CN2916184Y - High-purity compression gas generation system - Google Patents

High-purity compression gas generation system Download PDF

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Publication number
CN2916184Y
CN2916184Y CN 200620040812 CN200620040812U CN2916184Y CN 2916184 Y CN2916184 Y CN 2916184Y CN 200620040812 CN200620040812 CN 200620040812 CN 200620040812 U CN200620040812 U CN 200620040812U CN 2916184 Y CN2916184 Y CN 2916184Y
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China
Prior art keywords
moisture separator
gas generation
compressor
generation systems
pressurized gas
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Expired - Fee Related
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CN 200620040812
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Chinese (zh)
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张礼明
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Individual
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Individual
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Abstract

The utility model discloses a compressed gas with high purity quotient generating system, which comprises an electrical apparatus controller, an air compressing device, a cooling device, a moisture separator, a filter device and a gas storage device. Wherein, the air compressing device is composed of a compressor and a gasoline trap; the cooling device is composed of a magnetic pump and a cooler; the moisture separator comprises a first moisture separator and a second moisture separator which connected with each other; the filter device comprises an oil filter and a pure filter, both are connected to an integrated package in series; the gas storage device is composed of a storage tank, a safety valve and a valve and the latter two are positioned on the former one. The utility model generates the gas with high pressure, purity quotient and speed without oil and water, and has the advantages of quiet noise during working, stable performance and simple structure.

Description

High-purity pressurized gas generation systems
Technical field
The utility model relates to a kind of system gas system, relates in particular to a kind of high-purity pressurized gas generation systems.
Background technique
At present; the pressurized gas that obtain generally are to be made by the conventional air compressor; though and the pressurized gas that the conventional air compressor generates can reach the pressure that needs; but the purity of this gas is low; the ratio of oil-containing, water is big, can not adapt to the demand of multiple special occasions, and particularly noise is very big during the conventional air compressor operating; do not meet environment protectment protection, more influenced the healthy of people.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of high-purity pressurized gas generation systems is provided, and the gas that it produced is oil-containing, not moisture not, the gas purity height, and noise is low during work.
The purpose of this utility model is achieved by the following technical programs: a kind of high-purity pressurized gas generation systems, this system comprises an appliance controller and air compression plant, cooling unit, moisture separator, filter for installation and caisson, wherein, described air compression plant comprises compressor and deaerator, compressor is used for the normality air is compressed, its suction port is introduced the normality air by pipeline, the air outlet is by the suction port of pipeline connection deaerator, and deaerator is used for the gas after the compressor compresses is carried out Oil-gas Separation; Described cooling unit comprises magnetic drive pump and cooler, that cooler is used for described compressor temperature is raise and from deaerator isolated oil and gas cool off, cooler is communicated with the steam outlet pipe of deaerator and the oil outlet tube of compressor, magnetic drive pump is lubricated use in order to cooled oil is withdrawn in the compressor, the oil inlet pipe of magnetic drive pump is communicated with the oil outlet tube of cooler, and oil outlet tube is communicated with the oil inlet pipe of compressor; Described moisture separator comprises first moisture separator and second moisture separator, connect before and after them, the gas that first moisture separator is used for that cooler is sent carries out aqueous vapor to be separated, its suction port connects the steam outlet pipe of cooler, second moisture separator is used for that the isolated gas of first moisture separator is carried out aqueous vapor again and separates, and its suction port connects the air outlet of first moisture separator by pipeline; Described filter for installation comprises oil strainer and fine filter, their tandem connections are on an integrated package, receive the isolated gas of second moisture separator earlier and filter to oil strainer, arrive fine filter again and filter, its suction port connects the air outlet of second moisture separator by pipeline; Described caisson comprises a gas holder, safety valve and valve, the high-purity pressurized gas after the former filters through filtrating equipment in order to storage, and its suction port is by the air outlet of pipeline connection integrated filter, and safety valve and valve are located on the gas holder body.
Above-mentioned high-purity pressurized gas generation systems, wherein, the air outlet of described compressor is to connect by the suction port of an one-way valve and deaerator.
Above-mentioned high-purity pressurized gas generation systems, wherein, a manually operated valve is equipped with in the bottom of described deaerator, from isolated oil wherein, is to be communicated to the cooler cooling and to be withdrawn in the compressor by magnetic drive pump by this manually operated valve.
Above-mentioned high-purity pressurized gas generation systems wherein, also is equipped with a cooling fan on the described cooler, this cooling fan is connected with appliance controller by cable.
Above-mentioned high-purity pressurized gas generation systems, wherein, the bottom of described two moisture separators is equipped with a manually operated valve respectively, can discharge aqueous vapor by it.
Above-mentioned high-purity pressurized gas generation systems, wherein, dress is by an one-way valve between described integrated filter and the caisson.
Above-mentioned high-purity pressurized gas generation systems wherein, also is provided with a unloading valve on the described integrated filter, this unloading valve connects described appliance controller by cable.
In the high-purity pressurized gas generation systems stated, wherein, described built in gas tank is put a pressure transducer, this pressure transducer connects described compressor by cable
The utility model has the advantages that:
(1) need not any after-treatment device, volume is little, noise is low, operation does not influence environment on every side yet in the office of 100 square meters to such an extent as to arbitrarily move or be placed on;
(2) the gas pressure height that is produced, its exhaust pressure are 0.8-1.0Mpa;
(3) gas that is produced oil-containing, not moisture not, the gas purity height, its oil content is less than 1.2ppm;
(4) aerogenesis speed is fast, and its volume flow is 0.18m 3/ min;
Noise is low when (5) working, and its noise is less than 30dB;
(6) stable performance, simple in structure.
Description of drawings
Fig. 1 is the block diagram of high-purity pressurized gas generation systems of the present utility model;
Fig. 2 is the block diagram of the air compression plant in the high-purity pressurized gas generation systems of the present utility model;
Fig. 3 is the block diagram of the cooling unit in the high-purity pressurized gas generation systems of the present utility model;
Fig. 4 is the block diagram of the moisture separator in the high-purity pressurized gas generation systems of the present utility model;
Fig. 5 is the block diagram of the filter for installation in the high-purity pressurized gas generation systems of the present utility model;
Fig. 6 is the block diagram of the caisson in the high-purity pressurized gas generation systems of the present utility model;
Embodiment
See also Fig. 1 to Fig. 6, high-purity pressurized gas generation systems of the present utility model comprises an appliance controller 1 and air compression plant 2, cooling unit 3, moisture separator 4, filter for installation 5 and caisson 6.
Described air compression plant 2 comprises compressor 21 and deaerator 22, compressor 21 is connected with appliance controller 1 by cable, it is used for the normality air is compressed, its suction port is introduced the normality air by pipeline, the air outlet connects the suction port of deaerator 22 by pipeline 212 through one-way valve 23, deaerator 22 is used for the gas after compressor 21 compressions is carried out Oil-gas Separation, and a manually operated valve 221 is equipped with in order to the moisture in the discharging deaerator 22 in the bottom of deaerator 22.
Described cooling unit 3 comprises magnetic drive pump 31 and cooler 32, that cooler 32 is used for compressor 21 temperature are raise and from deaerator 22 isolated oil and gas cool off, cooler 32 is communicated with the steam outlet pipe of deaerator 22 and the oil outlet tube 234 of compressor 21, magnetic drive pump 31 is lubricated use in order to cooled oil is withdrawn in the compressor 21, the oil inlet pipe of magnetic drive pump 31 is communicated with the oil outlet tube of cooler 32, and oil outlet tube is communicated with the oil inlet pipe of compressor 21; Also be communicated to cooler 32 coolings by the oil of manually operated valve 221 discharging by oil pipe in addition and be withdrawn in the compressor 21 and be lubricated use by magnetic drive pump 31, one cooling fan 34 also is housed in order to increase the cooling effectiveness of cooler 32 on the cooler 32, this cooling fan 34 is connected with appliance controller 1 by cable 341.
Described moisture separator 4 comprises first moisture separator 41 and second moisture separator 42, connect before and after them, the gas that first moisture separator 41 is used for that cooler 32 is sent carries out aqueous vapor to be separated, its suction port connects the steam outlet pipe of cooler 32, second moisture separator 42 is used for that first moisture separator, 41 isolated gases are carried out aqueous vapor again and separates, and its suction port connects the air outlet of first moisture separator 41 by pipeline; The bottom of two moisture separators 41,42 is equipped with a manually operated valve 411,421 respectively, can discharge aqueous vapor by it.
Described filter for installation 5 comprises oil strainer 51 and fine filter 52, their tandem connections are on an integrated package 50, receiving second moisture separator, 42 isolated gases earlier filters to oil strainer 51, arriving fine filter 52 again filters, make air purer, its suction port connects the air outlet of second moisture separator 42 by pipeline, and the suction tude that a unloading valve 53 is communicated with filtrating equipments also is set on the integrated package 50, and this unloading valve 53 connects described appliance controller 1 by cable 531.
Described caisson 6 comprises a gas holder 61, safety valve 62 and valve 63, high-purity pressurized gas after the former filters through filtrating equipment 5 in order to storage, its suction port connects the air outlet of filter device 5 by a pipeline and an one-way valve 56, safety valve 62 and valve 63 are located on the body of gas holder 61, one pressure transducer 64 is set in the gas holder 61, and this pressure transducer 64 connects compressor 21 by cable 641.
The working principle of high-purity pressurized gas generation systems of the present utility model:
By compressor 21 the normality air is compressed, the gas that compression is come out carries out the gentle separation of oil to deaerator 22, isolated gas is cooled off by cooler 32, isolated oil also cools off simultaneously, return compressor 21 through magnetic drive pump 31 after the cooling and be lubricated use, deliver to first moisture separator 41 by cooler 32 cooling fans 34 gases and carry out the gentle separation of the first road water, again through second moisture separator 42, carry out the gentle separation of water for the second time, arrive oil strainer 51 again, arrive smart filter gas 52 after filtering again, make air purer, be sent to gas holder 61 at last, storage.Pressure transducer 64 makes electric former cut-out with signal conveys to appliance controller 1 when the pressure of gas holder 61 is higher than setting value, and machine stops gas making, at the bottom of the pressure when setting value sensor 64 notify compressor 21 energising once more, compressor 21 starts the beginning gas making.When complete machine temperature is higher than 110 when spending, machine will be protected shutdown, Auto Power On gas making when treating that complete machine temperature descends.
Above embodiment is only for the usefulness that the utility model is described, but not to restriction of the present utility model, person skilled in the relevant technique, under the situation that does not break away from spirit and scope of the present utility model, can also make various conversion or modification, therefore all technological schemes that are equal to also should belong to category of the present utility model, should be limited by each claim.

Claims (8)

1. high-purity pressurized gas generation systems, this system comprises an appliance controller and air compression plant, cooling unit, moisture separator, filter for installation and caisson, it is characterized in that,
Described air compression plant comprises compressor and deaerator, and compressor inlet is introduced the normality air by pipeline, and the air outlet connects the suction port of deaerator by pipeline;
Described cooling unit comprises magnetic drive pump and cooler, and cooler is communicated with the steam outlet pipe of deaerator and the oil outlet tube of compressor, and the oil inlet pipe of magnetic drive pump is communicated with the oil outlet tube of cooler, and oil outlet tube is communicated with the oil inlet pipe of compressor;
Described moisture separator comprises first moisture separator and second moisture separator, connects before and after them, and the first moisture separator suction port connects the steam outlet pipe of cooler, and the second moisture separator suction port connects the air outlet of first moisture separator by pipeline;
Described filter for installation comprises oil strainer and fine filter, and their tandem connections are on an integrated package, and the integrated package suction port connects the air outlet of second moisture separator by pipeline;
Described caisson comprises a gas holder, safety valve and valve, and the gas holder suction port is by the air outlet of pipeline connection integrated filter, and safety valve and valve are located on the gas holder body.
2. high-purity pressurized gas generation systems according to claim 1 is characterized in that, the air outlet of described compressor is to connect by the suction port of an one-way valve and deaerator.
3. high-purity pressurized gas generation systems according to claim 1 is characterized in that a manually operated valve is equipped with in the bottom of described deaerator.
4. high-purity pressurized gas generation systems according to claim 1 is characterized in that, a cooling fan also is housed on the described cooler, and this cooling fan is connected with appliance controller by cable.
5. high-purity pressurized gas generation systems according to claim 1 is characterized in that the bottom of described two moisture separators is equipped with a manually operated valve respectively, can discharge steam by it.
6. high-purity pressurized gas generation systems according to claim 1 is characterized in that, an one-way valve is housed between described integrated filter and the caisson.
7. high-purity pressurized gas generation systems according to claim 1 is characterized in that, a unloading valve also is set on the described integrated filter, and this unloading valve connects described appliance controller by cable.
8. high-purity pressurized gas generation systems according to claim 1 is characterized in that described built in gas tank is put a pressure transducer, and this pressure transducer connects described compressor by cable.
CN 200620040812 2006-04-05 2006-04-05 High-purity compression gas generation system Expired - Fee Related CN2916184Y (en)

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CN 200620040812 CN2916184Y (en) 2006-04-05 2006-04-05 High-purity compression gas generation system

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Application Number Priority Date Filing Date Title
CN 200620040812 CN2916184Y (en) 2006-04-05 2006-04-05 High-purity compression gas generation system

Publications (1)

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CN2916184Y true CN2916184Y (en) 2007-06-27

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102146908A (en) * 2010-02-08 2011-08-10 东莞市雅迪勤压缩机制造有限公司 Variable frequency (VF) oilless compressor
CN103321879A (en) * 2012-03-22 2013-09-25 简明堃 Gas supply device
CN104481849A (en) * 2014-11-11 2015-04-01 无锡市张泾机械设备厂 Air source system of barrel making device
CN106072679A (en) * 2016-08-24 2016-11-09 四川长虹技佳精工有限公司 Pneumatic power system juice extractor
CN107614872A (en) * 2015-05-13 2018-01-19 小林隆逸 The manufacture method and Application way of high-density air
CN109224753A (en) * 2018-09-30 2019-01-18 新疆泓森环境工程有限公司 Fluid pressure type gas compression purification system and its compression purification method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102146908A (en) * 2010-02-08 2011-08-10 东莞市雅迪勤压缩机制造有限公司 Variable frequency (VF) oilless compressor
CN102146908B (en) * 2010-02-08 2014-03-05 东莞市雅迪勤压缩机制造有限公司 Variable frequency (VF) oilless compressor
CN103321879A (en) * 2012-03-22 2013-09-25 简明堃 Gas supply device
CN104481849A (en) * 2014-11-11 2015-04-01 无锡市张泾机械设备厂 Air source system of barrel making device
CN107614872A (en) * 2015-05-13 2018-01-19 小林隆逸 The manufacture method and Application way of high-density air
CN106072679A (en) * 2016-08-24 2016-11-09 四川长虹技佳精工有限公司 Pneumatic power system juice extractor
CN109224753A (en) * 2018-09-30 2019-01-18 新疆泓森环境工程有限公司 Fluid pressure type gas compression purification system and its compression purification method

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