WO2020199549A1 - 一种全回收环保包装结构及其制作方法 - Google Patents
一种全回收环保包装结构及其制作方法 Download PDFInfo
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- WO2020199549A1 WO2020199549A1 PCT/CN2019/110740 CN2019110740W WO2020199549A1 WO 2020199549 A1 WO2020199549 A1 WO 2020199549A1 CN 2019110740 W CN2019110740 W CN 2019110740W WO 2020199549 A1 WO2020199549 A1 WO 2020199549A1
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Images
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Definitions
- the invention relates to the field of packaging, and is particularly applied to the fields of express delivery, postal services and logistics. Specifically, it relates to a fully recycled environmentally friendly packaging structure made entirely of environmentally friendly materials and a manufacturing method of the packaging structure.
- the buffer material A in the packaging field of logistics, express delivery, and postal industry, especially in the packaging structure with buffer structure, the buffer material A generally uses plastic board and plastic bubble A1, and plastic board and plastic bubble A1 cannot directly interact with each other.
- Adhesion of the inner wall of the paper packaging structure requires the use of thermoplastic to first coat the inner wall with a thermoplastic film B, and then glue the plastic board and the plastic bubble A1 to the plastic film B.
- thermoplastic thermoplastic
- the plastic bubble A1 glue the plastic board and the plastic bubble A1 to the plastic film B.
- the plastic film B is extremely thin and difficult to separate, which makes it impossible to recycle.
- a kraft paper bubble bag commonly used in the current market
- the bag body is kraft paper, with a plastic film B on one side of the kraft paper, and a plastic bubble A1 is set on the plastic film B, and the plastic bubble is used as a buffer material A.
- the plastic film B cannot be separated, and the plastic bubble A1 cannot be separated. Therefore, the kraft paper bubble bag cannot be recycled and cannot be degraded naturally, thereby polluting the environment.
- the cushioning material is also used to grind and cut other retractable materials to form a powdery and granular soft structure C.
- these powdery and granular materials are filled , As a buffer.
- such a production process and technology will cause serious excess of powder in the air in the production environment, high equipment requirements, and potential harm to the health of workers.
- the purpose of the present invention is to provide a fully recycled environmentally friendly packaging structure and a manufacturing method of the packaging structure, aiming to solve the technical problems of unrecyclable cushioning materials in the packaging structure in the prior art, environmental pollution, and poor working environment.
- the present invention provides a fully recycled environment-friendly packaging structure.
- the packaging structure is applied to express delivery, postal and logistics packaging, and is composed of a paper plane structure.
- the plane structure includes:
- the protective layer includes at least one layer of liner, and the liner is a mesh structure formed by die-cutting and stretching of a paper material.
- the protective layer of the fully recycled environmentally friendly packaging structure disclosed in the present invention serves as a protective layer for protecting and buffering, wherein the protective layer includes at least one layer of pads, and a pad that is stretched into a mesh by die-cutting is provided as a buffer.
- the entire plane structure is made of paper materials, which overcomes the problem of separation required during recycling in the prior art.
- the materials of die-cut paper and the first side are both paper-based materials, which can be mixed, and the material preparation is simple; when the paper-based material is die-cut to form die-cut paper, the die-cut paper can also be wound with paper rolls for use. Only in the production of a flat structure, operations such as unwinding and stretching are required, which can reduce the material storage cost of die-cut paper as much as possible.
- the protective layer adopts a liner, and the liner is formed by die-cutting and stretching after die-cutting. Compared with filling powder, particles, etc., it has less environmental pollution and reduces potential damage to the health of workers.
- the present invention also provides a manufacturing method of the above-mentioned fully recycled environmental protection packaging structure, the manufacturing method includes:
- Step S1 Prepare at least two paper base paper rolls; Step S2: Select at least one base paper roll, unwind to form die-cut paper, and wind the die-cut paper for use; Step S3: Select at least one base paper roll and at least A roll of die-cut paper roll is unrolled in the same direction, and the die-cut paper roll is stretched to form a liner tape, and the liner tape is attached to the unrolled raw material tape to form a flat structure tape.
- the liner and the original paper roll are made of paper materials, and do not need to be separated during recycling, which overcomes the problems that the buffer material in the prior art cannot be separated and cannot be recycled and pollute the environment.
- the use of the cushion as a buffer overcomes the technical problems of environmental pollution and poor air quality caused by the use of powdery and granular soft structures as buffer materials in the prior art.
- the cushion is used as the cushioning material, which can achieve the cushioning effect of the existing plastic board and plastic foam as the cushioning material, and ensure that the internal items are not damaged.
- the entire raw material production including the production of the liner tape, is realized during the process of feeding the roll. During the process of stretching, laminating, and die cutting, the conveyor belt is always in the feeding state. , The production efficiency is higher.
- FIGS 1 and 2 are schematic diagrams of two packaging structures in the background art of the present invention.
- Figure 3 is a schematic structural view of the planar structure of the present invention.
- Figure 4 is a schematic diagram of the structure of the die-cut paper of the present invention.
- Fig. 5 is a schematic diagram of the cushion structure formed after die-cutting and stretching of the die-cutting paper of the present invention
- Figure 6 is a schematic structural diagram of another die-cut paper of the present invention.
- Figure 7 is a schematic diagram of the structure of another die-cut paper of the present invention.
- Fig. 8 is a schematic structural view of another protective layer with a multilayer liner according to the present invention.
- FIGS 9 and 10 are schematic diagrams of different arrangements of the multilayer liner of the present invention.
- Figure 11 is a schematic diagram of a packaging structure formed by a planar structure of the present invention.
- Figures 12 and 13 are schematic views showing the structure of a bag formed by folding a planar structure of the present invention.
- Fig. 14 is a schematic diagram of the overlapping manner of pads in the present invention.
- FIG. 15 is a schematic diagram of a bag body formed by a plane structure with different overlapping modes of pads
- Figure 16 is a schematic view of the structure of a bag with a cover according to the present invention.
- Figure 17 is a flow chart of the manufacturing method of the packaging structure of the present invention.
- Figure 18 is another flow chart of the packaging structure manufacturing method of the present invention.
- Fig. 19 is a schematic flow chart of the manufacturing method of the packaging structure corresponding to Fig. 18 of the present invention.
- the present invention discloses a fully recycled environmentally friendly packaging structure 100, the fully recycled environmentally friendly packaging structure 100 is applied to the express delivery, postal and logistics fields, composed of a paper plane structure 10, wherein the plane structure 10 includes: One side 11 and a protective layer 12, wherein the protective layer 12 overlaps the first side 11, the protective layer 12 serves the purpose of shock absorption and protection, and the first side 11 plays a role of supporting the protective layer 12.
- the planar structure 10 formed by the first surface 11 and the protective layer 12 can be wrapped around the goods and the exterior of the express package, which can prevent the damage of the express and postal packages.
- the protective layer 12 includes a layer of liner 13, and the liner 13 is a network structure formed by stretching a paper material through die-cut paper 14.
- the die-cut paper 14 and the first side 11 use the same paper material. At this time, it is more convenient and quicker to prepare the packaging structure 100.
- the first side 11 paper material and die-cut The paper materials of paper 14 can be mixed to reduce material preparation costs.
- different paper materials can also be used in other embodiments.
- the first side 11 uses stronger kraft paper
- the die-cut paper 14 uses ordinary Writing paper.
- the die-cutting paper 14 will form multiple rows of die-cutting lines 141 after die-cutting, and each row of die-cutting lines 141 includes a plurality of die-cutting knife lines 142 spaced apart from each other after die-cutting. After die-cutting on the same die-cutting paper 14, multiple rows of die-cutting lines 141 parallel to each other are formed, and the spacing distance between every two adjacent die-cutting lines 141 is the same. This method of die-cutting at equal intervals can reduce the difficulty of die-cutting process and reduce the cost.
- the die-cutting knife line 142 refers to the indentation formed at the preset position of the die-cutting paper 14 after die-cutting by the die-cutting knife, or the knife edge separating the die-cutting paper 14.
- the die-cutting knife line 142 is located on the die-cutting line 141 and is arranged at intervals, that is, the die-cutting knife line 142 and the un-die-cut part are spaced and interspersed to form a similar intermittent line on the die-cutting paper 14.
- the die-cutting knife line 142 is The disconnected part of the intermittent line.
- the die cutting line 142 is stretched to form a die cut 143.
- the die cut 143 is formed by moving the edges of the discontinuous part to both sides of the die cut 143.
- the die cut 143 is diamond-shaped, and the die cut paper 14 is stretched.
- a network structure with multiple rows of diamond-shaped openings is formed.
- the network structure is a soft tissue structure, and when it is overlapped on the first surface 11, it plays a protective role.
- the die-cutting distances of two adjacent die-cutting lines 141 can also be different. At this time, they are treated differently according to the strength to be protected. For example, when the planar structure 10 is used to wrap glass, etc. For fragile products, it is necessary to circle the fragile products. The interval of the die cutting line 141 in the inner plane structure 10 surrounding the fragile product is smaller than the interval of the die cutting line 141 of the outer plane structure 10. In this case Under the precondition of not reducing the protection strength, the number of die cutting can be reduced as much as possible, and the cost can be reduced.
- the die cutting lines 141 are straight lines. In another embodiment, the die cutting lines 141 may also be arc lines. Regardless of the shape of the die-cutting line 141, it is only necessary to ensure that the die-cutting lines are parallel to each other, and the mesh structure can be stretched during stretching.
- the protective layer 12 may also include multiple layers of pads 13, that is, two or more layers of pads 13, and each layer of pads 13 is made of die-cut paper. 14 The soft mesh structure formed by stretching, the protective layer 12 is formed after the multi-layer liner 13 is superimposed, and the protective effect is further enhanced compared with only one layer of the liner 13.
- the multi-layer liner 13 has a variety of stacking methods, for example: horizontal and vertical stacking, that is, a row of a layer of liners 13
- the arrangement of the die cuts 143 and the arrangement of the die cuts 143 of the other layer of liner 13 are perpendicular to each other; cross superimposition, that is, the arrangement of the die cuts 143 of one layer of liner 13 and the arrangement of the other layer of liner 13
- the die cuts 143 of the pad 13 are arranged at an angle to each other; misalignment overlaps, that is, the position of the die cuts 143 of one row of the pad 13 is located on the two adjacent rows of the other layer 13
- the positions between the cuts 143; in short, the positions of the mold cuts 143 of the stacked layers of the liner 13 are not completely overlapped.
- the incompletely overlapped multilayer liner 13 can make the protective layer 12 a softer tissue, further enhancing
- the planar structure 10 includes a second surface 15, and the protective layer 12 is sandwiched between the second surface 15 and the first surface 11.
- the first surface 11 and the second surface 15 are made of the same material and play the same role.
- the protective layer 12 is provided between the first surface 11 and the second surface 15 to prevent the protective layer 12 from being soft. In the process of use, it interferes with the packaged items and express items, causing it to fall off; at the same time, the structural strength of the planar structure 10 can be increased, and problems such as tearing of the planar structure 10 can be prevented.
- another packaging structure 100 of the present invention is formed by folding the above-mentioned planar structure 10 and sealing the edges.
- the packaging structure 100 is a kind of bag.
- the planar structure 10 includes an embodiment having a first surface 11 and a protective layer 12, and also includes another embodiment having a first surface 11, a protective layer 12, and a second surface 15.
- the edges on both sides perpendicular to the folding line are glued, and an opening is reserved at the position parallel to the other end of the folding line. So far, the bag body of the packaging bag has been formed.
- the article to be wrapped or the postal express item is put into the bag body through the opening. After the article is put into the bag body, it is surrounded by the protective layer 12 to play a protective role.
- the protective layer 12 completely overlaps the entire first surface 11, or the first surface 11 and the second surface 15.
- the inner wall of the bag body after being folded and the edge is glued is arranged with a protective layer 12, and the opening position of the bag body is not provided with a cover for sealing.
- the protective layer 12 does not completely overlap the entire first surface 11, or the first surface 11 and the second surface 15.
- the exposed area 101 is reserved on the surface 11 or the first surface 11 and the second surface 15. At this time, during folding, the exposed area 101 is located outside the area that needs to be folded. After folding, the exposed area 101 serves as a cover for the newly formed bag to close the opening of the bag.
- the first side 11 and the second side 15 and the protective layer 12 are all made of recyclable environmental protection materials.
- the present invention also provides a manufacturing method of a fully recycled environmental protection packaging structure 100.
- the manufacturing method includes: Step S1: preparing at least two paper rolls.
- the raw materials prepared include at least two rolls of raw paper, that is, the raw materials prepared are all rolls.
- the materials of the selected base paper rolls can be the same, or they can be different according to different needs.
- the selected base paper rolls should be recyclable environmentally friendly materials, such as recyclable and degradable environmentally friendly paper materials.
- Step S2 Select a roll of raw paper, unwind it to form a die-cut paper, and wind the die-cut paper for use.
- the packaging structure is manufactured and the materials are prepared Time is more convenient and faster, and the prepared paper base paper rolls can be mixed to reduce the cost of material preparation.
- two base paper rolls of different paper materials can also be prepared, and the two base paper rolls are distinguished from each other, and the ordinary base paper rolls As a special base paper roll for die-cutting paper.
- the original paper roll in this step it can only be selected from the marked special original paper rolls.
- this step S2 also includes:
- Step S21 unwinding the original paper roll; in this step, the unwinding adopts a rotating roller to unwind, and the unrolled original paper roll is unrolled with the rotation of the rotating roller at this time.
- Step S22 Die cutting the unwinding part of the base paper roll to form multiple rows of die cutting lines, each row of die cutting lines includes a plurality of die cutting knife lines spaced apart after die cutting.
- the original paper roll is unrolled step by step, and each unwinding is the length of at least one die cutter. After unwinding, the original paper roll is cut by the die cutter; after unwinding again Cut again until the paper base paper roll is completely unrolled and cut to form a die-cut paper, and the die-cut paper is reeled for use.
- the die-cutting distance of two adjacent die-cutting lines can also be different.
- they are treated differently according to the strength of the protection to be provided.
- the flat structure is used to wrap fragile products such as glass, It is necessary to surround the fragile product in a circle.
- the interval of the die cutting line in the inner plane structure surrounding the fragile product is smaller than the interval of the die cutting line surrounding the outer plane structure, so that the precondition of not reducing the protection strength Next, as much as possible to reduce the number of die-cutting and reduce costs.
- the die-cutting line refers to the indentation formed at the preset position of the die-cut paper after die-cutting by a die-cutting knife or a die-cutting knife used for die-cutting, or a die-cutting wire that separates the die-cutting paper.
- the die-cutting knife line is located on the die-cutting line and arranged at intervals, that is, the die-cutting knife line and the un-die-cut part are spaced and interspersed to form a similar intermittent line on the die-cutting paper.
- the die-cutting knife line is the intermittent line Break off the part.
- Step S3 Choose a roll of raw paper roll and a roll of die-cut paper roll to unwind in the same direction, stretch the die-cut paper roll to form a cushion tape, and overlap the liner tape with the unrolled raw material tape, Thus forming a flat structure belt.
- the die-cut paper roll is first unwinded. After unwinding, the unwinding speed at the unwinding end and the side far from the unwinding end are different, and the unwinding speed at the unwinding end is less than that at the far unwinding end.
- One side of the roll end stretch the die-cutting paper away from the unwinding end.
- the die-cutting knife line is stretched to form a die cut, which is the edge of the discontinuous part after moving to both sides of the die cut It is formed that the die cut is diamond-shaped, and the stretched die-cut paper forms a network structure with multiple rows of diamond-shaped openings.
- the network structure is a soft tissue structure and plays a protective role.
- the network structure is formed The cushion belt.
- the liner tape overlaps the unwinding base paper roll in this step, including several situations:
- the edge of the liner must be jagged, and it cannot be guaranteed to be completely flush with the edges of the raw material strip as the first and second sides of the planar structure, and it is not suitable to use glue.
- the way of applying glue is difficult to ensure the uniformity of the applied glue.
- the glue is applied by spraying, and glue is evenly sprayed on both sides of the gasket and the tape.
- the glue is resin glue, and the raw material tape needs to be heated during pressing to make the The resin glue reaches the temperature required for bonding; before the hot pressing, the resin glue has no sticking characteristics, so that it can work on the production line and spray the glue before folding, without worrying about the late sticking of the glue. Changes cannot be cemented.
- the method of spraying resin glue can ensure that the glue on both sides of the gasket and the tape is even, which is beneficial to improve the fixing strength.
- the heating and pressing method to compress the tape and the liner is beneficial to the fixation of the resin glue and improves the fixation strength.
- the step S3 can also be: selecting one roll of base paper and at least two rolls of die-cut paper rolls, and stretch all die-cut paper rolls to form multiple cushion tapes, and A plurality of liner tapes overlap the unwinding base paper roll to form a flat structure tape.
- the multiple rolls of die-cut paper rolls are all located on the same side of a roll of base paper after unwinding, and the multiple liner tapes are superimposed on each other and together on the base paper roll.
- This embodiment increases the number of cushion tapes, and has a better protective effect after being fabricated into a planar structure.
- only an unwinding die-cut paper roll needs to be added, which has low cost and high efficiency.
- the step S3 can also be: selecting two rolls of raw paper rolls and at least one roll of die-cut paper rolls, and stretch all the die-cut paper rolls to form multiple cushion tapes, and more Each liner tape is located between the unwinded rolls of two original paper rolls, and a plurality of liner tapes are overlapped with the two original paper rolls to form a flat structure tape.
- the formed flat structure belt has a first surface and a second surface.
- the protective layer of at least one liner clamped between the first surface and the second surface is stronger and firmer and has a better shock absorption effect. , The process cost of adding another layer of raw paper roll is lower.
- the protective layer between the first surface and the second surface may also include a multi-layer liner.
- the manufacturing method of the present invention also includes a method of forming a bag with a planar structure, namely step S4:
- Step S4 Glue is applied at intervals along the feed direction perpendicular to the plane structure; folded along the feed direction, so that the gluing positions coincide, press the gluing positions to solidify the glue; cut at the gluing position to form a bag body .
- the plane structure is fed once, and at the same time, the vertical feed direction is applied with glue at intervals.
- the position of the glue is the folding and pressing position.
- the two sides of the cut plane structure are adjacent The two sizing positions.
- the glue application position is fixed and the bag body is formed.
- the liner tape completely overlaps the original paper roll tape, and when folded, the folding line is located on the center line of the liner tape in the length direction. At this time, the inner wall of the folded bag is covered with The liner belt, and the bag body is not provided with a structure for sealing at the opening position.
- the liner tape is not completely overlapped on the base paper roll, and a bare area 101 is reserved on the edge extending along the length of the base paper roll; the plane The structural belt is folded along the length direction of the cushion belt when folded; after being folded, the exposed area 101 is used to cover the mouth of the bag body.
- the inner side of the cover is coated with sealing glue and covered with release paper.
- the release paper can be torn off to directly fold and seal the cover at the opening position of the bag body.
- the liner tape and the original paper roll used in the protective layer are made of recyclable environmental protection materials, and the liner is used as the buffered protective layer, which overcomes the powdery and granular soft structure used in the prior art As a cushioning material, the technical problems caused by environmental pollution and poor air quality.
- the use of multi-layer cushions as cushioning materials can achieve the cushioning effect of the existing plastic boards and plastic bubbles as cushioning materials, and ensure that the internal items are not damaged. purpose.
- the entire raw material production including the production of the liner belt, is realized on the conveyor belt, and the conveyor belt is always in the feeding state during the multi-layer overlap, folding, fixing, and die cutting process , The production efficiency is higher.
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Abstract
一种全回收环保包装结构(100)及其制作方法,所述包装结构(100)应用于快递、邮政及物流的包装,由纸质的平面结构(10)构成,所述平面结构(10)包括第一面(11)以及重叠于所述第一面(11)上的保护层(12),所述保护层(12)包括至少一层衬垫(13),所述衬垫(13)是由纸质材质经模切后拉伸形成的网状结构。该包装结构(100)克服了现有技术中牛皮纸气泡袋或信封,纸和塑料无法分离,无法回收,污染环境的问题。同时,解决了现有技术中采用粉末状、颗粒状的松软结构作为缓冲衬垫,所造成的环境粉尘污染,空气质量差的技术问题。
Description
本发明涉及包装领域,尤其应用于快递、邮政以及物流领域,具体地说,涉及一种全部采用环保材料制造的全回收环保包装结构及其该包装结构的制作方法。
如图1,在物流,快递,邮政业的包装领域,特别是具有缓冲结构的包装结构中,其中的缓冲材料A一般采用塑料板、塑胶泡A1,而塑料板和塑胶泡A1又无法直接与纸质包装结构内壁粘连,需要借助热塑的方式首先在内壁上热塑塑料覆膜B,然后再将塑料板,塑胶泡A1粘连在塑料覆膜B上。在回收再利用时,又需要撕下塑料板,塑胶泡A1以及从内壁上分离塑料覆膜B,然而塑料覆膜B极薄,难以分离,从而导致无法回收。例如:现有市场上普遍使用的一种牛皮纸气泡袋,其袋体是牛皮纸,在牛皮纸的一侧具有塑料覆膜B,在塑料覆膜B上设置了塑胶泡A1,而塑胶泡作为缓冲材料A。其中的塑料覆膜B无法分离,塑胶泡A1也无法分离,所以就会导致牛皮纸气泡袋无法回收,无法自然降解,从而污染环境。
如图2,在另外一些情况下,缓冲材料也有采用将其他可收回的材料研磨、切割形成粉末状、颗粒状的松软结构C,在包装结构生产时,将这些的粉末状、颗粒状材料填充,作为缓冲。但是这样的生产过程和工艺,会导致生产环境所在的空气中粉末严重超标,设备要求高,给工作人员健康带来潜在伤害。
发明内容
本发明的目的在于提供一种全回收环保包装结构以及该包装结构的制作方法,旨在解决现有技术中包装结构中缓冲材料不能回收,污染环境,工作环境差的技术问题。
本发明提供一种全回收环保包装结构,其包装结构应用于快递、邮政以及物流包装,由纸质的平面结构构成,所述平面结构包括:
第一面以及重叠于所述第一面上的保护层;
所述保护层包括至少一层衬垫,所述衬垫是纸质材质经模切后拉伸形成的网状结构。
本发明公开的全回收环保包装结构的保护层起到保护缓冲作用的保护层,其中保护层包括至少一层衬垫,通过设置模切拉伸成网状的衬垫作为缓冲。整个平面结构均采用纸质材料制成,克服了现有技术中在回收时还需要分离的问题。
再有模切纸与第一面的材质均是纸质材质,可以混用,备料简单;当纸质材质模切后形成模切纸,该模切纸还可以以纸质卷材收卷备用,仅在制作平面结构是,才需要放卷拉伸等操作,从而可以最大可能降低模切纸的物料储存成本。
另外,保护层采用衬垫,而衬垫是模切纸模切后拉伸形成,相对于填充粉末、颗粒等,对环境污染小,减小工作人员健康带来潜在伤害。
本发明同时提供了上述全回收环保包装结构的制作方法,该制作方法包括:
步骤S1:准备至少两卷纸质原纸卷;步骤S2:选取至少一卷原纸卷,放卷处理形成模切纸,并将模切纸收卷备用;步骤S3:选至少一卷原纸卷以及至少一卷模切纸卷材同向放卷,并对所述模切纸卷材拉伸形成衬垫带,将衬垫带与放卷的原材带贴合,从而形成平面结构带。
本发明公开的制作方法中衬垫以及原纸卷均采用纸质材料制成,回收时不需要分离,克服了现有技术中缓冲材料无法分离,无法回收污染环境的问题。同时,将衬垫作为缓冲克服了现有技术中采用粉末状、颗粒状的松软结构作为缓冲材料,所造成的环境污染,空气质量差的技术问题。同时采用衬垫作为缓冲材料,能够达到现有的塑料板、塑胶泡作为缓冲材料的缓冲效果,保证内部物品不损坏的目的。另外,采用本发明制作包装结构时,整个原材制作,包括衬垫带的制作均是在送卷的过程中实现,在拉伸、贴合、模切的过程中,传送带一直处于送给状态,生产的效率较高。
图1及图2是本发明的背景技术中的两种包装结构示意图;
图3是本发明平面结构的结构示意图;
图4是本发明模切纸的结构示意图;
图5是本发明模切纸模切拉伸后形成的衬垫结构示意图;
图6是本发明另一种模切纸的结构示意图;
图7是本发明再一种模切纸的结构示意图;
图8是本发明另一种具有多层衬垫的保护层的结构示意图;
图9及图10是本发明多层衬垫的不同排布方式示意图;
图11是本发明的平面结构形成包装结构的示意图;
图12及图13是本发明平面结构折叠形成袋体的结构示意图;
图14本发明中的衬垫重叠方式示意图;
图15的具有不同衬垫重叠方式的平面结构形成袋体的示意图;
图16是本发明具有封盖的袋体的结构示意图;
图17是本发明包装结构制作方法的流程图;
图18是本发明包装结构制作方法的另一种流程图;
图19是本发明图18对应的包装结构制作方法的流程示意图。
下面结合具体实施例和说明书附图对本发明做进一步阐述和说明:
请参考图3,本发明公开一种全回收环保包装结构100,该全回收环保包装结构100应用于快递、邮政以及物流领域,由纸质的平面结构10构成,其中该平面结构10包括:第一面11以及保护层12,其中所述保护层12重叠于第一面11上,该保护层12起到减震保护的目的,所述第一面11起到了支撑保护层12的作用,由第一面11和所述保护层12共同作用形成的平面结构10可以包裹于物品,快递件的外部,能够防止快递以及邮政包裹的损坏。
参考图4,具体的,该保护层12包括一层衬垫13,所述衬垫13是纸质材质经模切纸14拉伸形成的网状结构。
在本实施方式中,模切纸14与第一面11采用的纸质材料相同,此时,在制造该包装结构100而备料时,更加方便快捷,第一面11的纸质材料和模切纸14的纸质材料可以混用,减小备料成本。当然,根据实际的需要以及所包裹的物品和快递件的特性,在其他实施方式中也可以采用不同的纸质材质,例如第一面11采用更为结实的牛皮纸,而模切纸14采用普通书写纸。
其中,所述模切纸14模切后会形成多排模切线141,每排模切线141包括模切后彼此间隔设置的多个模切刀线142。在同一张模切纸14上模切后会形成多排彼此平行的模切线141,每相邻的两个模切线141之间的间隔距离相同。这种等间距模切的方式,能够降低模切工艺难度,且成本也会降低。
如图5,模切刀线142是指通过模切刀模切后,在预设定的模切纸14的位置形成的压痕,或者将模切纸14分离开的刀口。模切刀线142位于模切线141上,间隔设置,即,模切刀线142和未模切部分间隔,穿插设置,在模切纸14上,形成类似断续线,模切刀线142为断续线中的断离部分。该模切刀线142经过拉伸后形成模切口143,模切口143就是断续部分的边缘向模切口143两侧移动后形成得,模切口143为菱形,在拉伸后的模切纸14形成了多排菱形开口排布的网状结构,该网状结构为松软组织结构,当重叠在第一面11上起到保护的作用。
如图6,在另外一种实施方式中,相邻两个模切线141的模切间距也可以不同,此时根据所要保护的强度情况区别对待,例如,当该平面结构10用于包裹玻璃等易碎品时,需要一圈圈的环绕在易碎品上,环绕易碎品的内层平面结构10中的模切线141间隔小于环绕在外层的平面结构10的模切线141的间隔,这样的话能够在不降低保护强度的前提条件下,尽可能的减小模切次数,降低成本。
如图7,在本发明的其他实施方式中,该模切线141为直线,在另外一种实施方式中,这些模切线141也可以是弧线。无论模切线141的形状,仅需要保证模切线之间彼此平行,在拉伸时,能够拉伸形成网状结构即可。
如图8,其中,在本发明的其他实施方式中,该保护层12还可以包括多层衬垫13,即两层以上的衬垫13,此时每层衬垫13都是由模切纸14拉伸形成 的松软的网状结构,多层衬垫13叠加后形成保护层12,保护作用相较于仅一层衬垫13进一步增强。
如图9及图10,在本实施方式中,多层衬垫13叠加后形成保护层12时,多层衬垫13具有多种叠加方式,例如:横竖叠加,即一层衬垫13的一列模切口143的排布方式与另一层衬垫13的模切口143的排布方式彼此之间垂直;交叉叠加,即一层衬垫13的一列模切口143的排布方式与另一层衬垫13的模切口143的排布方式彼此之间呈夹角设置;错位叠加,即一层衬垫13的一列模切口143排布的位置位于另一层衬垫13的相邻的两排模切口143之间的位置;总之,叠加后的多层所述衬垫13的模切口143位置不完全重合。不完全重合的多层衬垫13能够使得保护层12为更加松软的组织,进一步增强保护性能。
参阅图11,其中,在本发明的另一种实施方式中,该平面结构10包括第二面15,所述第二面15与所述第一面11之间夹持所述保护层12。
在本实施方式中,第一面11与第二面15材质相同所起到的作用也相同,将保护层12设置在第一面11与第二面15之间,能够防止松软的保护层12在使用的过程中与包裹的物品,快递件干涉,导致脱落;同时还能够增加平面结构10的结构强度,防止平面结构10的撕裂等问题的出现。
参阅图12及图13,其中,本发明的另一种包装结构100由上述的平面结构10折叠后封边形成,该包装结构100为的一种袋体。此时该平面结构10包括具有第一面11和保护层12的一种实施方式,同时也包括具有第一面11、保护层12以及第二面15的另一种实施方式。具体的,包装结构100在平面结构10折叠后,将垂直于折叠线的两侧边缘粘固,并在平行于折叠线另一端的位置上预留一个开口,至此包装袋的袋体已经形成,待包裹的物品或者邮政快递件通过该开口放入袋体中,该物品放入袋体中后,被保护层12包围,起到保护的作用。
如图14,在本发明的一种实施方式中,所述保护层12完全重叠于整个所述第一面11,或者第一面11和第二面15。如图12及图13,此时,经折叠,边缘粘固后的袋体的内壁均布置有保护层12,该袋体开口位置没有设置用于封 口的封盖。
如图15及图16,在本发明的另外一种实施方式中,所述保护层12并未完全重叠于整个所述第一面11,或者第一面11和第二面15,在第一面11,或第一面11和第二面15上预留有裸露区域101。此时,在折叠时,该裸露区域101位于所需要折叠的区域的外部,折叠后,该裸露区域101作为新形成的袋体的封盖,用于封闭所述袋体的开口。
本发明以上的实施方式中,第一面11和第二面15以及保护层12均为可回收的环保材料制成。
参阅图17及图19,本发明同时还提供了一种全回收环保包装结构100的制作方法,该制作方法包括:步骤S1:准备至少两卷纸质原纸卷。
在该步骤中,准备的原材包括至少两卷原纸卷,即准备的原材均是卷材。其中选用的原纸卷的材料可以相同,也可以根据不同的需要不完全相同。不过,所选用的原纸卷均应是可回收的环保材料,例如可回收、可降解的环保纸质材料。
步骤S2:选取一卷原纸卷,放卷处理后形成模切纸,并将模切纸收卷备用。
在本步骤中,从备料纸质原纸卷中选取一卷原纸卷,该被选取的原纸卷与所有的原纸卷纸质材质完全相同,所以随机选取即可,此时在制造该包装结构而备料时,更加方便快捷,所备的纸质原纸卷可以混用,减小备料成本。
当然,在本步骤中,根据实际的需要以及所包裹的物品和快递件的特性,也可以备不同的纸质材质的两种原纸卷,将两种原纸卷彼此区分,将普通的原纸卷与作为模切纸的特殊原纸卷区分。这样,在本步骤中选择原纸卷时也只能从做出标记的特殊原纸卷中选取。
本步骤S2具体的,还包括:
步骤S21:原纸卷放卷;在本步骤中,放卷采用转动辊放卷,此时放卷的原纸卷随转动辊的转动而放卷。
步骤S22:对原纸卷放卷部分模切,形成多排模切线,每排模切线包括模切后彼此间隔设置的多个模切刀线。
在本步骤中,用模切刀模切时,原纸卷步进放卷,每次放卷为至少一个模 切刀的长度,放卷后通过模切刀,对原纸卷切割;再次放卷后再次切割,直至纸质原纸卷全部放卷及切割完成形成模切纸,并对模切纸收卷备用。
其中模切后,多个模切线彼此之间平行设置,相邻两条模切线之间的间距相同。这种等间距模切的方式,能够降低模切工艺难度,且成本也会降低。
在另外一种实施方式中,相邻两个模切线的模切间距也可以不同,此时根据所要提供保护的强度情况区别对待,例如,当该平面结构用于包裹玻璃等易碎品时,需要一圈圈的环绕在易碎品上,环绕易碎品的内层平面结构中的模切线间隔小于环绕在外层的平面结构的模切线的间隔,这样的话能够在不降低保护强度的前提条件下,尽可能的减小模切次数,降低成本。
模切线是指通过模切刀或者用于模切的模切刀模切后,在预设定的模切纸的位置形成的压痕,或者将模切纸分离开的模切导线。模切刀线位于模切线上并间隔设置,即,模切刀线和未模切部分间隔,穿插设置,在模切纸上,形成类似断续线,模切刀线为断续线中的断离部分。
步骤S3:选一卷原纸卷以及一卷模切纸卷材同向放卷,并对所述模切纸卷材拉伸形成衬垫带,将衬垫带与放卷的原材带重叠,从而形成平面结构带。
具体的,该模切纸卷材拉伸时,首先模切纸卷放卷,放卷后在放卷端与远离放卷端的一侧的放卷速度不同,放卷端的放卷速度小于远离放卷端的一侧,此时,远离放卷一端对模切纸拉伸,此时,该模切刀线经过拉伸后形成模切口,模切口就是断续部分的边缘向模切口两侧移动后形成得,模切口为菱形,在拉伸后的模切纸形成了多排菱形开口排布的网状结构,该网状结构为松软组织结构,起到保护的作用,该网状结构就形成了衬垫带。
在本步骤中,在本步骤中衬垫带与放卷的原纸卷重叠,包括几种情形:
第一种,衬垫的边缘必然是锯齿状,无法保证和作为平面结构第一面和第二面的原材带的边缘完全平齐,不宜采用涂胶的方式。涂胶的方式难以保证所涂胶水的均匀。
在本步骤中,采用喷涂的方式涂覆胶水,将衬垫与卷带的两侧均匀喷上胶水,还需要说明的是,胶水为树脂胶水,压合时需要向原材带加热,以使所述树脂胶水达到粘固所需要的温度;在未热压合之前,树脂胶水不具有粘贴特性, 从而可以在产线工作,折叠之前就喷涂胶水,而不用担心胶水的后期粘贴使粘结特性的改变无法粘固。
在本实施方式中,采用喷涂树脂胶水的方式能够保证衬垫与卷带两侧胶水均匀,有利于提高固定强度。同时,加热压合的方式压紧卷带与衬垫有利于树脂胶水的固定,提高固定强度。
另一种,衬垫的任意位置间隔喷涂胶水,并不需要沿着边缘部分喷涂,仅需要保证衬垫和放原纸卷之间不脱落即可。采用这种任意喷涂胶水的方式,除过喷涂胶水的位置,其他衬垫都处于松软的状态,保护效果更强。
在本发明的其他实施方式中,所述步骤S3还可以是:选择一卷原纸卷以及至少两卷模切纸卷材,并对所有模切纸卷材拉伸形成多个衬垫带,将多个衬垫带与放卷的原纸卷重叠,从而形成平面结构带。
在本实施方式中,多卷模切纸卷放卷后均位于一卷原纸卷放卷后的同一侧,多个衬垫带彼此叠加一起,并一同重叠与原纸卷上。本实施方式增加了衬垫带的数量,在制作成平面结构后,具有更好的保护作用,同时在制作过程中,仅需要增加放卷的模切纸卷即可,成本低,效率高。
在本发明的其他实施方式中,所述步骤S3还可以是:选择两卷原纸卷以及至少一卷模切纸卷材,并对所有模切纸卷材拉伸形成多个衬垫带,多个衬垫带均位于两卷原纸卷放卷后的卷材之间,将多个衬垫带与两个原纸卷重叠,形成平面结构带。
在本步骤中,形成的平面结构带具有第一面以及第二面,夹持于第一面和第二面之间的至少一层衬垫的保护层,更加结实牢固,减震效果更好,增加另一层原纸卷的工艺成本较低。当然此时,第一面和第二面之间保护层也可以包括多层的衬垫。
参阅图18及图19,其中,本发明的制作方法还包括平面结构形成袋体的方法,即步骤S4:
步骤S4:沿垂直于平面结构带进给方向间隔施胶;沿进给方向折叠,使施胶位置相重合,对施胶位置压合,使胶水凝固;在施胶位置裁切,形成袋体。
在本步骤中,平面结构带一遍进给,同时对垂直进给方向间隔施胶,施胶 的位置在裁切后,就是折叠压合的位置,裁切后的平面结构两侧即是相邻的两施胶位置。折叠压合后,施胶位置粘固,此时袋体形成。
在本发明的一种实施方式中,衬垫带完全重叠于所述原纸卷带上,折叠时,折叠线位于衬垫带长度方向的中心线上,此时折叠后的袋体内壁上布满所述衬垫带,且该袋体在开口位置不设置用于封口的结构。
在本发明的另外一种实施方式中,所述衬垫带未完全重叠于所述原纸卷带上,在所述原纸卷带在沿长度延伸的边缘上预留有裸露区域101;所述平面结构带在折叠时沿所述衬垫带长度方向折叠;折叠后,所述裸露区域101用于封盖所述袋体的袋口。
其中,在所述封盖的内侧上涂覆封口胶,并用离型纸覆盖,在使用时,撕去离型纸就可以直接将封盖折叠封于所述袋体的袋口位置。
本发明公开的制作方法中保护层采用的衬垫带以及原纸卷均采用可回收环保材料制成,经衬垫作为缓冲的保护层,克服了现有技术中采用粉末状、颗粒状的松软结构作为缓冲材料,所造成的环境污染,空气质量差的技术问题,同时采用多层衬垫作为缓冲材料,能够达到现有的塑料板、塑胶泡作为缓冲材料的缓冲效果,保证内部物品不损坏的目的。另外,采用本发明制作包装结构时,整个原材制作,包括衬垫带的制作均是在传送带上实现,在多层重叠、折叠、粘固、模切的过程中,传送带一直处于送给状态,生产的效率较高。
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。
Claims (12)
- 一种全回收环保包装结构,其特征在于,所述包装结构由纸质的平面结构构成,所述平面结构包括:第一面以及重叠于所述第一面上的保护层;所述保护层包括至少一层衬垫,所述衬垫是纸质材质经模切后拉伸形成的网状结构。
- 如权利要求1所述的全回收环保包装结构,其特征在于,所述平面结构还包括第二面,所述第一面与所述第二面之间夹持所述保护层。
- 如权利要求1或2所述的全回收环保包装结构,其特征在于,所述衬垫是经模切纸拉伸形成,所述模切纸上模切形成多排模切线,每排模切线包括模切后彼此间隔设置的多个模切刀线,所述模切刀线经拉伸后形成模切口。
- 如权利要求3所述的全回收环保包装结构,其特征在于,所述保护层包括多层衬垫,多层所述衬垫叠加后形成所述保护层。
- 如权利要求4所述的全回收环保包装结构,其特征在于,所述保护层未完全重叠于整个所述第一面和/或第二面,在所述第一面和/或第二面上预留有裸露区域。
- 如权利要求5所述的全回收环保包装结构,其特征在于,所述包装结构由所述平面结构折叠后,将垂直于折叠线的两侧边缘粘固,并在平行于折叠线另一端位置预留一开口形成袋体。
- 一种全回收环保包装结构的制作方法,其特征在于,所述包装结构的制作方法包括:步骤S1:准备至少两卷原纸卷;步骤S2:选取至少一卷原纸卷,放卷处理形成模切纸,并将模切纸收卷备用;步骤S3:选至少一卷原纸卷以及至少一卷模切纸卷,同向放卷,并对所述模切纸卷材拉伸形成衬垫带,将衬垫带与放卷的原纸卷带贴合,从而形成平面结构带。
- 如权利要求7所述的全回收环保包装结构的制作方法,其特征在于,所述步骤S3中选取的原纸卷为两卷,两卷所述原纸卷放卷后的两原纸卷带分别 位于所述衬垫带的两侧,所述衬垫带与所述原纸卷带贴合后,位于两所述原材带之间。
- 如权利要求7或8所述的全回收环保包装结构的制作方法,其特征在于,在步骤S3中,所述模切纸卷材具有多卷,多卷所述模切纸卷材拉伸后形成多个衬垫带,多个衬垫带与所述原纸卷带贴合,多个衬垫带位于两所述原纸卷带之间。
- 如权利要求9所述的全回收环保包装结构的制作方法,其特征在于,所述步骤S2包括所述原纸卷放卷处理形成模切纸的方法,包括:步骤S21:原纸卷放卷;步骤S22:对原纸卷放卷部分模切,形成以多排模切线,每排模切线包括模切后彼此间隔设置的多个模切刀线。
- 如权利要求10所述的全回收环保包装结构的制作方法,其特征在于,还包括平面结构形成袋体的方法,其为:步骤S4:沿垂直于平面结构带进给方向间隔施胶;沿进给方向折叠,使施胶位置相重合,对施胶位置压合,使胶水凝固;在施胶位置裁切,形成袋体。
- 如权利要求11所述的全回收环保包装结构的制作方法,其特征在于,所述衬垫带未完全重叠于所述原纸卷带上,在所述原纸卷带在沿长度延伸的边缘上预留有裸露区域;所述平面结构带在折叠时沿所述衬垫带长度方向折叠;折叠后,所述裸露区域用于封盖所述袋体的袋口。
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US18/666,334 US20240300698A1 (en) | 2019-03-29 | 2024-05-16 | Cushion sheet production module and production method, packaging bag production device and production mehod thereof |
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JP2020164248A (ja) | 2020-10-08 |
US20200307867A1 (en) | 2020-10-01 |
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US20200307866A1 (en) | 2020-10-01 |
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