WO2021129043A1 - 单桩基础导向装置 - Google Patents
单桩基础导向装置 Download PDFInfo
- Publication number
- WO2021129043A1 WO2021129043A1 PCT/CN2020/120148 CN2020120148W WO2021129043A1 WO 2021129043 A1 WO2021129043 A1 WO 2021129043A1 CN 2020120148 W CN2020120148 W CN 2020120148W WO 2021129043 A1 WO2021129043 A1 WO 2021129043A1
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- WO
- WIPO (PCT)
- Prior art keywords
- unit
- pile foundation
- clamping
- guiding device
- roller
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
- E02D13/04—Guide devices; Guide frames
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/10—Deep foundations
- E02D27/12—Pile foundations
- E02D27/16—Foundations formed of separate piles
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/52—Submerged foundations, i.e. submerged in open water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
- F03D13/22—Foundations specially adapted for wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
- F03D13/25—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/52—Submerged foundations, i.e. submerged in open water
- E02D27/525—Submerged foundations, i.e. submerged in open water using elements penetrating the underwater ground
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/727—Offshore wind turbines
Definitions
- the present disclosure relates to the technical field of offshore wind power generation, and more specifically, to a single pile foundation guiding device for offshore wind power generating sets.
- the single pile foundation has the advantages of simple manufacturing and low equipment cost requirements, as well as superior construction efficiency. Therefore, more than 90% of offshore wind turbines use a single pile foundation.
- the verticality requirements of the single pile foundation are extremely high, and the maximum height difference of the circumferential plane needs to be less than the set value.
- the single pile foundation In the process of hammering the single pile foundation to penetrate the seabed, if there is a deviation in hammering, the single pile foundation is likely to be scrapped. From the later repair plan to the implementation or reconnection of the transition flange to correct the vertical
- the cost of offshore construction vessels and cranes will be huge losses. Therefore, verticality control is the key to single pile foundation construction.
- Some single-pile foundation guiding devices in the prior art use multiple oil cylinder structures to clamp the single-pile foundation at multiple different positions, which makes it difficult to perform synchronization operations and has low vertical synchronization control accuracy.
- the extension length of each oil cylinder needs to be measured every time.
- the hammering of the single pile it is necessary to pay attention to the force of each oil cylinder at any time. In this case, every time a single pile drops a certain height, it is necessary to stop the hammer and measure the verticality. If there is a deviation, it is necessary to push each oil cylinder to adjust the verticality of the single pile again.
- Such reciprocation makes the operation process complicated and low efficiency.
- the oil cylinder is installed on the top of the platform, and the operator needs to climb to the top of the platform to operate the oil cylinder and measure the extension length of the oil cylinder, and there is a risk of personnel falling.
- the purpose of the present disclosure is to provide a single-pile foundation guiding device with simple operation, high safety performance and capable of accurately controlling the verticality of the single-pile foundation.
- the single-pile foundation guiding device includes at least one guiding unit, and each of the at least one guiding unit includes a single driving unit, a transmission unit, and a clamping unit.
- the clamping unit includes at least two clamping arms, a clamping space for clamping a single pile foundation is formed between the at least two clamping arms, and the single driving unit transmits power to the transmission The unit drives the at least two clamping arms to operate synchronously through the transmission unit, so that the clamping unit is opened or closed.
- the at least one guide unit includes a first guide unit, the first guide unit includes a first drive unit, a first transmission unit, and a first clamping unit, and the first transmission unit includes a pusher Block, the first driving unit pushes the push block to move so as to drive the first clamping unit to close to hold the mono-pile foundation tightly.
- the at least one guide unit includes a second guide unit, the second guide unit includes a second drive unit, a second transmission unit, and a second clamping unit, and the second transmission unit includes a ring-shaped Frame, the second clamping unit includes a plurality of clamping arms, the plurality of clamping arms are inserted into the ring frame, and the second driving unit pushes the ring frame to rotate so as to pass through the ring frame Drive the plurality of clamping arms to pivot synchronously.
- the present disclosure abandons the traditional three-cylinder or four-cylinder oil cylinder, controls the pushing form of the clamping arm separately, adopts a single drive structure, and each clamping arm pivots synchronously and concentrically, which can realize the precise control of the verticality in the single pile construction process, and the operation is simple ,
- the force is stable, safe and reliable.
- Fig. 1 is a perspective view of a single pile foundation guiding device according to a first embodiment of the present disclosure
- Fig. 2 is a state diagram of a single-pile foundation construction using the single-pile foundation guiding device according to the first embodiment of the present disclosure
- FIG. 3 is a perspective view of the first guide unit of the single pile foundation guide device according to the first embodiment of the present disclosure
- FIG. 4 is a top view of the first guide unit of the single pile foundation guide device according to the first embodiment of the present disclosure, wherein the first clamping unit is in a closed state;
- FIG. 5 is a top view of the first guide unit of the single pile foundation guide device according to the first embodiment of the present disclosure, wherein the first clamping unit is in an open state;
- Fig. 6 is a perspective view of a single pile foundation guiding device according to a second embodiment of the present disclosure.
- Fig. 7 is a perspective view of a second guiding unit of the single pile foundation guiding device according to the second embodiment of the present disclosure.
- FIG. 8 is a top view of the second guide unit of the single pile foundation guide device according to the second embodiment of the present disclosure, wherein the second clamping unit is in a closed state;
- Fig. 9 is a top view of the second guiding unit of the single pile foundation guiding device according to the second embodiment of the present disclosure, wherein the second clamping unit is in an open state.
- the single pile foundation guiding device includes at least one guiding unit, and each guiding unit may include a single driving unit, a transmission unit, and a clamping unit.
- the power is transmitted to the transmission unit through the single driving unit, and the clamping unit is driven by the transmission unit.
- At least two clamping arms operate synchronously, so that multiple clamping arms of the clamping unit can be opened or closed at the same time, ensuring the synchronization control accuracy of the verticality of the single pile foundation.
- Figures 1 to 5 show schematic structural diagrams of a single pile foundation guiding device according to the first embodiment of the present disclosure.
- the single pile foundation guiding device includes a guiding support frame 100 and a first guiding unit 1000 provided on the guiding support frame 100.
- the guiding support frame 100 includes a plurality of positioning piles 110 and a first supporting platform 120 fixed on the positioning piles 110.
- the positioning pile 110 is a columnar structure, and the first supporting platform 120 is welded or bolted to the positioning pile 110.
- the positioning pile 110 can be connected to the hull of the ship or penetrate the seabed to form a stable supporting structure.
- there are four positioning piles 110 which are enclosed in a rectangular shape.
- the first supporting platform 120 is formed as a rectangular frame with one side open, and the four corners are respectively fixedly connected with the positioning piles 110.
- the number of the positioning piles 110 of the guide support frame 100 of the present disclosure is not limited to this.
- the positioning piles 110 may be at least three.
- the shape of the first supporting platform 120 is not limited to a rectangle, and may also be a circle or a semicircle, as long as the inner side It is sufficient to form a space suitable for installing the first guide unit 1000.
- the first guide unit 1000 is installed on the first supporting platform 120.
- the first support platform 120 is formed as a concave structure with one side open, and the first guide unit 1000 is installed in the recess of the first support platform 120 for guiding the single pile foundation 10 when the single pile foundation 10 is hoisted, and In the process of hammering the single-pile foundation, a clamping force is applied to the single-pile foundation 10 to ensure the verticality of the single-pile foundation 10.
- the first guide unit 1000 may include a first driving unit 300, a first transmission unit 400 and a first clamping unit 500.
- the first clamping unit 500 has a clamping space for accommodating the single pile foundation 10.
- the first driving unit 300 transmits the driving force to the first transmission unit 400, and the first clamping unit 500 is driven to close or open through the first transmission unit 400 to hold or loosen the monopile foundation 10 tightly.
- the specific structure of the first guide unit 1000 will be described in more detail.
- the first clamping unit 500 may include a first clamping arm 510 and a second clamping arm 520.
- the first clamping arm 510 and the second clamping arm 520 may have a symmetrical structure, and an accommodation space for accommodating the single pile foundation 10 is formed between the first clamping arm 510 and the second clamping arm 520.
- the inner side wall of the first support platform 120 may include a first inner side wall 121, a second inner side wall 122 and a third inner side wall 123 located on both sides of the first inner side wall 121, a first clamping arm 510 and a second clamp
- the holding arms 520 may be respectively installed on the second inner side wall 122 and the third inner side wall 123 of the first support platform 120.
- a first squeezing roller 511 may be provided on the first end of the first clamping arm 510, and a first supporting roller 512 may be provided on the second end.
- the first clamping arm 510 may be hinged to the first support platform 120.
- the first clamping arm 510 may be a rigid curved connecting rod, which is hinged to the first support through a first hinge shaft 515 at the middle position of the rigid curved connecting rod.
- the first clamping arm 510 can pivot around the first hinge shaft 515 within a certain angle range.
- a second squeeze roller 521 may be provided on the first end of the second clamping arm 520, and a second support roller 522 may be provided on the second end.
- the second clamping arm 520 may be hinged to the first support platform 120.
- the second clamping arm 520 may be a rigid curved connecting rod, which is hinged to the first support through a second hinged shaft 525 at the middle position of the rigid curved connecting rod.
- the second clamping arm 520 can pivot around the second hinge shaft 525 within a certain angle range.
- the first transmission unit 400 may include a pushing block 410, and the first driving unit 300 pushes the pushing block 410 to move toward the clamping space of the first clamping unit 500, thereby driving the first clamping unit 500 to close to hold the monopile foundation 10 tightly.
- a limit mechanism can be provided on the first support platform 120 to limit the movement trajectory of the push block 410.
- a groove is provided on the first support platform 120, and a protrusion matching the groove is provided on the lower surface of the push block 410. So that the protrusion is locked in the groove and can move in the groove.
- the limit mechanism guides the movement of the push block 410 so that the push block 410 can only move along a specific track, so as to apply a stable driving force to the first clamping unit 500.
- the pushing block 410 may include a first tapered surface 411 and a second tapered surface 412 oppositely disposed. Specifically, the distance between the first tapered surface 411 and the second tapered surface 412 decreases toward the clamping space, so that the top of the cone formed by the push block 410 faces the clamping space.
- the first clamping arm 510 abuts on the first tapered surface 411 via the first support roller 512
- the second clamping arm 520 abuts on the second tapered surface 412 via the second support roller 522.
- the first support roller 512 can roll along the first tapered surface 411
- the second support roller 522 can roll along the second tapered surface 412.
- the first driving unit 300 pushes the push block 410 toward the clamping space
- the first tapered surface 411 and the second tapered surface 412 on both sides of the push block 410 respectively transfer forces to the first support roller 512 and the second support roller 522 , Thereby pushing the first clamping arm 510 and the second clamping arm 520 to pivot around the hinge shafts 515 and 525, respectively.
- the first squeezing roller 511 and the second squeezing roller 521 will move toward the clamping space to Adjust the size of the clamping space or adjust the pressing force to the single pile foundation 10.
- the first clamping unit 500 may further include a third clamping arm, and the third clamping arm may be fixedly installed on the push block 410 and located on the push block 410. On the side facing the clamping space.
- a third squeeze roller 531 may be installed on the third clamping arm.
- the third clamping arm is shorter and is formed as a roller bracket for mounting the third squeezing roller 531 on the push block 410, and the roller bracket can be welded and fixed with the push block 410.
- the first squeeze roller 511, the second squeeze roller 521, and the third squeeze roller 531 can move synchronously and coaxially while abutting the outer surface of the single pile foundation 10 and simultaneously A holding force is applied to the single-pile foundation 10, so that the single-pile foundation 10 is subjected to a symmetrical pressing force in the circumferential direction, so as to ensure the verticality of the single-pile foundation 10.
- the third clamping arm is not necessary.
- the end of the first clamping arm 510 where the first pressing roller 511 is installed may be formed with an arc-shaped splint to surround a part of the outer circumference of the mono-pile foundation on the outside of the mono-pile foundation.
- a plurality of squeezing rollers may also be provided on the inner surface of the arc-shaped splint to make rolling contact with the outer surface of the single pile foundation through the plurality of squeezing rollers.
- the end of the second clamping arm 520 where the second pressing roller 521 is installed is also formed with an arc-shaped splint, and a plurality of pressing rollers can also be installed on the inner side of the arc-shaped splint.
- the pushing block 410 pushes the first clamping arm 510 and the second clamping arm 520 to pivotally close, the two arc-shaped splints symmetrically squeeze the single pile foundation from both sides of the single pile foundation, thereby holding the single pile foundation tightly. Ensure the verticality of the single pile foundation.
- the push block 410 is driven by a single driving unit 300, and a plurality of clamping arms are driven by the push block 410 to operate synchronously, so that a plurality of squeezing rollers abut the outer surface of the monopile foundation 10 at the same time.
- the structure and installation position of the first driving unit 300 are not limited, as long as the first driving unit 300 can push the push block 410 to move toward the clamping space, pushing the first clamping arm 510 and the second clamping arm 520 It can be pivoted synchronously.
- an example of implementing the first driving unit 300 is provided.
- the pushing block 410 further includes a first inclined surface 413, and the first tapered surface 411 and the second tapered surface 412 are located on both sides of the first inclined surface 413.
- the first inclined surface 413 is formed on the side of the push block 410 facing away from the clamping space.
- the first driving unit 300 includes a hydraulic cylinder 310 and a wedge 320 connected to one end of the hydraulic cylinder.
- the wedge 320 has a second inclined surface 321.
- the second inclined surface 321 faces the first inclined surface 413 and is in contact with each other.
- the first driving unit 300 can be installed on the first inner side wall 121 of the first support platform 120, and the wedge 320 can slide on the first inner side wall 121 along the first direction, thereby driving the hydraulic cylinder 310 along the first direction.
- the driving force is converted into power for the push block 410 to move in the second direction.
- protrusions can be provided on the wedge block 320 and the push block 410, and corresponding grooves can be provided on the first support platform 120. By setting the protrusions on The groove guides the movement route of the wedge block 320 and the push block 410.
- the three squeezing rollers 511, 521, and 531 can be arranged evenly and symmetrically along the outer circumference of the single pile foundation 10.
- the taper of the first tapered surface 411 and the second tapered surface 412 of the push block 410 can be designed.
- the three squeezing rollers 511, 521, and 531 apply the same squeezing force to the single pile foundation 10.
- the inclination angle of the surface of the pushing block 410 facing the clamping space can also be adjusted.
- the three squeezing rollers are not necessarily arranged uniformly, as long as the single pile foundation 10 can be symmetrical in force in all directions.
- the first supporting platform 120 may further include a horizontal supporting plate supporting the first driving unit 300 and the first transmission unit 400.
- a horizontal support plate may be provided under the push block 410 and the wedge 320 to support the bottom surface of the push block 410 and the wedge 320 so that the push block 410 and the wedge 320 slide stably in the horizontal direction.
- the first supporting roller 512 is rotatably supported on the first tapered surface 411 of the pushing block 410
- the second supporting roller 522 is rotatably supported on the second tapered surface 412 of the pushing block 410.
- the push block 410 pushes the first support roller 512 and the second support roller 522 to both sides through the first tapered surface 411 and the second tapered surface 412, respectively, and drives the first clamping arm 510 and the second clamping arm 520 pivot around the hinge shafts 515 and 525, so that the first squeezing roller 511 and the second squeezing roller 521 move inward with respect to the clamping space, and abut the outer surface of the single pile foundation 10, A holding force is applied to the single pile foundation 10.
- FIG. 4 shows a schematic diagram in which the first clamping unit 500 is closed to apply a holding force to the single pile foundation 10.
- the wedge 320 may be a triangular wedge, preferably a right-angled triangular wedge.
- the cross-sectional shape of the wedge block 320 may be a right-angled triangle, and the long right-angled side (also called the base side) of the triangle faces and contacts the first inner side wall 121 of the first support platform 120 so as to be in contact with the first inner side wall 121 of the first supporting platform 120.
- the inner side wall 121 slides up.
- the short right-angled side of the triangle is perpendicular to the first inner side wall 121, and the first driving unit 300 may be connected to the short right-angled side of the wedge 320.
- the inclined surface (ie, the second inclined surface 321) of the wedge block 320 corresponding to the hypotenuse of the triangle and the first inclined surface 413 of the push block 410 face and contact.
- the pushing block 410 is located between the wedge block 320 and the clamping space.
- the inclination angle of the first inclined surface 413 and the second inclined surface 321 may be 10°-30°, preferably 20°.
- the angle of inclination is small, the contact area between the first inclined surface 413 and the second inclined surface 321 is large, the stroke of the cylinder is large, and the adjustment speed is slow.
- the angle of inclination is large, the contact area between the first inclined surface 413 and the second inclined surface 321 is small, the stroke of the cylinder is small, and the adjustment speed is fast. Therefore, the inclination angles of the first inclined surface 413 and the second inclined surface 321 can be set according to adjustment requirements.
- the wedge block 320 pushes the push block 410 outwards, pushes the push block 410 away from the first inner side wall 121, and moves toward the clamping space of the first guide unit 500.
- the wedge block 320 retracts, thereby canceling the pushing force on the pushing block 410.
- the push block 410 also needs to retract at the same time.
- the two inclined surfaces 321 and 413 on which the wedge block 320 and the push block 410 abut can be provided with sliding grooves and sliding rails, respectively, and the sliding rails can be locked in the sliding In the groove, the wedge block 320 and the push block 410 can be movably connected to each other, so that the push block 410 can move together with the wedge block 320.
- the push block 410 can also retreat toward the first inner side wall 121 , Away from the clamping space.
- the solution for retracting the push block 410 is not limited to this, and a return spring may be provided on the first inner side wall 121 to apply a pulling force to the push block 410, so that when the wedge block 320 retracts, The pushing block 410 can also move toward the first inner side wall 121 under the pulling force of the return spring.
- FIG. 5 shows a schematic diagram of the first clamping unit 500 in an open state.
- a reset can be provided on the first hinge shaft 515 and the second hinge shaft 525 Spring, so that when the push block 410 retreats and cancels the pushing force on the first support roller 512 and the second support roller 522, the outer ends of the first clamping arm 510 and the second clamping arm 520 can act on the elastic force of the return spring Open outward from the bottom.
- the return spring may also be provided on the second inner side wall 122 and the third inner side wall 123.
- roller grooves can also be provided on the first tapered surface 411 and the second tapered surface 412, and the first support roller 512 and the second support roller 522 are embedded in the roller grooves.
- the supporting roller 522 can be engaged in the roller groove and can roll in the roller groove.
- the first supporting roller 512 and the second supporting roller 522 cannot be disengaged from the first tapered surface 411 and the second tapered surface 412 of the pushing block 410. Therefore, the pushing block 410 is far away from the clamping space.
- first support roller 512 and the second support roller 522 roll toward the top end of the push block 410 along the first tapered surface 411 and the second tapered surface 412, so that the first clamping arm 510 and the second clamping arm 520 respectively surround The hinge shafts 515 and 525 pivot to open the clamping space.
- the rolling path of the roller is designed with a difference between horizontal and vertical.
- the rolling path of the roller contacting the single pile foundation 10 is along the vertical direction
- the rolling path of the roller contacting the push block 410 is along the vertical direction. Along the horizontal direction.
- a single driving unit 300 can realize synchronous coaxial movement of a plurality of squeezing rollers of the first clamping unit 500.
- a hydraulic cylinder When a hydraulic cylinder is used for driving, only one cylinder needs to be controlled, which greatly reduces the installation and subsequent maintenance costs of multiple cylinders.
- the two tapered surfaces of the push block 410 transmit the thrust to the supporting rollers, so that stepless adjustment of the pivoting angle of the clamping arm can be achieved.
- the extension length of the hydraulic cylinder of the first driving unit 300 the size of the clamping space formed by the first clamping unit 500 can be adjusted, so as to meet the guiding requirements for single pile foundations of different diameters.
- the single-pile foundation guiding device according to the first embodiment of the present disclosure has a simple structure, which shortens the manufacturing cycle and greatly reduces the cost.
- Figures 6 to 9 show a single pile foundation guiding device according to a second embodiment of the present disclosure.
- the single-pile foundation guiding device according to the second embodiment of the present disclosure may further include a second guiding unit 2000.
- One guiding unit 1000 is separated by a predetermined distance, and the second guiding unit 2000 can be installed below the first guiding unit 1000 (but not limited to this), so as to realize the double-layer guiding function for the single pile foundation.
- the single-pile foundation guiding device may include a guiding support frame 100, a first guiding unit 1000 and a second guiding unit 2000 provided on the guiding support frame 100.
- the guide support frame 100 includes a plurality of positioning piles 110 and a first support platform 120 and a second support platform 160 fixed on the positioning piles 110, and the second guide unit 2000 is installed on the second support platform 160.
- the structure of the first guiding unit in the single pile foundation guiding device according to the second embodiment of the present disclosure is the same as the first guiding unit in the single pile foundation guiding device according to the first embodiment of the present disclosure. Therefore, only the parts different from the single pile foundation guiding device of the first embodiment will be described below with reference to FIGS. 6-9, that is, only the second supporting platform 160 and the second guiding unit 2000 will be described.
- the second support platform 160 includes a support plate 161.
- a through hole for the single pile foundation 10 to pass through is opened in the middle of the support plate 161.
- the diameter of the through hole is larger than the diameter of the single pile foundation 10.
- the supporting plate 161 shown in the figure is plate-shaped, the supporting plate 161 may also be formed of a truss, as long as it can satisfy the supporting function of the second guide unit 2000.
- the second guide unit 2000 includes a second driving unit 600, a second transmission unit 700, and a second clamping unit 800.
- the second transmission unit 700 may include a ring frame 710
- the second clamping unit 800 may include a plurality of clamping arms 810.
- the plurality of clamping arms 810 may be symmetrically arranged along the circumferential direction and arranged in the plurality of clamping arms.
- a clamping space for accommodating the single pile foundation 10 is formed between the arms 810.
- the plurality of clamping arms 810 are inserted into the ring frame 710 respectively, and the second driving unit 600 can push the ring frame 710 to rotate, so that the ring frame 710 drives the plurality of clamping arms 810 to pivot synchronously.
- the second clamping unit 800 is closed or opened to apply or cancel the holding force to the single pile foundation 10.
- the second driving unit 600 may include a screw driving structure, specifically, a screw 610, a screw driving motor (not shown), a first screw support 620, and a second screw support 630.
- the first screw support 620 may be installed on the second support platform 160 and can rotate relative to the second support platform 160.
- the lower end of the first screw support 620 may be provided with a pivot shaft, which is connected to the support plate 161 of the first support platform 160 through the pivot shaft.
- One end of the screw 610 is inserted into the first screw support 620, and the screw drive motor can be installed in the first screw support 620 to drive the screw 610 to rotate.
- the second screw support 630 may be provided with a horizontal threaded through hole, and the other end of the screw 610 may pass through the horizontal threaded through hole of the second screw support 630 to be threadedly combined with the second screw support 630.
- the second screw support 630 is rotatably mounted on the ring frame 710.
- the ring frame 710 is annular as a whole, with a circular through hole in the middle, and the diameter of the circular through hole is larger than the diameter of the single pile foundation 10 for the single pile foundation 10 to pass through.
- the ring frame 710 is rotatable in a horizontal plane relative to the second support platform 160, specifically, it rotates with the axis of the single pile foundation 10 as the center of rotation.
- the second screw support 630 is rotatably installed on the outer edge of the ring frame 710.
- the outer peripheral edge of the ring frame 710 is provided with a convex plate 714 extending in a horizontal direction to the outside of the ring frame 710, and the second screw support 630 is rotatably installed on the convex plate 714.
- the lower end of the second screw support 630 may be provided with a vertical insertion hole, and the convex plate 714 may be provided with a pin that can be inserted into the insertion hole at the lower part of the second screw support 630, so that the second screw support 630 can be protruded.
- the plate 714 rotates.
- the vertical insertion hole in the second screw support 630 is located below the horizontal threaded through hole, so as to prevent the pin inserted into the lower part of the second screw support 630 from interfering with the screw 610 inserted into the horizontal threaded through hole.
- FIG. 7 shows a perspective view of the second guide unit 2000
- FIGS. 8 and 9 show top views of the second guide unit 2000.
- FIGS. 8 and 9 in order to show the structure of the clamping unit 800 more clearly, the upper part of the ring frame 710 (the upper ring plate) is removed.
- the specific structure of the ring frame 710 will be described in detail with reference to FIGS. 7-9.
- the ring frame 710 may include a ring plate and a sleeve 761 mounted on the ring plate.
- the ring-shaped plate may include a first ring-shaped plate 711 on an upper layer and a second ring-shaped plate 712 on a lower layer that are coaxially arranged.
- the intermediate connecting plate 713 connects the first annular plate 711 on the upper layer and the second annular plate 712 on the lower layer into one body.
- the intermediate connecting plates 713 may be provided in multiple pieces, extending along the axial direction of the ring frame 710, and arranged at intervals in the circumferential direction of the ring frame 710.
- the connection method of the first annular plate 711 on the upper layer and the second annular plate 712 on the lower layer is not limited to this, and a structure in which a plurality of connecting posts connect the two up and down as a whole can also be adopted.
- the sleeve 761 is arranged in a horizontal direction, and may be arranged between the first annular plate 711 and the second annular plate 712.
- the upper and lower sides of the sleeve 761 may also be provided with a sleeve pivot shaft 762, which extends in the vertical direction (parallel to the axial direction of the ring frame), one end is combined with the annular plate, and the other end is connected with the sleeve 761
- the sleeve 761 can be connected to the annular plate through the sleeve pivot shaft 762, is stably supported by the annular plate, and can rotate around the sleeve pivot shaft 762.
- the sleeve 761 can move with the annular plate in the circumferential direction of the annular plate, and can also pivot relative to the annular plate, so as to effectively transmit the torque to the clamping arm 810.
- clamping arms 810 There can be at least two clamping arms 810.
- an arc-shaped splint can be provided at the free end of the clamping arm 810, and a squeeze roller can be provided on the inner side of the arc-shaped splint to surround the single pile foundation. A part of the outer peripheral surface is in rolling contact with the outer surface of the single pile foundation at the same time.
- the second clamping unit 800 includes three clamping arms 810, and the first end of the clamping arm 810 is pivotally connected to the second support platform 160.
- the clamping arm hinge base 820 can be fixedly installed on the second support platform 160, and the first end of the clamping arm 810 is connected to the clamping arm hinge base 820 so as to be able to rotate around the clamping arm hinge base 820.
- the second end of the clamping arm 810 passes through the sleeve 761 and protrudes from the sleeve 761 by a predetermined length.
- a pressing roller 812 may be connected to the second end of the clamping arm 810 to make rolling contact with the outer surface of the single pile foundation 10 through the pressing roller 812.
- the clamping arm 810 may be a rigid straight connecting rod.
- the rigid straight connecting rod may be configured as a double-layer structure, that is, two straight connecting rods connected in parallel up and down are used as one clamping arm 810.
- the cross section of the sleeve 761 may be round or square, as long as it is compatible with the shape of the clamping arm 810 and does not affect the movement of the clamping arm 810 back and forth in the sleeve 761.
- the screw drive motor rotates, the screw 610 pushes the ring frame 710 to rotate through the second screw support 630, and the ring frame 710 drives the clamping arm 810 to pivot around the clamping arm pivot axis through the sleeve 761, and the squeeze roller 812 faces the clamping The space or move away from the clamping space, so as to adjust the size of the space through which the single pile foundation 10 can pass.
- the squeeze roller 812 can be driven to move outward, and when the single pile foundation 10 has been inserted into the ring frame 710, the clamping arm can be driven The 810 pivots, and the squeezing roller 812 applies squeezing force to the single-pile foundation 10 at multiple positions, thereby holding the single-pile foundation 810 tightly.
- the second guide unit according to the second embodiment of the present disclosure can push the ring structure to rotate through a driving unit, and push the three clamping arms to pivot synchronously through the ring structure, so that the squeezing rollers 812 can be attached or loosened synchronously.
- the process of opening a single pile foundation 10 realizes the coaxial precise adjustment function.
- the second drive unit 600 is not limited to a screw drive structure, and a gear-rack drive structure may also be used.
- a gear can be provided on the outer ring of the ring frame 710, and a rack can be provided on the second support platform 160 to engage the rack with the gear. By moving the rack back and forth, the gear is driven to rotate, thereby driving the ring structure to rotate. It is also possible to synchronize multiple clamping arms with a single drive unit. Obviously, the installation positions of the driving gear and the driving rack can be interchanged, as long as the ring structure can be driven to rotate.
- the two can work synchronously, so that the verticality can be adjusted at the same time on the upper and lower floors. More accurately ensure the verticality of the single pile foundation.
- the hydraulic drive and the mechanical screw structure complement each other. If one of the adjustment structures fails, the other adjustment structure can also realize the high-precision verticality adjustment process.
- both the first guide unit 1000 and the second guide unit 2000 are arranged up and down, both the first guide unit 1000 and the second guide unit 2000 can be used independently, and both can realize synchronous adjustment of the single pile foundation Verticality function.
- the upper and lower multi-layer guide structure it is not limited to arranging the first guide unit 1000 and the second guide unit 2000 up and down. Instead, a plurality of first guide units 1000 can be arranged up and down, or a plurality of second guide units can be arranged.
- the 2000 upper and lower floors are arranged, and the redundant design of the multi-layer adjustment structure can also ensure the precise verticality guiding function of the single pile foundation.
- the driving unit of the single pile foundation guiding device is arranged at the bottom of the platform, and the operator can operate the oil cylinder and
- the screw drive structure greatly reduces the risk of personnel operating the oil cylinder falling into the sea.
- the single-pile foundation guiding device of the present disclosure the single-pile foundation can be guided, clamped and straightened during the installation of the single-pile foundation, ensuring that the single-pile foundation is driven vertically into the seabed and preventing the pile foundation from being driven during the piling process. Skew occurs in.
- the clamping force of each clamping arm can be adjusted at the same time by operating a single driving structure.
- the single During the process of pile sinking, it is necessary to stop the hammer and measure the verticality of the single pile multiple times, which greatly improves the pile sinking efficiency.
- the upper and lower guide units can realize synchronous operation through coaxial concentricity to ensure accurate verticality.
- the structure is simple, a large number of oil cylinders are omitted, the maintenance is convenient, and the structure cost is low.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Sustainable Energy (AREA)
- Sustainable Development (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
- Foundations (AREA)
- Revetment (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Wind Motors (AREA)
- Road Signs Or Road Markings (AREA)
- Piles And Underground Anchors (AREA)
Abstract
Description
Claims (15)
- 一种单桩基础导向装置,其特征在于,所述单桩基础导向装置包括至少一个导向单元,所述至少一个导向单元中的每一个包括单个驱动单元、传动单元和夹持单元,所述夹持单元包括至少两个夹持臂,所述至少两个夹持臂之间形成用于夹持单桩基础(10)的夹持空间,所述单个驱动单元将动力传递给所述传动单元,通过所述传动单元驱动所述至少两个夹持臂同步操作,从而使所述夹持单元打开或闭合。
- 如权利要求1所述的单桩基础导向装置,其特征在于,所述至少一个导向单元包括第一导向单元(1000),所述第一导向单元(1000)包括第一驱动单元(300)、第一传动单元(400)和第一夹持单元(500),所述第一传动单元(400)包括推块(410),所述第一驱动单元(300)推动所述推块(410)移动从而驱动所述第一夹持单元(500)闭合以将所述单桩基础(10)抱紧。
- 如权利要求2所述的单桩基础导向装置,其特征在于,所述推块(410)包括相对设置的第一锥面(411)和第二锥面(412),所述第一夹持单元(500)包括第一夹持臂(510)和第二夹持臂(520),所述第一夹持臂(510)的一端设置有第一支撑滚轮(512),所述第二夹持臂(520)的一端设置有第二支撑滚轮(522),所述第一支撑滚轮(512)支撑在所述第一锥面(411)上,所述第二支撑滚轮(522)支撑在所述第二锥面(412)上,当所述推块(410)向着所述夹持空间移动时,所述第一锥面(411)和所述第二锥面(412)分别对所述第一支撑滚轮(512)和所述第二支撑滚轮(522)施加推力使得所述第一夹持臂(510)和第二夹持臂(520)枢转闭合。
- 如权利要求3所述的单桩基础导向装置,其特征在于,所述推块(410)还包括第一倾斜表面(413),所述第一驱动单元(300)包括液压缸(310)和连接到所述液压缸(310)一端的楔块(320),所述楔块(320)具有第二倾斜表面(321),所述第二倾斜表面(321)与所述第一倾斜表面(413)相面对并相互接触,当所述液压缸(310)伸出而推动所述楔块(320)移动时,所述楔块(320)推动所述推块(410)向着所述夹持空间移动。
- 如权利要求4所述的单桩基础导向装置,其特征在于,所述第一夹持臂(510)的另一端设置有第一挤压滚轮(511),所述第二夹持臂(520)的另一端设置有第二挤压滚轮(521),所述第一夹持单元(500)还包括第三挤 压滚轮(531),所述第三挤压滚轮(531)设置在所述推块(410)的面向所述夹持空间的一侧,所述第一挤压滚轮(511)、所述第二挤压滚轮(521)和所述第三挤压滚轮(531)能够同时将所述单桩基础(10)抱紧或松开。
- 如权利要求4所述的单桩基础导向装置,其特征在于,所述第一倾斜表面(413)和所述第二倾斜表面(321)中的一个上设置有滑轨,另一个上设置有滑槽,所述滑轨能够卡合在所述滑槽中并且能够在所述滑槽中滑动。
- 如权利要求3所述的单桩基础导向装置,其特征在于,所述第一锥面(411)和所述第二锥面(412)上分别设置有滚轮槽,所述第一支撑滚轮(512)和所述第二支撑滚轮(522)能够卡合在所述滚轮槽中并且能够在所述滚轮槽中滚动。
- 如权利要求5所述的单桩基础导向装置,其特征在于,所述单桩基础导向装置还包括第一支撑平台(120),所述第一支撑平台(120)形成为一侧开口的凹形结构,并且包括第一内侧壁(121)以及位于所述第一内侧壁(121)两侧的第二内侧壁(122)和第三内侧壁(123),所述第一驱动单元(300)安装在所述第一内侧壁(121)上,所述楔块(320)能够在所述第一内侧壁(121)上滑动,所述第一夹持臂(510)和所述第二夹持臂(520)均为刚性曲连杆,所述第一夹持臂(510)的中部铰接到所述第二内侧壁(122)上,所述第二夹持臂(520)的中部铰接到所述第三内侧壁(123)上。
- 如权利要求8所述的单桩基础导向装置,其特征在于,所述第一倾斜表面(413)和第二倾斜表面(321)的倾斜角度在10°-30°范围内。
- 如权利要求1-9中任一项所述的单桩基础导向装置,其特征在于,所述至少一个导向单元包括第二导向单元(2000),所述第二导向单元(2000)包括第二驱动单元(600)、第二传动单元(700)和第二夹持单元(800),所述第二传动单元(700)包括环形框架(710),所述第二夹持单元(800)包括多个夹持臂(810),所述多个夹持臂(810)插入到所述环形框架(710)中,所述第二驱动单元(600)推动所述环形框架(710)旋转,从而通过所述环形框架(710)带动所述多个夹持臂(810)同步枢转。
- 如权利要求10所述的单桩基础导向装置,其特征在于,所述单桩基础导向装置还包括第二支撑平台(160),所述第二导向单元(2000)安装在所述第二支撑平台(160)上,所述环形框架(710)包括环形板以及设置在所述环形板上的套筒(761),所述套筒(761)通过套筒枢转轴(762)可枢 转地连接到所述环形板上,所述夹持臂(810)为刚性直连杆,所述夹持臂(810)的第一端通过夹持臂铰接座(820)铰接到所述第二支撑平台(160)上,所述夹持臂(810)的第二端穿过所述套筒(761),当所述环形框架(710)旋转时,所述套筒(761)能够带动所述直连杆围绕所述夹持臂铰接座(820)旋转。
- 如权利要求11所述的单桩基础导向装置,其特征在于,所述第二驱动单元(600)包括螺杆(610)、螺杆驱动电机、第一螺杆支座(620)和第二螺杆支座(630),所述螺杆驱动电机安装在所述第一螺杆支座(620)中,所述螺杆(610)的第一端插入到所述第一螺杆支座(620)中,所述螺杆(610)的第二端穿过所述第二螺杆支座(630)中的水平螺纹通孔,所述第二螺杆支座(630)可转动地安装到所述环形框架(710)上,所述螺杆驱动电机驱动所述螺杆(610)旋转,通过所述第二螺杆支座(630)带动所述环形框架(710)转动。
- 如权利要求12所述的单桩基础导向装置,其特征在于,所述环形框架(710)的外边缘设置有一个凸板(714),所述第二螺杆支座(630)可转动地安装在所述凸板(714)上。
- 如权利要求11所述的单桩基础导向装置,其特征在于,所述第二驱动单元(600)包括相互啮合的驱动齿轮和驱动齿条,所述驱动齿轮和所述驱动齿条中的一个安装到所述环形框架(710)外圈,所述驱动齿轮和驱动齿条中的另一个安装到所述第二支撑平台(160)。
- 如权利要求11所述的单桩基础导向装置,其特征在于,所述环形板包括同轴设置的第一环形板(711)和第二环形板(712),所述套筒(761)位于所述第一环形板(711)和所述第二环形板(712)之间,所述套筒(761)的上下两侧分别通过所述套筒枢转轴(762)与所述第一环形板(711)和所述第二环形板(712)连接。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US17/757,898 US11718970B2 (en) | 2019-12-24 | 2020-10-10 | Monopile foundation guiding device |
AU2020410629A AU2020410629A1 (en) | 2019-12-24 | 2020-10-10 | Monopile foundation guiding device |
CA3162337A CA3162337A1 (en) | 2019-12-24 | 2020-10-10 | Monopile foundation guiding device |
EP20904997.2A EP4083328B1 (en) | 2019-12-24 | 2020-10-10 | Monopile foundation guiding device |
BR112022012426A BR112022012426A2 (pt) | 2019-12-24 | 2020-10-10 | Dispositivo de guiamento de fundação monopilar |
ZA2022/07331A ZA202207331B (en) | 2018-12-03 | 2022-07-01 | Monopile foundation guiding device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201911345913.6A CN113026748B (zh) | 2019-12-24 | 2019-12-24 | 单桩基础导向装置 |
CN201911345913.6 | 2019-12-24 |
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WO2021129043A1 true WO2021129043A1 (zh) | 2021-07-01 |
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PCT/CN2020/120148 WO2021129043A1 (zh) | 2018-12-03 | 2020-10-10 | 单桩基础导向装置 |
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US (1) | US11718970B2 (zh) |
EP (1) | EP4083328B1 (zh) |
CN (1) | CN113026748B (zh) |
AU (1) | AU2020410629A1 (zh) |
BR (1) | BR112022012426A2 (zh) |
CA (1) | CA3162337A1 (zh) |
CL (1) | CL2022001718A1 (zh) |
WO (1) | WO2021129043A1 (zh) |
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CN113910285A (zh) * | 2021-10-26 | 2022-01-11 | 中国船舶重工集团公司第七一六研究所 | 一种滚轮式工业机器人双层夹持装置 |
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CN113562629B (zh) * | 2021-07-15 | 2024-03-26 | 海通建设集团有限公司 | 格构柱定位调垂系统 |
CN115744278B (zh) * | 2022-11-23 | 2024-05-14 | 成都芯锐科技有限公司 | 一种pcb板制造生产线及芯片封装工艺 |
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CN113481861A (zh) * | 2021-07-21 | 2021-10-08 | 中铁七局集团有限公司 | 一种辅助钢管柱安装定位的对中支架 |
CN113481861B (zh) * | 2021-07-21 | 2022-09-02 | 中铁七局集团有限公司 | 一种辅助钢管柱安装定位的对中支架 |
CN113910285A (zh) * | 2021-10-26 | 2022-01-11 | 中国船舶重工集团公司第七一六研究所 | 一种滚轮式工业机器人双层夹持装置 |
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CN113026748A (zh) | 2021-06-25 |
EP4083328A1 (en) | 2022-11-02 |
CN113026748B (zh) | 2022-08-09 |
CA3162337A1 (en) | 2021-07-01 |
EP4083328B1 (en) | 2024-03-20 |
AU2020410629A1 (en) | 2022-07-14 |
US20230051368A1 (en) | 2023-02-16 |
CL2022001718A1 (es) | 2023-02-24 |
EP4083328A4 (en) | 2023-01-04 |
EP4083328C0 (en) | 2024-03-20 |
US11718970B2 (en) | 2023-08-08 |
BR112022012426A2 (pt) | 2022-08-30 |
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