WO2021082334A1 - 一种风管机 - Google Patents

一种风管机 Download PDF

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Publication number
WO2021082334A1
WO2021082334A1 PCT/CN2020/079500 CN2020079500W WO2021082334A1 WO 2021082334 A1 WO2021082334 A1 WO 2021082334A1 CN 2020079500 W CN2020079500 W CN 2020079500W WO 2021082334 A1 WO2021082334 A1 WO 2021082334A1
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WO
WIPO (PCT)
Prior art keywords
module
box body
air conditioning
fan
air
Prior art date
Application number
PCT/CN2020/079500
Other languages
English (en)
French (fr)
Inventor
于德彤
张荣海
张标
张文强
Original Assignee
青岛海信日立空调系统有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201921857720.4U external-priority patent/CN210980098U/zh
Priority claimed from CN201911054429.8A external-priority patent/CN112747363A/zh
Application filed by 青岛海信日立空调系统有限公司 filed Critical 青岛海信日立空调系统有限公司
Publication of WO2021082334A1 publication Critical patent/WO2021082334A1/zh
Priority to US17/731,870 priority Critical patent/US12123614B2/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0011Indoor units, e.g. fan coil units characterised by air outlets

Definitions

  • This application belongs to the technical field of air conditioning, and specifically relates to a duct machine.
  • the air duct machine is an indoor unit of an air conditioner, which is connected to the outdoor unit with a copper pipe, and the cold or hot air is directly blown to each room through the air duct. Because of its hidden installation, it is widely used because of its advantages of less affecting the appearance of the room and the advantages of simple structure and convenient maintenance.
  • ducted air conditioners have a single cooling and heating function or have other additional functions such as air purification and humidification. They are installed into the ducted air conditioner through an independent structural design, making the ducted air conditioner universal. Not strong, the commonality and replacement of each functional component is not strong, making production and management more complicated, and the implementation of the modification is also more difficult.
  • this application provides a duct type air conditioner, which improves the modularity of each functional system, simplifies production and management, and makes product modification and transformation easier; Maintenance efficiency.
  • An air duct machine includes a box body assembly, an air conditioning module, a fan module, and an electric control module;
  • the box body assembly includes a box body and a middle partition; the middle partition is fixedly arranged in the box body, and separates the box body into an air conditioning unit and a fan unit;
  • the air conditioning module is fixedly installed in the air conditioning unit to regulate the air passing through it;
  • the fan module is fixedly installed in the fan unit, and communicates with the air conditioning module through an air duct;
  • the electronic control module is fixedly arranged in the cabinet and includes a controller; the controller is respectively communicatively connected with the air conditioning module and the fan module, and controls the actions of the air conditioning module and the fan module respectively.
  • the box body assembly further includes a fan mounting module; the box body is a square box body that includes a first cover plate; the fan mounting module is fixedly connected to the first cover plate ; The fan module is fixedly connected to the fan installation module.
  • the fan module includes at least one volute, which includes an air outlet; at least one through hole connected and adapted to the air outlet is provided on the middle partition; the air outlet It is connected with the through hole and communicated with the air conditioning unit.
  • the fan module further includes a motor;
  • the volute includes a plurality of buckles;
  • the fan installation module includes a plurality of buckles and motor brackets that are connected and adapted to the buckles;
  • the volute is fixedly connected to the fan installation module through the connections of the buckles and the grooves respectively;
  • the motor is fixedly installed on the motor support.
  • a heat preservation module which includes an upper heat preservation piece and a lower heat preservation piece, which are fixedly arranged in the box; the upper heat preservation piece is located above the lower heat preservation piece; the upper heat preservation piece It includes a first bottom plate and a first side plate; the first side plate is vertically connected to one side of the first bottom plate; the lower heat insulating member is a square box with an upper opening, which includes a second side plate, Two bottom plates; the second side plate is vertically connected with one side of the second bottom plate; the first side plate is connected with the second side plate to form the middle partition; the air conditioning module is fixed It is arranged between the upper heat preservation piece and the lower heat preservation piece.
  • the air-conditioning module and the box body are connected to the vertical slide rails and the vertical slide rails.
  • the box body includes a third side plate and a fourth side plate, which are respectively located on the left and right sides of the box body; a slideway is provided on the inner side of the third side plate
  • One end of the air-conditioning module is provided with a slide rail that is connected and adapted to the slideway; the slideway is connected with the slide rail; the other end of the air-conditioning module is fixedly connected with the box body.
  • a first positioning device is provided at the other end of the air conditioning module; a second positioning device connected and adapted to the first positioning device is provided on the box; The first positioning device is connected to the second positioning device.
  • the air conditioning module includes a piping heat exchanger; the first positioning device includes a piping and an end fixing member; and the fourth side plate is provided with a mounting adapter for the piping
  • the electric control module includes a wiring terminal, which is electrically connected to the controller, and is used to connect the air conditioning module and the fan module.
  • the advantages and positive effects of the present application are: the ducted air conditioner of the present application modulates each functional system, reduces the split of each functional system component, reduces the difficulty of production and management, and reduces Cost;
  • the modularization of each functional module makes the interface unified. When changing the product function system or product type or replacing the accessory manufacturer, only the interface adaption can be replaced, which makes the product modification and transformation easier and more convenient; finally, When the product is in use, if a functional module is damaged, it can be replaced directly to improve maintenance efficiency and improve user experience.
  • FIG. 1 is a schematic diagram of an assembly structure of an embodiment of a duct type air conditioner proposed in this application;
  • Fig. 2 is an exploded view of the structure of the embodiment of the duct type air conditioner in Fig. 1;
  • FIG. 3 is an exploded view of the structure of another embodiment of a duct type air conditioner proposed in this application.
  • connection should be understood in a broad sense, unless otherwise clearly specified and limited. For example, it can be a fixed connection or a detachable connection. Connect, or connect in one piece.
  • connection should be understood in a broad sense, unless otherwise clearly specified and limited. For example, it can be a fixed connection or a detachable connection. Connect, or connect in one piece.
  • connection should be understood in a broad sense, unless otherwise clearly specified and limited. For example, it can be a fixed connection or a detachable connection. Connect, or connect in one piece.
  • connection can be a fixed connection or a detachable connection. Connect, or connect in one piece.
  • specific meanings of the above-mentioned terms in this application can be understood under specific circumstances.
  • specific features, structures, materials, or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features. In the description of this application, unless otherwise specified, “plurality” means two or more.
  • the duct machine in this application performs the refrigeration cycle of the duct machine by using a compressor, a condenser, an expansion valve, and an evaporator.
  • the refrigeration cycle includes a series of processes involving compression, condensation, expansion, and evaporation, and supplies refrigerant to the air that has been conditioned and heat exchanged.
  • the compressor compresses the refrigerant gas in a high temperature and high pressure state and discharges the compressed refrigerant gas.
  • the discharged refrigerant gas flows into the condenser.
  • the condenser condenses the compressed refrigerant into a liquid phase, and the heat is released to the surrounding environment through the condensation process.
  • the expansion valve expands the liquid phase refrigerant in a high temperature and high pressure state condensed in the condenser into a low pressure liquid phase refrigerant.
  • the evaporator evaporates the refrigerant expanded in the expansion valve and returns the refrigerant gas in a low temperature and low pressure state to the compressor.
  • the evaporator can realize the refrigeration effect by using the latent heat of the evaporation of the refrigerant to exchange heat with the material to be cooled.
  • the air duct machine can adjust the temperature of the indoor space.
  • the outdoor unit of the air duct machine refers to a part of the refrigeration cycle including a compressor and an outdoor heat exchanger.
  • the indoor unit of the air duct machine includes an indoor heat exchanger, and an expansion valve may be provided in the indoor unit or the outdoor unit.
  • the indoor heat exchanger and the outdoor heat exchanger are used as condensers or evaporators.
  • the duct machine is used as a heater in heating mode
  • the indoor heat exchanger is used as an evaporator
  • the duct machine is used as a cooler in cooling mode.
  • the functional components of the air duct machine include a fan system and a heat exchange system, which are respectively arranged in an isolated space; the fan system sends a pressurized air flow into the space where the heat exchange system is located, through the heat exchange system After the heat exchange, it is sent into the air duct; the air flow with pressure is sent to each room through the air duct for cooling or heating.
  • this application discloses a duct type air conditioner, which includes a box assembly, an air conditioning module 3, a fan module 4, and an electric control module 5.
  • the box assembly includes a box body 1 and a central partition.
  • the middle partition is fixedly arranged in the box 1, which separates the box 1 into an air conditioning unit and a fan unit; the air conditioning module 3 is fixed in the air conditioning unit; the fan module 4 is fixed in the fan unit; the air conditioning module 3 passes through The air duct is connected to the fan module 4 so that the air sucked in by the fan module 4 is adjusted by the air conditioning module 3 and then blown out.
  • the electronic control module 5 is fixedly arranged in the cabinet 1, which includes a controller, respectively communicates with the air conditioning module 3 and the fan module 4, and is used to respectively receive the detection signal of the air conditioning module 3 and the fan module 4 and control according to the detection signal Air conditioning module 3 and fan module 4 act.
  • the duct type air conditioner of the present application modularizes each functional system, reduces the splitting of parts, simplifies production and management, and reduces production and management costs; in addition, the modularization of each functional system can make each function more diverse
  • the installation structure is more common, which can also reduce the cost, and make the functional modules can be replaced and modified; finally, if a functional module is damaged during use, it can be replaced directly to improve maintenance efficiency. Improve user experience.
  • the box assembly further includes a fan mounting module 16;
  • the box 1 is a square box body, which includes a first cover 11;
  • the fan mounting module 16 is fixedly connected to the first cover 11.
  • the fan installation module 16 includes a motor bracket 162 and a plurality of slots;
  • the fan module 4 includes a motor 41 and at least one volute 42;
  • the motor 41 is fixedly mounted on the motor bracket 162;
  • the volute 42 includes an air outlet and is on the volute 42
  • a plurality of buckles adapted to the slot installation are provided; each buckle is respectively connected with each slot so that the volute 42 is fixed on the fan installation module 16.
  • At least one through hole 23 connected to the air outlet is provided on the middle partition.
  • each air outlet is connected to each through hole 23 in a one-to-one correspondence, so that the fan module 4 is connected to each through hole 23.
  • the air conditioning module 3 is connected, so that the air sucked in by the fan is adjusted by the air conditioning module 3 and then blown out.
  • the connection between the buckle and the slot is convenient and can improve the assembly efficiency, and when the motor 41 fails, the volute 42 and the motor 41 can be replaced together to improve the maintenance efficiency.
  • the fan mounting module 16 includes a mounting plate 161 fixedly connected to the first cover plate 11.
  • the mounting plate 161 is provided with various card slots and a plurality of positioning posts;
  • the motor bracket 162 is provided with positioning holes adapted to the positioning posts, so that the motor bracket 162 and the mounting plate 161 can be quickly positioned and connected quickly, thereby improving assembly efficiency.
  • the air conditioning module 3 and the box body 1 are connected to the slide rail through a slide rail.
  • the box body 1 includes a third side plate 13 and a fourth side plate 12, which are located on the left and right sides of the box body 1, respectively.
  • a vertical slide rail 131 is provided on the inner side of the third side plate 13; a vertical slide rail 32 installed and adapted to the slide rail 131 is provided at one end of the air conditioning module 3.
  • a second positioning device is provided on the fourth side plate 12; a first positioning device installed and adapted to the second positioning device is provided on the other end of the air conditioning module 3.
  • the first positioning device When installing, firstly connect the first positioning device with the second positioning device; then the sliding rail 32 of the air conditioning module 3 slides into the sliding rail 131 from one end of the sliding rail 131, so that the air conditioning module 3 is fixed in the front, rear, left, and right directions; Finally, the first positioning device is fixedly connected to the second positioning device, so that the air conditioning module 3 is fixedly connected to the box body 1.
  • connection between the first positioning device and the second positioning device and the connection between the sliding rail 131 and the sliding rail 32 enables the air conditioning module 3 to be quickly positioned and connected during installation, thereby improving the assembly efficiency of the duct type air conditioner.
  • the air conditioning module 3 may be a pipe heat exchanger 34, a humidifier, an air purifier, an electric heater, or the like.
  • the air conditioning module 3 equipped with a piping heat exchanger 34 is used to be fixedly connected to the box body through the connection of the slide rail and the slideway and the connection of the first positioning device and the second positioning device; when producing air purification When the product is installed, the air conditioning module 3 equipped with an air purifier is fixedly connected to the box body through the connection of the slide rail and the slide and the connection of the first positioning device and the second positioning device; the method of producing other functions of the duct type air conditioner Same as the above method.
  • air conditioning modules 3 with different functions and slide rails adapted to the slide rail can be installed in the same box 1 according to the type of product, so as to improve the commonality of the box assembly, and to modify the production line. Transformation is more convenient and simple. And when the air-conditioning module 3 fails during use, the air-conditioning module 3 can be directly replaced, which improves maintenance efficiency and improves user experience.
  • slideways may be provided on the inner side of the third side plate 13 and the fourth side plate 12; the two ends of the air conditioning module 3 are respectively provided with slideways on the third side plate 13 and the fourth side plate 12.
  • the air-conditioning module 3 is connected to the box body 1 through the slide rails at both ends of the air-conditioning module 3, and one end of the slide rails of the third side plate 13 and the fourth side plate 12 slide into the slide rails for installation.
  • slide rails can also be provided on the inner side of the third side plate 13 and the fourth side plate 12 respectively, and slide rails suitable for the installation of the slide rails can be provided at one or both ends of the air conditioning module 3, so that the air conditioning module 3 One end of the slide rail of the air conditioning module 3 is connected to the box body 1 through each slide rail to connect to the box body 1.
  • the air duct type air conditioner further includes a thermal insulation module 2, which includes an upper thermal insulation member 21 and a lower thermal insulation member 22, both of which are fixedly arranged in the cabinet 1.
  • the upper thermal insulation member 21 is located above the lower thermal insulation member 22 and includes a first bottom plate 211 and a first side plate 212; the first side plate 212 is vertically connected to one side of the first bottom plate 211.
  • the lower thermal insulation member 22 is a box with an upper opening, and includes a second bottom plate 221 and a second side plate 222; the second side plate 222 is vertically connected to one side of the second bottom plate 221.
  • the first side plate 212 is connected to the second side plate 222 to form a central partition.
  • the end of the first side plate 212 is connected to the end of the second side plate 222, and the through hole 23 on the middle partition is formed by the upper half through hole provided on the first side plate 212 and The lower half through holes on the second side plate 222 are connected and assembled.
  • the lower thermal insulation member 22 is a square box.
  • the thermal insulation module is used for thermal insulation of products such as the piping heat exchanger 34 and the electric heater of the air conditioning module 3 with heat exchange.
  • the box body 1 further includes a second cover 15; the lower thermal insulation member 22 is located on the inner side of the first cover 11 and connected to the first cover 11; the upper thermal insulation member 21 is located on the second cover 15 The inner side is connected with the second cover plate 15 so that the second cover plate 15 restricts the upper thermal insulation member 21 to its inner side.
  • the air conditioning module 3 includes a piping heat exchanger
  • the lower thermal insulation member is used as a water receiving pan for receiving condensed water.
  • the air conditioning module 3 includes a pipe heat exchanger 34.
  • the first positioning device includes a pipe 35 and an end fixing member 31; the fourth side plate 12 is provided with a pipe installation hole 121 adapted to fit the pipe 35; the pipe 35 exchanges heat with the pipe
  • the connector 34 is connected and installed in the piping installation hole 121.
  • the box 1 also includes a front panel 14; when the pipe 35 is installed in the pipe mounting hole 121, the end fixing piece 31 is in contact with the front panel 14, and the air conditioning module 3 is connected with the pipe 35 and the pipe mounting hole 121. Positioning.
  • a screw hole is provided on the end fixing member 31, a corresponding through hole is provided at the position of the corresponding screw hole on the front panel 14, and the corresponding through hole is connected with the screw hole by screws, so that the air conditioning module 3 is fixedly connected to the box body 1.
  • the air-conditioning module 3 does not include the piping 35, it can be positioned by other preset positioning structures, such as installing suitable positioning holes and positioning posts.
  • the electronic control module 5 further includes at least one connection terminal, which is electrically connected to the controller.
  • One or more of the motor 41, the air purifier, the humidifier, the electric heater, and the piping heat exchanger 34 are provided with mating terminals that are connected and adapted to the connection terminals, which can be quickly connected and improve assembly efficiency.
  • Some of the motor 41, air purifier, humidifier, electric heater, and piping heat exchanger 34 can also share connection terminals, and the electronic control module 5 can be upgraded to adapt when the product function type is different to reduce waste of resources and reduce costs.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)

Abstract

一种风管式空调,包括箱体总成、空气调节模块(3)、风机模块(4)、电控模块(5);所述箱体总成包括箱体(1)、中隔板;所述中隔板固定在所述箱体(1)内,将所述箱体(1)分隔为空气调节单元、风机单元;所述空气调节模块(3)固定安装于所述空气调节单元内,对经过其的空气进行调节;所述风机模块(4)固定安装于所述风机单元内,与所述空气调节模块(3)通过风道连通;所述电控模块(5)固定设置在所述箱体(1)内,包括控制器;所述控制器分别与所述空气调节模块(3)、所述风机模块(4)通信连接,分别控制其动作。提高各功能系统的模块化,简化生产及管理,降低成本;各功能系统的模块化使产品改型及转型更加简单;另外,功能模块使用过程中损坏时,可整体更换,提高维修效率。

Description

一种风管机
本申请要求在2019年10月31日提交中国专利局、申请号为201921857720.4、申请名称为“一种风管式空调”;申请号为201911054429.8、申请名称为“一种风管式空调”;的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请属于空气调节技术领域,具体地说,是涉及一种风管机。
背景技术
风管机为空调室内机,其与室外机用铜管连接,通过风管将冷风或者热风直接吹到每个房间。由于其隐藏式安装,较少影响室内的美观及结构简单使维修方便的优点,得到广泛的使用。
现有的风管式空调具有单一的制冷制热功能或者拥有其他如空气净化,加湿等附加功能,都是通过独立的结构设计安装到风管式空调内部的,使风管式空调的通用性不强,各功能部件的共用性及替换性不强,使生产及管理变得复杂,改型的实施也比较困难。
申请内容
为解决现有技术中通用性不强、改型困难的问题,本申请提供一种风管式空调,提高各功能系统的模块化,简化生产及管理,使产品改型及转型更加简单;提高维修效率。
为达到上述目的,本申请采用如下技术方案:
一种风管机,包括箱体总成、空气调节模块、风机模块、电控模块;
所述箱体总成包括箱体、中隔板;所述中隔板固定设置在所述箱体内,将 所述箱体分隔为空气调节单元、风机单元;
所述空气调节模块固定安装于所述空气调节单元内,对经过其的空气进行调节;
所述风机模块固定安装于所述风机单元内,与所述空气调节模块通过风道连通;
所述电控模块固定设置在所述箱体内,包括控制器;所述控制器分别与所述空气调节模块、所述风机模块通信连接,分别控制所述空气调节模块、所述风机模块动作。
在本申请一些实施例中,所述箱体总成还包括风机安装模块;所述箱体为方形盒体,其包括第一盖板;所述风机安装模块与所述第一盖板固定连接;所述风机模块与所述风机安装模块固定连接。
在本申请一些实施例中,所述风机模块包括至少一个蜗壳,其包括出风口;在所述中隔板上设置有至少一个与所述出风口连接适配的通孔;所述出风口与所述通孔连接,并与所述空气调节单元连通。
在本申请一些实施例中,所述风机模块还包括电机;所述蜗壳包括多个卡扣;所述风机安装模块包括多个与所述卡扣连接适配的卡槽、电机支架;所述蜗壳通过各所述卡扣分别与各所述卡槽的连接与所述风机安装模块固定连接;所述电机固定安装在所述电机支架上。
在本申请一些实施例中,还包括保温模块,其包括上保温件、下保温件,固定设置在所述箱体内;所述上保温件位于所述下保温件的上方;所述上保温件包括第一底板、第一侧板;所述第一侧板与所述第一底板的一侧边垂直连接;所述下保温件为上方开口的方形盒体,其包括第二侧板,第二底板;所述第二 侧板与所述第二底板的一侧边垂直连接;所述第一侧板与所述第二侧板连接,形成所述中隔板;所述空气调节模块固定设置于所述上保温件与所述下保温件之间。
在本申请一些实施例中,所述空气调节模块与所述箱体通过竖向设置的滑轨与竖向设置的滑道连接。
在本申请一些实施例中,所述箱体包括第三侧板、第四侧板,其分别位于所述箱体的左、右两侧;在所述第三侧板的内侧设置有滑道;在所述空气调节模块的一端设置有与所述滑道连接适配的滑轨;所述滑道与所述滑轨连接;所述空气调节模块的另一端与所述箱体固定连接。
在本申请一些实施例中,在所述空气调节模块的另一端设置有第一定位装置;在所述箱体上设置有与所述第一定位装置连接适配的第二定位装置;所述第一定位装置与所述第二定位装置连接。
在本申请一些实施例中,所述空气调节模块包括配管换热器;所述第一定位装置包括配管、端部固定件;在所述第四侧板上设置有与所述配管安装适配的配管安装孔;所述箱体还包括前面板;所述配管与所述配管换热器连接并安装在所述配管安装孔内;所述端部固定件与所述前面板接触连接。
在本申请一些实施例中,所述电控模块包括接线端子,其与所述控制器电连接,用于连接所述空气调节模块、所述风机模块。
与现有技术相比,本申请的优点和积极效果是:本申请的一种风管式空调通过将各功能系统模块化,减少各功能系统部件的拆分,降低生产及管理的难度,降低成本;另外,各功能模块的模块化,使接口统一,在更换产品功能系统或者产品类型或者更换配件厂家时,只需要接口适配即可更换,使产品改型 及转型更加简单方便;最后,当产品使用时,如果某个功能模块损坏,可直接进行替换,提高维修效率,改善用户体验。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请所提出的一种风管式空调的一种实施例的组装结构示意图;
图2为图1中的风管式空调的实施例的结构爆炸图;
图3为本申请所提出的一种风管式空调的另一种实施例的结构爆炸图。
图中,
1-箱体;2-保温模块;3-空气调节模块;4-风机模块;5-电控模块;11-第一盖板;12-第四侧板;121-配管安装孔;13-第三侧板;131-滑道;14-前面板;15-第二盖板;16-风机安装模块;161-安装板;162-电机支架;21-上保温件;22-下保温件;211-第一底板;212-第一侧板;221-第二底板;222-第二侧板;23-通孔;31-端部固定件;32-滑轨;34-配管换热器;35-配管;41-电机;42-蜗壳。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。在上述实施方式的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。
本申请中的风管机通过使用压缩机、冷凝器、膨胀阀和蒸发器来执行风管机的制冷循环。制冷循环包括一系列过程,涉及压缩、冷凝、膨胀和蒸发,并向已被调节和热交换的空气供应制冷剂。
压缩机压缩处于高温高压状态的制冷剂气体并排出压缩后的制冷剂气体。所排出的制冷剂气体流入冷凝器。冷凝器将压缩后的制冷剂冷凝成液相,并且热量通过冷凝过程释放到周围环境。
膨胀阀使在冷凝器中冷凝的高温高压状态的液相制冷剂膨胀为低压的液相制冷剂。蒸发器蒸发在膨胀阀中膨胀的制冷剂,并使处于低温低压状态的制冷 剂气体返回到压缩机。蒸发器可以通过利用制冷剂的蒸发的潜热与待冷却的材料进行热交换来实现制冷效果。在整个循环中,风管机可以调节室内空间的温度。
风管机的室外单元是指制冷循环的包括压缩机和室外热交换器的部分,风管机的室内单元包括室内热交换器,并且膨胀阀可以提供在室内单元或室外单元中。
室内热交换器和室外热交换器用作冷凝器或蒸发器。当室内热交换器用作冷凝器时,风管机用作制热模式的加热器,当室内热交换器用作蒸发器时,风管机用作制冷模式的冷却器。
在本申请实施例中,风管机的功能部件包括风机系统、换热系统,分别设置在隔离的空间内;风机系统将具有压力的风流送入换热系统所在的空间内,经换热系统换热后送入风管;具有压力的风流再通过风管送到各个房间进行制冷或者制热。
参照图1、图2及图3,本申请公开一种风管式空调,其包括箱体总成、空气调节模块3、风机模块4、电控模块5。箱体总成包括箱体1、中隔板。
中隔板固定设置在箱体1内,将箱体1分隔为空气调节单元、风机单元;空气调节模块3固定设置在空气调节单元;风机模块4固设置在风机单元内;空气调节模块3通过风道连接风机模块4,使由风机模块4吸入的空气经空气调节模块3进行调节后吹出。
电控模块5固定设置在箱体1内,其包括控制器,分别与空气调节模块3、风机模块4通信连接,用于分别接收空气调节模块3、风机模块4的检测信号及根据检测信号控制空气调节模块3、风机模块4动作。
本申请的风管式空调将各功能系统模块化,减少零部件的拆分,使生产及管理更加的简单化,降低生产及管理成本;另外,各功能系统模块化,可以使各功能更加多样化,而安装结构更加的共用化,同样可以降低成本,且使各功能模块之间可替换、改型;最后,在使用过程中,如果某个功能模块损坏,可直接更换,提高维修效率,改善用户体验。
参照图1及图2,箱体总成还包括风机安装模块16;箱体1为方形盒体,其包括第一盖板11;风机安装模块16与第一盖板11固定连接。风机安装模块16包括电机支架162、多个卡槽;风机模块4包括电机41、至少一个蜗壳42;电机41固定安装在电机支架162上;蜗壳42包括出风口,且在蜗壳42上设置有多个与卡槽安装适配的卡扣;各卡扣分别与各卡槽连接使蜗壳42固定在风机安装模块16上。
中隔板上设置有至少一个与出风口连接适配的通孔23,当蜗壳42与风机安装模块16固定连接时,各出风口与各通孔23一一对应连接,使风机模块4与空气调节模块3连通,从而使由风机吸入的空气经空气调节模块3调节后吹出。卡扣与卡槽的连接既方便又能提高组装效率,且当电机41故障时,可以蜗壳42连同电机41一同更换,提高维修效率。
在本申请一些实施例中,风机安装模块16包括安装板161,其与第一盖板11固定连接。在安装板161上设置各卡槽及多个定位柱;在电机支架162上设置有与定位柱安装适配的定位孔,使电机支架162与安装板161快速定位、快速连接,提高组装效率。
参照图1及图2,空气调节模块3与箱体1通过滑轨与滑道连接。
具体为,箱体1包括第三侧板13、第四侧板12,其分别位于箱体1的左、 右两侧。在第三侧板13的内侧设置有竖向的滑道131;在空气调节模块3的一端设置有竖向的与滑道131安装适配的滑轨32。
在第四侧板12上设置有第二定位装置;在空气调节模块3的另一端设置有与第二定位装置安装适配的第一定位装置。
安装时,首先将第一定位装置与第二定位装置定位连接;然后空气调节模块3的滑轨32由滑道131的一端滑入滑道131,使空气调节模块3在前后左右方向上固定;最后第一定位装置与第二定位装置固定连接,使空气调节模块3与箱体1固定连接。
使用第一定位装置与第二定位装置的连接及滑道131与滑轨32的连接使空气调节模块3安装时能快速定位、快速连接,提高风管式空调的组装效率。
需要说明的是,空气调节模块3可以为配管换热器34、加湿器、空气净化器、电加热器等。
当生产传统空调器时,使用配置有配管换热器34的空气调节模块3通过滑轨与滑道的连接及第一定位装置与第二定位装置的连接与箱体固定连接;当生产空气净化产品时,安装配置有空气净化器的空气调节模块3通过滑轨与滑道的连接及第一定位装置与第二定位装置的连接与箱体固定连接;生产其他功能的风管式空调的方法同上述的方法。
即,可以根据产品的类型在相同的箱体1内安装不同的功能的具有与滑道安装适配的滑轨的空气调节模块3,提高箱体总成的共用性,及使生产线改型、转型更方便简单。且使用过程中当空气调节模块3故障时,可直接更换空气调节模块3,提高维修效率,改善用户体验。
另外,可以在第三侧板13、第四侧板12的内侧均设置有滑道;在空气调 节模块3的两端分别设置有与第三侧板13、第四侧板12上的滑道安装适配的滑轨。空气调节模块3与箱体1的连接通过空气调节模块3两端的滑轨分别由第三侧板13、第四侧板12的滑道的一端滑入滑道安装。
当然,也可在第三侧板13和或第四侧板12的内侧分别设置滑轨,在空气调节模块3的一端或者两端设置与滑轨安装适配的滑道,使空气调节模块3与箱体1通过空气调节模块3的滑道的一端分别接入各滑轨与箱体1连接。
参照图1及图2,风管式空调还包括保温模块2,其包括上保温件21、下保温件22,均固定设置在箱体1内。
上保温件21位于下保温件22的上方,包括第一底板211、第一侧板212;第一侧板212与第一底板211的一侧边垂直连接。
下保温件22为上方开口的盒体,其包括第二底板221、第二侧板222;第二侧板222与第二底板221的一侧边垂直连接。第一侧板212与第二侧板222连接,形成中隔板。
在本申请一些实施例中,第一侧板212的末端与第二侧板222的末端连接,且中隔板上的通孔23由设置在第一侧板212上的上半通孔与设置在第二侧板222上的下半通孔连接组合而成。
在本申请一些实施例中,下保温件22为方形盒体。保温模块用于有热交换的空气调节模块3例如配管换热器34、电加热器的产品的保温。
在本申请一些实施例中,箱体1还包括第二盖板15;下保温件22位于第一盖板11的内侧,与第一盖板11连接;上保温件21位于第二盖板15的内侧,与第二盖板15连接,使第二盖板15将上保温件21限制在其内侧。需要说明的是,当空气调节模块3包括配管换热器时,下保温件用作接水盘,用于接收冷 凝水。
参照图1及图3,空气调节模块3包括配管换热器34。
在本申请一些实施例中,第一定位装置包括配管35、端部固定件31;则在第四侧板12上设置有与配管35安装适配的配管安装孔121;配管35与配管换热器34连接,并安装在配管安装孔121内。
箱体1还包括前面板14;当配管35安装在配管安装孔121内时,端部固定件31与前面板14接触连接,与配管35与配管安装孔121的连接一起对空气调节模块3进行定位。
在本申请一些实施例中,在端部固定件31上设置有螺孔,在前面板14上的对应螺孔的位置设置有对应通孔,对应通孔与螺孔螺钉连接,使空气调节模块3与箱体1固定连接。当然,当空气调节模块3不包括配管35时,则可通过其他预设的定位结构进行定位,如安装适配的定位孔与定位柱等。
参照图1、图2及图3,电控模块5还包括至少一个接线端子,其与控制器电连接。电机41、空气净化器、加湿器、电加热器、配管换热器34中的一个或者多个设置有与各接线端子连接适配的配合端子,可快速连接,提高组装效率。也可电机41、空气净化器、加湿器、电加热器、配管换热器34中的某几个共用接线端子,产品功能类型不同时升级电控模块5进行适应,减少资源浪费,降低成本。
在上述实施方式的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化 或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。

Claims (10)

  1. 一种风管式空调,其特征在于,包括:
    箱体总成,其包括箱体、中隔板;所述中隔板固定设置在所述箱体内,将所述箱体分隔为空气调节单元、风机单元;
    空气调节模块,其固定安装于所述空气调节单元内,对经过其的空气进行调节;
    风机模块,其固定安装于所述风机单元内,与所述空气调节模块通过风道连通;
    电控模块,其固定设置在所述箱体内,包括控制器;所述控制器分别与所述空气调节模块、所述风机模块通信连接,分别控制所述空气调节模块、所述风机模块动作。
  2. 根据权利要求1所述的风管式空调,其特征在于,所述箱体总成还包括风机安装模块;所述箱体为方形盒体,其包括第一盖板;所述风机安装模块与所述第一盖板固定连接;所述风机模块与所述风机安装模块固定连接。
  3. 根据权利要求2所述的风管式空调,其特征在于,所述风机模块包括至少一个蜗壳,其包括出风口;在所述中隔板上设置有至少一个与所述出风口连接适配的通孔;所述出风口与所述通孔连接,并与所述空气调节单元连通。
  4. 根据权利要求3所述的风管式空调,其特征在于,所述风机模块还包括电机;所述蜗壳包括多个卡扣;所述风机安装模块包括多个与所述卡扣连接适配的卡槽、电机支架;所述蜗壳通过各所述卡扣分别与各所述卡槽的连接与所述风机安装模块固定连接;所述电机固定安装在所述电机支架上。
  5. 根据权利要求1所述的风管式空调,其特征在于,还包括保温模块,其 包括上保温件、下保温件,固定设置在所述箱体内;所述上保温件位于所述下保温件的上方;所述上保温件包括第一底板、第一侧板;所述第一侧板与所述第一底板的一侧边垂直连接;所述下保温件为上方开口的方形盒体,其包括第二侧板,第二底板;所述第二侧板与所述第二底板的一侧边垂直连接;所述第一侧板与所述第二侧板连接,形成所述中隔板;所述空气调节模块固定设置于所述上保温件与所述下保温件之间。
  6. 根据权利要求1所述的风管式空调,其特征在于,所述空气调节模块与所述箱体通过竖向设置的滑轨与竖向设置的滑道连接。
  7. 根据权利要求6所述的风管式空调,其特征在于,所述箱体包括第三侧板、第四侧板,其分别位于所述箱体的左、右两侧;在所述第三侧板的内侧设置有滑道;在所述空气调节模块的一端设置有与所述滑道连接适配的滑轨;所述滑道与所述滑轨连接;所述空气调节模块的另一端与所述箱体固定连接。
  8. 根据权利要求7所述的风管式空调,其特征在于,在所述空气调节模块的另一端设置有第一定位装置;在所述箱体上设置有与所述第一定位装置连接适配的第二定位装置;所述第一定位装置与所述第二定位装置连接。
  9. 根据权利要求8所述的风管式空调,其特征在于,所述空气调节模块包括配管换热器;所述第一定位装置包括配管、端部固定件;在所述第四侧板上设置有与所述配管安装适配的配管安装孔;所述箱体还包括前面板;所述配管与所述配管换热器连接并安装在所述配管安装孔内;所述端部固定件与所述前面板接触连接。
  10. 根据权利要求1至9任一项所述的风管式空调,其特征在于,所述电控模块包括接线端子,其与所述控制器电连接,用于连接所述空气调节模块、 所述风机模块。
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