WO2021149507A1 - Coil frame - Google Patents

Coil frame Download PDF

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Publication number
WO2021149507A1
WO2021149507A1 PCT/JP2021/000439 JP2021000439W WO2021149507A1 WO 2021149507 A1 WO2021149507 A1 WO 2021149507A1 JP 2021000439 W JP2021000439 W JP 2021000439W WO 2021149507 A1 WO2021149507 A1 WO 2021149507A1
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WO
WIPO (PCT)
Prior art keywords
coil
pedestal
girder
container
block
Prior art date
Application number
PCT/JP2021/000439
Other languages
French (fr)
Japanese (ja)
Inventor
亮吉 浅井
照定 三浦
剛 堀賀
Original Assignee
株式会社商船三井
商船三井テクノトレード株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社商船三井, 商船三井テクノトレード株式会社 filed Critical 株式会社商船三井
Priority to CN202180010644.7A priority Critical patent/CN115151493A/en
Priority to EP21743940.5A priority patent/EP4095069A4/en
Priority to JP2021519679A priority patent/JP6913839B1/en
Publication of WO2021149507A1 publication Critical patent/WO2021149507A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/66Containers, packaging elements or packages, specially adapted for particular articles or materials for jumbo rolls; for rolls of floor covering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/004Contents retaining means
    • B65D90/0053Contents retaining means fixed on the side wall of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2590/00Component parts, details or accessories for large containers
    • B65D2590/0041Contents retaining means
    • B65D2590/0058Contents retaining means for cylindrical transport goods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2590/00Component parts, details or accessories for large containers
    • B65D2590/0041Contents retaining means
    • B65D2590/0066Containers inside the container

Definitions

  • the present invention relates to a coil mount.
  • a coil-like object such as a steel plate coil, in which a plate material is wound in a cylindrical shape, is "horizontally placed" with the axial direction of the cylinder oriented horizontally in order to carry the fork of a forklift piercing the hole of the cylinder. It may be installed on a gantry, and the gantry may be mounted on a transportation container for transportation. On the other hand, in the horizontal installation, the pedestal supports the cylindrical surface of the coiled object from below, so it is difficult to evenly transfer the load of the coiled object to the pedestal and the container. Either the gantry or the shipping container may be deformed or damaged.
  • a pedestal having a U-shaped support surface corresponding to a cylinder for supporting the coiled object (Patent Document 1).
  • a container cross girder that receives the load to be transported is arranged by connecting the side walls of the container to support the bottom surface of the container.
  • the girder may be deformed and the coil or pedestal may be damaged. Therefore, it is preferable that there is a gantry that can not only evenly transmit the load of the coiled object to the gantry and the transportation container, but also cope with the decrease in strength of the container cross girder due to aging deterioration.
  • the retaining pawl that supports the coiled object is made of steel.
  • the gantry is made of a rigid body, there is a risk that the contact surface will be damaged due to scratches when the coiled object comes into contact with the gantry. Therefore, it has been difficult to transport a coiled material of a type in which scratches during transportation are not allowed in terms of quality control.
  • the support member of the coiled object is made of a material that does not scratch the coil, the support member may be deformed or damaged due to insufficient strength, and the coiled object may not be supported.
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a gantry, a coiled object, even if the structure transmits the vertical load of the coiled object to the root near the side wall of the container cross girder. And the provision of a pedestal that can support the container without damaging it.
  • a coil-like object obtained by winding a plate-like member in a cylindrical shape is mounted sideways so that the axis of the cylinder faces in the horizontal direction, and is a transport container.
  • a pair of girder-shaped pedestal girders that extend in the longitudinal direction of the transport container and are arranged to face each other and are placed on the bottom surface of the transport container.
  • the cross girder extending in the orthogonal direction orthogonal to the pedestal girder and the cross girder connecting the pedestal girder and the outer shape held by the pedestal girder facing each other in the orthogonal direction are a pair of block-shaped members.
  • the coil support block has a support surface on the upper surface that supports the cylindrical surface of the coiled object, and the support surfaces include a pair of coil support blocks that are inclined downward in a direction approaching each other.
  • the inner shell block fixed to the pedestal girder and the inner shell block are covered from the outside to support the coil-like object with the support surface, and are engaged with the corrugated container side wall of the transportation container along the longitudinal direction.
  • it is characterized by including an outer shell block having a lower repulsive elasticity than the inner shell block.
  • the support surface of the outer shell block is elastically deformed to follow the shape of the inner peripheral surface of the coil-like object to prevent scratches, and the inner shell block is coiled. It supports the shape and suppresses excessive deformation of the outer shell block.
  • the present invention it is possible to provide a gantry that can support the gantry, the coiled object, and the container without damaging them, even if the structure transmits the vertical load of the coiled object to the root near the side wall of the container cross girder.
  • FIG. 1 is a plan view showing a transportation container equipped with a coil mount according to an embodiment of the present invention, and the description of the upper wall of the container is omitted.
  • FIG. 2 is a front view of FIG. 1, and the description of the door and the back wall of the container is omitted.
  • FIG. 3 is a perspective view showing a state in which the coil mount of FIG. 1 is mounted on the rail, with the left side being the front side of the shipping container and the right side being the back side.
  • FIG. 4 is a perspective view showing a state in which the outer shell block and the guide member of FIG. 1 are removed.
  • FIG. 5 is a perspective view of the coil mount viewed from an angle different from that of FIG.
  • FIG. 6A and 6B are cross-sectional views of FIG. 1, where FIG. 6A is a cross-sectional view taken along the line AA and FIG. 6B is a cross-sectional view taken along the line BB.
  • 7 (a) is an enlarged view of one vertical load support block of FIG. 6 (b), and
  • FIG. 7 (b) is an enlarged view of the vicinity of one vertical load support block of FIG. 6 (b).
  • 8 is a cross-sectional view of FIG. 1, in which FIG. 8A is a cross-sectional view taken along the line CC and the outer shell block is omitted, and FIG. 8B is a cross-sectional view taken along the line DD.
  • FIG. 9 is a flow chart of a procedure for transporting a coiled object using a coil mount.
  • FIG. 10 is a diagram illustrating a procedure for transporting a coiled object using a coil mount.
  • FIG. 11 is a diagram illustrating a procedure for transporting a coiled object using a coil mount.
  • FIG. 12 is a diagram illustrating a procedure for transporting a coiled object using a coil mount.
  • FIG. 13 is a diagram illustrating a procedure for transporting a coiled object using a coil mount.
  • the configuration of the coil mount 1 according to the embodiment of the present invention will be described with reference to FIGS. 1 to 8.
  • the depth direction of the transportation container 2 on which the coil mount 1 is mounted is the X direction
  • the vertical direction is the Z direction
  • the direction orthogonal to the X and Z directions is the Y direction.
  • the drawings to be referred to are schematic views for explaining the embodiment, and the dimensional ratios and shapes of the members may differ from the actual ones for easy illustration and explanation.
  • the coil pedestal 1 is a transport container 2 in which a coil-shaped object 6 in which a plate-shaped member is wound in a cylindrical shape is mounted sideways so that the axis of the cylinder faces the horizontal direction. It is a stand placed inside.
  • a specific coil-shaped object 6 a steel plate coil in which a steel plate is wound can be exemplified.
  • the coil pedestal 1 is arranged inside the transportation container 2 so that the axial direction of the cylinder of the coiled object 6 faces the X direction.
  • the transport container 2 means a box-shaped transport container that is transported by a vehicle, a ship, or the like while protecting the transport object from an external force while the transport object including the coil-shaped object 6 is mounted.
  • the transportation container 2 may have a size capable of accommodating the coil pedestal 1 on which the coil-shaped object 6 is mounted, and has a strength that does not deform due to the weight of these and vibration or impact during transportation. Specific examples thereof include 20-foot containers and 40-foot containers mainly used for marine transportation.
  • the transportation container 2 includes a container side wall 5, a container cross girder 3, a container bottom surface 4, a back wall 10, and a door 12.
  • the container side walls 5 are a pair of corrugated side walls, and are arranged on the left and right sides when viewed from the X direction.
  • the container cross girder 3 is a plurality of girders provided at predetermined intervals in the X direction by connecting the lower ends of the container side wall 5 in the Y direction.
  • the bottom surface 4 of the container is a plate material stretched on the cross girder 3 of the container.
  • the back wall 10 is a side wall on the back side in the X direction.
  • the door 12 is a side wall that can be opened and closed provided on the front side in the X direction.
  • the transportation container 2 also includes a container side wall 5, a back wall 10, and an upper wall covering the upper end of the door 12, but the description is omitted in FIG.
  • the transportation container 2 is preferably a container having standardized dimensions such as an ISO container from the viewpoint of transportation efficiency, but may be a dedicated container.
  • the coil pedestal 1 includes a pedestal girder 21, a pedestal cross girder 23, a coil support block 19, a guide member 27, a contact member 28, and a push-out jig 30.
  • the pedestal girder 21 is a pair of support girders that receive the weights of other members constituting the coil pedestal 1 and the coiled object 6 mounted on the coil pedestal 1 and transmit the weights to the container cross girder 3 of the transportation container 2. ..
  • the pedestal girder 21 is a prismatic member extending in the X direction as one direction, and when mounted on the transportation container 2, extends in the X direction which is the longitudinal direction of the transportation container 2 and is arranged to face each other. And placed on the bottom 4 of the container.
  • the length of the pedestal girder 21 in the X direction is preferably longer than the axial length of the cylinder of the coiled object 6. With such a length, when the coil-shaped object 6 is installed on the coil pedestal 1, the coil-shaped object 6 does not protrude from the coil pedestal 1 in the X direction.
  • the pedestal girder 21 is preferably made of a material that has strength not to be deformed by the weight of other members constituting the coil pedestal 1 and the coiled object 6 and is easy to process. Further, in order to facilitate the transportation of the coil mount 1 itself, a material as light as possible is preferable. Further, since the pedestal girder 21 slides on the bottom surface 4 of the container in the X direction when mounted on the transportation container 2, wear resistance is also required. Examples of such a material include wood such as laminated lumber and plastic artificial wood. A plastic artificial wood is a resin molded product obtained by molding and heating a resin piece such as polyethylene or polypropylene to adjust the strength and weight to be similar to that of wood.
  • laminated lumber or plastic artificial wood may be appropriately set in consideration of the required strength, cost, environmental load, and the like.
  • laminated wood has an advantage over plastic artificial wood in terms of cost.
  • plastic artificial wood is advantageous in that it is easy to adjust the strength and weight by adjusting the material, dimensions, molding and conditions of the resin piece.
  • the resin piece of the raw material may be waste plastic, the environmental load is smaller than that of laminated lumber, and even if it is broken, it is advantageous that the broken material can be used as a new raw material for artificial plastic wood.
  • laminated lumber is made by reusing wood that could not be used as solid wood, it has a smaller environmental impact than solid wood.
  • the gantry cross girder 23 is also a girder-shaped member, and is provided so as to extend in the Y direction, which is an orthogonal direction orthogonal to the X direction, in a state of being mounted on the transportation container 2.
  • the length of the gantry cross girder 23 in the Y direction is preferably equal to or larger than the diameter of the coiled object 6. With such a length, when the coil-shaped object 6 is installed on the coil pedestal 1, the coil-shaped object 6 does not protrude from the coil pedestal 1 in the Y direction.
  • the upper limit of the length of the gantry cross girder 23 in the Y direction is the length that can be mounted on the transportation container 2.
  • FIG. 3 illustrates a pair of end cross girders 23a, a pair of coil fixed cross girders 23b, and a pair of reinforcing cross girders 23c.
  • the end cross girder 23a is a pedestal cross girder 23 that connects a pair of pedestal girders 21 in the longitudinal direction, and has only a connecting function of the pedestal girder 21.
  • the coil fixed cross girder 23b is a pedestal cross girder 23 provided in the vicinity thereof so as to be sandwiched between the end cross girders 23a.
  • the reinforced cross girder 23c is a pedestal cross girder 23 for reinforcement provided as needed when there is a possibility that the connecting force of the other pedestal cross girder 23 is insufficient, and is near the center of the pedestal girder 21 in the X direction. To concatenate.
  • the reinforcing cross girder 23c has a shape in which the center in the Y direction is recessed, in order to prevent contact between the lower surface of the coiled object 6 and the reinforcing cross girder 23c.
  • a known fastening means such as a bolt may be used.
  • a structure in which the pedestal girder 21 is fitted into the connecting portion 51 of the pedestal cross girder 23 with the pedestal girder 21 as a concave shape having a length corresponding to the width of the pedestal girder 21 in the Y direction. Is preferable. This is because the position of the pedestal cross girder 23 to which the pedestal girder 21 is attached when the coil pedestal 1 is assembled can be easily visually grasped by the operator from the concave shape of the connecting portion 51.
  • the pedestal cross girder 23 is preferably lightweight because it has the strength to connect a pair of pedestal girders 21 and restrain the relative distance of the pedestal girder 21 in the Y direction and facilitates the transportation of the coil pedestal 1. Specifically, the same material as the pedestal girder 21 may be used.
  • the pedestal girders 21 By arranging the pedestal girders 21 as a pair of members facing each other in the longitudinal direction of the transportation container 2 and connecting them with the pedestal cross girders 23, a pair of roots of the container cross girders 3 near the left and right container side walls 5 are connected. A pair of pedestal girders 21 can be placed on top. Therefore, the load received by the pedestal girder 21 from the coiled object 6 can be transmitted to the root of the container cross girder 3 near the container side wall 5. Therefore, even if the strength of the container cross girder 3 is reduced, damage to the container cross girder 3 can be prevented.
  • a pair of pedestal girders 21 include a fixed girder 29 and a movable girder 31, respectively. Therefore, the coil mount 1 of FIGS. 3 to 6 includes a pair of fixed girders 29 and a pair of movable girders 31.
  • the fixed girder 29 is a pedestal girder 21 whose mounting position with respect to the gantry cross girder 23 is determined, and in FIGS. 3 to 6, a pair of fixed girders 29 are connected to both ends of the gantry cross girder 23 in the extending direction. ..
  • the fixed girder 29 is also used as a sliding plate when the coil pedestal 1 is pulled into the transportation container 2 and when it is pulled out from the inside of the transportation container 2.
  • a pair of rails 25 are provided along the X direction above the root of the container cross girder 3 connected to the container side wall 5.
  • the rail 25 is a concave sheet metal when viewed from the X direction, and the width in the Y direction is slightly larger than the width in the Y direction of the fixed girder 29.
  • the fixed girder 29 is housed in the rail 25 so that the bottom surface of the fixed girder 29 comes into contact with the concave bottom surface of the rail 25.
  • the fixed girder 29 slides on the rail 25 and is guided by the concave side surface to move the coil pedestal 1 in the X direction.
  • the fixed girder 29 not only supports other members constituting the coil pedestal 1 and the coil-shaped object 6, but is also used as a sliding plate when the coil pedestal 1 is moved in the transportation container 2. Therefore, the coil mount 1 is also advantageous in that it is not necessary to separately prepare wheels and a sliding plate for movement in the transportation container 2.
  • the rail 25 is provided with a defective portion 25c in which both side surfaces are defective at a predetermined position.
  • a block-shaped stopper 34 wider than the width of the defective portion 25c in the Y direction is fitted to the defective portion 25c.
  • the stopper 34 is a member that regulates the fixed girder 29 from moving in the X direction on the rail 25 after the installation of the coil pedestal 1 in the transportation container 2 is completed.
  • the movable girder 31 is a pair of girders that can be fixed at a plurality of different positions of the gantry cross girder 23 in the Y direction, and is provided between the pair of fixed girders 29 in the Y direction.
  • the gantry cross girder 23 is connected in the Y direction of the gantry cross girder 23 rather than the number of movable girders 31. It suffices if the number of connecting portions 51 is large. In FIG. 3, there is one pair of movable girders 31, whereas two pairs of connecting portions 51 are provided as is clear from the shape of the reinforcing cross girder 23c.
  • the distance between the fixed girder 29 and the movable girder 31 in the Y direction can be changed. For example, when the contact position between the coiled object 6 and the coil pedestal 1 is different in the Y direction due to a different diameter of the coiled object 6, the mounting position of the movable girder 31 to the pedestal cross girder 23 can be moved. As a result, the load of the coil-shaped object 6 applied to the coil support block 19 is evenly received by the fixed girder 29 and the movable girder 31.
  • the coil support block 19 is a member that directly contacts the coiled object 6 to receive and support the load.
  • the coil support block 19 is a pair of members having a block-shaped outer shape held by a pair of pedestal girders 21 facing each other in the Y direction. Since the coil support block 19 supports the cylindrical surface of the coiled object 6, the coil support block 19 has a support surface 53 on the upper surface that supports the cylindrical surface.
  • the support surface 53 is a pair of coil support blocks 19 that are inclined downward in a direction approaching each other, and has a portion having a wedge-shaped shape as a whole. Specifically, since the coil support blocks 19 face each other in the Y direction, the support surfaces 53 are inclined downward in the direction of approaching each other in the Y direction. Therefore, in FIG. 1, the support surface 53 of the coil support block 19 is inclined downward toward the center between the pedestal girders 21 in the Y direction.
  • the support surface 53 sandwiches both side surfaces of the cylindrical surface of the coil-shaped object 6 and supports the coil-shaped object 6 in a manner of receiving the cylindrical surface from below. Even if the coiled object 6 tries to move in the Y direction in this state, the movement is prevented by the support surface 53 which is an inclined surface. Further, even if an attempt is made to move downward in the Z direction, the movement is blocked by the support surface 53, which is an inclined surface. Therefore, the coil support block 19 can restrain the downward movement of the coil-shaped object 6 in the Y direction and the Z direction.
  • the coil-shaped object 6 when the coil-shaped object 6 is sandwiched between the inclined surfaces of the coil-supporting block 19 when viewed from the X direction, if the pair of coil-supporting blocks 19 are in contact with each other at even one place, the coil-shaped object is formed. 6 can be held. Therefore, the coil-shaped objects 6 having different diameters can be held by the coil-supporting blocks 19 having the same dimensions as long as the coil-shaped objects 6 have a diameter that does not come into contact with the bottom surface 4 of the container when mounted on the pair of coil-supporting blocks 19. .. Therefore, it is not necessary to change the dimensions and shape of the coil support block 19 according to the diameter of the coiled object 6.
  • the lashing belt 52 ties the coil-like object 6 and the coil pedestal 1 together.
  • the lashing belt 52 is passed through the gap between the pedestal girder 21 and the bottom surface 4 of the container, which is located below the coil support block 19, and the lashing belt 52 is further passed through the cylindrical hole of the coiled object 6.
  • the coil-shaped object 6 and the coil pedestal 1 are firmly tied together by being passed through and bound in a loop shape.
  • the coiled object 6 may be fixed to the transportation container 2, but it is preferably fixed to the coil pedestal 1.
  • the reason is as follows.
  • the coiled object 6 is lashed to the shipping container 2, whether or not it is properly lashed depends on the strength of the shipping container 2.
  • the transportation container 2 is a standard product such as an ISO container, its strength may decrease due to aged deterioration. Since the shipper is not always the owner of the shipping container 2, it may be difficult for the shipper to guarantee the strength of the shipping container 2.
  • the coil pedestal 1 is used exclusively for transporting the coiled object 6 and the shipper is the owner, it is easier to guarantee the strength than the transport container 2.
  • a pair of pedestal girders 21 are provided near the container side wall 5 in order to transmit the load of the coil-shaped object 6 to the root of the container cross girder 3 of the transportation container 2 near the container side wall 5.
  • a coil support block 19 is provided on the upper surface of the pedestal girder 21. Therefore, a gap is formed between the coil support block 19 and the bottom surface 4 of the container shown in FIG. 2, that is, in the vicinity below the portion of the coil-shaped object 6 that receives the vertical component of the load F. If the coil-shaped object 6 and the coil pedestal 1 are connected to this gap through the lashing belt 52, even if the coil-shaped object 6 tries to move in the Z direction against the lashing force, the load of the coil-shaped object 6 itself is applied. The vertical component of F can prevent movement. The above is the reason why it is preferable to fasten the coil-shaped object 6 to the coil mount 1.
  • the coil mount 1 is also characterized in that it has a shape that can be fixed to the coil-shaped object 6.
  • the positions in the Y direction in contact with the coiled objects 6 on the support surface 53 are different.
  • the axial centers of the coiled objects 6a and 6b are fixed in the Y direction regardless of the diameter.
  • the coiled objects 6a and 6b are arranged so as to be located at the center between the girders 29.
  • the movable girder 31 of the coil mount 1 can change the distance between the fixed girder 29 and the movable girder 31 in the Y direction.
  • the connection position of the fixed girder 29 with the gantry cross girder 23 does not change, the position of the movable girder 31 in the Y direction can be changed in this configuration. Therefore, as the diameter of the coiled object 6 becomes smaller, the installation position of the movable girder 31 in the Y direction is brought closer to the center between the fixed girders 29, that is, the axial center of the coiled object 6, so that the coiled object 6 is added to the coil support block 19.
  • the load of the object 6 is evenly received by the fixed girder 29 and the movable girder 31. For example, in FIG.
  • the installation position of the movable girder 31 in the Y direction is set to position P1
  • the installation position of the movable girder 31 in the Y direction is positioned.
  • the position P2 may be closer to the axis center of the coiled object 6 than P1.
  • each pair of coil support blocks 19 includes an inner shell block 55 and an outer shell block 58, respectively.
  • the inner shell block 55 is a block-shaped member for supporting the coil support block 19 on the pedestal girder 21, and is fixed to the pedestal girder 21 by fastening means such as bolts (not shown) with the longitudinal direction facing the Y direction.
  • fastening means such as bolts (not shown) with the longitudinal direction facing the Y direction.
  • FIG. 4 since two inner shell blocks 55 are provided for one coil support block 19, a total of four are provided. Each of the four inner shell blocks 55 faces one other inner shell block 55 in the Y direction.
  • the pedestal girder 21 of the coil pedestal 1 includes the fixed girder 29 and the movable girder 31, one inner shell block 55 straddles the adjacent fixed girder 29 and the movable girder 31 as shown in FIG. 6 (b). There is.
  • the inner shell block 55 includes a lower inner shell block 57, an upper inner shell block 59, and a connecting block 61.
  • the lower inner shell block 57 is a long plate-shaped member that serves as a pedestal for the inner shell block 55, and is fixed to the pedestal girder 21 by straddling a fixed girder 29 and a movable girder 31 that are adjacent to each other.
  • the lower inner shell block 57 is provided with a concave lower side connecting recess 57a on the upper surface.
  • the upper inner shell block 59 is a block-shaped member mounted on the upper surface of the lower inner shell block 57, and is recessed in the lower surface located above the lower connecting recess 57a while being mounted on the upper surface of the lower inner shell block 57. It is provided with a connecting recess 59a on the upper side of the shape.
  • the dimensions and shape of the upper connecting recess 59a are the same as those of the lower connecting recess 57a.
  • the connecting block 61 is a block-shaped member that connects the lower inner shell block 57 and the upper inner shell block 59, has an approximate shape corresponding to the upper connecting recess 59a and the lower connecting recess 57a, and has a height of 2. Double. Therefore, the upper inner shell block 59 and the lower inner shell block 57 can be connected by inserting the connecting block 61 into the upper connecting recess 59a and the lower connecting recess 57a. If the upper inner shell block 59 and the lower inner shell block 57 are attempted to move relative to each other in the Y direction in the connected state, the upper connecting recess 59a and the lower connecting recess 57a are caught by the connecting block 61, so that the movement is restricted. As shown in FIG.
  • an engaging groove 57c which is a groove portion along the Y direction, is also provided on the upper surface of the lower inner shell block 57. Further, as shown in FIG. 4, an engaging convex portion 59c that fits into the engaging groove 57c is also provided on the lower surface of the upper inner shell block 59. In this structure, by aligning the engaging groove 57c and the engaging convex portion 59c, the relative movement of the upper inner shell block 59 and the lower inner shell block 57 in the X direction can also be regulated.
  • the upper surfaces of the upper inner shell block 59 and the lower inner shell block 57 are inclined downward in the same direction as the support surface 53 at a portion located below the support surface 53.
  • the portion of the lower inner shell block 57 located below the support surface 53 has a lower inclined portion 57b that is inclined downward toward the center in the Y direction, which is in the same direction as the support surface 53.
  • the portion of the upper inner shell block 59 located below the support surface 53 includes an upper inclined portion 59b that is inclined downward toward the center in the Y direction, which is in the same direction as the support surface 53.
  • the lower inner shell block 57 since the lower inner shell block 57 is straddled between the fixed girder 29 and the movable girder 31, it can also fulfill the function of increasing the connecting strength between the fixed girder 29 and the movable girder 31. Further, in this structure, the upper inner shell block 59 can be connected to the lower inner shell block 57 as long as the upper connecting recess 59a has a shape into which the connecting block 61 can be inserted. Therefore, by preparing a plurality of upper inner shell blocks 59 having different shapes, dimensions, and strengths, the upper inner shell block 59 suitable for connecting to the lower inner shell block 57 according to the dimensions, weight, etc. of the coiled object 6 is provided. Can be changed.
  • the upper surfaces of the upper inner shell block 59 and the lower inner shell block 57 have an upper inclined portion 59b and a lower inclined portion 57b which are inclined surfaces located below the support surface 53. It has an arc shape that is convex upward when viewed from the X direction, which is the extending direction of the pedestal girder 21. Such a shape is also called a ginkgo type. By forming the inclined surface into a ginkgo shape in this way, the inclined surface supports the coil-shaped object 6 as an arch structure. Therefore, the strength of the inner shell block 55 with respect to the load of the coiled object 6 is improved as compared with the case where the inclined surface has a linear structure.
  • the outer shell block 58 is a member that directly contacts the coil-shaped object 6 and supports the coil support block 19 not only on the pedestal girder 21 but also on the container side wall 5. As shown in FIGS. 3 and 6B, the outer shell block 58 is arranged so as to cover the inner shell block 55 from the outside, and includes a support surface 53. Further, as shown in FIG. 3, the outer shell block 58 is provided with a block-side corrugated portion 75 that engages with the container side wall 5 of the transportation container 2 on the end surface on the container side wall 5 side in the Y direction. Therefore, as shown in FIG.
  • the outer shell block 58 is held by the inner shell block 55, it is only fitted and not fastened to each other by bolts or the like. Specifically, as shown in FIG. 7A, the outer shell block 58 is formed with a storage recess 58a corresponding to the outer shape of the inner shell block 55 on the bottom surface, and the inner shell block 55 is a storage recess of the outer shell block 58. By inserting and fitting into 58a, the inner shell block 55 is covered from the outside.
  • the materials of the inner shell block 55 and the outer shell block 58 are different.
  • the outer shell block 58 is composed of an elastic body having a lower rebound elastic modulus than the inner shell block 55.
  • the rebound elastic modulus is a physical property value indicating the degree of energy absorption when elastically deforming following the outer shape of an object to which a load is applied.
  • the lower the repulsive elastic modulus the more the original shape when elastically deformed by a load. It means that the speed of returning to is slow.
  • the outer shell block 58 is made of an elastic body, the contact area is increased by elastically deforming following the deformation of the coil-shaped object 6 due to the load, so that stable support is possible as compared with the rigid body, and the coil-shaped object can be supported.
  • the coiled object 6 is preferable because it is difficult to scratch. Further, when the coiled object 6 is removed, it returns to its original shape due to elastic deformation, which is also preferable in that it can withstand repeated use. On the other hand, if a material having a high elastic modulus is simply used for the outer shell block 58, the outer shell block 58 repels the deformation of the coiled object 6 due to the load and immediately tries to return to the original shape. Therefore, if the contact position shifts even slightly due to vibration during transportation, the outer shell block 58 may immediately repel and stable support may be difficult. Especially in marine transportation, the hull sway of the transport ship due to waves causes rolling and pitching of a magnitude that does not occur during land transportation, which makes stable support even more difficult.
  • the entire coil support block 19 is made of an elastic body having a low repulsive elastic modulus, the coil-shaped object 6 may be excessively deformed by a load and the coil-shaped object 6 may not be supported. Therefore, the inner shell block 55 having a high rebound resilience is covered with the outer shell block 58 having a low rebound resilience, that is, the hard inner shell block 55 is used as the core material of the soft outer shell block 58. The block 55 supports the coiled object 6 to suppress excessive deformation of the outer shell block 58.
  • the "hard” material here means the one with a small deformation when one is pressed against the other, and the “soft” material means the one with a large deformation when one is pressed against the other. ..
  • the outer shell block 58 and the inner shell block 55 are not fixed to each other, and only the outer shell block 58 is engaged with the container side wall 5. Therefore, as shown in FIG. 2, when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, the load F'is changed. It is transmitted directly to the container side wall 5. Therefore, the movement of the coil pedestal 1 in the horizontal direction due to shaking during transportation can be suppressed by the container side wall 5.
  • the load of the coiled object 6 applied to the support surface 53 is along the lower inclined portion 57b and the upper inclined portion 59b. Is added to the inner shell block 55. Therefore, as compared with the case where the inner shell block 55 is formed of a simple cube or the like, the load of the coiled object 6 applied to the outer shell block 58 is received more evenly by the inner shell block 55, and the outer shell block 58 and the inner shell block 58 and the inner shell block 55 are received. The shell block 55 is less likely to be damaged.
  • Examples of the material constituting the outer shell block 58 include bead method foamed polyolefin.
  • the bead method foamed polyolefin is a material that is foamed by the bead method when olefins such as ethylene and propylene are condensed into polyolefin.
  • the beaded foamed polyolefin is preferable because it has a lower elastic modulus than a material in which styrene is foamed, such as expanded polystyrene.
  • Specific examples of the bead method foamed polyolefin include bead method foamed polyethylene and bead method foamed polypropylene.
  • the material of the inner shell block 55 does not necessarily have to be a material having a low elastic modulus, and does not necessarily have to be an elastic body. This is because the inner shell block 55 is a member that supports the coil support block 19 on the pedestal girder 21 and does not come into direct contact with the coil-like object 6, so it is necessary to consider repulsion at the time of contact as compared with the outer shell block 58. Is low. Further, if the elastic modulus of the inner shell block 55 is too low, the inner shell block 55 may be crushed by the load of the coil-shaped object 6, and the coil-shaped object 6 may come into contact with the reinforcing cross girder 23c or the bottom surface 4 of the container. ..
  • both the upper inner shell block 59 and the outer shell block 58 may be formed of beaded foamed polyolefin, and the outer shell block 58 may be used as a material having a higher expansion ratio. This is because, in the case of the beaded foamed polyolefin having the same composition, the higher the foaming ratio, the higher the porosity and the lower the elastic modulus.
  • the bead method foamed polypropylene having a foaming ratio of 8 to 15 times constitutes the upper inner shell block 59 of the inner shell block 55
  • the bead method foamed polyethylene having a foaming ratio of 18 to 20 times constitutes the outer shell block 58.
  • the bead method foamed polypropylene has a higher elastic modulus than the bead method foamed polypropylene, but is less likely to be deformed by an external force.
  • the lower inner shell block 57 is preferably made of a material that is not easily deformed, it may be laminated lumber or plastic artificial wood.
  • the upper inner shell block 59 and the outer shell block 58 having different physical characteristics can be manufactured by using the same polyolefin manufacturing apparatus only by changing the raw material and the foaming conditions at the time of manufacturing, which is advantageous in terms of productivity. ..
  • the upper inner shell block 59 may be made of a material different from the bead method foamed polyolefin, such as laminated wood or plastic artificial wood, as long as it has a higher elastic modulus than the outer shell block 58.
  • laminated lumber and plastic artificial wood tend to be heavy and are not suitable for safe and simple lashing work.
  • the outer shell block 58 includes a vertical load support block 71 and a fixing member 73.
  • the vertical load support block 71 is a block-shaped portion of the outer shell block 58 that is in contact with the inner shell block 55 and the coil-shaped object 6. More specifically, the vertical load support block 71 has a support surface 53 on the upper surface as shown in FIG. 6 (b) and a housing recess 58a on the bottom surface as shown in FIG. 7 (a). Since the vertical load support blocks 71 are members that cover the inner shell blocks 55, the same number as the inner shell blocks 55 are provided.
  • the vertical load support block 71 shown in FIG. 3 has a block-side waveform having a waveform shape in which a surface facing the container side wall 5, that is, a surface of the support surface 53 facing in the direction opposite to the inclined direction extends in the X direction in a plan view. It has a part 91.
  • the fixing member 73 is a block-shaped member of the outer shell block 58 that regulates the horizontal movement of the outer shell block 58 by fitting with the corrugated container side wall 5. As shown in FIG. 2, when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, this load F'is from the fixing member 73. It is transmitted to the container side wall 5. As shown in FIG. 3, the fixing member 73 has a block shape extending in the X direction, and has a block-side corrugated portion 75 and a fixing member-side corrugated portion 81.
  • the block-side corrugated portion 75 is provided on a surface facing the container side wall 5, that is, a surface of the support surface 53 facing in the direction opposite to the inclined direction, and is a corrugated portion that fits with the corrugated container side wall 5.
  • the fixed member side corrugated portion 81 is a portion of the vertical load support block 71 that engages with the block side corrugated portion 91, and is provided on a surface facing the block side corrugated portion 91, that is, a surface opposite to the block side corrugated portion 75. ..
  • the shape of the fixed member side waveform portion 81 is the shape of a waveform extending in the X direction in a plan view, and the shape and dimensions of waves such as wavelength and amplitude are the same as those of the block side waveform portion 91.
  • the block-side corrugated portion 91 of the vertical load support block 71 and the fixed member-side corrugated portion 81 of the fixing member 73 are engaged with each other, so that the vertical load support block 71 and the fixing member 73 are integrated to form the outer shell block 58. do.
  • the container side wall 5 and the block-side corrugated portion 75 are aligned with each other in an integrated state, so that the horizontal movement of the outer shell block 58 is restricted.
  • FIG. 2 when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, this load F'is the container side wall 5 Is directly transmitted to.
  • the relative positions of the vertical load support block 71 and the fixing member 73 in the X direction can be changed by changing the phase of the wave in which the block-side corrugated portion 91 and the fixing member-side corrugated portion 81 are engaged.
  • the transportation container 2 is often deeper than the length of the fork of the forklift that conveys the coiled object 6. Therefore, if the coil pedestal 1 is fixed in the transport container 2 in the X direction and then the coiled object 6 is mounted on the coil pedestal 1, the fork may not reach the coil pedestal 1. Therefore, it is preferable to first mount the coil pedestal 1 at a position where the fork can reach, mount the coil-shaped object 6, and then move the coil pedestal 1 to the back side in the X direction to move it to a desired fixed position. On the other hand, when the fixing member 73 is fitted with the container side wall 5, the fixing member 73 restrains the movement in the X direction. Therefore, it is preferable to separate the fixing member 73 from the vertical load support block 71 (see FIG.
  • a fitting structure is required in which the fixing member 73 and the vertical load support block 71 are fitted so as not to move in the X direction.
  • the fitting structure may be a simple uneven fitting, but the X-direction position of the fixing member 73 is constrained by the container side wall 5, while the X-direction position of the vertical load support block 71 is constrained by the stopper 34. Therefore, depending on the installation position of the stopper 34, the position of the unevenness of the fixing member 73 and the vertical load support block 71 in the X direction may be deviated from each other in the simple fitting of the unevenness.
  • the structure is such that the fixing member 73 and the vertical load supporting block 71 are connected by the block-side corrugated portion 91 and the fixing member-side corrugated portion 81, even if the fixing member 73 and the vertical load supporting block 71 are displaced in the X direction. , If the waves are engaged with the phase shifted, the misalignment can be absorbed.
  • the coiled object 6 cannot be supported. Therefore, in this case, it is necessary to move the position in the X direction so that the distance between the vertical load support blocks 71 is shorter than the axial length of the coiled object 6. Even in this case, even if the positions of the vertical load support block 71 and the fixing member 73 after movement are displaced in the X direction, the displacement can be absorbed by engaging the waves with their phases shifted.
  • the shapes of the block-side corrugated portion 91 and the fixing member-side corrugated portion 81 are different from the block-side corrugated portion 75 and are not affected by the corrugated shape of the container side wall 5. Therefore, it is also useful that the shorter the wavelength, the shorter the minimum distance in the X direction in which the engagement position can be adjusted, and the finer the adjustment of the positional deviation becomes possible. However, if the wavelengths of the block-side corrugated portion 91 and the fixed member-side corrugated portion 81 are shortened too much, the intensity is lowered and the corrugated portion is easily broken. Therefore, the intensity is appropriately set within a range in which the intensity can be maintained.
  • the outer shell block 58 shown in the figure has a structure in which two vertical load support blocks 71 and one fixing member 73 are combined, but one vertical load support block 71 and 1 are formed by dividing the fixing member 73 into two or the like. A structure in which two fixing members 73 are combined may be used. That is, the number of combinations of the outer shell block 58 and the vertical load support block 71 can be appropriately selected.
  • the reverse inclined portion 54 which is the upper surface closer to the fixing member 73 than the support surface 53, is pulled in the direction of H2.
  • the direction of H2 is the direction away from the fixing member 73. Therefore, depending on the tensile force, the block-side corrugated portion 91 may come off from the fixed member-side corrugated portion 81, and the vertical load support block 71 may float in the direction of H2. In this state, the fixing member 73 and the vertical load support block 71 are disengaged. Further, when the support surface 53 is pulled in the direction of H1, the coiled object 6 may also be lowered and come into contact with the bottom surface 4 of the container.
  • the coil support block 19 has an inner shell side corrugated portion 62a, an outer shell side corrugated portion 62b, a block groove portion 54a, and an dovetail as shown in FIGS. 4 and 7. It includes 56a and a dovetail groove 56b.
  • the inner shell side corrugated portion 62a is provided on the upper surface of the inclined surface of the upper inner shell block 59.
  • the inner shell side corrugated portion 62a is a corrugated portion when viewed from the X direction, which is the extending direction of the pedestal girder 21.
  • the outer shell side waveform of the waveform that engages with the inner shell side corrugated portion 62a is on the contact surface of the outer shell block 58 with the inclined surface of the inner shell block 55, that is, on the upper surface of the accommodating recess 58a. Part 62b is formed.
  • the upper inner shell block 59 is provided with a reverse inclined portion 54 inclined downward in the direction opposite to the support surface 53 on the upper surface of the fixing member 73 side of the support surface 53.
  • the reverse inclined portion 54 includes a block groove portion 54a extending in the X direction, which is the extending direction of the pedestal girder 21.
  • the upper inner shell block 59 is provided with an dovetail or a dovetail groove provided along the vertical direction on a vertical surface facing the fixing member 73. 4 and 7 show the ant hozo 56a.
  • the inner peripheral surface of the outer shell block 58 facing the vertical surface of the upper inner shell block 59 is provided with a dovetail groove or an dovetail groove that engages with the dovetail groove or the dovetail groove.
  • FIG. 7 illustrates a dovetail groove 56b that engages with the dovetail groove 56a.
  • the guide member 27 is a member that regulates the movement of the pedestal girder 21 toward the container side wall 5 in the Y direction, and is a block-shaped member inserted between the pedestal girder 21 and the container side wall 5. Specifically, as shown in FIG. 5, the guide member 27 is a cube, and the pedestal girder side contact surface 27a, which is one of the surfaces parallel to the XX plane, comes into contact with the pedestal cross girder 23. In FIG. 5, a guide member recess 27b is provided on the pedestal girder side contact surface 27a.
  • the portion protruding toward the container side wall 5 in the Y direction beyond the pedestal girder 21 is fitted into the guide member recess 27b, whereby the guide member 27 is fixed to the pedestal girder 23c and the pedestal girder is fixed.
  • the relative position with 21 is fixed.
  • the guide member 27 is provided on the bottom surface 4 of the container. Therefore, the guide member 27 is provided below the fixing member 73, and also functions to support the fixing member 73 from below.
  • the pedestal girder side contact surface 27a includes a guide member side corrugated portion 50 that engages with the block side corrugated portion 91.
  • the guide member side corrugated portion 50 is a corrugated portion along the X direction in a plan view.
  • the guide member 27 can be engaged with the vertical load support block 71, and the effect of preventing the vertical load support block 71 from rising is further improved. do.
  • the guide member side corrugated portion 50 engages with the block side corrugated portion 91, the height of the upper surface of the guide member 27 is higher than the lower end of the block side corrugated portion 91. That is, the guide member 27 also faces the vertical load support block 71 of the outer shell block 58.
  • the surface opposite to the pedestal girder side contact surface 27a that is, the wall surface side guide surface 27c, which is the surface facing the container side wall 5
  • the wall surface side guide surface 27c which is the surface facing the container side wall 5
  • the wall surface side guide surface 27c is a flat surface that is neither corrugated nor corrugated, and is a flat surface of the container side wall 5 as shown in FIG. It comes into contact with the convex portion 32a of the corrugated portion. Therefore, the movement of the guide member 27 in the Y direction is restricted by the convex portion 32a of the container side wall 5.
  • the wall surface side guide surface 27c since the wall surface side guide surface 27c is neither corrugated nor corrugated, it is separated from the recess 32b of the container side wall 5 without abuting. Therefore, the wall surface side guide surface 27c does not fit with the container side wall 5, and the movement of the guide member 27 in the X direction is not restricted by the container side wall 5.
  • the wall surface side guide surface 27c of the guide member 27 comes into contact with the convex portion 32a of the wall surface side corrugated portion 32 and slides. While moving, it is guided in the X direction until it comes into contact with the stopper 34.
  • the rail 25 not only the rail 25 but also the guide member 27 can be used as a guide when moving the coil mount 1 in the X direction, which is the longitudinal direction of the transportation container 2, and the load of the guide of the rail 25 can be reduced. Further, even when the coil pedestal 1 is mounted on the transportation container 2 in which the rail 25 is not provided, the coil pedestal 1 can be guided in the X direction.
  • the guide member 27 is made of a material that is strong enough to support the fixing member 73 without being easily worn or damaged by sliding when the coil mount 1 is moved in the X direction, and has a mass that does not burden the operator during installation. Set as appropriate. Specifically, the same material as the outer shell block 58 can be mentioned. The number of guide members 27 is the same as that of the fixing member 73 in the drawing, but may be different as long as the fixing member 73 can be supported.
  • the contact member 28 abuts on both end surfaces of the coil-shaped object 6 which are flat surfaces at both ends in the axial direction and sandwiches the coil-shaped object 6 in the X direction, whereby the coil-shaped object 6 moves in the X direction on the coil mount 1. It is a member that regulates the use. In particular, when the coiled object 6 is transported by land, the coil pedestal 1 moves in the X direction because the transport vehicle accelerates and decelerates more frequently than the ship according to the instruction of the traffic signal and the distance between the vehicle and the vehicle traveling in front and behind. Easy to vibrate. Therefore, it is more important to regulate the movement of the coiled object 6 in the X direction during land transportation than during sea transportation, and the contact member 28 is important. As shown in FIG.
  • the abutting members 28 are on the facing surface side of a pair of coil fixed cross girders 23b, which is a kind of a pair of gantry cross girders 23 arranged to face each other so as to sandwich the coil-shaped object 6. It will be provided. More specifically, as shown in FIG. 8, the bottom surface of the contact member 28 is provided with a contact member recess 28a having a concave cross-sectional shape, and the distance Lx in the X direction between the side surfaces of the contact member recess 28a is a coil. It is formed to be approximately the same as the width of the fixed cross section 23b in the X direction. In this structure, the contact member 28 is provided on the facing surface side of the reinforcing cross girder 23c by fitting and fixing the coil fixing cross girder 23b with the contact member recess 28a facing down.
  • the width Dy of the abutting member 28 in the Y direction shown in FIG. 1 is such that the abutting member 28 is in contact with the coiled object 6 in a state of being fixed to the reinforcing cross girder 23c, and the abutting member 28 is in contact with the coiled object 6 due to vibration during transportation or the like.
  • the width is such that the coil-shaped object 6 does not come into contact with the coil-fixed cross girder 23b due to vibration during transportation or the like.
  • the structure is such that the cushioning material is inserted between the contact member 28 and the coil-shaped object 6, the coil-shaped object 6 and the contact member 28 do not have to come into contact with each other.
  • the width Dy is larger than the diameter of the coiled object 6 if the coiled object 6 has a width such that the coiled object 6 does not come into contact with the coil fixed cross girder 23b even when the coiled object 6 rotates in the horizontal direction due to vibration during transportation or the like. It doesn't have to be long.
  • the distance Dx between the pair of abutting members 28 is the cylinder of the coiled object 6 in a state where the coiled object 6 is not mounted. Axial distance of Cx or less.
  • the distance Dx between the pair of abutting members 28 does not have to be less than or equal to the axial distance Cx of the cylinder of the coiled object 6.
  • the contact member 28 is fixed to the coil fixing cross girder 23b in FIG. 1, it may be fixed to the end cross girder 23a without providing the coil fixing cross girder 23b.
  • the load applied to the end cross girder 23a can be reduced, and the number of the gantry cross girders 23 increases, which is advantageous in that the overall strength of the coil gantry 1 is improved. ..
  • the end cross girder 23a When the end cross girder 23a is fixed, the end cross girder 23a also serves as the coil fixing cross girder 23b, so that the structure of the coil pedestal 1 is simplified, which is advantageous in terms of cost and workability.
  • the abutting member 28 is required to have viscoelasticity that does not scratch the coiled object 6 even if vibration occurs during transportation in a state of being in contact with the coiled object 6.
  • the same material as the outer shell block 58 may be used.
  • the material of the cushioning material also holds the coiled object 6 even if vibration occurs during transportation in the state of being in contact with the coiled object 6. Viscoelasticity that does not scratch is required.
  • the same material as the outer shell block 58 may be used.
  • the push-out jig 30 is a jig used when the coiled object 6 is pushed into the transportation container 2 and when it is pulled out from the transportation container 2. As shown in FIGS. 1 and 3, the push-out jig 30 includes a columnar portion 30a and a hook portion 30b.
  • the columnar portion 30a is a portion that is pushed when the coiled object 6 is pushed into the transportation container 2, and is, for example, a steel square cylinder.
  • the columnar portion 30a abuts on the end cross girder 23a in the X direction, which is the extending direction of the pedestal girder 21, and is detachably provided, and extends in the same Y direction as the extending direction of the end cross girder 23a.
  • the columnar portion 30a does not need to be fixed to the pedestal girder 21 as long as it can hold the position in contact with the end cross girder 23a, and may simply be in contact with the pedestal girder 21.
  • the columnar portion 30a is pressed against the end cross girder 23a on the front side of the transportation container 2 when the coiled object 6 is pushed into the transportation container 2 (see FIG. 11).
  • the reason for using the columnar portion 30a is as follows.
  • the coil pedestal 1 pushes the coiled object 6 into the transportation container 2
  • the direction of the load due to pushing is parallel to the X direction so that the load is not applied to the rail 25 and the guide member 27 in the Y direction. Is preferable.
  • the coil mount 1 moves in the X direction by sliding on the rail 25 using a pair of fixed girders 29 as sliding plates.
  • the hook portion 30b is a member for binding the pull-out belt 36, which is a belt pulled when the coil-shaped object 6 is pulled out from the transportation container 2, and is provided near the lower end of the columnar portion 30a. As shown in FIGS. 1 and 3, the hook portion 30b is a U-shaped handrail-shaped rod material.
  • the columnar portion 30a When the coiled object 6 is pulled out from the transportation container 2, the columnar portion 30a is brought into contact with the end cross girder 23a on the back side in the X direction of the transportation container 2, and the pull-out belt 36 is bound to the hook portion 30b. By pulling it, the coil mount 1 can be moved to the front side in the X direction.
  • a pair of hook portions 30b is provided at both ends of one surface of the columnar portion 30a along the extending direction. That is, it is preferable that the front or back surface is provided near both ends in the Y direction when viewed from the X direction.
  • the reason is as follows. First, when the coiled object 6 is pulled out from the transportation container 2, it is preferable that the direction of the load due to tension is parallel to the X direction so that the load is not applied to the rail 25 and the guide member 27 in the Y direction. ..
  • the pull-out belts 36 are bound to each pair of hook portions 30b, and the pull-out belts 36 are bundled together on the door 12 side of the transportation container 2. Pull the bundled part. At this time, if the pull-out belt 36 is pulled so that the distances between the two hook portions 30b and the bundled portions are equal to each other, the direction of the load due to the tension of the pull-out belt 36 can be held in the direction parallel to the Y direction.
  • the push-out jig 30 By providing the push-out jig 30 in this way, the coil pedestal 1 can be pushed into the transportation container 2 by pushing the columnar portion 30a. Further, the coil pedestal 1 can be pulled out from the transportation container 2 by pulling the hook portion 30b with the pull-out belt 36. Therefore, it is not necessary to separately prepare a jig for pushing / pulling out, and workability is further improved.
  • the push-out jig 30 may be mounted on the transportation container 2 in a state of being attached to one end cross girder 23a in advance, or may be attached to one end cross girder 23a only when pushing / pulling out. May be good.
  • the hook portion 30b is limited to a U-shaped rod as long as it can bind the drawer belt 36 and does not deform or come off when the drawer belt 36 is pulled in the bound state. Not done. It may be a key shape such as a J character. Further, a hole or groove for bundling the drawer belt 36 may be provided in the columnar portion 30a to form the hook portion 30b.
  • the above is the description of the configuration of the coil mount 1 according to the present embodiment.
  • the door 12 of the transportation container 2 is opened, and the coil pedestal 1 is arranged inside the transportation container 2.
  • the fixed girder 29 is housed in the rail 25 so that the bottom surface of the fixed girder 29 comes into contact with the concave bottom surface of the rail 25, and the guide member 27 is brought into contact with the container side wall 5.
  • the position in the Y direction can be tentatively determined.
  • the pedestal girder 21 is arranged at a position where the vertical load is transmitted to the root of the container cross girder 3 near the container side wall 5.
  • the fixing member 73 (FIG. 3) is removed from the coil mount 1.
  • the coil pedestal 1 is restrained by the container side wall 5 and cannot move in the X direction when the fixing member 73 is attached.
  • Members other than the fixing member 73 may be assembled until they are attached to the coil mount 1 in the laying process. These members may be assembled inside the transportation container 2, or those assembled outside the transportation container 2 may be carried into the inside of the transportation container 2.
  • the pedestal girder 21 is first installed on the bottom surface 4 of the container, and then the pedestal girder 21 is connected by the pedestal cross girder 23.
  • the inner shell block 55 is fixed to the pedestal girder 21, and the inner shell block 55 is covered with the vertical load support block 71 of the outer shell block 58.
  • the guide member 27 is engaged with the reinforcing cross girder 23c.
  • the coil-shaped object 6 is placed on the coil mount 1. Specifically, first, outside the transportation container 2, a fork is inserted into the cylindrical hole of the coiled object 6 with a forklift or the like (not shown) to lift the coiled object 6. Next, the forklift is moved to move the coiled object 6 above the coil pedestal 1 inside the transport container 2. After this movement, the fork is lowered to place the coil-like object 6 on the support surface 53 of the coil support block 19 of the coil mount 1. After mounting, the fork is slightly raised, the forklift is moved backward, and the fork is pulled out from the hole of the coiled object 6, thereby completing the process of mounting the object to be transported.
  • a cushioning material is provided in the gap. Fill the gap by inserting it.
  • the stopper 34 is arranged at a fixed position on the rail 25, and the positioning member on the back side of the coil pedestal 1 in the X direction and the movement of the coil pedestal 1 to the back side in the X direction during transportation. It is a regulatory member.
  • the stopper 34 on the front side in the X direction of the loaded transportation container 2 is used as a positioning member and a movement restricting member, a new stopper 34 can be used. There is no need to provide it.
  • the coil pedestal 1 on which the coil-shaped object 6 is placed is pushed in the X direction from the door 12 side, which is the inlet side of the transportation container 2, to the position where the stopper 34 is provided.
  • the fixed girder 29 of the coil pedestal 1 slides on the rail 25. Therefore, before pushing in, grease or silicon is applied as a lubricant to the back side of the coil pedestal 1 of the rail 25 by spraying or the like to slide. It is preferable to make it easy.
  • the pushing step as shown in FIG.
  • the pushing-out jig 30 is brought into contact with the end cross girder 23a on the front side in the X direction and placed on the upper end of the rail 25 so as to be placed above the rail 25. do.
  • the coil pedestal 1 is pushed in by pressing the center of the pushing-out jig 30 in the extending direction toward the back side in the X direction from the outside of the transportation container 2 with a forklift or the like.
  • the pushed coil pedestal 1 is guided by the rail 25 and the guide member 27 and moves in the transport container 2 in the X direction.
  • the pushing process is completed.
  • the push-in / pull-out jig 30 may be removed from the end cross girder 23a, or may be fixed to the end cross girder 23a as it is and used at the time of pulling out.
  • the front side stopper 34 is arranged at a fixed position on the front side of the coil pedestal 1 in the X direction.
  • the stopper 34 on the front side also positions the coil mount 1, but plays a greater role in suppressing movement during transportation.
  • the method of arranging the stopper 34 on the front side is the same as the method of arranging the stopper 34 on the back side.
  • the fixing member 73 is arranged on the guide member 27, and the fixing member side corrugated portion 81 is engaged with the block side corrugated portion 91 of the vertical load support block 71.
  • the fixing member 73 and the vertical load support block 71 are integrated into the outer shell block 58.
  • the outer shell block 58 is connected to the container side wall 5 by fitting the block-side corrugated portion 75 of the fixing member 73 to the container side wall 5.
  • the coil-shaped object 6 is fixed to the coil mount 1. Specifically, first, the lashing belt 52 is passed through the hole of the cylinder of the coiled object 6, and then the lashing is performed in the gap between the lower inner shell block 57, the bottom surface 4 of the container, the movable girder 31, and the fixed girder 29. Pass the belt 52 through. In this state, the lashing belt 52 is bound in a loop and tightened with a ratchet or the like (not shown) to tie the coil-shaped object 6 to the coil pedestal 1.
  • the coil-shaped object 6 may be lashed to the transportation container 2 by binding the coil-shaped object 6 and a hook (not shown) provided on the bottom surface 4 of the container. It is preferable to tie the coil to the coil because it is easy to guarantee the strength of the lashing.
  • the movement of the coil pedestal 1 in the X direction is restrained by the fitting of the stopper 34 and the block-side corrugated portion 75 of the fixing member 73 and the container side wall 5 of the transportation container 2.
  • the relative movement of the coiled object 6 with respect to the coil mount 1 in the X and Y directions is also constrained by the lashing belt 52.
  • the friction between the movable girder 31 and the bottom surface 4 of the container due to the weight of the coiled object 6 and the friction between the fixed girder 29 and the rail 25 also suppress the movement in the X direction.
  • the fixed girder 29 is housed in the rail 25, the guide member 27 and the container side wall 5 of the transportation container 2 are in contact with each other, and the outer shell block. It is suppressed by fitting 58 with the side wall 5 of the container.
  • the friction between the movable girder 31 and the bottom surface 4 of the container due to the weight of the coiled object 6 and the friction between the fixed girder 29 and the rail 25 also suppress the movement in the Y direction.
  • the coil-shaped object 6 and the coil pedestal 1 are brought into contact with the guide member 27 and the container side wall 5 and the container side wall 5 of the fixing member 73 with respect to rolling, lateral inclination, and rotation caused by these.
  • the movement is suppressed by the contact, the lashing by the lashing belt 52, and the contact with the contact member 28.
  • the fixing member 73 since the fixing member 73 is arranged on the guide member 27, the fixing member 73 can be fitted to the container side wall 5 at a height close to the height of the center of gravity of the coil-shaped object 6 and the coil mount 1. , It is more and more advantageous to restrain the movement.
  • the coiled object 6 is prevented from jumping up by its own weight and the lashing belt 52.
  • the transportation of the coiled object 6 using the coil pedestal 1 is a transportation called combined integrated transportation in which both land transportation and marine transportation are carried out.
  • the coiled object 6 receives a relatively small but frequently repeated impact in the vertical direction at the unevenness of the road surface of a rough road or the joint of the road surface of the highway during the land transportation by the vehicle.
  • frequent impacts in the front-rear direction due to brakes and the like are also applied.
  • the impact of rolling which is called rolling, is applied to both domestic and ocean shipping.
  • the hard lashing by the hard lashing material may be released by directly receiving a frequent repeated impact in the vertical direction and the front-rear direction during land transportation.
  • the hard lashing by the hard lashing material may be released by directly receiving a frequent repeated impact in the vertical direction and the front-rear direction during land transportation.
  • marine transportation attention tends to be paid to the response to the impact caused by rolling, and in order to realize the lashing that can cope with the impact in the vertical and front-back directions during land transportation, a larger amount of materials are required. It is necessary to tie up and tie up by personnel.
  • a hard but heavy material such as timber is used during the lashing work, there is a risk during the lashing work.
  • the outer shell block 58 that supports the coil-shaped object 6 and the inner shell block 55 that supports the outer shell block 58 are made of materials having different elastic moduluses.
  • the outer shell block 58, the upper inner shell block 59, the guide member 27, and the abutting member 28 are made of beaded foamed polyolefin, which is lighter than timber.
  • the impact of the coiled object 6 can be absorbed by the shrinkage of the beaded foamed polyolefin at the time of frequent repeated impacts in the vertical direction and the anteroposterior direction during land transportation, and the coiled object 6 can be prevented from being scratched.
  • deformation and movement of the coil mount 1 can be prevented.
  • this configuration also supports the impact of rolling during marine transportation.
  • the support surface 53 of the outer shell block 58 is elastically deformed to follow the shape of the inner peripheral surface of the coiled object 6 to prevent scratching of the coiled object 6, and the coil together with the inner shell block 55. Supports the shape 6. Further, the load of the coiled object 6 is directly applied to the outer shell block 58, but the vertical component of the load is transmitted to the inner shell block 55 and the pedestal girder 21, and the container on the bottom surface 4 of the container 2 of the transportation container 2 is used. It is distributed and transmitted to the base of the cross girder 3.
  • the coil-like object 6 and the transportation container 2 can be supported without damaging the coil-like object 6. .. Further, by increasing the width and the number of the pedestal girders 21, the load per unit area on the surface of the transportation container 2 in contact with the container bottom surface 4 can be easily reduced.
  • coil mounts 1 As many coil mounts 1 as the number of coil-shaped objects 6 are prepared.
  • the coil pedestals 1 are repeated one by one from the laying step to the lashing step, and the coil pedestals 1 and the coil-like objects 6 are arranged and fixed in the X direction so as not to come into contact with each other.
  • the coil pedestals 1 and the coil-shaped objects 6 are arranged so as not to come into contact with each other, so that the adjacent coil pedestals 1 and the adjacent coil pedestals 1 and each other can be arranged.
  • the coil-shaped objects 6 are arranged so as not to receive the moving force due to the acceleration.
  • the transportation process includes a first land transportation process, a shipping process, a sea transportation process, a landing process, and a second land transportation process.
  • the transportation container 2 is moved from the shipping place to the shipping port by using a transportation means such as a truck or a railroad. Further, at the shipping port, the transportation container 2 is loaded onto a ship such as a container ship in the shipping process. After loading, it will be moved to the nearest destination port by the navigation of the ship in the marine transportation process. At the destination port, the transportation container 2 is landed from a vessel such as a container ship in the landing process.
  • the transportation container 2 is moved from the destination port to the destination by using a transportation means such as a truck or a railroad.
  • a transportation means such as a truck or a railroad.
  • the unloading process (devanning process: the process of taking out the package from the container) at the destination will be described.
  • a lashing release step first, the door 12 of the transportation container 2 is opened, the lashing belt 52 shown in FIG. 2 is released, and the lashing of the coil-shaped object 6 is released. Further, the fixing member 73 is pulled out upward to release the restraint on the movement of the coil pedestal 1 in the X direction (see FIG. 13). Further, the stopper 34 on the front side in the X direction is removed. As a result, the coil pedestal 1 on which the coil-shaped object 6 is placed can be moved in the X direction (see FIG. 12).
  • the push-pull-out jig 30 is brought into contact with the end cross girder 23a on the back side in the X direction and placed on the upper end of the rail 25 to be placed above the rail 25.
  • the pull-out belt 36 is bound to the hook portion 30b of the push-pull-out jig 30, and is pulled by a forklift, a vehicle, an external winch, or the like to slide the coil stand 1 on the rail 25 and move it.
  • the coil pedestal 1 is pulled out from the position at the time of transportation of the transportation container 2 to the door 12 side which is the entrance side.
  • the coil-shaped object 6 is lifted from the coil pedestal 1 and taken out from the transportation container 2 in the coil lowering process. More specifically, the forklift is advanced to insert the fork into the hole in the cylinder of the coiled object 6, and then raise the fork slightly. As a result, the coil-shaped object 6 is removed from the coil mount 1. Next, the forklift is moved backward to take out the coiled object 6 from the inside of the transportation container 2. Then, the coiled object 6 is moved to a predetermined position set in advance. In this coil lowering step, the transportation of the coiled object 6 is completed.
  • the coil pedestal 1 after the transportation is completed is taken out from the transportation container 2.
  • the coil pedestal 1 may be disassembled and taken out from the transportation container 2, or may be taken out from the transportation container 2 without being disassembled.
  • each component may be separated in the reverse procedure of assembly. After the coil pedestal 1 is taken out from the transportation container 2, the inside of the transportation container 2 is cleaned if necessary.
  • the above is the explanation of the transportation method.
  • the coil pedestal 1 of the present embodiment covers the pair of pedestal girders 21, the pedestal cross girders 23, the inner shell block 55, and the inner shell block 55 to support the coil-like object 6, and repels the inner shell block 55.
  • An outer shell block 58 having a low elastic modulus and engaging with the container side wall 5 is provided.
  • the support surface 53 of the outer shell block 58 is elastically deformed to follow the shape of the inner peripheral surface of the coil-shaped object 6 and prevent scratches.
  • the inner shell block 55 supports the coiled object 6 and suppresses excessive deformation of the outer shell block 58.
  • Coil stand 2 Transport container 3: Container cross girder 4: Container bottom surface 5: Container side walls 6, 6a, 6b: Coil-shaped object 10: Back wall 12: Door 19: Coil support block 21: Pedestal girder 23: Stand Cross girder 23a: End cross girder 23b: Coil fixed cross girder 23c: Reinforced cross girder 25: Rail 25c: Missing part 27: Guide member 27a: Pedestal girder side contact surface 27b: Guide member recess 27c: Wall side guide surface 28 : Contact member 28a: Contact member recess 29: Fixed girder 30: Push-in / pull-out jig 30a: Columnar portion 30b: Hook portion 31: Movable girder 32a: Convex portion 32b: Recess 34: Stopper 36: Pull-out belt 50: Guide member side corrugated portion 51: Connecting portion 52: Fastening belt 53: Support surface 54: Reversely inclined portion 54a: Block groove portion 55: Inner shell block 56a: Do

Abstract

This coil frame 1, in which a coil-like object 6 is mounted sideways and which is disposed on a transportation container 2, comprises: a pair of pedestal girders 21 which are disposed facing each other, extend in the longitudinal direction of the transportation container 2, and are placed on a container bottom surface 4; a frame horizontal girder 23 which extends in a direction orthogonal to the longitudinal direction and connects the pedestal girders 21; and a pair of coil support blocks 19 which are held by the pair of pedestal girders 21, have a block-like external shape, and have, on the upper surfaces thereof, support surfaces 53 for supporting the cylindrical surface of the coil-like object 6, the support surfaces 53 being inclined downward in an orientation approaching each other, wherein the coil support blocks 19 include an inner shell block 55 fixed to the pedestal girders 21, and an outer shell block 58 which covers the inner shell block 55 from outside, engages with a container side wall 5, and has a lower impact resilience than the inner shell block 55. Therefore, it possible to provide a frame which can support a coil-like object without scratching the object, even if the vertical load of the coil-like object is transmitted to the base of the container horizontal girder near the container side wall.

Description

コイル架台Coil mount
 本発明は、コイル架台に関する。 The present invention relates to a coil mount.
 鋼板コイルのように板材を円筒状に巻き回したコイル状物は、円筒の孔部にフォークリフトのフォークを突き刺した搬送を行うために、円筒の軸方向を水平方向に向けた「横置き」で架台に設置し、架台を輸送用コンテナに搭載して搬送する場合がある。
 一方で横置ではコイル状物の円筒面を架台が下から支える構造になるため、コイル状物の荷重を均等に架台及びコンテナに伝達し難く、荷重が集中した部分を起点にコイル状物や架台、輸送用コンテナのいずれかが変形、損傷する恐れがある。
 コイル状物の荷重を均等に架台及び輸送用コンテナに伝達する構造として、コイル状物を支持する支持面を円筒に対応したU字状とした架台がある(特許文献1)。
A coil-like object, such as a steel plate coil, in which a plate material is wound in a cylindrical shape, is "horizontally placed" with the axial direction of the cylinder oriented horizontally in order to carry the fork of a forklift piercing the hole of the cylinder. It may be installed on a gantry, and the gantry may be mounted on a transportation container for transportation.
On the other hand, in the horizontal installation, the pedestal supports the cylindrical surface of the coiled object from below, so it is difficult to evenly transfer the load of the coiled object to the pedestal and the container. Either the gantry or the shipping container may be deformed or damaged.
As a structure for evenly transmitting the load of the coiled object to the pedestal and the transportation container, there is a pedestal having a U-shaped support surface corresponding to a cylinder for supporting the coiled object (Patent Document 1).
 一方で、輸送用コンテナは繰り返し使用により、新品と比べて強度が低下したものがある。輸送用コンテナは、輸送対象の荷重を受けるコンテナ横桁がコンテナ側壁を連結して配置され、コンテナ底面を支持しているが、コンテナ横桁の強度が低下すると、コイル状物の荷重でコンテナ横桁が変形してコイル状物や架台が損傷する可能性がある。そのため、コイル状物の荷重を均等に架台及び輸送用コンテナに伝達できるだけでなく、経年劣化によるコンテナ横桁の強度低下にも対応できる架台があれば、好ましい。 On the other hand, some shipping containers have lower strength than new ones due to repeated use. In a shipping container, a container cross girder that receives the load to be transported is arranged by connecting the side walls of the container to support the bottom surface of the container. The girder may be deformed and the coil or pedestal may be damaged. Therefore, it is preferable that there is a gantry that can not only evenly transmit the load of the coiled object to the gantry and the transportation container, but also cope with the decrease in strength of the container cross girder due to aging deterioration.
 コンテナ横桁の強度が低下した場合でも損傷を防止できる構造として、コンテナ横桁の、コンテナ側壁との連結部に近い根元に荷重を伝達する構造がある。これは、コンテナ横桁の根元は中央部より変形しにくいためである。そこでコイル状物の荷重を支持する台座をコンテナ側壁の近くのみに設けた構造も知られている(特許文献2)。
 この構造では架台の幅方向の両端に荷重が集中して中央部が撓みやすいため、架台、特にコイル状物を支持する部分を外力で変形しにくい剛体で構成する場合がある。例えば特許文献2ではコイル状物を支持する保定歯止が鋼製である。しかしながら架台を剛体で構成すると、コイル状物が架台と接触した際に擦傷して接触面が損傷する恐れがあった。そのため、搬送中の擦傷が品質管理上、許容されない種類のコイル状物の搬送は困難であった。一方で、コイルを擦傷しない材料でコイル状物の支持部材を構成すると、強度不足で支持部材が変形・損傷してしまい、コイル状物を支持できない場合があった。
As a structure that can prevent damage even when the strength of the container cross girder is reduced, there is a structure that transmits a load to the root of the container cross girder near the connection portion with the container side wall. This is because the base of the horizontal girder of the container is less likely to be deformed than the central part. Therefore, there is also known a structure in which a pedestal for supporting the load of a coiled object is provided only near the side wall of the container (Patent Document 2).
In this structure, since the load is concentrated on both ends in the width direction of the gantry and the central portion is easily bent, the gantry, particularly the portion supporting the coiled object, may be formed of a rigid body that is not easily deformed by an external force. For example, in Patent Document 2, the retaining pawl that supports the coiled object is made of steel. However, if the gantry is made of a rigid body, there is a risk that the contact surface will be damaged due to scratches when the coiled object comes into contact with the gantry. Therefore, it has been difficult to transport a coiled material of a type in which scratches during transportation are not allowed in terms of quality control. On the other hand, if the support member of the coiled object is made of a material that does not scratch the coil, the support member may be deformed or damaged due to insufficient strength, and the coiled object may not be supported.
日本出願特開2017-95152号公報Japanese Patent Application Laid-Open No. 2017-95152 日本出願特開2003-192088号公報Japanese Patent Application Laid-Open No. 2003-192808
 本発明は、上記の状況を鑑みてなされたものであり、その目的は、コイル状物の垂直荷重をコンテナ横桁のコンテナ側壁に近い根元に伝える構造であっても、架台、コイル状物、及びコンテナを損傷させずに支持できる架台の提供である。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a gantry, a coiled object, even if the structure transmits the vertical load of the coiled object to the root near the side wall of the container cross girder. And the provision of a pedestal that can support the container without damaging it.
 上記のような目的を達成するための本発明のコイル架台は、板状部材を円筒状に巻き回したコイル状物を、円筒の軸が水平方向を向くように横向きに搭載して輸送用コンテナの内部に配置されるコイル架台であって、前記輸送用コンテナの長手方向に延在して対向配置され、前記輸送用コンテナの底面に置かれる1対の桁状の台座桁と、前記長手方向と直交する直交方向に延在し、前記台座桁を連結する横桁と、1対の前記台座桁に各々前記直交方向に対向して保持された外形がブロック状の1対の部材であり、前記コイル状物の円筒面を支持する支持面を上面に有し、かつ前記支持面が、互いに近づく向きに下方に傾斜した1対のコイル支持ブロックを備え、1対の前記コイル支持ブロックは、前記台座桁に固定された内殻ブロックと、前記内殻ブロックを外側から覆って前記コイル状物を前記支持面で支持し、前記長手方向に沿う前記輸送用コンテナのコルゲート状のコンテナ側壁に係合し、前記内殻ブロックより反発弾性率が低い外殻ブロックを備えることを特徴とする。 In the coil mount of the present invention for achieving the above object, a coil-like object obtained by winding a plate-like member in a cylindrical shape is mounted sideways so that the axis of the cylinder faces in the horizontal direction, and is a transport container. A pair of girder-shaped pedestal girders that extend in the longitudinal direction of the transport container and are arranged to face each other and are placed on the bottom surface of the transport container. The cross girder extending in the orthogonal direction orthogonal to the pedestal girder and the cross girder connecting the pedestal girder and the outer shape held by the pedestal girder facing each other in the orthogonal direction are a pair of block-shaped members. The coil support block has a support surface on the upper surface that supports the cylindrical surface of the coiled object, and the support surfaces include a pair of coil support blocks that are inclined downward in a direction approaching each other. The inner shell block fixed to the pedestal girder and the inner shell block are covered from the outside to support the coil-like object with the support surface, and are engaged with the corrugated container side wall of the transportation container along the longitudinal direction. In addition, it is characterized by including an outer shell block having a lower repulsive elasticity than the inner shell block.
 この構成では、コイル架台にコイル状物が搭載されると、外殻ブロックの支持面が弾性変形してコイル状物内周面の形状に追従して擦傷を防止しつつ、内殻ブロックがコイル状物を支えて外殻ブロックの過度な変形を抑制する。 In this configuration, when a coil-like object is mounted on the coil mount, the support surface of the outer shell block is elastically deformed to follow the shape of the inner peripheral surface of the coil-like object to prevent scratches, and the inner shell block is coiled. It supports the shape and suppresses excessive deformation of the outer shell block.
 本発明では、コイル状物の垂直荷重をコンテナ横桁のコンテナ側壁に近い根元に伝える構造であっても、架台、コイル状物、及びコンテナを損傷させずに支持できる架台を提供できる。 According to the present invention, it is possible to provide a gantry that can support the gantry, the coiled object, and the container without damaging them, even if the structure transmits the vertical load of the coiled object to the root near the side wall of the container cross girder.
図1は本発明の実施形態に係るコイル架台を搭載した輸送用コンテナを示す平面図であってコンテナ上壁は記載を省略している。FIG. 1 is a plan view showing a transportation container equipped with a coil mount according to an embodiment of the present invention, and the description of the upper wall of the container is omitted. 図2は図1の正面図であって、扉及びコンテナ奥壁は記載を省略している。FIG. 2 is a front view of FIG. 1, and the description of the door and the back wall of the container is omitted. 図3は図1のコイル架台がレールに搭載された状態を示す斜視図であって、左側が輸送用コンテナの手前側、右側が奥側である。FIG. 3 is a perspective view showing a state in which the coil mount of FIG. 1 is mounted on the rail, with the left side being the front side of the shipping container and the right side being the back side. 図4は図1の外殻ブロック及び案内部材を外した状態を示す斜視図である。FIG. 4 is a perspective view showing a state in which the outer shell block and the guide member of FIG. 1 are removed. 図5はコイル架台を図1とは別の角度から見た斜視図であって、外殻ブロック、上部内殻ブロック、及び当接部材は記載を省略している。FIG. 5 is a perspective view of the coil mount viewed from an angle different from that of FIG. 1, and the description of the outer shell block, the upper inner shell block, and the contact member is omitted. 図6は図1の横断面図であって、(a)はA-A断面図、(b)はB-B断面図である。6A and 6B are cross-sectional views of FIG. 1, where FIG. 6A is a cross-sectional view taken along the line AA and FIG. 6B is a cross-sectional view taken along the line BB. 図7(a)は図6(b)の垂直荷重支持ブロックの1つの拡大図、図7(b)は図6(b)の1つの垂直荷重支持ブロック付近の拡大図である。7 (a) is an enlarged view of one vertical load support block of FIG. 6 (b), and FIG. 7 (b) is an enlarged view of the vicinity of one vertical load support block of FIG. 6 (b). 図8は図1の横断面図であって、(a)はC-C断面図で外殻ブロックを省略した図、(b)はD-D断面図である。8 is a cross-sectional view of FIG. 1, in which FIG. 8A is a cross-sectional view taken along the line CC and the outer shell block is omitted, and FIG. 8B is a cross-sectional view taken along the line DD. 図9はコイル架台を用いたコイル状物の搬送手順のフロー図である。FIG. 9 is a flow chart of a procedure for transporting a coiled object using a coil mount. 図10はコイル架台を用いたコイル状物の搬送手順を説明する図である。FIG. 10 is a diagram illustrating a procedure for transporting a coiled object using a coil mount. 図11はコイル架台を用いたコイル状物の搬送手順を説明する図である。FIG. 11 is a diagram illustrating a procedure for transporting a coiled object using a coil mount. 図12はコイル架台を用いたコイル状物の搬送手順を説明する図である。FIG. 12 is a diagram illustrating a procedure for transporting a coiled object using a coil mount. 図13はコイル架台を用いたコイル状物の搬送手順を説明する図である。FIG. 13 is a diagram illustrating a procedure for transporting a coiled object using a coil mount.
 以下、図面に基づき本発明に好適な実施形態を詳細に説明する。
 まず、図1~図8を参照して本発明の実施形態に係るコイル架台1の構成を説明する。
なお、本明細書では、コイル架台1が搭載される輸送用コンテナ2の奥行き方向をX方向、鉛直方向をZ方向とし、X、Z方向に直交する方向をY方向とする。
 また、参照する図面は実施形態を説明する概略図であり、部材同士の寸法比率や形状は図示及び説明し易いように実物と異なる場合もある。
Hereinafter, embodiments suitable for the present invention will be described in detail with reference to the drawings.
First, the configuration of the coil mount 1 according to the embodiment of the present invention will be described with reference to FIGS. 1 to 8.
In the present specification, the depth direction of the transportation container 2 on which the coil mount 1 is mounted is the X direction, the vertical direction is the Z direction, and the direction orthogonal to the X and Z directions is the Y direction.
Further, the drawings to be referred to are schematic views for explaining the embodiment, and the dimensional ratios and shapes of the members may differ from the actual ones for easy illustration and explanation.
 図1及び図2に示すようにコイル架台1は、板状部材を円筒状に巻き回したコイル状物6を、円筒の軸が水平方向を向くように横向きに搭載して輸送用コンテナ2の内部に配置される架台である。
 具体的なコイル状物6としては鋼板を巻き回した鋼板コイルを例示できる。
 図2に示すようにコイル架台1は、コイル状物6の円筒の軸方向がX方向を向くように輸送用コンテナ2の内部に配置される。輸送用コンテナ2とはコイル状物6を含む輸送対象物を搭載した状態で、外力から輸送対象物を保護しつつ車両や船舶等で輸送される箱型の搬送容器を意味する。
As shown in FIGS. 1 and 2, the coil pedestal 1 is a transport container 2 in which a coil-shaped object 6 in which a plate-shaped member is wound in a cylindrical shape is mounted sideways so that the axis of the cylinder faces the horizontal direction. It is a stand placed inside.
As a specific coil-shaped object 6, a steel plate coil in which a steel plate is wound can be exemplified.
As shown in FIG. 2, the coil pedestal 1 is arranged inside the transportation container 2 so that the axial direction of the cylinder of the coiled object 6 faces the X direction. The transport container 2 means a box-shaped transport container that is transported by a vehicle, a ship, or the like while protecting the transport object from an external force while the transport object including the coil-shaped object 6 is mounted.
 輸送用コンテナ2はコイル状物6を搭載したコイル架台1を収納できる大きさと、これらの重量や輸送中の振動や衝撃で変形しない強度を備えればよい。具体的には主に海上輸送で使用される20フィート型コンテナや40フィート型コンテナが挙げられる。
 図1に示すように、輸送用コンテナ2は、コンテナ側壁5、コンテナ横桁3、コンテナ底面4、奥壁10、及び扉12を備える。
 コンテナ側壁5はコルゲート状の1対の側壁であり、X方向から見て左右に配置される。コンテナ横桁3は、コンテナ側壁5の下端をY方向に連結して、X方向に所定の間隔で設けられた複数の桁である。コンテナ底面4はコンテナ横桁3の上に張られた板材である。奥壁10はX方向奥側の側壁である。扉12はX方向手前側に設けられた開閉可能な側壁である。輸送用コンテナ2は、コンテナ側壁5、奥壁10、及び扉12の上端を覆う上壁も備えるが、図1では記載を省略している。輸送用コンテナ2は、輸送効率の観点からISOコンテナのように寸法が規格化されたコンテナが好ましいが、専用コンテナでもよい。
The transportation container 2 may have a size capable of accommodating the coil pedestal 1 on which the coil-shaped object 6 is mounted, and has a strength that does not deform due to the weight of these and vibration or impact during transportation. Specific examples thereof include 20-foot containers and 40-foot containers mainly used for marine transportation.
As shown in FIG. 1, the transportation container 2 includes a container side wall 5, a container cross girder 3, a container bottom surface 4, a back wall 10, and a door 12.
The container side walls 5 are a pair of corrugated side walls, and are arranged on the left and right sides when viewed from the X direction. The container cross girder 3 is a plurality of girders provided at predetermined intervals in the X direction by connecting the lower ends of the container side wall 5 in the Y direction. The bottom surface 4 of the container is a plate material stretched on the cross girder 3 of the container. The back wall 10 is a side wall on the back side in the X direction. The door 12 is a side wall that can be opened and closed provided on the front side in the X direction. The transportation container 2 also includes a container side wall 5, a back wall 10, and an upper wall covering the upper end of the door 12, but the description is omitted in FIG. The transportation container 2 is preferably a container having standardized dimensions such as an ISO container from the viewpoint of transportation efficiency, but may be a dedicated container.
 図1~図6に示すようにコイル架台1は台座桁21、架台横桁23、コイル支持ブロック19、案内部材27、当接部材28、及び押込引出治具30を備える。 As shown in FIGS. 1 to 6, the coil pedestal 1 includes a pedestal girder 21, a pedestal cross girder 23, a coil support block 19, a guide member 27, a contact member 28, and a push-out jig 30.
 台座桁21はコイル架台1を構成する他の部材、及びコイル架台1に搭載されたコイル状物6の重量を受けとめて輸送用コンテナ2のコンテナ横桁3に伝達する1対の支持桁である。
 台座桁21は1方向としてのX方向に延在する角柱状の部材であり、輸送用コンテナ2に搭載された状態で、輸送用コンテナ2の長手方向であるX方向に延在して対向配置され、コンテナ底面4に置かれる。台座桁21のX方向長さは、コイル状物6の円筒の軸方向の長さよりも長いことが好ましい。このような長さとすることで、コイル架台1にコイル状物6を設置した場合に、コイル状物6がコイル架台1からX方向にはみ出すことがない。
The pedestal girder 21 is a pair of support girders that receive the weights of other members constituting the coil pedestal 1 and the coiled object 6 mounted on the coil pedestal 1 and transmit the weights to the container cross girder 3 of the transportation container 2. ..
The pedestal girder 21 is a prismatic member extending in the X direction as one direction, and when mounted on the transportation container 2, extends in the X direction which is the longitudinal direction of the transportation container 2 and is arranged to face each other. And placed on the bottom 4 of the container. The length of the pedestal girder 21 in the X direction is preferably longer than the axial length of the cylinder of the coiled object 6. With such a length, when the coil-shaped object 6 is installed on the coil pedestal 1, the coil-shaped object 6 does not protrude from the coil pedestal 1 in the X direction.
 台座桁21はコイル架台1を構成する他の部材、及びコイル状物6の重量で変形しない強度を有し、加工が容易な材料が好ましい。またコイル架台1自体の搬送を容易とするため、なるべく軽量の材料が好ましい。さらに、台座桁21は輸送用コンテナ2に搭載する際にコンテナ底面4をX方向に摺動するため、耐摩耗性も求められる。このような材料としては集成材のような木材やプラスチック擬木が挙げられる。プラスチック擬木とは、ポリエチレンやポリプロピレン等の樹脂片を成型・加熱して木材と類似した強度と重量に調整した樹脂成型品である。
 集成材とプラスチック擬木のいずれを用いるかは、求められる強度やコスト、環境負荷等を考慮して適宜設定すればよい。例えば集成材はコストの面でプラスチック擬木よりも有利である。一方でプラスチック擬木は樹脂片の材料、寸法、成型・条件の調整で強度や重量を調整しやすい点で有利である。また原料の樹脂片も廃プラスチックでよいため、集成材と比べて環境負荷が小さく、仮に壊れた場合でも、壊れた材料を新たなプラスチック擬木の原料にできる点も有利である。ただし、集成材は無垢材に使えなかった木材を再利用したものであるため、無垢材と比べれば環境負荷は小さい。
The pedestal girder 21 is preferably made of a material that has strength not to be deformed by the weight of other members constituting the coil pedestal 1 and the coiled object 6 and is easy to process. Further, in order to facilitate the transportation of the coil mount 1 itself, a material as light as possible is preferable. Further, since the pedestal girder 21 slides on the bottom surface 4 of the container in the X direction when mounted on the transportation container 2, wear resistance is also required. Examples of such a material include wood such as laminated lumber and plastic artificial wood. A plastic artificial wood is a resin molded product obtained by molding and heating a resin piece such as polyethylene or polypropylene to adjust the strength and weight to be similar to that of wood.
Whether to use laminated lumber or plastic artificial wood may be appropriately set in consideration of the required strength, cost, environmental load, and the like. For example, laminated wood has an advantage over plastic artificial wood in terms of cost. On the other hand, plastic artificial wood is advantageous in that it is easy to adjust the strength and weight by adjusting the material, dimensions, molding and conditions of the resin piece. Further, since the resin piece of the raw material may be waste plastic, the environmental load is smaller than that of laminated lumber, and even if it is broken, it is advantageous that the broken material can be used as a new raw material for artificial plastic wood. However, since laminated lumber is made by reusing wood that could not be used as solid wood, it has a smaller environmental impact than solid wood.
 図3~図6に示すように1対の台座桁21は架台横桁23に連結される。架台横桁23も桁状の部材であり、輸送用コンテナ2に搭載された状態で、X方向に直交する直交方向であるY方向に延在して設けられる。
 架台横桁23のY方向長さはコイル状物6の直径以上であることが好ましい。このような長さとすることで、コイル架台1にコイル状物6を設置した場合に、コイル状物6がコイル架台1からY方向にはみ出すことがない。架台横桁23のY方向長さの上限は輸送用コンテナ2に搭載可能な長さである。
As shown in FIGS. 3 to 6, a pair of pedestal girders 21 are connected to the pedestal cross girder 23. The gantry cross girder 23 is also a girder-shaped member, and is provided so as to extend in the Y direction, which is an orthogonal direction orthogonal to the X direction, in a state of being mounted on the transportation container 2.
The length of the gantry cross girder 23 in the Y direction is preferably equal to or larger than the diameter of the coiled object 6. With such a length, when the coil-shaped object 6 is installed on the coil pedestal 1, the coil-shaped object 6 does not protrude from the coil pedestal 1 in the Y direction. The upper limit of the length of the gantry cross girder 23 in the Y direction is the length that can be mounted on the transportation container 2.
 架台横桁23は台座桁21の相対移動を拘束でき、かつコイル状物6の搭載の邪魔にならない位置にあれば、その数は適宜設定できる。図3では1対の端部横桁23aと、1対のコイル固定横桁23bと、1つの補強横桁23cを図示している。端部横桁23aは1対の台座桁21の長手方向端部を連結する架台横桁23であり、台座桁21の連結機能のみを備える。コイル固定横桁23bは、端部横桁23aに挟まれるようにその近傍に設けられた架台横桁23であり、台座桁21の連結機能だけでなく、コイル状物6の軸方向の両端を挟み込んでその移動を規制する機能も備える。補強横桁23cは他の架台横桁23では連結する力が不十分である可能性がある場合に必要に応じて設けられる補強用の架台横桁23であり、台座桁21のX方向中央近傍を連結する。補強横桁23cはY方向中央が凹んだ形状を備えるが、これはコイル状物6の下面と補強横桁23cの接触を防ぐためである。 The number of the pedestal cross girder 23 can be appropriately set as long as it can restrain the relative movement of the pedestal girder 21 and is in a position where it does not interfere with the mounting of the coiled object 6. FIG. 3 illustrates a pair of end cross girders 23a, a pair of coil fixed cross girders 23b, and a pair of reinforcing cross girders 23c. The end cross girder 23a is a pedestal cross girder 23 that connects a pair of pedestal girders 21 in the longitudinal direction, and has only a connecting function of the pedestal girder 21. The coil fixed cross girder 23b is a pedestal cross girder 23 provided in the vicinity thereof so as to be sandwiched between the end cross girders 23a. It also has a function to pinch and regulate its movement. The reinforced cross girder 23c is a pedestal cross girder 23 for reinforcement provided as needed when there is a possibility that the connecting force of the other pedestal cross girder 23 is insufficient, and is near the center of the pedestal girder 21 in the X direction. To concatenate. The reinforcing cross girder 23c has a shape in which the center in the Y direction is recessed, in order to prevent contact between the lower surface of the coiled object 6 and the reinforcing cross girder 23c.
 台座桁21と架台横桁23の連結手段としては、ボルト等の公知の締結手段を用いればよい。また、図3及び図4に示すように架台横桁23における台座桁21との連結部51を、台座桁21のY方向の幅に応じた長さの凹形状として台座桁21を嵌め込む構造とするのが好ましい。コイル架台1の組み立て時に台座桁21が取り付けられる架台横桁23の位置を連結部51の凹形状から視覚的に作業員が容易に把握できるためである。
 架台横桁23は1対の台座桁21を連結して、台座桁21のY方向の相対距離を拘束できる強度を備え、かつコイル架台1の搬送を容易にするため軽量であるのが好ましい。具体的には台座桁21と同じ材料でよい。
As a means for connecting the pedestal girder 21 and the pedestal cross girder 23, a known fastening means such as a bolt may be used. Further, as shown in FIGS. 3 and 4, a structure in which the pedestal girder 21 is fitted into the connecting portion 51 of the pedestal cross girder 23 with the pedestal girder 21 as a concave shape having a length corresponding to the width of the pedestal girder 21 in the Y direction. Is preferable. This is because the position of the pedestal cross girder 23 to which the pedestal girder 21 is attached when the coil pedestal 1 is assembled can be easily visually grasped by the operator from the concave shape of the connecting portion 51.
The pedestal cross girder 23 is preferably lightweight because it has the strength to connect a pair of pedestal girders 21 and restrain the relative distance of the pedestal girder 21 in the Y direction and facilitates the transportation of the coil pedestal 1. Specifically, the same material as the pedestal girder 21 may be used.
 台座桁21を一対の部材として輸送用コンテナ2の長手方向に対向配置して架台横桁23で連結する構造とすることで、左右のコンテナ側壁5に近いコンテナ横桁3の1対の根元の上に1対の台座桁21を配置できる。そのため、台座桁21がコイル状物6から受ける荷重をコンテナ横桁3の、コンテナ側壁5に近い根元に伝達できる。よって、コンテナ横桁3の強度が低下した場合でもコンテナ横桁3の損傷を防止できる。 By arranging the pedestal girders 21 as a pair of members facing each other in the longitudinal direction of the transportation container 2 and connecting them with the pedestal cross girders 23, a pair of roots of the container cross girders 3 near the left and right container side walls 5 are connected. A pair of pedestal girders 21 can be placed on top. Therefore, the load received by the pedestal girder 21 from the coiled object 6 can be transmitted to the root of the container cross girder 3 near the container side wall 5. Therefore, even if the strength of the container cross girder 3 is reduced, damage to the container cross girder 3 can be prevented.
 図3~図6では1対の台座桁21が各々、固定桁29及び可動桁31を備える。よって図3~図6のコイル架台1は1対の固定桁29及び1対の可動桁31を備える。
 固定桁29は架台横桁23に対する取り付け位置が決められている台座桁21であり、図3~図6では1対の固定桁29は、架台横桁23の延在方向両端に各々連結される。
In FIGS. 3 to 6, a pair of pedestal girders 21 include a fixed girder 29 and a movable girder 31, respectively. Therefore, the coil mount 1 of FIGS. 3 to 6 includes a pair of fixed girders 29 and a pair of movable girders 31.
The fixed girder 29 is a pedestal girder 21 whose mounting position with respect to the gantry cross girder 23 is determined, and in FIGS. 3 to 6, a pair of fixed girders 29 are connected to both ends of the gantry cross girder 23 in the extending direction. ..
 固定桁29はコイル架台1を輸送用コンテナ2の内部に引き込む場合、及び輸送用コンテナ2の内部から引き出す場合の滑走板としても用いられる。
 図1及び図3~図5に示す輸送用コンテナ2は、コンテナ側壁5に連結されるコンテナ横桁3の根元の上方に、X方向に沿って1対のレール25が設けられている。レール25はここではX方向から見て凹形状の板金でありY方向の幅は固定桁29のY方向の幅より若干大きい。輸送用コンテナ2にコイル架台1を搭載する際は、レール25の凹形状の底面に固定桁29の底面が接触するように固定桁29をレール25に収納する。この状態でコイル架台1にX方向へ力を加えると、固定桁29がレール25を滑走しつつ、凹形状の側面にガイドされてX方向にコイル架台1が移動できる。
The fixed girder 29 is also used as a sliding plate when the coil pedestal 1 is pulled into the transportation container 2 and when it is pulled out from the inside of the transportation container 2.
In the transportation container 2 shown in FIGS. 1 and 3 to 5, a pair of rails 25 are provided along the X direction above the root of the container cross girder 3 connected to the container side wall 5. Here, the rail 25 is a concave sheet metal when viewed from the X direction, and the width in the Y direction is slightly larger than the width in the Y direction of the fixed girder 29. When the coil mount 1 is mounted on the transportation container 2, the fixed girder 29 is housed in the rail 25 so that the bottom surface of the fixed girder 29 comes into contact with the concave bottom surface of the rail 25. When a force is applied to the coil pedestal 1 in the X direction in this state, the fixed girder 29 slides on the rail 25 and is guided by the concave side surface to move the coil pedestal 1 in the X direction.
 このように固定桁29は、コイル架台1を構成する他の部材やコイル状物6を支持するだけでなく、コイル架台1を輸送用コンテナ2内で移動させる場合の滑走板としても用いられる。そのためコイル架台1は、輸送用コンテナ2内での移動用の車輪や滑走板を別途用意する必要が無い点も有利である。 As described above, the fixed girder 29 not only supports other members constituting the coil pedestal 1 and the coil-shaped object 6, but is also used as a sliding plate when the coil pedestal 1 is moved in the transportation container 2. Therefore, the coil mount 1 is also advantageous in that it is not necessary to separately prepare wheels and a sliding plate for movement in the transportation container 2.
 なお図3~図5に示すようにレール25は、所定の位置で両側面が欠損した欠損部25cが設けられる。欠損部25cには図1に示すように欠損部25cのY方向の幅よりも幅広のブロック状のストッパ34が嵌合する。ストッパ34は、コイル架台1の輸送用コンテナ2内への設置が完了した後で固定桁29がレール25上をX方向に移動するのを規制する部材である。 As shown in FIGS. 3 to 5, the rail 25 is provided with a defective portion 25c in which both side surfaces are defective at a predetermined position. As shown in FIG. 1, a block-shaped stopper 34 wider than the width of the defective portion 25c in the Y direction is fitted to the defective portion 25c. The stopper 34 is a member that regulates the fixed girder 29 from moving in the X direction on the rail 25 after the installation of the coil pedestal 1 in the transportation container 2 is completed.
 可動桁31は、Y方向において架台横桁23の異なる複数位置に固定可能な1対の桁であり、Y方向において1対の固定桁29の間に設けられる。可動桁31を架台横桁23の異なる複数位置に固定可能な構造としては、図3に示すように架台横桁23のY方向において、可動桁31の数よりも、架台横桁23が連結される連結部51の数が多ければよい。図3では可動桁31が1対であるのに対して、補強横桁23cの形状から明らかなように連結部51は2対が設けられる。 The movable girder 31 is a pair of girders that can be fixed at a plurality of different positions of the gantry cross girder 23 in the Y direction, and is provided between the pair of fixed girders 29 in the Y direction. As a structure capable of fixing the movable girder 31 to a plurality of different positions of the gantry cross girder 23, as shown in FIG. 3, the gantry cross girder 23 is connected in the Y direction of the gantry cross girder 23 rather than the number of movable girders 31. It suffices if the number of connecting portions 51 is large. In FIG. 3, there is one pair of movable girders 31, whereas two pairs of connecting portions 51 are provided as is clear from the shape of the reinforcing cross girder 23c.
 台座桁21を固定桁29と可動桁31で構成することで、Y方向における固定桁29と可動桁31の距離を変えることができる。例えばコイル状物6の直径が異なる等してコイル状物6とコイル架台1の接触位置がY方向に異なる場合に、可動桁31の架台横桁23への取付位置を移動できる。これにより、コイル支持ブロック19に加わるコイル状物6の荷重を固定桁29と可動桁31で均等に受け止められる。 By configuring the pedestal girder 21 with the fixed girder 29 and the movable girder 31, the distance between the fixed girder 29 and the movable girder 31 in the Y direction can be changed. For example, when the contact position between the coiled object 6 and the coil pedestal 1 is different in the Y direction due to a different diameter of the coiled object 6, the mounting position of the movable girder 31 to the pedestal cross girder 23 can be moved. As a result, the load of the coil-shaped object 6 applied to the coil support block 19 is evenly received by the fixed girder 29 and the movable girder 31.
 コイル支持ブロック19はコイル状物6と直接接触して荷重を受け止めて支持する部材である。 The coil support block 19 is a member that directly contacts the coiled object 6 to receive and support the load.
 図2、図3、及び図6に示すようにコイル支持ブロック19は、1対の台座桁21に各々Y方向に対向して保持された外形がブロック状の1対の部材である。コイル支持ブロック19はコイル状物6の円筒面を支持するため、円筒面を支持する支持面53を上面に有している。この支持面53は、1対のコイル支持ブロック19において、互いに近づく向きに下方に傾斜しており、全体としてクサビ状の形状を有する部分がある。具体的にはコイル支持ブロック19はY方向に対向しているため、Y方向において互いに近づく向きに支持面53が下方に傾斜している。そのためコイル支持ブロック19は、図1ではY方向において台座桁21の間の中心に向けて支持面53が下方に傾斜している。 As shown in FIGS. 2, 3 and 6, the coil support block 19 is a pair of members having a block-shaped outer shape held by a pair of pedestal girders 21 facing each other in the Y direction. Since the coil support block 19 supports the cylindrical surface of the coiled object 6, the coil support block 19 has a support surface 53 on the upper surface that supports the cylindrical surface. The support surface 53 is a pair of coil support blocks 19 that are inclined downward in a direction approaching each other, and has a portion having a wedge-shaped shape as a whole. Specifically, since the coil support blocks 19 face each other in the Y direction, the support surfaces 53 are inclined downward in the direction of approaching each other in the Y direction. Therefore, in FIG. 1, the support surface 53 of the coil support block 19 is inclined downward toward the center between the pedestal girders 21 in the Y direction.
 この構造では図2に示すように支持面53がコイル状物6の円筒面の両側面を挟み込み、かつ下から円筒面を受け止める態様でコイル状物6を支持する。
 この状態でコイル状物6がY方向に移動しようとしても傾斜面である支持面53に移動を阻止される。またZ方向下向きに移動しようとしても傾斜面である支持面53に移動を阻止される。そのためコイル支持ブロック19はコイル状物6のY方向及びZ方向下向きへの移動を拘束できる。また、この構造ではX方向から見て、コイル支持ブロック19の傾斜面でコイル状物6を挟み込んだ状態で、1対のコイル支持ブロック19が各々1か所でも接触していればコイル状物6を保持できる。そのため1対のコイル支持ブロック19に搭載した状態でコイル状物6がコンテナ底面4に接触しない程度の直径以上であれば、直径の異なるコイル状物6を同じ寸法のコイル支持ブロック19で保持できる。そのため、コイル支持ブロック19の寸法や形状をコイル状物6の直径に応じて変える必要がない。
In this structure, as shown in FIG. 2, the support surface 53 sandwiches both side surfaces of the cylindrical surface of the coil-shaped object 6 and supports the coil-shaped object 6 in a manner of receiving the cylindrical surface from below.
Even if the coiled object 6 tries to move in the Y direction in this state, the movement is prevented by the support surface 53 which is an inclined surface. Further, even if an attempt is made to move downward in the Z direction, the movement is blocked by the support surface 53, which is an inclined surface. Therefore, the coil support block 19 can restrain the downward movement of the coil-shaped object 6 in the Y direction and the Z direction. Further, in this structure, when the coil-shaped object 6 is sandwiched between the inclined surfaces of the coil-supporting block 19 when viewed from the X direction, if the pair of coil-supporting blocks 19 are in contact with each other at even one place, the coil-shaped object is formed. 6 can be held. Therefore, the coil-shaped objects 6 having different diameters can be held by the coil-supporting blocks 19 having the same dimensions as long as the coil-shaped objects 6 have a diameter that does not come into contact with the bottom surface 4 of the container when mounted on the pair of coil-supporting blocks 19. .. Therefore, it is not necessary to change the dimensions and shape of the coil support block 19 according to the diameter of the coiled object 6.
 なお、コイル状物6のZ方向上方への移動は図2に示す固縛用ベルト52で阻止される。
 図2では固縛用ベルト52はコイル状物6とコイル架台1を固縛している。具体的にはコイル支持ブロック19の下方に位置する、台座桁21とコンテナ底面4の間の隙間に固縛用ベルト52が通され、さらにコイル状物6の円筒の孔に固縛用ベルト52が通されてループ状に結束することで、コイル状物6とコイル架台1を固縛している。
The movement of the coiled object 6 upward in the Z direction is blocked by the lashing belt 52 shown in FIG.
In FIG. 2, the lashing belt 52 ties the coil-like object 6 and the coil pedestal 1 together. Specifically, the lashing belt 52 is passed through the gap between the pedestal girder 21 and the bottom surface 4 of the container, which is located below the coil support block 19, and the lashing belt 52 is further passed through the cylindrical hole of the coiled object 6. The coil-shaped object 6 and the coil pedestal 1 are firmly tied together by being passed through and bound in a loop shape.
 コイル状物6は輸送用コンテナ2に固縛してもよいが、コイル架台1に固縛するのが好ましい。理由は以下の通りである。
 コイル状物6を輸送用コンテナ2に固縛する場合、適切に固縛されるか否かは輸送用コンテナ2の強度にも依存する。一方で輸送用コンテナ2はISOコンテナのような規格品であっても経年劣化で強度が下がっている場合がある。輸送用コンテナ2は荷主が所有者とは限らないので、輸送用コンテナ2の強度を荷主側で保証するのが困難な場合がある。
 一方でコイル架台1はコイル状物6の輸送専用に用いられるものであり荷主が所有者なので、強度の保証が輸送用コンテナ2よりも容易である。
The coiled object 6 may be fixed to the transportation container 2, but it is preferably fixed to the coil pedestal 1. The reason is as follows.
When the coiled object 6 is lashed to the shipping container 2, whether or not it is properly lashed depends on the strength of the shipping container 2. On the other hand, even if the transportation container 2 is a standard product such as an ISO container, its strength may decrease due to aged deterioration. Since the shipper is not always the owner of the shipping container 2, it may be difficult for the shipper to guarantee the strength of the shipping container 2.
On the other hand, since the coil pedestal 1 is used exclusively for transporting the coiled object 6 and the shipper is the owner, it is easier to guarantee the strength than the transport container 2.
 また、コイル架台1は、輸送用コンテナ2のコンテナ横桁3のうち、コンテナ側壁5に近い根元にコイル状物6の荷重を伝えるために台座桁21がコンテナ側壁5寄りに1対設けられており、かつ台座桁21の上面にコイル支持ブロック19が設けられる。
 そのため図2に示すコイル支持ブロック19とコンテナ底面4の間、つまりコイル状物6の荷重Fの垂直成分を受ける部分の下方の近傍に隙間が生じる。この隙間に固縛用ベルト52を通してコイル状物6とコイル架台1を連結すれば、仮にコイル状物6が固縛の力に逆らってZ方向に移動しようとしても、コイル状物6自身の荷重Fの垂直成分で移動を阻止できる。以上がコイル状物6をコイル架台1に固縛するのが好ましい理由である。
 このようにコイル架台1は、コイル状物6と固縛できる形状であることも大きな特徴である。
Further, in the coil pedestal 1, a pair of pedestal girders 21 are provided near the container side wall 5 in order to transmit the load of the coil-shaped object 6 to the root of the container cross girder 3 of the transportation container 2 near the container side wall 5. A coil support block 19 is provided on the upper surface of the pedestal girder 21.
Therefore, a gap is formed between the coil support block 19 and the bottom surface 4 of the container shown in FIG. 2, that is, in the vicinity below the portion of the coil-shaped object 6 that receives the vertical component of the load F. If the coil-shaped object 6 and the coil pedestal 1 are connected to this gap through the lashing belt 52, even if the coil-shaped object 6 tries to move in the Z direction against the lashing force, the load of the coil-shaped object 6 itself is applied. The vertical component of F can prevent movement. The above is the reason why it is preferable to fasten the coil-shaped object 6 to the coil mount 1.
As described above, the coil mount 1 is also characterized in that it has a shape that can be fixed to the coil-shaped object 6.
 なお、直径の異なるコイル状物6を支持する場合、支持面53においてコイル状物6と接触するY方向位置は異なる。例えば図6(a)に示すようにコイル状物6として、直径が異なる2種のコイル状物6a、6bをコイル架台1に搭載する場合を考える。
 この場合、コイル状物6から受ける垂直荷重が1対の台座桁21の一方に偏らないようにするため、直径によらず、コイル状物6a、6bの軸中心がY方向における1対の固定桁29の間の中心に位置するようにコイル状物6a、6bが配置される。そのため、直径が小さくなるほど、コイル状物6とコイル支持ブロック19の接触するY方向位置は固定桁29の間の中心に近い位置になり、固定桁29から遠くなる。図6(a)ではコイル状物6aの直径よりもコイル状物6bの直径が小さい。よって、コイル状物6aよりもコイル状物6bの方が、コイル支持ブロック19と接触するY方向位置が固定桁29から遠い。
 一方でコイル架台1の可動桁31はY方向における固定桁29と可動桁31の距離を変えることができる。固定桁29の架台横桁23との連結位置は変わらないので、この構成では可動桁31のY方向位置を変更できる。そのため、コイル状物6の直径が小さくなるほど可動桁31のY方向における設置位置を固定桁29の間の中心、つまりコイル状物6の軸中心に近づけることで、コイル支持ブロック19に加わるコイル状物6の荷重が固定桁29と可動桁31で均等に受け止められる。例えば図6(a)でコイル状物6aを搭載する場合は可動桁31のY方向における設置位置を位置P1とし、コイル状物6bを搭載する場合は可動桁31のY方向における設置位置を位置P1よりもコイル状物6の軸中心に近い位置P2とすればよい。
When the coiled objects 6 having different diameters are supported, the positions in the Y direction in contact with the coiled objects 6 on the support surface 53 are different. For example, consider a case where two types of coil-shaped objects 6a and 6b having different diameters are mounted on the coil mount 1 as the coil-shaped object 6 as shown in FIG. 6A.
In this case, in order to prevent the vertical load received from the coiled objects 6 from being biased to one of the pair of pedestal girders 21, the axial centers of the coiled objects 6a and 6b are fixed in the Y direction regardless of the diameter. The coiled objects 6a and 6b are arranged so as to be located at the center between the girders 29. Therefore, as the diameter becomes smaller, the Y-direction position where the coil-shaped object 6 and the coil support block 19 come into contact becomes closer to the center between the fixed girders 29 and farther from the fixed girders 29. In FIG. 6A, the diameter of the coiled object 6b is smaller than the diameter of the coiled object 6a. Therefore, the Y-direction position of the coil-shaped object 6b in contact with the coil-supporting block 19 is farther from the fixed girder 29 than the coil-shaped object 6a.
On the other hand, the movable girder 31 of the coil mount 1 can change the distance between the fixed girder 29 and the movable girder 31 in the Y direction. Since the connection position of the fixed girder 29 with the gantry cross girder 23 does not change, the position of the movable girder 31 in the Y direction can be changed in this configuration. Therefore, as the diameter of the coiled object 6 becomes smaller, the installation position of the movable girder 31 in the Y direction is brought closer to the center between the fixed girders 29, that is, the axial center of the coiled object 6, so that the coiled object 6 is added to the coil support block 19. The load of the object 6 is evenly received by the fixed girder 29 and the movable girder 31. For example, in FIG. 6A, when the coiled object 6a is mounted, the installation position of the movable girder 31 in the Y direction is set to position P1, and when the coiled object 6b is mounted, the installation position of the movable girder 31 in the Y direction is positioned. The position P2 may be closer to the axis center of the coiled object 6 than P1.
 図6(b)に示すように1対のコイル支持ブロック19は各々、内殻ブロック55及び外殻ブロック58を備える。 As shown in FIG. 6B, each pair of coil support blocks 19 includes an inner shell block 55 and an outer shell block 58, respectively.
 内殻ブロック55はコイル支持ブロック19を台座桁21に支持させるためのブロック状の部材であり、長手方向をY方向に向けて台座桁21に図示しないボルト等の締結手段で固定される。図4では内殻ブロック55は、1つのコイル支持ブロック19に対して2つ設けられるため、合計で4つ設けられる。4つの内殻ブロック55は、各々1つの他の内殻ブロック55とY方向に対向する。またコイル架台1は台座桁21が固定桁29及び可動桁31を備えるので、図6(b)に示すように1つの内殻ブロック55は隣接する固定桁29と可動桁31を跨設している。 The inner shell block 55 is a block-shaped member for supporting the coil support block 19 on the pedestal girder 21, and is fixed to the pedestal girder 21 by fastening means such as bolts (not shown) with the longitudinal direction facing the Y direction. In FIG. 4, since two inner shell blocks 55 are provided for one coil support block 19, a total of four are provided. Each of the four inner shell blocks 55 faces one other inner shell block 55 in the Y direction. Further, since the pedestal girder 21 of the coil pedestal 1 includes the fixed girder 29 and the movable girder 31, one inner shell block 55 straddles the adjacent fixed girder 29 and the movable girder 31 as shown in FIG. 6 (b). There is.
 図4、図5、及び図6(b)に示すように内殻ブロック55は、下部内殻ブロック57、上部内殻ブロック59、及び連結ブロック61を備える。
 下部内殻ブロック57は内殻ブロック55の台座となる長板状の部材であり、互いに隣接する固定桁29と可動桁31を跨設して台座桁21に固定される。図6(b)に示すように下部内殻ブロック57は上面に凹形状の下部側連結凹部57aを備える。
 上部内殻ブロック59は下部内殻ブロック57の上面に搭載されるブロック状の部材であり、下部内殻ブロック57の上面に搭載された状態で下部側連結凹部57aの上方に位置する下面に凹形状の上部側連結凹部59aを備える。上部側連結凹部59aの寸法・形状は下部側連結凹部57aと同じである。
As shown in FIGS. 4, 5 and 6 (b), the inner shell block 55 includes a lower inner shell block 57, an upper inner shell block 59, and a connecting block 61.
The lower inner shell block 57 is a long plate-shaped member that serves as a pedestal for the inner shell block 55, and is fixed to the pedestal girder 21 by straddling a fixed girder 29 and a movable girder 31 that are adjacent to each other. As shown in FIG. 6B, the lower inner shell block 57 is provided with a concave lower side connecting recess 57a on the upper surface.
The upper inner shell block 59 is a block-shaped member mounted on the upper surface of the lower inner shell block 57, and is recessed in the lower surface located above the lower connecting recess 57a while being mounted on the upper surface of the lower inner shell block 57. It is provided with a connecting recess 59a on the upper side of the shape. The dimensions and shape of the upper connecting recess 59a are the same as those of the lower connecting recess 57a.
 連結ブロック61は下部内殻ブロック57と上部内殻ブロック59を連結するブロック状の部材であり、上部側連結凹部59a及び下部側連結凹部57aに対応した概形を有し、かつ高さは2倍である。
 そのため、連結ブロック61を上部側連結凹部59aと下部側連結凹部57aに挿入することで上部内殻ブロック59と下部内殻ブロック57を連結できる。連結した状態で上部内殻ブロック59と下部内殻ブロック57のY方向へ相対移動しようとすると、上部側連結凹部59aと下部側連結凹部57aが連結ブロック61に引っかかるため、移動が規制される。なお、図5に示すように下部内殻ブロック57の上面にはY方向に沿う溝部である係合溝57cも設けられる。また図4に示すように上部内殻ブロック59の下面には係合溝57cに嵌合する係合凸部59cも設けられている。この構造では係合溝57cと係合凸部59cが篏合することで、上部内殻ブロック59と下部内殻ブロック57のX方向への相対移動も規制できる。
The connecting block 61 is a block-shaped member that connects the lower inner shell block 57 and the upper inner shell block 59, has an approximate shape corresponding to the upper connecting recess 59a and the lower connecting recess 57a, and has a height of 2. Double.
Therefore, the upper inner shell block 59 and the lower inner shell block 57 can be connected by inserting the connecting block 61 into the upper connecting recess 59a and the lower connecting recess 57a. If the upper inner shell block 59 and the lower inner shell block 57 are attempted to move relative to each other in the Y direction in the connected state, the upper connecting recess 59a and the lower connecting recess 57a are caught by the connecting block 61, so that the movement is restricted. As shown in FIG. 5, an engaging groove 57c, which is a groove portion along the Y direction, is also provided on the upper surface of the lower inner shell block 57. Further, as shown in FIG. 4, an engaging convex portion 59c that fits into the engaging groove 57c is also provided on the lower surface of the upper inner shell block 59. In this structure, by aligning the engaging groove 57c and the engaging convex portion 59c, the relative movement of the upper inner shell block 59 and the lower inner shell block 57 in the X direction can also be regulated.
 図6(b)に示すように上部内殻ブロック59及び下部内殻ブロック57の上面は、支持面53の下方に位置する部分が支持面53と同じ向きに下方に傾斜している。具体的には、下部内殻ブロック57のうち、支持面53の下方に位置する部分は、支持面53と同じ向きであるY方向中心部側に向けて下方に傾斜した下部側傾斜部57bを備える。上部内殻ブロック59のうち、支持面53の下方に位置する部分は、支持面53と同じ向きであるY方向中心部側に向けて下方に傾斜した上部側傾斜部59bを備える。 As shown in FIG. 6B, the upper surfaces of the upper inner shell block 59 and the lower inner shell block 57 are inclined downward in the same direction as the support surface 53 at a portion located below the support surface 53. Specifically, the portion of the lower inner shell block 57 located below the support surface 53 has a lower inclined portion 57b that is inclined downward toward the center in the Y direction, which is in the same direction as the support surface 53. Be prepared. The portion of the upper inner shell block 59 located below the support surface 53 includes an upper inclined portion 59b that is inclined downward toward the center in the Y direction, which is in the same direction as the support surface 53.
 この構造では、下部内殻ブロック57は固定桁29と可動桁31に跨設されているので、固定桁29と可動桁31の連結強度を高める機能も果たすことができる。
 また、この構造では、上部内殻ブロック59は上部側連結凹部59aが連結ブロック61を挿入できる形状であれば、下部内殻ブロック57と連結できる。そのため、形状・寸法・強度の異なる上部内殻ブロック59を複数用意することで、コイル状物6の寸法・重量等に応じて下部内殻ブロック57に連結するのに適切な上部内殻ブロック59を変更できる。
In this structure, since the lower inner shell block 57 is straddled between the fixed girder 29 and the movable girder 31, it can also fulfill the function of increasing the connecting strength between the fixed girder 29 and the movable girder 31.
Further, in this structure, the upper inner shell block 59 can be connected to the lower inner shell block 57 as long as the upper connecting recess 59a has a shape into which the connecting block 61 can be inserted. Therefore, by preparing a plurality of upper inner shell blocks 59 having different shapes, dimensions, and strengths, the upper inner shell block 59 suitable for connecting to the lower inner shell block 57 according to the dimensions, weight, etc. of the coiled object 6 is provided. Can be changed.
 さらに図6(b)に示すように、上部内殻ブロック59及び下部内殻ブロック57の上面は、支持面53の下方に位置する傾斜面である上部側傾斜部59b及び下部側傾斜部57bが台座桁21の延在方向であるX方向から見て上に凸の弧状である。このような形状をイチョウ型とも呼ぶ。
 このように傾斜面をイチョウ型とすることで、傾斜面がアーチ構造としてコイル状物6を支持する。そのため、傾斜面を直線構造とする場合と比べてコイル状物6の荷重に対する内殻ブロック55の強度が向上する。
Further, as shown in FIG. 6B, the upper surfaces of the upper inner shell block 59 and the lower inner shell block 57 have an upper inclined portion 59b and a lower inclined portion 57b which are inclined surfaces located below the support surface 53. It has an arc shape that is convex upward when viewed from the X direction, which is the extending direction of the pedestal girder 21. Such a shape is also called a ginkgo type.
By forming the inclined surface into a ginkgo shape in this way, the inclined surface supports the coil-shaped object 6 as an arch structure. Therefore, the strength of the inner shell block 55 with respect to the load of the coiled object 6 is improved as compared with the case where the inclined surface has a linear structure.
 外殻ブロック58はコイル状物6と直接接触すると共にコイル支持ブロック19を台座桁21だけでなくコンテナ側壁5にも支持させる部材である。
 図3及び図6(b)に示すように外殻ブロック58は内殻ブロック55を外側から覆うように配置されており、かつ支持面53を備える。
 また図3に示すように外殻ブロック58は、輸送用コンテナ2のコンテナ側壁5に係合するブロック側コルゲート部75をY方向におけるコンテナ側壁5側の端面に備える。よって図2に示すように、外殻ブロック58に加えられた荷重Fが、輸送時の船舶や車両の横揺れにより水平方向にずれた荷重F´となった場合、この荷重F´はコンテナ側壁5に直接伝達される。よって輸送時の動揺によるコイル架台1の水平方向への移動をコンテナ側壁5によって抑制できる。
 外殻ブロック58は内殻ブロック55に保持されているが、嵌合しているだけであり、ボルト等で互いに締結されていない。
 具体的には外殻ブロック58は図7(a)に示すように底面に内殻ブロック55の外形に対応した収容凹部58aが形成されており、内殻ブロック55を外殻ブロック58の収容凹部58aに挿入して嵌合することで、内殻ブロック55を外側から覆う。
The outer shell block 58 is a member that directly contacts the coil-shaped object 6 and supports the coil support block 19 not only on the pedestal girder 21 but also on the container side wall 5.
As shown in FIGS. 3 and 6B, the outer shell block 58 is arranged so as to cover the inner shell block 55 from the outside, and includes a support surface 53.
Further, as shown in FIG. 3, the outer shell block 58 is provided with a block-side corrugated portion 75 that engages with the container side wall 5 of the transportation container 2 on the end surface on the container side wall 5 side in the Y direction. Therefore, as shown in FIG. 2, when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, this load F'is the side wall of the container. Directly transmitted to 5. Therefore, the movement of the coil pedestal 1 in the horizontal direction due to shaking during transportation can be suppressed by the container side wall 5.
Although the outer shell block 58 is held by the inner shell block 55, it is only fitted and not fastened to each other by bolts or the like.
Specifically, as shown in FIG. 7A, the outer shell block 58 is formed with a storage recess 58a corresponding to the outer shape of the inner shell block 55 on the bottom surface, and the inner shell block 55 is a storage recess of the outer shell block 58. By inserting and fitting into 58a, the inner shell block 55 is covered from the outside.
 内殻ブロック55と外殻ブロック58は、材料が異なる。具体的には外殻ブロック58は内殻ブロック55よりも反発弾性率が低い弾性体で構成される。
 反発弾性率とは、荷重を加えた物体の外形に追従して弾性変形する際のエネルギー吸収の程度を示す物性値であり、反発弾性率が低いほど、荷重で弾性変形した場合に元の形状に戻る速度が遅いことを意味する。外殻ブロック58を弾性体で構成すると、コイル状物6の荷重による変形に追従して弾性変形することで接触面積が大きくなるので、剛体と比べて安定した支持が可能であり、コイル状物6を擦傷し難いので好ましい。また、コイル状物6を取り外すと弾性変形で元の形状に戻るため、繰り返し使用に耐える点でも好ましい。一方で単に弾性率が高い材料を外殻ブロック58に使用すると、コイル状物6の荷重による変形に対して外殻ブロック58が反発して直ぐに元の形状に戻ろうとする。そのため、輸送中の振動で僅かでも接触位置がずれると直ぐに外殻ブロック58が反発して安定した支持が難しい場合がある。特に海上輸送では波浪による輸送船の船体動揺で、陸上輸送時には生じない大きさの横揺れや縦揺れが生じるため、安定した支持がさらに難しくなる。
 そこで、反発弾性率の低い弾性体を外殻ブロック58に用いることで、コイル状物6の荷重で弾性変形した場合に元の形状に戻る速度が遅くなり、より安定した支持が可能になる。反発弾性率の測定方法はJIS K 6400-3に記載した方法が挙げられる。
The materials of the inner shell block 55 and the outer shell block 58 are different. Specifically, the outer shell block 58 is composed of an elastic body having a lower rebound elastic modulus than the inner shell block 55.
The rebound elastic modulus is a physical property value indicating the degree of energy absorption when elastically deforming following the outer shape of an object to which a load is applied. The lower the repulsive elastic modulus, the more the original shape when elastically deformed by a load. It means that the speed of returning to is slow. When the outer shell block 58 is made of an elastic body, the contact area is increased by elastically deforming following the deformation of the coil-shaped object 6 due to the load, so that stable support is possible as compared with the rigid body, and the coil-shaped object can be supported. 6 is preferable because it is difficult to scratch. Further, when the coiled object 6 is removed, it returns to its original shape due to elastic deformation, which is also preferable in that it can withstand repeated use. On the other hand, if a material having a high elastic modulus is simply used for the outer shell block 58, the outer shell block 58 repels the deformation of the coiled object 6 due to the load and immediately tries to return to the original shape. Therefore, if the contact position shifts even slightly due to vibration during transportation, the outer shell block 58 may immediately repel and stable support may be difficult. Especially in marine transportation, the hull sway of the transport ship due to waves causes rolling and pitching of a magnitude that does not occur during land transportation, which makes stable support even more difficult.
Therefore, by using an elastic body having a low rebound elastic modulus for the outer shell block 58, the speed of returning to the original shape becomes slow when the coil-shaped object 6 is elastically deformed by the load, and more stable support becomes possible. As a method for measuring the elastic modulus, the method described in JIS K 6400-3 can be mentioned.
 一方で、コイル支持ブロック19の全部を反発弾性率の低い弾性体で構成すると、コイル状物6の荷重による変形が過度になり、コイル状物6を支持できない可能性がある。そこで、反発弾性率の高い内殻ブロック55を反発弾性率の低い外殻ブロック58で覆う構成とすること、つまり硬い内殻ブロック55を柔らかい外殻ブロック58の芯材とすることで、内殻ブロック55がコイル状物6を支えて外殻ブロック58の過度な変形を抑制する。
 そのためコイル状物6の荷重をコンテナ横桁3の、コンテナ側壁5に近い根元に伝える構造であっても、コイル状物6と輸送用コンテナ2を損傷させずにコイル状物6を支持できる。
 なお、ここでいう「硬い」材料とは、一方を他方に押し付けた場合に変形が小さい方を意味し、「柔らかい」材料とは、一方を他方に押し付けた場合に変形が大きい方を意味する。
On the other hand, if the entire coil support block 19 is made of an elastic body having a low repulsive elastic modulus, the coil-shaped object 6 may be excessively deformed by a load and the coil-shaped object 6 may not be supported. Therefore, the inner shell block 55 having a high rebound resilience is covered with the outer shell block 58 having a low rebound resilience, that is, the hard inner shell block 55 is used as the core material of the soft outer shell block 58. The block 55 supports the coiled object 6 to suppress excessive deformation of the outer shell block 58.
Therefore, even if the structure is such that the load of the coiled object 6 is transmitted to the root of the container cross girder 3 near the container side wall 5, the coiled object 6 can be supported without damaging the coiled object 6 and the transportation container 2.
The "hard" material here means the one with a small deformation when one is pressed against the other, and the "soft" material means the one with a large deformation when one is pressed against the other. ..
 一方で外殻ブロック58と内殻ブロック55は互いに固定されておらず、かつ外殻ブロック58のみがコンテナ側壁5に係合している。
 そのため、よって図2に示すように、外殻ブロック58に加えられた荷重Fが、輸送時の船舶や車両の横揺れにより水平方向にずれた荷重F´となった場合、この荷重F´はコンテナ側壁5に直接伝達される。よって輸送時の動揺によるコイル架台1の水平方向への移動をコンテナ側壁5によって抑制できる。
On the other hand, the outer shell block 58 and the inner shell block 55 are not fixed to each other, and only the outer shell block 58 is engaged with the container side wall 5.
Therefore, as shown in FIG. 2, when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, the load F'is changed. It is transmitted directly to the container side wall 5. Therefore, the movement of the coil pedestal 1 in the horizontal direction due to shaking during transportation can be suppressed by the container side wall 5.
 また図6(b)に示すように内殻ブロック55にも傾斜部を設けることで、支持面53に加えられたコイル状物6の荷重が下部側傾斜部57bと上部側傾斜部59bに沿って内殻ブロック55に加えられる。
 そのため、内殻ブロック55を単純な立方体等で形成した場合と比べて外殻ブロック58に加えられたコイル状物6の荷重を内殻ブロック55がより均等に受け止められ、外殻ブロック58や内殻ブロック55が損傷し難くる。
Further, as shown in FIG. 6B, by providing the inner shell block 55 with an inclined portion, the load of the coiled object 6 applied to the support surface 53 is along the lower inclined portion 57b and the upper inclined portion 59b. Is added to the inner shell block 55.
Therefore, as compared with the case where the inner shell block 55 is formed of a simple cube or the like, the load of the coiled object 6 applied to the outer shell block 58 is received more evenly by the inner shell block 55, and the outer shell block 58 and the inner shell block 58 and the inner shell block 55 are received. The shell block 55 is less likely to be damaged.
 外殻ブロック58を構成する材料としては、ビーズ法発泡ポリオレフィンが挙げられる。ビーズ法発泡ポリオレフィンとは、エチレンやプロピレン等のオレフィンを縮合してポリオレフィンとする場合にビーズ法で発泡させた材料である。ビーズ法発泡ポリオレフィンは、発泡スチロールのようにスチレンを発泡させた材料と比べて反発弾性率が低いため好ましい。ビーズ法発泡ポリオレフィンの具体例としては、ビーズ法発泡ポリエチレンやビーズ法発泡ポリプロピレンが挙げられる。 Examples of the material constituting the outer shell block 58 include bead method foamed polyolefin. The bead method foamed polyolefin is a material that is foamed by the bead method when olefins such as ethylene and propylene are condensed into polyolefin. The beaded foamed polyolefin is preferable because it has a lower elastic modulus than a material in which styrene is foamed, such as expanded polystyrene. Specific examples of the bead method foamed polyolefin include bead method foamed polyethylene and bead method foamed polypropylene.
 内殻ブロック55の材料は反発弾性率が低い材料である必要はなく、必ずしも弾性体である必要もない。これは、内殻ブロック55はコイル支持ブロック19を台座桁21に支持させる部材であり、コイル状物6と直接接触しないので、外殻ブロック58と比べて接触の際の反発を考慮する必要性が低いためである。また、内殻ブロック55の反発弾性率が低すぎるとコイル状物6の荷重で内殻ブロック55が潰れてしまい、コイル状物6が補強横桁23cやコンテナ底面4に接触する可能性もある。 The material of the inner shell block 55 does not necessarily have to be a material having a low elastic modulus, and does not necessarily have to be an elastic body. This is because the inner shell block 55 is a member that supports the coil support block 19 on the pedestal girder 21 and does not come into direct contact with the coil-like object 6, so it is necessary to consider repulsion at the time of contact as compared with the outer shell block 58. Is low. Further, if the elastic modulus of the inner shell block 55 is too low, the inner shell block 55 may be crushed by the load of the coil-shaped object 6, and the coil-shaped object 6 may come into contact with the reinforcing cross girder 23c or the bottom surface 4 of the container. ..
 ただし、内殻ブロック55よりも外殻ブロック58の反発弾性率が低いのであれば、内殻ブロック55と外殻ブロック58を全く異なる材料で構成する必要もない。具体的には上部内殻ブロック59と外殻ブロック58をいずれもビーズ法発泡ポリオレフィンで形成し、外殻ブロック58の方が発泡倍率の高い材料としてもよい。同じ組成のビーズ法発泡ポリオレフィンの場合、発泡倍率が高い方が空隙率も高くなり、反発弾性率が低くなるためである。この場合、発泡倍率が8~15倍のビーズ法発泡ポリプロピレンで内殻ブロック55の上部内殻ブロック59を構成し、発泡倍率が18~20倍のビーズ法発泡ポリエチレンで外殻ブロック58を構成するのが好ましい。ビーズ法発泡ポリプロピレンはビーズ法発泡ポリエチレンと比べて反発弾性率が高いが、外力に対して変形し難いためである。なお、下部内殻ブロック57は変形しにくい材料が好ましいため、集成材やプラスチック擬木でよい。
 この構成では、異なる物性の上部内殻ブロック59と外殻ブロック58を、同じポリオレフィンの製造装置を用いて、原料と製造時の発泡条件の変更のみで製造でき、生産性の点で有利である。
 なお、上部内殻ブロック59は、外殻ブロック58よりも反発弾性率が高いのであれば、集成材やプラスチック擬木のように、ビーズ法発泡ポリオレフィンと異なる材料でもよい。ただし、集成材やプラスチック擬木は重量が重くなりやすく、安全で簡易な固縛作業には不向きである。
 そこで、上部内殻ブロック59、外殻ブロック58を、発泡倍率や材質の異なるビーズ法発泡ポリオレフィンで構成することで、コイル状物6への擦傷を防ぎ、かつ安全輸送の要件を満たしつつ簡易、安全な固縛作業を実現できる。
However, if the elastic modulus of the outer shell block 58 is lower than that of the inner shell block 55, it is not necessary to make the inner shell block 55 and the outer shell block 58 from completely different materials. Specifically, both the upper inner shell block 59 and the outer shell block 58 may be formed of beaded foamed polyolefin, and the outer shell block 58 may be used as a material having a higher expansion ratio. This is because, in the case of the beaded foamed polyolefin having the same composition, the higher the foaming ratio, the higher the porosity and the lower the elastic modulus. In this case, the bead method foamed polypropylene having a foaming ratio of 8 to 15 times constitutes the upper inner shell block 59 of the inner shell block 55, and the bead method foamed polyethylene having a foaming ratio of 18 to 20 times constitutes the outer shell block 58. Is preferable. This is because the bead method foamed polypropylene has a higher elastic modulus than the bead method foamed polypropylene, but is less likely to be deformed by an external force. Since the lower inner shell block 57 is preferably made of a material that is not easily deformed, it may be laminated lumber or plastic artificial wood.
In this configuration, the upper inner shell block 59 and the outer shell block 58 having different physical characteristics can be manufactured by using the same polyolefin manufacturing apparatus only by changing the raw material and the foaming conditions at the time of manufacturing, which is advantageous in terms of productivity. ..
The upper inner shell block 59 may be made of a material different from the bead method foamed polyolefin, such as laminated wood or plastic artificial wood, as long as it has a higher elastic modulus than the outer shell block 58. However, laminated lumber and plastic artificial wood tend to be heavy and are not suitable for safe and simple lashing work.
Therefore, by forming the upper inner shell block 59 and the outer shell block 58 with beaded foamed polyolefins having different foaming ratios and materials, it is possible to prevent scratches on the coiled object 6 and to easily satisfy the requirements for safe transportation. Safe lashing work can be realized.
 図3及び図6(b)に示すように外殻ブロック58は垂直荷重支持ブロック71及び固定部材73を備える。 As shown in FIGS. 3 and 6 (b), the outer shell block 58 includes a vertical load support block 71 and a fixing member 73.
 垂直荷重支持ブロック71は外殻ブロック58のうち、内殻ブロック55及びコイル状物6と接するブロック状の部分である。より具体的には垂直荷重支持ブロック71は図6(b)に示すように、上面に支持面53を有し、図7(a)に示すように底面に収容凹部58aを有する。垂直荷重支持ブロック71は内殻ブロック55を覆う部材であるため、内殻ブロック55と同じ数だけ設けられる。
 図3に示す垂直荷重支持ブロック71はコンテナ側壁5と対向する面、つまり支持面53の傾斜する向きと逆を向いた面が平面視でX方向に延在する波形の形状を有するブロック側波形部91を有する。
The vertical load support block 71 is a block-shaped portion of the outer shell block 58 that is in contact with the inner shell block 55 and the coil-shaped object 6. More specifically, the vertical load support block 71 has a support surface 53 on the upper surface as shown in FIG. 6 (b) and a housing recess 58a on the bottom surface as shown in FIG. 7 (a). Since the vertical load support blocks 71 are members that cover the inner shell blocks 55, the same number as the inner shell blocks 55 are provided.
The vertical load support block 71 shown in FIG. 3 has a block-side waveform having a waveform shape in which a surface facing the container side wall 5, that is, a surface of the support surface 53 facing in the direction opposite to the inclined direction extends in the X direction in a plan view. It has a part 91.
 固定部材73は外殻ブロック58のうち、コルゲート状のコンテナ側壁5と嵌合することで外殻ブロック58の水平移動を規制するブロック状の部材である。図2に示すように外殻ブロック58に加えられた荷重Fが、輸送時の船舶や車両の横揺れにより水平方向にずれた荷重F´となった場合、この荷重F´は固定部材73からコンテナ側壁5に伝達される。
 図3に示すように固定部材73はX方向に延在したブロック状であり、ブロック側コルゲート部75と固定部材側波形部81を有する。
 ブロック側コルゲート部75はコンテナ側壁5と対向する面、つまり支持面53の傾斜する向きと逆を向いた面に設けられ、コルゲート状のコンテナ側壁5と嵌合するコルゲート状の部分である。
 固定部材側波形部81は垂直荷重支持ブロック71のブロック側波形部91と係合する部分であり、ブロック側波形部91と対向する面、つまりブロック側コルゲート部75と反対側の面に設けられる。固定部材側波形部81の形状は平面視でX方向に延在する波形の形状であり、波長、振幅等の波の形状・寸法はブロック側波形部91と同じである。
The fixing member 73 is a block-shaped member of the outer shell block 58 that regulates the horizontal movement of the outer shell block 58 by fitting with the corrugated container side wall 5. As shown in FIG. 2, when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, this load F'is from the fixing member 73. It is transmitted to the container side wall 5.
As shown in FIG. 3, the fixing member 73 has a block shape extending in the X direction, and has a block-side corrugated portion 75 and a fixing member-side corrugated portion 81.
The block-side corrugated portion 75 is provided on a surface facing the container side wall 5, that is, a surface of the support surface 53 facing in the direction opposite to the inclined direction, and is a corrugated portion that fits with the corrugated container side wall 5.
The fixed member side corrugated portion 81 is a portion of the vertical load support block 71 that engages with the block side corrugated portion 91, and is provided on a surface facing the block side corrugated portion 91, that is, a surface opposite to the block side corrugated portion 75. .. The shape of the fixed member side waveform portion 81 is the shape of a waveform extending in the X direction in a plan view, and the shape and dimensions of waves such as wavelength and amplitude are the same as those of the block side waveform portion 91.
 この構造では垂直荷重支持ブロック71のブロック側波形部91と固定部材73の固定部材側波形部81が係合することで、垂直荷重支持ブロック71と固定部材73が一体となり外殻ブロック58を構成する。さらに一体となった状態でコンテナ側壁5とブロック側コルゲート部75が篏合することで、外殻ブロック58の水平移動が拘束される。また図2に示すように外殻ブロック58に加えられた荷重Fが、輸送時の船舶や車両の横揺れにより水平方向にずれた荷重F´となった場合、この荷重F´はコンテナ側壁5に直接伝達される。 In this structure, the block-side corrugated portion 91 of the vertical load support block 71 and the fixed member-side corrugated portion 81 of the fixing member 73 are engaged with each other, so that the vertical load support block 71 and the fixing member 73 are integrated to form the outer shell block 58. do. Further, the container side wall 5 and the block-side corrugated portion 75 are aligned with each other in an integrated state, so that the horizontal movement of the outer shell block 58 is restricted. Further, as shown in FIG. 2, when the load F applied to the outer shell block 58 becomes the load F'shifted in the horizontal direction due to the rolling motion of the ship or vehicle during transportation, this load F'is the container side wall 5 Is directly transmitted to.
 またこの構造ではブロック側波形部91と固定部材側波形部81が係合する波の位相を変更することで垂直荷重支持ブロック71と固定部材73のX方向の相対位置を変更できる。この構成による利点は以下の通りである。 Further, in this structure, the relative positions of the vertical load support block 71 and the fixing member 73 in the X direction can be changed by changing the phase of the wave in which the block-side corrugated portion 91 and the fixing member-side corrugated portion 81 are engaged. The advantages of this configuration are as follows.
 輸送用コンテナ2はコイル状物6を搬送するフォークリフトのフォークの長さよりも奥行きが深いことが多い。そのためコイル架台1の輸送用コンテナ2内におけるX方向の位置を固定してからコイル架台1にコイル状物6を搭載しようとすると、フォークがコイル架台1に届かない場合がある。よって、まずコイル架台1をフォークが届く位置に搭載し、コイル状物6を載せてからコイル架台1をX方向奥側に移動させて、所望の固定位置まで移動させるのが好ましい。
 一方で固定部材73はコンテナ側壁5と嵌合するとX方向への移動を拘束する。そのため、所望の固定位置までコイル架台1が移動するまでは固定部材73を垂直荷重支持ブロック71から分離し(図10参照)、移動後に一体化するのが好ましい(図13参照)。
 ただし、一体化の際には、固定部材73と垂直荷重支持ブロック71が互いにX方向に移動しないように嵌合する嵌合構造が必要である。
 嵌合構造は単純な凹凸の嵌めあいでもよいが、固定部材73のX方向位置はコンテナ側壁5に拘束される一方で、垂直荷重支持ブロック71のX方向位置はストッパ34に拘束される。そのため、ストッパ34の設置位置によっては、単純な凹凸の嵌めあいでは固定部材73と垂直荷重支持ブロック71の凹凸のX方向位置がずれて嵌められない場合がある。
 そこで、ブロック側波形部91と固定部材側波形部81で固定部材73と垂直荷重支持ブロック71を連結する構造とすれば、仮に固定部材73と垂直荷重支持ブロック71のX方向位置がずれても、波の位相をずらして係合すれば、位置ずれを吸収できる。
The transportation container 2 is often deeper than the length of the fork of the forklift that conveys the coiled object 6. Therefore, if the coil pedestal 1 is fixed in the transport container 2 in the X direction and then the coiled object 6 is mounted on the coil pedestal 1, the fork may not reach the coil pedestal 1. Therefore, it is preferable to first mount the coil pedestal 1 at a position where the fork can reach, mount the coil-shaped object 6, and then move the coil pedestal 1 to the back side in the X direction to move it to a desired fixed position.
On the other hand, when the fixing member 73 is fitted with the container side wall 5, the fixing member 73 restrains the movement in the X direction. Therefore, it is preferable to separate the fixing member 73 from the vertical load support block 71 (see FIG. 10) until the coil pedestal 1 moves to a desired fixing position, and to integrate the fixing member 73 after the movement (see FIG. 13).
However, at the time of integration, a fitting structure is required in which the fixing member 73 and the vertical load support block 71 are fitted so as not to move in the X direction.
The fitting structure may be a simple uneven fitting, but the X-direction position of the fixing member 73 is constrained by the container side wall 5, while the X-direction position of the vertical load support block 71 is constrained by the stopper 34. Therefore, depending on the installation position of the stopper 34, the position of the unevenness of the fixing member 73 and the vertical load support block 71 in the X direction may be deviated from each other in the simple fitting of the unevenness.
Therefore, if the structure is such that the fixing member 73 and the vertical load supporting block 71 are connected by the block-side corrugated portion 91 and the fixing member-side corrugated portion 81, even if the fixing member 73 and the vertical load supporting block 71 are displaced in the X direction. , If the waves are engaged with the phase shifted, the misalignment can be absorbed.
 また、X方向に隣接する2つの垂直荷重支持ブロック71のX方向距離がコイル状物6の軸方向の長さよりも長いと、コイル状物6を支持できない。よってこの場合は垂直荷重支持ブロック71同士の距離がコイル状物6の軸方向の長さよりも短くなるようにX方向位置を移動させる必要がある。この場合でも、移動後の垂直荷重支持ブロック71と固定部材73とのX方向位置がずれても、波の位相をずらして係合すれば、位置ずれを吸収できる。 Further, if the distance in the X direction of the two vertical load support blocks 71 adjacent to each other in the X direction is longer than the axial length of the coiled object 6, the coiled object 6 cannot be supported. Therefore, in this case, it is necessary to move the position in the X direction so that the distance between the vertical load support blocks 71 is shorter than the axial length of the coiled object 6. Even in this case, even if the positions of the vertical load support block 71 and the fixing member 73 after movement are displaced in the X direction, the displacement can be absorbed by engaging the waves with their phases shifted.
 また、ブロック側波形部91と固定部材側波形部81の形状はブロック側コルゲート部75と異なり、コンテナ側壁5のコルゲート形状の影響を受けない。そのため、波長を短くするほど係合位置の調整が可能なX方向の最小距離が短くなり、より微細な位置ずれの調整が可能となる点も有用である。
 ただし、あまりブロック側波形部91と固定部材側波形部81の波長を短くすると強度が低下して波形の部分が折れやすくなるため、強度を保つことができる範囲で適宜設定する。
 また波の振幅は大きいほど係合による保持力が高くなるが、大きすぎると波形の部分が折れやすくなるため、強度を保つことができる範囲で適宜設定する。
 なお、図示した外殻ブロック58は2つの垂直荷重支持ブロック71と1つの固定部材73を組み合わせた構造であるが、固定部材73を2分割する等して、1つの垂直荷重支持ブロック71と1つの固定部材73を組み合わせた構造でもよい。つまり、外殻ブロック58と垂直荷重支持ブロック71の組み合わせの数は適宜選択できる。
Further, the shapes of the block-side corrugated portion 91 and the fixing member-side corrugated portion 81 are different from the block-side corrugated portion 75 and are not affected by the corrugated shape of the container side wall 5. Therefore, it is also useful that the shorter the wavelength, the shorter the minimum distance in the X direction in which the engagement position can be adjusted, and the finer the adjustment of the positional deviation becomes possible.
However, if the wavelengths of the block-side corrugated portion 91 and the fixed member-side corrugated portion 81 are shortened too much, the intensity is lowered and the corrugated portion is easily broken. Therefore, the intensity is appropriately set within a range in which the intensity can be maintained.
In addition, the larger the amplitude of the wave, the higher the holding force due to engagement, but if it is too large, the corrugated part is likely to break, so set it appropriately within the range where the strength can be maintained.
The outer shell block 58 shown in the figure has a structure in which two vertical load support blocks 71 and one fixing member 73 are combined, but one vertical load support block 71 and 1 are formed by dividing the fixing member 73 into two or the like. A structure in which two fixing members 73 are combined may be used. That is, the number of combinations of the outer shell block 58 and the vertical load support block 71 can be appropriately selected.
 一方で、ブロック側波形部91と固定部材側波形部81で固定部材73と垂直荷重支持ブロック71を連結する構造の場合、コイル状物6の荷重で固定部材73と垂直荷重支持ブロック71の係合が外れる可能性がある。この点について説明する。
 コイル支持ブロック19は下方に傾斜した支持面53でコイル状物6の荷重を受け止めるため、コイル状物6の荷重により、外殻ブロック58の支持面53は図7(b)に示すH1の向きに引っ張られる。
 支持面53がH1の向きに引っ張られると、支持面53よりも固定部材73に近い上面である逆傾斜部54がH2の向きに引っ張られる。H2の向きは固定部材73から離れる向きである。そのため引っ張り力によってはブロック側波形部91が固定部材側波形部81から外れて垂直荷重支持ブロック71がH2の向きに浮き上がる可能性がある。この状態では固定部材73と垂直荷重支持ブロック71の係合が外れてしまう。また支持面53がH1の向きに引っ張られると、コイル状物6も下降して、コンテナ底面4に接触する可能性がある。
On the other hand, in the case of a structure in which the fixing member 73 and the vertical load supporting block 71 are connected by the block-side corrugated portion 91 and the fixing member-side corrugated portion 81, the fixing member 73 and the vertical load supporting block 71 are engaged by the load of the coiled object 6. There is a possibility that the case will be lost. This point will be described.
Since the coil support block 19 receives the load of the coil-like object 6 on the support surface 53 inclined downward, the support surface 53 of the outer shell block 58 is oriented in H1 shown in FIG. 7B due to the load of the coil-like object 6. Pulled by.
When the support surface 53 is pulled in the direction of H1, the reverse inclined portion 54, which is the upper surface closer to the fixing member 73 than the support surface 53, is pulled in the direction of H2. The direction of H2 is the direction away from the fixing member 73. Therefore, depending on the tensile force, the block-side corrugated portion 91 may come off from the fixed member-side corrugated portion 81, and the vertical load support block 71 may float in the direction of H2. In this state, the fixing member 73 and the vertical load support block 71 are disengaged. Further, when the support surface 53 is pulled in the direction of H1, the coiled object 6 may also be lowered and come into contact with the bottom surface 4 of the container.
 そこで、コイル支持ブロック19は、垂直荷重支持ブロック71の浮き上がりを防止するために、図4及び図7に示すように内殻側波形部62a、外殻側波形部62b、ブロック溝部54a、蟻ホゾ56a、及び蟻溝56bを備える。 Therefore, in order to prevent the vertical load support block 71 from rising, the coil support block 19 has an inner shell side corrugated portion 62a, an outer shell side corrugated portion 62b, a block groove portion 54a, and an dovetail as shown in FIGS. 4 and 7. It includes 56a and a dovetail groove 56b.
 具体的には、図4及び図7に示すように上部内殻ブロック59の傾斜面の上面に内殻側波形部62aが設けられている。内殻側波形部62aは台座桁21の延在方向であるX方向から見て波形の部分である。
 また、図7に示すように外殻ブロック58における内殻ブロック55の傾斜面との接触面、つまり収容凹部58aの上面には、内殻側波形部62aと係合する波形の外殻側波形部62bが形成されている。
Specifically, as shown in FIGS. 4 and 7, the inner shell side corrugated portion 62a is provided on the upper surface of the inclined surface of the upper inner shell block 59. The inner shell side corrugated portion 62a is a corrugated portion when viewed from the X direction, which is the extending direction of the pedestal girder 21.
Further, as shown in FIG. 7, the outer shell side waveform of the waveform that engages with the inner shell side corrugated portion 62a is on the contact surface of the outer shell block 58 with the inclined surface of the inner shell block 55, that is, on the upper surface of the accommodating recess 58a. Part 62b is formed.
 さらに図7に示すように上部内殻ブロック59は、支持面53よりも固定部材73側の上面に、支持面53と逆向きに下方に傾斜した逆傾斜部54を備える。
 逆傾斜部54は、台座桁21の延在方向であるX方向に延びるブロック溝部54aを備える。
Further, as shown in FIG. 7, the upper inner shell block 59 is provided with a reverse inclined portion 54 inclined downward in the direction opposite to the support surface 53 on the upper surface of the fixing member 73 side of the support surface 53.
The reverse inclined portion 54 includes a block groove portion 54a extending in the X direction, which is the extending direction of the pedestal girder 21.
 また上部内殻ブロック59は、固定部材73と対向する垂直面に、鉛直方向に沿って設けられた蟻ホゾ又は蟻溝を備える。図4及び図7では蟻ホゾ56aを図示している。
 一方で、外殻ブロック58の、上部内殻ブロック59の鉛直面に対向する内周面には蟻ホゾ又は蟻溝と係合する蟻溝又は蟻ホゾを備える。図7では蟻ホゾ56aと係合する蟻溝56bを図示している。
Further, the upper inner shell block 59 is provided with an dovetail or a dovetail groove provided along the vertical direction on a vertical surface facing the fixing member 73. 4 and 7 show the ant hozo 56a.
On the other hand, the inner peripheral surface of the outer shell block 58 facing the vertical surface of the upper inner shell block 59 is provided with a dovetail groove or an dovetail groove that engages with the dovetail groove or the dovetail groove. FIG. 7 illustrates a dovetail groove 56b that engages with the dovetail groove 56a.
 この構造では、コイル状物6の荷重により、垂直荷重支持ブロック71の支持面53が図7(b)に示すH1の向きに引っ張られた場合、以下のように垂直荷重支持ブロック71の浮き上がりが阻止される。
 まず内殻側波形部62aと外殻側波形部62bが係合することで、外殻ブロック58が内殻ブロック55に対してH1の向きに相対移動するのを防ぐ。これにより逆傾斜部54がH2の向きに引っ張られて垂直荷重支持ブロック71が浮き上がるのを阻止する。
 次に、仮に逆傾斜部54がH2の向きに引っ張られた場合でも、図7(b)の矢印H3に示すようにブロック溝部54aが水平方向に拡張するように変形することで、引っ張り力がブロック側波形部91に伝達されるのを阻止する。これにより図7(a)に示すブロック側波形部91の図7(b)のH2の向きへの移動を阻止して、固定部材側波形部81(図3参照)からブロック側波形部91が外れるのを防ぐ。
 さらに、垂直荷重支持ブロック71と上部内殻ブロック59が蟻ホゾ56aと蟻溝56bで係合することで、水平方向への移動を規制する。これによりブロック側波形部91のH1の向きへの移動を阻止して、固定部材側波形部81からブロック側波形部91が外れるのを防ぐ。
In this structure, when the support surface 53 of the vertical load support block 71 is pulled in the direction of H1 shown in FIG. 7B by the load of the coiled object 6, the vertical load support block 71 is lifted as follows. Be blocked.
First, the engagement between the inner shell side corrugated portion 62a and the outer shell side corrugated portion 62b prevents the outer shell block 58 from moving relative to the inner shell block 55 in the direction of H1. As a result, the reverse inclination portion 54 is pulled in the direction of H2 to prevent the vertical load support block 71 from floating.
Next, even if the reverse inclined portion 54 is pulled in the direction of H2, the pulling force is increased by deforming the block groove portion 54a so as to expand in the horizontal direction as shown by the arrow H3 in FIG. 7 (b). It is prevented from being transmitted to the block side waveform unit 91. As a result, the block-side waveform portion 91 shown in FIG. 7 (a) is prevented from moving in the direction of H2 in FIG. 7 (b), and the block-side waveform portion 91 is moved from the fixed member-side waveform portion 81 (see FIG. 3). Prevent it from coming off.
Further, the vertical load support block 71 and the upper inner shell block 59 engage with the dovetail groove 56a at the dovetail groove 56b to restrict the movement in the horizontal direction. As a result, the movement of the block-side corrugated portion 91 in the direction of H1 is prevented, and the block-side corrugated portion 91 is prevented from coming off from the fixed member-side corrugated portion 81.
 案内部材27は台座桁21のY方向のコンテナ側壁5側への移動を規制する部材であり、台座桁21とコンテナ側壁5の間に挿入されたブロック状の部材である。
 具体的には図5に示すように案内部材27は立方体であり、X―Z平面に平行な面の1つである台座桁側当接面27aが架台横桁23と接触する。図5では台座桁側当接面27aに案内部材凹部27bが設けられている。補強横桁23cのうち、台座桁21を超えてY方向のコンテナ側壁5側に突出した部分が案内部材凹部27bに嵌合することで、案内部材27が補強横桁23cに固定され、台座桁21との相対位置が固定される。
 図2に示すように案内部材27はコンテナ底面4に設けられる。そのため案内部材27は固定部材73の下方に設けられており、固定部材73を下方から支持する機能も果たす。
The guide member 27 is a member that regulates the movement of the pedestal girder 21 toward the container side wall 5 in the Y direction, and is a block-shaped member inserted between the pedestal girder 21 and the container side wall 5.
Specifically, as shown in FIG. 5, the guide member 27 is a cube, and the pedestal girder side contact surface 27a, which is one of the surfaces parallel to the XX plane, comes into contact with the pedestal cross girder 23. In FIG. 5, a guide member recess 27b is provided on the pedestal girder side contact surface 27a. Of the reinforced cross girder 23c, the portion protruding toward the container side wall 5 in the Y direction beyond the pedestal girder 21 is fitted into the guide member recess 27b, whereby the guide member 27 is fixed to the pedestal girder 23c and the pedestal girder is fixed. The relative position with 21 is fixed.
As shown in FIG. 2, the guide member 27 is provided on the bottom surface 4 of the container. Therefore, the guide member 27 is provided below the fixing member 73, and also functions to support the fixing member 73 from below.
 図5に示すように台座桁側当接面27aはブロック側波形部91と係合する案内部材側波形部50を備える。案内部材側波形部50は平面視でX方向に沿う波形の部分である。案内部材側波形部50がブロック側波形部91と係合することで、案内部材27を垂直荷重支持ブロック71と係合させることができ、垂直荷重支持ブロック71の浮き上がりを防止する効果が益々向上する。
 また、案内部材側波形部50がブロック側波形部91と係合するため、案内部材27の上面の高さは、ブロック側波形部91の下端よりも高い。つまり案内部材27は外殻ブロック58の垂直荷重支持ブロック71とも対向する。
As shown in FIG. 5, the pedestal girder side contact surface 27a includes a guide member side corrugated portion 50 that engages with the block side corrugated portion 91. The guide member side corrugated portion 50 is a corrugated portion along the X direction in a plan view. By engaging the guide member side corrugated portion 50 with the block side corrugated portion 91, the guide member 27 can be engaged with the vertical load support block 71, and the effect of preventing the vertical load support block 71 from rising is further improved. do.
Further, since the guide member side corrugated portion 50 engages with the block side corrugated portion 91, the height of the upper surface of the guide member 27 is higher than the lower end of the block side corrugated portion 91. That is, the guide member 27 also faces the vertical load support block 71 of the outer shell block 58.
 一方で台座桁側当接面27aと反対側の面、つまりコンテナ側壁5と対向する面である壁面側案内面27cはコルゲートでも波形でもない平面であり、図1に示すようにコンテナ側壁5のコルゲートの凸状部32aと当接する。そのため、案内部材27のY方向への移動はコンテナ側壁5の凸状部32aに拘束される。一方で壁面側案内面27cはコルゲートでも波形でもないのでコンテナ側壁5の凹部32bに当接せずに離間する。よって壁面側案内面27cはコンテナ側壁5と嵌合せず、案内部材27のX方向への移動はコンテナ側壁5に拘束されない。 On the other hand, the surface opposite to the pedestal girder side contact surface 27a, that is, the wall surface side guide surface 27c, which is the surface facing the container side wall 5, is a flat surface that is neither corrugated nor corrugated, and is a flat surface of the container side wall 5 as shown in FIG. It comes into contact with the convex portion 32a of the corrugated portion. Therefore, the movement of the guide member 27 in the Y direction is restricted by the convex portion 32a of the container side wall 5. On the other hand, since the wall surface side guide surface 27c is neither corrugated nor corrugated, it is separated from the recess 32b of the container side wall 5 without abuting. Therefore, the wall surface side guide surface 27c does not fit with the container side wall 5, and the movement of the guide member 27 in the X direction is not restricted by the container side wall 5.
 コイル架台1を輸送用コンテナ2に搭載した状態でコイル架台1にX方向に外力を加えると、案内部材27の壁面側案内面27cが壁面側コルゲート部32の凸状部32aに当接して摺動しつつ、ストッパ34に当接するまでX方向に案内される。 When an external force is applied to the coil pedestal 1 in the X direction while the coil pedestal 1 is mounted on the transportation container 2, the wall surface side guide surface 27c of the guide member 27 comes into contact with the convex portion 32a of the wall surface side corrugated portion 32 and slides. While moving, it is guided in the X direction until it comes into contact with the stopper 34.
 そのため、コイル架台1を輸送用コンテナ2の長手方向であるX方向に移動させる際のガイドとして、レール25だけでなく案内部材27も利用でき、レール25のガイドの負荷を低減できる。また、レール25が設けられていない輸送用コンテナ2にコイル架台1を搭載する場合でもコイル架台1をX方向にガイドできる。 Therefore, not only the rail 25 but also the guide member 27 can be used as a guide when moving the coil mount 1 in the X direction, which is the longitudinal direction of the transportation container 2, and the load of the guide of the rail 25 can be reduced. Further, even when the coil pedestal 1 is mounted on the transportation container 2 in which the rail 25 is not provided, the coil pedestal 1 can be guided in the X direction.
 案内部材27はコイル架台1をX方向に移動させる際の摺動で容易に摩耗、損傷せず、かつ固定部材73を支持できる強度と、取り付けの際に作業員の負担にならない質量の材料を適宜設定する。具体的には外殻ブロック58と同じ材料が挙げられる。また、案内部材27の数は図面では固定部材73と同じ数であるが、固定部材73を支持できるのであれば異なる数でもよい。 The guide member 27 is made of a material that is strong enough to support the fixing member 73 without being easily worn or damaged by sliding when the coil mount 1 is moved in the X direction, and has a mass that does not burden the operator during installation. Set as appropriate. Specifically, the same material as the outer shell block 58 can be mentioned. The number of guide members 27 is the same as that of the fixing member 73 in the drawing, but may be different as long as the fixing member 73 can be supported.
 当接部材28はコイル状物6の軸方向両端の平坦面である両端面に当接してコイル状物6をX方向に挟み込むことで、コイル状物6がコイル架台1上でX方向に移動するのを規制する部材である。特にコイル状物6を陸上輸送する際に、輸送車両は交通信号の指示や前後を走行する車両との車間距離に応じて船舶よりも加減速を頻繁に行うため、コイル架台1がX方向に振動しやすい。そのため、海上輸送時よりも陸上輸送時はX方向へのコイル状物6の移動規制が重要となり、当接部材28が重要となる。
 図3に示すように当接部材28は、コイル状物6を挟むように対向配置された1対の架台横桁23の1種である1対のコイル固定横桁23bの対向面側に各々設けられる。
 より具体的には、図8に示すように当接部材28の底面は凹形状の断面形状を備える当接部材凹部28aを備え、当接部材凹部28aの側面間のX方向の距離Lxがコイル固定横桁23bのX方向の幅と同程度に形成される。
 この構造では当接部材凹部28aを下にしてコイル固定横桁23bに上から嵌め込んで固定することで当接部材28が補強横桁23cの対向面側に設けられる。
The contact member 28 abuts on both end surfaces of the coil-shaped object 6 which are flat surfaces at both ends in the axial direction and sandwiches the coil-shaped object 6 in the X direction, whereby the coil-shaped object 6 moves in the X direction on the coil mount 1. It is a member that regulates the use. In particular, when the coiled object 6 is transported by land, the coil pedestal 1 moves in the X direction because the transport vehicle accelerates and decelerates more frequently than the ship according to the instruction of the traffic signal and the distance between the vehicle and the vehicle traveling in front and behind. Easy to vibrate. Therefore, it is more important to regulate the movement of the coiled object 6 in the X direction during land transportation than during sea transportation, and the contact member 28 is important.
As shown in FIG. 3, the abutting members 28 are on the facing surface side of a pair of coil fixed cross girders 23b, which is a kind of a pair of gantry cross girders 23 arranged to face each other so as to sandwich the coil-shaped object 6. It will be provided.
More specifically, as shown in FIG. 8, the bottom surface of the contact member 28 is provided with a contact member recess 28a having a concave cross-sectional shape, and the distance Lx in the X direction between the side surfaces of the contact member recess 28a is a coil. It is formed to be approximately the same as the width of the fixed cross section 23b in the X direction.
In this structure, the contact member 28 is provided on the facing surface side of the reinforcing cross girder 23c by fitting and fixing the coil fixing cross girder 23b with the contact member recess 28a facing down.
 図1に示す当接部材28のY方向の幅Dyは、当接部材28を補強横桁23cに固定した状態で、コイル状物6と当接し、かつ輸送時の振動等でコイル状物6が輸送時の振動等でコイル固定横桁23bにコイル状物6が接触しない程度の幅が好ましい。ただし当接部材28とコイル状物6の間に緩衝材を挿入する構造であれば、コイル状物6と当接部材28が当接しなくてもよい。
 幅Dyは、コイル状物6が輸送時の振動等で水平方向に回転した場合でもコイル固定横桁23bにコイル状物6が接触しない程度の幅があれば、コイル状物6の直径よりも長い必要はない。
 一方で、図1に示すように台座桁21の延在方向であるX方向において、1対の当接部材28間の距離Dxはコイル状物6を搭載しない状態で、コイル状物6の円筒の軸方向距離Cx以下である必要がある。この条件を満たさないとコイル状物6と当接部材28の間に隙間が生じ、挟んで保持できないためである。ただし、隙間に緩衝部材を挿入する場合は、1対の当接部材28間の距離Dxはコイル状物6の円筒の軸方向距離Cx以下でなくてもよい。
The width Dy of the abutting member 28 in the Y direction shown in FIG. 1 is such that the abutting member 28 is in contact with the coiled object 6 in a state of being fixed to the reinforcing cross girder 23c, and the abutting member 28 is in contact with the coiled object 6 due to vibration during transportation or the like. However, it is preferable that the width is such that the coil-shaped object 6 does not come into contact with the coil-fixed cross girder 23b due to vibration during transportation or the like. However, if the structure is such that the cushioning material is inserted between the contact member 28 and the coil-shaped object 6, the coil-shaped object 6 and the contact member 28 do not have to come into contact with each other.
The width Dy is larger than the diameter of the coiled object 6 if the coiled object 6 has a width such that the coiled object 6 does not come into contact with the coil fixed cross girder 23b even when the coiled object 6 rotates in the horizontal direction due to vibration during transportation or the like. It doesn't have to be long.
On the other hand, as shown in FIG. 1, in the X direction, which is the extending direction of the pedestal girder 21, the distance Dx between the pair of abutting members 28 is the cylinder of the coiled object 6 in a state where the coiled object 6 is not mounted. Axial distance of Cx or less. This is because if this condition is not satisfied, a gap is formed between the coiled object 6 and the contact member 28, and the coiled object 6 cannot be sandwiched and held. However, when the cushioning member is inserted into the gap, the distance Dx between the pair of abutting members 28 does not have to be less than or equal to the axial distance Cx of the cylinder of the coiled object 6.
 なお図1では当接部材28をコイル固定横桁23bに固定しているが、コイル固定横桁23bを設けずに端部横桁23aに固定してもよい。コイル固定横桁23bに固定する場合は、端部横桁23aに加えられる荷重を軽減でき、さらに架台横桁23の数が増えるので、コイル架台1の全体の強度が向上する点で有利である。
 端部横桁23aに固定する場合は、端部横桁23aがコイル固定横桁23bを兼ねるため、コイル架台1の構造が単純になり、コストと作業性の点で有利である。
Although the contact member 28 is fixed to the coil fixing cross girder 23b in FIG. 1, it may be fixed to the end cross girder 23a without providing the coil fixing cross girder 23b. When fixing to the coil fixed cross girder 23b, the load applied to the end cross girder 23a can be reduced, and the number of the gantry cross girders 23 increases, which is advantageous in that the overall strength of the coil gantry 1 is improved. ..
When the end cross girder 23a is fixed, the end cross girder 23a also serves as the coil fixing cross girder 23b, so that the structure of the coil pedestal 1 is simplified, which is advantageous in terms of cost and workability.
 当接部材28はコイル状物6に当接した状態で輸送時の振動が生じてもコイル状物6を擦傷しない程度の粘弾性が求められる。具体的には外殻ブロック58と同じ材料を用いればよい。
 また、当接部材28とコイル状物6の間に緩衝材を挿入する場合、緩衝材の材料も、コイル状物6に当接した状態で輸送時の振動が生じてもコイル状物6を擦傷しない程度の粘弾性が求められる。具体的には外殻ブロック58と同じ材料を用いればよい。
The abutting member 28 is required to have viscoelasticity that does not scratch the coiled object 6 even if vibration occurs during transportation in a state of being in contact with the coiled object 6. Specifically, the same material as the outer shell block 58 may be used.
Further, when the cushioning material is inserted between the abutting member 28 and the coiled object 6, the material of the cushioning material also holds the coiled object 6 even if vibration occurs during transportation in the state of being in contact with the coiled object 6. Viscoelasticity that does not scratch is required. Specifically, the same material as the outer shell block 58 may be used.
 このようにコイル状物6の両端面を当接部材28でX方向に挟み込むことで、コイル状物6の軸方向であるX方向へのコイル状物6の移動を拘束でき、輸送中のコイル状物6の擦傷を防止できる効果が益々向上する。 By sandwiching both end faces of the coil-shaped object 6 in the X direction with the abutting member 28 in this way, the movement of the coil-shaped object 6 in the X direction, which is the axial direction of the coil-shaped object 6, can be restrained, and the coil being transported. The effect of preventing scratches on the state object 6 is further improved.
 押込引出治具30はコイル状物6を輸送用コンテナ2に押し込む場合、及び輸送用コンテナ2から引き出す際に用いられる治具である。
 図1及び図3に示すように、押込引出治具30は柱状部30a及びフック部30bを備える。
The push-out jig 30 is a jig used when the coiled object 6 is pushed into the transportation container 2 and when it is pulled out from the transportation container 2.
As shown in FIGS. 1 and 3, the push-out jig 30 includes a columnar portion 30a and a hook portion 30b.
 柱状部30aは、コイル状物6を輸送用コンテナ2に押し込む際に押される部分であり、例えば鋼製の角筒である。
 柱状部30aは、端部横桁23aに台座桁21の延在方向であるX方向に当接して着脱可能に設けられ、端部横桁23aの延在方向と同じY方向に延在する。柱状部30aは、端部横桁23aに当接した状態で位置を保持できるのであれば、台座桁21に固定する必要はなく、単に接触しているだけでもよい。
The columnar portion 30a is a portion that is pushed when the coiled object 6 is pushed into the transportation container 2, and is, for example, a steel square cylinder.
The columnar portion 30a abuts on the end cross girder 23a in the X direction, which is the extending direction of the pedestal girder 21, and is detachably provided, and extends in the same Y direction as the extending direction of the end cross girder 23a. The columnar portion 30a does not need to be fixed to the pedestal girder 21 as long as it can hold the position in contact with the end cross girder 23a, and may simply be in contact with the pedestal girder 21.
 この構造では柱状部30aは、コイル状物6を輸送用コンテナ2に押し込む際には輸送用コンテナ2の手前側の端部横桁23aに当接されて押される(図11参照)。柱状部30aを用いる理由は以下の通りである。
 コイル架台1はコイル状物6を輸送用コンテナ2に押し込む際には、レール25や案内部材27にY方向に荷重が加えられないように、押し込みによる荷重の方向がX方向に平行になるのが好ましい。一方でコイル架台1は1対の固定桁29を滑走板としてレール25上を滑走させることでX方向に移動するため、押し込みによる荷重の方向をX方向に平行にするためには、1対の固定桁29に均等に荷重を加える必要がある。
 そこで、端部横桁23aに柱状部30aを当接させて延在方向の中央付近を押すことで、1対の固定桁29に均等に荷重を加えられる。
In this structure, the columnar portion 30a is pressed against the end cross girder 23a on the front side of the transportation container 2 when the coiled object 6 is pushed into the transportation container 2 (see FIG. 11). The reason for using the columnar portion 30a is as follows.
When the coil pedestal 1 pushes the coiled object 6 into the transportation container 2, the direction of the load due to pushing is parallel to the X direction so that the load is not applied to the rail 25 and the guide member 27 in the Y direction. Is preferable. On the other hand, the coil mount 1 moves in the X direction by sliding on the rail 25 using a pair of fixed girders 29 as sliding plates. Therefore, in order to make the direction of the load due to pushing parallel to the X direction, a pair It is necessary to apply a load evenly to the fixed girder 29.
Therefore, by bringing the columnar portion 30a into contact with the end cross girder 23a and pushing the vicinity of the center in the extending direction, the load is evenly applied to the pair of fixed girders 29.
 フック部30bは、コイル状物6を輸送用コンテナ2から引き出す際に引っ張られるベルトである引き出し用ベルト36が結束される部材であり、柱状部30aの下端近傍に設けられる。
 図1及び図3に示すようにフック部30bはU字の手すり状の棒材である。
 コイル状物6を輸送用コンテナ2から引き出す際には、輸送用コンテナ2のX方向奥側の端部横桁23aに柱状部30aを当接させ、引き出し用ベルト36をフック部30bに結束させて引っ張ることで、コイル架台1をX方向手前側に移動させられる。
The hook portion 30b is a member for binding the pull-out belt 36, which is a belt pulled when the coil-shaped object 6 is pulled out from the transportation container 2, and is provided near the lower end of the columnar portion 30a.
As shown in FIGS. 1 and 3, the hook portion 30b is a U-shaped handrail-shaped rod material.
When the coiled object 6 is pulled out from the transportation container 2, the columnar portion 30a is brought into contact with the end cross girder 23a on the back side in the X direction of the transportation container 2, and the pull-out belt 36 is bound to the hook portion 30b. By pulling it, the coil mount 1 can be moved to the front side in the X direction.
 図1及び図3に示すようにフック部30bは柱状部30aの延在方向に沿った面の1つの両端に1対が設けられるのが好ましい。つまりX方向から見て正面又は背面のY方向両端近傍に設けられるのが好ましい。理由は以下の通りである。まず、コイル状物6を輸送用コンテナ2から引き出す際には、レール25や案内部材27にY方向に荷重が加えられないように、引張による荷重の方向がX方向に平行になるのが好ましい。しかしながらフック部30bが1つの場合、引き出し用ベルト36の引き出し方向がY方向に平行な方向からX方向に傾きやすいため、引張による荷重の方向をY方向に保持するのが難しいためである。次に、図1のようにレール25上を固定桁29が滑走する構造の場合、固定桁29になるべく近い位置にフック部30bを設ける方が引張による荷重の方向をY方向に平行な方向にしやすい。ただし、レール25と固定桁29は1対設けられるため、フック部30bが1つの場合、片側にしか設けられないためである。 As shown in FIGS. 1 and 3, it is preferable that a pair of hook portions 30b is provided at both ends of one surface of the columnar portion 30a along the extending direction. That is, it is preferable that the front or back surface is provided near both ends in the Y direction when viewed from the X direction. The reason is as follows. First, when the coiled object 6 is pulled out from the transportation container 2, it is preferable that the direction of the load due to tension is parallel to the X direction so that the load is not applied to the rail 25 and the guide member 27 in the Y direction. .. However, when there is only one hook portion 30b, the pull-out direction of the pull-out belt 36 tends to tilt in the X direction from the direction parallel to the Y direction, so that it is difficult to hold the direction of the load due to tension in the Y direction. Next, in the case of a structure in which the fixed girder 29 slides on the rail 25 as shown in FIG. 1, it is better to provide the hook portion 30b at a position as close as possible to the fixed girder 29 so that the direction of the load due to tension is parallel to the Y direction. Cheap. However, since the rail 25 and the fixed girder 29 are provided as a pair, when there is one hook portion 30b, it is provided only on one side.
 フック部30bを1対設ける場合、図1に示すように1対のフック部30bに各々引き出し用ベルト36を結束し、引き出し用ベルト36を輸送用コンテナ2の扉12側で1つに束ね、束ねた部分を引っ張る。この際に2つのフック部30bと、束ねた部分の距離が各々等しくなるように引き出し用ベルト36を引っ張れば、引き出し用ベルト36の引張による荷重の方向をY方向に平行な方向に保持できる。 When a pair of hook portions 30b is provided, as shown in FIG. 1, the pull-out belts 36 are bound to each pair of hook portions 30b, and the pull-out belts 36 are bundled together on the door 12 side of the transportation container 2. Pull the bundled part. At this time, if the pull-out belt 36 is pulled so that the distances between the two hook portions 30b and the bundled portions are equal to each other, the direction of the load due to the tension of the pull-out belt 36 can be held in the direction parallel to the Y direction.
 このように押込引出治具30を設けることで、柱状部30aを押し込むことでコイル架台1を輸送用コンテナ2に押し込むことができる。
 また、フック部30bに引き出し用ベルト36をかけて引っ張ればコイル架台1を輸送用コンテナ2から引き出すことができる。
 そのため、押し込み/引き出し用の治具を別途用意する必要が無く、作業性が益々向上する。なお、押込引出治具30は予め一方の端部横桁23aに取り付けた状態で輸送用コンテナ2に搭載してもよいし、押し込み/引き出しを行う場合のみ一方の端部横桁23aに取り付けてもよい。
By providing the push-out jig 30 in this way, the coil pedestal 1 can be pushed into the transportation container 2 by pushing the columnar portion 30a.
Further, the coil pedestal 1 can be pulled out from the transportation container 2 by pulling the hook portion 30b with the pull-out belt 36.
Therefore, it is not necessary to separately prepare a jig for pushing / pulling out, and workability is further improved. The push-out jig 30 may be mounted on the transportation container 2 in a state of being attached to one end cross girder 23a in advance, or may be attached to one end cross girder 23a only when pushing / pulling out. May be good.
 フック部30bは引き出し用ベルト36を結束でき、かつ結束した状態で引き出し用ベルト36を引っ張った場合に変形したり引き出し用ベルト36が外れたりしないような構造であればU字の棒状には限定されない。J字のような鍵形でもよい。また引き出し用べルト36を結束する孔や溝を柱状部30aに設けてフック部30bとしてもよい。
 以上が本実施形態に係るコイル架台1の構成の説明である。
The hook portion 30b is limited to a U-shaped rod as long as it can bind the drawer belt 36 and does not deform or come off when the drawer belt 36 is pulled in the bound state. Not done. It may be a key shape such as a J character. Further, a hole or groove for bundling the drawer belt 36 may be provided in the columnar portion 30a to form the hook portion 30b.
The above is the description of the configuration of the coil mount 1 according to the present embodiment.
 次に、コイル架台1にコイル状物6を搭載して輸送用コンテナ2で輸送を行う輸送方法について説明する。この輸送方法の積み込み工程(バンニング工程:コンテナに荷物を積める工程)では、図9に示すように、敷設工程、コイル搭載工程、奥側位置決め工程、押し込み工程、手前側位置決め工程、固縛工程が行われる。 Next, a transportation method in which the coil-shaped object 6 is mounted on the coil pedestal 1 and transported in the transportation container 2 will be described. In the loading process (vanning process: the process of loading the load into the container) of this transportation method, as shown in FIG. 9, the laying process, the coil mounting process, the back side positioning process, the pushing process, the front side positioning process, and the lashing process are performed. Will be done.
 最初に、敷設工程では、図1に示すように、輸送用コンテナ2の扉12を開けて、コイル架台1を輸送用コンテナ2の内部に配置する。この際、図10に示すようにレール25の凹形状の底面に固定桁29の底面が接触するように固定桁29をレール25に収納し、かつ案内部材27をコンテナ側壁5に当接させることで、Y方向の位置の仮決めができる。また、垂直荷重をコンテナ横桁3の、コンテナ側壁5に近い根元に伝えられる位置に台座桁21が配置される。
 図10に示すように敷設工程では固定部材73(図3)をコイル架台1から取り外した状態とする。固定部材73を取り付けた状態ではコイル架台1がコンテナ側壁5に拘束されてX方向に移動できないためである。
 固定部材73以外の部材は、敷設工程でコイル架台1に取り付けた状態まで組み立てればよい。これらの部材は輸送用コンテナ2の内部で組み立ててもよいし、輸送用コンテナ2の外部で組み立てたものを輸送用コンテナ2の内部に搬入してもよい。
 組み立ての際は、まず台座桁21をコンテナ底面4に設置し、次に架台横桁23で台座桁21を連結する。次に台座桁21に内殻ブロック55を固定し、内殻ブロック55を外殻ブロック58の垂直荷重支持ブロック71で覆う。さらに案内部材27を補強横桁23cに係合させる。
First, in the laying process, as shown in FIG. 1, the door 12 of the transportation container 2 is opened, and the coil pedestal 1 is arranged inside the transportation container 2. At this time, as shown in FIG. 10, the fixed girder 29 is housed in the rail 25 so that the bottom surface of the fixed girder 29 comes into contact with the concave bottom surface of the rail 25, and the guide member 27 is brought into contact with the container side wall 5. Then, the position in the Y direction can be tentatively determined. Further, the pedestal girder 21 is arranged at a position where the vertical load is transmitted to the root of the container cross girder 3 near the container side wall 5.
As shown in FIG. 10, in the laying process, the fixing member 73 (FIG. 3) is removed from the coil mount 1. This is because the coil pedestal 1 is restrained by the container side wall 5 and cannot move in the X direction when the fixing member 73 is attached.
Members other than the fixing member 73 may be assembled until they are attached to the coil mount 1 in the laying process. These members may be assembled inside the transportation container 2, or those assembled outside the transportation container 2 may be carried into the inside of the transportation container 2.
At the time of assembly, the pedestal girder 21 is first installed on the bottom surface 4 of the container, and then the pedestal girder 21 is connected by the pedestal cross girder 23. Next, the inner shell block 55 is fixed to the pedestal girder 21, and the inner shell block 55 is covered with the vertical load support block 71 of the outer shell block 58. Further, the guide member 27 is engaged with the reinforcing cross girder 23c.
 コイル搭載工程では、図10に示すように、コイル架台1の上にコイル状物6を載置する。具体的には、まず輸送用コンテナ2の外部で、図示しないフォークリフト等で、コイル状物6の円筒の孔部にフォークを差し込んで、コイル状物6を持ち上げる。
 次に、フォークリフトを移動させて、コイル状物6を輸送用コンテナ2の内部のコイル架台1の上方に移動させる。この移動後に、フォークを下降させて、コイル状物6をコイル架台1のコイル支持ブロック19の支持面53上に載置する。載置後に、フォークを少し上昇させてから、フォークリフトを後進させ、コイル状物6の孔部からフォークを抜くことで輸送対象物搭載工程が終了する。
 なお、コイル状物6をコイル架台1に載置した状態で、当接部材28にコイル状物6の間にX方向に隙間が生じる等して当接しない場合は、この隙間に緩衝材を挿入する等して隙間を埋める。
In the coil mounting process, as shown in FIG. 10, the coil-shaped object 6 is placed on the coil mount 1. Specifically, first, outside the transportation container 2, a fork is inserted into the cylindrical hole of the coiled object 6 with a forklift or the like (not shown) to lift the coiled object 6.
Next, the forklift is moved to move the coiled object 6 above the coil pedestal 1 inside the transport container 2. After this movement, the fork is lowered to place the coil-like object 6 on the support surface 53 of the coil support block 19 of the coil mount 1. After mounting, the fork is slightly raised, the forklift is moved backward, and the fork is pulled out from the hole of the coiled object 6, thereby completing the process of mounting the object to be transported.
When the coil-shaped object 6 is placed on the coil mount 1 and the contact member 28 does not come into contact with the coil-shaped object 6 due to a gap in the X direction, a cushioning material is provided in the gap. Fill the gap by inserting it.
 奥側位置決め工程では、図10に示すようにストッパ34をレール25の定位置に配置してコイル架台1のX方向奥側の位置決め部材及び輸送時のX方向奥側へのコイル架台1の移動規制部材とする。既に他のコイル架台1が輸送用コンテナ2に積載されている場合、積載済の輸送用コンテナ2のX方向手前側のストッパ34を位置決め部材及び移動規制部材として利用すれば、新たなストッパ34を設ける必要はない。 In the back side positioning step, as shown in FIG. 10, the stopper 34 is arranged at a fixed position on the rail 25, and the positioning member on the back side of the coil pedestal 1 in the X direction and the movement of the coil pedestal 1 to the back side in the X direction during transportation. It is a regulatory member. When another coil mount 1 is already loaded on the transportation container 2, if the stopper 34 on the front side in the X direction of the loaded transportation container 2 is used as a positioning member and a movement restricting member, a new stopper 34 can be used. There is no need to provide it.
 押し込み工程では、図11に示すようにコイル状物6を載置したコイル架台1を、輸送用コンテナ2の入口側である扉12側から、ストッパ34が設けられた位置までX方向に押し込む。押し込み工程では、コイル架台1の固定桁29はレール25上を滑走するので、押し込む前に、レール25の、コイル架台1の奥側に潤滑材としてグリース又はシリコンをスプレー等で塗布して、滑走が容易となるようにするのが好ましい。
 押し込み工程では図11に示すように、押込引出治具30をX方向手前側の端部横桁23aに当接させ、かつレール25の上端に乗せる等してレール25の上方に配置した状態にする。この状態で輸送用コンテナ2の外部からフォークリフト等で押込引出治具30の延在方向中央をX方向奥側に押圧することでコイル架台1を押し込む。押し込まれたコイル架台1は、レール25及び案内部材27に案内されて輸送用コンテナ2内をX方向に移動する。コイル架台1のX方向奥側端部がストッパ34と接触する位置まで押し込まれると押し込み工程を終了する。押込引出治具30は端部横桁23aから取り外してもよいし、そのまま端部横桁23aに固定して引き出し時に使用してもよい。
In the pushing step, as shown in FIG. 11, the coil pedestal 1 on which the coil-shaped object 6 is placed is pushed in the X direction from the door 12 side, which is the inlet side of the transportation container 2, to the position where the stopper 34 is provided. In the pushing process, the fixed girder 29 of the coil pedestal 1 slides on the rail 25. Therefore, before pushing in, grease or silicon is applied as a lubricant to the back side of the coil pedestal 1 of the rail 25 by spraying or the like to slide. It is preferable to make it easy.
In the pushing step, as shown in FIG. 11, the pushing-out jig 30 is brought into contact with the end cross girder 23a on the front side in the X direction and placed on the upper end of the rail 25 so as to be placed above the rail 25. do. In this state, the coil pedestal 1 is pushed in by pressing the center of the pushing-out jig 30 in the extending direction toward the back side in the X direction from the outside of the transportation container 2 with a forklift or the like. The pushed coil pedestal 1 is guided by the rail 25 and the guide member 27 and moves in the transport container 2 in the X direction. When the rear end of the coil mount 1 in the X direction is pushed to a position where it comes into contact with the stopper 34, the pushing process is completed. The push-in / pull-out jig 30 may be removed from the end cross girder 23a, or may be fixed to the end cross girder 23a as it is and used at the time of pulling out.
 手前側位置決め工程では、図12に示すように手前側のストッパ34をコイル架台1のX方向手前側の定位置に配置する。手前側のストッパ34はコイル架台1の位置決めともなるが、輸送時の移動を抑制する役割の方が大きい。手前側のストッパ34の配置方法は、奥側のストッパ34の配置方法と同じである。 In the front side positioning step, as shown in FIG. 12, the front side stopper 34 is arranged at a fixed position on the front side of the coil pedestal 1 in the X direction. The stopper 34 on the front side also positions the coil mount 1, but plays a greater role in suppressing movement during transportation. The method of arranging the stopper 34 on the front side is the same as the method of arranging the stopper 34 on the back side.
 固縛工程では、まず図13に示すように、固定部材73を案内部材27の上に配置して固定部材側波形部81を垂直荷重支持ブロック71のブロック側波形部91と係合することで固定部材73と垂直荷重支持ブロック71を一体化して外殻ブロック58とする。
 さらに、固定部材73のブロック側コルゲート部75をコンテナ側壁5に嵌合することで、外殻ブロック58をコンテナ側壁5と連結する。
In the lashing step, first, as shown in FIG. 13, the fixing member 73 is arranged on the guide member 27, and the fixing member side corrugated portion 81 is engaged with the block side corrugated portion 91 of the vertical load support block 71. The fixing member 73 and the vertical load support block 71 are integrated into the outer shell block 58.
Further, the outer shell block 58 is connected to the container side wall 5 by fitting the block-side corrugated portion 75 of the fixing member 73 to the container side wall 5.
 次に、図2に示すようにコイル状物6をコイル架台1に固縛する。具体的には、まず固縛用ベルト52をコイル状物6の円筒の孔部に通し、さらに下部内殻ブロック57とコンテナ底面4と可動桁31と固定桁29の間の隙間に固縛用ベルト52を通す。この状態で固縛用ベルト52をループ状に結束し、図示しないラチェット等で締め付けることでコイル状物6をコイル架台1に固縛する。 Next, as shown in FIG. 2, the coil-shaped object 6 is fixed to the coil mount 1. Specifically, first, the lashing belt 52 is passed through the hole of the cylinder of the coiled object 6, and then the lashing is performed in the gap between the lower inner shell block 57, the bottom surface 4 of the container, the movable girder 31, and the fixed girder 29. Pass the belt 52 through. In this state, the lashing belt 52 is bound in a loop and tightened with a ratchet or the like (not shown) to tie the coil-shaped object 6 to the coil pedestal 1.
 固縛工程ではコイル状物6とコンテナ底面4に設けられた図示しないフックを結束することでコイル状物6を輸送用コンテナ2に固縛してもよいが、コイル状物6をコイル架台1に固縛する方が、固縛の強度を保証しやすいので好ましい。 In the lashing step, the coil-shaped object 6 may be lashed to the transportation container 2 by binding the coil-shaped object 6 and a hook (not shown) provided on the bottom surface 4 of the container. It is preferable to tie the coil to the coil because it is easy to guarantee the strength of the lashing.
 固縛工程が完了した状態では、コイル架台1のX方向への移動は、ストッパ34、及び固定部材73のブロック側コルゲート部75と輸送用コンテナ2のコンテナ側壁5の嵌合で拘束される。コイル状物6のコイル架台1とのX方向及びY方向の相対移動は固縛用ベルト52でも拘束される。コイル状物6の自重による可動桁31とコンテナ底面4の間の摩擦と、固定桁29とレール25の間の摩擦もX方向の移動を抑制する。 In the state where the lashing step is completed, the movement of the coil pedestal 1 in the X direction is restrained by the fitting of the stopper 34 and the block-side corrugated portion 75 of the fixing member 73 and the container side wall 5 of the transportation container 2. The relative movement of the coiled object 6 with respect to the coil mount 1 in the X and Y directions is also constrained by the lashing belt 52. The friction between the movable girder 31 and the bottom surface 4 of the container due to the weight of the coiled object 6 and the friction between the fixed girder 29 and the rail 25 also suppress the movement in the X direction.
 また、コイル架台1のY方向への移動は、固定桁29がレール25に収納されていることと、案内部材27と輸送用コンテナ2のコンテナ側壁5が当接していること、及び外殻ブロック58がコンテナ側壁5と嵌合していることで抑制される。コイル状物6の自重による可動桁31とコンテナ底面4の間の摩擦と、固定桁29とレール25の間の摩擦もY方向の移動を抑制する。 Further, in the movement of the coil mount 1 in the Y direction, the fixed girder 29 is housed in the rail 25, the guide member 27 and the container side wall 5 of the transportation container 2 are in contact with each other, and the outer shell block. It is suppressed by fitting 58 with the side wall 5 of the container. The friction between the movable girder 31 and the bottom surface 4 of the container due to the weight of the coiled object 6 and the friction between the fixed girder 29 and the rail 25 also suppress the movement in the Y direction.
 また、コイル状物6とコイル架台1は、横揺れ、横傾斜、及びこれらに起因する回転に対しても、案内部材27とコンテナ側壁5の当接と、固定部材73のコンテナ側壁5との当接と、固縛用ベルト52による固縛、及び当接部材28との当接で移動を抑制される。このとき、固定部材73を案内部材27の上に配置しているので、コイル状物6とコイル架台1の重心高さに近い高さで固定部材73をコンテナ側壁5に嵌合させることができ、移動を抑制するのに益々有利である。
 コイル状物6の跳ね上がりは、自重と固縛用ベルト52により防止する。
Further, the coil-shaped object 6 and the coil pedestal 1 are brought into contact with the guide member 27 and the container side wall 5 and the container side wall 5 of the fixing member 73 with respect to rolling, lateral inclination, and rotation caused by these. The movement is suppressed by the contact, the lashing by the lashing belt 52, and the contact with the contact member 28. At this time, since the fixing member 73 is arranged on the guide member 27, the fixing member 73 can be fitted to the container side wall 5 at a height close to the height of the center of gravity of the coil-shaped object 6 and the coil mount 1. , It is more and more advantageous to restrain the movement.
The coiled object 6 is prevented from jumping up by its own weight and the lashing belt 52.
 これらの効果について、より具体的に説明する。
 図9に示すように、コイル架台1を用いたコイル状物6の搬送は陸上輸送と海上輸送の両方を実施する複合一貫輸送と呼ばれる輸送である。複合一貫輸送では、車両による陸上輸送中に、悪路の路面の凹凸や高速道路の路面の繋ぎ目に上下方向の比較的小さいが頻度の高い反復的な衝撃をコイル状物6が受ける。また、陸上輸送時にはブレーキなどによる頻繁な前後方向への衝撃も加えられる。
 一方で、海上輸送時には内航、外航ともにローリングと呼ばれる横揺れによる衝撃が加えられる。
 さらに、陸上輸送と海上輸送の間では輸送機器への積載、荷下ろしが必要となるため、積載、荷下ろし時に上下方向の比較的大きな衝撃が加えられる。
 そのため、複合一貫輸送では多種多様な衝撃への対応が必要となる。
 従来の複合一貫輸送では、安全輸送の理由から、コイル状物6の固縛の際には材木などの硬い固縛材を用い、コイル状物6を固定しているため、固縛材がコイル状物6を擦傷する可能性がある。
These effects will be described more specifically.
As shown in FIG. 9, the transportation of the coiled object 6 using the coil pedestal 1 is a transportation called combined integrated transportation in which both land transportation and marine transportation are carried out. In the combined integrated transportation, the coiled object 6 receives a relatively small but frequently repeated impact in the vertical direction at the unevenness of the road surface of a rough road or the joint of the road surface of the highway during the land transportation by the vehicle. In addition, during land transportation, frequent impacts in the front-rear direction due to brakes and the like are also applied.
On the other hand, during marine transportation, the impact of rolling, which is called rolling, is applied to both domestic and ocean shipping.
Furthermore, since loading and unloading of transportation equipment is required between land transportation and marine transportation, a relatively large impact in the vertical direction is applied during loading and unloading.
Therefore, it is necessary to deal with a wide variety of impacts in the combined integrated transportation.
In the conventional composite integrated transportation, for the reason of safe transportation, when the coiled material 6 is tied, a hard timber or the like is used to fix the coiled material 6, so that the tied material is a coil. There is a possibility of scratching the object 6.
 また、硬い固縛材による固い固縛は、陸上輸送時時の上下方向及び前後方向の頻度の高い繰り返しの衝撃を直に受けることで、固縛が外れてしまう可能性がある。
 一方で海上輸送では、横揺れによる衝撃への対応に注目がいきがちであり、陸上輸送時の上下方向及び前後方向の衝撃にも対応する固縛を実現するためには、さらに大量の資材、人員による固縛、固縛作業が必要となる。
 また、固縛作業の際に材木などの硬いが比重が重い材料を使用すると、固縛作業中の危険を伴う。パレットのように組立済みの形状でフォークリフトによる搬送が可能な部材は、重量が重くても安全且つ効率的な作業に資するが重量物を手作業で運搬し、組み立てる作業には特に危険が伴う。
 これに対して本実施形態のコイル架台1は、コイル状物6を支持する外殻ブロック58と、外殻ブロック58を支持する内殻ブロック55が反発弾性率の異なる材料で構成されている。好ましくは外殻ブロック58、上部内殻ブロック59、案内部材27、及び当接部材28を材木よりも軽量なビーズ法発泡ポリオレフィンで構成している。これにより陸上輸送時時の上下方向及び前後方向の頻度の高い繰り返しの衝撃の際にビーズ法発泡ポリオレフィンの収縮でコイル状物6の衝撃を吸収でき、コイル状物6の擦傷を防止できる。またコイル架台1の変形、移動も防止できる。
 さらに、この構成は海上輸送時の横揺れによる衝撃にも対応している。
Further, the hard lashing by the hard lashing material may be released by directly receiving a frequent repeated impact in the vertical direction and the front-rear direction during land transportation.
On the other hand, in marine transportation, attention tends to be paid to the response to the impact caused by rolling, and in order to realize the lashing that can cope with the impact in the vertical and front-back directions during land transportation, a larger amount of materials are required. It is necessary to tie up and tie up by personnel.
In addition, if a hard but heavy material such as timber is used during the lashing work, there is a risk during the lashing work. A member such as a pallet, which has an assembled shape and can be transported by a forklift, contributes to safe and efficient work even if it is heavy, but the work of manually transporting and assembling a heavy object is particularly dangerous.
On the other hand, in the coil mount 1 of the present embodiment, the outer shell block 58 that supports the coil-shaped object 6 and the inner shell block 55 that supports the outer shell block 58 are made of materials having different elastic moduluses. Preferably, the outer shell block 58, the upper inner shell block 59, the guide member 27, and the abutting member 28 are made of beaded foamed polyolefin, which is lighter than timber. As a result, the impact of the coiled object 6 can be absorbed by the shrinkage of the beaded foamed polyolefin at the time of frequent repeated impacts in the vertical direction and the anteroposterior direction during land transportation, and the coiled object 6 can be prevented from being scratched. In addition, deformation and movement of the coil mount 1 can be prevented.
In addition, this configuration also supports the impact of rolling during marine transportation.
 固縛工程後は、外殻ブロック58の支持面53が弾性変形してコイル状物6の内周面の形状に追従してコイル状物6の擦傷を防止しつつ、内殻ブロック55と共にコイル状物6を支える。
 またコイル状物6の荷重は、直接的には、外殻ブロック58に加わるが、荷重の垂直成分は内殻ブロック55及び台座桁21に伝達されて、輸送用コンテナ2のコンテナ底面4のコンテナ横桁3の根元に分散して伝達される。
After the lashing step, the support surface 53 of the outer shell block 58 is elastically deformed to follow the shape of the inner peripheral surface of the coiled object 6 to prevent scratching of the coiled object 6, and the coil together with the inner shell block 55. Supports the shape 6.
Further, the load of the coiled object 6 is directly applied to the outer shell block 58, but the vertical component of the load is transmitted to the inner shell block 55 and the pedestal girder 21, and the container on the bottom surface 4 of the container 2 of the transportation container 2 is used. It is distributed and transmitted to the base of the cross girder 3.
 そのため、垂直荷重を輸送用コンテナ2のコンテナ横桁3のコンテナ側壁5に近い根元に伝える構造であっても、コイル状物6と輸送用コンテナ2を損傷させずにコイル状物6を支持できる。また、台座桁21の幅や個数を増加させることで、容易に、輸送用コンテナ2のコンテナ底面4に接触する面における単位面積当たりの荷重を小さくできる。 Therefore, even if the structure is such that the vertical load is transmitted to the root of the container cross girder 3 of the transportation container 2 near the container side wall 5, the coil-like object 6 and the transportation container 2 can be supported without damaging the coil-like object 6. .. Further, by increasing the width and the number of the pedestal girders 21, the load per unit area on the surface of the transportation container 2 in contact with the container bottom surface 4 can be easily reduced.
 複数のコイル状物6を一つの輸送用コンテナ2で輸送する場合は、コイル状物6の数だけコイル架台1を用意する。このコイル架台1を1つずつ、敷設工程から固縛工程までを繰り返して、コイル架台1やコイル状物6が互いに当接しないようにX方向に並べて固定する。
 このように、複数のコイル状物6を輸送用コンテナ2の内部に搭載する場合に、コイル架台1とコイル状物6が互いに当接しないように配置することで、隣接するコイル架台1同士及びコイル状物6同士が加速度による移動力を受けない配置となる。これにより、輸送用コンテナ2にX方向成分を有する加速度が加わった時でも、内部の複数のコイル架台1が当接しないため、輸送用コンテナ2の奥壁10に加わる力が大きくなることを回避できる。
When transporting a plurality of coil-shaped objects 6 in one transport container 2, as many coil mounts 1 as the number of coil-shaped objects 6 are prepared. The coil pedestals 1 are repeated one by one from the laying step to the lashing step, and the coil pedestals 1 and the coil-like objects 6 are arranged and fixed in the X direction so as not to come into contact with each other.
In this way, when a plurality of coil-shaped objects 6 are mounted inside the transportation container 2, the coil pedestals 1 and the coil-shaped objects 6 are arranged so as not to come into contact with each other, so that the adjacent coil pedestals 1 and the adjacent coil pedestals 1 and each other can be arranged. The coil-shaped objects 6 are arranged so as not to receive the moving force due to the acceleration. As a result, even when an acceleration having an X-direction component is applied to the transportation container 2, the plurality of coil mounts 1 inside do not come into contact with each other, so that the force applied to the back wall 10 of the transportation container 2 is prevented from becoming large. can.
 固縛工程が完了すると、輸送工程に移行する。図9に示すように、輸送工程は、第1陸上輸送工程、船積み工程、海上輸送工程、陸揚げ工程、第2陸上輸送工程を含む。第1陸上輸送工程では、トラック、鉄道などの移動手段を使用して、輸送用コンテナ2を発送地から積出港に移動する。また、積出港では、船積み工程で、輸送用コンテナ2をコンテナ船等の船舶に積み込む。積み込み後は海上輸送工程で船舶の航行により、目的地の最寄りの目的港に移動する。
 目的港では、陸揚げ工程で、輸送用コンテナ2をコンテナ船等の船舶から陸上げする。その後、第2陸上輸送工程で、トラック、鉄道などの移動手段を使用して、輸送用コンテナ2を目的港から目的地に移動する。輸送用コンテナ2のこれらの移動と船積み、陸揚げなどは周知のコンテナの移動方法と同じである。これにより、コイル状物6を発送地から目的地に輸送する。
When the lashing process is completed, the process proceeds to the transportation process. As shown in FIG. 9, the transportation process includes a first land transportation process, a shipping process, a sea transportation process, a landing process, and a second land transportation process. In the first land transportation process, the transportation container 2 is moved from the shipping place to the shipping port by using a transportation means such as a truck or a railroad. Further, at the shipping port, the transportation container 2 is loaded onto a ship such as a container ship in the shipping process. After loading, it will be moved to the nearest destination port by the navigation of the ship in the marine transportation process.
At the destination port, the transportation container 2 is landed from a vessel such as a container ship in the landing process. Then, in the second land transportation process, the transportation container 2 is moved from the destination port to the destination by using a transportation means such as a truck or a railroad. These movements, shipping, landing, and the like of the transportation container 2 are the same as the well-known moving methods of containers. As a result, the coiled object 6 is transported from the shipping location to the destination.
 次に、目的地における荷降ろし工程(デバンニング工程:コンテナから荷物を取り出す工程)について説明する。この積み降し工程では、固縛解除工程と、引き出し工程、コイル降し工程、後処理工程が実施される。
 固縛解除工程では、まず輸送用コンテナ2の扉12を開いて、図2に示す固縛用ベルト52を解いて、コイル状物6の固縛を解除する。また、固定部材73を上側に抜いて、コイル架台1のX方向への移動の拘束を解除する(図13参照)。
 さらに、X方向手前側のストッパ34を取り外す。これにより、コイル状物6を載置した状態のコイル架台1をX方向に移動できる状態にする(図12参照)。
Next, the unloading process (devanning process: the process of taking out the package from the container) at the destination will be described. In this loading / unloading step, a lashing release step, a drawing step, a coil unloading step, and a post-treatment step are carried out.
In the lashing release step, first, the door 12 of the transportation container 2 is opened, the lashing belt 52 shown in FIG. 2 is released, and the lashing of the coil-shaped object 6 is released. Further, the fixing member 73 is pulled out upward to release the restraint on the movement of the coil pedestal 1 in the X direction (see FIG. 13).
Further, the stopper 34 on the front side in the X direction is removed. As a result, the coil pedestal 1 on which the coil-shaped object 6 is placed can be moved in the X direction (see FIG. 12).
 引き出し工程では、固定桁29はレール25の上を滑走するので、滑走前に、コイル架台1の手前側のレール25に潤滑材としてグリース又はシリコンをスプレーして、移動が容易となるようにする。次に、図1に示すように押込引出治具30をX方向奥側の端部横桁23aに当接させ、レール25の上端に載せる等してレール25の上方に配置する。次に引き出し用ベルト36を押込引出治具30のフック部30bに結束し、フォークリフトや車両や外部のウインチ等により引っ張ることで、コイル架台1を、レール25上を滑らせて移動させる。この移動により、コイル架台1を輸送用コンテナ2の輸送時の位置から入口側である扉12側に引き出す。 Since the fixed girder 29 slides on the rail 25 in the drawing process, grease or silicon is sprayed on the rail 25 on the front side of the coil mount 1 as a lubricant before sliding to facilitate the movement. .. Next, as shown in FIG. 1, the push-pull-out jig 30 is brought into contact with the end cross girder 23a on the back side in the X direction and placed on the upper end of the rail 25 to be placed above the rail 25. Next, the pull-out belt 36 is bound to the hook portion 30b of the push-pull-out jig 30, and is pulled by a forklift, a vehicle, an external winch, or the like to slide the coil stand 1 on the rail 25 and move it. By this movement, the coil pedestal 1 is pulled out from the position at the time of transportation of the transportation container 2 to the door 12 side which is the entrance side.
 引き出し工程が終了して、コイル架台1が入口側に引き出されると、コイル降し工程で、コイル状物6をコイル架台1から持ち上げて輸送用コンテナ2から取り出す。より詳細には、フォークリフトを前進させて、コイル状物6の円筒の孔部にフォークを差し込んでから、フォークを少し上昇させる。これにより、コイル状物6をコイル架台1から取り外す。次に、フォークリフトを後進させて、コイル状物6を輸送用コンテナ2の内部から取り出す。そして、コイル状物6を予め設定された所定の場所に移動させる。このコイル降し工程でコイル状物6の輸送は完了する。 When the drawing process is completed and the coil pedestal 1 is pulled out to the inlet side, the coil-shaped object 6 is lifted from the coil pedestal 1 and taken out from the transportation container 2 in the coil lowering process. More specifically, the forklift is advanced to insert the fork into the hole in the cylinder of the coiled object 6, and then raise the fork slightly. As a result, the coil-shaped object 6 is removed from the coil mount 1. Next, the forklift is moved backward to take out the coiled object 6 from the inside of the transportation container 2. Then, the coiled object 6 is moved to a predetermined position set in advance. In this coil lowering step, the transportation of the coiled object 6 is completed.
 後処理工程では、輸送完了後のコイル架台1を輸送用コンテナ2から取り出す。コイル架台1は分解して輸送用コンテナ2から取り出してもよいし、分解せずに輸送用コンテナ2から取り出してもよい。分解する場合は組み立てと逆の手順で各構成部材を分離すればよい。
 コイル架台1を輸送用コンテナ2から取り出した後は、必要に応じて輸送用コンテナ2の内部を清掃する。
 以上が輸送方法の説明である。
In the post-processing step, the coil pedestal 1 after the transportation is completed is taken out from the transportation container 2. The coil pedestal 1 may be disassembled and taken out from the transportation container 2, or may be taken out from the transportation container 2 without being disassembled. When disassembling, each component may be separated in the reverse procedure of assembly.
After the coil pedestal 1 is taken out from the transportation container 2, the inside of the transportation container 2 is cleaned if necessary.
The above is the explanation of the transportation method.
 このように本実施形態のコイル架台1は1対の台座桁21、架台横桁23、内殻ブロック55、及び内殻ブロック55を覆ってコイル状物6を支持し、内殻ブロック55より反発弾性率が低く、コンテナ側壁5に係合する外殻ブロック58を備える。 As described above, the coil pedestal 1 of the present embodiment covers the pair of pedestal girders 21, the pedestal cross girders 23, the inner shell block 55, and the inner shell block 55 to support the coil-like object 6, and repels the inner shell block 55. An outer shell block 58 having a low elastic modulus and engaging with the container side wall 5 is provided.
 この構成では、コイル架台1にコイル状物6が搭載されると、外殻ブロック58の支持面53が弾性変形してコイル状物6の内周面の形状に追従して擦傷を防止しつつ、内殻ブロック55がコイル状物6を支えて外殻ブロック58の過度な変形を抑制する。 In this configuration, when the coil-shaped object 6 is mounted on the coil pedestal 1, the support surface 53 of the outer shell block 58 is elastically deformed to follow the shape of the inner peripheral surface of the coil-shaped object 6 and prevent scratches. , The inner shell block 55 supports the coiled object 6 and suppresses excessive deformation of the outer shell block 58.
 そのため、垂直荷重をコンテナ底面4のコンテナ横桁3の、コンテナ側壁5に近い根元に伝える構造であっても、コイル架台1、コイル状物6、及び輸送用コンテナ2を損傷させずにコイル状物6を支持できる。 Therefore, even if the structure is such that the vertical load is transmitted to the root of the container cross girder 3 of the container bottom surface 4 near the container side wall 5, the coil pedestal 1, the coiled object 6, and the transportation container 2 are not damaged and are coiled. Can support object 6.
 以上、実施形態に基づき本発明を説明したが本発明は実施形態に限定されない。当業者であれば本発明の技術思想の範囲内で各種変形例及び改良例に想到するのは当然のことであり、これらも本発明に含まれる。 Although the present invention has been described above based on the embodiments, the present invention is not limited to the embodiments. It goes without saying that those skilled in the art will come up with various modifications and improvements within the scope of the technical idea of the present invention, and these are also included in the present invention.
1   :コイル架台
2   :輸送用コンテナ
3   :コンテナ横桁
4   :コンテナ底面
5   :コンテナ側壁
6、6a、6b   :コイル状物
10  :奥壁
12  :扉
19  :コイル支持ブロック
21  :台座桁
23  :架台横桁
23a :端部横桁
23b :コイル固定横桁
23c :補強横桁
25  :レール
25c :欠損部
27  :案内部材
27a :台座桁側当接面
27b :案内部材凹部
27c :壁面側案内面
28  :当接部材
28a :当接部材凹部
29  :固定桁
30  :押込引出治具
30a :柱状部
30b :フック部
31  :可動桁
32a :凸状部
32b :凹部
34  :ストッパ
36  :引き出し用ベルト
50  :案内部材側波形部
51  :連結部
52  :固縛用ベルト
53  :支持面
54  :逆傾斜部
54a :ブロック溝部
55  :内殻ブロック
56a :蟻ホゾ
56b :蟻溝
57  :下部内殻ブロック
57a :下部側連結凹部
57b :下部側傾斜部
57c :係合溝
58  :外殻ブロック
58a :収容凹部
59  :上部内殻ブロック
59a :上部側連結凹部
59b :上部側傾斜部
59c :係合凸部
61  :連結ブロック
62a :内殻側波形部
62b :外殻側波形部
71  :垂直荷重支持ブロック
73  :固定部材
75  :ブロック側コルゲート部
81  :固定部材側波形部
91  :ブロック側波形部
1: Coil stand 2: Transport container 3: Container cross girder 4: Container bottom surface 5: Container side walls 6, 6a, 6b: Coil-shaped object 10: Back wall 12: Door 19: Coil support block 21: Pedestal girder 23: Stand Cross girder 23a: End cross girder 23b: Coil fixed cross girder 23c: Reinforced cross girder 25: Rail 25c: Missing part 27: Guide member 27a: Pedestal girder side contact surface 27b: Guide member recess 27c: Wall side guide surface 28 : Contact member 28a: Contact member recess 29: Fixed girder 30: Push-in / pull-out jig 30a: Columnar portion 30b: Hook portion 31: Movable girder 32a: Convex portion 32b: Recess 34: Stopper 36: Pull-out belt 50: Guide member side corrugated portion 51: Connecting portion 52: Fastening belt 53: Support surface 54: Reversely inclined portion 54a: Block groove portion 55: Inner shell block 56a: Dovetail 56b: Dovetail groove 57: Lower inner shell block 57a: Lower part Side connecting recess 57b: Lower inclined portion 57c: Engagement groove 58: Outer shell block 58a: Accommodating recess 59: Upper inner shell block 59a: Upper connecting recess 59b: Upper inclined portion 59c: Engaging convex portion 61: Connecting Block 62a: Inner shell side corrugated portion 62b: Outer shell side corrugated portion 71: Vertical load support block 73: Fixed member 75: Block side corrugated portion 81: Fixed member side corrugated portion 91: Block side corrugated portion

Claims (13)

  1.  板状部材を円筒状に巻き回したコイル状物を、円筒の軸が水平方向を向くように横向きに搭載して輸送用コンテナの内部に配置されるコイル架台であって、
     前記輸送用コンテナの長手方向に延在して対向配置され、前記輸送用コンテナの底面に置かれる1対の桁状の台座桁と、
     前記長手方向と直交する直交方向に延在し、前記台座桁を連結する架台横桁と、
     1対の前記台座桁に各々前記直交方向に対向して保持された外形がブロック状の1対の部材であり、前記コイル状物の円筒面を支持する支持面を上面に有し、かつ前記支持面が、互いに近づく向きに下方に傾斜した1対のコイル支持ブロックを備え、
     1対の前記コイル支持ブロックは、
     前記台座桁に固定された内殻ブロックと、
     前記内殻ブロックを外側から覆って前記コイル状物を前記支持面で支持し、前記長手方向に沿う前記輸送用コンテナのコルゲート状のコンテナ側壁に係合し、前記内殻ブロックより反発弾性率が低い外殻ブロックを備えることを特徴とするコイル架台。
    A coil pedestal in which a coil-shaped object obtained by winding a plate-shaped member in a cylindrical shape is mounted sideways so that the axis of the cylinder faces the horizontal direction and is arranged inside a transportation container.
    A pair of girder-shaped pedestal girders that extend in the longitudinal direction of the shipping container and are arranged to face each other and are placed on the bottom surface of the shipping container.
    A pedestal cross girder extending in an orthogonal direction orthogonal to the longitudinal direction and connecting the pedestal girder,
    A pair of block-shaped members whose outer shape is held facing each of the pair of pedestal girders in the orthogonal direction, has a support surface for supporting the cylindrical surface of the coiled object on the upper surface, and said. A pair of coil support blocks in which the support surfaces are inclined downward toward each other.
    The pair of coil support blocks
    The inner shell block fixed to the pedestal girder and
    The inner shell block is covered from the outside, the coil-like object is supported by the support surface, and the coiled object is engaged with the corrugated container side wall of the transportation container along the longitudinal direction, and the elastic modulus of rebound is higher than that of the inner shell block. A coil mount characterized by having a low outer shell block.
  2.  前記外殻ブロックは、
     前記内殻ブロック及び前記コイル状物と接する垂直荷重支持ブロックと、
     前記コンテナ側壁と前記垂直荷重支持ブロックの間に挿入され、前記垂直荷重支持ブロックの水平移動を規制する固定部材を備え、
     前記固定部材は、
     前記コンテナ側壁と対向する面が前記コンテナ側壁と係合するコルゲート状のブロック側コルゲート部を有し、前記外殻ブロックと対向する面が、平面視で前記長手方向に延在する波形の形状を有する固定部材側波形部を有し、
     前記垂直荷重支持ブロックは、前記固定部材と対向する面が、前記固定部材側波形部と係合する波形のブロック側波形部を備える請求項1に記載のコイル架台。
    The outer shell block is
    A vertical load support block in contact with the inner shell block and the coiled object,
    A fixing member inserted between the container side wall and the vertical load support block to regulate the horizontal movement of the vertical load support block is provided.
    The fixing member is
    The surface facing the container side wall has a corrugated block-side corrugated portion that engages with the container side wall, and the surface facing the outer shell block has a corrugated shape extending in the longitudinal direction in a plan view. Has a fixed member side corrugated part,
    The coil mount according to claim 1, wherein the vertical load support block includes a block-side corrugated portion having a waveform whose surface facing the fixed member engages with the fixed member-side corrugated portion.
  3.  前記台座桁と前記コンテナ側壁の間に挿入され前記固定部材を下方から支持し、前記コンテナ側壁と前記長手方向に移動可能に当接し、かつ前記垂直荷重支持ブロックと対向し、前記架台横桁に嵌合して前記台座桁の前記コンテナ側壁側への移動を規制する案内部材を備え、
     前記案内部材は、前記垂直荷重支持ブロックとの対向面が、前記ブロック側波形部と係合する波形の案内部材側波形部を備える請求項2に記載のコイル架台。
    Inserted between the pedestal girder and the container side wall to support the fixing member from below, movably contact the container side wall in the longitudinal direction, and face the vertical load support block to the pedestal cross girder. A guide member that fits and regulates the movement of the pedestal girder toward the side wall of the container is provided.
    The coil pedestal according to claim 2, wherein the guide member includes a corrugated guide member-side corrugated portion having a waveform whose surface facing the vertical load support block engages with the block-side corrugated portion.
  4.  前記台座桁は、
     前記架台横桁に固定される1対の固定桁と、
     1対の前記固定桁の間に設けられ、前記直交方向で前記架台横桁の異なる複数位置に固定可能な1対の可動桁を備える請求項2又は3に記載のコイル架台。
    The pedestal girder
    A pair of fixed girders fixed to the gantry cross girder,
    The coil pedestal according to claim 2 or 3, which is provided between the pair of the fixed girders and includes a pair of movable girders which are provided between the pair of the fixed girders and can be fixed at a plurality of positions of the gantry cross girders in different orthogonal directions.
  5.  前記固定桁は、前記長手方向に沿って前記輸送用コンテナのコンテナ底面に設けられたレール上を滑走する滑走板である請求項4に記載のコイル架台。 The coil mount according to claim 4, wherein the fixed girder is a sliding plate that slides on a rail provided on the bottom surface of the container of the transportation container along the longitudinal direction.
  6.  前記内殻ブロックは、
     隣接する前記固定桁と前記可動桁に跨設された下部内殻ブロックと、
     前記下部内殻ブロック上に固定された上部内殻ブロックを備え、
     前記上部内殻ブロック及び前記下部内殻ブロックの上面は、前記支持面の下方に位置する部分が前記支持面と同じ向きに下方に傾斜している請求項4又は5に記載のコイル架台。
    The inner shell block is
    The lower inner shell block straddling the adjacent fixed girder and the movable girder,
    The upper inner shell block fixed on the lower inner shell block is provided.
    The coil mount according to claim 4 or 5, wherein a portion of the upper surface of the upper inner shell block and the upper surface of the lower inner shell block is inclined downward in the same direction as the support surface.
  7.  前記上部内殻ブロック及び前記下部内殻ブロックの上面は、前記支持面の下方に位置する部分が前記支持面と同じ向きに下方に傾斜しており、かつその傾斜した面が前記台座桁の延在方向から見て上に凸の弧状である請求項6に記載のコイル架台。 The upper surface of the upper inner shell block and the upper surface of the lower inner shell block has a portion located below the support surface inclined downward in the same direction as the support surface, and the inclined surface is an extension of the pedestal girder. The coil mount according to claim 6, which has an arc shape that is convex upward when viewed from the current direction.
  8.  前記台座桁の延在方向から見て、前記上部内殻ブロック及び前記下部内殻ブロックの上面に設けられた波形の内殻側波形部と、
     前記外殻ブロックの前記上面との接触面に設けられ、前記内殻側波形部と係合する波形の外殻側波形部を備える請求項6又は7に記載のコイル架台。
    When viewed from the extending direction of the pedestal girder, the inner shell side corrugated portion of the waveform provided on the upper surface of the upper inner shell block and the lower inner shell block, and the corrugated portion on the inner shell side.
    The coil mount according to claim 6 or 7, which is provided on a contact surface of the outer shell block with the upper surface and includes an outer shell side corrugated portion having a waveform that engages with the inner shell side corrugated portion.
  9.  前記上部内殻ブロックは、前記支持面よりも前記固定部材に近い側の上面に、前記支持面と逆向きに下方に傾斜した逆傾斜部を備え、
     前記逆傾斜部は、前記台座桁の延在方向に延びるブロック溝部を備える請求項6~8のいずれか一項に記載のコイル架台。
    The upper inner shell block is provided with a reversely inclined portion inclined downward in the direction opposite to the supporting surface on the upper surface on the side closer to the fixing member than the supporting surface.
    The coil pedestal according to any one of claims 6 to 8, wherein the reverse inclined portion includes a block groove portion extending in the extending direction of the pedestal girder.
  10.  前記上部内殻ブロックの前記固定部材と対向する垂直面に、鉛直方向に沿って設けられた蟻ホゾ又は蟻溝と、前記外殻ブロックの、前記鉛直面に対向する内周面に設けられ、前記蟻ホゾ又は蟻溝と係合する蟻溝又は蟻ホゾを備える請求項6~9のいずれか一項に記載のコイル架台。 An dovetail or a dovetail groove provided along the vertical direction on a vertical surface of the upper inner shell block facing the fixing member, and an inner peripheral surface of the outer shell block facing the vertical surface. The coil mount according to any one of claims 6 to 9, further comprising a dovetail groove or an dovetail groove that engages with the dovetail groove or the dovetail groove.
  11.  前記下部内殻ブロックを構成する材料は集成材又はプラスチック擬木であり、
     前記上部内殻ブロックを構成する材料はビーズ法発泡ポリプロピレンであり、
     前記外殻ブロックを構成する材料は、ビーズ法発泡ポリエチレンであり、前記内殻ブロックよりも発泡倍率が高い請求項6~10のいずれか一項に記載のコイル架台。
    The material constituting the lower inner shell block is laminated lumber or plastic artificial wood.
    The material constituting the upper inner shell block is bead method foamed polypropylene.
    The coil mount according to any one of claims 6 to 10, wherein the material constituting the outer shell block is polyethylene foamed by the bead method, and the foaming ratio is higher than that of the inner shell block.
  12.  前記架台横桁は、
     前記コイル状物を挟むように対向配置された1対のコイル固定横桁と、
     1対の前記コイル固定横桁の対向面側に設けられ、前記コイル状物の両端面に各々当接して前記コイル状物を挟み込むことで前記コイル状物の前記長手方向への移動を規制する1対の当接部材を備え、前記台座桁の延在方向において、1対の前記当接部材間の距離が前記コイル状物の円筒の軸方向距離以下である請求項1~11のいずれか一項に記載のコイル架台。
    The pedestal cross girder is
    A pair of coil-fixed cross girders arranged so as to sandwich the coil-like object,
    It is provided on the opposite surface side of the pair of coil-fixed cross girders, and abuts on both end faces of the coil-shaped object to sandwich the coil-shaped object, thereby restricting the movement of the coil-shaped object in the longitudinal direction. Any of claims 1 to 11, further comprising a pair of abutting members, wherein the distance between the pair of abutting members is less than or equal to the axial distance of the coiled cylinder in the extending direction of the pedestal girder. The coil mount according to item 1.
  13.  前記架台横桁に前記台座桁の延在方向に当接して着脱可能に設けられ、前記架台横桁の延在方向と同じ方向に延在し、前記コイル状物を前記輸送用コンテナに押し込む際に押される柱状部と、
     前記柱状部の延在方向に沿った面の1つの両端に設けられ、前記コイル状物を前記輸送用コンテナから引き出す際に引っ張られるベルトである引き出し用ベルトが結束されるフック部と、を有する押込引出治具を備える請求項1~12のいずれか一項に記載のコイル架台。
    When the coil-shaped object is pushed into the transportation container by being detachably provided on the pedestal cross girder in the extending direction of the pedestal girder and extending in the same direction as the extending direction of the pedestal cross girder. The columnar part pushed by
    It has hook portions provided at one end of a surface along the extending direction of the columnar portion and for binding a pull-out belt, which is a belt pulled when the coil-shaped object is pulled out from the transportation container. The coil mount according to any one of claims 1 to 12, further comprising a push-in / pull-out jig.
PCT/JP2021/000439 2020-01-22 2021-01-08 Coil frame WO2021149507A1 (en)

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CN202180010644.7A CN115151493A (en) 2020-01-22 2021-01-08 Coil stock rack
EP21743940.5A EP4095069A4 (en) 2020-01-22 2021-01-08 Coil frame
JP2021519679A JP6913839B1 (en) 2020-01-22 2021-01-08 Coil mount

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EP4095069A1 (en) 2022-11-30

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