WO2021109079A1 - Intelligent chemical reaction device and sampling method - Google Patents

Intelligent chemical reaction device and sampling method Download PDF

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WO2021109079A1
WO2021109079A1 PCT/CN2019/123320 CN2019123320W WO2021109079A1 WO 2021109079 A1 WO2021109079 A1 WO 2021109079A1 CN 2019123320 W CN2019123320 W CN 2019123320W WO 2021109079 A1 WO2021109079 A1 WO 2021109079A1
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sampling
reaction
time
peristaltic pump
concentration
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PCT/CN2019/123320
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French (fr)
Chinese (zh)
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宋德安
姜晓华
宋彦哲
孙惠青
孔凡玉
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中国农业科学院烟草研究所
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Priority claimed from CN201922147957.XU external-priority patent/CN211122138U/en
Priority claimed from CN201911228556.5A external-priority patent/CN110779771A/en
Application filed by 中国农业科学院烟草研究所 filed Critical 中国农业科学院烟草研究所
Publication of WO2021109079A1 publication Critical patent/WO2021109079A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N1/14Suction devices, e.g. pumps; Ejector devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers

Abstract

An intelligent chemical reaction device and a sampling method, comprising: a sampling temporary storage chamber (3) and a reaction stirring chamber (4). A peristaltic pump (32) is mounted at the top of the sampling temporary storage chamber (3); a placing rack (34) is placed in a cavity under the peristaltic pump (32); a liquid level sensor (33) is mounted on the placing rack (34); a light source (43) is mounted at the top of the reaction stirring chamber (4); an automatic stirrer (5) is placed in a cavity under the light source (43); the peristaltic pump (32) is connected to a sampling test tube (35) and a reaction container (53) by means of hoses, separately. The method comprises the steps: S1. sampling parameter obtaining: according to a fit curve, determining that a reaction type R in sampling parameters is a zero-level or first-level reaction; S. sampling of the zero-level reaction; S3. sampling of the first-level reaction; S4. sampling time adjustment. According to the device, the peristaltic pump (32) is configured to take a sample, and the sampling precision is high; the automatic stirrer (5), a timer, and the liquid level sensor (33) are used for automatic sampling and storage, and labor and material resources are saved. By means of the method, sampling time is controllable and reasonable.

Description

智能化学反应装置及取样方法Intelligent chemical reaction device and sampling method 技术领域Technical field
本发明涉及一种智能化学反应装置及取样方法,属于实验用具技术领域。The invention relates to an intelligent chemical reaction device and a sampling method, and belongs to the technical field of experimental appliances.
背景技术Background technique
目前,在化学实验中的取样方式多为人工取样,会增加研究人员的工作量,甚至无法完成实验,比如在实验中要求取样的时间过长(如一个反应过程超过24小时),取样间隔较短(如要求取样间隔短于10秒)或间隔为连续但较不均匀的时间点(如化学反应速度随时间变化)等。此外,还有一些化学实验的反应条件对人体有明显危害,如有害射线和辐射,紫外光灯照射,强光照射,微波辐射等条件,因此亟需自动化的化学实验装置。但是目前的设备还无法达到这一目的。主要原因就是化学实验装置没有将化学实验原理与模型进行耦合。此外由于缺乏对化学实验的了解,而无法开发相应的实验装置,具体如下:At present, most of the sampling methods in chemical experiments are manual sampling, which will increase the workload of researchers and even fail to complete the experiment. For example, the time required for sampling in the experiment is too long (for example, a reaction process exceeds 24 hours), and the sampling interval is relatively long. Short (for example, the sampling interval is required to be shorter than 10 seconds) or the interval is continuous but less uniform time points (for example, the chemical reaction speed changes with time), etc. In addition, there are some reaction conditions of chemical experiments that are obviously harmful to the human body, such as harmful rays and radiation, ultraviolet light irradiation, strong light irradiation, microwave radiation and other conditions, so there is an urgent need for automated chemical experiment equipment. However, the current equipment is still unable to achieve this goal. The main reason is that the chemical experiment device does not couple the chemical experiment principle with the model. In addition, due to lack of understanding of chemical experiments, it is impossible to develop corresponding experimental devices, as follows:
(1)化学反应一般遵循某种反应动力学规律,实验过程中如需将整个反应过程较好地考察,需要控制一定的反应条件,并在合理的时间点取得样品,从而使后续检测得到的数据点均匀合理,能够反映整个化学过程,而这些都需要理论模型的辅助,但到目前为止,还未见有相关设备。(1) Chemical reactions generally follow a certain reaction kinetics law. If the entire reaction process needs to be investigated during the experiment, certain reaction conditions need to be controlled, and samples should be obtained at a reasonable time point, so that the subsequent detection can obtain The data points are uniform and reasonable and can reflect the entire chemical process, and these need the assistance of theoretical models, but so far, no relevant equipment has been seen.
(2)现有的实验装置一般是采用取样针的方式,通过在反应器中吸取样品,转移到一定的容器中,此外还可以通过多通道阀门的切换达到取样的目的。但是不管使用哪种方式,都存在取样器中样品残留的问题,从而导致再次取样时的样品的污染,从而直接影响实验的精度。即使是在取样过后使用清洗液进行清洗,也无法完全保证整个管路中既不存在残留反应样品也不存在残留的清洗液。(2) The existing experimental device generally adopts a sampling needle method. The sample is drawn in the reactor and transferred to a certain container. In addition, the purpose of sampling can be achieved by switching the multi-channel valve. However, no matter which method is used, there is a problem of sample residue in the sampler, which leads to contamination of the sample during re-sampling, which directly affects the accuracy of the experiment. Even if the cleaning solution is used for cleaning after sampling, it cannot be completely guaranteed that there is neither residual reaction sample nor residual cleaning solution in the entire pipeline.
(3)样品转移过程或样品接收装置采用较为复杂的机械装置如转盘或三维移动机构等,增加了样品取样的死时间即用于机械装置运动而不能用于监控反应的时间,使反应过程中取样的间隔时间变长,不利于考察化学反应的初始也是最关键的阶段。(3) The sample transfer process or the sample receiving device adopts more complicated mechanical devices such as a turntable or a three-dimensional moving mechanism, which increases the dead time of sample sampling, that is, the time that is used for the movement of the mechanical device and cannot be used to monitor the reaction, making the reaction process The sampling interval becomes longer, which is not conducive to investigating the initial and most critical stage of the chemical reaction.
(4)实验中的取样量难以控制,目前可以使用柱塞泵或定量环的方式,都比较容易受到残留液体的污染,此外定量环的体积一般较小,不利于样品体积较大的实验。(4) The sampling volume in the experiment is difficult to control. At present, plunger pumps or quantitative loops can be used, which are more susceptible to contamination by residual liquid. In addition, the volume of the quantitative loop is generally small, which is not conducive to experiments with larger sample volumes.
(5)样品在收集之后需要一定的条件进行保存,特别是避光、温度、气氛等条件,目前少有相应的设备。(5) Samples need to be preserved under certain conditions after collection, especially the conditions such as protection from light, temperature, and atmosphere. Currently, there are few corresponding equipment.
发明内容Summary of the invention
针对现有技术存在的上述缺陷,本发明提出了一种智能化学反应装置及取样方法,可以实现定时取样、取样精度高、取样后自动放置,且取样时间合理的效果。In view of the above-mentioned defects in the prior art, the present invention proposes an intelligent chemical reaction device and a sampling method, which can realize the effects of timing sampling, high sampling accuracy, automatic placement after sampling, and reasonable sampling time.
本发明所述的智能化学反应装置,包括外壳,以及位于外壳内并通过隔板分割而成的取样暂存室和反应搅拌室,取样暂存室的顶部安装有若干规则排列的蠕动泵,蠕动泵下方的空腔内放置有至少一个放置架,放置架上安装有若干个用于检测取样试管液位的液位传感器,取样暂存室的侧部设置有密封门Ⅰ,密封门Ⅰ上设置有观察窗Ⅰ;反应搅拌室的顶部安装有由若干UV灯和若干日光灯构成的光源,光源下方的空腔内放置有自动搅拌器,自动搅拌器包括水浴容器,以及位于水浴容器内加热管和温度传感器,水浴容器内放置有反应容器,反应搅拌室的侧部设置有密封门Ⅱ,密封门Ⅱ上设置有观察窗Ⅱ,以及便于移液枪插入的弹性阀;蠕动泵通过软管分别连接取样试管和反应容器,软管通过位于取样暂存室侧壁上的管卡固定在反应容器上方;外壳的外表面设置有定时显示板。The intelligent chemical reaction device of the present invention includes a housing, a sampling temporary storage chamber and a reaction stirring chamber which are located in the housing and are divided by partitions. A number of regularly arranged peristaltic pumps are installed on the top of the sampling temporary storage chamber. At least one placement rack is placed in the cavity under the pump, and a number of liquid level sensors are installed on the placement rack to detect the liquid level of the sampling test tube. The side of the sampling temporary storage room is provided with a sealed door I, which is provided on the sealed door I There is an observation window I; the top of the reaction mixing chamber is equipped with a light source composed of several UV lamps and several fluorescent lamps, and an automatic stirrer is placed in the cavity below the light source. The automatic stirrer includes a water bath container, and a heating tube and a heating tube located in the water bath container. Temperature sensor, a reaction vessel is placed in the water bath container, a sealed door II is arranged on the side of the reaction mixing chamber, an observation window II is arranged on the sealed door II, and an elastic valve for easy pipette insertion; the peristaltic pumps are respectively connected by hoses The sampling test tube and the reaction container, and the hose is fixed above the reaction container by a pipe clamp on the side wall of the sampling temporary storage chamber; the outer surface of the shell is provided with a timing display board.
优选地,所述定时显示板包括控制器和定时器,控制器分别连接自动搅拌器、光源、蠕动泵、定时器和液位传感器,控制器控制自动搅拌器的搅拌速度和时长,控制光源的开关时间和时长;控制器通过定时器依次令蠕动泵的开启,并通过液位传感器反馈至控制器令蠕动泵关闭。Preferably, the timing display board includes a controller and a timer, the controller is respectively connected to an automatic stirrer, a light source, a peristaltic pump, a timer and a liquid level sensor, the controller controls the stirring speed and duration of the automatic stirrer, and controls the light source Switching time and duration; the controller turns on the peristaltic pump in turn through the timer, and feeds back the peristaltic pump to the controller through the liquid level sensor to turn off the peristaltic pump.
优选地,所述外壳侧部开设有气管Ⅰ和气管Ⅱ,气管Ⅰ连接至取样暂存室的外接头Ⅰ,气管Ⅱ连接至反应搅拌室的外接头Ⅱ,气管Ⅰ和气管Ⅱ分别与气体的进气管路相连,气管Ⅰ、气管Ⅱ与进气管路之间开设有单向阀。Preferably, the side of the housing is provided with a gas pipe I and a gas pipe II, the gas pipe I is connected to the outer joint I of the sampling temporary storage chamber, the gas pipe II is connected to the outer joint II of the reaction stirring chamber, and the gas pipe I and the gas pipe II are connected to the gas The air inlet pipeline is connected, and a one-way valve is opened between the air pipe I, the air pipe II and the air inlet pipe.
优选地,所述自动搅拌器的水浴容器的侧壁上还开设有循环口Ⅰ、循环口Ⅱ,水浴容器通过循环口Ⅰ和循环口Ⅱ连接至温控器。Preferably, the side wall of the water bath container of the automatic stirrer is further provided with a circulation port I and a circulation port II, and the water bath container is connected to the thermostat through the circulation port I and the circulation port II.
优选地,所述蠕动泵包括泵体、入液口和出液口,泵体通过挤压令管体样品沿入液口向出液口方向运动;每个蠕动泵对应一个取样试管,至少一个蠕动泵对应一个定时器。Preferably, the peristaltic pump includes a pump body, a liquid inlet and a liquid outlet. The pump body makes the tube sample move along the liquid inlet to the liquid outlet by squeezing; each peristaltic pump corresponds to one sampling test tube, at least one The peristaltic pump corresponds to a timer.
本发明所述的智能化学反应装置的取样方法,包括如下步骤:The sampling method of the intelligent chemical reaction device of the present invention includes the following steps:
S1:取样参数的获取:取样参数包括反应类型R、反应时长T、反应程度P和取样点N,具体包括如下小步:S1: Acquisition of sampling parameters: sampling parameters include reaction type R, reaction time length T, reaction degree P, and sampling point N, including the following small steps:
S11:在实验之前,取样点N选择为n,并为上述n个取样点的取样时间(t1,t2,……,tn),其中tn的取值要求达到反应程度P要求;S11: Before the experiment, the sampling point N is selected as n, and the sampling time (t1, t2,..., tn) of the above n sampling points, where the value of tn is required to meet the requirements of the degree of reaction P;
S12:构建纵坐标为浓度、横坐标为时间的实验结果图,将测得的tn个取样点对应的浓度标记到实验结果图中,并将tn个取值进行拟合;S12: Construct an experimental result graph with concentration on the ordinate and time on the abscissa, mark the measured concentrations corresponding to tn sampling points in the experimental result graph, and fit the tn values;
S13:根据拟合的曲线,利用时间和浓度的取值得到斜率Slope,从而推断出反应时长T:S13: According to the fitted curve, use the values of time and concentration to obtain the slope Slope, thereby inferring the reaction time T:
S14:根据拟合的曲线判断,反应类型R为零级反应还是一级反应;S14: According to the fitted curve, judge whether the reaction type R is a zero-order reaction or a first-order reaction;
如果曲线为直线,则反应类型R为零级反应,进入步骤S2,此时反应时长T:If the curve is a straight line, the reaction type R is a zero-order reaction, and step S2 is entered. At this time, the reaction time is T:
Figure PCTCN2019123320-appb-000001
Figure PCTCN2019123320-appb-000001
如果曲线为曲线,则反应类型R为一级反应,进入步骤S3,此时反应时长T:If the curve is a curve, the reaction type R is a first-order reaction, and step S3 is entered. At this time, the reaction time T:
Figure PCTCN2019123320-appb-000002
Figure PCTCN2019123320-appb-000002
S2:零级反应的取样:由S1得到反应时长T,反应程度P通常选择取样浓度为70%-99%,取样点N不少于8个,则零级反应的取样时间T0为:S2: Sampling of the zero-order reaction: the reaction time T is obtained from S1, the reaction degree P is usually selected as the sampling concentration of 70%-99%, and the sampling point N is not less than 8, then the sampling time T0 of the zero-order reaction is:
Figure PCTCN2019123320-appb-000003
Figure PCTCN2019123320-appb-000003
S3:一级反应的取样:由S1得到反应时长T,反应程度P通常选择取样浓度为70%-99%,取样点N不少于8个,则一级反应的取样时间T1为:S3: Sampling of the first-level reaction: the reaction time T is obtained from S1, the reaction degree P is usually selected as the sampling concentration of 70%-99%, and the sampling point N is not less than 8, then the sampling time T1 of the first-level reaction is:
Figure PCTCN2019123320-appb-000004
Figure PCTCN2019123320-appb-000004
S4:取样时间的调整:化学反应根据公式(3)和公式(4)自动生成取样时间,当取样时间不符合规范时,通过增加或者减少取样点、主动修改取样时间的方式进行调整。S4: Sampling time adjustment: The chemical reaction automatically generates the sampling time according to formula (3) and formula (4). When the sampling time does not meet the specifications, it is adjusted by increasing or decreasing the sampling point and actively modifying the sampling time.
7.根据权利要求6所述的智能化学反应装置的取样方法,其特征在于,所述步骤S1中,反应类型R分为零级反应和一级反应,其中:7. The sampling method of an intelligent chemical reaction device according to claim 6, wherein in the step S1, the reaction type R is divided into a zero-order reaction and a first-order reaction, wherein:
零级反应在取样时间t的浓度C t与初始浓度C 0存在如下关系: The zero-order reaction has the following relationship between the concentration C t at the sampling time t and the initial concentration C 0:
Figure PCTCN2019123320-appb-000005
Figure PCTCN2019123320-appb-000005
一级反应在取样时间t的浓度C t与初始浓度C 0存在如下关系: The first-order reaction has the following relationship between the concentration C t at the sampling time t and the initial concentration C 0:
Figure PCTCN2019123320-appb-000006
Figure PCTCN2019123320-appb-000006
优选地,所述步骤S11中,取样点N选择为n,n的取值至少为3,从而在数据处理时能够理论拟合。Preferably, in the step S11, the sampling point N is selected as n, and the value of n is at least 3, so that theoretical fitting can be performed during data processing.
优选地,所述步骤S11中,反应程度P要求,至少要求P达到取样浓度为70%。Preferably, in the step S11, the reaction degree P is required, and at least P is required to reach a sampling concentration of 70%.
优选地,所述步骤S4中,取样时间不符合规范是指取样时间为小于取样最低精度的时间值,通过将其调整为修正值进行合理取样。Preferably, in the step S4, that the sampling time does not meet the specification means that the sampling time is a time value less than the minimum sampling accuracy, and reasonable sampling is performed by adjusting it to a correction value.
本发明的有益效果是:本发明所述的智能化学反应装置,利用蠕动泵取样样品,取样精 度高;利用自动搅拌器、定时器、液位传感器,分别在搅拌环节、取样环节和存储环节节省人力物力;利用本发明的智能化学反应取样方法,取样时间可控且取样时间合理。The beneficial effects of the present invention are: the intelligent chemical reaction device of the present invention uses a peristaltic pump to sample samples with high sampling accuracy; uses an automatic stirrer, a timer, and a liquid level sensor to save energy in the stirring, sampling, and storage links, respectively. Manpower and material resources; using the intelligent chemical reaction sampling method of the present invention, the sampling time is controllable and the sampling time is reasonable.
附图说明Description of the drawings
图1是本发明装置的剖视图。Figure 1 is a cross-sectional view of the device of the present invention.
图2是取样暂存室的敞开状态的左视图。Fig. 2 is a left side view of the sampling temporary storage chamber in an open state.
图3是取样暂存室的关闭状态的左视图。Fig. 3 is a left side view of the sampling temporary storage chamber in a closed state.
图4是反应搅拌室的敞开状态的主视图。Fig. 4 is a front view of the open state of the reaction stirring chamber.
图5是反应搅拌室的关闭状态的主视图。Fig. 5 is a front view of the closed state of the reaction stirring chamber.
图6是本发明装置的原理连接图。Fig. 6 is a schematic connection diagram of the device of the present invention.
图7是本发明装置的蠕动泵剖视图。Figure 7 is a cross-sectional view of the peristaltic pump of the device of the present invention.
图8(a)-8(d)是本发明方法的零级反应各个阶段的拟合曲线图。Figures 8(a)-8(d) are fitted curve diagrams of each stage of the zero-order reaction of the method of the present invention.
图9(a)-9(d)是本发明方法的一级反应各个阶段的拟合曲线图。Figures 9(a)-9(d) are fitted curve diagrams of each stage of the first-order reaction of the method of the present invention.
图中:1、外壳;11、定时显示板;12、气管Ⅰ;13、气管Ⅱ;2、隔板;3、取样暂存室;31、外接头Ⅰ;32、蠕动泵;321、泵体;322、入液口;323、出液口;33、液位传感器;34、放置架;35、取样试管;36、观察窗Ⅰ;37、密封门Ⅰ;4、反应搅拌室;41、外接头Ⅱ;42、管卡;43、光源;44、弹性阀;45、移液枪;46、观察窗Ⅱ;47、密封门Ⅱ;48、挂钩;5、自动搅拌器;51、加热管和温度传感器;52、水浴容器;53、反应容器;6、温控器;61、循环口Ⅰ;62、循环口Ⅱ。In the picture: 1. Shell; 11. Timing display board; 12. Trachea I; 13, Trachea II; 2. Partition; 3. Sampling temporary storage room; 31, External connector I; 32, Peristaltic pump; 321, Pump body 322. Liquid inlet; 323. Liquid outlet; 33. Liquid level sensor; 34. Place rack; 35. Sampling test tube; 36. Observation window Ⅰ; 37. Sealed door Ⅰ; 4. Reaction stirring chamber; 41. Outside Connector II; 42, tube clamp; 43, light source; 44, elastic valve; 45, pipette; 46, observation window II; 47, sealed door II; 48, hook; 5. automatic stirrer; 51, heating tube and Temperature sensor; 52, water bath container; 53, reaction container; 6, thermostat; 61, circulation port I; 62, circulation port II.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
实施例1:Example 1:
如图1至图7所示,本发明所述的智能化学反应装置,智能化学反应装置,包括外壳1,以及位于外壳1内并通过隔板2分割而成的取样暂存室3和反应搅拌室4,取样暂存室3的顶部安装有若干规则排列的蠕动泵32,蠕动泵32下方的空腔内放置有至少一个放置架34,放置架34上安装有若干个用于检测取样试管35液位的液位传感器33,取样暂存室3的侧部设置有密封门Ⅰ37,密封门Ⅰ37上设置有观察窗Ⅰ36;反应搅拌室4的顶部安装有由若干UV灯和若干日光灯构成的光源43,光源43下方的空腔内放置有自动搅拌器5,自动搅拌器5包括水浴容器52,以及位于水浴容器52内加热管和温度传感器51,水浴容器52内放置有反应 容器53,反应搅拌室4的侧部设置有密封门Ⅱ47,密封门Ⅱ47上设置有观察窗Ⅱ46,以及便于移液枪45插入的弹性阀44;蠕动泵32通过软管分别连接取样试管35和反应容器53,软管通过位于取样暂存室3侧壁上的管卡42固定在反应容器53上方;外壳1的外表面设置有定时显示板11。As shown in Figures 1 to 7, the intelligent chemical reaction device, the intelligent chemical reaction device of the present invention, includes a housing 1, and a sampling temporary storage chamber 3 and reaction stirring located in the housing 1 and divided by partitions 2 Room 4, a number of regularly arranged peristaltic pumps 32 are installed on the top of the sampling temporary storage room 3, at least one placing rack 34 is placed in the cavity below the peristaltic pump 32, and several test tubes 35 for testing and sampling are installed on the placing rack 34 For the liquid level sensor 33, a sealed door I 37 is arranged on the side of the sampling temporary storage chamber 3, and an observation window I 36 is arranged on the sealed door I 37; a light source composed of a number of UV lamps and a number of fluorescent lamps is installed on the top of the reaction stirring chamber 4 43. An automatic stirrer 5 is placed in the cavity under the light source 43. The automatic stirrer 5 includes a water bath container 52, a heating tube and a temperature sensor 51 located in the water bath container 52, and a reaction container 53 is placed in the water bath container 52 for reaction stirring. The side of the chamber 4 is provided with a sealed door Ⅱ47, and an observation window Ⅱ46 is provided on the sealed door Ⅱ47, and an elastic valve 44 that facilitates the insertion of the pipette 45; the peristaltic pump 32 is connected to the sampling test tube 35 and the reaction container 53 through a flexible hose. The tube is fixed above the reaction vessel 53 by a tube clamp 42 located on the side wall of the sampling temporary storage chamber 3; the outer surface of the housing 1 is provided with a timing display panel 11.
本发明的原理是:所述定时显示板11包括控制器和定时器,控制器分别连接自动搅拌器5、光源43、蠕动泵32、定时器和液位传感器33,控制器控制自动搅拌器5的搅拌速度和时长,控制光源43的开关时间和时长;控制器通过定时器依次令蠕动泵32的开启,并通过液位传感器33反馈至控制器令蠕动泵32关闭。The principle of the present invention is: the timing display board 11 includes a controller and a timer, the controller is respectively connected to the automatic stirrer 5, the light source 43, the peristaltic pump 32, the timer and the liquid level sensor 33, and the controller controls the automatic stirrer 5. The stirring speed and duration of the light source 43 are controlled by the on-off time and duration of the light source 43; the controller turns on the peristaltic pump 32 sequentially through a timer, and feeds back the peristaltic pump 32 through the liquid level sensor 33 to the controller to turn off the peristaltic pump 32.
首先,关于外壳1,如图1所示。外壳1整体呈长方体设置,在长方体顶部安装有定时显示板11,定时显示板11内置有控制器和定时器。外壳1内部设置有隔板2,通过隔板2一分为多,至少包括两个腔体,即至少包括取样暂存室3和反应搅拌室4。隔板2上开设有若干孔,用于放置连接取样暂存室3和反应搅拌室4的若干软管。在外壳1的侧壁开设有气管Ⅰ12和气管Ⅱ13,用于通入气体,气管Ⅰ12连接至取样暂存室3的外接头Ⅰ31,气管Ⅱ13连接至反应搅拌室4的外接头Ⅱ41;此处的气体可以是氮气、氩气等惰性气体用以保护反应不受氧气的影响,也可以是氧气、氯气等反应气用以控制特定反应条件。First of all, regarding the housing 1, as shown in FIG. 1. The housing 1 is arranged in a rectangular parallelepiped as a whole, and a timing display board 11 is installed on the top of the rectangular parallelepiped, and the timing display board 11 has a built-in controller and a timer. The housing 1 is provided with a partition 2 which is divided into multiple parts by the partition 2 and includes at least two cavities, that is, at least a sampling temporary storage chamber 3 and a reaction stirring chamber 4. A number of holes are opened on the partition plate 2 for placing a number of hoses connecting the sampling temporary storage chamber 3 and the reaction stirring chamber 4. A gas pipe Ⅰ12 and a gas pipe Ⅱ13 are provided on the side wall of the housing 1 to pass gas. The gas pipe Ⅰ12 is connected to the external joint Ⅰ31 of the sampling temporary storage chamber 3, and the gas pipe Ⅱ13 is connected to the external joint Ⅱ41 of the reaction stirring chamber 4; The gas can be an inert gas such as nitrogen and argon to protect the reaction from being affected by oxygen, or a reactive gas such as oxygen and chlorine to control specific reaction conditions.
其次,关于取样暂存室3,如图2至图3所示。取样暂存室3位于外壳1的后部,其主要包括蠕动泵32和放置架34。蠕动泵32的优点是可以避免取样过程中样品残留的问题,由于其包括泵体321、入液口322和出液口323,如图7所示,泵体321通过挤压令管体样品沿入液口322向出液口323方向运动,实际上样品不跟蠕动泵32发生过多接触,明显区别于其他驱动泵。放置架34分为两排,每排设置有若干取样试管35,在每个取样试管35对应的放置架34中部安装有一个液位传感器33,即液位传感器33与取样试管35的数量相一致。而蠕动泵32的数量也与取样试管35的数量相一致,要求一个蠕动泵32连接一个取样试管35,一一对应。通过一一对应,取样的蠕动泵32将样品放置到取样试管35后即停止使用,避免软管中残留的样品对于紧接而来的下次取样造成污染。在取样暂存室3的侧部开设有一个比放置有取样试管35的放置架34尺寸还要大的密封门Ⅰ37,为了便于从外部观察取样的状态,密封门Ⅰ37上还开设了一个茶色的透明观察窗。采用茶色的原因是避免外部光源43对于取样试管35内的样品造成影响。Secondly, regarding the sampling temporary storage room 3, as shown in Figs. 2 to 3. The sampling temporary storage chamber 3 is located at the rear of the housing 1 and mainly includes a peristaltic pump 32 and a placing rack 34. The advantage of the peristaltic pump 32 is that it can avoid the problem of sample residue during the sampling process. It includes a pump body 321, a liquid inlet 322, and a liquid outlet 323. As shown in FIG. 7, the pump body 321 squeezes the sample along the tube. The liquid inlet 322 moves in the direction of the liquid outlet 323. In fact, the sample does not make too much contact with the peristaltic pump 32, which is obviously different from other driven pumps. The placing rack 34 is divided into two rows, each row is provided with a number of sampling test tubes 35, and a liquid level sensor 33 is installed in the middle of the placing rack 34 corresponding to each sampling test tube 35, that is, the number of the liquid level sensor 33 and the number of sampling test tubes 35 are the same. . The number of peristaltic pumps 32 is also consistent with the number of sampling test tubes 35, and one peristaltic pump 32 is required to be connected to one sampling test tube 35 for one-to-one correspondence. Through one-to-one correspondence, the sampling peristaltic pump 32 stops using the sample after placing the sample in the sampling test tube 35, so as to prevent the sample remaining in the hose from contaminating the next sampling immediately. On the side of the sampling temporary storage room 3 is opened a sealed door I 37 that is larger in size than the rack 34 on which the sampling test tube 35 is placed. In order to facilitate the observation of the sampling state from the outside, a brown door is also opened on the sealed door I 37. Transparent viewing window. The reason for the brown color is to prevent the external light source 43 from affecting the sample in the sampling test tube 35.
再次,关于反应搅拌室4,如图4至图5所示。反应搅拌室4位于外壳1的前部,其主要包括光源43和自动搅拌器5。光源43为复合式结构,至少包括UV灯和日光灯,满足不同的实验环境需求;光源43位于自动搅拌器5的反应容器53正上方。反应搅拌室4的前面开设有一个密封门Ⅱ47,当需要进行试验反应时,通过关闭密封门Ⅱ47营造密封环境,避免外 界干扰。自动搅拌器5通常采用常见的磁搅拌器。自动搅拌器5包括带有温度传感器和加热器的底盘,在底盘上设有水浴容器52。当反应需要不同的反应温度时,通过控制器控制加热器的加热时间来实现。水浴容器52内放置反应容器53,反应容器53内放置有连接蠕动泵32的软管。连接蠕动泵32的软管需要固定于反应容器53的上方,因此在反应搅拌室4的侧壁上设置有两个挂钩48,通过挂钩48固定有一根横向的管卡42,管卡42上设置有若干凹槽,软管通过凹槽的固定作用,由隔板2的水平伸展方向发生变向改为朝向反应容器53的内部。在上面提及的密封门Ⅱ47上,也设置有观察窗Ⅱ46,观察窗Ⅱ46也采用茶色透明玻璃,降低外界光源43对于反应造成的影响。同时,由于实验过程中,需要通过移液枪45加入特定的催化剂,因此在观察窗或者密封门Ⅱ47上向下倾斜开设有弹性阀44,弹性阀44在移液枪45的推动作用下向内开启,在移液枪45抽走后在弹簧作用下复位。弹性阀44的倾斜方向满足,沿倾斜通道移液枪45能伸到反应容器53的正上方。Again, regarding the reaction stirring chamber 4, as shown in Figs. 4 to 5. The reaction stirring chamber 4 is located at the front of the housing 1 and mainly includes a light source 43 and an automatic stirrer 5. The light source 43 is a composite structure, including at least UV lamps and fluorescent lamps, to meet the requirements of different experimental environments; the light source 43 is located directly above the reaction vessel 53 of the automatic stirrer 5. A sealed door Ⅱ47 is opened in the front of the reaction stirring chamber 4, when a test reaction is required, a sealed environment is created by closing the sealed door Ⅱ47 to avoid external interference. The automatic stirrer 5 usually adopts a common magnetic stirrer. The automatic stirrer 5 includes a bottom plate with a temperature sensor and a heater, and a water bath container 52 is provided on the bottom plate. When the reaction requires different reaction temperatures, it can be achieved by controlling the heating time of the heater through the controller. A reaction container 53 is placed in the water bath container 52, and a hose connected to the peristaltic pump 32 is placed in the reaction container 53. The hose connecting the peristaltic pump 32 needs to be fixed above the reaction vessel 53, so two hooks 48 are provided on the side wall of the reaction stirring chamber 4, and a horizontal pipe clamp 42 is fixed by the hooks 48, and the pipe clamp 42 is provided with There are several grooves. Through the fixing effect of the grooves, the direction of the horizontal extension of the partition plate 2 is changed to face the inside of the reaction vessel 53. The above-mentioned sealed door II 47 is also provided with an observation window II 46, and the observation window II 46 is also made of brown transparent glass to reduce the influence of the external light source 43 on the reaction. At the same time, due to the need to add a specific catalyst through the pipette gun 45 during the experiment, an elastic valve 44 is provided on the observation window or the sealed door Ⅱ 47, which is tilted downwards, and the elastic valve 44 is pushed inward by the pipette gun 45. Turn it on, and reset under the action of a spring after the pipette gun 45 is withdrawn. The inclination direction of the elastic valve 44 satisfies that the pipette gun 45 can extend directly above the reaction container 53 along the inclined channel.
最后,关于温控器6,如图6所示。在自动搅拌器5本身的加热管满足不了的情况下,利用温控器6实现对于温度的精准调节。尤其是快速实现低温的情况。在自动搅拌器5的水浴容器52侧部开设有循环口Ⅰ61、循环口Ⅱ62,水浴容器52通过循环口Ⅰ61和循环口Ⅱ62连接至温控器6。温控器6根据需要可以通过串口连接至控制器,通过控制器对于温度进行调节。Finally, regarding the thermostat 6, as shown in Fig. 6. In the case that the heating tube of the automatic stirrer 5 itself cannot meet the requirements, the temperature controller 6 is used to achieve precise adjustment of the temperature. Especially when low temperature is achieved quickly. A circulation port I 61 and a circulation port II 62 are opened on the side of the water bath container 52 of the automatic stirrer 5, and the water bath container 52 is connected to the thermostat 6 through the circulation port I 61 and the circulation port II 62. The thermostat 6 can be connected to the controller via a serial port as required, and the temperature can be adjusted by the controller.
本发明所述的智能化学反应装置的使用过程如下:根据反应类型R、反应时长T、反应程度P和取样点N,设定自动搅拌器的搅拌时间以及对应的温度,设定定时器的取样时间和取样次数,放置架34上的取样试管35通过活动平台移动到对应的蠕动泵32处。例如,第一个取样时间t1到达时,定时器控制对应的蠕动泵32启动,蠕动泵32一端伸入反应容器53内通过入液口322将样品取样至取样试管35中,直至所有取样工作完成;此时,放置架34上的取样试管35存放有各个取样时间的样品,暂存于装置内部,待人员拿取。The use process of the intelligent chemical reaction device of the present invention is as follows: According to the reaction type R, the reaction time T, the reaction degree P and the sampling point N, set the stirring time of the automatic stirrer and the corresponding temperature, and set the sampling of the timer Time and sampling times, the sampling test tube 35 on the placing rack 34 moves to the corresponding peristaltic pump 32 through the movable platform. For example, when the first sampling time t1 arrives, the timer controls the corresponding peristaltic pump 32 to start, and one end of the peristaltic pump 32 extends into the reaction container 53 to sample the sample into the sampling test tube 35 through the liquid inlet 322 until all sampling is completed. ; At this time, the sampling test tube 35 on the placing rack 34 stores the samples of each sampling time, which are temporarily stored inside the device for personnel to take.
需要说明的是:It should be noted:
自动搅拌器5可以选择常见的机械搅拌器。反应容器53通常选择为烧杯。定时器,配合蠕动泵32,定时将需要取样的样品输送到取样试管35中;定时器选择为时间继电器。通过定时器定时取样,取样时间可控且取样时间合理,在取样环节节省人力物力。The automatic stirrer 5 can choose a common mechanical stirrer. The reaction vessel 53 is usually selected as a beaker. The timer, in conjunction with the peristaltic pump 32, delivers the sample to be sampled into the sampling test tube 35 at regular intervals; the timer is selected as a time relay. Timed sampling by timer, the sampling time is controllable and the sampling time is reasonable, saving manpower and material resources in the sampling process.
当实验完毕,同时打开密封门Ⅰ和密封门Ⅱ,将软管的两端分别从腔体内拉出,将末端全部放置于清水或特定清洗液,如酸碱溶液中,开启蠕动泵反复循环冲洗即可完成清洗工作,简单方便。When the experiment is completed, open the sealed door I and sealed door II at the same time, pull the two ends of the hose out of the cavity respectively, put all the ends in clean water or a specific cleaning solution, such as acid-base solution, and turn on the peristaltic pump to repeatedly cycle and rinse The cleaning work can be completed, which is simple and convenient.
实施例2:Example 2:
本发明所述的智能化学反应装置的取样方法,包括如下步骤:The sampling method of the intelligent chemical reaction device of the present invention includes the following steps:
S1:取样参数的获取:取样参数包括反应类型R、反应时长T、反应程度P和取样点N,具体包括如下小步:S1: Acquisition of sampling parameters: sampling parameters include reaction type R, reaction time length T, reaction degree P, and sampling point N, including the following small steps:
S11:在实验之前,取样点N选择为n,并为上述n个取样点的取样时间(t1,t2,……,tn),其中tn的取值要求达到反应程度P要求;S11: Before the experiment, the sampling point N is selected as n, and the sampling time (t1, t2,..., tn) of the above n sampling points, where the value of tn is required to meet the requirements of the degree of reaction P;
S12:构建纵坐标为浓度、横坐标为时间的实验结果图,将测得的tn个取样点对应的浓度标记到实验结果图中,并将tn个取值进行拟合;S12: Construct an experimental result graph with concentration on the ordinate and time on the abscissa, mark the measured concentrations corresponding to tn sampling points in the experimental result graph, and fit the tn values;
S13:根据拟合的曲线,利用时间和浓度的取值得到斜率Slope,从而推断出反应时长T:S13: According to the fitted curve, use the values of time and concentration to obtain the slope Slope, thereby inferring the reaction time T:
S14:根据拟合的曲线判断,反应类型R为零级反应还是一级反应;S14: According to the fitted curve, judge whether the reaction type R is a zero-order reaction or a first-order reaction;
如果曲线为直线,则反应类型R为零级反应,进入步骤S2,此时反应时长T:If the curve is a straight line, the reaction type R is a zero-order reaction, and step S2 is entered. At this time, the reaction time is T:
Figure PCTCN2019123320-appb-000007
Figure PCTCN2019123320-appb-000007
如果曲线为曲线,则反应类型R为一级反应,进入步骤S3,此时反应时长T:If the curve is a curve, the reaction type R is a first-order reaction, and step S3 is entered. At this time, the reaction time T:
Figure PCTCN2019123320-appb-000008
Figure PCTCN2019123320-appb-000008
S2:零级反应的取样:由S1得到反应时长T,反应程度P通常选择取样浓度为70%-99%,取样点N不少于8个,则零级反应的取样时间T0为:S2: Sampling of the zero-order reaction: the reaction time T is obtained from S1, the reaction degree P is usually selected as the sampling concentration of 70%-99%, and the sampling point N is not less than 8, then the sampling time T0 of the zero-order reaction is:
Figure PCTCN2019123320-appb-000009
Figure PCTCN2019123320-appb-000009
S3:一级反应的取样:由S1得到反应时长T,反应程度P通常选择取样浓度为70%-99%,取样点N不少于8个,则一级反应的取样时间T1为:S3: Sampling of the first-level reaction: the reaction time T is obtained from S1, the reaction degree P is usually selected as the sampling concentration of 70%-99%, and the sampling point N is not less than 8, then the sampling time T1 of the first-level reaction is:
Figure PCTCN2019123320-appb-000010
Figure PCTCN2019123320-appb-000010
S4:取样时间的调整:化学反应根据公式(3)和公式(4)自动生成取样时间,当取样时间不符合规范时,通过增加或者减少取样点、主动修改取样时间的方式进行调整。S4: Sampling time adjustment: The chemical reaction automatically generates the sampling time according to formula (3) and formula (4). When the sampling time does not meet the specifications, it is adjusted by increasing or decreasing the sampling point and actively modifying the sampling time.
优选地,所述步骤S1中,反应类型R分为零级反应和一级反应,其中:Preferably, in the step S1, the reaction type R is divided into zero-order reaction and first-order reaction, wherein:
零级反应在取样时间t的浓度C t与初始浓度C 0存在如下关系: The zero-order reaction has the following relationship between the concentration C t at the sampling time t and the initial concentration C 0:
Figure PCTCN2019123320-appb-000011
Figure PCTCN2019123320-appb-000011
一级反应在取样时间t的浓度C t与初始浓度C 0存在如下关系: The first-order reaction has the following relationship between the concentration C t at the sampling time t and the initial concentration C 0:
Figure PCTCN2019123320-appb-000012
Figure PCTCN2019123320-appb-000012
需要说明的是:It should be noted:
反应时长Time T:对于未知反应需要初始假定,例如假定为1h=60min=3600s,这里注意单位,需要可以调整到s。Response time Time T: An initial assumption is required for an unknown response, for example, it is assumed to be 1h=60min=3600s. Note the unit here, and it can be adjusted to s.
反应程度Percentage P:一般可认为反应达到70%时,即可反应出整个反应的过程,达到90%时即监控全部反应;如需更加精确考察反应后期的变化,可设定为95%,98%,99%,甚至是100%等。Percentage P: Generally, it can be considered that when the reaction reaches 70%, the entire reaction process can be reflected, and when it reaches 90%, the entire reaction will be monitored; if you need to more accurately examine the changes in the late stage of the reaction, you can set it to 95%, 98 %, 99%, or even 100%, etc.
数据密度Number N:即取样点的密度,如整个反应中取样8次或10次等;注意取样点理论取样数最少3次,从而在后期数据处理时能够理论拟合处理;但理论取样数实际应用时依然较少,难以达到准确实验的效果,一般认为最少8次。Data Density Number N: The density of the sampling points, such as 8 or 10 samplings in the entire reaction; note that the theoretical sampling number of the sampling points is at least 3 times, so that the theoretical fitting process can be performed in the later data processing; but the theoretical sampling number is actual There are still few applications, and it is difficult to achieve accurate experimental results. It is generally considered that at least 8 times.
实施例3:Example 3:
如图8(a)至图9(d)所示,下面通过具体案例对本发明所述的智能化学反应装置的取样方法进行说明。As shown in Fig. 8(a) to Fig. 9(d), the sampling method of the smart chemical reaction device according to the present invention will be described below through specific cases.
一、零级反应:1. Zero-order reaction:
在在初次进行反应,即预实验时使用手动修正取样点,如上述反应可将N设定为4,此时取样点默认值为(0min,840s,1680s,2520s),这样可以通过减少取样点,从而减少后续分析检测次数。虽然减少取样点使监控反应过程的精确度下降,但是可以更小的代价初步估计反应的重要参数T和P,以利于在后续实验中得到手动修正设定更加精确的取样点。如图8(a)所示,仅需取4个点即可得到反应的概况。特别的是,当实验数据反映的结果超过总反应进度的50%时,即可从图8(a)的斜率Slope较为肯定的推测总反应时间T,具体公式如下:In the initial reaction, that is, the pre-experiment, use manual correction of the sampling point. For the above reaction, set N to 4. At this time, the default value of the sampling point is (0min, 840s, 1680s, 2520s), so you can reduce the sampling point , Thereby reducing the number of subsequent analysis and testing. Although reducing the sampling points reduces the accuracy of monitoring the reaction process, the important parameters T and P of the reaction can be estimated at a lower cost, so as to facilitate manual correction and setting of more accurate sampling points in subsequent experiments. As shown in Figure 8(a), only 4 points are needed to get an overview of the reaction. In particular, when the results reflected by the experimental data exceed 50% of the total reaction progress, the total reaction time T can be more positively estimated from the slope Slope in Figure 8(a). The specific formula is as follows:
Figure PCTCN2019123320-appb-000013
Figure PCTCN2019123320-appb-000013
由上可知,这里所述的手动修正取样点仅限于完全掌握设备性能及原理的操作人员在特定情况下使用,一般不需要进行手动设定,仅通过仪器本身的默认值即可得到所需的取样点,如图8(b)所示。当进行实验时,通过与图4相同的实验过程,可以初步确定T,从而根据需要,设定参数得到与图8(b)或图8(d)类似的数据结果。It can be seen from the above that the manual correction sampling point described here is limited to operators who fully understand the performance and principle of the equipment under specific circumstances. Generally, manual settings are not required. The required values can be obtained only by the default values of the instrument itself. The sampling points are shown in Figure 8(b). When performing an experiment, through the same experimental process as in Figure 4, T can be determined preliminarily, so as to set parameters as needed to obtain data results similar to those in Figure 8(b) or Figure 8(d).
通过上述参数的确定,取样点的默认值可通过以下公式计算:Through the determination of the above parameters, the default value of the sampling point can be calculated by the following formula:
Figure PCTCN2019123320-appb-000014
Figure PCTCN2019123320-appb-000014
如上所述,假设(T=3600s,P=70%,N=8),如表1所示。As mentioned above, suppose (T=3600s, P=70%, N=8), as shown in Table 1.
表1零级反应的取样参数表Table 1 Sampling parameter table of zero-order reaction
Figure PCTCN2019123320-appb-000015
Figure PCTCN2019123320-appb-000015
则取样时间分别是(0s,360s,720s,1080s,1440s,1800s,2160s,2520s),如果换算成分钟则是(0min,6min,12min,18min,24min,30min,36min,42min),此时默认值自动通过预先设定好的公式得出取样时间,设备即可以据此运行,如表2所示。如图8(b)所示,环境中有机污染物四环素的光解过程即可以使用此设备与方法进行实验。The sampling time is (0s, 360s, 720s, 1080s, 1440s, 1800s, 2160s, 2520s), if converted to minutes, it is (0min, 6min, 12min, 18min, 24min, 30min, 36min, 42min), and the default The value automatically obtains the sampling time through the pre-set formula, and the equipment can operate accordingly, as shown in Table 2. As shown in Figure 8(b), the photolysis process of tetracycline, an organic pollutant in the environment, can be tested using this equipment and method.
表2零级反应的自动取样参数表Table 2 Automatic sampling parameter table for zero-order reaction
取样点NSampling point N 取样时间Sampling time
取样点1Sampling point 1 0min 0min
取样点2Sampling point 2 6min 6min
取样点3Sampling point 3 12min 12min
取样点4Sampling point 4 18min 18min
取样点5Sampling point 5 24min 24min
取样点6Sampling point 6 30min30min
取样点7Sampling point 7 36min 36min
取样点8Sampling point 8 42min42min
但是对于工作经验丰富,设备运用熟练的技术人员,可以手动修正取样时间,从而在基本不影响实验结果的基础上,采用人类更加熟悉的取样时间而不是纯粹公式中计算得到的相对不是整数点的取样时间,如可以修正为(0min,5min,10min,20min,25min,30min,35min,40min),如表3所示。实验结果如图8(c)所示。However, for technicians with rich work experience and skilled equipment use, the sampling time can be manually corrected, so that on the basis of basically not affecting the experimental results, the sampling time that is more familiar to humans rather than the calculation in pure formula is relatively non-integer point. The sampling time can be modified to (0min, 5min, 10min, 20min, 25min, 30min, 35min, 40min), as shown in Table 3. The experimental results are shown in Figure 8(c).
表3零级反应的修正值一参数表Table 3 Correction value-parameter table of zero-order reaction
取样点NSampling point N 取样时间Sampling time 修正值一Correction value one
取样点1 Sampling point 1 0min0min 0min 0min
取样点2Sampling point 2 6min6min 5min5min
取样点3 Sampling point 3 12min12min 10min10min
取样点4 Sampling point 4 18min18min 20min20min
取样点5 Sampling point 5 24min24min 25min25min
取样点6 Sampling point 6 30min30min 30min30min
取样点7Sampling point 7 36min36min 35min35min
取样点8 Sampling point 8 42min42min 40min40min
可见,修正后更接近于人类对时间的使用习惯,但也有缺点,即都是以5min递进的情况下,出现了15min取样点的缺失,此外总反应时间也从42min减少到40min,可能导致反应没有达到70%。因此,可以继续修改参数N=10,然后手动修正取样时间为(0min,5min,10min,15min,20min,25min,30min,35min,40min,45min),通过加入15min,45min两个点使取样时间更加合理,如表4所示。实验结果如图8(d)所示。It can be seen that the correction is closer to the human habit of using time, but there are also shortcomings, that is, the 15min sampling point is missing when all the steps are 5min. In addition, the total reaction time is also reduced from 42min to 40min, which may cause The reaction did not reach 70%. Therefore, you can continue to modify the parameter N=10, and then manually modify the sampling time to (0min, 5min, 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min), by adding 15min, 45min two points to make the sampling time more Reasonable, as shown in Table 4. The experimental results are shown in Figure 8(d).
表4零级反应的修正值二参数表Table 4 Two-parameter table of correction values for zero-order reaction
取样点NSampling point N 取样时间Sampling time 修正值一Correction value one 修正值二Correction value two
取样点1 Sampling point 1 0min0min 0min0min 0min 0min
取样点2Sampling point 2 6min6min 5min5min 5min 5min
取样点3Sampling point 3 12min12min 10min10min 10min10min
取样点4 Sampling point 4 18min18min 20min20min 15min15min
取样点5 Sampling point 5 24min24min 25min25min 20min20min
取样点6 Sampling point 6 30min30min 30min30min 25min25min
取样点7Sampling point 7 36min36min 35min35min 30min30min
取样点8 Sampling point 8 42min42min 40min40min 35min35min
取样点9Sampling point 9 -- -- 40min40min
取样点10Sampling point 10 -- -- 45min45min
二、一级反应:Second, the first reaction:
同样对于初次进行反应时,可在预实验时使用手动修正取样时间,如上述反应可将N设定为4,此时取样时间默认值为(0min,30min,60min),这样可以通过减少取样点,从而减少后续分析检测次数。虽然减少取样点使监控反应过程的精确度下降,但是可以更小的代价初步估计反应的重要参数T和P,以利于在后续实验中得到手动修正设定更加精确的取样时间。如图8所示,仅需取4个点即可得到反应的概况。特别的是,当实验数据反映的结果超过总反应进度的50%时,即可从图9(a)中预估反应的半衰期t,从而较为准确的推测总反 应时间T(如以反应完成度P=90%为标准),具体公式如下:Also for the initial reaction, you can manually modify the sampling time during the preliminary experiment. For the above reaction, you can set N to 4. At this time, the default value of the sampling time is (0min, 30min, 60min), so you can reduce the sampling point , Thereby reducing the number of subsequent analysis and testing. Although reducing the sampling point reduces the accuracy of monitoring the reaction process, the important parameters T and P of the reaction can be estimated at a lower cost, so as to facilitate manual correction and set more accurate sampling time in subsequent experiments. As shown in Figure 8, only 4 points need to be taken to get an overview of the reaction. In particular, when the results reflected by the experimental data exceed 50% of the total reaction progress, the half-life t of the reaction can be estimated from Figure 9(a), so that the total reaction time T can be more accurately estimated (e.g., by the degree of completion of the reaction). P=90% is the standard), the specific formula is as follows:
Figure PCTCN2019123320-appb-000016
Figure PCTCN2019123320-appb-000016
由上可知,这里所述的手动修正取样时间仅限于完全掌握设备性能及原理的操作人员在特定情况下使用,一般不需要进行手动设定,仅通过仪器本身的默认值即可得到所需的取样时间,如图9(b)所示。当进行实验时,通过与图9(a)相同的实验过程,可以初步确定T,从而根据需要,设定参数得到与图9(b)-6(d)类似的数据结果。It can be seen from the above that the manual correction sampling time described here is limited to operators who fully understand the performance and principle of the equipment under specific conditions. Generally, manual settings are not required. The required value can be obtained only by the default value of the instrument itself. The sampling time is shown in Figure 9(b). When performing an experiment, through the same experimental process as in Figure 9(a), T can be determined preliminarily, so as to set parameters as needed to obtain data results similar to Figures 9(b)-6(d).
如上所述,假设(T=3600s,P=70%,N=8),如表5所示。As mentioned above, suppose (T=3600s, P=70%, N=8), as shown in Table 5.
表5一级反应的取样参数表Table 5 Sampling parameter table of the first-level reaction
Figure PCTCN2019123320-appb-000017
Figure PCTCN2019123320-appb-000017
则取样时间分别是(0s,220s,467s,746s,1069s,1450s,1917s,2520s),如表6所示。此时默认值自动通过预先设定好的公式得出取样时间,设备即可以据此运行。如图9(b)所示,环境中有机污染物二氯喹啉酸的氧化降解过程即可以使用此设备与方法进行实验。The sampling time is (0s, 220s, 467s, 746s, 1069s, 1450s, 1917s, 2520s), as shown in Table 6. At this time, the default value automatically obtains the sampling time through the pre-set formula, and the device can operate accordingly. As shown in Figure 9(b), the oxidative degradation process of Quinclorac, an organic pollutant in the environment, can be tested using this equipment and method.
表6一级反应的自动取样参数表Table 6 Automatic sampling parameter list for the first-level reaction
取样点NSampling point N 取样时间Sampling time
取样点1Sampling point 1 0s 0s
取样点2Sampling point 2 220s 220s
取样点3Sampling point 3 467s 467s
取样点4Sampling point 4 746s 746s
取样点5Sampling point 5 1069s 1069s
取样点6Sampling point 6 1450s1450s
取样点7Sampling point 7 1917s 1917s
取样点8Sampling point 8 2520s2520s
与零级反应的情况相似,对于工作经验丰富,设备运用熟练的技术人员,可以手动修正取样时间,从而在基本不影响实验结果的基础上,采用人类更加熟悉的取样时间而不是纯粹公式中计算得到的相对不是整数点的取样时间,如可以修正为(0min,5min,10min,15min,20min,25min,30min,40min),如表7所示。实验结果如图9(c)所示。Similar to the situation of zero-order reaction, for technicians with rich work experience and skilled equipment use, the sampling time can be manually corrected, so that the sampling time that is more familiar to humans is used instead of pure formula calculations on the basis of basically not affecting the experimental results. The obtained sampling time relative to non-integer points can be modified to (0min, 5min, 10min, 15min, 20min, 25min, 30min, 40min), as shown in Table 7. The experimental results are shown in Figure 9(c).
表7一级反应的修正值一参数表Table 7: Correction value-parameter table for the first-order reaction
取样点NSampling point N 取样时间Sampling time 修正值一Correction value one
取样点1 Sampling point 1 0s0s 0min 0min
取样点2Sampling point 2 220s220s 5min 5min
取样点3Sampling point 3 467s467s 10min10min
取样点4 Sampling point 4 746s746s 20min20min
取样点5 Sampling point 5 1069s1069s 25min25min
取样点6 Sampling point 6 1450s1450s 30min30min
取样点7Sampling point 7 1917s1917s 35min35min
取样点8 Sampling point 8 2520s2520s 40min40min
可见,修正后更接近于人类对时间的使用习惯,但也有缺点,即都是以5min递进的情况下,出现了35min取样时间的缺失,此外总反应时间也从42min减少到40min,可能导致反应没有达到70%,更重要的是初始取样点时的样品浓度已经小于90%。由于对于一级反应来说,反应初始阶段较快,因此应保证初始取样点的样品浓度在90%及以上。此时,除了如零级反应类似修改参数N,然后手动修正取样时间外,还可以手动修正取样时间如(0min,3min,8min,12min,18min,25min,35min,42min),从而使取样时间更加合理,如图9(d)所示。当然,不论如何手动修正参数,其取样的合理性与默认值仍有差距。It can be seen that the corrected time is closer to the human habits of using time, but there are also disadvantages, that is, the 35min sampling time is missing in the case of 5min progression, and the total reaction time is also reduced from 42min to 40min, which may cause The reaction did not reach 70%, and more importantly, the sample concentration at the initial sampling point was already less than 90%. As for the first-order reaction, the initial stage of the reaction is relatively fast, so the concentration of the sample at the initial sampling point should be 90% and above. At this time, in addition to modifying the parameter N like the zero-order reaction, and then manually modifying the sampling time, you can also manually modify the sampling time (0min, 3min, 8min, 12min, 18min, 25min, 35min, 42min) to make the sampling time more Reasonable, as shown in Figure 9(d). Of course, no matter how to manually modify the parameters, there is still a gap between the reasonableness of sampling and the default value.
表8一级反应的修正值二参数表Table 8: Correction value of the first-order reaction and two-parameter table
取样点NSampling point N 取样时间Sampling time 修正值一Correction value one 修正值二Correction value two
取样点1 Sampling point 1 0s0s 0min0min 0min 0min
取样点2Sampling point 2 220s220s 5min5min 3min 3min
取样点3Sampling point 3 467s467s 10min10min 8min 8min
取样点4Sampling point 4 746s746s 20min20min 12min12min
取样点5 Sampling point 5 1069s1069s 25min25min 18min18min
取样点6 Sampling point 6 1450s1450s 30min30min 25min25min
取样点7Sampling point 7 1917s1917s 35min35min 35min35min
取样点8 Sampling point 8 2520s2520s 40min40min 42min42min
需要说明的是,本发明中所述的零级反应和一级反应是最常见的化学反应,因此可以通过本发明中预先提出的理论公式进行简便设定,即使用者仅需提供反应类型,反应时长,反应程度,数据密度等要求即可,无需担心实验中取样的合理性。It should be noted that the zero-order reaction and the first-order reaction described in the present invention are the most common chemical reactions. Therefore, they can be easily set by the theoretical formula proposed in the present invention, that is, the user only needs to provide the reaction type, The reaction time, reaction degree, data density and other requirements are sufficient, and there is no need to worry about the rationality of sampling in the experiment.
当遇到个别情况,即化学反应中不常见的其他类型反应时,亦可以通过先选择接近的模 型,然后手工修正的方式对取样时间进行更改,从而适用于个性化的实验过程。When encountering individual situations, that is, other types of reactions that are not common in chemical reactions, you can also change the sampling time by first selecting a close model and then manually correcting the sampling time, which is suitable for personalized experimental procedures.
本发明可广泛运用于实验用具场合,尤其是适用于化学反应实验用具场合。The invention can be widely used in the occasion of experimental equipment, especially suitable for the occasion of chemical reaction experiment equipment.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply one of these entities or operations. There is any such actual relationship or order between. Moreover, the terms "include", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes those that are not explicitly listed Other elements of, or also include elements inherent to this process, method, article or equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. And variations, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种智能化学反应装置,其特征在于,包括外壳(1),以及位于外壳(1)内并通过隔板(2)分割而成的取样暂存室(3)和反应搅拌室(4),取样暂存室(3)的顶部安装有若干规则排列的蠕动泵(32),蠕动泵(32)下方的空腔内放置有至少一个放置架(34),放置架(34)上安装有若干个用于检测取样试管(35)液位的液位传感器(33),取样暂存室(3)的侧部设置有密封门Ⅰ(37),密封门Ⅰ(37)上设置有观察窗Ⅰ(36);反应搅拌室(4)的顶部安装有由若干UV灯和若干日光灯构成的光源(43),光源(43)下方的空腔内放置有自动搅拌器(5),自动搅拌器(5)包括水浴容器(52),以及位于水浴容器(52)内加热管和温度传感器(51),水浴容器(52)内放置有反应容器(53),反应搅拌室(4)的侧部设置有密封门Ⅱ(47),密封门Ⅱ(47)上设置有观察窗Ⅱ(46),以及便于移液枪(45)插入的弹性阀(44);蠕动泵(32)通过软管分别连接取样试管(35)和反应容器(53),软管通过位于取样暂存室(3)侧壁上的管卡(42)固定在反应容器(53)上方;外壳(1)的外表面设置有定时显示板(11)。An intelligent chemical reaction device, which is characterized by comprising a housing (1), a sampling temporary storage chamber (3) and a reaction stirring chamber (4) located in the housing (1) and divided by partitions (2), A number of regularly arranged peristaltic pumps (32) are installed on the top of the sampling temporary storage room (3). At least one placement rack (34) is placed in the cavity below the peristaltic pump (32), and a number of placement racks (34) are installed on the placement rack (34). A liquid level sensor (33) for detecting the liquid level of the sampling test tube (35), a sealed door I (37) is arranged on the side of the sampling temporary storage room (3), and an observation window I is arranged on the sealed door I (37) (36); The top of the reaction stirring chamber (4) is equipped with a light source (43) composed of a number of UV lamps and a number of fluorescent lamps, and an automatic stirrer (5) is placed in the cavity below the light source (43), and an automatic stirrer ( 5) Including a water bath container (52), a heating tube and a temperature sensor (51) located in the water bath container (52), a reaction container (53) is placed in the water bath container (52), and the reaction stirring chamber (4) is arranged on the side There is a sealed door II (47), an observation window II (46) is provided on the sealed door II (47), and an elastic valve (44) that is convenient for the insertion of the pipette gun (45); the peristaltic pumps (32) are respectively connected by hoses Sampling test tube (35) and reaction container (53), the hose is fixed above the reaction container (53) by a tube clamp (42) located on the side wall of the sampling temporary storage chamber (3); the outer surface of the housing (1) is provided with Timing display board (11).
  2. 根据权利要求1所述的智能化学反应装置,其特征在于,所述定时显示板(11)包括控制器和定时器,控制器分别连接自动搅拌器(5)、光源(43)、蠕动泵(32)、定时器和液位传感器(33),控制器控制自动搅拌器(5)的搅拌速度和时长,控制光源(43)的开关时间和时长;控制器通过定时器依次令蠕动泵(32)的开启,并通过液位传感器(33)反馈至控制器令蠕动泵(32)关闭。The intelligent chemical reaction device according to claim 1, wherein the timing display board (11) includes a controller and a timer, and the controller is respectively connected to an automatic stirrer (5), a light source (43), and a peristaltic pump ( 32), timer and liquid level sensor (33), the controller controls the stirring speed and duration of the automatic stirrer (5), and controls the switching time and duration of the light source (43); the controller sequentially makes the peristaltic pump (32) through the timer ) Is turned on, and the peristaltic pump (32) is turned off by feedback of the liquid level sensor (33) to the controller.
  3. 根据权利要求1所述的智能化学反应装置,其特征在于,所述外壳(1)侧部开设有气管Ⅰ(12)和气管Ⅱ(13),气管Ⅰ(12)连接至取样暂存室(3)的外接头Ⅰ(31),气管Ⅱ(13)连接至反应搅拌室(4)的外接头Ⅱ(41),气管Ⅰ(12)和气管Ⅱ(13)分别与气体的进气管路相连,气管Ⅰ(12)、气管Ⅱ(13)与进气管路之间开设有单向阀。The intelligent chemical reaction device according to claim 1, characterized in that the side of the housing (1) is provided with a trachea I (12) and a trachea II (13), and the trachea I (12) is connected to the sampling temporary storage chamber ( 3) The outer joint I (31) and the gas pipe II (13) are connected to the outer joint II (41) of the reaction stirring chamber (4), and the gas pipe I (12) and the gas pipe II (13) are respectively connected to the gas inlet pipe , One-way valves are opened between the air pipe I (12), the air pipe II (13) and the air inlet pipe.
  4. 根据权利要求1所述的智能化学反应装置,其特征在于,所述自动搅拌器(5)的水浴容器(52)的侧壁上还开设有循环口Ⅰ(61)、循环口Ⅱ(62),水浴容器(52)通过循环口Ⅰ(61)和循环口Ⅱ(62)连接至温控器(6)。The intelligent chemical reaction device according to claim 1, characterized in that the side wall of the water bath container (52) of the automatic stirrer (5) is also provided with a circulation port I (61) and a circulation port II (62) , The water bath container (52) is connected to the temperature controller (6) through the circulation port I (61) and the circulation port II (62).
  5. 根据权利要求1所述的智能化学反应装置,其特征在于,所述蠕动泵(32)包括泵体(321)、入液口(322)和出液口(323),泵体(321)通过挤压令管体样品沿入液口(322)向出液口(323)方向运动;每个蠕动泵(32)对应一个取样试管(35),至少一个蠕动泵(32)对应一个定时器。The intelligent chemical reaction device according to claim 1, wherein the peristaltic pump (32) comprises a pump body (321), a liquid inlet (322) and a liquid outlet (323), and the pump body (321) passes Squeezing makes the tube sample move in the direction of the liquid inlet (322) to the liquid outlet (323); each peristaltic pump (32) corresponds to a sampling test tube (35), and at least one peristaltic pump (32) corresponds to a timer.
  6. 一种基于权利要求1-5任意一项所述的智能化学反应装置的取样方法,其特征在于,包括如下步骤:A sampling method based on the intelligent chemical reaction device according to any one of claims 1-5, characterized in that it comprises the following steps:
    S1:取样参数的获取:取样参数包括反应类型R、反应时长T、反应程度P和取样点N,具体包括如下小步:S1: Acquisition of sampling parameters: sampling parameters include reaction type R, reaction time length T, reaction degree P, and sampling point N, including the following small steps:
    S11:在实验之前,取样点N选择为n,并为上述n个取样点的取样时间(t1,t2,……,tn),其中tn的取值要求达到反应程度P要求;S11: Before the experiment, the sampling point N is selected as n, and the sampling time (t1, t2,..., tn) of the above n sampling points, where the value of tn is required to meet the requirements of the degree of reaction P;
    S12:构建纵坐标为浓度、横坐标为时间的实验结果图,将测得的tn个取样点对应的浓度标记到实验结果图中,并将tn个取值进行拟合;S12: Construct an experimental result graph with concentration on the ordinate and time on the abscissa, mark the measured concentrations corresponding to tn sampling points in the experimental result graph, and fit the tn values;
    S13:根据拟合的曲线,利用时间和浓度的取值得到斜率Slope,从而推断出反应时长T:S13: According to the fitted curve, use the values of time and concentration to obtain the slope Slope, thereby inferring the reaction time T:
    S14:根据拟合的曲线判断,反应类型R为零级反应还是一级反应;S14: According to the fitted curve, judge whether the reaction type R is a zero-order reaction or a first-order reaction;
    如果曲线为直线,则反应类型R为零级反应,进入步骤S2,此时反应时长T:If the curve is a straight line, the reaction type R is a zero-order reaction, and step S2 is entered. At this time, the reaction time is T:
    Figure PCTCN2019123320-appb-100001
    Figure PCTCN2019123320-appb-100001
    如果曲线为曲线,则反应类型R为一级反应,进入步骤S3,此时反应时长T:If the curve is a curve, the reaction type R is a first-order reaction, and step S3 is entered. At this time, the reaction time T:
    Figure PCTCN2019123320-appb-100002
    Figure PCTCN2019123320-appb-100002
    S2:零级反应的取样:由S1得到反应时长T,反应程度P通常选择取样浓度为70%-99%,取样点N不少于8个,则零级反应的取样时间T0为:S2: Sampling of the zero-order reaction: the reaction time T is obtained from S1, the reaction degree P is usually selected as the sampling concentration of 70%-99%, and the sampling point N is not less than 8, then the sampling time T0 of the zero-order reaction is:
    Figure PCTCN2019123320-appb-100003
    其中N是大于1的整数  (3)
    Figure PCTCN2019123320-appb-100003
    Where N is an integer greater than 1 (3)
    S3:一级反应的取样:由S1得到反应时长T,反应程度P通常选择取样浓度为70%-99%,取样点N不少于8个,则一级反应的取样时间T1为:S3: Sampling of the first-level reaction: the reaction time T is obtained from S1, the reaction degree P is usually selected as the sampling concentration of 70%-99%, and the sampling point N is not less than 8, then the sampling time T1 of the first-level reaction is:
    Figure PCTCN2019123320-appb-100004
    其中N是大于1的整数  (4)
    Figure PCTCN2019123320-appb-100004
    Where N is an integer greater than 1 (4)
    S4:取样时间的调整:化学反应根据公式(3)和公式(4)自动生成取样时间,当取样时间不符合规范时,通过增加或者减少取样点、主动修改取样时间的方式进行调整。S4: Sampling time adjustment: The chemical reaction automatically generates the sampling time according to formula (3) and formula (4). When the sampling time does not meet the specifications, it is adjusted by increasing or decreasing the sampling point and actively modifying the sampling time.
  7. 根据权利要求6所述的智能化学反应装置的取样方法,其特征在于,所述步骤S1中,反应类型R分为零级反应和一级反应,其中:The sampling method for a smart chemical reaction device according to claim 6, wherein in the step S1, the reaction type R is divided into zero-order reaction and first-order reaction, wherein:
    零级反应在取样时间t的浓度C t与初始浓度C 0存在如下关系: The zero-order reaction has the following relationship between the concentration C t at the sampling time t and the initial concentration C 0:
    Figure PCTCN2019123320-appb-100005
    Figure PCTCN2019123320-appb-100005
    一级反应在取样时间t的浓度C t与初始浓度C 0存在如下关系: The first-order reaction has the following relationship between the concentration C t at the sampling time t and the initial concentration C 0:
    Figure PCTCN2019123320-appb-100006
    Figure PCTCN2019123320-appb-100006
  8. 根据权利要求6所述的智能化学反应装置的取样方法,其特征在于,所述步骤S11中,取样点N选择为n,n的取值至少为3,从而在数据处理时能够理论拟合。The sampling method of the intelligent chemical reaction device according to claim 6, wherein in the step S11, the sampling point N is selected as n, and the value of n is at least 3, so that theoretical fitting can be performed during data processing.
  9. 根据权利要求6所述的智能化学反应装置的取样方法,其特征在于,所述步骤S11中,反应程度P要求,至少要求P达到取样浓度为70%。The sampling method of the intelligent chemical reaction device according to claim 6, characterized in that, in the step S11, the reaction degree P is required, and at least P is required to reach a sampling concentration of 70%.
  10. 根据权利要求6所述的智能化学反应装置的取样方法,其特征在于,所述步骤S4中,取样时间不符合规范是指取样时间为小于取样最低精度的时间值,通过将其调整为修正值进行合理取样。The sampling method of the intelligent chemical reaction device according to claim 6, wherein in the step S4, the sampling time does not meet the specification means that the sampling time is less than the minimum sampling accuracy time value, which is adjusted to a correction value Take reasonable sampling.
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