WO2021188065A1 - A compressed air system - Google Patents

A compressed air system Download PDF

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Publication number
WO2021188065A1
WO2021188065A1 PCT/TR2020/050273 TR2020050273W WO2021188065A1 WO 2021188065 A1 WO2021188065 A1 WO 2021188065A1 TR 2020050273 W TR2020050273 W TR 2020050273W WO 2021188065 A1 WO2021188065 A1 WO 2021188065A1
Authority
WO
WIPO (PCT)
Prior art keywords
air
oil
activated carbon
housing
sheet
Prior art date
Application number
PCT/TR2020/050273
Other languages
French (fr)
Inventor
Ibrahim Kemal YAZICI
Original Assignee
Mikropor Makina Sanayi Ve Ticaret A.S.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mikropor Makina Sanayi Ve Ticaret A.S. filed Critical Mikropor Makina Sanayi Ve Ticaret A.S.
Priority to US17/912,399 priority Critical patent/US20230137195A1/en
Priority to EP20926340.9A priority patent/EP4121658A4/en
Publication of WO2021188065A1 publication Critical patent/WO2021188065A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/04Measures to avoid lubricant contaminating the pumped fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/16Filtration; Moisture separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2055Carbonaceous material
    • B01D39/2058Carbonaceous material the material being particulate
    • B01D39/2062Bonded, e.g. activated carbon blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0002Casings; Housings; Frame constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/003Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions including coalescing means for the separation of liquid
    • B01D46/0031Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions including coalescing means for the separation of liquid with collecting, draining means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/58Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
    • B01D46/60Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel arranged concentrically or coaxially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2101/00Types of filters having loose filtering material
    • B01D2101/02Carbon filters

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The invention relates to a system that performs the separation of incoming liquid and vapour oil by a single system. The invention is a compressed air system for separating liquid- and vapour-form oil from the air, comprising a filter element that comprises an air-oil separator (7) that separates liquid- form oil from the air, an activated carbon filter (9) positioned after the air-oil separator (7), separating the vapour oil from the air; and a housing (12), in which the said filter element is placed, having at least two discharge elements (13) for discharging liquid-form oil, an inlet port (14) for the inlet of air and an outlet port (15) for the outlet of the air.

Description

A COMPRESSED AIR SYSTEM
Field of the Invention
The invention relates to a compressed air system that enables the separation of incoming liquid and vapour form oil by a single system.
Known State of the Art
According to the process applied in compressed air systems used in the current art, the air must be conditioned and separated from oil, water and moisture. In compressed air systems developed according to the ISO 8573.1:2010 standard "0" class conditions, the incoming oil concentration in both vapour and liquid form should be no more than 0,03 mg/m3.
It is known that two different compressed air filters are used in compressed air systems used in the art, which are active carbon filters and air-oil separator filters for separating the oil in liquid form and in vapour form. The use of these two different filters complicates the system and makes the separation process difficult. To ensure that a more efficient separation process is performed, a more compact system needs to be developed.
The utility model document no. CN209212502U may be referred as an example of the state of the art. The said document features a compressed air-oil extraction device. It is reported that one end of the said device is permanently connected to an air compressor and the other end is connected to an air dryer and an air storage tank, respectively. It is further described that a catalytic reaction tank, a heat exchanger and an electrical control unit are permanently placed at the base; a heater is placed outside the catalytic reaction tank, the top and bottom of the catalytic reaction tank are connected through the pipelines with a fixed heat exchanger, an air outlet pipe and an air inlet pipe are arranged on the heat exchanger, and the electric control unit is electrically connected to the catalytic reaction tank, the heat exchanger and the heater respectively. It is reported that the system mentioned in the said document can produce the oil-free compressed air, meeting the ISO 8573.1 grade. However, there is no mention of a system for the development of a more compact system to eliminate the above-mentioned disadvantages .
In order to eliminate the technical disadvantages, the need still remains for the development of a more compact system, which minimizes energy losses, and at the same time ensures an air quality meeting the mentioned standards.
Detailed Description of the Invention
The invention relates to a compressed air system that enables the separation of incoming liquid- and vapour-form oil by a single system.
The present invention is related to separation of liquid and vapour oil in compliance with the IS08573.12010 standard by a single system according to the class "0" requirements.
The object of the invention is to minimize energy losses. For this purpose, a filter element has been developed that contains the air-oil separator (7) and the activated carbon filter (9) together.
The system according to the invention comprises, generally, a filter element comprising an air-oil separator (7) that provides the separation of the liquid oil and an activated carbon filter (9) that is located after the air-oil separator
(7), providing the separation the vapour form oil from the air; a housing (12) in which the filter element is installed/mounted, having at least two discharge elements (13) for discharging liquid oil, an inlet port (14) for inlet air and an outlet port (15) for outlet air.
In an embodiment of the invention, the activated carbon filter (9) contains activated carbon granules or activated carbon filter media.
An embodiment of the invention includes a body sheet (6), protection sheet (8), inner sheet (10) and outer sheet (3) to provide strength and to protect the filter media.
An embodiment of the invention includes a particle filter media (11) in which solid particles are captured. After separation process, the said filter media is also used to capture solid particles that may be formed due to activated carbons in the air passing through the activated carbon filter (9). Therefore, in one embodiment of the invention, the particle filter media (11) is positioned after the activated carbon filter (9).
In the system of the invention, the housing (12) comprises more than one discharge element (13), an inlet port (14) where oily air enters the system, and an outlet port (15) for discharging the oil separated air.
In an embodiment of the invention, there are at least two discharge elements (13) on the housing (12) to discharge the separated liquid-form oil from the system.
One embodiment of the invention includes two discharge elements (13), one of which is used to discharge the large amount of oil contained in the initial air, and the other is used to discharge the oil separated by the air-oil separator (7).
In an embodiment of the invention, there are more than one carrier legs to support the system.
In an embodiment of the invention, there are three carrier legs.
In an embodiment of the invention, the housing (12) comprises a housing cover (16).
The filter element of the invention is operated by placing it in a housing (12). The operating principle of the invention is as follows. Oily air first passes through the inlet port (14) of the housing (12) and enters the inner part of the filter element and passes through the air-oil separator (7). In this way, the oil in liquid form is separated from the air. The said separated oil is removed from the housing (12) by the discharge element (13) located in the housing (12). After the liquid oil is separated from the air, the vapour oil in the air is separated by the activated carbon filter (9). At the last stage, any solid particles to be formed due to activated carbon are captured by the particle filter media (11) and the air separated from the oil is discharged from the outlet port (15) and fed to the system.
One embodiment of the invention comprises the air-oil separator (7), activated carbon filter (9) and particle filter media (11), respectively from the inside of the filter element to the outside. In this case, the oil-containing air passes first through the air-oil separator (7), then through the activated carbon filter (9) and finally through the particle filter media (11). In a figure regarding an embodiment of the invention, a view of section A is provided. As can be seen in this figure, there are body sheet (6), air-oil separator (7), protection sheet (8), activated carbon filter (9), inner sheet (10), particle filter media (11) and outer sheet (3), respectively from the inside to the outside of the filter element.
The present invention is, in summary, a compressed air system for separating the liquid- and vapour-form oil from the air, wherein it comprises a filter element comprising; an air-oil separator (7) that provides the separation of the liquid-form oil, an activated carbon filter (9) that provides the separation of the vapour-form oil from the air, a particle filter media (11) for holding coarse particles in the air, positioned such that the air encounters it after passing through the activated carbon filter (9); and a housing (12) in which the said filter element is placed, having at least two discharge elements (13) for discharging liquid oil, an inlet port (14) for the inlet of air and an outlet port (15) for the outlet of the air.
In Figure 1 of the specification, there is a view of an embodiment of the invention. The said Figure features a cylindrical outer sheet (3), a lower cover (2) at the bottom of the outer sheet (3), an upper cover (1) at the top, an 0- ring (5) to provide the connection at the upper cover (1) and an air baffle plate (4) on the outer sheet (3).
Figure 2 of the specification also shows the filter element of an embodiment of the invention. It is seen that the said filter element includes an upper cover (1), a lower cover (2), an outer sheet (3), and an air baffle plate (4) located on the outer sheet (3). Figure 3 of the specification is a sectional view of the filter element and a detail (A) of this sectional view. In the sectional view, the interior of the cylindrical filter element is shown, and the parts where the air travels are pointed by horizontal parallel lines. Also, in this figure, an upper cover (1), a lower cover (2), and an O-ring (5) located in the upper cover (1) are shown. In the sectional view related to detail "A", the body sheet (6), air-oil separator (7), protection sheet (8), activated carbon filter (9), inner sheet (10), particle filter media (11) and outer sheet (3) are illustrated.
Figure 4 of the specification shows the housing (12) in which the filter element of the invention is placed. This housing (12) comprises an inlet port (14), an outlet port (15), two discharge elements (13), one on the side surface of the housing (12) and the other in the lower part of the housing (12), and a housing cover (16). It is also illustrated that it includes three carrier legs to support the housing (12).
The present invention performs the separation of liquid and vapour oil from the air on a single filter element, thereby providing a more compact system and minimizing energy losses.
Description of the Figures
Figure 1 - Perspective View of the Filter Element of the Invention
Figure 2 - Side View of the Filter Element of the Invention
Figure 3 - Sectional View of the Filter Element of the Invention and A View of A Detail (A) in Said Sectional View
Figure 4 - A View of the Housing (12) in which the Filter Element of the Invention is Mounted
Descriptions of Reference Numbers in Figures
1.Upper cover 2.Lower cover
3.Outer sheet
4.Air baffle plate
5.0-ring
6.Body sheet
7.Air-oil separator 8.Protection sheet
9.Activated carbon filter 10. Inner sheet 11.Particle filter media 12.Housing 13.Discharge element 14. Inlet port
15.Outlet port
16.Housing cover

Claims

1.A compressed air system for separating the liquid- and vapour-form oil from the air, characterized by comprising;
- a filter element that comprises
- an air-oil separator (7) that separates liquid-form oil from the air,
- an activated carbon filter (9) positioned after the air-oil separator (7), separating the vapour oil from the air and
- a housing (12), in which the said filter element is placed, having at least two discharge elements (13) for discharging liquid-form oil, an inlet port (14) for the inlet of air and an outlet port (15) for the outlet of the air.
2 . The system according to claim 1, wherein the activated carbon filter (9) contains activated carbon granules or activated carbon filter media.
3. The system according to claim 1, wherein it comprises a particle filter media (11) in which solid particles are captured.
4 . The system according to claim 3, wherein the particle filter media (11) is located after the activated carbon filter (9).
5 . The system according to claim 1, wherein it comprises body sheet (6), protection sheet (8), inner sheet (10) and outer sheet (3) to provide strength and protect the filter media.
6.The system according to claim 5, wherein it comprises body sheet (6), air-oil separator (7), protection sheet (8), activated carbon filter (9), inner sheet (10), particle filter media (11) and outer sheet (3), respectively from the inside to the outside of the filter element.
7.The system according to claim 1, wherein the filter element includes an upper cover (1) and a lower cover (2).
8.The system according to claim 7, wherein it comprises an O-ring (5) on the upper cover (1) as a connecting element.
9.The system according to claim 5, wherein it comprises an air baffle plate (4) on the outer sheet (3).
10.The system according to claim 1, wherein it comprises more than one carrier leg to support the housing (12).
11.The system according to claim 10, wherein it comprises three carrier legs.
12.The system according to claim 1, wherein the housing (12) comprises a housing cover (16).
13.The system according to claim 1, wherein it comprises two discharge elements (13), one for discharging the high amount of oil contained in the air entering the system first, and the other for discharging the oil separated by the air-oil separator (7).
PCT/TR2020/050273 2020-03-16 2020-04-06 A compressed air system WO2021188065A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US17/912,399 US20230137195A1 (en) 2020-03-16 2020-04-06 A compressed air system
EP20926340.9A EP4121658A4 (en) 2020-03-16 2020-04-06 A compressed air system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2020/03987 2020-03-16
TR202003987 2020-03-16

Publications (1)

Publication Number Publication Date
WO2021188065A1 true WO2021188065A1 (en) 2021-09-23

Family

ID=77771206

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2020/050273 WO2021188065A1 (en) 2020-03-16 2020-04-06 A compressed air system

Country Status (3)

Country Link
US (1) US20230137195A1 (en)
EP (1) EP4121658A4 (en)
WO (1) WO2021188065A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5737929A (en) * 1994-03-28 1998-04-14 Cool Engineering Method and means for separating oil and impurities from a refrigerant in an air conditioning system
KR20050054115A (en) * 2003-12-04 2005-06-10 경원기계공업(주) The oil seperator of the reciprocating air compressor

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1096989A (en) * 1966-12-02 1967-12-29 Mc Graw Edison Co Fluid separator
US3505794A (en) * 1968-05-29 1970-04-14 Air Inc Van Air filter
US4231768A (en) * 1978-09-29 1980-11-04 Pall Corporation Air purification system and process
JP2951860B2 (en) * 1994-11-10 1999-09-20 小倉クラッチ株式会社 Oil mist removal device
US5908558A (en) * 1996-10-18 1999-06-01 Holland; Herbert W. Method and apparatus for removing contaminants from fluid columns
DE10257629A1 (en) * 2001-12-18 2003-07-24 Messer Griesheim Gmbh Compressed air supply installation comprises compressed air source, supply lines, and gas cleaning system
US8152887B2 (en) * 2008-12-15 2012-04-10 Mann + Hummel Gmbh Air/oil separator
DE102009031420B4 (en) * 2009-07-02 2021-01-28 Leybold Gmbh Multi-stage oil separator
US10532297B2 (en) * 2013-11-27 2020-01-14 Atlas Copco Airpower, Naamloze Vennootschap Coalescence filter and method for purifying a fluid

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5737929A (en) * 1994-03-28 1998-04-14 Cool Engineering Method and means for separating oil and impurities from a refrigerant in an air conditioning system
KR20050054115A (en) * 2003-12-04 2005-06-10 경원기계공업(주) The oil seperator of the reciprocating air compressor

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP4121658A4 *

Also Published As

Publication number Publication date
EP4121658A1 (en) 2023-01-25
EP4121658A4 (en) 2024-01-17
US20230137195A1 (en) 2023-05-04

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