WO2021175015A1 - 一种发电机组件 - Google Patents

一种发电机组件 Download PDF

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Publication number
WO2021175015A1
WO2021175015A1 PCT/CN2021/071274 CN2021071274W WO2021175015A1 WO 2021175015 A1 WO2021175015 A1 WO 2021175015A1 CN 2021071274 W CN2021071274 W CN 2021071274W WO 2021175015 A1 WO2021175015 A1 WO 2021175015A1
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WO
WIPO (PCT)
Prior art keywords
power generation
magnetic ring
inner hub
stator
coated
Prior art date
Application number
PCT/CN2021/071274
Other languages
English (en)
French (fr)
Inventor
邝伟新
Original Assignee
何桂龙
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 何桂龙 filed Critical 何桂龙
Priority to GB2212902.7A priority Critical patent/GB2607823A/en
Priority to US17/909,361 priority patent/US20230078616A1/en
Publication of WO2021175015A1 publication Critical patent/WO2021175015A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/083Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • H02K7/1823Rotary generators structurally associated with turbines or similar engines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/03Machines characterised by the wiring boards, i.e. printed circuit boards or similar structures for connecting the winding terminations
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/06Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations

Definitions

  • the utility model relates to the field of generators, in particular to a generator assembly.
  • a generator refers to a mechanical device that converts other forms of energy into electrical energy. It is driven by a water turbine, steam turbine, diesel engine or other power machinery to convert the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmit it to the generator. It is then converted into electrical energy by a generator. Generators are widely used in industrial and agricultural production, national defense, science and technology and daily life.
  • the existing rotary generator is composed of multi-stranded coils and multi-pole magnetic rings. Due to the complicated processing of multiple sets of coils and the high production cost, the cost of the rotary generator is high, and the number of multi-pole magnetic ring groups is at most 10 poles. low efficiency.
  • the purpose of the embodiments of the present utility model is to provide a generator assembly to solve the above-mentioned problems in the background art.
  • a generator assembly includes a screw, a housing, a multipolar magnetic ring and a nut.
  • a first inner hub is installed in the housing, a protective ring is sheathed outside the multipolar magnetic ring, and a stator is installed in the multipolar magnetic ring.
  • the rubber-coated power generation coil group, the screw passes through the first inner hub, the multi-polar magnetic ring, the protective ring, the stator rubber-coated power generation coil group and the second inner hub, and is fastened by nuts.
  • the stator rubber-coated power generation coil group is installed with The power lead-out line, the stator rubber-coated power generation coil group includes a first stop-shaped outer iron shell, a single-strand winding coil group, a second stop-shaped outer iron shell and a circuit board.
  • the circuit board is connected to the power lead-out line, and the single-strand winding coil group and The circuit boards are all installed in the closed structure formed by the first stop-shaped outer iron shell and the second stop-shaped outer iron shell.
  • the protection ring can protect the multi-polar magnetic ring because the first inner hub and the second inner hub.
  • the number of positive and negative poles of the first stop-shaped outer iron shell and the second stop-shaped outer iron shell can be made 24, 36 or more A large number of poles, and only a slight rotation of the multi-polar magnetic ring can complete a magnetic field cutting, which greatly improves the efficiency of power generation.
  • the circuit board adopts a PCB board, which is easily available in the market and has a good use effect.
  • the screw and the first inner hub are fixed by the cooperation of the first gasket and the first bearing, and the screw and the second inner hub are fixed by the cooperation of the second gasket and the second bearing,
  • the connection is firm and not easy to fall off.
  • the power lead-out wire and the stator rubber-coated power generation coil group are fixed on the circuit board through the stator top cylinder to ensure normal power generation.
  • the screw adopts a D-type screw, which is easily available in the market, is easy to install and disassemble, and has a good use effect.
  • This product changes the original multi-strand coil cutting power generation structure into a single-strand winding coil group and uses the inner closed and outer stop motor shell sub-machine to cut and generate power.
  • the processing of the coil and the motor shell is more convenient and simple, and the cutting polarity is changed from the original up to ten.
  • the number of poles is increased to 24, 36 or higher, which greatly improves the efficiency of the generator. It can be widely used in wheel self-power generation, wind power generation and hydropower generation, with a wider range of applications.
  • Figure 1 is an exploded view of the generator assembly.
  • Figure 2 is a schematic diagram of the structure of the stator rubber-coated power generation coil assembly in the generator assembly.
  • a generator assembly includes a screw 1, a housing 4, a multi-polar magnetic ring 7 and a nut 18.
  • the housing 4 is equipped with a first inner hub 5, and the multi-polar magnetic ring 7 is sheathed with a protective ring 6, and more
  • a stator rubber-coated power generation coil assembly 12 is installed in the polar magnetic ring 7, and the screw 1 passes through the first inner hub 5, the multi-polar magnetic ring 7, the protective ring 6, the stator rubber-coated generator coil assembly 12 and the second inner hub in sequence. 15 and fastened with a nut 18, a power lead 13 is installed on the stator rubber-coated power generation coil group 12.
  • the stator rubber-coated power generation coil group 12 includes a first stop-shaped outer iron shell 8, a single-strand winding coil group 9, and a second stop.
  • the first stop-shaped outer iron shell 8 and the second stop-shaped outer iron shell 10 are cut surfaces and are arranged on the outside.
  • the protection ring 6 can protect the multi-polar magnetic ring 7 due to the collision between the first inner hub 5 and the second inner hub 15 and the power source
  • the lead-out wire 13 is connected to the circuit board 11, the stator and rubber-coated power generation coil group 12 and the power lead-out wire 13 are fixed and other accessories are installed. Because the technology has made a change to wrap the multi-polar magnetic ring 7 to the stator rubberized power generation coil group 12, the number of positive and negative poles of the first stop-shaped outer iron shell 8 and the second stop-shaped outer iron shell 10 can be made 24 , 36 or more poles, and as long as the multi-polar magnetic ring 7 rotates slightly to complete a magnetic field cutting, which greatly improves the power generation efficiency.
  • the circuit board 11 adopts a PCB board, which is easily available in the market and has a good use effect.
  • the screw 1 and the first inner hub 5 are fixed by the cooperation of the first gasket 2 and the first bearing 3
  • the screw 1 and the second inner hub 15 are fixed by the cooperation of the second gasket 17 and the second bearing 16.
  • the connection is firm and not easy to fall off.
  • a generator assembly includes a screw 1, a housing 4, a multi-polar magnetic ring 7 and a nut 18.
  • the housing 4 is equipped with a first inner hub 5, and the multi-polar magnetic ring 7 is sheathed with a protective ring 6, and more
  • a stator rubber-coated power generation coil assembly 12 is installed in the polar magnetic ring 7, and the screw 1 passes through the first inner hub 5, the multi-polar magnetic ring 7, the protective ring 6, the stator rubber-coated generator coil assembly 12 and the second inner hub in sequence. 15 and fastened with a nut 18, a power lead 13 is installed on the stator rubber-coated power generation coil group 12.
  • the stator rubber-coated power generation coil group 12 includes a first stop-shaped outer iron shell 8, a single-strand winding coil group 9, and a second stop.
  • the first stop-shaped outer iron shell 8 and the second stop-shaped outer iron shell 10 are cut surfaces and are arranged on the outside.
  • the protection ring 6 can protect the multi-polar magnetic ring 7 due to the collision between the first inner hub 5 and the second inner hub 15 and the power source
  • the lead-out wire 13 is connected to the circuit board 11, the stator and rubber-coated power generation coil group 12 and the power lead-out wire 13 are fixed and other accessories are installed. Because the technology has made a change to wrap the multi-polar magnetic ring 7 to the stator rubberized power generation coil group 12, the number of positive and negative poles of the first stop-shaped outer iron shell 8 and the second stop-shaped outer iron shell 10 can be made 24 , 36 or more poles, and as long as the multi-polar magnetic ring 7 rotates slightly to complete a magnetic field cutting, which greatly improves the power generation efficiency.
  • the power lead-out wire 13 and the stator rubber-coated power generation coil group 12 are fixed on the circuit board 11 through the stator top cylinder 14.
  • the screw 1 adopts a D-type screw, which is easily available in the market, easy to install and disassemble, and has a good use effect.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

本实用新型公开了一种发电机组件,要解决的是现有发电机成本高和发电效率低的问题。本产品包括螺杆、外壳和多极性磁环,所述外壳内安装有第一内轮毂,多极性磁环外部套有保护圈,多极性磁环内安装有定子包胶发电线圈组,螺杆依次穿过第一内轮毂、多极性磁环、保护圈、定子包胶发电线圈组和第二内轮毂,定子包胶发电线圈组包括第一止状外铁壳、单股绕线圈组、第二止状外铁壳和电路板。本产品采用单股绕线圈组并且用内闭外止状电机壳分机切割发电,线圈及电机壳加工更加方便简约,且切割极性由原来的最多十极提升到24,36或者更高极数,大大提升了发电机的效能,可广泛应用于轮子自发电,风能发电及水能发电。

Description

一种发电机组件 技术领域
本实用新型涉及发电机领域,具体是一种发电机组件。
背景技术
发电机是指将其他形式的能源转换成电能的机械设备,它由水轮机、汽轮机、柴油机或其他动力机械驱动,将水流,气流,燃料燃烧或原子核裂变产生的能量转化为机械能传给发电机,再由发电机转换为电能。发电机在工农业生产、国防、科技及日常生活中有广泛的用途。
发电机的种类有许多种,转动发电机就是其中常见的一种。现有的转动发电机是由多股线圈和多极磁环组成,由于多组线圈加工复杂且制作成本高,导致转动发电机的成本高,而且多极磁环组数最多就10极,发电效率低。
实用新型内容
本实用新型实施例的目的在于提供一种发电机组件,以解决上述背景技术中提出的问题。
为实现上述目的,本实用新型实施例提供如下技术方案:
一种发电机组件,包括螺杆、外壳、多极性磁环和螺母,所述外壳内安装有第一内轮毂,多极性磁环外部套有保护圈,多极性磁环内安装有定子包胶发电线圈组,螺杆依次穿过第一内轮毂、多极性磁环、保护圈、定子包胶发电线圈组和第二内轮毂并且采用螺母紧固,定子包胶发电线圈组上安装有电源导出线,定子包胶发电线圈组包括第一止状外铁壳、单股绕线圈组、第二止状外铁壳和电路板,电路板与电源导出线相连,单股绕线圈组和电路板均安装在第一止状外铁壳和第二止状外铁壳形成的封闭结构内,第一止状外铁壳和第二止状外铁壳是切割面并且设置在外部,第一内轮毂和第二内轮毂转动时,多极性磁环与定子包胶发电线圈组摩擦进行磁场切割,进而产生电源,保护圈可以保护多极性磁环因为第一内轮毂和第二内轮毂转动过程中的碰撞而断裂,电源导出线连接电路板,固定好定子包胶发电线圈组和电源导出线最后再安装好其他配件。因为技术做出了将多极性磁环包裹定子包胶发电线圈组的改变,所以第一止状外铁壳和第二止状外铁壳的正负极数量可以做成24,36或者更多的极数,而且只要多极性磁环轻微转动一下就完成一次磁场切割,这大大提高了发电效率。
作为本实用新型实施例进一步的方案:电路板采用PCB板,市场易购得,使用效果好。
作为本实用新型实施例进一步的方案:螺杆和第一内轮毂通过第一垫片和第一轴承的配合相固定,螺杆和第二内轮毂通过第二垫片和第二轴承的配合相固定,连接牢固性好,不易脱落。
作为本实用新型实施例进一步的方案:电源导出线和定子包胶发电线圈组通过定子顶筒固定在电路板上,保证正常发电。
作为本实用新型实施例进一步的方案:螺杆采用D型螺杆,市场易购得,便于安装和拆卸,使用效果好。
与现有技术相比,本实用新型实施例的有益效果是:
本产品将原来多股线圈切割发电结构改变成单股绕线圈组并且用内闭外止状电机壳分机切割发电,线圈及电机壳加工更加方便简约,且切割极性由原来的最多十极提升到24,36或者更高极数,大大提升了发电机的效能,可广泛应用于轮子自发电,风能发电及水能发电,应用范围更广。
附图说明
图1为发电机组件的爆炸图。
图2为发电机组件中定子包胶发电线圈组的结构示意图。
其中:1-螺杆,2-第一垫片,3-第一轴承,4-外壳,5-第一内轮毂,6-保护圈,7-多极性磁环,8-第一止状外铁壳,9-单股绕线圈组,10-第二止状外铁壳,11-电路板,12-定子包胶发电线圈组,13-电源导出线,14-定子顶筒,15-第二内轮毂,16-第二轴承,17-第二垫片,18-螺母。
具体实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
实施例1
一种发电机组件,包括螺杆1、外壳4、多极性磁环7和螺母18,所述外壳4内安装有第一内轮毂5,多极性磁环7外部套有保护圈6,多极性磁环7内安装有定子包胶发电线圈组12,螺杆1依次穿过第一内轮毂5、多极性磁环7、保护圈6、定子包胶发电线圈组12和第二内轮毂15并且采用螺母18紧固,定子包胶发电线圈组12上安装有电源导出线13,定子包胶发电线圈组12包括第一止状外铁壳8、单股绕线圈组9、第二止状外铁壳10和电路板11,电路板11与电源导出线13相连,单股绕线圈组9和电路板11均安装在第一止状外铁壳8和第二止状外铁壳10形成的封闭结构内,第一止状外铁壳8和第二止状外铁壳10是切割面并且设置在外部,第一内轮毂5和第二内轮毂15转动时,多极性磁环7与定子包胶发电线圈组12摩擦进行磁场切割,进而产生电源,保护圈6可以保护多极性磁环7因为第一内轮毂5和第二内轮毂15转动过程中的碰撞而断裂,电源导出线13连接电路板11,固定好发定子包胶发电线圈组12和电源导出线13最后再安装好其他配件。因为技术做出了将多极性磁环7包裹定子包胶发电线圈组12的改变,所以第一止状外铁壳8和第二止状外铁壳10的正负极数量可以做成24,36或者更多的极数,而且只要多极性磁环7轻微转动一下就完成一次磁场切割,这大大提高了发电效率。
为了保证使用效果,电路板11采用PCB板,市场易购得,使用效果好。
进一步的,螺杆1和第一内轮毂5通过第一垫片2和第一轴承3的配合相固定,螺杆1和第二内轮毂15通过第二垫片17和第二轴承16的配合相固定,连接牢固性好,不易脱落。
实施例2
一种发电机组件,包括螺杆1、外壳4、多极性磁环7和螺母18,所述外壳4内安装有第一内轮毂5,多极性磁环7外部套有保护圈6,多极性磁环7内安装有定子包胶发电线圈组12,螺杆1依次穿过第一内轮毂5、多极性磁环7、保护圈6、定子包胶发电线圈组12和第二内轮毂15并且采用螺母18紧固,定子包胶发电线圈组12上安装有电源导出线13,定子包胶发电线圈组12包括第一止状外铁壳8、单股绕线圈组9、第二止状外铁壳10和电路板11,电路板11与电源导出线13相连,单股绕线圈组9和电路板11均安装在第一止状外铁壳8和第二止状外铁壳10形成的封闭结构内,第一止状外铁壳8和第二止状外铁壳10是切割面并且设置在外部,第一内轮毂5和第二内轮毂15转动时,多极性磁环7与定子包胶发电线圈组12摩擦进行磁场切割,进而产生电源,保护圈6可以保护多极性磁环7因为第一内轮毂5和第二内轮毂15转动过程中的碰撞而断裂,电源导出线13连接电路板11,固定好发定子包胶发电线圈组12和电源导出线13最后再安装好其他配件。因为技术做出了将多极性磁环7包裹定子包胶发电线圈组12的改变,所以第一止状外铁壳8和第二止状外铁壳10的正负极数量可以做成24,36或者更多的极数,而且只要多极性磁环7轻微转动一下就完成一次磁场切割,这大大提高了发电效率。
为了保证正常发电,电源导出线13和定子包胶发电线圈组12通过定子顶筒14固定在电路板11上。
进一步的,螺杆1采用D型螺杆,市场易购得,便于安装和拆卸,使用效果好。
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (5)

  1. 一种发电机组件,包括螺杆(1)、外壳(4)、多极性磁环(7)和螺母(18),所述外壳(4)内安装有第一内轮毂(5),其特征在于,多极性磁环(7)外部套有保护圈(6),多极性磁环(7)内安装有定子包胶发电线圈组(12),螺杆(1)依次穿过第一内轮毂(5)、多极性磁环(7)、保护圈(6)、定子包胶发电线圈组(12)和第二内轮毂(15)并且采用螺母(18)紧固,定子包胶发电线圈组(12)上安装有电源导出线(13),定子包胶发电线圈组(12)包括第一止状外铁壳(8)、单股绕线圈组(9)、第二止状外铁壳(10)和电路板(11),电路板(11)与电源导出线(13)相连,单股绕线圈组(9)和电路板(11)均安装在第一止状外铁壳(8)和第二止状外铁壳(10)形成的封闭结构内。
  2. 根据权利要求1所述的发电机组件,其特征在于,所述电路板(11)采用PCB板。
  3. 根据权利要求1或2所述的发电机组件,其特征在于,所述螺杆(1)和第一内轮毂(5)通过第一垫片(2)和第一轴承(3)的配合相固定,螺杆(1)和第二内轮毂(15)通过第二垫片(17)和第二轴承(16)的配合相固定。
  4. 根据权利要求1所述的发电机组件,其特征在于,所述电源导出线(13)和定子包胶发电线圈组(12)通过定子顶筒(14)固定在电路板(11)上。
  5. 根据权利要求1或4所述的发电机组件,其特征在于,所述螺杆(1)采用D型螺杆。
PCT/CN2021/071274 2020-03-06 2021-01-12 一种发电机组件 WO2021175015A1 (zh)

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CN2608311Y (zh) * 2003-03-06 2004-03-31 陈定兴 车轮轮毂内的加速发电装置
DE202006007574U1 (de) * 2006-05-11 2006-08-03 Lin, Yung-Fa, Panchiao Automatische Leuchtvorrichtung auf einer Radwelle
CN204955917U (zh) * 2015-07-23 2016-01-13 邝伟新 一种多用途发光轮
CN205523376U (zh) * 2016-03-21 2016-08-31 李铁葵 改良型发光轮毂盖
CN205921502U (zh) * 2016-07-14 2017-02-01 邝伟新 一种发光汽车轮毂
CN211530862U (zh) * 2020-03-06 2020-09-18 佛山市顺德区伟中塑料制品有限公司 一种发电机组件

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CN2608311Y (zh) * 2003-03-06 2004-03-31 陈定兴 车轮轮毂内的加速发电装置
DE202006007574U1 (de) * 2006-05-11 2006-08-03 Lin, Yung-Fa, Panchiao Automatische Leuchtvorrichtung auf einer Radwelle
CN204955917U (zh) * 2015-07-23 2016-01-13 邝伟新 一种多用途发光轮
CN205523376U (zh) * 2016-03-21 2016-08-31 李铁葵 改良型发光轮毂盖
CN205921502U (zh) * 2016-07-14 2017-02-01 邝伟新 一种发光汽车轮毂
CN211530862U (zh) * 2020-03-06 2020-09-18 佛山市顺德区伟中塑料制品有限公司 一种发电机组件

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