WO2021062936A1 - Tab moulding and slitting device - Google Patents

Tab moulding and slitting device Download PDF

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Publication number
WO2021062936A1
WO2021062936A1 PCT/CN2019/122243 CN2019122243W WO2021062936A1 WO 2021062936 A1 WO2021062936 A1 WO 2021062936A1 CN 2019122243 W CN2019122243 W CN 2019122243W WO 2021062936 A1 WO2021062936 A1 WO 2021062936A1
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WO
WIPO (PCT)
Prior art keywords
slitting
tab forming
winding
unwinding
strip
Prior art date
Application number
PCT/CN2019/122243
Other languages
French (fr)
Chinese (zh)
Inventor
周俊雄
黄振奎
曾伟彬
王建奇
蔡灿鸿
何宇能
郤能
Original Assignee
广东利元亨智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东利元亨智能装备股份有限公司 filed Critical 广东利元亨智能装备股份有限公司
Publication of WO2021062936A1 publication Critical patent/WO2021062936A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • This application relates to the technical field of battery preparation, and in particular to a tab forming and slitting device.
  • the continuous tab forming and slitting integrated machine for lithium-ion power battery pole pieces generally adopts single-side forming tabs such as laser knife die punching, semi-automatic laser tab forming or automatic laser tab forming machine, or First, use a hardware knife die to punch both sides of the tabs to form, and then use a slitting machine to cut into two rolls.
  • single-side forming tabs such as laser knife die punching, semi-automatic laser tab forming or automatic laser tab forming machine, or First, use a hardware knife die to punch both sides of the tabs to form, and then use a slitting machine to cut into two rolls.
  • the purpose of the embodiments of the present application is to provide a lug forming and slitting device, which has the technical effect of increasing the production efficiency of the lug by multiples while ensuring the production quality of the material strip.
  • the embodiment of the present application provides a tab forming and slitting device, which includes an unwinding component, a tab forming component, a slitting component, and a winding component; the unwinding component is used to feed the initial tape into the pole Ear forming assembly; the ear forming assembly includes at least two forming and cutting mechanisms for forming and cutting of the ears, and the forming and cutting mechanisms for forming and cutting the initial tabs respectively to form and cut the initial strips to obtain at least two sets of secondary strips,
  • the number of the secondary strips corresponds to the number of the tab forming mechanisms;
  • the slitting assembly includes at least two slitting mechanisms, and the number of the slitting mechanisms corresponds to the number of the tab forming cutting mechanisms ,
  • the slitting mechanism is used for slitting the secondary strips after the tabs are formed and cut to form at least two three-level strips; the winding assembly is used for cutting the three-level strips
  • the tape is wound up.
  • the tab forming and cutting equipment is equipped with multiple sets of tab forming and cutting mechanisms and multi-component cutting mechanisms to simultaneously complete the tab forming and slitting of multiple sets of tapes, thereby increasing the tabs exponentially.
  • the initial material belt is formed and cut by the tabs, it is divided into multiple material belts and cut and rewinded separately, which better ensures that the traveling speed of the material belt is consistent, thereby ensuring the production of the material belt quality.
  • the unwinding assembly includes a first unwinding position, a second unwinding position, an unwinding switching member, and an unwinding tape continuation member;
  • the first unwinding position is used to place the work material for unwinding
  • the second unwinding position is used to place a spare roll;
  • the unwinding switching member is respectively connected with the first unwinding position and the second unwinding position for switching the first unwinding position Position and the second unwinding position;
  • the unwinding tape continuation member is provided on the unwinding switching member for when the first unwinding position and the second unwinding position are switched,
  • the material tape on the working material reel is continuously connected to the spare material reel.
  • the first unwinding position and the second unwinding position of the unwinding assembly can be switched by the unwinding switching assembly, and the unwinding tape renewal part completes the continuous connection of the tape on the work roll to the place.
  • the work of the spare material roll is described, so as to realize the uninterrupted operation of the unwinding assembly and improve the unwinding efficiency of the material belt.
  • the tab forming assembly includes at least a first tab forming and cutting mechanism and a second tab forming and cutting mechanism, and the first tab forming and cutting mechanism is used to cut a strip of left and right sides from the initial strip.
  • the first secondary strip with tabs, and the second tab forming and cutting mechanism is used to cut out a second secondary strip with tabs on the left and right sides from the initial strip.
  • the tab forming and cutting equipment is equipped with two tab forming and cutting mechanisms to simultaneously complete the tab forming and cutting of the two sets of tapes, thereby doubling the production efficiency of the tabs; in addition, the initial material
  • the belt is divided into a first secondary material belt and a second secondary material belt by the tab forming component.
  • the two secondary material belts are respectively formed and cut by the tabs, which can better ensure that the traveling speed of the material belt is consistent, thus ensuring The production quality of the strip.
  • the slitting assembly includes at least a first slitting mechanism and a second slitting mechanism, and the first slitting mechanism is used for slitting the first secondary strip after the tab is formed and cut.
  • the first slitting mechanism is used for slitting the first secondary strip after the tab is formed and cut.
  • the first slitting mechanism and the second slitting mechanism respectively perform slitting processing on the first secondary strip and the second secondary strip.
  • the winding assembly includes a first winding mechanism and a second winding mechanism, and the first winding mechanism is used to cut the first tertiary tape and the third tertiary tape after being cut. Rewinding is performed, and the second rewinding mechanism is used for rewinding the slitted second and third grade tapes and the fourth and third grade tapes.
  • the first winding mechanism and the second winding mechanism respectively perform winding processing on the first secondary material tape and the second secondary material tape.
  • the first tab forming and cutting mechanism includes a first laser head and a second laser head.
  • the first laser head and the second laser head are respectively arranged on the sides and the middle of the initial strip for
  • the initial material belt is divided into a first secondary material belt and a second secondary material belt, and two sides of the first secondary material belt are formed and cut by tabs; the second tab is formed
  • the cutting mechanism includes a third laser head and a fourth laser head.
  • the third laser head and the fourth laser head are respectively arranged on the two sides of the second secondary material strip and used to align the second secondary The two sides of the strip are cut into tabs.
  • the first tab forming and cutting mechanism and the second tab forming and cutting mechanism each include two laser heads, and the tab forming and cutting are completed by the laser head; wherein the first laser head and the second laser head are respectively arranged at The two sides of the first secondary material tape can simultaneously complete the bipolar ear forming and cutting of the first secondary material tape; the third laser head and the fourth laser head are respectively arranged on the two sides of the first secondary material tape At the same time, the bipolar ear forming cutting of the second secondary strip can be completed at the same time.
  • the device further includes a first intermediate assembly, the first intermediate assembly is disposed between the unwinding assembly and the tab forming assembly, and the first intermediate assembly includes a floating roller, a crimping mechanism, and The driving roller;
  • the floating roller is movably arranged on the upper surface or the lower surface of the initial material belt, and is used to adjust the tension of the initial material belt;
  • the crimping mechanism is arranged on the upper surface of the initial material belt And the lower surface is used for beading the material belt;
  • the driving roller is arranged on the upper surface or the lower surface of the initial material belt, and is used to drive the initial material belt to advance.
  • the first intermediate assembly includes a floating roller, a beading mechanism and a driving roller.
  • the floating roller can adjust the tension of the initial material belt.
  • the beading mechanism is for beading the initial material belt, and the driving roller is used as the initial material.
  • the power source of the belt; the first intermediate component optimizes the process of the initial material belt before the tab forming and cutting to ensure the production quality of the material belt.
  • the device further includes a second intermediate assembly, which is arranged between the tab forming assembly and the slitting assembly, and includes a detection mechanism and a deviation correction mechanism; the detection mechanism is used for The correction parameters of the secondary material tape are detected; the correction mechanism is used for correcting the deviation of the secondary material tape according to the correction parameters.
  • the second intermediate assembly can complete the correction parameter detection and correction work of the secondary strip before slitting, thereby improving the slitting accuracy of the secondary strip.
  • the detection mechanism includes a detection camera for detecting the correction parameters of the secondary strip and detecting surface defects of the secondary strip.
  • the inspection cameras of the inspection mechanism can not only complete the correction parameter detection of the secondary strip, but also detect the surface defects of the secondary strip, so as to better shape and slit the control tab Production quality in the process.
  • the second intermediate assembly further includes a tab size detection mechanism for detecting the tab size of the secondary strip.
  • the tab size detection mechanism can monitor the tab size on the secondary strip, so as to further control the production quality in the process of tab forming and slitting.
  • the device further includes a third intermediate assembly, which is arranged between the slitting assembly and the winding assembly, and includes a tension adjustment mechanism for detecting the tension of the tertiary strip, And adjust the tension of the three-stage material belt according to the result of the tension detection.
  • the tension adjustment mechanism in the third intermediate assembly can detect the tension of multiple secondary strips at the same time, and can keep the tension of the secondary strips consistent, so as to ensure that the traveling speed of the secondary strips remains consistent. , And then ensure the production quality of the material belt.
  • the third intermediate assembly further includes a width detection mechanism for detecting the width of the three-level strip after being slit.
  • the width detection mechanism detects the tape width of the third-level tape, and controls the accuracy of the secondary tape during the slitting process, thereby ensuring the production quality of the tape.
  • the first winding mechanism includes a first winding position, a second winding position, a first winding switch, and a first winding connection piece, and the first unwinding position is used to place the first winding position.
  • the winding part, the second unwinding position is used to place the first standby winding part
  • the first winding switching part is connected to the first winding position and the second winding position respectively, and is used for Switching the first winding position and the second winding position
  • the first winding material tape continuation member is arranged on the first winding switching member, and is used as the first winding position
  • the second winding mechanism includes a third The winding position, the fourth winding position, the second winding switch, and the second winding connection piece, the third unwinding position is used for placing the second winding part, and the fourth unwinding position is used for Place a second standby winding piece, and the second winding switching piece
  • the first winding mechanism and the second winding mechanism respectively wind the first secondary tape and the second secondary tape, and can realize the uninterrupted operation of the unwinding assembly, thereby improving the material The unwinding efficiency of the belt.
  • Fig. 1 is a structural block diagram of a tab forming and slitting device provided by an embodiment of the application;
  • FIG. 2 is a schematic structural diagram of an unwinding assembly provided by an embodiment of the application.
  • FIG. 3 is a schematic structural diagram of a first intermediate component provided by an embodiment of the application.
  • FIG. 4 is a schematic structural diagram of a tab forming component provided by an embodiment of the application.
  • FIG. 5 is a schematic structural diagram of a second intermediate component provided by an embodiment of this application.
  • FIG. 6 is a schematic structural diagram of a third intermediate component provided by an embodiment of the application.
  • FIG. 7 is a schematic structural diagram of a winding assembly provided by an embodiment of the application.
  • the terms “installed”, “set”, “provided”, “connected”, and “connected” should be understood in a broad sense.
  • it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or a point connection; it can be directly connected, or indirectly connected through an intermediate medium, or between two devices, components or components. The internal communication between.
  • installed can be a fixed connection, a detachable connection, or an integral structure
  • it can be a mechanical connection or a point connection
  • it can be directly connected, or indirectly connected through an intermediate medium, or between two devices, components or components.
  • the internal communication between For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
  • first means two or more.
  • the tab forming and slitting equipment provided by the embodiments of the present application can be used in the field of battery manufacturing, for example, it can be used in the assembly line operation of forming and slitting battery tabs; the tab forming and slitting equipment is provided with two Combine the tab forming and cutting mechanism and the two-component cutting mechanism to complete the tab forming and slitting of the two sets of tapes, thereby doubled the production efficiency of the tabs; at the same time, the same tape is cut into two pieces.
  • the material tape and the two tapes are respectively cut and slit into the tabs to ensure that the traveling speed of the material tape is consistent, thereby ensuring the production quality of the material tape.
  • FIG. 1 is a structural block diagram of a tab forming and slitting device provided by an embodiment of the present application.
  • the tab forming and slitting device 10 includes an unwinding assembly 100, a tab forming assembly 200, a slitting assembly 300, and a winding assembly 400.
  • the unwinding assembly 100 is used to feed the initial tape into the tab forming assembly 200.
  • the tab forming assembly 200 includes at least two tab forming and cutting mechanisms, and the tab forming and cutting mechanisms respectively perform tab forming and cutting on the initial strip to obtain at least two sets of secondary strips, so The number of the secondary strips corresponds to the number of the tab forming mechanisms.
  • the slitting assembly 300 includes at least two slitting mechanisms, and the number of the slitting mechanisms corresponds to the number of the tab forming and cutting mechanisms, and the slitting mechanism is used to form and cut all the tabs.
  • the secondary material belt is slit to form at least two tertiary material belts.
  • the winding assembly 400 is used to wind the slitted three-stage material belt.
  • the tab forming assembly 200 includes a first tab forming and cutting mechanism and a second tab forming and cutting mechanism.
  • the cutting mechanism divides the initial strip into the first secondary strip and the second And feed the first tab forming and cutting mechanism and the second tab forming and cutting mechanism respectively.
  • the first tab forming and cutting mechanism and the second tab forming and cutting mechanism respectively treat the first secondary material belt and the second tab.
  • the secondary material tape is formed and cut by the tab;
  • the slitting assembly 300 includes a first slitting mechanism and a second slitting mechanism, and the first slitting mechanism is used to slit the first secondary material tape after the tab is formed and cut.
  • the second slitting mechanism is used to slit the second secondary strip after the tab is formed and cut;
  • the winding assembly 400 includes a first winding mechanism and a second winding mechanism, and the first winding mechanism is used to The slitted first secondary tape is reeled, and the second reeling mechanism is used for reeling the slitted second secondary tape.
  • the tab forming assembly 200 includes a first tab forming and cutting mechanism and a second tab forming and cutting mechanism
  • the slitting assembly 300 includes a first slitting mechanism and a second slitting mechanism
  • the winding assembly 400 includes a first winding mechanism and a second winding mechanism.
  • FIG. 2 is a schematic structural diagram of an unwinding assembly provided by an embodiment of the application.
  • the unwinding assembly 100 includes a first unwinding position 110, a second unwinding position 120, an unwinding switch 130, and an unwinding tape continuation member 140.
  • the first unwinding position 110 is used to place the work rolls for unwinding;
  • the second unwinding position 120 is used to place spare rolls;
  • the unwinding switch 130 is respectively connected to the first unwinding position 110 and the second unwinding position.
  • the position 120 is connected to switch the first unwinding position 110 and the second unwinding position 120;
  • the unwinding material tape connecting piece 140 is arranged on the unwinding switch 130, and is used for the first unwinding position 110 and the second unwinding position.
  • the unwinding position 120 is switched, the tape on the work roll is connected to the spare roll.
  • the unwinding switch 130 is provided with a circular guide rail
  • the first unwinding position 110 and the second unwinding position 120 are arranged on the circular guide rails of the unwinding switch 130
  • the first unwinding position 110, the second unwinding position 110 and the second unwinding position 120 are provided on the circular guide rail.
  • the unwinding position 120 can rotate along the circular guide rail, so that the first unwinding position 110 and the second unwinding position 120 are interchanged, and the position switching of the first unwinding position 110 and the second unwinding position 120 is realized.
  • the unwinding tape continuation member 140 is arranged on the unwinding switching member 130.
  • the first unwinding position 110 and the second unwinding position 120 are switched, the continuous connection of the tape on the work roll to the standby is completed.
  • the tape is provided with glue.
  • the unwinding tape continuation member 140 presses the tape of the work roll to the standby roll to work
  • the material tape of the material reel is glued to the spare material reel, and then the material tape of the work material reel is cut off to complete the work of connecting the material tape on the work material reel to the standby material reel.
  • the unwinding tape continuation member 140 may be a swing arm type or a direct insertion type.
  • the first unwinding position 110 places the work roll; when the material on the work roll is about to run out, the unwinding switch 130 completes the first unwinding position 110 and the second unwinding position 120.
  • the unwinding material tape continuation member 140 completes the continuous connection of the material tape on the working material reel to the spare material reel, thereby realizing the uninterrupted operation of the material tape unwinding, and effectively improving the production efficiency of the tab forming and slitting equipment 10.
  • the tab forming and slitting device 10 further includes a first intermediate component, and the first intermediate component is disposed between the unwinding component 100 and the tab forming component.
  • FIG. 3 is a schematic structural diagram of a first intermediate component according to an embodiment of the application.
  • the first intermediate assembly 500 includes a floating roller 510, a bead structure 520 and a driving roller 530.
  • the floating roller 510 is movably arranged on the upper surface or the lower surface of the initial strip for adjusting the tension of the initial strip; the beading mechanism 520 is arranged on the upper surface and the lower surface of the initial strip for feeding The material belt is crimped; the driving roller 530 is arranged on the upper surface or the lower surface of the initial material belt, and is used to drive the initial material belt forward.
  • the floating roller 510 can move back and forth in a fixed direction. When the floating roller 510 is in a different position, the tension provided to the initial web will also change accordingly, thereby adjusting the tension of the initial web.
  • the two sets of beading mechanisms 520 are respectively used for beading the upper surface and the lower surface of the initial strip.
  • the battery is divided into positive and negative electrodes, and the tabs are metal conductors that lead the positive and negative poles from the battery cells. In layman's terms, the tabs are the contact points between the positive and negative poles of the battery for charging and discharging.
  • the crimping mechanism 520 crimps the initial tape to enhance the strength of the tabs and prevent the tabs from turning over during the subsequent traveling of the tape.
  • the driving roller 530 drives the initial material belt to move in one direction, thereby sending the initial material belt into the tab forming assembly 200.
  • FIG. 4 is a schematic structural diagram of a tab forming assembly provided by an embodiment of the application.
  • the tab forming assembly 200 includes a first tab forming and cutting mechanism 210, a second tab forming and cutting mechanism 220 and a cutter mechanism 230.
  • the first tab forming and cutting mechanism 210 includes a first laser head 211 and a second laser head 212.
  • the first laser head 211 and the second laser head 212 are respectively arranged on the sides and the middle of the initial strip.
  • the first laser head 211 is used to perform tab forming and cutting on the side of the initial strip
  • the second laser head 212 is used to perform tab forming and cutting in the middle of the initial strip, and divide the initial strip into the first secondary strip and the second
  • the second tab forming and cutting mechanism 220 includes a third laser head 221, a fourth laser head 222, a third laser head 221 and The fourth laser head 222 is respectively arranged on the two sides of the second secondary material belt, and is used to perform tab forming and cutting on the two sides of the second secondary material belt.
  • the first laser head 211 and the second laser head 212 are respectively arranged on two sides of the first secondary material belt.
  • the first laser The head 211 and the second laser head 212 respectively perform tab forming and cutting on the two sides of the first secondary strip, thereby completing the preparation of the bipolar tab of the strip; optionally, the first laser head 211 may not work.
  • the monopole preparation of the first secondary material belt is completed to meet different requirements.
  • the third laser head 221 and the fourth laser head 222 are respectively arranged on two sides of the second secondary material belt.
  • the third laser head 221 and the fourth laser head 222 The four laser heads 222 respectively perform tab forming and cutting on the two sides of the second secondary strip, thereby completing the preparation of the bipolar tabs of the strip; optionally, the third laser head 221 and the fourth laser head 222 may only There is a job to complete the preparation of the monopole of the second secondary strip to meet different needs.
  • the tab forming and slitting device 10 further includes a second intermediate component, and the second intermediate component is disposed between the tab forming component 200 and the slitting component 300.
  • FIG. 5 is a schematic structural diagram of a second intermediate component according to an embodiment of the application.
  • the second intermediate assembly 600 includes a first detection mechanism 610, a second detection mechanism 620, a first correction mechanism 630 and a second correction mechanism 640.
  • the first detection mechanism 610 is arranged above or below the first secondary material belt for detecting the correction parameters of the first secondary material belt; the first correction mechanism 630 is arranged on the upper surface of the first secondary material belt or The lower surface is used to correct the first secondary material tape according to the correction parameters of the first secondary material tape; the second detection mechanism 620 is arranged above or below the second secondary material tape for detecting the second secondary material The correction parameters of the material tape; the second correction mechanism 640 is arranged on the upper surface or the lower surface of the second secondary material tape, and is used to correct the second secondary material tape according to the correction parameters of the second secondary material tape.
  • first detection mechanisms 610 which are respectively arranged above and below the first secondary strip to detect the upper and lower correction parameters of the first secondary strip, and the upper correction Parameter and lower correction parameters are comprehensively processed to obtain correction parameters
  • second detection mechanisms 620 which are respectively arranged above and below the second secondary strip to detect the upper and lower correction parameters of the second secondary strip. Correction parameters, and the correction parameters are obtained after comprehensive processing of the upper correction parameters and the lower correction parameters.
  • the first detection mechanism 610 includes a first detection camera 611 and a second detection camera 612.
  • the first detection camera 611 is arranged above the first secondary material belt for detecting the first secondary material.
  • the second inspection camera 612 is set under the first secondary material belt to detect the lower correction of the first secondary material belt Parameters, and used to detect surface defects on the lower surface of the first secondary tape
  • the second inspection mechanism 620 includes a third inspection camera 621 and a fourth inspection camera 622, the third inspection camera 621 is set on the second secondary tape Above, it is used to detect the upper correction parameters of the second secondary strip and the surface defects on the upper surface of the second secondary strip
  • the fourth inspection camera 622 is arranged below the first secondary strip for Detect the lower correction parameters of the second secondary strip and detect surface defects on the lower surface of the second secondary strip.
  • the first detection camera 611, the second detection camera 612, the third detection camera 621, and the fourth detection camera 622 mentioned above can respectively detect the correction parameters of the first secondary web and the second secondary web, In this way, the deviation of the first secondary material belt and the second secondary material belt can be corrected; the surface defects of the first secondary material belt and the second secondary material belt can be detected respectively, so as to correct the first secondary material belt and the second The quality of the tabs on the secondary material belt is monitored to improve the production quality of the material belt.
  • the first detection camera 611, the second detection camera 612, the third detection camera 621, and the fourth detection camera 622 mentioned above may be CCD detection cameras.
  • the second intermediate assembly 600 further includes a first tab size detection mechanism 650 and a second tab size detection mechanism 660; the first tab size detection mechanism 650 is provided on the first secondary strip Above or below the first secondary strip is used to detect the size of the tabs after the tab forming and cutting of the first secondary strip; the second tab size detection mechanism 660 is set above or below the second secondary strip to detect the first secondary strip. The size of the tab after the secondary strip is formed and cut. Through the first tab size detection mechanism 650 and the second tab size detection mechanism 660, the tab size of the first secondary strip and the second secondary strip can be detected, which can further monitor the quality of the tabs and improve The production quality of the strip.
  • the tab forming and slitting device 10 further includes a third intermediate assembly, and the third intermediate assembly is disposed between the slitting assembly 300 and the winding assembly 400.
  • FIG. 6, is a schematic structural diagram of a third intermediate component provided by an embodiment of the application.
  • the third intermediate assembly 700 includes a first tension adjustment mechanism 710 and a second tension adjustment mechanism 720.
  • the first tension adjustment mechanism 710 is arranged on the upper surface or the lower surface of part of the third-stage material belt.
  • the first tension adjustment mechanism 710 includes a first tension detection member 711 and a first adjustment roller 712.
  • the first tension detection member 711 is used for Detect the tension of part of the third-level material belt
  • the first adjustment roller 712 can slide, and is used to detect and adjust the tension of the part of the third-level material belt according to the tension detection of the first tension detection member 711;
  • the second tension adjustment mechanism 720 is set in the remaining part of the third-level material
  • the second tension adjustment mechanism 720 includes a second tension detection element 721 and a second adjustment roller 722 on the upper surface or the lower surface of the strip.
  • the second tension detection element 721 is used to detect the tension of the remaining part of the third-level strip;
  • the roller 722 is slidable, and is used to adjust the tension of the remaining part of the third-level strip according to the tension detection of the second tension detection element 721;
  • the first tension detection element 711 and the second tension detection element 721 are coaxial detection elements.
  • the first tension detection element 711 and the second tension detection element 721 are coaxial detection elements, so as to ensure that the tension of part of the third-level material belt and the remaining part of the third-level material belt are consistent, and the tension between the part of the third-level material belt and the When the tension of the remaining part of the third-level belt remains the same, the travel speed of some third-level belts and the remaining part of the third-level belts are also the same, so as to better control the part of the third-level belt and the remaining part of the third-level belt. Perform the winding operation.
  • the third intermediate assembly 700 further includes a first width detection mechanism 730 and a second width detection mechanism 740.
  • the first width detection mechanism 730 is arranged above or below part of the third-level material belt, and is used to detect the width of the part of the third-level material belt after being slit;
  • the second width detection mechanism 740 is arranged on the remaining part of the third-level material belt. Above or below the belt, it is used to detect the width of the remaining part of the third-level belt after slitting.
  • FIG. 7 is a schematic structural diagram of a winding assembly provided by an embodiment of the application.
  • the winding assembly 400 includes a first winding mechanism 410 and a second winding mechanism 420.
  • the first winding mechanism 410 includes a first winding position 411, a second winding position 412, a first winding switch 413, and a first winding connection piece 414.
  • the first unwinding position 411 is used to place the first winding position 411.
  • a winding part, the second unwinding position 412 is used to place the first standby winding part, and the first winding switching part 413 is respectively connected with the first winding position 411 and the second winding position 412 for switching the first winding position.
  • the winding position 411 and the second winding position 412, the first winding material tape connecting piece 414 is arranged on the first winding switching part 413, and is used to switch between the first winding position 411 and the second winding position 412 When, connect part of the three-stage material belt from the first winding part to the first standby winding part;
  • the second winding mechanism 420 includes a third winding position 421, a fourth winding position 422, a second winding switch 423, and a second winding connection piece 424.
  • the third unwinding position 421 is used to place the second winding position.
  • the fourth unwinding position 422 is used to place the second standby winding part, and the second winding switching part 423 is respectively connected with the third winding position 421 and the fourth winding position 422 for switching the third winding position Position 421 and fourth winding position 422, the second winding material belt connecting piece 424 is arranged on the second winding switching piece 423, and is used when the third winding position 421 and the fourth winding position 422 are switched, Connect the remaining part of the tertiary tape from the second winding part to the second standby winding part.
  • the first winding switch 413 has a circular guide rail
  • the first winding 411 and the second winding position 120 are arranged on the circular guide rail of the first winding switching member 413, and the first winding position 411
  • the second winding position 412 can be rotated along the circular guide rail, so that the first winding position 411 and the second winding position 412 can be interchanged, realizing the position switching of the first winding position 411 and the second winding position 412 .
  • the first rewinding material tape continuation member 414 is arranged on the first rewinding switching member 413, and when the first rewinding position 411 and the second rewinding position 412 are switched, the material of the first rewinding member is completed.
  • the work of continuation to the first spare winding piece For example, when the first winding position 411 and the second winding position 412 are switched, the first winding material tape continuation piece 414 will press the material tape of the first winding piece toward The first spare winding piece, so that the material tape of the first winding piece sticks to the first spare winding piece, and then the third-stage material tape is cut to complete the continuous connection of the material tape on the first winding piece to the first winding piece.
  • the work of spare winding pieces is arranged on the first rewinding switching member 413, and when the first rewinding position 411 and the second rewinding position 412 are switched, the material of the first rewinding member is completed.
  • the work of continuation to the first spare winding piece
  • the first rewinding material tape continuation member 414 may be a swing arm type or a direct insertion type.
  • the first winding position 411 places the first winding piece; when the winding of the material tape on the first winding piece is completed, the first winding switch 413 completes the first winding position 411 , The second winding position 412, the first winding material tape continuous connecting piece 414 completes the continuous connection of the material tape on the first winding piece to the first standby winding piece, so as to realize the uninterrupted operation of the material tape winding and effective
  • the production efficiency of the tab forming and slitting equipment 10 is improved.
  • the second winding mechanism 420, the third winding position 421, the fourth winding position 422, the second winding switch 423, the second winding connection piece 424 and the first winding mechanism 410 The working principles of the winding position 411, the second winding position 412, the first winding switch 413, and the first winding connection piece 414 are the same, and will not be repeated here.
  • the tab forming assembly 200 in the tab forming and slitting device 10 includes three tab forming and cutting mechanisms.
  • the cutter mechanism divides the initial strip into three groups of secondary strips, and Among the three tab forming and cutting mechanisms, the three tab forming and cutting mechanisms respectively perform tab forming and cutting on the three sets of secondary strips;
  • the slitting assembly 300 includes three slitting mechanisms, and the three slitting mechanisms are used to cut The three sets of secondary tapes after the tab forming and cutting are slit;
  • the winding assembly 400 includes three winding mechanisms, and the three winding mechanisms are used to rewind the three sets of secondary tapes after the slitting.
  • the tab forming assembly 200 in the tab forming and slitting device 10 includes four tab forming and cutting mechanisms.
  • the cutter mechanism divides the initial strip into four groups of secondary strips, and Among the four tab forming and cutting mechanisms, the four tab forming and cutting mechanisms respectively perform tab forming and cutting on the four sets of secondary strips;
  • the slitting assembly 300 includes four slitting mechanisms, and the four slitting mechanisms are used to cut The four sets of secondary tapes after the tab forming and cutting are slit;
  • the winding assembly 400 includes four winding mechanisms, and the four winding mechanisms are used to rewind the four sets of secondary tapes after the slitting.
  • the number of the tab forming and cutting mechanism, the secondary strip, the slitting mechanism, and the winding mechanism in the tab forming and slitting device 10 is not limited, and can be two, three, or four groups, etc.; When the number of each mechanism is more than two groups, the various components in the tab forming and slitting device 10, the structure and the connection relationship between the mechanisms are similar to those shown in FIGS. 2 to 7, and can be directly viewed from FIGS. 2 to 7. Obtained without any doubt.

Abstract

A tab moulding and slitting device (10), comprising an unwinding assembly (100), a tab moulding assembly (200), a slitting assembly (300), and a winding assembly (400); by means of arranging a plurality of tab moulding cutting mechanisms (210, 220) and a plurality of slitting mechanisms, and simultaneously implementing the moulding and slitting of multiple sets of tape, tab production efficiency is increased exponentially; in addition, after undergoing tab moulding and cutting, the original tape is divided into multiple tapes, each of which is slit and wound, better ensuring the consistency of the tape travelling speed, and thereby ensuring the tape production quality.

Description

一种极耳成型及分切设备Device for forming and slitting tabs 技术领域Technical field
本申请涉及电池制备技术领域,具体而言,涉及一种极耳成型及分切设备。This application relates to the technical field of battery preparation, and in particular to a tab forming and slitting device.
背景技术Background technique
目前,锂离子动力电池极片连续极耳成型及分条一体机,一般方式都是采用激光刀模冲切、半自动激光极耳成型或全自动激光极耳成型机等单边成型极耳,或者是先采用五金刀模冲切双边极耳成型,再采用分切机上分切为二卷。At present, the continuous tab forming and slitting integrated machine for lithium-ion power battery pole pieces generally adopts single-side forming tabs such as laser knife die punching, semi-automatic laser tab forming or automatic laser tab forming machine, or First, use a hardware knife die to punch both sides of the tabs to form, and then use a slitting machine to cut into two rolls.
现有技术中的锂电池厂所用的极耳成型及分条一体机,大部分都存在相似的一个问题,即单次只能处理一个极耳带材,造成切割速度慢和效率低,这样就不可避免地出现相关成型机切片产量小、产能低、工序多的问题;另外,采用多工位处理极耳带材时,由于各个工位间的带材行进速率不一致,则会严重影响极耳成型及分条的精度、增加误差,最终降低电池极片的生产质量和效率。Most of the tab forming and slitting integrated machines used in lithium battery factories in the prior art have a similar problem, that is, only one tab strip can be processed at a time, resulting in slow cutting speed and low efficiency. It is inevitable that the related forming machine has small slicing output, low production capacity, and many processes; in addition, when multi-station processing of tab strips, the inconsistent strip travel speed between the various stations will seriously affect the tabs. The accuracy of forming and slitting increases the error, and ultimately reduces the production quality and efficiency of the battery pole piece.
发明内容Summary of the invention
本申请实施例的目的在于提供一种极耳成型及分切设备,具备成倍地提高极耳的生产效率的同时,保证料带的生产质量的技术效果。The purpose of the embodiments of the present application is to provide a lug forming and slitting device, which has the technical effect of increasing the production efficiency of the lug by multiples while ensuring the production quality of the material strip.
本申请实施例提供了一种极耳成型及分切设备,包括放卷组件、极耳成型组件、分切组件、收卷组件;所述放卷组件用于将初始料带送入所述极耳成型组件;所述极耳成型组件包括至少两个极耳成型切割机构,所述极耳成型切割机构分别对所述初始料带进行极耳成型切割,并得到至少两组次级料带,所述次级料带的数量与所述极耳成型机构的数量对应;所述分切组件包括至少两个分切机构,所述分切机构的数量与所述极耳成型切割机构的数量对应,所述分切机构用于将极耳成型切割后的所述次级料带进行分切,形成至少两条三级料带;所述收卷组件用于将分切后的所述三级料带进行收卷。The embodiment of the present application provides a tab forming and slitting device, which includes an unwinding component, a tab forming component, a slitting component, and a winding component; the unwinding component is used to feed the initial tape into the pole Ear forming assembly; the ear forming assembly includes at least two forming and cutting mechanisms for forming and cutting of the ears, and the forming and cutting mechanisms for forming and cutting the initial tabs respectively to form and cut the initial strips to obtain at least two sets of secondary strips, The number of the secondary strips corresponds to the number of the tab forming mechanisms; the slitting assembly includes at least two slitting mechanisms, and the number of the slitting mechanisms corresponds to the number of the tab forming cutting mechanisms , The slitting mechanism is used for slitting the secondary strips after the tabs are formed and cut to form at least two three-level strips; the winding assembly is used for cutting the three-level strips The tape is wound up.
在上述实现过程中,该极耳成型及切割设备通过设置多组极耳成型切割机构和多组分切机构,同时完成多组料带的极耳成型和分切,从而成倍地提高极耳的生产效率;另外,初始料带在经过极耳成型切割后,分为多条料带并各自进行分切及收卷,更好地保证料带的行进速度保持一致,从而保证料带的生产质量。In the above-mentioned realization process, the tab forming and cutting equipment is equipped with multiple sets of tab forming and cutting mechanisms and multi-component cutting mechanisms to simultaneously complete the tab forming and slitting of multiple sets of tapes, thereby increasing the tabs exponentially. In addition, after the initial material belt is formed and cut by the tabs, it is divided into multiple material belts and cut and rewinded separately, which better ensures that the traveling speed of the material belt is consistent, thereby ensuring the production of the material belt quality.
进一步地,所述放卷组件包括第一放卷位、第二放卷位、放卷切换件和放卷料带续接件;所述第一放卷位用于放置进行放卷的工作料卷;所述第二放卷位用于放置备用料卷;所述放卷切换件分别与所述第一放卷位、所述第二放卷位连接,用于切换所述第一放卷位和所述第二放卷位;所述放卷料带续接件设置于所述放卷切换件上,用于当所述第一放卷位和所述第二放卷位 切换时,将所述工作料卷上的料带续接至所述备用料卷。Further, the unwinding assembly includes a first unwinding position, a second unwinding position, an unwinding switching member, and an unwinding tape continuation member; the first unwinding position is used to place the work material for unwinding The second unwinding position is used to place a spare roll; the unwinding switching member is respectively connected with the first unwinding position and the second unwinding position for switching the first unwinding position Position and the second unwinding position; the unwinding tape continuation member is provided on the unwinding switching member for when the first unwinding position and the second unwinding position are switched, The material tape on the working material reel is continuously connected to the spare material reel.
在上述实现过程中,放卷组件的第一放卷位和第二放卷位可通过放卷切换组件进行切换,由放卷料带续借件完成工作料卷上的料带续接至所述备用料卷的工作,从而实现放卷组件的不间断运作,提高料带的放卷效率。In the above realization process, the first unwinding position and the second unwinding position of the unwinding assembly can be switched by the unwinding switching assembly, and the unwinding tape renewal part completes the continuous connection of the tape on the work roll to the place. The work of the spare material roll is described, so as to realize the uninterrupted operation of the unwinding assembly and improve the unwinding efficiency of the material belt.
进一步地,所述极耳成型组件至少包括第一极耳成型切割机构和第二极耳成型切割机构,所述第一极耳成型切割机构用于从所述初始料带上切出一条左右两边带极耳的第一次级料带,所述第二极耳成型切割机构用于从所述初始料带上切出一条左右两边带极耳的第二次级料带。Further, the tab forming assembly includes at least a first tab forming and cutting mechanism and a second tab forming and cutting mechanism, and the first tab forming and cutting mechanism is used to cut a strip of left and right sides from the initial strip. The first secondary strip with tabs, and the second tab forming and cutting mechanism is used to cut out a second secondary strip with tabs on the left and right sides from the initial strip.
在上述实现过程中,该极耳成型及切割设备通过设置两组极耳成型切割机构,同时完成两组料带的极耳成型切割,从而成倍地提高极耳的生产效率;另外,初始料带由极耳成型组件分为第一次级料带和第二次级料带,两条次级料带各自进行极耳成型切割,可以更好地保证料带的行进速度保持一致,从而保证料带的生产质量。In the above-mentioned realization process, the tab forming and cutting equipment is equipped with two tab forming and cutting mechanisms to simultaneously complete the tab forming and cutting of the two sets of tapes, thereby doubling the production efficiency of the tabs; in addition, the initial material The belt is divided into a first secondary material belt and a second secondary material belt by the tab forming component. The two secondary material belts are respectively formed and cut by the tabs, which can better ensure that the traveling speed of the material belt is consistent, thus ensuring The production quality of the strip.
进一步地,所述分切组件至少包括第一分切机构和第二分切机构,所述第一分切机构用于将极耳成型切割后的所述第一次级料带进行分切,形成第一三级料带和第二三级料带;所述第二分切机构用于将极耳成型切割后的所述第二次级料带进行分切,形成第三三级料带和第四三级料带。Further, the slitting assembly includes at least a first slitting mechanism and a second slitting mechanism, and the first slitting mechanism is used for slitting the first secondary strip after the tab is formed and cut. Form the first three-level material belt and the second three-level material belt; the second slitting mechanism is used for slitting the second secondary material belt after the tabs are formed and cut to form a third three-level material belt And the fourth and third grade tape.
在上述实现过程中,第一分切机构和第二分切机构分别对第一次级料带和第二次级料带进行分切处理。In the above-mentioned realization process, the first slitting mechanism and the second slitting mechanism respectively perform slitting processing on the first secondary strip and the second secondary strip.
进一步地,所述收卷组件包括第一收卷机构和第二收卷机构,第一收卷机构用于将分切后的所述第一三级料带和所述第三三级料带进行收卷,所述第二收卷机构用于将分切后的所述第二三级料带和所述第四三级料带进行收卷。Further, the winding assembly includes a first winding mechanism and a second winding mechanism, and the first winding mechanism is used to cut the first tertiary tape and the third tertiary tape after being cut. Rewinding is performed, and the second rewinding mechanism is used for rewinding the slitted second and third grade tapes and the fourth and third grade tapes.
在上述实现过程中,第一收卷机构和第二收卷机构分别对第一次级料带和第二次级料带进行收卷处理。In the above realization process, the first winding mechanism and the second winding mechanism respectively perform winding processing on the first secondary material tape and the second secondary material tape.
进一步地,所述第一极耳成型切割机构包括第一激光头、第二激光头,所述第一激光头和第二激光头分别设置于所述初始料带的侧边和中间,用于将所述初始料带分为第一次级料带和第二次级料带,以及对所述第一次级料带的两个侧边进行极耳成型切割;所述第二极耳成型切割机构包括第三激光头、第四激光头,所述第三激光头和第四激光头分别设置于所述第二次级料带的两个侧边,用于对所述第二次级料带的两个侧边进行极耳成型切割。Further, the first tab forming and cutting mechanism includes a first laser head and a second laser head. The first laser head and the second laser head are respectively arranged on the sides and the middle of the initial strip for The initial material belt is divided into a first secondary material belt and a second secondary material belt, and two sides of the first secondary material belt are formed and cut by tabs; the second tab is formed The cutting mechanism includes a third laser head and a fourth laser head. The third laser head and the fourth laser head are respectively arranged on the two sides of the second secondary material strip and used to align the second secondary The two sides of the strip are cut into tabs.
在上述实现过程中,第一极耳成型切割机构和第二极耳成型切割机构各包括两个激光头,极耳成型切割由激光头完成;其中第一激光头、第二激光头分别设置于第一次级料带的两个侧边,可以同时完成第一次级料带的双极耳成型切割;第三激光头、第四激光头分别设置于第一次级料带的两个侧边,可以同时完成第二次级料带的双极耳成型切割。In the above realization process, the first tab forming and cutting mechanism and the second tab forming and cutting mechanism each include two laser heads, and the tab forming and cutting are completed by the laser head; wherein the first laser head and the second laser head are respectively arranged at The two sides of the first secondary material tape can simultaneously complete the bipolar ear forming and cutting of the first secondary material tape; the third laser head and the fourth laser head are respectively arranged on the two sides of the first secondary material tape At the same time, the bipolar ear forming cutting of the second secondary strip can be completed at the same time.
进一步地,所述设备还包括第一中间组件,所述第一中间组件设置于所述放卷组件和所述极耳成型组件之间,所述第一中间组件包括浮动辊、压筋机构和驱动辊;所述浮动辊可移动地设置于所述初始料带的上表面或下表面, 用于调节所述初始料带的张力;所述压筋机构设置于所述初始料带的上表面和下表面,用于给所述料带进行压筋;所述驱动辊设置于所述初始料带的上表面或下表面,用于驱动所述初始料带前进。Further, the device further includes a first intermediate assembly, the first intermediate assembly is disposed between the unwinding assembly and the tab forming assembly, and the first intermediate assembly includes a floating roller, a crimping mechanism, and The driving roller; the floating roller is movably arranged on the upper surface or the lower surface of the initial material belt, and is used to adjust the tension of the initial material belt; the crimping mechanism is arranged on the upper surface of the initial material belt And the lower surface is used for beading the material belt; the driving roller is arranged on the upper surface or the lower surface of the initial material belt, and is used to drive the initial material belt to advance.
在上述实现过程中,第一中间组件包括浮动辊、压筋机构和驱动辊,浮动辊可调节初始料带的张力,压筋机构对所述初始料带进行压筋,驱动辊则作为初始料带的动力源;第一中间组件优化初始料带在进行极耳成型切割前的流程,保证料带的生产质量。In the above-mentioned realization process, the first intermediate assembly includes a floating roller, a beading mechanism and a driving roller. The floating roller can adjust the tension of the initial material belt. The beading mechanism is for beading the initial material belt, and the driving roller is used as the initial material. The power source of the belt; the first intermediate component optimizes the process of the initial material belt before the tab forming and cutting to ensure the production quality of the material belt.
进一步地,所述设备还包括第二中间组件,所述第二中间组件设置于所述极耳成型组件和所述分切组件之间,包括检测机构、纠偏机构;所述检测机构,用于检测所述次级料带的纠偏参数;所述纠偏机构,用于根据所述纠偏参数对所述次级料带进行纠偏。Further, the device further includes a second intermediate assembly, which is arranged between the tab forming assembly and the slitting assembly, and includes a detection mechanism and a deviation correction mechanism; the detection mechanism is used for The correction parameters of the secondary material tape are detected; the correction mechanism is used for correcting the deviation of the secondary material tape according to the correction parameters.
在上述实现过程中,第二中间组件可以完成次级料带在分切前的纠偏参数检测及纠偏工作,从而提高次级料带的分切精度。In the above-mentioned realization process, the second intermediate assembly can complete the correction parameter detection and correction work of the secondary strip before slitting, thereby improving the slitting accuracy of the secondary strip.
进一步地,所述检测机构包括检测相机,用于检测所述次级料带的纠偏参数,以及检测所述次级料带的表面缺陷。Further, the detection mechanism includes a detection camera for detecting the correction parameters of the secondary strip and detecting surface defects of the secondary strip.
在上述实现过程中,检测机构的各个检测相机除了可以完成次级料带的纠偏参数检测外,还可以对次级料带的表面缺陷进行检测,从而更好地把控极耳成型及分切过程中的生产质量。In the above realization process, the inspection cameras of the inspection mechanism can not only complete the correction parameter detection of the secondary strip, but also detect the surface defects of the secondary strip, so as to better shape and slit the control tab Production quality in the process.
进一步地,所述第二中间组件还包括极耳尺寸检测机构,用于检测所述次级料带的极耳尺寸。Further, the second intermediate assembly further includes a tab size detection mechanism for detecting the tab size of the secondary strip.
在上述实现过程中,极耳尺寸检测机构可以对次级料带上的极耳尺寸进行监控,从而进一步把控极耳成型及分切过程中的生产质量。In the above-mentioned realization process, the tab size detection mechanism can monitor the tab size on the secondary strip, so as to further control the production quality in the process of tab forming and slitting.
进一步地,所述设备还包括第三中间组件,所述第三中间组件设置于所述分切组件和收卷组件之间,包括张力调节机构,用于检测所述三级料带的张力,并根据张力检测结果调节所述三级料带的张力。Further, the device further includes a third intermediate assembly, which is arranged between the slitting assembly and the winding assembly, and includes a tension adjustment mechanism for detecting the tension of the tertiary strip, And adjust the tension of the three-stage material belt according to the result of the tension detection.
在上述实现过程中,第三中间组件中的张力调节机构可以同时检测多条次级料带的张力,并可以使次级料带的张力保持一致,从而保证次级料带的行进速度保持一致,继而保证料带的生产质量。In the above realization process, the tension adjustment mechanism in the third intermediate assembly can detect the tension of multiple secondary strips at the same time, and can keep the tension of the secondary strips consistent, so as to ensure that the traveling speed of the secondary strips remains consistent. , And then ensure the production quality of the material belt.
进一步地,所述第三中间组件还包括宽度检测机构,用于检测所述三级料带经过分切后的料带宽度。Further, the third intermediate assembly further includes a width detection mechanism for detecting the width of the three-level strip after being slit.
在上述实现过程中,宽度检测机构对三级料带的料带宽度进行检测,把控次级料带在分切过程中的精度,从而保证料带的生产质量。In the above-mentioned realization process, the width detection mechanism detects the tape width of the third-level tape, and controls the accuracy of the secondary tape during the slitting process, thereby ensuring the production quality of the tape.
进一步地,所述第一收卷机构包括第一收卷位、第二收卷位、第一收卷切换件、第一收卷续接件,所述第一放卷位用于放置第一收卷件,所述第二放卷位用于放置第一备用收卷件,所述第一收卷切换件分别与所述第一收卷位、所述第二收卷位连接,用于切换所述第一收卷位和所述第二收卷位,所述第一收卷料带续接件设置于所述第一收卷切换件上,用于当所述第一收卷位和所述第二收卷位切换时,将所述第一次级料带从所述第一收卷件续接至所述第一备用收卷件;所述第二收卷机构包括第三收卷位、第四收卷位、第 二收卷切换件、第二收卷续接件,所述第三放卷位用于放置第二收卷件,所述第四放卷位用于放置第二备用收卷件,所述第二收卷切换件分别与所述第三收卷位、所述第四收卷位连接,用于切换所述第三收卷位和所述第四收卷位,所述第二收卷料带续接件设置于所述第二收卷切换件上,用于当所述第三收卷位和所述第四收卷位切换时,将所述第二次级料带从所述第二收卷件续接至所述第二备用收卷件。Further, the first winding mechanism includes a first winding position, a second winding position, a first winding switch, and a first winding connection piece, and the first unwinding position is used to place the first winding position. The winding part, the second unwinding position is used to place the first standby winding part, and the first winding switching part is connected to the first winding position and the second winding position respectively, and is used for Switching the first winding position and the second winding position, the first winding material tape continuation member is arranged on the first winding switching member, and is used as the first winding position When switching with the second winding position, the first secondary web is continuously connected from the first winding part to the first standby winding part; the second winding mechanism includes a third The winding position, the fourth winding position, the second winding switch, and the second winding connection piece, the third unwinding position is used for placing the second winding part, and the fourth unwinding position is used for Place a second standby winding piece, and the second winding switching piece is connected to the third winding position and the fourth winding position respectively, and is used to switch the third winding position and the fourth winding position. Winding position, the second winding material tape continuation member is arranged on the second winding switching member, and is used to switch the third winding position and the fourth winding position. The second secondary material belt is continuously connected from the second winding part to the second standby winding part.
在上述实现过程中,第一收卷机构、第二收卷机构分别对第一次级料带、第二次级料带进行收卷,并可以实现放卷组件的不间断运作,进而提高料带的放卷效率。In the above realization process, the first winding mechanism and the second winding mechanism respectively wind the first secondary tape and the second secondary tape, and can realize the uninterrupted operation of the unwinding assembly, thereby improving the material The unwinding efficiency of the belt.
本公开的其他特征和优点将在随后的说明书中阐述,或者,部分特征和优点可以从说明书推知或毫无疑义地确定,或者通过实施本公开的上述技术即可得知。Other features and advantages of the present disclosure will be described in the following specification, or part of the features and advantages can be inferred from the specification or determined without doubt, or can be learned by implementing the above-mentioned technology of the present disclosure.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objectives, features and advantages of the present application more obvious and understandable, the preferred embodiments and accompanying drawings are described in detail as follows.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly describe the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application. Therefore, It should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative work.
图1为本申请实施例提供的一种极耳成型及分切设备的结构框图;Fig. 1 is a structural block diagram of a tab forming and slitting device provided by an embodiment of the application;
图2为本申请实施例提供的一种放卷组件的结构示意图;2 is a schematic structural diagram of an unwinding assembly provided by an embodiment of the application;
图3为本申请实施例提供的一种第一中间组件的结构示意图;FIG. 3 is a schematic structural diagram of a first intermediate component provided by an embodiment of the application;
图4为本申请实施例提供的一种极耳成型组件的结构示意图;4 is a schematic structural diagram of a tab forming component provided by an embodiment of the application;
图5为本申请实施例提供的一种第二中间组件的结构示意图;FIG. 5 is a schematic structural diagram of a second intermediate component provided by an embodiment of this application;
图6为本申请实施例提供的一种第三中间组件的结构示意图;FIG. 6 is a schematic structural diagram of a third intermediate component provided by an embodiment of the application;
图7为本申请实施例提供的一种收卷组件的结构示意图。FIG. 7 is a schematic structural diagram of a winding assembly provided by an embodiment of the application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work shall fall within the protection scope of the present application.
在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位 置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的设备、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", The orientation or positional relationship indicated by "vertical", "horizontal", "horizontal", "longitudinal", etc. are based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated device, element, or component must have a specific orientation, or be constructed and operated in a specific orientation.
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。In addition, some of the aforementioned terms may be used to indicate other meanings in addition to the orientation or position relationship. For example, the term "shang" may also be used to indicate a certain dependency relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或点连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个设备、元件或组成部分之间内部的联通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In addition, the terms "installed", "set", "provided", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or a point connection; it can be directly connected, or indirectly connected through an intermediate medium, or between two devices, components or components. The internal communication between. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
此外,术语“第一”、“第二”等主要是用于区分不同的设备、元件或组成部分(具体的种类和构造可能相同也可能不同),并非用于表明或暗示所指示设备、元件或组成部分的相对重要性和数量。除非另有说明,“多个”的含义为两个或两个以上。In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the indicated device or element Or the relative importance and number of components. Unless otherwise specified, "plurality" means two or more.
本申请实施例提供的一种极耳成型及分切设备,可以用于电池制造领域,例如,可以用于电池极耳的成型及分切的流水线作业;该极耳成型分切设备通过设置两组极耳成型切割机构和两组分切机构,完成两组料带的极耳成型和分切,从而成倍地提高极耳的生产效率;同时,同一料带由切到分切为两条料带,两条带材各自进行极耳成型切割及分条,保证料带的行进速度保持一致,从而保证料带的生产质量。The tab forming and slitting equipment provided by the embodiments of the present application can be used in the field of battery manufacturing, for example, it can be used in the assembly line operation of forming and slitting battery tabs; the tab forming and slitting equipment is provided with two Combine the tab forming and cutting mechanism and the two-component cutting mechanism to complete the tab forming and slitting of the two sets of tapes, thereby doubled the production efficiency of the tabs; at the same time, the same tape is cut into two pieces. The material tape and the two tapes are respectively cut and slit into the tabs to ensure that the traveling speed of the material tape is consistent, thereby ensuring the production quality of the material tape.
请参见图1,图1位本申请实施例提供的一种极耳成型及分切设备的结构框图。该极耳成型及分切设备10包括放卷组件100、极耳成型组件200、分切组件300、收卷组件400。Please refer to FIG. 1, which is a structural block diagram of a tab forming and slitting device provided by an embodiment of the present application. The tab forming and slitting device 10 includes an unwinding assembly 100, a tab forming assembly 200, a slitting assembly 300, and a winding assembly 400.
示例性地,放卷组件100用于将初始料带送入极耳成型组件200。Illustratively, the unwinding assembly 100 is used to feed the initial tape into the tab forming assembly 200.
示例性地,极耳成型组件200包括至少两个极耳成型切割机构,所述极耳成型切割机构分别对所述初始料带进行极耳成型切割,并得到至少两组次级料带,所述次级料带的数量与所述极耳成型机构的数量对应。Exemplarily, the tab forming assembly 200 includes at least two tab forming and cutting mechanisms, and the tab forming and cutting mechanisms respectively perform tab forming and cutting on the initial strip to obtain at least two sets of secondary strips, so The number of the secondary strips corresponds to the number of the tab forming mechanisms.
示例性地,分切组件300包括至少两个分切机构,所述分切机构的数量与所述极耳成型切割机构的数量对应,所述分切机构用于将极耳成型切割后的所述次级料带进行分切,形成至少两条三级料带。Exemplarily, the slitting assembly 300 includes at least two slitting mechanisms, and the number of the slitting mechanisms corresponds to the number of the tab forming and cutting mechanisms, and the slitting mechanism is used to form and cut all the tabs. The secondary material belt is slit to form at least two tertiary material belts.
示例性地,收卷组件400用于将分切后的所述三级料带进行收卷。Exemplarily, the winding assembly 400 is used to wind the slitted three-stage material belt.
在一可能的实施例中,极耳成型组件200包括第一极耳成型切割机构和第二极耳成型切割机构,切刀机构将初始料带分切为第一次级料带和第二次级料带,并分别送入第一极耳成型切割机构和第二极耳成型切割机构,第一极耳成型切割机构、第二极耳成型切割机构分别对第一次级料带、第二次级料带进行极耳成型切割;分切组件300包括第一分切机构和第二分切机构,第一分切机构用于将极耳成型切割后的第一次级料带进行分切,第二分切机 构用于将极耳成型切割后的第二次级料带进行分切;收卷组件400包括第一收卷机构和第二收卷机构,第一收卷机构用于将分切后的第一次级料带进行收卷,第二收卷机构用于将分切后的第二次级料带进行收卷。In a possible embodiment, the tab forming assembly 200 includes a first tab forming and cutting mechanism and a second tab forming and cutting mechanism. The cutting mechanism divides the initial strip into the first secondary strip and the second And feed the first tab forming and cutting mechanism and the second tab forming and cutting mechanism respectively. The first tab forming and cutting mechanism and the second tab forming and cutting mechanism respectively treat the first secondary material belt and the second tab. The secondary material tape is formed and cut by the tab; the slitting assembly 300 includes a first slitting mechanism and a second slitting mechanism, and the first slitting mechanism is used to slit the first secondary material tape after the tab is formed and cut. , The second slitting mechanism is used to slit the second secondary strip after the tab is formed and cut; the winding assembly 400 includes a first winding mechanism and a second winding mechanism, and the first winding mechanism is used to The slitted first secondary tape is reeled, and the second reeling mechanism is used for reeling the slitted second secondary tape.
请参加图2至图7,为本申请实施例提供的极耳成型及分切设备的结构示意图。在该极耳成型及分切设备10中,极耳成型组件200包括第一极耳成型切割机构和第二极耳成型切割机构,分切组件300包括第一分切机构和第二分切机构,收卷组件400包括第一收卷机构和第二收卷机构。Please refer to Figures 2 to 7, which are schematic diagrams of the structure of the tab forming and slitting equipment provided by the embodiments of this application. In the tab forming and slitting device 10, the tab forming assembly 200 includes a first tab forming and cutting mechanism and a second tab forming and cutting mechanism, and the slitting assembly 300 includes a first slitting mechanism and a second slitting mechanism , The winding assembly 400 includes a first winding mechanism and a second winding mechanism.
请参见图2,图2为本申请实施例提供的一种放卷组件的结构示意图。该放卷组件100包括第一放卷位110、第二放卷位120、放卷切换件130和放卷料带续接件140。Please refer to FIG. 2, which is a schematic structural diagram of an unwinding assembly provided by an embodiment of the application. The unwinding assembly 100 includes a first unwinding position 110, a second unwinding position 120, an unwinding switch 130, and an unwinding tape continuation member 140.
其中,第一放卷位110用于放置进行放卷的工作料卷;第二放卷位120用于放置备用料卷;放卷切换件130分别与第一放卷位110、第二放卷位120连接,用于切换第一放卷位110和第二放卷位120;放卷料带续接件140设置于放卷切换件130上,用于当第一放卷位110和第二放卷位120切换时,将工作料卷上的料带续接至备用料卷。Among them, the first unwinding position 110 is used to place the work rolls for unwinding; the second unwinding position 120 is used to place spare rolls; the unwinding switch 130 is respectively connected to the first unwinding position 110 and the second unwinding position. The position 120 is connected to switch the first unwinding position 110 and the second unwinding position 120; the unwinding material tape connecting piece 140 is arranged on the unwinding switch 130, and is used for the first unwinding position 110 and the second unwinding position. When the unwinding position 120 is switched, the tape on the work roll is connected to the spare roll.
示例性地,放卷切换件130上具有圆形导轨,第一放卷位110、第二放卷位120设置于放卷切换件130的圆形导轨上,第一放卷位110、第二放卷位120可沿着圆形导轨转动,从而第一放卷位110、第二放卷位120互换位置,实现第一放卷位110、第二放卷位120的位置切换。Exemplarily, the unwinding switch 130 is provided with a circular guide rail, the first unwinding position 110 and the second unwinding position 120 are arranged on the circular guide rails of the unwinding switch 130, and the first unwinding position 110, the second unwinding position 110 and the second unwinding position 120 are provided on the circular guide rail. The unwinding position 120 can rotate along the circular guide rail, so that the first unwinding position 110 and the second unwinding position 120 are interchanged, and the position switching of the first unwinding position 110 and the second unwinding position 120 is realized.
示例性地,放卷料带续接件140设置于放卷切换件130上,当第一放卷位110和第二放卷位120切换时,完成工作料卷上的料带续接至备用料卷的工作。例如,料带上设置有粘胶,当第一放卷位110和第二放卷位120切换时,放卷料带续接件140将工作料卷的料带压向备用料卷,从而工作料卷的料带粘粘在备用料卷上,随后切断工作料卷的料带,完成工作料卷上的料带续接至备用料卷的工作。Exemplarily, the unwinding tape continuation member 140 is arranged on the unwinding switching member 130. When the first unwinding position 110 and the second unwinding position 120 are switched, the continuous connection of the tape on the work roll to the standby is completed. The work of the reel. For example, the tape is provided with glue. When the first unwinding position 110 and the second unwinding position 120 are switched, the unwinding tape continuation member 140 presses the tape of the work roll to the standby roll to work The material tape of the material reel is glued to the spare material reel, and then the material tape of the work material reel is cut off to complete the work of connecting the material tape on the work material reel to the standby material reel.
可选地,放卷料带续接件140可以是摆臂式或直插式。Optionally, the unwinding tape continuation member 140 may be a swing arm type or a direct insertion type.
在一可能的实施场景中,第一放卷位110放置工作料卷;当工作料卷上的料带即将用完时,放卷切换件130完成第一放卷位110、第二放卷位120,放卷料带续接件140完成工作料卷上的料带续接至备用料卷,从而实现料带放卷的不间断运作,有效提高极耳成型及分切设备10的生产效率。In a possible implementation scenario, the first unwinding position 110 places the work roll; when the material on the work roll is about to run out, the unwinding switch 130 completes the first unwinding position 110 and the second unwinding position 120. The unwinding material tape continuation member 140 completes the continuous connection of the material tape on the working material reel to the spare material reel, thereby realizing the uninterrupted operation of the material tape unwinding, and effectively improving the production efficiency of the tab forming and slitting equipment 10.
在一可能的实施例中,该极耳成型及分切设备10还包括第一中间组件,第一中间组件设置于放卷组件100和极耳成型组件之间。请参见图3,图3为本申请实施例提供的一种第一中间组件的结构示意图。该第一中间组件500包括浮动辊510、压筋结构520和驱动辊530.In a possible embodiment, the tab forming and slitting device 10 further includes a first intermediate component, and the first intermediate component is disposed between the unwinding component 100 and the tab forming component. Please refer to FIG. 3, which is a schematic structural diagram of a first intermediate component according to an embodiment of the application. The first intermediate assembly 500 includes a floating roller 510, a bead structure 520 and a driving roller 530.
示例性地,浮动辊510可移动地设置于初始料带的上表面或下表面,用于调节初始料带的张力;压筋机构520设置于初始料带的上表面和下表面,用于给料带进行压筋;驱动辊530设置于初始料带的上表面或下表面,用于驱动初始料带前进。Exemplarily, the floating roller 510 is movably arranged on the upper surface or the lower surface of the initial strip for adjusting the tension of the initial strip; the beading mechanism 520 is arranged on the upper surface and the lower surface of the initial strip for feeding The material belt is crimped; the driving roller 530 is arranged on the upper surface or the lower surface of the initial material belt, and is used to drive the initial material belt forward.
示例性地,浮动辊510可沿着固定方向来回移动,在浮动辊510处于不 同的位置时,所提供给初始料带的张力也会随之变化,从而调节初始料带的张力大小。Exemplarily, the floating roller 510 can move back and forth in a fixed direction. When the floating roller 510 is in a different position, the tension provided to the initial web will also change accordingly, thereby adjusting the tension of the initial web.
示例性地,两组压筋机构520分别用于初始料带的上表面、下表面的压筋。一般地,电池分为正负极,极耳是从电池的电芯中将正负极引出来的金属导电体,通俗的说极耳就是电池正负两极进行充放电的接触点。压筋机构520对初始料带进行压筋,来增强极耳的强度,防止后续料带行进中极耳翻折。Illustratively, the two sets of beading mechanisms 520 are respectively used for beading the upper surface and the lower surface of the initial strip. Generally, the battery is divided into positive and negative electrodes, and the tabs are metal conductors that lead the positive and negative poles from the battery cells. In layman's terms, the tabs are the contact points between the positive and negative poles of the battery for charging and discharging. The crimping mechanism 520 crimps the initial tape to enhance the strength of the tabs and prevent the tabs from turning over during the subsequent traveling of the tape.
示例性地,驱动辊530带动初始料带往一个方向运动,从而将初始料带送入极耳成型组件200。Exemplarily, the driving roller 530 drives the initial material belt to move in one direction, thereby sending the initial material belt into the tab forming assembly 200.
请参见图4,图4为本申请实施例提供的一种极耳成型组件的结构示意图。该极耳成型组件200包括第一极耳成型切割机构210、第二极耳成型切割机构220和切刀机构230。Please refer to FIG. 4, which is a schematic structural diagram of a tab forming assembly provided by an embodiment of the application. The tab forming assembly 200 includes a first tab forming and cutting mechanism 210, a second tab forming and cutting mechanism 220 and a cutter mechanism 230.
其中,第一极耳成型切割机构210包括第一激光头211、第二激光头212,第一激光头211和第二激光头212分别设置于初始料带的侧边以及中间,第一激光头211用于对初始料带的侧边进行极耳成型切割,第二激光头212用于对初始料带的中间进行极耳成型切割,并将初始料带分为第一次级料带和第二次级料带,其中第二次级料带为未进行极耳成型切割的部分;第二极耳成型切割机构220包括第三激光头221、第四激光头222,第三激光头221和第四激光头222分别设置于第二次级料带的两个侧边,用于对第二次级料带的两个侧边进行极耳成型切割。Wherein, the first tab forming and cutting mechanism 210 includes a first laser head 211 and a second laser head 212. The first laser head 211 and the second laser head 212 are respectively arranged on the sides and the middle of the initial strip. The first laser head 211 is used to perform tab forming and cutting on the side of the initial strip, and the second laser head 212 is used to perform tab forming and cutting in the middle of the initial strip, and divide the initial strip into the first secondary strip and the second The second secondary strip, where the second secondary strip is the part that has not been subjected to tab forming and cutting; the second tab forming and cutting mechanism 220 includes a third laser head 221, a fourth laser head 222, a third laser head 221 and The fourth laser head 222 is respectively arranged on the two sides of the second secondary material belt, and is used to perform tab forming and cutting on the two sides of the second secondary material belt.
应理解,图4中第一激光头211和第二激光头212的位置重合,第三激光头221和第四激光头222的位置重合。It should be understood that the positions of the first laser head 211 and the second laser head 212 in FIG. 4 coincide, and the positions of the third laser head 221 and the fourth laser head 222 coincide.
在一可能的实施例中,第一激光头211和第二激光头212分别设置在第一次级料带的两个侧边,在第一次级料带不断传送的过程中,第一激光头211和第二激光头212分别对第一次级料带的两个侧边进行极耳成型切割,从而完成料带的双极耳制备;可选地,第一激光头211可以不工作,从而完成第一次级料带的单极耳制备,满足不同的需求。In a possible embodiment, the first laser head 211 and the second laser head 212 are respectively arranged on two sides of the first secondary material belt. During the continuous transmission of the first secondary material belt, the first laser The head 211 and the second laser head 212 respectively perform tab forming and cutting on the two sides of the first secondary strip, thereby completing the preparation of the bipolar tab of the strip; optionally, the first laser head 211 may not work. Thus, the monopole preparation of the first secondary material belt is completed to meet different requirements.
示例性地,第三激光头221和第四激光头222分别设置在第二次级料带的两个侧边,在第二次级料带不断传送的过程中,第三激光头221和第四激光头222分别对第二次级料带的两个侧边进行极耳成型切割,从而完成料带的双极耳制备;可选地,第三激光头221和第四激光头222可以仅有一个工作,从而完成第二次级料带的单极耳制备,满足不同的需求。Exemplarily, the third laser head 221 and the fourth laser head 222 are respectively arranged on two sides of the second secondary material belt. During the continuous conveyance of the second secondary material belt, the third laser head 221 and the fourth laser head 222 The four laser heads 222 respectively perform tab forming and cutting on the two sides of the second secondary strip, thereby completing the preparation of the bipolar tabs of the strip; optionally, the third laser head 221 and the fourth laser head 222 may only There is a job to complete the preparation of the monopole of the second secondary strip to meet different needs.
在一可能的实施例中,该极耳成型及分切设备10还包括第二中间组件,第二中间组件设置于极耳成型组件200和分切组件300之间。请参见图5,图5为本申请实施例提供的一种第二中间组件的结构示意图。该第二中间组件600包括第一检测机构610、第二检测机构620、第一纠偏机构630和第二纠偏机构640。In a possible embodiment, the tab forming and slitting device 10 further includes a second intermediate component, and the second intermediate component is disposed between the tab forming component 200 and the slitting component 300. Please refer to FIG. 5, which is a schematic structural diagram of a second intermediate component according to an embodiment of the application. The second intermediate assembly 600 includes a first detection mechanism 610, a second detection mechanism 620, a first correction mechanism 630 and a second correction mechanism 640.
其中,第一检测机构610设置于第一次级料带的上方或下方,用于检测第一次级料带的纠偏参数;第一纠偏机构630设置于第一次级料带的上表面 或下表面,用于根据第一次级料带的纠偏参数对第一次级料带进行纠偏;第二检测机构620设置于第二次级料带的上方或下方,用于检测第二次级料带的纠偏参数;第二纠偏机构640设置于第二次级料带的上表面或下表面,用于根据第二次级料带的纠偏参数对第二次级料带进行纠偏。Wherein, the first detection mechanism 610 is arranged above or below the first secondary material belt for detecting the correction parameters of the first secondary material belt; the first correction mechanism 630 is arranged on the upper surface of the first secondary material belt or The lower surface is used to correct the first secondary material tape according to the correction parameters of the first secondary material tape; the second detection mechanism 620 is arranged above or below the second secondary material tape for detecting the second secondary material The correction parameters of the material tape; the second correction mechanism 640 is arranged on the upper surface or the lower surface of the second secondary material tape, and is used to correct the second secondary material tape according to the correction parameters of the second secondary material tape.
可选地,图5中有两组第一检测机构610,分别设置于第一次级料带的上方、下方,分别检测第一次级料带的上纠偏参数、下纠偏参数,且上纠偏参数、下纠偏参数经过综合处理后得到纠偏参数;有两组第二检测机构620,分别设置于第二次级料带的上方、下方,分别检测第二次级料带的上纠偏参数、下纠偏参数,且上纠偏参数、下纠偏参数经过综合处理后得到纠偏参数。Optionally, in FIG. 5, there are two sets of first detection mechanisms 610, which are respectively arranged above and below the first secondary strip to detect the upper and lower correction parameters of the first secondary strip, and the upper correction Parameter and lower correction parameters are comprehensively processed to obtain correction parameters; there are two sets of second detection mechanisms 620, which are respectively arranged above and below the second secondary strip to detect the upper and lower correction parameters of the second secondary strip. Correction parameters, and the correction parameters are obtained after comprehensive processing of the upper correction parameters and the lower correction parameters.
作为一可选的实施方式,第一检测机构610包括第一检测相机611和第二检测相机612,第一检测相机611设置于第一次级料带的上方,用于检测第一次级料带的上纠偏参数,以及用于检测第一次级料带上表面的表面缺陷;第二检测相机612设置于第一次级料带的下方,用于检测第一次级料带的下纠偏参数,以及用于检测第一次级料带下表面的表面缺陷;第二检测机构620包括第三检测相机621和第四检测相机622,第三检测相机621设置于第二次级料带的上方,用于检测第二次级料带的上纠偏参数,以及用于检测第二次级料带上表面的表面缺陷;第四检测相机622设置于第一次级料带的下方,用于检测第二次级料带的下纠偏参数,以及用于检测第二次级料带下表面的表面缺陷。As an optional embodiment, the first detection mechanism 610 includes a first detection camera 611 and a second detection camera 612. The first detection camera 611 is arranged above the first secondary material belt for detecting the first secondary material. The upper correction parameters of the belt, and the surface defects used to detect the upper surface of the first secondary material belt; the second inspection camera 612 is set under the first secondary material belt to detect the lower correction of the first secondary material belt Parameters, and used to detect surface defects on the lower surface of the first secondary tape; the second inspection mechanism 620 includes a third inspection camera 621 and a fourth inspection camera 622, the third inspection camera 621 is set on the second secondary tape Above, it is used to detect the upper correction parameters of the second secondary strip and the surface defects on the upper surface of the second secondary strip; the fourth inspection camera 622 is arranged below the first secondary strip for Detect the lower correction parameters of the second secondary strip and detect surface defects on the lower surface of the second secondary strip.
示例性地,上述中的第一检测相机611、第二检测相机612、第三检测相机621和第四检测相机622可以各自检测第一次级料带、第二次级料带的纠偏参数,从而对第一次级料带、第二次级料带进行纠偏;还可以各自检测第一次级料带、第二次级料带的表面缺陷,从而对第一次级料带、第二次级料带上的极耳质量进行监控,提高料带的生产质量。Exemplarily, the first detection camera 611, the second detection camera 612, the third detection camera 621, and the fourth detection camera 622 mentioned above can respectively detect the correction parameters of the first secondary web and the second secondary web, In this way, the deviation of the first secondary material belt and the second secondary material belt can be corrected; the surface defects of the first secondary material belt and the second secondary material belt can be detected respectively, so as to correct the first secondary material belt and the second The quality of the tabs on the secondary material belt is monitored to improve the production quality of the material belt.
可选地,上述中的第一检测相机611、第二检测相机612、第三检测相机621和第四检测相机622可以时CCD检测相机。Optionally, the first detection camera 611, the second detection camera 612, the third detection camera 621, and the fourth detection camera 622 mentioned above may be CCD detection cameras.
作为一种可选的实施方式,第二中间组件600还包括第一极耳尺寸检测机构650和第二极耳尺寸检测机构660;第一极耳尺寸检测机构650设置于第一次级料带的上方或下方,用于检测第一次级料带进行极耳成型切割后的极耳尺寸;第二极耳尺寸检测机构660设置于第二次级料带的上方或下方,用于检测第二次级料带进行极耳成型切割后的极耳尺寸。通过第一极耳尺寸检测机构650和第二极耳尺寸检测机构660,对第一次级料带、第二次级料带的极耳尺寸进行检测,可以进一步对极耳质量进行监控,提高料带的生产质量。As an optional embodiment, the second intermediate assembly 600 further includes a first tab size detection mechanism 650 and a second tab size detection mechanism 660; the first tab size detection mechanism 650 is provided on the first secondary strip Above or below the first secondary strip is used to detect the size of the tabs after the tab forming and cutting of the first secondary strip; the second tab size detection mechanism 660 is set above or below the second secondary strip to detect the first secondary strip. The size of the tab after the secondary strip is formed and cut. Through the first tab size detection mechanism 650 and the second tab size detection mechanism 660, the tab size of the first secondary strip and the second secondary strip can be detected, which can further monitor the quality of the tabs and improve The production quality of the strip.
在一可能的实施例中,该极耳成型及分切设备10还包括第三中间组件,第三中间组件设置于分切组件300和收卷组件400之间。请参见图6,图6为本申请实施例提供的一种第三中间组件的结构示意图。该第三中间组件700包括第一张力调节机构710和第二张力调节机构720。In a possible embodiment, the tab forming and slitting device 10 further includes a third intermediate assembly, and the third intermediate assembly is disposed between the slitting assembly 300 and the winding assembly 400. Please refer to FIG. 6, which is a schematic structural diagram of a third intermediate component provided by an embodiment of the application. The third intermediate assembly 700 includes a first tension adjustment mechanism 710 and a second tension adjustment mechanism 720.
其中,第一张力调节机构710设置于部分三级料带的上表面或下表面, 第一张力调节机构710包括第一张力检测件711和第一调节辊712,第一张力检测件711用于检测部分三级料带的张力,第一调节辊712可滑动,用于根据第一张力检测件711的张力检测调节部分三级料带的张力;第二张力调节机构720设置于剩余部分三级料带的上表面或下表面,第二张力调节机构720包括第二张力检测件721和第二调节辊722,第二张力检测件721用于检测剩余部分三级料带的张力;第二调节辊722可滑动,用于根据第二张力检测件721的张力检测调节剩余部分三级料带的张力;第一张力检测件711和第二张力检测件721为同轴检测件。Wherein, the first tension adjustment mechanism 710 is arranged on the upper surface or the lower surface of part of the third-stage material belt. The first tension adjustment mechanism 710 includes a first tension detection member 711 and a first adjustment roller 712. The first tension detection member 711 is used for Detect the tension of part of the third-level material belt, the first adjustment roller 712 can slide, and is used to detect and adjust the tension of the part of the third-level material belt according to the tension detection of the first tension detection member 711; the second tension adjustment mechanism 720 is set in the remaining part of the third-level material The second tension adjustment mechanism 720 includes a second tension detection element 721 and a second adjustment roller 722 on the upper surface or the lower surface of the strip. The second tension detection element 721 is used to detect the tension of the remaining part of the third-level strip; The roller 722 is slidable, and is used to adjust the tension of the remaining part of the third-level strip according to the tension detection of the second tension detection element 721; the first tension detection element 711 and the second tension detection element 721 are coaxial detection elements.
示例性地,第一张力检测件711和第二张力检测件721为同轴检测件,从而保证部分三级料带和剩余部分三级料带的张力保持一致,且在部分三级料带和剩余部分三级料带的张力保持一致的情况下,部分三级料带和剩余部分三级料带的行进速度同样保持一致,从而更好地对部分三级料带和剩余部分三级料带进行收卷操作。Exemplarily, the first tension detection element 711 and the second tension detection element 721 are coaxial detection elements, so as to ensure that the tension of part of the third-level material belt and the remaining part of the third-level material belt are consistent, and the tension between the part of the third-level material belt and the When the tension of the remaining part of the third-level belt remains the same, the travel speed of some third-level belts and the remaining part of the third-level belts are also the same, so as to better control the part of the third-level belt and the remaining part of the third-level belt. Perform the winding operation.
作为一种可选的实施方式,第三中间组件700还包括第一宽度检测机构730和第二宽度检测机构740。As an optional implementation manner, the third intermediate assembly 700 further includes a first width detection mechanism 730 and a second width detection mechanism 740.
其中,第一宽度检测机构730设置于部分三级料带的上方或下方,用于检测部分三级料带经过分切后的料带宽度;第二宽度检测机构740设置于剩余部分三级料带的上方或下方,用于检测剩余部分三级料带经过分切后的料带宽度。Among them, the first width detection mechanism 730 is arranged above or below part of the third-level material belt, and is used to detect the width of the part of the third-level material belt after being slit; the second width detection mechanism 740 is arranged on the remaining part of the third-level material belt. Above or below the belt, it is used to detect the width of the remaining part of the third-level belt after slitting.
应理解,图6中第一宽度检测机构730和第二宽度检测机构740的位置相互重合。It should be understood that the positions of the first width detection mechanism 730 and the second width detection mechanism 740 in FIG. 6 coincide with each other.
请参见图7,图7为本申请实施例提供的一种收卷组件的结构示意图。该收卷组件400包括第一收卷机构410和第二收卷机构420。Please refer to FIG. 7, which is a schematic structural diagram of a winding assembly provided by an embodiment of the application. The winding assembly 400 includes a first winding mechanism 410 and a second winding mechanism 420.
其中,第一收卷机构410包括第一收卷位411、第二收卷位412、第一收卷切换件413、第一收卷续接件414,第一放卷位411用于放置第一收卷件,第二放卷位412用于放置第一备用收卷件,第一收卷切换件413分别与第一收卷位411、第二收卷位412连接,用于切换第一收卷位411和第二收卷位412,第一收卷料带续接件414设置于第一收卷切换件413上,用于当第一收卷位411和第二收卷位412切换时,将部分三级料带从第一收卷件续接至第一备用收卷件;Among them, the first winding mechanism 410 includes a first winding position 411, a second winding position 412, a first winding switch 413, and a first winding connection piece 414. The first unwinding position 411 is used to place the first winding position 411. A winding part, the second unwinding position 412 is used to place the first standby winding part, and the first winding switching part 413 is respectively connected with the first winding position 411 and the second winding position 412 for switching the first winding position. The winding position 411 and the second winding position 412, the first winding material tape connecting piece 414 is arranged on the first winding switching part 413, and is used to switch between the first winding position 411 and the second winding position 412 When, connect part of the three-stage material belt from the first winding part to the first standby winding part;
第二收卷机构420包括第三收卷位421、第四收卷位422、第二收卷切换件423、第二收卷续接件424,第三放卷位421用于放置第二收卷件,第四放卷位422用于放置第二备用收卷件,第二收卷切换件423分别与第三收卷位421、第四收卷位422连接,用于切换第三收卷位421和第四收卷位422,第二收卷料带续接件424设置于第二收卷切换件423上,用于当第三收卷位421和第四收卷位422切换时,将剩余部分三级料带从第二收卷件续接至第二备用收卷件。The second winding mechanism 420 includes a third winding position 421, a fourth winding position 422, a second winding switch 423, and a second winding connection piece 424. The third unwinding position 421 is used to place the second winding position. The fourth unwinding position 422 is used to place the second standby winding part, and the second winding switching part 423 is respectively connected with the third winding position 421 and the fourth winding position 422 for switching the third winding position Position 421 and fourth winding position 422, the second winding material belt connecting piece 424 is arranged on the second winding switching piece 423, and is used when the third winding position 421 and the fourth winding position 422 are switched, Connect the remaining part of the tertiary tape from the second winding part to the second standby winding part.
示例性地,第一收卷切换件413上具有圆形导轨,第一收卷411、第二收卷位120设置于第一收卷切换件413的圆形导轨上,第一收卷位411、第 二收卷位412可沿着圆形导轨转动,从而第一收卷位411、第二收卷位412互换位置,实现第一收卷位411、第二收卷位412的位置切换。Exemplarily, the first winding switch 413 has a circular guide rail, the first winding 411 and the second winding position 120 are arranged on the circular guide rail of the first winding switching member 413, and the first winding position 411 , The second winding position 412 can be rotated along the circular guide rail, so that the first winding position 411 and the second winding position 412 can be interchanged, realizing the position switching of the first winding position 411 and the second winding position 412 .
示例性地,第一收卷料带续接件414设置于第一收卷切换件413上,当第一收卷位411和第二收卷位412切换时,完成第一收卷件的料带续接至第一备用收卷件的工作。例如,三级料带上设置有粘胶,当第一收卷位411和第二收卷位412切换时,第一收卷料带续接件414将第一收卷件的料带压向第一部备用收卷件,从而第一收卷件的料带粘粘在第一备用收卷件上,随后切断三级料带,完成第一收卷件上的料带续接至第一备用收卷件的工作。Exemplarily, the first rewinding material tape continuation member 414 is arranged on the first rewinding switching member 413, and when the first rewinding position 411 and the second rewinding position 412 are switched, the material of the first rewinding member is completed. The work of continuation to the first spare winding piece. For example, when the first winding position 411 and the second winding position 412 are switched, the first winding material tape continuation piece 414 will press the material tape of the first winding piece toward The first spare winding piece, so that the material tape of the first winding piece sticks to the first spare winding piece, and then the third-stage material tape is cut to complete the continuous connection of the material tape on the first winding piece to the first winding piece. The work of spare winding pieces.
可选地,第一收卷料带续接件414可以是摆臂式或直插式。Optionally, the first rewinding material tape continuation member 414 may be a swing arm type or a direct insertion type.
在一可能的实施场景中,第一收卷位411放置第一收卷件;当第一收卷件上的料带收卷完成时时,第一收卷切换件413完成第一收卷位411、第二收卷位412,第一收卷料带续接件414完成第一收卷件上的料带续接至第一备用收卷件,从而实现料带收卷的不间断运作,有效提高极耳成型及分切设备10的生产效率。In a possible implementation scenario, the first winding position 411 places the first winding piece; when the winding of the material tape on the first winding piece is completed, the first winding switch 413 completes the first winding position 411 , The second winding position 412, the first winding material tape continuous connecting piece 414 completes the continuous connection of the material tape on the first winding piece to the first standby winding piece, so as to realize the uninterrupted operation of the material tape winding and effective The production efficiency of the tab forming and slitting equipment 10 is improved.
应理解,第二收卷机构420、第三收卷位421、第四收卷位422、第二收卷切换件423、第二收卷续接件424与第一收卷机构410、第一收卷位411、第二收卷位412、第一收卷切换件413、第一收卷续接件414的工作原理相同,此处不再赘述。It should be understood that the second winding mechanism 420, the third winding position 421, the fourth winding position 422, the second winding switch 423, the second winding connection piece 424 and the first winding mechanism 410, The working principles of the winding position 411, the second winding position 412, the first winding switch 413, and the first winding connection piece 414 are the same, and will not be repeated here.
在一可能的实施例中,极耳成型及分切设备10中的极耳成型组件200包括三个极耳成型切割机构,切刀机构将初始料带分切为三组次级料带,并分别三个极耳成型切割机构中,三个极耳成型切割机构分别对三组次级料带进行极耳成型切割;分切组件300包括三个分切机构,三个分切机构用于将极耳成型切割后的三组次级料带进行分切;收卷组件400包括三个收卷机构,三个收卷机构用于将分切后的三组次级料带进行收卷。In a possible embodiment, the tab forming assembly 200 in the tab forming and slitting device 10 includes three tab forming and cutting mechanisms. The cutter mechanism divides the initial strip into three groups of secondary strips, and Among the three tab forming and cutting mechanisms, the three tab forming and cutting mechanisms respectively perform tab forming and cutting on the three sets of secondary strips; the slitting assembly 300 includes three slitting mechanisms, and the three slitting mechanisms are used to cut The three sets of secondary tapes after the tab forming and cutting are slit; the winding assembly 400 includes three winding mechanisms, and the three winding mechanisms are used to rewind the three sets of secondary tapes after the slitting.
在一可能的实施例中,极耳成型及分切设备10中的极耳成型组件200包括四个极耳成型切割机构,切刀机构将初始料带分切为四组次级料带,并分别四个极耳成型切割机构中,四个极耳成型切割机构分别对四组次级料带进行极耳成型切割;分切组件300包括四个分切机构,四个分切机构用于将极耳成型切割后的四组次级料带进行分切;收卷组件400包括四个收卷机构,四个收卷机构用于将分切后的四组次级料带进行收卷。In a possible embodiment, the tab forming assembly 200 in the tab forming and slitting device 10 includes four tab forming and cutting mechanisms. The cutter mechanism divides the initial strip into four groups of secondary strips, and Among the four tab forming and cutting mechanisms, the four tab forming and cutting mechanisms respectively perform tab forming and cutting on the four sets of secondary strips; the slitting assembly 300 includes four slitting mechanisms, and the four slitting mechanisms are used to cut The four sets of secondary tapes after the tab forming and cutting are slit; the winding assembly 400 includes four winding mechanisms, and the four winding mechanisms are used to rewind the four sets of secondary tapes after the slitting.
应理解,极耳成型及分切设备10中极耳成型切割机构、次级料带、分切机构、收卷机构的数量不做限定,可以是二组、三组或四组等等;当各个机构的数量多余两组时,极耳成型及分切设备10中的各个组件、各个机构之间的结构构成和连接关系与图2至图7所示类似,可以直接从图2至图7毫无疑义的获得。It should be understood that the number of the tab forming and cutting mechanism, the secondary strip, the slitting mechanism, and the winding mechanism in the tab forming and slitting device 10 is not limited, and can be two, three, or four groups, etc.; When the number of each mechanism is more than two groups, the various components in the tab forming and slitting device 10, the structure and the connection relationship between the mechanisms are similar to those shown in FIGS. 2 to 7, and can be directly viewed from FIGS. 2 to 7. Obtained without any doubt.
在本申请所有实施例中,“大”、“小”是相对而言的,“多”、“少”是相对而言的,“上”、“下”是相对而言的,对此类相对用语的表述方式,本申请实施例不再多加赘述。In all the embodiments of this application, "large" and "small" are relative terms, "more" and "less" are relative terms, and "upper" and "lower" are relative terms. Regarding the expression mode of the relative terms, the embodiments of the present application will not be repeated.
应理解,说明书通篇中提到的“在本实施例中”、“本申请实施例中”或“作 为一种可选的实施方式”意味着与实施例有关的特定特征、结构或特性包括在本申请的至少一个实施例中。因此,在整个说明书各处出现的“在本实施例中”、“本申请实施例中”或“作为一种可选的实施方式”未必一定指相同的实施例。此外,这些特定特征、结构或特性可以以任意适合的方式结合在一个或多个实施例中。本领域技术人员也应该知悉,说明书中所描述的实施例均属于可选实施例,所涉及的动作和模块并不一定是本申请所必须的。It should be understood that the “in this embodiment”, “in the embodiment of the application” or “as an optional implementation” mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiments include In at least one embodiment of the application. Therefore, the appearance of "in this embodiment", "in the embodiment of this application" or "as an optional implementation" in various places throughout the specification does not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner. Those skilled in the art should also know that the embodiments described in the specification are all optional embodiments, and the involved actions and modules are not necessarily required by this application.
在本申请的各种实施例中,应理解,上述各过程的序号的大小并不意味着执行顺序的必然先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本申请实施例的实施过程构成任何限定。In the various embodiments of the present application, it should be understood that the size of the sequence number of the foregoing processes does not mean the necessary sequence of the execution sequence. The execution sequence of each process should be determined by its function and internal logic, and should not be implemented in this application. The implementation process of the example constitutes any limitation.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应与权利要求的保护范围为准。The above are only specific implementations of this application, but the protection scope of this application is not limited to this. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in this application. Should be covered within the scope of protection of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.

Claims (12)

  1. 一种极耳成型及分切设备,其特征在于,包括放卷组件、极耳成型组件、分切组件、收卷组件;A tab forming and slitting equipment, which is characterized in that it comprises an unwinding component, a tab forming component, a slitting component, and a winding component;
    所述放卷组件用于将初始料带送入所述极耳成型组件;The unwinding component is used to feed the initial material tape into the tab forming component;
    所述极耳成型组件包括至少两个极耳成型切割机构,所述极耳成型切割机构分别对所述初始料带进行极耳成型切割,并得到至少两组次级料带,所述次级料带的数量与所述极耳成型机构的数量对应;The tab forming assembly includes at least two tab forming and cutting mechanisms. The tab forming and cutting mechanisms respectively perform tab forming and cutting on the initial strip to obtain at least two sets of secondary strips. The number of material strips corresponds to the number of the tab forming mechanism;
    所述分切组件包括至少两个分切机构,所述分切机构的数量与所述极耳成型切割机构的数量对应,所述分切机构用于将极耳成型切割后的所述次级料带进行分切,形成至少两条三级料带;The slitting assembly includes at least two slitting mechanisms, and the number of the slitting mechanisms corresponds to the number of the tab forming and cutting mechanisms, and the slitting mechanism is used for forming and cutting the tabs into the secondary The strip is slit to form at least two three-level strips;
    所述收卷组件用于将分切后的所述三级料带进行收卷。The winding assembly is used for winding the slitted three-stage material belt.
  2. 根据权利要求1所述的极耳成型及分切设备,其特征在于,所述放卷组件包括第一放卷位、第二放卷位、放卷切换件和放卷料带续接件;The tab forming and slitting equipment according to claim 1, wherein the unwinding assembly includes a first unwinding position, a second unwinding position, an unwinding switch, and an unwinding tape continuation member;
    所述第一放卷位用于放置进行放卷的工作料卷;The first unwinding position is used to place the work material roll for unwinding;
    所述第二放卷位用于放置备用料卷;The second unwinding position is used for placing spare rolls;
    所述放卷切换件分别与所述第一放卷位、所述第二放卷位连接,用于切换所述第一放卷位和所述第二放卷位;The unwinding switching member is respectively connected with the first unwinding position and the second unwinding position, and is used for switching the first unwinding position and the second unwinding position;
    所述放卷料带续接件设置于所述放卷切换件上,用于当所述第一放卷位和所述第二放卷位切换时,将所述工作料卷上的料带续接至所述备用料卷。The unwinding material tape continuation member is arranged on the unwinding switching member, and is used to transfer the material tape on the work roll when the first unwinding position and the second unwinding position are switched. Continue to the spare roll.
  3. 根据权利要求1所述的极耳成型及分切设备,其特征在于,所述极耳成型组件至少包括第一极耳成型切割机构和第二极耳成型切割机构,所述第一极耳成型切割机构用于从所述初始料带上切出一条左右两边带极耳的第一次级料带,所述第二极耳成型切割机构用于从所述初始料带上切出一条左右两边带极耳的第二次级料带。The tab forming and slitting device according to claim 1, wherein the tab forming assembly includes at least a first tab forming and cutting mechanism and a second tab forming and cutting mechanism, and the first tab forming and cutting mechanism The cutting mechanism is used to cut a first secondary strip with tabs on the left and right sides from the initial strip, and the second tab forming and cutting mechanism is used to cut a strip with left and right sides from the initial strip The second secondary strip with tabs.
  4. 根据权利要求3所述的极耳成型及分切设备,其特征在于,所述分切组件至少包括第一分切机构和第二分切机构,所述第一分切机构用于将极耳成型切割后的所述第一次级料带进行分切,形成第一三级料带和第二三级料带;所述第二分切机构用于将极耳成型切割后的所述第二次级料带进行分切,形成第三三级料带和第四三级料带。The tab forming and slitting device according to claim 3, wherein the slitting assembly includes at least a first slitting mechanism and a second slitting mechanism, and the first slitting mechanism is used to cut the tabs The first secondary strip after forming and cutting is slit to form a first tertiary strip and a second tertiary strip; the second slitting mechanism is used to form and cut the first secondary strip of the tab The second secondary material belt is slit to form the third and third grade material belts and the fourth and third grade material belts.
  5. 根据权利要求4所述的极耳成型及分切设备,其特征在于,所述收卷组件包括第一收卷机构和第二收卷机构,第一收卷机构用于将分切后的所述第一三级料带和所述第三三级料带进行收卷,所述第二收卷机构用于将分切后的所述第二三级料带和所述第四三级料带进行收卷。The tab forming and slitting equipment according to claim 4, wherein the winding assembly includes a first winding mechanism and a second winding mechanism, and the first winding mechanism is used to cut all the slits. The first tertiary material belt and the third tertiary material belt are wound, and the second winding mechanism is used to cut the second tertiary material belt and the fourth tertiary material after being cut. The belt is wound up.
  6. 根据权利要求3所述的极耳成型及分切设备,其特征在于,所述第一极耳成型切割机构包括第一激光头、第二激光头,所述第一激光头和第二激光头分别设置于所述初始料带的侧边和中间,用于将所述初始料带分为第一 次级料带和第二次级料带,以及对所述第一次级料带的两个侧边进行极耳成型切割;The tab forming and slitting equipment according to claim 3, wherein the first tab forming and cutting mechanism comprises a first laser head, a second laser head, the first laser head and the second laser head Are respectively arranged on the sides and the middle of the initial material belt, and are used to divide the initial material belt into a first secondary material belt and a second secondary material belt, and two of the first secondary material belt Forming and cutting of tabs on each side;
    所述第二极耳成型切割机构包括第三激光头、第四激光头,所述第三激光头和第四激光头分别设置于所述第二次级料带的两个侧边,用于对所述第二次级料带的两个侧边进行极耳成型切割。The second tab forming and cutting mechanism includes a third laser head and a fourth laser head. The third laser head and the fourth laser head are respectively arranged on two sides of the second secondary strip for Perform tab forming and cutting on the two sides of the second secondary strip.
  7. 根据权利要求1所述的极耳成型及分切设备,其特征在于,所述设备还包括第一中间组件,所述第一中间组件设置于所述放卷组件和所述极耳成型组件之间,所述第一中间组件包括浮动辊、压筋机构和驱动辊;The tab forming and slitting device according to claim 1, wherein the device further comprises a first intermediate component, and the first intermediate component is disposed between the unwinding component and the tab forming component In between, the first intermediate assembly includes a floating roller, a beading mechanism and a driving roller;
    所述浮动辊可移动地设置于所述初始料带的上表面或下表面,用于调节所述初始料带的张力;The floating roller is movably arranged on the upper surface or the lower surface of the initial material belt for adjusting the tension of the initial material belt;
    所述压筋机构设置于所述初始料带的上表面和下表面,用于给所述料带进行压筋;The beading mechanism is arranged on the upper surface and the lower surface of the initial material belt, and is used for beading the material belt;
    所述驱动辊设置于所述初始料带的上表面或下表面,用于驱动所述初始料带前进。The driving roller is arranged on the upper surface or the lower surface of the initial material belt, and is used to drive the initial material belt to advance.
  8. 根据权利要求1所述的极耳成型及分切设备,其特征在于,所述设备还包括第二中间组件,所述第二中间组件设置于所述极耳成型组件和所述分切组件之间,包括检测机构、纠偏机构;The tab forming and slitting device according to claim 1, wherein the device further comprises a second intermediate component, and the second intermediate component is disposed between the tab forming component and the slitting component Time, including testing agencies and correction agencies;
    所述检测机构,用于检测所述次级料带的纠偏参数;The detection mechanism is used to detect the correction parameters of the secondary material belt;
    所述纠偏机构,用于根据所述纠偏参数对所述次级料带进行纠偏。The correction mechanism is used to correct the secondary strip according to the correction parameter.
  9. 根据权利要求8所述的极耳成型及分切设备,其特征在于,所述检测机构包括检测相机,用于检测所述次级料带的纠偏参数,以及检测所述次级料带的表面缺陷。The tab forming and slitting equipment according to claim 8, wherein the detection mechanism includes a detection camera for detecting the correction parameters of the secondary strip and detecting the surface of the secondary strip defect.
  10. 根据权利要求8所述的极耳成型及分切设备,其特征在于,所述第二中间组件还包括极耳尺寸检测机构,用于检测所述次级料带的极耳尺寸。8. The tab forming and slitting device according to claim 8, wherein the second intermediate assembly further comprises a tab size detection mechanism for detecting the tab size of the secondary strip.
  11. 根据权利要求1所述的极耳成型及分切设备,其特征在于,所述设备还包括第三中间组件,所述第三中间组件设置于所述分切组件和收卷组件之间,包括张力调节机构,用于检测所述三级料带的张力,并根据张力检测结果调节所述三级料带的张力。The tab forming and slitting equipment according to claim 1, wherein the equipment further comprises a third intermediate component, and the third intermediate component is arranged between the slitting component and the winding component, comprising The tension adjustment mechanism is used to detect the tension of the third-level material belt, and adjust the tension of the third-level material belt according to the tension detection result.
  12. 根据权利要求11所述的极耳成型及分切设备,其特征在于,所述第三中间组件还包括宽度检测机构,用于检测所述三级料带经过分切后的料带宽度。The tab forming and slitting equipment according to claim 11, wherein the third intermediate assembly further comprises a width detection mechanism for detecting the strip width of the three-level strip after being slit.
PCT/CN2019/122243 2019-09-30 2019-11-30 Tab moulding and slitting device WO2021062936A1 (en)

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CN117718386A (en) * 2024-02-18 2024-03-19 宁德时代新能源科技股份有限公司 Die cutting method and die cutting machine

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