WO2021159427A1 - 一种复合材料缠绕装置 - Google Patents

一种复合材料缠绕装置 Download PDF

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Publication number
WO2021159427A1
WO2021159427A1 PCT/CN2020/075178 CN2020075178W WO2021159427A1 WO 2021159427 A1 WO2021159427 A1 WO 2021159427A1 CN 2020075178 W CN2020075178 W CN 2020075178W WO 2021159427 A1 WO2021159427 A1 WO 2021159427A1
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WIPO (PCT)
Prior art keywords
plate
winding
seat
composite material
motor
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PCT/CN2020/075178
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English (en)
French (fr)
Inventor
胡美连
Original Assignee
苏州辉华新材料科技有限公司
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Application filed by 苏州辉华新材料科技有限公司 filed Critical 苏州辉华新材料科技有限公司
Priority to PCT/CN2020/075178 priority Critical patent/WO2021159427A1/zh
Priority to DE212020000013.1U priority patent/DE212020000013U1/de
Publication of WO2021159427A1 publication Critical patent/WO2021159427A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/02—Supporting web roll
    • B65H18/028—Both ends type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/30—Orientation, displacement, position of the handled material
    • B65H2301/32—Orientation of handled material
    • B65H2301/325—Orientation of handled material of roll of material
    • B65H2301/3251—Orientation of handled material of roll of material vertical axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/172—Composite material

Definitions

  • the utility model relates to the field of composite material processing equipment, in particular to a composite material winding device.
  • Composite material refers to a mixed material of fiber, resin and other auxiliary materials.
  • the fiber generally includes glass fiber, basalt fiber, and carbon fiber.
  • this utility model proposes a composite material winding device, which is equipped with a movable plate and a detection plate, and an infrared sensor on the surface of the detection plate detects the speed of the composite material during the winding process, and feeds back the detection data
  • the alarm will sound to remind the staff to check
  • the composite material is passed through the limit seat before winding
  • another limit seat is installed on the surface of the limit seat
  • the hydraulic lift rod reciprocates to move the movable plate up and down .
  • the height of the composite material can be continuously changed, so that the winding position can be adjusted, and the situation that the composite material is easy to accumulate in one part during the winding process can be avoided.
  • the utility model provides a composite material winding device, which includes a bottom plate, the top of the bottom plate is provided with a top plate, a side plate is fixed between the bottom plate and the top plate, a mounting plate is provided on the top surface of the bottom plate, a motor is provided on the top of the mounting plate, and the top of the motor is provided There is a rotating disk, which is connected with the output shaft of the motor.
  • the top surface of the mounting plate is threadedly connected with a winding seat.
  • the winding seat is surrounded by a winding plate.
  • the front side of the mounting plate is provided with a movable plate.
  • the top surface of the top plate is provided with a control box.
  • a through opening is provided inside the top plate, a mounting seat is threaded inside the through opening, a slot is provided on the bottom surface of the mounting seat, and the winding seat matches the slot.
  • the surface of the side board is provided with a detection board, the surface of the detection board is provided with an infrared sensor, and the output end of the infrared sensor is connected with the input end of the control box.
  • a supporting plate is arranged around the outside of the winding seat, the winding plate is arranged on the surface of the supporting plate, and an electric push rod is arranged between the winding seat and the supporting plate.
  • the number of the winding plates is set to four and the shape is set to an arc shape, the surface of the winding plate is evenly provided with jacks, and a positioning plate is inserted into the jacks.
  • hydraulic lifting rods are evenly arranged between the movable plate and the bottom plate, the top surface of the movable plate is provided with a limit seat, the limit seat is hollow, the top surface of the limit seat is provided with a groove, and the top surface of the limit seat is provided with a convex
  • the block, the groove and the convex block are matched, and the inner wall surface of the limit seat is provided with a friction pad.
  • a PLC controller is arranged inside the control box, the surface of the control box is provided with a touch screen and an alarm is arranged on the surface, and the touch screen, the motor and the alarm are all connected to the PLC controller through a transmission cable.
  • the infrared sensor on the surface of the detection board detects the speed of the composite material during winding process, and feeds back the detection data to the PLC controller.
  • the alarm will sound to remind the staff to check, before winding Pass the composite material through the limit seat and install another limit seat on the surface of the limit seat.
  • the reciprocating work of the hydraulic lifting rod pushes the movable plate to move up and down, so that the winding height of the composite material can be continuously changed, so that the winding position can be adjusted. Avoid the situation that the composite material is easy to accumulate in one part during the winding process;
  • the positioning plate is inserted into the hole on the surface of the winding plate according to the height of the required winding composite material, and the electric push rod is adjusted according to the winding diameter to push the winding plate out the same distance, and the motor works
  • the winding seat on the surface is driven to rotate, and the composite material is wound on the surface of the winding plate.
  • the winding seat can be removed after the installation seat is opened, which is convenient for removing the wound composite material.
  • Figure 1 is a schematic structural diagram of a composite material winding device proposed by the utility model.
  • Figure 2 is a top view of the winding seat of a composite material winding device proposed by the utility model.
  • Figure 3 is a front view of a winding plate of a composite material winding device proposed by the utility model.
  • Figure 4 is a schematic diagram of the movable plate structure of a composite material winding device proposed by the utility model.
  • a composite material winding device proposed by the present invention includes a bottom plate 1, a top plate 2 is provided on the top of the bottom plate 1, a side plate 3 is fixed between the bottom plate 1 and the top plate 2, and the top surface of the bottom plate 1
  • the mounting plate 4 is provided with a motor 41 on the top of the mounting plate 4, and a rotating disk 42 on the top of the motor 41.
  • the rotating disk 42 is drivingly connected with the output shaft of the motor 41.
  • the top surface of the mounting plate 4 is threadedly connected with a winding seat 5 and a winding seat 5.
  • a winding plate 6 is provided around the outer side, a movable plate 7 is provided on the front side of the mounting plate 4, and a control box 8 is provided on the top surface of the top plate 2.
  • the positioning plate 62 is inserted into the hole 61 on the surface of the winding plate 6 according to the height of the required winding composite material, and the electric push rod 52 is adjusted according to the winding diameter to push the winding plate 6 out the same distance.
  • the composite material passes through the limit seat 72, and another limit seat 72 is installed on the surface of the limit seat 72.
  • the hydraulic lifting rod 71 reciprocates to push the movable plate 7 up and down, so that the height of the composite material can be continuously changed.
  • the motor 41 The work drives the winding seat 5 on its surface to rotate, and the composite material is wound on the surface of the winding plate 6. After the winding is completed, the winding seat 5 can be removed after the mounting seat 21 is opened, which is convenient for removing the wound composite material.
  • the top plate 2 is provided with a through opening, the inside of the through opening is screwed with a mounting seat 21, the bottom surface of the mounting seat 21 is provided with a slot, and the winding seat 5 matches the slot.
  • the winding seat 5 can be removed after opening the mounting seat 21, which facilitates the removal of the wound composite material.
  • a detection board 31 is provided on the surface of the side board 3
  • an infrared sensor is provided on the surface of the detection board 31, and the output end of the infrared sensor is connected to the input end of the control box 8.
  • the infrared sensor model is set to RE200B, the infrared sensor on the surface of the detection board detects the speed of the composite material during the winding process, and the detection data is fed back to the PLC controller.
  • a supporting plate 51 is provided around the outside of the winding seat 5, the winding plate 6 is arranged on the surface of the supporting plate 51, and an electric push rod 52 is provided between the winding seat 5 and the supporting plate 51.
  • the electric push rod 52 is adjusted according to the winding diameter to push the winding plate 6 out the same distance.
  • the number of the winding plates 6 is set to four and the shape is set to an arc shape, the surface of the winding plate 6 is evenly provided with sockets 61, and a positioning plate 62 is inserted into the sockets 61.
  • the positioning plate 62 is inserted into the insertion hole 61 on the surface of the winding plate 6 according to the required height of the wound composite material.
  • hydraulic lifting rods 71 are evenly arranged between the movable plate 7 and the bottom plate 1, the top surface of the movable plate 7 is provided with a limit seat 72, the limit seat 72 is hollow, and the top surface of the limit seat 72 A groove 73 is provided, the top of the inner wall of the limit seat 72 is provided with a convex block 74, the groove 73 and the convex block 74 are matched, and the inner wall surface of the limit seat 72 is provided with a friction pad 75.
  • the composite material is passed through the limit seat 72 before winding, and another limit seat 72 is installed on the surface of the limit seat 72.
  • the hydraulic lifting rod 71 reciprocates to push the movable plate 7 up and down, so that the composite material can be wound. Uninterrupted changes in height.
  • control box 8 is provided with a PLC controller
  • the surface of the control box 8 is provided with a touch screen and the surface is provided with an alarm 81
  • the touch screen, the motor 41 and the alarm 81 are all passed through the transmission line
  • the cable is connected to the PLC controller.
  • the PLC controller model is set to s7-300, when the data is abnormal, the alarm 81 will sound to remind the staff to check.

Landscapes

  • Operating, Guiding And Securing Of Roll- Type Closing Members (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

一种复合材料缠绕装置，包括底板，底板顶部设有顶板，底板与顶板之间固定设有侧板，底板顶部表面设有安装板，安装板顶部设有电机，电机顶部设有转动盘，转动盘与电机输出轴传动连接，安装板顶部表面螺纹连接有缠绕座，缠绕座外侧环绕设有缠绕板。通过设有活动板和检测板，检测板表面的红外传感器检测复合材料缠绕过程中的速度，并将检测数据反馈至PLC控制器，当数据异常时警报器响起提醒工作人员查看，缠绕前将复合材料通过限位座，并在限位座表面安装另一限位座，液压升降杆往复工作推动活动板上下移动，使复合材料可缠绕的高度不间断的变化，从而能够调节缠绕位置，避免复合材料缠绕过程中容易出现堆积在一个部位的情况。

Description

一种复合材料缠绕装置 技术领域
本实用新型涉及复合材料加工设备领域，尤其涉及一种复合材料缠绕装置。
背景技术
复合材料是指纤维与树脂以及其他辅料的混合材料，其中纤维一般有玻璃纤维、玄武岩纤维、碳纤维等。
传统圆柱形的产品重量较重，使用起来不方便，因此，提出一种通过将纤维束缠绕在圆柱形的模芯上得到一种重量轻的圆柱产品的方法，来替代一些其他材料所制作的圆柱形的产品，但是现有的缠绕设备在缠绕复合材料的过程中经常会出现缠绕后的复合材料堆积在一个位置，整体不平整，影响包装和美观，因此，发明很有必要。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题，本实用新型提出一种复合材料缠绕装置，通过设有活动板和检测板，检测板表面的红外传感器检测复合材料缠绕过程中的速度，并将检测数据反馈至PLC控制器，当数据异常时警报器响起提醒工作人员查看，缠绕前将复合材料通过限位座，并在限位座表面安装另一限位座，液压升降杆往复工作推动活动板上下移动，使复合材料可缠绕的高度不间断的变化，从而能够调节缠绕位置，避免复合材料缠绕过程中容易出现堆积在一个部位的情况。
(二)技术方案
本实用新型提供了一种复合材料缠绕装置，包括底板，底板顶部设有顶板， 底板与顶板之间固定设有侧板，底板顶部表面设有安装板，安装板顶部设有电机，电机顶部设有转动盘，转动盘与电机输出轴传动连接，安装板顶部表面螺纹连接有缠绕座，缠绕座外侧环绕设有缠绕板，安装板前侧设有活动板，顶板顶部表面设有控制箱。
优选的，顶板内部设有通口，通口内部螺纹连接有安装座，安装座底部表面设有插槽，缠绕座与插槽相匹配。
优选的，侧板表面设有检测板，检测板表面设有红外传感器，红外传感器输出端与控制箱输入端连接。
优选的，缠绕座外侧环绕设有支撑板，缠绕板设置于支撑板表面，缠绕座与支撑板之间设有电动推杆。
优选的，缠绕板数量设置为四个且形状设置为圆弧形，缠绕板表面均匀设有插孔，插孔内部插接有定位板。
优选的，活动板与底板之间均匀设有液压升降杆，活动板顶部表面设有限位座，限位座为中空设置，限位座顶部表面设有凹槽，限位座内壁顶部设有凸块，凹槽和凸块相匹配，限位座内壁表面设有摩擦垫。
优选的，控制箱内部设有PLC控制器，控制箱表面设有触控屏且表面设有警报器，触控屏、电机和警报器均通过传输线缆与PLC控制器连接。
与现有技术相比，本实用新型的上述技术方案具有如下有益的技术效果：
1、通过设有活动板和检测板，检测板表面的红外传感器检测复合材料缠绕过程中的速度，并将检测数据反馈至PLC控制器，当数据异常时警报器响起提醒工作人员查看，缠绕前将复合材料通过限位座，并在限位座表面安装另一限位座，液压升降杆往复工作推动活动板上下移动，使复合材料可缠绕的高度不间断的变化，从而能够调节缠绕位置，避免复合材料缠绕过程中容易出现堆积 在一个部位的情况；
2、通过设有缠绕座和缠绕板，根据所需缠绕复合材料的高度在缠绕板表面的插孔内插入定位板，并根据缠绕直径调节电动推杆工作将缠绕板推出相同的距离，电机工作带动其表面的缠绕座转动，复合材料在缠绕板表面进行缠绕，缠绕完成后打开安装座后能够将缠绕座取下，便于将缠绕后的复合材料取下。
附图说明
图1为本实用新型提出的一种复合材料缠绕装置的结构示意图。
图2为本实用新型提出的一种复合材料缠绕装置的缠绕座俯视图。
图3为本实用新型提出的一种复合材料缠绕装置的缠绕板正视图。
图4为本实用新型提出的一种复合材料缠绕装置的活动板结构示意图。
附图标记：1、底板；2、顶板；21、安装座；3、侧板；31、检测板；4、安装板；41、电机；42、转动盘；5、缠绕座；51、支撑板；52、电动推杆；6、缠绕板；61、插孔；62、定位板；7、活动板；71、液压升降杆；72、限位座；73、凹槽；74、凸块；75、摩擦垫；8、控制箱；81、警报器。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本实用新型进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本实用新型的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本实用新型的概念。
如图1-4所示，本实用新型提出的一种复合材料缠绕装置，包括底板1，底板1顶部设有顶板2，底板1与顶板2之间固定设有侧板3，底板1顶部表面设有安装板4，安装板4顶部设有电机41，电机41顶部设有转动盘42，转动盘42与电机41输出轴传动连接，安装板4顶部表面螺纹连接有缠绕座5，缠绕座 5外侧环绕设有缠绕板6，安装板4前侧设有活动板7，顶板2顶部表面设有控制箱8。
本实用新型中，根据所需缠绕复合材料的高度在缠绕板6表面的插孔61内插入定位板62，并根据缠绕直径调节电动推杆52工作将缠绕板6推出相同的距离，缠绕前将复合材料通过限位座72，并在限位座72表面安装另一限位座72，液压升降杆71往复工作推动活动板7上下移动，使复合材料可缠绕的高度不间断的变化，电机41工作带动其表面的缠绕座5转动，复合材料在缠绕板6表面进行缠绕，缠绕完成后打开安装座21后能够将缠绕座5取下，便于将缠绕后的复合材料取下。
在一个可选的实施例中，顶板2内部设有通口，通口内部螺纹连接有安装座21，安装座21底部表面设有插槽，缠绕座5与插槽相匹配。
需要说明的是，缠绕完成后打开安装座21后能够将缠绕座5取下，便于将缠绕后的复合材料取下。
在一个可选的实施例中，侧板3表面设有检测板31，检测板31表面设有红外传感器，红外传感器输出端与控制箱8输入端连接。
需要说明的是，红外传感器型号设置为RE200B，检测板表面的红外传感器检测复合材料缠绕过程中的速度，并将检测数据反馈至PLC控制器。
在一个可选的实施例中，缠绕座5外侧环绕设有支撑板51，缠绕板6设置于支撑板51表面，缠绕座5与支撑板51之间设有电动推杆52。
需要说明的是，根据缠绕直径调节电动推杆52工作将缠绕板6推出相同的距离。
在一个可选的实施例中，缠绕板6数量设置为四个且形状设置为圆弧形，缠绕板6表面均匀设有插孔61，插孔61内部插接有定位板62。
需要说明的是，根据所需缠绕复合材料的高度在缠绕板6表面的插孔61内插入定位板62。
在一个可选的实施例中，活动板7与底板1之间均匀设有液压升降杆71，活动板7顶部表面设有限位座72，限位座72为中空设置，限位座72顶部表面设有凹槽73，限位座72内壁顶部设有凸块74，凹槽73和凸块74相匹配，限位座72内壁表面设有摩擦垫75。
需要说明的是，缠绕前将复合材料通过限位座72，并在限位座72表面安装另一限位座72，液压升降杆71往复工作推动活动板7上下移动，使复合材料可缠绕的高度不间断的变化，。
在一个可选的实施例中，控制箱8内部设有PLC控制器，控制箱8表面设有触控屏且表面设有警报器81，触控屏、电机41和警报器81均通过传输线缆与PLC控制器连接。
需要说明的是，PLC控制器型号设置为s7-300，当数据异常时警报器81响起提醒工作人员查看。
应当理解的是，本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理，而不构成对本实用新型的限制。因此，在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。此外，本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (7)

  1. 一种复合材料缠绕装置，包括底板(1)，其特征在于，底板(1)顶部设有顶板(2)，底板(1)与顶板(2)之间固定设有侧板(3)，底板(1)顶部表面设有安装板(4)，安装板(4)顶部设有电机(41)，电机(41)顶部设有转动盘(42)，转动盘(42)与电机(41)输出轴传动连接，安装板(4)顶部表面螺纹连接有缠绕座(5)，缠绕座(5)外侧环绕设有缠绕板(6)，安装板(4)前侧设有活动板(7)，顶板(2)顶部表面设有控制箱(8)。
  2. 根据权利要求1所述的一种复合材料缠绕装置，其特征在于，顶板(2)内部设有通口，通口内部螺纹连接有安装座(21)，安装座(21)底部表面设有插槽，缠绕座(5)与插槽相匹配。
  3. 根据权利要求1所述的一种复合材料缠绕装置，其特征在于，侧板(3)表面设有检测板(31)，检测板(31)表面设有红外传感器，红外传感器输出端与控制箱(8)输入端连接。
  4. 根据权利要求1所述的一种复合材料缠绕装置，其特征在于，缠绕座(5)外侧环绕设有支撑板(51)，缠绕板(6)设置于支撑板(51)表面，缠绕座(5)与支撑板(51)之间设有电动推杆(52)。
  5. 根据权利要求1所述的一种复合材料缠绕装置，其特征在于，缠绕板(6)数量设置为四个且形状设置为圆弧形，缠绕板(6)表面均匀设有插孔(61)，插孔(61)内部插接有定位板(62)。
  6. 根据权利要求1所述的一种复合材料缠绕装置，其特征在于，活动板(7)与底板(1)之间均匀设有液压升降杆(71)，活动板(7)顶部表面设有限位座(72)，限位座(72)为中空设置，限位座(72)顶部表面设有凹槽(73)，限位座(72)内壁顶部设有凸块(74)，凹槽(73)和凸块(74)相匹配，限位座 (72)内壁表面设有摩擦垫(75)。
  7. 根据权利要求1所述的一种复合材料缠绕装置，其特征在于，控制箱(8)内部设有PLC控制器，控制箱(8)表面设有触控屏且表面设有警报器(81)，触控屏、电机(41)和警报器(81)均通过传输线缆与PLC控制器连接。
PCT/CN2020/075178 2020-02-14 2020-02-14 一种复合材料缠绕装置 WO2021159427A1 (zh)

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