WO2021136522A1 - Large-breadth high-strength weather-resistant bamboo-wood composite material and manufacturing method therefor - Google Patents

Large-breadth high-strength weather-resistant bamboo-wood composite material and manufacturing method therefor Download PDF

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Publication number
WO2021136522A1
WO2021136522A1 PCT/CN2020/142231 CN2020142231W WO2021136522A1 WO 2021136522 A1 WO2021136522 A1 WO 2021136522A1 CN 2020142231 W CN2020142231 W CN 2020142231W WO 2021136522 A1 WO2021136522 A1 WO 2021136522A1
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bamboo
wood
slab
bamboo curtain
treatment
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PCT/CN2020/142231
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French (fr)
Chinese (zh)
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李贤军
薛志成
李霞镇
徐康
李婷
牟群英
郝晓峰
杨喜
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湖南桃花江竹材科技股份有限公司
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Publication of WO2021136522A1 publication Critical patent/WO2021136522A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/06Manufacture of central layers; Form of central layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like
    • B27J1/02Braiding, e.g. basket-making
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • B27K3/38Aromatic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • B27K3/50Mixtures of different organic impregnating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/04Combined bleaching or impregnating and drying of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/20Removing fungi, molds or insects

Definitions

  • the invention belongs to the field of bamboo-wood composite material manufacturing in the wood industry, and relates to the manufacture of bamboo-wood composite recombined materials, in particular to a large-format high-strength weather-resistant bamboo-wood composite material and a manufacturing method thereof.
  • Recombinant bamboo composite materials have the advantages of high longitudinal strength, dimensional stability and good processing performance, so they have huge potential application prospects in the field of modern bamboo and wood structure construction.
  • they are restricted by factors such as bamboo unit size and billet assembly methods. Therefore, the length of the existing bamboo composite materials is generally less than 2m, which cannot be used in the manufacture of large-scale engineering materials and engineering components, which severely restricts the application and development of bamboo composite materials in the field of construction engineering.
  • the existing recombined materials are manufactured by bamboo bundles in the longitudinal assembly of billets, which leads to weak transverse bonding and insufficient mechanical strength, and it is prone to cracking defects when used outdoors.
  • bamboo is a natural biomass material rich in sugars such as starch, which is prone to rot and mildew during use, which seriously affects the service life of bamboo composite materials. Therefore, how to produce bamboo composite materials with large length, high transverse bonding force and strong corrosion resistance and weather resistance for the manufacture of large-scale engineering materials and engineering components is very important for expanding the application field of bamboo materials and increasing the added value of bamboo products. Significance.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a large-format, high-strength, weather-resistant bamboo-wood composite material that extends infinitely in the length direction, has large horizontal bonding force, and has strong mold and corrosion resistance. method.
  • the present invention adopts the following technical solutions:
  • a manufacturing method of large-format high-strength weather-resistant bamboo-wood composite material includes the following steps:
  • the treatment solution includes a phenolic resin adhesive and an anti-mildew and preservative.
  • the treatment solution contains phenolic resin.
  • the solid content of the resin adhesive is 20-30%;
  • the slab includes There are multiple bamboo curtain layers and multiple wood veneer layers. There are multiple bamboo curtain layers between adjacent wood veneer layers. Each bamboo curtain layer is formed by connecting multiple bamboo curtain units in sequence along the conveyor belt.
  • the wood veneer layer is formed by connecting multiple wood veneers in sequence along the conveyor belt; the fiber direction of the wood veneer inside the slab is perpendicular to the fiber direction of the bamboo curtain unit, and the adjacent bamboo curtain unit interfaces of the adjacent bamboo curtain layers are arranged in a staggered manner ;
  • the slab is sequentially hot-pressed and post-processed to obtain a large-format, high-strength and weather-resistant bamboo-wood composite material.
  • the mass ratio of the anti-mold and antiseptic agent to the treatment liquid is 0.001-0.05:1.
  • the anti-mold preservative includes the following components by weight: 15-25% of organosilicon quaternary ammonium salt, 25-35% of 3-iodo-2-propynyl-butylcarbamate, and 30-40% of propiconazole % And tebuconazole 5-20%.
  • the immersion treatment includes the following steps: first vacuumize the high-pressure immersion treatment tank to a vacuum of 0.02 ⁇ 0.09MPa, keep it for 5 ⁇ 10min, add the treatment liquid to completely soak the bamboo curtain unit and wood veneer, and press it to 0.4 ⁇ 1.0MPa, pressure is released after 10 ⁇ 20min, vacuum is again carried out to 0.02 ⁇ 0.08MPa, pressure is released after 5 ⁇ 10min, bamboo curtain unit and wood veneer are taken out.
  • the bamboo strips or bamboo bundles are woven into bamboo curtain units, the bamboo strips or bamboo bundles are stitched in parallel with a braided thread, the width of the bamboo curtain unit is equal to the length of the bamboo strips or bamboo bundles, and the width of the bamboo curtain unit
  • the length of the bamboo curtain unit is 1 to 3m, the length of the bamboo curtain unit is 1 to 3m; the distance between adjacent bamboo strips or bamboo bundles is not more than 2mm, and the distance between adjacent braided lines is 0.3 to 0.5m.
  • the preparation method of the bamboo strips includes: cutting the fresh moso bamboo into bamboo tubes with a length of 1 to 3 m, and then dividing the bamboo tube into bamboo strips with a thickness of 1 to 3 mm in the radial or chord direction;
  • the preparation method of the bamboo bundles includes: dividing the bamboo tube into bamboo slices with a width of 15-130mm in a radial direction, and then rolling the bamboo slices into loose bamboo bundles that are transversely and longitudinally penetrated.
  • the drying temperature is 50-60°C; the temperature of the equilibrium treatment is 25-32°C, the relative humidity is 60%-90%, the treatment time is 10-15 days, and the wind speed is 0.1-0.5 m/s.
  • the number of wood veneer layers of the slab does not exceed 40% of the total number of layers of the slab; the length of the slab is 4-15m and the width is 1-3m.
  • the temperature of the slab core layer is 130-155° C., and the hot pressing pressure is 3-10 MPa.
  • the temperature of the slab core layer reaches the set temperature, the temperature is maintained for 5-20 minutes.
  • the size of the bamboo bundle only needs to be evenly matched. It does not involve the selection process of bamboo chips, and the production efficiency is higher, and it is more suitable for large-scale production.
  • the distance between adjacent bamboo curtain unit interfaces of adjacent bamboo curtain layers of the slab is less than 30 cm.
  • the total number of layers of the slab is an odd number, which is the central layer of the wood veneer slab.
  • the bamboo curtain layer and the wood veneer layer are arranged symmetrically along the central layer;
  • the outer layer is wood veneer layer or bamboo curtain layer.
  • the number of layers of the bamboo curtain layer is an even number.
  • the post-treatment is a curing process and a machining process
  • the curing process specifically includes the following steps: densely stacking the slab after hot pressing in an indoor environment for 14-21 days;
  • the machining treatment is specifically: using machining equipment to trim, saw and sand the cured slab.
  • the present invention also provides a large-format high-strength weather-resistant bamboo-wood composite material prepared by the aforementioned preparation method, and the density of the large-format high-strength weather-resistant bamboo-wood composite material is 0.7-1.2 g/cm 3 , The length is 4 to 15m, and the width is 1 to 3m.
  • the method for manufacturing large-format, high-strength and weather-resistant bamboo-wood composite material of the present invention adopts the integrated production technology of dipping and weather-resistant processing when the bamboo and wood inside the slab are stacked in a crisscross pattern during continuous mating processing.
  • the treatment liquid includes phenolic resin adhesive and anti-mildew and anti-corrosive agent.
  • the anti-corrosion and anti-mildew treatment is completed while the dipping process is completed, which simplifies the production process and greatly improves the production efficiency, so that the manufactured bamboo-wood composite material has the weather resistance effect at the same time.
  • the transverse mechanical strength is greatly enhanced.
  • the continuous lengthening of the billet processing obtains the bamboo-wood composite material that meets the target length, width and thickness according to actual needs, breaking through the size and specification of the bamboo-wood composite material, and has a wide range of applications.
  • the large-format, high-strength, weather-resistant bamboo-wood composite material prepared by the present invention has the remarkable characteristics of large format size, strong lateral bonding force, high corrosion resistance and mildew resistance, and the density of the composite material is 0.7 ⁇ 1.2g/cm 3 , and the length is 4 ⁇ 15m, the width is 1 ⁇ 3m, the transverse tensile strength can be increased by 30 ⁇ 70%, the anti-mildew and corrosion resistance level reaches the highest level (mildew resistance level 0, corrosion resistance level 1), which can meet the requirements of large-scale engineering materials and engineering components The manufacturing requirements can be widely used in the field of modern bamboo and wood construction.
  • Figure 1 is a flow chart of the production process in the present invention.
  • Figure 2 is a schematic diagram of the weaving of bamboo curtain units in the present invention.
  • Fig. 3 is a schematic diagram of the blank assembly in the thickness direction of the slab according to the present invention.
  • the method for manufacturing a large-format, high-strength and weather-resistant bamboo-wood composite material of this embodiment specifically includes the following steps:
  • Preparation of bamboo strip unit cut the fresh bamboo into a bamboo tube with a length of 2m. After brushing and discharging the bamboo, the bamboo tube is processed into a bamboo tube with a length of 2m and a thickness of 2mm using a bamboo scatter machine and a radial slicing machine. Radial bamboo strips.
  • bamboo curtain unit weaving use a braiding machine to weave radial bamboo strips into bamboo curtains, as shown in Figure 2, the distance between adjacent bamboo strips is not more than 2mm, and the distance between adjacent sutures is 0.4m. A bamboo curtain unit with a length of 2m and a width of 2m is obtained.
  • the width of the bamboo curtain unit is equal to the length of the bamboo strip or bamboo bundle, the width of the bamboo curtain unit is 1 to 3 m, and the length of the bamboo curtain unit is 1 to 3 m; adjacent;
  • the distance between bamboo strips or bamboo bundles is not more than 2mm, and the distance between adjacent braided wires is 0.3-0.5m, both of which can achieve the same or similar technical effects.
  • High-pressure immersion treatment Put the dried bamboo curtain unit and poplar veneer in a high-pressure immersion treatment tank, and then evacuate to a vacuum of 0.06MPa (0.02 ⁇ 0.09MPa can be the same or similar Technical effect), keep for 7 minutes, then inject the mixed treatment liquid to make it completely soaked, and then pressurize to 0.6MPa (0.4 ⁇ 1.0MPa can achieve the same or similar technical effect); after maintaining the pressure for 12 minutes, release the pressure, and then perform post-vacuum treatment , The vacuum degree is 0.06MPa (0.02 ⁇ 0.09MPa can achieve the same or similar technical effect), keep the pressure for 6min and release the pressure, and finally take out the bamboo curtain unit and poplar veneer after the immersion treatment.
  • the mixed treatment solution used in this example is composed of a phenolic resin adhesive and a high-efficiency anti-mold preservative, wherein the solid content of the phenolic resin is 25%, and the mass ratio of the high-efficiency anti-mold preservative to the mixed treatment solution is 0.05:1.
  • silicone quaternary ammonium salt, 3-iodo-2-propynyl-butyl carbamate, propiconazole and tebuconazole accounted for 18% and 32% of the total mass of the anti-mildew and antiseptic respectively. , 35% and 15%.
  • the mass ratio of the high-efficiency anti-mold preservative to the treatment liquid is 0.001-0.05:1
  • the high-efficiency anti-mold preservative includes the following components by weight: 15-25% organosilicon quaternary ammonium salt, 3-iodine
  • a mesh belt type hot air dryer is used to dry the impregnated bamboo curtain unit and poplar veneer at a drying temperature of 50°C; after drying, balance In the room, the dipped bamboo curtain unit and poplar veneer are balanced.
  • the temperature of the balance room is controlled at 25°C, the relative humidity is controlled at 70%, and the balance is treated for 12 days.
  • the wind speed in the balance room is controlled at 0.3m/s to obtain a drying balance.
  • the treated impregnated bamboo curtain unit and poplar veneer is controlled at 0.3m/s to obtain a drying balance.
  • the number of slab layers is 15 layers); the number of slab layers follows the principle of odd-numbered layers and symmetrical grouping.
  • the center layer is poplar veneer layer, and the vertical bamboo curtain layer is placed on the outermost surface and bottom surface.
  • For every 3 layers of vertical bamboo curtain layer another 1 Layers of horizontal poplar wood veneer layers, forming a slab structure with bamboo vertical wood horizontal, upper and lower layers dislocation overlapped inside the slab, resulting in a slab tape with a width of 2m and an infinite extension in the length direction; and then along the slab tape Cut longitudinally in the longitudinal direction to obtain a slab with a length of 8 m and a width of 2 m.
  • Hot pressing process The slab is sent to the hot press through the conveyor belt together with the backing plate for hot pressing.
  • the temperature of the hot pressing core layer is controlled at 135°C
  • the hot pressing pressure is controlled at 4.7MPa
  • the hot pressing time The temperature of the core layer of the slab reaches the set temperature for another 15 minutes.
  • the temperature of the slab core layer is 130-155°C
  • the hot pressing pressure is 3-10 MPa
  • the same or similar technical effects can be obtained when the temperature of the slab core layer reaches the set temperature for 5-20 minutes.
  • Curing treatment stacking the formed slabs after hot pressing.
  • the upper and lower formed slabs are separated by spacers with a thickness of 25mm and a width of 35mm, and the slabs are formed in the same layer. Close to each other, the gap between the same layer of spacers is 40cm; the formed slab is placed in the balance warehouse for curing treatment, and the curing time is 15 days.
  • the large-format high-strength weather-resistant bamboo-wood composite material produced in this embodiment has a length of 8 m, a width of 2 m, and an actual density of 0.83 g/cm 3 .
  • its transverse tensile strength has been increased by 32%, and the anti-mildew and corrosion resistance level has reached the highest level (mildew resistance level 0, corrosion resistance level I), and the bamboo wood has been significantly improved.
  • the shortcomings of composite materials such as small size, weak transverse strength, and poor weather resistance and durability can meet the needs of large-scale bamboo and wood construction materials.
  • the method for manufacturing a large-format, high-strength and weather-resistant bamboo-wood composite material of this embodiment specifically includes the following steps:
  • bamboo curtain unit weaving use a weaving machine to weave bamboo bundles into bamboo curtains, the distance between adjacent bamboo bundles is not more than 2mm, and the distance between adjacent sutures is 0.3m, resulting in a length of 2m and a width of 1.5 m bamboo curtain unit.
  • the size of the bamboo bundle only needs to be evenly matched, and the selection process of bamboo chips is not involved.
  • the production efficiency is higher and it is more suitable for large-scale production.
  • High-pressure immersion treatment Put the dried bamboo curtain unit and eucalyptus veneer in a high-pressure immersion treatment tank, and then evacuate to a vacuum of 0.07MPa, keep it for 8 minutes, and then inject the mixed treatment liquid to make it Completely soak, and then pressurize to 0.7MPa; hold the pressure for 15 minutes and then release the pressure, and then perform post-vacuum treatment, the vacuum degree is 0.07MPa, hold for 8 minutes and then release the pressure, and finally take out the bamboo curtain unit and the wood veneer after the immersion treatment .
  • the mixed treatment liquid used in this example is composed of a phenolic resin adhesive and a high-efficiency anti-mold preservative, wherein the solid content of the phenolic resin adhesive is 28%, and the mass ratio of the high-efficiency anti-mold preservative to the mixed treatment liquid is 0.04:1.
  • silicone quaternary ammonium salt, 3-iodo-2-propynyl-butyl carbamate, propiconazole and tebuconazole respectively account for 20% and 30% of the total mass of anti-mildew and preservatives. , 38% and 12%.
  • a mesh belt hot air dryer is used to dry the impregnated bamboo curtain and eucalyptus veneer at a drying temperature of 60°C; after drying, in the balance room Balancing the dipped bamboo curtain and poplar veneer, the temperature of the balance room is controlled at 28°C, the relative humidity is controlled at 75%, the balance treatment is 13d, and the wind speed in the balance room is controlled at 0.4m/s, after drying and balance treatment
  • the impregnated bamboo curtain unit and eucalyptus veneer is controlled to dry the impregnated bamboo curtain and eucalyptus veneer at a drying temperature of 60°C; after drying, in the balance room Balancing the dipped bamboo curtain and poplar veneer, the temperature of the balance room is controlled at 28°C, the relative humidity is controlled at 75%, the balance treatment is 13d, and the wind speed in the balance room is controlled at 0.4m/s, after drying and balance treatment The impregnated bamboo curtain unit and eucalyptus veneer.
  • the other layers of bamboo curtain layers and eucalyptus veneer layers inside the slab follow the principle of wood horizontal and bamboo vertical stacking.
  • another horizontal eucalyptus veneer layer is placed to form a slab structure with bamboo vertical wood horizontal and upper and lower layers dislocation overlapped inside the slab.
  • Hot pressing process The slab is sent to the hot press through the conveyor belt together with the backing plate for hot pressing.
  • the temperature of the hot pressing core layer is controlled at 140°C
  • the hot pressing pressure is controlled at 5.5MPa
  • the hot pressing time After the core layer temperature of the slab reaches the set temperature, it is maintained for 18 minutes.
  • Curing treatment stacking the formed slabs after hot pressing.
  • the upper and lower formed slabs are separated by spacers with a thickness of 25mm and a width of 35mm, and the slabs are formed in the same layer. Close to each other, the gap between the spacers of the same layer is 40cm; the formed slab is placed in the balance warehouse for curing treatment, and the curing time is 12 days.
  • the large-format high-strength weather-resistant bamboo-wood composite material produced in this embodiment has a length of 12 m, a width of 2 m, and an actual density of 1.12 g/cm 3 .
  • its transverse tensile strength has increased by 45%, and the anti-mildew and corrosion resistance level has reached the highest level (mildew resistance level 0, decay resistance level I), and the bamboo wood is significantly improved.
  • the shortcomings of composite materials such as small size, weak transverse strength, and poor weather resistance and durability can meet the needs of large-scale bamboo and wood construction materials.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

Provided is a method for manufacturing a large-breadth, high-strength, weather-resistant bamboo-wood composite material, the method comprising the following steps: placing dried bamboo curtain units and dried wood veneers in a high-pressure impregnation treatment tank; adding a treatment liquid for impregnation treatment, with the treatment liquid comprising a phenolic resin adhesive and a mildew-proof preservative; drying and balancing the impregnated bamboo curtain units and the impregnated wood veneers, and then placing same on a conveyor belt for continuous splicing in length and blank assembling treatment to obtain an inside structure of a plate blank having longitudinally arranged bamboo and transversely arranged wood and having an upper layer and a lower layer which are staggered in an overlapped manner, and performing cutting when a preset thickness and a preset length are reached so as to obtain plate blanks; and sequentially performing hot-press molding and post-treatment on the plate blanks to obtain the large-breadth, high-strength, weather-resistant bamboo-wood composite material. The bamboo-wood composite material manufactured by means of this method can be spliced in length without limit in the lengthwise direction, and has a large transverse binding force and high mildew-proof and corrosion-proof capability.

Description

一种大幅面高强耐候竹木复合材及其制造方法Large-format high-strength weather-resistant bamboo-wood composite material and manufacturing method thereof 【技术领域】【Technical Field】
本发明属于木材工业中的竹木复合材料制造领域,涉及竹木复合重组材的制造,尤其涉及一种大幅面高强耐候竹木复合材及其制造方法。The invention belongs to the field of bamboo-wood composite material manufacturing in the wood industry, and relates to the manufacture of bamboo-wood composite recombined materials, in particular to a large-format high-strength weather-resistant bamboo-wood composite material and a manufacturing method thereof.
【背景技术】【Background technique】
重组竹质复合材料因其具有纵向强度高、尺寸稳定性及加工性能良好的优点,在现代竹木结构建筑领域中具有巨大的潜在应用前景,但因竹材单元尺寸、组坯方式等因素的制约,使得现有竹质重组材的长度一般小于2m,不能用于大尺度工程材和工程构件的制造,严重制约了竹质复合材在建筑工程领域的应用和发展。除此之外,现有重组材制造皆采用竹束纵向组坯方式,导致了其横向结合力弱、力学强度不够,在室外使用时容易产生开裂缺陷。另外,竹材是一种富含淀粉等糖类物质的天然生物质材料,其在使用过程中易产生腐朽、霉变现象,严重影响了竹质复合材料的使用寿命。因此,如何生产出长度大、横向结合力高和耐腐耐候性强的竹质复合材料,用于大尺度工程材和工程构件的制造,对于拓展竹材应用领域和提高竹材产品附加值都具有非常重要的意义。Recombinant bamboo composite materials have the advantages of high longitudinal strength, dimensional stability and good processing performance, so they have huge potential application prospects in the field of modern bamboo and wood structure construction. However, they are restricted by factors such as bamboo unit size and billet assembly methods. Therefore, the length of the existing bamboo composite materials is generally less than 2m, which cannot be used in the manufacture of large-scale engineering materials and engineering components, which severely restricts the application and development of bamboo composite materials in the field of construction engineering. In addition, the existing recombined materials are manufactured by bamboo bundles in the longitudinal assembly of billets, which leads to weak transverse bonding and insufficient mechanical strength, and it is prone to cracking defects when used outdoors. In addition, bamboo is a natural biomass material rich in sugars such as starch, which is prone to rot and mildew during use, which seriously affects the service life of bamboo composite materials. Therefore, how to produce bamboo composite materials with large length, high transverse bonding force and strong corrosion resistance and weather resistance for the manufacture of large-scale engineering materials and engineering components is very important for expanding the application field of bamboo materials and increasing the added value of bamboo products. Significance.
【发明内容】[Summary of the invention]
本发明要解决的技术问题是克服现有技术的不足,提供一种在长度方向上无限接长、且横向结合力大和防霉防腐能力强的一种大幅面高强耐候竹木复合材及其制造方法。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a large-format, high-strength, weather-resistant bamboo-wood composite material that extends infinitely in the length direction, has large horizontal bonding force, and has strong mold and corrosion resistance. method.
为解决上述技术问题,本发明采用以下技术方案:To solve the above technical problems, the present invention adopts the following technical solutions:
一种大幅面高强耐候竹木复合材的制造方法,包括以下步骤:A manufacturing method of large-format high-strength weather-resistant bamboo-wood composite material includes the following steps:
S1、将竹篾或竹束编织成的竹帘单元和木单板进行干燥,直至含水率在15%以内;S1. Dry the bamboo curtain unit and wood veneer made of bamboo strips or bamboo bundles until the moisture content is within 15%;
S2、将干燥后的竹帘单元和木单板置于高压浸注处理罐内,加入处理液进行浸注处理,所述处理液包括酚醛树脂胶粘剂和防霉防腐剂,所述处理液中酚醛树脂胶粘剂的固体含量为20~30%;S2. Place the dried bamboo curtain unit and wood veneer in a high-pressure immersion treatment tank, and add a treatment solution for immersion treatment. The treatment solution includes a phenolic resin adhesive and an anti-mildew and preservative. The treatment solution contains phenolic resin. The solid content of the resin adhesive is 20-30%;
S3、将浸注处理后的竹帘单元和木单板干燥后进行平衡处理,直至含水率在10~20%之间;S3. The bamboo curtain unit and wood veneer after the immersion treatment are dried and balanced until the moisture content is between 10-20%;
S4、将干燥和平衡处理的竹帘单元和木单板放置于传送带上进行连续接长组坯处理,当达到预设厚度和长度时截断,得板坯;组坯时,所述坯板包括多个竹帘层和多个木单板层,相邻木单板层之间设有多个竹帘层,每个竹帘层由多个竹帘单元沿传送带方向顺序连 接而成,每个木单板层由多个木单板沿传送带方向顺序连接而成;板坯内部木单板的纤维方向和竹帘单元的纤维方向垂直,相邻竹帘层的相邻竹帘单元接口错位设置;S4. Place the dried and balanced bamboo curtain unit and wood veneer on the conveyor belt for continuous lengthening and assembling process, and cut off when reaching the preset thickness and length to obtain a slab; when assembling the blank, the slab includes There are multiple bamboo curtain layers and multiple wood veneer layers. There are multiple bamboo curtain layers between adjacent wood veneer layers. Each bamboo curtain layer is formed by connecting multiple bamboo curtain units in sequence along the conveyor belt. The wood veneer layer is formed by connecting multiple wood veneers in sequence along the conveyor belt; the fiber direction of the wood veneer inside the slab is perpendicular to the fiber direction of the bamboo curtain unit, and the adjacent bamboo curtain unit interfaces of the adjacent bamboo curtain layers are arranged in a staggered manner ;
S5、将板坯依次进行热压成型和后处理,得大幅面高强耐候竹木复合材。S5. The slab is sequentially hot-pressed and post-processed to obtain a large-format, high-strength and weather-resistant bamboo-wood composite material.
作为对上述技术方案的进一步改进:As a further improvement to the above technical solution:
所述步骤S2中,所述防霉防腐剂与处理液的质量比为0.001~0.05∶1。In the step S2, the mass ratio of the anti-mold and antiseptic agent to the treatment liquid is 0.001-0.05:1.
所述防霉防腐剂按重量计包括以下组分:有机硅季铵盐15~25%,3-碘-2-丙炔基-丁氨基甲酸酯25~35%、丙环唑30~40%和戊唑醇5~20%。The anti-mold preservative includes the following components by weight: 15-25% of organosilicon quaternary ammonium salt, 25-35% of 3-iodo-2-propynyl-butylcarbamate, and 30-40% of propiconazole % And tebuconazole 5-20%.
所述浸注处理包括以下步骤:先将高压浸注处理罐内进行抽真空至真空度为0.02~0.09MPa,保持5~10min,加入处理液完全浸泡竹帘单元和木单板,加压至0.4~1.0MPa,保压10~20min后泄压,再次进行抽真空至真空度为0.02~0.08MPa,保持5~10min后泄压,取出竹帘单元和木单板。The immersion treatment includes the following steps: first vacuumize the high-pressure immersion treatment tank to a vacuum of 0.02~0.09MPa, keep it for 5~10min, add the treatment liquid to completely soak the bamboo curtain unit and wood veneer, and press it to 0.4~1.0MPa, pressure is released after 10~20min, vacuum is again carried out to 0.02~0.08MPa, pressure is released after 5~10min, bamboo curtain unit and wood veneer are taken out.
所述步骤S1中,将竹篾或竹束编织成竹帘单元时,利用编织线将竹篾或竹束并联缝合,竹帘单元的宽度等于竹篾或竹束的长度,竹帘单元的宽度为1~3m,竹帘单元的长度为1~3m;相邻竹篾或竹束之间的距离不大于2mm,相邻编织线的距离为0.3~0.5m。In the step S1, when the bamboo strips or bamboo bundles are woven into bamboo curtain units, the bamboo strips or bamboo bundles are stitched in parallel with a braided thread, the width of the bamboo curtain unit is equal to the length of the bamboo strips or bamboo bundles, and the width of the bamboo curtain unit The length of the bamboo curtain unit is 1 to 3m, the length of the bamboo curtain unit is 1 to 3m; the distance between adjacent bamboo strips or bamboo bundles is not more than 2mm, and the distance between adjacent braided lines is 0.3 to 0.5m.
所述步骤S1中,所述竹篾的制备方法包括:将新鲜毛竹截断为长度为1~3m的竹筒,再将竹筒径向或弦向剖分为厚度为1~3mm的竹篾;In the step S1, the preparation method of the bamboo strips includes: cutting the fresh moso bamboo into bamboo tubes with a length of 1 to 3 m, and then dividing the bamboo tube into bamboo strips with a thickness of 1 to 3 mm in the radial or chord direction;
所述竹束的制备方法包括:将竹筒径向剖分成宽度为15~130mm的竹片,然后将竹片辗压成横向松散纵向贯通的疏解竹束。The preparation method of the bamboo bundles includes: dividing the bamboo tube into bamboo slices with a width of 15-130mm in a radial direction, and then rolling the bamboo slices into loose bamboo bundles that are transversely and longitudinally penetrated.
所述步骤S3中,所述干燥的温度为50~60℃;所述平衡处理的温度为25~32℃,相对湿度为60%~90%,处理时间10~15天,风速为0.1~0.5m/s。In the step S3, the drying temperature is 50-60°C; the temperature of the equilibrium treatment is 25-32°C, the relative humidity is 60%-90%, the treatment time is 10-15 days, and the wind speed is 0.1-0.5 m/s.
所述步骤S4中,所述板坯的木单板层层数不超过板坯总层数的40%;所述板坯的长度4~15m,宽度为1~3m。In the step S4, the number of wood veneer layers of the slab does not exceed 40% of the total number of layers of the slab; the length of the slab is 4-15m and the width is 1-3m.
所述步骤S5中,所述热压成型时,板坯芯层温度为130~155℃,热压压力为3~10MPa,当板坯芯层温度达到设定温度后保持5~20min。In the step S5, during the hot pressing, the temperature of the slab core layer is 130-155° C., and the hot pressing pressure is 3-10 MPa. When the temperature of the slab core layer reaches the set temperature, the temperature is maintained for 5-20 minutes.
优选地,所述步骤S1中,如采用竹束编织竹帘单元时,竹束大小头只需均匀搭配。不涉及竹片挑选过程,生产效率更高,更适合于规模化生产。Preferably, in the step S1, if bamboo bundles are used to weave the bamboo curtain unit, the size of the bamboo bundle only needs to be evenly matched. It does not involve the selection process of bamboo chips, and the production efficiency is higher, and it is more suitable for large-scale production.
优选地,所述步骤S4中,所述板坯相邻竹帘层的相邻竹帘单元接口的间距小于30cm。Preferably, in the step S4, the distance between adjacent bamboo curtain unit interfaces of adjacent bamboo curtain layers of the slab is less than 30 cm.
优选地,所述步骤S4中,所述板坯的总层数为奇数,为木单板层板坯的中心层,竹帘层和木单板层分别沿中心层对称设置;板坯的最外层为木单板层或竹帘层。Preferably, in the step S4, the total number of layers of the slab is an odd number, which is the central layer of the wood veneer slab. The bamboo curtain layer and the wood veneer layer are arranged symmetrically along the central layer; The outer layer is wood veneer layer or bamboo curtain layer.
优选地,所述步骤S4中,所述竹帘层层数为偶数。Preferably, in the step S4, the number of layers of the bamboo curtain layer is an even number.
优选地,所述步骤S5中,所述后处理为养护处理和机加工处理,所述养护处理具体 包括以下步骤:将热压成型后的板坯在室内环境中密堆陈放14~21天;所述机加工处理具体为:采用机械加工设备对养护后的板坯进行裁边、锯切和砂光处理。Preferably, in the step S5, the post-treatment is a curing process and a machining process, and the curing process specifically includes the following steps: densely stacking the slab after hot pressing in an indoor environment for 14-21 days; The machining treatment is specifically: using machining equipment to trim, saw and sand the cured slab.
作为一个总的发明构思,本发明还提供一种大幅面高强耐候竹木复合材,由前述制备方法制备得到,所述大幅面高强耐候竹木复合材的密度为0.7~1.2g/cm 3,长度为4~15m,宽度为1~3m。 As a general inventive concept, the present invention also provides a large-format high-strength weather-resistant bamboo-wood composite material prepared by the aforementioned preparation method, and the density of the large-format high-strength weather-resistant bamboo-wood composite material is 0.7-1.2 g/cm 3 , The length is 4 to 15m, and the width is 1 to 3m.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明大幅面高强耐候竹木复合材的制造方法,通过在连续接长组坯处理时,板坯内部竹木纵横交错层叠组,在浸注处理时,采用浸胶耐候处理一体化的生产技术,处理液包括酚醛树脂胶粘剂和防霉防腐剂,在完成浸胶工序的同时完成防腐防霉处理,简化了生产工序,大大提高了生产效率,使得制造的竹木复合材在具备耐候功效的同时,横向力学强度大大增强,另外连续接长组坯处理根据实际需要得到符合目标长度、宽度和厚度的竹木复合材,突破了竹木复合材尺寸规格的限制,应用范围广。The method for manufacturing large-format, high-strength and weather-resistant bamboo-wood composite material of the present invention adopts the integrated production technology of dipping and weather-resistant processing when the bamboo and wood inside the slab are stacked in a crisscross pattern during continuous mating processing. The treatment liquid includes phenolic resin adhesive and anti-mildew and anti-corrosive agent. The anti-corrosion and anti-mildew treatment is completed while the dipping process is completed, which simplifies the production process and greatly improves the production efficiency, so that the manufactured bamboo-wood composite material has the weather resistance effect at the same time. , The transverse mechanical strength is greatly enhanced. In addition, the continuous lengthening of the billet processing obtains the bamboo-wood composite material that meets the target length, width and thickness according to actual needs, breaking through the size and specification of the bamboo-wood composite material, and has a wide range of applications.
本发明制备得到的大幅面高强耐候竹木复合材,具有幅面尺寸大,横向结合力强、耐腐防霉等级高等显著特点,复合材的密度为0.7~1.2g/cm 3,长度为4~15m,宽度为1~3m,横向抗拉强度可提高30~70%,防霉耐腐等级达到最高级(防霉性能0级、耐腐性能1级),能满足大尺度工程材和工程构件制造的要求,可广泛应用于现代竹木结构建筑工程领域。 The large-format, high-strength, weather-resistant bamboo-wood composite material prepared by the present invention has the remarkable characteristics of large format size, strong lateral bonding force, high corrosion resistance and mildew resistance, and the density of the composite material is 0.7~1.2g/cm 3 , and the length is 4~ 15m, the width is 1~3m, the transverse tensile strength can be increased by 30~70%, the anti-mildew and corrosion resistance level reaches the highest level (mildew resistance level 0, corrosion resistance level 1), which can meet the requirements of large-scale engineering materials and engineering components The manufacturing requirements can be widely used in the field of modern bamboo and wood construction.
【附图说明】【Explanation of the drawings】
图1为本发明中生产工艺流程图。Figure 1 is a flow chart of the production process in the present invention.
图2为本发明中竹帘单元编织示意图。Figure 2 is a schematic diagram of the weaving of bamboo curtain units in the present invention.
图3为本发明中板坯厚度方向截面组坯示意图。Fig. 3 is a schematic diagram of the blank assembly in the thickness direction of the slab according to the present invention.
【具体实施方式】【Detailed ways】
以下将结合说明书附图和具体实施例对本发明做进一步详细说明。除非特殊说明,本发明采用的仪器或材料为市售。Hereinafter, the present invention will be further described in detail with reference to the drawings and specific embodiments of the specification. Unless otherwise specified, the instruments or materials used in the present invention are commercially available.
实施例1:Example 1:
如图1所示,本实施例的一种大幅面高强耐候竹木复合材的制造方法,具体包括以下步骤:As shown in Figure 1, the method for manufacturing a large-format, high-strength and weather-resistant bamboo-wood composite material of this embodiment specifically includes the following steps:
(1)竹篾单元制备:将新鲜毛竹截断为长度为2m的竹筒,经过刷青和出竹隔后,采用散竹机和径向破蔑机,将竹筒加工成长度为2m、厚度为2mm的径向竹篾。(1) Preparation of bamboo strip unit: cut the fresh bamboo into a bamboo tube with a length of 2m. After brushing and discharging the bamboo, the bamboo tube is processed into a bamboo tube with a length of 2m and a thickness of 2mm using a bamboo scatter machine and a radial slicing machine. Radial bamboo strips.
(2)竹帘单元编织:用编织机将径向竹篾编织制成竹帘,如图2所示,相邻竹篾之间的距离不大于2mm,相邻缝合线的距离为0.4m,得长度为2m、宽度为2m的竹帘单元。(2) Bamboo curtain unit weaving: use a braiding machine to weave radial bamboo strips into bamboo curtains, as shown in Figure 2, the distance between adjacent bamboo strips is not more than 2mm, and the distance between adjacent sutures is 0.4m. A bamboo curtain unit with a length of 2m and a width of 2m is obtained.
将竹篾或竹束编织成的竹帘单元时,竹帘单元的宽度等于竹篾或竹束的长度,竹帘单 元的宽度为1~3m,竹帘单元的长度为1~3m;相邻竹篾或竹束之间的距离不大于2mm,相邻编织线的距离为0.3~0.5m,均可取得相同或相似的技术效果。When woven bamboo strips or bamboo bundles into a bamboo curtain unit, the width of the bamboo curtain unit is equal to the length of the bamboo strip or bamboo bundle, the width of the bamboo curtain unit is 1 to 3 m, and the length of the bamboo curtain unit is 1 to 3 m; adjacent; The distance between bamboo strips or bamboo bundles is not more than 2mm, and the distance between adjacent braided wires is 0.3-0.5m, both of which can achieve the same or similar technical effects.
(3)竹帘单元和木单板干燥:采用常规窑干法对竹帘单元和厚度为2mm、长度为2m、宽度为1m的杨木单板单元进行干燥处理,干燥温度控制在90℃,将竹帘单元和杨木单板干燥到终了含水率约为12%,得干燥后的竹帘单元和杨木单板。(3) Drying of bamboo curtain unit and wood veneer: The bamboo curtain unit and the poplar veneer unit with a thickness of 2mm, a length of 2m and a width of 1m are dried by the conventional kiln drying method, and the drying temperature is controlled at 90℃. The bamboo curtain unit and poplar veneer are dried to a final moisture content of about 12%, and the dried bamboo curtain unit and poplar veneer are obtained.
(4)高压浸注处理:将干燥处理后的竹帘单元和杨木单板置于高压浸注处理罐内,再抽真空至真空度为0.06MPa(0.02~0.09MPa均可取得相同或相似技术效果),保持7min,随后注入混合处理液使其完全浸泡,再加压到0.6MPa(0.4~1.0MPa均可取得相同或相似技术效果);保压12min后泄压,再进行后真空处理,真空度为0.06MPa(0.02~0.09MPa均可取得相同或相似技术效果),保持6min后泄压,最后取出浸注处理后的竹帘单元和杨木单板。(4) High-pressure immersion treatment: Put the dried bamboo curtain unit and poplar veneer in a high-pressure immersion treatment tank, and then evacuate to a vacuum of 0.06MPa (0.02~0.09MPa can be the same or similar Technical effect), keep for 7 minutes, then inject the mixed treatment liquid to make it completely soaked, and then pressurize to 0.6MPa (0.4~1.0MPa can achieve the same or similar technical effect); after maintaining the pressure for 12 minutes, release the pressure, and then perform post-vacuum treatment , The vacuum degree is 0.06MPa (0.02~0.09MPa can achieve the same or similar technical effect), keep the pressure for 6min and release the pressure, and finally take out the bamboo curtain unit and poplar veneer after the immersion treatment.
本实例中采用的混合处理液由酚醛树脂胶黏剂和高效防霉防腐剂组成,其中酚醛树脂的固体含量为25%,高效防霉防腐剂与混合处理液的质量比为0.05∶1。高效防霉防腐剂中,有机硅季铵盐、3-碘-2-丙炔基-丁氨基甲酸酯、丙环唑和戊唑醇分别占防霉防腐药剂总质量的18%、32%、35%和15%。The mixed treatment solution used in this example is composed of a phenolic resin adhesive and a high-efficiency anti-mold preservative, wherein the solid content of the phenolic resin is 25%, and the mass ratio of the high-efficiency anti-mold preservative to the mixed treatment solution is 0.05:1. Among the high-efficiency anti-mildew and preservatives, silicone quaternary ammonium salt, 3-iodo-2-propynyl-butyl carbamate, propiconazole and tebuconazole accounted for 18% and 32% of the total mass of the anti-mildew and antiseptic respectively. , 35% and 15%.
在其他实施例中,高效防霉防腐剂与处理液的质量比为0.001~0.05∶1,高效防霉防腐剂按重量计包括以下组分:有机硅季铵盐15~25%,3-碘-2-丙炔基-丁氨基甲酸酯25~35%、丙环唑30~40%和戊唑醇5~20%,也可取得相同或相似的技术效果。In other embodiments, the mass ratio of the high-efficiency anti-mold preservative to the treatment liquid is 0.001-0.05:1, and the high-efficiency anti-mold preservative includes the following components by weight: 15-25% organosilicon quaternary ammonium salt, 3-iodine The same or similar technical effects can also be achieved with 2-propynyl-butyl carbamate 25-35%, propiconazole 30-40% and tebuconazole 5-20%.
(5)浸注竹帘单元和木单板干燥和平衡:采用网带式热风干燥机对浸注竹帘单元和杨木单板进行干燥处理,干燥温度为50℃;干燥结束后,在平衡室内对浸胶竹帘单元和杨木单板进行平衡处理,平衡室的温度控制在25℃,相对湿度控制在70%,平衡处理12d,平衡室内的风速控制在0.3m/s,得干燥平衡处理后的浸注竹帘单元和杨木单板。(5) Drying and balancing of the impregnated bamboo curtain unit and wood veneer: A mesh belt type hot air dryer is used to dry the impregnated bamboo curtain unit and poplar veneer at a drying temperature of 50°C; after drying, balance In the room, the dipped bamboo curtain unit and poplar veneer are balanced. The temperature of the balance room is controlled at 25℃, the relative humidity is controlled at 70%, and the balance is treated for 12 days. The wind speed in the balance room is controlled at 0.3m/s to obtain a drying balance. The treated impregnated bamboo curtain unit and poplar veneer.
(6)组坯处理:将干燥平衡处理后的浸注竹帘单元和杨木单板置于传送带上进行连续纵横层叠接长组批处理;如图3所示,组坯时,竹帘层和杨木单板层分层放置,竹帘层的竹帘单元纵向放置,头尾相接,上下相邻层的接口错位,上下相邻竹帘层的相邻竹帘单元接口(如图3所示拼接缝)之间的错位距离不少于30cm,木单板层层数不超过板坯总层数的40%(本实施例木单板层层数为3层,板坯总层数为15层);板坯层数遵循奇数层和对称性组坯原则,中心层为杨木单板层、最表面和底面放置纵向竹帘层,每放置3层纵向竹帘层再放置1层横向杨木单板层,在板坯内部形成竹纵木横、上下层错位搭接的板坯结构,得宽为2m、长度方向可无限延长的板坯带;再沿着板坯带的长度方向进行纵向切断,得长度为8m、宽度为2m的板坯。(6) Assembling process: Put the impregnated bamboo curtain unit and poplar veneer after drying and balance treatment on the conveyor belt for continuous vertical and horizontal stacking and long group batch processing; as shown in Figure 3, when assembling the blank, the bamboo curtain layer Layered with poplar veneer layer, the bamboo curtain unit of the bamboo curtain layer is placed longitudinally, the head and the tail are connected, the interfaces of the upper and lower adjacent layers are misaligned, and the adjacent bamboo curtain unit interfaces of the upper and lower adjacent bamboo curtain layers (as shown in Figure 3) The misalignment distance between the splicing joints shown is not less than 30cm, and the number of wood veneer layers does not exceed 40% of the total number of slab layers (the number of wood veneer layers in this embodiment is 3, and the total number of slab layers is 3). The number of slab layers is 15 layers); the number of slab layers follows the principle of odd-numbered layers and symmetrical grouping. The center layer is poplar veneer layer, and the vertical bamboo curtain layer is placed on the outermost surface and bottom surface. For every 3 layers of vertical bamboo curtain layer, another 1 Layers of horizontal poplar wood veneer layers, forming a slab structure with bamboo vertical wood horizontal, upper and lower layers dislocation overlapped inside the slab, resulting in a slab tape with a width of 2m and an infinite extension in the length direction; and then along the slab tape Cut longitudinally in the longitudinal direction to obtain a slab with a length of 8 m and a width of 2 m.
(7)热压成型处理:将板坯通过传送带连同垫板一同送入热压机中进行热压成型处理,热压芯层温度控制在135℃,热压压力控制在4.7MPa,热压时间控制在板坯芯层温度达到设定温度后再保持15min。(7) Hot pressing process: The slab is sent to the hot press through the conveyor belt together with the backing plate for hot pressing. The temperature of the hot pressing core layer is controlled at 135℃, the hot pressing pressure is controlled at 4.7MPa, and the hot pressing time The temperature of the core layer of the slab reaches the set temperature for another 15 minutes.
在其他实施例中,板坯芯层温度为130~155℃,热压压力为3~10MPa,当板坯芯层温度达到设定温度后保持5~20min均可取得相同或相似的技术效果。In other embodiments, the temperature of the slab core layer is 130-155°C, the hot pressing pressure is 3-10 MPa, and the same or similar technical effects can be obtained when the temperature of the slab core layer reaches the set temperature for 5-20 minutes.
(8)养护处理:将热压成型后的成型板坯进行堆垛处理,堆垛时上、下层成型板坯之间用厚度为25mm,宽度为35mm的隔条隔开,同层成型板坯之间相互靠拢,同层隔条之间的间隙为40cm;将成型板坯放置在平衡库中进行养护处理,养护时间为15天。(8) Curing treatment: stacking the formed slabs after hot pressing. When stacking, the upper and lower formed slabs are separated by spacers with a thickness of 25mm and a width of 35mm, and the slabs are formed in the same layer. Close to each other, the gap between the same layer of spacers is 40cm; the formed slab is placed in the balance warehouse for curing treatment, and the curing time is 15 days.
(9)机加工处理:养护结束后,采用裁板锯、推台锯等对养护处理后的成型板坯进行机加工处理,得到大幅面高强耐候竹木复合材。(9) Machining treatment: After the curing, use a panel saw, a sliding table saw, etc., to machine the cured slab to obtain a large-format, high-strength, weather-resistant bamboo-wood composite material.
本实施例生产的大幅面高强耐候竹木复合材,其长度为8m,宽度为2m,实际密度为0.83g/cm 3。与采用现有技术生产的普通重组竹相比,其横向抗拉强度提高了32%,防霉耐腐等级达到最高级(防霉性能0级、耐腐性能Ⅰ级),显著改善了竹木复合材幅面小、横向强度弱、耐候耐久性差的缺陷,能满足大尺度竹木结构建筑工程用材的需求。 The large-format high-strength weather-resistant bamboo-wood composite material produced in this embodiment has a length of 8 m, a width of 2 m, and an actual density of 0.83 g/cm 3 . Compared with the ordinary recombinant bamboo produced by the existing technology, its transverse tensile strength has been increased by 32%, and the anti-mildew and corrosion resistance level has reached the highest level (mildew resistance level 0, corrosion resistance level I), and the bamboo wood has been significantly improved. The shortcomings of composite materials such as small size, weak transverse strength, and poor weather resistance and durability can meet the needs of large-scale bamboo and wood construction materials.
实施例2:Example 2:
如图1所示,本实施例的一种大幅面高强耐候竹木复合材的制造方法,具体包括以下步骤:As shown in Figure 1, the method for manufacturing a large-format, high-strength and weather-resistant bamboo-wood composite material of this embodiment specifically includes the following steps:
(1)竹束单元制备:将新鲜毛竹截断为长度为1.5m的竹筒,采用散竹机将竹筒剖分成宽度为25mm的竹片,再采用疏解机将其碾压成横向松散,纵向贯通的疏解竹束。(1) Preparation of bamboo bundle unit: cut fresh moso bamboo into bamboo tubes with a length of 1.5m, split the tubes into bamboo slices with a width of 25mm using a bamboo scatter machine, and then roll them into a horizontally loose, longitudinally penetrating piece with a dispersing machine Unwind bamboo bunches.
(2)竹帘单元编织:用编织机将竹束编织制成竹帘,相邻竹束之间的距离不大于2mm,相邻缝合线的距离为0.3m,得长度为2m、宽度为1.5m的竹帘单元。(2) Bamboo curtain unit weaving: use a weaving machine to weave bamboo bundles into bamboo curtains, the distance between adjacent bamboo bundles is not more than 2mm, and the distance between adjacent sutures is 0.3m, resulting in a length of 2m and a width of 1.5 m bamboo curtain unit.
采用竹束编织竹帘单元时,竹束大小头只需均匀搭配,不涉及竹片挑选过程,生产效率更高,更适合于规模化生产。When using bamboo bundles to weave the bamboo curtain unit, the size of the bamboo bundle only needs to be evenly matched, and the selection process of bamboo chips is not involved. The production efficiency is higher and it is more suitable for large-scale production.
(3)竹帘单元和木单板单元干燥:采用常规窑干法对竹帘单元和厚度为1.5mm、长度为1m、宽度为1.5m的桉木单板进行干燥处理,干燥温度控制在80℃,将竹帘和桉木单板干燥到终了含水率约为12%,得干燥后的竹帘单元和桉木单板。(3) Drying of bamboo curtain unit and wood veneer unit: The bamboo curtain unit and the eucalyptus veneer with a thickness of 1.5mm, a length of 1m and a width of 1.5m are dried by the conventional kiln drying method, and the drying temperature is controlled at 80 ℃, the bamboo curtain and eucalyptus veneer are dried to the final moisture content of about 12%, and the dried bamboo curtain unit and eucalyptus veneer are obtained.
(4)高压浸注处理:将干燥处理后的竹帘单元和桉木单板置于高压浸注处理罐内,再抽真空至真空度为0.07MPa,保持8min,随后注入混合处理液使其完全浸泡,再加压到0.7MPa;保压15min后泄压,再进行后真空处理,真空度为0.07MPa,保持8min后泄压,最后取出浸注处理后的竹帘单元和按木单板。(4) High-pressure immersion treatment: Put the dried bamboo curtain unit and eucalyptus veneer in a high-pressure immersion treatment tank, and then evacuate to a vacuum of 0.07MPa, keep it for 8 minutes, and then inject the mixed treatment liquid to make it Completely soak, and then pressurize to 0.7MPa; hold the pressure for 15 minutes and then release the pressure, and then perform post-vacuum treatment, the vacuum degree is 0.07MPa, hold for 8 minutes and then release the pressure, and finally take out the bamboo curtain unit and the wood veneer after the immersion treatment .
本实例中采用的混合处理液由酚醛树脂胶黏剂和高效防霉防腐剂组成,其中酚醛树脂 胶粘剂的固体含量为28%,高效防霉防腐剂与混合处理液的质量比为0.04∶1。高效防霉防腐剂中,有机硅季铵盐、3-碘-2-丙炔基-丁氨基甲酸酯、丙环唑和戊唑醇分别占防霉防腐药剂总质量的20%、30%、38%和12%。The mixed treatment liquid used in this example is composed of a phenolic resin adhesive and a high-efficiency anti-mold preservative, wherein the solid content of the phenolic resin adhesive is 28%, and the mass ratio of the high-efficiency anti-mold preservative to the mixed treatment liquid is 0.04:1. Among high-efficiency anti-mildew and preservatives, silicone quaternary ammonium salt, 3-iodo-2-propynyl-butyl carbamate, propiconazole and tebuconazole respectively account for 20% and 30% of the total mass of anti-mildew and preservatives. , 38% and 12%.
(5)浸注竹帘单元和木单板干燥和平衡:采用网带式热风干燥机对浸注竹帘和桉木单板进行干燥处理,干燥温度为60℃;干燥结束后,在平衡室内对浸胶竹帘和杨木单板进行平衡处理,平衡室的温度控制在28℃,相对湿度控制在75%,平衡处理13d,平衡室内的风速控制在0.4m/s,得干燥平衡处理后的浸注竹帘单元和桉木单板。(5) Drying and balancing of the impregnated bamboo curtain unit and wood veneer: A mesh belt hot air dryer is used to dry the impregnated bamboo curtain and eucalyptus veneer at a drying temperature of 60°C; after drying, in the balance room Balancing the dipped bamboo curtain and poplar veneer, the temperature of the balance room is controlled at 28℃, the relative humidity is controlled at 75%, the balance treatment is 13d, and the wind speed in the balance room is controlled at 0.4m/s, after drying and balance treatment The impregnated bamboo curtain unit and eucalyptus veneer.
(6)组坯处理:将干燥平衡处理后的浸注竹帘单元和桉木单板置于传送带上进行纵横层叠组批处理;组坯时,竹帘层和按木单板层分层放置,竹帘层的竹帘单元纵向放置,头尾相接,上下相邻层的接口错位,上下相邻竹帘层的相邻竹帘单元接口之间的错位距离不少于30cm;板坯层数遵循奇数层和对称性组坯原则,板坯最表面、最底层和中心层为桉木单板层,其排列方向皆为纵向放置,板坯内部其它层竹帘层和桉木单板层遵循木横竹纵的原则层叠组坯,每放置2层纵向竹帘层再放置1层横向桉木单板层,在板坯内部形成竹纵木横、上下层错位搭接的板坯结构,得宽为2m、长度方向可无限延长的板坯带;再沿着板坯带的长度方向进行纵向切断,得长度为12m、宽度为2m的板坯。(6) Assembling of blanks: Put the impregnated bamboo curtain unit and eucalyptus veneer after drying and balance treatment on the conveyor belt for vertical and horizontal stacking and batch processing; when forming the blank, the bamboo curtain layer and the wood veneer layer are placed in layers , The bamboo curtain unit of the bamboo curtain layer is placed longitudinally, the head and the tail are connected, the interfaces of the upper and lower adjacent layers are misaligned, and the distance between the interfaces of the adjacent bamboo curtain units of the upper and lower adjacent bamboo curtain layers is not less than 30cm; the slab layer The number follows the principle of odd-numbered layers and symmetrical assembly. The outermost surface, bottom layer and center layer of the slab are eucalyptus veneer layers, and the arrangement direction is vertical. The other layers of bamboo curtain layers and eucalyptus veneer layers inside the slab Follow the principle of wood horizontal and bamboo vertical stacking. For every two vertical bamboo curtain layers, another horizontal eucalyptus veneer layer is placed to form a slab structure with bamboo vertical wood horizontal and upper and lower layers dislocation overlapped inside the slab. A slab belt with a width of 2m and an infinitely extendable length direction; then longitudinally cut along the length of the slab belt to obtain a slab with a length of 12m and a width of 2m.
(7)热压成型处理:将板坯通过传送带连同垫板一同送入热压机中进行热压成型处理,热压芯层温度控制在140℃,热压压力控制在5.5MPa,热压时间控制在板坯芯层温度达到设定温度后再保持18min。(7) Hot pressing process: The slab is sent to the hot press through the conveyor belt together with the backing plate for hot pressing. The temperature of the hot pressing core layer is controlled at 140℃, the hot pressing pressure is controlled at 5.5MPa, and the hot pressing time After the core layer temperature of the slab reaches the set temperature, it is maintained for 18 minutes.
(8)养护处理:将热压成型后的成型板坯进行堆垛处理,堆垛时上、下层成型板坯之间用厚度为25mm,宽度为35mm的隔条隔开,同层成型板坯之间相互靠拢,同层隔条之间的间隙为40cm;将成型板坯放置在平衡库中进行养护处理,养护时间为12天。(8) Curing treatment: stacking the formed slabs after hot pressing. When stacking, the upper and lower formed slabs are separated by spacers with a thickness of 25mm and a width of 35mm, and the slabs are formed in the same layer. Close to each other, the gap between the spacers of the same layer is 40cm; the formed slab is placed in the balance warehouse for curing treatment, and the curing time is 12 days.
(9)机加工处理:养护结束后,采用裁板锯、推台锯等对养护处理后的板坯进行机加工处理,得到大幅面高强耐候竹木复合材。(9) Machining treatment: After the curing, the slab after the curing treatment is processed with a panel saw, a sliding table saw, etc., to obtain a large-format, high-strength, weather-resistant bamboo-wood composite material.
本实施例生产的大幅面高强耐候竹木复合材,其长度为12m,宽度为2m,实际密度为1.12g/cm 3。与采用现有技术生产的普通重组竹相比,其横向抗拉强度提高了45%,防霉耐腐等级达到最高级(防霉性能0级、耐腐性能Ⅰ级),显著改善了竹木复合材幅面小、横向强度弱、耐候耐久性差的缺陷,能满足大尺度竹木结构建筑工程用材的需求。 The large-format high-strength weather-resistant bamboo-wood composite material produced in this embodiment has a length of 12 m, a width of 2 m, and an actual density of 1.12 g/cm 3 . Compared with the ordinary recombined bamboo produced by the existing technology, its transverse tensile strength has increased by 45%, and the anti-mildew and corrosion resistance level has reached the highest level (mildew resistance level 0, decay resistance level I), and the bamboo wood is significantly improved. The shortcomings of composite materials such as small size, weak transverse strength, and poor weather resistance and durability can meet the needs of large-scale bamboo and wood construction materials.
虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等 同变化及修饰,均应落在本发明技术方案保护的范围内。Although the present invention has been disclosed as above in preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into equivalent implementations of equivalent changes. example. Therefore, all simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention should fall within the protection scope of the technical solution of the present invention.

Claims (10)

  1. 一种大幅面高强耐候竹木复合材的制造方法,其特征在于:包括以下步骤:A method for manufacturing large-format, high-strength and weather-resistant bamboo-wood composite material, which is characterized in that it comprises the following steps:
    S1、将竹篾或竹束编织成的竹帘单元和木单板进行干燥,直至含水率在15%以内;S1. Dry the bamboo curtain unit and wood veneer made of bamboo strips or bamboo bundles until the moisture content is within 15%;
    S2、将干燥后的竹帘单元和木单板置于高压浸注处理罐内,加入处理液进行浸注处理,所述处理液包括酚醛树脂胶粘剂和防霉防腐剂,所述处理液中酚醛树脂胶粘剂的固体含量为20~30%;S2. Place the dried bamboo curtain unit and wood veneer in a high-pressure immersion treatment tank, and add a treatment solution for immersion treatment. The treatment solution includes a phenolic resin adhesive and an anti-mildew and preservative. The treatment solution contains phenolic resin. The solid content of the resin adhesive is 20-30%;
    S3、将浸注处理后的竹帘单元和木单板干燥后进行平衡处理,直至含水率在10~20%之间;S3. The bamboo curtain unit and wood veneer after the immersion treatment are dried and balanced until the moisture content is between 10-20%;
    S4、将干燥和平衡处理的竹帘单元和木单板放置于传送带上进行连续接长组坯处理,当达到预设厚度和长度时截断,得板坯;组坯时,所述坯板包括多个竹帘层和多个木单板层,相邻木单板层之间设有多个竹帘层,每个竹帘层由多个竹帘单元沿传送带方向顺序连接而成,每个木单板层由多个木单板沿传送带方向顺序连接而成;板坯内部木单板的纤维方向和竹帘单元的纤维方向垂直,相邻竹帘层的相邻竹帘单元接口错位设置;S4. Place the dried and balanced bamboo curtain unit and wood veneer on the conveyor belt for continuous lengthening and assembling process, and cut off when reaching the preset thickness and length to obtain a slab; when assembling the blank, the slab includes There are multiple bamboo curtain layers and multiple wood veneer layers. There are multiple bamboo curtain layers between adjacent wood veneer layers. Each bamboo curtain layer is formed by connecting multiple bamboo curtain units in sequence along the conveyor belt. The wood veneer layer is formed by connecting multiple wood veneers in sequence along the conveyor belt; the fiber direction of the wood veneer inside the slab is perpendicular to the fiber direction of the bamboo curtain unit, and the adjacent bamboo curtain unit interfaces of the adjacent bamboo curtain layers are arranged in a staggered manner ;
    S5、将板坯依次进行热压成型和后处理,得大幅面高强耐候竹木复合材。S5. The slab is sequentially hot-pressed and post-processed to obtain a large-format, high-strength, weather-resistant bamboo-wood composite.
  2. 根据权利要求1所述的制造方法,其特征在于:所述步骤S2中,所述防霉防腐剂与处理液的质量比为0.001~0.05∶1。The manufacturing method according to claim 1, wherein in the step S2, the mass ratio of the anti-mold preservative to the treatment liquid is 0.001 to 0.05:1.
  3. 根据权利要求2所述的制造方法,其特征在于:所述防霉防腐剂按重量计包括以下组分:有机硅季铵盐15~25%,3-碘-2-丙炔基-丁氨基甲酸酯25~35%、丙环唑30~40%和戊唑醇5~20%。The manufacturing method according to claim 2, wherein the anti-mold preservative comprises the following components by weight: 15-25% of organosilicon quaternary ammonium salt, 3-iodo-2-propynyl-butylamino Formate 25 to 35%, propiconazole 30 to 40% and tebuconazole 5 to 20%.
  4. 根据权利要求3所述的制造方法,其特征在于:所述浸注处理包括以下步骤:先将高压浸注处理罐内进行抽真空至真空度为0.02~0.09MPa,保持5~10min,加入处理液完全浸泡竹帘单元和木单板,加压至0.4~1.0MPa,保压10~20min后泄压,再次进行抽真空至真空度为0.02~0.08MPa,保持5~10min后泄压,取出竹帘单元和木单板。The manufacturing method according to claim 3, characterized in that: the immersion treatment comprises the following steps: firstly vacuumize the high-pressure immersion treatment tank to a vacuum of 0.02~0.09MPa, keep it for 5~10min, and add the treatment The liquid completely soaks the bamboo curtain unit and wood veneer, pressurize it to 0.4~1.0MPa, keep the pressure for 10~20min and then release the pressure, vacuum again to the vacuum degree of 0.02~0.08MPa, keep it for 5~10min, then release the pressure and take it out Bamboo curtain unit and wood veneer.
  5. 根据权利要求1至3中任一项所述的制造方法,其特征在于:所述步骤S1中,将竹篾或竹束编织成竹帘单元时,利用编织线将竹篾或竹束并联缝合,竹帘单元的宽度等于竹篾或竹束的长度,竹帘单元的宽度为1~3m,竹帘单元的长度为1~3m;相邻竹篾或竹束之间的距离不大于2mm,相邻编织线的距离为0.3~0.5m。The manufacturing method according to any one of claims 1 to 3, characterized in that: in the step S1, when the bamboo strips or bamboo bundles are woven into bamboo curtain units, the bamboo strips or bamboo bundles are stitched in parallel with braided threads , The width of the bamboo curtain unit is equal to the length of the bamboo strips or bamboo bundles, the width of the bamboo curtain unit is 1 to 3m, and the length of the bamboo curtain unit is 1 to 3m; the distance between adjacent bamboo strips or bamboo bundles is not more than 2mm, The distance between adjacent braided wires is 0.3-0.5m.
  6. 根据权利要求5所述的制造方法,其特征在于:所述步骤S1中,所述竹篾的制备方法包括:将新鲜毛竹截断为长度为1~3m的竹筒,再将竹筒径向或弦向剖分为厚度为1~3mm的竹篾;The manufacturing method according to claim 5, characterized in that: in the step S1, the preparation method of the bamboo strips comprises: cutting fresh moso bamboo into bamboo tubes with a length of 1 to 3 m, and then cutting the bamboo tubes radially or chordally. Divide into bamboo strips with a thickness of 1~3mm;
    所述竹束的制备方法包括:将竹筒径向剖分成宽度为15~130mm的竹片,然后将竹片辗压成横向松散纵向贯通的疏解竹束。The preparation method of the bamboo bundles includes: dividing the bamboo tube into bamboo slices with a width of 15-130mm in a radial direction, and then rolling the bamboo slices into loose bamboo bundles that are transversely and longitudinally penetrated.
  7. 根据权利要求1至3中任一项所述的制造方法,其特征在于:所述步骤S3中,所述干燥的温度为50~60℃;所述平衡处理的温度为25~32℃,相对湿度为60%~90%,处理时间10~15天,风速为0.1~0.5m/s。The manufacturing method according to any one of claims 1 to 3, characterized in that: in the step S3, the temperature of the drying is 50-60°C; the temperature of the equilibrium treatment is 25-32°C, relatively The humidity is 60% to 90%, the treatment time is 10 to 15 days, and the wind speed is 0.1 to 0.5 m/s.
  8. 根据权利要求1至3中任一项所述的制造方法,其特征在于:所述步骤S4中,所述板坯的木单板层层数不超过板坯总层数的40%;所述板坯的长度4~15m,宽度为1~3m。The manufacturing method according to any one of claims 1 to 3, characterized in that: in the step S4, the number of wood veneer layers of the slab does not exceed 40% of the total number of layers of the slab; The length of the slab is 4 to 15m, and the width is 1 to 3m.
  9. 根据权利要求1至3中任一项所述的制造方法,其特征在于:所述步骤S5中,所述热压成型时,板坯芯层温度为130~155℃,热压压力为3~10MPa,当板坯芯层温度达到设定温度后保持5~20min。The manufacturing method according to any one of claims 1 to 3, characterized in that: in the step S5, during the hot press forming, the temperature of the slab core layer is 130 to 155°C, and the hot pressing pressure is 3 to 10MPa, when the slab core layer temperature reaches the set temperature, keep it for 5-20min.
  10. 一种大幅面高强耐候竹木复合材,其特征在于:由权利要求1至9任一项所述制备方法制备得到,所述大幅面高强耐候竹木复合材的密度为0.7~1.2g/cm 3,长度为4~15m,宽度为1~3m。 A large-format high-strength weather-resistant bamboo-wood composite material, characterized in that: prepared by the preparation method of any one of claims 1 to 9, the large-format high-strength weather-resistant bamboo-wood composite material has a density of 0.7-1.2 g/cm 3. The length is 4-15m, and the width is 1-3m.
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