WO2021068538A1 - Three-color led lamp bead, and led street lamp using same - Google Patents

Three-color led lamp bead, and led street lamp using same Download PDF

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Publication number
WO2021068538A1
WO2021068538A1 PCT/CN2020/095276 CN2020095276W WO2021068538A1 WO 2021068538 A1 WO2021068538 A1 WO 2021068538A1 CN 2020095276 W CN2020095276 W CN 2020095276W WO 2021068538 A1 WO2021068538 A1 WO 2021068538A1
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Prior art keywords
lamp bead
led lamp
conductive
chip
phosphor
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PCT/CN2020/095276
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French (fr)
Chinese (zh)
Inventor
陈宏伟
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浙江阿理特照明有限公司
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Publication of WO2021068538A1 publication Critical patent/WO2021068538A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • H01L33/504Elements with two or more wavelength conversion materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/005Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate is supporting also the light source
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/10Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers
    • H01L25/13Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers the devices being of a type provided for in group H01L33/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/10Outdoor lighting
    • F21W2131/103Outdoor lighting of streets or roads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2113/00Combination of light sources
    • F21Y2113/10Combination of light sources of different colours
    • F21Y2113/13Combination of light sources of different colours comprising an assembly of point-like light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention belongs to the field of LED lighting, and relates to an LED lamp bead capable of displaying three colors and an LED street lamp using the lamp bead.
  • LED Light Emitting Diode
  • LED is a semiconductor light-emitting device made based on the principle of PN junction electroluminescence. It has the advantages of high electro-optical conversion efficiency, long service life, environmental protection and energy saving, and small size. It is known as the green lighting source of the 21st century. If it can be applied to the field of traditional lighting, it will get a very significant energy saving effect, which is of great significance in today's global energy shortage. LED street lights have the advantages of energy saving, environmental protection and high reliability, and have been more and more widely used.
  • LED light sources with a single color temperature and single brightness With the development of social life, people are no longer satisfied with LED light sources with a single color temperature and single brightness. For example, in summer, street lamps are required to emit cold white light with high color temperature, which will make people feel cool and comfortable; while in winter, high color temperature light sources It will make people feel cold and uncomfortable. At this time, what is needed is warm light with low color temperature; another example, in the latest European road lighting standards, street lights are required to emit white light with a color temperature of 4000-6000K in the first half of the night, and in the second half of the night, for To reduce light pollution and promote plant photosynthesis, you need a warmer yellow light with a color temperature below 3000K. In this way, street lamps are required to have the function of emitting light sources of multiple color temperatures.
  • a Chinese patent discloses an LED street light that automatically changes colors according to ambient temperature.
  • the application number is 201110201543.6. It includes LED lamp bead components, dimming controllers, temperature sensors, and intelligent controllers. Each LED lamp bead component is made of the same The LED lamp beads of different colors are composed in series or parallel, and the LED lamp bead components of different colors from cold to warm colors are integrated together to form a street light board. Each lamp bead can only emit one color of light. For example, when it is necessary to emit cold light, the lamp bead with warm color light is in an idle state when it is powered off, and vice versa.
  • the required light intensity is 50w
  • the 100w lamp bead module can realize the color changing function while ensuring the light intensity.
  • a LED lamp bead that can display three colors is provided, which improves the performance of the lamp beads.
  • Resource utilization rate can relieve storage pressure, which can effectively reduce the volume of LED street lamps and reduce manufacturing costs.
  • the present invention also provides an LED street lamp using the lamp beads.
  • the present invention provides a three-color LED lamp bead, which includes a bracket. Two sets of conductive groups are arranged in parallel and spaced apart in the bracket. They are a first conductive group and a second conductive group. Blue chips are installed on the two conductive groups. Corresponding to the first chip and the second chip. The blue chip and the conductive group are electrically connected by soldered metal wires.
  • the first chip and the second chip are respectively covered with a first phosphor layer and a second phosphor layer; the first conductive group After energization, the first phosphor layer cooperates with the first chip to make the lamp bead emit cool white light; after the second conductive group is energized, the second phosphor layer cooperates with the second chip to make the lamp bead emit yellow light; When the two conductive groups are energized at the same time, the lamp beads emit yellow and white light.
  • the support has a square shape, and its upper end surface is provided with two powder injection grooves at intervals, namely a first powder injection groove and a second powder injection groove.
  • the first chip and the second chip are respectively accommodated in the first powder injection groove and the second powder injection groove.
  • the first phosphor is coated in the first powder injection tank to form a first phosphor layer
  • the second phosphor is coated in the second powder injection tank to form a second phosphor layer.
  • first powder injection groove and the second powder injection groove are both nearly semicircular, and the single-sided light radiation angle is 165 degrees.
  • the nearly semi-circular powder injection tank has symmetrical rules and is easy to process.
  • the light diverges more uniformly. Its radiation angle can reach 165 degrees, and the divergence range is wider.
  • the luminaire has better light visibility and will not appear locally dim.
  • first phosphor and the second phosphor are all mixed by green phosphor, red phosphor, A glue, B glue and diffusion powder in different proportions, wherein A glue is a fluorescent powder white light glue, and B glue is Hardener.
  • the mass ratio of the green phosphor, the red phosphor, the A glue, the B glue and the diffusion powder of the first phosphor layer is 0.8:0.024:0.6:2.4:0.04.
  • the mass ratio of the green phosphor, the red phosphor, A glue, B glue and the diffusion powder of the second phosphor layer is 0.111:1.89:0.6:2.4:0.04.
  • the conductive group includes a positive-level conductive block and a negative-level conductive block that are arranged at intervals in the front and back.
  • the volume of the negative-level conductive block is larger than the volume of the positive-level conductive block.
  • the positive-level conductive block and the negative-level conductive block are both E-shaped, including the upper layer of the conductive block, the middle layer of the conductive block, and the lower layer of the conductive block.
  • the blue light chip is fixed on the upper layer of the conductive block of the negative-level conductive block by bonding with die-bonding glue, The two ends of the blue chip are respectively welded to the upper conductive block of the positive conductive block and the upper conductive block of the negative conductive block through gold wires.
  • the middle layer of the conductive block is the current buffer layer, and the lower layer of the conductive block is externally displayed on the support.
  • the bracket is a plastic part, and the conductive group is a silver product.
  • the present invention also provides an LED street lamp, including a lamp, a driving unit, a circuit adjustment unit, and an LED light source assembly unit, wherein the LED light source assembly unit includes a circuit board and LED lamp beads, characterized in that the LED lamp beads are the above Three-color LED lamp beads, a plurality of three-color LED lamp beads are arranged in a matrix on the circuit board, wherein the first conductive group of each LED lamp bead is electrically connected in series to form a first circuit, and the second conductive group of each LED lamp bead The electrical connection in series forms a second circuit; the drive unit powers the circuit adjustment unit, which controls the current output of the drive unit, adjusts the drive current of the first circuit and the second circuit, changes the color rendering of the LED lamp beads, and then adjusts the LED street light Color temperature and brightness.
  • the LED light source assembly unit includes a circuit board and LED lamp beads, characterized in that the LED lamp beads are the above Three-color LED lamp beads, a plurality of three-color LED lamp beads are arranged in a matrix
  • the three-color LED lamp beads and corresponding LED street lamps provided by the present invention have the following advantages:
  • the three-color LED lamp beads of the present invention are the size of ordinary lamp beads on the market. They make full use of the space in the lamp bead holder. Two blue chips are distributed in parallel, and two phosphors are correspondingly coated, so that the beads can emit Two monochromatic lights and one mixed light achieve the effect of emitting three color temperature light sources, and realize one lamp for three purposes. In this way, each lamp bead can emit light when the street lamp is working, and can selectively emit cold white light and yellow light. , Yellow and white light, greatly improving the use efficiency of street lamp beads, there will be no one side of the light, the other side is idle, which can effectively reduce the volume of circuit boards and lamps and reduce production costs;
  • the phosphor provided in the present invention has relatively stable physical and chemical properties under high temperature conditions, and solves the phenomenon of phosphor deterioration caused by light emission in the prior art.
  • the first phosphor layer and the second phosphor layer are The short-distance arrangement will not affect the respective physical and chemical properties, which provides effective support for the reliable and continuous use of the lamp beads of the present invention.
  • the three-color LED lamp beads of the present invention have a simple and compact structure, one lamp top and three functions, which greatly improves the resource utilization efficiency of street lamp lamp beads, effectively reduces the volume of circuit boards and lamps, reduces production costs, and at the same time Release the storage pressure, and the three-color LED lamp beads have a long service life, good reliability, and a wide range of applications, which are suitable for promotion.
  • FIG. 1 is a perspective schematic view of a three-color LED lamp bead from a top angle in Embodiment 1 of the present invention.
  • Fig. 2 is a perspective schematic view of a three-color LED lamp bead from the bottom angle in the second embodiment of the present invention.
  • Fig. 3 is a state diagram of the three-color LED lamp bead in the third embodiment of the present invention when no phosphor is coated.
  • Fig. 4 is a schematic diagram of the structure in Fig. 3 after the stent is removed.
  • Fig. 5 is a simple structural distribution diagram of three-color LED lamp beads in the first embodiment of the present invention.
  • Fig. 6 is a spectrum diagram of cold white light emitted by the light beads in the first embodiment of the present invention.
  • Fig. 7 is a spectrum diagram of yellow light emitted by the light beads in the second embodiment of the present invention.
  • Fig. 8 is a spectrum diagram of yellow and white light emitted by the light beads in Example 3 of the present invention.
  • an LED street light that automatically changes colors according to the ambient temperature
  • the application number is 201110201543.6, which includes an LED lamp bead assembly, a dimming controller, a temperature sensor, and an intelligent controller.
  • Each LED The lamp bead assembly is composed of LED lamp beads of the same color in series or parallel, and multiple routes of cold to warm LED lamp bead assemblies with different tones are integrated to form a street light board.
  • Each lamp bead can only emit one color of light. For example, when it is necessary to emit cold light, the lamp bead with warm color light is in an idle state when it is powered off, and vice versa.
  • the required light intensity is 50W, and the brightness of a single lamp bead is 1W, it needs to be equipped with at least 100 lamp beads, 50 of which are individually cold white, and 50 are individually yellow.
  • the required light intensity is 50W
  • the brightness of a single lamp bead is 1W
  • 50 When it emits yellow and white light, it may be necessary to prepare 50 separate yellow and white light beads, or light up 25 cold white light beads + 25 yellow light beads, so that there will be idle lamp beads, 100 lamp beads
  • the module can realize the color changing function while ensuring the light intensity.
  • This makes the above-mentioned LED street lamp in the prior art have a relatively large volume and a high manufacturing cost, and the resource utilization rate is low because some lamp beads are often in an idle state.
  • this embodiment provides a three-color LED lamp bead, which includes a bracket 1.
  • Two sets of conductive groups 2 are arranged in parallel in the bracket, which are the first conductive group 21 and the second conductive group. 22.
  • the blue chip 5 is installed on the two groups of conductive groups 2, respectively corresponding to the first chip 51 and the second chip 52.
  • the blue chip 5 and the conductive group 2 are electrically connected by a welded metal wire 6.
  • the two chips 52 are respectively covered with a first phosphor layer 61 and a second phosphor layer 62.
  • the bracket 1 has a square shape, and its size is the same as the size of the existing SMD chip LED lamp beads, and its upper end surface is provided with two powder injection grooves at intervals, namely the first powder injection groove 11 and the second powder injection groove.
  • Slot 12 the first chip 51 and the second chip 52 are respectively accommodated in the first powder injection tank 11 and the second powder injection tank 12, and the first phosphor is coated in the first powder injection tank 11 to form the first phosphor Layer 71, the second phosphor is coated in the second powder injection tank 12 to form a second phosphor layer 72.
  • the three-color LED lamp beads in this embodiment are the size of ordinary lamp beads on the market. They make full use of the space in the lamp bead holder. Two blue chips are distributed in parallel, and two kinds of phosphors are coated correspondingly, so that the beads can emit two lights. One monochromatic light and one mixed light achieve the effect of emitting three color temperature light sources, and realize one lamp for three purposes. In this way, each lamp bead can emit light when the street lamp is working, and can selectively emit cold white light, yellow light, Yellow and white light, in this example, the first conductive group 21 is energized, and the first phosphor layer 71 cooperates with the first chip 51 to make the lamp bead emit cool white light.
  • the three-color LED lamp bead in this embodiment greatly improves the use efficiency of the street lamp lamp bead, and there is no state where one side emits light and the other side is idle.
  • the light-emitting brightness of the three-color LED lamp bead in this embodiment is 1W
  • the actual brightness is not limited to this brightness
  • when the street light is 50W, it only needs to be equipped with 50 lamp beads, which is greatly reduced compared to the lamp module that requires at least 100 lamp beads in the prior art.
  • the volume of the lamp bead module can effectively reduce the volume of circuit boards and lamps, and reduce production costs.
  • the first powder injection tank 11 and the second powder injection tank 12 are both nearly semicircular.
  • the nearly semi-circular powder injection tank has symmetrical rules and is easy to process.
  • the light diverges more uniformly. Its radiation angle can reach 165 degrees, and the divergence range is wider.
  • the luminaire has better light visibility and will not appear locally dim.
  • the conductive group 2 includes a positive-level conductive block 3 and a negative-level conductive block 4 arranged at intervals in the front and rear.
  • the volume of the negative-level conductive block 4 is larger than the volume of the positive-level conductive block 3. In this way, it is convenient to identify the positive-level conductive block 3 and the negative-level conductive block 4, which provides identification for subsequent installation and assembly, and guarantees the qualified rate of the product.
  • Both the positive-level conductive block 3 and the negative-level conductive block 4 are E-shaped, including an upper conductive block layer 23, a conductive block middle layer 24, and a conductive block lower layer 25.
  • the blue chip 5 is fixed to the conductive block of the negative conductive block 4 through solid crystal glue.
  • the two ends of the blue chip 5 are respectively welded to the conductive block upper layer 23 of the positive conductive block 3 and the conductive block upper layer 23 of the negative conductive block 4 through gold wires.
  • the conductive block middle layer 24 is the current buffer layer.
  • the lower layer 25 of the conductive block is externally displayed on the bracket.
  • the middle layer of the conductive block can effectively buffer the direct impact of the current on the blue chip, protect the electronic components, and prolong its service life.
  • the lower layer of the conductive block is externally displayed on the bracket to facilitate electrical connection with the conductive sheet on the circuit board.
  • the bracket 1 is a plastic part
  • the conductive group 2 is a silver product
  • the metal wire 6 is a gold wire.
  • the bracket forms an insulating area, which effectively isolates the positive and negative conductive blocks, and realizes the independent operation of the first conductive group and the second conductive group.
  • first conductive group, the second conductive group and their corresponding positive conductive blocks and negative conductive blocks are separated by injection molding in the mold to wrap the brackets and brackets outside the first conductive group and the second conductive group.
  • first powder injection groove and a second powder injection groove are on the upper end surface;
  • the first phosphor and the second phosphor are all made of green phosphor, red phosphor, A glue, B glue and diffusion powder mixed in different proportions.
  • a glue is fluorescent powder white light glue
  • B Glue is a curing agent.
  • the mass ratio of the green phosphor, red phosphor, glue A, glue B, and diffusion powder of the first phosphor layer 61 is 0.8:0.024:0.6:2.4:0.04.
  • the mass ratio of the green phosphor, red phosphor, glue A, glue B, and diffusion powder of the second phosphor layer 62 is 0.111:1.89:0.6:2.4:0.04.
  • the peak wavelength is 450.5 nm
  • the color temperature of the light source is 7092K.
  • the phosphor provided by the present invention has relatively stable physical and chemical properties under high temperature conditions, which solves the phenomenon of phosphor deterioration caused by light emission in the prior art.
  • the close distance between the first phosphor layer and the second phosphor layer The arrangement also does not affect the respective physical and chemical properties, and provides effective support for the reliable and continuous use of the lamp beads of the present invention.
  • This embodiment also provides an LED street lamp, including a lamp body, a driving unit, a circuit adjustment unit, and an LED light source assembly unit, wherein the LED light source assembly unit includes a circuit board and LED lamp beads, characterized in that the LED lamp beads are For the above-mentioned three-color LED lamp beads, a plurality of three-color LED lamp beads are arranged in a matrix on the circuit board, and the first conductive group 21 of each LED lamp bead is electrically connected in series to form a first circuit. The second conductive group 21 is electrically connected in series to form a second circuit; the driving unit powers the circuit adjustment unit, which controls the current output of the driving unit, adjusts the driving current of the first circuit and the second circuit, and changes the color rendering of the LED lamp beads. Then adjust the color temperature and brightness of the LED street light.
  • the line mediation unit controls the input current to the first line.
  • the first line current is 350mA
  • the voltage is 3V (the actual current and voltage value). It is not limited to this data, it can also be 180mA, 6V, and finally make the light-emitting brightness of the lamp bead 1W, the same below)
  • the second line current is 0, and the street lamp emits cool white light.
  • the circuit adjustment unit controls the input current to the second circuit, that is, after the second conductive group 22 is energized, the second phosphor layer 72 cooperates with the second chip 52 to make the lamp
  • the bead emits yellow light; taking the luminous brightness of the aforementioned three-color LED lamp bead as 1W as an example, the second line current is 350mA, the voltage is 3v, the first line current is 0, and the street lamp emits yellow light.
  • FIG. 7 it is a spectrum diagram of the yellow light emitted by the three-color LED lamp bead in this embodiment, the peak wavelength is 581.7 nm, and the color temperature of the light source is 3097K.
  • the line mediation unit controls the input current to the first line and the second line at the same time, that is, after the first conductive group 21 and the second conductive group 22 are energized,
  • the emitted cold white light and yellow light are mixed to form yellow-white light.
  • the current of the first line is 175mA and the voltage is 3v
  • the current of the second line is 175mA and the voltage is 3v. It is equivalent to two 0.5w chips that emit light to achieve the effect of 1w, and the street lamp finally emits yellow and white light.
  • FIG. 8 it is a spectrum diagram of the yellow and white light emitted by the three-color LED lamp beads in this embodiment, the peak wavelengths are 451.6 nm and 575.9 nm, and the color temperature of the light source is 4359K.
  • the control mode of the line mediation unit of the present invention can be a toggle switch mode, a remote control switch, or a timing switch, and the method is not limited.
  • the three-color LED lamp beads of the present invention have a simple and compact structure, one lamp top and three functions, which greatly improves the resource utilization efficiency of street lamp lamp beads, effectively reduces the volume of circuit boards and lamps, reduces production costs, and at the same time Release the storage pressure, and the three-color LED lamp beads have a long service life, good reliability, and a wide range of applications, which are suitable for promotion.

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  • Power Engineering (AREA)
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Abstract

Disclosed are an LED lamp bead capable of displaying three colors, and an LED street lamp using same. The LED lamp bead comprises a support (1), wherein two conductive groups (2), namely, a first conductive group (21) and a second conductive group (22), are arranged in the support (1) in parallel at intervals, a first chip (51) and a second chip (52) are respectively mounted on the first conductive group (21) and the second conductive group (22) and are connected by means of gold wires, and a first fluorescent powder layer (71) and a second fluorescent powder layer (72) respectively cover the first chip (51) and the second chip (52); after the first conductive group (21) is electrified, the first fluorescent powder layer (71) cooperates with the first chip (51) to enable the lamp bead to emit cold white light; after the second conductive group (22) is electrified, the second fluorescent powder layer (72) cooperates with the second chip (52) to enable the lamp bead to emit yellow light; and when the first conductive group (21) and the second conductive group (22) are electrified at the same time, the lamp bead emits yellow white light. The three-color LED lamp bead is the same as a common lamp bead on the market in terms of size, the space in the lamp bead support is fully utilized, and two blue light chips are distributed in parallel and correspondingly coated with two kinds of fluorescent powder, such that the effect of emitting three color temperature light sources is achieved, and three aims are achieved by means of one lamp.

Description

一种三色LED灯珠及应用该灯珠的LED路灯Three-color LED lamp bead and LED street lamp using the lamp bead 技术领域Technical field
本发明属于LED照明领域,涉及一种可显示三种颜色的LED灯珠及应用该灯珠的LED路灯。The invention belongs to the field of LED lighting, and relates to an LED lamp bead capable of displaying three colors and an LED street lamp using the lamp bead.
背景技术Background technique
LED(Light Emitting Diode)是一种基于P-N结电致发光原理制成的半导体发光器件,具有电光转换效率高、使用寿命长、环保节能、体积小等优点,被誉为21世纪绿色照明光源,如能应用于传统照明领域将得到十分显著的节能效果,这在全球能源日趋紧张的当今意义重大。LED路灯具有节能环保和可靠性高的等优点,得到了越来越多广泛的应用。LED (Light Emitting Diode) is a semiconductor light-emitting device made based on the principle of PN junction electroluminescence. It has the advantages of high electro-optical conversion efficiency, long service life, environmental protection and energy saving, and small size. It is known as the green lighting source of the 21st century. If it can be applied to the field of traditional lighting, it will get a very significant energy saving effect, which is of great significance in today's global energy shortage. LED street lights have the advantages of energy saving, environmental protection and high reliability, and have been more and more widely used.
随着社会生活的发展,人们已经不再满足单一色温单一亮度的LED光源,例如,夏季时,需要路灯发出高色温的冷白光,如此会令人感到凉爽舒适;而冬季时,高色温的光源则会令人感到阴冷不适,此时需要的是低色温的暖光;又如,欧洲最新道路照明标准中,要求路灯在上半夜发出的是色温在4000-6000K的白光,而下半夜,为了减少光污染、促进植物光合作用,需要的视觉效果更温暖的、色温在3000K以下的黄光。如此,就需要路灯具有能发出多种色温光源的功能。With the development of social life, people are no longer satisfied with LED light sources with a single color temperature and single brightness. For example, in summer, street lamps are required to emit cold white light with high color temperature, which will make people feel cool and comfortable; while in winter, high color temperature light sources It will make people feel cold and uncomfortable. At this time, what is needed is warm light with low color temperature; another example, in the latest European road lighting standards, street lights are required to emit white light with a color temperature of 4000-6000K in the first half of the night, and in the second half of the night, for To reduce light pollution and promote plant photosynthesis, you need a warmer yellow light with a color temperature below 3000K. In this way, street lamps are required to have the function of emitting light sources of multiple color temperatures.
我国专利公开了一种根据环境温度自动变换颜色的LED路灯,申请号为201110201543.6,其包括LED灯珠组件、调光控制器、温度传感器、智能控制器,其中每一LED灯珠组件是由同一种颜色的LED灯珠通过串联或并联组成,多路由冷色到暖色不同色调的LED灯珠组件集成在一起组成路灯板。其每一灯珠只能发出一种颜色的光,如当需要发出冷光时,暖色光的灯珠则处于断电闲置状态,反之亦然。对于该种路灯,假如需要的光照强度50w,则需要分别配备50w的冷光灯珠组和50w的暖光灯珠组(以冷光、暖光二种色调为例),如此,实际上需要装配的就是100w的灯珠模块,才能在保证光照强度的同时实现变色功能。这就使得现有技术中的上述LED路灯,灯具体积较大,制造成本较高,因某些灯 珠常处于闲置状态而造成资源利用率较低。同时,对于生产厂家和用户而言,需要储备两种颜色的灯珠(冷光灯珠、暖光灯珠)以备装配或维修替换,致使仓储空间、管理的压力也很大。A Chinese patent discloses an LED street light that automatically changes colors according to ambient temperature. The application number is 201110201543.6. It includes LED lamp bead components, dimming controllers, temperature sensors, and intelligent controllers. Each LED lamp bead component is made of the same The LED lamp beads of different colors are composed in series or parallel, and the LED lamp bead components of different colors from cold to warm colors are integrated together to form a street light board. Each lamp bead can only emit one color of light. For example, when it is necessary to emit cold light, the lamp bead with warm color light is in an idle state when it is powered off, and vice versa. For this kind of street lamp, if the required light intensity is 50w, it needs to be equipped with a 50w cold light lamp bead group and a 50w warm light lamp bead group (taking cold light and warm light as an example). In this way, what actually needs to be assembled is The 100w lamp bead module can realize the color changing function while ensuring the light intensity. This makes the above-mentioned LED street lamp in the prior art have a relatively large volume and a high manufacturing cost, and the resource utilization rate is low because some lamp beads are often in an idle state. At the same time, for manufacturers and users, it is necessary to reserve two colors of lamp beads (cold light lamp beads, warm light lamp beads) for assembly or maintenance and replacement, resulting in great pressure on storage space and management.
发明内容Summary of the invention
针对现有技术中LED路灯灯具体积较大、制造成本较高,灯珠资源利用率较低、仓储压力大的缺点,特提供一种可显示三种颜色的LED灯珠,提高了灯珠的资源利用率,缓解仓储压力,进而可有效减小LED路灯灯具的体积,降低制造成本。同时,本发明还提供了应用该灯珠的LED路灯。Aiming at the disadvantages of LED street lamp lamps in the prior art, such as large volume, high manufacturing cost, low utilization rate of lamp beads, and high storage pressure, a LED lamp bead that can display three colors is provided, which improves the performance of the lamp beads. Resource utilization rate can relieve storage pressure, which can effectively reduce the volume of LED street lamps and reduce manufacturing costs. At the same time, the present invention also provides an LED street lamp using the lamp beads.
本发明提供了一种三色LED灯珠,包括支架,支架内并联间隔设有两组导电组,分别是第一导电组、第二导电组,两组导电组上均安装有蓝光芯片,分别对应为第一芯片、第二芯片,蓝光芯片与导电组通过焊接的金属线电连接,第一芯片、第二芯片上分别覆盖有第一荧光粉层和第二荧光粉层;第一导电组通电后,第一荧光粉层与第一芯片配合使灯珠发出冷白光;第二导电组通电后,第二荧光粉层与第二芯片配合使灯珠发出黄光;第一导电组、第二导电组同时通电时,灯珠发出黄白光。The present invention provides a three-color LED lamp bead, which includes a bracket. Two sets of conductive groups are arranged in parallel and spaced apart in the bracket. They are a first conductive group and a second conductive group. Blue chips are installed on the two conductive groups. Corresponding to the first chip and the second chip. The blue chip and the conductive group are electrically connected by soldered metal wires. The first chip and the second chip are respectively covered with a first phosphor layer and a second phosphor layer; the first conductive group After energization, the first phosphor layer cooperates with the first chip to make the lamp bead emit cool white light; after the second conductive group is energized, the second phosphor layer cooperates with the second chip to make the lamp bead emit yellow light; When the two conductive groups are energized at the same time, the lamp beads emit yellow and white light.
进一步的,支架呈方形,其上端面间隔设有两个注粉槽,分别为第一注粉槽和第二注粉槽,第一芯片、第二芯片分别容置在第一注粉槽、第二注粉槽内,第一荧光粉涂覆在第一注粉槽内形成第一荧光粉层,第二荧光粉涂覆在第二注粉槽内形成第二荧光粉层。Further, the support has a square shape, and its upper end surface is provided with two powder injection grooves at intervals, namely a first powder injection groove and a second powder injection groove. The first chip and the second chip are respectively accommodated in the first powder injection groove and the second powder injection groove. In the second powder injection tank, the first phosphor is coated in the first powder injection tank to form a first phosphor layer, and the second phosphor is coated in the second powder injection tank to form a second phosphor layer.
进一步的,第一注粉槽和第二注粉槽均为近半圆形,单侧光线辐射角度为165度。近半圆形的注粉槽,对称规则易加工,同时光线发散更均匀,其辐射角度可达165度,发散范围更广,灯具的显光性更好,不会出现局部昏暗的状况。Further, the first powder injection groove and the second powder injection groove are both nearly semicircular, and the single-sided light radiation angle is 165 degrees. The nearly semi-circular powder injection tank has symmetrical rules and is easy to process. At the same time, the light diverges more uniformly. Its radiation angle can reach 165 degrees, and the divergence range is wider. The luminaire has better light visibility and will not appear locally dim.
进一步的,第一荧光粉、第二荧光粉均是由绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉通过不同比例混合而成,其中A胶为荧光粉白光胶,B胶为固化剂。Furthermore, the first phosphor and the second phosphor are all mixed by green phosphor, red phosphor, A glue, B glue and diffusion powder in different proportions, wherein A glue is a fluorescent powder white light glue, and B glue is Hardener.
优选的,第一荧光粉层的绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉的质量比为0.8:0.024:0.6:2.4:0.04。Preferably, the mass ratio of the green phosphor, the red phosphor, the A glue, the B glue and the diffusion powder of the first phosphor layer is 0.8:0.024:0.6:2.4:0.04.
优选的,第二荧光粉层的绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉 的质量比为0.111:1.89:0.6:2.4:0.04。Preferably, the mass ratio of the green phosphor, the red phosphor, A glue, B glue and the diffusion powder of the second phosphor layer is 0.111:1.89:0.6:2.4:0.04.
进一步的,导电组包括前后间隔设置的正级导电块和负级导电块。Further, the conductive group includes a positive-level conductive block and a negative-level conductive block that are arranged at intervals in the front and back.
优选的,负级导电块体积大于正级导电块的体积。Preferably, the volume of the negative-level conductive block is larger than the volume of the positive-level conductive block.
优选的,正级导电块和负级导电块均呈E型,包括导电块上层、导电块中层、导电块下层,蓝光芯片通过固晶胶粘结固定在负级导电块的导电块上层上,蓝光芯片的两端电级通过金线分别与正级导电块的导电块上层和负级导电块的导电块上层焊接,导电块中层是为电流缓冲层,导电块下层外显于支架。Preferably, the positive-level conductive block and the negative-level conductive block are both E-shaped, including the upper layer of the conductive block, the middle layer of the conductive block, and the lower layer of the conductive block. The blue light chip is fixed on the upper layer of the conductive block of the negative-level conductive block by bonding with die-bonding glue, The two ends of the blue chip are respectively welded to the upper conductive block of the positive conductive block and the upper conductive block of the negative conductive block through gold wires. The middle layer of the conductive block is the current buffer layer, and the lower layer of the conductive block is externally displayed on the support.
优选的,支架为塑料件,导电组为银制品。Preferably, the bracket is a plastic part, and the conductive group is a silver product.
本发明还提供了一种LED路灯,包括灯具、驱动单元、线路调解单元和LED光源组件单元,其中LED光源组件单元包括有电路板和LED灯珠,其特征在于,LED灯珠是为上述的三色LED灯珠,多颗三色LED灯珠呈矩阵排列在电路板上,其中每颗LED灯珠的第一导电组串联电连接形成第一线路,每颗LED灯珠的第二导电组串联电连接形成第二线路;驱动单元电力驱动线路调解单元,线路调解单元控制驱动单元电流输出,调节第一线路、第二线路的驱动电流,改变LED灯珠的显色,进而调节LED路灯的色温和亮度。The present invention also provides an LED street lamp, including a lamp, a driving unit, a circuit adjustment unit, and an LED light source assembly unit, wherein the LED light source assembly unit includes a circuit board and LED lamp beads, characterized in that the LED lamp beads are the above Three-color LED lamp beads, a plurality of three-color LED lamp beads are arranged in a matrix on the circuit board, wherein the first conductive group of each LED lamp bead is electrically connected in series to form a first circuit, and the second conductive group of each LED lamp bead The electrical connection in series forms a second circuit; the drive unit powers the circuit adjustment unit, which controls the current output of the drive unit, adjusts the drive current of the first circuit and the second circuit, changes the color rendering of the LED lamp beads, and then adjusts the LED street light Color temperature and brightness.
本发明提供的三色LED灯珠和对应LED路灯,与现有技术相比具有如下优点:Compared with the prior art, the three-color LED lamp beads and corresponding LED street lamps provided by the present invention have the following advantages:
1、本发明中的三色LED灯珠,为市面普通灯珠大小,其充分利用了灯珠支架内的空间,并联分布两颗蓝光芯片,对应涂覆两种荧光粉,使光珠可以发出两种单色光和一种混合光,实现发出三种色温光源的功效,实现一灯三用,如此,每颗灯珠在路灯工作时均得以发光,可选择性的发出冷白光、黄光、黄白光,极大的提高了路灯灯珠的使用效率,不会存在一方发光,另一方闲置的状态,可有效减小电路板、灯具的体积,降低生产成本;1. The three-color LED lamp beads of the present invention are the size of ordinary lamp beads on the market. They make full use of the space in the lamp bead holder. Two blue chips are distributed in parallel, and two phosphors are correspondingly coated, so that the beads can emit Two monochromatic lights and one mixed light achieve the effect of emitting three color temperature light sources, and realize one lamp for three purposes. In this way, each lamp bead can emit light when the street lamp is working, and can selectively emit cold white light and yellow light. , Yellow and white light, greatly improving the use efficiency of street lamp beads, there will be no one side of the light, the other side is idle, which can effectively reduce the volume of circuit boards and lamps and reduce production costs;
2、对于生产厂商和用户而言,只需要储存本发明中的三色LED灯珠来进行路灯灯珠的装配和维修替换,即可替代原来需要存储两种或三种颜色灯珠的现况,无需分装储存,可有效释放了各单位的仓储压力;2. For manufacturers and users, it is only necessary to store the three-color LED lamp beads of the present invention for assembly, maintenance and replacement of street lamp beads, which can replace the original situation where two or three colors of lamp beads need to be stored , No need to store separately, which can effectively release the storage pressure of each unit;
3、本发明中所提供的荧光粉,在高温情况下物化性质也比较稳定,解决了现有技术中因发光发热而导致荧光粉变质的现象,第一荧光粉层和第二荧光粉层的近距离排布也不会影响各自的物化性质,为本发明灯珠的可靠持续性使用提供了有 效支持。3. The phosphor provided in the present invention has relatively stable physical and chemical properties under high temperature conditions, and solves the phenomenon of phosphor deterioration caused by light emission in the prior art. The first phosphor layer and the second phosphor layer are The short-distance arrangement will not affect the respective physical and chemical properties, which provides effective support for the reliable and continuous use of the lamp beads of the present invention.
总之,本发明中的三色LED灯珠,结构简单紧凑,一灯顶三用,极大的提高了路灯灯珠的资源利用效率,有效减小电路板、灯具的体积,降低生产成本,同时释放仓储压力,且本三色LED灯珠使用寿命长,可靠性好,应用范围广泛,适于推广。In short, the three-color LED lamp beads of the present invention have a simple and compact structure, one lamp top and three functions, which greatly improves the resource utilization efficiency of street lamp lamp beads, effectively reduces the volume of circuit boards and lamps, reduces production costs, and at the same time Release the storage pressure, and the three-color LED lamp beads have a long service life, good reliability, and a wide range of applications, which are suitable for promotion.
附图说明Description of the drawings
图1为本发明实施例一中三色LED灯珠的俯视角度立体示意图。FIG. 1 is a perspective schematic view of a three-color LED lamp bead from a top angle in Embodiment 1 of the present invention.
图2为本发明实施例二中三色LED灯珠的仰视角度立体示意图。Fig. 2 is a perspective schematic view of a three-color LED lamp bead from the bottom angle in the second embodiment of the present invention.
图3为本发明实施例三中三色LED灯珠中,未涂覆荧光粉时的状态图。Fig. 3 is a state diagram of the three-color LED lamp bead in the third embodiment of the present invention when no phosphor is coated.
图4为图3中去除支架后的结构示意图。Fig. 4 is a schematic diagram of the structure in Fig. 3 after the stent is removed.
图5为本发明实施例一中三色LED灯珠简易的结构分布图。Fig. 5 is a simple structural distribution diagram of three-color LED lamp beads in the first embodiment of the present invention.
图6是本发明实施例一中光珠发出冷白光的光谱图。Fig. 6 is a spectrum diagram of cold white light emitted by the light beads in the first embodiment of the present invention.
图7是本发明实施例二中光珠发出黄光的光谱图。Fig. 7 is a spectrum diagram of yellow light emitted by the light beads in the second embodiment of the present invention.
图8是本发明实施例三中光珠发出黄白光的光谱图。Fig. 8 is a spectrum diagram of yellow and white light emitted by the light beads in Example 3 of the present invention.
具体实施方式Detailed ways
下面结合附图具体阐明本发明的实施方式,实施例的给出仅仅是为了说明目的,并不能理解为对本发明的限定,包括附图仅供参考和说明使用,不构成对本发明专利保护范围的限制,因为在不脱离本发明精神和范围基础上,可以对本发明进行许多改变。The following describes the implementation of the present invention in detail with reference to the accompanying drawings. The examples given are for illustrative purposes only and should not be understood as limiting the present invention. The accompanying drawings are for reference and illustrative purposes only, and do not constitute the scope of patent protection of the present invention. Limitation, because many changes can be made to the present invention without departing from the spirit and scope of the present invention.
实施例一Example one
现有技术中,如我国专利公开的一种根据环境温度自动变换颜色的LED路灯,申请号为201110201543.6,其包括LED灯珠组件、调光控制器、温度传感器、智能控制器,其中每一LED灯珠组件是由同一种颜色的LED灯珠通过串联或并联组成,多路由冷色到暖色不同色调的LED灯珠组件集成在一起组成路灯板。其每一灯珠只能发出一种颜色的光,如当需要发出冷光时,暖色光的灯珠则处于断电闲置状态,反之亦然。对于该种路灯,假如需要的光照强度为50w,以单颗灯珠发 光亮度1W来记,就需要至少配备100颗灯珠,其中50颗单独发冷白光,50颗单独发黄光,当需要发黄白光时,或需要再准备50颗单独发黄白光的灯珠,或是亮起25颗冷白光灯珠+25颗黄光灯珠,如此,都会有灯珠闲置,100颗灯珠的灯珠模块才能在保证光照强度的同时实现变色功能。这就使得现有技术中的上述LED路灯,灯具体积较大,制造成本较高,因某些灯珠常处于闲置状态而造成资源利用率较低。同时,对于生产厂家和用户而言,需要储备两种颜色的灯珠(冷光灯珠、暖光灯珠)以备装配或维修替换,致使仓储空间、管理的压力也很大。In the prior art, as disclosed in a Chinese patent, an LED street light that automatically changes colors according to the ambient temperature, the application number is 201110201543.6, which includes an LED lamp bead assembly, a dimming controller, a temperature sensor, and an intelligent controller. Each LED The lamp bead assembly is composed of LED lamp beads of the same color in series or parallel, and multiple routes of cold to warm LED lamp bead assemblies with different tones are integrated to form a street light board. Each lamp bead can only emit one color of light. For example, when it is necessary to emit cold light, the lamp bead with warm color light is in an idle state when it is powered off, and vice versa. For this kind of street lamp, if the required light intensity is 50W, and the brightness of a single lamp bead is 1W, it needs to be equipped with at least 100 lamp beads, 50 of which are individually cold white, and 50 are individually yellow. When it emits yellow and white light, it may be necessary to prepare 50 separate yellow and white light beads, or light up 25 cold white light beads + 25 yellow light beads, so that there will be idle lamp beads, 100 lamp beads The module can realize the color changing function while ensuring the light intensity. This makes the above-mentioned LED street lamp in the prior art have a relatively large volume and a high manufacturing cost, and the resource utilization rate is low because some lamp beads are often in an idle state. At the same time, for manufacturers and users, it is necessary to reserve two colors of lamp beads (cold light lamp beads, warm light lamp beads) for assembly or maintenance replacement, resulting in great pressure on storage space and management.
如图1-5所示,本实施例中提供了一种三色LED灯珠,包括支架1,支架内并联间隔设有两组导电组2,分别是第一导电组21、第二导电组22,两组导电组2上均安装有蓝光芯片5,分别对应为第一芯片51、第二芯片52,蓝光芯片5与导电组2通过焊接的金属线6电连接,第一芯片51、第二芯片52上分别覆盖有第一荧光粉层61和第二荧光粉层62。As shown in Figures 1-5, this embodiment provides a three-color LED lamp bead, which includes a bracket 1. Two sets of conductive groups 2 are arranged in parallel in the bracket, which are the first conductive group 21 and the second conductive group. 22. The blue chip 5 is installed on the two groups of conductive groups 2, respectively corresponding to the first chip 51 and the second chip 52. The blue chip 5 and the conductive group 2 are electrically connected by a welded metal wire 6. The two chips 52 are respectively covered with a first phosphor layer 61 and a second phosphor layer 62.
本实施例中,支架1呈方形,其大小与现有SMD贴片式LED灯珠大小一致,其上端面间隔设有两个注粉槽,分别为第一注粉槽11和第二注粉槽12,第一芯片51、第二芯片52分别容置在第一注粉槽11、第二注粉槽12内,第一荧光粉涂覆在第一注粉槽11内形成第一荧光粉层71,第二荧光粉涂覆在第二注粉槽12内形成第二荧光粉层72。In this embodiment, the bracket 1 has a square shape, and its size is the same as the size of the existing SMD chip LED lamp beads, and its upper end surface is provided with two powder injection grooves at intervals, namely the first powder injection groove 11 and the second powder injection groove. Slot 12, the first chip 51 and the second chip 52 are respectively accommodated in the first powder injection tank 11 and the second powder injection tank 12, and the first phosphor is coated in the first powder injection tank 11 to form the first phosphor Layer 71, the second phosphor is coated in the second powder injection tank 12 to form a second phosphor layer 72.
本实施例中的三色LED灯珠,为市面普通灯珠大小,其充分利用了灯珠支架内的空间,并联分布两颗蓝光芯片,对应涂覆两种荧光粉,使光珠可以发出两种单色光和一种混合光,实现发出三种色温光源的功效,实现一灯三用,如此,每颗灯珠在路灯工作时均得以发光,可选择性的发出冷白光、黄光、黄白光,本实例中,对第一导电组21通电,第一荧光粉层71与第一芯片51配合可使灯珠发出冷白光。The three-color LED lamp beads in this embodiment are the size of ordinary lamp beads on the market. They make full use of the space in the lamp bead holder. Two blue chips are distributed in parallel, and two kinds of phosphors are coated correspondingly, so that the beads can emit two lights. One monochromatic light and one mixed light achieve the effect of emitting three color temperature light sources, and realize one lamp for three purposes. In this way, each lamp bead can emit light when the street lamp is working, and can selectively emit cold white light, yellow light, Yellow and white light, in this example, the first conductive group 21 is energized, and the first phosphor layer 71 cooperates with the first chip 51 to make the lamp bead emit cool white light.
本实施例中的三色LED灯珠极大的提高了路灯灯珠的使用效率,不会存在一方发光,另一方闲置的状态,本实施例中的三色LED灯珠的发光亮度以1W为例(实际并不限于此亮度),当路灯发光亮灯为50W时,只需配备50颗灯珠即可,相比现有技术中至少需要100颗灯珠的灯颗模块,极大的缩小了灯珠模块的体积,可有效减小电路板、灯具的体积,降低生产成本;同时对于生产厂商和用户而言,只需要储存本发明中的三色LED灯珠来进行路灯灯珠的装配和维修替 换,即可替代原来需要存储两种或三种颜色灯珠的现况,无需分装储存,The three-color LED lamp bead in this embodiment greatly improves the use efficiency of the street lamp lamp bead, and there is no state where one side emits light and the other side is idle. The light-emitting brightness of the three-color LED lamp bead in this embodiment is 1W For example (the actual brightness is not limited to this brightness), when the street light is 50W, it only needs to be equipped with 50 lamp beads, which is greatly reduced compared to the lamp module that requires at least 100 lamp beads in the prior art. The volume of the lamp bead module can effectively reduce the volume of circuit boards and lamps, and reduce production costs. At the same time, for manufacturers and users, it is only necessary to store the three-color LED lamp beads of the present invention to assemble the street lamp lamp beads. And repair and replacement, you can replace the original need to store two or three colors of lamp beads, no need to store separately,
可有效释放了各单位的仓储压力。Can effectively release the storage pressure of each unit.
本实施例中,第一注粉槽11和第二注粉槽12均为近半圆形。近半圆形的注粉槽,对称规则易加工,同时光线发散更均匀,其辐射角度可达165度,发散范围更广,灯具的显光性更好,不会出现局部昏暗的状况。In this embodiment, the first powder injection tank 11 and the second powder injection tank 12 are both nearly semicircular. The nearly semi-circular powder injection tank has symmetrical rules and is easy to process. At the same time, the light diverges more uniformly. Its radiation angle can reach 165 degrees, and the divergence range is wider. The luminaire has better light visibility and will not appear locally dim.
导电组2包括前后间隔设置的正级导电块3和负级导电块4。负级导电块4体积大于正级导电块3的体积。如此,方便辨识正级导电块3和负级导电块4,为后续安装与装配提供标识,保障产品的合格率。正级导电块3和负级导电块4均呈E型,包括导电块上层23、导电块中层24、导电块下层25,蓝光芯片5通过固晶胶粘结固定在负级导电块4的导电块上层23上,蓝光芯片5的两端电级通过金线分别与正级导电块3的导电块上层23和负级导电块4的导电块上层23焊接,导电块中层24是为电流缓冲层,导电块下层25外显于支架。导电块中层可有效缓冲电流对蓝光芯片的直接冲击,保护电子元件,延长其使用寿命。导电块下层外显于支架,便于与电路板上的导电片进行电连接。The conductive group 2 includes a positive-level conductive block 3 and a negative-level conductive block 4 arranged at intervals in the front and rear. The volume of the negative-level conductive block 4 is larger than the volume of the positive-level conductive block 3. In this way, it is convenient to identify the positive-level conductive block 3 and the negative-level conductive block 4, which provides identification for subsequent installation and assembly, and guarantees the qualified rate of the product. Both the positive-level conductive block 3 and the negative-level conductive block 4 are E-shaped, including an upper conductive block layer 23, a conductive block middle layer 24, and a conductive block lower layer 25. The blue chip 5 is fixed to the conductive block of the negative conductive block 4 through solid crystal glue. On the block upper layer 23, the two ends of the blue chip 5 are respectively welded to the conductive block upper layer 23 of the positive conductive block 3 and the conductive block upper layer 23 of the negative conductive block 4 through gold wires. The conductive block middle layer 24 is the current buffer layer. , The lower layer 25 of the conductive block is externally displayed on the bracket. The middle layer of the conductive block can effectively buffer the direct impact of the current on the blue chip, protect the electronic components, and prolong its service life. The lower layer of the conductive block is externally displayed on the bracket to facilitate electrical connection with the conductive sheet on the circuit board.
其中,支架1为塑料件,导电组2为银制品,金属线6为金线。支架形成绝缘区域,有效隔离各正、负级导电块,实现第一导电组、第二导电组的独立作业。Among them, the bracket 1 is a plastic part, the conductive group 2 is a silver product, and the metal wire 6 is a gold wire. The bracket forms an insulating area, which effectively isolates the positive and negative conductive blocks, and realizes the independent operation of the first conductive group and the second conductive group.
本实施例中的三色LED灯珠的制备过程是:The preparation process of the three-color LED lamp beads in this embodiment is:
1、注塑,第一导电组、第二导电组及其对应的正级导电块、负级导电块,分离间隔于模具内注塑成型包裹在第一导电组、第二导电组外的支架,支架上端面有第一注粉槽和第二注粉槽;1. Injection molding, the first conductive group, the second conductive group and their corresponding positive conductive blocks and negative conductive blocks are separated by injection molding in the mold to wrap the brackets and brackets outside the first conductive group and the second conductive group. There are a first powder injection groove and a second powder injection groove on the upper end surface;
2、固晶,用固晶胶将蓝光芯片粘结在导电组上;2. Die-bonding, bonding the blue chip to the conductive group with die-bonding glue;
3、焊线,将金线焊接在正级导电块、负级导电块与蓝光芯片之间形成一个电流回路;3. Wire bonding, welding the gold wire between the positive-level conductive block, the negative-level conductive block and the blue chip to form a current loop;
4、点粉;将第一荧光粉涂覆在第一注粉槽内形成第一荧光粉层,第二荧光粉涂覆在第二注粉槽内形成第二荧光粉层;4. Dot powder; coating the first phosphor in the first powder injection tank to form a first phosphor layer, and coat the second phosphor in the second powder injection tank to form a second phosphor layer;
5、长烤,将所述荧光粉层烤干,形成LED灯珠成品。点粉好的灯珠,需要在120°到150°的烤箱中长烤超过8小时以上,使灯杯中的荧光胶(硅胶)充分硬化,使得硅胶和注粉槽充分结合粘贴,减少热胀冷缩对晶片及导线的压力,并且消除 胶体内部的应力。5. Long baking, baking the phosphor layer dry to form a finished LED lamp bead. The lamp beads that have been powdered need to be baked for more than 8 hours in an oven at 120° to 150° to fully harden the fluorescent glue (silicone) in the lamp cup, so that the silicone and the powder tank are fully bonded and bonded to reduce thermal expansion The cold shrinkage puts pressure on the chip and wire, and eliminates the internal stress of the colloid.
本实施例中,第一荧光粉、第二荧光粉均是由绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉通过不同比例混合而成,其中A胶为荧光粉白光胶,B胶为固化剂。In this embodiment, the first phosphor and the second phosphor are all made of green phosphor, red phosphor, A glue, B glue and diffusion powder mixed in different proportions. Among them, A glue is fluorescent powder white light glue, B Glue is a curing agent.
第一荧光粉层61的绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉的质量比为0.8:0.024:0.6:2.4:0.04。The mass ratio of the green phosphor, red phosphor, glue A, glue B, and diffusion powder of the first phosphor layer 61 is 0.8:0.024:0.6:2.4:0.04.
第二荧光粉层62的绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉的质量比为0.111:1.89:0.6:2.4:0.04。The mass ratio of the green phosphor, red phosphor, glue A, glue B, and diffusion powder of the second phosphor layer 62 is 0.111:1.89:0.6:2.4:0.04.
如图6所示,是为本实施例中三色LED灯珠发出冷白光的光谱图,其峰值波长为450.5nm,其光源色温为7092K。As shown in FIG. 6, it is a spectrum of cool white light emitted by the three-color LED lamp bead in this embodiment, the peak wavelength is 450.5 nm, and the color temperature of the light source is 7092K.
本发明中所提供的荧光粉,在高温情况下物化性质也比较稳定,解决了现有技术中因发光发热而导致荧光粉变质的现象,第一荧光粉层和第二荧光粉层的近距离排布也不会影响各自的物化性质,为本发明灯珠的可靠持续性使用提供了有效支持。The phosphor provided by the present invention has relatively stable physical and chemical properties under high temperature conditions, which solves the phenomenon of phosphor deterioration caused by light emission in the prior art. The close distance between the first phosphor layer and the second phosphor layer The arrangement also does not affect the respective physical and chemical properties, and provides effective support for the reliable and continuous use of the lamp beads of the present invention.
本实施例中还提供了一种LED路灯,包括灯体、驱动单元、线路调解单元和LED光源组件单元,其中LED光源组件单元包括有电路板和LED灯珠,其特征在于,LED灯珠是为上述的三色LED灯珠,多颗三色LED灯珠呈矩阵排列在电路板上,其中每颗LED灯珠的第一导电组21串联电连接形成第一线路,每颗LED灯珠的第二导电组21串联电连接形成第二线路;驱动单元电力驱动线路调解单元,线路调解单元控制驱动单元电流输出,调节第一线路、第二线路的驱动电流,改变LED灯珠的显色,进而调节LED路灯的色温和亮度。This embodiment also provides an LED street lamp, including a lamp body, a driving unit, a circuit adjustment unit, and an LED light source assembly unit, wherein the LED light source assembly unit includes a circuit board and LED lamp beads, characterized in that the LED lamp beads are For the above-mentioned three-color LED lamp beads, a plurality of three-color LED lamp beads are arranged in a matrix on the circuit board, and the first conductive group 21 of each LED lamp bead is electrically connected in series to form a first circuit. The second conductive group 21 is electrically connected in series to form a second circuit; the driving unit powers the circuit adjustment unit, which controls the current output of the driving unit, adjusts the driving current of the first circuit and the second circuit, and changes the color rendering of the LED lamp beads. Then adjust the color temperature and brightness of the LED street light.
本实施例中路灯在工作时,线路调解单元控制对第一线路输入电流,以前述三色LED灯珠的发光亮度以1W为例,第一线路电流为350mA,电压为3V(实际电流电压值并不限于此数据,也可为180mA、6V,最终使得灯珠的发光亮度为1W即可,下同),第二线路电流为0,路灯所发光为冷白光。In this embodiment, when the street lamp is working, the line mediation unit controls the input current to the first line. Taking the luminous brightness of the aforementioned three-color LED lamp bead as 1W as an example, the first line current is 350mA, and the voltage is 3V (the actual current and voltage value). It is not limited to this data, it can also be 180mA, 6V, and finally make the light-emitting brightness of the lamp bead 1W, the same below), the second line current is 0, and the street lamp emits cool white light.
实施例二Example two
本实施例与实施例一相比,路灯在工作时,线路调解单元控制对第二线路输入电流,即对第二导电组22通电后,第二荧光粉层72与第二芯片52配合使灯珠发出黄光;以前述三色LED灯珠的发光亮度以1W为例,第二线路电流为350mA, 电压为3v,第一线路电流为0,路灯所发光为黄光。Compared with the first embodiment, when the street lamp is working, the circuit adjustment unit controls the input current to the second circuit, that is, after the second conductive group 22 is energized, the second phosphor layer 72 cooperates with the second chip 52 to make the lamp The bead emits yellow light; taking the luminous brightness of the aforementioned three-color LED lamp bead as 1W as an example, the second line current is 350mA, the voltage is 3v, the first line current is 0, and the street lamp emits yellow light.
同时如图7所示,是为本实施例中三色LED灯珠发出黄光的光谱图,其峰值波长为581.7nm,其光源色温为3097K。At the same time, as shown in FIG. 7, it is a spectrum diagram of the yellow light emitted by the three-color LED lamp bead in this embodiment, the peak wavelength is 581.7 nm, and the color temperature of the light source is 3097K.
实施例三Example three
本实施例与实施例一相比,路灯在工作时,线路调解单元控制同时对第一线路、第二线路输入电流,即对第一导电组21、第二导电组22通电后,两侧所发出的冷白光和黄光混合形成黄白光,以前述三色LED灯珠的发光亮度以1W为例,第一线路电流为175mA,电压为3v,第二线路电流为175mA,电压为3v,即相当于2个0.5w的芯片发光达到1w的效果,路灯最终发光为黄白光。Compared with the first embodiment, when the street lamp is working, the line mediation unit controls the input current to the first line and the second line at the same time, that is, after the first conductive group 21 and the second conductive group 22 are energized, The emitted cold white light and yellow light are mixed to form yellow-white light. Taking the luminous brightness of the aforementioned three-color LED lamp bead as 1W as an example, the current of the first line is 175mA and the voltage is 3v, and the current of the second line is 175mA and the voltage is 3v. It is equivalent to two 0.5w chips that emit light to achieve the effect of 1w, and the street lamp finally emits yellow and white light.
同时如图8所示,是为本实施例中三色LED灯珠发出黄白光的光谱图,其峰值波长为451.6nm和575.9nm,其光源色温为4359K。At the same time, as shown in FIG. 8, it is a spectrum diagram of the yellow and white light emitted by the three-color LED lamp beads in this embodiment, the peak wavelengths are 451.6 nm and 575.9 nm, and the color temperature of the light source is 4359K.
本发明的线路调解单元的控制方式,可为拨动开关方式,或遥控开关,或定时开关,方法不限。The control mode of the line mediation unit of the present invention can be a toggle switch mode, a remote control switch, or a timing switch, and the method is not limited.
总之,本发明中的三色LED灯珠,结构简单紧凑,一灯顶三用,极大的提高了路灯灯珠的资源利用效率,有效减小电路板、灯具的体积,降低生产成本,同时释放仓储压力,且本三色LED灯珠使用寿命长,可靠性好,应用范围广泛,适于推广。In short, the three-color LED lamp beads of the present invention have a simple and compact structure, one lamp top and three functions, which greatly improves the resource utilization efficiency of street lamp lamp beads, effectively reduces the volume of circuit boards and lamps, reduces production costs, and at the same time Release the storage pressure, and the three-color LED lamp beads have a long service life, good reliability, and a wide range of applications, which are suitable for promotion.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, etc. made without departing from the spirit and principle of the present invention Simplified, all should be equivalent replacement methods, and they are all included in the protection scope of the present invention.

Claims (10)

  1. 一种三色LED灯珠,其特征在于,包括支架(1),支架内并联间隔设有两组导电组(2),分别是第一导电组(21)、第二导电组(22),两组导电组(2)上均安装有蓝光芯片(5),分别对应为第一芯片(51)、第二芯片(52),蓝光芯片(5)与导电组(2)通过焊接的金属线(6)电连接,第一芯片(51)、第二芯片(52)上分别覆盖有第一荧光粉层(71)和第二荧光粉层(72);第一导电组(21)通电后,第一荧光粉层(71)与第一芯片(51)配合使灯珠发出冷白光;第二导电组(22)通电后,第二荧光粉层(72)与第二芯片(52)配合使灯珠发出黄光;第一导电组(21)、第二导电组(22)同时通电时,灯珠发出黄白光。A three-color LED lamp bead, which is characterized in that it comprises a bracket (1), and two conductive groups (2) are arranged in parallel and spaced apart in the bracket, namely a first conductive group (21) and a second conductive group (22), Two sets of conductive groups (2) are equipped with blue chip (5), corresponding to the first chip (51), second chip (52), blue chip (5) and conductive group (2) through the welding metal wire (6) Electrical connection, the first chip (51) and the second chip (52) are respectively covered with a first phosphor layer (71) and a second phosphor layer (72); after the first conductive group (21) is energized , The first phosphor layer (71) cooperates with the first chip (51) to make the lamp bead emit cool white light; after the second conductive group (22) is energized, the second phosphor layer (72) cooperates with the second chip (52) The lamp beads emit yellow light; when the first conductive group (21) and the second conductive group (22) are energized at the same time, the lamp beads emit yellow-white light.
  2. 如权利要求1所述的三色LED灯珠,其特征在于,支架(1)呈方形,其上端面间隔设有两个注粉槽,分别为第一注粉槽(11)和第二注粉槽(12),第一芯片(51)、第二芯片(52)分别容置在第一注粉槽(11)、第二注粉槽(12)内,第一荧光粉涂覆在第一注粉槽(11)内形成第一荧光粉层(71),第二荧光粉涂覆在第二注粉槽(12)内形成第二荧光粉层(72)。The three-color LED lamp bead according to claim 1, characterized in that the bracket (1) is square, and its upper end surface is provided with two powder injection grooves, which are the first powder injection groove (11) and the second powder injection groove. The powder tank (12), the first chip (51) and the second chip (52) are respectively accommodated in the first powder injection tank (11) and the second powder injection tank (12). The first phosphor is coated on the first powder injection tank (11) and the second powder injection tank (12). A first phosphor layer (71) is formed in a powder injection tank (11), and a second phosphor is coated in the second powder injection tank (12) to form a second phosphor layer (72).
  3. 如权利要求2所述的三色LED灯珠,其特征在于,第一注粉槽(11)和第二注粉槽(12)均为近半圆形,单侧光线辐射角度为165度。The three-color LED lamp bead according to claim 2, wherein the first powder injection groove (11) and the second powder injection groove (12) are both nearly semicircular, and the single-sided light radiation angle is 165 degrees.
  4. 如权利要求2所述的三色LED灯珠,其特征在于,第一荧光粉、第二荧光粉均是由绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉通过不同比例混合而成,其中A胶为荧光粉白光胶,B胶为固化剂。The three-color LED lamp bead according to claim 2, wherein the first phosphor and the second phosphor are all made of green phosphor, red phosphor, glue A, glue B and diffuser powder in different proportions. In which glue A is phosphor white light glue, glue B is curing agent.
  5. 如权利要求4所述的三色LED灯珠,其特征在于,第一荧光粉层(71)的绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉的质量比为0.8:0.024:0.6:2.4:0.04。The three-color LED lamp bead according to claim 4, wherein the mass ratio of the green phosphor, red phosphor, glue A, glue B and diffusion powder of the first phosphor layer (71) is 0.8:0.024: 0.6:2.4:0.04.
  6. 如权利要求4所述的三色LED灯珠,其特征在于,第二荧光粉层(72)的绿色荧光粉、红色荧光粉、A胶、B胶和扩散粉的质量比为0.111:1.89:0.6:2.4:0.04。The three-color LED lamp bead according to claim 4, wherein the mass ratio of the green phosphor, red phosphor, glue A, glue B and diffusion powder of the second phosphor layer (72) is 0.111:1.89: 0.6:2.4:0.04.
  7. 如权利要求1所述的三色LED灯珠,其特征在于,导电组(2)包括前后间隔设置的正级导电块(3)和负级导电块(4)。The three-color LED lamp bead according to claim 1, characterized in that the conductive group (2) comprises a positive-level conductive block (3) and a negative-level conductive block (4) arranged at intervals in front and back.
  8. 如权利要求7所述的三色LED灯珠,其特征在于,负级导电块(4)体积大于正级导电块(3)的体积。The three-color LED lamp bead according to claim 7, characterized in that the volume of the negative-level conductive block (4) is larger than the volume of the positive-level conductive block (3).
  9. 如权利要求8所述的三色LED灯珠,其特征在于,正级导电块(3)和负级导电块(4)均呈E型,包括导电块上层(23)、导电块中层(24)、导电块下层(25),蓝光芯片(5)通过固晶胶粘结固定在负级导电块(4)的导电块上层(23)上,蓝光芯片(5)的两端电级通过金线分别与正级导电块(3)的导电块上层(23)和负级导电块(4)的导电块上层(23)焊接,导电块中层(24)是为电流缓冲层,导电块下层(25)外显于支架。The three-color LED lamp bead according to claim 8, wherein the positive conductive block (3) and the negative conductive block (4) are both E-shaped, including the upper layer (23) of the conductive block and the middle layer (24) of the conductive block. ), the lower layer of the conductive block (25), the blue chip (5) is fixed on the upper layer (23) of the conductive block of the negative conductive block (4) by die-bonding glue, and the two ends of the blue chip (5) are electrically connected with gold The wires are respectively welded to the upper conductive block (23) of the positive conductive block (3) and the upper conductive block (23) of the negative conductive block (4). The middle layer (24) of the conductive block is the current buffer layer, and the lower layer of the conductive block ( 25) Appears on the stent.
  10. 一种LED路灯,包括灯具、驱动单元、线路调解单元和LED光源组件单元,其中LED光源组件单元包括有电路板和LED灯珠,其特征在于,LED灯珠是为上述权利要求1-8任一所述的三色LED灯珠,多颗三色LED灯珠呈矩阵排列在电路板上,其中每颗LED灯珠的第一导电组(21)串联电连接形成第一线路,每颗LED灯珠的第二导电组(21)串联电连接形成第二线路;驱动单元电力驱动线路调解单元,线路调解单元控制驱动单元电流输出,调节第一线路、第二线路的驱动电流,改变LED灯珠的显色,进而调节LED路灯的色温和亮度。An LED street lamp, comprising a lamp, a driving unit, a circuit adjustment unit, and an LED light source assembly unit, wherein the LED light source assembly unit includes a circuit board and LED lamp beads, characterized in that the LED lamp beads are any of the above claims 1-8 In the three-color LED lamp beads described in 1, a plurality of three-color LED lamp beads are arranged in a matrix on a circuit board, and the first conductive group (21) of each LED lamp bead is electrically connected in series to form a first circuit, and each LED The second conductive group (21) of the lamp beads are electrically connected in series to form a second circuit; the driving unit powers the circuit adjustment unit, and the circuit adjustment unit controls the current output of the driving unit, adjusts the driving current of the first circuit and the second circuit, and changes the LED lamp The color rendering of the beads, and then adjust the color temperature and brightness of the LED street lamp.
PCT/CN2020/095276 2019-10-10 2020-06-10 Three-color led lamp bead, and led street lamp using same WO2021068538A1 (en)

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CN110690335A (en) * 2019-10-10 2020-01-14 浙江阿理特照明有限公司 Three-color LED lamp bead and LED street lamp using same
CN211475804U (en) * 2020-03-13 2020-09-11 浙江阿理特照明有限公司 Direct-down back-lighting lamp
CN112594638A (en) * 2020-12-18 2021-04-02 江西超弦光电科技有限公司 Novel LED street lamp

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