196487A1
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WO
WIPO (PCT)
Prior art keywords
main shaft
ring
annular
flange
sealing
Prior art date
Application number
PCT/CN2020/107736
Other languages
French (fr)
Chinese (zh)
Inventor
韦华
张泽
陈云敏
林伟岸
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浙江大学
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Publication of WO2021196487A1 publication Critical patent/WO2021196487A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/02Shafts; Axles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D1/00Couplings for rigidly connecting two coaxial shafts or other movable machine elements
    • F16D1/02Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like
    • F16D1/033Couplings for rigidly connecting two coaxial shafts or other movable machine elements for connecting two abutting shafts or the like by clamping together two faces perpendicular to the axis of rotation, e.g. with bolted flanges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/40Sealings between relatively-moving surfaces by means of fluid
    • F16J15/43Sealings between relatively-moving surfaces by means of fluid kept in sealing position by magnetic force

Definitions

  • the invention relates to a centrifugal supergravity main shaft in the technical field of main shafts and bearings, and in particular to an upper-drive main shaft complex for a centrifugal supergravity device.
  • the supergravity centrifuge is equipped with a vibrating table, an autoclave, a melting furnace, a high-pressure and high-temperature chamber, etc.
  • the airborne experimental device reveals new phenomena and new laws in it. For this reason, researchers in the fields of deep earth, geology, materials, etc., in order to use the ultra-gravity centrifugal simulation experimental device to complete scientific experiments, it is necessary to install some specific experimental devices or instruments on the ultra-gravity centrifugal simulation experimental device, such as high-temperature and high-pressure devices, Casting furnace, material mechanical property testing device, etc.
  • the ultragravity centrifugal simulation experimental device is in a high-speed rotation state when it is working, in order to ensure the safe operation of a specific experimental device or instrument on the centrifuge, the main shaft of the centrifugal ultragravity device is very critical.
  • the existing down-drive spindle complex can only reduce wind resistance by increasing the vacuum degree, but because the torque output of the spindle complex is on the main shaft, it dynamically balances the super-loaded spindle Leveling brings difficulties, especially when the speed is close to the resonance point of the system, the "top-heavy" structure is very dangerous. In the event of an accident, effective measures cannot be taken to protect the spindle from damage.
  • the present invention provides a This kind of upper-drive spindle complex with simple assembly, convenient use and high safety factor has simple structure, convenient installation and parts replacement, and is safe and reliable when working at high speed.
  • the invention includes a slip ring, a slip ring shaft, a main shaft, a small belt wheel, a magnetic fluid sealing structure, a sealing flange, a connecting flange and an expansion sleeve.
  • the upper end of the main shaft and the lower end of the slip ring shaft are coaxially fixed, and the upper end of the slip ring shaft is fitted with a slip ring; the middle of the main shaft is fitted with a magnetic fluid sealing structure and a sealing flange from top to bottom; the magnetic fluid sealing structure includes a bearing cover and a deep groove ball Bearing, housing and O-ring; the housing is sleeved outside the main shaft, and there is a radial gap between the housing and the middle of the main shaft to form a swimming cavity. Deep groove ball bearings are installed on the upper and lower sides of the swimming cavity, making The shell and the main shaft are rotatably connected by a deep groove ball bearing.
  • the shell at the upper port of the swimming cavity is opened and is equipped with a bearing cover.
  • the bearing cover is sleeved on the main shaft and axially limits the deep groove ball bearing;
  • the lower end of the shell is closed to form a closed end, and the closed end of the lower end of the shell is sealed to the main shaft;
  • the lower end of the shell is provided with an outer flange, and the outer flange has a connecting hole, and the bolt passes through the connecting hole to connect to the centrifugal supergravity
  • the top plate of the experiment chamber of the device so that the lower end of the shell is fixedly connected to the top plate of the centrifugal supergravity experiment chamber, and the lower end of the shell is provided with an annular groove, and an O-ring is installed in the annular groove.
  • the lower end surface of the shell is in a sealed fit with the top surface of the top plate of the experiment cavity.
  • the sealing flange is provided with an annular notch groove on the peripheral surface of the top inner ring, an oil seal is installed in the annular notch groove, and an elastic retaining ring for the hole is arranged on the upper side of the oil seal, and the hole is embedded in the inner circumference of the annular notch groove of the sealing flange
  • the top surface of the sealing flange is provided with an annular step, the surface of the annular step is provided with an annular groove, and the sealing ring is installed in the annular groove.
  • the sealing ring makes the top surface of the sealing flange and the centrifugal supergravity
  • the bottom surface of the top plate of the experiment cavity is sealed and matched; the lower end of the main shaft is coaxially fixed with the connecting flange through the expansion sleeve, and the lower end of the connecting flange is connected to the rotor system of the centrifugal supergravity device.
  • the main shaft above the magnetic fluid seal structure is partially provided with an annular outer flange as the collar portion, the outer peripheral surface of the collar portion is set as an outer conical surface inclined downward, and the inner peripheral surface of the small pulley is set inclined downward
  • the inner conical surface of the small pulley is coaxially sleeved on the collar part of the main shaft through the inner and outer conical surfaces.
  • the oil seal is SKF fluorine rubber oil seal.
  • the invention can meet the working environment of different rotation speeds, has strong adaptability and expansibility, is suitable for the special working environment of long time, high vacuum, and super rotation speed, and can realize the automatic leveling function of the load under the action of its own gravity; When the speed is high, it solves the key problems that the down-drive spindle complex cannot realize automatic leveling and the load is actively separated from the spindle under high speed, high load, and vacuum environment.
  • the invention is mainly suitable for high-speed rotating environment with a rotation speed of more than 50,000 rpm/min. It can carry loads with a weight of more than 500kg. At the same time , it has the feasibility of using in a 10 -2 Pa high vacuum environment, and has the ability to pass the load at a low speed. The ability of automatic leveling also has the function of automatically separating the load from the spindle in the event of an accident.
  • the structure is modular in design, easy to install and disassemble, and has strong adaptability and expandability.
  • the magnetic fluid sealing structure, sealing flange and oil seal of the present invention constitute the sealing and lubrication system of the spindle complex.
  • the sealing flange and the oil seal are used to achieve primary sealing.
  • the magnetic The fluid sealing structure can achieve secondary sealing and solve the key problem that the existing spindle cannot meet special requirements such as overload protection and high vacuum at the same time under high-speed rotation, so that the spindle complex of the invention can adapt to vacuum, non-vacuum, dynamic sealing, etc. This kind of working conditions has the characteristics of a wide range of applications. If the spindle complex works under non-vacuum conditions, the magnetic fluid sealing structure can be eliminated.
  • the connecting flange and the expansion sleeve are connected to the rotor system of the airborne device of the centrifugal supergravity device.
  • This structure enables the connecting flange and the expansion sleeve to be directly connected to the load.
  • the main shaft The shaft center can automatically find the balance; after the load is installed, the dynamic balance of the rotor system and the spindle system is adjusted at a low speed; because the connecting flange is a free end, in the case of high speed, the rotor system and the end of the spindle can shake freely. Avoid the formation of an over statically determinate structure, so as to achieve dynamic balance again at high speeds, which is conducive to the safe operation of the upper-drive spindle complex for a long time at high speeds and over-heavy loads.
  • the connecting flange and the expansion sleeve are connected with the rotor system of the airborne device of the centrifugal supergravity device.
  • This structure makes the connecting flange and the expansion sleeve directly connected with the load.
  • the small belt wheel of the present invention is connected with the transmission system of the centrifugal supergravity device, and the transmission ratio of the small belt wheel can be adjusted to meet the environment of different rotation speeds according to needs, and has strong adaptability and expandability.
  • the upper-drive spindle complex of the present invention adopts a magnetic fluid sealing structure and a sealing flange split sealing structure, which is beneficial to flexibly expand the functions of non-vacuum, low vacuum, and high vacuum according to the vacuum requirements required by the experiment and/or The combination of functions is conducive to meeting various vacuum requirements at high speeds.
  • the upper-drive spindle complex of the present invention can detect and track various signals in the experiment process on-line in real time by being equipped with a high-speed slip ring.
  • the lower end of the spindle is coaxially fixed by the expansion sleeve and the connecting flange, which solves the problem that the lower-drive spindle complex cannot achieve automatic leveling and active load balance under high-speed, high-load, and vacuum environments.
  • the key problem of the main shaft detachment can meet the working environment of different speeds, suitable for the special working environment of long time, high vacuum, and super speed, and can realize the automatic leveling function of the load under the action of its own gravity.
  • the upper-drive main shaft complex of the present invention is convenient to install and disassemble, and when the main shaft is overloaded or accident occurs, the main shaft complex can be prevented from being damaged by automatic disconnection; the transmission ratio of the small pulley can be adjusted to meet different speed conditions Environment; can adapt to airborne devices with different weights at different speeds.
  • the up-driving spindle complex of the present invention is suitable for vacuum, non-vacuum, dynamic sealing and other working conditions under the working conditions of rotation speed greater than 50,000 rpm and load exceeding 500kg, and has the characteristics of wide application range, and solves the problem of 17a down-driving
  • the main problem is that the main shaft complex cannot achieve automatic leveling and the load is actively separated from the main shaft 59.
  • Figure 1 is a cross-sectional view of the structure of the up-drive spindle complex
  • Figure 2 is a structural diagram of the spindle
  • Figure 3 is a partial connection structure diagram of the slip ring shaft and the main shaft
  • Figure 4 is a structural cross-sectional view of the magnetic fluid sealing structure
  • Figure 5 is a structural sectional view of the sealing flange
  • Figure 6 is a sectional view of the structure of the small pulley.
  • slip ring 51 slip ring shaft 52, main shaft 59, small pulley 510, magnetic fluid sealing structure 511, sealing flange 513, connecting flange 515, expansion sleeve 516; 511-2 bearing Cover; 511-3 deep groove ball bearing; 511-4 housing; 511-5 swimming cavity; 511-6 connecting hole; 511-7O ring; 513-1 oil seal; 513-2 hole with elastic retaining ring; 513 -3 Sealing ring.
  • the specific implementation includes slip ring 51, slip ring shaft 52, main shaft 59, small pulley 510, magnetic fluid sealing structure 511, sealing flange 513, connecting flange 515 and expansion sleeve 516;
  • Figure 3 As shown, the upper end of the main shaft 59 and the lower end of the slip ring shaft 52 are coaxially fixed, and the upper end of the slip ring shaft 52 is fitted with a slip ring 51; Power, communication and gas supply.
  • the inner rotor of the slip ring 51 is fastened and sleeved on the slip ring shaft 52, the inner rotor of the slip ring 51 rotates with the main shaft 59, and the slip ring 51 can be easily replaced as needed; the outer rotor of the slip ring 51 is fixed in the experimental cavity The inner top surface.
  • a magnetic fluid sealing structure 511 and a sealing flange 513 are sequentially sheathed in the middle of the main shaft 59 from top to bottom.
  • the magnetic fluid sealing structure 511 includes a bearing cover 511-2, a deep groove ball bearing 511-3, a housing 511-4 and an O-ring 511-7; the housing 511-4 is sleeved outside the main shaft 59, There is a radial gap between the housing 511-4 and the middle of the main shaft 59 to form a swimming cavity 511-5.
  • the bearing seat 511 is sealed and fixed on the end surface of the central through hole of the top plate of the centrifugal supergravity experiment chamber.
  • Deep groove ball bearings 511-3 are installed on the lower side, so that the housing 511-4 and the main shaft 59 are rotatably connected by the deep groove ball bearings 511-3, and the housing 511-4 at the upper port of the floating cavity 511-5 A bearing cover 511-2 is opened and installed.
  • the bearing cover 511-2 is sleeved outside the main shaft 59 and axially limits the deep groove ball bearing 511-3;
  • the housing 511-4 is formed by closing the housing 511-4 at the lower end Closed end, sealed connection between the closed end of the lower end of the housing 511-4 and the main shaft 59;
  • the lower end of the shell 511-4 is provided with an outer flange, and the outer flange is provided with a connecting hole 511-6.
  • the lower end portion of the tube is fixedly connected to the top plate of the centrifugal supergravity experiment chamber, so that the magnetic fluid sealing structure 511 is fixed to the centrifugal supergravity device through the connecting hole 511-6.
  • the lower end surface of the housing 511-4 is provided with an annular groove, an O-ring 511-7 is installed in the annular groove, and the lower end surface of the housing 511-4 and the top surface of the experimental cavity Hermetic fit
  • the magnetic fluid seal structure 511, the main shaft 59 and the small pulley 510 constitute a fixed-swimming support structure.
  • This fixed-swimming support structure design can compensate for the length change of the main shaft 59 caused by thermal deformation and manufacturing and installation errors.
  • the main shaft 59 is a composite body that transmits torque and is an important part of the main shaft composite body. Different material types can be selected according to the transmitted torque, but the material must have strong strength and toughness.
  • the magnetic fluid seal structure 511 provides a high-level dynamic seal for the main shaft 59, and the magnet and the magnetic shoe ring used to generate the magnetic fluid seal are placed in the swimming cavity 511-5.
  • the magnetic fluid sealing structure 511 is connected to the main shaft 59 through the mounting hole 511-1.
  • the main shaft 59 and the magnetic fluid sealing structure 511 are connected by a pair of angular contact ball bearings 511-3; the angular contact ball bearings 511-3 are arranged back-to-back, with fulcrums
  • the span is larger, the cantilever length is smaller, and the support rigidity of the cantilever end is larger.
  • the sealing flange 513 is provided with an annular notch groove on the peripheral surface of the top inner ring.
  • An oil seal 513-1 is installed in the annular notch groove.
  • the upper side of the oil seal 513-1 is provided with an elastic retaining ring 513-2 for holes.
  • the elastic retaining ring 513-2 for the hole is embedded in the annular retaining ring groove opened on the inner peripheral surface of the annular notch groove of the sealing flange 513; the top surface of the sealing flange 513 is provided with an annular step, and the surface of the annular step is provided with an annular groove, A sealing ring 513-3 is installed in the annular groove, and the top surface of the sealing flange 513 and the bottom surface of the top plate of the centrifugal supergravity experiment chamber are sealed and matched through the sealing ring 513-3; the sealing flange 513 provides the main shaft complex and the vacuum of the centrifugal supergravity device Static sealing between experimental chambers.
  • the sealing flange 513 is set and installed on the main shaft 59, and the sealing ring 513-3 that provides static sealing for the sealing flange 513 is installed in the groove 513-2, and the sealing flange 513 is installed on the top of the vacuum test chamber of the cardiac supergravity device by bolts. .
  • the sealing ring 513-3 provides a seal for the sealing flange 513 to isolate the external atmospheric pressure and the internal vacuum chamber, with good sealing performance, long life, compact structure, and convenient assembly and disassembly.
  • the lower end of the main shaft 59 is coaxially fixed via an expansion sleeve 516 and a connecting flange 515, and the lower end of the connecting flange 515 is connected to the rotor system of the centrifugal supergravity device.
  • the connecting flange 515 is fixed, and the expansion sleeve 516 rotates with the main shaft 59.
  • the expansion sleeve 516 makes it easy to manufacture and install parts. Since the expansion sleeve 516 relies on friction transmission, there is no need to slot on the main shaft 59 to avoid the influence of the groove on the strength of the main shaft 59.
  • the expansion sleeve 516 is easy to disassemble and has good interchangeability.
  • the selection principle of the expansion sleeve 516 is: transmission torque: M t ⁇ a ⁇ M; bearing axial force: F t ⁇ a ⁇ F x ; transmission force: F t ⁇ a ⁇ ( F x 2 +(M ⁇ d ⁇ 10 -3 /2) 2 ) 0.5 ; bearing radial force: P t ⁇ a ⁇ F r ⁇ 10 3 /d/l, where: a: safety factor; M: required Transmitted torque, kN ⁇ m; Fx: axial force to withstand, kN; Ft: radial force to withstand, kN; Mt: rated torque of the expansion sleeve, kN ⁇ m; Ft: rated axial force of the expansion sleeve ; KN; d, l: the inner diameter of the expansion sleeve and the width of the inner ring, mm; Pt: the pressure on the joint surface of the expansion slee
  • the main shaft 59 above the magnetic fluid seal structure 511 is partially provided with an annular outer flange as a collar portion.
  • the inner peripheral surface is set as an inner conical surface inclined downward, that is, all are conical surfaces with a small upper end and a large lower end.
  • the small pulley 510 is coaxially sleeved on the collar portion of the main shaft 59 through the inner and outer conical surfaces.
  • the small pulley 510 inputs torque to the spindle complex.
  • the small pulley 510 is connected to the rotor system of the on-board device of the centrifugal supergravity device, and the small pulley 510 is connected to the main shaft 59 through the mounting hole to transmit the rotating torque to the main shaft 59.
  • the power system of the small belt wheel 510 and the centrifugal supergravity device transmits torque through a flat belt.
  • the flat belt is elastic, can relieve shock and vibration loads, runs smoothly, and is noise-free; when overloaded, the belt will slip on the wheel to prevent other The parts are damaged.
  • the oil seal 513-1 selects SKF fluorine rubber oil seal, which is suitable for high temperature resistance and high limit speed working environment, and provides a secondary dynamic seal for the spindle complex.
  • the connecting flange 515 and the expansion sleeve 516 are designed, and the friction transmission characteristics of the expansion sleeve 516 are used. There is no need to slot on the surface of the main shaft 59 to avoid the influence of the groove on the strength of the main shaft 59. At the same time, when the main shaft 59 is overloaded, the expansion sleeve 516 expands and shrinks through the inner outer jacket to reduce the friction generated by the main shaft 59 and the containment surface of the expansion sleeve 516.
  • the transmission ratio of the small pulley 510 can be flexibly adjusted to meet the environment of different speeds, and it has strong adaptability and expandability.
  • the power system of the small pulley 510 and the centrifugal supergravity device transmits torque through a flat belt.
  • the flat belt is elastic, can relieve shock and vibration loads, runs smoothly, and is noise-free; when overloaded, the belt will slip on the wheel to prevent others The parts are damaged; the magnetic fluid sealing structure 511 is adopted to prevent the lubricating oil from volatilizing in the high vacuum environment, so that the present invention is suitable for the special working environment of long time, high vacuum, and super-rotation speed; the torque input structure is mounted on the top, and the torque output structure is mounted on the bottom.
  • the load of the main shaft 59 can be increased, and the load can be automatically leveled under the action of its own gravity; at high speeds, the load will be unstable or accidental, the load will pass through the expansion sleeve under the action of gravity and centrifugal force 516 automatically falls off from the spindle 59, which solves the key problem that the 17a down-drive spindle complex cannot achieve automatic leveling and the load is actively separated from the spindle 59 in an environment with a speed of more than 50,000 rpm, a load of more than 500 kg, and 10 -2 Pa. Simple structure, convenient installation and replacement, safe and reliable high-speed work.
  • the first step Determine the safety factor a according to the torque and load transmitted by the main shaft, and then determine the model and key parameters of the expansion sleeve 516 according to the selection principle of the expansion sleeve 516.
  • Step 2 Vacuum requirements, determine whether a magnetic fluid sealing structure 511 is required; if the speed is less than 50,000 revolutions, under normal temperature conditions, the magnetic fluid sealing structure 511 is not required; if it is greater than 50,000 revolutions and the experimental temperature exceeds 1000 °C, it must be used Magnetic fluid sealing structure 511.
  • Step 3 Assemble the upper-drive spindle complex:
  • Step 4 Check the upper-drive spindle complex and perform a dynamic balance test.
  • Step 5 Connect the assembled upper-drive spindle complex to the centrifugal supergravity device, and perform dynamic balance debugging again.

Abstract

An upper-drive-type main shaft composite body for a centrifugal supergravity device. The upper end of a main shaft (59) is coaxially and fixedly connected to the lower end of a slip ring shaft (52), and the upper end of the slip ring shaft (52) has a slip ring (51) sleeved thereon; a magnetic fluid sealing structure (511) and a sealing flange (513) are mounted at the middle of the main shaft (59); the magnetic fluid sealing structure (511) comprises a bearing cover (511-2), a deep-groove ball bearing (511-3), a housing (511-4) and an O-shaped ring (511-7); an annular notch groove is provided at the circumferential surface of an inner ring at the top of the sealing flange (513), an oil seal (513-1) is mounted in the annular notch groove, an elastic check ring (513-2) for a hole is arranged on the upper side of the oil seal (513-1), an annular groove is provided in a surface of an annular step of the sealing flange (513), and a sealing ring (513-3) is mounted in the annular groove; and the lower end of the main shaft (59) is coaxially and fixedly connected to a connecting flange (515) by means of an expansion sleeve (516). The upper-drive-type main shaft composite body solves the key problem of a lower-drive-type main shaft composite body wherein same cannot achieve automatic leveling and load active separation from a main shaft under a high-rotating-speed, high-load and vacuum environment; and same can meet working conditions of different rotating speeds, is suitable for special working conditions of a long time, a high vacuum and an excessive rotating speed, and can achieve an automatic leveling function of a load under the action of the gravity thereof.

Description

用于离心超重力装置的上驱式主轴复合体Up-drive spindle complex for centrifugal supergravity device 技术领域Technical field
本发明涉及主轴和轴承技术领域的一种离心超重力用主轴,尤其涉及一种用于离心超重力装置的上驱式主轴复合体。The invention relates to a centrifugal supergravity main shaft in the technical field of main shafts and bearings, and in particular to an upper-drive main shaft complex for a centrifugal supergravity device.
背景技术Background technique
利用超重力加快多相介质相间相对运动效应以及超重力模拟常重力过程的缩尺效应、缩时效应和强化能量效应,在超重力离心机上搭载振动台、高压釜、熔铸炉、高压高温腔等机载实验装置,揭示其中的新现象和新规律。为此,深地、地质、材料等领域研究工作者,为了利用超重力离心模拟实验装置完成科学实验,需要在超重力离心模拟实验装置上安装一些特定的实验装置或仪器,如高温高压装置、熔铸炉、材料力学性能测试装置等。但由于超重力离心模拟实验装置工作时,处于高速旋转状态,为了确保特定的实验装置或仪器在离心机上安全运行,离心超重力装置的主轴就非常关键。Use supergravity to accelerate the relative motion effect of multiphase media, and supergravity to simulate the scale effect, time-lapse effect and enhanced energy effect of the supergravity simulation of the normal gravity process. The supergravity centrifuge is equipped with a vibrating table, an autoclave, a melting furnace, a high-pressure and high-temperature chamber, etc. The airborne experimental device reveals new phenomena and new laws in it. For this reason, researchers in the fields of deep earth, geology, materials, etc., in order to use the ultra-gravity centrifugal simulation experimental device to complete scientific experiments, it is necessary to install some specific experimental devices or instruments on the ultra-gravity centrifugal simulation experimental device, such as high-temperature and high-pressure devices, Casting furnace, material mechanical property testing device, etc. However, because the ultragravity centrifugal simulation experimental device is in a high-speed rotation state when it is working, in order to ensure the safe operation of a specific experimental device or instrument on the centrifuge, the main shaft of the centrifugal ultragravity device is very critical.
为了在高转速下实现超大载荷的超重力实验,现有下驱式主轴复合体只能通过提高真空度,减少风阻,但由于该主轴复合体的扭矩输出在主轴上面,给超大载荷主轴动平衡调平带来困难,尤其当转速接近系统共振点时,“头重脚轻”结构非常危险,一旦发生意外,无法采用有效措施保护主轴免受破坏。In order to achieve ultra-heavy-load high-gravity experiments at high speeds, the existing down-drive spindle complex can only reduce wind resistance by increasing the vacuum degree, but because the torque output of the spindle complex is on the main shaft, it dynamically balances the super-loaded spindle Leveling brings difficulties, especially when the speed is close to the resonance point of the system, the "top-heavy" structure is very dangerous. In the event of an accident, effective measures cannot be taken to protect the spindle from damage.
发明内容Summary of the invention
为了解决针对转速大于5万转/min、载荷超过500kg、10 -2Pa环境下17a驱式主轴复合体无法实现自动调平和发生意外时载荷与主轴不能自动脱离的关键难题,本发明提供了一种装配简单、使用方便、安全系数高的上驱式主轴复合体,结构简单,方便安装和零件更换,高速工作时安全可靠。 In order to solve the key problem that the 17a-drive spindle complex cannot achieve automatic leveling and the load cannot be automatically separated from the spindle in the event of an accident under the environment of rotation speed greater than 50,000 revolutions/min, load exceeding 500 kg, and 10 -2 Pa, the present invention provides a This kind of upper-drive spindle complex with simple assembly, convenient use and high safety factor has simple structure, convenient installation and parts replacement, and is safe and reliable when working at high speed.
本发明采用如下技术方案:The present invention adopts the following technical solutions:
本发明包括滑环、滑环轴、主轴、小带轮、磁流体密封结构、密封法兰、连接法兰和胀紧套。The invention includes a slip ring, a slip ring shaft, a main shaft, a small belt wheel, a magnetic fluid sealing structure, a sealing flange, a connecting flange and an expansion sleeve.
主轴上端和滑环轴下端同轴固接,滑环轴上端套装有滑环;主轴中部从上到下依次套装有磁流体密封结构和密封法兰;磁流体密封结构包括轴承盖、深沟球轴承、壳体和O型圈;壳体套装在主轴外,壳体和主轴中部之间具有径向间隙形成游动腔游动腔内部的上侧和下侧均安装有深沟球轴承,使得壳体和主 轴之间通过深沟球轴承转动连接,游动腔上端口处的壳体开口并安装有轴承盖,轴承盖套装于主轴外并轴向对深沟球轴承限位;壳体在下端处的壳体封闭形成封闭端,壳体下端封闭端和主轴之间密封连接;壳体的下端部设有外凸缘,外凸缘开设连接孔,螺栓穿过连接孔连接到离心超重力装置的实验腔顶板,从而将壳体的下端部固定连接到离心超重力实验腔的顶板,且壳体的下端面开设有环形凹槽,环形凹槽中安装O型圈,通过O型圈使得壳体的下端面和实验腔的顶板顶面密封配合。The upper end of the main shaft and the lower end of the slip ring shaft are coaxially fixed, and the upper end of the slip ring shaft is fitted with a slip ring; the middle of the main shaft is fitted with a magnetic fluid sealing structure and a sealing flange from top to bottom; the magnetic fluid sealing structure includes a bearing cover and a deep groove ball Bearing, housing and O-ring; the housing is sleeved outside the main shaft, and there is a radial gap between the housing and the middle of the main shaft to form a swimming cavity. Deep groove ball bearings are installed on the upper and lower sides of the swimming cavity, making The shell and the main shaft are rotatably connected by a deep groove ball bearing. The shell at the upper port of the swimming cavity is opened and is equipped with a bearing cover. The bearing cover is sleeved on the main shaft and axially limits the deep groove ball bearing; The lower end of the shell is closed to form a closed end, and the closed end of the lower end of the shell is sealed to the main shaft; the lower end of the shell is provided with an outer flange, and the outer flange has a connecting hole, and the bolt passes through the connecting hole to connect to the centrifugal supergravity The top plate of the experiment chamber of the device, so that the lower end of the shell is fixedly connected to the top plate of the centrifugal supergravity experiment chamber, and the lower end of the shell is provided with an annular groove, and an O-ring is installed in the annular groove. The lower end surface of the shell is in a sealed fit with the top surface of the top plate of the experiment cavity.
密封法兰在顶部内圈周面开设有环形缺口槽,环形缺口槽中安装有油封,油封上侧设有孔用弹性挡圈,孔用弹性挡圈嵌装在密封法兰环形缺口槽内周面所开设的环形挡圈槽中;密封法兰顶面设有环形台阶,环形台阶表面开设有环形凹槽,环形凹槽中安装密封圈,通过密封圈使得密封法兰顶面和离心超重力实验腔的顶板底面密封配合;主轴下端经胀紧套和连接法兰同轴固接,连接法兰下端连接离心超重力装置的转子系统。The sealing flange is provided with an annular notch groove on the peripheral surface of the top inner ring, an oil seal is installed in the annular notch groove, and an elastic retaining ring for the hole is arranged on the upper side of the oil seal, and the hole is embedded in the inner circumference of the annular notch groove of the sealing flange The top surface of the sealing flange is provided with an annular step, the surface of the annular step is provided with an annular groove, and the sealing ring is installed in the annular groove. The sealing ring makes the top surface of the sealing flange and the centrifugal supergravity The bottom surface of the top plate of the experiment cavity is sealed and matched; the lower end of the main shaft is coaxially fixed with the connecting flange through the expansion sleeve, and the lower end of the connecting flange is connected to the rotor system of the centrifugal supergravity device.
所述的磁流体密封结构上方的主轴局部设置有环形外凸缘作为轴环部,轴环部的外周面设置为倾斜向下的外圆锥面,小带轮的内周面设置为倾斜向下的内圆锥面,小带轮通过内外圆锥面同轴套装于主轴的轴环部上。The main shaft above the magnetic fluid seal structure is partially provided with an annular outer flange as the collar portion, the outer peripheral surface of the collar portion is set as an outer conical surface inclined downward, and the inner peripheral surface of the small pulley is set inclined downward The inner conical surface of the small pulley is coaxially sleeved on the collar part of the main shaft through the inner and outer conical surfaces.
所述的油封选用SKF的氟橡胶油封。The oil seal is SKF fluorine rubber oil seal.
本发明能满足不同转速工况环境,具有很强的适应性和拓展性,适合长时间、高真空、超转速的特殊工况环境,能实现载荷在自身重力作用下自动调平功能;在高转速时,解决了高转速、高载荷、真空环境下下驱式主轴复合体无法实现自动调平和载荷主动与主轴脱离的关键难题。The invention can meet the working environment of different rotation speeds, has strong adaptability and expansibility, is suitable for the special working environment of long time, high vacuum, and super rotation speed, and can realize the automatic leveling function of the load under the action of its own gravity; When the speed is high, it solves the key problems that the down-drive spindle complex cannot realize automatic leveling and the load is actively separated from the spindle under high speed, high load, and vacuum environment.
本发明主要适用于转速大于5万转/min高速旋转工况环境,能够搭载重量超过500kg的载荷,同时具备在10 -2Pa高真空环境下使用的可行性,具有在低转速下通过载荷自重自动调平的能力,也具备在发生意外时载荷自动与主轴脱离的功能,结构模块化设计,安装和拆卸方便,具有很强的适应性和拓展性。 The invention is mainly suitable for high-speed rotating environment with a rotation speed of more than 50,000 rpm/min. It can carry loads with a weight of more than 500kg. At the same time , it has the feasibility of using in a 10 -2 Pa high vacuum environment, and has the ability to pass the load at a low speed. The ability of automatic leveling also has the function of automatically separating the load from the spindle in the event of an accident. The structure is modular in design, easy to install and disassemble, and has strong adaptability and expandability.
本发明采用的技术方案:The technical scheme adopted by the present invention:
本发明的磁流体密封结构、密封法兰和油封组成主轴复合体的密封和润滑系统,通过密封法兰和油封实现一次密封,当他们的密封效果无法满足10 -2Pa高真空要求时,磁流体密封结构可以实现二次密封,解决高速旋转状态下现有主轴无法同时满足过载保护、高真空等特殊要求的关键难题,使该发明的主轴复合体可以适应真空、非真空、动密封等多种工况条件,具有应用范围广的特点。如果主轴复合体在非真空条件下工作,可以去掉磁流体密封结构。 The magnetic fluid sealing structure, sealing flange and oil seal of the present invention constitute the sealing and lubrication system of the spindle complex. The sealing flange and the oil seal are used to achieve primary sealing. When their sealing effect cannot meet the high vacuum requirements of 10 -2 Pa, the magnetic The fluid sealing structure can achieve secondary sealing and solve the key problem that the existing spindle cannot meet special requirements such as overload protection and high vacuum at the same time under high-speed rotation, so that the spindle complex of the invention can adapt to vacuum, non-vacuum, dynamic sealing, etc. This kind of working conditions has the characteristics of a wide range of applications. If the spindle complex works under non-vacuum conditions, the magnetic fluid sealing structure can be eliminated.
本发明中,连接法兰、胀紧套与离心超重力装置搭载机载装置的转子系统 相连,这种结构使连接法兰、胀紧套直接与载荷连接,在载荷自身重力作用下,以主轴为轴心可以自动找平衡;安装好载荷后,通过低转速调试转子系统和主轴系统的动平衡;由于连接法兰为自由端,在高转速情况下,通过转子系统和主轴末端的自由晃动,避免形成过静定结构,从而在高转速情况下再次达到动平衡,有利于上驱式主轴复合体在高转速、超大载荷下长时间安全运行。In the present invention, the connecting flange and the expansion sleeve are connected to the rotor system of the airborne device of the centrifugal supergravity device. This structure enables the connecting flange and the expansion sleeve to be directly connected to the load. Under the gravity of the load, the main shaft The shaft center can automatically find the balance; after the load is installed, the dynamic balance of the rotor system and the spindle system is adjusted at a low speed; because the connecting flange is a free end, in the case of high speed, the rotor system and the end of the spindle can shake freely. Avoid the formation of an over statically determinate structure, so as to achieve dynamic balance again at high speeds, which is conducive to the safe operation of the upper-drive spindle complex for a long time at high speeds and over-heavy loads.
本发明中,连接法兰、胀紧套与离心超重力装置搭载机载装置的转子系统相连,这种结构使连接法兰、胀紧套直接与载荷连接。高速试验过程中,一旦载荷在离心作用下发生破坏或意外,与主轴连接的胀紧套,如果瞬间受力超过设计要求,胀紧套的内外套内涨外缩,减少主轴和胀紧套51包容面产生的摩擦力,通过主轴和胀紧套异速旋转,保护主轴。当转子系统的重量大于胀紧套51包容面产生的摩擦力时,转子系统在重力作用下自动与主轴脱落,直接掉到实验舱底部;主轴复合体空载后,在自身重力作用下,再次自动找回平衡,免受破坏。这种结构安装和拆卸方便。在主轴过载或意外发生时,通过胀紧套自动失去与离心超重力装置传动系统的联结,使主轴复合体免受损坏。In the present invention, the connecting flange and the expansion sleeve are connected with the rotor system of the airborne device of the centrifugal supergravity device. This structure makes the connecting flange and the expansion sleeve directly connected with the load. During the high-speed test, once the load is damaged or accidentally caused by the centrifugal action, if the tension sleeve connected to the main shaft exceeds the design requirements in an instant, the inner and outer sleeves of the expansion sleeve expand and contract, reducing the main shaft and the expansion sleeve 51 The friction force generated by the containment surface protects the spindle by rotating the spindle and the expansion sleeve at different speeds. When the weight of the rotor system is greater than the friction generated by the containment surface of the expansion sleeve 51, the rotor system will automatically fall off from the main shaft under the action of gravity and directly fall to the bottom of the experimental cabin; after the main shaft complex is empty, under the action of its own gravity, Automatically restore balance and avoid damage. This structure is easy to install and disassemble. When the main shaft is overloaded or accident occurs, the connection with the transmission system of the centrifugal supergravity device is automatically lost through the expansion sleeve, so that the main shaft complex is protected from damage.
本发明的小带轮与离心超重力装置的传动系统相连,可根据需要通过调整小带轮传动比满足不同转速工况环境,具有很强的适应性和拓展性。The small belt wheel of the present invention is connected with the transmission system of the centrifugal supergravity device, and the transmission ratio of the small belt wheel can be adjusted to meet the environment of different rotation speeds according to needs, and has strong adaptability and expandability.
本发明的有益效果和特点是:The beneficial effects and features of the present invention are:
本发明的上驱式主轴复合体,采用磁流体密封结构和密封法兰分体密封结构,有利于根据实验所需的真空要求,灵活地进行非真空、低真空、高真空功能扩展和/或功能组合,有利于在高转速下满足各种真空要求。The upper-drive spindle complex of the present invention adopts a magnetic fluid sealing structure and a sealing flange split sealing structure, which is beneficial to flexibly expand the functions of non-vacuum, low vacuum, and high vacuum according to the vacuum requirements required by the experiment and/or The combination of functions is conducive to meeting various vacuum requirements at high speeds.
本发明的上驱式主轴复合体,通过搭载高速滑环,可以实时在线检测、跟踪实验过程中的各种信号。The upper-drive spindle complex of the present invention can detect and track various signals in the experiment process on-line in real time by being equipped with a high-speed slip ring.
本发明的上驱式主轴复合体,主轴下端经胀紧套和连接法兰同轴固接,解决了高转速、高载荷、真空环境下下驱式主轴复合体无法实现自动调平和载荷主动与主轴脱离的关键难题,能满足不同转速工况环境,适合长时间、高真空、超转速的特殊工况环境,能实现载荷在自身重力作用下自动调平功能。In the upper-drive spindle complex of the present invention, the lower end of the spindle is coaxially fixed by the expansion sleeve and the connecting flange, which solves the problem that the lower-drive spindle complex cannot achieve automatic leveling and active load balance under high-speed, high-load, and vacuum environments. The key problem of the main shaft detachment can meet the working environment of different speeds, suitable for the special working environment of long time, high vacuum, and super speed, and can realize the automatic leveling function of the load under the action of its own gravity.
本发明的上驱式主轴复合体具有安装和拆卸方便,在主轴过载或意外发生时,通过自动失联,使主轴复合体免受损坏;可通过调整小带轮传动比,满足不同转速工况环境;能适应不同转速下搭载不同重量的机载装置。The upper-drive main shaft complex of the present invention is convenient to install and disassemble, and when the main shaft is overloaded or accident occurs, the main shaft complex can be prevented from being damaged by automatic disconnection; the transmission ratio of the small pulley can be adjusted to meet different speed conditions Environment; can adapt to airborne devices with different weights at different speeds.
本发明的上驱式主轴复合体适应转速大于5万转/min、载荷超过500kg工况下真空、非真空、动密封等多种工况条件,具有应用范围广的特点,解决17a下驱式主轴复合体无法实现自动调平和载荷主动与主轴59脱离的关键难题。The up-driving spindle complex of the present invention is suitable for vacuum, non-vacuum, dynamic sealing and other working conditions under the working conditions of rotation speed greater than 50,000 rpm and load exceeding 500kg, and has the characteristics of wide application range, and solves the problem of 17a down-driving The main problem is that the main shaft complex cannot achieve automatic leveling and the load is actively separated from the main shaft 59.
附图说明Description of the drawings
图1是上驱式主轴复合体的结构剖视图;Figure 1 is a cross-sectional view of the structure of the up-drive spindle complex;
图2是主轴的结构图;Figure 2 is a structural diagram of the spindle;
图3是滑环轴和主轴的局部连接结构图;Figure 3 is a partial connection structure diagram of the slip ring shaft and the main shaft;
图4是磁流体密封结构的结构剖视图;Figure 4 is a structural cross-sectional view of the magnetic fluid sealing structure;
图5是密封法兰的结构剖视图;Figure 5 is a structural sectional view of the sealing flange;
图6是小带轮的结构剖视图。Figure 6 is a sectional view of the structure of the small pulley.
图中的附图标记如下:滑环51、滑环轴52、主轴59、小带轮510、磁流体密封结构511、密封法兰513、连接法兰515、胀紧套516;511-2轴承盖;511-3深沟球轴承;511-4壳体;511-5游动腔;511-6连接孔;511-7O型圈;513-1油封;513-2孔用弹性挡圈;513-3密封圈。The reference signs in the figure are as follows: slip ring 51, slip ring shaft 52, main shaft 59, small pulley 510, magnetic fluid sealing structure 511, sealing flange 513, connecting flange 515, expansion sleeve 516; 511-2 bearing Cover; 511-3 deep groove ball bearing; 511-4 housing; 511-5 swimming cavity; 511-6 connecting hole; 511-7O ring; 513-1 oil seal; 513-2 hole with elastic retaining ring; 513 -3 Sealing ring.
具体实施方式Detailed ways
下面结合附图和具体实施对本发明作进一步说明。The present invention will be further described below in conjunction with the drawings and specific implementations.
如图1所示,具体实施包括滑环51、滑环轴52、主轴59、小带轮510、磁流体密封结构511、密封法兰513、连接法兰515和胀紧套516;如图3所示,主轴59上端和滑环轴52下端同轴固接,滑环轴52上端套装有滑环51;滑环51是实现离心超重力装置机载装置与地面供电、控制系统、冷却系统之间供电、通讯和供气。滑环51的内圈转子紧固套在滑环轴52上,滑环51的内圈转子随主轴59一起旋转,可根据需要方便更换滑环51;滑环51的外圈转子固定在实验腔的内顶面。As shown in Figure 1, the specific implementation includes slip ring 51, slip ring shaft 52, main shaft 59, small pulley 510, magnetic fluid sealing structure 511, sealing flange 513, connecting flange 515 and expansion sleeve 516; Figure 3 As shown, the upper end of the main shaft 59 and the lower end of the slip ring shaft 52 are coaxially fixed, and the upper end of the slip ring shaft 52 is fitted with a slip ring 51; Power, communication and gas supply. The inner rotor of the slip ring 51 is fastened and sleeved on the slip ring shaft 52, the inner rotor of the slip ring 51 rotates with the main shaft 59, and the slip ring 51 can be easily replaced as needed; the outer rotor of the slip ring 51 is fixed in the experimental cavity The inner top surface.
如图1所示,主轴59中部从上到下依次套装有磁流体密封结构511和密封法兰513。As shown in FIG. 1, a magnetic fluid sealing structure 511 and a sealing flange 513 are sequentially sheathed in the middle of the main shaft 59 from top to bottom.
如图4所示,磁流体密封结构511包括轴承盖511-2、深沟球轴承511-3、壳体511-4和O型圈511-7;壳体511-4套装在主轴59外,壳体511-4和主轴59中部之间具有径向间隙形成游动腔511-5,轴承座511密封固定于离心超重力实验腔的顶板中心通孔孔端面,游动腔内部的上侧和下侧均安装有深沟球轴承511-3,使得壳体511-4和主轴59之间通过深沟球轴承511-3转动连接,游动腔511-5上端口处的壳体511-4开口并安装有轴承盖511-2,轴承盖511-2套装于主轴59外并轴向对深沟球轴承511-3限位;壳体511-4在下端处的壳体511-4封闭形成封闭端,壳体511-4下端封闭端和主轴59之间密封连接;As shown in Figure 4, the magnetic fluid sealing structure 511 includes a bearing cover 511-2, a deep groove ball bearing 511-3, a housing 511-4 and an O-ring 511-7; the housing 511-4 is sleeved outside the main shaft 59, There is a radial gap between the housing 511-4 and the middle of the main shaft 59 to form a swimming cavity 511-5. The bearing seat 511 is sealed and fixed on the end surface of the central through hole of the top plate of the centrifugal supergravity experiment chamber. Deep groove ball bearings 511-3 are installed on the lower side, so that the housing 511-4 and the main shaft 59 are rotatably connected by the deep groove ball bearings 511-3, and the housing 511-4 at the upper port of the floating cavity 511-5 A bearing cover 511-2 is opened and installed. The bearing cover 511-2 is sleeved outside the main shaft 59 and axially limits the deep groove ball bearing 511-3; the housing 511-4 is formed by closing the housing 511-4 at the lower end Closed end, sealed connection between the closed end of the lower end of the housing 511-4 and the main shaft 59;
壳体511-4的下端部设有外凸缘,外凸缘开设连接孔511-6,螺栓穿过连接孔511-6连接到离心超重力装置的实验腔顶板,从而将壳体511-4的下端部固定 连接到离心超重力实验腔的顶板,从而磁流体密封结构511通过连接孔511-6固定在离心超重力装置。且壳体511-4的下端面开设有环形凹槽,环形凹槽中安装O型圈511-7,通过O型圈511-7使得壳体511-4的下端面和实验腔的顶板顶面密封配合;The lower end of the shell 511-4 is provided with an outer flange, and the outer flange is provided with a connecting hole 511-6. The lower end portion of the tube is fixedly connected to the top plate of the centrifugal supergravity experiment chamber, so that the magnetic fluid sealing structure 511 is fixed to the centrifugal supergravity device through the connecting hole 511-6. And the lower end surface of the housing 511-4 is provided with an annular groove, an O-ring 511-7 is installed in the annular groove, and the lower end surface of the housing 511-4 and the top surface of the experimental cavity Hermetic fit
磁流体密封结构511和主轴59和小带轮510组成固定-游动支承结构,这种固定-游动支承结构设计可以补偿主轴59因热变形及制造安装误差所引起的长度变化。The magnetic fluid seal structure 511, the main shaft 59 and the small pulley 510 constitute a fixed-swimming support structure. This fixed-swimming support structure design can compensate for the length change of the main shaft 59 caused by thermal deformation and manufacturing and installation errors.
主轴59为复合体传递扭矩,是主轴复合体的重要零件,可根据传递转矩,选择不同的材料类型,但该材料务必需要具备较强的强度和韧性。The main shaft 59 is a composite body that transmits torque and is an important part of the main shaft composite body. Different material types can be selected according to the transmitted torque, but the material must have strong strength and toughness.
磁流体密封结构511为主轴59提供高水平动密封,用于产生磁流体密封的磁铁及磁靴环放置在游动腔511-5里面。磁流体密封结构511通过安装孔511-1与主轴59相连,主轴59与磁流体密封结构511之间采用一对角接触球轴承511-3连接;角接触球轴承511-3采用背对背排列,支点间跨距较大,悬臂长度较小,悬臂端支承刚度较大。The magnetic fluid seal structure 511 provides a high-level dynamic seal for the main shaft 59, and the magnet and the magnetic shoe ring used to generate the magnetic fluid seal are placed in the swimming cavity 511-5. The magnetic fluid sealing structure 511 is connected to the main shaft 59 through the mounting hole 511-1. The main shaft 59 and the magnetic fluid sealing structure 511 are connected by a pair of angular contact ball bearings 511-3; the angular contact ball bearings 511-3 are arranged back-to-back, with fulcrums The span is larger, the cantilever length is smaller, and the support rigidity of the cantilever end is larger.
如图5所示,密封法兰513在顶部内圈周面开设有环形缺口槽,环形缺口槽中安装有油封513-1,油封513-1上侧设有孔用弹性挡圈513-2,孔用弹性挡圈513-2嵌装在密封法兰513环形缺口槽内周面所开设的环形挡圈槽中;密封法兰513顶面设有环形台阶,环形台阶表面开设有环形凹槽,环形凹槽中安装密封圈513-3,通过密封圈513-3使得密封法兰513顶面和离心超重力实验腔的顶板底面密封配合;密封法兰513提供主轴复合体与离心超重力装置真空实验腔之间的静密封。密封法兰513套装安装在主轴59上,给密封法兰513提供静密封的密封圈513-3安装在凹槽513-2里面,密封法兰513通过螺栓安装在心超重力装置真空实验腔内顶部。密封圈513-3为密封法兰513提供密封,以隔绝外部大气压与内部真空腔室,密封性能好,寿命长,结构紧凑,装拆方便。As shown in Figure 5, the sealing flange 513 is provided with an annular notch groove on the peripheral surface of the top inner ring. An oil seal 513-1 is installed in the annular notch groove. The upper side of the oil seal 513-1 is provided with an elastic retaining ring 513-2 for holes. The elastic retaining ring 513-2 for the hole is embedded in the annular retaining ring groove opened on the inner peripheral surface of the annular notch groove of the sealing flange 513; the top surface of the sealing flange 513 is provided with an annular step, and the surface of the annular step is provided with an annular groove, A sealing ring 513-3 is installed in the annular groove, and the top surface of the sealing flange 513 and the bottom surface of the top plate of the centrifugal supergravity experiment chamber are sealed and matched through the sealing ring 513-3; the sealing flange 513 provides the main shaft complex and the vacuum of the centrifugal supergravity device Static sealing between experimental chambers. The sealing flange 513 is set and installed on the main shaft 59, and the sealing ring 513-3 that provides static sealing for the sealing flange 513 is installed in the groove 513-2, and the sealing flange 513 is installed on the top of the vacuum test chamber of the cardiac supergravity device by bolts. . The sealing ring 513-3 provides a seal for the sealing flange 513 to isolate the external atmospheric pressure and the internal vacuum chamber, with good sealing performance, long life, compact structure, and convenient assembly and disassembly.
主轴59下端经胀紧套516和连接法兰515同轴固接,连接法兰515下端连接离心超重力装置的转子系统。主轴59高速旋转时,连接法兰515固定不动,胀紧套516随主轴59一起旋转。胀紧套516使零件制造和安装简单,由于胀紧套516依赖摩擦传动,无需在主轴59上开槽,避免开槽对主轴59强度的影响。胀紧套516拆卸方便,具有良好的互换性。The lower end of the main shaft 59 is coaxially fixed via an expansion sleeve 516 and a connecting flange 515, and the lower end of the connecting flange 515 is connected to the rotor system of the centrifugal supergravity device. When the main shaft 59 rotates at a high speed, the connecting flange 515 is fixed, and the expansion sleeve 516 rotates with the main shaft 59. The expansion sleeve 516 makes it easy to manufacture and install parts. Since the expansion sleeve 516 relies on friction transmission, there is no need to slot on the main shaft 59 to avoid the influence of the groove on the strength of the main shaft 59. The expansion sleeve 516 is easy to disassemble and has good interchangeability.
根据主轴59传递的扭矩和负荷,胀紧套516选择原则为:传递扭距:M t≥a×M;承受轴向力:F t≥a×F x;传递力:F t≥a×(F x 2+(M×d×10 -3/2) 2) 0.5;承受径向力:P t≥a×F r×10 3/d/l,式中:a:安全系数;M:需传递的扭矩,kN·m;Fx:需承受的轴向力,kN;Ft:需承受径向力,kN;Mt:胀套的额定扭矩,kN·m;Ft:胀 套的额定轴向力;kN;d、l:胀套的内径和内环宽度,mm;Pt:胀套与轴结合面上的压力,N/mm 2According to the torque and load transmitted by the main shaft 59, the selection principle of the expansion sleeve 516 is: transmission torque: M t ≥a×M; bearing axial force: F t ≥a×F x ; transmission force: F t ≥a×( F x 2 +(M×d×10 -3 /2) 2 ) 0.5 ; bearing radial force: P t ≥a×F r ×10 3 /d/l, where: a: safety factor; M: required Transmitted torque, kN·m; Fx: axial force to withstand, kN; Ft: radial force to withstand, kN; Mt: rated torque of the expansion sleeve, kN·m; Ft: rated axial force of the expansion sleeve ; KN; d, l: the inner diameter of the expansion sleeve and the width of the inner ring, mm; Pt: the pressure on the joint surface of the expansion sleeve and the shaft, N/mm 2 .
如图2和图6所示,磁流体密封结构511上方的主轴59局部设置有环形外凸缘作为轴环部,轴环部的外周面设置为倾斜向下的外圆锥面,小带轮510的内周面设置为倾斜向下的内圆锥面,即均为上端小下端大的圆锥面,小带轮510通过内外圆锥面同轴套装于主轴59的轴环部上。As shown in Figures 2 and 6, the main shaft 59 above the magnetic fluid seal structure 511 is partially provided with an annular outer flange as a collar portion. The inner peripheral surface is set as an inner conical surface inclined downward, that is, all are conical surfaces with a small upper end and a large lower end. The small pulley 510 is coaxially sleeved on the collar portion of the main shaft 59 through the inner and outer conical surfaces.
小带轮510为主轴复合体输入扭矩。小带轮510与离心超重力装置搭载机载装置的转子系统相连,小带轮510通过安装孔与主轴59相连,把旋转扭矩传递到主轴59。根据需要,通过调整小带轮传动比,满足不同转速工况环境,具有很强的适应性和拓展性。小带轮510与离心超重力装置的动力系统通过平带传递扭矩,平带具有弹性,可缓和冲击和振动载荷,运转平稳,无噪声;当过载时,带即在轮上打滑,可防止其它零件损坏。The small pulley 510 inputs torque to the spindle complex. The small pulley 510 is connected to the rotor system of the on-board device of the centrifugal supergravity device, and the small pulley 510 is connected to the main shaft 59 through the mounting hole to transmit the rotating torque to the main shaft 59. According to the needs, by adjusting the transmission ratio of the small pulley, it can meet the environment of different speeds, and it has strong adaptability and expandability. The power system of the small belt wheel 510 and the centrifugal supergravity device transmits torque through a flat belt. The flat belt is elastic, can relieve shock and vibration loads, runs smoothly, and is noise-free; when overloaded, the belt will slip on the wheel to prevent other The parts are damaged.
油封513-1选用SKF的氟橡胶油封,适合耐高温、极限转速高的工况环境,为主轴复合体提供二次动密封。The oil seal 513-1 selects SKF fluorine rubber oil seal, which is suitable for high temperature resistance and high limit speed working environment, and provides a secondary dynamic seal for the spindle complex.
根据本发明上述结构,在扭矩输出结构中,通过连接法兰515和胀紧套516设计,利用胀紧套516摩擦传动的特点,无需在主轴59表面上开槽,避免开槽对主轴59强度的影响,同时主轴59过载时,胀紧套516通过内外套内涨外缩,减少主轴59和胀紧套516包容面产生的摩擦力,借助主轴59和胀紧套516异速旋转,实现对主轴59的过载保护;根据载荷、转速,灵活调整小带轮510传动比,满足不同转速工况环境,具有很强的适应性和拓展性。小带轮510与离心超重力装置的动力系统通过平带传递扭矩,平带具有弹性,可缓和冲击和振动载荷,运转平稳,无噪声;当过载时,带即在轮上打滑,可防止其它零件损坏;采用磁流体密封结构511,防止高真空环境下润滑油挥发,使本发明适合长时间、高真空、超转速的特殊工况环境;采用扭矩输入结构上置,扭矩输出结构下置,可以在相同扭矩情况下,增加主轴59的载荷,且能实现载荷在自身重力作用下自动调平功能;在高转速时,载荷失稳或出现意外,载荷在重力和离心力作用下通过胀紧套516自动与主轴59脱落,从而解决了转速大于5万转/min、载荷超过500kg、10 -2Pa环境下17a下驱式主轴复合体无法实现自动调平和载荷主动与主轴59脱离的关键难题。结构简单,方便安装更换,高速工作安全可靠。 According to the above-mentioned structure of the present invention, in the torque output structure, the connecting flange 515 and the expansion sleeve 516 are designed, and the friction transmission characteristics of the expansion sleeve 516 are used. There is no need to slot on the surface of the main shaft 59 to avoid the influence of the groove on the strength of the main shaft 59. At the same time, when the main shaft 59 is overloaded, the expansion sleeve 516 expands and shrinks through the inner outer jacket to reduce the friction generated by the main shaft 59 and the containment surface of the expansion sleeve 516. With the help of the main shaft 59 and the expansion sleeve 516 rotating at different speeds, the opposite The overload protection of the main shaft 59; according to the load and speed, the transmission ratio of the small pulley 510 can be flexibly adjusted to meet the environment of different speeds, and it has strong adaptability and expandability. The power system of the small pulley 510 and the centrifugal supergravity device transmits torque through a flat belt. The flat belt is elastic, can relieve shock and vibration loads, runs smoothly, and is noise-free; when overloaded, the belt will slip on the wheel to prevent others The parts are damaged; the magnetic fluid sealing structure 511 is adopted to prevent the lubricating oil from volatilizing in the high vacuum environment, so that the present invention is suitable for the special working environment of long time, high vacuum, and super-rotation speed; the torque input structure is mounted on the top, and the torque output structure is mounted on the bottom. Under the same torque, the load of the main shaft 59 can be increased, and the load can be automatically leveled under the action of its own gravity; at high speeds, the load will be unstable or accidental, the load will pass through the expansion sleeve under the action of gravity and centrifugal force 516 automatically falls off from the spindle 59, which solves the key problem that the 17a down-drive spindle complex cannot achieve automatic leveling and the load is actively separated from the spindle 59 in an environment with a speed of more than 50,000 rpm, a load of more than 500 kg, and 10 -2 Pa. Simple structure, convenient installation and replacement, safe and reliable high-speed work.
本发明的具体实施工作过程如下:The specific implementation process of the present invention is as follows:
第一步:根据主轴传递的扭矩和载荷确定安全系数a,然后根据胀紧套516选择原则确定胀紧套516的型号和关键参数。The first step: Determine the safety factor a according to the torque and load transmitted by the main shaft, and then determine the model and key parameters of the expansion sleeve 516 according to the selection principle of the expansion sleeve 516.
第二步:真空度要求,确定是否需要磁流体密封结构511;如果转速小于5 万转,常温条件下,可以不用磁流体密封结构511;如果大于5万转,实验温度超过1000℃,必须采用磁流体密封结构511。Step 2: Vacuum requirements, determine whether a magnetic fluid sealing structure 511 is required; if the speed is less than 50,000 revolutions, under normal temperature conditions, the magnetic fluid sealing structure 511 is not required; if it is greater than 50,000 revolutions and the experimental temperature exceeds 1000 ℃, it must be used Magnetic fluid sealing structure 511.
第三步:上驱式主轴复合体装配:Step 3: Assemble the upper-drive spindle complex:
第四步:检查上驱式主轴复合体,并进行动平衡测试。Step 4: Check the upper-drive spindle complex and perform a dynamic balance test.
第五步:将组装好的上驱式主轴复合体与离心超重力装置连接,并再次进行动平衡调试。Step 5: Connect the assembled upper-drive spindle complex to the centrifugal supergravity device, and perform dynamic balance debugging again.

Claims (3)

  1. 一种用于离心超重力装置的上驱式主轴复合体,其特征在于:包括滑环(51)、滑环轴(52)、主轴(59)、小带轮(510)、磁流体密封结构(511)、密封法兰(513)、连接法兰(515)和胀紧套(516);An upper-drive main shaft complex for a centrifugal supergravity device, which is characterized in that it includes a slip ring (51), a slip ring shaft (52), a main shaft (59), a small pulley (510), and a magnetic fluid sealing structure (511), sealing flange (513), connecting flange (515) and expansion sleeve (516);
    主轴(59)上端和滑环轴(52)下端同轴固接,滑环轴(52)上端套装有滑环(51);主轴(59)中部从上到下依次套装有磁流体密封结构(511)和密封法兰(513);磁流体密封结构(511)包括轴承盖(511-2)、深沟球轴承(511-3)、壳体(511-4)和O型圈(511-7);壳体(511-4)套装在主轴(59)外,壳体(511-4)和主轴(59)中部之间具有径向间隙形成游动腔(511-5)游动腔内部的上侧和下侧均安装有深沟球轴承(511-3),使得壳体(511-4)和主轴(59)之间通过深沟球轴承(511-3)转动连接,游动腔(511-5)上端口处的壳体(511-4)开口并安装有轴承盖(511-2),轴承盖(511-2)套装于主轴(59)外并轴向对深沟球轴承(511-3)限位;壳体(511-4)在下端处的壳体(511-4)封闭形成封闭端,壳体(511-4)下端封闭端和主轴(59)之间密封连接;壳体(511-4)的下端部设有外凸缘,外凸缘开设连接孔(511-6),螺栓穿过连接孔(511-6)连接到离心超重力装置的实验腔顶板,从而将壳体(511-4)的下端部固定连接到离心超重力实验腔的顶板,且壳体(511-4)的下端面开设有环形凹槽,环形凹槽中安装O型圈(511-7),通过O型圈(511-7)使得壳体(511-4)的下端面和实验腔的顶板顶面密封配合;The upper end of the main shaft (59) and the lower end of the slip ring shaft (52) are coaxially fixed. The upper end of the slip ring shaft (52) is fitted with a slip ring (51); the middle of the main shaft (59) is fitted with a magnetic fluid seal structure ( 511) and sealing flange (513); magnetic fluid sealing structure (511) includes bearing cap (511-2), deep groove ball bearing (511-3), housing (511-4) and O-ring (511- 7); The housing (511-4) is sleeved outside the main shaft (59), and there is a radial gap between the housing (511-4) and the middle of the main shaft (59) to form the inside of the swimming cavity (511-5) Deep groove ball bearings (511-3) are installed on both the upper side and the lower side, so that the housing (511-4) and the main shaft (59) are connected in rotation through the deep groove ball bearing (511-3), and the swimming cavity (511-5) The housing (511-4) at the upper port is open and installed with a bearing cover (511-2). The bearing cover (511-2) is sleeved on the outside of the main shaft (59) and axially aligns with the deep groove ball bearing (511-3) Limit; the housing (511-4) at the lower end of the housing (511-4) is closed to form a closed end, and the closed end of the lower end of the housing (511-4) is in a sealed connection with the main shaft (59) The lower end of the housing (511-4) is provided with an outer flange, the outer flange is provided with a connecting hole (511-6), and the bolt passes through the connecting hole (511-6) to connect to the top plate of the experimental chamber of the centrifugal supergravity device, Thereby, the lower end of the shell (511-4) is fixedly connected to the top plate of the centrifugal supergravity experiment chamber, and the lower end of the shell (511-4) is provided with an annular groove, and an O-ring (511) is installed in the annular groove. -7), through the O-ring (511-7), the lower end surface of the shell (511-4) and the top surface of the experimental cavity are sealed and matched;
    密封法兰(513)在顶部内圈周面开设有环形缺口槽,环形缺口槽中安装有油封(513-1),油封(513-1)上侧设有孔用弹性挡圈(513-2),孔用弹性挡圈(513-2)嵌装在密封法兰(513)环形缺口槽内周面所开设的环形挡圈槽中;密封法兰(513)顶面设有环形台阶,环形台阶表面开设有环形凹槽,环形凹槽中安装密封圈(513-3),通过密封圈(513-3)使得密封法兰(513)顶面和离心超重力实验腔的顶板底面密封配合;主轴(59)下端经胀紧套(516)和连接法兰(515)同轴固接,连接法兰(515)下端连接离心超重力装置的转子系统。The sealing flange (513) is provided with an annular notch groove on the peripheral surface of the top inner ring, an oil seal (513-1) is installed in the annular notch groove, and an elastic retaining ring (513-2) for the hole is installed on the upper side of the oil seal (513-1) ), an elastic retaining ring (513-2) for the hole is embedded in the annular retaining ring groove opened on the inner circumferential surface of the annular gap groove of the sealing flange (513); the top surface of the sealing flange (513) is provided with an annular step, which is annular An annular groove is provided on the surface of the step, and a sealing ring (513-3) is installed in the annular groove, and the top surface of the sealing flange (513) and the bottom surface of the top plate of the centrifugal supergravity experiment chamber are sealed and matched through the sealing ring (513-3); The lower end of the main shaft (59) is coaxially fixed with an expansion sleeve (516) and a connecting flange (515), and the lower end of the connecting flange (515) is connected with the rotor system of the centrifugal supergravity device.
  2. 根据权利要求1所述的一种用于离心超重力装置的上驱式主轴复合体,其特征在于:所述的磁流体密封结构(511)上方的主轴(59)局部设置有环形外凸缘作为轴环部,轴环部的外周面设置为倾斜向下的外圆锥面,小带轮(510)的内周面设置为倾斜向下的内圆锥面,小带轮(510)通过内外圆锥面同轴套装于主轴(59)的轴环部上。An up-drive spindle complex for a centrifugal supergravity device according to claim 1, wherein the spindle (59) above the magnetic fluid sealing structure (511) is partially provided with an annular outer flange As the collar part, the outer peripheral surface of the collar part is set as an outer conical surface inclined downward, the inner peripheral surface of the small pulley (510) is set as an inner conical surface inclined downward, and the small pulley (510) passes through the inner and outer cones. The surface is coaxially sleeved on the collar part of the main shaft (59).
  3. 根据权利要求1所述的一种用于离心超重力装置的上驱式主轴复合体, 其特征在于:所述的油封(513-1)选用SKF的氟橡胶油封。An up-drive spindle composite for a centrifugal supergravity device according to claim 1, characterized in that the oil seal (513-1) is selected SKF fluororubber oil seal.
PCT/CN2020/107736 2020-04-03 2020-08-07 Upper-drive-type main shaft composite body for centrifugal supergravity device WO2021196487A1 (en)

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