WO2021143848A1 - 气雾产生装置及其气雾产生基质 - Google Patents
气雾产生装置及其气雾产生基质 Download PDFInfo
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- WO2021143848A1 WO2021143848A1 PCT/CN2021/072166 CN2021072166W WO2021143848A1 WO 2021143848 A1 WO2021143848 A1 WO 2021143848A1 CN 2021072166 W CN2021072166 W CN 2021072166W WO 2021143848 A1 WO2021143848 A1 WO 2021143848A1
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- WO
- WIPO (PCT)
- Prior art keywords
- aerosol generating
- generating substrate
- main body
- aerosol
- heating
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
- A24F40/465—Shape or structure of electric heating means specially adapted for induction heating
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
- H05B6/105—Induction heating apparatus, other than furnaces, for specific applications using a susceptor
- H05B6/108—Induction heating apparatus, other than furnaces, for specific applications using a susceptor for heating a fluid
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/48—Fluid transfer means, e.g. pumps
- A24F40/485—Valves; Apertures
Definitions
- the invention relates to the field of aerosol generating devices, in particular to an aerosol generating device and an aerosol generating substrate.
- the current aerosol generating system usually includes an aerosol generating substrate and a heating device.
- the aerosol generating substrate includes a substrate material that can generate aerosol after being heated, and the aerosol generating substrate is heated by the heating device to generate aerosol.
- Heating non-combustion is a heating method of the aerosol generating system.
- the aerosol-generating substrate generates aerosol through the baking method of heating but not burning.
- the common forms of heating devices currently used in the heating and non-combustion aerosol generating system include a form in which a central heating rod 3a is arranged in the aerosol generating substrate 4 (see Figure 1), in the aerosol generating substrate 4
- the arrows in the figure indicate the direction of heat transfer.
- the above-mentioned three kinds of electric heating elements have a long preheating time; after stopping heating, the aerosol generating substrate needs a long time to cool down.
- Heat-not-burn aerosol generation systems are often used in heat-not-burn electronic cigarettes. Heat-not-burn e-cigarettes are also called low-temperature-cured cigarettes or low-temperature cigarettes. Low-temperature cigarettes are compared to traditional cigarettes. Traditional cigarettes are smoked by igniting tobacco. During smoking, the ignition temperature of paper cigarettes can reach 600-900°C. Low-temperature smoke uses a curing method to heat the tobacco instead of burning tobacco. Its curing temperature is generally lower than 400°C, usually around 250°C, so it is called low-temperature-cured smoke or low-temperature smoke.
- the current low-temperature smoke also has corresponding problems: long preheating time (preheating is generally greater than 10s, and normal smoking is within 1-5s); due to tobacco The heat conductivity is low, so after the smoking set stops baking, the tobacco needs a longer time to cool down.
- the technical problem to be solved by the present invention is to provide an aerosol generating device and aerosol generating substrate for the above-mentioned defects in the related art.
- the technical solutions adopted by the present invention to solve its technical problems include: providing an aerosol-generating substrate, including a main body capable of generating aerosol after being heated, and magnetic particles are distributed in the main body to generate electromagnetic induction through the magnetic particles.
- the aerosol generating substrate further includes a cooling member sheathed outside the main body for assisting the main body to dissipate heat.
- the cooling member is made of heat sink material.
- the thermal conductivity of the cooling element is not less than 10 W/(m ⁇ K), the density is less than 6000 kg/m 3 and/or the specific heat capacity is less than 3000 J/(kg ⁇ K).
- the thermal conductivity of the cooling member is not less than 20 W/(m ⁇ K), the density is less than 4000 kg/m 3 and/or the specific heat capacity is less than 1500 J/(kg ⁇ K).
- the cooling element is non-magnetic shielding.
- the cooling member is paramagnetic or diamagnetic.
- the cooling member is made of ceramic material.
- the cooling member is made of aluminum oxide or aluminum nitride.
- a accommodating cavity and a first opening are provided on the cooling member, and the first opening is provided on one side of the cooling member and communicates with the accommodating cavity, so that the main body can pass through the first opening and The quilt is sheathed in the containing cavity.
- the other side of the cooling member is provided with a second opening communicating with the containing cavity.
- the magnetic particles are made of Fe and/or Ni materials.
- the diameter of the magnetic particles is 20-200 ⁇ m.
- the diameter of the magnetic particles is 50-150 ⁇ m.
- the mixing ratio of the magnetic particles in the main body is 1%-50%.
- the mixing ratio of the magnetic particles in the main body is 3%-30%.
- the technical solution adopted by the present invention to solve its technical problems also includes: providing an aerosol generating device, including the above-mentioned aerosol generating substrate and a heating and non-combustion baking device for heating the main body of the aerosol generating substrate
- the heating and non-combustion baking device includes a housing, a carrier and an electromagnetic induction heating assembly arranged in the housing, and the carrier is provided with a loading cavity for loading the aerosol generating substrate for the
- the electromagnetic induction heating component heats the magnetic particles in the aerosol-generating substrate through electromagnetic induction, and then heats the main body of the aerosol-generating substrate.
- the frequency of the electromagnetic induction heating component is 150 kHz or above.
- one end of the cooling member is open for insertion of cigarettes, and the other end is provided with an air hole communicating with the inside and outside, and the bottom of the housing is provided with a support part supporting the end of the carrier where the air hole is provided.
- the air hole is at a distance from the inner side wall of the shell, so that the air in the shell can enter the loading cavity through the air hole.
- the top of the housing is provided with a first air inlet and/or the bottom is provided with a second air inlet for air to enter the housing and then into the loading cavity of the carrier.
- the aerosol generating device further includes an air pressure sensor arranged in the housing for sensing the airflow in the housing.
- the implementation of the technical solution of the present invention has at least the following beneficial effects:
- the heat energy does not need to be transmitted over a long distance, so the aerosol-generating substrate can be quickly baked out of volatilization. Fog, the heating time is greatly shortened.
- the main body of the aerosol-generating substrate has a cooling element, once the heating is stopped, the main body of the aerosol-generating substrate is rapidly cooled under the action of the cooling element, realizing the purpose of rapid heating and rapid cooling.
- Figures 1-3 are schematic diagrams of cigarette cross-sections of three different aerosol generating substrate heating methods in the background art.
- Fig. 4 is a schematic structural diagram of an aerosol generating device according to an embodiment of the present invention.
- Fig. 5 is a schematic view of the air flow of the aerosol generating device in Fig. 1.
- Fig. 6 is a schematic diagram of the structure of a cooling element according to an embodiment of the present invention.
- Fig. 7 is a schematic diagram of the structure of a cooling element in another embodiment of the present invention.
- the reference numerals in the figure indicate: the heating and non-combustion baking device 1, the housing 11, the first cavity 111a, the second cavity 111b, the supporting portion 112, the air passage 1121, the inlet 110, the first air inlet 113, the first Two air inlet 114, hole 115, carrier 12, loading cavity 121, air hole 122, induction coil 13, air pressure sensor 14, power supply 15, circuit control unit 16, aerosol generating substrate 2, main body 21, cooling element 22, first The opening 221, the second opening 222, the accommodating cavity 223, the central heating rod 3a, the central heating sheet 3b, the peripheral heating tube 3c, and the aerosol generating substrate 4 in the background art.
- the aerosol generating substrate 2 in the first embodiment of the present invention includes a main body 21 capable of generating aerosol after being heated.
- the main body 21 is distributed with magnetic particles to generate heat through electromagnetic induction of the magnetic particles. Furthermore, the main body 21 is heated, and the aerosol generating substrate 2 further includes a cooling member 22 sheathed outside the main body 21 for assisting the main body 21 to cool down.
- the aerosol generating device in this embodiment includes the above-mentioned aerosol generating substrate 2 and the heating and non-combustion baking device 1.
- the heating non-combustion baking device 1 is used to heat the main body 21 of the aerosol generating substrate 2, and includes a housing 11, a carrier 12 and an electromagnetic induction heating assembly 13 arranged in the housing 11, and the carrier 12 is provided with a gas
- the loading cavity 121 of the mist generating substrate 2 is used for the electromagnetic induction heating assembly 13 to heat the magnetic particles in the aerosol generating substrate 2 through electromagnetic induction, thereby heating the main body 21 of the aerosol generating substrate 2.
- the aerosol generating substrate 2 can be loaded into the heating and non-combustion baking device 1 for non-contact induction heating.
- the thermal energy does not need to be transmitted over a long distance, so the aerosol-generating substrate 2 can be quickly baked out of the aerosol, and the heating time is greatly shortened.
- the main body 21 of the aerosol-generating substrate 2 is covered with a cooling element 22, it can be realized that once the heating is stopped, the main body 21 of the aerosol-generating substrate 2 is rapidly cooled under the action of the cooling element 22, realizing rapid heating and rapid cooling. the goal of.
- the main body 21 of the aerosol generating substrate 2 generally includes a matrix material capable of releasing volatile compounds, which can form an aerosol, and the volatile compounds are released by heating the main body 21.
- the matrix material may include nicotine, and the nicotine-containing matrix material may be a nicotine salt matrix.
- the substrate material may also include plant-based materials, such as tobacco, in which case the aerosol generating substrate 2 can be used as a cigarette.
- This method of induction heating by the electromagnetic induction heating component 13 and magnetic particles is based on the law of electromagnetic induction.
- Induction heating converts electrical energy into magnetic energy through the electromagnetic induction heating component 13, and the magnetic energy is converted into heat energy inside the metal workpiece.
- the electromagnetic induction heating component 13 is not in direct contact with the metal workpiece.
- Induction heating technology relies on the conversion process of two kinds of energy to achieve heating. Purpose. Regarding the selection of the material of the magnetic particles, materials with high conductivity, high permeability and saturation magnetization are preferred, such as Fe and/or Ni powder.
- the magnetic particles are distributed as evenly as possible in the main body 21 of the aerosol generating substrate 2 to evenly bake the aerosol generating substrate 2 to improve the heat uniformity of the aerosol generating substrate 2 , Thereby solving the problem of uneven baking.
- the thermal energy does not need to be transmitted over a long distance, and the uniform distribution of thermal energy can be basically achieved, and the aerosol generating substrate 2 can be baked as a whole.
- the particle size of the magnetic powder needs to balance the portability of magnetic induction heating and doping into the aerosol generating matrix 2. If the particle size is too small, it is not easy to be heated by induction, and if the particle size is too large, it is not easy to mix into the aerosol generating matrix. Therefore, the diameter of the magnetic particles is preferably between 20-200 ⁇ m, and preferably between 50-150 ⁇ m.
- the doping ratio of magnetic particles needs to balance the heating and uniform heating of the aerosol-generating substrate 2.
- the aerosol-generating substrate 2 is a cigarette, it needs to be considered.
- the mixing ratio of magnetic particles in the main body 21 of the aerosol generating substrate 2 can be 1%-50%, preferably 3%-30%, such as 6%, 13%, and 22%.
- the material of the cooling member 22 is preferably non-magnetic shielding, such as paramagnetic or diamagnetic. Further, the material of the cooling element 22 may be a heat sink material with a thermal conductivity of not less than 10 W/(m ⁇ K), a density of less than 6000 kg/m 3 and/or a specific heat capacity of less than 3000 J/(kg ⁇ K), preferably a heat sink material.
- the above-mentioned materials have good thermal conductivity.
- the material of the cooling member 22 may be a ceramic material with a thermal conductivity of not less than 20 W/(m ⁇ K), such as alumina or aluminum nitride.
- the cooling member 22 is provided with a receiving cavity 223 and a first opening 221, and the first opening 221 is provided on one side of the cooling member 22 and communicates with the receiving cavity 223 for the main body 21 to pass through.
- the first opening 221 is sheathed in the receiving cavity 223.
- a second opening 222 communicating with the containing cavity 223 is provided on the other side of the cooling member 22.
- the cooling member 22 is preferably cylindrical. Specifically, the cooling member 22 may be provided with an opening on only one side—the first opening 221 (see FIG. 7), or may be provided with a first opening 221 and a second opening on both sides. 222 (see Figure 6).
- the electromagnetic induction heating component 13 may be an induction coil and surround the periphery of the cooling member 22, and the induction coil is preferably surrounded by a straight solenoid.
- the electromagnetic induction heating assembly 13 preferably adopts high frequency or ultra high frequency, and the frequency is 150kHz or above, preferably 200kHz or above, such as 250kHz, 280kHz and 300kHz.
- the shape of the loading cavity 121 of the carrier 12 is adapted to the shape of the aerosol generating substrate 2, and the radial size of the loading cavity 121 is equivalent to the radial size of the aerosol generating substrate 2. It is slightly larger than the radial dimension of the aerosol generating substrate 2.
- the carrier 12 may have a cylindrical shape, one end of the carrier 12 is open for insertion of the aerosol generating substrate 2, and the other end is provided with an air hole 122 connecting the inside and the outside.
- the top of the housing 11 is provided with an inlet 110
- the bottom of the housing 11 is provided with a support 112 at one end of the support carrier 12 provided with an air hole 122.
- the inserted end of the aerosol-generating substrate 2 corresponds to the inlet 110, so that the aerosol-generating substrate 2 enters the loading cavity 121 of the carrier 12 through the inlet 110.
- the supporting portion 112 supports the edge of the carrier 12, and the air hole 122 is separated from the inner side wall of the housing 11 by a certain distance, so that the air in the housing 11 can enter the loading cavity 121 through the air hole 122.
- the top of the housing 11 is provided with a first air inlet 113 for air to enter the housing 11 and then into the loading cavity 121 of the carrier 12.
- the first air inlet 113 is located outside the carrier 12 and between the carrier 12 and the electromagnetic induction heating assembly 13.
- the bottom of the housing 11 is provided with a second air inlet 114 for air to enter the housing 11 and then into the loading cavity 121 of the carrier 12.
- the position of the second air inlet 114 corresponds to the end of the carrier 12 where the air hole 122 is provided.
- the supporting portion 112 may be arranged in a ring shape, on which a lateral air passage 1121 is provided.
- the airflow entering the housing 11 through the first air inlet 113 flows between the carrier 12 and the electromagnetic induction heating assembly 13, and then It enters the loading cavity 121 of the carrier 12 through the air passage 1121 of the support portion 112 and the air hole 122 of the carrier 12 in turn; and the airflow entering the housing 11 through the second air inlet 114 enters the loading cavity 121 of the carrier 12 through the air hole 122 middle.
- the air flow direction is shown in Figure 5.
- the heating and non-combustion baking device 1 may also include an air pressure sensor 14, a circuit control unit 16, and a power supply 15 for supplying electrical energy provided in the second cavity 111bb of the housing 11.
- the second cavity 111bb It is arranged on the side of the first cavity 111aa, and the housing 11 is provided with a hole 115 connecting the first housing 11a and the second housing 11b for the passage of the lines between the two.
- the air pressure sensor 14 is used to sense the air flow to the loading cavity 121 of the carrier 12, and the circuit control unit 16 is connected to the air pressure sensor 14 and the electromagnetic induction heating assembly 13 at points to control the start and stop of the electromagnetic induction heating assembly 13.
- the air pressure sensor 14 can be set at the position of the air outlet of the air passage 1121 of the support 112.
- the induction of the air pressure sensor 14 determines the start and stop of the electromagnetic induction heating assembly 13.
- the electromagnetic induction heating assembly 13 starts heating.
- the electromagnetic induction heating assembly 13 stops heating, and the aerosol generating substrate 2 is rapidly cooled under the action of the cooling member 22, so as to realize the instant stop of the low-temperature smoke.
- the aerosol-generating substrate 2 and the heat-not-burn roasting device 1 of the first embodiment are applied to the field of low-temperature flue-cured smoke.
- the main body 21 of the aerosol-generating substrate 2 The matrix material includes shredded tobacco, and the aerosol generating matrix 2 is used as a cigarette.
- the cigarettes can be loaded into the heating and non-combustion roasting device 1 for non-contact induction heating to release the tobacco extract in the tobacco in a non-combustion state.
- the magnetic particles are distributed in the cigarette, the heat energy does not need to be transferred over long distances (the thermal conductivity of the tobacco is low and the heat transfer is slow), so the tobacco in the cigarette can be baked out of the smoke quickly, avoiding long waiting before smoking and heating The time has been drastically shortened.
- the addition of magnetic particles in the cigarette, and the design of a cooling element 22 for auxiliary cooling on the outside of the cigarette, can realize that once the heating is stopped, the cigarette can be rapidly cooled, realizing the purpose of rapid heating and rapid cooling.
- the common processes of reconstituted tobacco include separation, extraction, concentration, pulping, shaping, coating, and cutting, it can be considered in the pulping step, mainly because it can affect the tobacco preparation process.
- the minimum doping is uniform.
- the existing low-temperature-cured tobacco adopts the heating method described in the background technology, the tobacco is not uniformly baked and the preheating time is long. After the heating element heats up, the tobacco transfers heat to heat the tobacco. Due to the loose accumulation of the tobacco, the thermal conductivity is low (the thermal conductivity ⁇ is only .0.025-0.05W/(m ⁇ k)), regardless of the form of the heating element (chip type, Both rod type and outer tube type tobacco have the problem of uneven roasting.
- the heat of the central heating (including the heating plate 3b and the heating rod 3a) is transferred from the middle to the outer periphery, and the heat of the outer peripheral heating tube 3c is Passing from the outer periphery to the inside, the change of the roasting distance will cause the tobacco close to the heating element to burn easily and produce a paste smell, while the far heating element is not fully roasted, and the taste changes continuously with the smoking taste.
- the utilization rate of tobacco is low.
- the tobacco in the area far from the heating element is not fully cured, so the tobacco utilization efficiency is relatively high. Low.
- the third is the cleaning of heating elements. After repeated use, the grease and coking dust on the surface of the heating element will adhere to the surface of the heating element after the cigarette is baked, forming soot, which is difficult to clean, and will affect the taste for a long time.
- the magnetic particles are distributed as evenly as possible in the main body 21 of the aerosol generating substrate 2 used as cigarettes, so as to evenly roast the tobacco therein, which improves the uniformity of the main body 21.
- Thermal capacity thereby solving the problem of uneven baking.
- the aerosol generating substrate 2 is baked as a whole to improve the utilization rate of tobacco. At the same time, it avoids the burning problem caused by the high baking temperature, and can improve the suction taste to a certain extent.
- the essential heating element is the ferromagnetic particles in the aerosol-generating substrate 2, which is replaced after suction, and there is no problem of cleaning the heating element.
- the aerosol generating device of the present invention includes the heating and non-combustion baking device 1 and the aerosol generating substrate 2. Since the main body 21 of the aerosol generating substrate 2 is distributed with magnetic particles, the heat energy does not need to be transferred over long distances, and the heating time is large. Shortened, aerosol can be quickly generated, and the heat equalization capacity of the main body 21 is improved. At the same time, a cooling member 22 that assists in cooling is designed on the outside of the aerosol-generating substrate 2, so that once the heating is stopped, the aerosol-generating substrate 2 is rapidly cooled, achieving the purpose of rapid heating and rapid cooling.
- the heating and non-combustion baking device 1 may be provided with an air pressure sensor 14 for sensing the air flow to the loading cavity 121 of the carrier 12, and controlling the start and stop of the electromagnetic induction heating assembly 13 accordingly, so as to realize the instant smoking and stopping of low-temperature smoke .
- the technical solutions of the heating non-combustion baking device 1 and the aerosol generating substrate 2 of the present invention are particularly suitable for low-temperature baking smoke.
- the main body 21 of the aerosol generating substrate 2 includes shredded tobacco, and the aerosol generating substrate 2 is used as a cigarette. . Because the magnetic particles are distributed in the cigarette, the heat energy does not need to be transmitted over a long distance, so the tobacco in the cigarette can be quickly baked out of smoke, avoiding a long wait before smoking, and greatly shortening the heating time. The addition of magnetic particles in the cigarette improves the heat soaking capacity of the cigarette.
- a cooling element 22 is designed to assist in cooling on the outside of the cigarette, which can realize the rapid cooling of the cigarette once the heating is stopped, realizing the purpose of rapid heating and rapid cooling.
- the uniform distribution of heat energy can be basically realized, the cigarettes can be baked as a whole, and the utilization rate of the tobacco can be improved. At the same time, it avoids the burning problem caused by the high baking temperature, and can improve the suction taste to a certain extent.
- the actual heating element is the magnetic particles in the cigarette, which is replaced after smoking, and there is no problem of cleaning the heating element.
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Abstract
一种气雾产生基质(2),包括受热后能产生气雾的主体(21),主体(21)中分布有磁颗粒,以通过磁颗粒发生电磁感应而发热,进而加热主体(21),气雾产生基质(2)还包括套在主体(21)外的用于辅助主体(21)散热的降温件(22)。一种气雾产生装置,包括气雾产生基质(2)以及加热不燃烧烘烤装置(1),加热不燃烧烘烤装置(1)包括的电磁感应加热组件(13)通过电磁感应使气雾产生基质(2)中的磁颗粒发热,进而加热气雾产生基质(2)。由于气雾产生基质(2)的主体(21)中分布有磁颗粒,热能无需长距离传递,因此气雾产生基质(2)可以快速的被烘烤出气雾,加热时间大幅缩短。由于气雾产生基质(2)的主体(21)外套有降温件(22),所以可实现一旦停止加热,气雾产生基质(2)的主体(21)快速冷却,实现了快速加热快速冷却的目的。
Description
相关申请的交叉引用:
本申请要求于2020年1月16日提交中国专利局、申请号为202010048131.2、发明名称为“气雾产生装置及其气雾产生基质”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本发明涉及气雾产生装置领域,尤其是涉及一种气雾产生装置及其气雾产生基质。
目前的气雾产生系统通常包括气雾产生基质和加热装置,气雾产生基质包括受热后能产生气雾的基质材料,气雾产生基质经加热装置加热后产生气雾。加热不燃烧是气雾产生系统的一种加热方式,通过加热但不燃烧的烘烤方式使气雾产生基质产生气雾。
参见图1-3,目前加热不燃烧气雾产生系统采用的加热装置的常见形式有,在气雾产生基质4中设置中心发热杆3a的形式(参见图1),在气雾产生基质4中设置中心发热片3b的形式(参见图2),以及用外周发热管3c包围气雾产生基质4的形式(参见图3),图中箭头表示热量传递方向。
然而,上述三种电热式发热体,预热时间较长;停止加热后,气雾产生基质需要较长时间冷却。
加热不燃烧气雾产生系统常应用于加热不燃烧电子烟中。加热不燃烧电子烟又称低温烘烤烟或低温烟,低温烟是相对传统卷烟而言,传统卷烟是通过点燃烟草的方式进行吸烟,吸烟时,纸烟的点燃局部温度可达600-900℃,而低温烟是采用烘烤方式来加热烟草,替代了燃烧烟草,其烘烤温度一般低于400℃,常见为250℃左右,因此称为低温烘烤烟或低温烟。由于目前加热不燃烧气雾产生系统存在的上述问题,所以目前的低温烟也存在相应问题:较长预热时间(预热一般大于10s,而正常抽吸在1-5s之内);由于烟草热传导率低,所以烟具停止烘烤后,烟草需要较长时间冷却。
所以需要一种能够让气雾产生基质快速加热快速冷却的技术方案。
本发明要解决的技术问题在于,针对相关技术中的上述缺陷,提供一种气雾产生装置及其气雾产生基质。
本发明解决其技术问题所采用的技术方案包括:提供一种气雾产生基质,包括受热后能产生气雾的主体,所述主体中分布有磁颗粒,以通过所述磁颗粒发生电磁感应而发热,进而加热所述主体,所述气雾产生基质还包括套在所述主体外的用于辅助所述主体散热的降温件。
优选地,所述降温件是热沉材料的。
优选地,所述降温件的导热系数不低于10 W/(m·K)、密度小于6000kg/m
3 和/或比热容小于3000J/(kg·K)。
优选地,所述降温件的导热系数不低于20 W/(m·K)、密度小于4000kg/m
3 和/或比热容小于1500J/(kg·K)。
优选地,所述降温件是非磁屏蔽性的。
优选地,所述降温件是顺磁性或抗磁性的。
优选地,所述降温件是陶瓷材料的。
优选地,所述降温件是氧化铝或氮化铝材料的。
优选地,所述降温件上设有容纳腔和第一开口,所述第一开口设在所述降温件的一侧并连通所述容纳腔,以供所述主体通过所述第一开口并被套在所述容纳腔中。
优选地,所述降温件的另一侧设有连通所述容纳腔的第二开口。
优选地,所述磁颗粒是Fe和/或Ni材料的。
优选地,所述磁颗粒的直径为20-200μm。
优选地,所述磁颗粒的直径为50-150μm。
优选地,所述磁颗粒在所述主体中的掺入比例为1%-50%。
优选地,所述磁颗粒在所述主体中的掺入比例为3%-30%。
本发明解决其技术问题所采用的技术方案还包括:提供一种气雾产生装置,包括上述的气雾产生基质以及用于加热所述气雾产生基质的所述主体的加热不燃烧烘烤装置,所述加热不燃烧烘烤装置包括壳体,还包括设在所述壳体中的载体以及电磁感应加热组件,所述载体设有用于装载所述气雾产生基质的装载腔,以供所述电磁感应加热组件通过电磁感应使所述气雾产生基质中的磁颗粒发热,进而加热所述气雾产生基质的所述主体。
优选地,所述电磁感应加热组件的频率为150kHz或以上。
优选地,所述降温件的一端开放以供烟支插入,另一端设有连通内外的气孔,所述壳体中的底部设有支撑所述载体设置所述气孔的一端的支撑部,所述气孔与所述壳体的内侧壁相距一段距离,以供壳体中的空气经所述气孔进入所述装载腔中。
优选地,所述壳体的顶部设有第一进气口和/或底部设有第二进气口,以供空气进入所述壳体中进而进入所述载体的所述装载腔中。
优选地,所述的气雾产生装置还包括设在所述壳体中的用于感应所述壳体中的气流的气压传感器。
实施本发明的技术方案,至少具有以下的有益效果:一方面,由于气雾产生基质的主体中分布有磁颗粒,热能无需长距离传递,因此气雾产生基质可以快速的被烘烤出挥气雾,加热时间大幅缩短。另一方面,由于气雾产生基质的主体外套有降温件,所以可实现一旦停止加热,气雾产生基质的主体在降温件的作用下快速冷却,实现了快速加热快速冷却的目的。
下面将结合附图及实施例对本发明作进一步说明,附图中:
图1-3分别是背景技术中三种不同的气雾产生基质加热方式的烟支断面示意图。
图4是本发明的一种实施方式的气雾产生装置的结构示意图。
图5是图1中的气雾产生装置的气流流向示意图。
图6是本发明中的一种实施例的降温件的结构示意图。
图7是本发明中的另一种实施例的降温件的结构示意图。
图中的标号表示:加热不燃烧烘烤装置1,壳体11,第一腔体111a,第二腔体111b,支撑部112,通气道1121,进入口110,第一进气口113,第二进气口114,孔洞115,载体12,装载腔121,气孔122,感应线圈13,气压传感器14,电源15,电路控制单元16,气雾产生基质2,主体21,降温件22,第一开口221,第二开口222,容纳腔223,中心发热杆3a,中心发热片3b,外周发热管3c,背景技术中的气雾产生基质4。
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。以下描述中,需要理解的是,“前”、“后”、“上”、“下”、“左”、“右”、“纵”、“横”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“头”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系、以特定的方位构造和操作,仅是为了便于描述本技术方案,而不是指示所指的装置或元件必须具有特定的方位,因此不能理解为对本发明的限制。
还需要说明的是,除非另有明确的规定和限定,“安装”、“相连”、“连接”、“固定”、“设置”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。当一个元件被称为在另一元件“上”或“下”时,该元件能够“直接地”或“间接地”位于另一元件之上,或者也可能存在一个或更多个居间元件。术语“第一”、“第二”、“第三”等仅是为了便于描述本技术方案,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”、“第三”等的特征可以明示或者隐含地包括一个或者更多个该特征。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本发明实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本发明。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本发明的描述。
参见图4-5,本发明第一种实施方式中的气雾产生基质2,包括受热后能产生气雾的主体21,主体21中分布有磁颗粒,以通过磁颗粒发生电磁感应而发热,进而加热主体21,气雾产生基质2还包括套在主体21外的用于辅助主体21降温的降温件22。
本实施方式中的气雾产生装置,包括上述气雾产生基质2以及加热不燃烧烘烤装置1。加热不燃烧烘烤装置1用于加热该气雾产生基质2的主体21,包括壳体11,还包括设在壳体11中的载体12以及电磁感应加热组件13,载体12设有用于装载气雾产生基质2的装载腔121,以供电磁感应加热组件13通过电磁感应使气雾产生基质2中的磁颗粒发热,进而加热气雾产生基质2的主体21。气雾产生基质2可装载到加热不燃烧烘烤装置1中进行非接触式感应加热。
一方面,由于气雾产生基质2的主体21中分布有磁颗粒,热能无需长距离传递,因此气雾产生基质2可以快速的被烘烤出气雾,加热时间大幅缩短。另一方面,由于气雾产生基质2的主体21外套有降温件22,所以可实现一旦停止加热,气雾产生基质2的主体21在降温件22的作用下快速冷却,实现了快速加热快速冷却的目的。
其中气雾产生基质2的主体21通常包括能够释放挥发性化合物的基质材料,所述挥发性化合物可形成气雾,挥发性化合物通过加热主体21得到释放。基质材料可包含烟碱,含烟碱的基质材料可为烟碱盐基质。基质材料也可包括基于植物的材料,例如烟草,此时气雾产生基质2可作为烟支使用。
这种通过电磁感应加热组件13与磁颗粒感应加热的方式基于电磁感应定律,在一个电路围绕的区域内存在交变磁场时,电路两端就会产生感应电动势,当电路闭合时则产生电流。感应加热通过电磁感应加热组件13把电能转化为磁能,磁能再在金属工件内部转化为热能,电磁感应加热组件13与金属工件并非直接接触,感应加热技术是依靠两种能量的转换过程以达到加热目的。关于磁颗粒材质的选择,优选高导电率、较高磁导率和饱和磁化强度的材质,例如Fe和/或Ni粉。
在一些实施例的气雾产生基质2中,磁颗粒尽量均匀地分布在气雾产生基质2的主体21中,以均匀烘烤气雾产生基质2,提升了气雾产生基质2的均热能力,从而解决了烘烤不均匀的问题。通过控制磁场以及气雾产生基质2中的磁颗粒的均匀分布,热能无需长距离的传递,基本能实现热能的均匀分布,对气雾产生基质2进行整体烘烤。
关于磁颗粒粒径范围选择,磁性粉体的粒径需平衡磁感应加热与掺杂进入气雾产生基质2的便携性,粒径过小不易感应加热,过大不容易掺入气雾产生基质2的主体21中,所以磁颗粒直径优选在20-200μm之间,优选为50-150μm之间。
关于磁颗粒在气雾产生基质2的主体21中的掺入比例,磁颗粒掺杂比例需平衡气雾产生基质2发热、均热,当气雾产生基质2为烟支时,还需要考虑对口感的影响,所以磁颗粒在气雾产生基质2的主体21中的掺入比例可以为1%-50%,优选为3%-30%,例如6%、13%和22%。
为了不对气雾产生基质2中的磁颗粒造成干扰,降温件22的材质优选具有非磁屏蔽性的,如具有顺磁性或抗磁性。进一步地,降温件22的材质可以为导热系数不低于10
W/(m·K)、密度小于6000kg/m
3
和/或比热容小于3000J/(kg·K)的热沉材料,优选为导热系数不低于
20W/m·K、密度小于4000kg/m
3
和/或比热容小于1500J/(kg·K)的热沉材料,例如导热系数为22W/(m·K) 、密度为3800kg/m
3 和比热容为1400J/(kg·K)的热沉材料,又例如导热系数为 25W/(m·K) 、密度为3500kg/m
3 和比热容为1200J/(kg·K)的热沉材料,上述材料具有较好的导热性能,在进行气雾产生基质2的抽吸时不会随气雾产生基质2的烘烤高温而显著升温,有利于在停止抽吸后辅助气雾产生基质2快速冷却至较低温度,进一步实现快速加热快速冷却的效果,确保在中断后再次抽吸时依然具有较优的口感。具体地,降温件22的材质可以为氧化铝、氮化铝等导热系数不低于 20W/(m·K)的陶瓷材料。
参见图4-6,在一些实施例中,降温件22上设有容纳腔223和第一开口221,第一开口221设在降温件22的一侧并连通容纳腔223,以供主体21通过第一开口221并被套在容纳腔223中。降温件22的另一侧设有连通容纳腔223的第二开口222。降温件22优选呈筒状,具体而言,降温件22可以是仅一侧设有开口——第一开口221(参见图7),也可以两侧分别设有第一开口221和第二开口222(参见图6)。
参见图4-5,在一些实施例的气雾产生装置中,电磁感应加热组件13可以为感应线圈并围绕在降温件22外围,感应线圈优选以直螺线管的方式围绕。此外,因为掺杂磁颗粒尺寸较小,为了发热功率能达到加热效果范围,电磁感应加热组件13优选采用高频或者超高频,频率为150kHz或以上,优选200kHz或以上,例如250kHz、280kHz和300kHz。
参见图4-5,在一些实施例中,载体12的装载腔121的形状与气雾产生基质2的形状相适应,装载腔121的径向尺寸与气雾产生基质2的径向尺寸相当,稍大于气雾产生基质2的径向尺寸。具体地,载体12可以呈筒状,载体12的一端开放以供气雾产生基质2插入,另一端设有连通内外的气孔122。
参见图4-5,在一些实施例中,壳体11顶部设有的进入口110,壳体11中的底部设有支撑载体12的设有气孔122的一端的支撑部112,载体12的供气雾产生基质2插入的一端与进入口110对应,以供气雾产生基质2通过进入口110进入载体12的装载腔121。优选地,支撑部112支撑载体12的边缘,气孔122与壳体11的内侧壁相隔一段距离,以供壳体11中的空气经气孔122进入装载腔121中。
参见图4-5,在一些实施例中,壳体11的顶部设有第一进气口113,以供空气进入壳体11中进而进入载体12的装载腔121中。优选地,在横向上,第一进气口113位于载体12的外侧并位于载体12和电磁感应加热组件13之间。壳体11的底部设有第二进气口114,以供空气进入壳体11中进而进入载体12的装载腔121中。优选地,第二进气口114的位置与载体12的设置气孔122的一端对应。具体而言,支撑部112可以设置成环形,其上设有横向的通气道1121,经第一进气口113进入壳体11的气流,流经载体12和电磁感应加热组件13之间,再依次经支撑部112的通气道1121和载体12的气孔122进入载体12的装载腔121中;而经第二进气口114进入壳体11的气流,再经气孔122进入载体12的装载腔121中。气流流向如图5所示。
参见图4-5,该加热不燃烧烘烤装置1还可以包括设在壳体11的第二腔体111bb中的气压传感器14、 电路控制单元16以及提供电能的电源15,第二腔体111bb设在第一腔体111aa一侧,壳体11中设有连通第一壳体11a与第二壳体11b的孔洞115,以供两者中的线路通过。气压传感器14用于感应流向载体12的装载腔121的气流,电路控制单元16与气压传感器14以及电磁感应加热组件13点连接,控制电磁感应加热组件13的启停。气压传感器14可以设在支撑部112的通气道1121的风口位置,通过气压传感器14的感应决定电磁感应加热组件13的启停,当感应到气流流动时,则电磁感应加热组件13启动加热,当没有感应到气流时,则电磁感应加热组件13停止加热,气雾产生基质2在降温件22作用下快速冷却,从而实现低温烟的即抽即停。
在本发明的第二种实施方式中,将第一种实施方式的气雾产生基质2和加热不燃烧烘烤装置1应用于低温烘烤烟领域中,此时气雾产生基质2的主体21的基质材料包括烟丝,气雾产生基质2作为烟支使用。烟支可装载到加热不燃烧烘烤装置1中进行非接触式感应加热,以在非燃烧状态下释放烟草中的烟草提取物。
由于烟支中分布有磁颗粒,热能无需长距离传递(烟草导热系数低,传热慢),因此烟支中烟草可以快速的被烘烤出烟,避免了抽吸前的长时间等待,加热时间大幅缩短。烟支中磁颗粒的加入,同时在烟支外侧设计辅助降温的降温件22,可实现一旦停止加热,烟支快速冷却,实现了快速加热快速冷却的目的。
关于磁颗粒的掺入方式,由于常见的再造烟叶工序有分离萃取-浓缩-制浆-成型-涂布-分切等,所以可以考虑在制浆步骤掺入,主要是能对烟叶制备工序影响最小情况下掺杂均匀。
此外,目前的低温烘烤烟还存在一些问题。
一是,目前现有的低温烘烤烟所采用的如背景技术所述的加热方式,烟支烘烤不均匀,预热时间长。发热元件发热后通过烟草传递热量对烟草进行加热,由于烟草疏松堆积,热传导率低(热导率λ只有.0.025-0.05W/(m·k)),无论哪种发热元件形式(片式,杆式或外周管式)烟草都存在烘烤不均匀的问题,如示意图1-3所示,中心加热(包括加热片3b与加热杆3a)热量从中间向外周传递,外周发热管3c热量是从外周往内传递,烘烤距离的变化,会导致接近发热元件处的烟草容易烧焦,产生糊味,而远发热元件除烟支烘烤不充分,口感随抽吸口感发生连续变化。
二是,烟草利用率低。为避免发热元件附近的烟草出现严重焦味等问题(由于烟草热导率低,在烟支截面温度梯度比较陡),在离发热元件较远区域的烟草烘烤不充分,因此烟草利用效率较低。
三是,发热元件的清洁。多次使用后,烟支烘烤出来油脂与发热元件表面焦化粉尘沾附在发热元件表面,形成烟垢,难以清洁,长时间会影响口感。
针对上述问题,在本发明的一些实施例的中,磁颗粒尽量均匀地分布在作为烟支使用的气雾产生基质2的主体21中,以均匀烘烤其中的烟草,提升了主体21的均热能力,从而解决了烘烤不均匀的问题。通过控制磁场以及气雾产生基质2中的磁颗粒的均匀分布,热能无需长距离的传递,基本能实现热能的均匀分布,对气雾产生基质2进行整体烘烤,提升烟草的利用率。同时,避免了烘烤温度高而造成焦味问题,一定程度上可以提升抽吸口感。再者,磁感应非接触式加热,其实质发热元件为气雾产生基质2中的铁磁性颗粒,抽吸完后更换,无发热元件清洁问题。
综上所述,本发明的气雾产生装置包括加热不燃烧烘烤装置1和气雾产生基质2,由于气雾产生基质2的主体21中分布有磁颗粒,热能无需长距离传递,加热时间大幅缩短,可以快速产生气雾,并且提升了主体21的均热能力。同时在气雾产生基质2外侧设计辅助降温的降温件22,可实现一旦停止加热,气雾产生基质2快速冷却,实现了快速加热快速冷却的目的。并且,通过控制磁场以及气雾产生基质2中的磁颗粒的均匀分布,基本能实现热能的均匀分布,对气雾产生基质2的主体21进行整体烘烤。进一步,加热不燃烧烘烤装置1可设有气压传感器14,用于感应流向载体12的装载腔121的气流,据此控制电磁感应加热组件13的启停,从而实现低温烟的即抽即停。
本发明的加热不燃烧烘烤装置1以及气雾产生基质2的技术方案尤其适合应用于低温烘烤烟,此时气雾产生基质2的主体21包括烟丝,气雾产生基质2作为烟支使用。由于烟支中分布有磁颗粒,热能无需长距离传递,因此烟支中烟草可以快速的被烘烤出烟,避免了抽吸前的长时间等待,加热时间大幅缩短。烟支中磁颗粒的加入,提升了烟支的均热能力,同时在烟支外侧设计辅助降温的降温件22,可实现一旦停止加热,烟支快速冷却,实现了快速加热快速冷却的目的。并且,通过控制磁场以及烟支中的磁颗粒的均匀分布,基本能实现热能的均匀分布,对烟支进行整体烘烤,提升烟草的利用率。同时,避免了烘烤温度高而造成焦味问题,一定程度上可以提升抽吸口感。再者,磁感应非接触式加热,其实质发热元件为烟支中的磁颗粒,抽吸完后更换,无发热元件清洁问题。
以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改、组合和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。
Claims (20)
- 一种气雾产生基质(2),包括受热后能产生气雾的主体(21),其特征在于,所述主体(21)中分布有磁颗粒,通过所述磁颗粒发生电磁感应而发热进而加热所述主体(21),所述气雾产生基质(2)还包括套在所述主体(21)外的用于辅助所述主体(21)降温的降温件(22)。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述降温件(22)是热沉材料制成的。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述降温件(22)的导热系数不低于10 W/(m·K)、密度小于6000kg/m3 和/或比热容小于3000J/(kg·K)。
- 根据权利要求3所述的气雾产生基质(2),其特征在于,所述降温件(22)的导热系数不低于20 W/(m·K)、密度小于4000kg/m3 和/或比热容小于1500J/(kg·K)。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述降温件(22)是非磁屏蔽性的。
- 根据权利要求5所述的气雾产生基质(2),其特征在于,所述降温件(22)是顺磁性或抗磁性的。
- 根据权利要求2-6任一项所述的气雾产生基质(2),其特征在于,所述降温件(22)是陶瓷材料的。
- 根据权利要求7所述的气雾产生基质(2),其特征在于,所述降温件(22)是氧化铝或氮化铝材料的。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述降温件(22)中设有容纳腔(223),所述降温件(22)的一侧设有连通所述容纳腔(223)的第一开口(221),以供所述主体(21)通过所述第一开口(221)并被套在所述容纳腔(223)中。
- 根据权利要求9所述的气雾产生基质(2),其特征在于,所述降温件(22)的另一侧设有连通所述容纳腔(223)的第二开口(222)。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述磁颗粒是Fe和/或Ni材料的。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述磁颗粒的直径为20-200μm。
- 根据权利要求11所述的气雾产生基质(2),其特征在于,所述磁颗粒的直径为50-150μm。
- 根据权利要求1所述的气雾产生基质(2),其特征在于,所述磁颗粒在所述主体(21)中的掺入比例为1%-50%。
- 根据权利要求14所述的气雾产生基质(2),其特征在于,所述磁颗粒在所述主体(21)中的掺入比例为3%-30%。
- 一种气雾产生装置,其特征在于,包括根据权利要求1-15任一项的气雾产生基质(2)以及用于加热所述气雾产生基质(2)的所述主体(21)的加热不燃烧烘烤装置(1),所述加热不燃烧烘烤装置包括壳体(11),还包括设在所述壳体(11)中的载体(12)以及电磁感应加热组件(13),所述载体(12)设有用于装载所述气雾产生基质(2)的装载腔(121),以供所述电磁感应加热组件(13)通过电磁感应使所述气雾产生基质(2)中的磁颗粒发热,进而加热所述气雾产生基质(2)的所述主体(21)。
- 根据权利要求16所述的气雾产生装置,其特征在于,所述电磁感应加热组件(13)的频率为150kHz或以上。
- 根据权利要求17所述的气雾产生装置,其特征在于,所述电磁感应加热组件(13)的频率为200kHz或以上。
- 根据权利要求16所述的气雾产生装置,其特征在于,所述降温件(22)的一端开放以供烟支插入,另一端设有连通内外的气孔(122),所述壳体(11)中的底部设有支撑所述载体(12)的设有所述气孔(122)的一端的支撑部(112),所述气孔(122)与所述壳体(11)的内侧壁相距一段距离,以供壳体(11)中的空气经所述气孔(122)进入所述装载腔(121)中。
- 根据权利要求16所述的气雾产生装置,其特征在于,所述壳体(11)的顶部设有第一进气口(113)和/或底部设有第二进气口(114),以供空气进入所述壳体(11)中进而进入所述载体(12)的所述装载腔(121)中。
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