乳化沥青、涂刷型橡胶沥青防水涂料及其制备方法Emulsified asphalt, brushed rubber asphalt waterproof paint and preparation method thereof
技术领域Technical field
本发明涉及涂料技术领域,具体而言,涉及一种乳化沥青、一种乳化沥青制备方法、一种涂刷型橡胶沥青防水涂料和一种涂刷型橡胶沥青防水涂料制备方法。The invention relates to the technical field of coatings, in particular to a preparation method of emulsified asphalt, a preparation method of emulsified asphalt, a brushing type rubber asphalt waterproof coating and a brushing type rubber asphalt waterproof coating preparation method.
背景技术Background technique
近几年来,喷涂速凝橡胶沥青防水涂料由于具有施工快捷、满粘、防水效果好等特点而发展迅速,喷涂速凝橡胶沥青防水涂料在用于大面积防水施工时方便快捷,但是不能直接用于细部节点处理以及防水施工后的缺陷修补,必须配套使用涂刷型橡胶沥青防水涂料。In recent years, spraying quick-setting rubber asphalt waterproof coating has developed rapidly due to its fast construction, full adhesion and good waterproof effect. Spraying quick-setting rubber asphalt waterproof coating is convenient and quick for large-area waterproof construction, but it cannot be used directly. For detailed node treatment and defect repair after waterproof construction, brushed rubber asphalt waterproof coating must be used.
目前常用的涂刷型橡胶沥青防水涂料的配方构成基本与喷涂速凝橡胶沥青防水涂料相同,均由阴离子乳化沥青、阴离子胶乳、填料、助剂等组成,二者不同之处在于涂刷型橡胶沥青防水涂料体系粘度更大。其中,阴离子乳化沥青、阴离子胶乳能够与凝结剂组分作用迅速凝结成固态,喷涂速凝橡胶沥青防水涂料正是基于此原理速凝成膜,从而能够快速施工无流挂,然而该材料用于涂刷型橡胶沥青防水涂料时却有较多问题,存在以下技术缺陷:At present, the commonly used brushing rubber asphalt waterproof coating has the same formula composition as spraying quick-setting rubber asphalt waterproof coating. Both are composed of anionic emulsified asphalt, anionic latex, fillers, additives, etc. The difference between the two is that the brushed rubber The bituminous waterproof coating system is more viscous. Among them, anionic emulsified asphalt and anionic latex can quickly condense into a solid state by the action of the coagulant component. The sprayed quick-setting rubber asphalt waterproof coating is based on this principle to quickly set the film, so that it can be quickly constructed without sagging. However, the material is used for However, there are many problems when applying rubber asphalt waterproof coating, and there are the following technical defects:
(1)处理细部节点时,水泥表面的正电荷,以及施工后缺陷修补时速凝防水膜表面的凝结剂组分会使现有的涂刷型防水涂料迅速凝结成疙瘩,这些疙瘩不仅影响外观,也是防水的薄弱点所在。(1) When dealing with detailed nodes, the positive charge on the cement surface and the coagulant component on the surface of the quick-setting waterproof membrane during defect repair after construction will cause the existing brushed waterproof coatings to quickly condense into lumps. These lumps not only affect the appearance, but also The weak point of waterproofing.
(2)常规涂刷型橡胶沥青防水涂料涂刷完毕,涂刷工具不能用清水清洗,清水会破坏体系平衡导致涂料凝结,凝结后的橡胶沥青组分粘在涂刷工具上,越洗越脏,因此常规涂刷型防水涂料的涂刷工具基本为一次性的,难以重复利用。(2) After the conventional brushing type rubber asphalt waterproof coating is painted, the brushing tools cannot be cleaned with clean water. The clean water will destroy the system balance and cause the coating to condense. The condensed rubber bitumen component sticks to the brushing tool, and the more it is washed, the more dirty Therefore, the painting tools of conventional painting type waterproof coatings are basically disposable and difficult to reuse.
因此,亟需研发一种稳定性好的、遇阳离子不易凝结的新的涂刷型橡 胶沥青防水涂料,来配合喷涂速凝橡胶沥青防水涂料使用,以提高防水施工质量。Therefore, there is an urgent need to develop a new brushed rubber-asphalt waterproofing coating that has good stability and is not easy to condense in the presence of cations, which can be used in conjunction with sprayed quick-setting rubber-asphalt waterproofing coatings to improve the quality of waterproof construction.
发明内容Summary of the invention
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本发明的目的在于提供一种乳化沥青、一种乳化沥青的制备方法、一种涂刷型橡胶沥青防水涂料和一种涂刷型橡胶沥青防水涂料的制备方法。To this end, the purpose of the present invention is to provide an emulsified asphalt, a preparation method of emulsified asphalt, a brush type rubber asphalt waterproof coating and a brush type rubber asphalt waterproof coating preparation method.
为了实现上述目的,本发明的第一方面的技术方案提供了一种乳化沥青,包括以下质量百分比的组分:石油沥青60%~63%;脂肪醇聚氧乙烯醚硫酸盐类乳化剂0.3%~2%;pH值调节剂0.1%~0.5%;稳定剂0.1%~0.5%;去离子水。In order to achieve the above objective, the technical solution of the first aspect of the present invention provides an emulsified asphalt, which includes the following components in mass percentage: petroleum asphalt 60% to 63%; fatty alcohol polyoxyethylene ether sulfate emulsifier 0.3% ~2%; pH adjuster 0.1%~0.5%; stabilizer 0.1%~0.5%; deionized water.
在该技术方案中,以此组分配制的乳化沥青稳定性较好,而且用脂肪醇聚氧乙烯醚硫酸盐类做乳化剂,脂肪醇聚氧乙烯醚硫酸盐类含有乙氧基和磺酸基团,同时具有阴离子和非离子的特性,遇到阳离子不易凝结,减少了施工后墙壁上的疙瘩的产生,提升了防水性能,该乳化沥青存储稳定性较好,存储6个月不分水,无沉淀,与10%氯化钙溶液混合不会产生凝结。In this technical scheme, the emulsified asphalt formulated with this component has better stability, and uses fatty alcohol polyoxyethylene ether sulfates as emulsifiers. Fatty alcohol polyoxyethylene ether sulfates contain ethoxy groups and sulfonic acids. The group has both anionic and non-ionic characteristics. It is not easy to condense when encountering cations, which reduces the generation of lumps on the wall after construction and improves the waterproof performance. The emulsified asphalt has good storage stability and no water separation after storage for 6 months. , No precipitation, no condensation when mixed with 10% calcium chloride solution.
需要说明的是,石油沥青可以选用70#沥青、90#沥青中的一种或者两种复配使用。It should be noted that petroleum asphalt can be used in combination with one or two of 70# asphalt and 90# asphalt.
在上述技术方案中,优选地,脂肪醇聚氧乙烯醚硫酸盐类乳化剂包括脂肪醇聚氧乙烯(2)硫酸钠、脂肪醇聚氧乙烯(3)硫酸钠、脂肪醇聚氧乙烯醚硫酸铵中的任意一种或几种。In the above technical solution, preferably, the fatty alcohol polyoxyethylene ether sulfate emulsifier includes fatty alcohol polyoxyethylene (2) sodium sulfate, fatty alcohol polyoxyethylene (3) sodium sulfate, fatty alcohol polyoxyethylene ether sulfate Any one or more of ammonium.
在该技术方案中,以脂肪醇聚氧乙烯(2)硫酸钠、脂肪醇聚氧乙烯(3)硫酸钠、脂肪醇聚氧乙烯醚硫酸铵中的任意一种或几种作为制备乳化沥青的乳化剂,含有一定的乙氧基和磺酸基团,使得制备出来的乳化沥青遇阳离子不易凝结,有利于提高防水施工质量。In this technical scheme, any one or more of fatty alcohol polyoxyethylene (2) sodium sulfate, fatty alcohol polyoxyethylene (3) sodium sulfate, and fatty alcohol polyoxyethylene ether ammonium sulfate are used as the preparation of emulsified asphalt The emulsifier contains certain ethoxy groups and sulfonic acid groups, so that the prepared emulsified asphalt is not easy to coagulate when encountering cations, which is beneficial to improve the quality of waterproof construction.
在上述任一项技术方案中,优选地,pH值调节剂包括氢氧化钠和/或氢氧化钾;稳定剂包括有机类稳定剂、无机类稳定剂,有机类稳定剂为纤维素醚,包括羟甲基纤维素醚、羟乙基纤维素醚;无机类稳定剂包括钠基 膨润土、钙基膨润土、凹凸棒土。In any of the above technical solutions, preferably, the pH adjuster includes sodium hydroxide and/or potassium hydroxide; the stabilizer includes an organic stabilizer, an inorganic stabilizer, and the organic stabilizer is a cellulose ether, including Hydroxymethyl cellulose ether, hydroxyethyl cellulose ether; inorganic stabilizers include sodium bentonite, calcium bentonite, and attapulgite.
更为优选地,稳定剂可以用钠基膨润土,能够进一步提升乳化沥青的稳定性。More preferably, the stabilizer can be sodium bentonite, which can further improve the stability of the emulsified asphalt.
本发明的第二方面的技术方案提供了一种乳化沥青的制备方法,包括以下步骤:称取配方量的石油沥青,并加热至130℃;称取配方量的脂肪醇聚氧乙烯醚硫酸盐类乳化剂、pH值调节剂、稳定剂加入去离子水中,搅拌均匀至完全溶解,并预热至65℃~70℃,生成乳化剂溶液;将加热后的石油沥青和乳化剂溶液同时加入乳化机胶体磨进行乳化,降至室温,过滤得到乳化沥青。The technical solution of the second aspect of the present invention provides a method for preparing emulsified asphalt, which includes the following steps: weighing a formula amount of petroleum pitch and heating it to 130°C; weighing a formula amount of fatty alcohol polyoxyethylene ether sulfate Add emulsifiers, pH adjusters, and stabilizers to deionized water, stir evenly until completely dissolved, and preheat to 65°C~70°C to form an emulsifier solution; add the heated petroleum pitch and emulsifier solution to the emulsification at the same time The colloid mill is used for emulsification, down to room temperature, and filtered to obtain emulsified asphalt.
在该技术方案中,以此步骤配制的乳化沥青稳定性较好,而且用脂肪醇聚氧乙烯醚硫酸盐类做乳化剂,脂肪醇聚氧乙烯醚硫酸盐类含有乙氧基和磺酸基团,同时具有阴离子和非离子的特性,遇到阳离子不易凝结,减少了施工后墙壁上的疙瘩的产生,提升了防水性能,该乳化沥青存储稳定性较好,存储6个月不分水,无沉淀,与10%钙离子溶液混合不会产生凝结。In this technical scheme, the emulsified asphalt prepared in this step has better stability, and uses fatty alcohol polyoxyethylene ether sulfates as emulsifiers. Fatty alcohol polyoxyethylene ether sulfates contain ethoxy groups and sulfonic acid groups. It has both anionic and non-ionic characteristics. It is not easy to condense when encountering cations, which reduces the generation of lumps on the wall after construction and improves the waterproof performance. The emulsified asphalt has good storage stability and does not separate water after storage for 6 months. No precipitation, mixing with 10% calcium ion solution will not cause condensation.
需要说明的是,石油沥青可以选用70#沥青、90#沥青中的一种或者两种复配使用,乳化时直接过一遍乳化机胶体磨即可,一般乳化时间为5s~90s。It should be noted that one or two of 70# asphalt and 90# asphalt can be used as petroleum asphalt, and it can be used directly through the colloid mill of the emulsifier during emulsification. The general emulsification time is 5s~90s.
本发明的第三方面的技术方案提供了一种涂刷型橡胶沥青防水涂料,包括以下质量百分比的组分:上述技术方案中的乳化沥青50%~90%;固含量50%~65%的橡胶胶乳10%~50%;填料5%~30%;其他助剂0.3%~1.5%;去离子水。The technical solution of the third aspect of the present invention provides a brushing rubber asphalt waterproof coating, including the following components by mass percentage: the emulsified asphalt in the above technical solution is 50% to 90%; the solid content is 50% to 65% Rubber latex 10% to 50%; filler 5% to 30%; other additives 0.3% to 1.5%; deionized water.
在该技术方案中,以上述技术方案中的乳化沥青作为配制涂刷型橡胶沥青防水涂料的原料,对阳离子的稳定性好,这里的阳离子包括钠离子、钾离子、钙离子、镁离子等等,而且加入橡胶胶乳,橡胶胶乳的稳定性好,配制出来的涂刷型橡胶沥青防水涂料与水泥基面的阳离子以及凝结剂组分中的阳离子接触后,不易产生凝结,一定程度上解决了涂刷起疙瘩的问题,既提高了防水施工质量,又美观。In this technical scheme, the emulsified asphalt in the above technical scheme is used as the raw material for the preparation of the brushed rubber asphalt waterproof coating, which has good stability to cations. The cations here include sodium ions, potassium ions, calcium ions, magnesium ions, etc. , And adding rubber latex, the stability of the rubber latex is good. After the formulated brushed rubber asphalt waterproof coating comes into contact with the cations of the cement base surface and the cations of the coagulant component, it is not easy to form coagulation, which solves the problem of coating to a certain extent. The problem of brush bumps not only improves the quality of waterproof construction, but also looks beautiful.
而且,该涂刷型橡胶沥青防水涂料稳定性好,加入清水也不会导致凝结,这样,在涂刷工具用完以后能够直接用清水进行清洗,涂刷工作可以 重复使用,节约了资源,减少了浪费。Moreover, the brush type rubber asphalt waterproof coating has good stability and will not cause condensation when added with clean water. In this way, it can be directly cleaned with clean water after the brushing tools are used up. The brushing work can be reused, saving resources and reducing Waste.
在上述技术方案中,优选地,乳化沥青的固含量为60%~63%。In the above technical solution, preferably, the solid content of the emulsified asphalt is 60% to 63%.
在该技术方案中,乳化沥青的固含量为60%~63%,进一步提升了配制出来的涂刷型橡胶沥青防水涂料的稳定性。In this technical scheme, the solid content of the emulsified asphalt is 60% to 63%, which further improves the stability of the formulated rubber asphalt waterproof coating.
在上述任一项技术方案中,优选地,橡胶胶乳包括天然胶乳、丁苯胶乳、氯丁胶乳、丙烯酸酯胶乳中的任意一种或几种;橡胶胶乳的pH值为6~8。In any of the above technical solutions, preferably, the rubber latex includes any one or more of natural latex, styrene-butadiene latex, neoprene latex, and acrylate latex; the pH of the rubber latex is 6-8.
在该技术方案中,以天然胶乳、丁苯胶乳、氯丁胶乳、丙烯酸酯胶乳中的任意一种或几种作为配制涂刷型橡胶沥青防水涂料的橡胶胶乳,而且控制橡胶胶乳的pH值为6~8,进一步提升了涂刷型橡胶沥青防水涂料的稳定性,进一步减少了与水泥基面的阳离子以及凝结剂组分中的阳离子接触后凝结起疙瘩等现象的发生。In this technical solution, any one or more of natural rubber latex, styrene butadiene latex, neoprene latex, and acrylate latex is used as the rubber latex for preparing the brushed rubber asphalt waterproof coating, and the pH value of the rubber latex is controlled 6 to 8, further improve the stability of the brushed rubber asphalt waterproof coating, and further reduce the occurrence of condensation and lumps after contact with the cations of the cement base surface and the cations in the coagulant component.
在上述任一项技术方案中,优选地,橡胶胶乳为中性的羧酸改性氯丁胶乳。In any of the above technical solutions, preferably, the rubber latex is a neutral carboxylic acid modified neoprene latex.
在该技术方案中,以中性的羧酸改性氯丁胶乳作为配制涂刷型橡胶沥青防水涂料的橡胶胶乳,在改善体系稳定性的同时,也改善了涂料的粘接性能,进一步提升了涂刷型橡胶沥青防水涂料的品质。In this technical solution, neutral carboxylic acid-modified neoprene latex is used as the rubber latex for the preparation of the brushed rubber asphalt waterproof coating. While improving the stability of the system, it also improves the adhesion performance of the coating and further improves The quality of brushed rubber asphalt waterproof coating.
在上述任一项技术方案中,优选地,填料包括碳酸钙、滑石粉、硅灰石中的任意一种或几种;其他助剂包括分散剂、润湿剂、消泡剂、抗氧剂、pH调节剂、增稠剂,分散剂为铵盐分散剂,消泡剂为有机硅类消泡剂,增稠剂为聚丙烯酸盐增稠剂。In any of the above technical solutions, preferably, the filler includes any one or more of calcium carbonate, talc, and wollastonite; other additives include dispersants, wetting agents, defoamers, and antioxidants , PH adjuster, thickener, dispersant is ammonium salt dispersant, defoamer is silicone defoamer, thickener is polyacrylate thickener.
在该技术方案中,选用铵盐分散剂,提升了体系的耐水性能,选用有机硅类消泡剂,在消泡的同时也提升了稳定性。In this technical scheme, ammonium salt dispersant is selected to improve the water resistance of the system, and silicone defoamer is selected to improve stability while defoaming.
更为具体地,分散剂可以选用聚丙烯酸铵盐分散剂;润湿剂可以选用烷基聚氧乙烯醚;消泡剂可以选用聚硅氧烷类消泡剂;抗氧剂可以选用2,2′-亚甲基双(4-甲基-6-叔丁基苯酚);pH调节剂可以选用2-氨基-2-甲基-1-丙醇;增稠剂可以选用聚丙烯酸盐碱溶胀增稠剂。More specifically, the dispersant can be a polyacrylic acid ammonium salt dispersant; the wetting agent can be an alkyl polyoxyethylene ether; the defoaming agent can be a polysiloxane defoaming agent; the antioxidant can be 2,2′ -Methylene bis(4-methyl-6-tert-butylphenol); pH adjuster can be 2-amino-2-methyl-1-propanol; thickener can be polyacrylate alkali swelling and thickening Agent.
本发明的第四方面的技术方案提供了一种涂刷型橡胶沥青防水涂料的制备方法,包括以下步骤:称取配方量的填料和其他助剂加入去离子水中以1500r/min~2500r/min高速分散研磨,得到填料浆;称取配方量的乳化沥 青和橡胶胶乳以500r/min~800r/min低速搅拌均匀;在乳化沥青和橡胶胶乳的搅拌过程中,将填料浆缓慢加入乳化沥青和橡胶胶乳形成混合物中,并调节黏度至3000厘泊~7000厘泊,过滤得到涂刷型橡胶沥青防水涂料。The technical solution of the fourth aspect of the present invention provides a method for preparing a brushed rubber asphalt waterproof coating, which includes the following steps: weighing a formula amount of fillers and other additives into deionized water at a rate of 1500r/min~2500r/min Disperse and grind at high speed to obtain filler slurry; weigh the formulated amount of emulsified asphalt and rubber latex and mix them evenly at a low speed of 500r/min~800r/min; during the mixing process of emulsified asphalt and rubber latex, slowly add filler slurry to emulsified asphalt and rubber The latex is formed into a mixture, and the viscosity is adjusted to 3000 centipoise to 7000 centipoise, and filtered to obtain a brushed rubber asphalt waterproof coating.
在该技术方案中,以此步骤配制的涂刷型橡胶沥青防水涂料对阳离子的稳定性好,这里的阳离子包括钠离子、钾离子、钙离子、镁离子等等,而且加入橡胶胶乳,橡胶胶乳的稳定性好,配制出来的涂刷型橡胶沥青防水涂料与水泥基面的阳离子以及凝结剂组分中的阳离子接触后,不易产生凝结,一定程度上解决了涂刷起疙瘩的问题,既提高了防水施工质量,又美观。In this technical solution, the brushed rubber asphalt waterproof coating prepared in this step has good stability to cations, where the cations include sodium ions, potassium ions, calcium ions, magnesium ions, etc., and rubber latex, rubber latex The stability of the rubber asphalt waterproof coating is good. After the formulated brushing rubber asphalt waterproof coating is in contact with the cations of the cement base surface and the cations of the coagulant component, it is not easy to condense, which solves the problem of brushing to a certain extent, and improves Improve the quality of waterproof construction, and beautiful.
而且,该涂刷型橡胶沥青防水涂料稳定性好,加入清水也不会导致凝结,这样,在涂刷工具用完以后能够直接用清水进行清洗,涂刷工作可以重复使用,节约了资源,减少了浪费。Moreover, the brush type rubber asphalt waterproof coating has good stability and will not cause condensation when added with clean water. In this way, it can be directly cleaned with clean water after the brushing tools are used up. The brushing work can be reused, saving resources and reducing Waste.
通过以上技术方案,用脂肪醇聚氧乙烯醚硫酸盐类作为乳化剂,制得稳定性较好的乳化沥青,该乳化剂中含有乙氧基和磺酸基基团,同时具有阴离子和非离子特性,遇到阳离子时,比如钙离子等,不易凝结,由该乳化沥青复配稳定性较好的橡胶胶乳,再加入填料及其他助剂制得稳定性较好的涂刷型橡胶沥青防水涂料,该涂料遇阳离子不易产生凝结,涂刷时不易起疙瘩,既提升了防水施工质量,又提升了美观性,另外,该涂料遇清水也不会凝结,采用该涂料时,涂刷工具用完后可以直接用清水进行清洗,能够重复利用,节约了资源,减少了浪费。Through the above technical solutions, fatty alcohol polyoxyethylene ether sulfates are used as emulsifiers to prepare emulsified asphalt with better stability. The emulsifier contains ethoxy and sulfonic acid groups, as well as anionic and nonionic groups. Characteristic, when it encounters cations, such as calcium ions, it is not easy to coagulate. The rubber latex with better stability is compounded from the emulsified asphalt, and then fillers and other additives are added to make a paint-based rubber asphalt waterproof coating with better stability. , The coating is not easy to condense when exposed to cations, and it is not easy to get bumps when brushing, which not only improves the quality of waterproof construction, but also improves the aesthetics. In addition, the coating will not condense when exposed to clear water. When using this coating, the brushing tools are used up Afterwards, it can be cleaned directly with clean water, which can be reused, saving resources and reducing waste.
本发明的附加方面和优点将在下面的描述部分中给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the present invention will be given in the following description, and some will become obvious from the following description, or be understood through the practice of the present invention.
具体实施方式Detailed ways
本发明公开了一种乳化沥青、一种乳化沥青的制备方法、一种涂刷型橡胶沥青防水涂料和一种涂刷型橡胶沥青防水涂料的制备方法,本领域技术人员可以借鉴本文内容,适当改进工艺参数实现。特别需要指出的是,所有类似的替换和改动对本领域技术人员来说是显而易见的,它们都被视为包括在本发明。本发明的方法及应用已经通过较佳实施例进行了描述,相关人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和 应用进行改动或适当变更与组合,来实现和应用本发明技术。The invention discloses a preparation method of emulsified asphalt, a preparation method of emulsified asphalt, a painting type rubber asphalt waterproof coating and a painting type rubber asphalt waterproof coating preparation method. Those skilled in the art can learn from the content of this article and appropriately Improve the realization of process parameters. In particular, it should be pointed out that all similar replacements and modifications are obvious to those skilled in the art, and they are all deemed to be included in the present invention. The method and application of the present invention have been described through the preferred embodiments. It is obvious that relevant persons can make changes or appropriate changes and combinations to the methods and applications described herein without departing from the content, spirit and scope of the present invention to achieve and Apply the technology of the present invention.
下面结合实施例,进一步阐述本发明:The following examples further illustrate the present invention:
实施例1Example 1
乳化沥青的组分:70#石油沥青62kg,烷基醇聚氧乙烯硫酸铵1.5kg,氢氧化钠0.15kg,羟甲基纤维0.5kg,去离子水35.85kg。Emulsified asphalt components: 70# petroleum asphalt 62kg, alkyl alcohol polyoxyethylene ammonium sulfate 1.5kg, sodium hydroxide 0.15kg, hydroxymethyl fiber 0.5kg, deionized water 35.85kg.
乳化沥青制备过程:称取配方量的石油沥青加热至130℃;Preparation process of emulsified asphalt: Weigh the formulated amount of petroleum asphalt and heat it to 130°C;
配制乳化剂溶液,向配方量的去离子水中加入配方量的烷基醇聚氧乙烯(3)硫酸铵、氢氧化钠、羟甲基纤维,搅拌均匀至完全溶解,并预热至65℃~70℃;Prepare emulsifier solution, add formula amount of alkyl alcohol polyoxyethylene (3) ammonium sulfate, sodium hydroxide, and methylol fiber to formula amount of deionized water, stir evenly until completely dissolved, and preheat to 65℃~ 70°C;
将加热好的石油沥青及乳化剂溶液同时加入乳化机胶体磨进行乳化后,降至室温,过滤得到所述乳化沥青。The heated petroleum asphalt and the emulsifier solution are simultaneously added to the colloid mill of the emulsifier for emulsification, then are cooled to room temperature, and filtered to obtain the emulsified asphalt.
涂刷型橡胶沥青防水涂料的组分:上述乳化沥青62kg,中性羧酸改性氯丁胶乳28kg,填料6.5kg,其他助剂0.5kg;去离子水3.15kg。The components of the brushed rubber asphalt waterproof coating: 62kg of the above-mentioned emulsified asphalt, 28kg of neutral carboxylic acid modified neoprene latex, 6.5kg of filler, 0.5kg of other additives, and 3.15kg of deionized water.
具体地,其他助剂中包括分散剂0.1Kg,润湿剂0.05Kg,消泡剂0.04Kg,抗氧剂0.08Kg,PH调节剂0.03Kg,增稠剂0.05Kg,Specifically, the other additives include dispersant 0.1Kg, wetting agent 0.05Kg, defoamer 0.04Kg, antioxidant 0.08Kg, pH regulator 0.03Kg, thickener 0.05Kg,
涂刷型橡胶沥青防水涂料的制备过程:The preparation process of brushed rubber asphalt waterproof coating:
称取配方量的填料和其他助剂加入去离子水中以1500r/min~2500r/min高速分散研磨,得到填料浆;Weigh the fillers and other additives of the formula and add them to deionized water at a high speed of 1500r/min~2500r/min to disperse and grind to obtain a filler slurry;
称取配方量的乳化沥青和橡胶胶乳以500r/min~800r/min低速搅拌均匀;Weigh the formulated amount of emulsified asphalt and rubber latex and mix them evenly at a low speed of 500r/min~800r/min;
在乳化沥青和橡胶胶乳的搅拌过程中,将填料浆缓慢加入乳化沥青和橡胶胶乳形成混合物中,并调节黏度至3000厘泊~7000厘泊,过滤得到涂刷型橡胶沥青防水涂料。In the mixing process of emulsified asphalt and rubber latex, the filler slurry is slowly added to the emulsified asphalt and rubber latex to form a mixture, and the viscosity is adjusted to 3000 cps to 7000 cps, and the brushed rubber asphalt waterproof coating is obtained by filtering.
将常规阴离子乳化沥青(a)、常规涂刷型橡胶沥青防水涂料(b)、本申请提出的上述乳化沥青(c)、本申请提出的上述涂刷型橡胶沥青防水涂料(d)分别加入清水、不同含量氯化钙溶液、氯化钠溶液、氯化钾溶液、氯化镁溶液中,得到如下表1试验结果。The conventional anionic emulsified asphalt (a), the conventional brushed rubber bitumen waterproof coating (b), the above-mentioned emulsified bitumen (c) proposed in this application, and the above-mentioned brushed rubber bitumen waterproof coating (d) proposed in this application are added to clean water respectively. , Different content of calcium chloride solution, sodium chloride solution, potassium chloride solution, magnesium chloride solution, get the following test results in Table 1.
表1Table 1
To
|
(a)(a)
|
(b)(b)
|
(c)(c)
|
(d)(d)
|
清水Shimizu
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%钙离子溶液Containing 10% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含15%钙离子溶液Contains 15% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%钙离子溶液Containing 20% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
含25%钠离子溶液Containing 25% sodium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含25%钾离子溶液Containing 25% potassium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%镁离子溶液Contains 10% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%镁离子溶液Containing 20% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
上述涂刷型橡胶沥青防水涂料的使用过程:The use process of the above-mentioned brushed rubber asphalt waterproof coating:
细部结构处理:按施工要求将涂刷型橡胶沥青防水涂料直接涂刷在细部结构处,由于体系中的乳化沥青及胶乳都比较稳定,遇带正电荷的水泥基面时不会凝结产生疙瘩,涂刷完毕涂刷工具直接用清水清洗干净即可。Detailed structure treatment: According to the construction requirements, the brushed rubber asphalt waterproof coating is directly applied to the detailed structure. Since the emulsified asphalt and latex in the system are relatively stable, it will not condense and cause lumps when it encounters a positively charged cement base surface. After brushing, the brushing tools can be cleaned with clean water directly.
喷涂速凝橡胶沥青防水涂料大面施工后的缺陷修补:将缺陷处清理平整干净,之后在缺陷处直接涂刷稳定性好的涂刷型橡胶沥青防水涂料即可,速凝层表面的凝结剂不会使涂料产生凝结,涂刷表面光滑无疙瘩,防水施工质量更有保证,涂刷工具用清水清洗后重复利用。Defect repair after spraying quick-setting rubber asphalt waterproof coating on large surface: clean up the defect and smooth it, and then directly apply the stable rubber asphalt waterproof coating to the defect, as the coagulant on the surface of the quick-setting layer It will not cause the coating to condense, the painted surface is smooth and free of lumps, and the quality of waterproof construction is more guaranteed. The painting tools are washed with water and reused.
实施例2Example 2
乳化沥青的组分:70#石油沥青30kg,90#石油沥青30kg,烷基醇聚氧乙烯(3)硫酸钠0.5kg,烷基醇聚氧乙烯(2)硫酸钠0.5kg,氢氧化钠0.20kg,羟乙基纤维0.5kg,去离子水38.3kg。The components of emulsified asphalt: 70# petroleum pitch 30kg, 90# petroleum pitch 30kg, alkyl alcohol polyoxyethylene (3) sodium sulfate 0.5kg, alkyl alcohol polyoxyethylene (2) sodium sulfate 0.5kg, sodium hydroxide 0.20 kg, 0.5 kg of hydroxyethyl fiber, 38.3 kg of deionized water.
乳化沥青制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of emulsified asphalt, which will not be repeated here.
涂刷型橡胶沥青防水涂料的组分:上述乳化沥青60kg,中性羧酸改性氯丁胶乳23kg,丁苯胶乳7kg,填料6.5kg,其他助剂0.5kg,去离子水3.15kg。The components of the brushed rubber asphalt waterproof coating: 60kg of the above emulsified asphalt, 23kg of neutral carboxylic acid modified neoprene latex, 7kg of styrene butadiene latex, 6.5kg of filler, 0.5kg of other additives, and 3.15kg of deionized water.
具体地,其他助剂中包括分散剂0.1Kg,润湿剂0.05Kg,消泡剂0.04Kg,抗氧剂0.08Kg,PH调节剂0.03Kg,增稠剂0.05Kg。Specifically, the other additives include dispersant 0.1Kg, wetting agent 0.05Kg, defoamer 0.04Kg, antioxidant 0.08Kg, pH regulator 0.03Kg, thickener 0.05Kg.
涂刷型橡胶沥青防水涂料的制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of the brush type rubber asphalt waterproof coating, which will not be repeated here.
将常规阴离子乳化沥青(a)、常规涂刷型橡胶沥青防水涂料(b)、本申 请提出的上述乳化沥青(c)、本申请提出的上述涂刷型橡胶沥青防水涂料(d)分别加入清水、不同含量氯化钙溶液、氯化钠溶液、氯化钾溶液、氯化镁溶液中,得到如下表2试验结果。The conventional anionic emulsified asphalt (a), the conventional brushed rubber bitumen waterproof coating (b), the above-mentioned emulsified bitumen (c) proposed in this application, and the above-mentioned brushed rubber bitumen waterproof coating (d) proposed in this application are added to clean water respectively. , Different content of calcium chloride solution, sodium chloride solution, potassium chloride solution, magnesium chloride solution, get the following test results in Table 2.
表2Table 2
To
|
(a)(a)
|
(b)(b)
|
(c)(c)
|
(d)(d)
|
清水Shimizu
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%钙离子溶液Containing 10% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含15%钙离子溶液Contains 15% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%钙离子溶液Containing 20% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
含25%钠离子溶液Containing 25% sodium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含25%钾离子溶液Containing 25% potassium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%镁离子溶液Contains 10% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%镁离子溶液Containing 20% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
实施例3Example 3
乳化沥青的组分:70#石油沥青50kg,90#石油沥青13kg,烷基醇聚氧乙烯(3)硫酸钠2.0kg,氢氧化钠0.15kg,钠基膨润土0.5kg,去离子水36.35kg。The components of emulsified asphalt: 70# petroleum pitch 50kg, 90# petroleum pitch 13kg, alkyl alcohol polyoxyethylene (3) sodium sulfate 2.0kg, sodium hydroxide 0.15kg, sodium bentonite 0.5kg, and deionized water 36.35kg.
乳化沥青制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of emulsified asphalt, which will not be repeated here.
涂刷型橡胶沥青防水涂料的组分:上述乳化沥青50kg,中性羧酸改性氯丁胶乳25kg,天然胶乳5kg,填料13kg,其他助剂0.5kg,去离子水6.3kg。The components of the brushed rubber asphalt waterproof coating: 50kg of the above emulsified asphalt, 25kg of neutral carboxylic acid modified neoprene latex, 5kg of natural rubber latex, 13kg of filler, 0.5kg of other additives, and 6.3kg of deionized water.
具体地,其他助剂中包括分散剂0.2Kg,润湿剂0.1Kg,消泡剂0.08Kg,抗氧剂0.16Kg,PH调节剂0.06Kg,增稠剂0.1Kg。Specifically, the other additives include dispersant 0.2Kg, wetting agent 0.1Kg, defoamer 0.08Kg, antioxidant 0.16Kg, pH regulator 0.06Kg, thickener 0.1Kg.
涂刷型橡胶沥青防水涂料的制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of the brush type rubber asphalt waterproof coating, which will not be repeated here.
将常规阴离子乳化沥青(a)、常规涂刷型橡胶沥青防水涂料(b)、本申请提出的上述乳化沥青(c)、本申请提出的上述涂刷型橡胶沥青防水涂料(d)分别加入清水、不同含量氯化钙溶液、氯化钠溶液、氯化钾溶液、氯化镁溶液中,得到如下表3试验结果。The conventional anionic emulsified asphalt (a), the conventional brushed rubber bitumen waterproof coating (b), the above-mentioned emulsified bitumen (c) proposed in this application, and the above-mentioned brushed rubber bitumen waterproof coating (d) proposed in this application were added to clean water. , Different content of calcium chloride solution, sodium chloride solution, potassium chloride solution, magnesium chloride solution, get the following test results in Table 3.
表3table 3
To
|
(a)(a)
|
(b)(b)
|
(c)(c)
|
(d)(d)
|
清水Shimizu
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%钙离子溶液Containing 10% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含15%钙离子溶液Contains 15% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%钙离子溶液Containing 20% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
含25%钠离子溶液Containing 25% sodium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含25%钾离子溶液Containing 25% potassium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%镁离子溶液Contains 10% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%镁离子溶液Containing 20% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
实施例4Example 4
乳化沥青的组分:70#石油沥青45kg,90#石油沥青15kg,烷基醇聚氧乙烯(2)硫酸钠1.5kg,氢氧化钠0.20kg,羟乙基纤维0.5kg,去离子水37.8kg。The components of emulsified asphalt: 70# petroleum pitch 45kg, 90# petroleum pitch 15kg, alkyl alcohol polyoxyethylene (2) sodium sulfate 1.5kg, sodium hydroxide 0.20kg, hydroxyethyl fiber 0.5kg, deionized water 37.8kg .
乳化沥青制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of emulsified asphalt, which will not be repeated here.
涂刷型橡胶沥青防水涂料的组分:上述乳化沥青80kg,中性羧酸改性氯丁胶乳7kg,丙烯酸酯胶乳3kg,填料6.5kg,其他助剂0.5kg,去离子水3.15kg。The components of the brushed rubber asphalt waterproof coating: 80kg of the above-mentioned emulsified asphalt, 7kg of neutral carboxylic acid modified neoprene latex, 3kg of acrylate latex, 6.5kg of filler, 0.5kg of other additives, and 3.15kg of deionized water.
具体地,其他助剂中包括分散剂0.1Kg,润湿剂0.05Kg,消泡剂0.04Kg,抗氧剂0.08Kg,PH调节剂0.03Kg,增稠剂0.05Kg。Specifically, the other additives include dispersant 0.1Kg, wetting agent 0.05Kg, defoamer 0.04Kg, antioxidant 0.08Kg, pH regulator 0.03Kg, thickener 0.05Kg.
涂刷型橡胶沥青防水涂料的制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of the brush type rubber asphalt waterproof coating, which will not be repeated here.
将常规阴离子乳化沥青(a)、常规涂刷型橡胶沥青防水涂料(b)、本申请提出的上述乳化沥青(c)、本申请提出的上述涂刷型橡胶沥青防水涂料(d)分别加入清水、不同含量氯化钙溶液、氯化钠溶液、氯化钾溶液、氯化镁溶液中,得到如下表4试验结果。The conventional anionic emulsified asphalt (a), the conventional brushed rubber bitumen waterproof coating (b), the above-mentioned emulsified bitumen (c) proposed in this application, and the above-mentioned brushed rubber bitumen waterproof coating (d) proposed in this application were added to clean water. , Different content of calcium chloride solution, sodium chloride solution, potassium chloride solution, magnesium chloride solution, get the following test results in Table 4.
表4Table 4
To
|
(a)(a)
|
(b)(b)
|
(c)(c)
|
(d)(d)
|
清水Shimizu
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%钙离子溶液Containing 10% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含15%钙离子溶液Contains 15% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%钙离子溶液Containing 20% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
含25%钠离子溶液Containing 25% sodium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含25%钾离子溶液Containing 25% potassium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%镁离子溶液Contains 10% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%镁离子溶液Containing 20% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
实施例5Example 5
乳化沥青的组分:70#石油沥青60kg,烷基醇聚氧乙烯(2)硫酸钠0.3kg,烷基醇聚氧乙烯硫酸铵0.2kg,氢氧化钾0.20kg,納基膨润土0.5kg,去离子水37.8kg。The components of emulsified asphalt: 70# petroleum asphalt 60kg, alkyl alcohol polyoxyethylene (2) sodium sulfate 0.3kg, alkyl alcohol polyoxyethylene ammonium sulfate 0.2kg, potassium hydroxide 0.20kg, sodium bentonite 0.5kg, to remove Ionized water 37.8kg.
乳化沥青制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of emulsified asphalt, which will not be repeated here.
涂刷型橡胶沥青防水涂料的组分:上述乳化沥青45kg,中性羧酸改性氯丁胶乳45kg,填料6.5kg,其他助剂0.5kg,去离子水3.15kg。The components of the brushed rubber asphalt waterproof coating: 45kg of the above-mentioned emulsified asphalt, 45kg of neutral carboxylic acid modified neoprene latex, 6.5kg of filler, 0.5kg of other additives, and 3.15kg of deionized water.
具体地,其他助剂包括分散剂0.1Kg,润湿剂0.05Kg,消泡剂0.04Kg,抗氧剂0.08Kg,PH调节剂0.03Kg,增稠剂0.05Kg。Specifically, other additives include dispersant 0.1Kg, wetting agent 0.05Kg, defoamer 0.04Kg, antioxidant 0.08Kg, pH regulator 0.03Kg, thickener 0.05Kg.
涂刷型橡胶沥青防水涂料的制备过程参照实施例1,在此不再赘述。Refer to Example 1 for the preparation process of the brush type rubber asphalt waterproof coating, which will not be repeated here.
将常规阴离子乳化沥青(a)、常规涂刷型橡胶沥青防水涂料(b)、本申请提出的上述乳化沥青(c)、本申请提出的上述涂刷型橡胶沥青防水涂料(d)分别加入清水、不同含量氯化钙溶液、氯化钠溶液、氯化钾溶液、氯化镁溶液中,得到如下表5试验结果。The conventional anionic emulsified asphalt (a), the conventional brushed rubber bitumen waterproof coating (b), the above-mentioned emulsified bitumen (c) proposed in this application, and the above-mentioned brushed rubber bitumen waterproof coating (d) proposed in this application were added to clean water. , Different content of calcium chloride solution, sodium chloride solution, potassium chloride solution, magnesium chloride solution, get the following test results in Table 5.
表5table 5
To
|
(a)(a)
|
(b)(b)
|
(c)(c)
|
(d)(d)
|
清水Shimizu
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%钙离子溶液Containing 10% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含15%钙离子溶液Contains 15% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%钙离子溶液Containing 20% calcium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
含25%钠离子溶液Containing 25% sodium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含25%钾离子溶液Containing 25% potassium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含10%镁离子溶液Contains 10% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
无沉淀产生No precipitation
|
无沉淀产生No precipitation
|
含20%镁离子溶液Containing 20% magnesium ion solution
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
有沉淀产生Precipitation
|
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.