CN110961958B - A variable diameter bearing fixture - Google Patents
A variable diameter bearing fixture Download PDFInfo
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- CN110961958B CN110961958B CN201911225564.4A CN201911225564A CN110961958B CN 110961958 B CN110961958 B CN 110961958B CN 201911225564 A CN201911225564 A CN 201911225564A CN 110961958 B CN110961958 B CN 110961958B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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Abstract
Description
技术领域technical field
本发明涉及轴承夹具,具体涉及一种可变径式轴承夹具。The invention relates to a bearing fixture, in particular to a variable diameter bearing fixture.
背景技术Background technique
轴承在机械领域中用途广泛,是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。按运动元件摩擦性质的不同,轴承可分为滚动轴承和滑动轴承两大类。其中滚动轴承已经标准化、系列化,但与滑动轴承相比它的径向尺寸、振动和噪声较大,价格也较高。滚动轴承一般由外圈、内圈、滚动体和保持架四部分组成。轴承的加工精度和表面质量直接影响传动的精度和机械的寿命。为了改善其表面质量,所以常常采用金属表面强化技术对轴承外圈内滚道和轴承内圈外滚道的表面进行强化研磨加工。Bearings are widely used in the mechanical field and are an important component in contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. According to the different friction properties of moving elements, bearings can be divided into two categories: rolling bearings and sliding bearings. Among them, the rolling bearing has been standardized and serialized, but compared with the sliding bearing, its radial size, vibration and noise are larger, and the price is also higher. Rolling bearings are generally composed of four parts: outer ring, inner ring, rolling elements and cage. The machining accuracy and surface quality of the bearing directly affect the accuracy of the transmission and the life of the machine. In order to improve its surface quality, metal surface strengthening technology is often used to strengthen and grind the surfaces of the inner raceway of the bearing outer ring and the outer raceway of the bearing inner ring.
目前,机械行业采用的机械三爪式自定心手动夹具来对轴承工件进行夹持只能加工轴承外圈内滚道,它存在手动装夹工件慢、效率低,夹紧力难控制造成工件变形等缺点。采用定心夹具对轴承工件进行装夹只能加工轴承内圈外滚道,且加工不同的直径的轴承内圈时需要加不同数量的垫圈,且垫圈的厚度不一定刚好够,有时对轴承内圈的张紧会过大或过小,过大会造成轴承内圈内表面的损伤,过小会张紧力不够,在转动的时候会有掉落的危险;并且工件的装夹与拆卸繁琐,生产效率较低。现有的电磁无心夹具虽然对轴承内圈与轴承外圈都能够加工,但是夹具结构复杂,制造成本较高;另外,在转动的时候俩个支撑块会对轴承的表面摩擦,造成轴承表面的损伤。At present, the mechanical three-jaw type self-centering manual clamp used in the machinery industry to clamp the bearing workpiece can only process the inner raceway of the outer ring of the bearing. Disadvantages such as deformation. The use of centering fixture to clamp the bearing workpiece can only process the outer raceway of the inner ring of the bearing, and different numbers of washers need to be added when machining the inner ring of the bearing with different diameters, and the thickness of the washer is not necessarily just enough. The tension of the ring will be too large or too small. If it is too large, it will cause damage to the inner surface of the inner ring of the bearing. If it is too small, the tension will not be enough, and there will be a danger of falling during rotation; and the clamping and disassembly of the workpiece are cumbersome. Production efficiency is low. Although the existing electromagnetic centerless fixture can process both the bearing inner ring and the bearing outer ring, the fixture structure is complex and the manufacturing cost is high; in addition, the two support blocks will rub the surface of the bearing during rotation, causing the bearing surface to be damaged. damage.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述存在的问题,提供一种可变径式轴承夹具,该夹具能够适应不同规格大小的轴承进行夹持,能够对轴承内圈与轴承外圈的滚道实现强化研磨加工,提高了工作的效率;还有该夹具结构设计简单,有效地节约制造成本,而且在夹持加工轴承过程中不会损伤轴承表面。The purpose of the present invention is to overcome the above-mentioned problems, and to provide a variable diameter bearing fixture, which can adapt to the clamping of bearings of different sizes, and can realize enhanced grinding of the raceways of the bearing inner ring and the bearing outer ring. , the work efficiency is improved; in addition, the fixture has a simple structure design, effectively saves the manufacturing cost, and does not damage the bearing surface in the process of clamping and processing the bearing.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种可变径式轴承夹具,包括用于夹紧轴承的夹紧机构以及驱动所述夹紧机构进行转动的旋转驱动机构;所述夹紧机构包括底座、两个相对设置在所述底座上用于夹紧轴承的夹紧件以及用于驱动两个所述夹紧件相互靠近或者远离的夹紧驱动机构;其中,A variable diameter bearing clamp, comprising a clamping mechanism for clamping a bearing and a rotary driving mechanism for driving the clamping mechanism to rotate; the clamping mechanism comprises a base, two oppositely arranged on the base A clamping member for clamping a bearing and a clamping driving mechanism for driving two of the clamping members to approach or move away from each other; wherein,
所述夹紧件包括位于上端的夹紧部以及位于下端的夹紧臂;其中,所述夹紧部包括位于上部用于夹紧轴承内圈的内圈夹紧部以及位于下部用于夹紧轴承外圈的外圈夹紧部;The clamping part comprises a clamping part at the upper end and a clamping arm at the lower end; wherein the clamping part comprises an inner ring clamping part at the upper part for clamping the inner ring of the bearing and a lower part for clamping The outer ring clamping part of the bearing outer ring;
所述夹紧驱动机构包括驱动件以及设置在两个所述夹紧件之间用于传递所述驱动件动力的传动组件;所述传动组件包括穿过所述底座并转动安装在所述底座上的丝杆、与所述丝杆相互配合的丝杆螺母以及两个相对设置在所述丝杆螺母与所述夹紧件之间的连杆;所述连杆一端与所述丝杆螺母铰接,另一端与所述夹紧臂铰接,所述驱动件与所述丝杆下端连接。The clamping driving mechanism includes a driving member and a transmission assembly arranged between the two clamping members for transmitting the power of the driving member; the transmission assembly includes a driving member passing through the base and being rotatably mounted on the base the screw on the screw rod, the screw nut that cooperates with the screw rod, and two connecting rods arranged opposite the screw nut and the clamping part; one end of the connecting rod is connected to the screw nut The other end is hinged with the clamping arm, and the driving member is connected with the lower end of the screw rod.
上述可变径式轴承夹具的工作原理是:The working principle of the above variable diameter bearing fixture is:
需要强化研磨加工轴承内圈外滚道时,将轴承内圈中心穿过两个内圈夹紧部上,驱动件驱动丝杆转动,从而带动丝杆螺母沿着丝杆轴线方向上运动,带动连杆运动,进而带动两个夹紧件作相互远离的运动,直到两个内圈夹紧部抵紧轴承内圈,实现对轴承内圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承内圈的转动,最终实现对轴承内圈外滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆反向转动,从而带动丝杆螺母沿着丝杆轴线方向下运动,带动连杆运动,进而带动两个夹紧件作相互靠近的运动,直到两个内圈夹紧部松开轴承内圈,完成轴承内圈的加工。When it is necessary to strengthen the grinding process of the outer raceway of the inner ring of the bearing, pass the center of the inner ring of the bearing through the two inner ring clamping parts, and the driving part drives the screw to rotate, thereby driving the screw nut to move along the axis of the screw, driving the The connecting rod moves, and then drives the two clamping parts to move away from each other until the two inner ring clamping parts abut against the inner ring of the bearing to realize the clamping of the inner ring of the bearing; then the clamping mechanism is driven by the rotary drive mechanism along the It rotates at its center, and then drives the rotation of the inner ring of the bearing, and finally realizes the enhanced grinding of the outer raceway of the inner ring of the bearing; The screw rotates in the reverse direction, thereby driving the screw nut to move down along the axis of the screw, driving the connecting rod to move, and then driving the two clamping parts to move closer to each other until the two inner ring clamping parts release the inner ring of the bearing. Ring, complete the processing of the bearing inner ring.
需要强化研磨加工轴承外圈内滚道时,将轴承外圈放在两个外圈夹紧部之间,驱动件驱动丝杆转动,从而带动丝杆螺母沿着丝杆轴线方向下运动,带动连杆运动,进而带动两个夹紧件作相互靠近的运动,直到两个外圈夹紧部抵紧轴承外圈,实现对轴承外圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承外圈的转动,最终实现对轴承外圈内滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆反向转动,从而带动丝杆螺母沿着丝杆轴线方向上运动,带动连杆运动,进而带动两个夹紧件作相互靠近的运动,直到两个外圈夹紧部松开轴承外圈,完成轴承外圈的加工。When it is necessary to strengthen the grinding process of the inner raceway of the outer ring of the bearing, place the outer ring of the bearing between the clamping parts of the two outer rings, and the driving part drives the screw to rotate, thereby driving the screw nut to move down along the axis of the screw, driving the The connecting rod moves, and then drives the two clamping parts to move closer to each other until the two outer ring clamping parts abut against the outer ring of the bearing to realize the clamping of the outer ring of the bearing; then the clamping mechanism is driven by the rotary drive mechanism along the It rotates at its center, and then drives the rotation of the outer ring of the bearing, and finally realizes the enhanced grinding of the inner raceway of the outer ring of the bearing; The screw rotates in the opposite direction, thereby driving the screw nut to move along the axis of the screw, driving the connecting rod to move, and then driving the two clamping parts to move closer to each other, until the two outer ring clamping parts release the outside of the bearing. ring to complete the machining of the bearing outer ring.
本发明的一个优选方案,其中,所述夹紧部和所述夹紧臂均为弧形,所述弧形相对与所述丝杆向外凸出;所述内圈夹紧部弧形弧度小于所述外圈夹紧部弧形弧度。通过上述机构,由于夹紧部设置为弧形,可以有利于夹紧部和轴承配合,在夹紧轴承过程中,使得夹持更加稳固;内圈夹紧部弧形弧度小于外圈夹紧部弧形弧度,当夹紧内圈轴承时,小弧度的内圈夹紧部可以适应更多的规格的轴承内圈,有利于内圈夹紧部穿过轴承内圈对其实现夹持,大弧度的外圈夹紧部可以提高对轴承外圈的夹持面积,将轴承外圈夹持的更加稳固;夹紧臂设置为弧形,可以使得两个夹紧臂之间的夹紧距离更加小,使得该夹具能够适应更加小规格的轴承。In a preferred solution of the present invention, the clamping part and the clamping arm are both arc-shaped, and the arc-shaped protrudes outward relative to the screw rod; the inner-ring clamping part is arc-shaped smaller than the arc of the outer ring clamping portion. Through the above mechanism, since the clamping part is set in an arc shape, it is favorable for the clamping part and the bearing to cooperate, and the clamping is more stable during the process of clamping the bearing; the arc of the inner ring clamping part is smaller than that of the outer ring clamping part Arc-shaped radian, when clamping the inner ring bearing, the inner ring clamping part with a small arc can adapt to more specifications of the bearing inner ring, which is beneficial to the inner ring clamping part passing through the inner ring of the bearing to clamp it, and the large The curved outer ring clamping part can increase the clamping area of the bearing outer ring and clamp the bearing outer ring more firmly; the clamping arms are set in an arc shape, which can make the clamping distance between the two clamping arms more stable. Small, so that the clamp can accommodate even smaller size bearings.
进一步地,所述内圈夹紧部的下端与所述外圈夹紧部的下端均设有限位部,所述内圈夹紧部的限位部沿着轴承内圈夹紧方向延伸,所述外圈夹紧部的限位部沿着轴承外圈夹紧方向延伸。其作用在于,通过设置限位部,在夹持轴承过程中更有利于对轴承的定位。Further, the lower end of the inner ring clamping part and the lower end of the outer ring clamping part are both provided with a limiting part, and the limiting part of the inner ring clamping part extends along the clamping direction of the inner ring of the bearing, so The limiting part of the outer ring clamping part extends along the clamping direction of the bearing outer ring. Its function is that, by setting the limit portion, it is more favorable for the positioning of the bearing during the process of clamping the bearing.
优选地,所述底座与所述夹紧臂之间设有用于引导两个所述夹紧臂在所述底座上相对运动的导向组件;所述导向组件包括设置在所述底座上的滑槽以及设置在所述夹紧臂上与所述滑槽相互匹配的滑块。通过设置导向组件,可以使得滑块在滑槽上作直线运动,使得夹紧件在夹紧轴承或者松开轴承的过程中,运动的更加稳定。Preferably, a guide assembly for guiding the relative movement of the two clamping arms on the base is provided between the base and the clamping arm; the guide assembly includes a chute provided on the base and a sliding block which is arranged on the clamping arm and is matched with the sliding groove. By arranging the guide assembly, the sliding block can move linearly on the chute, so that the clamping piece can move more stably in the process of clamping the bearing or loosening the bearing.
进一步地,所述滑槽两端上设有限位块,其作用在于,可以防止滑块在相互运动过程中脱离滑槽。Further, the two ends of the chute are provided with limit blocks, the function of which is to prevent the sliders from leaving the chute during mutual movement.
进一步地,所述滑块与所述限位块均为弧形,所述弧形相对与所述底座中心向外凸出;这样可以使得结构更加紧凑。Further, both the sliding block and the limiting block are arc-shaped, and the arc-shaped protrudes outward relative to the center of the base; this can make the structure more compact.
本发明的一个优选方案,其中,所述旋转驱动机构与所述驱动件的动力源为同一个驱动电机。这样设置的好处在于:通过使用一个驱动电机可以实现夹紧机构的转动以及实现夹紧件对轴承的夹紧,简化了机构,使得结构更加简单,大大降低了制造成本,减少了能耗,节约了资源。In a preferred solution of the present invention, the rotational drive mechanism and the power source of the drive member are the same drive motor. The advantage of this arrangement is that the rotation of the clamping mechanism and the clamping of the bearing to the bearing can be realized by using a driving motor, which simplifies the mechanism, makes the structure simpler, greatly reduces the manufacturing cost, reduces the energy consumption, and saves resources.
优选地,所述传动组件还包括设置在所述丝杆下端的凸轮以及设置在所述驱动电机主轴上的套筒,所述套筒内部设有与所述凸轮相互配合的内轮齿。通过驱动电机驱动套筒转动,套筒上的内轮齿也跟着转动,从而带动凸轮转动,进而带动丝杆转动,最终实现夹紧件之间作相互靠近或者远离的运动,实现轴承的夹紧与松开。Preferably, the transmission assembly further comprises a cam arranged on the lower end of the screw rod and a sleeve arranged on the main shaft of the driving motor, and the inside of the sleeve is provided with internal gear teeth that cooperate with the cam. By driving the motor to drive the sleeve to rotate, the inner gear teeth on the sleeve also rotate, thereby driving the cam to rotate, which in turn drives the screw to rotate, and finally realizes the movement of the clamping parts closer to or away from each other, and realizes the clamping and release.
优选地,所述旋转驱动机构还包括将驱动电机的动力传递给所述底座的旋转传动组件以及用于相互切换所述丝杆或者所述底座之间动力源的控制组件;所述旋转传动组件包括套设在所述套筒上环形轴颈、设置在所述套筒外表面的外轮齿以及设置在所述环形轴颈上的内表面且与所述外轮齿相互配合的从动轮齿;所述环形轴颈与所述底座固定连接。通过设置上述结构,通过驱动电机驱动套筒转动,套筒上的外齿轮也跟着转动,从而带动从动轮齿转动,进而带动环形轴颈运动,实现底座的转动,通过底座的转动实现夹紧机构的转动,最后实现对轴承的强化研磨加工;通过设置控制组件,可以实现来回切换丝杆与底座的动力源,通过一个驱动电机可以驱动夹紧机构夹紧轴承以及驱动夹紧机构进行转动,实现对轴承的夹紧以及加工。Preferably, the rotation driving mechanism further comprises a rotation transmission assembly for transmitting the power of the driving motor to the base and a control assembly for switching the power source between the screw rod or the base; the rotation transmission assembly It comprises an annular journal sleeved on the sleeve, an outer gear tooth arranged on the outer surface of the sleeve, and a driven gear tooth arranged on the inner surface of the annular journal and cooperating with the outer gear tooth; The annular journal is fixedly connected with the base. By setting the above structure, by driving the motor to drive the sleeve to rotate, the external gear on the sleeve also rotates, thereby driving the driven gear teeth to rotate, and then driving the annular journal to move to realize the rotation of the base, and the clamping mechanism is realized through the rotation of the base. The rotation of the bearing is finally realized to strengthen the grinding process of the bearing; by setting the control assembly, the power source of the screw and the base can be switched back and forth, and a driving motor can drive the clamping mechanism to clamp the bearing and drive the clamping mechanism to rotate. Clamping and machining of bearings.
优选地,所述控制组件包括设置在所述驱动电机下端的用于驱动所述套筒沿着其轴线方向来回运动的驱动气缸;所述驱动气缸的伸缩件与所述驱动电机连接。采用上述机构,可以通过驱动气缸驱动伸缩件向下运动,带动驱动电机也向下运动进而带动套筒延其轴线向下运动,使得套筒上的内轮齿与凸轮分离,外轮齿与从动齿轮相配合,从而实现驱动电机与旋转传动组件接合,为夹紧机构转动提供动力,当驱动气缸驱动伸缩件向上运动时,套筒向上运动,套筒上的外轮齿与从动轮齿分离,内轮齿与凸轮相配合,实现驱动电机的动力与丝杆的接合,为夹紧件提供夹紧或者松开的动力;通过驱动气缸实现夹紧件与夹紧机构之间动力源的切换,提高了轴承夹紧与加工的灵活性。Preferably, the control assembly includes a drive cylinder disposed at the lower end of the drive motor and used to drive the sleeve to move back and forth along its axis direction; the telescopic part of the drive cylinder is connected to the drive motor. With the above mechanism, the telescopic piece can be driven to move downward by driving the cylinder, and the driving motor can also be driven to move downward, thereby driving the sleeve to move downward along its axis, so that the inner gear teeth on the sleeve are separated from the cam, and the outer gear teeth are separated from the driven gear. The gears are matched to realize the engagement of the driving motor and the rotary transmission assembly, and provide power for the rotation of the clamping mechanism. When the driving cylinder drives the telescopic piece to move upward, the sleeve moves upward, and the outer gear teeth on the sleeve are separated from the driven gear teeth, and the inner gear teeth are separated. The gear teeth cooperate with the cam to realize the connection between the power of the driving motor and the screw rod, and provide the clamping or loosening power for the clamping part; the switching of the power source between the clamping part and the clamping mechanism is realized by driving the cylinder, which improves the Flexibility in bearing clamping and machining.
本发明的一个优选方案,其中,所述底座下端设有固定套,所述固定套套合在所述环形轴颈的上端且与所述环形轴颈固定连接。通过设置固定套,有利于对底座与环形轴颈的拆卸与安装。In a preferred solution of the present invention, the lower end of the base is provided with a fixing sleeve, and the fixing sleeve is sleeved on the upper end of the annular journal and is fixedly connected with the annular journal. By arranging the fixing sleeve, the disassembly and installation of the base and the annular journal are facilitated.
本发明的一个优选方案,其中,所述底座上设有通孔,所述通孔沿着所述夹紧件相互远离的运动的方向延伸,所述丝杆穿过所述通孔通过轴承支撑座固定在所述底座上。设置通孔大大减小了底座的重量,从而减轻了机床的负荷。In a preferred solution of the present invention, the base is provided with a through hole, the through hole extends along the moving direction of the clamping members moving away from each other, and the screw rod passes through the through hole and is supported by a bearing The seat is fixed on the base. The provision of through holes greatly reduces the weight of the base, thereby reducing the load on the machine tool.
本发明的一个优选方案,其中,所述可变径式轴承夹具还包括用于支撑所述环形轴颈的轴承座,所述轴承座固定在机床上,所述环形轴颈转动安装在所述轴承座上。通过设置轴承座,实现了环形轴颈沿圆周运转并起到支撑环形轴颈的所用,使得夹紧机构可以固定安装在机床上。In a preferred solution of the present invention, the variable diameter bearing fixture further comprises a bearing seat for supporting the annular journal, the bearing seat is fixed on the machine tool, and the annular journal is rotatably mounted on the on the bearing seat. By arranging the bearing seat, the annular journal can run along the circumference and serve to support the annular journal, so that the clamping mechanism can be fixedly installed on the machine tool.
进一步地,所述环形轴颈与所述轴承座之间设有轴瓦,其好处在于,可以减少环形轴颈的摩擦,提高了使用寿命。Further, a bearing bush is arranged between the annular journal and the bearing seat, which has the advantage of reducing the friction of the annular journal and improving the service life.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,通过驱动件驱动丝杆转动,从而带动丝杆螺母沿着丝杆轴线方向上运动,带动连杆运动,进而带动两个夹紧件作相互远离或者靠近的运动,实现对轴承的夹紧与放松,从而实现轴承的变径夹持,本发明设计结构简单,有效地节约了制造成本。1. In the present invention, the driving member drives the screw to rotate, thereby driving the screw nut to move along the axis of the screw, driving the connecting rod to move, and then driving the two clamping members to move away from or close to each other, so as to realize The clamping and loosening of the bearing can realize the variable diameter clamping of the bearing. The present invention has a simple design and structure, and effectively saves the manufacturing cost.
2、本发明中,通过设置内圈夹紧部以及外圈夹紧部,能够对轴承内圈与轴承外圈进行夹持,并且能够适应不同规格大小的轴承进行夹紧,实现对轴承内圈与轴承外圈的滚道的强化研磨加工,夹持灵活性高;通过丝杆螺母驱动夹紧件运动,使得夹持轴承受力均匀,在夹持加工轴承过程中不会损伤轴承表面。2. In the present invention, by setting the inner ring clamping part and the outer ring clamping part, the inner ring of the bearing and the outer ring of the bearing can be clamped, and the bearings of different sizes can be clamped, and the inner ring of the bearing can be clamped. The reinforced grinding process with the raceway of the outer ring of the bearing has high clamping flexibility; the movement of the clamping part is driven by the screw nut, so that the clamping bearing is evenly stressed, and the bearing surface will not be damaged in the process of clamping and processing the bearing.
附图说明Description of drawings
图1-图3为本发明中一种可变径式轴承夹具的第一种具体实施方式的结构示意图;其中,图1为爆炸图,图2为立体图,图3为剖视图。1-3 are schematic structural diagrams of a first specific embodiment of a variable diameter bearing fixture in the present invention; wherein, FIG. 1 is an exploded view, FIG. 2 is a perspective view, and FIG. 3 is a cross-sectional view.
图4为本发明中的夹紧件的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the clamping member in the present invention.
图5为本发明中的传动组件的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the transmission assembly in the present invention.
图6为本发明中的底座的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of the base in the present invention.
图7为本发明中的传动组件与旋转传动组件的立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the transmission assembly and the rotary transmission assembly in the present invention.
图8为本发明中的套筒的立体结构示意图。FIG. 8 is a schematic three-dimensional structure diagram of the sleeve in the present invention.
图9为本发明中的环形轴颈的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of the annular journal in the present invention.
图10为本发明中一种可变径式轴承夹具的第二种具体实施方式的底座立体结构示意图。FIG. 10 is a schematic three-dimensional structure diagram of a base of a second specific embodiment of a variable diameter bearing fixture in the present invention.
图11为本发明中一种可变径式轴承夹具的第三种具体实施方式的夹紧机构立体结构示意图。11 is a schematic three-dimensional structural diagram of a clamping mechanism of a third specific embodiment of a variable diameter bearing clamp in the present invention.
具体实施方式Detailed ways
为了使本领域的技术人员很好地理解本发明的技术方案,下面结合实施例和附图对本发明作进一步描述,但本发明的实施方式不仅限于此。In order to make the technical solutions of the present invention well understood by those skilled in the art, the present invention will be further described below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
参见图1-图6,一种可变径式轴承夹具,包括用于夹紧轴承的夹紧机构以及驱动所述夹紧机构进行转动的旋转驱动机构;所述夹紧机构包括底座1、两个相对设置在所述底座1上用于夹紧轴承的夹紧件2以及用于驱动两个所述夹紧件2相互靠近或者远离的夹紧驱动机构;其中,所述夹紧件2包括位于上端的夹紧部2-1以及位于下端的夹紧臂2-2;其中,所述夹紧部2-1包括位于上部用于夹紧轴承内圈的内圈夹紧部2-11以及位于下部用于夹紧轴承外圈的外圈夹紧部2-12;所述夹紧驱动机构包括驱动件以及设置在两个所述夹紧件2之间用于传递所述驱动件动力的传动组件;所述传动组件包括穿过所述底座1并转动安装在所述底座1上的丝杆3、与所述丝杆3相互配合的丝杆螺母4以及两个相对设置在所述丝杆螺母4与所述夹紧件2之间的连杆5;所述连杆5一端与所述丝杆螺母4铰接,另一端与所述夹紧臂2-2铰接,所述驱动件与所述丝杆3下端连接。1-6, a variable diameter bearing clamp includes a clamping mechanism for clamping the bearing and a rotary driving mechanism for driving the clamping mechanism to rotate; the clamping mechanism includes a
参见图1-图4,所述夹紧部2-1和所述夹紧臂2-2均为弧形,所述弧形相对与所述丝杆3向外凸出;所述内圈夹紧部2-11弧形弧度小于所述外圈夹紧部2-12弧形弧度。通过上述机构,由于夹紧部2-1设置为弧形,可以有利于夹紧部2-1和轴承配合,在夹紧轴承过程中,使得夹持更加稳固;内圈夹紧部2-11弧形弧度小于外圈夹紧部2-12弧形弧度,当夹紧内圈轴承时,小弧度的内圈夹紧部2-11可以适应更多的规格的轴承内圈,有利于内圈夹紧部2-11穿过轴承内圈对其实现夹持,大弧度的外圈夹紧部2-12可以提高对轴承外圈的夹持面积,将轴承外圈夹持的更加稳固;夹紧臂2-2设置为弧形,可以使得两个夹紧臂2-2之间的夹紧距离更加小,使得该夹具能够适应更加小规格的轴承。1-4, the clamping portion 2-1 and the clamping arm 2-2 are both arc-shaped, and the arc-shaped protrudes outward relative to the
参见图4,所述内圈夹紧部2-11的下端与所述外圈夹紧部2-12的下端均设有限位部2-13,所述内圈夹紧部2-11的限位部2-13沿着轴承内圈夹紧方向延伸,所述外圈夹紧部2-12的限位部2-13沿着轴承外圈夹紧方向延伸。其作用在于,通过设置限位部2-13,在夹持轴承过程中更有利于对轴承的定位。Referring to FIG. 4 , the lower end of the inner ring clamping portion 2-11 and the lower end of the outer ring clamping portion 2-12 are provided with a limiting portion 2-13. The inner ring clamping portion 2-11 has a limiting portion 2-13. The position portion 2-13 extends along the clamping direction of the inner ring of the bearing, and the limiting portion 2-13 of the outer ring clamping portion 2-12 extends along the clamping direction of the outer ring of the bearing. Its function is that, by setting the limiting portion 2-13, it is more favorable for the positioning of the bearing during the process of clamping the bearing.
参见图1-图6,所述底座1与所述夹紧臂2-2之间设有用于引导两个所述夹紧臂2-2在所述底座1上相对运动的导向组件;所述导向组件包括设置在所述底座1上的滑槽1-1以及设置在所述夹紧臂2-2上与所述滑槽1-1相互匹配的滑块2-3。通过设置导向组件,可以使得滑块2-3在滑槽1-1上作直线运动,使得夹紧件2在夹紧轴承或者松开轴承的过程中,运动的更加稳定。Referring to FIGS. 1-6 , between the
参见图6,所述滑槽1-1两端上设有限位块6,其作用在于,可以防止滑块2-3在相互运动过程中脱离滑槽1-1。Referring to FIG. 6 , the two ends of the chute 1-1 are provided with
参见图4和图6,所述滑块2-3与所述限位块6均为弧形,所述弧形相对与所述底座1中心向外凸出;这样可以使得结构更加紧凑。Referring to FIGS. 4 and 6 , the sliders 2 - 3 and the limiting
参见图1-图3,所述旋转驱动机构与所述驱动件的动力源为同一个驱动电机7。这样设置的好处在于:通过使用一个驱动电机7可以实现夹紧机构的转动以及实现夹紧件2对轴承的夹紧,简化了机构,使得结构更加简单,大大降低了制造成本,减少了能耗,节约了资源。Referring to FIGS. 1-3 , the power source of the rotary drive mechanism and the drive member is the
参见图1-图8,所述传动组件还包括设置在所述丝杆3下端的凸轮8以及设置在所述驱动电机7主轴上的套筒9,所述套筒9内部设有与所述凸轮8相互配合的内轮齿9-1。通过驱动电机7驱动套筒9转动,套筒9上的内轮齿9-1也跟着转动,从而带动凸轮8转动,进而带动丝杆3转动,最终实现夹紧件2之间作相互靠近或者远离的运动,实现轴承的夹紧与松开。Referring to FIGS. 1-8 , the transmission assembly further includes a
参见图1-图9,所述旋转驱动机构还包括将驱动电机7的动力传递给所述底座1的旋转传动组件以及用于相互切换所述丝杆3或者所述底座1之间动力源的控制组件;所述旋转传动组件包括套设在所述套筒9上环形轴颈10、设置在所述套筒9外表面的外轮齿9-2以及设置在所述环形轴颈10上的内表面且与所述外轮齿9-2相互配合的从动轮齿10-1;所述环形轴颈10与所述底座1固定连接。通过设置上述结构,通过驱动电机7驱动套筒9转动,套筒9上的外齿轮也跟着转动,从而带动从动轮齿10-1转动,进而带动环形轴颈10运动,实现底座1的转动,通过底座1的转动实现夹紧机构的转动,最后实现对轴承的强化研磨加工;通过设置控制组件,可以实现来回切换丝杆3与底座1的动力源,通过一个驱动电机7可以驱动夹紧机构夹紧轴承以及驱动夹紧机构进行转动,实现对轴承的夹紧以及加工。Referring to FIGS. 1 to 9 , the rotary drive mechanism further includes a rotary transmission assembly that transmits the power of the
参见图1-图3和图7-图9,所述控制组件包括设置在所述驱动电机7下端的用于驱动所述套筒9沿着其轴线方向来回运动的驱动气缸11;所述驱动气缸11的伸缩件11-1与所述驱动电机7连接。采用上述机构,可以通过驱动气缸11驱动伸缩件11-1向下运动,带动驱动电机7也向下运动进而带动套筒9延其轴线向下运动,使得套筒9上的内轮齿9-1与凸轮8分离,外轮齿9-2与从动齿轮相配合,从而实现驱动电机7与旋转传动组件接合,为夹紧机构转动提供动力,当驱动气缸11驱动伸缩件11-1向上运动时,套筒9向上运动,套筒9上的外轮齿9-2与从动轮齿10-1分离,内轮齿9-1与凸轮8相配合,实现驱动电机7的动力与丝杆3的接合,为夹紧件2提供夹紧或者松开的动力;通过驱动气缸11实现夹紧件2与夹紧机构之间动力源的切换,提高了轴承夹紧与加工的灵活性。1-3 and 7-9, the control assembly includes a
参见图1-图3和图6-图7,所述底座1下端设有固定套12,所述固定套12套合在所述环形轴颈10的上端且与所述环形轴颈10固定连接。通过设置固定套12,有利于对底座1与环形轴颈10的拆卸与安装。Referring to FIGS. 1-3 and 6-7 , the lower end of the
参见图6,所述底座1上设有通孔1-2,所述通孔1-2沿着所述夹紧件2相互远离的运动的方向延伸,所述丝杆3穿过所述通孔1-2通过轴承支撑座15固定在所述底座1上。设置通孔1-2大大减小了底座1的重量,从而减轻了机床的负荷。Referring to FIG. 6, the
参见图1-图3和图7,所述可变径式轴承夹具还包括用于支撑所述环形轴颈10的轴承座13,所述轴承座13固定在机床上,所述环形轴颈10转动安装在所述轴承座13上。通过设置轴承座13,实现了环形轴颈10沿圆周运转并起到支撑环形轴颈10的所用,使得夹紧机构可以固定安装在机床上。1-3 and FIG. 7, the variable diameter bearing fixture further includes a bearing
参见图1-图3和图7,所述环形轴颈10与所述轴承座13之间设有轴瓦14,其好处在于,可以减少环形轴颈10的摩擦,提高了使用寿命。Referring to FIGS. 1-3 and 7 , a bearing
参见图1-图6,上述可变径式轴承夹具的工作原理是:Referring to Figures 1-6, the working principle of the above variable diameter bearing fixture is:
需要强化研磨加工轴承内圈外滚道时,将轴承内圈中心穿过两个内圈夹紧部2-11上,驱动件驱动丝杆3转动,从而带动丝杆螺母4沿着丝杆3轴线方向上运动,带动连杆5运动,进而带动两个夹紧件2作相互远离的运动,直到两个内圈夹紧部2-11抵紧轴承内圈,实现对轴承内圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承内圈的转动,最终实现对轴承内圈外滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆3反向转动,从而带动丝杆螺母4沿着丝杆3轴线方向下运动,带动连杆5运动,进而带动两个夹紧件2作相互靠近的运动,直到两个内圈夹紧部2-11松开轴承内圈,完成轴承内圈的加工。When it is necessary to strengthen the grinding process of the outer raceway of the inner ring of the bearing, pass the center of the inner ring of the bearing through the two inner ring clamping parts 2-11, and the driving part drives the
需要强化研磨加工轴承外圈内滚道时,将轴承外圈放在两个外圈夹紧部2-12之间,驱动件驱动丝杆3转动,从而带动丝杆螺母4沿着丝杆3轴线方向下运动,带动连杆5运动,进而带动两个夹紧件2作相互靠近的运动,直到两个外圈夹紧部2-12抵紧轴承外圈,实现对轴承外圈的夹紧;然后通过旋转驱动机构驱动夹紧机构沿着其中心进行转动,进而驱动轴承外圈的转动,最终实现对轴承外圈内滚道的强化研磨加工;加工完成后,旋转驱动机构停止驱动夹紧机构沿着其中心进行转动,驱动件驱动丝杆3反向转动,从而带动丝杆螺母4沿着丝杆3轴线方向上运动,带动连杆5运动,进而带动两个夹紧件2作相互靠近的运动,直到两个外圈夹紧部2-12松开轴承外圈,完成轴承外圈的加工。When it is necessary to strengthen the grinding process of the inner raceway of the outer ring of the bearing, place the outer ring of the bearing between the two outer ring clamping parts 2-12, and the driving element drives the
实施例2Example 2
参见图10,本实施例中的其他结构与实施例1相同,不同之处在于:所述丝杆3穿过所述底座1并通过滚动轴承转动连接在所述底座1中部上,所述通孔1-2分别设置在所述底座1两端。设置这样设置,通孔1-2也可以起到减小了底座1的重量,从而减轻了机床的负荷;丝杆3直接转动安装在底座1上,也可以保证丝杆3在底座1上的稳定性,提高了转动精度。Referring to FIG. 10 , other structures in this embodiment are the same as those in
实施例3Example 3
参见图11,本实施例中的其他结构与实施例1相同,不同之处在于:两个所述夹紧臂2-2的下端分别与所述底座1铰接。通过驱动件驱动丝杆3转动,从而驱动丝杆螺母4沿着丝杆3轴线运动,带动连杆5运动,从而带动夹紧臂2-2绕着其下端的铰接处进行来回转动,实现夹紧部2-1相互靠近或者远离的运动,从而实现对轴承的夹紧。Referring to FIG. 11 , other structures in this embodiment are the same as those in
上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above is the preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned content, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention, All should be equivalent replacement modes, which are all included in the protection scope of the present invention.
Claims (7)
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| CN201911225564.4A CN110961958B (en) | 2019-12-03 | 2019-12-03 | A variable diameter bearing fixture |
| PCT/CN2020/106140 WO2021109602A1 (en) | 2019-12-03 | 2020-07-31 | Variable-diameter bearing clamp |
| AU2020397384A AU2020397384B2 (en) | 2019-12-03 | 2020-07-31 | Variable-diameter bearing clamp |
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| CN201911225564.4A CN110961958B (en) | 2019-12-03 | 2019-12-03 | A variable diameter bearing fixture |
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| CN110961958A CN110961958A (en) | 2020-04-07 |
| CN110961958B true CN110961958B (en) | 2020-12-08 |
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| CN201911225564.4A Active CN110961958B (en) | 2019-12-03 | 2019-12-03 | A variable diameter bearing fixture |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN110961958B (en) |
| AU (1) | AU2020397384B2 (en) |
| WO (1) | WO2021109602A1 (en) |
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| JP2001113433A (en) * | 1999-10-15 | 2001-04-24 | Honda Motor Co Ltd | Clamping device |
| CN104149328A (en) * | 2014-08-08 | 2014-11-19 | 杭州金民管业有限公司 | Inner diameter expander for external butt fusion of butt-joint positions of large-diameter plastic pipelines |
| CN206258602U (en) * | 2016-12-21 | 2017-06-16 | 东乡县东红光学科技有限公司 | A kind of inking tool for optical mirror slip |
| CN207387133U (en) * | 2017-11-10 | 2018-05-22 | 唐勇 | For the surrounding positioning attaching clamp of mechanical processing |
| CN108481005A (en) * | 2018-02-05 | 2018-09-04 | 岳文智 | Drilling machine in a kind of Gear Processing |
| CN108500684A (en) * | 2018-05-04 | 2018-09-07 | 芜湖市涵润智能科技有限公司 | A kind of industrial automation clamping device |
| CN208613938U (en) * | 2018-07-20 | 2019-03-19 | 天津市懿峰工贸有限公司 | A kind of bench tapping machine fixture |
| CN108942319A (en) * | 2018-09-17 | 2018-12-07 | 南京途酷信息科技有限公司 | A kind of fixed device of mechanical equipment processing |
| CN109352011A (en) * | 2018-09-25 | 2019-02-19 | 华东矿用设备有限公司 | A kind of continuous drilling device of fluid-control one-way valve core |
| CN109484848A (en) * | 2018-12-08 | 2019-03-19 | 奥士康科技股份有限公司 | Large scale PCB presses lamination handling device |
| CN110425953B (en) * | 2019-08-09 | 2020-04-10 | 温州根旭电子科技有限公司 | Emergency destroying device for inflammable and explosive substances |
| CN110961958B (en) * | 2019-12-03 | 2020-12-08 | 广州大学 | A variable diameter bearing fixture |
-
2019
- 2019-12-03 CN CN201911225564.4A patent/CN110961958B/en active Active
-
2020
- 2020-07-31 WO PCT/CN2020/106140 patent/WO2021109602A1/en not_active Ceased
- 2020-07-31 AU AU2020397384A patent/AU2020397384B2/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| CN110961958A (en) | 2020-04-07 |
| AU2020397384A1 (en) | 2022-07-28 |
| WO2021109602A1 (en) | 2021-06-10 |
| AU2020397384B2 (en) | 2023-11-09 |
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