WO2021109361A1 - 车灯模组及车灯 - Google Patents

车灯模组及车灯 Download PDF

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Publication number
WO2021109361A1
WO2021109361A1 PCT/CN2020/080903 CN2020080903W WO2021109361A1 WO 2021109361 A1 WO2021109361 A1 WO 2021109361A1 CN 2020080903 W CN2020080903 W CN 2020080903W WO 2021109361 A1 WO2021109361 A1 WO 2021109361A1
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WIPO (PCT)
Prior art keywords
light
high beam
reflector
module
low
Prior art date
Application number
PCT/CN2020/080903
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English (en)
French (fr)
Inventor
张洁
Original Assignee
华域视觉科技(上海)有限公司
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Filing date
Publication date
Application filed by 华域视觉科技(上海)有限公司 filed Critical 华域视觉科技(上海)有限公司
Priority to EP20897594.6A priority Critical patent/EP4043784A4/en
Priority to US17/776,838 priority patent/US20220390081A1/en
Priority to JP2022528106A priority patent/JP7404532B2/ja
Publication of WO2021109361A1 publication Critical patent/WO2021109361A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141Light emitting diodes [LED]
    • F21S41/147Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • F21S41/27Thick lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/321Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/322Optical layout thereof the reflector using total internal reflection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/36Combinations of two or more separate reflectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • F21S41/43Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/60Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution
    • F21S41/65Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on light sources
    • F21S41/663Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on light sources by switching light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • F21W2102/135Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles

Definitions

  • the invention relates to a vehicle lighting device, in particular to a vehicle lamp module.
  • the present invention also relates to a vehicle lamp.
  • Car headlights include high beam and low beam.
  • the effective distance of the low beam should be 50 meters, and the effective distance of the high beam should be 150 meters.
  • the two are switched to illuminate the road in front of the vehicle.
  • the high beam angle is high and the distance is far, which can improve the line of sight and expand the observation field;
  • the low beam angle is low and the distance is short, which will not cause dazzling to the other driver.
  • the opposing driver will not be able to see the road clearly due to the strong light and cannot determine the exact location of the vehicle, which will increase the chance of accidents.
  • the low beam type can be formed by a traditional shading plate.
  • the divergent light emitted by the light source is reflected by the reflector and is concentrated near the near focus of the reflector. It is shielded by the shading plate to form a cut-off line of light and dark, and is imaged on the road through the collimating lens.
  • the shading plate is moved away by the driving mechanism to form the high beam. type.
  • the Chinese invention patent with the application date of August 31, 2016 and the application number 201610773448.6 discloses a new LED far and near beam integrated headlamp projection wick.
  • the LED far and near beam integrated headlamp projection wick is turned on when it needs to emit low beam light.
  • the upper light source of the LED light source can emit low beam light, and the upper and lower light sources of the LED light source can emit high beam light at the same time. But in this structure, the shading plate does not switch, the high beam is synthesized by the low beam light and the high beam light. Since the high beam light of the synthesized high beam has obviously higher brightness, the combined high beam can see obvious brightness Gradient, has a certain degree of interference to the driver.
  • the invention patent with the filing date of March 13, 2013 and the application number of 201310080226.2 discloses a light module of a lighting device for a motor vehicle, by changing the local incident surface of the collimating lens
  • the direction of refraction makes part of the high beam light illuminate below the near-bright and dark cut-off line, but the special structure of this quasi-lens also reduces the area of the entrance surface of the lens available for the low-beam, which does not meet the requirements and trend of lens miniaturization.
  • the above method not only increases the difficulty of lens design, manufacturing, and detection, but also avoids the low beam light from irradiating the non-collimated incident surface to above the light and dark cut-off line, and also causes the stability of the car light unit to decrease.
  • the car light module also needs to provide further and near-light with more uniform brightness.
  • the technical problem to be solved by the first aspect of the present invention is to provide a vehicle lamp module that can dilute the cut-off line boundary of the light distribution pattern of the high beam and provide the high beam with more uniform brightness.
  • the technical problem to be solved by the second aspect of the present invention is to provide a vehicle lamp which can dilute the cut-off line boundary of the light distribution pattern of the high beam and provide the high beam with more uniform brightness.
  • the first aspect of the present invention provides a vehicle lamp module, which includes a lens, a light shield with a cut-off line structure at one end, a low beam module, and a high beam module.
  • the light emitted by the low beam module is suitable for passing through the light.
  • the light-shielding plate is intercepted and then directed to the lens to form a low beam type, and the light emitted by the high beam module is suitable for being intercepted by the light-shielding plate and directed to the lens to form a main high beam located above the cut-off line of light and dark
  • the light type further includes an auxiliary high beam module, and the light emitted by the auxiliary high beam module is adapted to be intercepted by the light shield and directed toward the lens to form an auxiliary high beam type located below the cut-off line.
  • the low-beam type, main high-beam type and auxiliary high-beam type are all light distribution patterns with light and dark cut-off lines, and the high-beam module, the low-beam module and the auxiliary high-beam module respectively generate light distribution patterns.
  • the low-beam type, main high-beam type and auxiliary high-beam type can be combined into a high-beam type.
  • the low beam module includes a low beam focusing element and a light source
  • the high beam module includes a high beam focusing element and a light source
  • the auxiliary high beam module includes an auxiliary high beam focusing element and a light source.
  • the low-beam concentrating element, the high-beam concentrating element and the auxiliary high-beam concentrating element can condense light at the cut-off line structure of the light-shielding plate, and the cut-off line structure of the light-shielding plate is located at the The focal area of the lens.
  • the low beam concentrating element, the high beam concentrating element and the auxiliary high beam concentrating element are respectively a low beam reflector, a high beam reflector and an auxiliary reflector, the low beam reflector, the high beam reflector and
  • Each of the near focal points of the auxiliary reflector cups is provided with a light source, and the respective far focal points are all located at the cut-off line structure of the light shielding plate.
  • the low beam reflector and the auxiliary reflector are connected to form a hyperboloid reflector, and the reflecting surface of the high beam reflector is opposite to the reflecting surface of the hyperboloid reflector.
  • the reflecting surface of the low-beam reflector cup is arranged opposite to the reflecting surface of the high-beam reflector cup and the reflective surface of the auxiliary reflector cup, respectively.
  • the low-beam concentrating element is a low-beam reflector
  • the high-beam concentrating element, auxiliary high-beam concentrating element, and shading plate are integrated into a high-beam integrated concentrator.
  • the high beam integrated concentrator is sequentially provided with or integrally formed with a light entrance part, a light transmission part and a light exit part, the upper surface of the light transmission part is formed with an upper total reflection surface, and the lower surface of the light transmission part is formed There is a lower total reflection surface; the light exit portion is formed with a first light exit portion and a second light exit portion; the upper total reflection surface intersects the second light exit portion to form a cut-off line structure.
  • the light entrance portion of the high-beam integrated concentrator is provided with a light source, and the cut-off line structure of the high-beam integrated concentrator is at the focal point of the lens.
  • a second aspect of the present invention provides a vehicle lamp, including the vehicle lamp module according to any one of the technical solutions of the first aspect.
  • the vehicle lamp module of the present invention can not only quickly switch the high beam type and the low beam type, but also further adds an auxiliary high beam module to form an auxiliary high beam type below the cut-off line of light and dark.
  • the high beam formed by the vehicle light module provided in the prior art has a clear brightness gradient, and the vehicle light module of the present invention supplements the darker area of the high beam in the prior art through the auxiliary high beam module. Provides a high beam type with more uniform brightness.
  • FIG. 1 is a schematic diagram of the structure and a schematic diagram of a low beam optical path of a first embodiment of the vehicle lamp module of the present invention
  • FIG. 4 is a schematic structural diagram and a schematic diagram of a low beam optical path of a second embodiment of the vehicle lamp module of the present invention.
  • FIG. 5 is a schematic structural diagram and a schematic diagram of a high beam optical path of a second embodiment of the vehicle lamp module of the present invention.
  • FIG. 6 is a schematic structural diagram and a schematic diagram of an auxiliary high beam optical path of a second embodiment of the vehicle lamp module of the present invention.
  • FIG. 7 is a schematic structural diagram and a schematic diagram of a low beam optical path of a third embodiment of the vehicle lamp module of the present invention.
  • FIG. 8 is a schematic structural diagram and a schematic diagram of a high beam optical path of a third embodiment of the vehicle lamp module of the present invention.
  • Fig. 9 is a partial enlarged view of A in Fig. 7;
  • FIG. 10 is a schematic diagram of the low beam type of the vehicle lamp module of the present invention.
  • FIG. 11 is a schematic diagram of the main high beam type of the vehicle lamp module of the present invention.
  • Figure 12 is a schematic diagram of the auxiliary high beam type of the car light module of the present invention.
  • Fig. 13 is a schematic diagram of a high beam type formed by activating the high beam module and the auxiliary high beam module of the vehicle lamp module of the present invention
  • FIG. 14 is a schematic diagram of the high beam type formed by the activated low beam module, the high beam module, and the auxiliary high beam module of the vehicle lamp module of the present invention.
  • connection and “setting” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or Integral connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be a communication between two elements or an interaction relationship between two elements.
  • connection and “setting” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or Integral connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be a communication between two elements or an interaction relationship between two elements.
  • the vehicle lamp module itself is used as the azimuth reference to define the azimuth term.
  • the end where the lens 4 is located is the front, and the opposite One end is the rear.
  • the “up” and “down” refer to the upper and lower positions of the lamp module itself.
  • the azimuth arrangement should be explained based on the actual installation state and combined with the vehicle light module itself as a reference to the terminology.
  • the limitation on the orientation of the vehicle light module itself does not constitute a limitation on the protection scope of the present invention.
  • the low beam type, main high beam type and auxiliary high beam type are all light distribution patterns with light and dark cut-off lines.
  • the auxiliary high beam light distribution pattern is compared with the conventional high beam light distribution pattern. Matching the shape of the dark area, the auxiliary high beam type, the low beam type, and the main high beam type can be combined into a high beam with uniform brightness.
  • the low beam module includes a low beam condensing element 11 and a light source
  • the high beam module includes a high beam concentrating element 21 and a light source
  • the auxiliary high beam module includes an auxiliary high beam concentrating element 23 and a light source.
  • the light source can be an LED.
  • the low beam concentrating element 11, the high beam concentrating element 21, and the auxiliary high beam concentrating element 23 can be ellipsoidal or parabolic reflectors, or condensing
  • the device can also play a role in concentrating light.
  • the reflector cup has two focal points, the near focal point is the light incident point, and the far focal point is the light exit point.
  • Arranging the relative positions of the low beam reflector, the high beam reflector, the auxiliary reflector, the shading plate 3 and the lens 4 in this way can increase the light efficiency and the resulting light pattern is clearer.
  • the reflecting surface of the hyperboloid reflector and the reflecting surface of the high beam reflector can be considered to be oppositely arranged.
  • the low beam reflector and the auxiliary reflector are integrated into a hyperboloid reflector, which reduces the number of optical components of the lamp module; the hyperboloid reflector can be integrally formed to speed up production efficiency and reduce production costs. Reduce the difficulty of dimming.
  • the reflective surface of the low beam reflector cup is arranged opposite to the reflective surface of the high beam reflector cup and the reflective surface of the auxiliary reflector cup, respectively.
  • the high-beam integrated concentrator 5 is a transparent solid light conductor, and the high-beam integrated concentrator 5 is sequentially provided with or integrally formed with a light entrance part 52, a light transmission part and a light exit part.
  • the light incident part 52 has a groove and a light incident surface protruding backward, and the total high beam light source 51 is placed in the groove.
  • This structure can make the light emitted by the total high beam light source 51 be well collected , Is beneficial to improve the utilization rate of the light source;
  • the upper surface of the light-passing part is formed with an upper total reflection surface 53, and the lower surface of the light-passing part is formed with a lower total reflection surface 54 protruding outwards.
  • the light converged by the low beam reflector is directed to the cut-off line structure 57, is intercepted by the cut-off line structure 57 and refracted by the lens 4 to form a low-beam light type.
  • the light emitted by the first light-emitting portion 55 and the second light-emitting portion 56 passes through The cut-off line structure 57 is intercepted and refracted by the lens 4 to form an auxiliary high beam type and a main high beam type, respectively.
  • the cut-off line structure 57 of the high-beam integrated condenser 5 is located at the focal point of the lens 4 and is arranged in this way to form a clearer light pattern.
  • the cut-off line structure 57 can also be located near the focal point of the lens 4.
  • a main high beam type is formed above the cut-off line.
  • the main high beam has a higher brightness than the low beam; the auxiliary high beam light source 24 is activated, and the light emitted by the auxiliary high beam light source 24 is directed to the shading plate 3.
  • Part of the light is reflected by the upper reflecting surface of the shading plate 3, and part of the light is emitted from the cut-off line structure 31 of the shading plate 3, and is refracted by the lens 4 to form an auxiliary high beam type 24 located below the light and dark cut-off line.
  • the auxiliary high beam below the cut-off line and the low beam are superimposed to synthesize the high beam with the main high beam above the cut-off line. Refer to Figures 10 to 14.
  • the vehicle light module provided by the present invention cuts off the bright and dark by using the auxiliary high beam
  • the dark area of the high beam below the line is supplemented to provide a high beam with higher brightness and more uniform brightness, and the brightness of the low beam light source 12, the high beam light source 22 or the auxiliary high beam light source 24 can be adjusted to make the superimposed far light
  • the brightness is more uniform and the dimming method is simple.
  • the vehicle lamp module of another preferred embodiment of the present invention includes a low-beam reflector and a high-beam integrated condenser 5, and a low-beam light source 12 is provided at the near focus of the low-beam reflector.
  • the far focus falls on the cut-off line structure 57 of the high-beam integrated concentrator 5 or falls near the cut-off line structure 57; a total high-beam light source 51 is provided in the groove of the light entrance portion 52 of the high-beam integrated concentrator 5,
  • the cut-off line structure 57 coincides with the focal point of the lens 4 or is located near the focal point of the lens 4.
  • the low beam light source 12 When the low beam is turned on, the low beam light source 12 is activated, the light condensed by the low beam reflector is directed to the cut-off line structure 57, and part of the light is directed to the upper total reflection surface 53 of the light passing part of the high beam integrated concentrator 5 and then is Refraction downwards, part of the light is directly directed to the lens 4 to form a low-beam light type; the total high-beam light source 51 is activated, and the light emitted by the total high-beam light source 51 is reflected by the upper total reflection surface 53 and the lower total reflection surface 54 of the light-passing part , Emitted from the first light emitting part 55 and the second light emitting part 56 and converged near the cut-off line structure 57 of the high beam integrated concentrator 5.
  • the vehicle lamp of the present invention including the optical module described in the above technical solutions, adopts all the technical solutions of all the above embodiments, and therefore has at least all the beneficial effects brought by the technical solutions of the above embodiments.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种涉及车辆照明装置的车灯模组,其包括透镜(4)、一端具有截止线结构(31)的遮光板(3)、近光模块和远光模块,近光模块发出的光线适合于经遮光板(3)截取后射向透镜(4)以形成近光光型,远光模块发出的光线适合于经遮光板(3)截取后射向透镜(4)以形成明暗截止线上方的主远光光型,还包括辅助远光模块,辅助远光模块发出的光线适合于经遮光板(3)截取后射向透镜(4)以形成明暗截止线下方的主远光光型。由此,可提供亮度更加均匀的远光。

Description

车灯模组及车灯 技术领域
本发明涉及车辆照明装置,具体地涉及一种车灯模组。此外,本发明还涉及一种车灯。
背景技术
汽车大灯包括远光灯和近光灯,近光灯的照明有效距离应在50米,远光灯的照明有效距离应在150米,两者切换使用来照亮车辆前方道路。远光角度高距离远,可以提高视线,扩大观察视野;近光角度低距离近,不会给对方司机造成炫目。在会车时,如果我们使用远光灯,对方驾驶员将由于强光而无法看清路面并无法判断车辆的准确位置,这将增加意外发生的几率。
现有技术中,近光光型可以通过传统的遮光板来形成。光源发出的发散光经反光杯反射后汇聚于反光杯的近焦点附近,经过遮光板遮挡形成明暗截止线,并通过准直透镜成像到路面,通过驱动机构将遮光板移开以形成远光光型。为了精简结构,出现了许多无需移动遮光板即可切换远近光型的车灯结构。申请日2016年8月31日、申请号201610773448.6的中国发明专利公开了一种全新LED远近光一体前照灯投影灯芯,所述LED远近光一体前照灯投影灯芯需要发出近光光线时,打开LED光源的上光源即可发出近光光线,同时打开LED光源的上光源和下光源即可发出远光光线。但此种结构中遮光板不切换,远光由近光光线和远光光线叠加合成,由于合成远光的远光光线明显有更高的亮度,故合成的远光中能看到明显的亮度梯度,对驾驶人员具有一定的干扰性。
针对上述方案中远光亮度不均的问题,申请日为2013年3月13日、 申请号为201310080226.2的发明专利公开了一种机动车的照明装置的光模块,通过改变准直透镜的局部入射面的折射方向,使部分远光光线照射到近光明暗截止线下方,但这种准透镜的特殊结构同时导致近光可利用的透镜入射面面积减少,不符合透镜小型化的要求和趋势,另外,上述方法不但加大了透镜设计、制造及检测的难度,同时要避免近光光线照射到非准直的入射面而导致照射到明暗截止线上方,也导致车灯单元稳定性下降。
随着用户需求的提升,车灯模组除了需要摆脱复杂的遮光板驱动机构,克服还需要进一步提供亮度更加均匀的远近光。
发明内容
本发明第一方面所要解决的技术问题是提供一种车灯模组,该车灯模组能够淡化远光的配光图案的明暗截止线边界,提供亮度更加均匀的远光。
本发明第二方面所要解决的技术问题是提供一种车灯,该车灯能够淡化远光的配光图案的明暗截止线边界,提供亮度更加均匀的远光。
为了实现上述目的,本发明第一方面提供一种车灯模组,包括透镜、一端具有截止线结构的遮光板、近光模块和远光模块,所述近光模块发出的光线适于经所述遮光板截取后射向所述透镜以形成近光光型,所述远光模块发出的光线适于经所述遮光板截取后射向所述透镜以形成位于明暗截止线上方的主远光光型,还包括辅助远光模块,所述辅助远光模块发出的光线适于经所述遮光板截取后射向所述透镜以形成位于明暗截止线下方的辅助远光光型。
优选地,所述近光光型、主远光光型和辅助远光光型均为具有明暗截止线的配光图案,所述远光模块、近光模块和辅助远光模块分别产生的所述近光光型、主远光光型和辅助远光光型能够合成为远光光型。
优选地,所述近光模块包括近光聚光元件和光源,所述远光模块包括远光聚光元件和光源,所述辅助远光模块包括辅助远光聚光元件和光源。
进一步优选地,所述近光聚光元件、远光聚光元件和辅助远光聚光元件能够将光线汇聚于所述遮光板的截止线结构处,所述遮光板的截止线结构位于所述透镜的焦点区域。
优选地,所述近光聚光元件、远光聚光元件和辅助远光聚光元件分别为近光反光杯、远光反光杯和辅助反光杯,该近光反光杯、远光反光杯和辅助反光杯各自的近焦点处均设有光源,各自的远焦点均处于所述遮光板的截止线结构处。
作为本发明一种优选地结构形式,所述近光反光杯与所述辅助反光杯连接形成双曲面反光杯,所述远光反光杯的反射面与所述双曲面反光杯的反射面相向设置。
作为本发明另一种优选地结构形式,所述近光反光杯的反射面分别与所述远光反光杯的反射面、辅助反光杯的反射面相向设置。
作为本发明又一种优选地结构形式,所述近光聚光元件为近光反光杯,所述远光聚光元件、辅助远光聚光元件和遮光板集成为远光一体聚光器。
具体地,所述远光一体聚光器依次设有或一体成型有入光部、通光部和出光部,所述通光部上表面形成有上部全反射面,所述通光部下表面形成有下部全反射面;所述出光部形成有第一出光部和第二出光部;所述上部全反射面与所述第二出光部相交形成截止线结构。
典型地,所述远光一体聚光器的入光部设有光源,所述远光一体聚光器的截止线结构处于所述透镜的焦点处。
本发明第二方面提供一种车灯,包括第一方面技术方案中任一项所述的车灯模组。
在上述基础技术方案中,本发明的车灯模组不仅能够快速切换远光光型和近光光型,还进一步增设了辅助远光模块以形成位于明暗截止线以下的辅助远光光型。现有技术中提供的车灯模组形成的远光具有明显的亮度梯度,而本发明的车灯模组通过辅助远光模块对现有技术中的远光的较暗 区域进行补光,能够提供亮度更加均匀的远光光型。
有关本发明的其他优点以及优选实施方式的技术效果,将在下文的具体实施方式中进一步说明。
附图说明
图1是本发明的车灯模组的第一个实施例的结构示意图及近光光路示意图;
图2是本发明的车灯模组的第一个实施例的结构示意图及远光光路示意图;
图3是本发明的车灯模组的第一个实施例的结构示意图及辅助远光光路示意图;
图4为本发明的车灯模组的第二个实施例的结构示意图及近光光路示意图;
图5是本发明的车灯模组的第二个实施例的结构示意图及远光光路示意图;
图6是本发明的车灯模组的第二个实施例的结构示意图及辅助远光光路示意图;
图7是本发明的车灯模组的第三个实施例的结构示意图及近光光路示意图;
图8是本发明的车灯模组的第三个实施例的结构示意图及远光光路示意图;
图9是图7中A处的局部放大图;
图10是本发明的车灯模组的近光光型示意图;
图11是本发明的车灯模组的主远光光型示意图;
图12是本发明的车灯模组的辅助远光光型示意图;
图13是本发明的车灯模组激活远光模块和辅助远光模块形成的的远光 光型示意图;
图14是本发明的车灯模组的激活近光模块、远光模块及辅助远光模块的形成的远光光型示意图。
附图标记说明
11  近光聚光元件                12  近光光源
21  远光聚光元件                22  远光光源
23  辅助远光聚光元件            24  辅助远光光源
3   遮光板                      31  截止线结构
4   透镜
5   远光一体聚光器              51  总远光光源
52  入光部                      53  上部全反射面
54  下部全反射面                55  第一出光部
56  第二出光部                  57  截止线结构
具体实施方式
下面结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或者是一体连接;可以是直接连接,也可以是通过中间媒介间接连接,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
首先需要说明的是,在本发明下述技术方案的描述中,以车灯模组自身作为方位基准进行方位术语定义,其中,沿光路出射方向方向,透镜4 所在一端为前,与之相对的一端为后,该“上”、“下”是指车灯模组自身具有的上、下方位,但是,在实际安装情况中,由于车灯模组在车辆内设置位置不同,存在各种可能的方位布置,应当根据实际安装状态并结合本处车灯模组本身为基准对方位术语进行解释,对于车灯模组本身方位的限定,并不构成对本发明的保护范围的限制。
参考图1至图8,本发明基本实施方式的车灯模组,包括透镜4、一端具有截止线结构31的遮光板3、近光模块和远光模块,其中,近光模块发出的光线经所述遮光板3的截止线结构31截取后射向透镜4以形成如图10所示的近光光型,远光模块发出的光线经所述遮光板3的截止线结构31截取后射向透镜4以形成位于明暗截止线上方的如图11所示的主远光光型,该车灯模组还包括辅助远光模块,辅助远光模块发出的光线经遮光板3的截止线结构31截取后射向透镜4以形成位于明暗截止线下方的如图12所示的辅助远光光型。
现有的车灯模组也能够进行远光、近光的切换,但是形成的远光光型具有明显的缺陷,明暗截止线上方的远光亮度高于明暗截止线下方的亮度,明暗截止线以下部分形成远光分布的暗区,远光光型产生明暗截止线形状的亮度梯度,不但影响了远光的路面照明效果,而且存在一定的安全隐患;再有车灯模组对上述现有技术进行了一定的改进,通过使部分远光或者近光光线折射或反射,将这部分光线引导至明暗截止线下方以对远光的暗区进行补光,但此种方法调光较为困难,而且加大了车灯模组中部分光学元件的制造难度。
本发明的车灯模组具有近光模块、远光模块和辅助远光模块,激活近光模块,近光模块发出的近光光线射向遮光板3,部分近光光线被遮光板3遮蔽,部分近光光线从遮光板3的截止线结构31处射出,经透镜4折射后形成位于明暗截止线下方的近光光型;激活远光模块,远光模块发出的远光光线经遮光板3反射,再经透镜4折射后形成位于明暗截止线上方的主 远光光型,该主远光的亮度高于近光的亮度;激活辅助远光模块,辅助远光模块发出的光线射向遮光板3,部分光线被遮光板3遮蔽,部分光线从遮光板3的截止线结构31处射出,经透镜4折射后形成位于明暗截止线下方的辅助远光光型,该辅助远光光型可以对远光分布中的暗区补光,提高远光的亮度和远光亮度的均匀性。
参考图10至图14,近光光型、主远光光型和辅助远光光型均为具有明暗截止线的配光图案,辅助远光的配光图案与常规远光的配光图案中暗区的形状相匹配,辅助远光光型与该近光光型、主远光光型能够合成为亮度均匀的远光。
具体地,近光模块包括近光聚光元件11和光源,远光模块包括远光聚光元件21和光源,辅助远光模块包括辅助远光聚光元件23和光源,其中,光源可以采用LED发光芯片、OLED发光芯片或基于激光光源的发光芯片;近光聚光元件11、远光聚光元件21、辅助远光聚光元件23可以采用椭球型或抛物面反光杯,或者,采用聚光器同样可以起到汇聚光线的作用。
优选地,近光聚光元件11、远光聚光元件21和辅助远光聚光元件23将光源发出的大部分光线汇聚于遮光板3的截止线结构31上或截止线结构31附近,遮光板3的截止线结构31位于所述透镜4的焦点上或位于焦点附近,如此定位可以提高光线率用率并且形成更加清晰的配光图案。
进一步地,近光聚光元件11、远光聚光元件21和辅助远光聚光元件23均设置为反光杯,分别对应称为近光反光杯、远光反光杯和辅助反光杯,上述反光杯可以使用椭球型反光杯或抛物面反光杯。该近光反光杯、远光反光杯和辅助反光杯各自的近焦点处分别对应设有近光光源12、远光光源22和辅助远光光源24,上述反光杯各自的远焦点均落入所述遮光板3的截止线结构31上,需要理解的是,反光杯具有两个焦点,近焦点为光线入射点,远焦点为光线出射点。如此布置近光反光杯、远光反光杯、辅助反光杯、遮光板3和透镜4的相对位置,能够提升光线率用率,并且形成的光 型更加清晰。
作为一种具体地结构形式,参考图1至图3,近光反光杯与辅助反光杯装配连接或一体成型以形成双曲面反光杯,远光反光杯的反射面与该双曲面反光杯的反射面相向设置。需要注意的是,远光反光杯的反射面与该双曲面反光杯的反射面相向设置并不局限于上述两个反射面完全相对立的放置,只要该双曲面反光杯反射的光线可以射向遮光板3的上表面,远光反光杯反射的光线可以射向遮光板3的下表面,上述双曲面反光杯的反射面和远光反光杯的反射面即可以认为呈相向设置的状态。在此种结构下,将近光反光杯和辅助反光杯集成为双曲面反光杯,减少了车灯模组的光学元件的数量;该双曲面反光杯可以一体成型,加快生产效率、降低生产成本、减小调光难度。
作为另一种具体地结构形式,参考图4至图6,近光反光杯的反射面分别与远光反光杯的反射面、辅助反光杯的反射面相向设置。在此种结构形式下,可以减小该车灯模组的径向尺寸。
作为又一种具体地结构形式,参考图7至图9,近光聚光元件11为近光反光杯,远光聚光元件21、辅助远光聚光元件23和遮光板3集成为远光一体聚光器5,如此,可以减小车灯模组的尺寸和车灯模组中光学元件的数量;并且远光一体聚光器5可以一体成型,从而提高生产效率、降低生产成本;将上述多个光学元件集成为一个光学元件,无需调整远光聚光元件21、辅助远光聚光元件23和遮光板3在车灯模组中的相对位置,进一步降低车灯模组的装配难度和调光难度。
具体地,远光一体聚光器5为透明实心光导体,该远光一体聚光器5依次设有或一体成型有入光部52、通光部和出光部。其中,入光部52具有凹槽和向后凸出的入光面,将总远光光源51放置在该凹槽中,这种结构能够使得总远光光源51发出的光线被很好的收集,有利于提高光源利用率;通光部上表面形成有上部全反射面53,通光部下表面形成有向外凸出的下 部全反射面54,光线经上部全反射面53和下部全反射面54反射后能够向远光一体聚光器5的截止线结构57的区域汇聚;出光部形成有第一出光部55和第二出光部56,用于形成辅助远光的光线从第一出光部55射出,用于形成主远光的光线从第二出光部56射出;上部全反射面53与第二出光部56相交形成截止线结构57。调节近光反光杯相对于远光一体聚光器5的相对位置,使得近光反光杯的远焦点位于该远光一体聚光器5的截止线结构57上或该截止线结构57的附近区域,该近光反光杯汇聚的光线射向该截止线结构57,经截止线结构57截取后经透镜4折射形成近光光型,由第一出光部55和第二出光部56射出的光线经截止线结构57截取后经透镜4折射分别形成辅助远光光型和主远光光型。
优选地,远光一体聚光器5的截止线结构57处于透镜4的焦点处,如此设置以形成更加清晰的光型,当然,该截止线结构57也可以位于透镜4的焦点附近。
参考图1至图3,本发明一种优选实施方式的车灯模组,该车灯模组包括三个椭球型反光杯,分别为近光反光杯、远光反光杯和辅助远光反光杯,该近光反光杯、远光反光杯和辅助远光反光杯的近焦点处分别设有近光光源12、远光光源22和辅助远光光源24,该近光反光杯、远光反光杯和辅助远光反光杯的远焦点均落入遮光板3的截止线结构31区域,透镜4焦点位于遮光板3截止线结构31附近,其中近光反光杯和辅助远光杯可以一体成型形成双曲面反光杯。此种结构中,激活近光光源12,近光光源12发出的近光光线射向遮光板3,小部分光线被遮光板3的上反射面反射,大部分光线从遮光板3的截止线结构31处射出,经透镜4折射后形成位于明暗截止线下方的近光光型;激活远光光源22,远光光源22发出的远光光线被遮光板3的下反射面反射至透镜4,再经透镜4折射后形成位于明暗截止线上方的主远光光型,该主远光的亮度高于近光的亮度;激活辅助远光光源24,辅助远光光源24发出的光线射向遮光板3,部分光线被遮光板3的上反射 面反射,部分光线从遮光板3的截止线结构31处射出,经透镜4折射后形成位于明暗截止线下方的辅助远光光型24。明暗截止线下方的辅助远光与近光叠加,与明暗截止线上方的主远光合成远光,参考图10至图14,如此,本发明提供的车灯模组通过运用辅助远光对明暗截止线以下远光的暗区补光,以提供亮度更高、亮度更加均匀的远光,并且可以通过调节近光光源12、远光光源22或辅助远光光源24的亮度,使得叠加形成的远光亮度更加均匀且调光方法简单。
参考图7至图9,本发明又一种优选实施方式的车灯模组,包括近光反光杯和远光一体聚光器5,该近光反光杯近焦点处设有近光光源12,远焦点落入远光一体聚光器5的截止线结构57上或者落入该截止线结构57附近;远光一体聚光器5入光部52的凹槽内设有总远光光源51,截止线结构57与透镜4焦点重合或者位于透镜4焦点的附近。开启近光时,激活近光光源12,该近光反光杯汇聚的光线射向该截止线结构57,部分光线射向远光一体聚光器5的通光部的上部全反射面53后被向下折射,部分光线直接射向透镜4形成近光光型;激活总远光光源51,总远光光源51发出的光线经通光部的上部全反射面53和下部全反射面54反射后,从第一出光部55和第二出光部56射出,汇聚于远光一体聚光器5的截止线结构57附近,从第一出光部55出射的光线形成明暗截止线以下的辅助远光光型,第二出光部56出射的光线形成明暗截止线以上的主远光光型,同时激活近光光源12和总远光光源51即可叠加形成亮度均匀的远光。此种结构进一步减少了车灯模组中的光学元件的数量,缩小了车灯模组的体积,用远光一体聚光器5取代了远光聚光元件21、辅助远光聚光元件24和遮光板3,降低车灯模组的调光难度,加快了其装配速度。
本发明的车灯,包括上述技术方案中所述的光学模组,采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果。
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。

Claims (11)

  1. 一种车灯模组,包括透镜(4)、一端具有截止线结构(31)的遮光板(3)、近光模块和远光模块,所述近光模块发出的光线适于经所述遮光板(3)截取后射向所述透镜(4)以形成近光光型,所述远光模块发出的光线适于经所述遮光板(3)截取后射向所述透镜(4)以形成位于明暗截止线上方的主远光光型,其特征在于,还包括辅助远光模块,所述辅助远光模块发出的光线适于经所述遮光板(3)截取后射向所述透镜(4)以形成位于明暗截止线下方的辅助远光光型。
  2. 根据权利要求1所述的车灯模组,其特征在于,所述近光光型、主远光光型和辅助远光光型均为具有明暗截止线的配光图案,所述远光模块、近光模块和辅助远光模块分别产生的所述近光光型、主远光光型和辅助远光光型能够合成为远光光型。
  3. 根据权利要求2所述的车灯模组,其特征在于,所述近光模块包括近光聚光元件(11)和光源,所述远光模块包括远光聚光元件(21)和光源,所述辅助远光模块包括辅助远光聚光元件(23)和光源。
  4. 根据权利要求3所述的车灯模组,其特征在于,所述近光聚光元件(11)、远光聚光元件(21)和辅助远光聚光元件(23)能够将光线汇聚于所述遮光板(3)的截止线结构(31)处,所述遮光板(3)的截止线结构(31)位于所述透镜(4)的焦点区域。
  5. 根据权利要求4所述的车灯模组,其特征在于,所述近光聚光元件(11)、远光聚光元件(21)和辅助远光聚光元件(23)分别为近光反光杯、 远光反光杯和辅助反光杯,该近光反光杯、远光反光杯和辅助反光杯各自的近焦点处均设有光源,各自的远焦点均处于所述遮光板(3)的截止线结构(31)处。
  6. 根据权利要求5所述的车灯模组,其特征在于,所述近光反光杯与所述辅助反光杯连接形成双曲面反光杯,所述远光反光杯的反射面与所述双曲面反光杯的反射面相向设置。
  7. 根据权利要求5所述的车灯模组,其特征在于,所述近光反光杯的反射面分别与所述远光反光杯的反射面、辅助反光杯的反射面相向设置。
  8. 根据权利要求3所述的车灯模组,其特征在于,所述近光聚光元件(11)为近光反光杯,所述远光聚光元件(21)、辅助远光聚光元件(23)和遮光板(3)集成为远光一体聚光器(5)。
  9. 根据权利要求8所述的车灯模组,其特征在于,所述远光一体聚光器(5)依次设有或一体成型有入光部(52)、通光部(58)和出光部,所述通光部(58)上表面形成有上部全反射面(53),所述通光部(58)下表面形成有下部全反射面(54);所述出光部形成有第一出光部(55)和第二出光部(56);所述上部全反射面(53)与所述第二出光部(56)相交形成截止线结构(57)。
  10. 根据权利要求9所述的车灯模组,其特征在于,所述远光一体聚光器(5)的入光部(52)设有光源,所述远光一体聚光器(5)的截止线结构(57)处于所述透镜(4)的焦点处。
  11. 一种车灯,其特征在于,包括根据权利要求1至10中任一项所述的车灯模组。
PCT/CN2020/080903 2019-12-04 2020-03-24 车灯模组及车灯 WO2021109361A1 (zh)

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