CN206921918U - A die-cutting and slitting machine - Google Patents
A die-cutting and slitting machine Download PDFInfo
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- CN206921918U CN206921918U CN201720703969.4U CN201720703969U CN206921918U CN 206921918 U CN206921918 U CN 206921918U CN 201720703969 U CN201720703969 U CN 201720703969U CN 206921918 U CN206921918 U CN 206921918U
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Abstract
本实用新型涉及极片模切技术领域,尤其涉及一种模切分条一体机,包括沿带料移动方向依次设置的放卷装置、模切装置和收卷装置,模切装置与收卷装置之间设有分条装置,模切装置和收卷装置的数量至少为一组,分条装置包括机架,机架安装有两个相对的支撑板,支撑板安装有第一切割辊和第二切割辊。本实用新型根据所需分条数量设置多组模切装置进行模切,且后续通过对应分条数进行收卷,能同时生产多卷极片料,有效提高生产效率,同时无须后续进行分条工序,省去工序间转换的时间,使用第一切割辊和第二切割辊,切割效率高。
The utility model relates to the field of pole piece die cutting technology, and in particular to a die cutting and slitting integrated machine, including an unwinding device, a die cutting device and a winding device arranged in sequence along the moving direction of the strip, a slitting device is arranged between the die cutting device and the winding device, the number of the die cutting device and the winding device is at least one group, and the slitting device includes a frame, the frame is equipped with two relative support plates, and the support plate is equipped with a first cutting roller and a second cutting roller. The utility model sets multiple groups of die cutting devices for die cutting according to the required number of strips, and subsequently rewinds by corresponding number of strips, which can produce multiple rolls of pole piece materials at the same time, effectively improving production efficiency, and at the same time, there is no need for subsequent slitting process, saving the time of switching between processes, using the first cutting roller and the second cutting roller, and high cutting efficiency.
Description
技术领域technical field
本实用新型涉及极片模切技术领域,尤其涉及一种模切分条一体机。The utility model relates to the technical field of pole piece die-cutting, in particular to a die-cutting and slitting integrated machine.
背景技术Background technique
锂离子电池是性能卓越的新一代绿色高能电池,已成为高新技术发展的重点之一。锂离子电池具有以下特点:高电压、高容量、低消耗、无记忆效应、无公害、体积小、内阻小、自放电少、循环次数多。因其上述特点,锂离子电池已应用到移动电话、笔记本电脑、摄像机、数码相机等众多民用及军事领域。Lithium-ion battery is a new generation of green high-energy battery with excellent performance, and has become one of the focuses of high-tech development. Lithium-ion batteries have the following characteristics: high voltage, high capacity, low consumption, no memory effect, no pollution, small size, small internal resistance, less self-discharge, and more cycles. Because of the above-mentioned characteristics, lithium-ion batteries have been applied to many civilian and military fields such as mobile phones, notebook computers, video cameras, and digital cameras.
极片作为锂电池的重要组成部分,在电池的性能发挥中起到了至关重要的作用。极片的制作是通过在基材的两侧表面涂布极粉材料,然后将涂布后的基材进行模切,模切后制卷待用,在需要制作一些较为小型的极片时,通过一套大型的模具同时在一张极片带料上模切出几张极片,大的极片模切装置安装较为困难,人工耗费大,在模切完后然后直接制卷卸料后,再周转到分条机分条,再周转到卷绕机卷绕,这样浪费了大量的时间,且在极片带料转移到分条设备进行分条也浪费了大量的人力物力。As an important part of the lithium battery, the pole piece plays a vital role in the performance of the battery. The pole piece is made by coating the pole powder material on both sides of the base material, then die-cutting the coated base material, and making a roll after die-cutting. When it is necessary to make some smaller pole pieces, Through a set of large molds, several pole pieces are die-cut on one pole piece strip at the same time. It is difficult to install a large pole piece die-cutting device, and the labor cost is large. After the die-cutting is completed, it is directly rolled and unloaded. , and then turn over to the slitting machine for slitting, and then turn over to the winding machine for winding, which wastes a lot of time, and also wastes a lot of manpower and material resources when the pole piece strip material is transferred to the slitting equipment for slitting.
实用新型内容Utility model content
为解决上述问题,本实用新型提供有利于减少加工时间,简化加工流程,有效提高生产效率的一种模切分条一体机。In order to solve the above problems, the utility model provides a die-cutting and slitting integrated machine which is beneficial to reduce the processing time, simplify the processing flow and effectively improve the production efficiency.
本实用新型所采用的技术方案是:The technical scheme adopted in the utility model is:
一种模切分条一体机,包括沿带料移动方向依次设置的放卷装置、模切装置和收卷装置,所述模切装置与收卷装置之间设有分条装置,所述模切装置和收卷装置的数量至少为一组,所述分条装置包括机架,所述机架安装有两个相对的支撑板,所述支撑板安装有第一切割辊和第二切割辊。A die-cutting and slitting integrated machine, comprising an unwinding device, a die-cutting device and a rewinding device sequentially arranged along the moving direction of the strip material, a slitting device is arranged between the die-cutting device and the rewinding device, and the die-cutting device and the rewinding device are arranged The number of the cutting device and the winding device is at least one group, and the slitting device includes a frame, and the frame is equipped with two opposite support plates, and the support plate is equipped with a first cutting roller and a second cutting roller .
其中,所述模切装置设置有两组,分别是第一模切装置和第二模切装置,所述第一模切装置和第二模切装置对称布置。Wherein, the die-cutting device is provided with two groups, namely a first die-cutting device and a second die-cutting device, and the first die-cutting device and the second die-cutting device are arranged symmetrically.
其中,所述收卷装置包括有两组,分别是对应第一模切装置的第一收卷装置和对应第二模切装置的第二收卷装置。Wherein, the winding device includes two groups, namely the first winding device corresponding to the first die-cutting device and the second winding device corresponding to the second die-cutting device.
其中,所述第一收卷装置和第二收卷装置均包括卷轴和扶极耳单元,所述卷轴连接有收卷电机,所述扶极耳单元设于卷轴的一侧。Wherein, the first winding device and the second winding device both include a reel and a pole-supporting lug unit, the reel is connected with a winding motor, and the pole-forming lug unit is arranged on one side of the reel.
其中,所述分条装置的出料端根据分条数量设置有若干组刷粉机构。Wherein, the discharge end of the slitting device is provided with several groups of powder brushing mechanisms according to the number of slitting.
其中,所述支撑板开设有安装槽,所述安装槽内安装有第一切割辊和第二切割辊,所述第一切割辊和第二切割辊的两端均安装有轴承滑块,所述轴承滑块滑动安装于安装槽。Wherein, the support plate is provided with an installation groove, the first cutting roller and the second cutting roller are installed in the installation groove, the two ends of the first cutting roller and the second cutting roller are equipped with bearing sliders, so The above-mentioned bearing slider is slidably installed in the installation groove.
其中,所述第一切割辊与第二切割辊之间设有弹性机构,该弹性机构包括弹簧和弹簧套和弹簧外螺纹套,所述弹簧安装于弹簧套内,所述弹簧外螺纹套套设于弹簧套,所述安装槽的开口端设有扣板,所述扣板开设有螺纹孔,所述螺纹孔连接有调节螺杆。Wherein, an elastic mechanism is provided between the first cutting roller and the second cutting roller, and the elastic mechanism includes a spring, a spring sleeve and a spring external thread sleeve, the spring is installed in the spring sleeve, and the spring external thread sleeve is sleeved For the spring sleeve, the opening end of the installation groove is provided with a pinch plate, and the pinch plate is provided with a threaded hole, and the threaded hole is connected with an adjusting screw.
其中,所述安装槽的底部设有下斜板和上斜板,所述下斜板的斜面和上斜板的斜面抵接,所述第二切割辊两端连接的轴承滑块设置于上斜板。Wherein, the bottom of the installation groove is provided with a lower inclined plate and an upper inclined plate, the inclined surface of the lower inclined plate abuts against the inclined surface of the upper inclined plate, and the bearing sliders connected at both ends of the second cutting roller are arranged on the upper ramp.
其中,所述机架还包括连杆,所述连杆的两端分别与支撑板连接。所述支撑板连接有连杆,所述连杆的另一端与另一支撑板连接。Wherein, the frame further includes a connecting rod, and the two ends of the connecting rod are respectively connected with the support plate. The supporting plate is connected with a connecting rod, and the other end of the connecting rod is connected with another supporting plate.
其中,所述机架对应第二切割辊的位置安装有集尘器。Wherein, a dust collector is installed on the frame corresponding to the position of the second cutting roller.
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型根据所需分条数量设置多组模切装置进行模切,且后续通过对应分条数进行收卷,能同时生产多卷极片料,有效提高生产效率,同时无须后续进行分条工序,省去工序间转换的时间,使用第一切割辊和第二切割辊,切割效率高。The utility model is equipped with multiple groups of die-cutting devices for die-cutting according to the required number of strips, and subsequently performs winding through the corresponding number of strips, which can simultaneously produce multiple rolls of pole sheet materials, effectively improving production efficiency, and at the same time does not require subsequent stripping process, save the time for switching between processes, use the first cutting roller and the second cutting roller, and the cutting efficiency is high.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型分条装置的立体图;Fig. 2 is the perspective view of the utility model slitting device;
图3为本实用新型分条装置部分结构立体图;Fig. 3 is a three-dimensional view of the partial structure of the slitting device of the present invention;
图4为本实用新型分条装置部分结构左视图;Fig. 4 is the left view of the partial structure of the slitting device of the present invention;
图5为本实用新型弹性机构的放大示意图;Fig. 5 is the enlarged schematic view of the elastic mechanism of the utility model;
图6为本实用新型上斜板和下斜板的放大示意图。Fig. 6 is an enlarged schematic diagram of the upper sloping plate and the lower sloping plate of the present invention.
具体实施方式detailed description
下面将结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.
如图1和图3所示,一种模切分条一体机,包括沿带料移动方向依次设置的放卷装置1、模切装置和收卷装置,模切装置与收卷装置之间设有分条装置4,模切装置和收卷装置的数量至少为一组,分条装置4包括机架41,机架41安装有两个相对的支撑板42,支撑板42安装有第一切割辊43和第二切割辊44。本实用新型根据所需分条数量设置多组模切装置进行模切,且后续通过对应分条数进行收卷,能同时生产多卷极片料,有效提高生产效率,同时无须后续进行分条工序,省去工序间转换的时间,使用第一切割辊43和第二切割辊44,切割效率高。As shown in Figures 1 and 3, a die-cutting and slitting integrated machine includes an unwinding device 1, a die-cutting device and a winding device arranged in sequence along the moving direction of the strip material, and a die-cutting device and a winding device are arranged between There is a slitting device 4, the number of the die-cutting device and the winding device is at least one group, the slitting device 4 includes a frame 41, and the frame 41 is equipped with two opposite support plates 42, and the support plate 42 is equipped with a first cutting roller 43 and a second cutting roller 44 . The utility model is equipped with multiple groups of die-cutting devices for die-cutting according to the required number of strips, and subsequently performs winding through the corresponding number of strips, which can simultaneously produce multiple rolls of pole sheet materials, effectively improving production efficiency, and at the same time does not require subsequent stripping process, save the time for switching between processes, use the first cutting roller 43 and the second cutting roller 44, and the cutting efficiency is high.
如图1所示,模切装置设置有两组,分别是第一模切装置21和第二模切装置22,第一模切装置21和第二模切装置22对称布置,通过第一模切装置21和第二模切装置22同时对极片带料进行模切成型,效率是单组模切装置的两倍,通过后续的分条装置4直接将模切好的极片带料进行分割成两条极片带料,减少后续再对极片带料进行分条,提高生产效率。As shown in Figure 1, the die-cutting device is provided with two groups, is respectively the first die-cutting device 21 and the second die-cutting device 22, the first die-cutting device 21 and the second die-cutting device 22 are arranged symmetrically, through the first die-cutting device The cutting device 21 and the second die-cutting device 22 carry out die-cutting and molding on the pole piece strip material at the same time, and the efficiency is twice that of a single set of die-cutting device. Divide into two pole piece strips, reduce the subsequent stripping of the pole piece strips, and improve production efficiency.
收卷装置包括卷轴33和扶极耳单元34,扶极耳单元34设于卷轴的一侧,防止极耳弯折,影响极片的质量。The winding device includes a reel 33 and a pole-supporting lug unit 34. The pole-supporting lug unit 34 is arranged on one side of the reel to prevent the pole lug from being bent and affecting the quality of the pole piece.
收卷装置设置有两组,分别是对应第一模切装置21的第一收卷装置31和对应第二模切装置22的第二收卷装置32,卷轴33连接有收卷电机,通过第一收卷装置31和第二收卷装置32对分条后的极片带料进行收卷,收卷效率高。The winding device is provided with two groups, which are respectively the first winding device 31 corresponding to the first die-cutting device 21 and the second winding device 32 corresponding to the second die-cutting device 22. The reel 33 is connected with a winding motor. The first winding device 31 and the second winding device 32 rewind the stripped pole piece strip material, and the winding efficiency is high.
分条装置4的出料端根据分条数量设置有若干组刷粉机构5,提高极片表面的洁净度,提高制作电池的质量。The discharge end of the slitting device 4 is provided with several groups of powder brushing mechanisms 5 according to the number of slitting, so as to improve the cleanliness of the pole piece surface and improve the quality of the battery.
如图2~6所示,支撑板42开设有安装槽421,安装槽421内安装有第一切割辊43和第二切割辊44,第一切割辊43和第二切割辊44的两端均安装有轴承滑块45,轴承滑块45滑动安装于安装槽421,可通过滑块进行移动位置,方便调节,能提高装置使用的实用性。As shown in Figures 2-6, the support plate 42 is provided with a mounting groove 421, and the first cutting roller 43 and the second cutting roller 44 are installed in the mounting groove 421, and the two ends of the first cutting roller 43 and the second cutting roller 44 are A bearing slider 45 is installed, and the bearing slider 45 is slidably installed in the installation groove 421, and the position can be moved by the slider, which is convenient for adjustment and can improve the practicability of the device.
第一切割辊43与第二切割辊44之间设有弹性机构46,该弹性机构46包括弹簧和弹簧套461和弹簧外螺纹套462,弹簧安装于弹簧套461内,弹簧外螺纹套462套设于弹簧套461,安装槽421的开口端设有扣板422,提高第一切割辊43和第二切割辊44安装的稳定性,扣板422开设有螺纹孔,螺纹孔连接有调节螺杆423,可通过旋转调节螺杆423,压紧第一切割辊43连接的轴承滑块45,从而调节第一切割辊43和第二切割辊44之间的距离,提高切割的精度。Elastic mechanism 46 is arranged between the first cutting roller 43 and the second cutting roller 44, and this elastic mechanism 46 comprises spring and spring sleeve 461 and spring external thread sleeve 462, and spring is installed in the spring sleeve 461, and spring external thread sleeve 462 covers Located on the spring sleeve 461, the opening end of the installation groove 421 is provided with a buckle plate 422, which improves the stability of the installation of the first cutting roller 43 and the second cutting roller 44. The buckle plate 422 is provided with a threaded hole, and the threaded hole is connected with an adjustment screw 423 The bearing slider 45 connected to the first cutting roller 43 can be pressed by rotating the adjusting screw 423, thereby adjusting the distance between the first cutting roller 43 and the second cutting roller 44, and improving cutting precision.
安装槽421的底部设有下斜板424和上斜板425,下斜板424的斜面和上斜板425的斜面抵接,第二切割辊44两端连接的轴承滑块45设置于上斜板425,通过移动上斜板425,上斜板425在下斜板424的斜面上滑动,改变上斜板425与第一切割辊43接触的端面的高度,进而改变第二切割辊44的高度,使第二切割辊44与安装槽421底部之间的距离可调节,即根据极片带料进过分条机构不同高度的时候,可对第一切割辊43和第二切割辊44的高度进行微调,进一步提高装置的实用性。The bottom of the mounting groove 421 is provided with a lower inclined plate 424 and an upper inclined plate 425, the inclined surface of the lower inclined plate 424 abuts against the inclined surface of the upper inclined plate 425, and the bearing slide block 45 connected to the two ends of the second cutting roller 44 is arranged on the upper inclined plate plate 425, by moving the upper inclined plate 425, the upper inclined plate 425 slides on the inclined surface of the lower inclined plate 424, changing the height of the end surface of the upper inclined plate 425 in contact with the first cutting roller 43, and then changing the height of the second cutting roller 44, Make the distance between the second cutting roller 44 and the bottom of the installation groove 421 adjustable, that is, when the pole piece strip material enters the different heights of the slitting mechanism, the height of the first cutting roller 43 and the second cutting roller 44 can be fine-tuned , to further improve the practicability of the device.
两个支撑板42之间连接有连杆47提高两个支撑板42安装的稳定性,防止支撑板42之间的距离改变,影响切割辊工作稳定性。A connecting rod 47 is connected between the two support plates 42 to improve the installation stability of the two support plates 42 and prevent the distance between the support plates 42 from changing, affecting the working stability of the cutting roller.
机架41对应第二切割辊44的位置安装有集尘器48,收集第一切割辊43和第二切割辊44切割极片带料过程中产生的粉尘,提高装置工作环境洁净,提高极片生产质量。Frame 41 is equipped with a dust collector 48 corresponding to the position of the second cutting roller 44, which collects the dust generated during the cutting of the pole piece belt by the first cutting roller 43 and the second cutting roller 44, so as to improve the cleanness of the working environment of the device and improve the efficiency of the pole piece. Production quality.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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| CN108502613A (en) * | 2018-04-27 | 2018-09-07 | 河南省恒明风云电源有限公司 | Bag-type battery steel band slitting device |
| CN108906969A (en) * | 2018-08-31 | 2018-11-30 | 广东亿鑫丰智能装备股份有限公司 | A kind of die cutting mechanism with pole piece corner cut and include its system and method |
| CN111312986A (en) * | 2020-03-05 | 2020-06-19 | 湖北亿纬动力有限公司 | Method and device for removing dust on surface of pole piece in lithium ion battery sheet making stage |
| WO2021062936A1 (en) * | 2019-09-30 | 2021-04-08 | 广东利元亨智能装备股份有限公司 | Tab moulding and slitting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108190607A (en) * | 2017-12-03 | 2018-06-22 | 广州市易鸿智能装备有限公司 | A kind of fully-automatic intelligent banding machine |
| CN108502613A (en) * | 2018-04-27 | 2018-09-07 | 河南省恒明风云电源有限公司 | Bag-type battery steel band slitting device |
| CN108906969A (en) * | 2018-08-31 | 2018-11-30 | 广东亿鑫丰智能装备股份有限公司 | A kind of die cutting mechanism with pole piece corner cut and include its system and method |
| WO2021062936A1 (en) * | 2019-09-30 | 2021-04-08 | 广东利元亨智能装备股份有限公司 | Tab moulding and slitting device |
| CN111312986A (en) * | 2020-03-05 | 2020-06-19 | 湖北亿纬动力有限公司 | Method and device for removing dust on surface of pole piece in lithium ion battery sheet making stage |
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