WO2021097879A1 - 一种新型环保纸质保护袋制作设备 - Google Patents

一种新型环保纸质保护袋制作设备 Download PDF

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Publication number
WO2021097879A1
WO2021097879A1 PCT/CN2019/121161 CN2019121161W WO2021097879A1 WO 2021097879 A1 WO2021097879 A1 WO 2021097879A1 CN 2019121161 W CN2019121161 W CN 2019121161W WO 2021097879 A1 WO2021097879 A1 WO 2021097879A1
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WIPO (PCT)
Prior art keywords
module
paper
sizing
pressing
layer
Prior art date
Application number
PCT/CN2019/121161
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English (en)
French (fr)
Inventor
阎金伟
Original Assignee
成泰昌包装制品(深圳)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201911144032.8A external-priority patent/CN110802876A/zh
Priority claimed from CN201922014826.4U external-priority patent/CN211334844U/zh
Application filed by 成泰昌包装制品(深圳)有限公司 filed Critical 成泰昌包装制品(深圳)有限公司
Priority to US17/223,029 priority Critical patent/US11731808B2/en
Publication of WO2021097879A1 publication Critical patent/WO2021097879A1/zh
Priority to US18/208,908 priority patent/US12017820B2/en
Priority to US18/666,334 priority patent/US20240300698A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D5/00Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
    • B31D5/0039Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
    • B31D5/0065Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including slitting and expanding flat material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/02Feeding or positioning sheets, blanks or webs
    • B31B70/10Feeding or positioning webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B70/16Cutting webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/60Uniting opposed surfaces or edges; Taping
    • B31B70/62Uniting opposed surfaces or edges; Taping by adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/03Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00Flexible containers made from webs
    • B31B2155/002Flexible containers made from webs by joining superimposed webs, e.g. with separate bottom webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2170/00Construction of flexible containers
    • B31B2170/20Construction of flexible containers having multi-layered walls, e.g. laminated or lined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0017Providing stock material in a particular form
    • B31D2205/0023Providing stock material in a particular form as web from a roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00Multiple-step processes for making three-dimensional articles
    • B31D2205/0005Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0047Feeding, guiding or shaping the material

Definitions

  • the invention relates to a protective bag for the packaging of express delivery and postal logistics, in particular to a new type of environmental protection paper protective bag manufacturing equipment.
  • paper packaging bags are widely used, and paper packaging bags have the advantages of low cost and recyclability.
  • the paper packaging bags currently on the market have a buffer protection layer in part to protect the items contained inside.
  • Common buffer protection layers include confetti fillers, plastic bubble films, air bubbles, etc., but these fillers will more or less pollute the environment.
  • confetti fillers will cause air dust pollution during production, while plastic bubbles After the film or the filled air bubble is used, the plastic is not easy to separate and recycle, and it is not easy to degrade after being discarded.
  • this application has developed a new protective bag with an inner core layer, and the protective bag is made of paper.
  • the protective bag is made, special equipment is needed to realize the production.
  • the purpose of the present invention is to provide a new type of environmental protection paper protective bag manufacturing equipment, which aims to solve the technical problem that the existing manufacturing equipment cannot complete the manufacturing of the protective bag with the inner core layer.
  • the present invention provides a new type of environmental protection paper protective bag making equipment, which is used to make a protective bag.
  • the protective bag is formed by a planar structure.
  • the planar structure includes an inner layer, an outer layer, and an inner layer and an outer layer.
  • An inner core layer that acts as a buffer between the outer layers, the inner core layer includes at least one layer of liner, and the liner is formed of a net-like three-dimensional structure by stretching the die-cut paper after die-cutting from a paper material;
  • the manufacturing equipment includes a planar manufacturing equipment for manufacturing a planar structure, and the planar manufacturing equipment includes:
  • a frame the frame includes a working platform arranged along the conveying direction;
  • the inner unwinding module and the outer unwinding module are arranged on the frame, and at least one inner core is arranged between the inner unwinding module and the outer unwinding module Layer unwinding module, the inner core layer unwinding module is used to unwind the die-cut paper, the inner layer unwinding module, the inner core layer unwinding module, and the outer layer unwinding module They are arranged in sequence along the conveying direction, and the unrolled paper materials are sequentially stacked from the inside to the outside, and are located on the working platform and conveyed in the conveying direction;
  • a plurality of first sizing modules is arranged on the frame and facing the working platform, the inner layer of paper, the liner, and the outer layer of paper respectively correspond to at least One said first sizing module, said first sizing module is used to apply glue to the bonding position of each layer of said paper material, thereby connecting multiple layers of said paper material together;
  • the first pressing module is arranged at the rear end of the third tension adjusting module, and the first pressing module is used for pressing the glued bonding position to form the planar structure.
  • the production equipment includes two flat production equipments, the two flat production equipments are arranged opposite to each other, and the flat structures produced from the two flat production equipments are superimposed together along the conveying direction and conveyed synchronously;
  • the second sizing module is used for sizing any one of the edge surfaces of the planar structure, so that the planar structure is bonded to the edge of the other planar structure;
  • the second pressing module is used for pressing the second pressing module at the glue application position of the two planar structures
  • the cutting module is used to cut the laminated two-plane structure into multiple bag body units;
  • Glue-coating and edge-folding module which is used to apply glue to one side of the bag body unit and fold and press it to form the bottom of the protective bag.
  • the inner layer, the inner core layer and the outer layer of paper are sequentially stacked together from the inside to the outside, and each layer is separately sizing before the stacking, and after the stacking, it is set through the back end of the working platform.
  • the first pressing module is pressed together to form a planar structure with an inner core layer, and the planar structure forms a protective bag.
  • the planar structure is overlapped with another planar structure that has been made, the surface of one of the planar structures is glued, and the glued position is pressed, cut, and folded to form a two-sided planar structure.
  • Protective bag is pressed, cut, and folded to form a two-sided planar structure.
  • the die-cut paper on the inner core layer unwinding module is first conveyed to the stretching module in an unstretched state, and is drawn in the stretching module. After being stretched out, a net-like three-dimensional structure of the liner is formed, and then the liner is used as the inner core layer of paper to clamp the position between the inner layer and the outer layer, and is transported to the working platform together to form a flat structure, in which the three-dimensional net
  • the inner core layer of the shaped liner has a better protective effect.
  • the sizing positions are respectively pressed by the first pressing module, and then the second sizing module sizing the flat structure at the same sizing position, and then the second sizing module is used to apply the glue to the planar structure.
  • the second pressing module presses the glue position again to ensure that the same glue position is applied multiple times, and the same glue position is pressed multiple times, so that the protective bag formed is strong, not easy to be damaged, and quality Higher.
  • Figure 2 is a schematic diagram of the die-cut paper of the present invention.
  • Figure 3 is a schematic diagram of the cushion structure of the die-cut paper of the present invention after stretching
  • Figure 4 is a schematic diagram of the overall structure of the protective bag making equipment of the present invention.
  • FIGS 5 and 6 are schematic diagrams of the structure of the planar production equipment of the present invention.
  • Fig. 7 is a schematic diagram of the structure of the first tension adjusting device of the present invention.
  • FIG. 8 is a schematic diagram of the structure of the stretching module of the present invention.
  • FIG. 9 is a schematic diagram of the structure of the first glue sizing module of the present invention.
  • Figure 11 is a schematic diagram of a part of the structure of the protective bag making equipment of the present invention.
  • Fig. 13 is a schematic diagram of the structure of the glue-coating and folding module of the present invention.
  • the present invention discloses a new type of environmental protection paper protective bag making equipment 100
  • the protective bag making equipment 100 is used to make a protective bag
  • the protective bag is formed by a planar structure 10a
  • the planar structure 10a includes inner The layer 11a, the outer layer 13a, and the inner core layer 12a sandwiched between the inner layer 11a and the outer layer 13a function as a buffer.
  • the inner core layer 12a includes at least one layer of liner 121a, and the liner 121a is a net-like three-dimensional structure formed by stretching the die-cut paper 14a from a paper material.
  • the production equipment 100 includes two plane production equipment 200, the two plane production equipment 200 are arranged opposite to each other, and the plane production equipment 200 is used to produce a flat structure 10 a.
  • the plane production equipment 200 includes a frame 21, the frame 21 includes a work platform 211 arranged along the conveying direction; in a preferred embodiment of the present invention, the frame 21 It is designed for the upper and lower layers, in which the upper layer can be equipped with peripheral devices and the lower layer is the working platform 211, which can make the equipment compact, occupy a small area, and save resources.
  • the plane production equipment 200 further includes: an inner layer unwinding module 221, an inner core layer unwinding module 223, an outer layer unwinding module 222, and a first tension adjusting device 231, a second tension adjusting device 232, and a Three tension adjusting device 233, stretching module 24.
  • the inner unwinding module 221, the inner core unwinding module 223, and the outer unwinding module 222 are all arranged on the upper structure of the frame 21, and the inner core unwinding module 223 is arranged Between the inner unwinding module 221 and the outer unwinding module 222, it is mainly used to unwind the die-cut paper 14a, the inner unwinding module 221, the inner core unwinding module 223, and The outer layer unwinding modules 222 are arranged in sequence along the conveying direction, and the unwinding paper materials are sequentially stacked from the inside to the outside, that is, they are stacked on the working platform 211 above the working platform 211. The stacked unwinding paper materials are located on the working platform 211 and are conveyed in the conveying direction.
  • the first tension adjusting device 231, the second tension adjusting device 232, and the third tension adjusting device 233 are respectively used to adjust the tension of the inner layer paper, the die-cut paper 14a, and the outer layer paper, and place the conveyed paper. Wrinkles, folds, etc.
  • the first tension adjusting device 231 is provided between the inner layer unwinding module 221 and the working platform 211; the second tension adjusting device 232 is provided between the inner core layer unwinding module 223 and the working platform 211; the third tension adjustment device 233 is provided between the outer layer unwinding module 222 and the working platform 211.
  • the first tension adjusting device 231 is the same as the third tension adjusting device 233, and includes a swing arm whose one end is positioned on the frame 21 and rotates relative to the frame 21 2310, a plurality of rotating rollers 2311 arranged on the swing arm 2310, and a rotating rod 2312 positioned on the frame 21 and capable of rotating, the unwinding of the inner layer paper material and the outer layer paper material They are inserted between the plurality of rotating rods 2312 and the plurality of rotating rollers 2311 respectively, so as to realize the self-adaptive adjustment of tension.
  • the second tension adjusting device 232 adjusts the tension of the die-cut paper 14a unwound from the inner core layer 12a, so that the die-cut paper 14a is not stretched before passing through the stretching module 24.
  • the second tension adjustment device 232 includes a slide rail, a slider mounted on the slide rail, a connecting roller positioned on the slider and rotating, and drive the slider to slide on the slide rail , The die-cut paper 14a passes through the connecting roller.
  • the servo motor automatically controls the sliding of the slider during the transportation of the die-cut paper 14a. When the slider slides slightly, it drives the connecting roller on the slider to move, and intelligently realizes tension control. Adjust; at this time, the tension clamped on the die-cut paper 14a should be less than the minimum tension required for the die-cut paper 14a to be stretched.
  • the stretching module 24 is arranged at the rear end of the second tension adjusting device 232, and the stretching module 24 is used to stretch the die-cut paper 14a into the mesh-like three-dimensional Structure, the pad 121a is formed and transported to the working platform 211.
  • the stretching module 24 includes: a transition roller 241 and a differential roller 242, wherein the transition roller 241 is arranged at the rear end of the second tension adjusting device 232 for receiving the unstretched mold Paper cutting 14a; the differential roller 242 is arranged between the transition roller 241 and the work platform 211, the differential roller 242 rotating speed is greater than the transition roller 241, so as to pass through the transition roller 241
  • the die-cut paper 14a is stretched into the net-like three-dimensional structure before entering the differential roller 242, thereby forming the liner 121a.
  • the tension on the die-cut paper 14a which is similar to the speed difference between the differential roller 242 and the transition roller 241, is greater than the minimum tension at which the die-cut paper 14a is stretched into a net-like three-dimensional structure.
  • 14a is stretched, and the stretched die-cut paper 14a forms a liner 121a.
  • the liner 121a enters the working platform 211 after passing through the stretching module 24 and is located between the inner layer 11a and the outer layer 13a , And transport together.
  • the equipment further includes a plurality of first glue-sizing modules 25 and a first pressing module 26; the first glue-sizing module 25 is arranged on the frame 21, and Toward the working platform 211, the inner layer of paper, the liner 121a, and the outer layer of paper respectively correspond to at least one of the first sizing module 25, and the first sizing module 25 is used to The adhesive positions of the layers of the paper are sized to connect the multiple layers of the paper together.
  • the first glue application module 25 includes: a bracket 251 positioned on the frame 21 and reciprocating relative to the working platform 211 along the conveying direction; and two lateral nozzles 252 mounted on the bracket 251 And a vertical nozzle 253, the two horizontal nozzles 252 are respectively located on both sides of the bracket 251; the horizontal nozzle 252 is used to apply glue to the paper on the working platform 211 in the vertical conveying direction, the vertical nozzle 253 Glue is applied to the center line of the paper conveying direction on the working platform 211.
  • the inner layer 11a, inner core layer 12a, and outer layer 13a are transported together in a stepwise manner.
  • the support 251 moves in the vertical transport direction from the starting point of the edge of the working platform 211 To the other side edge of the working platform 211, at the same time, the two transverse nozzles 252 spray glue during the movement, so that two parallel lines of glue spraying are sprayed on the inner layer 11a, the inner core layer 12a and the outer layer 13a.
  • the conveying step is stepped.
  • the vertical nozzle 253 is opened to spray glue on the center line of the conveying direction.
  • the first sizing module 25 causes the paper to form an "H"-shaped sizing track, and the sizing tracks of the inner layer 11a, the inner core layer 12a, and the outer layer of paper overlap.
  • the manufacturing equipment 100 further includes: a second glue application module 12, a second pressing module 13, a cutting module 14 and a glue application and edge folding module 15.
  • the second sizing module 12 is used for sizing the edge surface of any one of the planar structures 10a, so that the planar structure 10a is bonded to the edge of the other planar structure 10a; in this embodiment
  • the position of the glue application is exactly the same as that of the first glue application module 25 on the planar structure 10a, and the structure of the second glue module 12 and the first glue module 25 are also identical. .
  • the second pressing module 13 is used to press the two flat structures 10a at the glue application position; the second pressing module 13 is structured with the first pressing module 26 and is pressed on the flat structure 10a The location is exactly the same.
  • the two planar structures 10a after being pressed by the second pressing module 13 form a plurality of continuously connected "H"-shaped belt-like structures; the two planar structures 10a are at the positions of two vertical sides and one horizontal side of the "H” shape They are connected together to form a double bag with one end open and the bottom connected together.
  • the bottom of the connection is the horizontal line of "H", and the positions of the openings are the upper and lower ends of the "H”.
  • the two flat structures 10a after being pressed are cut together by the cutting module 14 to form a plurality of bag units.
  • the bag body unit is a plurality of divided single bag bodies, and the single bag body is cut along the center horizontal line of the "H"-shaped double bag body.
  • the cutting module 14 includes a horizontal cutting knife 141 and a vertical cutting knife 142, and the horizontal cutting knife 141 is used to cut the glue application position in the vertical conveying direction;
  • the vertical cutting knife 142 is used to cut the glue application position of the center line in the conveying direction.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

一种新型环保纸质保护袋制作设备(100),包括制作平面结构(10a)的平面制作设备(200),平面制作设备(200)包括放卷的内层放卷模组(221)、内芯层放卷模组(223)、外层放卷模组(222),其放卷的纸材由内到外依次叠加,并位于工作平台(211)上向输送方向输送;用于调节张力的张力调节装置(231,232,233);用于将模切纸(14a)拉伸成网状立体结构的拉伸模组(24);多个第一施胶模组(25),第一施胶模组(25)用于对每层纸材的粘合位置施胶,从而将多层纸材连接在一起;第一压合模组(26),第一压合模组(26)用于对施胶的粘合位置压合,从而形成平面结构(10a)。

Description

一种新型环保纸质保护袋制作设备 技术领域
本发明涉及快递,邮政物流的包装的保护袋,具体地说,涉及一种新型环保纸质保护袋制作设备。
背景技术
在包装,邮政快递领域,纸质包装袋应用广泛,纸质包装袋具有成本低,可回收的优点。目前市场上用的纸质包装袋在部分具有缓冲保护层,起到保护容纳在内部的物品的目的。常见的缓冲保护层包括纸屑填充物,塑料泡膜,充气泡等,但是这些填充物或多或少都会对环境造成污染,例如纸屑填充物会在制作时造成空气粉尘污染,而塑料泡膜或者充气泡在使用后,塑料不容易分离再回收,丢弃后不容易降解。
所以,本申请开发出一种新的具有内芯层的保护袋,该保护袋均为纸质材料。该保护袋在制作时,需要专门的设备实现生产。
发明内容
本发明的目的在于提供一种新型环保纸质保护袋制作设备,旨在解决现有的制作设备无法完成具有内芯层的保护袋的制作技术问题。
本发明提供一种新型环保纸质保护袋制作设备,用于制作保护袋,所述保护袋由平面结构制作形成,所述平面结构包括内层、外层以及夹持于所述内层和所述外层之间起缓冲作用的内芯层,所述内芯层包括至少一层衬垫,所述衬垫由纸材在模切后的模切纸经拉伸形成网状立体结构;
所述制作设备包括制作平面结构的平面制作设备,所述平面制作设备包括:
机架,所述机架包括沿输送方向设置的工作平台;
设置于所述机架上,用于放卷的内层放卷模组和外层放卷模组,以及设置于内层放卷模组和外层放卷模组之间的至少一个内芯层放卷模组,所述内芯层放卷模组用于放卷所述模切纸,所述内层放卷模组、内芯层放卷模组以及所述 外层放卷模组沿所述输送方向依次设置,其放卷的纸材由内到外依次叠加,并位于所述工作平台上向所述输送方向输送;
设置于所述内层放卷模组与所述工作平台之间的第一张力调节装置,设置于所述内芯层放卷模组与所述工作平台之间的第二张力调节装置和设置于所述外层放卷模组与所述工作平台之间的第三张力调节装置,所述第一张力调节装置,第二张力调节装置以及第三张力调节装置分别用于调节所述内层纸材、模切纸以及外层纸材的张力;
设置于所述第二张力调节装置后端的拉伸模组,所述拉伸模组用于将所述模切纸拉伸成所述网状立体结构,形成所述衬垫并输送至所述工作平台;
多个第一施胶模组,所述第一施胶模组设置于所述机架上,并朝向所述工作平台,所述内层纸材、衬垫以及外层纸材分别对应于至少一个所述第一施胶模组,所述第一施胶模组用于对每层所述纸材的粘合位置施胶,从而将多层所述纸材连接在一起;
设置于所述第三张力调节模组后端的第一压合模组,所述第一压合模组用于对施胶的粘合位置压合,从而形成所述平面结构。
其中,所述制作设备包括两个所述平面制作设备,两所述平面制作设备相对设置,从两所述平面制作设备制作的平面结构沿输送方向叠加一起,并同步输送;
所述制作设备还包括:
第二施胶模组,用于对其中任意一个所述平面结构边缘表面施胶,从而使该所述平面结构与另一所述平面结构边缘粘合;
第二压合模组,用于压合两所述平面结构施胶位置的第二压合模组;
裁切模组,用于将压合后的两平面结构一起裁切成多个袋体单元;
涂胶折边模组,所述涂胶折边模组用于对所述袋体单元的一个侧边涂胶,并将其翻折压合,形成所述保护袋底部。
在本发明的制作设备中,首先,内层、内芯层以及外层纸材依次从内而外叠加一起,在叠加之前分别对各层单独施胶,在叠加后一起经过工作平台后端设置的第一压合模组压合,从而形成具有内芯层的平面结构,该平面结构组成 了保护袋。其中,平面结构在与已经制作的另一平面结构重叠后,通过在其中一个平面结构的表面施胶,并对施胶的位置压合,裁切,折边后,形成具有两面平面结构粘合的保护袋。本设备在内芯层制作时,首先将内芯层放卷模组上的模切后的模切纸在未被拉伸的状态下输送至拉伸模组,并在拉伸模组被拉伸后形成网状立体结构的衬垫,之后再将该衬垫作为内芯层纸材夹持与内层和外层之间的位置,一起输送至工作平台,从而形成平面结构,其中立体网状衬垫的内芯层具有更好的保护作用。
再有,该设备根据平面结构的需要可以定制化设置内芯层中衬垫的层数,设置多个任意数量的内芯层放卷模组,适应性较强。
该设备第一施胶模组施胶后,施胶的位置分别经过第一压合模组压合,再在相同的施胶位置由第二施胶模组对平面结构施胶,再由第二压合模组对施胶位置再次压合,保证了相同的施胶位置的多次施胶,相同施胶位置的多次压合,从而形成的保护袋强度较强,不容易破损,质量较高。
附图说明
图1是本发明的平面结构示意图;
图2是本发明模切纸示意图;
图3是本发明模切纸拉伸后的衬垫结构示意图;
图4是本发明保护袋制作设备整体结构示意图;
图5和图6是本发明平面制作设备结构示意图;
图7是本发明第一张力调节装置结构示意图;
图8是本发明拉伸模组结构示意图;
图9是本发明第一施胶模组结构示意图;
图10是本发明第一压合模组结构示意图;
图11是本发明保护袋制作设备部分结构示意图;
图12是本发明裁切模组结构示意图;
图13是本发明涂胶折边模组结构示意图。
标号说明:
具体实施方式
下面结合具体实施例和说明书附图对本发明做进一步阐述和说明:
请参考图1至图3,本发明公开一新型环保纸质保护袋制作设备100,该保护袋制作设备100用于制作保护袋,所述保护袋由平面结构10a制作形成,平面结构10a包括内层11a、外层13a以及夹持于所述内层11a和所述外层13a之间起到缓存作用的内芯层12a。所述内芯层12a包括至少一层衬垫121a,所述衬垫121a由纸材在模切后的模切纸14a经拉伸形成的网状立体结构。
参阅图4,该制作设备100包括两个平面制作设备200,该两个平面制作设备200相对设置,平面制作设备200用于制作平面结构10a。
参阅图5及图6,具体的,所述平面制作设备200包括机架21,该机架21包括沿输送方向设置的工作平台211;在本发明的一种优选实施方式中,该机架21为上下层设计,其中上层能够设置外围装置,下层为工作平台211,这样能够使设备紧凑,占地小,节约资源。
其中,平面制作设备200还包括:内层放卷模组221,内芯层放卷模组223,外层放卷模组222,以及第一张力调节装置231,第二张力调节装置232,第三张力调节装置233,拉伸模组24。
具体的,该内层放卷模组221,内芯层放卷模组223,外层放卷模组222均设置于所述机架21的上层结构上,内芯层放卷模组223设置于内层放卷模组221和外层放卷模组222之间,主要用于放卷所述模切纸14a,所述内层放卷模组221、内芯层放卷模组223以及所述外层放卷模组222沿所述输送方向依次设置,其放卷的纸材由内到外依次叠加,即由工作平台211上工作平台211上方叠加在一起。叠加在一起的放卷纸材位于所述工作平台211上向所述输送方向输送。
其中,第一张力调节装置231、第二张力调节装置232以及第三张力调节装置233分别用于调节所述内层纸材、模切纸14a以及外层纸材的张力,放置输送的纸材起皱,折叠等。第一张力调节装置231设置于所述内层放卷模组221与所述工作平台211之间的;第二张力调节装置232设置于所述内芯层放卷模组223与所述工作平台211之间;第三张力调节装置233设置于所述外层放卷 模组222与所述工作平台211之间的。
参阅图7,进一步地,所述第一张力调节装置231与所述第三张力调节装置233相同,其包括一端定位于所述机架21上,并相对于所述机架21旋转的摆臂2310,设置于所述摆臂2310上的多个转动辊2311,以及定位于所述机架21上并能够转动的转动杆2312,放卷的所述内层纸材、所述外层纸材分别穿插于所述多个转动杆2312与多个所述转动辊2311之间,从而实现张力的自适应调节。
进一步地,所述第二张力调节装置232对从内芯层12a放卷的模切纸14a张力调节,以使所述模切纸14a在经过所述拉伸模组24之前处于未被拉伸状态;所述第二张力调节装置232包括滑轨、安装于所述滑轨上的滑块、定位于所述滑块上并转动的连接辊以及驱动所述滑块在所述滑轨上滑动的伺服电机,所述模切纸14a穿过所述连接辊。在本实施方式中,所述伺服电机在模切纸14a输送的过程中,自动控制滑块的滑动,当滑块小幅度滑动时,从而带动滑块上的连接辊移动,智能的实现张力的调节;此时夹持在模切纸14a上的张力应该小于模切纸14a被拉伸所需要的最小张力值。
如图8,其中,所述拉伸模组24设置于所述第二张力调节装置232后端,所述拉伸模组24用于将所述模切纸14a拉伸成所述网状立体结构,形成所述衬垫121a并输送至所述工作平台211。
进一步地,所述拉伸模组24包括:过渡辊241以及差速辊242,其中,所述过渡辊241设置于所述第二张力调节装置232后端,用于接收未被拉伸的模切纸14a;所述差速辊242设置于所述过渡辊241与所述工作平台211之间,所述差速辊242转速大于所述过渡辊241,从而将穿过所述过渡辊241的模切纸14a在进入所述差速辊242前被拉伸成所述网状立体结构,从而形成所述衬垫121a。
在本实施方式中,差速辊242与过渡辊241之间的速差似的模切纸14a上的张力大于模切纸14a被拉伸成网状立体结构的最小张力,从而将模切纸14a拉伸,拉伸后的模切纸14a形成衬垫121a,该衬垫121a经过拉伸模组24后进入所述工作平台211,并位于所述内层11a与所述外层13a之间,并一同 输送。
参阅图9及图10,其中,该设备还包括多个第一施胶模组25和第一压合模组26;所述第一施胶模组25设置于所述机架21上,并朝向所述工作平台211,所述内层纸材、衬垫121a以及外层纸材分别对应于至少一个所述第一施胶模组25,所述第一施胶模组25用于对每层所述纸材的粘合位置施胶,从而将多层所述纸材连接在一起。
进一步地,第一施胶模组25包括:定位于所述机架21,并沿输送方向相对于所述工作平台211往复移动的支架251;安装于所述支架251上的两个横向喷嘴252以及竖向喷嘴253,两所述横向喷嘴252分别位于所述支架251两侧;所述横向喷嘴252用于对工作平台211上的纸材,在垂直输送方向施胶,所述竖向喷嘴253对工作平台211上的纸材输送方向的中线上施胶。
在本实施方式中,所述内层11a、内芯层12a以及外层13a一起以步进的方式输送,当输送一步停止后,所述支架251从工作平台211边缘的起始点垂直输送方向移动至工作平台211的另一侧边缘,同时两横向喷嘴252在移动的过程中喷出胶水,从而在内层11a、内芯层12a以及外层13a上喷涂上相平行的两行喷胶轨迹,之后输送步进,步进的过程中,竖向喷嘴253打开,在输送方向的中线上喷胶。所述第一施胶模组25使所述纸材形成“H”形施胶轨迹,所述内层11a、所述内芯层12a以及所述外层纸材的施胶轨迹重合。
其中,第一压合模组26设置于所述第三张力调节装置233后端,用于对施胶的粘合位置压合,从而形成平面结构10a。
进一步地,所述第一压合模组26包括多个横向热压单元261和至少一个竖向热压单元262;多个所述横向热压单元261间隔设置于所述工作平台211上,相邻两个所述横向热压单元261的间隔与两所述横向喷嘴252的间距相同;所述横向热压单元261用于对所述横向喷嘴252施胶的位置压合,即对“H”的两竖线位置压合;所述竖向热压单元262用于对所述竖向喷嘴253施胶的中线位置压合,即对“H”的中横线位置压合。
至此,该平面制作设备200制作的平面结构10a完成,两平面结构10a制作形成保护袋时,具体的,两平面制作设备200制作的平面结构10a沿输送 方向叠加一起,并同步输送,并在之后对输送的两平面结构10a中的至少一个边缘表面施胶,压合,裁切形成袋体单元,再对袋体单元的底边涂胶,翻折,折叠后形成保护袋。
参阅图11,其中,所述制作设备100还包括:第二施胶模组12、第二压合模组13以及裁切模组14和涂胶折边模组15。
具体的,第二施胶模组12用于对其中任意一个所述平面结构10a边缘表面施胶,从而使该所述平面结构10a与另一所述平面结构10a边缘粘合;在本实施方式中,该施胶的位置跟第一施胶模组25在平面结构10a上施胶的位置完全相同,且第二施胶模组12与所述第一施胶模组25的结构也完全相同。
第二压合模组13用于压合两所述平面结构10a施胶位置;所述第二压合模组13与所述第一压合模组26结构和在平面结构10a上压合的位置完全相同。
经过第二压合模组13压合后的两平面结构10a形成多个连续连接的“H”形带状结构;两个平面结构10a在“H”形的两竖边与一个横边的位置分别连接在一起,形成一端开口,底部连接在一起的双袋体,连接的底部即为“H”的横线,开口的位置分别是“H”的上端和下端位置。之后再经过裁切模组14对压合后的两平面结构10a一起裁切,形成多个袋体单元。此时袋体单元就是多个分割开来的单个袋体,单个袋体即“H”形双袋体的沿中心横线位置裁切。
如图12,具体的,该裁切模组14包括横向裁切刀141和竖向裁切刀142,所述横向裁切刀141用于对在垂直输送方向的施胶位置裁切;所述竖向裁切刀142用于对输送方向的中线的施胶位置裁切。
参阅图13,进一步地,涂胶折边模组15用于对所述袋体单元的一个侧边涂胶,并将其翻折压合,形成所述保护袋底部。
在本实施方式中,所述袋体单元涂胶的位置是“H”形横向的位置,涂胶后,沿工作平台211中线位置向两侧翻折压合,形成保护袋;所述涂胶折边模组15包括涂胶单元151和折边压合单元152,所述涂胶单元151用于对所述袋体单元位于中线的底边表面涂胶;所述折边压合单元152将所述涂胶单元151涂胶的底边翻折并压合。
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本 发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。

Claims (10)

  1. 一种新型环保纸质保护袋制作设备,用于制作保护袋,其特征在于,所述保护袋由平面结构制作形成,所述平面结构包括内层、外层以及夹持于所述内层和所述外层之间起缓冲作用的内芯层,所述内芯层包括至少一层衬垫,所述衬垫由纸材在模切后的模切纸经拉伸形成网状立体结构;
    所述制作设备包括制作平面结构的平面制作设备,所述平面制作设备包括:
    机架,所述机架包括沿输送方向设置的工作平台;
    设置于所述机架上,用于放卷的内层放卷模组和外层放卷模组,以及设置于内层放卷模组和外层放卷模组之间的至少一个内芯层放卷模组,所述内芯层放卷模组用于放卷所述模切纸,所述内层放卷模组、内芯层放卷模组以及所述外层放卷模组沿所述输送方向依次设置,其放卷的纸材由内到外依次叠加,并位于所述工作平台上向所述输送方向输送;
    设置于所述内层放卷模组与所述工作平台之间的第一张力调节装置,设置于所述内芯层放卷模组与所述工作平台之间的第二张力调节装置和设置于所述外层放卷模组与所述工作平台之间的第三张力调节装置,所述第一张力调节装置,第二张力调节装置以及第三张力调节装置分别用于调节所述内层纸材、模切纸以及外层纸材的张力;
    设置于所述第二张力调节装置后端的拉伸模组,所述拉伸模组用于将所述模切纸拉伸成所述网状立体结构,形成所述衬垫并输送至所述工作平台;
    多个第一施胶模组,所述第一施胶模组设置于所述机架上,并朝向所述工作平台,所述内层纸材、衬垫以及外层纸材分别对应于至少一个所述第一施胶模组,所述第一施胶模组用于对每层所述纸材的粘合位置施胶,从而将多层所述纸材连接在一起;
    设置于所述第三张力调节模组后端的第一压合模组,所述第一压合模组用于对施胶的粘合位置压合,从而形成所述平面结构。
  2. 如权利要求1所述的新型环保纸质保护袋制作设备,其特征在于,所述制作设备包括两个所述平面制作设备,两所述平面制作设备相对设置,从两所述平面制作设备制作的平面结构沿输送方向叠加一起,并同步输送;
    所述制作设备还包括:
    第二施胶模组,用于对其中任意一个所述平面结构边缘表面施胶,从而使该所述平面结构与另一所述平面结构边缘粘合;
    第二压合模组,用于压合两所述平面结构施胶位置;
    裁切模组,用于将压合后的两平面结构一起裁切成多个袋体单元;
    涂胶折边模组,所述涂胶折边模组用于对所述袋体单元的一个侧边涂胶,并将其翻折压合,形成所述保护袋底部。
  3. 如权利要求2所述的新型环保纸质保护袋制作设备,其特征在于,所述第一张力调节装置与所述第三张力调节装置相同,其包括一端定位于所述机架上,并相对于所述机架旋转的摆臂,设置于所述摆臂上的多个转动辊,以及定位于所述机架上并能够转动的转动杆,放卷的所述内层纸材、所述外层纸材分别穿插于所述多个转动杆与多个所述转动辊之间,从而实现张力的自适应调节。
  4. 如权利要求3所述的新型环保纸质保护袋制作设备,其特征在于,所述第二张力调节装置对从内芯层放卷的模切纸张力调节,以使所述模切纸在经过所述拉伸模组之前处于未被拉伸状态;所述第二张力调节装置包括滑轨、安装于所述滑轨上的滑块、定位于所述滑块上并转动的连接辊以及驱动所述滑块在所述滑轨上滑动的伺服电机,所述模切纸穿过所述连接辊。
  5. 如权利要求4所述的新型环保纸质保护袋制作设备,其特征在于,所述拉伸模组包括:
    过渡辊,所述过渡辊设置于所述第二张力调节装置后端,用于接收未被拉伸的模切纸;
    差速辊,所述差速辊设置于所述过渡辊与所述工作平台之间,所述差速辊转速大于所述过渡辊,从而将穿过所述过渡辊的模切纸在进入所述差速辊前被拉伸成所述网状立体结构,从而形成所述衬垫。
  6. 如权利要求5所述的新型环保纸质保护袋制作设备,其特征在于,所述第一施胶模组包括:
    定位于所述机架,并沿输送方向相对于所述工作平台往复移动的支架;
    安装于所述支架上的两个横向喷嘴以及竖向喷嘴,两所述横向喷嘴分别位于所述支架两侧;所述横向喷嘴用于对工作平台上的纸材,在垂直输送方向施胶,所述竖向喷嘴对工作平台上的纸材输送方向的中线上施胶;
    所述第一施胶模组使所述纸材形成“H”形施胶轨迹,所述内层、所述内芯层以及所述外层纸材的施胶轨迹重合。
  7. 如权利要求6所述的新型环保纸质保护袋制作设备,其特征在于,所述第一压合模组包括多个横向热压单元和至少一个竖向热压单元;多个所述横向热压单元间隔设置于所述工作平台上,相邻两个所述横向热压单元的间隔与两所述横向喷嘴的间距相同;所述横向热压单元用于对所述横向喷嘴施胶的位置压合;所述竖向热压单元用于对所述竖向喷嘴施胶的中线位置压合。
  8. 如权利要求7所述的新型环保纸质保护袋制作设备,其特征在于,所述第二施胶模组与所述第一施胶模组相同;所述第二压合模组与所述第一压合模组相同。
  9. 如权利要求8所述的新型环保纸质保护袋制作设备,其特征在于,所述裁切模组包括:横向裁切刀和竖向裁切刀,所述横向裁切刀用于对在垂直输送方向的施胶位置裁切;所述竖向裁切刀用于对输送方向的中线的施胶位置裁切。
  10. 如权利要求9所述的新型环保纸质保护袋制作设备,其特征在于,所述涂胶折边模组包括涂胶单元和折边压合单元,所述涂胶单元用于对所述袋体单元位于中线的底边表面涂胶;所述折边压合单元将所述涂胶单元涂胶的底边翻折并压合。
PCT/CN2019/121161 2019-03-29 2019-11-27 一种新型环保纸质保护袋制作设备 WO2021097879A1 (zh)

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