WO2021189169A1

WO2021189169A1 - Automatic yarn combing device for liquid controlled yarn production

Info

Publication number: WO2021189169A1
Application number: PCT/CN2020/080546
Authority: WO
Inventors: 甘以明; 汪凌; 朱延方
Original assignee: 苏州康孚智能科技有限公司
Priority date: 2020-03-22
Filing date: 2020-03-22
Publication date: 2021-09-30
Also published as: JP7212176B2; CN115298373A; DE212020000023U1; JP2022523258A; CN115298373B

Abstract

An automatic yarn combing device for liquid controlled yarn production, comprising a combing and washing box (1), a drying box (2), and a yarn combing box (3). Cleaning rollers (6) are arranged in the combing and washing box (1) and are immersed in an aqueous solution; a first wringing roller (8) is arranged on the drying box (2), and a second wringing roller (9) is arranged below the first wringing roller (8); a first guide roller (24) is arranged on the drying box (2), and first drying rollers (13) and second drying rollers (14) are arranged in the drying box (2); a heating device (15) and an air distribution piece (22) are further arranged in the drying box (2), and air injection heads (23) are arranged on the air distribution piece (22); a first air exhauster (19) is arranged on the yarn combing box (3), and a conveying pipe (20) and an air return pipe (21) are arranged on the first air exhauster (19); a dehumidification box (17) is arranged on the yarn combing box (3), and a dehumidification device (18) is arranged in the dehumidification box (17); tensioning devices (28) are arranged on two sides of the interior of the yarn combing box (3), and a tensioning roller (27) is arranged on the tensioning device (28); second guide rollers (26) are arranged on the yarn combing box (3) and located on two sides of the tensioning rollers (27). The device is diversified in function, easy to operate, and convenient to use, integrates the functions of combing, washing, drying, brushing, sweeping, and adsorbing, has an excellent yarn combing effect, and facilitates improving the yarn production efficiency.

Description

Automatic yarn combing device for liquid controlled yarn production

Technical field

The utility model relates to the technical field of yarn production, in particular to an automatic yarn carding device for liquid controlled yarn production.

Background technique

Spinning process refers to the spinning of materials such as cotton into yarn. The process generally goes through the main processes such as blowout, carding, drawing, roving, and spun yarn. The yarn and thread used for high-end products also need to increase the combing process. Different processing procedures are required for cotton yarns with different requirements; the currently used yarn carding device has a relatively simple structure, single function, and poor use effect, which needs to be improved.

Utility model content

(1) Purpose of utility model

In order to solve the technical problems existing in the background technology, the present utility model proposes an automatic carding device for liquid controlled yarn production, which has diverse functions, simple operation and convenient use. It integrates the functions of grooming, drying and brushing absorption. The yarn effect is excellent, which helps to improve the production efficiency of the yarn.

(2) Technical solution

The utility model proposes an automatic carding device for liquid controlled yarn production, which includes a grooming box, a drying box, a carding box, a cleaning roller, a first sealing box, a first squeezing roller, a second squeezing roller, Electric telescopic rod, first suction pipe, first suction machine, second guide roller, tensioning device, rotating pipe;

An aqueous solution is added to the grooming box, and an input roller and an output roller are arranged on both sides of the interior; the cleaning roller is arranged in the grooming box and immersed in the aqueous solution, and the cleaning roller is located between the input roller and the output roller; the first sealed box is connected to the grooming box and Drying box, and the first sealing box and the output roller are located on the same side; the first squeezing roller is arranged on the drying box and located in the first sealing box, and the second squeezing roller is arranged below the first squeezing roller, The electric telescopic rod is arranged on the first sealed box and connected with the second squeezing roller; the grooming box is provided with a drain port, which is connected with the first sealed box;

The drying box is horizontally arranged on the grooming box, the carding box is horizontally arranged on the drying box; the drying box is provided with a first guide roller, and the drying box is provided with a first drying roller and a second drying roller, and The first drying roller is located below the second drying roller; the drying box is also provided with a heating device and an air distributor, and the air distributor is provided with an air jet; the first air extractor is arranged on the card box, And the first air extraction machine is provided with a delivery pipe and a return air pipe; the card box is provided with a dehumidification box, and the dehumidification box is equipped with a dehumidification device; Connect the drying box and the dehumidification box;

The tensioning device is vertically arranged on both sides of the inside of the carding box, and the tensioning device is provided with a tensioning roller; the second guide roller is arranged on the carding box and located on both sides of the tensioning roller, and the tensioning roller is located The height is lower than the height of the second guide roller; the tensioning device includes a fixed cylinder, a movable cylinder, an inserting rod, a limiting member and an elastic member; the movable cylinder is vertically arranged and inserted into the fixed cylinder, and the inserting rod is vertically arranged on the fixed cylinder The movable tube is inserted into the movable tube; the limiting member is arranged in the movable tube and connected with the inserting rod, and the elastic member is vertically arranged in the movable tube and connected with the limiting member;

The carding box is equipped with a filter box, the filter box is equipped with a filtering device, the rotating tube is arranged on the carding box and input into the filter box; the outer peripheral surface of the rotating tube is provided with a brush roller, and a connecting channel is provided on the brush roller. The connecting channel communicates with the rotating tube; the card box is provided with a second air suction machine, and the second air suction machine is provided with a second suction pipe, and the second suction pipe is connected with the filter box.

Preferably, it further comprises a second sealed box; the second sealed box is connected to the drying box and the carding box, and the first guide roller is located in the second sealed box.

Preferably, the outer peripheral surfaces of the first squeezing roller and the second squeezing roller are provided with a soft water-absorbing layer.

Preferably, heating layers are provided in the first drying roller and the second drying roller.

Preferably, the number of the first drying roller and the second drying roller is multiple, and the first drying roller and the second drying roller are arranged at intervals.

Preferably, the number of cleaning rollers is three groups, and two of them are located on the same horizontal line, and the other one is located above the two groups.

Preferably, there are three sets of brush rollers, two of which are located on the same horizontal line, and the other set is located above the two sets.

Preferably, a sewage collecting bucket is provided on the filter box, and a valve is provided on the sewage collecting bucket.

Preferably, the outer peripheral surfaces of the input roller, the output roller, the cleaning roller, the first drying roller, the second drying roller, the first guide roller, the second guide roller and the tension roller are provided with an annular yarn guide groove, and the annular yarn guide The number of grooves is in multiple groups and is arranged equidistantly in the longitudinal direction.

Preferably, the grooming box, the drying box and the yarn carding box are provided with multiple sets of yarn guide holes, and the yarn guide holes correspond to the annular yarn guide groove.

The above-mentioned technical solution of the present invention has the following beneficial technical effects:

The cleaning roller rotates, and the yarn passes through the aqueous solution to comb the yarn; the yarn passes between the first squeezing roller and the second squeezing roller, the first squeezing roller and the second squeezing roller The water roller squeezes the yarn to squeeze out the moisture carried by the yarn; the yarn enters the drying box, and the arrangement of multiple first drying rollers and second drying rollers significantly improves the yarn drying in the drying box. Conveying path, the heating device heats the inside of the drying box to achieve thorough drying of the yarn; the first air extractor pumps air, and the hot moisture in the drying box enters the dehumidification box through the first exhaust pipe to dehumidify The device removes the moisture in the hot and humid air, and the dehumidified hot air enters the air distributor through the air return pipe, and the jet nozzle sprays the hot air toward the yarn, which not only realizes the recovery and utilization of the hot air, saves energy, but also helps to improve the drying efficiency ；

The dried yarn presses the first guide roller and enters the carding box. The yarn passes under the tension roller. The tension device exerts a downward pulling force on the tension roller to make the conveying yarn It is always under tension, which is helpful for the carding operation; the yarn presses the brush roller, the brush roller rotates and sweeps the yarn; the second air extractor draws the inside of the rotating tube to a negative value through the second air exhaust pipe The compressed state helps to suck the floss and dust on the yarn into the filter box. The filter device filters the extracted gas, which significantly improves the combing effect, and is suitable for popularization.

Description of the drawings

Figure 1 is a schematic structural diagram of an automatic carding device for liquid controlled yarn production proposed by the utility model.

Figure 2 is a right view of the card box in the automatic carding device for liquid controlled yarn production proposed by the utility model.

Figure 3 is a partial enlarged view of part A of an automatic carding device for liquid controlled yarn production proposed by the utility model.

Figure 4 is a schematic diagram of the structure of the tensioning device in the automatic carding device for liquid controlled yarn production proposed by the utility model.

Figure 5 is a schematic diagram of the second squeezing roller in an automatic carding device for liquid controlled yarn production proposed by the utility model.

Figure 6 is a schematic diagram of the structure of the first drying roller in an automatic carding device for liquid controlled yarn production proposed by the utility model.

Figure 7 is a schematic diagram of the structure of the brush roller in the automatic combing device for liquid controlled yarn production proposed by the utility model.

Reference signs: 1. Grooming box; 2. Drying box; 3. Carding box; 4. Input roller; 5. Output roller; 6. Cleaning roller; 8. First squeezing roller; 9. Second squeezing water Roller; 10. Electric telescopic rod; 11. Drain outlet; 12. First sealed box; 13. First drying roller; 14. Second drying roller; 15. Heating device; 16. First exhaust pipe; 17. Dehumidification box; 18. Dehumidification device; 19. First air extractor; 20. Delivery pipe; 21. Air return pipe; 22. Air distributor; 23. Air jet; 24. First guide roller; 25. Second sealed box 26. Second guide roller; 27. Tension roller; 28. Tension device; 29. Brush roller; 30. Second air extraction machine; 31. Second air extraction pipe; 32. Filter box; 33. Filter device 34. Sewage collection bucket; 35. Rotating tube; 36. Soft water absorption layer; 37. Heating layer; 38. Annular yarn guide groove; 39. Connecting channel; 40. Fixed tube; 41. Movable tube; 42, Insert rod ; 43, the limit piece; 44, the elastic piece.

Detailed ways

In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily obscuring the concept of the present invention.

As shown in Figures 1-7, the present invention proposes an automatic carding device for liquid controlled yarn production, including a grooming box 1, a drying box 2, a carding box 3, a cleaning roller 6, and a first sealing box 12 , The first squeezing roller 8, the second squeezing roller 9, the electric telescopic rod 10, the first suction pipe 16, the first suction machine 19, the second guide roller 26, the tensioning device 28, the rotating pipe 35;

An aqueous solution is added to the grooming box 1, and an input roller 4 and an output roller 5 are arranged on both sides of the interior; the cleaning roller 6 is arranged in the grooming box 1 and immersed in the aqueous solution, and the cleaning roller 6 is located between the input roller 4 and the output roller 5; The number of cleaning rollers 6 is three groups, and two of them are located on the same horizontal line, and the other group is located above the two groups; the first sealed box 12 connects the grooming box 1 and the drying box 2, and the first sealed box 12 Located on the same side as the output roller 5; the first squeezing roller 8 is arranged on the drying box 2 and located in the first sealed box 12, the second squeezing roller 9 is arranged below the first squeezing roller 8, and the electric telescopic rod 10 is arranged on the first sealed box 12 and connected with the second squeeze roller 9; the grooming box 1 is provided with a drain 11, and the drain 11 is in communication with the first sealed box 12;

The drying box 2 is horizontally arranged on the grooming box 1, the carding box 3 is horizontally arranged on the drying box 2; the drying box 2 is provided with a first guide roller 24, and the drying box 2 is provided with a first drying roller 13 And the second drying roller 14, and the first drying roller 13 is located below the second drying roller 14; the number of the first drying roller 13 and the second drying roller 14 is multiple, and the first drying roller 13 and the second drying roller 14 are arranged at intervals; the drying box 2 is also provided with a heating device 15 and an air distributor 22, and the air distributor 22 is provided with an air jet 23; the first air extractor 19 is arranged on the carding On the box 3, and the first air extractor 19 is provided with a conveying pipe 20 and a return pipe 21; the card box 3 is provided with a dehumidification box 17, and the dehumidification box 17 is provided with a dehumidification device 18; a conveying pipe 20 and a dehumidification box 17 Connected, the air return pipe 21 communicates with the air distributor 22, and the first air suction pipe 16 communicates with the drying box 2 and the dehumidifying box 17;

The tensioning device 28 is vertically arranged on the inner sides of the card box 3, and the tensioning device 28 is provided with a tension roller 27; the second guide roller 26 is arranged on the card box 3 and is located on both sides of the tension roller 27 , And the height of the tension roller 27 is lower than the height of the second guide roller 26; the tension device 28 includes a fixed cylinder 40, a movable cylinder 41, a plunger 42, a limiting member 43 and an elastic member 44; the movable cylinder 41 is vertical Straightly arranged and inserted into the fixed cylinder 40, the insert rod 42 is vertically arranged in the fixed cylinder 40 and inserted into the movable cylinder 41; the limiting member 43 is arranged in the movable cylinder 41 and connected with the insert rod 42, and the elastic member 44 is vertically arranged in Inside the movable cylinder 41 and connected with the limit piece 43;

The yarn carding box 3 is provided with a filter box 32, the filter box 32 is provided with a filter device 33, the rotating tube 35 is arranged on the yarn carding box 3 and is input into the filter box 32; the outer peripheral surface of the rotating tube 35 is provided with a brush roller 29, The brush roller 29 is provided with a connecting channel 39, which is connected to the rotating tube 35; the number of brush rollers 29 is three groups, and two of them are located on the same horizontal line, and the other group is located above the two groups; The yarn box 3 is provided with a second air extraction machine 30, and the second air extraction machine 30 is provided with a second air extraction pipe 31, and the second air extraction pipe 31 is in communication with the filter box 32;

The outer peripheral surfaces of the input roller 4, output roller 5, cleaning roller 6, first drying roller 13, second drying roller 14, first guide roller 24, second guide roller 26 and tension roller 27 are provided with ring-shaped yarn guides. Grooves 38, the number of annular yarn guide grooves 38 are multiple groups and are arranged at equal intervals in the longitudinal direction; the grooming box 1, the drying box 2 and the yarn carding box 3 are provided with multiple groups of yarn guide holes, yarn guide holes and annular yarn guide grooves 38 corresponds.

In an optional embodiment, a second sealed box 25 is further included; the second sealed box 25 is connected to the drying box 2 and the yarn carding box 3, and the first guide roller 24 is located in the second sealed box 25.

In an optional embodiment, the outer peripheral surfaces of the first squeezing roller 8 and the second squeezing roller 9 are provided with a soft water-absorbing layer 36, which is elastic and helps to improve the squeezing effect.

In an optional embodiment, the first drying roller 13 and the second drying roller 14 are provided with a heating layer 37, which can significantly improve the drying efficiency of the yarn.

In an optional embodiment, a sewage collecting bucket 34 is provided on the filter box 32, and a valve is provided on the sewage collecting bucket 34, and the sewage collecting bucket 34 collects the filtered dirt, which is helpful for use.

In the utility model, when in use, the yarn presses the input roller 4, the cleaning roller 6, and the output roller 5 in sequence, the cleaning roller 6 rotates, and the yarn passes through the aqueous solution to perform the combing operation of the yarn; The thread passes between the first squeezing roller 8 and the second squeezing roller 9, and the distance between the first squeezing roller 8 and the second squeezing roller 9 is adjusted by the electric telescopic rod 10, during the yarn conveying process In the process, the first squeezing roller 8 and the second squeezing roller 9 squeeze the yarn to squeeze out the water carried by the yarn, and the squeezed water solution flows back into the grooming box 1 along the drain 11; then the yarn enters the drying oven. In the drying box 2 and pressing the first drying roller 13 and the second drying roller 14 in turn, the arrangement of multiple first drying rollers 13 and second drying rollers 14 significantly improves the yarn in the drying box 2 The heating device 15 heats the inside of the drying box 2 to achieve complete drying of the yarn; the first air extractor 19 performs air extraction, and the hot moisture in the drying box 2 passes through the first air extraction pipe 16 Entering the dehumidification box 17, the dehumidification device 18 removes the moisture in the hot and humid air. The dehumidified hot air enters the air distributor 22 through the air return pipe 21. The air jet 23 sprays the hot air toward the yarn, which not only realizes the recovery and utilization of the hot air, but also Save energy and also help improve drying efficiency;

The dried yarn presses the first guide roller 24 and enters the carding box 3. The yarn passes under the tension roller 27. The tension device 28 exerts a downward pulling force on the tension roller 27 to enable The conveying yarn is always under tension, which is helpful for the yarn combing operation; the yarn presses the brush roller 29, the brush roller 29 rotates and brushes the yarn; the second air extractor 30 passes through the second The suction pipe 31 draws the rotating pipe 35 into a negative pressure state, which helps to suck the fuzz and dust on the yarn into the filter box 32. The filter device 33 filters the extracted gas, which significantly improves the yarn combing. Effect, suitable for promotion and use.

It should be understood that the above-mentioned specific embodiments of the present invention are only used to exemplify or explain the principles of the present invention, and do not constitute a limitation to the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the protection scope of the present utility model. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundary of the appended claims, or equivalent forms of such scope and boundary.

Claims

An automatic carding device for liquid controlled yarn production, which is characterized by comprising a grooming box (1), a drying box (2), a carding box (3), a cleaning roller (6), and a first sealing box (12). ), the first squeeze roller (8), the second squeeze roller (9), the electric telescopic rod (10), the first suction pipe (16), the first suction machine (19), the second guide roller (26) ), tensioning device (28), rotating tube (35);

An aqueous solution is added to the grooming box (1), and an input roller (4) and an output roller (5) are arranged on both sides of the interior; the cleaning roller (6) is arranged in the grooming box (1) and immersed in the aqueous solution, and the cleaning roller (6) ) Is located between the input roller (4) and the output roller (5); the first sealed box (12) connects the grooming box (1) and the drying box (2), and the first sealed box (12) and the output roller (5) ) Is located on the same side; the first squeezing roller (8) is arranged on the drying box (2) and located in the first sealed box (12), and the second squeezing roller (9) is arranged on the first squeezing roller (8) ), the electric telescopic rod (10) is arranged on the first sealed box (12) and connected with the second squeezing roller (9); the grooming box (1) is provided with a drain (11) and a drain (11) ) Communicate with the first sealed box (12);

The drying box (2) is arranged horizontally on the grooming box (1), the card box (3) is arranged horizontally on the drying box (2); the drying box (2) is provided with a first guide roller (24), The drying box (2) is provided with a first drying roller (13) and a second drying roller (14), and the first drying roller (13) is located below the second drying roller (14); the drying box (2) There is also a heating device (15) and an air distributor (22), and the air distributor (22) is provided with an air jet (23); the first air extractor (19) is arranged in the card box ( 3), and the first air extractor (19) is provided with a conveying pipe (20) and a return pipe (21); the card box (3) is provided with a dehumidification box (17), and the dehumidification box (17) is provided with There is a dehumidification device (18); the conveying pipe (20) is connected with the dehumidification box (17), the air return pipe (21) is connected with the air distribution piece (22), and the first exhaust pipe (16) is connected with the drying box (2) and the dehumidification Box (17);

The tension device (28) is vertically arranged on both sides of the inside of the card box (3), and the tension device (28) is provided with a tension roller (27); the second guide roller (26) is arranged on the card box ( 3) On and on both sides of the tension roller (27), and the height of the tension roller (27) is lower than the height of the second guide roller (26); the tension device (28) includes a fixed cylinder (40) , The movable cylinder (41), the inserting rod (42), the limiting member (43) and the elastic member (44); the movable cylinder (41) is vertically arranged and inserted into the fixed cylinder (40), and the inserting rod (42) is vertical It is arranged in the fixed cylinder (40) and inserted into the movable cylinder (41); the limiting member (43) is arranged in the movable cylinder (41) and connected with the plunger (42), and the elastic member (44) is vertically arranged on the movable cylinder (41) Inside and connected with the limit piece (43);

The yarn carding box (3) is provided with a filter box (32), the filter box (32) is equipped with a filter device (33), and the rotating tube (35) is arranged on the yarn carding box (3) and input into the filter box (32) The outer peripheral surface of the rotating tube (35) is provided with a brush roller (29), a connecting channel (39) is provided on the brush roller (29), and the connecting channel (39) is connected to the rotating tube (35); the comb box (3) ) Is provided with a second air extractor (30), the second air extractor (30) is provided with a second air extraction pipe (31), and the second air extraction pipe (31) is connected with the filter box (32).
The automatic carding device for liquid controlled yarn production according to claim 1, characterized in that it further comprises a second sealed box (25); the second sealed box (25) is connected to the drying box (2) and the comb The yarn box (3) and the first guide roller (24) are located in the second sealed box (25).
The automatic carding device for liquid controlled yarn production according to claim 1, wherein the outer peripheral surfaces of the first squeezing roller (8) and the second squeezing roller (9) are provided with a soft water-absorbing layer (36).
The automatic carding device for liquid controlled yarn production according to claim 1, wherein the first drying roller (13) and the second drying roller (14) are provided with a heating layer (37).
The automatic carding device for liquid controlled yarn production according to claim 1, wherein the number of the first drying roller (13) and the second drying roller (14) is multiple, and the first The drying roller (13) and the second drying roller (14) are arranged at intervals.
The automatic carding device for liquid controlled yarn production according to claim 1, characterized in that the number of cleaning rollers (6) is three groups, and two of them are located on the same horizontal line, and the other one is located on two groups. Between the top.
The automatic carding device for liquid controlled yarn production according to claim 1, characterized in that the number of brush rollers (29) is three groups, and two of them are located on the same horizontal line, and the other one is located on the same horizontal line. Above between groups.
The automatic combing device for liquid controlled yarn production according to claim 1, wherein the filter box (32) is provided with a sewage collecting bucket (34), and the sewage collecting bucket (34) is provided with a valve .
The automatic carding device for liquid controlled yarn production according to claim 1, characterized in that the input roller (4), the output roller (5), the cleaning roller (6), and the first drying roller (13) , The outer peripheral surface of the second drying roller (14), the first guide roller (24), the second guide roller (26) and the tension roller (27) are provided with an annular yarn guide groove (38), an annular yarn guide groove ( The number of 38) is multiple groups and is set at equal intervals in the vertical direction.
The automatic carding device for liquid controlled yarn production according to claim 1, wherein the grooming box (1), the drying box (2) and the carding box (3) are provided with multiple sets of yarn guides. Hole, the yarn guide hole corresponds to the annular yarn guide groove (38).