WO2021189687A1 - Paper product processing and production line having heating and edge cutting functions - Google Patents

Paper product processing and production line having heating and edge cutting functions Download PDF

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Publication number
WO2021189687A1
WO2021189687A1 PCT/CN2020/097826 CN2020097826W WO2021189687A1 WO 2021189687 A1 WO2021189687 A1 WO 2021189687A1 CN 2020097826 W CN2020097826 W CN 2020097826W WO 2021189687 A1 WO2021189687 A1 WO 2021189687A1
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WO
WIPO (PCT)
Prior art keywords
suction
paper
plate
unwinding
mold
Prior art date
Application number
PCT/CN2020/097826
Other languages
French (fr)
Chinese (zh)
Inventor
潘耀华
胡峻珲
岑刚
王楷
胡庆军
Original Assignee
浙江舒康科技有限公司
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Application filed by 浙江舒康科技有限公司 filed Critical 浙江舒康科技有限公司
Publication of WO2021189687A1 publication Critical patent/WO2021189687A1/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J3/00Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds

Definitions

  • the invention belongs to the technical field of plant fiber product processing, and in particular relates to a paper product processing production line with heating and edge trimming functions.
  • Plant fiber products are called pulp molded products, such as cup lids and containers.
  • the pulp molded product formed by extrusion and hot pressing needs to cut off the reserved margin.
  • a special mold is generally used for trimming.
  • the current paper product production line has low processing efficiency due to the long production line and the unreasonable structure and distribution of various processing units.
  • the purpose of the present invention is to solve the above-mentioned problems and provide a paper product processing production line with heating and edge trimming functions that can solve the above-mentioned technical problems.
  • a paper product processing production line with heating and edge trimming functions includes:
  • Molding machine at least one molding machine, the molding machine extrudes the slurry
  • a mechanical transfer device at least one mechanical transfer device and takes and transfers the paper product blanks formed by the forming machine
  • a hot press, at least one hot press and a mechanical transfer device transfers and releases the obtained paper product blank on the hot press, which overheats and presses the paper product blank;
  • the hot press is a commercially available product.
  • the edge trimming machine and mechanical transfer device take the paper product blank after hot pressing and transfer and release it to the edge trimming machine, and the edge trimming machine cuts off the remaining edges of the paper product blank.
  • the molding machine is an inverted slurry suction molding machine, which adopts inverted slurry suction and sequentially performs primary extrusion heating molding and secondary extrusion heating molding of the slurry.
  • the forming machine may also be an overturning slurry suction forming machine, which belongs to the prior art.
  • the adsorption transfer device takes and transfers the paper products after the trimming machine's remaining edge is cut;
  • the adsorption transfer device is a linear module transfer device with a suction cup, that is, a horizontal movement guide rail or a screw rod cooperates with a lifting suction cup Structure, which belongs to the prior art.
  • the pad printer and the suction cup transfer device transfer and release the obtained paper products on the pad printer, and the pad printer performs printing processing on the paper products, and finally the finished paper products are produced.
  • the pad printer is a commercially available product.
  • the back suction forming machine, the mechanical transfer device and the edge trimming machine are located on the same straight line, the total number of the hot presses is 1-8, and the heat presses are distributed in the same straight line. Either side of the pulp forming machine and/or mechanical transfer device.
  • the back suction forming machine, the mechanical transfer device and the edge trimming machine are located on the same straight line, the total number of the hot presses is 2-8, and the heat presses are distributed in the same straight line. Both sides of the pulp forming machine and/or mechanical transfer device.
  • the inverted slurry suction forming machine, mechanical transfer device, edge trimming machine and pad printing machine are located on the same straight line.
  • the inverted slurry suction forming machine includes a frame, on which a headbox is provided and the top of the headbox is provided with an opening, and the frame is provided with a lifting type inverted suction slurry located above the opening of the headbox.
  • the lift-type inverted slurry suction mechanism extends into the headbox to absorb the slurry.
  • the frame is also provided with a transfer mold connected to the frame horizontally and slidably, and the transfer mold is connected with the translation drive mechanism, and the translation drive mechanism drives the transfer mold.
  • the transfer mold is connected with a cleaning mechanism that can clean the lift-type pulp suction mechanism before the transfer mold is moved to the lift-type pulp suction mechanism, and the frame is also provided with an extrusion upper mold and an extrusion upper mold and The lifting drive mechanism is connected, and when the transfer die moves below the upper extrusion die, the lifting drive mechanism drives the upper extrusion die down to contact the first molding blank adsorbed on the transfer die to perform the second extrusion molding .
  • the transfer mold is fixed on the surface of the moving board, the cleaning mechanism is a cantilever cleaning mechanism, and the suspended end of the cantilever cleaning mechanism is located on one side of the headbox.
  • the cleaning mechanism includes two cantilever blocks that are parallel to each other and have one end fixed on the opposite sides of the transfer mold, and a water collection bucket whose two ends are connected to the suspended ends of the two cantilever blocks.
  • At least A horizontally arranged water outlet pipe and the water outlet pipe is arranged along the length of the water collection bucket. One end of the water outlet pipe is closed, and the other end passes through the water collection bucket and is connected to the high-pressure water supply terminal.
  • the upper side of the water outlet pipe is provided Several discretely arranged and vertically arranged water spray nozzles.
  • the outlet pipes have two and are parallel to each other, and two rectangular end pipes and the two ends of the rectangular end pipe are closed.
  • the opposite ends of the two outlet pipes are connected with a rectangular end pipe, and two outlet pipes.
  • the opposite end of the is connected to another rectangular end pipe, one of the rectangular end pipes is connected to a water inlet pipe, one of the rectangular end pipes is fixed on the upper surface of the suspended end of a cantilever block, and the other rectangular end
  • the part tube is fixed on the upper surface of the suspended end of another cantilever block.
  • the translation drive mechanism includes positioning plates fixed on both sides of the middle of the frame, two positioning plates are located on the same horizontal surface, and a guide rail is provided on the upper surface of each positioning plate, and a guide rail is connected to each guide rail.
  • Several sliding blocks the sliding blocks are fixed on the lower surface of the moving plate, and the two ends of at least one positioning plate are respectively provided with limit stop points.
  • the movable plate is located between the two limit stop points and the distance between the two limit stop points is greater than the distance between the two limit stop points.
  • the length of the plate is provided with a servo translation drive device connected with the moving plate on the positioning plate.
  • a limit stop point is provided at both ends of the upper surface of each positioning plate, and the limit stop points provided on each positioning plate are respectively located inside the guide rails provided on the positioning plate.
  • Optimized plan Two overflow baffles that are parallel to each other and arranged vertically are arranged in the headbox.
  • the vertical height of the overflow baffle is lower than the depth of the headbox and the two overflow baffles separate the inside of the headbox.
  • a large chamber in the middle and an overflow chamber located on both sides of the large chamber.
  • the pulp in the large chamber overflows through the top of the overflow baffle into the overflow chamber, and one of the positioning plates is located in an overflow chamber.
  • another positioning plate is located on the upper side of the other overflow chamber.
  • the opposite inner surfaces of the two positioning plates are flush with the opposite inner surfaces of the two overflow baffles.
  • each overflow chamber is connected with an overflow return pipe
  • the large chamber is connected with a slurry inlet pipe and a discharge pipe
  • the overflow return pipe, slurry inlet pipe and discharge pipe are respectively connected to the headbox On one surface in the circumferential direction.
  • the lifting type suction suction mechanism includes a suction fixed plate fixed on the top of the frame, and a suction suction mold is connected under the suction fixed plate through a first guide structure, and the suction suction mold is fixed on the suction
  • the first screw drive structure on the board is connected with the first servo motor.
  • the lifting drive mechanism includes an extrusion fixing plate fixed on the top of the frame, the extrusion upper die is connected to the extrusion fixing plate through the second guide structure, and the extrusion upper die is located under the extrusion fixing plate.
  • the upper die is connected with the second servo motor through a second screw drive structure fixed on the surface of the extrusion fixing plate.
  • the inverted slurry suction mold is an inverted slurry suction mold with a heating function
  • the extrusion upper mold is an extrusion upper mold with a heating function
  • the transfer mold is a transfer mold with a heating function
  • the transfer mold is a transfer mold with heating function
  • the reverse slurry suction mold is a reverse slurry suction mold with heating function
  • the transfer mold with heating function and the reverse slurry suction mold with heating function are aligned at the same time.
  • the slurry and the first formed blank after forming are heated and dried.
  • the upper extrusion die is an upper extrusion die with heating function, and the upper extrusion die with heating function and the transfer die with heating function are simultaneously heated and dried for the first time forming the blank.
  • the mechanical transfer device includes a robot and a transfer mold connected to the robot.
  • the transfer mold includes a wet billet transfer mold and a product transfer mold.
  • the wet billet transfer mold and the product transfer mold are connected together by a number of connecting columns.
  • At least one wet billet adsorption cavity is provided on the side of the wet billet transfer mold away from the product transfer mold.
  • the side of the product transfer mold far away from the wet blank transfer mold is provided with a product adsorption surface equal in number to the wet blank adsorption cavity, and one wet blank adsorption cavity corresponds to a product adsorption surface.
  • a suction cup group is provided on the periphery of each product suction surface, and each suction cup group is respectively formed by a plurality of circumferentially distributed suction cups, and the suction cup group is fixed on the product transfer mold.
  • the wet billet transfer mold and the product transfer mold are spaced apart and the wet billet transfer mold and the product transfer mold are parallel to each other.
  • wet blank transfer mold is a wet blank transfer die
  • product transfer mold is a product transfer convex mold
  • 1-12 wet blank adsorption cavities are provided on the side of the wet blank transfer mold away from the product transfer mold
  • 1-12 product adsorption surfaces are provided on the side of the product transfer mold away from the wet blank transfer mold.
  • the blank adsorption cavities and the product adsorption surface are correspondingly distributed one by one, and there are 1-12 suction cup groups on the product transfer mold.
  • the wet blank transfer mold includes a first bottom plate, 1-12 first vacuum holes are provided on the first bottom plate, and 1-12 wet blank molds are provided on the side of the first bottom plate away from the product transfer mold.
  • the first vacuum hole communicates with a first air chamber on the side of the wet blank mold close to the first bottom plate.
  • the wet blank adsorption cavity is provided on the side of the wet blank mold away from the first bottom plate, and each wet blank adsorption cavity is respectively It communicates with a first air chamber through a plurality of first air-permeable small holes.
  • the wet billet transfer mold includes a first bottom plate, 1-12 first vacuum holes are provided on the first bottom plate, and a wet blank mold is provided on the side of the first bottom plate away from the product transfer mold , On the side of the wet blank mold that is close to the first bottom plate, there are first air chambers with the same number as the first vacuum holes, and a first air chamber communicates with a first vacuum hole.
  • One side is provided with the above-mentioned wet blank adsorption pockets, the number of wet blank adsorption pockets is equal to the number of the first air chambers, and each wet blank adsorption pocket is respectively communicated with a first air chamber through a plurality of first air-permeable small holes.
  • each first vacuum hole away from the first gas chamber is connected with a first vacuum sub-pipe, and the first vacuum sub-pipe is connected in parallel to the first vacuum manifold.
  • the product transfer mold includes a second bottom plate close to the wet blank transfer mold, and 1-12 second vacuum holes are provided on the second bottom plate.
  • a second air chamber is provided on the side of each product mold close to the second bottom plate, and a second vacuum hole is connected to a second air chamber.
  • the product transfer mold includes a second bottom plate close to the wet blank transfer mold, and 1-12 second vacuum holes are provided on the second bottom plate, on the side of the second bottom plate away from the wet blank transfer mold
  • a product mold is provided.
  • a second air chamber with a number equal to the number of second vacuum holes is provided on the side of the product mold close to the second bottom plate.
  • the adsorption surface is provided with a plurality of second air-permeable small holes whose inner ends are communicated with the second air chamber, and the outer ends of the second air-permeable small holes are communicated with the outside.
  • suction cup is pierced on the second bottom plate and the suction nozzle of the suction cup faces the side away from the wet blank transfer mold.
  • each second vacuum hole away from the second gas chamber is connected with a second vacuum sub-pipe, and the second vacuum sub-pipe is connected in parallel with the second vacuum main pipe.
  • a cantilever connecting plate is connected in the circumferential direction of the wet blank transfer mold.
  • the trimming machine includes a main frame, and also includes:
  • Punching equipment located on the rear side of the middle of the main frame
  • Punching die installed on the punching equipment
  • Feeding line used to carry unpunched paper-plastic products, and transport the un-punched paper-plastic products to the output end of the feeding line;
  • the feeding mechanism is located at the output end of the feeding line, and the feeding mechanism supports the unpunched paper-plastic products output from the feeding line and moves to the end away from the feeding line;
  • the lifting mechanism accepts the un-punched paper-plastic products transferred by the material-moving mechanism, and lifts the un-punched paper-plastic products vertically upwards to the set height position;
  • the picking and unloading manipulator moves reciprocally in the horizontal direction and is horizontally slidingly connected with the main frame.
  • the picking and unloading manipulator takes the unpunched paper and plastic products placed on the lifting mechanism and transfers it to the punching die;
  • the rewinding and unwinding manipulator moves back and forth in the horizontal direction and is connected to the main frame horizontally.
  • the rewinding and unwinding manipulator takes the punched paper-plastic products and the blanking waste at the same time and transfers them to the outside of the punching die for rewinding and unwinding.
  • the manipulator sequentially releases the waste from the punching edge and the paper and plastic products.
  • the front side of the main frame is provided with a horizontal metal plate
  • the picking and unwinding manipulator and the horizontal metal plate are horizontally slidingly connected
  • the rewinding and unwinding manipulator and the horizontal metal plate are horizontally slidingly connected
  • the picking and unloading manipulator is provided with a metal close to the horizontal
  • a magnetic levitation drive motor for taking and unwinding materials on one side of the board, and a magnetic levitation drive motor for rewinding and unwinding on the side close to the horizontal metal plate is provided on the rewinding and unwinding manipulator.
  • the picking and unloading manipulator includes a picking and unloading sliding seat connected horizontally and slidingly with a horizontal metal plate, the picking and unloading sliding seat is cylindrical and vertically distributed, and an L-shaped picking and unloading rack, and an L-shaped picking and placing rack
  • the vertical section of the material rack is vertically and slidably connected with the picking and unloading sliding seat.
  • the horizontal section of the L-shaped picking and unloading rack is connected with a number of picking and unloading suction cups.
  • the material picking and unloading lifting drive device connected to the lower end of the vertical section of the material rack.
  • the transverse section of the material picking and unloading sliding seat is C-shaped, the opening of the picking and unloading sliding seat is provided with a first vertical guide plate, and the vertical section of the L-shaped picking and unloading rack is connected with a ring-shaped picking and placing rack.
  • the material slider, the ring-shaped material picking and unloading slider is sleeved on the first vertical guide plate and is vertically slidably connected with the first vertical guide plate.
  • the feeding and unwinding servo motor is connected to the ring-shaped feeding and unwinding slider through the first screw drive structure, and the first screw drive structure is located between the feeding and unwinding sliding seat and the first vertical guide plate.
  • the retracting and unwinding manipulator includes a sliding seat for retracting and unwinding horizontally and slidably connected with a horizontal metal plate, the sliding seat for retracting and unwinding is cylindrical and vertically distributed, and an L-shaped retracting and unwinding rack, and an L-shaped retracting and unwinding rack.
  • the vertical section of the material rack is vertically slidably connected with the retractable sliding seat.
  • the horizontal section of the L-shaped retractable rack is connected with a number of product reclaiming suction cups and a number of waste reclaiming suction cups, at the lower end of the retracting sliding seat It is connected with a retracting and unwinding lifting drive device connected with the lower end of the vertical section of the L-shaped retracting and unwinding rack.
  • the transverse section of the retractable sliding seat is C-shaped
  • the opening of the retractable sliding seat is provided with a second vertical guide plate
  • the vertical section of the L-shaped retractable rack is connected with an annular retractable
  • the material sliding block, the ring-shaped retracting and unwinding sliding block is sleeved on the second vertical guide plate and vertically slidingly connected with the second vertical guiding plate.
  • the unwinding servo motor, the feeding and unwinding servo motor is connected with the ring-shaped feeding and unwinding slider through the second screw drive structure, and the second screw drive transmission structure is located between the feeding and unwinding sliding seat and the second vertical guide plate.
  • the punching equipment is any one of a punching machine and a hydraulic press; and the feeding line is a belt feeding line.
  • the punching die includes a lower template, which is horizontally distributed and at least one paper product positioning punch is provided on the upper surface of the lower template;
  • the upper knife frame is located directly above the lower template, and the upper knife frame is provided with first product containing through holes corresponding to the paper product positioning punch one-to-one;
  • the edge trimming tool is ring-shaped, and the edge trimming tool is fixed on the upper knife frame by a detachable mechanism and is located outside the first product containing through hole.
  • the detachable mechanism includes a cutter positioning groove provided on the lower surface of the upper knife frame, and the edge trimming tool is installed in the cutter positioning groove, and the edge of the trimming tool faces downward and is located at the cutter location Below the lower notch of the trough.
  • the bottom of the cutter positioning groove is provided with a number of circular arc-shaped through holes evenly distributed on the circumference, and two adjacent circular arc-shaped through holes are formed to locate the upper side of the edge trimming tool. Positioning department.
  • the detachable mechanism further includes a number of snap notches arranged on the outer groove wall of the cutter positioning groove and evenly distributed on the circumference, and are installed in the snap notches and abut on the outer wall of the edge trimming cutter The detachable buckle.
  • the upper knife frame is also provided with an upper backing plate and an upper mold seat plate which are stacked and connected sequentially from bottom to top.
  • the upper backing plate is provided with second product containing through holes that communicate with the first product containing through holes one by one, and at least one inner end is provided on the upper surface and/or the lower surface of the upper backing plate
  • the ventilating groove communicates with the second product containing through hole, and the outer end of the ventilating groove communicates with the outside.
  • the four corners of the lower template are respectively provided with guide sleeves, and the four corners of the upper cutter frame are respectively provided with guide posts inserted into the guide sleeves at the lower ends one by one.
  • the upper backing plate and the upper knife frame are moved up and down, and the guide post moves up and down relative to the guide sleeve.
  • the upper surface of the lower formwork is provided with at least one vertical limit post, and the top surface of the limit post and the lower surface of the upper knife frame are reserved with a height for the upper knife frame to rise and fall normally.
  • the lower surface of the lower template is connected with a lower backing plate, and the lower surface of the lower backing plate is fixed on the lower mold seat plate through a plurality of lower cushion feet distributed at intervals.
  • the first product containing through-hole axis line coincides with the second product containing through-hole axis line.
  • the material moving mechanism includes two material moving guide rails arranged on the main frame and located on one side of the punching equipment, and a material moving sliding seat slidably connected to each material moving guide rail.
  • the seat is provided with a vertical cylinder and a lifting plate connected to the upper end of the telescopic rod of the vertical cylinder.
  • the lifting plate is provided with a fork plate that is horizontally slidingly connected to the lifting plate.
  • the upper surface of each fork plate is provided Vertical baffle.
  • the lifting plate is equipped with a fork material cylinder connected to the fork material plate.
  • the two fork material plates move synchronously and move towards each other to fork the unpunched paper and plastic products placed on the feeding line. Two forks
  • the material plate moves synchronously and moves outward to release the unpunched paper and plastic products, and the two material moving sliding seats are connected with the same material moving driving device.
  • the lifting mechanism includes a vertical fixing plate fixed on the main frame, and an L-shaped lifting frame.
  • the lower end of the L-shaped lifting frame and the vertical fixing plate are vertically slidingly connected, and the upper end of the L-shaped lifting frame is horizontal.
  • the lower end of the L-shaped lifting frame is connected with the lifting drive device.
  • the main frame is also provided with a paper-plastic product feeding line on the other side of the punching equipment.
  • the paper-plastic product feeding line receives and outputs the paper-plastic product released by the rewinding and unwinding manipulator to the paper-plastic product feeding line Output
  • a waste collection box which collects the waste released by the rewinding and unwinding manipulator.
  • the layout of the production line is flexible and convenient, and the practicability is very strong.
  • the design of the picking and unwinding manipulator and the rewinding and unwinding manipulator work in steps at intervals.
  • the coordinated feeding line and the material moving mechanism can greatly improve the production efficiency and meet the production capacity requirements of large quantities.
  • Figure 1 is a flow chart of the production line provided by the present invention.
  • Figure 2 is a schematic diagram of a production line distribution provided by the present invention.
  • Figure 3 is a schematic side view of the structure of the inverted slurry suction forming machine provided by the present invention.
  • Fig. 4 is a schematic diagram of the rear side three-dimensional structure of the inverted slurry suction forming machine provided by the present invention.
  • Fig. 5 is another perspective view of the three-dimensional structure diagram of the inverted slurry suction forming machine provided by the present invention.
  • Fig. 6 is a three-dimensional schematic diagram of the front side of the inverted slurry suction forming machine provided by the present invention.
  • FIG. 7 is a schematic diagram of an enlarged structure at a in FIG. 4.
  • FIG. 8 is a schematic diagram of an enlarged structure at b in FIG. 5.
  • Fig. 9 is a schematic diagram of the three-dimensional structure of the transfer mold provided by the present invention.
  • Fig. 10 is a schematic top view of the structure of the transfer mold provided by the present invention.
  • Fig. 11 is a schematic cross-sectional view of the structure along the line A-A in Fig. 10.
  • Fig. 12 is a schematic diagram of the structure of adding a vacuum tube on the basis of Fig. 11.
  • FIG. 13 is a schematic diagram of the structure of the third embodiment and the fourth embodiment.
  • Fig. 14 is a schematic diagram of the distribution state of the suction cup group of the simplified structure of the transfer mold provided by the present invention.
  • Figure 15 is a schematic side view of the structure of the transfer mold provided by the present invention.
  • Fig. 16 is a schematic diagram of the three-dimensional structure of the edge trimming machine provided by the present invention.
  • Fig. 17 is a schematic structural diagram of the trimming machine provided by the present invention after the main frame is removed.
  • Figure 18 is a schematic diagram of the structure of the material moving mechanism provided by the present invention.
  • Fig. 19 is a schematic diagram of the three-dimensional structure of the punching die provided by the present invention.
  • Figure 20 is a schematic top view of the structure of the punching die provided by the present invention.
  • Fig. 21 is a schematic sectional view of the structure along the line B-B in Fig. 20.
  • Figure 22 is a schematic side view of the structure of the punching die provided by the present invention.
  • FIG. 23 is a schematic diagram of the enlarged structure at g in FIG. 21.
  • Figure 24 is a schematic structural view of the punching die provided by the present invention after removing the upper die seat plate.
  • Figure 25 is a structural schematic diagram of the lower template and upper knife frame of the punching die provided by the present invention in an exploded state.
  • Fig. 26 is a schematic diagram of the structure of the upper knife frame provided by the present invention.
  • Fig. 27 is a schematic diagram of the structure of the paper product provided by the present invention placed in a punching die.
  • this paper product processing production line with heating and trimming functions includes a forming machine 01, at least one forming machine, and the forming machine squeezes and forms the slurry. Further, the forming machine It is an inverted slurry suction forming machine, which adopts inverted slurry suction and sequentially performs primary extrusion heating forming and secondary extrusion heating forming of the slurry;
  • Mechanical transfer device 02 at least one mechanical transfer device and takes and transfers the paper product blanks formed by the inverted slurry forming machine;
  • Hot press 03 at least one hot press and the mechanical transfer device transfers and releases the obtained paper product blanks on the hot press, which overheats and presses the paper product blanks;
  • Edge trimming machine 04 the mechanical transfer device takes the paper product blank after hot pressing and transfers and releases it to the trimming machine, and the trimming machine cuts off the remaining edges of the paper product blank;
  • Adsorption transfer device 05 the adsorption transfer device takes and transfers the paper products after the trimming machine edge is cut;
  • the pad printer 06 the suction cup transfer device transfers and releases the obtained paper products on the pad printer, and the pad printer performs printing processing on the paper products, and finally the finished paper products are produced.
  • frame A1 is a frame type frame made of metal pipe processing.
  • a headbox A2 is provided on the frame A1 and the top of the headbox A2 is provided with an opening.
  • the headbox A2 in the present application is set at the lower part of the rear end of the frame A1, and the lowering position of the headbox A2 can be at Maximize the use of existing rack internal space.
  • the headbox A2 there are two overflow partitions A20 that are parallel to each other and arranged vertically.
  • the vertical height of the overflow partition A20 is lower than the depth of the headbox A2 and the two overflow partitions will
  • the inside of the box A2 is divided into a large central chamber and an overflow chamber located on both sides of the large chamber.
  • the large chamber is a square dormitory, and the overflow chambers on both sides are rectangular chambers.
  • the square chambers can facilitate back suction.
  • the slurry mold is extended into the slurry suction, and the designed overflow chamber can overflow the overflowing pulp when the inverted slurry suction mold is extended into the large chamber, avoiding overflow to the ground and polluting the working environment.
  • the overflow chamber can recycle the overflowing slurry, which is energy-saving and environmentally friendly.
  • the opening of the headbox A2 is provided with an inner convex edge, which can form a barrier to the sloshing pulp.
  • the lower side of the overflow partition A20 and the inner bottom of the headbox A2 are connected in a sealed manner.
  • the two ends of the overflow partition A20 and the inner surface of the headbox A2 are connected in a sealed manner.
  • Welding connection or sealing strip can also be used for sealing connection. , And then use bolts to fix the overflow partition A20.
  • the overflow baffle A20 is made of stainless steel plate.
  • the headbox A2 can also be made of stainless steel, so that the same material is easy to weld.
  • the pulp in the large chamber overflows into the overflow chamber through the top of the overflow partition A20, and this overflow can form the recycling of the pulp slurry.
  • Each overflow chamber is connected with an overflow return pipe A21, the large chamber is connected with a slurry inlet pipe A22 and a discharge pipe A23, and the overflow return pipe A21 is connected with a recovery pipe.
  • the recovery pipe removes the pulp slurry from the open The mouth is recycled into the headbox.
  • the recovery pipe can be connected in parallel to the slurry inlet pipe A22, and then a control valve is installed on the recovery pipe to control whether slurry recovery is required.
  • the overflow return pipe A21, the slurry inlet pipe A22 and the discharge pipe A23 are respectively connected to a circumferential surface of the headbox A2.
  • the overflow return pipe A21, the slurry inlet pipe A22 and the discharge pipe A23 are respectively connected to the surface of the rearmost side of the headbox A2.
  • the frame A1 is provided with an elevating slurry suction mechanism A3 located above the opening of the headbox A2, and the elevating slurry suction mechanism A3 extends into the headbox to adsorb the slurry.
  • the elevating slurry suction mechanism A3 includes a suction fixing plate A30 fixed on the top of the frame A1.
  • a suction suction mold A31 is connected under the suction fixing plate A30 through a first guide structure, and the suction suction mold A31 is fixed on the suction fixing plate A30.
  • the upper first screw drive structure is connected with the first servo motor A32.
  • the first guide structure includes four first guide screw sleeves fixed on the suction fixing plate A30, and a first guide rod penetrating through each first guide screw sleeve.
  • the lower end of the first guide rod is connected to the suction On the slurry mold A31, the four first guide screw sleeves are distributed in a rectangular shape, and the first screw drive structure is located in the central area of the four first guide screw sleeves.
  • the first screw drive structure includes The fixed cylinder on the upper surface of the fixed plate A30, the screw sleeve set in the fixed cylinder and threadedly connected to the fixed cylinder, and the screw threaded through the screw sleeve.
  • the lower end of the screw penetrates the suction fixed plate A30 and the suction suction mold A31 Rotational connection, for example, the use of bearings to achieve a rotary connection.
  • the frame A1 is also provided with a transfer mold A4 that is horizontally slidingly connected to the frame A1 and the transfer mold A4 is connected with a translation drive mechanism.
  • the transfer mold A4 is fixed on the upper surface of the moving plate A40, and the translation drive mechanism drives the transfer mold A4 to move up and down. Under the vertical suction suction mechanism A3 and the lifting suction suction mechanism A3 is lowered, so that the transfer mold A4 and the lifting suction suction mechanism A3 perform the first extrusion molding of the adsorbed slurry and obtain the first molding blank. Pieces.
  • the translation drive mechanism includes positioning plates A10 fixed on both sides of the middle of the frame A1. Two positioning plates A10 are located on the same horizontal surface. Between the two positioning plates A10, there is a lift-type inverted suction mechanism that descends and enters. In the space, a guide rail A11 is provided on the upper surface of each positioning plate A10. Specifically, a strip-shaped positioning block is provided on the upper surface of each positioning plate A10. The strip-shaped positioning blocks are distributed along the length of the positioning plate A10. , The strip positioning block is fixed on the positioning plate A10 by bolt fixing.
  • the bar-shaped positioning block is located in the middle of the upper surface of the positioning plate A10, and the transverse section of the bar-shaped positioning block is in an inverted T-shaped structure to facilitate installation and fixation.
  • the distance between the points A13 and the two stop points A13 is greater than the length of the moving plate A40, and the positioning plate A10 is provided with a servo translation drive device A14 connected to the moving plate A40.
  • the servo translation drive device A14 includes two drive screws and a drive screw sleeve sleeved on each drive screw.
  • One of the drive screws is installed on a positioning plate A10, and the other is installed on the other.
  • On a positioning plate A10 one of the driving screw sleeves is fixed on one side of the lower surface of the moving plate A40, and the other driving screw sleeve is fixed on the other side of the lower surface of the moving plate A40, and the lower surface of the moving plate A40 is under the moving plate A40.
  • the other side of the surface is relatively distributed.
  • Each driving screw rod is connected with a driving motor through a belt transmission structure.
  • the belt transmission structure is a synchronous belt transmission structure.
  • a rectangular hole 100 through which the belt transmission structure penetrates is respectively provided at one end of each positioning plate A10.
  • a limit stop point A13 is provided at both ends of the upper surface of each positioning plate A10, and the limit stop points A13 provided on each positioning plate A10 are respectively located inside the guide rails A11 provided on the positioning plate A10.
  • the four limit stop points A13 can form two groups of limit detection, which can ensure the reliability of machine operation.
  • Each limit stop point A13 includes an L-shaped mounting block and a position sensor installed on the L-shaped mounting block.
  • the position sensors are distributed horizontally.
  • One positioning plate A10 is located on the upper side of one overflow chamber, and the other positioning plate A10 is located on the upper side of the other overflow chamber.
  • the facing inner surfaces of the two positioning plates A10 are flush with the facing inner surfaces of the two overflow partitions A20.
  • the flush design can form a barrier and prevent large waves from splashing out of the headbox due to the overflow of the pulp.
  • the transfer mold A4 is connected with a cleaning mechanism A5 that can clean the lift-type pulp suction mechanism A3 before the transfer mold A4 moves to the lift-type pulp suction mechanism A3.
  • the cleaning mechanism A5 of this embodiment is a cantilever type
  • the suspending end of the cleaning mechanism and the cantilever cleaning mechanism is located on one side of the headbox A2.
  • the cantilever cleaning mechanism can effectively use the existing space, and at the same time, it can further make the machine structure more compact.
  • the cleaning mechanism A5 of this embodiment includes two cantilever blocks A50 that are parallel to each other and have one end fixed on opposite sides of the transfer mold A4, and a water collection bucket A51 that is connected to the suspended ends of the two cantilever blocks A50 at both ends.
  • the collecting bucket A51 discharges and recovers the collected cleaning materials through the discharge pipe body at the bottom.
  • the water collection bucket A51 has a rectangular structure.
  • the bottom of the water collection bucket A51 is provided with a first bottom surface and inclined diversion slopes arranged on both sides of the first bottom surface.
  • the inclined diversion slopes are formed by connecting multiple sections of successively connected inclined surfaces. The sloping slope can form a diversion for the collected cleaning materials and avoid stagnation on the inner wall.
  • At least one horizontally arranged water outlet pipe A52 is provided in the water collection bucket A51, and the water outlet pipe A52 is arranged along the length direction of the water collection bucket A51.
  • the water outlet pipe A52 is located above the first bottom surface and the water outlet pipe A52 is located in the water collection bucket A51.
  • At half of the depth of the tank one end of the outlet pipe A52 is closed, and the other end passes through to the water collection hopper A51 and is connected to the high-pressure water supply terminal.
  • the high-pressure water supply terminal includes a water supply pipe, a high-pressure pump connected to the water supply pipe, and a water source box for the water supply pipe. Connected, on the upper side of the outlet pipe A52 is provided with a number of discretely arranged and vertically arranged water spray nozzles A53.
  • the water spray nozzle A53 has either a high-pressure nozzle or a low-pressure nozzle.
  • a positioning plane is provided on the upper surface of the suspended end of the cantilever block A50, and the rectangular end tube is fixed on the positioning plane, which can ensure the stability of the installation and fixation of the rectangular end tube, which can further improve the fixing reliability of the water collection bucket A51 .
  • This structure can improve the stability of the overall structure, facilitate the installation, manufacturing and processing of the overall structure, and can further improve the cleaning efficiency.
  • the frame A1 is also provided with an upper extrusion die A6 and the upper extrusion die A6 is connected with a lifting drive mechanism, and when the transfer die A4 moves below the upper extrusion die A6, the lifting drive mechanism drives the upper extrusion die A6 down Contact with the first molding blank adsorbed on the transfer mold A4 to perform the second extrusion molding.
  • the lifting driving mechanism includes an extrusion fixing plate A61 fixed on the top of the frame A1, the extrusion upper die A6 is connected to the extrusion fixing plate A61 through a second guide structure, and the extrusion upper die A6 is located in the extrusion Below the fixed plate A61, the upper extrusion die A6 is connected with the second servo motor A62 through the second screw drive structure fixed on the upper surface of the fixed plate A61.
  • the structure of the second screw transmission structure is the same as the structure of the first screw transmission structure.
  • the upper extrusion die A6 is an upper extrusion die with a heating function
  • the transfer die A4 is a transfer die with a heating function.
  • the heating function is realized by electric heating or steam heating.
  • electric heating rods and/or steam heating pipes For example, electric heating rods and/or steam heating pipes.
  • the method of use includes the following steps:
  • the inverted slurry suction mold A31 extends downward into the large chamber for vacuum suction, and then leaves the large chamber upward after suction;
  • the transfer mold A4 is translated and fixed directly under the suction suction mold A31, and the suction suction mold A31 is downward so that the transfer mold A4 and the suction suction mold A31 perform the first extrusion and molding of the adsorbed slurry.
  • the first forming blank is produced, the suction mold A31 loses vacuum and the first forming blank stays on the transfer mold A4;
  • the back suction mold A31 is reset upwards and the transfer mold A4 is moved to just below the upper extrusion mold A6, and when the transfer mold A4 moves to just below the upper extrusion mold A6, the cleaning mechanism sprays water upward for suction
  • the slurry mold A31 is cleaned, the upper extrusion mold A6 is driven by the lifting drive mechanism to descend downward and the upper mold A6 and the transfer mold A4 are squeezed to perform the second extrusion molding of the first molding blank, and the upper mold is squeezed A6 is reset upwards, that is, a paper product is made on the transfer mold A4.
  • the slurry suction mold A31 is a slurry suction mold with heating function, and the transfer mold with heating function heats and dries the slurry and the first molded blank after molding.
  • the upper extrusion die A6 is an upper extrusion die with heating function, and the upper extrusion die with heating function and the transfer die with heating function are simultaneously heated and dried for the first time forming a blank.
  • the mechanical transfer device includes a robot B and a transfer mold C connected to the robot B.
  • the transfer mold C includes a wet billet transfer mold C1 and a product transfer mold C2, and the wet billet transfer mold C1 and the product transfer mold C2 are connected together by a number of connecting columns C3.
  • connecting columns C3 there are four connecting columns C3 in the present application and are distributed at the four opposite corners of the wet blank transfer mold C1 and the product transfer mold C2.
  • the connecting column C3 is connected with the wet blank transfer mold C1 and the product transfer mold C2 through threads and the like.
  • the wet billet transfer mold C1 and the product transfer mold C2 are spaced apart and the wet billet transfer mold C1 and the product transfer mold C2 are parallel to each other.
  • the wet billet transfer mold C1 is used to obtain the pulp and press the wet billet
  • the product transfer mold C2 is used to obtain the pressed pulp product.
  • a cantilever connecting plate C4 is connected in the circumferential direction of the wet blank transfer mold C1.
  • the cantilever connecting plate C4 is connected with the robot, and the robot is used to make the wet blank transfer mold C1 obtain the pulp pressed wet blank.
  • the first level release of the pulp pressed wet blank is made by the robot to make the product transfer mold C2 obtain the pulp pressed product and release the pulp pressed product.
  • wet blank transfer mold C1 in the present application is a wet blank transfer die
  • the product transfer mold C2 is a product transfer convex mold
  • the wet blank transfer die enlarges the contact surface with the wet blank and can ensure the integrity of the wet blank.
  • At least one wet body adsorption cavity C10 is provided on the side of the wet body transfer mold C1 away from the product transfer mold C2, and the same number of wet body adsorption cavities C10 are provided on the side of the product transfer mold C2 away from the wet body transfer mold C1.
  • the product suction surface C20, a wet blank suction cavity C10 corresponds to a product suction surface C20
  • a suction cup group Ca is provided on the periphery of each product suction surface C20
  • each suction cup group Ca is formed by a number of circumferentially distributed suction cups C5.
  • the suction cup group Ca is fixed on the product transfer mold C2.
  • the suction cup C5 is used to adsorb waste.
  • wet billet adsorption cavities C10 On the side of the wet billet transfer mold C1 away from the product transfer mold C2, there are 1-12 wet billet adsorption cavities C10.
  • the number of wet billet adsorption cavities C10 can be more, for example: 11-20 are all right.
  • the number of wet blank adsorption cavities C10 is set according to the diameter of the pulp product.
  • the number of product adsorption surfaces C20 can be more, for example: 11-20 can be set according to the diameter of the pulp product Set the number of product adsorption surface C20.
  • the wet billet adsorption cavities C10 and the product adsorption surface C20 are distributed in a one-to-one correspondence. It is convenient for complete design, and at the same time, it can also facilitate the uniformity of the center of gravity.
  • the wet blank transfer mold C1 includes a first bottom plate C11, 1-12 first vacuum holes C12 are provided on the first bottom plate C11, and 1-12 are provided on the side of the first bottom plate C11 away from the product transfer mold C2.
  • a wet blank mold C13 and a first vacuum hole C12 communicate with a first air chamber C14 on the side of the wet blank mold C13 close to the first bottom plate C11, and the wet blank mold C13 is provided with the above-mentioned wet
  • the blank adsorption cavity C10, and each wet blank adsorption cavity C10 is respectively communicated with a first air chamber C14 through a plurality of first air-permeable small holes C15.
  • the wet blank mold C13 is hermetically connected with the first bottom plate C11 through a hard seal or a soft seal, and at the same time, the wet blank mold C13 is fixed on the first bottom plate C11 by bolts.
  • each first vacuum hole C12 away from the first gas chamber C14 is connected with a first vacuum sub-pipe C16, and the first vacuum sub-pipe C16 is connected in parallel to the first vacuum manifold C17.
  • the first vacuum header C17 is connected with the vacuum pump.
  • the product transfer mold C2 includes a second bottom plate C21 close to the wet blank transfer mold C1, 1-12 second vacuum holes C22 are provided on the second bottom plate C21, and the second bottom plate C21 is away from the wet blank transfer mold C1
  • the number of product molds C23 on one side equal to the number of second vacuum holes C22 is provided with a second air chamber C24 on the side of each product mold C23 close to the second bottom plate C21, a second vacuum hole C22 and a second air
  • the chamber C24 is connected, and the product adsorption surface C20 is provided on the side of the product mold C23 away from the second bottom plate C21, and the product adsorption surface C20 is provided with a plurality of second air-permeable small holes C25 whose inner ends are communicated with the second air chamber C24, The outer end of the second air-permeable small hole C25 communicates with the outside.
  • the product mold C23 is hermetically connected with the second bottom plate C21 through a hard seal or a soft seal, and at the same time, the product mold C23 is fixed on the second bottom plate C21 by bolts.
  • the suction cup C5 is pierced on the second bottom plate C21 and the suction nozzle of the suction cup faces the side away from the wet blank transfer mold C1.
  • the second bottom plate C21 is provided with a plurality of suction cup positioning holes, and the suction cup C5 is inserted into the suction cup positioning holes and the two are fixedly connected.
  • each second vacuum hole C22 away from the second gas chamber C24 is connected with a second vacuum sub-pipe C26, and the second vacuum sub-pipe C26 is connected in parallel to the second vacuum manifold C27.
  • the second vacuum header C27 is connected to the second vacuum pump.
  • the wet blank can be obtained first, and then the product transfer mold C2 is used to obtain the product after the wet blank is obtained, and then the wet blank is released to the product processing station. It not only improves the production efficiency, but also makes the structure of the transfer device more compact.
  • the sucker When the product is obtained, the sucker is used to synchronously suck the waste away, which can improve the accuracy of the next molding process and avoid the reduction of product quality caused by the waste.
  • this device is installed on a robot, which reduces the cost.
  • each row has 3 wet blank molds C13.
  • the product mold C23 is also distributed in the same manner, and the suction cup group is also distributed in the same manner.
  • the edge trimming machine of the present application includes a main frame 1, which is a steel frame structure, and when the main frame is viewed from above, the main frame is in a U-shaped structure.
  • the punching device 2 is located on the rear side of the middle of the main frame 1, that is, the punching device 2 is located in the opening of the U-shaped main frame 1.
  • the punching device 2 and the main frame 1 are connected by a number of connecting bolts, which can further improve the relationship between the two. The stability of the connection between the two, and can avoid the displacement of the main frame.
  • the punching equipment 2 is any one of a punching press and a hydraulic press.
  • the punching die a is installed on the punching equipment 2. Specifically, as shown in Figures 19-27, the punching die a includes a lower template 10, which is horizontally distributed and at least one paper product positioning punch 100 is provided on the upper surface of the lower template 10; the number of paper product positioning punches 100 Can be set according to actual production requirements, for example, 1-12, 9 can be set.
  • the paper product positioning punch 100 and the paper product opening are matched with each other to facilitate the placement of the paper product and to be used for positioning the paper product.
  • a lower backing plate 60 is connected to the lower surface of the lower template 10, and the lower surface of the lower backing plate 60 is fixed on the lower mold seat plate 80 by a number of lower stepping feet 70 distributed at intervals.
  • the lower template 10 and the lower backing plate 60 are connected by a number of connecting bolts.
  • the lower foot 70 and the lower backing plate 60 are also connected in the above manner, and the lower mold seat plate 80 is connected to the lower foot 70 by a number of long bolts.
  • the structure of the lower bolster 60 and the lower bolster 70 can overhead the overall structure, and at the same time, can also play a role in damping and buffering to a certain extent.
  • the upper knife frame 20 is located directly above the lower template 10, and the upper knife frame 20 is provided with a first product containing through hole 200 corresponding to the paper product positioning punch one-to-one; the shape of the first product containing through hole 200 is based on Set according to the actual product shape, the first product containing through hole 200 is mainly used to make way for paper products while forming a circumferential restriction.
  • the upper knife frame 20 is also provided with an upper backing plate 40 and an upper mold seat plate 50 which are stacked and connected in order from the bottom to the top.
  • the upper backing plate 40, the upper mold seat plate 50 and the upper knife frame 20 are connected and fixed by a plurality of long bolts.
  • the upper backing plate 40 is provided with a second product containing through hole 400 which communicates with the first product containing through holes 200 one by one, and at least one inner surface is provided on the upper surface and/or the lower surface of the upper backing plate 40.
  • the ventilating groove 401 whose end is in communication with the second product containing through hole 400, and the outer end of the ventilating groove 401 is in communication with the outside.
  • the axis of the first product containing through hole 200 and the axis of the second product containing through hole 400 coincide. It can prevent interference from causing paper products to be placed in an improper position.
  • the upper backing plate can play the role of shock absorption and buffering.
  • the designed second product containing through hole 400 can also play a role in giving way to paper products and forming a circumferential restriction, while the ventilation groove 401 can prevent The paper product sticks to the mold. After the mold is trimmed, since the ventilation groove 401 is connected to the outside, negative pressure will be avoided here, and the problem of product sticking will not occur.
  • a number of upper notches are provided on the outer edge of the upper die seat plate 50, and the upper notches can facilitate the clamping of the installation bolts and the connection with the lifting head of the punch or hydraulic press.
  • the edge trimming tool 30 has a ring shape, and the edge trimming tool 30 is fixed on the upper knife frame 20 by a detachable mechanism and is located outside the first product receiving through hole 200.
  • the split design of the edge trimming tool and the upper tool frame 20 can not only reduce the cost of tool use, but also improve the efficiency of tool replacement.
  • the upper die seat plate 50, the upper backing plate 40, the upper knife frame 20, and the edge trimming tool 30 installed on the upper knife frame 20 are moved up and down, and the trimming knife 30 contacts and cuts the remaining edges of the paper product.
  • the edge of the trimming tool 30 is in contact with the annular plane of the paper product positioning punch 100, which realizes stable cutting and avoids large burrs, and the trimming product is more beautiful.
  • the detachable mechanism includes a cutter positioning groove 201 provided on the lower surface of the upper knife frame 20, and the edge trimming tool 30 is installed in the cutter positioning groove 201, and the edge of the edge trimming tool 30 faces downward and is located at the cutting edge. Below the lower notch of the knife positioning groove 201.
  • the arc-shaped through hole 202 is designed to facilitate grooving, and at the same time, it can also ensure that the tool is installed in place to observe.
  • the detachable mechanism also includes a number of snap notches 204 arranged on the outer groove wall of the cutter positioning groove 201 and evenly distributed on the circumference, and are installed in the snap notches 204 and abut against the outer wall of the edge trimming cutter 30 On the detachable buckle 205.
  • the shape of the detachable buckle 205 matches the buckle notch 204, and at the same time, the detachable buckle 205 is fixed on the buckle notch 204 by screws.
  • the above-mentioned structure facilitates the replacement and maintenance of the edge trimming tool 30.
  • the four corners of the lower mold plate 10 are respectively provided with guide sleeves 101
  • the four corners of the upper knife frame 20 are respectively provided with guide posts 206 inserted into the guide sleeve 101 at the lower ends, and the upper mold seat plate Under the action of external force, 50 drives the upper backing plate and the upper knife frame up and down, and the guide post 206 moves up and down relative to the guide sleeve 101.
  • the guide post 206 and the guide sleeve 101 cooperate with each other, and the positioning is accurate, and the product trimming size is more accurate.
  • At least one vertical limit post 102 is provided on the upper surface of the lower template 10.
  • the top surface of the limit post 102 and the lower surface of the upper knife frame 20 are reserved with a height for the upper knife frame 20 to rise and fall normally.
  • the function of the limit post 102 is to protect the edge trimming tool to the limit, and the service life of the tool is longer.
  • the upper knife frame 20 is downwardly close to the lower template 10, and the trimming knife 30 is in contact with the remaining edge of the paper product and cuts off the remaining edge.
  • the feeding line 3 is used to carry the unpunched paper-plastic products and transport the un-punched paper-plastic products to the output end of the feeding line 3.
  • Feeding line 3 is a belt-type feeding line.
  • the feeding mechanism 4 is located at the output end of the feeding line 3, and the feeding mechanism 4 supports the unpunched paper-plastic products output from the feeding line 3 and moves to the end away from the feeding line 3;
  • the feeding mechanism 4 includes Two material moving guide rails 41 on the main frame 1 and located on one side of the punching equipment, and a material moving slide 42 slidably connected to each material moving guide 41, each of the material moving slides 42 is provided with a vertical
  • the air cylinder 43 and the lifting plate 44 connected to the upper end of the telescopic rod of the vertical air cylinder 43 are provided on the lifting plate 44 with a fork plate 45 that is horizontally slidably connected to the lifting plate 44, and on the upper surface of each fork plate 45 is provided
  • the vertical baffle 46, the lifting plate 44 is provided with a fork material cylinder 47 connected to the fork material plate 45, the two fork material plates 45 act in synchronization and move towards each other and will be placed on the unpunched paper-plastic product on the feeding line 3. Fork up, the
  • the material-moving driving device includes a driving arm connected to the material-moving slide 42 at both ends, and the driving arm is horizontally slidably connected with the main frame, and a material-moving driving cylinder connected to the driving arm is provided on the main frame.
  • the lifting mechanism 5 receives the un-punched paper-plastic products transferred by the material-moving mechanism 4, and lifts the un-punched paper-plastic products vertically upwards to a set height position.
  • the material-moving driving device drives the material-moving slide 42 to move to the lifting mechanism 5.
  • the lifting mechanism 5 includes a vertical fixing plate 51 fixed on the main frame 1, and an L-shaped lifting frame 52.
  • the lower end of the L-shaped lifting frame 52 is vertically slidably connected to the vertical fixing plate 51, and the upper end of the L-shaped lifting frame 52 It is distributed horizontally and is used to place unpunched paper and plastic products, and the lower end of the L-shaped lifting frame 52 is connected with the lifting driving device.
  • the lifting drive device includes a linear motor, which is connected to the lower end of the L-shaped lifting frame 52 through a screw drive.
  • the lifting driving device can also be an air cylinder or an oil cylinder.
  • the material picking and unwinding manipulator 6 reciprocates in the horizontal direction and is horizontally slidably connected to the main frame 1.
  • the picking and unwinding manipulator 6 takes the unpunched paper and plastic products placed on the lifting mechanism 5 and transfers it to the punching die a.
  • the rewinding manipulator 7 reciprocates in the horizontal direction and is horizontally slidingly connected to the main frame 1.
  • the rewinding and rewinding manipulator 7 simultaneously obtains the punched paper-plastic products and the blanking scraps and transfers them to the punching die a.
  • the rewinding and unwinding manipulator 7 sequentially releases the blanking waste and paper-plastic products.
  • a horizontal metal plate 11 is provided on the front side of the main frame 1.
  • the picking and unwinding manipulator 6 and the lateral metal plate 11 are horizontally slidingly connected, and the rewinding and unwinding manipulator 7 and the horizontal metal plate 11 are horizontally slidingly connected.
  • a magnetic levitation drive motor b for taking and unwinding the material on the side of the horizontal metal plate 11, and a magnetic levitation drive motor c for rewinding and unwinding close to the side of the horizontal metal plate 11 is provided on the rewinding and unwinding manipulator 7.
  • the material picking and unwinding magnetic levitation drive motor b and the rewinding and unwinding magnetic levitation drive motor c are both existing technologies and are commercial products.
  • the movement and stop movement of the picking and unloading manipulator 6 and the rewinding and unwinding manipulator 7 are realized through the working principle of magnetic levitation. .
  • the picking and unloading manipulator 6 includes a picking and unloading sliding seat 61 that is horizontally slidably connected to the horizontal metal plate 11.
  • Two horizontal guide rails are slidably connected to the horizontal slider one, the material picking and unloading sliding seat 61 is cylindrical and vertically distributed, and the L-shaped picking and unloading rack 62, the vertical section of the L-shaped picking and unloading rack 62 and the picking and unloading
  • the sliding seat 61 is vertically slidably connected.
  • a number of suction cups 63 are connected to the horizontal section of the L-shaped picking and unloading rack 62, and the lower end of the picking and unloading sliding seat 61 is connected with the vertical section of the L-shaped picking and unloading rack 62. The lower end is connected to the picking and unloading lifting drive device 64.
  • the transverse cross-section of the material picking and unloading sliding seat 61 is C-shaped, the opening of the picking and unloading sliding seat 61 is provided with a first vertical guide plate 65, and the vertical section of the L-shaped picking and unloading rack 62 is connected with a ring shape.
  • Take and unload slider 66 The ring-shaped take and unload slider 66 is sleeved on the first vertical guide plate 65 and is vertically slidably connected with the first vertical guide plate 65.
  • the feeding and unwinding servo motor at the lower end of the unwinding sliding seat 61 is connected to the annular feeding and unwinding slider 66 through the first screw transmission structure, and the first screw transmission structure is located at the feeding and unwinding sliding seat 61 and Between the first vertical guide plates 65.
  • the retracting manipulator 7 includes a retracting sliding seat 71 that is horizontally slidingly connected to the horizontal metal plate 11, and the retracting sliding seat 71 is provided with two horizontal sliding blocks that are slidably connected to two horizontal guide rails.
  • the unwinding sliding seat 71 is cylindrical and vertically distributed, and an L-shaped feeding and unwinding rack 72.
  • the vertical section of the L-shaped feeding and unwinding bracket 72 is vertically slidably connected to the feeding and unwinding sliding seat 71, and is placed in the L-shaped feeding and receiving rack 72.
  • the horizontal section of the material rack 72 is connected with a number of product reclaiming suction cups 73 and a number of waste reclaiming suction cups 74.
  • the lower end of the retracting sliding seat 71 is connected to the lower end of the vertical section of the L-shaped retracting rack 72. ⁇ Lifting and driving device 75.
  • the transverse section of the retractable sliding seat 71 is C-shaped, the opening of the retractable sliding seat 71 is provided with a second vertical guide plate 76, and the vertical section of the L-shaped retractable rack 72 is connected with an annular retractable
  • the unwinding slider 77, the ring-shaped unwinding and unwinding slider 77 is sleeved on the second vertical guide plate 76 and is vertically slidably connected with the second vertical guide plate 76.
  • the rewinding and unwinding servo motor at the lower end of the material sliding seat 71 is connected to the ring-shaped rewinding and unwinding slider 77 through the second screw drive structure, and the second screw drive structure is located at the rewinding and unwinding sliding base 71 and the first Between two vertical guide plates 76.
  • main frame 1 is also provided with a paper-plastic product feeding line 8 on the other side of the punching equipment 2.
  • the paper-plastic product feeding line 8 receives and outputs the paper-plastic products released by the retracting and unwinding manipulator 7 and output to the paper-plastic product. 8 output end of product feeding line;
  • the paper-plastic product feeding line 8 is a belt conveyor line.
  • a waste collection box 9 which collects the waste released by the rewinding and unwinding manipulator 7.
  • the whole punching process is as follows:
  • the unpunched paper-plastic products are placed on the feeding line 3, and the feeding line 3 conveys the un-punched paper-plastic products to the output end of the feeding line 3.
  • the material moving mechanism 4 forks the unpunched paper-plastic products output from the feeding line 3 and transfers it to the lifting mechanism 5.
  • the lifting mechanism 5 lifts the unpunched paper-plastic product to a set height to facilitate the picking and unwinding manipulator 6 to pick up the material.
  • the pick-and-place manipulator 6 takes the unpunched paper-plastic product on the lifting mechanism 5 and transfers it to the punching die a.
  • the punching die a cuts off the remaining edges of the unpunched paper and plastic products.
  • the rewinding and unwinding manipulator 7 obtains the punched paper-plastic products and the trimmed edges at the same time, and then releases the remaining edges into the waste collection box 9. The paper-plastic products are released on the paper-plastic product feeding line 8 to realize the entire Punching process.
  • the inverted slurry suction forming machine there is one inverted slurry suction forming machine, one mechanical transfer device, the total number of hot presses is 2-8, the edge trimmer is one, and the adsorption transfer device is one.
  • the paper product blanks formed by the inverted suction forming machine are sequentially transferred to the hot press through the mechanical transfer device for hot pressing. After the hot pressing, the mechanical transfer device transfers the hot pressed paper products to the edge trimmer, and the edge trimmer passes through after trimming The suction transfer device transfers the trimmed paper product to a pad printer for printing, that is, the paper product processing is completed.
  • the reverse slurry suction forming machine, mechanical transfer device, edge trimming machine and pad printing machine are located on the same straight line.
  • the structure and principle of this embodiment are the same as that of the first embodiment, but the difference is that: the inverted slurry suction forming machine, the mechanical transfer device and the edge trimming machine are located on the same straight line, and the total number of the hot presses is 1-8 And the hot press is distributed on either side of the inverted slurry forming machine and/or mechanical transfer device in the same straight line.
  • the wet blank transfer mold C1 includes a first bottom plate C11, 1-12 first vacuum holes C12 are provided on the first bottom plate C11, and a side of the first bottom plate C11 away from the product transfer mold C2 is provided
  • the wet blank mold C13 on the side of the wet blank mold C13 close to the first bottom plate C11, is provided with first air chambers C14 equal in number to the first vacuum holes C12, and a first air chamber C14 communicates with a first vacuum hole C12
  • On the side of the wet blank mold C13 away from the first bottom plate C11 is provided with the above wet blank adsorption pockets C10, the number of wet blank adsorption pockets C10 is equal to the number of the first air chamber C14, and each wet blank adsorption pocket C10 is respectively It communicates with a first air chamber C14 through a number of first air-permeable small holes C15.
  • the product transfer mold C2 includes a second bottom plate C21 close to the wet blank transfer mold C1, 1-12 second vacuum holes C22 are provided on the second bottom plate C21, and the second bottom plate C21 is away from the wet blank
  • One side of the transfer mold C1 is provided with a product mold C23, and on the side of the product mold C23 close to the second bottom plate C21, there are second air chambers C24 equal in number to the second vacuum holes C22, and the product mold C23 is far away from the second bottom plate C21
  • the product adsorption surface is provided with the above-mentioned product adsorption surface, and a plurality of second air-permeable small holes C25 whose inner ends are communicated with the second air chamber C24 are provided on the product adsorption surface, and the outer ends of the second air-permeable holes C25 communicate with the outside.
  • the number of pad printers is more than one, there may be at least one pad printer distributed on one or both sides of the adsorption transfer device.

Abstract

Provided is a paper product processing and production line having heating and edge cutting functions. The paper product processing and production line having heating and edge cutting functions comprises: at least one forming machine (01) which is used for conducting extrusion forming on pulp; at least one mechanical transfer device (02) which is used for picking up and transferring a paper product blank formed by the forming machine (01); at least one hot press (03), the mechanical transfer device (02) transferring the obtained paper product blank and releasing same onto the hot press (03), and the hot press (03) performing overheating pressing on the paper product blank; and an edge cutting machine (04), the mechanical transfer device (02) transferring and releasing the paper product blank subjected to the hot-pressing onto the edge cutting machine (04). The paper product processing and production line having heating and edge cutting functions improves production and processing efficiency.

Description

一种带加热和切边功能的纸制品加工生产线A paper product processing production line with heating and edge trimming functions 技术领域Technical field
本发明属于植物纤维产品加工技术领域,尤其涉及一种带加热和切边功能的纸制品加工生产线。The invention belongs to the technical field of plant fiber product processing, and in particular relates to a paper product processing production line with heating and edge trimming functions.
背景技术Background technique
植物纤维产品,即称为纸浆模塑产品,例如,杯盖和容器等等。通过挤压和热压后形成的纸浆模塑产品,需要将预留的余边切除,在切除时,一般采用专用模具进行切边。Plant fiber products are called pulp molded products, such as cup lids and containers. The pulp molded product formed by extrusion and hot pressing needs to cut off the reserved margin. When cutting, a special mold is generally used for trimming.
目前的纸制品生产线其由于生产线较长且各个加工单元结构以及分布不合理,导致纸制品加工效率较低。The current paper product production line has low processing efficiency due to the long production line and the unreasonable structure and distribution of various processing units.
发明内容Summary of the invention
本发明的目的是针对上述问题,提供一种可以解决上述技术问题的一种带加热和切边功能的纸制品加工生产线。The purpose of the present invention is to solve the above-mentioned problems and provide a paper product processing production line with heating and edge trimming functions that can solve the above-mentioned technical problems.
为达到上述目的,本发明采用了下列技术方案:一种带加热和切边功能的纸制品加工生产线包括:In order to achieve the above objective, the present invention adopts the following technical solutions: A paper product processing production line with heating and edge trimming functions includes:
成型机,成型机至少一台,成型机对浆料进行挤压成型;Molding machine, at least one molding machine, the molding machine extrudes the slurry;
机械转移装置,机械转移装置至少一台并将成型机成型后的纸制品坯件取得并转移;A mechanical transfer device, at least one mechanical transfer device and takes and transfers the paper product blanks formed by the forming machine;
热压机,热压机至少一台并且机械转移装置将取得的纸制品坯件转移并释放在热压机上,热压机对纸制品坯件进行过热压;A hot press, at least one hot press and a mechanical transfer device transfers and releases the obtained paper product blank on the hot press, which overheats and presses the paper product blank;
热压机为商购品。The hot press is a commercially available product.
切边机,机械转移装置将热压加工后的纸制品坯件取得并转移释放至切边机上,切边机对纸制品坯件进行余边切除。The edge trimming machine and mechanical transfer device take the paper product blank after hot pressing and transfer and release it to the edge trimming machine, and the edge trimming machine cuts off the remaining edges of the paper product blank.
所述的成型机为倒吸浆成型机,倒吸浆成型机采用倒吸浆并对浆料依次进行一次挤压加热成型和二次挤压加热成型。The molding machine is an inverted slurry suction molding machine, which adopts inverted slurry suction and sequentially performs primary extrusion heating molding and secondary extrusion heating molding of the slurry.
当然,成型机还可以是翻转式吸浆成型机,翻转式吸浆成型机属于现有技术。Of course, the forming machine may also be an overturning slurry suction forming machine, which belongs to the prior art.
吸附式转移装置,吸附式转移装置将切边机余边切除后的纸制品取得并转移;吸附式转移装置为线性模组带吸盘的转移装置,即,横移导轨或者丝杆协同升降吸盘的结构,其属于现有技术。Adsorption transfer device, the adsorption transfer device takes and transfers the paper products after the trimming machine's remaining edge is cut; the adsorption transfer device is a linear module transfer device with a suction cup, that is, a horizontal movement guide rail or a screw rod cooperates with a lifting suction cup Structure, which belongs to the prior art.
移印机,吸盘转移装置将取得的纸制品转移并释放在移印机上,移印机对纸制品进行印刷加工,最终制得纸制品成品。移印机为商购品。The pad printer and the suction cup transfer device transfer and release the obtained paper products on the pad printer, and the pad printer performs printing processing on the paper products, and finally the finished paper products are produced. The pad printer is a commercially available product.
优化方案,所述倒吸浆成型机、机械转移装置和切边机位于同一直线上,所述热压机的总数量有1-8台,并且所述热压机分布在同一直线的倒吸浆成型机和/或机械转移装置的任意一侧。In the optimized scheme, the back suction forming machine, the mechanical transfer device and the edge trimming machine are located on the same straight line, the total number of the hot presses is 1-8, and the heat presses are distributed in the same straight line. Either side of the pulp forming machine and/or mechanical transfer device.
优化方案,所述倒吸浆成型机、机械转移装置和切边机位于同一直线上,所述热压机的总数量有2-8台,并且所述热压机分布在同一直线的倒吸浆成型机和/或机械转移装置的两侧。In the optimized scheme, the back suction forming machine, the mechanical transfer device and the edge trimming machine are located on the same straight line, the total number of the hot presses is 2-8, and the heat presses are distributed in the same straight line. Both sides of the pulp forming machine and/or mechanical transfer device.
优化方案,所述倒吸浆成型机、机械转移装置、切边机和移印机位于同一直线上。In the optimized scheme, the inverted slurry suction forming machine, mechanical transfer device, edge trimming machine and pad printing machine are located on the same straight line.
优化方案,所述倒吸浆成型机包括机架,在机架上设有浆箱并且浆箱的顶部设有敞口,在机架上设有位于浆箱敞口上方的升降式倒吸浆机构并且升降式倒吸浆机构伸入至浆箱中将浆料吸附,在机架上还设有与机架水平滑动连接的转移模并且转移模与平移驱动机构连接,平移驱动机构驱动转移模移动至升降式倒吸浆机构下方且升降式倒吸浆机构下降从而使转移模和升降式倒吸浆机构对被吸附的浆料进行第一次挤压成型并制得第一次成型坯件,在转移模上连接有当转移模移动至升降式倒吸浆机构之前能够对升降式倒吸浆机构进行清洗的清洗机构,在机架上还设有挤压上模且挤压上模和升降驱动机构连接,并且当转移模移动至挤压上模下方时该升降驱动机构驱动挤压上模下降与被吸附至转移模上的第一次成型坯件接触从而进行第二次挤压成型。In an optimized solution, the inverted slurry suction forming machine includes a frame, on which a headbox is provided and the top of the headbox is provided with an opening, and the frame is provided with a lifting type inverted suction slurry located above the opening of the headbox. The lift-type inverted slurry suction mechanism extends into the headbox to absorb the slurry. The frame is also provided with a transfer mold connected to the frame horizontally and slidably, and the transfer mold is connected with the translation drive mechanism, and the translation drive mechanism drives the transfer mold. Move to the bottom of the lift-type inverted slurry suction mechanism and the lift-type inverted slurry suction mechanism is lowered, so that the transfer mold and the lift-type inverted slurry suction mechanism perform the first extrusion molding of the adsorbed slurry and make the first molding blank. , The transfer mold is connected with a cleaning mechanism that can clean the lift-type pulp suction mechanism before the transfer mold is moved to the lift-type pulp suction mechanism, and the frame is also provided with an extrusion upper mold and an extrusion upper mold and The lifting drive mechanism is connected, and when the transfer die moves below the upper extrusion die, the lifting drive mechanism drives the upper extrusion die down to contact the first molding blank adsorbed on the transfer die to perform the second extrusion molding .
优化方案,所述转移模固定在移动板上表面,所述清洗机构为悬臂式清洗机构并且悬臂式清洗机构的悬空端位于浆箱的一侧。In an optimized solution, the transfer mold is fixed on the surface of the moving board, the cleaning mechanism is a cantilever cleaning mechanism, and the suspended end of the cantilever cleaning mechanism is located on one side of the headbox.
优化方案,所述清洗机构包括两根相互平行并且一端分别固定在转移模相对两侧的悬臂块,以及两端分别连接在两根悬臂块悬空端的水收集斗,在水收集斗内设有至少一根呈水平设置的出水管并且出水管沿着水收集斗的长度方向设置,出水管的一端封闭,另一端穿出至水收集斗并与高压供水终端连接,在出水管的上侧设有若干离散排列并且呈竖直设置的喷水嘴。In an optimized solution, the cleaning mechanism includes two cantilever blocks that are parallel to each other and have one end fixed on the opposite sides of the transfer mold, and a water collection bucket whose two ends are connected to the suspended ends of the two cantilever blocks. At least A horizontally arranged water outlet pipe and the water outlet pipe is arranged along the length of the water collection bucket. One end of the water outlet pipe is closed, and the other end passes through the water collection bucket and is connected to the high-pressure water supply terminal. The upper side of the water outlet pipe is provided Several discretely arranged and vertically arranged water spray nozzles.
优化方案,所述出水管有两根并且相互平行,以及两根矩形端部管并且矩形端部管的两端封闭,两根出水管的相向一端连接有一根矩形端部管,两根出水管的相向另一端连接有另外一根矩形端部管,其中一根矩形端部管上连接有一进水管,其中一根矩形端部管固定在一悬臂块的悬空端上表面,另外一根矩形端部管固定在另外一悬臂块的悬空端上表面。In an optimized solution, the outlet pipes have two and are parallel to each other, and two rectangular end pipes and the two ends of the rectangular end pipe are closed. The opposite ends of the two outlet pipes are connected with a rectangular end pipe, and two outlet pipes. The opposite end of the is connected to another rectangular end pipe, one of the rectangular end pipes is connected to a water inlet pipe, one of the rectangular end pipes is fixed on the upper surface of the suspended end of a cantilever block, and the other rectangular end The part tube is fixed on the upper surface of the suspended end of another cantilever block.
优化方案,所述平移驱动机构包括固定在机架中部内两侧的定位平板,两块定位平板位于同一水平面上,在每块定位平板上表面分别设有导轨,以及连接在每根导轨上的若干滑块,滑块固定在移动板下表面,在至少一块定位平板的两端分别设有限制挡点,移动板位于两个限制挡点之间并且两个限制挡点之间的距离大于移动板的长度,在定位平板上设有与所述移动板连接的伺服平移驱动装置。In an optimized solution, the translation drive mechanism includes positioning plates fixed on both sides of the middle of the frame, two positioning plates are located on the same horizontal surface, and a guide rail is provided on the upper surface of each positioning plate, and a guide rail is connected to each guide rail. Several sliding blocks, the sliding blocks are fixed on the lower surface of the moving plate, and the two ends of at least one positioning plate are respectively provided with limit stop points. The movable plate is located between the two limit stop points and the distance between the two limit stop points is greater than the distance between the two limit stop points. The length of the plate is provided with a servo translation drive device connected with the moving plate on the positioning plate.
优化方案,在每块定位平板的上表面两端分别设有一限制挡点,设置在每块定位平板上的限制挡点分别位于设置在该定位平板上的导轨内侧。In the optimized solution, a limit stop point is provided at both ends of the upper surface of each positioning plate, and the limit stop points provided on each positioning plate are respectively located inside the guide rails provided on the positioning plate.
优化方案,在浆箱内设有两块相互平行并且呈竖直设置的溢流隔板,溢流隔板的竖直高度低于浆箱的深度并且两块溢流隔板将浆箱内部分隔成居中的大腔室以及位于大腔室两侧的溢流腔室,大腔室中的纸浆经过溢流隔板的顶部溢流至溢流腔室中,其中一块定位平板位于一个溢流腔室的上侧,另外一块定位平板位于另外一个溢流腔室的上侧。Optimized plan. Two overflow baffles that are parallel to each other and arranged vertically are arranged in the headbox. The vertical height of the overflow baffle is lower than the depth of the headbox and the two overflow baffles separate the inside of the headbox. A large chamber in the middle and an overflow chamber located on both sides of the large chamber. The pulp in the large chamber overflows through the top of the overflow baffle into the overflow chamber, and one of the positioning plates is located in an overflow chamber. On the upper side of the chamber, another positioning plate is located on the upper side of the other overflow chamber.
优化方案,两块定位平板的相向内侧面与两块溢流隔板的相向内表面齐平。In the optimized scheme, the opposite inner surfaces of the two positioning plates are flush with the opposite inner surfaces of the two overflow baffles.
优化方案,每个溢流腔室分别连接有一根溢流回流管,大腔室连接有一根进浆管和排放管,所述的溢流回流管、进浆管和排放管分别连接在浆箱周向的一个表面上。Optimized scheme, each overflow chamber is connected with an overflow return pipe, the large chamber is connected with a slurry inlet pipe and a discharge pipe, and the overflow return pipe, slurry inlet pipe and discharge pipe are respectively connected to the headbox On one surface in the circumferential direction.
优化方案,升降式倒吸浆机构包括固定在机架顶部的吸浆固定板,在吸浆固定板的下方通过第一导向结构连接有倒吸浆模,倒吸浆模通过固定 在吸浆固定板上的第一丝杆传动结构与第一伺服电机连接。Optimized scheme, the lifting type suction suction mechanism includes a suction fixed plate fixed on the top of the frame, and a suction suction mold is connected under the suction fixed plate through a first guide structure, and the suction suction mold is fixed on the suction The first screw drive structure on the board is connected with the first servo motor.
优化方案,升降驱动机构包括固定在固定在机架顶部的挤压固定板,挤压上模通过第二导向结构连接在挤压固定板上并且挤压上模位于挤压固定板下方,挤压上模通过固定在挤压固定板上表面的第二丝杆传动结构与伺服电机二连接。In the optimized scheme, the lifting drive mechanism includes an extrusion fixing plate fixed on the top of the frame, the extrusion upper die is connected to the extrusion fixing plate through the second guide structure, and the extrusion upper die is located under the extrusion fixing plate. The upper die is connected with the second servo motor through a second screw drive structure fixed on the surface of the extrusion fixing plate.
优化方案,所述的倒吸浆模为带加热功能的倒吸浆模;所述挤压上模为带加热功能的挤压上模;所述转移模为带加热功能的转移模。In an optimized solution, the inverted slurry suction mold is an inverted slurry suction mold with a heating function; the extrusion upper mold is an extrusion upper mold with a heating function; and the transfer mold is a transfer mold with a heating function.
优选地,所述转移模为带加热功能的转移模,所述倒吸浆模为带加热功能的倒吸浆模,所述带加热功能的转移模和带加热功能的倒吸浆模同时对浆料与成型后的第一次成型坯件进行加热烘干。Preferably, the transfer mold is a transfer mold with heating function, the reverse slurry suction mold is a reverse slurry suction mold with heating function, and the transfer mold with heating function and the reverse slurry suction mold with heating function are aligned at the same time. The slurry and the first formed blank after forming are heated and dried.
优选地,所述挤压上模为带加热功能的挤压上模,带加热功能的挤压上模和带加热功能的转移模同时第一次成型坯件进行加热烘干。Preferably, the upper extrusion die is an upper extrusion die with heating function, and the upper extrusion die with heating function and the transfer die with heating function are simultaneously heated and dried for the first time forming the blank.
优选地,机械转移装置包括机器人和连接在机器人上的转移模具。转移模具包括湿坯转移模和产品转移模,湿坯转移模和产品转移模通过若干连接立柱连接在一起,在湿坯转移模远离产品转移模的一面设有至少一个湿坯吸附凹穴,在产品转移模远离远离湿坯转移模的一面设有数量与湿坯吸附凹穴相等的产品吸附面,一个湿坯吸附凹穴对应一个产品吸附面。Preferably, the mechanical transfer device includes a robot and a transfer mold connected to the robot. The transfer mold includes a wet billet transfer mold and a product transfer mold. The wet billet transfer mold and the product transfer mold are connected together by a number of connecting columns. At least one wet billet adsorption cavity is provided on the side of the wet billet transfer mold away from the product transfer mold. The side of the product transfer mold far away from the wet blank transfer mold is provided with a product adsorption surface equal in number to the wet blank adsorption cavity, and one wet blank adsorption cavity corresponds to a product adsorption surface.
优选地,在每个产品吸附面的外围设有吸盘组并且每个吸盘组分别由若干圆周分布的吸盘合围形成,吸盘组固定在产品转移模上。Preferably, a suction cup group is provided on the periphery of each product suction surface, and each suction cup group is respectively formed by a plurality of circumferentially distributed suction cups, and the suction cup group is fixed on the product transfer mold.
优选地,湿坯转移模和产品转移模间隔分布并且湿坯转移模与产品转移模相互平行。Preferably, the wet billet transfer mold and the product transfer mold are spaced apart and the wet billet transfer mold and the product transfer mold are parallel to each other.
进一步地,所述湿坯转移模为湿坯转移凹模,所述产品转移模为产品转移凸模。Further, the wet blank transfer mold is a wet blank transfer die, and the product transfer mold is a product transfer convex mold.
进一步地,在湿坯转移模远离产品转移模的一面设有1-12个湿坯吸附凹穴,在产品转移模远离湿坯转移模的一面设有1-12个产品吸附面,所述湿坯吸附凹穴和产品吸附面一一对应分布,在产品转移模上设有1-12个吸盘组。Further, 1-12 wet blank adsorption cavities are provided on the side of the wet blank transfer mold away from the product transfer mold, and 1-12 product adsorption surfaces are provided on the side of the product transfer mold away from the wet blank transfer mold. The blank adsorption cavities and the product adsorption surface are correspondingly distributed one by one, and there are 1-12 suction cup groups on the product transfer mold.
进一步地,湿坯转移模包括第一底板,在第一底板上设有1-12个第一抽真空孔,在第一底板远离产品转移模的一面设有1-12个湿坯模并且一个第一抽真空孔与一个湿坯模靠近第一底板一面的第一气室连通,在湿坯模远离第一底板的一面设有上述的湿坯吸附凹穴,每一个湿坯吸附凹穴分别通过若干第一透气小孔与一个第一气室连通。Further, the wet blank transfer mold includes a first bottom plate, 1-12 first vacuum holes are provided on the first bottom plate, and 1-12 wet blank molds are provided on the side of the first bottom plate away from the product transfer mold. The first vacuum hole communicates with a first air chamber on the side of the wet blank mold close to the first bottom plate. The wet blank adsorption cavity is provided on the side of the wet blank mold away from the first bottom plate, and each wet blank adsorption cavity is respectively It communicates with a first air chamber through a plurality of first air-permeable small holes.
另外一种湿坯转移模,该湿坯转移模包括第一底板,在第一底板上设有1-12个第一抽真空孔,在第一底板远离产品转移模的一面设有湿坯模,在湿坯模靠近第一底板的一面设有数量与第一抽真空孔相等的第一气室并且一个第一气室与一个第一抽真空孔连通,在湿坯模远离第一底板的一面设有上述的湿坯吸附凹穴,湿坯吸附凹穴的数量和第一气室数量相等并且每一个湿坯吸附凹穴分别通过若干第一透气小孔与一个第一气室连通。Another kind of wet billet transfer mold, the wet billet transfer mold includes a first bottom plate, 1-12 first vacuum holes are provided on the first bottom plate, and a wet blank mold is provided on the side of the first bottom plate away from the product transfer mold , On the side of the wet blank mold that is close to the first bottom plate, there are first air chambers with the same number as the first vacuum holes, and a first air chamber communicates with a first vacuum hole. One side is provided with the above-mentioned wet blank adsorption pockets, the number of wet blank adsorption pockets is equal to the number of the first air chambers, and each wet blank adsorption pocket is respectively communicated with a first air chamber through a plurality of first air-permeable small holes.
进一步地,每个第一抽真空孔远离第一气室的一端连接有第一抽真空子管,所述的第一抽真空子管并联在第一抽真空总管上。Further, one end of each first vacuum hole away from the first gas chamber is connected with a first vacuum sub-pipe, and the first vacuum sub-pipe is connected in parallel to the first vacuum manifold.
进一步地,产品转移模包括靠近湿坯转移模的第二底板,在第二底板上设有1-12个第二抽真空孔,在第二底板远离湿坯转移模的一面数量与第二抽真空孔数量相等的产品模,在每个产品模靠近第二底板的一面设有第二气室,一个第二抽真空孔与一个第二气室连通,在产品模远离第二底板的一面设有上述的产品吸附面,在产品吸附面上设有若干内端与第二气室 连通的第二透气小孔,第二透气小孔的外端与外界连通。Further, the product transfer mold includes a second bottom plate close to the wet blank transfer mold, and 1-12 second vacuum holes are provided on the second bottom plate. For product molds with an equal number of vacuum holes, a second air chamber is provided on the side of each product mold close to the second bottom plate, and a second vacuum hole is connected to a second air chamber. There is the above-mentioned product adsorption surface, and a plurality of second air-permeable small holes whose inner ends are communicated with the second air chamber are provided on the product adsorption surface, and the outer ends of the second air-permeable small holes are communicated with the outside.
另外一种产品转移模,该产品转移模包括靠近湿坯转移模的第二底板,在第二底板上设有1-12个第二抽真空孔,在第二底板远离湿坯转移模的一面设有产品模,在产品模靠近第二底板的一面设有数量与第二抽真空孔数量相等的第二气室,在产品模远离第二底板的一面设有上述的产品吸附面,在产品吸附面上设有若干内端与第二气室连通的第二透气小孔,第二透气小孔的外端与外界连通。Another product transfer mold, the product transfer mold includes a second bottom plate close to the wet blank transfer mold, and 1-12 second vacuum holes are provided on the second bottom plate, on the side of the second bottom plate away from the wet blank transfer mold A product mold is provided. A second air chamber with a number equal to the number of second vacuum holes is provided on the side of the product mold close to the second bottom plate. The adsorption surface is provided with a plurality of second air-permeable small holes whose inner ends are communicated with the second air chamber, and the outer ends of the second air-permeable small holes are communicated with the outside.
进一步地,所述的吸盘穿设在第二底板上并且吸盘的吸嘴朝向远离湿坯转移模的一侧。Further, the suction cup is pierced on the second bottom plate and the suction nozzle of the suction cup faces the side away from the wet blank transfer mold.
进一步地,每个第二抽真空孔远离第二气室的一端连接有第二抽真空子管,所述的第二抽真空子管并联在第二抽真空总管上。Further, the end of each second vacuum hole away from the second gas chamber is connected with a second vacuum sub-pipe, and the second vacuum sub-pipe is connected in parallel with the second vacuum main pipe.
进一步地,在湿坯转移模的周向连接有悬臂连接板。Further, a cantilever connecting plate is connected in the circumferential direction of the wet blank transfer mold.
进一步地,切边机包括主机架,还包括:Further, the trimming machine includes a main frame, and also includes:
冲切设备,位于主机架的中部后侧;Punching equipment, located on the rear side of the middle of the main frame;
冲切模具,安装在冲切设备上;Punching die, installed on the punching equipment;
送料线,用于承载未冲切纸塑制品,并且将未冲切纸塑制品输送至送料线的输出端;Feeding line, used to carry unpunched paper-plastic products, and transport the un-punched paper-plastic products to the output end of the feeding line;
移料机构,位于送料线的输出端,并且移料机构将送料线输出的未冲切纸塑制品承托并向远离送料线的一端移动;The feeding mechanism is located at the output end of the feeding line, and the feeding mechanism supports the unpunched paper-plastic products output from the feeding line and moves to the end away from the feeding line;
提升机构,将移料机构移送的未冲切纸塑制品承接,并且将未冲切纸塑制品竖直向上提升至设定高度位置;The lifting mechanism accepts the un-punched paper-plastic products transferred by the material-moving mechanism, and lifts the un-punched paper-plastic products vertically upwards to the set height position;
取放料机械手,在水平方向往复移动并且与主机架水平滑动连接,取放料机械手将放置在提升机构上的未冲切纸塑制品取得并移送至冲切模具上;The picking and unloading manipulator moves reciprocally in the horizontal direction and is horizontally slidingly connected with the main frame. The picking and unloading manipulator takes the unpunched paper and plastic products placed on the lifting mechanism and transfers it to the punching die;
收放料机械手,在水平方向往复移动并且与主机架水平滑动连接,收放料机械手将冲切加工后的纸塑制品和冲切余边废料同时取得并且移送至冲切模具外,收放料机械手将冲切余边废料和纸塑制品依次释放。The rewinding and unwinding manipulator moves back and forth in the horizontal direction and is connected to the main frame horizontally. The rewinding and unwinding manipulator takes the punched paper-plastic products and the blanking waste at the same time and transfers them to the outside of the punching die for rewinding and unwinding. The manipulator sequentially releases the waste from the punching edge and the paper and plastic products.
优化方案,所述的主机架前侧设有一横向金属板,取放料机械手和横向金属板水平滑动连接,收放料机械手和横向金属板水平滑动连接,取放料机械手上设有靠近横向金属板一面的取放料磁悬浮驱动电机,收放料机械手上设有靠近横向金属板一面的收放料磁悬浮驱动电机。In the optimized scheme, the front side of the main frame is provided with a horizontal metal plate, the picking and unwinding manipulator and the horizontal metal plate are horizontally slidingly connected, the rewinding and unwinding manipulator and the horizontal metal plate are horizontally slidingly connected, and the picking and unloading manipulator is provided with a metal close to the horizontal A magnetic levitation drive motor for taking and unwinding materials on one side of the board, and a magnetic levitation drive motor for rewinding and unwinding on the side close to the horizontal metal plate is provided on the rewinding and unwinding manipulator.
优化方案,所述的取放料机械手包括与横向金属板水平滑动连接的取放料滑动座,取放料滑动座呈筒状并且竖直分布,以及L形取放料架,L形取放料架的竖直段与取放料滑动座竖直滑动连接,在L形取放料架的水平段连接有若干取放料吸盘,在取放料滑动座的下端连接有与L形取放料架竖直段下端连接的取放料升降驱动装置。In an optimized solution, the picking and unloading manipulator includes a picking and unloading sliding seat connected horizontally and slidingly with a horizontal metal plate, the picking and unloading sliding seat is cylindrical and vertically distributed, and an L-shaped picking and unloading rack, and an L-shaped picking and placing rack The vertical section of the material rack is vertically and slidably connected with the picking and unloading sliding seat. The horizontal section of the L-shaped picking and unloading rack is connected with a number of picking and unloading suction cups. The material picking and unloading lifting drive device connected to the lower end of the vertical section of the material rack.
优化方案,所述的取放料滑动座横向截面呈C形,在取放料滑动座的开口处设有第一竖直导向板,L形取放料架的竖直段连接有环形取放料滑块,环形取放料滑块套设在第一竖直导向板上并与第一竖直导向板竖直滑动连接,取放料升降驱动装置包括固定在取放料滑动座下端的取放料伺服电机,取放料伺服电机通过第一丝杆传动结构与环形取放料滑块连接,并且第一丝杆传动结构位于取放料滑动座和第一竖直导向板之间。In the optimized solution, the transverse section of the material picking and unloading sliding seat is C-shaped, the opening of the picking and unloading sliding seat is provided with a first vertical guide plate, and the vertical section of the L-shaped picking and unloading rack is connected with a ring-shaped picking and placing rack. The material slider, the ring-shaped material picking and unloading slider is sleeved on the first vertical guide plate and is vertically slidably connected with the first vertical guide plate. The feeding and unwinding servo motor is connected to the ring-shaped feeding and unwinding slider through the first screw drive structure, and the first screw drive structure is located between the feeding and unwinding sliding seat and the first vertical guide plate.
优化方案,所述的收放料机械手包括与横向金属板水平滑动连接的收放料滑动座,收放料滑动座呈筒状并且竖直分布,以及L形收放料架,L形收放料架的竖直段与收放料滑动座竖直滑动连接,在L形收放料架的水 平段连接有若干制品取料吸盘,以及若干废料取料吸盘,在收放料滑动座的下端连接有与L形收放料架竖直段下端连接的收放料升降驱动装置。In an optimized scheme, the retracting and unwinding manipulator includes a sliding seat for retracting and unwinding horizontally and slidably connected with a horizontal metal plate, the sliding seat for retracting and unwinding is cylindrical and vertically distributed, and an L-shaped retracting and unwinding rack, and an L-shaped retracting and unwinding rack. The vertical section of the material rack is vertically slidably connected with the retractable sliding seat. The horizontal section of the L-shaped retractable rack is connected with a number of product reclaiming suction cups and a number of waste reclaiming suction cups, at the lower end of the retracting sliding seat It is connected with a retracting and unwinding lifting drive device connected with the lower end of the vertical section of the L-shaped retracting and unwinding rack.
优化方案,所述的收放料滑动座横向截面呈C形,在收放料滑动座的开口处设有第二竖直导向板,L形收放料架的竖直段连接有环形收放料滑块,环形收放料滑块套设在第二竖直导向板上并与第二竖直导向板竖直滑动连接,收放料升降驱动装置包括固定在收放料滑动座下端的收放料伺服电机,收放料伺服电机通过第二丝杆传动结构与环形收放料滑块连接,并且第二丝杆传动结构位于收放料滑动座和第二竖直导向板之间。In an optimized solution, the transverse section of the retractable sliding seat is C-shaped, the opening of the retractable sliding seat is provided with a second vertical guide plate, and the vertical section of the L-shaped retractable rack is connected with an annular retractable The material sliding block, the ring-shaped retracting and unwinding sliding block is sleeved on the second vertical guide plate and vertically slidingly connected with the second vertical guiding plate. The unwinding servo motor, the feeding and unwinding servo motor is connected with the ring-shaped feeding and unwinding slider through the second screw drive structure, and the second screw drive transmission structure is located between the feeding and unwinding sliding seat and the second vertical guide plate.
优化方案,所述的冲切设备为冲床和液压机中的任意一种;所述的送料线为皮带式送料线。In the optimized scheme, the punching equipment is any one of a punching machine and a hydraulic press; and the feeding line is a belt feeding line.
优化方案,冲切模具包括下模板,呈水平分布并且在下模板的上表面设有至少一纸制品定位凸模;In the optimized scheme, the punching die includes a lower template, which is horizontally distributed and at least one paper product positioning punch is provided on the upper surface of the lower template;
上刀框,位于下模板正上方,在上刀框上设有与所述纸制品定位凸模一一对应的第一产品容纳通孔;The upper knife frame is located directly above the lower template, and the upper knife frame is provided with first product containing through holes corresponding to the paper product positioning punch one-to-one;
切边刀具,切边刀具呈环形,切边刀具通过可拆机构固定在上刀框上并且位于第一产品容纳通孔外侧。The edge trimming tool is ring-shaped, and the edge trimming tool is fixed on the upper knife frame by a detachable mechanism and is located outside the first product containing through hole.
优化方案,所述的可拆机构包括设置在上刀框下表面的切刀定位槽,并且切边刀具安装在所述的切刀定位槽中,切边刀具的刀刃朝下并且位于切刀定位槽的下槽口下方。In an optimized solution, the detachable mechanism includes a cutter positioning groove provided on the lower surface of the upper knife frame, and the edge trimming tool is installed in the cutter positioning groove, and the edge of the trimming tool faces downward and is located at the cutter location Below the lower notch of the trough.
优化方案,所述的切刀定位槽槽底设有若干呈圆周均匀分布的圆弧形通孔,相邻的两个圆弧形通孔之间形成对切边刀具的上侧边进行定位的定位部。In an optimized solution, the bottom of the cutter positioning groove is provided with a number of circular arc-shaped through holes evenly distributed on the circumference, and two adjacent circular arc-shaped through holes are formed to locate the upper side of the edge trimming tool. Positioning department.
优化方案,所述的可拆机构还包括若干设置在切刀定位槽的外槽壁上且呈圆周均匀分布的卡扣槽口,以及安装于卡扣槽口中并抵靠在切边刀具外壁上的可拆卸卡扣。In an optimized solution, the detachable mechanism further includes a number of snap notches arranged on the outer groove wall of the cutter positioning groove and evenly distributed on the circumference, and are installed in the snap notches and abut on the outer wall of the edge trimming cutter The detachable buckle.
优化方案,所述的上刀框上还设有从下往上依次堆叠连接的上垫板和上模座板。In an optimized solution, the upper knife frame is also provided with an upper backing plate and an upper mold seat plate which are stacked and connected sequentially from bottom to top.
优化方案,所述的上垫板上设有与所述第一产品容纳通孔一一连通的第二产品容纳通孔,在上垫板的上表面和/或下表面设有至少一个内端与第二产品容纳通孔连通的透气槽,透气槽的外端和外界连通。In an optimized solution, the upper backing plate is provided with second product containing through holes that communicate with the first product containing through holes one by one, and at least one inner end is provided on the upper surface and/or the lower surface of the upper backing plate The ventilating groove communicates with the second product containing through hole, and the outer end of the ventilating groove communicates with the outside.
优化方案,所述的下模板四个角部分别设有导套,在上刀框的四个角部分别设有下端一一插于所述导套中的导柱,上模座板在外力作用下带动上垫板和上刀框升降并且导柱相对导套升降移动。In an optimized solution, the four corners of the lower template are respectively provided with guide sleeves, and the four corners of the upper cutter frame are respectively provided with guide posts inserted into the guide sleeves at the lower ends one by one. Under the action, the upper backing plate and the upper knife frame are moved up and down, and the guide post moves up and down relative to the guide sleeve.
优化方案,所述的下模板上表面设有至少一根呈竖直设置的限位柱,限位柱的顶面和上刀框的下表面预留有供上刀框正常升降的高度。In an optimized solution, the upper surface of the lower formwork is provided with at least one vertical limit post, and the top surface of the limit post and the lower surface of the upper knife frame are reserved with a height for the upper knife frame to rise and fall normally.
优化方案,所述的下模板下表面连接有下垫板,下垫板的下表面通过若干间隔分布的下垫脚固定在下模座板上。In an optimized solution, the lower surface of the lower template is connected with a lower backing plate, and the lower surface of the lower backing plate is fixed on the lower mold seat plate through a plurality of lower cushion feet distributed at intervals.
优化方案,所述的第一产品容纳通孔轴心线和第二产品容纳通孔轴心线重合。In an optimized solution, the first product containing through-hole axis line coincides with the second product containing through-hole axis line.
优化方案,所述的移料机构包括设置在主机架上并位于冲切设备一侧的两根移料导轨,以及与每根移料导轨滑动连接的移料滑座,在每个移料滑座上分别设有竖直气缸,以及连接在竖直气缸伸缩杆上端的升降板,在升降板上设有与升降板水平滑动连接的叉料平板,在每块叉料平板的上表面设有竖直挡板,升降板上设有与叉料平板连接的叉料气缸,两块叉料平板同步动作并且相向移动并将放置在送料线上的未冲切纸塑制品叉起,两 块叉料平板同步动作并相反向外移动将未冲切纸塑制品释放,两个移料滑座与同一个移料驱动装置连接。In an optimized solution, the material moving mechanism includes two material moving guide rails arranged on the main frame and located on one side of the punching equipment, and a material moving sliding seat slidably connected to each material moving guide rail. The seat is provided with a vertical cylinder and a lifting plate connected to the upper end of the telescopic rod of the vertical cylinder. The lifting plate is provided with a fork plate that is horizontally slidingly connected to the lifting plate. The upper surface of each fork plate is provided Vertical baffle. The lifting plate is equipped with a fork material cylinder connected to the fork material plate. The two fork material plates move synchronously and move towards each other to fork the unpunched paper and plastic products placed on the feeding line. Two forks The material plate moves synchronously and moves outward to release the unpunched paper and plastic products, and the two material moving sliding seats are connected with the same material moving driving device.
优化方案,所述的提升机构包括固定在主机架上的竖直固定板,以及L形提升架,L形提升架的下端和竖直固定板竖直滑动连接,L形提升架的上端呈水平分布并用于放置未冲切纸塑制品,L形提升架的下端和提升驱动装置连接。In an optimized solution, the lifting mechanism includes a vertical fixing plate fixed on the main frame, and an L-shaped lifting frame. The lower end of the L-shaped lifting frame and the vertical fixing plate are vertically slidingly connected, and the upper end of the L-shaped lifting frame is horizontal. Distributed and used to place unpunched paper and plastic products, the lower end of the L-shaped lifting frame is connected with the lifting drive device.
优化方案,所述的主机架上还设有位于冲切设备另一侧的纸塑制品送料线,纸塑制品送料线将收放料机械手释放的纸塑制品承接并输出至纸塑制品送料线输出端;Optimized solution, the main frame is also provided with a paper-plastic product feeding line on the other side of the punching equipment. The paper-plastic product feeding line receives and outputs the paper-plastic product released by the rewinding and unwinding manipulator to the paper-plastic product feeding line Output
以及废料收集盒,废料收集盒将收放料机械手释放的废料收集。And a waste collection box, which collects the waste released by the rewinding and unwinding manipulator.
与现有的技术相比,一种带加热和切边功能的纸制品加工生产线的优点在于:Compared with the existing technology, the advantages of a paper product processing production line with heating and trimming functions are:
通过合理的生产线布置,以及倒吸浆成型机、切边机和转移模具的设计,可以提高生产效率,以及提高纸制品生产加工质量,更加符合企业的生产要求。Through the reasonable layout of the production line, as well as the design of the inverted slurry forming machine, trimming machine and transfer mold, production efficiency can be improved, and the quality of paper products production and processing can be improved, which is more in line with the production requirements of the enterprise.
生产线布置灵活且方便,实用性非常强。The layout of the production line is flexible and convenient, and the practicability is very strong.
设计取放料机械手和收放料机械手,间隔分步骤进行作业,同时,协同送料线和移料机构可以大幅提高生产效率,以及可以满足大批量的产能要求。The design of the picking and unwinding manipulator and the rewinding and unwinding manipulator work in steps at intervals. At the same time, the coordinated feeding line and the material moving mechanism can greatly improve the production efficiency and meet the production capacity requirements of large quantities.
利用在成型机上进行一次和二次挤压加热,可以直接得到壁厚较薄的纸制品,当然,对于一些厚度较厚的纸制品不仅可以缩短后续的生产周期,而且还可以提高生产效率,无形中降低了生产成本,更加符合当前企业的生产要求。Using the primary and secondary extrusion heating on the forming machine, paper products with thinner walls can be directly obtained. Of course, for some thicker paper products, not only can the subsequent production cycle be shortened, but also the production efficiency can be improved. It reduces production costs and is more in line with the current production requirements of enterprises.
附图说明Description of the drawings
图1是本发明提供的生产线流程框图。Figure 1 is a flow chart of the production line provided by the present invention.
图2是本发明提供的一种生产线分布示意图。Figure 2 is a schematic diagram of a production line distribution provided by the present invention.
图3是本发明提供的倒吸浆成型机侧视结构示意图。Figure 3 is a schematic side view of the structure of the inverted slurry suction forming machine provided by the present invention.
图4是本发明提供的倒吸浆成型机后侧立体结构示意图。Fig. 4 is a schematic diagram of the rear side three-dimensional structure of the inverted slurry suction forming machine provided by the present invention.
图5是本发明提供的倒吸浆成型机另一视角立体结构示意图。Fig. 5 is another perspective view of the three-dimensional structure diagram of the inverted slurry suction forming machine provided by the present invention.
图6是本发明提供的倒吸浆成型机前侧立体结构示意图。Fig. 6 is a three-dimensional schematic diagram of the front side of the inverted slurry suction forming machine provided by the present invention.
图7是图4中的a处放大结构示意图。FIG. 7 is a schematic diagram of an enlarged structure at a in FIG. 4.
图8是图5中的b处放大结构示意图。FIG. 8 is a schematic diagram of an enlarged structure at b in FIG. 5.
图9是本发明提供的转移模具立体结构示意图。Fig. 9 is a schematic diagram of the three-dimensional structure of the transfer mold provided by the present invention.
图10是本发明提供的转移模具俯视结构示意图。Fig. 10 is a schematic top view of the structure of the transfer mold provided by the present invention.
图11是图10中A-A沿线剖视结构示意图。Fig. 11 is a schematic cross-sectional view of the structure along the line A-A in Fig. 10.
图12是图11基础上增加抽真空管的结构示意图。Fig. 12 is a schematic diagram of the structure of adding a vacuum tube on the basis of Fig. 11.
图13是本实施例三和实施例四的结构示意图。FIG. 13 is a schematic diagram of the structure of the third embodiment and the fourth embodiment.
图14是本发明提供的转移模具简化结构吸盘组分布状态示意图。Fig. 14 is a schematic diagram of the distribution state of the suction cup group of the simplified structure of the transfer mold provided by the present invention.
图15是本发明提供的转移模具侧视结构示意图。Figure 15 is a schematic side view of the structure of the transfer mold provided by the present invention.
图16是本发明提供的切边机立体结构示意图。Fig. 16 is a schematic diagram of the three-dimensional structure of the edge trimming machine provided by the present invention.
图17是本发明提供的切边机去除主机架后的结构示意图。Fig. 17 is a schematic structural diagram of the trimming machine provided by the present invention after the main frame is removed.
图18是本发明提供的移料机构结构示意图。Figure 18 is a schematic diagram of the structure of the material moving mechanism provided by the present invention.
图19是本发明提供的冲切模具立体结构示意图。Fig. 19 is a schematic diagram of the three-dimensional structure of the punching die provided by the present invention.
图20是本发明提供的冲切模具俯视结构示意图。Figure 20 is a schematic top view of the structure of the punching die provided by the present invention.
图21是图20中的B-B沿线剖视结构示意图。Fig. 21 is a schematic sectional view of the structure along the line B-B in Fig. 20.
图22是本发明提供冲切模具侧视结构示意图。Figure 22 is a schematic side view of the structure of the punching die provided by the present invention.
图23是图21中g处放大结构示意图。FIG. 23 is a schematic diagram of the enlarged structure at g in FIG. 21.
图24是本发明提供的冲切模具去掉上模座板后的结构示意图。Figure 24 is a schematic structural view of the punching die provided by the present invention after removing the upper die seat plate.
图25是本发明提供的冲切模具下模板和上刀框分解状态结构示意图。Figure 25 is a structural schematic diagram of the lower template and upper knife frame of the punching die provided by the present invention in an exploded state.
图26是本发明提供的上刀框结构示意图。Fig. 26 is a schematic diagram of the structure of the upper knife frame provided by the present invention.
图27是本发明提供的纸制品置于冲切模具中的结构示意图。Fig. 27 is a schematic diagram of the structure of the paper product provided by the present invention placed in a punching die.
具体实施方式Detailed ways
以下是发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the invention combined with the accompanying drawings to further describe the technical solutions of the invention, but the invention is not limited to these embodiments.
实施例一Example one
如图1和图2所示,本一种带加热和切边功能的纸制品加工生产线包括成型机01,成型机至少一台,成型机对浆料进行挤压成型,进一步地,该成型机为倒吸浆成型机,倒吸浆成型机采用倒吸浆并对浆料依次进行一次挤压加热成型和二次挤压加热成型;As shown in Figure 1 and Figure 2, this paper product processing production line with heating and trimming functions includes a forming machine 01, at least one forming machine, and the forming machine squeezes and forms the slurry. Further, the forming machine It is an inverted slurry suction forming machine, which adopts inverted slurry suction and sequentially performs primary extrusion heating forming and secondary extrusion heating forming of the slurry;
机械转移装置02,机械转移装置至少一台并将倒吸浆成型机成型后的纸制品坯件取得并转移; Mechanical transfer device 02, at least one mechanical transfer device and takes and transfers the paper product blanks formed by the inverted slurry forming machine;
热压机03,热压机至少一台并且机械转移装置将取得的纸制品坯件转移并释放在热压机上,热压机对纸制品坯件进行过热压; Hot press 03, at least one hot press and the mechanical transfer device transfers and releases the obtained paper product blanks on the hot press, which overheats and presses the paper product blanks;
切边机04,机械转移装置将热压加工后的纸制品坯件取得并转移释放至切边机上,切边机对纸制品坯件进行余边切除;Edge trimming machine 04, the mechanical transfer device takes the paper product blank after hot pressing and transfers and releases it to the trimming machine, and the trimming machine cuts off the remaining edges of the paper product blank;
吸附式转移装置05,吸附式转移装置将切边机余边切除后的纸制品取得并转移; Adsorption transfer device 05, the adsorption transfer device takes and transfers the paper products after the trimming machine edge is cut;
移印机06,吸盘转移装置将取得的纸制品转移并释放在移印机上,移印机对纸制品进行印刷加工,最终制得纸制品成品。The pad printer 06, the suction cup transfer device transfers and releases the obtained paper products on the pad printer, and the pad printer performs printing processing on the paper products, and finally the finished paper products are produced.
如图3-8所示,该倒吸浆成型机具体的结构如下:As shown in Figure 3-8, the specific structure of the inverted slurry suction forming machine is as follows:
包括机架A1,机架A1为金属管加工制成的框架式机架。Including frame A1, frame A1 is a frame type frame made of metal pipe processing.
在机架A1上设有浆箱A2并且浆箱A2的顶部设有敞口,优选地,本申请中的浆箱A2设置在机架A1的后端下部位置,降低浆箱A2的位置可以在最大程度上利用现有的机架内部空间。A headbox A2 is provided on the frame A1 and the top of the headbox A2 is provided with an opening. Preferably, the headbox A2 in the present application is set at the lower part of the rear end of the frame A1, and the lowering position of the headbox A2 can be at Maximize the use of existing rack internal space.
其次,在浆箱A2内设有两块相互平行并且呈竖直设置的溢流隔板A20,溢流隔板A20的竖直高度低于浆箱A2的深度并且两块溢流隔板将浆箱A2内部分隔成居中的大腔室以及位于大腔室两侧的溢流腔室,大腔室为方形寝室,两侧的溢流腔室为矩形腔室,方形腔室其可以便于倒吸浆模的伸入吸浆,而设计的溢流腔室则可以将倒吸浆模伸入至大腔室中时被溢流的纸浆进行溢流,避免了溢流至地面而污染作业环境,同时,溢流腔室其可以将溢流的浆料进行回收利用,节能且环保,同时,在浆箱A2的敞口设有内凸边沿,内凸边沿其可以形成对晃动纸浆形成阻挡限制。Secondly, in the headbox A2, there are two overflow partitions A20 that are parallel to each other and arranged vertically. The vertical height of the overflow partition A20 is lower than the depth of the headbox A2 and the two overflow partitions will The inside of the box A2 is divided into a large central chamber and an overflow chamber located on both sides of the large chamber. The large chamber is a square dormitory, and the overflow chambers on both sides are rectangular chambers. The square chambers can facilitate back suction. The slurry mold is extended into the slurry suction, and the designed overflow chamber can overflow the overflowing pulp when the inverted slurry suction mold is extended into the large chamber, avoiding overflow to the ground and polluting the working environment. At the same time, the overflow chamber can recycle the overflowing slurry, which is energy-saving and environmentally friendly. At the same time, the opening of the headbox A2 is provided with an inner convex edge, which can form a barrier to the sloshing pulp.
溢流隔板A20的下侧边和浆箱A2的内底部密封连接,溢流隔板A20的两端和浆箱A2的内表面密封连接,可以采用焊接连接,也可以采用密封条进行密封连接,然后利用螺栓进行对溢流隔板A20的固定。The lower side of the overflow partition A20 and the inner bottom of the headbox A2 are connected in a sealed manner. The two ends of the overflow partition A20 and the inner surface of the headbox A2 are connected in a sealed manner. Welding connection or sealing strip can also be used for sealing connection. , And then use bolts to fix the overflow partition A20.
其次,溢流隔板A20其采用不锈钢板材加工制成,同时,浆箱A2也可 以采用不锈钢材料加工制成,以便于同一种材质便于焊接。Secondly, the overflow baffle A20 is made of stainless steel plate. At the same time, the headbox A2 can also be made of stainless steel, so that the same material is easy to weld.
大腔室中的纸浆经过溢流隔板A20的顶部溢流至溢流腔室中,这种溢流其可以形成纸浆浆料的回收利用。The pulp in the large chamber overflows into the overflow chamber through the top of the overflow partition A20, and this overflow can form the recycling of the pulp slurry.
每个溢流腔室分别连接有一根溢流回流管A21,大腔室连接有一根进浆管A22和排放管A23,溢流回流管A21上连接有回收管,回收管将纸浆浆料从敞口回收至浆箱中。Each overflow chamber is connected with an overflow return pipe A21, the large chamber is connected with a slurry inlet pipe A22 and a discharge pipe A23, and the overflow return pipe A21 is connected with a recovery pipe. The recovery pipe removes the pulp slurry from the open The mouth is recycled into the headbox.
当然,回收管可以并联在进浆管A22上,然后在回收管上安装一个控制阀门,以控制是否需要进行浆料的回收。Of course, the recovery pipe can be connected in parallel to the slurry inlet pipe A22, and then a control valve is installed on the recovery pipe to control whether slurry recovery is required.
所述的溢流回流管A21、进浆管A22和排放管A23分别连接在浆箱A2周向的一个表面上。最优选的方案,溢流回流管A21、进浆管A22和排放管A23分别连接在浆箱A2最后侧的表面上,这种结构其可以在最大程度上对管路进行集中布置。The overflow return pipe A21, the slurry inlet pipe A22 and the discharge pipe A23 are respectively connected to a circumferential surface of the headbox A2. In the most preferred solution, the overflow return pipe A21, the slurry inlet pipe A22 and the discharge pipe A23 are respectively connected to the surface of the rearmost side of the headbox A2. This structure can arrange the pipelines in a concentrated manner to the greatest extent.
在机架A1上设有位于浆箱A2敞口上方的升降式倒吸浆机构A3并且升降式倒吸浆机构A3伸入至浆箱中将浆料吸附,具体地,该升降式倒吸浆机构A3包括固定在机架A1顶部的吸浆固定板A30,在吸浆固定板A30的下方通过第一导向结构连接有倒吸浆模A31,倒吸浆模A31通过固定在吸浆固定板A30上的第一丝杆传动结构与第一伺服电机A32连接。The frame A1 is provided with an elevating slurry suction mechanism A3 located above the opening of the headbox A2, and the elevating slurry suction mechanism A3 extends into the headbox to adsorb the slurry. Specifically, the elevating slurry suction mechanism A3 The mechanism A3 includes a suction fixing plate A30 fixed on the top of the frame A1. A suction suction mold A31 is connected under the suction fixing plate A30 through a first guide structure, and the suction suction mold A31 is fixed on the suction fixing plate A30. The upper first screw drive structure is connected with the first servo motor A32.
第一导向结构包括四个固定在吸浆固定板A30上的第一导向螺套,以及穿设在每个第一导向螺套中的第一导向杆,第一导向杆的下端连接在倒吸浆模A31上,四个第一导向螺套呈矩形分布,而第一丝杆传动结构位于四个第一导向螺套的中心区域,进一步地,该第一丝杆传动结构包括固定在吸浆固定板A30上表面的固定筒,以及设置在固定筒内并且与固定筒螺纹连接的螺套,以及穿设在螺套中的螺杆,螺杆的下端贯穿吸浆固定板A30与倒吸浆模A31转动连接,例如,利用轴承实现转动连接。The first guide structure includes four first guide screw sleeves fixed on the suction fixing plate A30, and a first guide rod penetrating through each first guide screw sleeve. The lower end of the first guide rod is connected to the suction On the slurry mold A31, the four first guide screw sleeves are distributed in a rectangular shape, and the first screw drive structure is located in the central area of the four first guide screw sleeves. Further, the first screw drive structure includes The fixed cylinder on the upper surface of the fixed plate A30, the screw sleeve set in the fixed cylinder and threadedly connected to the fixed cylinder, and the screw threaded through the screw sleeve. The lower end of the screw penetrates the suction fixed plate A30 and the suction suction mold A31 Rotational connection, for example, the use of bearings to achieve a rotary connection.
在机架A1上还设有与机架A1水平滑动连接的转移模A4并且转移模A4与平移驱动机构连接,转移模A4固定在移动板A40上表面,平移驱动机构驱动转移模A4移动至升降式倒吸浆机构A3下方且升降式倒吸浆机构A3下降从而使转移模A4和升降式倒吸浆机构A3对被吸附的浆料进行第一次挤压成型并制得第一次成型坯件。The frame A1 is also provided with a transfer mold A4 that is horizontally slidingly connected to the frame A1 and the transfer mold A4 is connected with a translation drive mechanism. The transfer mold A4 is fixed on the upper surface of the moving plate A40, and the translation drive mechanism drives the transfer mold A4 to move up and down. Under the vertical suction suction mechanism A3 and the lifting suction suction mechanism A3 is lowered, so that the transfer mold A4 and the lifting suction suction mechanism A3 perform the first extrusion molding of the adsorbed slurry and obtain the first molding blank. Pieces.
具体地,该平移驱动机构包括固定在机架A1中部内两侧的定位平板A10,两块定位平板A10位于同一水平面上,两块定位平板A10之间留有升降式倒吸浆机构下降进入的空间,在每块定位平板A10上表面分别设有导轨A11,具体地,在每块定位平板A10上表面分别设有条形定位块,条形定位块沿着定位平板A10的长度方向分布,同时,条形定位块采用螺栓固定方式实现固定在定位平板A10上。Specifically, the translation drive mechanism includes positioning plates A10 fixed on both sides of the middle of the frame A1. Two positioning plates A10 are located on the same horizontal surface. Between the two positioning plates A10, there is a lift-type inverted suction mechanism that descends and enters. In the space, a guide rail A11 is provided on the upper surface of each positioning plate A10. Specifically, a strip-shaped positioning block is provided on the upper surface of each positioning plate A10. The strip-shaped positioning blocks are distributed along the length of the positioning plate A10. , The strip positioning block is fixed on the positioning plate A10 by bolt fixing.
其次,条形定位块位于定位平板A10的上表面中部位置,并且条形定位块的横向截面呈倒置的T形结构,以便于安装固定。Secondly, the bar-shaped positioning block is located in the middle of the upper surface of the positioning plate A10, and the transverse section of the bar-shaped positioning block is in an inverted T-shaped structure to facilitate installation and fixation.
以及连接在每根导轨A11上的若干滑块A12,滑块A12固定在移动板A40下表面,在至少一块定位平板A10的两端分别设有限制挡点A13,移动板A40位于两个限制挡点A13之间并且两个限制挡点A13之间的距离大于移动板A40的长度,在定位平板A10上设有与所述移动板A40连接的伺服平移驱动装置A14。And a number of sliders A12 connected to each guide rail A11, the slider A12 is fixed on the lower surface of the moving plate A40, the two ends of at least one positioning plate A10 are respectively provided with limit stop points A13, and the moving plate A40 is located at two limit stops. The distance between the points A13 and the two stop points A13 is greater than the length of the moving plate A40, and the positioning plate A10 is provided with a servo translation drive device A14 connected to the moving plate A40.
伺服平移驱动装置A14包括两根驱动丝杆,以及套设在每根驱动丝杆上的驱动螺套,其中一根驱动丝杆安装在一块定位平板A10上,另外一根驱动丝杆安装在另外一块定位平板A10上,其中一个驱动螺套固定在移动 板A40下表面一侧,另外一个驱动螺套固定在移动板A40下表面另一侧,该移动板A40下表面一侧和移动板A40下表面另一侧呈相对分布。The servo translation drive device A14 includes two drive screws and a drive screw sleeve sleeved on each drive screw. One of the drive screws is installed on a positioning plate A10, and the other is installed on the other. On a positioning plate A10, one of the driving screw sleeves is fixed on one side of the lower surface of the moving plate A40, and the other driving screw sleeve is fixed on the other side of the lower surface of the moving plate A40, and the lower surface of the moving plate A40 is under the moving plate A40. The other side of the surface is relatively distributed.
每根驱动丝杆分别通过带传动结构与驱动电机连接。带传动结构为同步带传动结构。在每块定位平板A10的一端分别设有供带传动结构贯穿的矩形孔100。Each driving screw rod is connected with a driving motor through a belt transmission structure. The belt transmission structure is a synchronous belt transmission structure. A rectangular hole 100 through which the belt transmission structure penetrates is respectively provided at one end of each positioning plate A10.
在每块定位平板A10的上表面两端分别设有一限制挡点A13,设置在每块定位平板A10上的限制挡点A13分别位于设置在该定位平板A10上的导轨A11内侧。四个限制挡点A13其可以形成两组限制检测,可以确保机器运行的可靠性。A limit stop point A13 is provided at both ends of the upper surface of each positioning plate A10, and the limit stop points A13 provided on each positioning plate A10 are respectively located inside the guide rails A11 provided on the positioning plate A10. The four limit stop points A13 can form two groups of limit detection, which can ensure the reliability of machine operation.
每个限制挡点A13分别包括L形安装块,以及安装在L形安装块上的位置传感器,位置传感器呈水平分布。Each limit stop point A13 includes an L-shaped mounting block and a position sensor installed on the L-shaped mounting block. The position sensors are distributed horizontally.
其中一块定位平板A10位于一个溢流腔室的上侧,另外一块定位平板A10位于另外一个溢流腔室的上侧。One positioning plate A10 is located on the upper side of one overflow chamber, and the other positioning plate A10 is located on the upper side of the other overflow chamber.
还有,两块定位平板A10的相向内侧面与两块溢流隔板A20的相向内表面齐平。齐平的设计,其可以形成阻挡,可以防止由于纸浆溢流形成较大的浪花而飞溅至浆箱以外。In addition, the facing inner surfaces of the two positioning plates A10 are flush with the facing inner surfaces of the two overflow partitions A20. The flush design can form a barrier and prevent large waves from splashing out of the headbox due to the overflow of the pulp.
在转移模A4上连接有当转移模A4移动至升降式倒吸浆机构A3之前能够对升降式倒吸浆机构A3进行清洗的清洗机构A5,优选地,本实施例的清洗机构A5为悬臂式清洗机构并且悬臂式清洗机构的悬空端位于浆箱A2的一侧。The transfer mold A4 is connected with a cleaning mechanism A5 that can clean the lift-type pulp suction mechanism A3 before the transfer mold A4 moves to the lift-type pulp suction mechanism A3. Preferably, the cleaning mechanism A5 of this embodiment is a cantilever type The suspending end of the cleaning mechanism and the cantilever cleaning mechanism is located on one side of the headbox A2.
悬臂式清洗机构其可以有效利用现有的空间,同时,还可以进一步使得机器结构更加紧凑。The cantilever cleaning mechanism can effectively use the existing space, and at the same time, it can further make the machine structure more compact.
具体地,本实施例的清洗机构A5包括两根相互平行并且一端分别固定在转移模A4相对两侧的悬臂块A50,以及两端分别连接在两根悬臂块A50悬空端的水收集斗A51,水收集斗A51通过底部的排放管体将收集的清洗物进行排放回收处理。Specifically, the cleaning mechanism A5 of this embodiment includes two cantilever blocks A50 that are parallel to each other and have one end fixed on opposite sides of the transfer mold A4, and a water collection bucket A51 that is connected to the suspended ends of the two cantilever blocks A50 at both ends. The collecting bucket A51 discharges and recovers the collected cleaning materials through the discharge pipe body at the bottom.
水收集斗A51为矩形结构,水收集斗A51的底部设有第一底面,以及设置在第一底面两侧的倾斜导流坡面,倾斜导流坡面由多段依次连接的倾斜面连接形成,倾斜坡面其可以对收集清洗物形成导流,避免滞留在内壁上。The water collection bucket A51 has a rectangular structure. The bottom of the water collection bucket A51 is provided with a first bottom surface and inclined diversion slopes arranged on both sides of the first bottom surface. The inclined diversion slopes are formed by connecting multiple sections of successively connected inclined surfaces. The sloping slope can form a diversion for the collected cleaning materials and avoid stagnation on the inner wall.
在水收集斗A51内设有至少一根呈水平设置的出水管A52并且出水管A52沿着水收集斗A51的长度方向设置,出水管A52位于第一底面上方并且出水管A52位于水收集斗A51槽深的一半位置,出水管A52的一端封闭,另一端穿出至水收集斗A51并与高压供水终端连接,高压供水终端包括供水管和连接在供水管上的高压泵,供水管的水源箱连接,在出水管A52的上侧设有若干离散排列并且呈竖直设置的喷水嘴A53。At least one horizontally arranged water outlet pipe A52 is provided in the water collection bucket A51, and the water outlet pipe A52 is arranged along the length direction of the water collection bucket A51. The water outlet pipe A52 is located above the first bottom surface and the water outlet pipe A52 is located in the water collection bucket A51. At half of the depth of the tank, one end of the outlet pipe A52 is closed, and the other end passes through to the water collection hopper A51 and is connected to the high-pressure water supply terminal. The high-pressure water supply terminal includes a water supply pipe, a high-pressure pump connected to the water supply pipe, and a water source box for the water supply pipe. Connected, on the upper side of the outlet pipe A52 is provided with a number of discretely arranged and vertically arranged water spray nozzles A53.
喷水嘴A53有高压嘴和低压嘴中的任意一种。The water spray nozzle A53 has either a high-pressure nozzle or a low-pressure nozzle.
所述出水管A52有两根并且相互平行,以及两根矩形端部管并且矩形端部管A54的两端封闭,两根出水管A52的相向一端连接有一根矩形端部管A54,两根出水管A52的相向另一端连接有另外一根矩形端部管,其中一根矩形端部管上连接有一进水管A55,其中一根矩形端部管固定在一悬臂块A50的悬空端上表面,另外一根矩形端部管固定在另外一悬臂块A50的悬空端上表面。There are two outlet pipes A52 and parallel to each other, and two rectangular end pipes and the two ends of the rectangular end pipe A54 are closed. The opposite ends of the two outlet pipes A52 are connected with a rectangular end pipe A54. The opposite end of the water pipe A52 is connected to another rectangular end pipe. One of the rectangular end pipes is connected to an inlet pipe A55. One of the rectangular end pipes is fixed on the upper surface of the suspended end of a cantilever block A50. A rectangular end tube is fixed on the upper surface of the suspended end of another cantilever block A50.
在悬臂块A50的悬空端上表面设有定位平面,矩形端部管固定在定位平面上,其可以确保矩形端部管安装固定的稳定性,也就可以进一步提高 水收集斗A51固定的牢靠性。A positioning plane is provided on the upper surface of the suspended end of the cantilever block A50, and the rectangular end tube is fixed on the positioning plane, which can ensure the stability of the installation and fixation of the rectangular end tube, which can further improve the fixing reliability of the water collection bucket A51 .
这种结构其可以提高整体结构的稳定性,以及可以便于整体结构的安装制造加工,还可以使得清洗效率得到进一步提升。This structure can improve the stability of the overall structure, facilitate the installation, manufacturing and processing of the overall structure, and can further improve the cleaning efficiency.
在机架A1上还设有挤压上模A6且挤压上模A6和升降驱动机构连接,并且当转移模A4移动至挤压上模A6下方时该升降驱动机构驱动挤压上模A6下降与被吸附至转移模A4上的第一次成型坯件接触从而进行第二次挤压成型。The frame A1 is also provided with an upper extrusion die A6 and the upper extrusion die A6 is connected with a lifting drive mechanism, and when the transfer die A4 moves below the upper extrusion die A6, the lifting drive mechanism drives the upper extrusion die A6 down Contact with the first molding blank adsorbed on the transfer mold A4 to perform the second extrusion molding.
具体地,该升降驱动机构包括固定在固定在机架A1顶部的挤压固定板A61,挤压上模A6通过第二导向结构连接在挤压固定板A61上并且挤压上模A6位于挤压固定板A61下方,挤压上模A6通过固定在挤压固定板A61上表面的第二丝杆传动结构与伺服电机二A62连接。Specifically, the lifting driving mechanism includes an extrusion fixing plate A61 fixed on the top of the frame A1, the extrusion upper die A6 is connected to the extrusion fixing plate A61 through a second guide structure, and the extrusion upper die A6 is located in the extrusion Below the fixed plate A61, the upper extrusion die A6 is connected with the second servo motor A62 through the second screw drive structure fixed on the upper surface of the fixed plate A61.
第二丝杆传动结构的结构与第一丝杆传动结构的结构相同。The structure of the second screw transmission structure is the same as the structure of the first screw transmission structure.
进一步地,所述挤压上模A6为带加热功能的挤压上模;所述转移模A4为带加热功能的转移模。Further, the upper extrusion die A6 is an upper extrusion die with a heating function; the transfer die A4 is a transfer die with a heating function.
加热功能通过电加热或者蒸汽加热实现。例如,电加热棒和/或蒸汽加热管道。The heating function is realized by electric heating or steam heating. For example, electric heating rods and/or steam heating pipes.
如下对本倒吸浆成型机的使用方法进行介绍:The use method of this inverted slurry suction forming machine is introduced as follows:
使用方法包括如下步骤:The method of use includes the following steps:
A、将纸浆浆料注入至浆箱的大腔室中;A. Inject the pulp slurry into the large chamber of the headbox;
B、倒吸浆模A31向下伸入至大腔室中进行真空吸浆,吸浆后向上离开大腔室;B. The inverted slurry suction mold A31 extends downward into the large chamber for vacuum suction, and then leaves the large chamber upward after suction;
C、转移模A4平移至倒吸浆模A31正下方并被固定,倒吸浆模A31向下从而使转移模A4和倒吸浆模A31对被吸附的浆料进行第一次挤压成型并制得第一次成型坯件,倒吸浆模A31失去真空且第一次成型坯件滞留在转移模A4上;C. The transfer mold A4 is translated and fixed directly under the suction suction mold A31, and the suction suction mold A31 is downward so that the transfer mold A4 and the suction suction mold A31 perform the first extrusion and molding of the adsorbed slurry. The first forming blank is produced, the suction mold A31 loses vacuum and the first forming blank stays on the transfer mold A4;
D、倒吸浆模A31向上复位并且转移模A4移动至挤压上模A6正下方且转移模A4在移动至挤压上模A6的正下方时所述清洗机构向上喷水用于对倒吸浆模A31进行清洗,挤压上模A6在升降驱动机构的驱动下向下下降并且挤压上模A6和转移模A4对第一次成型坯件进行第二次挤压成型,挤压上模A6向上复位,即,在转移模A4上制得纸制品。D. The back suction mold A31 is reset upwards and the transfer mold A4 is moved to just below the upper extrusion mold A6, and when the transfer mold A4 moves to just below the upper extrusion mold A6, the cleaning mechanism sprays water upward for suction The slurry mold A31 is cleaned, the upper extrusion mold A6 is driven by the lifting drive mechanism to descend downward and the upper mold A6 and the transfer mold A4 are squeezed to perform the second extrusion molding of the first molding blank, and the upper mold is squeezed A6 is reset upwards, that is, a paper product is made on the transfer mold A4.
在上述的C步骤中,所述倒吸浆模A31为带加热功能的倒吸浆模,所述带加热功能的转移模对浆料与成型后的第一次成型坯件进行加热烘干。In the above step C, the slurry suction mold A31 is a slurry suction mold with heating function, and the transfer mold with heating function heats and dries the slurry and the first molded blank after molding.
所述挤压上模A6为带加热功能的挤压上模,带加热功能的挤压上模和带加热功能的转移模同时第一次成型坯件进行加热烘干。The upper extrusion die A6 is an upper extrusion die with heating function, and the upper extrusion die with heating function and the transfer die with heating function are simultaneously heated and dried for the first time forming a blank.
如图1所示,机械转移装置包括机器人B和连接在机器人B上的转移模具C。进一步地,如图9-13和图15所示,该转移模具C包括湿坯转移模C1和产品转移模C2,湿坯转移模C1和产品转移模C2通过若干连接立柱C3连接在一起。As shown in Figure 1, the mechanical transfer device includes a robot B and a transfer mold C connected to the robot B. Further, as shown in FIGS. 9-13 and 15, the transfer mold C includes a wet billet transfer mold C1 and a product transfer mold C2, and the wet billet transfer mold C1 and the product transfer mold C2 are connected together by a number of connecting columns C3.
进一步地,本申请中的连接立柱C3有四根并且分布在湿坯转移模C1和产品转移模C2相对的四个角部。Further, there are four connecting columns C3 in the present application and are distributed at the four opposite corners of the wet blank transfer mold C1 and the product transfer mold C2.
连接立柱C3通过螺纹等等方式与湿坯转移模C1和产品转移模C2连接。The connecting column C3 is connected with the wet blank transfer mold C1 and the product transfer mold C2 through threads and the like.
湿坯转移模C1和产品转移模C2间隔分布并且湿坯转移模C1与产品转移模C2相互平行。The wet billet transfer mold C1 and the product transfer mold C2 are spaced apart and the wet billet transfer mold C1 and the product transfer mold C2 are parallel to each other.
湿坯转移模C1用于去取得纸浆压制湿坯;The wet billet transfer mold C1 is used to obtain the pulp and press the wet billet;
产品转移模C2用于取取得纸浆压制产品。The product transfer mold C2 is used to obtain the pressed pulp product.
在湿坯转移模C1的周向连接有悬臂连接板C4。悬臂连接板C4和机械人连接,利用机器人使得湿坯转移模C1取得纸浆压制湿坯一级释放纸浆压制湿坯,利用机器人使得产品转移模C2取得纸浆压制产品以及释放纸浆压制产品。A cantilever connecting plate C4 is connected in the circumferential direction of the wet blank transfer mold C1. The cantilever connecting plate C4 is connected with the robot, and the robot is used to make the wet blank transfer mold C1 obtain the pulp pressed wet blank. The first level release of the pulp pressed wet blank is made by the robot to make the product transfer mold C2 obtain the pulp pressed product and release the pulp pressed product.
取得纸浆压制湿坯和取得纸浆压制产品异步动作。The asynchronous action of obtaining the pulp pressing wet billet and obtaining the pulp pressing product.
进一步地,本申请中的湿坯转移模C1为湿坯转移凹模,所述产品转移模C2为产品转移凸模。Further, the wet blank transfer mold C1 in the present application is a wet blank transfer die, and the product transfer mold C2 is a product transfer convex mold.
湿坯转移凹模其扩大了与湿坯接触面,可以确保湿坯取得的完整性。The wet blank transfer die enlarges the contact surface with the wet blank and can ensure the integrity of the wet blank.
在湿坯转移模C1远离产品转移模C2的一面设有至少一个湿坯吸附凹穴C10,在产品转移模C2远离远离湿坯转移模C1的一面设有数量与湿坯吸附凹穴C10相等的产品吸附面C20,一个湿坯吸附凹穴C10对应一个产品吸附面C20,在每个产品吸附面C20的外围设有吸盘组Ca并且每个吸盘组Ca分别由若干圆周分布的吸盘C5合围形成,吸盘组Ca固定在产品转移模C2上。吸盘C5用于吸附废料。At least one wet body adsorption cavity C10 is provided on the side of the wet body transfer mold C1 away from the product transfer mold C2, and the same number of wet body adsorption cavities C10 are provided on the side of the product transfer mold C2 away from the wet body transfer mold C1. The product suction surface C20, a wet blank suction cavity C10 corresponds to a product suction surface C20, a suction cup group Ca is provided on the periphery of each product suction surface C20, and each suction cup group Ca is formed by a number of circumferentially distributed suction cups C5. The suction cup group Ca is fixed on the product transfer mold C2. The suction cup C5 is used to adsorb waste.
在湿坯转移模C1远离产品转移模C2的一面设有1-12个湿坯吸附凹穴C10,当然,湿坯吸附凹穴C10的数量还可以更多,例如:11-20个都可以,根据纸浆产品的直径设设定湿坯吸附凹穴C10的数量。On the side of the wet billet transfer mold C1 away from the product transfer mold C2, there are 1-12 wet billet adsorption cavities C10. Of course, the number of wet billet adsorption cavities C10 can be more, for example: 11-20 are all right. The number of wet blank adsorption cavities C10 is set according to the diameter of the pulp product.
在产品转移模C2远离湿坯转移模C1的一面设有1-12个产品吸附面C20,产品吸附面C20的数量还可以更多,例如:11-20个都可以,根据纸浆产品的直径设设定产品吸附面C20的数量。On the side of the product transfer mold C2 away from the wet blank transfer mold C1, there are 1-12 product adsorption surfaces C20, and the number of product adsorption surfaces C20 can be more, for example: 11-20 can be set according to the diameter of the pulp product Set the number of product adsorption surface C20.
所述湿坯吸附凹穴C10和产品吸附面C20一一对应分布。便于成套设计,同时,还可以便于重心的分布均匀性。The wet billet adsorption cavities C10 and the product adsorption surface C20 are distributed in a one-to-one correspondence. It is convenient for complete design, and at the same time, it can also facilitate the uniformity of the center of gravity.
在产品转移模C2上设有1-12个吸盘组Ca。There are 1-12 suction cup groups Ca on the product transfer mold C2.
进一步地,湿坯转移模C1包括第一底板C11,在第一底板C11上设有1-12个第一抽真空孔C12,在第一底板C11远离产品转移模C2的一面设有1-12个湿坯模C13并且一个第一抽真空孔C12与一个湿坯模C13靠近第一底板C11一面的第一气室C14连通,在湿坯模C13远离第一底板C11的一面设有上述的湿坯吸附凹穴C10,每一个湿坯吸附凹穴C10分别通过若干第一透气小孔C15与一个第一气室C14连通。Further, the wet blank transfer mold C1 includes a first bottom plate C11, 1-12 first vacuum holes C12 are provided on the first bottom plate C11, and 1-12 are provided on the side of the first bottom plate C11 away from the product transfer mold C2. A wet blank mold C13 and a first vacuum hole C12 communicate with a first air chamber C14 on the side of the wet blank mold C13 close to the first bottom plate C11, and the wet blank mold C13 is provided with the above-mentioned wet The blank adsorption cavity C10, and each wet blank adsorption cavity C10 is respectively communicated with a first air chamber C14 through a plurality of first air-permeable small holes C15.
湿坯模C13通过硬密封或者软密封与第一底板C11密封连接,同时,湿坯模C13通过螺栓固定在第一底板C11上。The wet blank mold C13 is hermetically connected with the first bottom plate C11 through a hard seal or a soft seal, and at the same time, the wet blank mold C13 is fixed on the first bottom plate C11 by bolts.
每个第一抽真空孔C12远离第一气室C14的一端连接有第一抽真空子管C16,所述的第一抽真空子管C16并联在第一抽真空总管C17上。第一抽真空总管C17和抽真空泵连接。One end of each first vacuum hole C12 away from the first gas chamber C14 is connected with a first vacuum sub-pipe C16, and the first vacuum sub-pipe C16 is connected in parallel to the first vacuum manifold C17. The first vacuum header C17 is connected with the vacuum pump.
进一步地,产品转移模C2包括靠近湿坯转移模C1的第二底板C21,在第二底板C21上设有1-12个第二抽真空孔C22,在第二底板C21远离湿坯转移模C1的一面数量与第二抽真空孔C22数量相等的产品模C23,在每个产品模C23靠近第二底板C21的一面设有第二气室C24,一个第二抽真空孔C22与一个第二气室C24连通,在产品模C23远离第二底板C21的一面设有上述的产品吸附面C20,在产品吸附面C20上设有若干内端与第二气室C24连通的第二透气小孔C25,第二透气小孔C25的外端与外界连通。Further, the product transfer mold C2 includes a second bottom plate C21 close to the wet blank transfer mold C1, 1-12 second vacuum holes C22 are provided on the second bottom plate C21, and the second bottom plate C21 is away from the wet blank transfer mold C1 The number of product molds C23 on one side equal to the number of second vacuum holes C22 is provided with a second air chamber C24 on the side of each product mold C23 close to the second bottom plate C21, a second vacuum hole C22 and a second air The chamber C24 is connected, and the product adsorption surface C20 is provided on the side of the product mold C23 away from the second bottom plate C21, and the product adsorption surface C20 is provided with a plurality of second air-permeable small holes C25 whose inner ends are communicated with the second air chamber C24, The outer end of the second air-permeable small hole C25 communicates with the outside.
产品模C23通过硬密封或者软密封与第二底板C21密封连接,同时,产品模C23通过螺栓固定在第二底板C21上。The product mold C23 is hermetically connected with the second bottom plate C21 through a hard seal or a soft seal, and at the same time, the product mold C23 is fixed on the second bottom plate C21 by bolts.
吸盘C5穿设在第二底板C21上并且吸盘的吸嘴朝向远离湿坯转移模 C1的一侧。第二底板C21上设有若干吸盘定位孔,吸盘C5插于吸盘定位孔中并且两者固定连接。The suction cup C5 is pierced on the second bottom plate C21 and the suction nozzle of the suction cup faces the side away from the wet blank transfer mold C1. The second bottom plate C21 is provided with a plurality of suction cup positioning holes, and the suction cup C5 is inserted into the suction cup positioning holes and the two are fixedly connected.
每个第二抽真空孔C22远离第二气室C24的一端连接有第二抽真空子管C26,所述的第二抽真空子管C26并联在第二抽真空总管C27上。The end of each second vacuum hole C22 away from the second gas chamber C24 is connected with a second vacuum sub-pipe C26, and the second vacuum sub-pipe C26 is connected in parallel to the second vacuum manifold C27.
第二抽真空总管C27和抽真空泵二连接。The second vacuum header C27 is connected to the second vacuum pump.
利用机械手并且配置本申请的转移装置,可以先去取得湿坯,湿坯取得后再利用产品转移模C2去取得产品,然后将湿坯释放至产品加工工位上。不仅提高了生产效率,而且使得转移装置的结构更加紧凑。With the robot and equipped with the transfer device of the present application, the wet blank can be obtained first, and then the product transfer mold C2 is used to obtain the product after the wet blank is obtained, and then the wet blank is released to the product processing station. It not only improves the production efficiency, but also makes the structure of the transfer device more compact.
在取得产品时,利用吸盘将废料同步吸离,可以提高下次成型加工的精度,避免了废料导致产品质量降低。When the product is obtained, the sucker is used to synchronously suck the waste away, which can improve the accuracy of the next molding process and avoid the reduction of product quality caused by the waste.
其次,一台机器人上安装本装置,其降低了成本。Secondly, this device is installed on a robot, which reduces the cost.
本实施例的湿坯模C13有6个并且呈两排分布,每一排分布3个湿坯模C13,产品模C23也是同样的分布方式,吸盘组也是同样的分布方式。In this embodiment, there are 6 wet blank molds C13 and are distributed in two rows, and each row has 3 wet blank molds C13. The product mold C23 is also distributed in the same manner, and the suction cup group is also distributed in the same manner.
如图16-18所示,本申请的切边机包括主机架1,主机架1为钢架结构,并且俯视主机架时该主机架呈U形结构。As shown in Figs. 16-18, the edge trimming machine of the present application includes a main frame 1, which is a steel frame structure, and when the main frame is viewed from above, the main frame is in a U-shaped structure.
冲切设备2,位于主机架1的中部后侧,即,冲切设备2位于U形主机架1的开口中,冲切设备2和主机架1通过若干连接螺栓连接,可以进一步提高两者之间的连接稳定性,以及可以避免主机架的位移。The punching device 2 is located on the rear side of the middle of the main frame 1, that is, the punching device 2 is located in the opening of the U-shaped main frame 1. The punching device 2 and the main frame 1 are connected by a number of connecting bolts, which can further improve the relationship between the two. The stability of the connection between the two, and can avoid the displacement of the main frame.
其次,冲切设备2为冲床和液压机中的任意一种。Secondly, the punching equipment 2 is any one of a punching press and a hydraulic press.
冲切模具a,安装在冲切设备2上。具体地,如图19-27所示,该冲切模具a包括下模板10,呈水平分布并且在下模板10的上表面设有至少一纸制品定位凸模100;纸制品定位凸模100的数量可以根据实际生产要求设定,例如,设定1-12个,9个都可以。The punching die a is installed on the punching equipment 2. Specifically, as shown in Figures 19-27, the punching die a includes a lower template 10, which is horizontally distributed and at least one paper product positioning punch 100 is provided on the upper surface of the lower template 10; the number of paper product positioning punches 100 Can be set according to actual production requirements, for example, 1-12, 9 can be set.
纸制品定位凸模100与纸制品敞口相互匹配,以便于纸制品的放置并用于定位纸制品。The paper product positioning punch 100 and the paper product opening are matched with each other to facilitate the placement of the paper product and to be used for positioning the paper product.
下模板10下表面连接有下垫板60,下垫板60的下表面通过若干间隔分布的下垫脚70固定在下模座板80上。A lower backing plate 60 is connected to the lower surface of the lower template 10, and the lower surface of the lower backing plate 60 is fixed on the lower mold seat plate 80 by a number of lower stepping feet 70 distributed at intervals.
下模板10和下垫板60通过若干连接螺栓连接,同时,下垫脚70和下垫板60也采用上述的方式,而下模座板80通过若干长螺栓和下垫脚70连接。The lower template 10 and the lower backing plate 60 are connected by a number of connecting bolts. At the same time, the lower foot 70 and the lower backing plate 60 are also connected in the above manner, and the lower mold seat plate 80 is connected to the lower foot 70 by a number of long bolts.
本申请中的下垫脚70有三块,并且两块分布在下模座板80的上表面两端,剩下一块位于下模座板80的中部位置。There are three lower feet 70 in this application, and two of them are distributed on both ends of the upper surface of the lower mold seat plate 80, and the remaining one is located in the middle of the lower mold seat plate 80.
下垫板60和下垫脚70的结构,可以对整体的结构进行架空,同时,还可以起到一定的减震缓冲作用。The structure of the lower bolster 60 and the lower bolster 70 can overhead the overall structure, and at the same time, can also play a role in damping and buffering to a certain extent.
其次,在下模座板80的周边设有若干间隔分布的下缺口,以便于安装螺丝的伸入并固定在液压机或者冲床上。Secondly, there are a number of lower notches distributed at intervals on the periphery of the lower mold seat plate 80 to facilitate the insertion of the mounting screws and fix it on the hydraulic press or punching machine.
上刀框20,位于下模板10正上方,在上刀框20上设有与所述纸制品定位凸模一一对应的第一产品容纳通孔200;第一产品容纳通孔200的形状根据实际的产品形状而设定,第一产品容纳通孔200其主要是可以用于对纸制品进行让位,同时形成周向限制。The upper knife frame 20 is located directly above the lower template 10, and the upper knife frame 20 is provided with a first product containing through hole 200 corresponding to the paper product positioning punch one-to-one; the shape of the first product containing through hole 200 is based on Set according to the actual product shape, the first product containing through hole 200 is mainly used to make way for paper products while forming a circumferential restriction.
上刀框20上还设有从下往上依次堆叠连接的上垫板40和上模座板50。The upper knife frame 20 is also provided with an upper backing plate 40 and an upper mold seat plate 50 which are stacked and connected in order from the bottom to the top.
上垫板40、上模座板50和上刀框20通过若干长螺栓实现连接固定。其次,在上垫板40上设有与所述第一产品容纳通孔200一一连通的第二产品容纳通孔400,在上垫板40的上表面和/或下表面设有至少一个内端与第二产品容纳通孔400连通的透气槽401,透气槽401的外端和外界连通。The upper backing plate 40, the upper mold seat plate 50 and the upper knife frame 20 are connected and fixed by a plurality of long bolts. Secondly, the upper backing plate 40 is provided with a second product containing through hole 400 which communicates with the first product containing through holes 200 one by one, and at least one inner surface is provided on the upper surface and/or the lower surface of the upper backing plate 40. The ventilating groove 401 whose end is in communication with the second product containing through hole 400, and the outer end of the ventilating groove 401 is in communication with the outside.
第一产品容纳通孔200轴心线和第二产品容纳通孔400轴心线重合。可以防止干涉导致纸制品放置位置不到位。The axis of the first product containing through hole 200 and the axis of the second product containing through hole 400 coincide. It can prevent interference from causing paper products to be placed in an improper position.
上垫板其可以起到减震缓冲的作用,同时,设计的第二产品容纳通孔400,其同样可以起到对纸制品进行让位,以及形成周向限制,而透气槽401其可以防止纸制品粘模,当模具完成切边后,由于此透气槽401与外界相通,会避免此处出现负压,不会出现产品粘模的问题。The upper backing plate can play the role of shock absorption and buffering. At the same time, the designed second product containing through hole 400 can also play a role in giving way to paper products and forming a circumferential restriction, while the ventilation groove 401 can prevent The paper product sticks to the mold. After the mold is trimmed, since the ventilation groove 401 is connected to the outside, negative pressure will be avoided here, and the problem of product sticking will not occur.
另外,在上模座板50的外缘设有若干上缺口,上缺口其可以便于安装螺栓的卡入并与冲床或者液压机的升降头连接。In addition, a number of upper notches are provided on the outer edge of the upper die seat plate 50, and the upper notches can facilitate the clamping of the installation bolts and the connection with the lifting head of the punch or hydraulic press.
切边刀具30,切边刀具30呈环形,切边刀具30通过可拆机构固定在上刀框20上并且位于第一产品容纳通孔200外侧。切边刀具和上刀框20分体式设计,不仅可以降低刀具使用成本,而且还可以提高刀具的更换效率。The edge trimming tool 30 has a ring shape, and the edge trimming tool 30 is fixed on the upper knife frame 20 by a detachable mechanism and is located outside the first product receiving through hole 200. The split design of the edge trimming tool and the upper tool frame 20 can not only reduce the cost of tool use, but also improve the efficiency of tool replacement.
冲床或者液压机开启则带动上模座板50、上垫板40和上刀框20,以及安装在上刀框20上的切边刀具30升降,切边刀具30接触并切断纸制品的余边,同时,切边刀具30的刀刃和纸制品定位凸模100的环形平面接触,实现稳定切断且避免了较大的毛边,切边产品更加美观。When the punch or hydraulic press is turned on, the upper die seat plate 50, the upper backing plate 40, the upper knife frame 20, and the edge trimming tool 30 installed on the upper knife frame 20 are moved up and down, and the trimming knife 30 contacts and cuts the remaining edges of the paper product. At the same time, the edge of the trimming tool 30 is in contact with the annular plane of the paper product positioning punch 100, which realizes stable cutting and avoids large burrs, and the trimming product is more beautiful.
优选方案,可拆机构包括设置在上刀框20下表面的切刀定位槽201,并且切边刀具30安装在所述的切刀定位槽201中,切边刀具30的刀刃朝下并且位于切刀定位槽201的下槽口下方。In a preferred solution, the detachable mechanism includes a cutter positioning groove 201 provided on the lower surface of the upper knife frame 20, and the edge trimming tool 30 is installed in the cutter positioning groove 201, and the edge of the edge trimming tool 30 faces downward and is located at the cutting edge. Below the lower notch of the knife positioning groove 201.
在切刀定位槽201槽底设有若干呈圆周均匀分布的圆弧形通孔202,相邻的两个圆弧形通孔202之间形成对切边刀具30的上侧边进行定位的定位部203。At the bottom of the cutter positioning groove 201 is provided a number of circular arc-shaped through holes 202 evenly distributed on the circumference, and two adjacent circular arc-shaped through holes 202 are formed to locate the upper side of the edge trimming tool 30.部203.
圆弧形通孔202设计其可以便于开槽加工,同时,还可以确保刀具是否安装到位地观察。The arc-shaped through hole 202 is designed to facilitate grooving, and at the same time, it can also ensure that the tool is installed in place to observe.
另外,可拆机构还包括若干设置在切刀定位槽201的外槽壁上且呈圆周均匀分布的卡扣槽口204,以及安装于卡扣槽口204中并抵靠在切边刀具30外壁上的可拆卸卡扣205。In addition, the detachable mechanism also includes a number of snap notches 204 arranged on the outer groove wall of the cutter positioning groove 201 and evenly distributed on the circumference, and are installed in the snap notches 204 and abut against the outer wall of the edge trimming cutter 30 On the detachable buckle 205.
可拆卸卡扣205的形状与卡扣槽口204匹配,同时,利用螺丝将可拆卸卡扣205固定在卡扣槽口204上。The shape of the detachable buckle 205 matches the buckle notch 204, and at the same time, the detachable buckle 205 is fixed on the buckle notch 204 by screws.
上述的结构便于切边刀具30的更换维护。The above-mentioned structure facilitates the replacement and maintenance of the edge trimming tool 30.
还有,在下模板10四个角部分别设有导套101,在上刀框20的四个角部分别设有下端一一插于所述导套101中的导柱206,上模座板50在外力作用下带动上垫板和上刀框升降并且导柱206相对导套101升降移动。In addition, the four corners of the lower mold plate 10 are respectively provided with guide sleeves 101, and the four corners of the upper knife frame 20 are respectively provided with guide posts 206 inserted into the guide sleeve 101 at the lower ends, and the upper mold seat plate Under the action of external force, 50 drives the upper backing plate and the upper knife frame up and down, and the guide post 206 moves up and down relative to the guide sleeve 101.
导柱206和导套101相互配合,定位精准,产品切边尺寸更加精确。The guide post 206 and the guide sleeve 101 cooperate with each other, and the positioning is accurate, and the product trimming size is more accurate.
在下模板10上表面设有至少一根呈竖直设置的限位柱102,限位柱102的顶面和上刀框20的下表面预留有供上刀框20正常升降的高度。At least one vertical limit post 102 is provided on the upper surface of the lower template 10. The top surface of the limit post 102 and the lower surface of the upper knife frame 20 are reserved with a height for the upper knife frame 20 to rise and fall normally.
限位柱102的作用在于对切边刀具起到极限保护的作用,刀具使用寿命更长。The function of the limit post 102 is to protect the edge trimming tool to the limit, and the service life of the tool is longer.
放置纸制品,将纸制品放置在下模板10的纸制品定位凸模100;Place the paper product, and place the paper product on the paper product positioning punch 100 of the lower template 10;
切边,上刀框20向下靠近下模板10,此时的切边刀具30与纸制品余边接触并将余边切除。For edge trimming, the upper knife frame 20 is downwardly close to the lower template 10, and the trimming knife 30 is in contact with the remaining edge of the paper product and cuts off the remaining edge.
如图16-18所示,还包括:As shown in Figure 16-18, it also includes:
送料线3,用于承载未冲切纸塑制品,并且将未冲切纸塑制品输送至送料线3的输出端。送料线3为皮带式送料线。The feeding line 3 is used to carry the unpunched paper-plastic products and transport the un-punched paper-plastic products to the output end of the feeding line 3. Feeding line 3 is a belt-type feeding line.
移料机构4,位于送料线3的输出端,并且移料机构4将送料线3输出的未冲切纸塑制品承托并向远离送料线3的一端移动;该移料机构4包 括设置在主机架1上并位于冲切设备一侧的两根移料导轨41,以及与每根移料导轨41滑动连接的移料滑座42,在每个移料滑座42上分别设有竖直气缸43,以及连接在竖直气缸43伸缩杆上端的升降板44,在升降板44上设有与升降板44水平滑动连接的叉料平板45,在每块叉料平板45的上表面设有竖直挡板46,升降板44上设有与叉料平板45连接的叉料气缸47,两块叉料平板45同步动作并且相向移动并将放置在送料线3上的未冲切纸塑制品叉起,两块叉料平板45同步动作并相反向外移动将未冲切纸塑制品释放,两个移料滑座42与同一个移料驱动装置连接。The feeding mechanism 4 is located at the output end of the feeding line 3, and the feeding mechanism 4 supports the unpunched paper-plastic products output from the feeding line 3 and moves to the end away from the feeding line 3; the feeding mechanism 4 includes Two material moving guide rails 41 on the main frame 1 and located on one side of the punching equipment, and a material moving slide 42 slidably connected to each material moving guide 41, each of the material moving slides 42 is provided with a vertical The air cylinder 43 and the lifting plate 44 connected to the upper end of the telescopic rod of the vertical air cylinder 43 are provided on the lifting plate 44 with a fork plate 45 that is horizontally slidably connected to the lifting plate 44, and on the upper surface of each fork plate 45 is provided The vertical baffle 46, the lifting plate 44 is provided with a fork material cylinder 47 connected to the fork material plate 45, the two fork material plates 45 act in synchronization and move towards each other and will be placed on the unpunched paper-plastic product on the feeding line 3. Fork up, the two fork material plates 45 act synchronously and move outwards oppositely to release the unpunched paper and plastic products, and the two material moving sliding seats 42 are connected with the same material moving driving device.
移料驱动装置包括两端分别与移料滑座42连接的驱动臂,驱动臂和主机架水平滑动连接,在主机架上设有与驱动臂连接的移料驱动气缸。The material-moving driving device includes a driving arm connected to the material-moving slide 42 at both ends, and the driving arm is horizontally slidably connected with the main frame, and a material-moving driving cylinder connected to the driving arm is provided on the main frame.
提升机构5,将移料机构4移送的未冲切纸塑制品承接,并且将未冲切纸塑制品竖直向上提升至设定高度位置。移料驱动装置驱动移料滑座42移动至提升机构5处。The lifting mechanism 5 receives the un-punched paper-plastic products transferred by the material-moving mechanism 4, and lifts the un-punched paper-plastic products vertically upwards to a set height position. The material-moving driving device drives the material-moving slide 42 to move to the lifting mechanism 5.
该提升机构5包括固定在主机架1上的竖直固定板51,以及L形提升架52,L形提升架52的下端和竖直固定板51竖直滑动连接,L形提升架52的上端呈水平分布并用于放置未冲切纸塑制品,L形提升架52的下端和提升驱动装置连接。The lifting mechanism 5 includes a vertical fixing plate 51 fixed on the main frame 1, and an L-shaped lifting frame 52. The lower end of the L-shaped lifting frame 52 is vertically slidably connected to the vertical fixing plate 51, and the upper end of the L-shaped lifting frame 52 It is distributed horizontally and is used to place unpunched paper and plastic products, and the lower end of the L-shaped lifting frame 52 is connected with the lifting driving device.
提升驱动装置包括直线电机,直线电机通过丝杆传动与L形提升架52的下端连接。当然,提升驱动装置还可以是气缸或者油缸。The lifting drive device includes a linear motor, which is connected to the lower end of the L-shaped lifting frame 52 through a screw drive. Of course, the lifting driving device can also be an air cylinder or an oil cylinder.
取放料机械手6,在水平方向往复移动并且与主机架1水平滑动连接,取放料机械手6将放置在提升机构5上的未冲切纸塑制品取得并移送至冲切模具a上。The material picking and unwinding manipulator 6 reciprocates in the horizontal direction and is horizontally slidably connected to the main frame 1. The picking and unwinding manipulator 6 takes the unpunched paper and plastic products placed on the lifting mechanism 5 and transfers it to the punching die a.
收放料机械手7,在水平方向往复移动并且与主机架1水平滑动连接,收放料机械手7将冲切加工后的纸塑制品和冲切余边废料同时取得并且移送至冲切模具a外,收放料机械手7将冲切余边废料和纸塑制品依次释放。The rewinding manipulator 7 reciprocates in the horizontal direction and is horizontally slidingly connected to the main frame 1. The rewinding and rewinding manipulator 7 simultaneously obtains the punched paper-plastic products and the blanking scraps and transfers them to the punching die a. , The rewinding and unwinding manipulator 7 sequentially releases the blanking waste and paper-plastic products.
在主机架1前侧设有一横向金属板11,取放料机械手6和横向金属板11水平滑动连接,收放料机械手7和横向金属板11水平滑动连接,取放料机械手6上设有靠近横向金属板11一面的取放料磁悬浮驱动电机b,收放料机械手7上设有靠近横向金属板11一面的收放料磁悬浮驱动电机c。A horizontal metal plate 11 is provided on the front side of the main frame 1. The picking and unwinding manipulator 6 and the lateral metal plate 11 are horizontally slidingly connected, and the rewinding and unwinding manipulator 7 and the horizontal metal plate 11 are horizontally slidingly connected. A magnetic levitation drive motor b for taking and unwinding the material on the side of the horizontal metal plate 11, and a magnetic levitation drive motor c for rewinding and unwinding close to the side of the horizontal metal plate 11 is provided on the rewinding and unwinding manipulator 7.
取放料磁悬浮驱动电机b和收放料磁悬浮驱动电机c均为现有技术,并且为商购品,通过磁悬浮的工作原理实现对于取放料机械手6和收放料机械手7的移动和停止移动。The material picking and unwinding magnetic levitation drive motor b and the rewinding and unwinding magnetic levitation drive motor c are both existing technologies and are commercial products. The movement and stop movement of the picking and unloading manipulator 6 and the rewinding and unwinding manipulator 7 are realized through the working principle of magnetic levitation. .
具体地,该取放料机械手6包括与横向金属板11水平滑动连接的取放料滑动座61,在横向金属板11上设有两根横向导轨,在取放料滑动座61上设有与两根横向导轨滑动连接的横向滑块一,取放料滑动座61呈筒状并且竖直分布,以及L形取放料架62,L形取放料架62的竖直段与取放料滑动座61竖直滑动连接,在L形取放料架62的水平段连接有若干取放料吸盘63,在取放料滑动座61的下端连接有与L形取放料架62竖直段下端连接的取放料升降驱动装置64。Specifically, the picking and unloading manipulator 6 includes a picking and unloading sliding seat 61 that is horizontally slidably connected to the horizontal metal plate 11. Two horizontal guide rails are slidably connected to the horizontal slider one, the material picking and unloading sliding seat 61 is cylindrical and vertically distributed, and the L-shaped picking and unloading rack 62, the vertical section of the L-shaped picking and unloading rack 62 and the picking and unloading The sliding seat 61 is vertically slidably connected. A number of suction cups 63 are connected to the horizontal section of the L-shaped picking and unloading rack 62, and the lower end of the picking and unloading sliding seat 61 is connected with the vertical section of the L-shaped picking and unloading rack 62. The lower end is connected to the picking and unloading lifting drive device 64.
进一步地,该取放料滑动座61横向截面呈C形,在取放料滑动座61的开口处设有第一竖直导向板65,L形取放料架62的竖直段连接有环形取放料滑块66,环形取放料滑块66套设在第一竖直导向板65上并与第一竖直导向板65竖直滑动连接,取放料升降驱动装置64包括固定在取放料滑动座61下端的取放料伺服电机,取放料伺服电机通过第一丝杆传动结构与环形取放料滑块66连接,并且第一丝杆传动结构位于取放料滑动座61和 第一竖直导向板65之间。Further, the transverse cross-section of the material picking and unloading sliding seat 61 is C-shaped, the opening of the picking and unloading sliding seat 61 is provided with a first vertical guide plate 65, and the vertical section of the L-shaped picking and unloading rack 62 is connected with a ring shape. Take and unload slider 66. The ring-shaped take and unload slider 66 is sleeved on the first vertical guide plate 65 and is vertically slidably connected with the first vertical guide plate 65. The feeding and unwinding servo motor at the lower end of the unwinding sliding seat 61 is connected to the annular feeding and unwinding slider 66 through the first screw transmission structure, and the first screw transmission structure is located at the feeding and unwinding sliding seat 61 and Between the first vertical guide plates 65.
具体地,该收放料机械手7包括与横向金属板11水平滑动连接的收放料滑动座71,在收放料滑动座71上设有与两根横向导轨滑动连接的横向滑块二,收放料滑动座71呈筒状并且竖直分布,以及L形收放料架72,L形收放料架72的竖直段与收放料滑动座71竖直滑动连接,在L形收放料架72的水平段连接有若干制品取料吸盘73,以及若干废料取料吸盘74,在收放料滑动座71的下端连接有与L形收放料架72竖直段下端连接的收放料升降驱动装置75。Specifically, the retracting manipulator 7 includes a retracting sliding seat 71 that is horizontally slidingly connected to the horizontal metal plate 11, and the retracting sliding seat 71 is provided with two horizontal sliding blocks that are slidably connected to two horizontal guide rails. The unwinding sliding seat 71 is cylindrical and vertically distributed, and an L-shaped feeding and unwinding rack 72. The vertical section of the L-shaped feeding and unwinding bracket 72 is vertically slidably connected to the feeding and unwinding sliding seat 71, and is placed in the L-shaped feeding and receiving rack 72. The horizontal section of the material rack 72 is connected with a number of product reclaiming suction cups 73 and a number of waste reclaiming suction cups 74. The lower end of the retracting sliding seat 71 is connected to the lower end of the vertical section of the L-shaped retracting rack 72.料 Lifting and driving device 75.
进一步地,收放料滑动座71横向截面呈C形,在收放料滑动座71的开口处设有第二竖直导向板76,L形收放料架72的竖直段连接有环形收放料滑块77,环形收放料滑块77套设在第二竖直导向板76上并与第二竖直导向板76竖直滑动连接,收放料升降驱动装置75包括固定在收放料滑动座71下端的收放料伺服电机,收放料伺服电机通过第二丝杆传动结构与环形收放料滑块77连接,并且第二丝杆传动结构位于收放料滑动座71和第二竖直导向板76之间。Further, the transverse section of the retractable sliding seat 71 is C-shaped, the opening of the retractable sliding seat 71 is provided with a second vertical guide plate 76, and the vertical section of the L-shaped retractable rack 72 is connected with an annular retractable The unwinding slider 77, the ring-shaped unwinding and unwinding slider 77 is sleeved on the second vertical guide plate 76 and is vertically slidably connected with the second vertical guide plate 76. The rewinding and unwinding servo motor at the lower end of the material sliding seat 71 is connected to the ring-shaped rewinding and unwinding slider 77 through the second screw drive structure, and the second screw drive structure is located at the rewinding and unwinding sliding base 71 and the first Between two vertical guide plates 76.
还有,在主机架1上还设有位于冲切设备2另一侧的纸塑制品送料线8,纸塑制品送料线8将收放料机械手7释放的纸塑制品承接并输出至纸塑制品送料线8输出端;In addition, the main frame 1 is also provided with a paper-plastic product feeding line 8 on the other side of the punching equipment 2. The paper-plastic product feeding line 8 receives and outputs the paper-plastic products released by the retracting and unwinding manipulator 7 and output to the paper-plastic product. 8 output end of product feeding line;
纸塑制品送料线8为皮带式输送线。The paper-plastic product feeding line 8 is a belt conveyor line.
以及废料收集盒9,废料收集盒9将收放料机械手7释放的废料收集。And a waste collection box 9 which collects the waste released by the rewinding and unwinding manipulator 7.
整个冲切过程如下:The whole punching process is as follows:
S1、未冲切纸塑制品放置在送料线3上,送料线3将未冲切纸塑制品输送至送料线3的输出端。S1. The unpunched paper-plastic products are placed on the feeding line 3, and the feeding line 3 conveys the un-punched paper-plastic products to the output end of the feeding line 3.
S2、移料机构4将送料线3输出的未冲切纸塑制品叉起并移送至提升机构5上。S2. The material moving mechanism 4 forks the unpunched paper-plastic products output from the feeding line 3 and transfers it to the lifting mechanism 5.
S3、提升机构5将未冲切纸塑制品提升至设定的高度,以便于取放料机械手6的取料。S3. The lifting mechanism 5 lifts the unpunched paper-plastic product to a set height to facilitate the picking and unwinding manipulator 6 to pick up the material.
S4、取放料机械手6将提升机构5上的未冲切纸塑制品取得并移送至冲切模具a上。S4. The pick-and-place manipulator 6 takes the unpunched paper-plastic product on the lifting mechanism 5 and transfers it to the punching die a.
S5、冲切模具a对未冲切纸塑制品的进行余边切除。S5. The punching die a cuts off the remaining edges of the unpunched paper and plastic products.
S6、收放料机械手7将冲切后的纸塑制品和切除的余边同时取得,然后将余边释放至废料收集盒9中,纸塑制品释放在纸塑制品送料线8上,实现整个冲切过程。S6. The rewinding and unwinding manipulator 7 obtains the punched paper-plastic products and the trimmed edges at the same time, and then releases the remaining edges into the waste collection box 9. The paper-plastic products are released on the paper-plastic product feeding line 8 to realize the entire Punching process.
具体地,本申请中的倒吸浆成型机为一台,机械转移装置为一台,所述热压机的总数量有2-8台,切边机为一台,吸附式转移装置为一台,移印机为1-4台。按照如上的数量对生产线进行布置,以利于空间的充分利用,以及在最大程度上提高生产效率,如下为一种分布方式:所述倒吸浆成型机、机械转移装置和切边机位于同一直线上,所述热压机为四台,并且所述热压机分布在同一直线的倒吸浆成型机和/或机械转移装置的两侧。Specifically, in this application, there is one inverted slurry suction forming machine, one mechanical transfer device, the total number of hot presses is 2-8, the edge trimmer is one, and the adsorption transfer device is one. There are 1-4 pad printers. Arrange the production line according to the above quantity to make full use of space and maximize production efficiency. The following is a distribution method: the inverted slurry suction forming machine, mechanical transfer device and edge trimming machine are located in the same straight line Above, there are four hot presses, and the hot presses are distributed on both sides of the inverted slurry forming machine and/or mechanical transfer device in the same straight line.
倒吸浆成型机成型后的纸制品坯件经过机械转移装置依次转移至热压机上进行热压,热压后机械转移装置将热压纸制品转移至切边机上,切边机切边后通过吸附式转移装置将切边后的纸制品转移至移印机上进行印刷,即,完成纸制品加工。The paper product blanks formed by the inverted suction forming machine are sequentially transferred to the hot press through the mechanical transfer device for hot pressing. After the hot pressing, the mechanical transfer device transfers the hot pressed paper products to the edge trimmer, and the edge trimmer passes through after trimming The suction transfer device transfers the trimmed paper product to a pad printer for printing, that is, the paper product processing is completed.
当移印机为一台时,所述倒吸浆成型机、机械转移装置、切边机和移印机位于同一直线上。When there is one pad printing machine, the reverse slurry suction forming machine, mechanical transfer device, edge trimming machine and pad printing machine are located on the same straight line.
实施例二Example two
本实施例的结构和原理与实施例一相同,不同的点在于:所述倒吸浆成型机、机械转移装置和切边机位于同一直线上,所述热压机的总数量有1-8台,并且所述热压机分布在同一直线的倒吸浆成型机和/或机械转移装置的任意一侧。The structure and principle of this embodiment are the same as that of the first embodiment, but the difference is that: the inverted slurry suction forming machine, the mechanical transfer device and the edge trimming machine are located on the same straight line, and the total number of the hot presses is 1-8 And the hot press is distributed on either side of the inverted slurry forming machine and/or mechanical transfer device in the same straight line.
实施例三Example three
本实施例的结构和原理与实施例一相同,不同的点在于:The structure and principle of this embodiment are the same as the first embodiment, and the differences are:
如图14所示,湿坯转移模C1包括第一底板C11,在第一底板C11上设有1-12个第一抽真空孔C12,在第一底板C11远离产品转移模C2的一面设有湿坯模C13,在湿坯模C13靠近第一底板C11的一面设有数量与第一抽真空孔C12相等的第一气室C14并且一个第一气室C14与一个第一抽真空孔C12连通,在湿坯模C13远离第一底板C11的一面设有上述的湿坯吸附凹穴C10,湿坯吸附凹穴C10的数量和第一气室C14数量相等并且每一个湿坯吸附凹穴C10分别通过若干第一透气小孔C15与一个第一气室C14连通。As shown in Figure 14, the wet blank transfer mold C1 includes a first bottom plate C11, 1-12 first vacuum holes C12 are provided on the first bottom plate C11, and a side of the first bottom plate C11 away from the product transfer mold C2 is provided The wet blank mold C13, on the side of the wet blank mold C13 close to the first bottom plate C11, is provided with first air chambers C14 equal in number to the first vacuum holes C12, and a first air chamber C14 communicates with a first vacuum hole C12 , On the side of the wet blank mold C13 away from the first bottom plate C11 is provided with the above wet blank adsorption pockets C10, the number of wet blank adsorption pockets C10 is equal to the number of the first air chamber C14, and each wet blank adsorption pocket C10 is respectively It communicates with a first air chamber C14 through a number of first air-permeable small holes C15.
实施例四Example four
本实施例的结构和原理与实施例一相同,不同的点在于:The structure and principle of this embodiment are the same as the first embodiment, and the differences are:
如图14所示,产品转移模C2包括靠近湿坯转移模C1的第二底板C21,在第二底板C21上设有1-12个第二抽真空孔C22,在第二底板C21远离湿坯转移模C1的一面设有产品模C23,在产品模C23靠近第二底板C21的一面设有数量与第二抽真空孔C22数量相等的第二气室C24,在产品模C23远离第二底板C21的一面设有上述的产品吸附面,在产品吸附面上设有若干内端与第二气室C24连通的第二透气小孔C25,第二透气小孔C25的外端与外界连通。As shown in Figure 14, the product transfer mold C2 includes a second bottom plate C21 close to the wet blank transfer mold C1, 1-12 second vacuum holes C22 are provided on the second bottom plate C21, and the second bottom plate C21 is away from the wet blank One side of the transfer mold C1 is provided with a product mold C23, and on the side of the product mold C23 close to the second bottom plate C21, there are second air chambers C24 equal in number to the second vacuum holes C22, and the product mold C23 is far away from the second bottom plate C21 The product adsorption surface is provided with the above-mentioned product adsorption surface, and a plurality of second air-permeable small holes C25 whose inner ends are communicated with the second air chamber C24 are provided on the product adsorption surface, and the outer ends of the second air-permeable holes C25 communicate with the outside.
实施例五Example five
本实施例的结构和原理与实施例一相同,不同的点在于:The structure and principle of this embodiment are the same as the first embodiment, and the differences are:
当移印机的数量多于1台时,可以分布在吸附式转移装置的一侧或者两侧有至少一台移印机。When the number of pad printers is more than one, there may be at least one pad printer distributed on one or both sides of the adsorption transfer device.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely examples to illustrate the spirit of the present invention. Those skilled in the technical field of the present invention can make various modifications or additions to the specific embodiments described or use similar alternatives, but they will not deviate from the spirit of the present invention or exceed the definition of the appended claims. Range.

Claims (20)

  1. 一种带加热和切边功能的纸制品加工生产线,其特征在于,本生产线包括:A paper product processing production line with heating and trimming functions is characterized in that the production line includes:
    成型机,成型机至少一台,成型机对浆料进行挤压成型;Molding machine, at least one molding machine, the molding machine extrudes the slurry;
    机械转移装置,机械转移装置至少一台并将成型机成型后的纸制品坯件取得并转移;A mechanical transfer device, at least one mechanical transfer device and takes and transfers the paper product blanks formed by the forming machine;
    热压机,热压机至少一台并且机械转移装置将取得的纸制品坯件转移并释放在热压机上,热压机对纸制品坯件进行过热压;A hot press, at least one hot press and a mechanical transfer device transfers and releases the obtained paper product blank on the hot press, which overheats and presses the paper product blank;
    切边机,机械转移装置将热压加工后的纸制品坯件取得并转移释放至切边机上,切边机对纸制品坯件进行余边切除。The edge trimming machine and mechanical transfer device take the paper product blank after hot pressing and transfer and release it to the edge trimming machine, and the edge trimming machine cuts off the remaining edges of the paper product blank.
  2. 根据权利要求1所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述的成型机为倒吸浆成型机,倒吸浆成型机采用倒吸浆并对浆料依次进行一次挤压加热成型和二次挤压加热成型。The paper product processing production line with heating and edge trimming functions according to claim 1, wherein the forming machine is an inverted slurry suction forming machine, and the inverted slurry suction forming machine adopts inverted slurry suction and Perform one-time extrusion heating molding and two-time extrusion heating molding in sequence.
  3. 根据权利要求2所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述倒吸浆成型机、机械转移装置和切边机位于同一直线上,所述热压机的总数量有1-8台,并且所述热压机分布在同一直线的倒吸浆成型机和/或机械转移装置的任意一侧。The paper product processing production line with heating and edge trimming functions according to claim 2, wherein the inverted slurry suction forming machine, the mechanical transfer device and the trimming machine are located on the same straight line, and the hot press The total quantity is 1-8, and the hot presses are distributed on either side of the inverted slurry forming machine and/or mechanical transfer device in the same straight line.
  4. 根据权利要求2所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述倒吸浆成型机、机械转移装置和切边机位于同一直线上,所述热压机的总数量有2-8台,并且所述热压机分布在同一直线的倒吸浆成型机和/或机械转移装置的两侧。The paper product processing production line with heating and edge trimming functions according to claim 2, wherein the inverted slurry suction forming machine, the mechanical transfer device and the trimming machine are located on the same straight line, and the hot press There are 2-8 sets in total, and the hot presses are distributed on both sides of the inverted slurry forming machine and/or mechanical transfer device in the same straight line.
  5. 根据权利要求2所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述倒吸浆成型机、机械转移装置、切边机和移印机位于同一直线上。The paper product processing production line with heating and edge trimming functions according to claim 2, wherein the inverted slurry suction forming machine, mechanical transfer device, trimming machine and pad printing machine are located on the same straight line.
  6. 根据权利要求2所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述倒吸浆成型机包括机架,在机架上设有浆箱并且浆箱的顶部设有敞口,在机架上设有位于浆箱敞口上方的升降式倒吸浆机构并且升降式倒吸浆机构伸入至浆箱中将浆料吸附,在机架上还设有与机架水平滑动连接的转移模并且转移模与平移驱动机构连接,平移驱动机构驱动转移模移动至升降式倒吸浆机构下方且升降式倒吸浆机构下降从而使转移模和升降式倒吸浆机构对被吸附的浆料进行第一次挤压成型并制得第一次成型坯件,在转移模上连接有当转移模移动至升降式倒吸浆机构之前能够对升降式倒吸浆机构进行清洗的清洗机构,在机架上还设有挤压上模且挤压上模和升降驱动机构连接,并且当转移模移动至挤压上模下方时该升降驱动机构驱动挤压上模下降与被吸附至转移模上的第一次成型坯件接触从而进行第二次挤压成型;所述挤压上模为带加热功能的挤压上模;所述转移模为带加热功能的转移模。A paper product processing production line with heating and edge trimming functions according to claim 2, wherein the inverted slurry suction forming machine includes a frame, on which a headbox is provided and the top of the headbox is provided There is an opening. The frame is provided with a lifting type inverting slurry suction mechanism above the opening of the headbox, and the lifting type inverting slurry suction mechanism extends into the headbox to absorb the slurry. The frame is also equipped with a machine The transfer mold is horizontally slidably connected and the transfer mold is connected with the translation driving mechanism. The translation driving mechanism drives the transfer mold to move below the lifting suction suction mechanism and the lifting suction suction mechanism is lowered so that the transfer mold and the lifting suction suction mechanism are lowered. Perform the first extrusion molding of the adsorbed slurry and make the first molding blank. The transfer mold is connected with the lifting suction suction mechanism before the transfer mold moves to the lifting suction suction mechanism. The cleaning mechanism for cleaning, the frame is also provided with an upper extrusion die and the upper extrusion die is connected with a lifting drive mechanism, and when the transfer die moves below the upper extrusion die, the lifting drive mechanism drives the upper extrusion die down and The first molding blank adsorbed on the transfer mold contacts to perform the second extrusion molding; the extrusion upper mold is an extrusion upper mold with a heating function; the transfer mold is a transfer mold with a heating function .
  7. 根据权利要求6所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述转移模固定在移动板上表面,所述清洗机构为悬臂式清洗机构并且悬臂式清洗机构的悬空端位于浆箱的一侧。A paper product processing production line with heating and trimming functions according to claim 6, wherein the transfer mold is fixed on the surface of the moving plate, and the cleaning mechanism is a cantilever cleaning mechanism and a cantilever cleaning mechanism. The suspended end of the headbox is located on one side of the headbox.
  8. 根据权利要求7所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述清洗机构包括两根相互平行并且一端分别固定在转移模相对两侧的悬臂块,以及两端分别连接在两根悬臂块悬空端的水收集 斗,在水收集斗内设有至少一根呈水平设置的出水管并且出水管沿着水收集斗的长度方向设置,出水管的一端封闭,另一端穿出至水收集斗并与高压供水终端连接,在出水管的上侧设有若干离散排列并且呈竖直设置的喷水嘴。A paper product processing production line with heating and trimming functions according to claim 7, wherein the cleaning mechanism includes two cantilever blocks parallel to each other and one end fixed on opposite sides of the transfer mold, and two The ends are respectively connected to the water collection bucket with the suspended ends of the two cantilever blocks. At least one horizontally arranged water outlet pipe is arranged in the water collection bucket and the water outlet pipe is arranged along the length direction of the water collection bucket. One end of the water outlet pipe is closed, and the other One end passes through to the water collection bucket and is connected to the high-pressure water supply terminal, and a plurality of discretely arranged and vertically arranged water spray nozzles are arranged on the upper side of the water outlet pipe.
  9. 根据权利要求6所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述平移驱动机构包括固定在机架中部内两侧的定位平板,两块定位平板位于同一水平面上,在每块定位平板上表面分别设有导轨,以及连接在每根导轨上的若干滑块,滑块固定在移动板下表面,在至少一块定位平板的两端分别设有限制挡点,移动板位于两个限制挡点之间并且两个限制挡点之间的距离大于移动板的长度,在定位平板上设有与所述移动板连接的伺服平移驱动装置;A paper product processing production line with heating and edge trimming functions according to claim 6, wherein the translation drive mechanism includes positioning plates fixed on both sides of the middle of the frame, and the two positioning plates are located on the same horizontal plane. On the upper surface, a guide rail is provided on the upper surface of each positioning plate, and a number of sliders connected to each guide rail. The sliders are fixed on the lower surface of the moving plate. The two ends of at least one positioning plate are respectively provided with limit stop points, The moving plate is located between the two stop points and the distance between the two stop points is greater than the length of the moving plate, and the positioning plate is provided with a servo translation drive device connected to the moving plate;
    升降式倒吸浆机构包括固定在机架顶部的吸浆固定板,在吸浆固定板的下方通过第一导向结构连接有倒吸浆模,倒吸浆模通过固定在吸浆固定板上的第一丝杆传动结构与第一伺服电机连接。The elevating suction suction mechanism includes a suction fixing plate fixed on the top of the frame. A suction suction mold is connected under the suction fixing plate through a first guide structure, and the suction suction mold is fixed on the suction fixing plate through a The first screw transmission structure is connected with the first servo motor.
  10. 根据权利要求1所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,机械转移装置包括机器人和连接在机器人上的转移模具。The paper product processing production line with heating and edge trimming functions according to claim 1, wherein the mechanical transfer device includes a robot and a transfer mold connected to the robot.
  11. 根据权利要求10所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,转移模具包括湿坯转移模和产品转移模,湿坯转移模和产品转移模通过若干连接立柱连接在一起,在湿坯转移模远离产品转移模的一面设有至少一个湿坯吸附凹穴,在产品转移模远离远离湿坯转移模的一面设有数量与湿坯吸附凹穴相等的产品吸附面,一个湿坯吸附凹穴对应一个产品吸附面。A paper product processing production line with heating and trimming functions according to claim 10, wherein the transfer mold includes a wet blank transfer mold and a product transfer mold, and the wet blank transfer mold and the product transfer mold are connected by a plurality of connecting columns. Together, at least one wet billet suction pocket is provided on the side of the wet billet transfer mold away from the product transfer mold, and at least one wet billet adsorption cavity is provided on the side of the product transfer mold far away from the wet billet transfer mold. , A wet billet adsorption cavity corresponds to a product adsorption surface.
  12. 根据权利要求11所述的一种带加热和切边功能的纸制品加工生产线,在每个产品吸附面的外围设有吸盘组并且每个吸盘组分别由若干圆周分布的吸盘合围形成,吸盘组固定在产品转移模上。According to a paper product processing production line with heating and trimming functions according to claim 11, a suction cup group is provided on the periphery of each product suction surface, and each suction cup group is respectively formed by a plurality of circumferentially distributed suction cups. The suction cup group Fixed on the product transfer mold.
  13. 根据权利要求12所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,湿坯转移模包括第一底板,在第一底板上设有1-12个第一抽真空孔,在第一底板远离产品转移模的一面设有1-12个湿坯模并且一个第一抽真空孔与一个湿坯模靠近第一第一底板面的第一气室连通,在湿坯模远离第一底板的一面设有上述的湿坯吸附凹穴,每一个湿坯吸附凹穴分别通过若干第一透气小孔与一个第一气室连通;A paper product processing production line with heating and trimming functions according to claim 12, wherein the wet blank transfer mold includes a first bottom plate, and 1-12 first vacuum holes are provided on the first bottom plate. , 1-12 wet blank molds are provided on the side of the first bottom plate away from the product transfer mold, and a first vacuum hole communicates with a first air chamber of a wet blank mold close to the first first bottom plate surface. The side away from the first bottom plate is provided with the above-mentioned wet blank adsorption cavity, and each wet blank adsorption cavity is respectively communicated with a first air chamber through a plurality of first air-permeable small holes;
    产品转移模包括靠近湿坯转移模的第二底板,在第二底板上设有1-12个第二抽真空孔,在第二底板远离湿坯转移模的一面数量与第二抽真空孔数量相等的产品模,在每个产品模靠近第二底板的一面设有第二气室,一个第二抽真空孔与一个第二气室连通,在产品模远离第二底板的一面设有上述的产品吸附面,在产品吸附面上设有若干内端与第二气室连通的第二透气小孔,第二透气小孔的外端与外界连通。The product transfer mold includes a second bottom plate close to the wet blank transfer mold. 1-12 second vacuum holes are provided on the second bottom plate. The number of the second bottom plate away from the wet blank transfer mold and the number of second vacuum holes For equal product molds, a second air chamber is provided on the side of each product mold close to the second bottom plate, a second vacuum hole is connected to a second air chamber, and the above-mentioned side of the product mold away from the second bottom plate is provided The product adsorption surface is provided with a plurality of second air-permeable small holes whose inner ends are communicated with the second air chamber, and the outer ends of the second air-permeable small holes are communicated with the outside.
  14. 根据权利要求1所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述切边机包括主机架,还包括:The paper product processing production line with heating and trimming functions according to claim 1, wherein the trimming machine includes a main frame, and further includes:
    冲切设备,位于主机架的中部后侧;Punching equipment, located on the rear side of the middle of the main frame;
    冲切模具,安装在冲切设备上;Punching die, installed on the punching equipment;
    送料线,用于承载未冲切纸塑制品,并且将未冲切纸塑制品输送至送 料线的输出端;Feeding line, used to carry unpunched paper and plastic products, and transport the unpunched paper and plastic products to the output end of the feed line;
    移料机构,位于送料线的输出端,并且移料机构将送料线输出的未冲切纸塑制品承托并向远离送料线的一端移动;The feeding mechanism is located at the output end of the feeding line, and the feeding mechanism supports the unpunched paper-plastic products output from the feeding line and moves to the end away from the feeding line;
    提升机构,将移料机构移送的未冲切纸塑制品承接,并且将未冲切纸塑制品竖直向上提升至设定高度位置;The lifting mechanism accepts the un-punched paper-plastic products transferred by the material-moving mechanism, and lifts the un-punched paper-plastic products vertically upwards to the set height position;
    取放料机械手,在水平方向往复移动并且与主机架水平滑动连接,取放料机械手将放置在提升机构上的未冲切纸塑制品取得并移送至冲切模具上;The picking and unloading manipulator moves reciprocally in the horizontal direction and is horizontally slidingly connected with the main frame. The picking and unloading manipulator takes the unpunched paper and plastic products placed on the lifting mechanism and transfers it to the punching die;
    收放料机械手,在水平方向往复移动并且与主机架水平滑动连接,收放料机械手将冲切加工后的纸塑制品和冲切余边废料同时取得并且移送至冲切模具外,收放料机械手将冲切余边废料和纸塑制品依次释放。The rewinding and unwinding manipulator moves back and forth in the horizontal direction and is connected to the main frame horizontally. The rewinding and unwinding manipulator takes the punched paper-plastic products and the blanking waste at the same time and transfers them to the outside of the punching die for rewinding and unwinding. The manipulator sequentially releases the waste from the punching edge and the paper and plastic products.
  15. 根据权利要求14所述的一一种带加热和切边功能的纸制品加工生产线,其特征在于,所述的主机架前侧设有一横向金属板,取放料机械手和横向金属板水平滑动连接,收放料机械手和横向金属板水平滑动连接,取放料机械手上设有靠近横向金属板一面的取放料磁悬浮驱动电机,收放料机械手上设有靠近横向金属板一面的收放料磁悬浮驱动电机。A paper product processing production line with heating and edge trimming functions according to claim 14, wherein a horizontal metal plate is provided on the front side of the main frame, and the picking and unwinding manipulator and the horizontal metal plate are horizontally slidingly connected , The retracting and unwinding manipulator is connected with the horizontal metal plate in a horizontal sliding manner. The rewinding manipulator is equipped with a rewinding magnetic levitation drive motor close to the horizontal metal plate, and the rewinding and unwinding manipulator is equipped with a rewinding and unwinding magnetic suspension close to the horizontal metal plate. motor.
  16. 根据权利要求15所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述的取放料机械手包括与横向金属板水平滑动连接的取放料滑动座,取放料滑动座呈筒状并且竖直分布,以及L形取放料架,L形取放料架的竖直段与取放料滑动座竖直滑动连接,在L形取放料架的水平段连接有若干取放料吸盘,在取放料滑动座的下端连接有与L形取放料架竖直段下端连接的取放料升降驱动装置;A paper product processing production line with heating and edge trimming functions according to claim 15, wherein the picking and unwinding manipulator includes a picking and unwinding sliding seat connected to the horizontal metal plate in a horizontal sliding manner, and the picking and unwinding manipulator The sliding seat is cylindrical and vertically distributed, and an L-shaped picking and unloading rack. The vertical section of the L-shaped picking and unloading rack is vertically slidably connected with the picking and unloading sliding seat, and connected to the horizontal section of the L-shaped picking and unloading rack. There are several picking and unloading suction cups, and the lower end of the picking and unloading sliding seat is connected with a picking and unloading lifting drive device connected to the lower end of the vertical section of the L-shaped picking and unloading rack;
    所述的取放料滑动座横向截面呈C形,在取放料滑动座的开口处设有第一竖直导向板,L形取放料架的竖直段连接有环形取放料滑块,环形取放料滑块套设在第一竖直导向板上并与第一竖直导向板竖直滑动连接,取放料升降驱动装置包括固定在取放料滑动座下端的取放料伺服电机,取放料伺服电机通过第一丝杆传动结构与环形取放料滑块连接,并且第一丝杆传动结构位于取放料滑动座和第一竖直导向板之间。The transverse section of the material picking and unloading sliding seat is C-shaped, the opening of the picking and unloading sliding seat is provided with a first vertical guide plate, and the vertical section of the L-shaped picking and unloading rack is connected with an annular picking and unloading slider , The ring-shaped picking and unloading slider is sleeved on the first vertical guide plate and vertically slidably connected with the first vertical guide plate, and the picking and unloading lifting drive device includes a picking and unloading servo fixed at the lower end of the picking and unloading sliding seat The motor and the feeding and unloading servo motor are connected to the ring-shaped feeding and unloading slider through the first screw drive structure, and the first screw drive structure is located between the picking and unloading sliding seat and the first vertical guide plate.
  17. 根据权利要求15所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述的收放料机械手包括与横向金属板水平滑动连接的收放料滑动座,收放料滑动座呈筒状并且竖直分布,以及L形收放料架,L形收放料架的竖直段与收放料滑动座竖直滑动连接,在L形收放料架的水平段连接有若干制品取料吸盘,以及若干废料取料吸盘,在收放料滑动座的下端连接有与L形收放料架竖直段下端连接的收放料升降驱动装置;A paper product processing production line with heating and edge trimming functions according to claim 15, wherein the retracting and unwinding manipulator includes a sliding seat for retracting and unwinding horizontally and slidingly connected with the horizontal metal plate, and The sliding seat is cylindrical and vertically distributed, as well as an L-shaped material storage rack. The vertical section of the L-shaped material storage rack is vertically slidably connected with the material sliding seat, and is connected to the horizontal section of the L-shaped material storage rack. There are several product reclaiming suction cups and several waste reclaiming suction cups. The lower end of the retracting sliding seat is connected with a retracting and unwinding drive device connected to the lower end of the vertical section of the L-shaped retracting and unwinding rack;
    收放料滑动座横向截面呈C形,在收放料滑动座的开口处设有第二竖直导向板,L形收放料架的竖直段连接有环形收放料滑块,环形收放料滑块套设在第二竖直导向板上并与第二竖直导向板竖直滑动连接,收放料升降驱动装置包括固定在收放料滑动座下端的收放料伺服电机,收放料伺服电机通过第二丝杆传动结构与环形收放料滑块连接,并且第二丝杆传动结构位于收放料滑动座和第二竖直导向板之间。The transverse section of the retractable sliding seat is C-shaped, and the opening of the retractable sliding seat is provided with a second vertical guide plate. The vertical section of the L-shaped retractable rack is connected with an annular retractable sliding block. The unwinding slider is sleeved on the second vertical guide plate and is vertically slidably connected with the second vertical guide plate. The unwinding and lifting drive device includes a feeding and unwinding servo motor fixed at the lower end of the unwinding and unwinding sliding seat. The unwinding servo motor is connected with the ring-shaped rewinding and unwinding slider through the second screw rod transmission structure, and the second screw rod transmission structure is located between the rewinding and unwinding sliding seat and the second vertical guide plate.
  18. 根据权利要求15所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述的移料机构包括设置在主机架上并位于冲切设备一 侧的两根移料导轨,以及与每根移料导轨滑动连接的移料滑座,在每个移料滑座上分别设有竖直气缸,以及连接在竖直气缸伸缩杆上端的升降板,在升降板上设有与升降板水平滑动连接的叉料平板,在每块叉料平板的上表面设有竖直挡板,升降板上设有与叉料平板连接的叉料气缸,两块叉料平板同步动作并且相向移动并将放置在送料线上的未冲切纸塑制品叉起,两块叉料平板同步动作并相反向外移动将未冲切纸塑制品释放,两个移料滑座与同一个移料驱动装置连接;A paper product processing production line with heating and trimming functions according to claim 15, wherein the material moving mechanism includes two material moving guide rails arranged on the main frame and located on one side of the punching equipment , And a material-moving slide that is slidably connected to each material-moving rail. Each material-moving slide is provided with a vertical cylinder and a lifting plate connected to the upper end of the vertical cylinder telescopic rod. The lifting plate is provided with The fork material plate is horizontally slidably connected with the lifting plate. A vertical baffle is provided on the upper surface of each fork material plate. The lifting plate is provided with a fork material cylinder connected to the fork material plate. The two fork material plates act synchronously. Move toward each other and fork up the un-punched paper-plastic products placed on the feeding line. The two fork plates move synchronously and move outwards to release the un-punched paper-plastic products. The two moving slides and the same move Material drive device connection;
    所述的提升机构包括固定在主机架上的竖直固定板,以及L形提升架,L形提升架的下端和竖直固定板竖直滑动连接,L形提升架的上端呈水平分布并用于放置未冲切纸塑制品,L形提升架的下端和提升驱动装置连接。The lifting mechanism includes a vertical fixing plate fixed on the main frame, and an L-shaped lifting frame. The lower end of the L-shaped lifting frame and the vertical fixing plate are vertically slidingly connected, and the upper end of the L-shaped lifting frame is horizontally distributed and used for Place the unpunched paper and plastic products, and the lower end of the L-shaped lifting frame is connected with the lifting drive device.
  19. 根据权利要求15所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,所述的主机架上还设有位于冲切设备另一侧的纸塑制品送料线,纸塑制品送料线将收放料机械手释放的纸塑制品承接并输出至纸塑制品送料线输出端;A paper product processing production line with heating and trimming functions according to claim 15, wherein the main frame is also provided with a paper-plastic product feeding line located on the other side of the punching equipment. The product feeding line accepts and outputs the paper-plastic products released by the retracting and unwinding manipulator to the output end of the paper-plastic product feeding line;
    以及废料收集盒,废料收集盒将收放料机械手释放的废料收集。And a waste collection box, which collects the waste released by the rewinding and unwinding manipulator.
  20. 根据权利要求1所述的一种带加热和切边功能的纸制品加工生产线,其特征在于,本生产线还包括:A paper product processing production line with heating and edge trimming functions according to claim 1, wherein the production line further comprises:
    吸附式转移装置,吸附式转移装置将切边机余边切除后的纸制品取得并转移;Adsorption transfer device, the adsorption transfer device takes and transfers the paper products after the trimming machine edge is cut;
    移印机,吸盘转移装置将取得的纸制品转移并释放在移印机上,移印机对纸制品进行印刷加工,最终制得纸制品成品。The pad printer and the suction cup transfer device transfer and release the obtained paper products on the pad printer, and the pad printer performs printing processing on the paper products, and finally the finished paper products are produced.
PCT/CN2020/097826 2020-03-26 2020-06-24 Paper product processing and production line having heating and edge cutting functions WO2021189687A1 (en)

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