WO2021134739A1 - 一种超前液压支架导航检测及倾角测量系统 - Google Patents
一种超前液压支架导航检测及倾角测量系统 Download PDFInfo
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- WO2021134739A1 WO2021134739A1 PCT/CN2020/000335 CN2020000335W WO2021134739A1 WO 2021134739 A1 WO2021134739 A1 WO 2021134739A1 CN 2020000335 W CN2020000335 W CN 2020000335W WO 2021134739 A1 WO2021134739 A1 WO 2021134739A1
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- Prior art keywords
- signal
- hydraulic support
- bottom plate
- transmitter
- ultrasonic
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/88—Sonar systems specially adapted for specific applications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/12—Control, e.g. using remote control
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
- E21F17/18—Special adaptations of signalling or alarm devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C9/00—Measuring inclination, e.g. by clinometers, by levels
- G01C9/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/02—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems using reflection of acoustic waves
- G01S15/06—Systems determining the position data of a target
- G01S15/08—Systems for measuring distance only
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/88—Sonar systems specially adapted for specific applications
- G01S15/93—Sonar systems specially adapted for specific applications for anti-collision purposes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D15/00—Props; Chocks, e.g. made of flexible containers filled with backfilling material
- E21D15/14—Telescopic props
- E21D15/44—Hydraulic, pneumatic, or hydraulic-pneumatic props
Definitions
- the invention belongs to the technical field of coal mine roadway mining, and specifically relates to an advanced hydraulic support navigation detection and inclination measurement system.
- a group of advanced hydraulic supports is generally composed of two identical left and right hydraulic supports and a connecting hydraulic cylinder between the two hydraulic supports.
- a group of advanced hydraulic supports can simultaneously move forward along the direction of the hydraulic supports during the supporting process, or the two hydraulic supports can simultaneously move horizontally through the expansion and contraction of the connecting hydraulic cylinder between the two hydraulic supports.
- the following three situations often occur during the work of the advanced hydraulic support: First, when the advanced hydraulic support is pushed forward or moved horizontally, the outer parts of the supports on both sides are easy to hit the side siding on both sides of the roadway. , Hinder the advancement of the hydraulic support.
- the technical problem solved by the present invention is to provide an advanced hydraulic support navigation detection and inclination measurement system, which can effectively improve the safe working efficiency of the advanced hydraulic support, and improve the safety factor in the working process.
- the present invention provides a navigation detection and inclination measurement system for a leading hydraulic support, including:
- the detection device module including an ultrasonic sensor and an inclination measuring device, is used to detect the distance between the obstacle and the advanced support hydraulic support and collect the inclination signal of the advanced support hydraulic support;
- the signal transfer and transmission module including a signal integration transmitter, is located in the tunnel and connected to the detection device module, and is used to summarize the received ultrasonic signals and inclination signals from each advanced hydraulic support according to the number of each hydraulic support After that, it is transmitted to the analysis and processing module in the form of a wireless signal;
- the analysis and processing module is located outside the roadway and connected to the signal transfer and transmission module, and is used to receive and analyze the wireless signal from the signal integration transmitter. If the analysis result is abnormal, it will immediately send an alarm to the staff; if the analysis result is abnormal If the abnormality continues or the abnormal value is large, immediately issue an instruction to stop the working mode of the advanced hydraulic support.
- the ultrasonic sensor includes:
- the ultrasonic sensor at the front end of the top plate and the ultrasonic sensor at the front end of the bottom plate respectively installed on the top plate and the bottom plate of the advanced hydraulic support are used to determine whether there is an obstacle at the front end by transmitting and receiving ultrasonic waves, and to measure the distance between the obstacle and the ultrasonic sensor.
- the measured signal is transmitted to the signal integration transmitter in a wireless form;
- the top-side front-end ultrasonic sensor and the top-side rear-end ultrasonic sensor are used to determine whether the side of the front and rear ends of the top plate is present by transmitting and receiving ultrasonic waves. Obstacles, and measure the distance between the obstacles and the ultrasonic sensor;
- the bottom-side mid-end ultrasonic sensor fixed on the middle of the bottom plate and the position corresponding to the bottom plate horizontal pushing hydraulic cylinder is used to judge whether there are obstacles on the side of the middle part of the bottom plate by transmitting and receiving ultrasonic waves, and to measure the obstacle distance of the ultrasonic sensor distance.
- the inclination angle measuring device is installed on the top plate and the bottom plate of a single advanced hydraulic support each, including:
- the middle reference displacement sensor installed in the middle part of the side of the top or bottom plate is used to collect the displacement signal of the middle part of the side of the top or bottom plate and transmit it to the signal collection transmitter;
- a front-end displacement sensor installed on the front end of the side of the top or bottom plate is used to collect the displacement signal of the front end of the top or bottom plate and transmit it to the signal collection transmitter;
- the back-end displacement sensor installed on the rear side of the top or bottom plate is used to collect the displacement signal of the back end of the top or bottom plate and transmit it to the signal collection transmitter;
- the signal collection transmitter installed next to the central reference displacement sensor is used to organize the received displacement signals from the central reference displacement sensor, front-end displacement sensor and rear-end displacement sensor into tilt angle signals and in the form of wireless signals Transmit to the integrated signal transmitter located in the tunnel.
- the analysis processing module includes a signal receiving transmitter and an analysis computer, and the signal receiving transmitter receives the wireless signal from the signal integration transmitter and transmits it to the analysis computer for analysis.
- An advanced hydraulic support navigation detection and inclination measurement system including: a detection device module, a signal transfer and transmission module, and an analysis and processing module;
- the detection device module is installed on the advanced hydraulic support
- the detection device module includes an ultrasonic sensor and an inclination measuring device; the ultrasonic sensor is used to transmit ultrasonic waves to the outer direction of the advanced hydraulic support and receive the ultrasonic signal reflected by obstacles; the inclination measuring device is used to detect the displacement signal of the advanced hydraulic support, according to the displacement signal Obtain the inclination signal of the advanced hydraulic support;
- the signal transfer and transmission module including a signal integration transmitter, is located in the tunnel and connected to the detection device module, and is used to summarize the received ultrasonic signals and inclination signals from each advanced hydraulic support according to the number of each advanced hydraulic support After sorting, it will be transmitted to the analysis and processing module in the form of wireless signal;
- the analysis and processing module is located outside the roadway and connected to the signal transfer and transmission module, and is used to receive and analyze the wireless signal from the signal integration transmitter. If the analysis result is abnormal, it will immediately send an alarm to the staff; if the analysis result is abnormal If the abnormality is continuous or the abnormal value is large, immediately issue an instruction to stop the working mode of the advanced hydraulic support; the analysis result found that the abnormality specifically includes that the distance between the obstacle and the advanced hydraulic support is less than or equal to the distance threshold or the inclination signal is greater than or equal to the first inclination threshold.
- the continuous abnormality of the analysis result specifically includes that the duration of the inclination signal is greater than or equal to the abnormal time threshold; the large abnormal value specifically includes that the inclination signal is greater than or equal to the second inclination threshold.
- the ultrasonic sensor includes: a top-plate front-end ultrasonic sensor, a top-plate-side front-end ultrasonic sensor, a top-plate-side rear-end ultrasonic sensor, a bottom-plate front-end ultrasonic sensor, and a bottom-side mid-end ultrasonic sensor;
- the top-end ultrasonic sensors and bottom-end ultrasonic sensors respectively installed in the front of the top and bottom of the advanced hydraulic support are used to transmit ultrasonic waves to the front of the top or bottom of the advanced hydraulic support, receive the ultrasonic signals reflected by obstacles, and measure
- the ultrasonic signal in front of the top plate or the bottom plate is wirelessly transmitted to the signal integration transmitter;
- the top-side front-end ultrasonic sensor and the top-side rear-end ultrasonic sensor are respectively fixed at the front and rear ends of the top plate at the positions corresponding to the front and back horizontal displacement hydraulic cylinders of the top plate, which are used to advance the front end direction of the top plate side of the hydraulic support and the top plate respectively. Transmit ultrasonic waves in the rear direction of the side, receive ultrasonic signals reflected by obstacles, and wirelessly transmit the measured ultrasonic signals on the side of the top plate to the signal integration transmitter;
- the bottom-side mid-end ultrasonic sensor fixed on the middle of the bottom plate and the position corresponding to the bottom plate horizontal pushing hydraulic cylinder is used to transmit ultrasonic waves to the middle of the bottom plate side of the advance hydraulic support, receive the ultrasonic signals reflected by obstacles, and measure The ultrasonic signal on the side of the bottom plate is wirelessly transmitted to the signal integration transmitter.
- a set of inclination measuring devices are installed on the top and bottom plates of a single advanced hydraulic support, including: front-end displacement sensor, rear-end displacement sensor, middle reference displacement sensor and signal collection transmitter;
- the middle reference displacement sensor installed in the middle part of the side of the top or bottom plate is used to collect the displacement signal of the middle part of the side of the top or bottom plate and transmit it to the signal collection transmitter;
- a front-end displacement sensor installed on the front end of the side of the top or bottom plate is used to collect the displacement signal of the front end of the top or bottom plate and transmit it to the signal collection transmitter;
- the back-end displacement sensor installed on the rear side of the top or bottom plate is used to collect the displacement signal of the back end of the top or bottom plate and transmit it to the signal collection transmitter;
- the signal collection transmitter installed next to the central reference displacement sensor is used to organize the received displacement signals from the central reference displacement sensor, front-end displacement sensor and rear-end displacement sensor into tilt angle signals and in the form of wireless signals Transmit to the integrated signal transmitter located in the tunnel.
- the analysis processing module includes: a signal receiving transmitter and an analysis computer;
- the signal receiving transmitter receives the wireless signal from the signal integration transmitter and transmits it to the analysis computer for analysis.
- an inclination measuring device is designed, which can effectively measure the deviation of the front and rear inclination angles of the top or bottom of a single advanced hydraulic support, and warn in advance that equipment failures caused by the excessive deviation of the front and rear inclination of the top or bottom of the hydraulic support will be damaged.
- the reasonable installation and utilization of multiple ultrasonic sensors can effectively warn and avoid the occurrence of obstacles on the top or bottom of a group of advanced hydraulic supports that collide with the side of the roadway, the front of the top or the bottom.
- the advanced hydraulic support navigation detection and inclination measurement system of the present invention can effectively improve the safe working efficiency of the advanced hydraulic support, improve the safety factor in the working process, reflect the advanced nature of intelligent coal mining, and highlight the safe, efficient and intelligent support of coal mine roadways technology.
- Figure 1 is a layout diagram of a sensor of a single advanced hydraulic support provided by the present invention
- Figure 2 is a layout diagram of a set of sensors for a set of advanced hydraulic supports provided by the present invention
- Fig. 3 is a working flow chart of the navigation detection and inclination angle measurement system of the advanced hydraulic support of the present invention.
- the advanced hydraulic support navigation detection and inclination measurement system is mainly composed of three parts: a detection device module, a signal transfer and transmission module, and an analysis and processing module.
- the detection device module includes an ultrasonic sensor and a tilt angle measuring device 7.
- the signal transfer and transmission module includes a signal integration transmitter 11.
- the analysis processing module includes a signal receiving transmitter 12 and an analysis computer 13. Specifically include: top-plate front ultrasonic sensor 1, bottom-bottom front-end ultrasonic sensor 9, top-side front-end ultrasonic sensor 2, top-side rear-end ultrasonic sensor 8, bottom-side mid-end ultrasonic sensor 10, middle reference displacement sensor 4, front-end displacement sensor 3, rear End displacement sensor 6, signal collection transmitter 5, signal integration transmitter 11, signal receiving transmitter 12, analysis computer 13.
- the ultrasonic sensor of the present invention includes a top-plate front-end ultrasonic sensor 1, a bottom-plate front-end ultrasonic sensor 9, a top-plate-side front-end ultrasonic sensor 2, a top-plate-side rear-end ultrasonic sensor 8, and a bottom-plate-side mid-end ultrasonic sensor 10.
- the top-end ultrasonic sensor 1 and the bottom-end ultrasonic sensor 9 are installed in front of the top and bottom of the advanced hydraulic support, and their function is to determine whether there is an obstacle at the front end by transmitting and receiving ultrasonic waves, and to measure the obstacle distance ultrasonic sensor
- the measured signal is transmitted to the signal integration transmitter 11 in the form of a wireless signal.
- the ultrasonic sensor 2 at the front end of the roof side and the ultrasonic sensor 8 at the rear end of the roof are respectively fixed at the front and rear ends of the roof at the positions corresponding to the front and rear horizontal pushing cylinders of the roof.
- the function is to judge the front and rear of the roof by transmitting and receiving ultrasonic waves. Whether there is an obstacle on the side of the end, and measure the distance between the obstacle (or roadway wall) and the ultrasonic sensor.
- the ultrasonic sensor 10 at the bottom side of the bottom plate is fixed at the position corresponding to the bottom plate horizontal pushing hydraulic cylinder.
- the function is to determine whether there are obstacles on the side of the bottom plate by transmitting and receiving ultrasonic waves, and to detect obstacles (or roadway walls). ) The distance from the ultrasonic sensor.
- the tilt angle measuring device 7 of the present invention includes a middle reference displacement sensor 4, a front displacement sensor 3 and a rear displacement sensor 6, and a signal collection transmitter 5.
- the inclination angle measuring device 7 is installed on the top plate and the bottom plate of a single advanced hydraulic support.
- the central reference displacement sensor 4 is installed in the middle part of the side surface of the top or bottom plate, and its function is to collect the displacement signal (including the signals of front and back movement and horizontal movement) of the middle part of the side of the top or bottom plate and transmit it to the signal collection transmitter 5. .
- the front-end displacement sensor 3 is installed at the front-end part of the side of the top plate or the bottom plate, and its function is to collect the displacement signal of the front-end part of the top plate or the bottom plate (including signals of forward and backward movement and horizontal movement) and transmit it to the signal collecting transmitter 5.
- the rear-end displacement sensor 6 is installed on the rear side of the top or bottom plate, and its function is to collect the displacement signal (including the signals of forward and backward movement and horizontal movement) of the rear end of the top or bottom plate and transmit it to the signal collection transmitter. 5.
- the signal collection transmitter 5 is installed on the side of the top or bottom plate and is located beside the middle reference displacement sensor 4, and is used to organize the received displacement signals from the middle reference displacement sensor 4, the front displacement sensor 3 and the rear displacement sensor 6.
- the inclination signal (horizontal inclination or vertical inclination) is transmitted in the form of a wireless signal to the signal integration transmitter 11 located in the tunnel.
- the signal integration transmitter 11 of the present invention is located in the tunnel, and it will collect the received ultrasonic signals and inclination signals from each advanced hydraulic support according to the number of each hydraulic support (advanced hydraulic support), and then use the wireless signal The form is transmitted to the signal receiving transmitter 12 located outside the tunnel.
- the signal receiving transmitter 12 of the present invention receives the wireless signal from the signal integration transmitter 11 and transmits it to the analysis computer 13 for analysis. If the analysis result finds an abnormality (such as a large front end of the top or bottom plate of the advanced hydraulic support) Obstacles, large obstacles on the side of the roof or floor or too close to the sidewall of the roadway, excessive inclination of the roof or floor, etc.), an alarm will be issued to the staff immediately, so that the staff can clear the obstacles in time. If the analysis result continues to be abnormal or the abnormal value is large, an instruction will be issued immediately to stop the working mode of the advanced hydraulic support.
- an abnormality such as a large front end of the top or bottom plate of the advanced hydraulic support
- Obstacles large obstacles on the side of the roof or floor or too close to the sidewall of the roadway, excessive inclination of the roof or floor, etc.
- An advanced hydraulic support navigation detection and inclination measurement system includes: a detection device module, a signal transfer and transmission module, and an analysis and processing module.
- the detection device module is arranged on the advanced hydraulic support.
- the detection device module includes an ultrasonic sensor and an inclination measuring device 7.
- the ultrasonic sensor is used to transmit ultrasonic waves to the outer direction of the advanced hydraulic support and receive ultrasonic signals reflected by obstacles.
- the inclination measuring device 7 is used to detect the displacement signal of the leading hydraulic support, and obtain the inclination signal of the leading hydraulic support according to the displacement signal.
- the signal transfer and transmission module including the signal integration transmitter 11, is located in the tunnel and connected to the detection device module, and is used to summarize the received ultrasonic signals and inclination signals from each advanced hydraulic support according to the number of each advanced hydraulic support After that, it is transmitted to the analysis and processing module in the form of a wireless signal.
- the analysis and processing module is located outside the roadway and connected to the signal transfer and transmission module, and is used to receive and analyze the wireless signal from the signal integration transmitter 11. If an abnormality is found in the analysis result, an alarm will be issued to the staff immediately. If the analysis result continues to be abnormal or the abnormal value is large, immediately issue an instruction to stop the working mode of the advanced hydraulic support.
- the analysis result found that the abnormality specifically includes: the distance between the obstacle and the leading hydraulic support is less than or equal to the distance threshold or the inclination signal is greater than or equal to the first inclination threshold.
- the continuous abnormality of the analysis result specifically includes: the duration of the inclination signal is greater than or equal to the abnormal time threshold.
- the larger abnormal value specifically includes: the inclination signal is greater than or equal to the second inclination threshold.
- the ultrasonic sensor includes: a top-plate front-end ultrasonic sensor 1, a top-plate-side front-end ultrasonic sensor 2, a top-plate-side rear-end ultrasonic sensor 8, a bottom-plate front-end ultrasonic sensor 9 and a bottom-side mid-end ultrasonic sensor 10.
- the top-end ultrasonic sensor 1 is installed in front of the top of the advanced hydraulic support, and is used to transmit ultrasonic waves to the front of the advanced hydraulic support, receive ultrasonic signals reflected by obstacles, and wirelessly transmit the measured ultrasonic signals in front of the roof to the signal Integrated transmitter 11.
- the bottom ultrasonic sensor 9 is installed in front of the bottom of the advanced hydraulic support, and is used to transmit ultrasonic waves to the front of the advanced hydraulic support, receive the ultrasonic signals reflected by obstacles, and wirelessly transmit the measured ultrasonic signals in front of the bottom to the signal Integrated transmitter 11.
- the front end ultrasonic sensor 2 on the top plate side is fixed at the position corresponding to the front end of the top plate side of the top plate and the front horizontal pushing cylinder of the top plate, and is used to transmit ultrasonic waves to the front end of the top plate side of the advanced hydraulic support, receive ultrasonic signals reflected by obstacles, and The measured ultrasonic signal in the front end direction of the side of the top plate is wirelessly transmitted to the signal integration transmitter 11.
- the rear end ultrasonic sensor 8 on the roof side is fixed at a position corresponding to the rear end of the roof side and the rear horizontal displacement hydraulic cylinder of the roof, and is used to transmit ultrasonic waves to the rear end of the roof side of the advanced hydraulic support and receive ultrasonic signals reflected by obstacles. , And wirelessly transmit the measured ultrasonic signal in the direction of the rear end of the side of the top plate to the signal integration transmitter 11.
- the bottom-side mid-end ultrasonic sensor 10 is fixed at the middle of the bottom plate and the position corresponding to the bottom plate horizontal pushing hydraulic cylinder, and is used to transmit ultrasonic waves to the middle of the bottom plate side of the advanced hydraulic support, receive the ultrasonic signals reflected by obstacles, and measure The ultrasonic signal in the middle direction of the side of the bottom plate is wirelessly transmitted to the signal integration transmitter 11.
- the inclination angle measuring device 7 is installed on the top plate and the bottom plate of a single advanced hydraulic support, including: a front-end displacement sensor 3, a rear-end displacement sensor 6, a middle reference displacement sensor 4, and a signal collection transmitter 5.
- the middle reference displacement sensor 4 installed on the middle part of the side surface of the top or bottom plate is used to collect the displacement signal of the middle part of the side surface of the top or bottom plate and transmit it to the signal collecting transmitter 5.
- the front displacement sensor 3 installed at the front end of the side of the top or bottom plate is used to collect the displacement signal of the front end of the top or bottom plate and transmit it to the signal collecting transmitter 5.
- the rear displacement sensor 6 installed at the rear end of the side of the top plate or the bottom plate is used to collect the displacement signal of the rear end of the top plate or the bottom plate and transmit it to the signal collecting transmitter 5.
- the signal collection transmitter 5 installed next to the central reference displacement sensor 4 is used to organize the received displacement signals from the central reference displacement sensor 4, front-end displacement sensor 3 and rear-end displacement sensor 6 into inclination angle signals and use them as wireless signals.
- the form is transmitted to the signal integration transmitter 11 located in the tunnel.
- the analysis processing module includes: a signal receiving transmitter 12 and an analysis computer 13.
- the signal receiving transmitter 12 receives the wireless signal from the signal integration transmitter 11 and transmits it to the analysis computer 13 for analysis.
Abstract
Description
Claims (8)
- 一种超前液压支架导航检测及倾角测量系统,其特征在于,包括:检测装置模块,包括超声传感器和倾角测量装置,用于检测障碍物距超前支护液压支架的距离、以及采集超前支护液压支架的倾角信号;信号中转传输模块,包括信号整合发射器,位于巷道内并与所述检测装置模块连接,用于将接收到的来自各个超前液压支架的超声信号和倾角信号按照每台液压支架的编号进行汇总整理后,再以无线信号的形式发射到分析处理模块;分析处理模块,位于巷道外并与所述信号中转传输模块连接,用于接收来自所述信号整合发射器的无线信号并进行分析,若分析结果发现异常,立刻发出警报给工作人员;若分析结果持续异常或异常数值较大,立刻发出指令停止超前液压支架的工作模式。
- 如权利要求1所述的超前液压支架导航检测及倾角测量系统,其特征在于,所述超声传感器包括:分别安装在超前液压支架的顶板和底板前方的顶板前端超声传感器和底板前端超声传感器,用于通过发射并接收超声波来判断前端是否有障碍物,并测得障碍物距超声传感器的距离,并将测得的信号以无线形式发射到所述信号整合发射器;分别固定在顶板的前端和后端与顶板的前后水平推移液压缸相对应的位置的顶板侧前端超声传感器和顶板侧后端超声传感器,用于通过发射并接收超声波来判断顶板前后端的侧面是否有障碍物,并测得障碍物距超声传感器的距离;固定在底板中部与底板水平推移液压缸相对应的位置上的底板侧中端超声传感器,用于通过发射并接收超声波来判断底板中部的侧面是否有障碍物,并测得障碍物距超声传感器的距离。
- 如权利要求1所述的超前液压支架导航检测及倾角测量系统,其特征在于,所述倾角测量装置在单个超前液压支架的顶板和底板各安装一套,包括:安装在顶板或底板侧面的中间部位的中部基准位移传感器,用于采集 顶板或底板的侧面中间部位的位移信号并将其传输给信号收集发射器;安装在顶板或底板的侧面前端部位的前端位移传感器,用于采集顶板或底板的前端部位的位移信号并将其传输给信号收集发射器;安装在顶板或底板的侧面后端部位的后端位移传感器,用于采集顶板或底板的后端部位的位移信号并将其传输给信号收集发射器;安装在所述中部基准位移传感器旁边的信号收集发射器,用于将接收到的来自所述中部基准位移传感器、前端位移传感器和后端位移传感器的位移信号整理成倾角信号并以无线信号的形式发射到位于巷道内的信号整合发射器。
- 如权利要求1所述的超前液压支架导航检测及倾角测量系统,其特征在于,所述分析处理模块包括信号接收发射器和分析计算机,所述信号接收发射器接收到来自所述信号整合发射器的无线信号后将其传输给所述分析计算机进行分析。
- 一种超前液压支架导航检测及倾角测量系统,其特征在于,包括:检测装置模块、信号中转传输模块和分析处理模块;检测装置模块设置于超前液压支架上;检测装置模块,包括超声传感器和倾角测量装置;超声传感器用于向超前液压支架的外侧方向发射超声波,接收障碍物反射的超声信号;倾角测量装置用于检测超前液压支架的位移信号,根据位移信号获得超前液压支架的倾角信号;信号中转传输模块,包括信号整合发射器,位于巷道内并与所述检测装置模块连接,用于将接收到的来自各个超前液压支架的超声信号和倾角信号按照每台超前液压支架的编号进行汇总整理后,再以无线信号的形式发射至分析处理模块;分析处理模块,位于巷道外并与所述信号中转传输模块连接,用于接收来自所述信号整合发射器的无线信号并进行分析,若分析结果发现异常,立刻发出警报给工作人员;若分析结果持续异常或异常数值较大,立刻发出指令停止超前液压支架的工作模式;所述分析结果发现异常具体包括障碍物与超前液压支架的距离小于或等于距离阈值或者倾角信号大于 或等于第一倾角阈值;所述分析结果持续异常具体包括倾角信号的持续时间大于或等于异常时间阈值;所述异常数值较大具体包括倾角信号大于或等于第二倾角阈值。
- 如权利要求5的超前液压支架导航检测及倾角测量系统,其特征在于,超声传感器包括:顶板前端超声传感器、顶板侧前端超声传感器、顶板侧后端超声传感器、底板前端超声传感器和底板侧中端超声传感器;分别安装在超前液压支架的顶板和底板前方的顶板前端超声传感器和底板前端超声传感器,用于分别向超前液压支架的顶板或底板的前方发射超声波,接收障碍物反射的超声信号,并将测得的顶板或底板的前方的超声信号以无线形式发射到所述信号整合发射器;分别固定在顶板的前端和后端与顶板的前后水平推移液压缸相对应的位置的顶板侧前端超声传感器和顶板侧后端超声传感器,用于分别向超前液压支架的顶板侧面的前端方向和顶板侧面的后端方向发射超声波,接收障碍物反射的超声信号,并将测得的顶板侧面的超声信号以无线形式发射到所述信号整合发射器;固定在底板中部与底板水平推移液压缸相对应的位置上的底板侧中端超声传感器,用于向超前液压支架的底板侧面的中部方向发射超声波,接收障碍物反射的超声信号,并将测得的底板侧面的超声信号以无线形式发射到所述信号整合发射器。
- 如权利要求5的超前液压支架导航检测及倾角测量系统,其特征在于,倾角测量装置在单个超前液压支架的顶板和底板各安装一套,包括:前端位移传感器、后端位移传感器、中部基准位移传感器和信号收集发射器;安装在顶板或底板侧面的中间部位的中部基准位移传感器,用于采集顶板或底板的侧面中间部位的位移信号并将其传输给信号收集发射器;安装在顶板或底板的侧面前端部位的前端位移传感器,用于采集顶板或底板的前端部位的位移信号并将其传输给信号收集发射器;安装在顶板或底板的侧面后端部位的后端位移传感器,用于采集顶板或底板的后端部位的位移信号并将其传输给信号收集发射器;安装在所述中部基准位移传感器旁边的信号收集发射器,用于将接收到的来自所述中部基准位移传感器、前端位移传感器和后端位移传感器的位移信号整理成倾角信号并以无线信号的形式发射到位于巷道内的信号整合发射器。
- 如权利要求5的超前液压支架导航检测及倾角测量系统,其特征在于,分析处理模块包括:信号接收发射器和分析计算机;所述信号接收发射器接收到来自所述信号整合发射器的无线信号后将其传输给所述分析计算机进行分析。
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