WO2021120334A1 - Steel plate comprising zinc-aluminum-magnesium coating and manufacturing method therefor - Google Patents

Steel plate comprising zinc-aluminum-magnesium coating and manufacturing method therefor Download PDF

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WO2021120334A1
WO2021120334A1 PCT/CN2019/130630 CN2019130630W WO2021120334A1 WO 2021120334 A1 WO2021120334 A1 WO 2021120334A1 CN 2019130630 W CN2019130630 W CN 2019130630W WO 2021120334 A1 WO2021120334 A1 WO 2021120334A1
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Prior art keywords
treatment
steel plate
steel sheet
cooling
zinc
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PCT/CN2019/130630
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French (fr)
Chinese (zh)
Inventor
王新东
李建新
齐建军
孙力
张鹏
梅淑文
张�杰
张启富
宋志岗
杨士弘
江社明
李文田
弓俊杰
曹宏玮
梁爱国
王学慧
戚振南
蔡啸
孙恺
杨丽芳
Original Assignee
河钢股份有限公司
唐山钢铁集团有限责任公司
河钢股份有限公司唐山分公司
新冶高科技集团有限公司
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Application filed by 河钢股份有限公司, 唐山钢铁集团有限责任公司, 河钢股份有限公司唐山分公司, 新冶高科技集团有限公司 filed Critical 河钢股份有限公司
Priority to EP19956261.2A priority Critical patent/EP4079920A4/en
Publication of WO2021120334A1 publication Critical patent/WO2021120334A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • C22C18/04Alloys based on zinc with aluminium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/024Pretreatment of the material to be coated, e.g. for coating on selected surface areas by cleaning or etching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/14Removing excess of molten coatings; Controlling or regulating the coating thickness
    • C23C2/16Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
    • C23C2/18Removing excess of molten coatings from elongated material
    • C23C2/20Strips; Plates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • C23C2/28Thermal after-treatment, e.g. treatment in oil bath
    • C23C2/29Cooling or quenching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/19Iron or steel
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F1/00Electrolytic cleaning, degreasing, pickling or descaling

Definitions

  • the invention relates to a steel plate including a zinc-aluminum-magnesium coating and a manufacturing method thereof.
  • Steel components are generally degraded due to the environment in which they are used. For example, steel components are easily corroded by air in a low-temperature and humid environment, and are easily oxidized in a high-temperature environment, and problems such as a faster corrosion rate in an acidic environment will occur. Therefore, the above-mentioned problems are usually solved by forming a plating layer on the steel member.
  • Zinc has excellent corrosion resistance, electrical conductivity and thermal conductivity, is easy to process, and can be used as a sacrificial anode to protect steel components, thereby greatly extending the service life of steel components. Therefore, galvanizing is one of the earliest, most widely used, and most cost-effective surface treatment methods for steel components used to protect steel components such as steel plates or steel wires.
  • An object of the present invention is to provide a steel sheet including a zinc-aluminum-magnesium coating and a manufacturing method thereof.
  • the object of the present invention is to provide a steel sheet including a zinc-aluminum-magnesium coating and a manufacturing method thereof that can solve at least one of the above problems.
  • the method for manufacturing a steel sheet including a zinc-aluminum-magnesium coating layer may include: pre-treating the cold-rolled steel sheet; immersing the pre-treated steel sheet in a plating solution containing zinc-aluminum-magnesium as a main component for dipping treatment to make The plating solution is plated on at least one of the two surfaces of the steel plate to form a plating solution layer; an air knife is used to control the thickness of the plating solution layer on the at least one surface of the steel plate; The layer of steel plate undergoes cooling treatment.
  • the plating solution may include the following components by mass percentage: 1.5-2.3% of Al, 1.2-1.8% of Mg, total of 0.01-0.08% of La and Ce, total of 0.01-0.08% of Cu, At least one element of Cr and Ni, and the balance of Zn and inevitable impurities, wherein the mass ratio of Al to Mg is 1.2 to 1.4, and the mass ratio of La to Ce is 2:1.
  • the immersion plating time in the step of the immersion plating treatment, may be 2-6 seconds.
  • the step of pretreatment may include: placing the cold-rolled steel sheet in a solution tank to chemically degrease the cold-rolled steel sheet using the solution in the solution tank, wherein the solution is solid alkali
  • the mass percentage is 1 to 2%, the solution temperature is 70 to 90 °C, and the degreasing time is 10 to 15s
  • the steel plate after chemical degreasing treatment is placed in the electrolytic cell to use the electrolyte in the electrolytic cell to electrolyze the steel plate
  • Degreasing treatment in which the mass percentage of solid alkali in the electrolyte is 2 to 3%, the electrolyte temperature is 70 to 90 °C, and the degreasing time is 4 to 8 s
  • the steel plate after electrolytic degreasing is heat treated.
  • the heat treatment step includes: annealing the steel plate after electrolytic degreasing treatment, wherein the annealing temperature is 680-850°C, and the annealing time is 30-90s
  • the quality of the plating solution layer on the at least one surface of the steel sheet may be controlled to be 30-300 g/m 2 , and the thickness is controlled It is 4-43 ⁇ m.
  • the step of cooling the steel plate coated with the plating solution layer may include: the first stage, cooling at a cooling rate of 10-20°C/s; the second stage, cooling at a cooling rate of 30-100 Fast cooling is performed at a cooling rate of °C/s; and in the third stage, slow cooling is performed at a cooling rate of 5-10 °C/s.
  • the method may further include: using a smoothing machine to perform smoothing treatment on the cooled steel plate; using a tension and straightening machine to perform stretching and straightening treatment on the smoothed steel plate;
  • the chemical coating machine performs passivation treatment on the steel sheet after drawing and straightening; and performs drying treatment on the passivation treatment steel sheet, so as to obtain the steel sheet including the zinc-aluminum-magnesium coating.
  • the passivation amount in the passivation treatment, may be 0.02-1.0 g/m 2 .
  • a steel sheet including a zinc-aluminum-magnesium coating layer is provided.
  • the zinc-aluminum-magnesium coating layer is formed on at least one surface of the steel sheet.
  • the zinc-aluminum-magnesium coating layer may include The following components are calculated: 1.5-2.3% Al, 1.2-1.8% Mg, 0.01-0.08% La and Ce, 0.01-0.08% Cu, Cr and Ni at least one element , And the balance of Zn and unavoidable impurities.
  • the mass ratio of Al to Mg may be 1.2 to 1.4, and the mass ratio of La to Ce may be 2:1.
  • the thickness of one side of the zinc-aluminum-magnesium coating may be 4-43 ⁇ m.
  • the mass percentage of Al may be 1.5-2.0%.
  • the zinc-aluminum-magnesium coating and the steel sheet including the zinc-aluminum-magnesium coating according to the above-mentioned embodiments of the present invention ensure the corrosion resistance of the steel member including the zinc-aluminum-magnesium coating, and can also avoid the increase in brittleness and the decrease in formability due to the high Al content.
  • the problem of black spots on the surface of the coated steel plate is solved.
  • FIG. 1 is a diagram showing the surface morphology of a steel sheet including a zinc aluminum magnesium coating layer according to an exemplary embodiment of the inventive concept
  • FIG. 2 is a diagram illustrating a cross-sectional morphology of a steel sheet including a zinc-aluminum-magnesium plating layer according to an exemplary embodiment of the inventive concept;
  • FIG. 3 is a diagram showing a cross-sectional topography of a steel sheet including a zinc-aluminum-magnesium coating layer after an OT bending test according to an exemplary embodiment of the inventive concept;
  • Fig. 4 is a cross-sectional topography diagram of a steel sheet including a zinc-aluminum-magnesium coating according to a comparative example after an 0T bending test.
  • the zinc-aluminum-magnesium coating can be plated on the surface of the steel component as a corrosion-resistant layer of the steel component to improve the corrosion resistance of the steel component.
  • the Al content in the traditional zinc-aluminum-magnesium coating is usually high, which leads to a decrease in the forming performance of the final product.
  • the high content of Al and Mg in the zinc-aluminum-magnesium coating can cause surface quality defects due to oxidation.
  • the zinc-aluminum-magnesium plating layer may include zinc (Zn), aluminum (Al), magnesium (Mg), lanthanum (La), and cerium (Ce), and may also include copper (Cu), chromium At least one element of (Cr) and nickel (Ni). In addition to the above elements, inevitable impurities may also be included in the zinc-aluminum-magnesium coating.
  • the zinc-aluminum-magnesium coating may include the following chemical components in terms of mass percentage: Al 1.5-2.3%, Mg 1.2-1.8%, and the total mass percentage of La and Ce is 0.01-0.08%, The total mass percentage of at least one element of Cu, Cr and Ni is 0.01-0.08%, and the rest is Zn and inevitable impurities.
  • the mass ratio of Al to Mg in the zinc-aluminum-magnesium coating is controlled to be 1.2-1.4 and Control the mass ratio of La to Ce to 2:1.
  • the mass percentage of the chemical composition in the zinc-aluminum-magnesium coating is intended to include any sub-range or any specific value in the above range.
  • the mass percentage of Al is preferably 1.5 to 2.0%, more preferably 1.5 to 1.8%
  • the mass percentage of Mg is preferably 1.2 to 1.7%, and more preferably 1.2 to 1.5 %
  • the total mass percentage of La and Ce is preferably 0.01-0.07%, more preferably 0.03-0.05%
  • the total mass percentage of at least one element of Cu, Cr and Ni is preferably 0.01-0.07%, and further Preferably it is 0.01 to 0.05%.
  • the mass percentage of Al in the zinc-aluminum-magnesium coating is controlled to be 1.5-2.3%, and the mass percentage of Mg is controlled to be 1.2-1.8%.
  • the content of Al and Mg in the zinc-aluminum-magnesium coating can be controlled at a relatively low level, thereby avoiding the increase in brittleness and the decrease in formability due to the high content of Al, and solving the problems caused by Al and Mg.
  • the high content of Mg causes a serious problem of oxidation on the surface of steel components containing zinc-aluminum-magnesium coatings.
  • the mass ratio of Al to Mg is controlled to 1.2-1.4, and a certain content is added to the zinc-aluminum-magnesium coating.
  • La and Ce with a mass ratio of 2:1.
  • the addition of La and Ce can not only further improve the corrosion resistance of the zinc-aluminum-magnesium coating, but also prevent the surface oxidation of the immersion bath during immersion and improve the surface quality.
  • excessive La and Ce will cause the composition of the dipping bath to be complicated and increase the difficulty of zinc pot management.
  • the zinc-aluminum-magnesium plating layer may include La and Ce in a total mass percentage of 0.01% to 0.08%, and the mass ratio of La to Ce is 2:1.
  • the zinc-aluminum-magnesium coating may also include other trace elements.
  • the zinc-aluminum-magnesium plating layer may further include at least one element of Cu, Cr, and Ni.
  • Cu can refine the grains of the zinc-aluminum-magnesium coating, increase the strength of the coating, improve the surface friction resistance of the coating, and improve the corrosion resistance of the coating
  • Cr can increase the hardness of the coating, improve the surface quality, and increase Corrosion resistance of the coating
  • Ni can improve the corrosion resistance of the coating and inhibit surface oxidation.
  • the total mass percentage of the above-mentioned trace elements can be controlled to 0.01-0.08%.
  • the steel member including the zinc-aluminum-magnesium coating and the preparation method thereof according to the present invention will be described in more detail in conjunction with specific embodiments.
  • a steel plate will be used as an example of a steel member.
  • the embodiment according to the present invention is not limited thereto, for example, the steel member may also be a steel wire or the like.
  • the steel sheet including the zinc-aluminum-magnesium coating is manufactured through the following steps.
  • the steel plate is pretreated as follows. Specifically, the cold-rolled steel sheet is placed in a solution tank to chemically degrease the cold-rolled steel sheet using the solution in the solution tank, wherein the mass percentage of solid alkali in the solution is 1 to 2%, and the solution temperature is 70 to 90°C, the degreasing time is 10-15s; then, the steel plate after the chemical degreasing treatment is placed in the electrolytic cell to use the electrolyte in the electrolytic cell to perform the electrolytic degreasing treatment on the steel plate.
  • the mass percentage is 2 ⁇ 3%, the solution temperature is 70 ⁇ 90°C, and the degreasing time is 4 ⁇ 8s; then, the steel plate after electrolytic degreasing treatment is annealed using a continuous annealing furnace, where the annealing temperature is 680 ⁇ 850 °C, the annealing time is 30-90s.
  • the pre-treated steel sheet is immersed in a zinc-aluminum-magnesium plating solution having the chemical composition of the above content, so that the plating solution is uniformly plated on at least one of the two surfaces of the steel sheet after the annealing treatment.
  • a plating solution layer is formed, wherein the immersion plating time is 2-6s.
  • an air knife is used to control the thickness of the plating solution layer of the hot-dip-coated steel sheet, so that the quality of the plating solution layer on the at least one surface is 30-300 g/m 2 (corresponding thickness: 4- 43 ⁇ m), where the air knife pressure is 0.1 ⁇ 0.5MPa.
  • the above-mentioned hot-dip-plated steel sheet with the plating solution layer is subjected to a post-plating cooling treatment using a fan.
  • the post-plating cooling process has a greater impact on the coating structure, and the improper cooling process will easily lead to the formation of Mg 2 Zn 11 phases in the coating, and then the formation of black spots on the surface of the coating. Therefore, in order to avoid this defect, use
  • the cooling process of staged cooling the specific process is: cooling at a cooling rate of 10-20°C/s in the first stage, rapid cooling at a cooling rate of 30-100°C/s in the second stage, and then in the third stage The stage is slowly cooled at a cooling rate of 5-10°C/s.
  • the steel plate including the zinc-aluminum-magnesium coating after the cooling treatment is subjected to a finishing treatment using a finishing machine, wherein the finishing pressure is 100 to 200 tons (T).
  • the steel sheet including the zinc-aluminum-magnesium coating after finishing is subjected to a tension-straightening treatment with a tension-straightening machine, wherein the tension is 10-15 tons.
  • the passivation-treated steel sheet including the zinc-aluminum-magnesium coating is dried, wherein the drying temperature is 50-100° C., and the drying time is 10-15 seconds.
  • the steel sheet including the zinc-aluminum-magnesium coating according to the present invention is finally obtained through the above-mentioned method.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 70°C, and the degreasing time is 15s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.0%, the solution temperature is 70°C, and the degreasing time is 4s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 1 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 1 the mass of the single-sided plating solution layer is 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 75°C, and the degreasing time is 14s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 75°C, and the degreasing time is 5s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 680°C and the annealing time is 90s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 2 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 2 the mass of the single-sided plating solution layer is 30 g/m 2 (corresponding thickness: 4 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 75°C, and the degreasing time is 14s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 75°C, and the degreasing time is 5s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 680°C and the annealing time is 90s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 3 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 3 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 80°C, and the degreasing time is 13s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 80°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 30s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 4 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 4 the mass of the single-sided plating solution layer was 300 g/m 2 (corresponding thickness: 43 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 10°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 80°C, and the degreasing time is 13s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 80°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 30s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 5 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 5 the mass of the single-sided plating solution layer is 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 10°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 85°C, and the degreasing time is 12s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 85°C, and the degreasing time is 7s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 6 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 6 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 90°C, and the degreasing time is 11s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 90°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 7 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 7 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 70°C, and the degreasing time is 14s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 70°C, and the degreasing time is 5s; the steel plate after electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 8 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 8 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 80°C, and the degreasing time is 12s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 75°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 9 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 9 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 10°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 85°C, and the degreasing time is 11s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 80°C, and the degreasing time is 7s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 10 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 10 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 10°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 90°C, and the degreasing time is 10s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 85°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 11 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 11 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 2%, the solution temperature is 70°C, and the degreasing time is 13s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 3%, the solution temperature is 70°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 12 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 12 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 2%, the solution temperature is 80°C, and the degreasing time is 11s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 3%, the solution temperature is 75°C, and the degreasing time is 7s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 13 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 13 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 2%, the solution temperature is 85°C, and the degreasing time is 10s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 3%, the solution temperature is 80°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 14 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • Example 14 the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 2%, the solution temperature is 90°C, and the degreasing time is 15s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 90°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Comparative Examples 1-5 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • the mass of the single-sided plating solution layer is 70 g/m 2 (corresponding thickness: 10 ⁇ m).
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 10°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 2%, the solution temperature is 90°C, and the degreasing time is 15s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 90°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
  • the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Comparative Example 6 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
  • the steel sheet is subjected to post-plating cooling treatment.
  • the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 10°C/s in the second stage, and then at 5°C/s in the third stage
  • the cooling rate is slow cooling.
  • the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
  • a neutral salt spray test and a coating formability test (0T bending test) were performed on the steel plates including the hot-dip coating obtained by the above-mentioned Examples 1 to 14 and Comparative Examples 1 to 6, respectively.
  • the neutral salt spray test was carried out in accordance with GB/T10125-2012. Through this experiment, the time for the steel plate including the hot-dip coating to appear 5% red rust was measured.
  • the 5% red rust time of the steel plate including the hot-dip coating of Examples 1-14 is much longer than that of Comparative Example 1 (GI coating composition), and the time for the steel plate with the same coating weight to appear 5% red rust is It is 8.05 times or more than that of Comparative Example 1.
  • the coating weight in Example 2 is only 30g/m 2 on one side
  • the time for 5% red rust on the coated steel sheet is that of Comparative Example 1 (70g/m 2 on one side) About 3.6 times
  • the time for 5% red rust to appear on the coated steel plate after adding Cu, Cr, and Ni elements in Examples 2-14 is longer than that without adding Cu, Cr, and Ni elements.
  • Comparative Examples 4 and 5 show that the content and mass ratio of Al and Mg in the hot-dip coating do not satisfy the above numerical range, and the content of Al and Mg in the hot-dip coating shown in Examples 1 to 14 is lower than that of the comparative example In the case of 4 and 5, it can be seen from Table 2 that by adding RE, Cu, Cr, Ni and other elements, the time for the coated steel sheets of Examples 1 to 14 to appear 5% red rust is close to that of Comparative Examples 4 and 5. This indicates that the hot-dip coating according to the present invention can provide the same corrosion resistance as a coating with a higher Al content.
  • Example 1 Serial number Surface quality of coating 0T bending test result
  • Example 2 ⁇ ⁇ Example 3 ⁇ ⁇ Example 4 ⁇ ⁇ Example 5 ⁇ ⁇ Example 6 ⁇ ⁇ Example 7 ⁇ ⁇ Example 8 ⁇ ⁇ Example 9 ⁇ ⁇ Example 10 ⁇ ⁇ Example 11 ⁇ ⁇ Example 12 ⁇ ⁇ Example 13 ⁇ ⁇ Example 14 ⁇ ⁇ Comparative example 1 ⁇ ⁇ Comparative example 2 ⁇ ⁇ Comparative example 3 ⁇ ⁇ Comparative example 4 ⁇ X Comparative example 5 ⁇ X Comparative example 6 X ⁇
  • means the surface quality is good
  • X means the surface quality is poor, and there are black spots on the surface of the steel plate
  • FIG. 1 is a diagram showing the surface morphology of a steel sheet including a zinc-aluminum-magnesium coating layer according to an exemplary embodiment of the inventive concept
  • FIG. 2 is a diagram showing a steel sheet including a zinc-aluminum-magnesium coating layer according to an exemplary embodiment of the inventive concept
  • Fig. 3 is a diagram showing the cross-sectional morphology of a steel plate including a zinc-aluminum-magnesium coating according to an exemplary embodiment of the inventive concept after the 0T bending test
  • Fig. 4 is a diagram showing Comparative Example 5. The cross-sectional morphology of the steel plate including the zinc-aluminum-magnesium coating after the 0T bending test.
  • the steel sheet including the hot-dip coating according to the present invention has an excellent surface morphology, with few or no surface defects on the surface.
  • the section of the steel sheet including the hot-dip coating layer according to the present invention includes a zinc-rich phase and a eutectic structure.
  • the steel sheet including the hot-dip coating layer according to the present invention did not show the phenomenon of coating cracking after the 0T bending test, but it can be seen from FIG. 4 that the steel sheet including the zinc-aluminum-magnesium coating layer of Comparative Example 5 After the 0T bending test, the steel showed the phenomenon of cracking of the coating (as shown in area A in Figure 4).
  • the zinc-aluminum-magnesium coating and the steel sheet including the zinc-aluminum-magnesium coating according to the above-mentioned embodiments of the present invention ensure the corrosion resistance of the steel member including the zinc-aluminum-magnesium coating, and can also avoid the increase in brittleness and the decrease in formability due to the high Al content.
  • the problem of black spots on the surface of the coated steel plate is solved.

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Abstract

A steel plate comprising a zinc-aluminum-magnesium coating and a manufacturing method therefor. The method may comprise: pretreating a cold-rolled steel plate; immersing the pretreated steel plate in a plating solution containing zinc, aluminum and magnesium as main components for immersion plating treatment, so that the plating solution is coated on at least one of the two surfaces of the steel plate to form a plating solution layer; using an air knife to control the thickness of the plating solution layer on the at least one surface of the steel plate; and cooling the steel plate coated with the plating solution layer. The plating solution may comprise the following components in percentage by mass: 1.5-2.3% of Al, 1.2-1.8% of Mg, 0.01-0.08% of La and Ce, and 0.01-0.08% of at least one of Cu, Cr and Ni, with the balance being Zn and inevitable impurities, wherein the mass ratio of Al to Mg is 1.2 to 1.4, and the mass ratio of La to Ce is 2:1.

Description

包括锌铝镁镀层的钢板及其制造方法Steel plate including zinc-aluminum-magnesium coating and manufacturing method thereof 技术领域Technical field
本发明涉及一种包括锌铝镁镀层的钢板及其制造方法。The invention relates to a steel plate including a zinc-aluminum-magnesium coating and a manufacturing method thereof.
背景技术Background technique
钢构件通常会由于其使用环境而劣化。例如,钢构件在低温潮湿的环境下易受空气的侵蚀,在高温环境下容易氧化,在酸性环境下会出现腐蚀速度变快等问题。因此,通常通过在钢构件上形成镀层的方式来解决上述问题。Steel components are generally degraded due to the environment in which they are used. For example, steel components are easily corroded by air in a low-temperature and humid environment, and are easily oxidized in a high-temperature environment, and problems such as a faster corrosion rate in an acidic environment will occur. Therefore, the above-mentioned problems are usually solved by forming a plating layer on the steel member.
锌具有优良的耐腐蚀性、导电性和导热性,易于加工,并且可以作为牺牲阳极来保护钢构件,进而大大延长了钢构件的使用寿命。因此,镀锌是用于保护诸如钢板或钢丝等钢构件的最早的、应用最广泛的、性能价格比最优的钢构件表面处理方法之一。Zinc has excellent corrosion resistance, electrical conductivity and thermal conductivity, is easy to process, and can be used as a sacrificial anode to protect steel components, thereby greatly extending the service life of steel components. Therefore, galvanizing is one of the earliest, most widely used, and most cost-effective surface treatment methods for steel components used to protect steel components such as steel plates or steel wires.
目前,普通镀锌已经越来越不能满足工业发展以及社会需求,人们也开始探索增加其他微量元素来改善镀层的耐蚀性以及抗压抗变形能力。在过去的几十年里,具有更高的耐蚀性能的新型镀层先后被开发出来。包括锌铝镁镀层的钢构件由于其耐蚀性比包括纯锌镀层的钢构件提高了3~18倍而受到了广泛的关注。然而,目前的锌铝镁镀层存在脆性大、成型性差、表面质量差等问题,因此,人们正在对锌铝镁镀层进行大量研究以在确保其耐腐蚀性能的同时解决上述问题。At present, ordinary galvanizing has become increasingly unable to meet industrial development and social needs, and people have begun to explore adding other trace elements to improve the corrosion resistance and compression and deformation resistance of the coating. In the past few decades, new coatings with higher corrosion resistance have been developed successively. Steel components including zinc-aluminum-magnesium coatings have received widespread attention because their corrosion resistance is 3-18 times higher than that of steel components including pure zinc coatings. However, the current zinc-aluminum-magnesium coatings have problems such as high brittleness, poor formability, and poor surface quality. Therefore, a large number of studies are being carried out on zinc-aluminum-magnesium coatings to solve the above problems while ensuring their corrosion resistance.
发明内容Summary of the invention
技术问题technical problem
本发明的一个目的在于提供一种包括锌铝镁镀层的钢板及其制造方法。An object of the present invention is to provide a steel sheet including a zinc-aluminum-magnesium coating and a manufacturing method thereof.
本发明的目的在于提供一种能够解决以上问题中的至少一个问题的包括锌铝镁镀层的钢板及其制造方法。The object of the present invention is to provide a steel sheet including a zinc-aluminum-magnesium coating and a manufacturing method thereof that can solve at least one of the above problems.
技术方案Technical solutions
根据本发明的包括锌铝镁镀层的钢板的制造方法可以包括:对冷轧钢板进行预处理;将经过预处理的钢板浸入包含锌铝镁作为主要成分的镀液中进 行浸镀处理,以使所述镀液镀覆在钢板的两个表面中的至少一个表面上以形成镀液层;利用气刀来控制钢板的所述至少一个表面上的镀液层的厚度;以及对镀有镀液层的钢板进行冷却处理。所述镀液可以包括按质量百分比计的如下成分:1.5~2.3%的Al、1.2~1.8%的Mg、总量为0.01~0.08%的La和Ce、总量为0.01~0.08%的Cu、Cr和Ni中的至少一种元素,以及余量的Zn和不可避免的杂质,其中,Al与Mg的质量比为1.2~1.4,并且La与Ce的质量比为2:1。The method for manufacturing a steel sheet including a zinc-aluminum-magnesium coating layer according to the present invention may include: pre-treating the cold-rolled steel sheet; immersing the pre-treated steel sheet in a plating solution containing zinc-aluminum-magnesium as a main component for dipping treatment to make The plating solution is plated on at least one of the two surfaces of the steel plate to form a plating solution layer; an air knife is used to control the thickness of the plating solution layer on the at least one surface of the steel plate; The layer of steel plate undergoes cooling treatment. The plating solution may include the following components by mass percentage: 1.5-2.3% of Al, 1.2-1.8% of Mg, total of 0.01-0.08% of La and Ce, total of 0.01-0.08% of Cu, At least one element of Cr and Ni, and the balance of Zn and inevitable impurities, wherein the mass ratio of Al to Mg is 1.2 to 1.4, and the mass ratio of La to Ce is 2:1.
在根据本发明的实施例中,在所述浸镀处理的步骤中,浸镀时间可以为2~6s。In an embodiment according to the present invention, in the step of the immersion plating treatment, the immersion plating time may be 2-6 seconds.
在根据本发明的实施例中,所述预处理的步骤可以包括:将冷轧钢板放置于溶液槽内,以利用溶液槽中的溶液对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1~2%,溶液温度为70~90℃,脱脂时间为10~15s;将经化学脱脂处理后的钢板放置在电解槽内,以利用电解槽中的电解液对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2~3%,电解液温度为70~90℃,脱脂时间为4~8s;以及对经过电解脱脂处理后的钢板进行热处理,其中,所述热处理的步骤包括:对经电解脱脂处理后的钢板进行退火处理,其中,退火温度为680~850℃,退火时间为30~90s。In an embodiment according to the present invention, the step of pretreatment may include: placing the cold-rolled steel sheet in a solution tank to chemically degrease the cold-rolled steel sheet using the solution in the solution tank, wherein the solution is solid alkali The mass percentage is 1 to 2%, the solution temperature is 70 to 90 ℃, and the degreasing time is 10 to 15s; the steel plate after chemical degreasing treatment is placed in the electrolytic cell to use the electrolyte in the electrolytic cell to electrolyze the steel plate Degreasing treatment, in which the mass percentage of solid alkali in the electrolyte is 2 to 3%, the electrolyte temperature is 70 to 90 ℃, and the degreasing time is 4 to 8 s; and the steel plate after electrolytic degreasing is heat treated. The heat treatment step includes: annealing the steel plate after electrolytic degreasing treatment, wherein the annealing temperature is 680-850°C, and the annealing time is 30-90s.
在根据本发明的实施例中,在控制钢板的镀液层的厚度的步骤中,可以将钢板的所述至少一个表面上的镀液层的质量均控制为30~300g/m 2,厚度控制为4-43μm。 In the embodiment according to the present invention, in the step of controlling the thickness of the plating solution layer of the steel sheet, the quality of the plating solution layer on the at least one surface of the steel sheet may be controlled to be 30-300 g/m 2 , and the thickness is controlled It is 4-43μm.
在根据本发明的实施例中,对镀有镀液层的钢板进行冷却处理的步骤可以包括:第一阶段,以10~20℃/s的冷却速度进行冷却;第二阶段,以30~100℃/s的冷却速度进行快速冷却;以及第三阶段,以5~10℃/s的冷却速度进行缓慢冷却。In the embodiment according to the present invention, the step of cooling the steel plate coated with the plating solution layer may include: the first stage, cooling at a cooling rate of 10-20°C/s; the second stage, cooling at a cooling rate of 30-100 Fast cooling is performed at a cooling rate of ℃/s; and in the third stage, slow cooling is performed at a cooling rate of 5-10 ℃/s.
在根据本发明的实施例中,所述方法还可以包括:利用光整机对经冷却处理后的钢板进行光整处理;利用拉矫机对经光整后的钢板进行拉矫处理;利用钝化涂覆机对经拉矫后的钢板进行钝化处理;以及对经过钝化处理的钢板进行烘干处理,从而得到所述包括锌铝镁镀层的钢板。In an embodiment according to the present invention, the method may further include: using a smoothing machine to perform smoothing treatment on the cooled steel plate; using a tension and straightening machine to perform stretching and straightening treatment on the smoothed steel plate; The chemical coating machine performs passivation treatment on the steel sheet after drawing and straightening; and performs drying treatment on the passivation treatment steel sheet, so as to obtain the steel sheet including the zinc-aluminum-magnesium coating.
在根据本发明的实施例中,在钝化处理中,钝化量可以为0.02-1.0g/m 2In an embodiment according to the present invention, in the passivation treatment, the passivation amount may be 0.02-1.0 g/m 2 .
根据本发明的实施例提供了一种包括锌铝镁镀层的钢板,锌铝镁镀层形成在钢板的至少一个表面上,在包括锌铝镁镀层的钢板中,锌铝镁镀层可以 包括按质量百分比计的如下成分:1.5~2.3%的Al、1.2~1.8%的Mg、总量为0.01~0.08%的La和Ce、总量为0.01~0.08%的Cu、Cr和Ni中的至少一种元素,以及余量的Zn和不可避免的杂质。Al与Mg的质量比可以为1.2~1.4,并且La与Ce的质量比可以为2:1。According to an embodiment of the present invention, a steel sheet including a zinc-aluminum-magnesium coating layer is provided. The zinc-aluminum-magnesium coating layer is formed on at least one surface of the steel sheet. In the steel sheet including the zinc-aluminum-magnesium coating layer, the zinc-aluminum-magnesium coating layer may include The following components are calculated: 1.5-2.3% Al, 1.2-1.8% Mg, 0.01-0.08% La and Ce, 0.01-0.08% Cu, Cr and Ni at least one element , And the balance of Zn and unavoidable impurities. The mass ratio of Al to Mg may be 1.2 to 1.4, and the mass ratio of La to Ce may be 2:1.
在根据本发明的实施例中,所述锌铝镁镀层的单面厚度可以为4-43μm。In an embodiment according to the present invention, the thickness of one side of the zinc-aluminum-magnesium coating may be 4-43 μm.
在根据本发明的实施例中,Al的质量百分比可以为1.5~2.0%。In an embodiment according to the present invention, the mass percentage of Al may be 1.5-2.0%.
有益效果Beneficial effect
根据本发明的上述实施例的锌铝镁镀层及包括其的钢板在确保包含锌铝镁镀层的钢构件的耐腐蚀性的同时,还可以避免由于Al含量较高引起的脆性增大和成型性下降的问题,并且解决了镀层钢板表面黑点缺陷问题。The zinc-aluminum-magnesium coating and the steel sheet including the zinc-aluminum-magnesium coating according to the above-mentioned embodiments of the present invention ensure the corrosion resistance of the steel member including the zinc-aluminum-magnesium coating, and can also avoid the increase in brittleness and the decrease in formability due to the high Al content. The problem of black spots on the surface of the coated steel plate is solved.
附图说明Description of the drawings
通过下面结合附图对示例性实施例的描述,这些和/或其他方面将变得清楚和更容易理解,在附图中:These and/or other aspects will become clearer and easier to understand through the following description of the exemplary embodiments in conjunction with the accompanying drawings. In the accompanying drawings:
图1是示出根据本发明构思的示例性实施例的包括锌铝镁镀层的钢板的表面形貌的图;FIG. 1 is a diagram showing the surface morphology of a steel sheet including a zinc aluminum magnesium coating layer according to an exemplary embodiment of the inventive concept;
图2是示出根据本发明构思的示例性实施例的包括锌铝镁镀层的钢板的剖面形貌的图;FIG. 2 is a diagram illustrating a cross-sectional morphology of a steel sheet including a zinc-aluminum-magnesium plating layer according to an exemplary embodiment of the inventive concept;
图3是示出根据本发明构思的示例性实施例的包括锌铝镁镀层的钢板在0T弯曲测试后的剖面形貌图;以及3 is a diagram showing a cross-sectional topography of a steel sheet including a zinc-aluminum-magnesium coating layer after an OT bending test according to an exemplary embodiment of the inventive concept; and
图4是示出根据比较例的包括锌铝镁镀层的钢板在0T弯曲测试后的剖面形貌图。Fig. 4 is a cross-sectional topography diagram of a steel sheet including a zinc-aluminum-magnesium coating according to a comparative example after an 0T bending test.
具体实施方式Detailed ways
以下结合附图及示例性实施例,进一步详细描述本发明的原理,以使本发明的技术方案更加清晰。The principle of the present invention will be described in further detail below in conjunction with the accompanying drawings and exemplary embodiments, so as to make the technical solution of the present invention clearer.
锌铝镁镀层可以镀覆在钢构件的表面上以作为钢构件的耐腐蚀层来改善钢构件的耐腐蚀性。传统的锌铝镁镀层中的Al含量通常较高,这导致最终产品的成型性能下降。另外,锌铝镁镀层中的Al和Mg的含量较高会导致由于氧化引起的表面质量缺陷。为了解决上述问题,需要对镀层中Al和Mg的含量进行控制,同时需要避免对镀层耐蚀性的影响。The zinc-aluminum-magnesium coating can be plated on the surface of the steel component as a corrosion-resistant layer of the steel component to improve the corrosion resistance of the steel component. The Al content in the traditional zinc-aluminum-magnesium coating is usually high, which leads to a decrease in the forming performance of the final product. In addition, the high content of Al and Mg in the zinc-aluminum-magnesium coating can cause surface quality defects due to oxidation. In order to solve the above problems, it is necessary to control the content of Al and Mg in the coating, and at the same time, it is necessary to avoid the influence on the corrosion resistance of the coating.
在根据本发明的实施例中,锌铝镁镀层可以包括锌(Zn)、铝(Al)、镁(Mg)、镧(La)和铈(Ce),并且还可以包括铜(Cu)、铬(Cr)和镍(Ni)中的至少一种元素。除了上述元素之外,锌铝镁镀层中还可以包括不可避免的杂质。具体地,根据本发明的实施例,锌铝镁镀层可以包括如下按质量百分比计的化学成分:Al 1.5~2.3%,Mg 1.2~1.8%,La和Ce的总质量百分比为0.01~0.08%,Cu、Cr和Ni中的至少一种元素的总质量百分比为0.01~0.08%,其余为Zn和不可避免的杂质,其中,控制锌铝镁镀层中的Al与Mg的质量比为1.2~1.4并且控制La与Ce的质量比为2:1。In an embodiment according to the present invention, the zinc-aluminum-magnesium plating layer may include zinc (Zn), aluminum (Al), magnesium (Mg), lanthanum (La), and cerium (Ce), and may also include copper (Cu), chromium At least one element of (Cr) and nickel (Ni). In addition to the above elements, inevitable impurities may also be included in the zinc-aluminum-magnesium coating. Specifically, according to an embodiment of the present invention, the zinc-aluminum-magnesium coating may include the following chemical components in terms of mass percentage: Al 1.5-2.3%, Mg 1.2-1.8%, and the total mass percentage of La and Ce is 0.01-0.08%, The total mass percentage of at least one element of Cu, Cr and Ni is 0.01-0.08%, and the rest is Zn and inevitable impurities. Among them, the mass ratio of Al to Mg in the zinc-aluminum-magnesium coating is controlled to be 1.2-1.4 and Control the mass ratio of La to Ce to 2:1.
在根据本发明的实施例中,锌铝镁镀层中的化学成分的质量百分比旨在包含上述范围中的任何子范围或任何具体值。具体地,在锌铝镁镀层中,Al的质量百分比优选地为1.5~2.0%,进一步优选地为1.5~1.8%;Mg的质量百分比优选地为1.2~1.7%,进一步优选地为1.2~1.5%;La和Ce的总质量百分比优选地为0.01~0.07%,进一步优选地为0.03~0.05%;Cu、Cr和Ni中的至少一种元素的总质量百分比优选地为0.01~0.07%,进一步优选地为0.01~0.05%。In the embodiment according to the present invention, the mass percentage of the chemical composition in the zinc-aluminum-magnesium coating is intended to include any sub-range or any specific value in the above range. Specifically, in the zinc-aluminum-magnesium coating, the mass percentage of Al is preferably 1.5 to 2.0%, more preferably 1.5 to 1.8%; the mass percentage of Mg is preferably 1.2 to 1.7%, and more preferably 1.2 to 1.5 %; the total mass percentage of La and Ce is preferably 0.01-0.07%, more preferably 0.03-0.05%; the total mass percentage of at least one element of Cu, Cr and Ni is preferably 0.01-0.07%, and further Preferably it is 0.01 to 0.05%.
在根据本发明的实施例中,将锌铝镁镀层中Al的质量百分比控制为1.5~2.3%,并且将Mg的质量百分比控制为1.2~1.8%。在这种情况下,可以将锌铝镁镀层中Al和Mg的含量控制在相对较低的水平,进而避免由于Al含量较高引起的脆性增大和成型性下降的问题,并且解决了由于Al和Mg的含量较高而引起的包含锌铝镁镀层的钢构件表面氧化严重的问题。此外,为了确保包含锌铝镁镀层的钢构件的耐腐蚀性,在根据本发明的实施例中,将Al与Mg的质量比控制为1.2~1.4,同时在锌铝镁镀层中添加一定含量并且质量比为2:1的La和Ce。La和Ce的加入不仅可以进一步改善锌铝镁镀层的耐腐蚀性,而且还可以防止在浸镀期间浸镀熔液表面氧化,并改善表面质量。然而,过量的La和Ce会导致浸镀熔液成分复杂并增加锌锅管理的难度。此外,La和Ce单独加入与复合加入对锌铝镁镀层耐蚀性具有不同的作用效果,本申请的发明人经研究发现,La和Ce的复合加入可以更好地改善锌铝镁镀层的耐腐蚀性。因此,在根据本发明的实施例中,锌铝镁镀层可以包含总质量百分比为0.01%~0.08%的La和Ce,并且La与Ce的质量比为2:1。In the embodiment according to the present invention, the mass percentage of Al in the zinc-aluminum-magnesium coating is controlled to be 1.5-2.3%, and the mass percentage of Mg is controlled to be 1.2-1.8%. In this case, the content of Al and Mg in the zinc-aluminum-magnesium coating can be controlled at a relatively low level, thereby avoiding the increase in brittleness and the decrease in formability due to the high content of Al, and solving the problems caused by Al and Mg. The high content of Mg causes a serious problem of oxidation on the surface of steel components containing zinc-aluminum-magnesium coatings. In addition, in order to ensure the corrosion resistance of the steel components containing the zinc-aluminum-magnesium coating, in the embodiment of the present invention, the mass ratio of Al to Mg is controlled to 1.2-1.4, and a certain content is added to the zinc-aluminum-magnesium coating. La and Ce with a mass ratio of 2:1. The addition of La and Ce can not only further improve the corrosion resistance of the zinc-aluminum-magnesium coating, but also prevent the surface oxidation of the immersion bath during immersion and improve the surface quality. However, excessive La and Ce will cause the composition of the dipping bath to be complicated and increase the difficulty of zinc pot management. In addition, the addition of La and Ce alone and the combined addition have different effects on the corrosion resistance of the zinc-aluminum-magnesium coating. The inventor of the present application has found through research that the combined addition of La and Ce can better improve the resistance of the zinc-aluminum-magnesium coating. Corrosive. Therefore, in an embodiment according to the present invention, the zinc-aluminum-magnesium plating layer may include La and Ce in a total mass percentage of 0.01% to 0.08%, and the mass ratio of La to Ce is 2:1.
除了上述元素之外,为了进一步改善锌铝镁镀层的耐腐蚀性和其他性能,锌铝镁镀层中还可以包括其它微量元素。例如,在根据本发明的实施例中, 锌铝镁镀层中还可以包括Cu、Cr和Ni中的至少一种元素。在上述微量元素中,Cu可以细化锌铝镁镀层的晶粒,提高镀层强度,提升镀层的表面耐摩擦性能,并且提高镀层耐蚀性;Cr可以提高镀层的硬度、改善表面质量,并且增加镀层耐蚀性能;Ni可以提高镀层的耐蚀性能,并抑制表面氧化。为了发挥这几种元素的作用同时避免由于上述元素过量而对镀液性能的影响,可以将上述微量元素的总的质量百分比控制为0.01~0.08%。In addition to the above elements, in order to further improve the corrosion resistance and other properties of the zinc-aluminum-magnesium coating, the zinc-aluminum-magnesium coating may also include other trace elements. For example, in an embodiment according to the present invention, the zinc-aluminum-magnesium plating layer may further include at least one element of Cu, Cr, and Ni. Among the above-mentioned trace elements, Cu can refine the grains of the zinc-aluminum-magnesium coating, increase the strength of the coating, improve the surface friction resistance of the coating, and improve the corrosion resistance of the coating; Cr can increase the hardness of the coating, improve the surface quality, and increase Corrosion resistance of the coating; Ni can improve the corrosion resistance of the coating and inhibit surface oxidation. In order to exert the effects of these several elements and avoid the influence of the above-mentioned elements on the performance of the plating solution due to excessive amounts of the above-mentioned elements, the total mass percentage of the above-mentioned trace elements can be controlled to 0.01-0.08%.
下面将结合具体的实施例来对根据本发明的包括锌铝镁镀层的钢构件及其制备方法进行更详细的描述。在以下描述,将以钢板作为钢构件的示例来进行说明。然而,根据本发明的实施例不限于此,例如,钢构件还可以为钢丝等。Hereinafter, the steel member including the zinc-aluminum-magnesium coating and the preparation method thereof according to the present invention will be described in more detail in conjunction with specific embodiments. In the following description, a steel plate will be used as an example of a steel member. However, the embodiment according to the present invention is not limited thereto, for example, the steel member may also be a steel wire or the like.
在根据本发明的实施例中,通过以下步骤来制造包括锌铝镁镀层的钢板。In the embodiment according to the present invention, the steel sheet including the zinc-aluminum-magnesium coating is manufactured through the following steps.
首先,对钢板进行如下预处理。具体地讲,将冷轧钢板放置于溶液槽内,以利用溶液槽中的溶液对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1~2%,溶液温度为70~90℃,脱脂时间为10~15s;接着,将上述经化学脱脂处理后的钢板放置在电解槽内,以利用电解槽中的电解液对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2~3%,溶液温度为70~90℃,脱脂时间为4~8s;然后,利用连续退火炉对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为680~850℃,退火时间为30~90s。First, the steel plate is pretreated as follows. Specifically, the cold-rolled steel sheet is placed in a solution tank to chemically degrease the cold-rolled steel sheet using the solution in the solution tank, wherein the mass percentage of solid alkali in the solution is 1 to 2%, and the solution temperature is 70 to 90℃, the degreasing time is 10-15s; then, the steel plate after the chemical degreasing treatment is placed in the electrolytic cell to use the electrolyte in the electrolytic cell to perform the electrolytic degreasing treatment on the steel plate. The mass percentage is 2~3%, the solution temperature is 70~90℃, and the degreasing time is 4~8s; then, the steel plate after electrolytic degreasing treatment is annealed using a continuous annealing furnace, where the annealing temperature is 680~850 ℃, the annealing time is 30-90s.
接着,将经上述预处理的钢板浸入具有上述含量的化学成分的锌铝镁镀液中,使得前述镀液均匀地镀覆在上述退火处理后的钢板的两个表面中的至少一个表面上以形成镀液层,其中,浸镀时间为2~6s。Next, the pre-treated steel sheet is immersed in a zinc-aluminum-magnesium plating solution having the chemical composition of the above content, so that the plating solution is uniformly plated on at least one of the two surfaces of the steel sheet after the annealing treatment. A plating solution layer is formed, wherein the immersion plating time is 2-6s.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度,使得所述至少一个表面上的镀液层的质量均为30~300g/m 2(对应厚度为:4-43μm),其中,气刀压力为0.1~0.5MPa。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-coated steel sheet, so that the quality of the plating solution layer on the at least one surface is 30-300 g/m 2 (corresponding thickness: 4- 43μm), where the air knife pressure is 0.1~0.5MPa.
接着,利用风机对上述热浸镀有镀液层的钢板进行镀后冷却处理。在冷却处理中,由于镀后冷却工艺对镀层组织影响较大,而冷却工艺不当时容易导致镀层中形成Mg 2Zn 11相,进而在镀层表面形成黑点,因此,为避免出现该缺陷,采用分段冷却的冷却工艺,具体工艺为:在第一阶段以10~20℃/s的冷却速度进行冷却,在第二阶段以30~100℃/s的冷却速度进行快速冷却,接着在第三阶段以5~10℃/s的冷却速度进行缓慢冷却。 Next, the above-mentioned hot-dip-plated steel sheet with the plating solution layer is subjected to a post-plating cooling treatment using a fan. In the cooling process, the post-plating cooling process has a greater impact on the coating structure, and the improper cooling process will easily lead to the formation of Mg 2 Zn 11 phases in the coating, and then the formation of black spots on the surface of the coating. Therefore, in order to avoid this defect, use The cooling process of staged cooling, the specific process is: cooling at a cooling rate of 10-20°C/s in the first stage, rapid cooling at a cooling rate of 30-100°C/s in the second stage, and then in the third stage The stage is slowly cooled at a cooling rate of 5-10°C/s.
然后,诸如利用光整机对上述经冷却处理后的包括锌铝镁镀层的钢板进 行光整处理,其中,光整压力为100~200吨(T)。Then, for example, the steel plate including the zinc-aluminum-magnesium coating after the cooling treatment is subjected to a finishing treatment using a finishing machine, wherein the finishing pressure is 100 to 200 tons (T).
接着,利用拉矫机对上述经光整后的包括锌铝镁镀层的钢板进行拉矫处理,其中,张力为10~15吨。Next, the steel sheet including the zinc-aluminum-magnesium coating after finishing is subjected to a tension-straightening treatment with a tension-straightening machine, wherein the tension is 10-15 tons.
然后,利用钝化涂覆机对上述经拉矫后的包括锌铝镁镀层的钢板进行钝化处理,其中,钝化量为0.02-1.0g/m 2(双面); Then, using a passivation coating machine to passivate the steel sheet including the zinc-aluminum-magnesium coating after stretching and straightening, wherein the passivation amount is 0.02-1.0 g/m 2 (double-sided);
最后,对上述经过钝化处理的包括锌铝镁镀层的钢板进行烘干处理,其中,烘干温度为50~100℃,烘干时间为10~15s。Finally, the passivation-treated steel sheet including the zinc-aluminum-magnesium coating is dried, wherein the drying temperature is 50-100° C., and the drying time is 10-15 seconds.
通过上述方法最终获得根据本发明的包括锌铝镁镀层的钢板。The steel sheet including the zinc-aluminum-magnesium coating according to the present invention is finally obtained through the above-mentioned method.
下面将结合具体的实施例来描述本发明的包括锌铝镁镀层的钢板。Hereinafter, the steel sheet including the zinc-aluminum-magnesium coating of the present invention will be described with reference to specific embodiments.
实施例1Example 1
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为70℃,脱脂时间为15s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2.0%,溶液温度为70℃,脱脂时间为4s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为750℃,退火时间为80s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 70°C, and the degreasing time is 15s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.0%, the solution temperature is 70°C, and the degreasing time is 4s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例1示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 1 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例1中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 1, the mass of the single-sided plating solution layer is 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以70℃/s的冷却速度进行快速冷却,接着在第三阶段以7℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例2Example 2
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为75℃,脱脂时间为14s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为75℃,脱脂时间为5s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为680℃,退火时间为90s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 75°C, and the degreasing time is 14s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 75°C, and the degreasing time is 5s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 680°C and the annealing time is 90s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例2示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 2 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例2中,单面镀液层的质量均为30g/m 2(对应厚度为:4μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 2, the mass of the single-sided plating solution layer is 30 g/m 2 (corresponding thickness: 4 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以100℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling process, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例3Example 3
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为75℃,脱脂时间为14s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为75℃,脱脂时间为5s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为680℃,退火时间为90s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 75°C, and the degreasing time is 14s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 75°C, and the degreasing time is 5s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 680°C and the annealing time is 90s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例3示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 3 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例3中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 3, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以100℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling process, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例4Example 4
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为80℃,脱脂时间为13s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为80℃,脱脂时间为6s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为30s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 80°C, and the degreasing time is 13s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 80°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 30s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例4示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 4 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例4中,单面镀液层的质量均为300g/m 2(对应厚度为:43μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 4, the mass of the single-sided plating solution layer was 300 g/m 2 (corresponding thickness: 43 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一 阶段以20℃/s的冷却速度进行冷却,在第二阶段以50℃/s的冷却速度进行快速冷却,接着在第三阶段以10℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling process, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 10°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例5Example 5
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为80℃,脱脂时间为13s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为80℃,脱脂时间为6s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为30s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 80°C, and the degreasing time is 13s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 80°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 30s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例5示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 5 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例5中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 5, the mass of the single-sided plating solution layer is 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以50℃/s的冷却速度进行快速冷却,接着在第三阶段以10℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling process, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 10°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例6Example 6
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为85℃,脱脂时间为12s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为85℃,脱脂时间为7s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为750℃,退火时间为80s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 85°C, and the degreasing time is 12s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 85°C, and the degreasing time is 7s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例6示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 6 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例6中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 6, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以70℃/s的冷却速度进行快速冷却,接着在第三阶段以7℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例7Example 7
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1%,溶液温度为90℃,脱脂时间为11s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为90℃,脱脂时间为8s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为750℃,退火时间为80s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 1%, the solution temperature is 90°C, and the degreasing time is 11s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 90°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例7示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 7 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例7中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 7, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以70℃/s的冷却速度进行快速冷却,接着在第三阶段以7℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例8Example 8
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1.5%,溶液温度为70℃,脱脂时间为14s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2.5%,溶液温度为70℃,脱脂时间为5s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为750℃,退火时间为80s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 70°C, and the degreasing time is 14s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 70°C, and the degreasing time is 5s; the steel plate after electrolytic degreasing treatment is annealed, wherein the annealing temperature is 750°C and the annealing time is 80s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例8示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 8 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例8中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 8, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以70℃/s的冷却速度进行快速冷却,接着在第三阶段以7℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 70°C/s in the second stage, and then at 7°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例9Example 9
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1.5%,溶液温度为80℃,脱脂时间为12s;对钢 板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2.5%,溶液温度为75℃,脱脂时间为6s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 80°C, and the degreasing time is 12s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 75°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例9示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 9 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例9中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 9, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以100℃/s的冷却速度进行快速冷却,接着在第三阶段以10℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 10°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例10Example 10
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1.5%,溶液温度为85℃,脱脂时间为11s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2.5%,溶液温度为80℃,脱脂时间为7s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 85°C, and the degreasing time is 11s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 80°C, and the degreasing time is 7s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例10示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 10 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例10中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 10, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以100℃/s的冷却速度进行快速冷却,接着在第三阶段以10℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 10°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例11Example 11
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1.5%,溶液温度为90℃,脱脂时间为10s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2.5%,溶液温度为85℃,脱脂时间为8s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 1.5%, the solution temperature is 90°C, and the degreasing time is 10s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2.5%, the solution temperature is 85°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例11示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 11 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例11中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 11, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以50℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例12Example 12
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为2%,溶液温度为70℃,脱脂时间为13s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为3%,溶液温度为70℃,脱脂时间为6s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 2%, the solution temperature is 70°C, and the degreasing time is 13s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 3%, the solution temperature is 70°C, and the degreasing time is 6s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例12示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 12 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例12中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 12, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以50℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例13Example 13
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为2%,溶液温度为80℃,脱脂时间为11s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为3%,溶液温度为75℃,脱脂时间为7s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, in which the mass percentage of solid alkali in the solution is 2%, the solution temperature is 80°C, and the degreasing time is 11s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 3%, the solution temperature is 75°C, and the degreasing time is 7s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例13示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 13 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实 施例13中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 13, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以50℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
实施例14Example 14
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为2%,溶液温度为85℃,脱脂时间为10s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为3%,溶液温度为80℃,脱脂时间为8s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 2%, the solution temperature is 85°C, and the degreasing time is 10s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 3%, the solution temperature is 80°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中实施例14示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Example 14 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在实施例14中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Example 14, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以50℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 50°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
比较例1-5Comparative example 1-5
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为2%,溶液温度为90℃,脱脂时间为15s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为90℃,脱脂时间为8s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 2%, the solution temperature is 90°C, and the degreasing time is 15s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 90°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中比较例1-5示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Comparative Examples 1-5 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在比较例1-5中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Comparative Examples 1-5, the mass of the single-sided plating solution layer is 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以20℃/s的冷却速度进行冷却,在第二阶段以100℃/s的冷却速度进行 快速冷却,接着在第三阶段以10℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 20°C/s in the first stage, rapid cooling at a cooling rate of 100°C/s in the second stage, and then at 10°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
比较例6Comparative example 6
首先,对钢板进行如下预处理:对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为2%,溶液温度为90℃,脱脂时间为15s;对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2%,溶液温度为90℃,脱脂时间为8s;对上述经电解脱脂处理后的钢板进行退火处理,其中,退火温度为820℃,退火时间为70s。First, the steel plate is pretreated as follows: the cold-rolled steel plate is subjected to chemical degreasing treatment, wherein the mass percentage of solid alkali in the solution is 2%, the solution temperature is 90°C, and the degreasing time is 15s; the steel plate is subjected to electrolytic degreasing treatment, where , The mass percentage of solid alkali in the electrolyte is 2%, the solution temperature is 90°C, and the degreasing time is 8s; the steel plate after the electrolytic degreasing treatment is annealed, wherein the annealing temperature is 820°C and the annealing time is 70s.
接着,将经上述预处理的钢板浸入具有如下表1中对比例6示出的含量的化学成分的锌铝镁镀液中,以钢板的正反面上形成镀液层。Next, the steel sheet subjected to the above pretreatment was immersed in a zinc-aluminum-magnesium plating solution having a chemical composition of the content shown in Comparative Example 6 in Table 1 below, and a plating solution layer was formed on the front and back surfaces of the steel sheet.
然后,利用气刀来控制上述经热浸镀处理的钢板的镀液层的厚度。在比较例6中,单面镀液层的质量均为70g/m 2(对应厚度为:10μm)。 Then, an air knife is used to control the thickness of the plating solution layer of the hot-dip-treated steel sheet. In Comparative Example 6, the mass of the single-sided plating solution layer was 70 g/m 2 (corresponding thickness: 10 μm).
接着,对钢板进行镀后冷却处理。在冷却处理中,具体工艺为:在第一阶段以10℃/s的冷却速度进行冷却,在第二阶段以10℃/s的冷却速度进行快速冷却,接着在第三阶段以5℃/s的冷却速度进行缓慢冷却。Next, the steel sheet is subjected to post-plating cooling treatment. In the cooling treatment, the specific process is: cooling at a cooling rate of 10°C/s in the first stage, rapid cooling at a cooling rate of 10°C/s in the second stage, and then at 5°C/s in the third stage The cooling rate is slow cooling.
然后,对钢板进行后续的光整处理、拉矫处理、钝化处理和烘干处理。Then, the steel plate is subjected to subsequent finishing treatment, stretching treatment, passivation treatment and drying treatment.
表1Table 1
Figure PCTCN2019130630-appb-000001
Figure PCTCN2019130630-appb-000001
评价例Evaluation example
分别对上述通过实施例1至14和比较例1至6得到的包括热浸镀层的钢板进行中性盐雾试验和镀层成型性测试(0T弯曲试验)。由此来评价包括热浸镀层的钢板的性能,结果示出在下面的表2和3中。中性盐雾试验是按照GB/T10125-2012进行的,通过该实验测量了包括热浸镀层的钢板出现5%红锈的时间。A neutral salt spray test and a coating formability test (0T bending test) were performed on the steel plates including the hot-dip coating obtained by the above-mentioned Examples 1 to 14 and Comparative Examples 1 to 6, respectively. Thus, the performance of the steel sheet including the hot-dip coating was evaluated, and the results are shown in Tables 2 and 3 below. The neutral salt spray test was carried out in accordance with GB/T10125-2012. Through this experiment, the time for the steel plate including the hot-dip coating to appear 5% red rust was measured.
表2Table 2
Figure PCTCN2019130630-appb-000002
Figure PCTCN2019130630-appb-000002
由表2可知,实施例1-14的包括热浸镀层的钢板出现5%红锈的时间均远远长于比较例1(GI镀层成分),相同镀层重量的钢板出现5%红锈的时间为比较例1的8.05倍以上,在实施例2中镀层重量仅为单面30g/m 2情况下,镀层钢板出现5%红锈的时间为比较例1(单面镀层重量70g/m 2)的3.6倍左右,且实施例2-14中添加Cu、Cr、Ni元素后镀层钢板出现5%红锈的时间比未添加Cu、Cr、Ni元素均有增加。因此,由表2可以看出,通过在Zn-Al-Mg-RE 成分中添加La和Ce以及少量的Cu、Cr和/或Ni可以提高包括热浸镀层的钢板的耐蚀性。比较例2和3分别示出了镀层中不包括La和Ce以及仅包括La的情况,由表2中示出的结果可以看出,添加了La和Ce且其质量比为2:1的镀层可以具有更好的耐蚀性。比较例4和5示出了热浸镀层中Al和Mg的含量及质量比不满足上述数值范围的情况,且实施例1至14示出的热浸镀层中Al和Mg的含量低于比较例4和5的情况,由表2可知,通过添加RE、Cu、Cr、Ni等元素可以使实施例1至14的镀层钢板出现5%红锈的时间接近于比较例4和5。这说明根据本发明的热浸镀层可以提供与Al含量较高的镀层相同的耐蚀性。 It can be seen from Table 2 that the 5% red rust time of the steel plate including the hot-dip coating of Examples 1-14 is much longer than that of Comparative Example 1 (GI coating composition), and the time for the steel plate with the same coating weight to appear 5% red rust is It is 8.05 times or more than that of Comparative Example 1. When the coating weight in Example 2 is only 30g/m 2 on one side, the time for 5% red rust on the coated steel sheet is that of Comparative Example 1 (70g/m 2 on one side) About 3.6 times, and the time for 5% red rust to appear on the coated steel plate after adding Cu, Cr, and Ni elements in Examples 2-14 is longer than that without adding Cu, Cr, and Ni elements. Therefore, it can be seen from Table 2 that by adding La and Ce and a small amount of Cu, Cr, and/or Ni to the Zn-Al-Mg-RE composition, the corrosion resistance of the steel sheet including the hot-dip coating can be improved. Comparative Examples 2 and 3 respectively show that the coating does not include La and Ce and only includes La. From the results shown in Table 2, it can be seen that the coating with La and Ce added with a mass ratio of 2:1 Can have better corrosion resistance. Comparative Examples 4 and 5 show that the content and mass ratio of Al and Mg in the hot-dip coating do not satisfy the above numerical range, and the content of Al and Mg in the hot-dip coating shown in Examples 1 to 14 is lower than that of the comparative example In the case of 4 and 5, it can be seen from Table 2 that by adding RE, Cu, Cr, Ni and other elements, the time for the coated steel sheets of Examples 1 to 14 to appear 5% red rust is close to that of Comparative Examples 4 and 5. This indicates that the hot-dip coating according to the present invention can provide the same corrosion resistance as a coating with a higher Al content.
表3table 3
序号Serial number 镀层表面质量Surface quality of coating 0T弯曲测试结果0T bending test result
实施例1Example 1
实施例2Example 2
实施例3Example 3
实施例4Example 4
实施例5Example 5
实施例6Example 6
实施例7Example 7
实施例8Example 8
实施例9Example 9
实施例10Example 10
实施例11Example 11
实施例12Example 12
实施例13Example 13
实施例14Example 14
比较例1Comparative example 1
比较例2Comparative example 2
比较例3Comparative example 3
比较例4Comparative example 4 XX
比较例5Comparative example 5 XX
比较例6Comparative example 6 XX
注:○表示表面质量良好;X表示表面质量较差,钢板表面存在黑点缺陷Note: ○ means the surface quality is good; X means the surface quality is poor, and there are black spots on the surface of the steel plate
在0T弯曲测试中,○表示0T弯曲镀层无开裂无剥落(即,表面质量合格),而X表示0T弯曲镀层出现裂纹或出现剥落(表面质量不合格)。由表3可知,在执行0T弯曲测试后,比较例4和5的具有较高Al含量的锌铝镁镀 层钢板会在镀层中出现裂纹。另外,虽然比较例6与实施例9具有相同的镀层成分,但由于在比较例6与实施例9中采用了不同的冷却工艺,导致比较例6的锌铝镁镀层钢板的镀层表面质量较差并出现黑点缺陷。由上表可知,根据本发明的包括热浸镀层的钢板均表现出了优异的表面质量和改善的成型性。In the 0T bending test, ○ means that the 0T bending coating has no cracking and no peeling (that is, the surface quality is acceptable), and X indicates that the 0T bending coating has cracks or peeling (the surface quality is unqualified). It can be seen from Table 3 that after the 0T bending test is performed, the zinc-aluminum-magnesium-coated steel sheets with higher Al content of Comparative Examples 4 and 5 will have cracks in the coating. In addition, although Comparative Example 6 and Example 9 have the same coating composition, different cooling processes are used in Comparative Example 6 and Example 9, resulting in poorer coating surface quality of the zinc-aluminum-magnesium-coated steel sheet of Comparative Example 6 And there is a black spot defect. It can be seen from the above table that the steel sheets including the hot-dip coating layer according to the present invention all exhibit excellent surface quality and improved formability.
下面,将通过图1至图4来进一步说明上述实验结果。Hereinafter, the above-mentioned experimental results will be further explained through FIGS. 1 to 4.
图1是示出根据本发明构思的示例性实施例的包括锌铝镁镀层的钢板的表面形貌的图,图2是示出根据本发明构思的示例性实施例的包括锌铝镁镀层的钢板的剖面形貌的图,图3是示出根据本发明构思的示例性实施例的包括锌铝镁镀层的钢板在0T弯曲测试后的剖面形貌图,图4是示出比较例5的包括锌铝镁镀层的钢板在0T弯曲测试后的剖面形貌图。1 is a diagram showing the surface morphology of a steel sheet including a zinc-aluminum-magnesium coating layer according to an exemplary embodiment of the inventive concept, and FIG. 2 is a diagram showing a steel sheet including a zinc-aluminum-magnesium coating layer according to an exemplary embodiment of the inventive concept Fig. 3 is a diagram showing the cross-sectional morphology of a steel plate including a zinc-aluminum-magnesium coating according to an exemplary embodiment of the inventive concept after the 0T bending test, and Fig. 4 is a diagram showing Comparative Example 5. The cross-sectional morphology of the steel plate including the zinc-aluminum-magnesium coating after the 0T bending test.
通过图1可以看出根据本发明的包括热浸镀层的钢板具有优良的表面形貌,其表面存在较少的或没有表面缺陷。此外,通过图2看出根据本发明的包括热浸镀层的钢板的断面包括富锌相和共晶组织。另外,通过图3可以看出根据本发明的包括热浸镀层的钢板在0T弯曲测试后并未出现镀层开裂的现象,但通过图4可以看出,比较例5的包括锌铝镁镀层的钢板钢在0T弯曲测试后出现镀层开裂的现象(如图4中区域A所示)。It can be seen from Fig. 1 that the steel sheet including the hot-dip coating according to the present invention has an excellent surface morphology, with few or no surface defects on the surface. In addition, it can be seen from FIG. 2 that the section of the steel sheet including the hot-dip coating layer according to the present invention includes a zinc-rich phase and a eutectic structure. In addition, it can be seen from FIG. 3 that the steel sheet including the hot-dip coating layer according to the present invention did not show the phenomenon of coating cracking after the 0T bending test, but it can be seen from FIG. 4 that the steel sheet including the zinc-aluminum-magnesium coating layer of Comparative Example 5 After the 0T bending test, the steel showed the phenomenon of cracking of the coating (as shown in area A in Figure 4).
根据本发明的上述实施例的锌铝镁镀层及包括其的钢板在确保包含锌铝镁镀层的钢构件的耐腐蚀性的同时,还可以避免由于Al含量较高引起的脆性增大和成型性下降的问题,并且解决了镀层钢板表面黑点缺陷问题。The zinc-aluminum-magnesium coating and the steel sheet including the zinc-aluminum-magnesium coating according to the above-mentioned embodiments of the present invention ensure the corrosion resistance of the steel member including the zinc-aluminum-magnesium coating, and can also avoid the increase in brittleness and the decrease in formability due to the high Al content. The problem of black spots on the surface of the coated steel plate is solved.
虽然已经参照本发明的示例性实施例具体地示出并描述了本发明,但是本领域普通技术人员将理解,在不脱离如权利要求和它们的等同物所限定的本发明的精神和范围的情况下,可以在此做出形式和细节上的各种改变。应当仅仅在描述性的意义上而不是出于限制的目的来考虑实施例。因此,本发明的范围不是由本发明的具体实施方式来限定,而是由权利要求书来限定,该范围内的所有差异将被解释为包括在本发明中。Although the present invention has been specifically shown and described with reference to exemplary embodiments of the present invention, those of ordinary skill in the art will understand that without departing from the spirit and scope of the present invention as defined by the claims and their equivalents Under circumstances, various changes in form and details can be made here. The embodiments should be considered in a descriptive sense only and not for the purpose of limitation. Therefore, the scope of the present invention is defined not by the specific embodiments of the present invention but by the claims, and all differences within the scope will be construed as being included in the present invention.

Claims (10)

  1. 一种制造包括锌铝镁镀层的钢板的方法,所述方法包括以下步骤:A method of manufacturing a steel plate including a zinc-aluminum-magnesium coating, the method comprising the following steps:
    对冷轧钢板进行预处理;Pretreatment of cold-rolled steel sheets;
    将经过预处理的钢板浸入包含锌铝镁作为主要成分的镀液中进行浸镀处理,以使所述镀液镀覆在钢板的两个表面中的至少一个表面上以形成镀液层;Immersing the pretreated steel sheet in a plating solution containing zinc, aluminum and magnesium as a main component for immersion plating treatment, so that the plating solution is plated on at least one of the two surfaces of the steel sheet to form a plating solution layer;
    利用气刀来控制钢板的所述至少一个表面上的镀液层的厚度;以及Using an air knife to control the thickness of the plating solution layer on the at least one surface of the steel plate; and
    对镀有镀液层的钢板进行冷却处理,Cooling the steel plate coated with the plating solution,
    其中,所述镀液包括按质量百分比计的如下成分:1.5~2.3%的Al、1.2~1.8%的Mg、总量为0.01~0.08%的La和Ce、总量为0.01~0.08%的Cu、Cr和Ni中的至少一种元素,以及余量的Zn和不可避免的杂质,其中,Al与Mg的质量比为1.2~1.4,并且La与Ce的质量比为2:1。Wherein, the plating solution includes the following components by mass percentage: 1.5-2.3% of Al, 1.2-1.8% of Mg, total of 0.01-0.08% of La and Ce, total of 0.01-0.08% of Cu At least one element of Cr and Ni, as well as the balance of Zn and unavoidable impurities, wherein the mass ratio of Al to Mg is 1.2-1.4, and the mass ratio of La to Ce is 2:1.
  2. 根据权利要求1所述的方法,其中,在所述浸镀处理的步骤中,浸镀时间为2~6s。The method according to claim 1, wherein in the step of the immersion plating treatment, the immersion plating time is 2-6 seconds.
  3. 根据权利要求1所述的方法,所述预处理的步骤包括:The method according to claim 1, wherein the step of preprocessing comprises:
    将冷轧钢板放置于溶液槽内,以利用溶液槽中的溶液对冷轧钢板进行化学脱脂处理,其中,溶液中固碱的质量百分比为1~2%,溶液温度为70~90℃,脱脂时间为10~15s;The cold-rolled steel sheet is placed in a solution tank to chemically degrease the cold-rolled steel sheet with the solution in the solution tank. The mass percentage of solid alkali in the solution is 1 to 2%, and the solution temperature is 70 to 90°C, degreasing The time is 10~15s;
    将经化学脱脂处理后的钢板放置在电解槽内,以利用电解槽中的电解液对钢板进行电解脱脂处理,其中,电解液中固碱的质量百分比为2~3%,电解液温度为70~90℃,脱脂时间为4~8s;以及The steel plate after chemical degreasing treatment is placed in an electrolytic cell to use the electrolyte in the electrolytic cell to perform electrolytic degreasing treatment on the steel plate. The mass percentage of solid alkali in the electrolyte is 2 to 3%, and the temperature of the electrolyte is 70. ~90℃, degreasing time is 4~8s; and
    对经电解脱脂处理后的钢板进行热处理,其中,所述热处理的步骤包括:对经电解脱脂处理后的钢板进行退火处理,退火温度为680~850℃,退火时间为30~90s。Heat treatment is performed on the steel plate after electrolytic degreasing treatment, wherein the step of heat treatment includes: annealing the steel plate after electrolytic degreasing treatment, the annealing temperature is 680-850°C, and the annealing time is 30-90s.
  4. 根据权利要求1所述的方法,其中,在控制钢板的镀液层的厚度的步骤中,将钢板的所述至少一个表面上的镀液层的质量控制为30~300g/m 2,厚度控制为4~43μm。 The method according to claim 1, wherein, in the step of controlling the thickness of the plating solution layer of the steel sheet, the quality of the plating solution layer on the at least one surface of the steel sheet is controlled to 30-300 g/m 2 , and the thickness is controlled It is 4~43μm.
  5. 根据权利要求1所述的方法,其中,所述冷却处理的步骤包括:The method according to claim 1, wherein the step of cooling treatment comprises:
    第一阶段,以10~20℃/s的冷却速度进行冷却;In the first stage, cooling is performed at a cooling rate of 10-20°C/s;
    第二阶段,以30~100℃/s的冷却速度进行快速冷却;以及In the second stage, rapid cooling is performed at a cooling rate of 30-100°C/s; and
    第三阶段,以5~10℃/s的冷却速度进行缓慢冷却。In the third stage, slow cooling is performed at a cooling rate of 5-10°C/s.
  6. 根据权利要求1所述的方法,所述方法还包括以下步骤:The method according to claim 1, further comprising the following steps:
    利用光整机对经冷却处理后的钢板进行光整处理;Use the finishing machine to finish the steel plate after the cooling treatment;
    利用拉矫机对经光整后的钢板进行拉矫处理;Utilize the tension and straightening machine to carry out tension and straightening treatment on the steel plate after finishing;
    利用钝化涂覆机对经拉矫后的钢板进行钝化处理;以及Use a passivation coating machine to passivate the drawn steel plate; and
    对经过钝化处理的钢板进行烘干处理,从而得到所述包括锌铝镁镀层的钢板。The passivation-treated steel sheet is dried to obtain the steel sheet including the zinc-aluminum-magnesium coating.
  7. 根据权利要求6所述的方法,其中,在所述钝化处理的步骤中,钝化量为0.02-1.0g/m 2The method according to claim 6, wherein, in the step of passivation treatment, the amount of passivation is 0.02-1.0 g/m 2 .
  8. 一种包括锌铝镁镀层的钢板,所述锌铝镁镀层形成在钢板的至少一个表面上,其中,所述锌铝镁镀层包括按质量百分比计的如下成分:1.5~2.3%的Al、1.2~1.8%的Mg、总量为0.01~0.08%的La和Ce、总量为0.01~0.08%的Cu、Cr和Ni中的至少一种元素,以及余量的Zn和不可避免的杂质,A steel sheet comprising a zinc-aluminum-magnesium coating layer formed on at least one surface of the steel sheet, wherein the zinc-aluminum-magnesium coating layer comprises the following components by mass percentage: 1.5-2.3% Al, 1.2 ~1.8% of Mg, 0.01~0.08% of La and Ce in total, 0.01~0.08% of at least one element of Cu, Cr and Ni in total, and the balance of Zn and unavoidable impurities,
    其中,Al与Mg的质量比为1.2~1.4,并且Among them, the mass ratio of Al to Mg is 1.2~1.4, and
    其中,La与Ce的质量比为2:1。Among them, the mass ratio of La to Ce is 2:1.
  9. 根据权利要求8所述的钢板,其中,形成在钢板的所述至少一个表面上的所述锌铝镁镀层的厚度为4-43μm。The steel sheet according to claim 8, wherein the thickness of the zinc-aluminum-magnesium plating layer formed on the at least one surface of the steel sheet is 4-43 μm.
  10. 根据权利要求8所述的钢板,其中,Al的质量百分比为1.5~2.0%。The steel sheet according to claim 8, wherein the mass percentage of Al is 1.5 to 2.0%.
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