WO2021147211A1 - Continuous flow reaction module, reactor, and filler units - Google Patents

Continuous flow reaction module, reactor, and filler units Download PDF

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WO2021147211A1
WO2021147211A1 PCT/CN2020/089539 CN2020089539W WO2021147211A1 WO 2021147211 A1 WO2021147211 A1 WO 2021147211A1 CN 2020089539 W CN2020089539 W CN 2020089539W WO 2021147211 A1 WO2021147211 A1 WO 2021147211A1
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packing
divided
filler
groove
continuous flow
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PCT/CN2020/089539
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French (fr)
Chinese (zh)
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杨凯
宁萌
张雯
周在国
杨勇
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南通微著智能科技有限公司
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Priority claimed from CN202010063837.6A external-priority patent/CN111111602A/en
Priority claimed from CN202010368271.8A external-priority patent/CN111468052A/en
Application filed by 南通微著智能科技有限公司 filed Critical 南通微著智能科技有限公司
Publication of WO2021147211A1 publication Critical patent/WO2021147211A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/32Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer

Abstract

A continuous flow reaction module, a reactor, and filler units. The continuous flow reaction module comprises an outer pipe (10) and a plurality of filler units sequentially arranged in the outer pipe (10). Each filler unit comprises a partitioning sieve plate (1), a converging filler (2), and a partitioning filler (3). Holes or gaps are formed in the partitioning sieve plate (1), so that fluid can flow through the two end surfaces thereof. Recesses (22, 23) are formed in the two end surfaces of the converging filler (2), and a channel (21) is formed between the bottom surfaces of the recesses (22, 23). A recess (32, 33) is formed in at least one end surface of the partitioning filler (3), and the partitioning filler (3) is provided with a plurality of channels (31) communicating the two end surfaces thereof. The equivalent diameter of the holes or gaps of the partitioning sieve plate (1) is smaller than the equivalent diameter of the channels on the converging filler (2) and the partitioning filler (3). A converging cavity (4), a reflection mixed flow cavity (5), and a distribution cavity (6) can be defined by the inner wall of the outer pipe (10), the end surfaces of the partitioning sieve plate (1), the converging filler (2), and the partitioning filler (3), and the recesses in the end surfaces; the fluid sequentially flows among the cavities and is continuously and circularly subjected to a cutting-converging action.

Description

一种连续流反应模块、反应器及填料单元Continuous flow reaction module, reactor and packing unit 技术领域Technical field
本发明涉及连续流反应技术领域,具体而言其涉及到的是一种能够促进流体在连续流动过程中混流效果的反应模块,装有该反应模块的反应器以及设反应模块内的填料单元。The present invention relates to the technical field of continuous flow reaction, in particular, it relates to a reaction module capable of promoting the mixing effect of fluid in a continuous flow process, a reactor equipped with the reaction module and a packing unit in the reaction module.
背景技术Background technique
管式反应器和釜式反应器等是当前化工、制药领域常用的流体反应设备。其中,釜式反应器一般会在反应釜中装入搅拌装置,用于液相反应物混合,存在合成物纯度、反应转化率较低,能耗和污染较为严重的问题。由于化工、制药领域对产品的纯度要求较高,因此连续流管式反应器相对成为使用更多的反应设备类型。Tubular reactors and tank reactors are currently commonly used fluid reaction equipment in the chemical and pharmaceutical fields. Among them, the tank reactor is generally equipped with a stirring device in the reactor for mixing liquid phase reactants, which has the problems of low synthetic purity, low reaction conversion rate, and more serious energy consumption and pollution. Because the chemical and pharmaceutical fields have high requirements for product purity, continuous flow tubular reactors are relatively more types of reaction equipment.
鉴于管式反应器内的化学反应物浓度与反应速率随管长变化。因此为达到要求的效果,管式反应器内一般设置了需要满足化学反应所需要的管长。为保证效果,现有的直管反应器或U形管反应器如果要做到内部设置较长的管长,则整个反应器的体积必然要足够大。另外,因为反应管内反应物的流动的状态会直接影响不间断混合效果和反应的传热速率,所以为避免反应装置的体积过于庞大,亟待作出相关设计,以期在保证管长基本不变的情形下,通过改变管道内部的结构来达到改善混合效果、反应速率的目的。In view of the fact that the chemical reactant concentration and reaction rate in the tubular reactor vary with the length of the tube. Therefore, in order to achieve the required effect, the tubular reactor is generally provided with a tube length that needs to meet the requirements of the chemical reaction. In order to ensure the effect, if the existing straight tube reactor or U-shaped tube reactor needs to set a longer tube length inside, the volume of the entire reactor must be large enough. In addition, because the flow state of the reactants in the reaction tube will directly affect the uninterrupted mixing effect and the heat transfer rate of the reaction, in order to avoid the excessive volume of the reaction device, relevant designs are urgently needed to ensure that the tube length is basically unchanged. Next, the purpose of improving the mixing effect and reaction rate is achieved by changing the internal structure of the pipeline.
为了克服管式反应器的某些不足,在现有技术中发展起了一些微通道结构的反应器。微通道反应器借助流体在微通道内流动会发生受到撞击(流体-流体、流体-通道壁)、切割、汇合、湍流等作用,都有利于连续流动过程中流体内不同物质发生混合。所以,相对管式反应器而言微通道反应器能在长度基本相当的条件下,能够实现明显改善流体的混合效果的目的。In order to overcome some of the shortcomings of tubular reactors, some reactors with micro-channel structures have been developed in the prior art. The microchannel reactor will be subjected to impact (fluid-fluid, fluid-channel wall), cutting, merging, turbulence, etc. by means of fluid flowing in the microchannel, which is conducive to the mixing of different substances in the fluid during continuous flow. Therefore, compared with the tubular reactor, the microchannel reactor can achieve the purpose of significantly improving the mixing effect of the fluid under the condition that the length is basically equivalent.
发明内容Summary of the invention
本发明提供的连续流反应模块,其结构能够强化流体在流动过程中的切割--混合作用,而使得流体混合传质效率被显著强化,到达实现充分混合和高效混合的目的。另外,本发明还涉及到安装有所述反应模块的反应器及设置在反应模块内的能够影响切割--混合作用效果的填料单元。The structure of the continuous flow reaction module provided by the present invention can strengthen the cutting-mixing effect of the fluid in the flow process, so that the fluid mixing and mass transfer efficiency is significantly enhanced, achieving the purpose of achieving full mixing and high-efficiency mixing. In addition, the present invention also relates to a reactor equipped with the reaction module and a filler unit arranged in the reaction module that can affect the cutting-mixing effect.
为实现其目的,本发明的技术方案涉及连续流反应模块、反应器和填料单元。To achieve its purpose, the technical solution of the present invention relates to a continuous flow reaction module, a reactor and a packing unit.
一种连续流反应模块,其方案为:该连续流反应模块包括外管和安置在该外管内的多个填料单元。所述的多个填料单元在外管内顺次布置。所述的各填料单元包括分割筛板、汇合填料和分割填料,并且依次按照分割筛板、汇合填料、分割填料的顺序排列,或者依次按照汇合填料、分割填料、分割筛板的顺序排列。这样,相邻的两个填料单元之间,处于上游的分割填料的下游端面与处于下游的分割筛板的上游端面相对,或者,相邻的两个填料单元之间,处于上游的分割筛板的下游端面与处于下游的汇合填料的上游端面相对。A continuous flow reaction module. The solution is that the continuous flow reaction module includes an outer tube and a plurality of packing units arranged in the outer tube. The multiple packing units are arranged in sequence in the outer tube. Said packing units include divided screen plates, combined fillers and divided fillers, and are arranged in the order of divided screen plates, combined fillers, and divided fillers, or in the order of combined fillers, divided fillers, and divided screen plates. In this way, between two adjacent packing units, the downstream end face of the upstream split filler is opposite to the upstream end face of the downstream split screen plate, or between two adjacent packing units, the upstream split screen plate The downstream end face of is opposite to the upstream end face of the downstream merged packing.
对于安置在同一外管内的多个填料单元,各填料单元中的分割筛板、汇合填料、分割填料相互之间的间距大小可以采用完全一致或部分地一致或完全不同等多种形式。类似地,两两相邻 的两个填料单元的相对面之间的间距也可以采用全部一致或部分一致或完全不同等的多种形式。For multiple packing units arranged in the same outer tube, the spacing between the divided screen plates, the combined packing, and the divided packing in each packing unit can be completely consistent or partially consistent or completely different. Similarly, the spacing between the opposing surfaces of two adjacent filler units can also take various forms such as all the same, part of the same, or completely different.
一般外管的内径控制在2mm至100mm范围内,优选5mm至20mm区间。所述的分割筛板、汇合填料、分割填料的侧壁与外管的内壁接触,并使接触面相压合,确保形成固定连接结构。Generally, the inner diameter of the outer tube is controlled in the range of 2 mm to 100 mm, preferably in the range of 5 mm to 20 mm. The side walls of the divided sieve plate, the confluent packing, and the divided packing are in contact with the inner wall of the outer tube, and the contact surfaces are pressed together to ensure the formation of a fixed connection structure.
所述分割筛板上形成有规则或不规则的孔或缝隙,使得流体能够由分割筛板的一端面流向另一端面。所述汇合填料的两端面上分别形成有凹槽,且该两个凹槽的底面之间形成有将该两个凹槽连通的通道。所述分割填料的两端面中至少在处于上游的端面上形成有凹槽,且设有两端分别延伸至两端面边缘处的能将该两个端面连通的多个通道,通道个数可以是两个、三个、五个或者八个,该多个通道一般是绕圆周相间均布的。Regular or irregular holes or gaps are formed on the dividing screen plate, so that fluid can flow from one end surface of the dividing screen plate to the other end surface. Grooves are respectively formed on the two end surfaces of the merged filler, and a channel connecting the two grooves is formed between the bottom surfaces of the two grooves. The two end faces of the split filler are provided with grooves at least on the upstream end faces, and are provided with a plurality of channels extending to the edges of the two end faces respectively, and the number of channels can be Two, three, five or eight, the multiple channels are generally evenly distributed around the circumference.
下面两种情况下,所述分割填料的下游端面可以不形成凹槽结构,即(1)在相邻的两个填料单元间,上游填料单元中的分割填料与下游填料单元中的分割筛板之间的相对面是有间距的;(2)在一个填料单元中,汇合填料与分割筛板之间的相对面是有间距的。前述两种情况下,如果形成的间距相对较小,还是建议在分割填料的下游端面形成凹槽结构。所述分割填料的下游端面没有形成凹槽结构时,流体从上游端面的凹槽与通道端口衔接处进入通道后,在下游端端面边缘与通道端口的衔接处流出至间距空间。如果前述第(1)种情况下分割填料与分割筛板之间的相对面是相接触的或者仅存在装配形成的间隙,是需要在分割填料的下游端面形成凹槽结构的。如果前述第(2)种情况下汇合填料与分割筛板之间的相对面是相接触的或者仅存在装配形成的间隙,也是需要在分割填料的下游端面形成凹槽结构的。总之,作为优选方案,在分割填料的两端面均形成有凹槽,此时于分割填料上所设通道的两端分别延伸至两端面上所形成凹槽的槽口边沿并将该两个凹槽连通。In the following two cases, the downstream end surface of the split packing may not form a groove structure, that is, (1) between two adjacent packing units, the split packing in the upstream packing unit and the split sieve plate in the downstream packing unit There is a distance between the opposing surfaces; (2) In a packing unit, the opposing surfaces between the confluent filler and the dividing screen are spaced. In the foregoing two cases, if the formed spacing is relatively small, it is still recommended to form a groove structure on the downstream end surface of the split filler. When the downstream end surface of the segmented filler does not form a groove structure, the fluid enters the channel from the junction of the groove on the upstream end face and the channel port, and flows out to the spacing space at the junction between the edge of the downstream end face and the channel port. If the opposing surface between the divided filler and the divided screen plate in the aforementioned case (1) is in contact or there is only a gap formed by assembly, it is necessary to form a groove structure on the downstream end surface of the divided filler. If the opposing surfaces between the merged packing and the divided screen plate in the aforementioned case (2) are in contact or there is only a gap formed by assembly, it is also necessary to form a groove structure on the downstream end surface of the divided packing. In short, as a preferred solution, grooves are formed on both end faces of the split filler. At this time, the two ends of the channel provided on the split filler extend to the edges of the grooves formed on the two end faces. The slots are connected.
所述分割筛板上形成的孔或缝隙的当量直径远小于所述汇合填料、所述分割填料上所设的各通道的当量直径。或者说,所述分割筛板上形成的孔或缝隙的通道宽度远小于所述汇合填料、所述分割填料上所设的各通道的通道宽度。The equivalent diameter of the holes or gaps formed on the dividing sieve plate is much smaller than the equivalent diameters of the combined packing and the channels provided on the dividing packing. In other words, the channel width of the holes or gaps formed on the dividing screen is much smaller than the channel widths of the combined packing and the channels provided on the dividing packing.
具体实施例中,所述分割筛板的厚度或者说轴向尺寸可以设置在0.1mm至50mm范围内,优选设定在1mm至5mm区间。所述分割筛板上形成的孔或缝隙的径向尺寸(或说当量直径)可以设置在1μm至800μm范围内,优选设定在10微米至200微米区间。当孔或缝隙的整个长度上,通道呈不规则变化状态时,理解前述当量直径时,其取值是范围区间,同一分割筛板上的不同孔或缝隙,取值区间可不完全一样,即相接近;不同位置设置的分割筛板上,孔或缝隙的取值区间可以不一样。In a specific embodiment, the thickness or axial dimension of the dividing screen can be set in the range of 0.1 mm to 50 mm, preferably in the range of 1 mm to 5 mm. The radial size (or equivalent diameter) of the holes or gaps formed on the dividing screen may be set in the range of 1 μm to 800 μm, preferably in the range of 10 μm to 200 μm. When the channel changes irregularly over the entire length of the hole or gap, when understanding the aforementioned equivalent diameter, its value is a range interval. For different holes or gaps on the same dividing sieve plate, the value interval may not be exactly the same, that is, phase Close; the value range of holes or gaps on the dividing screen set at different positions can be different.
所述分割筛板可选用多孔结构的材料制作,例如烧结金属粉末、烧结金属网、金属海绵泡沫、烧结陶瓷粉、陶瓷海绵泡沫、激光加工的微孔板、熔喷塑料网块等。在每个填料单元中,其所包含的分割筛板、汇合填料和分割填料之间,相邻二者的相对端面之间可以是相接触的或者是有间距的。相邻的两个填料单元之间,处于上游的分割填料与处于下游的分割筛板的相对面之间,或者处于上游的分割筛板与处于下游的汇合填料的相对面之间,可以是接触的或者是有间距的。The dividing sieve plate can be made of porous structure materials, such as sintered metal powder, sintered metal mesh, metal sponge foam, sintered ceramic powder, ceramic sponge foam, laser processed microporous plate, meltblown plastic mesh block, etc. In each packing unit, the divided screen, the convergent packing and the divided packing contained therein, and the opposite end faces of the two adjacent ones may be in contact or spaced apart. Between two adjacent packing units, between the upstream split filler and the opposite face of the downstream split screen, or between the upstream split screen and the opposite face of the downstream combined packing, it can be in contact Or spaced.
将所述填料单元安置在所述外管内后,外管内壁与汇合填料和/或分割筛板之间形成一个汇 合腔,液体能够在此汇聚后经汇合填料上设置的通道而向下游流动;外管内壁与汇合填料和分割填料之间形成一个反射混流腔,液体由汇合腔流入反射混流腔后,会沿径向朝分割填料上所设的通道口流动而流向下游,期间,液体会不断受到反射混流腔的两个凹槽底面作用,循环地进行返流,而得到充分混合;外管内壁与分割填料和分割筛板之间形成一个分布腔,液体由反射混流腔流入分布腔时,会沿径向地不断向腔内汇聚,最终使得液体在该腔内重新分部在分割筛板的端面上,继而继续向下游流动。After the packing unit is placed in the outer tube, a converging cavity is formed between the inner wall of the outer tube and the converging filler and/or the dividing screen plate, where the liquid can flow downstream through the channel provided on the converging filler after converging; A reflective mixed flow cavity is formed between the inner wall of the outer tube, the convergent packing and the divided packing. After the liquid flows from the converged cavity into the reflective mixed flow cavity, it will flow radially toward the channel openings provided on the divided packing and flow downstream, during which the liquid will continue to flow. Under the action of the bottom surfaces of the two grooves of the reflective mixed flow cavity, the reflux is cyclically performed to obtain sufficient mixing; a distribution cavity is formed between the inner wall of the outer pipe, the divided filler and the divided sieve plate, and when the liquid flows into the distribution cavity from the reflective mixed flow cavity, It will continue to converge into the cavity in the radial direction, and finally make the liquid re-partition in the cavity on the end surface of the dividing screen, and then continue to flow downstream.
所述汇合填料的外径尺度同外管内径相同,汇合填料的轴向长度在2mm-20mm,优选5~10mm,其上通道的孔道直径在0.1mm~5mm,并需要与相应的外管内径匹配确定具体取值,优选0.5~2mm。The outer diameter of the merged packing is the same as the inner diameter of the outer tube, the axial length of the merged packing is 2mm-20mm, preferably 5-10mm, and the diameter of the upper channel is 0.1mm-5mm, and it needs to be the same as the inner diameter of the outer pipe. The specific value is determined by matching, preferably 0.5-2mm.
所述分割填料的外径尺度亦同外管内径相同,轴向长度在2mm-20mm,优选5~10mm,其上通道数至少为2个,更多的通道数需要匹配外管内径,可以设计10个甚至100个,或更多,通道形状除为圆孔形外,还可为半圆形或者不规则形,通孔的轴线方向可以平行于外管的轴向或者形成一定夹角,目的是起到粗分割作用。The outer diameter of the split packing is also the same as the inner diameter of the outer tube, the axial length is 2mm-20mm, preferably 5-10mm, and the number of channels on it is at least 2. More channels need to match the inner diameter of the outer tube and can be designed 10 or even 100, or more, the shape of the channel can be semicircular or irregular in addition to the round hole shape. The axial direction of the through hole can be parallel to the axial direction of the outer tube or form a certain included angle. It plays a role in coarse segmentation.
部分实施例中,所述汇合填料的端面上设置的凹槽底面为弧面。In some embodiments, the bottom surface of the groove provided on the end surface of the merged filler is a curved surface.
部分实施例中,所述分割填料的端面上设置的凹槽底面为弧面。In some embodiments, the bottom surface of the groove provided on the end surface of the split filler is an arc surface.
部分实施例中,所述分割筛板的一个或两个端面上也可以设为弧面或球面的凹槽,且可以为一个凹槽或者多个在面内分布设置的凹槽。In some embodiments, one or both end surfaces of the dividing screen may also be provided with arcuate or spherical grooves, and may be one groove or multiple grooves distributed in the surface.
部分实施例中,所述汇合填料上所设通道的下游端延伸至处于汇合填料下游端面上的凹槽的底面外部而形成喷嘴,该喷嘴的端口延伸至汇合填料处于下游的端面上所设的凹槽内或延伸出汇合填料处于下游的端面上所设凹槽的端口。In some embodiments, the downstream end of the channel provided on the merged packing extends to the outside of the bottom surface of the groove on the downstream end surface of the merged packing to form a nozzle, and the port of the nozzle extends to the end of the merged packing located on the downstream end surface. In the groove or extend out of the port of the groove provided on the downstream end surface of the merged filler.
部分实施例中,汇合填料上所设通道为单孔,且该孔的轴线处于汇合填料的轴心处。In some embodiments, the channel provided on the merged packing is a single hole, and the axis of the hole is at the axis of the merged packing.
部分实施例中,汇合填料上所设通道为多个通孔,其中一个通孔的轴线处于汇合填料的轴心处,其他通孔分布设置在汇合填料的轴心外围,或者所有的通孔均设在汇合填料的轴心外围。优选地,被设在汇合填料轴心外围的通孔的轴线相对汇合填料的轴向倾斜且处于下游的一端靠向汇合填料的轴心处。采用为多个通孔结构的通道时,每个通孔的一端或者部分通孔的一端形成有所述的喷管。In some embodiments, the channels provided on the confluence packing are multiple through holes, one of the through holes is located at the axis of the confluence packing, and the other through holes are distributed around the periphery of the confluence packing, or all the through holes are Set at the periphery of the axis of the confluent packing. Preferably, the axis of the through hole provided on the periphery of the axis of the merged packing is inclined relative to the axis of the merged packing, and the downstream end is close to the axis of the merged packing. When a channel with multiple through-hole structures is adopted, one end of each through-hole or one end of a part of the through-hole is formed with the nozzle.
部分实施例中,所述分割填料上所设通道可以是具体被设置在其侧壁上的槽或者处于侧壁内侧边沿处的通孔。优选地,于所述分割填料侧壁上所设槽为斜槽,即该槽的延伸方向相对侧壁上的竖直线倾斜,更进一步地,所设槽的底面为斜面,且沿自上游至下游朝靠近所述分割填料轴心的方向倾斜。优选地,于所述分割填料侧壁上所设槽为螺旋槽。In some embodiments, the channel provided on the split filler may be a groove specifically provided on the side wall or a through hole at the inner edge of the side wall. Preferably, the groove provided on the side wall of the divided filler is a sloping groove, that is, the extending direction of the groove is inclined with respect to the vertical line on the side wall. To the downstream, it is inclined in a direction close to the axis of the divided packing. Preferably, the groove provided on the side wall of the divided filler is a spiral groove.
优选地,于所述分割填料的侧壁内侧边沿处的通孔,其轴线延伸方向可以与所述分割填料的轴线方向一致,或者沿自上游至下游朝靠近所述分割填料轴心的方向倾斜。Preferably, the through hole at the inner edge of the side wall of the split filler may have an axial extension direction that is consistent with the axial direction of the split filler, or it may be inclined from upstream to downstream toward the axis of the split filler. .
部分实施例中,所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过插接结构连成一个整体。或者所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过环体连接成 一个整体,而且优选地将所述环体设为螺环,在分割筛板、汇合填料及分割填料的侧壁端部设有外螺纹与螺环匹配,这样设置便于调节控制分割筛板、汇合填料、分割填料相互之间的间距大小。In some embodiments, the divided sieve plate, the combined packing and the divided packing in the packing unit are connected to one another by a plug-in structure. Or the split sieve plate, the convergent packing and the split packing in the packing unit are connected to each other by a ring body to form a whole, and preferably the ring body is set as a spiral ring, and the split sieve plate, the convergent packing and the split filler are connected to each other as a whole. The end of the side wall is equipped with external threads to match the spiral ring, so that it is convenient to adjust and control the spacing between the divided sieve plate, the merged filler, and the divided filler.
一种连续流反应器,其方案为:该连续流反应器包含有上述所提及的连续流反应模块,即该连续流反应器中可以仅含有上述提及的一种形式的连续流反应模块,也可以同时含有上述提及的多种形式的连续流反应模块。A continuous flow reactor, and its solution is: the continuous flow reactor contains the aforementioned continuous flow reaction module, that is, the continuous flow reactor may only contain one form of the aforementioned continuous flow reaction module It can also contain the above-mentioned continuous flow reaction modules in multiple forms at the same time.
一种填料单元,其方案为:该填料单元包括分割筛板、汇合填料和分割填料,并且依次按照分割筛板、汇合填料、分割填料的顺序排列,或依次按照汇合填料、分割填料、分割筛板的顺序排列。A packing unit, the scheme is: the packing unit includes a divided screen plate, a combined filler and a divided filler, and is arranged in the order of the divided screen, the combined filler, and the divided filler, or the combined filler, the divided filler, and the divided screen. The order of the boards.
所述分割筛板上形成有规则或不规则的孔或缝隙,使得流体能够由分割筛板的一端面流向另一端面。所述汇合填料的两端面上分别形成有凹槽,且该两个凹槽的底面之间形成有将该两个凹槽连通的通道。所述分割填料的两端面中至少处于上游的端面上形成有凹槽,且设有两端分别延伸至两端面边缘处的能将两端面连通的多个通道,该多个通道的个数可以是两个、三个、四个或者六个,该多个通道一般是绕圆周相间均布的,也可以不是相间均布的。Regular or irregular holes or gaps are formed on the dividing screen plate, so that fluid can flow from one end surface of the dividing screen plate to the other end surface. Grooves are respectively formed on the two end surfaces of the merged filler, and a channel connecting the two grooves is formed between the bottom surfaces of the two grooves. A groove is formed on at least the upstream end surface of the two end surfaces of the split filler, and a plurality of channels extending to the edges of the two end surfaces respectively are provided at both ends, and the number of the plurality of channels can be It is two, three, four or six. The multiple channels are generally evenly distributed around the circumference, or they may not be evenly distributed.
所述分割筛板上形成的孔或缝隙的径向尺寸小于所述汇合填料、所述分割填料上所设的各通道的径向尺寸。或者说,所述分割筛板上形成的孔或缝隙的通道宽度小于所述汇合填料、所述分割填料上所设的各通道的通道宽度。The radial size of the holes or gaps formed on the dividing screen plate is smaller than the radial size of the combined packing and the channels provided on the dividing packing. In other words, the channel width of the holes or gaps formed on the dividing screen plate is smaller than the channel widths of the combined packing and the channels provided on the dividing packing.
在某些具体实施方案中,所述分割筛板的厚度或者说轴向尺寸可以设置在0.1mm至50mm范围内,优选设定在1mm至5mm区间,如选用1.1mm或2.3mm或2.6mm或4.2mm等。In some specific embodiments, the thickness or axial dimension of the dividing screen can be set in the range of 0.1mm to 50mm, preferably in the range of 1mm to 5mm, such as 1.1mm or 2.3mm or 2.6mm or 4.2mm and so on.
在某些具体实施方案中,所述分割筛板上形成的孔或缝隙的通道宽度可以设置在1μm至800μm范围内,优选设定在10微米至200微米区间,如选用15微米至60微米或105微米至130微米或135微米180微米。所述分割筛板可选用多孔结构的材料制作,例如烧结金属粉末、烧结金属网、金属海绵泡沫、烧结陶瓷粉、陶瓷海绵泡沫、激光加工的微孔板、熔喷塑料网块等。因为分割筛板上的孔或缝隙有时候是在制作过程中自然形成的,所以其径向尺寸的大小不是固定值,是离散的,即便一个连通的孔或缝隙其不同段处的径向尺寸大小都可以是不一样的。而且,即便采用激光加工形成的微孔,每个微孔的孔径大小也是可以有差异的,所以所有微孔的孔径大小是涵盖在一个区间内的离散值。In some specific embodiments, the channel width of the holes or slits formed on the dividing screen can be set in the range of 1 μm to 800 μm, preferably in the range of 10 μm to 200 μm, such as 15 μm to 60 μm or 105 microns to 130 microns or 135 microns 180 microns. The dividing sieve plate can be made of porous structure materials, such as sintered metal powder, sintered metal mesh, metal sponge foam, sintered ceramic powder, ceramic sponge foam, laser processed microporous plate, meltblown plastic mesh block, etc. Because the holes or gaps on the dividing screen are sometimes formed naturally during the manufacturing process, the size of the radial dimension is not a fixed value, but is discrete, even if a connected hole or gap is at different sections of the radial dimension The size can be different. Moreover, even if the micropores formed by laser processing are used, the pore size of each micropore can be different, so the pore size of all micropores is a discrete value that covers an interval.
所述汇合填料的外径尺度同外管内径相同,汇合填料的轴向长度在2mm-20mm,优选5~10mm,其上通道的孔道直径在0.1mm~5mm,并需要与相应的外管内径匹配确定具体取值,优选0.5~2mm。The outer diameter of the merged packing is the same as the inner diameter of the outer tube, the axial length of the merged packing is 2mm-20mm, preferably 5-10mm, and the diameter of the upper channel is 0.1mm-5mm, and it needs to be the same as the inner diameter of the outer pipe. The specific value is determined by matching, preferably 0.5-2mm.
所述分割填料的外径尺度亦同外管内径相同,轴向长度在2mm-20mm,优选5~10mm,其上通道数至少为2个,更多的通道数需要匹配外管内径,可以设计10个甚至100个,或更多,通道形状除为圆孔形外,还可为半圆形或者不规则形,通孔的轴线方向可以平行于外管的轴向或者形成一定夹角,目的是起到粗分割作用。The outer diameter of the split packing is also the same as the inner diameter of the outer tube, the axial length is 2mm-20mm, preferably 5-10mm, and the number of channels on it is at least 2. More channels need to match the inner diameter of the outer tube and can be designed 10 or even 100, or more, the shape of the channel can be semicircular or irregular in addition to the round hole shape. The axial direction of the through hole can be parallel to the axial direction of the outer tube or form a certain included angle. It plays a role in coarse segmentation.
所述填料单元中,其所包含的分割筛板、汇合填料和分割填料之间,相邻二者的相对端面 之间可以是相接触的或者是有间距的。In the packing unit, the divided sieve plate, the convergent packing and the divided packing contained in the packing unit may be in contact with or spaced apart between the opposite end faces of the two adjacent ones.
部分实施例中,所述汇合填料的端面上设置的凹槽底面为弧面。In some embodiments, the bottom surface of the groove provided on the end surface of the merged filler is a curved surface.
部分实施例中,所述分割填料的端面上设置的凹槽底面为弧面。In some embodiments, the bottom surface of the groove provided on the end surface of the split filler is an arc surface.
部分实施例中,所述分割筛板的一个或两个端面上也可以设为弧面的凹槽,且可以为一个凹槽或者多个在面内分布设置的凹槽。In some embodiments, one or both of the end faces of the dividing screen may also be provided with curved grooves, and may be one groove or a plurality of grooves distributed in the plane.
部分实施例中,所述汇合填料上所设通道的下游端延伸至处于该汇合填料下游端面上所设凹槽的底面外部而形成喷嘴,该喷嘴的端口延伸至汇合填料处于下游的端面上所设的凹槽内或延伸出汇合填料处于下游的端面上所设凹槽的端口。In some embodiments, the downstream end of the channel provided on the merged filler extends to the outside of the bottom surface of the groove provided on the downstream end surface of the merged filler to form a nozzle, and the port of the nozzle extends to the end surface of the merged filler on the downstream side. The port of the groove provided in the groove or extending out of the groove provided on the end surface of the merged filler at the downstream.
部分实施例中,所述汇合填料上所设通道为一个通孔,且该通孔的轴线处于汇合填料的轴心处。其他部分实施例中,所述汇合填料上所设通道为多个通孔,其中一个通孔的轴线处于所述汇合填料的轴心处,其他通孔分布设置在所述汇合填料的轴心外围,或者所有的通孔均设在所述汇合填料的轴心外围。优选地,被设在所述汇合填料轴心外围的通孔的轴线相对所述汇合填料的轴向倾斜且处于下游的一端靠向所述汇合填料的轴心处。采用为多个通孔结构的通道时,每个通孔的一端或者部分通孔的一端形成有所述喷管。In some embodiments, the channel provided on the merged packing is a through hole, and the axis of the through hole is at the axis of the merged packing. In other embodiments, the channels provided on the merged packing are multiple through holes, one of the through holes is located at the axis of the merged packing, and the other through holes are distributed on the periphery of the axis of the merged packing. , Or all the through holes are arranged on the periphery of the axis of the confluent packing. Preferably, the axis of the through hole provided on the periphery of the axis of the merged packing is inclined with respect to the axis of the merged packing, and the downstream end is close to the axis of the merged packing. When a channel with a structure of multiple through holes is adopted, one end of each through hole or one end of a part of the through hole is formed with the nozzle.
部分实施例中,所述分割填料上所设通道可以是具体被设置在其侧壁上的槽或者处于侧壁内侧边沿处的通孔。In some embodiments, the channel provided on the split filler may be a groove specifically provided on the side wall or a through hole at the inner edge of the side wall.
优选地,于所述分割填料侧壁上所设槽为斜槽,即该槽的延伸方向相对侧壁上的竖直线倾斜,更进一步地,所设槽的底面为斜面,且沿自上游至下游朝靠近所述分割填料轴心的方向倾斜。优选地,于所述分割填料侧壁上所设槽为螺旋槽。Preferably, the groove provided on the side wall of the divided filler is a sloping groove, that is, the extending direction of the groove is inclined with respect to the vertical line on the side wall. To the downstream, it is inclined in a direction close to the axis of the divided packing. Preferably, the groove provided on the side wall of the divided filler is a spiral groove.
优选地,于所述分割填料的侧壁内侧边沿处的通孔,其轴线延伸方向可以与所述分割填料的轴线方向一致,或者沿自上游至下游朝靠近所述分割填料轴心的方向倾斜。Preferably, the through hole at the inner edge of the side wall of the split filler may have an axial extension direction that is consistent with the axial direction of the split filler, or it may be inclined from upstream to downstream toward the axis of the split filler. .
部分实施例中,所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过插接结构连成一个整体。或者所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过环体连接成一个整体,而且优选地将所述环体设为螺环,在分割筛板、汇合填料及分割填料的侧壁端部设有外螺纹与螺环匹配,这样设置便于调节控制分割筛板、汇合填料、分割填料相互之间的间距大小。In some embodiments, the divided sieve plate, the combined packing and the divided packing in the packing unit are connected to one another by a plug-in structure. Or the split sieve plate, the convergent packing and the split packing in the packing unit are connected to each other by a ring body to form a whole, and preferably the ring body is set as a spiral ring, and the split sieve plate, the convergent packing and the split filler are connected to each other as a whole. The end of the side wall is equipped with external threads to match the spiral ring, so that it is convenient to adjust and control the spacing between the divided sieve plate, the merged filler, and the divided filler.
本发明的有益效果是:鉴于流体在微通道内流动时会受到撞击(流体-流体之间、流体-通道壁之间)、切割、汇合、湍流等作用,以促使流体内不同物质发生混合,其中最为有效的作用是切割--汇合作用,其是一种利用流体自身动量得到的强制性混合,本专利目的在于设置一种能够强化这种作用的结构,以使得流体混合传质效率相比于宏观混合得到成千上万倍的强化。所以,总体而言,本专利方案具有起到强化流体在流动过程中的切割--混合作用,使得流体混合传质效率被显著强化,实现充分混合和高效混合目的的效果。The beneficial effects of the present invention are: in view of the impact (between fluid-fluid, fluid-channel wall), cutting, merging, turbulence, etc., when fluid flows in the microchannel, so as to promote the mixing of different substances in the fluid, Among them, the most effective function is the cutting-convergence function, which is a kind of forced mixing obtained by using the fluid's own momentum. The purpose of this patent is to provide a structure that can strengthen this function so that the fluid mixing and mass transfer efficiency are compared The macro-mixing has been strengthened thousands of times. Therefore, in general, the patented solution has the effect of strengthening the cutting-mixing effect of the fluid in the flow process, so that the fluid mixing and mass transfer efficiency is significantly enhanced, and the effect of fully mixing and high-efficiency mixing is realized.
具体而言,所设置的分筛板可以将流体切割至微米级别、而普通微反应器仅在毫米级别上下。在立体空间实现了三维尺度的混合,而普通微反应器仅在平面空间内实现二维尺度的混合。模块采用管式结构,相比较于普通的板式结构,构成的整体通道具有更优越的耐压性,理论上可 以达到百兆帕的耐压级别,而一般的微反应器仅能达到5兆帕上下,所以本专利可以极大提高反应器的安全性。模块的管端方便密封,便于拆装、清洗。形成模块化结构,便于形成标准件,便于加工制造、组装,可以大规模生产,降低成本。Specifically, the sieve plate provided can cut the fluid to the micrometer level, while the ordinary microreactor is only on the millimeter level. Three-dimensional mixing is achieved in three-dimensional space, while ordinary microreactors only achieve two-dimensional mixing in planar space. The module adopts a tubular structure. Compared with the ordinary plate structure, the integral channel formed has a better pressure resistance. Theoretically, it can reach the pressure resistance level of 100 MPa, while the general microreactor can only reach 5 MPa. Up and down, so this patent can greatly improve the safety of the reactor. The pipe end of the module is convenient to seal, which is easy to disassemble and clean. A modular structure is formed, which facilitates the formation of standard parts, facilitates manufacturing, assembly, mass production, and reduces costs.
附图说明Description of the drawings
图1为微通道反应模块的某实施方案的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a certain embodiment of a microchannel reaction module.
图2.1为填料单元的状态一结构示意图。Figure 2.1 is a structural schematic diagram of the state of the packing unit.
图2.2为填料单元的状态二结构示意图。Figure 2.2 is a schematic diagram of the state two structure of the packing unit.
图2.3为粗分割填料的结构示意图,2.31为俯视图,2.32为仰视图。Figure 2.3 is a schematic diagram of the structure of the coarsely divided packing, 2.31 is a top view, and 2.32 is a bottom view.
图2.4为汇合填料的结构示意图,2.41为俯视图,2.42为仰视图。Figure 2.4 is a schematic diagram of the structure of the confluent packing, 2.41 is a top view, and 2.42 is a bottom view.
图3.1为填料单元的状态三结构示意图。Figure 3.1 is a schematic diagram of the state three structure of the packing unit.
图3.2为图3.1所示实施例中汇合填料的俯视结构示意图。Figure 3.2 is a schematic top view of the confluent filler in the embodiment shown in Figure 3.1.
图3.3为图3.1所示实施例中粗分割填料的俯视结构示意图。Figure 3.3 is a schematic top view of the coarsely divided filler in the embodiment shown in Figure 3.1.
图4为粗分割填料的某种实施方案的俯视结构示意图。Figure 4 is a schematic top view of a certain embodiment of the coarsely divided filler.
图5为粗分割填料的某种实施方案的主视结构示意图。Figure 5 is a schematic front view of a certain embodiment of the coarsely divided filler.
图6为粗分割填料的某种实施方案的立体结构示意图。Fig. 6 is a schematic diagram of a three-dimensional structure of a certain embodiment of the coarsely divided filler.
图7.1为填料单元的状态四结构示意图。Figure 7.1 is a schematic diagram of the state four structure of the packing unit.
图7.2为图7.1所示实施例下汇合填料的示意图,7.21为俯视图,7.22为仰视图。Figure 7.2 is a schematic diagram of the confluent packing in the embodiment shown in Figure 7.1, 7.21 is a top view, and 7.22 is a bottom view.
图7.3为图7.1所示实施例下粗分割填料的俯视结构示意图。Figure 7.3 is a schematic diagram of the top view structure of the coarsely divided filler in the embodiment shown in Figure 7.1.
图8为填料单元的状态五结构示意图。Fig. 8 is a schematic diagram of the state five structure of the packing unit.
图9为汇合填料某实施方案的剖面结构示意图。Figure 9 is a schematic diagram of a cross-sectional structure of an embodiment of the confluent filler.
图10为微通道反应模块的另一实施方案的剖面结构示意图。FIG. 10 is a schematic cross-sectional structure diagram of another embodiment of the microchannel reaction module.
图中:10外管,20填料单元;1分割筛板,2汇合填料,21通道一,22凹槽一,23凹槽二,24凸缘,25插槽,3分割填料,31通道二,32凹槽三,33凹槽四,34插条,4汇合腔,5反射混合腔,6分布腔,7环体,8喷嘴。In the picture: 10 outer tubes, 20 packing units; 1 split sieve plate, 2 combined packing, 21 channel one, 22 groove one, 23 groove two, 24 flange, 25 slot, 3 divided packing, 31 channel two, 32 grooves three, 33 grooves four, 34 inserts, 4 confluence cavities, 5 reflection mixing cavities, 6 distribution cavities, 7 rings, 8 nozzles.
具体实施方式Detailed ways
说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容所能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“前”、“后”、“中间”等用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The structure, ratio, size, etc. shown in the drawings of the specification are only used to match the content disclosed in the specification for the understanding and reading of those who are familiar with the technology. They are not used to limit the implementation conditions of the present invention, so they do not have The technical significance, any structural modification, proportional relationship change or size adjustment, shall still fall within the technical content disclosed in the present invention without affecting the effects and objectives that can be achieved by the present invention. Within the range that can be covered. At the same time, terms such as "upper", "lower", "front", "rear", "middle" and other terms cited in this specification are only for ease of description and are not used to limit the scope of the present invention. , The change or adjustment of the relative relationship shall be regarded as the scope of the implementation of the present invention without substantial changes to the technical content.
首先,本专利还涉及到一种连续流反应模块。First of all, this patent also relates to a continuous flow reaction module.
如图1、图10所示的一种连续流反应模块,包括外管10和安置在该外管10内的多个填料单元20。所述的多个填料单元20在所述外管10内顺次布置。当整个外管为直管时,则所述的 多个填料单元沿管的轴向直线顺次布置。当外管为U型管时,则所述的多个填料单元沿U状的弯线顺次布置。所述外管的端部可以设置连接结构,如外螺纹和/或内螺纹。所述外管的端部可以设置密封端盖或者一端直接设置为与管子一体的密封结构。A continuous flow reaction module as shown in FIGS. 1 and 10 includes an outer tube 10 and a plurality of packing units 20 arranged in the outer tube 10. The multiple packing units 20 are sequentially arranged in the outer tube 10. When the entire outer pipe is a straight pipe, the multiple packing units are arranged in sequence along the axial line of the pipe. When the outer tube is a U-shaped tube, the multiple packing units are arranged in sequence along the U-shaped bend line. The end of the outer tube may be provided with a connecting structure, such as an external thread and/or an internal thread. The end of the outer tube can be provided with a sealing end cover or one end can be directly provided as an integral sealing structure with the tube.
所述的各填料单元20包括分割筛板1、汇合填料2和分割填料3,并且依次按照分割筛板1、汇合填料2、分割填料3的顺序排列(见图2.1、图2.2、图7.1及图8),或者依次按照汇合填料2、分割填料3、分割筛板1的顺序排列(见图3.1)。这样,相邻两个填料单元20间,处于上游的分割填料3的下游端面与处于下游的分割筛板1的上游端面相对;或者,相邻两个填料单元20间,处于上游的分割筛板1的下游端面与处于下游的汇合填料2的上游端面相对。Each packing unit 20 includes dividing screen 1, combined packing 2 and divided packing 3, and is arranged in the order of dividing screen 1, combined packing 2, and divided packing 3 (see Figure 2.1, Figure 2.2, Figure 7.1 and Figure 8), or arranged in the order of combined packing 2, split packing 3, and split sieve plate 1 (see Figure 3.1). In this way, between two adjacent packing units 20, the downstream end face of the upstream split packing 3 is opposite to the upstream end face of the downstream split screen 1; or, between two adjacent packing units 20, the upstream split screen The downstream end surface of 1 is opposed to the upstream end surface of the merged packing 2 located downstream.
所述分割筛板1上形成有规则或不规则的孔或缝隙,使得流体能够由分割筛板1的一端面流向另一端面(即由上游侧的端面流向下游侧的端面)。Regular or irregular holes or gaps are formed on the dividing screen plate 1 so that fluid can flow from one end surface of the dividing screen plate 1 to the other end surface (that is, from the end surface on the upstream side to the end surface on the downstream side).
所述汇合填料2的两端面上分别形成有凹槽一22和凹槽二23,在凹槽一22和凹槽二23的底面之间形成有将该两个凹槽连通的通道一21。见图1至图2.4所示方案,汇合填料2上所设通道一21为一个通孔,且该通孔的轴线处于汇合填料2的轴心处(可以重合或不重合)。见图3.1至3.2所示方案,汇合填料2上所设通道一21为多个通孔,其中一个通孔的轴线处于汇合填料2的轴心处,其他通孔分布设置在汇合填料2的轴心外围。或者在其他实施方案中,将所有的通孔均设在汇合填料的轴心外围。优选地,被设在汇合填料轴心外围的通孔的轴线相对汇合填料的轴向倾斜且通孔轴线处于下游的一端靠向所述汇合填料的轴心处。A groove one 22 and a groove two 23 are respectively formed on the two end surfaces of the merged packing 2, and a channel 21 connecting the two grooves is formed between the bottom surfaces of the groove one 22 and the groove two 23. As shown in the scheme shown in Figure 1 to Figure 2.4, the channel 21 provided on the confluence packing 2 is a through hole, and the axis of the through hole is at the axis of the confluence packing 2 (it can be overlapped or not). See the scheme shown in Figure 3.1 to 3.2. The channel 21 provided on the confluence packing 2 is a plurality of through holes. The axis of one through hole is at the axis of the confluence packing 2, and the other through holes are distributed on the axis of the confluence packing 2. Periphery of the heart. Or in other embodiments, all the through holes are arranged on the periphery of the axis of the confluent packing. Preferably, the axis of the through hole provided on the periphery of the axis of the merged packing is inclined relative to the axis of the merged packing, and the downstream end of the through hole axis is close to the axis of the merged packing.
如图1至图2.2及图10所示,所述汇合填料2的端面上设置的凹槽一22的底面和凹槽二23的底面均为弧面(包括球面形式)。此处的弧面可以为具有一个外圆心的弧面,也可为具有多个外圆心和/或内圆心的多个弧面构成的连贯弧面(如图示情形均属于此类)。所述凹槽一22的弧形与所述凹槽二23的弧形可以一致或不同。不同填料单元中所含汇合填料的凹槽一的弧形、凹槽二的弧形,相互之间也可以有差异或者说可以是部分相同的。凹槽一与凹槽二的差别主要体现在槽的深度及槽口的大小,槽口优选为向外张开的扩口形式。As shown in Figures 1 to 2.2 and Figure 10, the bottom surface of the groove one 22 and the bottom surface of the groove two 23 provided on the end surface of the merged filler 2 are both arc surfaces (including spherical forms). The arc surface here may be an arc surface with an outer center, or a continuous arc surface formed by a plurality of arc surfaces with multiple outer centers and/or inner centers (as shown in the figure, all belong to this category). The arc shape of the first groove 22 and the arc shape of the second groove 23 may be the same or different. The arc shape of groove one and the arc shape of groove two of the confluent filler contained in different packing units may also be different from each other or may be partially the same. The difference between the first groove and the second groove is mainly reflected in the depth of the groove and the size of the notch, and the notch is preferably a flared form that opens outward.
为了更有效的将流体汇合喷出,如图8至图10所示的实施方案,所述汇合填料2上所设通道一21的下游端延伸至处于该汇合填料2下游的端面上所设凹槽的底面外部而形成喷嘴8,换言之,所述汇合填料2上所设通道一21的下游端延伸至该汇合填料2上所设凹槽二23的底面外,进而形成喷嘴8。所述喷嘴的端口延伸至凹槽二23内(如图8、图10所示)或延伸出凹槽二23的端口(如图9所示)。采用为多个通孔结构的通道一21时,可要求每个通孔的一端或者部分通孔的一端形成有所述喷管。喷管的自由端端口可以为锥孔状(大端朝外或朝内)。In order to more effectively spray the fluids together, as shown in the embodiment shown in Figs. 8 to 10, the downstream end of the channel 21 provided on the confluent packing 2 extends to a recess provided on the end face downstream of the confluence packing 2. The nozzle 8 is formed outside the bottom surface of the groove. In other words, the downstream end of the channel one 21 provided on the merged packing 2 extends beyond the bottom surface of the groove two 23 provided on the merged packing 2 to form the nozzle 8. The port of the nozzle extends into the second groove 23 (as shown in FIGS. 8 and 10) or extends out of the port of the second groove 23 (as shown in FIG. 9). When the channel 21 with a structure of multiple through holes is adopted, it may be required that one end of each through hole or one end of a part of the through hole is formed with the nozzle. The free end port of the nozzle can be cone-shaped (large end facing outward or inward).
所述分割填料3的两端面上分别形成有凹槽三32和凹槽四33,所述分割填料3上还设置了多个通道二31,各通道二31的两端分别对应在所述凹槽三32的槽口边缘和所述凹槽四33的槽口边缘。借助所述通道二31将凹槽三32和凹槽四33连通,即使得所述分割填料3的两端面之间建立起连通关系,供流体从一侧端面流至另一侧端面。A groove three 32 and a groove four 33 are respectively formed on the two ends of the split filler 3, and a plurality of two channels 31 are also provided on the split filler 3, and the two ends of each channel 31 respectively correspond to the concave grooves. The notch edge of the groove three 32 and the notch edge of the groove four 33. The groove three 32 and the groove four 33 are connected by the channel two 31, that is, a communication relationship is established between the two end faces of the split filler 3, so that the fluid can flow from one end face to the other end face.
所述分割填料3的端面上设置的凹槽三32的底面、凹槽四33的底面均为弧面(含球面)。 同样,此处的弧面可以为具有一个外圆心的弧面,也可为具有多个外圆心和/或内圆心的多个弧面构成的连贯弧面(如图示情形均属于此类)。所述凹槽三32的弧形与所述凹槽四33的弧形不同,但不排除能够相同的情形。不同填料单元中所含分割填料的凹槽三的弧形、凹槽四的弧形,相互之间也可以有差异或者说可以是部分相同的。如图所示,凹槽三的深度显著大于凹槽四的深度。凹槽三与凹槽四的差别还能体现在槽口的大小,该两个槽口也优选为向外张开的扩口形式。The bottom surface of the groove three 32 and the bottom surface of the groove four 33 provided on the end surface of the split filler 3 are both arc surfaces (including spherical surfaces). Similarly, the arc here can be an arc with an outer center, or a continuous arc composed of multiple arcs with multiple outer centers and/or inner centers (as shown in the figure, all belong to this category) . The arc shape of the groove three 32 is different from the arc shape of the groove four 33, but it is not ruled out that they can be the same. The arc shape of groove three and the arc shape of groove four of the divided filler contained in different packing units may also be different from each other or may be partially the same. As shown in the figure, the depth of groove three is significantly greater than that of groove four. The difference between groove three and groove four can also be reflected in the size of the notch, and the two notches are also preferably in the form of flared openings.
如图1至图2.4及图5至图7.3所示,所述分割填料3上设置的通道二31具体为被设置在其侧壁上的槽。此时,该槽设置分割填料3的侧壁上,可以是沿其测线的直槽,也可以是相对测线倾斜的斜槽,即此时槽的延伸方向相对侧壁上的(轴向)竖直线倾斜(如图5所示)。更进一步地,所设槽的底面为斜面,且沿自上游至下游朝靠近所述分割填料轴心的方向倾斜,见图5。优选地,于所述分割填料侧壁上所设槽为螺旋槽(见图6)。将构成通道二31的槽设为斜槽或螺旋槽形式,能够使得多股流体汇聚时于腔体内形成反射撞击或以旋转的状态于腔体内交汇,形成湍动的混流,流体不同颗粒间能产生碰撞而强化汇合作用,使流体中的不同成分被切分后再由中心处碰撞汇聚,重新改变流体内各成分的分布状态,能进一步保证流体得到充分、高效的混合。As shown in Figure 1 to Figure 2.4 and Figure 5 to Figure 7.3, the second channel 31 provided on the split filler 3 is specifically a groove provided on the side wall thereof. At this time, the groove on the side wall where the split filler 3 is provided can be a straight groove along its measuring line, or a slanted groove with respect to the measuring line, that is, the extending direction of the groove is relative to the (axial) ) The vertical line is inclined (as shown in Figure 5). Furthermore, the bottom surface of the groove is inclined, and it is inclined from upstream to downstream in a direction close to the axis of the split filler, as shown in FIG. 5. Preferably, the groove provided on the side wall of the split filler is a spiral groove (see Figure 6). The grooves constituting the channel two 31 are set in the form of oblique grooves or spiral grooves, so that when multiple fluids converge, they can form reflective impacts in the cavity or converge in the cavity in a rotating state to form a turbulent mixed flow. Collision is generated to strengthen the convergence, so that the different components in the fluid are divided and then collide and converge from the center to re-change the distribution of the components in the fluid, which can further ensure that the fluid is fully and efficiently mixed.
如图3.1至图4及图8至图10所示,所述分割填料3上所设的通道二31具体被设置在处于侧壁内侧边沿处的通孔。优选地,于所述分割填料的侧壁内侧边沿处的通孔,其轴线延伸方向可以与所述分割填料的轴线方向一致(如图示情形),或者沿自上游至下游朝靠近所述分割填料轴心的方向倾斜(同样是使多股流体形成反射撞击)。As shown in Figs. 3.1 to 4 and Figs. 8 to 10, the second channel 31 provided on the split filler 3 is specifically arranged in the through hole at the inner edge of the side wall. Preferably, the through hole at the inner edge of the side wall of the segmented filler may have an axial extension direction consistent with the axial direction of the segmented filler (as shown in the figure), or along the direction from upstream to downstream toward the segment The direction of the packing axis is inclined (the same is to cause multiple streams of fluid to form a reflective impact).
所述分割筛板上形成的孔或缝隙的当量直径小于所述汇合填料、所述分割填料上所设的各通道一21和通道二31的当量直径。The equivalent diameter of the holes or gaps formed on the dividing sieve plate is smaller than the equivalent diameters of the combined packing and the channels one 21 and the channel two 31 provided on the dividing packing.
其他部分实施例中,所述分割筛板的一个或两个端面上也可以设为弧面或球面的凹槽,且可以为一个凹槽或者多个在面内分布设置的凹槽。In other embodiments, one or both of the end faces of the dividing screen may also be provided with arcuate or spherical grooves, and may be one groove or multiple grooves distributed in the surface.
部分实施例中,所述外管的内径控制在2mm至100mm范围内,优选5mm至20mm区间。In some embodiments, the inner diameter of the outer tube is controlled in the range of 2mm to 100mm, preferably in the range of 5mm to 20mm.
汇合填料2由上、下端面上两个呈碗型的凹槽底加工出圆孔状的通道一21,汇合填料2的外径尺度同外管10内径相同,汇合填料2的高度(轴向长度)在2mm-20mm,优选5~10mm,通道一21的孔道直径在0.1mm~5mm,匹配相应的外管内径,优选0.5~2mm。The confluence packing 2 is processed by two bowl-shaped groove bottoms on the upper and lower end surfaces to form a circular hole 21. The outer diameter of the confluence packing 2 is the same as the inner diameter of the outer tube 10, and the height (axial direction) of the confluence packing 2 The length) is 2mm-20mm, preferably 5-10mm, and the diameter of the channel 21 is 0.1mm-5mm, which matches the inner diameter of the corresponding outer tube, preferably 0.5-2mm.
分割填料3由上、下端面上的碗型凹陷及外边缘处的通道二31构成,通道二31含多个圆孔。分割填料3的外径尺度同外管10内径相同,高度(轴向长度)在2mm-20mm,优选5~10mm。构成通道二31的圆孔(即粗分割通道)数至少为2个,更多的通道数需要匹配外管10内径,可以设计10个甚至100个,或更多。形状除为圆孔形外,还可为半圆形或者不规则形,通孔的轴线方向可以平行于外管的轴向或者形成一定夹角,目的是起到粗分割作用。The split filler 3 is composed of bowl-shaped depressions on the upper and lower end surfaces and two channels 31 at the outer edges. The two channels 31 contain a plurality of round holes. The outer diameter of the split filler 3 is the same as the inner diameter of the outer tube 10, and the height (axial length) is 2mm-20mm, preferably 5-10mm. The number of circular holes (ie, coarsely divided channels) constituting the second channel 31 is at least 2. More channels need to match the inner diameter of the outer tube 10, and 10 or even 100 or more can be designed. In addition to the round hole shape, the shape can also be semicircular or irregular. The axial direction of the through hole can be parallel to the axial direction of the outer tube or form a certain included angle, in order to achieve a coarse division effect.
在某些具体实施方案中,所述分割筛板可选用多孔结构的材料制作,例如烧结金属粉末、烧结金属网、金属海绵泡沫、烧结陶瓷粉、陶瓷海绵泡沫、激光加工的微孔板、熔喷塑料网块等。所述分割筛板的厚度(轴向长度)可以设置在0.1mm至50mm范围内,优选设定在1mm至5mm区间。所述分割筛板上形成的孔或缝隙的径向尺寸(或者说通道宽度)可以设置在1μm至800μm 范围内,优选设定在10微米至200微米区间。In some specific embodiments, the dividing sieve may be made of porous structure materials, such as sintered metal powder, sintered metal mesh, metal sponge foam, sintered ceramic powder, ceramic sponge foam, laser processed microporous plate, melting Spray plastic net blocks and so on. The thickness (axial length) of the dividing screen can be set in the range of 0.1 mm to 50 mm, preferably in the range of 1 mm to 5 mm. The radial size (or channel width) of the holes or gaps formed on the dividing screen may be set in the range of 1 μm to 800 μm, preferably in the range of 10 μm to 200 μm.
在每个填料单元中,其所包含的分割筛板、汇合填料和分割填料之间,相邻二者的相对端面之间可以是相接触的或者是有间距的,见图1至图2.2。相邻的两个填料单元之间,处于上游的分割填料与处于下游的分割筛板的相对面之间,或者处于上游的分割筛板与处于下游的汇合填料的相对面之间,都可以是相接触的或者有间距的,见图1、图10,间距L1、L2...等可以相同或部分有差别。In each packing unit, the divided sieve, confluent packing, and divided packing contained in it may be in contact or spaced between the opposite end faces of the two adjacent ones, as shown in Figure 1 to Figure 2.2. Between two adjacent packing units, between the upstream split filler and the opposite face of the downstream split screen, or between the upstream split screen and the opposite face of the combined filler downstream, it can be Contact or space, see Figure 1, Figure 10. The space L1, L2... etc. can be the same or partly different.
将所述填料单元20安置在所述外管10内后,所述分割筛板1、汇合填料2、分割填料3的侧壁均与外管10的内壁接触。装配上,多采用热装配工艺,使得分割筛板1、汇合填料2、分割填料3的侧壁与外管的内壁压紧在一起,以保证使用中分割筛板1、汇合填料2、分割填料3不会相对在管腔内窜动。当然,如果外管为两个半管扣合的结构,则还可以在外管外对应设置分割筛板1、汇合填料2、分割填料3的位置设以抱紧箍的方式使得分割筛板1、汇合填料2、分割填料3的侧壁与外管的内壁压紧在一起。所指的外管可以理解为通过螺纹结构或插接结构顺次连接在一起的多个单元管,此时,相衔接的两个单元管的相对端,应符合整外管体内关于填料单元的布置规律。将外管设置为单元形式,能够放方便组装,方便将分割筛板1、汇合填料2、分割填料3放入管内且又便于在操作中把握相邻两填料单元之间的轴向间距。After the packing unit 20 is placed in the outer tube 10, the side walls of the dividing screen 1, the merged packing 2, and the divided packing 3 are all in contact with the inner wall of the outer tube 10. Assembling, the hot assembly process is mostly used to make the sidewalls of the split screen 1, the converging packing 2, the split packing 3 and the inner wall of the outer tube are pressed together to ensure that the split screen 1, the confluence packing 2, and the split packing are in use. 3 Will not move relatively in the lumen. Of course, if the outer pipe has a structure where two half pipes are buckled together, the dividing sieve plate 1, the merged packing 2, and the divided packing 3 can also be arranged correspondingly outside the outer pipe so that the dividing sieve plate 1, The side walls of the merged packing 2 and the divided packing 3 are pressed together with the inner wall of the outer tube. The outer tube referred to can be understood as a plurality of unit tubes connected together by a threaded structure or a plug-in structure. At this time, the opposite ends of the two unit tubes that are connected should meet the requirements of the packing unit in the entire outer tube. Layout law. The outer tube is set in a unit form, which can be easily assembled, and it is convenient to put the divided screen 1, the merged packing 2, and the divided packing 3 into the tube, and it is convenient to grasp the axial distance between two adjacent packing units during operation.
所述外管10内壁与汇合填料2和/或分割筛板1之间形成一个汇合腔4,流体(或称液体)能够在此汇聚后经汇合填料2上设置的通道一21而向下游流动;所述外管10内壁与汇合填料2和分割填料3之间形成一个反射混流腔5,液体由汇合腔4流入反射混流腔5后,会沿径向朝分割填料3上所设的通道二31端口流动而被粗略地分割成多股后流向下游,期间,液体会不断受到反射混流腔5的两个凹槽(凹槽二23与凹槽三32)的底面反射作用,循环地进行返流,而形成混合湍流,得到充分混合(反射、回流强度,会受到通道一喷射出的流体的具体状态的影响,如,设置喷管结构后,这种反射、回流的强度就会更剧烈,效果会更好);所述外管10内壁与分割填料3和分割筛板1之间形成一个分布腔6,液体由反射混流腔5流入分布腔6时,会沿径向地不断向腔内汇聚,最终使得液体在该腔内重新分部在分割筛板1的端面上,继而被再次剪切成细小的多股后继续向下游流动,流向下游的汇合腔4,并依次循环。A confluence chamber 4 is formed between the inner wall of the outer tube 10 and the confluent packing 2 and/or the dividing sieve plate 1, where the fluid (or liquid) can flow downstream through the channel 21 provided on the confluence packing 2 after converging here. The inner wall of the outer tube 10 and the confluence filler 2 and the split filler 3 form a reflective mixed flow cavity 5. After the liquid flows from the converged cavity 4 into the reflective mixed flow cavity 5, it will radially toward the channel two provided on the split filler 3 The 31 port flow is roughly divided into multiple strands and then flows downstream. During this period, the liquid will continue to be reflected by the bottom surface of the two grooves (groove two 23 and groove three 32) of the reflective mixed flow cavity 5, and return cyclically. Flow, and form mixed turbulence, and get fully mixed (reflection and backflow intensity will be affected by the specific state of the fluid ejected from the channel 1, for example, after the nozzle structure is set up, the intensity of this reflection and backflow will be more intense. The effect will be better); a distribution cavity 6 is formed between the inner wall of the outer tube 10, the dividing filler 3 and the dividing sieve plate 1. When the liquid flows into the distribution cavity 6 from the reflective mixed flow cavity 5, it will continue to flow radially into the cavity Convergence, finally causes the liquid to be re-divided in the cavity on the end face of the dividing sieve plate 1, and then cut into small strands again and continue to flow downstream, flow to the downstream confluence cavity 4, and circulate in turn.
图1、图10所示实施方案中,填料单元20按照分割筛板1、汇合填料2、分割填料3的顺序排列构成。故而由外管10的入口端流入时,流体首先要透过分割筛板1上的孔或缝隙,先被强制地剪切成细小的多股,流向汇合腔4。接着流体由汇合腔4经通道一21进入反射混流腔5内,与凹槽二23、凹槽三32的底壁形成的反射壁发生撞击,被反射壁反弹而和上部流体繁盛撞击混合,部分地被通道二31粗分割成n股流体,该n股流体流向分布腔内后,均布于分割筛板1的端面上,进入分割筛板内的缝隙中,被进一步分割为微米级的极多路流体,这些细小的流体透过分割筛板再次进入下游的汇合腔4,在腔体内发生汇聚混合,经下游一级的通道一进入下游一级的反射混流腔5,依此过程循环前行,实现高效混合传质。于所述通道一21的下游端口形成喷嘴8后能够强化反射混流腔5内的反射频次、撞击强度,促进反射混合效果进一步提高。In the embodiment shown in FIG. 1 and FIG. 10, the packing unit 20 is arranged in the order of the divided screen plate 1, the combined packing 2, and the divided packing 3. Therefore, when flowing in from the inlet end of the outer tube 10, the fluid first passes through the holes or gaps on the dividing screen 1 and is forcibly sheared into small multiple strands before flowing to the confluence cavity 4. Then the fluid enters the reflective mixed flow cavity 5 from the confluence cavity 4 through the channel one 21, and collides with the reflective wall formed by the bottom wall of the groove two 23 and the groove three 32, and is bounced by the reflective wall and mixed with the upper fluid prosperous impact. The ground is roughly divided into n fluids by channel two 31. After the n fluids flow into the distribution cavity, they are evenly distributed on the end surface of the dividing sieve plate 1, enter the gaps in the dividing sieve plate, and are further divided into micron-level poles. Multi-path fluids, these small fluids enter the downstream confluence chamber 4 again through the dividing screen, where they converge and mix in the cavity, and enter the reflective mixing chamber 5 of the downstream stage through the channel of the downstream stage. Line to achieve efficient mixing and mass transfer. After the nozzle 8 is formed at the downstream port of the channel 21, the reflection frequency and impact intensity in the reflection mixing cavity 5 can be strengthened, and the reflection mixing effect can be further improved.
如图7.1至图8所示,所述填料单元20中的分割筛板1、汇合填料2及分割填料3相互之间通过插接结构连成一个整体(见图7.1至图7.3),或者所述填料单,20中的分割筛板1、汇合填料2及分割填料3相互之间通过环体7连接成一个整体,而且优选地将所述环体7设为螺环,在分割筛板1、汇合填料2及分割填料3的侧壁端部设有外螺纹与螺环匹配,这样设置便于调节控制分割筛板1、汇合填料2、分割填料3相互之间的间距大小(见图8、图10)。As shown in Figure 7.1 to Figure 8, the split screen 1, the combined filler 2 and the split filler 3 in the packing unit 20 are connected to each other as a whole through a plug-in structure (see Figure 7.1 to Figure 7.3), or In the packing sheet, the split sieve plate 1, the merged packing 2 and the split packing 3 in the packing sheet 20 are connected to each other as a whole through the ring body 7, and preferably the ring body 7 is set as a spiral ring, and the split sieve plate 1 , The end of the side wall of the merged packing 2 and the split packing 3 are equipped with external threads to match the screw ring. This arrangement is convenient to adjust and control the spacing between the split sieve plate 1, the merged packing 2, and the split packing 3 (see Figure 8. Figure 10).
此外,还需要说明的是,对于安置在同一外管10内的多个填料单元20,每个填料单元20中的分割筛板1、汇合填料2、分割填料3相互之间的间距大小可以完全一致或部分地一致或者完全不同的。而且,两两相邻的两个填料单元20相对面之间的间距(如图示的L1、L2..)也可以是一致的或者部分一致的或者完全不同的。In addition, it should be noted that for multiple packing units 20 arranged in the same outer tube 10, the spacing between the divided screen 1, the combined packing 2, and the divided packing 3 in each packing unit 20 can be completely Consistent or partially consistent or completely different. Moreover, the spacing between the opposing faces of the two adjacent filler units 20 (such as L1, L2.. in the figure) can also be the same or partly the same or completely different.
其次,本专利还涉及到一种连续流反应器,在该连续流反应器中应用了所涉及到的连续流反应模块。即该连续流反应器,其包含有上述所提及的连续流反应模块。在该连续流反应器中可以仅含有上述提及的某一种形式的连续流反应模块,也可以同时含有上述提及的多种形式的连续流反应模块。该连续流反应器还包含有置于所述外管10外围的换热夹具或者换热壳体等。Secondly, this patent also relates to a continuous flow reactor, in which the involved continuous flow reaction module is applied. That is, the continuous flow reactor includes the continuous flow reaction module mentioned above. The continuous flow reactor may contain only one type of continuous flow reaction module mentioned above, or it may contain multiple types of continuous flow reaction modules mentioned above at the same time. The continuous flow reactor also includes a heat exchange fixture or a heat exchange shell placed on the periphery of the outer tube 10.
最后,本专利还涉及到一种填料单元,其为所涉及的连续流反应模块中的重要部件。Finally, this patent also relates to a packing unit, which is an important part of the continuous flow reaction module involved.
如图2.1至图9所示的一种填料单元,包括分割筛板1、汇合填料2和分割填料3,并且依次按照分割筛板1、汇合填料2、分割填料3的顺序排列,或者依次按照汇合填料2、分割填料3、分割筛板1的顺序排列(见图3.1)。A packing unit as shown in Figure 2.1 to Figure 9, including split sieve plate 1, combined packing 2 and divided packing 3, and arranged in the order of dividing sieve plate 1, combined packing 2, and divided packing 3, or in sequence The order of converging packing 2, dividing packing 3, and dividing sieve plate 1 (see Figure 3.1).
分割筛板1可选用多孔结构的材料制作,例如烧结金属粉末、烧结金属网、金属海绵泡沫、烧结陶瓷粉、陶瓷海绵泡沫、激光加工的微孔板、熔喷塑料网块等。所以分割筛板上能形成有规则或不规则的孔或缝隙,目的均在于保证能够使得流体由分割筛板的一端面经本体内的孔或缝隙流向另一端面。The dividing sieve plate 1 can be made of porous structure materials, such as sintered metal powder, sintered metal mesh, metal sponge foam, sintered ceramic powder, ceramic sponge foam, laser processed microporous plate, meltblown plastic mesh block, etc. Therefore, regular or irregular holes or gaps can be formed on the dividing screen plate, and the purpose is to ensure that the fluid can flow from one end surface of the dividing screen plate to the other end surface through the holes or gaps in the body.
所述分割筛板1的厚度可以设置在0.1mm至50mm范围内,优选设定在1mm至5mm区间,如选用1.1mm或2.3mm或2.6mm或4.2mm等。所述分割筛板1上形成的孔或缝隙的径向尺寸(或者说通道宽度)可以设置在1μm至800μm范围内,优选设定在10微米至200微米区间,如选用15微米或60微米或105微米或130微米或180微米。因为分割筛板上的孔或缝隙有时候是在制作过程中自然形成的,所以其径向尺寸的大小不是固定值,是离散的,即便一个连通的孔或缝隙其不同段处的径向尺寸大小都可以是不一样的。而且,即便采用激光加工形成的微孔,每个微孔的孔径大小也是可以有差异的,所以所有微孔的孔径大小是涵盖在一个区间内的离散值。对于前述给出的某个具体值的理解,可以认为其代表的是平均值或中心值(具体取值相对中心值上下浮动)。The thickness of the dividing sieve plate 1 can be set in the range of 0.1 mm to 50 mm, preferably in the range of 1 mm to 5 mm, such as 1.1 mm or 2.3 mm or 2.6 mm or 4.2 mm. The radial size (or channel width) of the holes or gaps formed on the dividing sieve plate 1 can be set in the range of 1 μm to 800 μm, preferably in the range of 10 μm to 200 μm, such as 15 μm or 60 μm or 105 microns or 130 microns or 180 microns. Because the holes or gaps on the dividing screen are sometimes formed naturally during the manufacturing process, the size of the radial dimension is not a fixed value, but is discrete, even if a connected hole or gap is at different sections of the radial dimension The size can be different. Moreover, even if the micropores formed by laser processing are used, the pore size of each micropore can be different, so the pore size of all micropores is a discrete value that covers an interval. For the understanding of a specific value given above, it can be considered that it represents an average value or a central value (the specific value fluctuates up and down relative to the central value).
所述汇合填料2的两端面上分别形成有凹槽一22和凹槽二23,且凹槽一22与凹槽二23的底面之间形成有将该两个凹槽连通的通道一21,通道一21可以为圆柱孔、棱柱孔、半柱孔或者异形孔等。汇合填料2的高度(轴向长度)在2mm-20mm,优选5~10mm,通道一21的孔道直径在0.1mm~5mm,优选0.5~2mm。本段的孔道直径,如果为非圆孔,则应按照当量直径理解。A groove one 22 and a groove two 23 are respectively formed on the two end surfaces of the merged packing 2, and a channel 21 connecting the two grooves is formed between the bottom surfaces of the groove one 22 and the groove two 23. The channel 21 can be a cylindrical hole, a prismatic hole, a semi-cylindrical hole or a special-shaped hole. The height (axial length) of the confluent filler 2 is 2mm-20mm, preferably 5-10mm, and the diameter of the channel 21 is 0.1mm-5mm, preferably 0.5-2mm. If the diameter of the hole in this section is a non-circular hole, it should be understood according to the equivalent diameter.
所述分割填料3的两端面上分别形成有凹槽三32和凹槽四33,同时还设有两端分别延伸至该两个凹槽的槽口处的并将该两个凹槽连通的多个通道二31,换言之,在所述分割填料3上,设有连通凹槽三32和凹槽四33的多个通道二31,每一个通道二31的两端端口对应延伸至凹槽三32的槽口边沿处和凹槽四33的槽口边沿处。所述分割填料3的高度(轴向长度)在2mm-20mm,优选5~10mm。构成通道二31的圆孔(即粗分割通道)数至少为2个,更多的通道数在必要的外部结构尺寸下,可以设计10个,甚至100个,或更多个。通道二31的孔腔形状除为圆柱孔外,还可为半圆柱或棱柱孔或者不规则形孔或型槽。A groove three 32 and a groove four 33 are respectively formed on the two ends of the split filler 3, and at the same time, there are two ends respectively extending to the notches of the two grooves and connecting the two grooves. A plurality of channels two 31, in other words, on the split packing 3, a plurality of channels two 31 connecting groove three 32 and groove four 33 are provided, and the two end ports of each channel two 31 correspondingly extend to groove three 32 at the edge of the notch and groove 29 at the edge of the notch 33. The height (axial length) of the split filler 3 is 2mm-20mm, preferably 5-10mm. The number of circular holes (ie, coarsely divided channels) constituting the second channel 31 is at least two, and more channels can be designed with 10, or even 100, or more under the necessary external structure size. In addition to the cylindrical hole, the cavity shape of the channel two 31 can also be a semi-cylindrical or prismatic hole or an irregular hole or groove.
在本专利的语言环境下,关于孔道、缝隙、腔道、通道等的直径,如果为非圆孔,则均按照当量直径理解。可见,所述分割筛板1上形成的孔或缝隙的当量直径远小于所述汇合填料、所述分割填料上所设的各通道的当量直径。In the language environment of this patent, the diameter of pores, gaps, cavities, channels, etc., if they are non-circular holes, they are all understood in terms of equivalent diameters. It can be seen that the equivalent diameter of the holes or gaps formed on the dividing sieve plate 1 is much smaller than the equivalent diameters of the combined packing and the channels provided on the dividing packing.
如图1至图2.2及图7.1至图10所示,所述填料单元20中,其所包含的分割筛板1、汇合填料2和分割填料3之间,相邻二者的相对端面之间可以是相接触的(含因装配而形成间隙的情形)或者是有间距的。As shown in Figure 1 to Figure 2.2 and Figure 7.1 to Figure 10, in the packing unit 20, between the divided screen 1, the combined packing 2 and the divided packing 3, and between the opposite end faces of the two adjacent ones It can be in contact (including gaps due to assembly) or spaced.
所述汇合填料2的端面上设置的凹槽一22和凹槽二23的槽底面均为弧面(含球面)。所述分割填料3的端面上设置的凹槽三32和凹槽四33的槽底面为弧面(含球面)。此处的弧面可以为具有一个外圆心的弧面,也可为具有多个外圆心和/或内圆心的多个弧面构成的连贯弧面(如图1至图10所示情形均属于此类)。所述凹槽一22的弧形与所述凹槽二23的弧形可以一致或不同。所述凹槽三32的弧形与所述凹槽四33的弧形可以一致或不同。不同填料单元中所含汇合填料的凹槽一的弧形、凹槽二的弧形,相互之间也可以有差异或者说可以是部分相同的。凹槽一与凹槽二的差别主要体现在槽的深度及槽口的大小,槽口优选为向外张开的扩口形式。不同填料单元中所含分割填料的凹槽三的弧形、凹槽四的弧形,相互之间也可以有差异或者说可以是部分相同的。凹槽三与凹槽四的差别主要体现在槽的深度及槽口的大小,槽口优选为向外张开的扩口形式。见图2.1至图2.3,凹槽三32的槽深度明显大于凹槽四33的槽深,凹槽三32的槽口小于与凹槽33四的槽口。The groove bottom surfaces of the groove one 22 and the groove two 23 provided on the end surface of the merged packing 2 are both arc surfaces (including spherical surfaces). The groove bottom surfaces of the groove three 32 and the groove four 33 provided on the end surface of the split filler 3 are arc surfaces (including spherical surfaces). The arc here can be an arc with an outer center, or a continuous arc composed of multiple arcs with multiple outer centers and/or inner centers (as shown in Figs. 1 to 10) Such). The arc shape of the first groove 22 and the arc shape of the second groove 23 may be the same or different. The arc shape of the groove three 32 and the arc shape of the groove four 33 may be the same or different. The arc shape of groove one and the arc shape of groove two of the confluent filler contained in different packing units may also be different from each other or may be partially the same. The difference between the first groove and the second groove is mainly reflected in the depth of the groove and the size of the notch, and the notch is preferably a flared form that opens outward. The arc shape of groove three and the arc shape of groove four of the divided filler contained in different packing units may also be different from each other or may be partially the same. The difference between groove three and groove four is mainly reflected in the depth of the groove and the size of the groove, and the groove is preferably a flared form that opens outward. As shown in Figure 2.1 to Figure 2.3, the groove depth of groove three 32 is obviously greater than that of groove four 33, and the notch of groove three 32 is smaller than that of groove 334.
所述分割筛板的一个或两个端面上也可以设为弧面或球面的凹槽,且可以为一个凹槽或者多个在面内分布设置的凹槽。One or two end surfaces of the dividing screen plate can also be set with arcuate or spherical grooves, and can be one groove or multiple grooves distributed in the surface.
如图8至图10所示,汇合填料2上所设通道一21的下游端延伸至处于该汇合填料2下游的端面上所设凹槽的底面外部而形成喷嘴8,换言之,汇合填料2上所设通道一21的下游端延伸至该汇合填料2上所设凹槽二23的底面外,进而形成喷嘴8。喷嘴的端口延伸至凹槽二23内(如图8、图10所示)或延伸出凹槽二23的端口(如图9所示)。采用为多个通孔结构的通道一21时,可要求每个通孔的一端或者部分通孔的一端形成有喷管。喷管的自由端端口可以为锥孔状(大端朝外或朝内)。设置向外延伸出来的喷嘴8结构,为的是更有效的将流体汇合喷出,该善流体进入下游型腔后形成的反射、混流状态,以更好地实现重新被均匀混合的目的。As shown in Figures 8 to 10, the downstream end of the channel 21 provided on the combined packing 2 extends to the outside of the bottom surface of the groove provided on the end face downstream of the combined packing 2 to form a nozzle 8. In other words, on the combined packing 2. The downstream end of the channel one 21 extends to the outside of the bottom surface of the groove two 23 on the confluence packing 2 to form a nozzle 8. The port of the nozzle extends into the second groove 23 (as shown in FIGS. 8 and 10) or extends out of the port of the second groove 23 (as shown in FIG. 9). When the channel 21 with a structure of multiple through holes is adopted, it may be required that one end of each through hole or one end of a part of the through hole is formed with a nozzle. The free end port of the nozzle can be cone-shaped (large end facing outward or inward). The structure of the nozzle 8 extending outward is provided to more effectively converge and eject the fluid. The good fluid enters the downstream cavity to form a reflection and mixed flow state, so as to better achieve the purpose of being uniformly mixed again.
部分实施例中,所述通道一21的腔道可以按照文丘里管原理设计。In some embodiments, the cavity of the channel 21 can be designed according to the principle of the Venturi tube.
见图1至图2.4,汇合填料2上所设通道一21为单孔,该孔的轴线处于汇合填料的轴心处。As shown in Figure 1 to Figure 2.4, the channel 21 provided on the combined packing 2 is a single hole, and the axis of the hole is at the axis of the combined packing.
见图3.1至图3.2,汇合填料2上所设通道一21为多个圆孔,其中一个圆孔的轴线处于汇合填料2的轴心处,其他圆孔分布设置在汇合填料的轴心外围。其他实施例,所有的圆孔还可均设在汇合填料的轴心外围,绕圆环分布或分布成十字状或X状等多种形式。优选地,被设在汇合填料轴心外围的圆孔的轴线相对汇合填料的轴向倾斜且处于下游的一端靠向汇合填料的轴心处。为多个圆孔结构的通道一21时,每个圆孔的一端或者部分圆孔的一端形成有所述的喷管8。As shown in Figure 3.1 to Figure 3.2, the channel 21 provided on the confluence packing 2 is a plurality of circular holes, the axis of one of the circular holes is at the axis of the confluence packing 2, and the other circular holes are distributed and arranged on the periphery of the axis of the confluence packing. In other embodiments, all the circular holes can also be arranged on the periphery of the axis of the confluent packing, distributed around the circle or distributed in a cross shape or an X shape, and other forms. Preferably, the axis of the circular hole provided on the periphery of the axis of the merged packing is inclined relative to the axis of the merged packing, and the downstream end is close to the axis of the merged packing. When it is a channel 21 with a plurality of circular holes, one end of each circular hole or one end of a partial circular hole is formed with the nozzle 8 described above.
见图1至图2.4及图5、图6,所述分割填料3上所设通道二31具体为被设置在其侧壁上的多个槽。此处,于所述分割填料侧壁上所设槽可为斜槽,即该槽的延伸方向相对侧壁上的(轴向)竖直线倾斜,或更进一步地,所设槽的底面为斜面,且沿自上游至下游朝靠近所述分割填料轴心的方向倾斜(如图6)。其他实施例中,于所述分割填料侧壁上所设槽还可为螺旋槽(如图5)。将构成通道二31的槽设为斜槽或螺旋槽形式,能够使得多股流体汇聚时形成反射撞击或以旋转的状态交汇,形成湍动的混流,流体中不同颗粒间能产生碰撞而强化汇合作用,使流体中的不同成分被切分后再碰撞汇聚,重新改变了流体内各成分的分布状态,能进一步保证流体得到充分、高效的混合。As shown in Figs. 1 to 2.4 and Figs. 5 and 6, the second channel 31 provided on the split packing 3 is specifically a plurality of grooves provided on the side wall thereof. Here, the groove provided on the side wall of the split filler may be a slanted groove, that is, the extending direction of the groove is inclined with respect to the (axial) vertical line on the side wall, or more preferably, the bottom surface of the groove is The inclined surface is inclined from upstream to downstream in a direction close to the axis of the divided packing (as shown in Figure 6). In other embodiments, the grooves provided on the sidewalls of the split filler may also be spiral grooves (as shown in FIG. 5). Setting the grooves that constitute the channel two 31 into a chute or spiral groove can make multiple fluids converge to form a reflection collision or converge in a rotating state, forming a turbulent mixed flow, and different particles in the fluid can collide and strengthen the confluence. The function enables the different components in the fluid to be split and then collide and converge, which re-changes the distribution of each component in the fluid, and can further ensure that the fluid is fully and efficiently mixed.
见图3.1至图4及图8、图10,所述分割填料3上所设通道二31具体为被设置在处于侧壁内侧边沿处的多个通孔。此处,于所述分割填料的侧壁内侧边沿处的各通孔,其轴线延伸方向可以与所述分割填料的轴线方向一致(图示情形),或者沿自上游至下游朝靠近所述分割填料轴心的方向倾斜(同样是使多股流体形成反射撞击)。As shown in Figure 3.1 to Figure 4 and Figure 8 and Figure 10, the second channel 31 provided on the split filler 3 is specifically a plurality of through holes provided at the inner edge of the side wall. Here, each through hole at the inner edge of the side wall of the split filler may have its axis extending in the same direction as the axis of the split filler (as shown in the figure), or along the direction from upstream to downstream toward the partition closer to the partition. The direction of the packing axis is inclined (the same is to cause multiple streams of fluid to form a reflective impact).
见图7.1至图7.3,所述填料单元20中的分割筛板1、汇合填料2及分割填料3相互之间通过插接结构连成一个整体。于所述汇合填料2的上游端面的边缘处设有环状的凸缘24,所述分割筛板1的下游端插入凸缘24内,使得分割筛板1与汇合填料2插接连接为整体。于汇合填料2的下游端面边沿处设有多个相间分布的且呈弧形的插槽25,所述分割填料3的上游端面形成有与所述插槽25对应匹配的插条34,使得汇合填料2与分割填料3插接连接为整体。As shown in Figure 7.1 to Figure 7.3, the divided screen 1, the combined packing 2 and the divided packing 3 in the packing unit 20 are connected to each other as a whole through a plug-in structure. An annular flange 24 is provided at the edge of the upstream end surface of the combined packing 2, and the downstream end of the dividing screen 1 is inserted into the flange 24, so that the dividing screen 1 and the combined packing 2 are plug-connected and connected as a whole . A plurality of arc-shaped slots 25 are provided at the edge of the downstream end face of the converging filler 2, and the upstream end face of the split filler 3 is formed with inserts 34 corresponding to the slots 25, so that the confluence The packing 2 and the split packing 3 are plug-connected and connected as a whole.
见图8、图10,所述填料单元20中的分割筛板1、汇合填料2及分割填料3相互之间通过环体7连接成一个整体,而且优选地将所述环体7设为螺环,在分割筛板1、汇合填料2及分割填料3的侧壁端部设有外螺纹与螺环匹配,这样设置便于调节控制分割筛板、汇合填料、分割填料相互之间的间距大小。8 and 10, the split screen 1, the combined packing 2 and the split packing 3 in the packing unit 20 are connected to each other by a ring body 7 to form a whole, and the ring body 7 is preferably set as a screw. Rings are equipped with external threads on the sidewall ends of the dividing screen 1, the converging packing 2 and the dividing packing 3 to match the screw ring. This arrangement is convenient for adjusting and controlling the spacing between the dividing screen, the confluence packing and the dividing packing.
上述实施方式仅例示性说明原理及功效,而非用于限制本发明。本发明还有许多方面可以在不违背总体思想的前提下进行改进,对于熟悉此技术的人士皆可在不违背本发明的精神及范畴下,可对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The foregoing embodiments are only illustrative of the principles and effects, and are not used to limit the present invention. There are many aspects of the present invention that can be improved without departing from the general idea. Those familiar with the technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.

Claims (31)

  1. 一种连续流反应模块,特征为:包括外管及于外管内顺次布置的多个填料单元;A continuous flow reaction module, which is characterized in that it includes an outer tube and a plurality of packing units sequentially arranged in the outer tube;
    所述的各填料单元包括分割筛板、汇合填料和分割填料,并且依次按照分割筛板、汇合填料、分割填料的顺序排列,或者依次按照汇合填料、分割填料、分割筛板的顺序排列;The said packing units include divided screens, combined packings and divided packings, and are arranged in the order of dividing screens, combined packings, and divided packings, or arranged in the order of combined packings, divided packings, and divided screens;
    所述分割筛板上形成有规则或不规则的孔或缝隙,使得流体能够由分割筛板的一端面流向另一端面;所述汇合填料的两端面上分别形成有凹槽,且该两个凹槽的底面之间形成有将该两个凹槽连通的通道;所述分割填料的两端面中至少上游端面上形成有凹槽,且设有两端分别延伸至两端面边缘处的能将两端面连通的多个通道;所述分割筛板上形成的孔或缝隙的当量直径小于所述汇合填料、所述分割填料上所设的各通道的当量直径。Regular or irregular holes or gaps are formed on the dividing sieve plate so that fluid can flow from one end surface of the dividing sieve plate to the other end surface; grooves are respectively formed on both end surfaces of the combined packing, and the two A channel connecting the two grooves is formed between the bottom surfaces of the grooves; a groove is formed on at least the upstream end surface of the two end surfaces of the split filler, and the two ends respectively extend to the edges of the two end surfaces. A plurality of channels connected at both ends; the equivalent diameter of the holes or gaps formed on the dividing screen plate is smaller than the equivalent diameter of the combined packing and the channels provided on the dividing packing.
  2. 依权利要求1所述连续流反应模块,特征为:所述汇合填料的端面上所设凹槽底面和所述分割填料的端面上所设凹槽的底面中,至少有一个底面为弧面。The continuous flow reaction module according to claim 1, characterized in that at least one of the bottom surface of the groove provided on the end surface of the convergent filler and the bottom surface of the groove provided on the end surface of the split filler is arcuate.
  3. 依权利要求2所述连续流反应模块,特征为:所述汇合填料上所设通道的下游端延伸至该汇合填料下游端面上所设凹槽的底面外部并形成喷嘴。The continuous flow reaction module according to claim 2, characterized in that the downstream end of the channel provided on the merged filler extends to the outside of the bottom surface of the groove provided on the downstream end surface of the merged filler and forms a nozzle.
  4. 依权利要求2所述连续流反应模块,特征为:所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过插接结构连成一个整体。The continuous flow reaction module according to claim 2, characterized in that: the dividing screen, the converging packing and the dividing packing in the packing unit are connected as a whole through a plug-in structure.
  5. 依权利要求2所述连续流反应模块,特征为:所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过环体连接成一个整体。The continuous flow reaction module according to claim 2, characterized in that: the divided sieve plate, the convergent packing and the divided packing in the packing unit are connected to each other through a ring body to form a whole.
  6. 依权利要求5所述连续流反应模块,特征为:所述环体为螺环,在分割筛板、汇合填料及分割填料的侧壁端部设有外螺纹与所述螺环匹配。The continuous flow reaction module according to claim 5, characterized in that: the ring body is a spiral ring, and external threads are provided at the end of the divided screen, the merged packing and the side wall of the divided packing to match the spiral ring.
  7. 依权利要求2所述连续流反应模块,特征为:分割填料上所设通道为设置在侧壁上的槽,或者,处于侧壁内侧边沿处的通孔。The continuous flow reaction module according to claim 2, characterized in that the channels provided on the split filler are grooves provided on the side walls, or through holes at the inner edges of the side walls.
  8. 依权利要求7所述连续流反应模块,特征为:分割填料侧壁上所设槽为斜槽或螺旋槽。The continuous flow reaction module according to claim 7, characterized in that the grooves provided on the side walls of the divided packing are chute grooves or spiral grooves.
  9. 依权利要求7所述连续流反应模块,特征为:分割填料的侧壁内侧边沿处的通孔,其轴线延伸方向与分割填料的轴向一致;或者,沿自上游至下游朝靠近分割填料轴心的方向倾斜。The continuous flow reaction module according to claim 7, characterized in that: the through hole at the inner edge of the side wall of the divided packing has an axis extending in the same direction as the axial direction of the divided packing; or, from upstream to downstream toward the axis of the divided packing The direction of the heart is tilted.
  10. 依权利要求1所述连续流反应模块,特征为:所述汇合填料上所设通道的下游端延伸至该汇合填料下游端面上所设凹槽的底面外部并形成喷嘴。The continuous flow reaction module according to claim 1, characterized in that: the downstream end of the channel provided on the merged packing extends to the outside of the bottom surface of the groove provided on the downstream end surface of the merged packing and forms a nozzle.
  11. 依权利要求1所述连续流反应模块,特征为:所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过插接结构连成一个整体。The continuous flow reaction module according to claim 1, characterized in that: the dividing screen, the converging packing and the dividing packing in the packing unit are connected as a whole through a plug-in structure.
  12. 依权利要求1所述连续流反应模块,特征为:所述填料单元中的分割筛板、汇合填料及分割填料相互之间通过环体连接成一个整体。The continuous flow reaction module according to claim 1, characterized in that: the divided sieve plate, the convergent packing and the divided packing in the packing unit are connected to each other through a ring body to form a whole.
  13. 依权利要求12所述连续流反应模块,特征为:所述环体为螺环,在分割筛板、汇合填料及分割填料的侧壁端部设有外螺纹与所述螺环匹配。The continuous flow reaction module according to claim 12, characterized in that: the ring body is a spiral ring, and external threads are provided at the end of the divided screen, the convergent packing and the side wall of the divided packing to match the spiral ring.
  14. 依权利要求1所述连续流反应模块,特征为:分割填料上所设通道为设置在侧壁上的槽,或者,处于侧壁内侧边沿处的通孔。The continuous flow reaction module according to claim 1, characterized in that the channels provided on the split filler are grooves provided on the side walls, or through holes at the inner edges of the side walls.
  15. 依权利要求14所述连续流反应模块,特征为:分割填料侧壁上所设槽为斜槽或螺旋槽。The continuous flow reaction module according to claim 14, characterized in that the grooves provided on the sidewalls of the divided fillers are oblique grooves or spiral grooves.
  16. 依权利要求14所述连续流反应模块,特征为:所述分割填料的侧壁内侧边沿处的通孔,其轴线延伸方向与所述分割填料的轴线方向一致,或者至少部分地沿自上游至下游朝靠近所述分割填料轴心的方向倾斜。The continuous flow reaction module according to claim 14, characterized in that: the through hole at the inner edge of the side wall of the divided filler has an axial extension direction consistent with the axial direction of the divided filler, or at least partly extends from upstream to The downstream is inclined in a direction close to the axis of the divided packing.
  17. 一种连续流反应器,特征为:含有权利要求1至16中至少一种形式的连续流反应模块。A continuous flow reactor, characterized in that it contains at least one type of continuous flow reaction module in claims 1 to 16.
  18. 一种填料单元,特征为:包括分割筛板、汇合填料和分割填料,并且依次按照分割筛板、汇合填料、分割填料的顺序排列,或者依次按照汇合填料、分割填料、分割筛板的顺序排列;所述分割筛板上形成有规则或不规则的孔或缝隙,使得流体能够由分割筛板的一端面流向另一端面;所述汇合填料的两端面上分别形成有凹槽,且该两个凹槽的底面之间形成有将该两个凹槽连通的通道;所述分割填料的两端面中至少处于上游的端面上形成有凹槽,且设有两端分别延伸至两端面边缘处的能将该两个端面连通的多个通道;所述分割筛板上形成的孔或缝隙的当量直径小于所述汇合填料、所述分割填料上所设的各通道的当量直径。A packing unit, characterized in that it includes divided screen plates, combined fillers and divided fillers, and is arranged in the order of divided screen plates, combined fillers, and divided fillers, or arranged in the order of combined filler, divided filler, and divided screen plates The dividing screen is formed with regular or irregular holes or gaps, so that fluid can flow from one end of the dividing screen to the other end; grooves are formed on both ends of the combined packing, and the two A channel connecting the two grooves is formed between the bottom surfaces of the two grooves; grooves are formed on at least the upstream end surface of the two end surfaces of the split filler, and the two ends respectively extend to the edges of the two end surfaces. A plurality of channels that can connect the two end faces; the equivalent diameter of the holes or gaps formed on the dividing screen plate is smaller than the equivalent diameter of each channel provided on the combined packing and the dividing packing.
  19. 依权利要求18所述填料单元,特征为:分割筛板上形成的孔或缝隙的通道宽度设置在1μm至800μm范围内。The packing unit according to claim 18, characterized in that the channel width of the holes or slits formed on the dividing screen is set in the range of 1 μm to 800 μm.
  20. 依权利要求18所述填料单元,特征为:汇合填料上所设通道的下游端延伸至该汇合填料下游端面上所设凹槽的底面外部并形成喷嘴。The packing unit according to claim 18, characterized in that the downstream end of the channel provided on the merged packing extends to the outside of the bottom surface of the groove provided on the downstream end surface of the merged packing and forms a nozzle.
  21. 依权利要求20所述填料单元,特征为:汇合填料端面上所设凹槽的底面为弧面。The packing unit according to claim 20, characterized in that the bottom surface of the groove provided on the end surface of the combined packing is a curved surface.
  22. 依权利要求21所述填料单元,特征为:分割填料端面上所设凹槽的底面为弧面。The packing unit according to claim 21, characterized in that the bottom surface of the groove provided on the end surface of the split packing is an arc surface.
  23. 依权利要求20所述填料单元,特征为:分割填料端面上所设凹槽的底面为弧面。The packing unit according to claim 20, characterized in that the bottom surface of the groove provided on the end surface of the split packing is a curved surface.
  24. 依权利要求18所述填料单元,特征为:填料单元中的分割筛板、汇合填料及分割填料相互之间通过插接结构连成一个整体。The packing unit according to claim 18, characterized in that: the divided screen plate, the combined packing and the divided packing in the packing unit are connected to one another through a plug-in structure.
  25. 依权利要求18所述填料单元,特征为:填料单元中的分割筛板、汇合填料及分割填料相互之间通过环体连接成一个整体;所述环体设为螺环,在分割筛板、汇合填料及分割填料的侧壁端部设有外螺纹与所述螺环匹配。The packing unit according to claim 18, characterized in that: the divided screen plates, the combined packing and the divided packing in the packing unit are connected to each other by a ring body into a whole; the ring body is set as a spiral ring, and the divided screen plates, The ends of the side walls of the merged packing and the divided packing are provided with external threads to match the spiral ring.
  26. 依权利要求18所述填料单元,特征为:汇合填料端面上所设凹槽的底面为弧面。The packing unit according to claim 18, characterized in that: the bottom surface of the groove provided on the end face of the combined packing is a curved surface.
  27. 依权利要求26所述填料单元,特征为:分割填料端面上所设凹槽的底面为弧面。The packing unit according to claim 26, characterized in that the bottom surface of the groove provided on the end surface of the split packing is a curved surface.
  28. 依权利要求18所述填料单元,特征为:分割填料端面上所设凹槽的底面为弧面。The packing unit according to claim 18, characterized in that the bottom surface of the groove provided on the end surface of the split packing is a curved surface.
  29. 依权利要求18所述的填料单元,特征为:分割填料上所设通道为设置在侧壁上的槽或者处于侧壁内侧边沿处的通孔。The packing unit according to claim 18, characterized in that the channel provided on the split packing is a groove provided on the side wall or a through hole at the inner edge of the side wall.
  30. 依权利要求29所述填料单元,特征为:于分割填料侧壁上所设槽为斜槽或螺旋槽。The packing unit according to claim 29, characterized in that the groove provided on the side wall of the divided packing is a chute groove or a spiral groove.
  31. 依权利要求29所述填料单元,特征为:于分割填料的侧壁内侧边沿处的通孔,其轴线延伸方向与所述分割填料的轴线方向一致,或者至少部分地沿自上游至下游朝靠近所述分割填料轴心的方向倾斜。The packing unit according to claim 29, characterized in that: the through hole at the inner edge of the side wall of the divided packing has an axial extension direction consistent with the axial direction of the divided packing, or at least partly approaching from upstream to downstream The direction of the axis of the split filler is inclined.
PCT/CN2020/089539 2020-01-20 2020-05-11 Continuous flow reaction module, reactor, and filler units WO2021147211A1 (en)

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CN202010063837.6A CN111111602A (en) 2020-01-20 2020-01-20 Continuous flow reaction module, reaction device and filling block
CN202010063837.6 2020-01-20
CN202010368271.8A CN111468052A (en) 2020-05-01 2020-05-01 Continuous flow reaction module, reactor and packing unit
CN202010368271.8 2020-05-01

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2081698C1 (en) * 1995-04-18 1997-06-20 Владимир Ильич Смирнов Packing of rectification column
RU2339442C2 (en) * 2006-10-03 2008-11-27 Государственное образовательное учреждение высшего профессионального образования Воронежское высшее военное авиационное инженерное училище (военный институт) Casing head of rectifying column
CN104258795A (en) * 2014-09-24 2015-01-07 中国纺织科学研究院 Exchange reaction system, modified polyester production system containing exchange reaction system as well as modified polyester production method
CN109876688A (en) * 2019-04-16 2019-06-14 青岛三易安化工设备有限公司 Fluid mixer
CN111111602A (en) * 2020-01-20 2020-05-08 南通微著智能科技有限公司 Continuous flow reaction module, reaction device and filling block

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2081698C1 (en) * 1995-04-18 1997-06-20 Владимир Ильич Смирнов Packing of rectification column
RU2339442C2 (en) * 2006-10-03 2008-11-27 Государственное образовательное учреждение высшего профессионального образования Воронежское высшее военное авиационное инженерное училище (военный институт) Casing head of rectifying column
CN104258795A (en) * 2014-09-24 2015-01-07 中国纺织科学研究院 Exchange reaction system, modified polyester production system containing exchange reaction system as well as modified polyester production method
CN109876688A (en) * 2019-04-16 2019-06-14 青岛三易安化工设备有限公司 Fluid mixer
CN111111602A (en) * 2020-01-20 2020-05-08 南通微著智能科技有限公司 Continuous flow reaction module, reaction device and filling block

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