CN103173707B - A kind of steel beam column highly corrosion resistant hot dip galvanized zinc alloy coating and preparation technology thereof - Google Patents

A kind of steel beam column highly corrosion resistant hot dip galvanized zinc alloy coating and preparation technology thereof Download PDF

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CN103173707B
CN103173707B CN201310054017.0A CN201310054017A CN103173707B CN 103173707 B CN103173707 B CN 103173707B CN 201310054017 A CN201310054017 A CN 201310054017A CN 103173707 B CN103173707 B CN 103173707B
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alloy
beam column
steel beam
plating
hot
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CN103173707A (en
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孙亮
马光
韩钰
陈新
胡俊鹏
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State Grid Corp of China SGCC
Smart Grid Research Institute of SGCC
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State Grid Corp of China SGCC
Smart Grid Research Institute of SGCC
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Abstract

A kind of steel beam column highly corrosion resistant alloy for hot-dip coating provided by the present invention, it thes improvement is that the alloy pig used time prepared by alloy layer is made up of following ingredients by weight percentage: Al0.01 2%, Mg0.01 2%, Re0.05 3%, Cu0.002 1%, surplus is Zn;This alloy layer has features such as being applicable to the highly corrosion resistant of transmission line of electricity steel beam column, low zinc consumption and better economy, and this alloy layer can be effectively improved the anti-corrosion life of transmission line of electricity steel beam column, can ensure that while not improving thickness of coating, make anti-corrosion life more industrial hot dipping pure zinc plating improve more than 2 times.

Description

A kind of steel beam column highly corrosion resistant hot dip galvanized zinc alloy coating and preparation technology thereof
[technical field]
The present invention relates to metal material or immersion, specifically, relate to a kind of steel beam column highly corrosion resistant hot dip galvanized zinc alloy Coating and preparation technology thereof.
[background technology]
Steel beam column is directly connected to electrical network as the general infrastructure part of a kind of electric power line pole tower, the reliability of its service behaviour The safety and stablization run.The loss that the corrosion failure of iron and steel is brought is huge, has data to show, the annual iron and steel of China is rotten Deteriorate 500,000,000,000 RMB of failing to keep an appointment, and accounts for the 6% of gross national product, it can be seen that, the corrosion of iron and steel causes material and the energy Significant wastage.Hot-dip can be effectively improved the decay resistance of iron and steel, thus can make the loss that iron and steel brings because being corroded Reduce by 20 ~ 30%.
At present, by adding alloying element in zinc liquid, at the laminated gold plate of coating surface one of steel beam column during hot-dip Method be widely used, the decay resistance of this alloy layer is better than pure zinc coating, and then can improve alloy for hot-dip coating The corrosion fatigue life of steel beam column so that it is meet the requirement that steel beam column life cycle management is built.The alloy layer developed Mainly there are zinc aluminum alloy coating, zinc-magnesium alloy coating, zinc titanium alloy coating etc., but owing to coating cost is high, technology is immature Etc. reason, the most not yet use in transmission line of electricity steel beam column, it is therefore necessary to for this application background, at existing alloy layer Improve in achievement in research and innovate, while improving alloy layer corrosion resistance, reducing Alloy Plating by reducing alloy content The cost of layer.
Along with industrial developing rapidly in world wide, global climate environment constantly deteriorates, and the discharge of big capacity industrial waste gas makes air In sulfide, the deep-etching gas content such as oxynitrides be greatly increased, electric power line pole tower corrosion under sour gas environment Rapidly, and the acid rain formed accelerates corrosion rate especially, and especially under the marine environment of coastal area, transmission line of electricity steel beam column is every Within 2 years, to carry out a preservative treatment, not only cost is high, but also the process that need to have a power failure, economic loss is serious.Therefore, research and development are suitable For electric power line pole tower long-effective corrosion, the technical and coating of drinking of better economy, to the anticorrosion improving electric power line pole tower In the life-span, the anticorrosion and the operating cost tool that reduce electric power line pole tower are of great significance.
Patent No. 200710179677.6, in invention entitled a kind of transmission line pole tower long-lasting anticorrosion coating and preparation technology thereof Disclose a kind of transmission line pole tower long-lasting anticorrosion coating and preparation technology thereof, its alloy layer by 32~the zinc of 55%, 43~the aluminium of 65%, 0.5~the magnesium of 8%, 0.5~the rare earth nickel of 3%, 0.01~the titanium composition of 0.2%.Its preparation technology will be for plating In the plating solution of the alloy formula that part is put into anti-corrosion alloy coating, immersion plating 3~10 minutes at 430 DEG C~450 DEG C.But this patent is closed Al too high levels in gold plate formula, produces equipment (08F steel to the transmission line of electricity steel beam column galvanizing commonly used at present Zinc pot inwall) seriously corroded, zinc pot need to frequently be changed.
[summary of the invention]
For overcoming defect of the prior art, it is an object of the invention to provide the highly corrosion resistant of a kind of transmission line of electricity steel beam column Alloy layer.
Another object of the present invention is to provide the preparation work of the alloy for hot-dip coating of a kind of transmission line of electricity steel beam column highly corrosion resistant Skill.
For achieving the above object, the present invention is by the following technical solutions:
The alloy for hot-dip coating of a kind of steel beam column high rotproofness provided by the present invention, it thes improvement is that, described Alloy Plating The alloy pig used during layer preparation is prepared from by following component by weight percentage:
Al0.01-2%, Mg0.01-2%, Re0.05-3%, Cu0.002-1%, surplus is Zn.
The alloy for hot-dip coating of the provided by the present invention first preferred steel beam column high rotproofness, described alloy layer is adopted when preparing Alloy pig be prepared from by following component by weight percentage:
Al0.01~1.5%, Mg0.01~1.5%, Re0.05~1.5%, Cu0.002~0.9%, surplus is Zn.
The alloy for hot-dip coating of the second preferred steel beam column high rotproofness that the present invention provides, uses time prepared by described alloy layer Alloy pig be prepared from by following component by weight percentage:
Al0.02~0.9, Mg0.02~1.4%, Re0.3~1.4%, Cu0.003~0.8%, surplus is Zn.
The alloy for hot-dip coating of the 3rd preferred steel beam column high rotproofness that the present invention provides, described rare earth is La and Ce mixing Rare earth.
The preparation technology of the alloy for hot-dip coating of a kind of steel beam column high rotproofness provided by the present invention, comprises plating piece and carries out hot dipping Pickling before plating, wash, help plating and drying and processing;It is characterized in that using concentration is before 10 ~ 20% hydrochloric acid carry out plating piece hot-dip Acidity, pickling time 5-30 minute, carry out again helping plating through washing after acidity, help plating temperature 30-100 DEG C, help the plating time to be The 40-60 second;
After plating piece helps plating, at a temperature of 120-150 DEG C, dry 20-40s, immediately plating piece is put into after specimen surface whitens In alloy electroplating bath, under the conditions of control alloy electroplating bath temperature is 440-460 DEG C, after immersion plating 50-200s, propose to close by sample immediately Gold liquid carries out air cooling, obtains product.
The effect that each component of used alloy pig prepared by alloy layer is as follows:
Zinc (Zn): the primary alloy constituent of alloy layer, plays electro-chemical protection to steel substrate, during corrosion As corrosion anode, by sacrificing self to protect electric power line pole tower parent metal;
Aluminium (Al): micro alloying element, aluminium element can form intermetallic compound with zinc in this content range, be formed and adhere to plating The medium of layer, makes the Adhesion enhancement of coating, and in alloy layer crystal growing process, can form oxidation at coating surface Aluminium film protection alloy layer, improves the corrosion fatigue life of overall coating;
Magnesium (Mg): microalloy element, is evenly distributed in coating, thinning microstructure and enhancing coating and the adhesive force of collective, carries The corrosion resistance of high coating.
Rare earth (La and Ce mischmetal): microalloy element, owing to rare earth has prominent chemism and the strongest affinity, Make zinc-aluminium melting viscosity be greatly lowered, improve zinc liquid mobility, reduce zinc liquid angle of wetting and surface tension, improve coating uniformity. And the impurity in plating solution is purified, thus improve the wellability to steel matrix.Alloy layer is made to form the coating that light is complete, Surface corrosion resistance, formability are greatly improved and improve.
Copper (Cu): microalloy element, significantly improves the atmospheric corrosion resistance of coating.
The present invention is in early stage invention entitled " a kind of transmission line of electricity steel beam column hot dip galvanized zinc alloy coating and preparation technology thereof " On the basis of the improvement done, after the present invention has been newly added copper, decay resistance improves further.Make with salt spray test weightlessness For the corrosion-resistant appraisal standards of alloy layer, at Al0.02%, Mg0.01%, Re0.2%, surplus is under the early stage formula of Zn, Corrosion resisting property is 2.1 times of pure zinc coating, and constant at Al, Mg, Re content, adds Cu0.003%, and surplus is Zn's In the present invention, corrosion resisting property is 3.0 times of pure zinc coating.The hot-dip of a kind of steel beam column high rotproofness provided by the present invention is closed Gold plate, has and is applicable to the high rotproofness of the steel beam column such as angle steel tower of power transmission line and steel tube tower, low zinc consumption and better economy etc. Feature, and the anti-corrosion life of transmission line of electricity steel beam column can be effectively improved, reduce the operation expense of transmission line of electricity.
The present invention is using salt spray test the first rust spot time as alloy layer corrosion resistance appraisal standards.Early stage is invention entitled " a kind of Transmission line of electricity steel beam column hot dip galvanized zinc alloy coating and preparation technology thereof " alloy layer corrosion resistance compared with the pure zinc coating of hot dip improve 1 times.And after the addition of copper and other alloying element proportioning adjust, under conditions of thickness of coating is identical, the present invention's The corrosion resistance pure zinc coating of more industrial hot dip of alloy layer improves 2 times.Compared with prior art, a kind of steel that the present invention provides Component high rotproofness alloy for hot-dip coating and preparation technology thereof have the advantage that
1, alloy layer has or immersion simply, and thickness of coating is uniform, and alloy content is low, surface quality good, and salt spray resistance is rotten The feature that erosion performance is high;
2, salt spray test the first rust spot time is as alloy layer corrosion resistance appraisal standards, under conditions of thickness of coating is identical, closes The corrosion resistance pure zinc coating of more industrial hot-dip of gold plate improves 2 times.
3, preparation cost is low, can mass produce.
[detailed description of the invention]
Implementation below all uses existing hot-dip coating installation, step as described above to carry out, and provides the present invention below A kind of steel beam column highly corrosion resistant alloy for hot-dip coating and preparation technology do further more detailed description.
Embodiment 1
The steel beam column highly corrosion resistant alloy for hot-dip coating of the present embodiment, the alloy pig used time prepared by alloy layer is by by weight The following component composition of percentages:
Al0.01%, Mg0.01%, Re0.05%, Cu0.002%, surplus is Zn.
Rare earth is La and Ce mischmetal, and both mixed proportions are 1:2
The preparation technology of alloy layer, pickling before carrying out hot-dip including plating piece, washes, helps plating and drying and processing, its feature It is that using concentration is the chlorohydric acid pickling of 10%, pickling 5 minutes, help plating through washing carrying out after pickling, helping plating temperature is 50 DEG C Hot-dip, helping the plating time is 40s;
After plating piece helps plating, at a temperature of 120 DEG C, dry 20s, after specimen surface whitens, immediately plating piece is put into alloy electroplating bath In, under the conditions of control alloy electroplating bath temperature is 440 DEG C, after immersion plating 90s, immediately sample is proposed aluminium alloy and carries out air cooling, to obtain final product Product.
Using the alloy immersion plating liquid of the alloy pig formula of the present embodiment, plating piece is L63 × 6 angle steel, and thickness of coating is 100um, salt Mist corrosion experiment, improves about 2 times as appraisal standards, corrosion resistance compared with the pure zinc coating of hot-dip using the first rust spot.
Embodiment 2
The steel beam column highly corrosion resistant alloy for hot-dip coating of the present embodiment, the alloy pig used time prepared by alloy layer is by by weight The following component composition of percentages:
Al0.015%, Mg0.01%, Re0.1%, Cu0.003%, surplus is Zn.
Rare earth is La and Ce mischmetal, and both mixed proportions are 2:1
The preparation technology of alloy layer, pickling before carrying out hot-dip including plating piece, washes, helps plating and drying and processing, its feature It is that using concentration is the chlorohydric acid pickling of 15%, pickling 10 minutes, help plating through washing carrying out after pickling, helping plating temperature is 70 DEG C Hot-dip, helping the plating time is 50s;
After plating piece helps plating, at a temperature of 120 DEG C, dry 40s, after specimen surface whitens, immediately plating piece is put into alloy electroplating bath In, under the conditions of control alloy electroplating bath temperature is 450 DEG C, after immersion plating 120s, immediately sample is proposed aluminium alloy and carries out air cooling, i.e. Obtain product.
Using the alloy immersion plating liquid of the alloy pig formula of the present embodiment, plating piece is L63 × 6 angle steel, and thickness of coating is 120um, salt Mist corrosion experiment, improves about 2 times as appraisal standards, corrosion resistance compared with the pure zinc coating of hot-dip using the first rust spot.
Embodiment 3
The steel beam column highly corrosion resistant alloy for hot-dip coating of the present embodiment, the alloy pig used time prepared by alloy layer is by by weight The following component composition of percentages:
Al0.02%, Mg0.01%, Re0.2%, Cu0.005%, surplus is Zn.
Rare earth is La and Ce mischmetal, and both mixed proportions are 6:1.
The preparation technology of alloy layer, pickling before carrying out hot-dip including plating piece, washes, helps plating and drying and processing, its feature It is that using concentration is the chlorohydric acid pickling of 20%, pickling 10 minutes, help plating through washing carrying out after pickling, helping plating temperature is 70 DEG C Hot-dip, helping the plating time is 60s;
After plating piece helps plating, at a temperature of 120 DEG C, dry 40s, after specimen surface whitens, immediately plating piece is put into alloy electroplating bath In, under the conditions of control alloy electroplating bath temperature is 460 DEG C, after immersion plating 150s, immediately sample is proposed aluminium alloy and carries out air cooling, i.e. Obtain product.
Using the alloy immersion plating liquid of the alloy pig formula of the present embodiment, plating piece is L100 × 10 angle steel, and thickness of coating is 120um, Salt air corrosion is tested, and improves about 2 times as appraisal standards, corrosion resistance compared with the pure zinc coating of hot-dip using the first rust spot.

Claims (3)

1. a preparation technology for steel beam column highly corrosion resistant alloy for hot-dip coating, including plating piece pickling, wash, help plating and Drying and processing, it is characterised in that use concentration be 10~20% salt acid elution plating piece 5~after 30 minutes through washing be placed on 30~ In 100 DEG C of quickening liquids, help plating 40~60s, at 120~150 DEG C, dry 20~40s, immediately will plating after the whiting of unplated piece surface Part is put in alloy electroplating bath, under the conditions of control alloy electroplating bath temperature is 440~450 DEG C, after immersion plating 50~200s, immediately by sample Propose alloy electroplating bath and carry out air cooling, to obtain final product;
Described alloy electroplating bath is prepared from by following component by weight percentage: Al 0.01~0.02%, Mg 0.01~0.02%, Re 0.05~1.5%, Cu 0.002~0.005%, surplus is Zn.
The preparation technology of a kind of steel beam column highly corrosion resistant alloy for hot-dip coating the most according to claim 1, its feature exists It is prepared from by following component by weight percentage in described alloy electroplating bath:
Al 0.02%, Mg 0.02%, Re 0.3~1.4%, Cu 0.003~0.005%, surplus is Zn.
The preparation technology of a kind of steel beam column highly corrosion resistant alloy for hot-dip coating the most according to claim 1, its feature exists Formula in described quickening liquid is: 300~350g ZnCl2, 10~15g NaCl, 20~25g NaF, solvent 1 liter.
CN201310054017.0A 2013-02-20 2013-02-20 A kind of steel beam column highly corrosion resistant hot dip galvanized zinc alloy coating and preparation technology thereof Active CN103173707B (en)

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CN103834890B (en) * 2014-03-12 2016-01-20 国家电网公司 Electric power pylon and fastening piece anti-corrosion alloy coating and preparation technology
CN105568059A (en) * 2016-01-08 2016-05-11 国网智能电网研究院 High-corrosion-resistance overhead ground wire alloy plating layer and preparing process thereof
CN105734343A (en) * 2016-03-31 2016-07-06 江苏中远稀土新材料有限公司 Rare-earth multi-element alloy coating and hot-dip galvanizing method thereof
CN111074187B (en) * 2019-12-19 2021-12-14 河钢股份有限公司 Steel sheet comprising zinc-aluminium-magnesium coating and method for manufacturing same

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Publication number Priority date Publication date Assignee Title
CN101454474A (en) * 2006-05-15 2009-06-10 蒂森克虏伯钢铁股份公司 Process for producing a sheet steel product coated with an anticorrosion system
CN101935815A (en) * 2010-09-01 2011-01-05 中国电力科学研究院 Transmission line fastening piece alloy coating and preparation process thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101454474A (en) * 2006-05-15 2009-06-10 蒂森克虏伯钢铁股份公司 Process for producing a sheet steel product coated with an anticorrosion system
CN101935815A (en) * 2010-09-01 2011-01-05 中国电力科学研究院 Transmission line fastening piece alloy coating and preparation process thereof

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