WO2021106581A1 - Control device, substrate processing system, and control method - Google Patents
Control device, substrate processing system, and control method Download PDFInfo
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- WO2021106581A1 WO2021106581A1 PCT/JP2020/042170 JP2020042170W WO2021106581A1 WO 2021106581 A1 WO2021106581 A1 WO 2021106581A1 JP 2020042170 W JP2020042170 W JP 2020042170W WO 2021106581 A1 WO2021106581 A1 WO 2021106581A1
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- processing
- substrate
- lot
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- 238000012545 processing Methods 0.000 title claims abstract description 413
- 239000000758 substrate Substances 0.000 title claims abstract description 214
- 238000000034 method Methods 0.000 title claims description 40
- 230000008569 process Effects 0.000 claims description 34
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- 239000008367 deionised water Substances 0.000 description 26
- 229910021641 deionized water Inorganic materials 0.000 description 26
- 238000012546 transfer Methods 0.000 description 20
- 230000003028 elevating effect Effects 0.000 description 18
- 238000005530 etching Methods 0.000 description 15
- 238000004140 cleaning Methods 0.000 description 14
- 238000001035 drying Methods 0.000 description 10
- 230000007723 transport mechanism Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 238000004891 communication Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 239000000969 carrier Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67276—Production flow monitoring, e.g. for increasing throughput
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the present disclosure relates to a control device, a substrate processing system, and a control method.
- Patent Document 1 discloses that when the total consumption of pure water per hour in all the substrate processing devices exceeds the maximum supply amount, the processing unit of any of the substrate processing devices is instructed to reschedule. Has been done.
- the present disclosure provides a technique for suppressing a power shortage in a substrate processing apparatus.
- the control device includes an acquisition unit, a selection unit, a calculation unit, and a setting unit.
- the acquisition unit acquires the processing schedule of the substrate processing apparatus for the substrate from the plurality of substrate processing apparatus.
- the selection unit selects a board processing device scheduled to start, which is scheduled to start a processing schedule for a new board, based on the priority of the plurality of board processing devices.
- the calculation unit calculates the total value of the force used by the processing schedule at which the processing is started and the force used by the scheduled start processing schedule which is the processing schedule newly started in the scheduled start substrate processing apparatus.
- the setting unit sets the start timing of the scheduled start processing schedule so that the total value is equal to or less than the given upper limit value when the total value is larger than the given upper limit value.
- FIG. 1 is a diagram showing a schematic configuration of a substrate processing system according to an embodiment.
- FIG. 2 is a schematic plan view of the substrate processing apparatus according to the embodiment.
- FIG. 3 is a schematic block diagram of the server device according to the embodiment.
- FIG. 4 is a flowchart illustrating a processing schedule management process according to the embodiment.
- FIG. 5 is a time table and a time chart (No. 1) for explaining the management process of the processing schedule according to the embodiment.
- FIG. 6 is a time table and a time chart (No. 2) for explaining the management process of the processing schedule according to the embodiment.
- control device the substrate processing system, and the control method disclosed in the present application will be described in detail with reference to the attached drawings.
- the control device, the substrate processing system, and the control method disclosed by the following embodiments are not limited.
- the drawings are schematic, and the dimensional relationship of each element, the ratio of each element, and the like may differ from the reality. Further, even between the drawings, there may be parts having different dimensional relationships and ratios from each other.
- FIG. 1 is a diagram showing a schematic configuration of a substrate processing system 1 according to an embodiment.
- the board processing system 1 includes a plurality of board processing devices 100 and a server device 200 (an example of a control device).
- the plurality of board processing devices 100 and the server device 200 are communicably connected via a network by wire or wirelessly.
- the plurality of substrate processing devices 100 may include a substrate processing device 100 that performs the same processing on the substrate 8 (see FIG. 2), or may include a substrate processing device 100 that performs different processing. That is, the plurality of substrate processing devices 100 may be the same device or different devices.
- the plurality of substrate processing devices 100 are supplied with power from the power supply source 300.
- the force is, for example, DIW (DeIonized Water) or electric power.
- an upper limit value (an example of a given upper limit value) is set.
- the force is DIW
- an upper limit value of DIW that can be used simultaneously in a plurality of substrate processing devices 100 is set.
- the power is electric power
- an upper limit value of electric power that can be used simultaneously in the plurality of substrate processing devices 100 is set.
- DIW may be used as an example of the force.
- FIG. 2 is a schematic plan view of the substrate processing apparatus 100 according to the embodiment.
- the direction orthogonal to the horizontal direction will be described as the vertical direction.
- the substrate processing device 100 includes a carrier loading / unloading unit 2, a lot forming unit 3, a lot loading unit 4, a lot transport unit 5, a lot processing unit 6, and a control unit 50.
- the carrier loading / unloading section 2 carries in and out the carrier 9 in which a plurality of (for example, 25) substrates 8 are arranged vertically in a horizontal posture.
- the carrier loading / unloading section 2 includes a carrier stage 10 on which a plurality of carriers 9 are placed, a carrier transport mechanism 11 for transporting the carriers 9, carrier stocks 12 and 13 for temporarily storing the carriers 9, and carriers.
- a carrier mounting table 14 on which the 9 is mounted is provided.
- the carrier loading / unloading section 2 transports the carrier 9 carried into the carrier stage 10 from the outside to the carrier stock 12 and the carrier mounting table 14 using the carrier transport mechanism 11.
- the carrier stock 12 temporarily stores the carrier 9 that houses the plurality of substrates 8 before being processed by the lot processing unit 6.
- a plurality of boards 8 are carried out from the carrier 9 which is transported to the carrier mounting table 14 and accommodates the plurality of boards 8 before being processed by the lot processing unit 6 by the board transport mechanism 15 described later.
- a plurality of substrates 8 after being processed by the lot processing unit 6 are carried in from the substrate transport mechanism 15 to the carrier 9 which is mounted on the carrier mounting table 14 and does not accommodate the substrate 8.
- the carrier loading / unloading section 2 is mounted on the carrier mounting table 14, and the carrier 9 accommodating a plurality of substrates 8 after being processed by the lot processing section 6 is used as a carrier stock 13 or a carrier by using the carrier transport mechanism 11. Transport to stage 10.
- the carrier stock 13 temporarily stores a plurality of substrates 8 after being processed by the lot processing unit 6.
- the carrier 9 conveyed to the carrier stage 10 is carried out.
- the lot forming unit 3 is provided with a substrate transfer mechanism 15 that conveys a plurality of (for example, 25) substrates 8.
- the lot forming unit 3 transfers a plurality of (for example, 25) substrates 8 twice by the substrate transport mechanism 15, and forms a lot composed of a plurality of (for example, 50) substrates 8.
- the lot forming unit 3 uses the substrate transfer mechanism 15 to transfer a plurality of substrates 8 from the carrier 9 mounted on the carrier mounting table 14 to the lot mounting portion 4, and mounts the plurality of substrates 8 in lots. A lot is formed by placing it on the part 4.
- the lot forming unit 3 is processed by the lot processing unit 6, and a plurality of substrates 8 are transferred from the lot placed on the lot mounting unit 4 to the carrier 9 by using the substrate transfer mechanism 15.
- the lot loading unit 4 temporarily places (stands by) the lot transferred between the lot forming unit 3 and the lot processing unit 6 by the lot transport unit 5 on the lot loading table 16.
- the lot loading unit 4 is provided with a loading side lot loading table 17 and a loading side lot loading table 18.
- the lot before processing is placed on the lot loading table 17 on the carry-in side.
- the processed lot is placed on the carry-out side lot loading table 18.
- a plurality of substrates 8 for one lot are placed side by side in a vertical position on the carry-in side lot mounting table 17 and the carry-out side lot mounting table 18.
- the lot transfer unit 5 transfers lots between the lot loading unit 4 and the lot processing unit 6 and between the inside of the lot processing unit 6.
- the lot transport unit 5 is provided with a lot transport mechanism 19 for transporting lots.
- the lot transfer mechanism 19 has a rail 20 arranged along the lot loading unit 4 and the lot processing unit 6, and a moving body 21 that moves along the rail 20 while holding the lot.
- the moving body 21 is provided with a board holding body 22 for holding a lot formed by a plurality of boards 8 arranged in a vertical posture in the front-rear direction.
- the lot transfer unit 5 receives the lot placed on the carry-in side lot loading table 17 by the substrate holder 22 of the lot transfer mechanism 19, and delivers the received lot to the lot processing unit 6.
- the lot transfer unit 5 receives the lot processed by the lot processing unit 6 by the substrate holder 22 of the lot transfer mechanism 19, and delivers the received lot to the unloading side lot loading table 18.
- the lot transfer unit 5 transfers the lot inside the lot processing unit 6 by using the lot transfer mechanism 19.
- the lot processing unit 6 performs processing such as etching, cleaning, and drying on a lot formed of a plurality of substrates 8.
- the lot processing unit 6 is provided with an etching processing device 23, a cleaning processing device 24, a substrate holder cleaning device 25, and a drying processing device 26 side by side.
- the etching processing apparatus 23 performs an etching processing on the lot.
- the cleaning processing device 24 performs a lot cleaning processing.
- the substrate holder cleaning device 25 and the substrate holder 22 are cleaned.
- the drying processing apparatus 26 performs a lot drying processing.
- the number of each device 23 to 26 is not limited to the number shown in FIG.
- the number of etching processing devices 23 is not limited to two, and may be one or three or more.
- the etching processing device 23 includes a processing tank 27 for etching, a processing tank 28 for rinsing, and substrate elevating mechanisms 29 and 30.
- the etching treatment tank 27 stores an etching treatment liquid (hereinafter referred to as "etching liquid").
- DIW which is a treatment liquid for rinsing, is stored in the rinsing treatment tank 28.
- a plurality of substrates 8 forming a lot are held side by side in a vertical posture in the substrate elevating mechanisms 29 and 30.
- the etching processing device 23 receives the lot from the substrate holder 22 of the lot transport mechanism 19 by the substrate elevating mechanism 29, and lowers the received lot by the substrate elevating mechanism 29 to immerse the lot in the etching solution of the processing tank 27. Etching process is performed.
- the etching processing device 23 takes out the lot from the processing tank 27 by raising the substrate elevating mechanism 29, and delivers the lot from the substrate elevating mechanism 29 to the substrate holder 22 of the lot transfer mechanism 19.
- the lot is received from the substrate holder 22 of the lot transfer mechanism 19 by the substrate elevating mechanism 30, and the received lot is lowered by the substrate elevating mechanism 30 to immerse the lot in the rinsing treatment liquid of the processing tank 28 for rinsing. Perform processing.
- the etching processing device 23 takes out the lot from the processing tank 28 by raising the substrate elevating mechanism 30, and delivers the lot from the substrate elevating mechanism 30 to the substrate holder 22 of the lot transfer mechanism 19.
- the cleaning processing device 24 includes a processing tank 31 for cleaning, a processing tank 32 for rinsing, and substrate elevating mechanisms 33 and 34.
- the cleaning treatment liquid (SC-1, etc.) is stored in the cleaning treatment tank 31.
- DIW which is a treatment liquid for rinsing, is stored in the rinsing treatment tank 32.
- a plurality of substrates 8 for one lot are held side by side in a vertical posture in the substrate elevating mechanisms 33 and 34.
- the drying processing device 26 has a processing tank 35 and a substrate elevating mechanism 36 that moves up and down with respect to the processing tank 35.
- a processing gas for drying (IPA (isopropyl alcohol), etc.) is supplied to the processing tank 35.
- a plurality of substrates 8 for one lot are held side by side in a vertical posture in the substrate elevating mechanism 36.
- the drying processing device 26 receives the lot from the substrate holder 22 of the lot transport mechanism 19 by the substrate elevating mechanism 36, lowers the received lot by the substrate elevating mechanism 36, carries it into the processing tank 35, and supplies it to the processing tank 35.
- the lot is dried with a processing gas for drying. Then, the drying processing device 26 raises the lot by the substrate elevating mechanism 36, and delivers the dried lot from the substrate elevating mechanism 36 to the substrate holding body 22 of the lot transfer mechanism 19.
- the substrate holder cleaning device 25 has a processing tank 37.
- the substrate holder cleaning device 25 can supply DIW, which is a cleaning treatment liquid, and a drying gas to the processing tank 37, and supplies the cleaning treatment liquid to the substrate holder 22 of the lot transfer mechanism 19. After that, the substrate holder 22 is cleaned by supplying a dry gas.
- the control unit 50 controls the operation of each unit (carrier loading / unloading unit 2, lot forming unit 3, lot loading unit 4, lot transport unit 5, lot processing unit 6) of the substrate processing device 100.
- the control unit 50 controls the operation of each unit of the substrate processing device 100 based on a signal from a switch or the like.
- the control unit 50 is composed of, for example, a computer, and has a storage medium 38 that can be read by the computer.
- the storage medium 38 stores programs that control various processes executed by the substrate processing apparatus 100.
- the storage medium 38 stores the processing schedule in the substrate processing apparatus 100.
- the processing schedule is a schedule of all processing performed on the substrate 8 by the substrate processing apparatus 100. That is, the processing schedule is the processing schedule of the entire processing performed by the substrate processing apparatus 100 for the lot. Specifically, the processing schedule is the processing schedule in the lot processing unit 6. For example, the processing schedule is a schedule from when the lot before processing is carried out from the loading side lot loading table 17 to when the processed lot is carried into the loading side lot loading table 18.
- the processing schedule contains information about the forces used in the processing.
- the processing schedule includes information on the amount of DIW used when each processing is performed on the lot by the lot processing unit 6.
- the control unit 50 controls the operation of the substrate processing device 100 by reading and executing the program stored in the storage medium 38.
- the program may be stored in a storage medium 38 that can be read by a computer, and may be installed in the storage medium 38 of the control unit 50 from another storage medium.
- Examples of the storage medium 38 that can be read by a computer include a hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnet optical disk (MO), and a memory card.
- HD hard disk
- FD flexible disk
- CD compact disk
- MO magnet optical disk
- control unit 50 starts processing for the lot based on the processing schedule start signal transmitted from the server device 200.
- FIG. 3 is a schematic block diagram of the server device 200 according to the embodiment.
- the server device 200 includes a communication unit 201, a control unit 202, and a storage unit 203.
- the communication unit 201 is a communication interface that communicates with each board processing device 100 via a network.
- the communication unit 201 receives the processing schedule from each board processing device 100. Further, the communication unit 201 transmits the start signal of the processing schedule in each board processing device 100 permitted by the control unit 202 to each board processing device 100.
- the storage unit 203 is realized by a semiconductor memory element such as a RAM (Random Access Memory) or a flash memory (Flash Memory), or a storage device such as a hard disk or an optical disk.
- the storage unit 203 stores programs that control various processes executed by the server device 200. Further, the storage unit 203 stores the timetable generated based on the processing schedule of each substrate processing apparatus 100.
- the control unit 202 controls the operation of the server device 200 by reading and executing the program stored in the storage unit 203.
- the program may be recorded on a storage medium readable by a computer, and may be installed from the storage medium in the storage unit 203 of the server device 200.
- Computer-readable storage media include, for example, hard disks, compact discs, memory cards, and the like.
- the control unit 202 includes an acquisition unit 210, a priority setting unit 211, a timetable generation unit 212, a selection unit 213, a determination unit 214, a calculation unit 215, a setting unit 216, and an instruction unit 217. ..
- the control unit 202 is a controller, and various programs stored in the storage device inside the storage unit 203 are executed using the RAM as a work area by a CPU (Central Processing Unit), an MPU (Micro Processing Unit), or the like. To. As a result, the control unit 202 functions as an acquisition unit 210, a priority setting unit 211, a timetable generation unit 212, a selection unit 213, a determination unit 214, a calculation unit 215, a setting unit 216, and an instruction unit 217.
- a CPU Central Processing Unit
- MPU Micro Processing Unit
- the control unit 202 functions as an acquisition unit 210, a priority setting unit 211, a timetable generation unit 212, a selection unit 213, a determination unit 214, a calculation unit 215, a setting unit 216, and an instruction unit 217.
- control unit 202 can be realized by an integrated circuit such as an ASIC (Application Specific Integrated Circuit) or an FPGA (Field Programmable Gate Array).
- ASIC Application Specific Integrated Circuit
- FPGA Field Programmable Gate Array
- the acquisition unit 210, the priority setting unit 211, the timetable generation unit 212, the selection unit 213, the determination unit 214, the calculation unit 215, the setting unit 216, and the instruction unit 217 may be integrated or divided into a plurality of units. May be done.
- the acquisition unit 210 acquires the processing schedule of the substrate processing apparatus 100 for the substrate 8 from the plurality of substrate processing apparatus 100.
- the processing schedule includes a processing schedule for the lot for which processing has started and a processing schedule for the lot to be processed.
- the lot to be processed is the lot to be processed next in the lot processing unit 6 of the substrate processing apparatus 100.
- the acquisition unit 210 acquires information about the substrate 8 before the carrier loading / unloading unit 2 is carried in and the processing is started from each substrate processing device 100.
- the information about the substrate 8 before the processing is started is, for example, information about the number of the substrates 8 before the processing carried into the carrier loading / unloading section 2.
- the priority setting unit 211 sets the priority in each board processing device 100.
- the priority setting unit 211 sets a predetermined priority for each substrate processing device 100. For example, the priority setting unit 211 sets the priority "1" for a certain substrate processing device 100. Further, the priority setting unit 211 sets the priority "2" for another substrate processing device 100. The lower the number, the higher the priority. The larger the value, the higher the priority.
- the priority setting unit 211 sets the priority based on the states of the plurality of board processing devices 100. Specifically, the priority setting unit 211 lowers the priority of the substrate processing apparatus 100 having the processing tank (an example of the processing unit) during warning or maintenance. For example, the priority setting unit 211 lowers the priority of the substrate processing apparatus 100 when a certain processing tank of the substrate processing apparatus 100 having the priority of "1" is under warning or maintenance. The priority is set to "2".
- the priority setting unit 211 raises the priority of the substrate processing apparatus 100 having a large number of substrates 8 before processing. For example, in the substrate processing apparatus 100 having a priority of "3", the priority setting unit 211 has a priority of the substrate processing apparatus 100 when the number of substrates 8 before processing is larger than a preset predetermined number. Is set to high, and the priority is set to "2". Further, for example, the priority setting unit 211 sets the priority of the substrate processing device 100 having a large number of substrates 8 before processing among the plurality of substrate processing devices 100, and the substrate processing device having a small number of substrates 8 before processing. It may be higher than the priority of 100.
- the priority is set according to the number of substrate processing devices 100. For example, when the number of the substrate processing devices 100 is “10", the priority is set from “1" to "10". Moreover, the priority may be set as a hierarchy. The priority may be set as “1-1”, “1-2", “2-1", “2-2", “2-3", “3-1” and the like. In this case, for example, the priority "1-2" is lower than “1-1” and higher than "2-1".
- the timetable generation unit 212 generates a timetable based on the processing schedule acquired from each substrate processing apparatus 100.
- the timetable generation unit 212 generates a force timetable for the lot processing started by each substrate processing apparatus 100 based on the processing schedule of the lot processing started.
- the timetable generation unit 212 updates the timetable based on the processing schedule of the lot in which the processing is newly permitted and the processing is started. .. Specifically, the timetable generation unit 212 updates the force timetable by adding the force processing schedule in the lot in which the processing is started to the force timetable in the lot in which the processing is started.
- the selection unit 213 is an example of the substrate processing apparatus 100 (an example of the substrate processing apparatus scheduled to start) that is scheduled to start the processing schedule for a new lot (an example of the substrate 8) based on the priority of the plurality of substrate processing apparatus 100. ) Is selected. That is, the selection unit 213 selects the substrate processing device 100 that determines whether or not to allow lot processing based on the priority. The selection unit 213 selects the substrate processing apparatus 100 in descending order of priority.
- the determination unit 214 determines whether or not there is a lot before processing in the substrate processing apparatus 100 selected by the selection unit 213. Further, the determination unit 214 determines whether or not the total value of the forces described later is larger than the upper limit value.
- the calculation unit 215 uses the force used by the processing schedule at which processing is started, and the substrate processing apparatus 100 (an example of the substrate processing apparatus scheduled to start) that is scheduled to start the processing schedule for a new lot (an example of a substrate). ), The total value of the forces used by the scheduled start processing schedule, which is the newly started processing schedule, is calculated. Specifically, the calculation unit 215 adds the force used by the scheduled start processing schedule to the added value of the force used until the end of the processing schedule at which the processing is started in each substrate processing device 100. Calculate the total value. For example, the calculation unit 215 adds the value of each DIW used until the end of the processing schedule in which the processing is started in each substrate processing apparatus 100, and the value of the DIW used by the scheduled start processing schedule. Is added to calculate the total value of DIW.
- the setting unit 216 sets the start timing of the scheduled start processing schedule in each board processing device 100.
- the setting unit 216 permits execution of the scheduled start processing schedule when the total value is equal to or less than the upper limit value. That is, when the total value is equal to or less than the upper limit value, the setting unit 216 permits processing according to the scheduled start processing schedule, and causes the substrate processing apparatus 100 to start processing for a new lot.
- the setting unit 216 sets the start timing of the scheduled start processing schedule so that the total value becomes equal to or less than the upper limit value when the total value is larger than the upper limit value (an example of a given upper limit value). Specifically, the setting unit 216 delays the start timing of the scheduled start processing schedule so that the total value becomes equal to or less than the upper limit value when the total value is larger than the upper limit value.
- the instruction unit 217 generates a processing schedule start signal for the board processing device 100 that executes the start schedule processing schedule permitted by the setting unit 216.
- FIG. 4 is a flowchart illustrating a processing schedule management process according to the embodiment.
- the server device 200 acquires the processing schedule for the lot for which processing has started and the number of lots before processing from each substrate processing device 100 (S100), and generates a timetable for the lot for which processing has started (S101).
- the server device 200 sets the priority of each board processing device 100 (S102).
- the server device 200 selects the substrate processing device 100 that determines whether or not to allow processing for a new lot based on the priority (S103).
- the server device 200 determines whether or not there is a lot before processing in the selected substrate processing device 100 (S104). When there is no lot before processing (S104: No), the server device 200 determines whether or not there is an unselected board processing device 100 (S111). If there is a lot before processing (S104: Yes), the server device 200 acquires the processing schedule for the lot to be processed (S105). That is, the server device 200 acquires the scheduled start processing schedule.
- the server device 200 calculates the total value of the force (S106) and determines whether or not the total value is larger than the upper limit value (S107).
- the force is a preset force, for example, DIW.
- the force may include a plurality of forces, for example, DIW and electric power. If the force includes a plurality of forces, a determination is made for each force.
- the server device 200 suppresses the start of lot processing when the total value of the force is larger than the upper limit value (S107: Yes) (S108). Specifically, the server device 200 sets the start timing of the scheduled start processing schedule so that the total value of the force is smaller than the upper limit value.
- the server device 200 permits processing for the lot to be processed (S109). That is, the server device 200 permits the start of the scheduled start processing schedule. The server device 200 adds the processing schedule for the permitted lot to the timetable and updates the timetable (S110).
- the server device 200 determines whether or not there is an unselected board processing device 100 (S111), and if there is an unselected board processing device 100 (S111: Yes), newly selects the board processing device 100. (S103). The server device 200 ends the process when there is no unselected board processing device 100 (S111: No).
- FIG. 5 is a time table and a time chart (No. 1) for explaining the management process of the processing schedule according to the embodiment.
- FIG. 6 is a time table and a time chart (No. 2) for explaining the management process of the processing schedule according to the embodiment.
- the substrate processing system 1 has three substrate processing devices 100 (hereinafter, may be referred to as substrate processing devices A to C).
- the priority of the substrate processing device B is the lowest, and the priority is higher in the order of the substrate processing device A and the substrate processing device C.
- the substrate processing apparatus A executes six processes (processes A-1 to A-6) as processes for the lot.
- the substrate processing apparatus B executes six processes (processes B-1 to B-6) as processes for the lot.
- the substrate processing apparatus C executes five processes (processes C-1 to C-5) as processes for the lot.
- the substrate processing device A has two processing devices that perform the processing "A-1” and the processing "A-2", and performs the processing "A-3” and the processing "A-4". Has two.
- the substrate processing device B has two processing devices that perform the processing "B-1” and the processing "B-2", and performs the processing "B-3” and the processing "B-4". Has two.
- the lot processing order in each of the substrate processing devices A to C is assigned in the order of "1" to "5" or “1" to “3".
- DIW is taken as an example as a force, and the amount of DIW used in each process is shown below the process.
- the upper limit of DIW is 700 L / min.
- DIW is not used in the processing "A-1"
- 80L / min DIW is used in the processing "A-2”.
- the process "A-4" is executed for the lot "1"
- the process “A-3” is executed for the lot "2”.
- the process “A-2” is executed for the lot "3”
- the process “A-1” is executed for the lot "4".
- lot "5" is scheduled to be processed.
- the processing "B-4" is executed for the lot "1"
- the processing "B-3” is executed for the lot "2”.
- the process "B-2" is executed for the lot "3”
- the process "B-1” is executed for the lot "4". Further, the processing has not been started for the lot "5".
- the processing "C-5" is executed for the lot "1"
- the processing "C-2" is executed for the lot "2”.
- the server device 200 sets the start timing of the processing schedule for the new lot, as shown in FIG.
- the server device 200 determines whether or not the total value of DIW becomes larger than the upper limit value when the processing of lot "5" is started for the substrate processing device A having a high priority at time t0. Here, even if the processing of lot "5" is started in the substrate processing apparatus A, the total value of DIW does not become larger than the upper limit value, so that the server apparatus 200 processes the lot "5" in the substrate processing apparatus A. Allow.
- the server device 200 determines whether or not the total value of DIW becomes larger than the upper limit value when the processing of the lot "5" in the board processing device B is started.
- the start timing for starting the processing schedule of the lot "5" for the substrate processing apparatus B is started. To delay.
- the server device 200 determines that the total value of DIW is equal to or less than the upper limit value even when the processing of the lot "5" is started for the board processing device B at the time t2. Therefore, the server device 200 allows the board processing device B to process the lot "5".
- the server device 200 includes an acquisition unit 210, a selection unit 213, a calculation unit 215, and a setting unit 216.
- the acquisition unit 210 acquires the processing schedule of the substrate processing apparatus 100 for the substrate 8 from the plurality of substrate processing apparatus 100.
- the selection unit 213 selects the substrate processing apparatus 100 (an example of the substrate processing apparatus scheduled to start) that is scheduled to start the processing schedule for the new substrate 8 based on the priority of the plurality of substrate processing apparatus 100.
- the calculation unit 215 calculates the total value of the force used by the processing schedule at which the processing is started and the force used by the scheduled start processing schedule which is the processing schedule newly started by the substrate processing apparatus 100.
- the setting unit 216 sets the start timing of the scheduled start processing schedule so that the total value is equal to or less than the given upper limit value when the total value is larger than the given upper limit value.
- the processing schedule is a schedule of all processing performed on the substrate 8 by the substrate processing apparatus 100.
- the server device 200 can prevent the server device 200 from running out of power. Further, the server device 200 can suppress the stoppage of the processing schedule due to insufficient power after the processing schedule for the substrate 8 is started. Therefore, the server device 200 can suppress the processing of the substrate 8 from being stopped in the middle of the processing schedule, and can end the processing schedule for the substrate 8 in a fixed time. Therefore, the server device 200 can suppress the occurrence of processing variation with respect to the substrate 8.
- the server device 200 includes a priority setting unit 211.
- the priority setting unit 211 sets the priority based on the states of the plurality of board processing devices 100.
- the server device 200 can start the processing schedule of each board processing device 100 based on the state of each board processing device 100. That is, the server device 200 can change the order in which the processing schedule is started based on the state of each board processing device 100.
- the priority setting unit 211 lowers the priority of the substrate processing apparatus 100 having the lot processing unit 6 (an example of the processing unit) during warning or maintenance.
- the server device 200 can suppress the start of processing on the board in the board processing device 100 having the lot processing unit 6 during warning or maintenance.
- the priority setting unit 211 raises the priority of the board processing device 100 having a large number of boards 8 before processing.
- the server device 200 can accelerate the processing in the board processing device 100 having a large number of boards 8 before processing.
- the server device 200 according to the modified example may give higher priority to the board processing device 100 having a long standby time of the board 8 before processing.
- the server device 200 according to the modified example raises the priority of the substrate processing device 100, which has a lot waiting time longer than a preset predetermined waiting time.
- the server device 200 according to the modified example gives the priority of the substrate processing device 100 having a lot having a long standby time among the plurality of substrate processing devices 100 to the substrate processing device 100 having a lot having a short standby time. May also be higher.
- the server device 200 can accelerate the processing in the board processing device 100 having the board 8 having a long standby time.
- the server device 200 may collectively acquire a processing schedule for a lot that has started processing from a plurality of board processing devices 100 and a processing schedule for a new lot before processing.
- the substrate processing device 100 may be a single-wafer type substrate processing device 100 that processes substrates one by one. Further, the substrate processing apparatus 100 may include a single-wafer type substrate processing apparatus 100.
- the substrate processing system 1 according to the above embodiment and the modified example may be applied in combination.
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Abstract
Description
図1は、実施形態に係る基板処理システム1の概略構成を示す図である。基板処理システム1は、複数の基板処理装置100と、サーバ装置200(制御装置の一例)とを備える。複数の基板処理装置100と、サーバ装置200とは、ネットワークを介して有線、または無線によって通信可能に接続される。 <Outline of board processing system>
FIG. 1 is a diagram showing a schematic configuration of a
ここで、基板処理装置100の一例について、図2を参照し説明する。図2は、実施形態に係る基板処理装置100の概略平面図である。ここでは、水平方向に直交する方向を上下方向として説明する。 <Outline of board processing equipment>
Here, an example of the
次に、サーバ装置200について図3を参照し説明する。図3は、実施形態に係るサーバ装置200の概略ブロック図である。 <Server device>
Next, the
変形例に係るサーバ装置200は、処理前の基板8の待機時間が長い基板処理装置100の優先度を高くしてもよい。例えば、変形例に係るサーバ装置200は、ロットの待機時間が予め設定された所定待機時間よりも長い基板処理装置100の優先度を高くする。また、例えば、変形例に係るサーバ装置200は、複数の基板処理装置100のうち、待機時間が長いロットを有する基板処理装置100の優先度を、待機時間が短いロットを有する基板処理装置100よりも高くしてもよい。 <Modification example>
The
6 ロット処理部
8 基板
50 制御部
100 基板処理装置
200 サーバ装置(制御装置)
201 通信部
202 制御部
203 記憶部
210 取得部
211 優先度設定部
212 タイムテーブル生成部
213 選択部
214 判定部
215 算出部
216 設定部
300 用力供給源 1
201
Claims (8)
- 基板に対する基板処理装置の処理スケジュールを複数の基板処理装置から取得する取得部と、
前記複数の基板処理装置の優先度に基づいて、新たな基板に対して処理スケジュールを開始する予定である開始予定基板処理装置を選択する選択部と、
処理が開始された前記処理スケジュールによって使用される用力、および前記開始予定基板処理装置において新たに開始される前記処理スケジュールである開始予定処理スケジュールによって使用される用力の合計値を算出する算出部と、
前記合計値が所与の上限値よりも大きい場合に、前記合計値が前記所与の上限値以下となるように、前記開始予定処理スケジュールの開始タイミングを設定する設定部と
を備える制御装置。 An acquisition unit that acquires the processing schedule of the substrate processing apparatus for the substrate from a plurality of substrate processing apparatus, and
A selection unit that selects a board processing device scheduled to start, which is scheduled to start a processing schedule for a new board, based on the priority of the plurality of board processing devices.
A calculation unit that calculates the total value of the force used by the processing schedule at which processing is started and the force used by the scheduled start processing schedule that is the processing schedule newly started in the scheduled start substrate processing apparatus. ,
A control device including a setting unit that sets a start timing of the scheduled start processing schedule so that the total value becomes equal to or less than the given upper limit value when the total value is larger than the given upper limit value. - 前記処理スケジュールは、前記基板処理装置が前記基板に対して行う全処理のスケジュールである
請求項1に記載の制御装置。 The control device according to claim 1, wherein the processing schedule is a schedule of all processing performed on the substrate by the substrate processing apparatus. - 前記複数の基板処理装置の状態に基づいて前記優先度を設定する優先度設定部
を備える請求項1または2に記載の制御装置。 The control device according to claim 1 or 2, further comprising a priority setting unit that sets the priority based on the states of the plurality of substrate processing devices. - 前記優先度設定部は、
警告中、またはメンテナンス中の処理部を有する基板処理装置の前記優先度を低くする
請求項3に記載の制御装置。 The priority setting unit is
The control device according to claim 3, wherein the priority of the substrate processing device having the processing unit during warning or maintenance is lowered. - 前記優先度設定部は、
処理前の前記基板の数が多い前記基板処理装置の前記優先度を高くする
請求項3に記載の制御装置。 The priority setting unit is
The control device according to claim 3, wherein the priority of the substrate processing apparatus having a large number of substrates before processing is increased. - 前記優先度設定部は、
処理前の前記基板の待機時間が長い前記基板処理装置の前記優先度を高くする
請求項3に記載の制御装置。 The priority setting unit is
The control device according to claim 3, wherein the priority of the substrate processing apparatus having a long standby time before processing is increased. - 請求項1~6のいずれか一つに記載の制御装置と、
前記複数の基板処理装置と
を備える基板処理システム。 The control device according to any one of claims 1 to 6.
A substrate processing system including the plurality of substrate processing devices. - 基板に対する基板処理装置の処理スケジュールを複数の基板処理装置から取得する取得工程と、
前記複数の基板処理装置の優先度に基づいて、新たな基板に対して処理スケジュールを開始する予定である開始予定基板処理装置を選択する選択工程と、
処理が開始された前記処理スケジュールによって使用される用力、および前記開始予定基板処理装置において新たに開始される前記処理スケジュールである開始予定処理スケジュールによって使用される用力の合計値を算出する算出工程と、
前記合計値が所与の上限値よりも大きい場合に、前記合計値が前記所与の上限値以下となるように、前記開始予定処理スケジュールの開始タイミングを設定する設定工程と
を含む制御方法。 The acquisition process of acquiring the processing schedule of the substrate processing apparatus for the substrate from a plurality of substrate processing apparatus, and
A selection step of selecting a substrate processing apparatus to be started, which is scheduled to start a processing schedule for a new substrate, based on the priority of the plurality of substrate processing apparatus.
A calculation step for calculating the total value of the force used by the processing schedule at which processing is started and the force used by the scheduled start processing schedule which is the processing schedule newly started in the scheduled start substrate processing apparatus. ,
A control method including a setting step of setting a start timing of the scheduled start processing schedule so that the total value is equal to or less than the given upper limit value when the total value is larger than the given upper limit value.
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