技术问题technical problem
本发明的目的在于克服上述存在的问题,提供一种可变径式轴承夹具,该夹具能够适应不同规格大小的轴承进行夹持,能够对轴承内圈与轴承外圈的滚道实现强化研磨加工,提高了工作的效率;还有该夹具结构设计简单,有效地节约制造成本,而且在夹持加工轴承过程中不会损伤轴承表面。The purpose of the present invention is to overcome the above-mentioned problems and provide a variable-diameter bearing clamp, which can be adapted to clamp bearings of different specifications and sizes, and can achieve intensified grinding processing on the raceways of the bearing inner ring and the bearing outer ring. , Improve the work efficiency; in addition, the fixture has a simple structure design, which effectively saves manufacturing costs, and does not damage the bearing surface during the process of clamping and processing the bearing.
技术解决方案Technical solutions
本发明的目的通过以下技术方案实现:The purpose of the present invention is achieved through the following technical solutions:
一种可变径式轴承夹具,包括用于夹紧轴承的夹紧机构以及驱动所述夹紧机构进行转动的旋转驱动机构;所述夹紧机构包括底座、两个相对设置在所述底座上用于夹紧轴承的夹紧件以及用于驱动两个所述夹紧件相互靠近或者远离的夹紧驱动机构;其中,A variable-diameter bearing clamp includes a clamping mechanism for clamping a bearing and a rotation driving mechanism for driving the clamping mechanism to rotate; the clamping mechanism includes a base, and two are disposed oppositely on the base A clamping member for clamping the bearing and a clamping drive mechanism for driving the two clamping members to approach or move away from each other; wherein,
所述夹紧件包括位于上端的夹紧部以及位于下端的夹紧臂;其中,所述夹紧部包括位于上部用于夹紧轴承内圈的内圈夹紧部以及位于下部用于夹紧轴承外圈的外圈夹紧部;The clamping member includes a clamping part at the upper end and a clamping arm at the lower end; wherein, the clamping part includes an inner ring clamping part at the upper part for clamping the inner ring of the bearing and a lower part for clamping The outer ring clamping part of the bearing outer ring;
所述夹紧驱动机构包括驱动件以及设置在两个所述夹紧件之间用于传递所述驱动件动力的传动组件;所述传动组件包括穿过所述底座并转动安装在所述底座上的丝杆、与所述丝杆相互配合的丝杆螺母以及两个相对设置在所述丝杆螺母与所述夹紧件之间的连杆;所述连杆一端与所述丝杆螺母铰接,另一端与所述夹紧臂铰接,所述驱动件与所述丝杆下端连接。The clamping driving mechanism includes a driving member and a transmission assembly arranged between the two clamping members for transmitting the power of the driving member; the transmission assembly includes passing through the base and rotatably mounted on the base The upper screw rod, the screw nut that cooperates with the screw rod, and two connecting rods arranged oppositely between the screw nut and the clamping member; one end of the connecting rod is connected to the screw nut The other end is hinged with the clamping arm, and the driving member is connected with the lower end of the screw rod.
上述可变径式轴承夹具的工作原理是:The working principle of the above variable diameter bearing fixture is:
需要强化研磨加工轴承内圈外滚道时,将轴承内圈中心穿过两个内圈夹紧部上,驱动件驱动丝杆转动,从而带动丝杆螺母沿着丝杆轴线方向上运动,带动连杆运动,进而带动两个夹紧件作相互远离的运动,直到两个内圈夹紧部抵紧轴承内圈,实现对轴承内圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承内圈的转动,最终实现对轴承内圈外滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆反向转动,从而带动丝杆螺母沿着丝杆轴线方向下运动,带动连杆运动,进而带动两个夹紧件作相互靠近的运动,直到两个内圈夹紧部松开轴承内圈,完成轴承内圈的加工。When it is necessary to strengthen the grinding process of the outer raceway of the inner ring of the bearing, pass the center of the inner ring of the bearing through the two inner ring clamping parts, and the driving part drives the screw to rotate, thereby driving the screw nut to move in the direction of the screw axis. The connecting rod moves, and then drives the two clamping parts to move away from each other until the two inner ring clamping parts abut against the bearing inner ring to realize the clamping of the bearing inner ring; then the rotation driving mechanism drives the clamping mechanism to move away from each other. Rotate around its center, and then drive the rotation of the bearing inner ring, and finally realize the intensified grinding of the outer raceway of the bearing inner ring; after the processing is completed, the rotary drive mechanism stops driving the clamping mechanism to rotate along its center, and the drive member drives The screw rod rotates in the reverse direction, thereby driving the screw nut to move down along the axis of the screw rod, driving the connecting rod to move, and then driving the two clamping parts to move closer to each other until the two inner ring clamping parts loosen the bearing. To complete the machining of the inner ring of the bearing.
需要强化研磨加工轴承外圈内滚道时,将轴承外圈放在两个外圈夹紧部之间,驱动件驱动丝杆转动,从而带动丝杆螺母沿着丝杆轴线方向下运动,带动连杆运动,进而带动两个夹紧件作相互靠近的运动,直到两个外圈夹紧部抵紧轴承外圈,实现对轴承外圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承外圈的转动,最终实现对轴承外圈内滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆反向转动,从而带动丝杆螺母沿着丝杆轴线方向上运动,带动连杆运动,进而带动两个夹紧件作相互靠近的运动,直到两个外圈夹紧部松开轴承外圈,完成轴承外圈的加工。When it is necessary to intensify the grinding of the inner raceway of the outer ring of the bearing, place the outer ring of the bearing between the two outer ring clamping parts, and the driving part drives the screw to rotate, thereby driving the screw nut to move down the direction of the screw axis. The connecting rod moves, and then drives the two clamping parts to move closer to each other until the two outer ring clamping parts abut the outer ring of the bearing to realize the clamping of the outer ring of the bearing; then the rotation drive mechanism drives the clamping mechanism along the edge Rotate around the center, and then drive the rotation of the outer ring of the bearing, and finally realize the intensified grinding of the inner raceway of the outer ring of the bearing; after the processing is completed, the rotary drive mechanism stops driving the clamping mechanism to rotate along its center, and the drive member drives The screw rod rotates in the reverse direction, thereby driving the screw nut to move along the axis of the screw rod, driving the connecting rod to move, and then driving the two clamping parts to move closer to each other until the two outer ring clamping parts loosen the outside of the bearing Finish the machining of the outer ring of the bearing.
本发明的一个优选方案,其中,所述夹紧件部和所述夹紧臂均为弧形,所述弧形相对与所述丝杆向外凸出;所述内圈夹紧部弧形弧度小于所述外圈夹紧部弧形弧度。通过上述机构,由于夹紧件部设置为弧形,可以有利于夹紧部和轴承配合,在夹紧轴承过程中,使得夹持更加稳固;内圈夹紧部弧形弧度小于外圈夹紧部弧形弧度,当夹紧内圈轴承时,小弧度的内圈夹紧部可以适应更多的规格的轴承内圈,有利于内圈夹紧部穿过轴承内圈对其实现夹持,大弧度的外圈夹紧部可以提高对轴承外圈的夹持面积,将轴承外圈夹持的更加稳固;夹紧臂设置为弧形,可以使得两个夹紧臂之间的夹紧距离更加小,使得该夹具能够适应更加小规格的轴承。A preferred solution of the present invention, wherein the clamping member part and the clamping arm are both arc-shaped, and the arc-shape protrudes outward relative to the screw rod; the inner-ring clamping part is arc-shaped The arc is smaller than the arc arc of the outer ring clamping part. Through the above mechanism, since the clamping part is set in an arc shape, it can facilitate the cooperation of the clamping part and the bearing, and make the clamping more stable during the process of clamping the bearing; the arc of the inner ring clamping part is smaller than the outer ring clamping When clamping the inner ring bearing, the small arc inner ring clamping part can adapt to more specifications of the bearing inner ring, which is beneficial to the inner ring clamping part to pass through the bearing inner ring to achieve clamping. The large-curved outer ring clamping part can increase the clamping area of the bearing outer ring and hold the bearing outer ring more firmly; the clamping arm is set in an arc shape, which can make the clamping distance between the two clamping arms Smaller, so that the fixture can adapt to smaller bearings.
进一步地,所述内圈夹紧部的下端与所述外圈夹紧部的下端均设有限位部,所述内圈夹紧部的限位部沿着轴承内圈夹紧方向延伸,所述外圈夹紧部的限位部沿着轴承外圈夹紧方向延伸。其作用在于,通过设置限位部,在夹持轴承过程中更有利于对轴承的定位。Further, the lower end of the inner ring clamping portion and the lower end of the outer ring clamping portion are both provided with a limiting portion, and the limiting portion of the inner ring clamping portion extends along the clamping direction of the bearing inner ring, so The limiting portion of the outer ring clamping portion extends along the clamping direction of the bearing outer ring. Its function is that by setting the limit part, it is more conducive to the positioning of the bearing in the process of clamping the bearing.
优选地,所述底座与所述夹紧臂之间设有用于引导两个所述夹紧臂在所述底座上相对运动的导向组件;所述导向组件包括设置在所述底座上的滑槽以及设置在所述夹紧臂上与所述滑槽相互匹配的滑块。通过设置导向组件,可以使得滑块在滑槽上作直线运动,使得夹紧件在夹紧轴承或者松开轴承的过程中,运动的更加稳定。Preferably, a guide assembly for guiding the relative movement of the two clamping arms on the base is provided between the base and the clamping arm; the guide assembly includes a sliding groove provided on the base And a sliding block arranged on the clamping arm and matched with the sliding groove. By providing the guide assembly, the sliding block can move linearly on the sliding groove, so that the movement of the clamping piece is more stable during the process of clamping the bearing or loosening the bearing.
进一步地,所述滑槽两端上设有限位块,其作用在于,可以防止滑块在相互运动过程中脱离滑槽。Further, stop blocks are provided on both ends of the sliding groove, which function is to prevent the sliding blocks from being separated from the sliding groove during mutual movement.
进一步地,所述滑块与所述限位块均为弧形,所述弧形相对与所述底座中心向外凸出;这样可以使得结构更加紧凑。Further, the sliding block and the limiting block are both arc-shaped, and the arc-shape protrudes outward relative to the center of the base; this can make the structure more compact.
本发明的一个优选方案,其中,所述旋转驱动机构与所述驱动件的动力源为同一个驱动电机。这样设置的好处在于:通过使用一个驱动电机可以实现夹紧机构的转动以及实现夹紧件对轴承的夹紧,简化了机构,使得结构更加简单,大大降低了制造成本,减少了能耗,节约了资源。In a preferred solution of the present invention, the power source of the rotation driving mechanism and the driving member is the same driving motor. The advantage of this arrangement is that the rotation of the clamping mechanism and the clamping of the bearing by the clamping member can be realized by using a driving motor, which simplifies the mechanism, makes the structure simpler, greatly reduces manufacturing costs, reduces energy consumption, and saves Up resources.
优选地,所述传动组件还包括设置在所述丝杆下端的凸轮以及设置在所述驱动电机主轴上的套筒,所述套筒内部设有与所述凸轮相互配合的内轮齿。通过驱动电机驱动套筒转动,套筒上的内轮齿也跟着转动,从而带动凸轮转动,进而带动丝杆转动,最终实现夹紧件之间作相互靠近或者远离的运动,实现轴承的夹紧与松开。Preferably, the transmission assembly further includes a cam arranged at the lower end of the screw rod and a sleeve arranged on the main shaft of the driving motor, and internal gear teeth that cooperate with the cam are arranged inside the sleeve. By driving the motor to drive the sleeve to rotate, the inner gear on the sleeve also rotates, thereby driving the cam to rotate, and then driving the screw to rotate, and finally realize the movement of the clamping parts close to or away from each other, and realize the clamping and clamping of the bearing. release.
优选地,所述旋转驱动机构还包括将驱动电机的动力传递给所述底座的旋转传动组件以及用于相互切换所述丝杆或者所述底座之间动力源的控制组件;所述旋转传动组件包括套设在所述套筒上环形轴颈、设置在所述套筒外表面的外轮齿以及设置在所述环形轴颈上的内表面且与所述外轮齿相互配合的从动轮齿;所述环形轴颈与所述底座固定连接。通过设置上述结构,通过驱动电机驱动套筒转动,套筒上的外齿轮也跟着转动,从而带动从动轮齿转动,进而带动环形轴颈运动,实现底座的转动,通过底座的转动实现夹紧机构的转动,最后实现对轴承的强化研磨加工;通过设置控制组件,可以实现来回切换丝杆与底座的动力源,通过一个驱动电机可以驱动夹紧机构夹紧轴承以及驱动夹紧机构进行转动,实现对轴承的夹紧以及加工。Preferably, the rotation driving mechanism further includes a rotation transmission assembly for transmitting the power of the driving motor to the base and a control assembly for switching the power source between the screw rod or the base; the rotation transmission assembly It includes an annular journal sleeved on the sleeve, outer gear teeth provided on the outer surface of the sleeve, and driven gear teeth provided on the inner surface of the annular journal and matched with the outer gear teeth; The annular journal is fixedly connected with the base. With the above structure, the sleeve is driven to rotate by the drive motor, and the external gear on the sleeve also rotates, thereby driving the driven gear teeth to rotate, and then driving the ring journal to move, realizing the rotation of the base, and realizing the clamping mechanism through the rotation of the base The rotation of the bearing can finally realize the intensified grinding process of the bearing; by setting the control assembly, the power source of the screw rod and the base can be switched back and forth, and a driving motor can drive the clamping mechanism to clamp the bearing and drive the clamping mechanism to rotate. Clamping and processing of bearings.
优选地,所述控制组件包括设置在所述驱动电机下端的用于驱动所述套筒沿着其轴线方向来回运动的驱动气缸;所述驱动气缸的伸缩件与所述驱动电机连接。采用上述机构,可以通过驱动气缸驱动伸缩件向下运动,带动驱动电机也向下运动进而带动套筒延其轴线向下运动,使得套筒上的内轮齿与凸轮分离,外轮齿与从动齿轮相配合,从而实现驱动电机与旋转传动组件接合,为夹紧机构转动提供动力,当驱动气缸驱动伸缩件向上运动时,套筒向上运动,套筒上的外轮齿与从动轮齿分离,内轮齿与凸轮相配合,实现驱动电机的动力与丝杆的接合,为夹紧件提供夹紧或者松开的动力;通过驱动气缸实现夹紧件与夹紧机构之间动力源的切换,提高了轴承夹紧与加工的灵活性。Preferably, the control assembly includes a drive cylinder arranged at the lower end of the drive motor for driving the sleeve to move back and forth along its axis; the telescopic part of the drive cylinder is connected to the drive motor. With the above mechanism, the telescopic member can be driven to move downward by driving the air cylinder, and the driving motor is also driven downward to drive the sleeve to move down along its axis, so that the inner gear teeth on the sleeve are separated from the cam, and the outer gear teeth are separated from the follower. The gears are matched to realize the engagement of the drive motor and the rotating transmission assembly to provide power for the rotation of the clamping mechanism. When the driving cylinder drives the telescopic part to move upwards, the sleeve moves upwards, and the outer gear teeth on the sleeve are separated from the driven gear teeth. The gear teeth cooperate with the cam to realize the engagement between the power of the drive motor and the screw rod, and provide the power for clamping or unclamping the clamping part; the switching of the power source between the clamping part and the clamping mechanism is realized by the driving cylinder, which improves The flexibility of bearing clamping and processing is improved.
本发明的一个优选方案,其中,所述底座下端设有固定套,所述固定套套合在所述环形轴颈的上端且与所述环形轴颈固定连接。通过设置固定套,有利于对底座与环形轴颈的拆卸与安装。In a preferred solution of the present invention, a fixing sleeve is provided at the lower end of the base, and the fixing sleeve is sleeved on the upper end of the annular journal and is fixedly connected with the annular journal. By setting the fixing sleeve, it is advantageous to disassemble and install the base and the ring journal.
本发明的一个优选方案,其中,所述底座上设有通孔,所述通孔沿着所述夹紧件相互远离的运动的方向延伸,所述丝杆穿过所述通孔通过轴承支撑座固定在所述底座上。设置通孔大大减小了底座的重量,从而减轻了机床的负荷。A preferred solution of the present invention, wherein the base is provided with a through hole, the through hole extends along the direction of movement of the clamping member away from each other, and the screw rod passes through the through hole and is supported by a bearing. The seat is fixed on the base. Setting the through hole greatly reduces the weight of the base, thereby reducing the load of the machine tool.
本发明的一个优选方案,其中,所述可变径式轴承夹具还包括用于支撑所述环形轴颈的轴承座,所述轴承座固定在机床上,所述环形轴颈转动安装在所述轴承座上。通过设置轴承座,实现了环形轴颈沿圆周运转并起到支撑环形轴颈的所用,使得夹紧机构可以固定安装在机床上。In a preferred solution of the present invention, the variable-diameter bearing fixture further includes a bearing seat for supporting the annular journal, the bearing seat is fixed on the machine tool, and the annular journal is rotatably mounted on the On the bearing seat. By setting the bearing seat, the ring-shaped journal is realized to run along the circumference and is used to support the ring-shaped journal, so that the clamping mechanism can be fixedly installed on the machine tool.
进一步地,所述环形轴颈与所述轴承座之间设有轴瓦,其好处在于,可以减少环形轴颈的摩擦,提高了使用寿命。Further, a bearing bush is arranged between the annular journal and the bearing seat, which has the advantage of reducing the friction of the annular journal and improving the service life.
有益效果Beneficial effect
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,通过驱动件驱动丝杆转动,从而带动丝杆螺母沿着丝杆轴线方向上运动,带动连杆运动,进而带动两个夹紧件作相互远离或者靠近的运动,实现对轴承的夹紧与放松,从而实现轴承的变径夹持,本发明设计结构简单,有效地节约了制造成本。1. In the present invention, the screw rod is driven to rotate by the driving part, thereby driving the screw nut to move along the axis of the screw rod, driving the connecting rod to move, and then driving the two clamping parts to move away from or close to each other to realize the alignment. The clamping and loosening of the bearing can realize the variable diameter clamping of the bearing. The design structure of the invention is simple, and the manufacturing cost is effectively saved.
2、本发明中,通过设置内圈夹紧部以及外圈夹紧部,能够对轴承内圈与轴承外圈进行夹持,并且能够适应不同规格大小的轴承进行夹紧,实现对轴承内圈与轴承外圈的滚道的强化研磨加工,夹持灵活性高;通过丝杆螺母驱动夹紧件运动,使得夹持轴承受力均匀,在夹持加工轴承过程中不会损伤轴承表面。2. In the present invention, by providing the inner ring clamping part and the outer ring clamping part, the inner ring of the bearing and the outer ring of the bearing can be clamped, and the bearing can be clamped to different specifications and sizes to realize the clamping of the inner ring of the bearing. The intensified grinding process of the raceway with the outer ring of the bearing provides high clamping flexibility; the clamping piece is driven by the screw nut to make the clamping bearing evenly stressed, and the bearing surface will not be damaged during the clamping and processing of the bearing.
本发明的实施方式Embodiments of the present invention
为了使本领域的技术人员很好地理解本发明的技术方案,下面结合实施例和附图对本发明作进一步描述,但本发明的实施方式不仅限于此。In order to enable those skilled in the art to understand the technical solutions of the present invention well, the present invention will be further described below in conjunction with the embodiments and the drawings, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
参见图1-图6,一种可变径式轴承夹具,包括用于夹紧轴承的夹紧机构以及驱动所述夹紧机构进行转动的旋转驱动机构;所述夹紧机构包括底座1、两个相对设置在所述底座1上用于夹紧轴承的夹紧件2以及用于驱动两个所述夹紧件2相互靠近或者远离的夹紧驱动机构;其中,所述夹紧件2包括位于上端的夹紧部2-1以及位于下端的夹紧臂2-2;其中,所述夹紧部2-1包括位于上部用于夹紧轴承内圈的内圈夹紧部2-11以及位于下部用于夹紧轴承外圈的外圈夹紧部2-12;所述夹紧驱动机构包括驱动件以及设置在两个所述夹紧件2之间用于传递所述驱动件动力的传动组件;所述传动组件包括穿过所述底座1并转动安装在所述底座1上的丝杆3、与所述丝杆3相互配合的丝杆螺母4以及两个相对设置在所述丝杆螺母4与所述夹紧件2之间的连杆5;所述连杆5一端与所述丝杆螺母4铰接,另一端与所述夹紧臂2-2铰接,所述驱动件与所述丝杆3下端连接。Referring to Figures 1 to 6, a variable-diameter bearing fixture includes a clamping mechanism for clamping the bearing and a rotary drive mechanism for driving the clamping mechanism to rotate; the clamping mechanism includes a base 1, two A clamping member 2 for clamping the bearing and a clamping drive mechanism for driving the two clamping members 2 to be close to or away from each other; wherein the clamping member 2 includes A clamping part 2-1 at the upper end and a clamping arm 2-2 at the lower end; wherein the clamping part 2-1 includes an inner ring clamping part 2-11 at the upper part for clamping the inner ring of the bearing, and The outer ring clamping portion 2-12 is located at the lower part for clamping the outer ring of the bearing; the clamping driving mechanism includes a driving member and a device arranged between the two clamping members 2 for transmitting the power of the driving member Transmission assembly; the transmission assembly includes a screw rod 3 that passes through the base 1 and is rotatably mounted on the base 1, a screw nut 4 that cooperates with the screw 3, and two oppositely arranged on the wire The connecting rod 5 between the rod nut 4 and the clamping member 2; one end of the connecting rod 5 is hinged with the screw nut 4, the other end is hinged with the clamping arm 2-2, and the driving member is hinged with The lower end of the screw rod 3 is connected.
参见图1-图4,所述夹紧件2部和所述夹紧臂2-2均为弧形,所述弧形相对与所述丝杆3向外凸出;所述内圈夹紧部2-11弧形弧度小于所述外圈夹紧部2-12弧形弧度。通过上述机构,由于夹紧件2部设置为弧形,可以有利于夹紧部2-1和轴承配合,在夹紧轴承过程中,使得夹持更加稳固;内圈夹紧部2-11弧形弧度小于外圈夹紧部2-12弧形弧度,当夹紧内圈轴承时,小弧度的内圈夹紧部2-11可以适应更多的规格的轴承内圈,有利于内圈夹紧部2-11穿过轴承内圈对其实现夹持,大弧度的外圈夹紧部2-12可以提高对轴承外圈的夹持面积,将轴承外圈夹持的更加稳固;夹紧臂2-2设置为弧形,可以使得两个夹紧臂2-2之间的夹紧距离更加小,使得该夹具能够适应更加小规格的轴承。Referring to Figures 1 to 4, the clamping member 2 and the clamping arm 2-2 are both arc-shaped, and the arc protrudes outward relative to the screw rod 3; the inner ring clamps The arc of the part 2-11 is smaller than the arc of the outer ring clamping part 2-12. Through the above mechanism, since the clamping part 2 is set in an arc shape, it can facilitate the cooperation of the clamping part 2-1 and the bearing, which makes the clamping more stable during the process of clamping the bearing; the inner ring clamping part 2-11 arc The arc is smaller than the 2-12 arc of the outer ring clamping part. When clamping the inner ring bearing, the small arc inner ring clamping part 2-11 can adapt to more specifications of the bearing inner ring, which is beneficial to the inner ring clamping The tight part 2-11 passes through the inner ring of the bearing to achieve clamping. The large arc outer ring clamping part 2-12 can increase the clamping area of the bearing outer ring and clamp the bearing outer ring more firmly; The arm 2-2 is arranged in an arc shape, which can make the clamping distance between the two clamping arms 2-2 smaller, so that the clamp can adapt to smaller-sized bearings.
参见图4,所述内圈夹紧部2-11的下端与所述外圈夹紧部2-12的下端均设有限位部2-13,所述内圈夹紧部2-11的限位部2-13沿着轴承内圈夹紧方向延伸,所述外圈夹紧部2-12的限位部2-13沿着轴承外圈夹紧方向延伸。其作用在于,通过设置限位部2-13,在夹持轴承过程中更有利于对轴承的定位。4, the lower end of the inner ring clamping portion 2-11 and the lower end of the outer ring clamping portion 2-12 are both provided with a limiting portion 2-13, and the inner ring clamping portion 2-11 is limited The positioning portion 2-13 extends along the clamping direction of the bearing inner ring, and the limiting portion 2-13 of the outer ring clamping portion 2-12 extends along the clamping direction of the bearing outer ring. Its function is that by setting the limit part 2-13, it is more conducive to the positioning of the bearing in the process of clamping the bearing.
参见图1-图6,所述底座1与所述夹紧臂2-2之间设有用于引导两个所述夹紧臂2-2在所述底座1上相对运动的导向组件;所述导向组件包括设置在所述底座1上的滑槽1-1以及设置在所述夹紧臂2-2上与所述滑槽1-1相互匹配的滑块2-3。通过设置导向组件,可以使得滑块2-3在滑槽1-1上作直线运动,使得夹紧件2在夹紧轴承或者松开轴承的过程中,运动的更加稳定。Referring to Figures 1 to 6, there is a guide assembly between the base 1 and the clamping arm 2-2 for guiding the relative movement of the two clamping arms 2-2 on the base 1; The guide assembly includes a sliding groove 1-1 arranged on the base 1 and a sliding block 2-3 arranged on the clamping arm 2-2 to match the sliding groove 1-1. By providing the guide assembly, the slider 2-3 can move linearly on the sliding groove 1-1, so that the clamping member 2 can move more stably during the process of clamping the bearing or releasing the bearing.
参见图6,所述滑槽1-1两端上设有限位块6,其作用在于,可以防止滑块2-3在相互运动过程中脱离滑槽1-1。Referring to Fig. 6, there are stop blocks 6 on both ends of the sliding groove 1-1, the function of which is to prevent the sliding blocks 2-3 from separating from the sliding groove 1-1 during mutual movement.
参见图4和图6,所述滑块2-3与所述限位块6均为弧形,所述弧形相对与所述底座1中心向外凸出;这样可以使得结构更加紧凑。4 and 6, the slider 2-3 and the limiting block 6 are both arc-shaped, and the arc is relatively convex outward from the center of the base 1; this can make the structure more compact.
参见图1-图3,所述旋转驱动机构与所述驱动件的动力源为同一个驱动电机7。这样设置的好处在于:通过使用一个驱动电机7可以实现夹紧机构的转动以及实现夹紧件2对轴承的夹紧,简化了机构,使得结构更加简单,大大降低了制造成本,减少了能耗,节约了资源。Referring to Figs. 1 to 3, the power source of the rotary driving mechanism and the driving member is the same driving motor 7. The advantage of this arrangement is that the rotation of the clamping mechanism and the clamping of the bearing by the clamping member 2 can be realized by using a driving motor 7, which simplifies the mechanism, makes the structure simpler, greatly reduces manufacturing costs, and reduces energy consumption. , Saving resources.
参见图1-图8,所述传动组件还包括设置在所述丝杆3下端的凸轮8以及设置在所述驱动电机7主轴上的套筒9,所述套筒9内部设有与所述凸轮8相互配合的内轮齿9-1。通过驱动电机7驱动套筒9转动,套筒9上的内轮齿9-1也跟着转动,从而带动凸轮8转动,进而带动丝杆3转动,最终实现夹紧件2之间作相互靠近或者远离的运动,实现轴承的夹紧与松开。1 to 8, the transmission assembly further includes a cam 8 arranged at the lower end of the screw rod 3 and a sleeve 9 arranged on the main shaft of the driving motor 7, and the sleeve 9 is provided with the The cam 8 cooperates with internal gear teeth 9-1. By driving the motor 7 to drive the sleeve 9 to rotate, the inner gear 9-1 on the sleeve 9 also rotates, thereby driving the cam 8 to rotate, which in turn drives the screw 3 to rotate, and finally realizes that the clamping members 2 are closer to or farther away from each other. The movement of the bearing realizes the clamping and loosening of the bearing.
参见图1-图9,所述旋转驱动机构还包括将驱动电机7的动力传递给所述底座1的旋转传动组件以及用于相互切换所述丝杆3或者所述底座1之间动力源的控制组件;所述旋转传动组件包括套设在所述套筒9上环形轴颈10、设置在所述套筒9外表面的外轮齿9-2以及设置在所述环形轴颈10上的内表面且与所述外轮齿9-2相互配合的从动轮齿10-1;所述环形轴颈10与所述底座1固定连接。通过设置上述结构,通过驱动电机7驱动套筒9转动,套筒9上的外齿轮也跟着转动,从而带动从动轮齿10-1转动,进而带动环形轴颈10运动,实现底座1的转动,通过底座1的转动实现夹紧机构的转动,最后实现对轴承的强化研磨加工;通过设置控制组件,可以实现来回切换丝杆3与底座1的动力源,通过一个驱动电机7可以驱动夹紧机构夹紧轴承以及驱动夹紧机构进行转动,实现对轴承的夹紧以及加工。1 to 9, the rotation drive mechanism also includes a rotation transmission assembly that transmits the power of the drive motor 7 to the base 1, and a power source for switching the screw 3 or the base 1 to each other. Control assembly; the rotation transmission assembly includes an annular journal 10 sleeved on the sleeve 9, an outer gear 9-2 arranged on the outer surface of the sleeve 9 and an inner ring set on the annular journal 10 The driven gear teeth 10-1 on the surface and matched with the outer gear teeth 9-2; the annular journal 10 is fixedly connected to the base 1. With the above structure, the sleeve 9 is driven to rotate by the drive motor 7, and the external gear on the sleeve 9 also rotates, thereby driving the driven gear teeth 10-1 to rotate, thereby driving the annular journal 10 to move to realize the rotation of the base 1. The rotation of the clamping mechanism is realized by the rotation of the base 1, and finally the intensified grinding of the bearing is realized; by setting the control assembly, the power source of the screw 3 and the base 1 can be switched back and forth, and the clamping mechanism can be driven by a driving motor 7 Clamp the bearing and drive the clamping mechanism to rotate to realize the clamping and processing of the bearing.
参见图1-图3和图7-图9,所述控制组件包括设置在所述驱动电机7下端的用于驱动所述套筒9沿着其轴线方向来回运动的驱动气缸11;所述驱动气缸11的伸缩件11-1与所述驱动电机7连接。采用上述机构,可以通过驱动气缸11驱动伸缩件11-1向下运动,带动驱动电机7也向下运动进而带动套筒9延其轴线向下运动,使得套筒9上的内轮齿9-1与凸轮8分离,外轮齿9-2与从动齿轮相配合,从而实现驱动电机7与旋转传动组件接合,为夹紧机构转动提供动力,当驱动气缸11驱动伸缩件11-1向上运动时,套筒9向上运动,套筒9上的外轮齿9-2与从动轮齿10-1分离,内轮齿9-1与凸轮8相配合,实现驱动电机7的动力与丝杆3的接合,为夹紧件2提供夹紧或者松开的动力;通过驱动气缸11实现夹紧件2与夹紧机构之间动力源的切换,提高了轴承夹紧与加工的灵活性。Referring to Figures 1-3 and Figures 7-9, the control assembly includes a drive cylinder 11 arranged at the lower end of the drive motor 7 for driving the sleeve 9 to move back and forth along its axis; the drive The telescopic part 11-1 of the air cylinder 11 is connected to the drive motor 7. With the above mechanism, the telescopic member 11-1 can be driven to move downward by driving the air cylinder 11, and the driving motor 7 is also driven downward to drive the sleeve 9 to move downward along its axis, so that the inner gear 9- on the sleeve 9 1 is separated from the cam 8, and the outer gear 9-2 is matched with the driven gear, so as to realize the engagement of the driving motor 7 with the rotating transmission assembly, and provide power for the rotation of the clamping mechanism. When the driving cylinder 11 drives the telescopic part 11-1 to move upward , The sleeve 9 moves upward, the outer gear 9-2 on the sleeve 9 separates from the driven gear 10-1, and the inner gear 9-1 cooperates with the cam 8 to realize the engagement of the power of the drive motor 7 with the screw 3 , To provide clamping or unclamping power for the clamping part 2; the switching of the power source between the clamping part 2 and the clamping mechanism is realized by driving the cylinder 11, which improves the flexibility of bearing clamping and processing.
参见图1-图3和图6-图7,所述底座1下端设有固定套12,所述固定套12套合在所述环形轴颈10的上端且与所述环形轴颈10固定连接。通过设置固定套12,有利于对底座1与环形轴颈10的拆卸与安装。1 to 3 and 6 to 7, the lower end of the base 1 is provided with a fixing sleeve 12, the fixing sleeve 12 is sleeved on the upper end of the annular journal 10 and is fixedly connected with the annular journal 10 . By providing the fixing sleeve 12, the disassembly and installation of the base 1 and the annular journal 10 are facilitated.
参见图6,所述底座1上设有通孔1-2,所述通孔1-2沿着所述夹紧件2相互远离的运动的方向延伸,所述丝杆3穿过所述通孔1-2通过轴承支撑座15固定在所述底座1上。设置通孔1-2大大减小了底座1的重量,从而减轻了机床的负荷。6, the base 1 is provided with a through hole 1-2, the through hole 1-2 extends along the direction of movement of the clamping member 2 away from each other, and the screw rod 3 passes through the through hole 1-2. The hole 1-2 is fixed on the base 1 through a bearing support 15. The arrangement of the through holes 1-2 greatly reduces the weight of the base 1, thereby reducing the load of the machine tool.
参见图1-图3和图7,所述可变径式轴承夹具还包括用于支撑所述环形轴颈10的轴承座13,所述轴承座13固定在机床上,所述环形轴颈10转动安装在所述轴承座13上。通过设置轴承座13,实现了环形轴颈10沿圆周运转并起到支撑环形轴颈10的所用,使得夹紧机构可以固定安装在机床上。Referring to Figures 1 to 3 and 7, the variable-diameter bearing fixture further includes a bearing seat 13 for supporting the annular journal 10, the bearing seat 13 is fixed on the machine tool, and the annular journal 10 It is rotatably mounted on the bearing seat 13. By providing the bearing seat 13, it is realized that the annular journal 10 runs along the circumference and serves to support the annular journal 10, so that the clamping mechanism can be fixedly installed on the machine tool.
参见图1-图3和图7,所述环形轴颈10与所述轴承座13之间设有轴瓦14,其好处在于,可以减少环形轴颈10的摩擦,提高了使用寿命。Referring to Figs. 1 to 3 and 7, a bearing bush 14 is provided between the annular journal 10 and the bearing seat 13. The advantage is that the friction of the annular journal 10 can be reduced and the service life is improved.
参见图1-图6,上述可变径式轴承夹具的工作原理是:Refer to Figure 1 to Figure 6, the working principle of the above variable diameter bearing fixture is:
需要强化研磨加工轴承内圈外滚道时,将轴承内圈中心穿过两个内圈夹紧部2-11上,驱动件驱动丝杆3转动,从而带动丝杆螺母4沿着丝杆3轴线方向上运动,带动连杆5运动,进而带动两个夹紧件2作相互远离的运动,直到两个内圈夹紧部2-11抵紧轴承内圈,实现对轴承内圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承内圈的转动,最终实现对轴承内圈外滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆3反向转动,从而带动丝杆螺母4沿着丝杆3轴线方向下运动,带动连杆5运动,进而带动两个夹紧件2作相互靠近的运动,直到两个内圈夹紧部2-11松开轴承内圈,完成轴承内圈的加工。When it is necessary to intensify the grinding of the outer raceway of the inner ring of the bearing, pass the center of the inner ring of the bearing through the two inner ring clamping parts 2-11, and the driver drives the screw 3 to rotate, thereby driving the screw nut 4 along the screw 3 Move in the axial direction, drive the connecting rod 5 to move, and then drive the two clamping parts 2 to move away from each other, until the two inner ring clamping parts 2-11 abut the bearing inner ring to realize the clamping of the bearing inner ring ; Then the rotary drive mechanism drives the clamping mechanism to rotate along its center, and then drives the rotation of the inner ring of the bearing, and finally realizes the intensified grinding of the outer raceway of the inner ring of the bearing; after the processing is completed, the rotary drive mechanism stops driving the clamping The mechanism rotates along its center, and the driving member drives the screw rod 3 to rotate in the opposite direction, thereby driving the screw nut 4 to move down along the axis of the screw rod 3, driving the connecting rod 5 to move, and then driving the two clamping parts 2 to interact with each other. Move closer until the two inner ring clamping parts 2-11 loosen the bearing inner ring to complete the processing of the bearing inner ring.
需要强化研磨加工轴承外圈内滚道时,将轴承外圈放在两个外圈夹紧部2-12之间,驱动件驱动丝杆3转动,从而带动丝杆螺母4沿着丝杆3轴线方向下运动,带动连杆5运动,进而带动两个夹紧件2作相互靠近的运动,直到两个外圈夹紧部2-12抵紧轴承外圈,实现对轴承外圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承外圈的转动,最终实现对轴承外圈内滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆3反向转动,从而带动丝杆螺母4沿着丝杆3轴线方向上运动,带动连杆5运动,进而带动两个夹紧件2作相互靠近的运动,直到两个外圈夹紧部2-12松开轴承外圈,完成轴承外圈的加工。When the inner raceway of the outer ring of the bearing needs to be strengthened and polished, the outer ring of the bearing is placed between the two outer ring clamping parts 2-12, and the driver drives the screw 3 to rotate, thereby driving the screw nut 4 along the screw 3 Moving down in the axial direction drives the connecting rod 5 to move, and then drives the two clamping parts 2 to move closer to each other until the two outer ring clamping parts 2-12 abut the outer ring of the bearing to realize the clamping of the outer ring of the bearing ; Then the rotary drive mechanism drives the clamping mechanism to rotate along its center, and then drives the rotation of the outer ring of the bearing, and finally realizes the intensified grinding of the inner raceway of the outer ring of the bearing; after the processing is completed, the rotary drive mechanism stops driving the clamping The mechanism rotates along its center, and the driving member drives the screw rod 3 to rotate in the opposite direction, thereby driving the screw nut 4 to move along the axis of the screw rod 3, driving the connecting rod 5 to move, and then driving the two clamping parts 2 to interact with each other. Move closer until the two outer ring clamping parts 2-12 loosen the outer ring of the bearing to complete the processing of the outer ring of the bearing.
实施例2Example 2
参见图10,本实施例中的其他结构与实施例1相同,不同之处在于:所述丝杆3穿过所述底座1并通过滚动轴承转动连接在所述底座1中部上,所述通孔1-2分别设置在所述底座1两端。设置这样设置,通孔1-2也可以起到减小了底座1的重量,从而减轻了机床的负荷;丝杆3直接转动安装在底座1上,也可以保证丝杆3在底座1上的稳定性,提高了转动精度。Referring to Figure 10, the other structure in this embodiment is the same as that of Embodiment 1, except that: the screw rod 3 passes through the base 1 and is rotatably connected to the middle of the base 1 through a rolling bearing, and the through hole 1-2 are respectively arranged at both ends of the base 1. With this arrangement, the through holes 1-2 can also reduce the weight of the base 1, thereby reducing the load of the machine tool; the screw 3 is directly mounted on the base 1 by rotating, and it can also ensure that the screw 3 is on the base 1. Stability and improved rotation accuracy.
实施例3Example 3
参见图11,本实施例中的其他结构与实施例1相同,不同之处在于:两个所述夹紧臂2-2的下端分别与所述底座1铰接。通过驱动件驱动丝杆3转动,从而驱动丝杆螺母4沿着丝杆3轴线运动,带动连杆5运动,从而带动夹紧臂2-2绕着其下端的铰接处进行来回转动,实现夹紧部2-1相互靠近或者远离的运动,从而实现对轴承的夹紧。Referring to FIG. 11, the other structure in this embodiment is the same as that in Embodiment 1, except that the lower ends of the two clamping arms 2-2 are hinged to the base 1 respectively. The screw rod 3 is driven to rotate by the driving part, thereby driving the screw nut 4 to move along the axis of the screw rod 3, and driving the connecting rod 5 to move, thereby driving the clamping arm 2-2 to rotate back and forth around the hinge at its lower end to realize clamping The tight parts 2-1 move closer to or away from each other, thereby realizing the clamping of the bearing.
上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above content, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention, All should be equivalent replacement methods, and they are all included in the protection scope of the present invention.