CN115298373B - Automatic yarn carding device for liquid control yarn production - Google Patents

Abstract

An automatic carding device for liquid controlled yarn production, including a carding box (1), a drying box (2) and a carding box (3); a cleaning roller (6) is set in the carding box (1) and immersed in an aqueous solution middle; the first water squeezing roller (8) is set on the drying box (2), and the second water squeezing roller (9) is set below the first water squeezing roller (8); the drying box (2) is provided with The first guide roller (24), the first drying roller (13) and the second drying roller (14) are provided in the drying box (2); the drying box (2) is also provided with a heating device (15) and The air distributor (22) is provided with an air jet head (23); the first air exhauster (19) is provided on the carding box (3), and the first air exhauster (19) There is a conveying pipe (20) and a return pipe (21); the carding box (3) is provided with a dehumidification box (17), and the dehumidification box (17) is equipped with a dehumidification device (18); a tensioning device (28) Set on both sides of the interior of the combing box (3), the tensioning device (28) is provided with a tensioning roller (27); the second guide roller (26) is arranged on the combing box (3) and located on the tensioning roller (27) on both sides, the device has multiple functions, is simple to operate and easy to use. It integrates the functions of cleaning, drying and brushing and adsorption. It has excellent yarn carding effect and helps to improve yarn production efficiency.

Description

An automatic carding device for liquid controlled yarn production

Technical field

The invention relates to the technical field of yarn production, and in particular to an automatic combing device for liquid-controlled yarn production.

Background technique

The spinning process refers to spinning materials such as cotton into yarn. The process generally goes through major processes such as blow cleaning, carding, drawing, roving, and spun yarn. Yarns and threads used for high-end products also need to add a combing process to produce Cotton yarns with different requirements require different processing procedures; the structure of the yarn carding device currently used is relatively simple, the function is single, and the use effect is not good, and needs to be improved.

Contents of the invention

(1) Purpose of invention

In order to solve the technical problems existing in the background art, the present invention proposes an automatic combing device for liquid-controlled yarn production, which has multiple functions, is simple to operate, and is convenient to use. It integrates the functions of combing, drying, and brushing and adsorption, and combs the yarn. The effect is excellent and helps to increase the efficiency of yarn production.

(2) Technical solutions

The invention proposes an automatic combing device for liquid controlled yarn production, which includes a combing box, a drying box, a combing box, a cleaning roller, a first sealing box, a first water squeezing roller, a second water squeezing roller, an electric Telescopic rod, first air extraction pipe, first air extraction machine, second guide roller, tensioning device, and rotating tube;

An aqueous solution is added to the grooming box, and input rollers and output rollers are provided on both sides of the interior; the cleaning roller is set in the grooming box and immersed in the aqueous solution, and the cleaning roller is located between the input roller and the output roller; the first sealed box connects the grooming box and the output roller. Drying box, and the first sealed box and the output roller are located on the same side; the first water squeezing roller is arranged on the drying box and located in the first sealed box, and the second water squeezing roller is arranged below the first water squeezing roller, The electric telescopic rod is arranged on the first sealing box and connected to the second water squeezing roller; the grooming box is provided with a drainage outlet, and the drainage outlet is connected with the first sealing box;

The drying box is set horizontally on the grooming box, and the carding box is set horizontally on the drying box; the drying box is provided with a first guide roller, and the first drying roller and the second drying roller are set in the drying box, and The first drying roller is located below the second drying roller; the drying box is also equipped with a heating device and an air distributor, and the air distributor is equipped with an air jet head; the first air extractor is installed on the combing box. And the first air exhauster is provided with a conveying pipe and a return air pipe; the carding box is provided with a dehumidification box, and a dehumidification device is provided in the dehumidification box; the conveying pipe is connected to the dehumidification box, the return air pipe is connected to the air distribution piece, and the first air extraction pipe Connected drying box and dehumidification box;

The tensioning device is arranged vertically on both sides of the interior of the combing box, and the tensioning device is provided with a tensioning roller; the second guide roller is arranged on the combing box and is located on both sides of the tensioning roller, and the tensioning roller is The height is lower than the height of the second guide roller; the tensioning device includes a fixed cylinder, a movable cylinder, a plug rod, a limiter and an elastic member; the movable cylinder is set vertically and inserted into the fixed cylinder, and the plug rod is set vertically in the fixed cylinder and inserted into the movable cylinder; the limiter is set in the movable cylinder and connected to the insertion rod, and the elastic member is vertically set in the movable cylinder and connected to the limiter;

There is a filter box on the combing box, and a filtering device is installed in the filter box. The rotating tube is set on the combing box and is input into the filter box; the outer circumferential surface of the rotating tube is equipped with a brush roller, and the brush roller is provided with a connecting channel. The connecting channel communicates with the rotating tube; the yarn combing box is provided with a second air extraction machine, the second air extraction machine is provided with a second air extraction pipe, and the second air extraction pipe is connected with the filter box.

Preferably, it also includes a second sealed box; the second sealed box is connected to the drying box and the carding box, and the first guide roller is located in the second sealed box.

Preferably, the outer peripheral surfaces of the first water squeezing roller and the second water squeezing roller are provided with a soft water-absorbing layer.

Preferably, the first drying roller and the second drying roller are provided with heating layers.

Preferably, the number of the first drying rollers and the second drying rollers is multiple groups, and the first drying rollers and the second drying rollers are arranged at intervals.

Preferably, the number of cleaning rollers is three groups, two groups of which are located on the same horizontal line, and the other group is located above between the two groups.

Preferably, the number of brush rollers is three groups, two groups of which are located on the same horizontal line, and the other group is located above the two groups.

Preferably, the filter box is provided with a sewage collecting bucket, and the sewage collecting bucket is provided with a valve.

Preferably, the input roller, the output roller, the cleaning roller, the first drying roller, the second drying roller, the first guide roller, the second guide roller and the tension roller are provided with an annular yarn guide groove, and the annular yarn guide groove is The number of slots is multiple groups and they are arranged at equal intervals in the longitudinal direction.

Preferably, the grooming box, the drying box and the yarn carding box are provided with multiple sets of yarn guide holes, and the yarn guide holes correspond to the annular yarn guide grooves.

The above technical solution of the present invention has the following beneficial technical effects:

The cleaning roller rotates, and the yarn passes through the aqueous solution to perform the cleaning operation of the yarn; the yarn passes between the first water squeezing roller and the second water squeezing roller, and the first water squeezing roller and the second squeezing roller The water roller squeezes the yarn and squeezes out the moisture carried by the yarn; the yarn enters the drying box. The setting of multiple first drying rollers and second drying rollers significantly improves the quality of the yarn in the drying box. In the conveying path, the heating device heats the drying box to achieve thorough drying of the yarn; the first air extractor extracts air, and the hot moisture in the drying box enters the dehumidification box through the first air extraction pipe, and dehumidification The device removes the moisture in the hot humidity. The dehumidified hot air enters the air distribution part through the return pipe. The air jet head sprays the hot air toward the yarn, which not only realizes the recycling of hot air, saves energy, but also helps to improve drying efficiency. ;

The dried yarn presses the first guide roller and enters the combing box. The yarn passes under the tension roller. The tensioning device exerts downward pulling force on the tension roller, which can make the yarn being transported It is always in a tensioned state, which is helpful for the yarn carding operation; the yarn presses the brush roller, and the brush roller rotates and brushes the yarn; the second air extractor pumps the inside of the rotating tube into a negative state through the second air extraction tube. The pressure state helps to suck the lint, dust and other debris adhered to the yarn into the filter box. The filter device filters the extracted gas, which significantly improves the yarn carding effect and is suitable for popularization.

Description of the drawings

Figure 1 is a schematic structural diagram of an automatic combing device for liquid-controlled yarn production proposed by the present invention.

Figure 2 is a right view of the combing box in the automatic combing device for liquid-controlled yarn production proposed by the present invention.

Figure 3 is a partial enlarged view of part A of an automatic combing device for liquid-controlled yarn production proposed by the present invention.

Figure 4 is a schematic structural diagram of a tensioning device in an automatic combing device for liquid-controlled yarn production proposed by the present invention.

Figure 5 is a schematic structural diagram of the second water squeezing roller in an automatic combing device for liquid-controlled yarn production proposed by the present invention.

Figure 6 is a schematic structural diagram of the first drying roller in an automatic combing device for liquid-controlled yarn production proposed by the present invention.

Figure 7 is a schematic structural diagram of a brush roller in an automatic combing device for liquid-controlled yarn production proposed by the present invention.

Reference signs: 1. Carding box; 2. Drying box; 3. Carding box; 4. Input roller; 5. Output roller; 6. Cleaning roller; 8. First water squeezing roller; 9. Second water squeezing roller Roller; 10. Electric telescopic rod; 11. Drainage outlet; 12. First sealed box; 13. First drying roller; 14. Second drying roller; 15. Heating device; 16. First exhaust pipe; 17. Dehumidification box; 18. Dehumidification device; 19. First air extractor; 20. Delivery pipe; 21. Return pipe; 22. Air distribution part; 23. Air jet head; 24. First guide roller; 25. Second seal Box; 2 2 guide 6. Directional roller; 27. Tension roller; 28. Tensioning device; 29. Brush roller; 30. Second air extractor; 31. Second air extraction pipe; 32. Filter box; 33. Filter device; 34. Sewage collecting hopper; 35. Rotating tube; 36. Soft absorbent layer; 37. Heating layer; 38. Annular yarn guide groove; 39. Connecting channel; 40. Fixed cylinder; 41. Movable cylinder; 42. Inserting rod; 43. Limiting member; 44. Elastic member.

Detailed ways

In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Furthermore, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily confusing the concepts of the present invention.

As shown in Figures 1-7, the invention proposes an automatic carding device for liquid controlled yarn production, including a carding box 1, a drying box 2, a carding box 3, a cleaning roller 6, a first sealing box 12, The first water squeezing roller 8, the second water squeezing roller 9, the electric telescopic rod 10, the first air extraction pipe 16, the first air extraction machine 19, the second guide roller 26, the tensioning device 28, and the rotating tube 35;

Aqueous solution is added to the grooming box 1, and input rollers 4 and output rollers 5 are provided on both sides of the interior; the cleaning roller 6 is set in the grooming box 1 and immersed in the aqueous solution, and the cleaning roller 6 is located between the input roller 4 and the output roller 5; The number of cleaning rollers 6 is three groups, and two of them are located on the same horizontal line, and the other group is located above the two groups; the first sealed box 12 connects the grooming box 1 and the drying box 2, and the first sealed box 12 It is located on the same side as the output roller 5; the first water squeezing roller 8 is arranged on the drying box 2 and located in the first sealed box 12, the second water squeezing roller 9 is arranged below the first water squeezing roller 8, and the electric telescopic rod 10 is arranged on the first sealed box 12 and connected to the second squeezing roller 9; the grooming box 1 is provided with a drain outlet 11, and the drain outlet 11 is connected with the first sealed box 12;

The drying box 2 is set horizontally on the grooming box 1, and the carding box 3 is set horizontally on the drying box 2; the drying box 2 is provided with a first guide roller 24, and the drying box 2 is provided with a first drying roller 13. and the second drying roller 14, and the first drying roller 13 is located below the second drying roller 14; the number of the first drying roller 13 and the second drying roller 14 is multiple groups, and the first drying roller 13 and the second drying roller 14 are arranged at intervals; the drying box 2 is also provided with a heating device 15 and an air distributor 22, and the air distributor 22 is provided with an air jet head 23; the first air extractor 19 is arranged on the combing The box 3 and the first air extractor 19 are provided with a conveying pipe 20 and a return pipe 21; the carding box 3 is provided with a dehumidification box 17, and a dehumidification device 18 is provided in the dehumidifying box 17; the conveying pipe 20 and the dehumidifying box 17 Communicated, the air return pipe 21 is connected with the air distributor 22, and the first air extraction pipe 16 is connected with the drying box 2 and the dehumidification box 17;

The tensioning device 28 is arranged vertically on both sides of the interior of the combing box 3, and the tensioning device 28 is provided with a tensioning roller 27; the second guide roller 26 is arranged on the combing box 3 and is located on both sides of the tensioning roller 27 , and the height of the tension roller 27 is lower than the height of the second guide roller 26; the tensioning device 28 includes a fixed cylinder 40, a movable cylinder 41, an insertion rod 42, a limiter 43 and an elastic member 44; the movable cylinder 41 is vertical The insertion rod 42 is arranged vertically in the fixed tube 40 and inserted into the movable tube 41; the limiting member 43 is arranged in the movable tube 41 and connected with the insertion rod 42, and the elastic member 44 is arranged vertically in Inside the movable cylinder 41 and connected with the limiting member 43;

The combing box 3 is provided with a filter box 32, and the filtering box 32 is provided with a filtering device 33. The rotating tube 35 is arranged on the combing box 3 and is input into the filtering box 32; the outer circumferential surface of the rotating tube 35 is provided with a brush roller 29. The brush roller 29 is provided with a connecting channel 39, and the connecting channel 39 communicates with the rotating tube 35; the number of the brush rollers 29 is three groups, and two groups are located on the same horizontal line, and the other group is located above the two groups; The yarn box 3 is provided with a second air extraction machine 30, the second air extraction machine 30 is provided with a second air extraction pipe 31, and the second air extraction pipe 31 is connected with the filter box 32;

The input roller 4, the output roller 5, the cleaning roller 6, the first drying roller 13, the second drying roller 14, the first guide roller 24, the second guide roller 26 and the tension roller 27 are provided with annular yarn guides on their outer peripheral surfaces Groove 38, the number of annular yarn guide grooves 38 is multiple groups and arranged at equidistant lengths; the combing box 1, the drying box 2 and the combing box 3 are provided with multiple sets of yarn guide holes, and the yarn guide holes and annular yarn guide grooves are 38 corresponds.

In an optional embodiment, a second sealed box 25 is also included; the second sealed box 25 connects the drying box 2 and the carding box 3, and the first guide roller 24 is located in the second sealed box 25.

In an optional embodiment, the outer peripheral surfaces of the first water squeezing roller 8 and the second water squeezing roller 9 are provided with a soft water-absorbing layer 36, which is elastic and helps to improve the water squeezing effect.

In an optional embodiment, a heating layer 37 is provided in the first drying roller 13 and the second drying roller 14, which can significantly improve the drying efficiency of the yarn.

In an optional embodiment, the filter box 32 is provided with a sewage collection bucket 34, and the sewage collection hopper 34 is provided with a valve. The sewage collection hopper 34 collects filtered dirt, which is helpful for use.

In the present invention, when in use, the yarn presses the input roller 4, the cleaning roller 6, and the output roller 5 in sequence, and the cleaning roller 6 rotates, and the yarn passes through the aqueous solution, thereby combing the yarn; and then the yarn Passing between the first water squeezing roller 8 and the second water squeezing roller 9, the electric telescopic rod 10 is used to adjust the distance between the first water squeezing roller 8 and the second water squeezing roller 9. During the yarn transportation process , the first water squeezing roller 8 and the second water squeezing roller 9 squeeze the yarn to squeeze out the moisture carried by the yarn, and the squeezed aqueous solution flows back into the grooming box 1 along the drainage port 11; then the yarn enters the drying The first drying roller 13 and the second drying roller 14 are pressed sequentially in the box 2. The arrangement of multiple first drying rollers 13 and second drying rollers 14 significantly improves the stability of the yarn in the drying box 2. In the conveying path, the heating device 15 heats the drying box 2 to achieve thorough drying of the yarn; the first air extractor 19 extracts air, and the hot moisture in the drying box 2 enters through the first air extraction pipe 16 In the dehumidification box 17, the dehumidification device 18 removes the moisture in the hot moisture. The dehumidified hot air enters the air distribution member 22 through the return air pipe 21. The air jet head 23 sprays the hot air toward the yarn, which not only realizes the recycling of the hot air, but also saves money. energy, and also helps improve drying efficiency;

The dried yarn presses the first guide roller 24 and enters the combing box 3. The yarn passes under the tension roller 27, and the tensioning device 28 exerts a downward pulling force on the tension roller 27, which can make The yarn being conveyed is always in a tensioned state, which is helpful for the yarn combing operation; the yarn presses the brush roller 29, and the brush roller 29 rotates and brushes the yarn; the second air extractor 30 passes through the second The air extraction pipe 31 draws the inside of the rotating pipe 35 into a negative pressure state, which helps to suck the lint, dust and other debris adhered to the yarn into the filter box 32. The filter device 33 filters the extracted gas, significantly improving the yarn combing process. The effect is suitable for promotion and use.

It should be understood that the above-described specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included in the protection scope of the present invention. Furthermore, it is intended that the appended claims of the present invention cover all changes and modifications that fall within the scope and boundaries of the appended claims, or equivalents of such scopes and boundaries.

Claims (7)

1. An automatic carding device for liquid controlled yarn production, which is characterized in that it includes a carding box (1), a drying box (2), a carding box (3), a cleaning roller (6), and a first sealing box. (12), the first water squeezing roller (8), the second water squeezing roller (9), the electric telescopic rod (10), the first air extraction pipe (16), the first air extraction machine (19), the second guide roller (26), tensioning device (28), rotating tube (35); Aqueous solution is added to the grooming box (1), and input rollers (4) and output rollers (5) are provided on both sides of the interior; the cleaning roller (6) is set in the grooming box (1) and immersed in the aqueous solution, and the cleaning roller (6) ) is located between the input roller (4) and the output roller (5); the first sealed box (12) connects the grooming box (1) and the drying box (2), and the first sealed box (12) and the output roller (5 ) is located on the same side; the first water squeezing roller (8) is set on the drying box (2) and located in the first sealed box (12), and the second water squeezing roller (9) is set on the first water squeezing roller (8) ), the electric telescopic rod (10) is set on the first sealed box (12) and connected to the second squeezing roller (9); the grooming box (1) is provided with a drain outlet (11), and the drain outlet (11) ) is connected with the first sealing box (12); The drying box (2) is set horizontally on the combing box (1), and the combing box (3) is set horizontally on the drying box (2); the drying box (2) is provided with a first guide roller (24). A first drying roller (13) and a second drying roller (14) are provided in the drying box (2), and the first drying roller (13) is located below the second drying roller (14); the drying box (2) is also equipped with a heating device (15) and an air distributor (22), and the air distributor (22) is equipped with an air jet head (23); the first air extractor (19) is installed in the carding box (22). 3), and the first air extractor (19) is provided with a delivery pipe (20) and a return pipe (21); the carding box (3) is provided with a dehumidification box (17), and the dehumidification box (17) is equipped with There is a dehumidification device (18); the delivery pipe (20) is connected with the dehumidification box (17), the air return pipe (21) is connected with the air distribution part (22), and the first air extraction pipe (16) is connected with the drying box (2) and the dehumidifier box(17); The tensioning device (28) is arranged vertically on both sides of the interior of the combing box (3). The tensioning device (28) is provided with a tensioning roller (27); the second guide roller (26) is arranged on the combing box (3). 3) on and located on both sides of the tension roller (27), and the height of the tension roller (27) is lower than the height of the second guide roller (26); the tensioning device (28) includes a fixed cylinder (40) , movable cylinder (41), insertion rod (42), limiter (43) and elastic member (44); the movable cylinder (41) is set vertically and inserted into the fixed cylinder (40), and the insertion rod (42) is vertical It is arranged in the fixed cylinder (40) and inserted into the movable cylinder (41); the limiter (43) is arranged in the movable cylinder (41) and connected to the insertion rod (42), and the elastic member (44) is arranged vertically in the movable cylinder (41) and connected with the limiter (43); The combing box (3) is provided with a filter box (32), a filtering device (33) is provided in the filter box (32), and the rotating tube (35) is set on the combing box (3) and is input into the filter box (32). ; The outer circumferential surface of the rotating tube (35) is provided with a brush roller (29), and the brush roller (29) is provided with a connecting channel (39). The connecting channel (39) communicates with the rotating tube (35); the combing box (3 ) is provided with a second air extractor (30), the second air extractor (30) is provided with a second air exhaust pipe (31), and the second air exhaust pipe (31) is connected with the filter box (32); The filter box (32) is provided with a sewage collecting hopper (34), and the sewage collecting hopper (34) is provided with a valve; Input roller (4), output roller (5), cleaning roller (6), first drying roller (13), second drying roller (14), first guide roller (24), second guide roller (26) ) and the outer peripheral surface of the tension roller (27) are provided with annular yarn guide grooves (38), the number of the annular yarn guide grooves (38) is multiple groups and are arranged at equal intervals in the longitudinal direction; The combing box (1), drying box (2) and combing box (3) are provided with multiple sets of yarn guide holes, and the yarn guide holes correspond to the annular yarn guide groove (38). 2. An automatic combing device for liquid controlled yarn production according to claim 1, characterized in that it also includes a second sealing box (25); the second sealing box (25) is connected to the drying box (2) And the carding box (3), the first guide roller (24) is located in the second sealed box (25). 3. An automatic combing device for liquid controlled yarn production according to claim 1, characterized in that the outer peripheral surfaces of the first water squeezing roller (8) and the second water squeezing roller (9) are provided with soft Water absorbent layer (36). 4. An automatic combing device for liquid-controlled yarn production according to claim 1, characterized in that a heating layer (37) is provided in the first drying roller (13) and the second drying roller (14). ). 5. An automatic combing device for liquid-controlled yarn production according to claim 1, characterized in that the number of the first drying roller (13) and the second drying roller (14) is multiple groups, and The first drying roller (13) and the second drying roller (14) are arranged at intervals. 6. An automatic combing device for liquid controlled yarn production according to claim 1, characterized in that the number of cleaning rollers (6) is three groups, and two groups of them are located on the same horizontal line, and the other group is located on the same horizontal line. Above between the two groups. 7. An automatic combing device for liquid controlled yarn production according to claim 1, characterized in that the number of brush rollers (29) is three groups, and two groups are located on the same horizontal line, and the other group Located above between the two groups.