WO2021060350A1 - Method for manufacturing processed meat product - Google Patents

Method for manufacturing processed meat product Download PDF

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Publication number
WO2021060350A1
WO2021060350A1 PCT/JP2020/035963 JP2020035963W WO2021060350A1 WO 2021060350 A1 WO2021060350 A1 WO 2021060350A1 JP 2020035963 W JP2020035963 W JP 2020035963W WO 2021060350 A1 WO2021060350 A1 WO 2021060350A1
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WIPO (PCT)
Prior art keywords
meat
mass
parts
starch
oil
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PCT/JP2020/035963
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French (fr)
Japanese (ja)
Inventor
加藤 健太
采香 佐藤
淳平 窪田
千弘 石川
浩二 相楽
三四郎 齋藤
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株式会社J-オイルミルズ
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Application filed by 株式会社J-オイルミルズ filed Critical 株式会社J-オイルミルズ
Priority to JP2021548970A priority Critical patent/JPWO2021060350A1/ja
Priority to CN202080063892.3A priority patent/CN114727632A/en
Publication of WO2021060350A1 publication Critical patent/WO2021060350A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/60Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying

Definitions

  • the present invention relates to a method for producing a processed meat product.
  • meat pieces are cut from meat chunks as a raw material to obtain meat pieces, which results in end meat (hereinafter referred to as small piece meat).
  • the small piece of meat is small in size to be used as it is for the production of processed meat products.
  • By binding these small pieces of meat to each other they can be used as a single piece of meat in the production of processed meat products.
  • As an existing method there is known a method of imparting viscosity to small pieces of meat by infiltrating a liquid containing a phosphate to bind the small pieces of meat to each other.
  • phosphate dissolves proteins contained in meat. Therefore, the single piece of meat obtained by the above method has a impaired flesh-like fibrous texture.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 7-99933
  • a binder containing protein and chitosan and starch are added to a plurality of small pieces of meat to make the small pieces of meat together.
  • the method of binding is described.
  • a gel is interposed between the small pieces of meat and the small pieces of meat as a binder material.
  • the present invention provides a method for producing a processed meat product, which has excellent binding properties between the small piece meat and the small piece meat.
  • the present inventors have made a production method having at least a step of mixing small pieces of meat and fat-processed starch to obtain a mixture and a step of molding the mixture to obtain a molded product. According to this, it was found that a processed meat product having excellent binding properties of small pieces of meat can be produced.
  • a method for producing processed meat products including. [2] The production method according to [1], wherein the oil-processed starch is mixed with 1 part by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the small piece meat. [3] The production method according to [1] or [2], wherein in the step (A), salts are mixed with 100 parts by mass of the small pieces of meat in an amount of 0.1 part by mass or more and 5 parts by mass or less.
  • [4] The production method according to any one of [1] to [3], wherein water is further added and mixed in the step (A).
  • [5] The production method according to [4], wherein the water is mixed with 100 parts by mass of the small pieces of meat in an amount of 0.1 part by mass or more and 20 parts by mass or less.
  • [6] The production method according to any one of [1] to [5], wherein the protein material is further added and mixed in the step (A).
  • [7] The production method according to any one of [1] to [6], wherein the small piece of meat has undergone a watering step.
  • [8] The production method according to any one of [1] to [7], wherein the piece-shaped meat is 0.4 g or more and 30 g or less.
  • a method for producing a processed meat food which comprises a step of cooking a processed meat product obtained by the production method according to any one of [1] to [12].
  • the processed meat food is one selected from the group consisting of fried chicken, fried chicken, beef cutlet, pork cutlet, chicken cutlet, fried fish, bacon, roast pork, steak, roasted meat, and kakuni, according to [13]. Production method.
  • a binder for small pieces of meat containing oil-processed starch as an active ingredient [17] The binder according to [16], wherein the content of the modified starch is 50% by mass or more and 100% by mass or less. [18] The binder according to [16] or [17], which further comprises salts. [19] The binder according to [18], which contains the salts in an amount of 0.1 part by mass or more and 50 parts by mass or less per 100 parts by mass of the modified starch. [20] The binder according to any one of [16] to [19], further comprising a protein material.
  • FIG. 1A is a diagram showing a cross-sectional image of fried chicken of Comparative Example 4.
  • FIG. 1B is a diagram showing a cross-sectional image of fried chicken according to Example 4-1.
  • FIG. 1C is a diagram showing a cross-sectional image of fried chicken of Example 4-2.
  • FIG. 1D is a diagram showing a cross-sectional image of fried chicken of Example 4-3.
  • the method for producing a processed meat product according to the present embodiment is as follows: (A) at least a step of mixing small pieces of meat and modified starch of fats and oils to obtain a mixture thereof, and (B) molding and molding the mixture. It has a step of obtaining a product and a step of binding the small pieces of meat having the same.
  • the "processed meat product” in the present specification is a product in which small pieces of meat are bound to each other, and is a raw material for processed foods.
  • Step (A) is a step of mixing at least small pieces of meat and oil-processed starch to obtain a mixture containing them.
  • the small pieces of meat and the modified starch may be mixed, or these may be further mixed with other components.
  • “(A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture thereof” is specifically described as long as the modified starch of oil and fat can be attached to the surface of the small pieces of meat. Any mixing method may be used.
  • step (A) powdered oil-processed starch is added to a plurality of small pieces of meat, and then the plurality of small pieces of meat are stirred to obtain the small pieces of meat and the modified starch of oil and fat.
  • the mixing may be performed manually or mechanically.
  • the meat may be mixed to such an extent that viscosity can be obtained on the surface of the flaky meat, and the mixing time is preferably 0.5 minutes or more, more preferably 1 minute or more, further preferably 2 minutes or more, still more preferably 3 minutes or more. preferable. If the small pieces of meat and the modified starch are mixed for too long, the meat structure of the small pieces of meat may be damaged. Therefore, the mixing time of the small piece meat and the modified starch is preferably 10 minutes or less, more preferably 5 minutes or less.
  • water may be further added and mixed. That is, water may be mixed when the oil-fat modified starch and the small piece meat are mixed. From the viewpoint of improving the dispersibility of the modified starch, it is preferable to add water to the small pieces of meat before the modified starch. From the viewpoint of improving moldability, water may be mixed in an amount of 0.1 part by mass or more with respect to 100 parts by mass of the small piece of meat, preferably 1 part by mass or more, and 3 parts by mass or more. Is more preferable, and 20 parts by mass or less may be mixed, 15 parts by mass or less is preferable, and 10 parts by mass or less is more preferable.
  • the piece-shaped meat is not limited as long as it is meat, for example, pork, beef, chicken, goat meat, sheep meat, horse meat, boar meat, deer meat, rabbit meat, bear meat, duck meat, pigeon meat, duck meat, and sardines.
  • Meat and poultry such as turkey; meat and poultry; and fish such as salmon, Vietnamese, tuna, salmon, sardine tuna, cod, bonito, sardine; Crabs such as squid, squid, squid, squid, squid, firefly squid, spear squid, etc .; and squid such as squid, octopus, etc. Can be done.
  • the effect of the present embodiment it is preferable to use one or more kinds selected from the group consisting of livestock meat, beef and pork and seafood, and livestock meat, beef and seafood. It is more preferable to use one or more kinds selected from the group consisting of pork meat, and it is further preferable to use one kind or two or more kinds selected from the group consisting of pork, beef and chicken.
  • the mass of one piece of meat is preferably 0.4 g or more, more preferably 0.5 g or more, still more preferably 0.5 g or more, from the viewpoint of making the balance between moldability and fibrous texture more preferable. , Even more preferably 3 g or more, even more preferably 5 g or more, preferably 30 g or less, more preferably 25 g or less, still more preferably 21 g or less.
  • a plurality of small pieces of meat are used. Of the plurality of small pieces, 90% or more of the small pieces are preferably 0.4 g or more, and 90% or more of the small pieces are more preferably 0.5 g or more.
  • the small pieces of meat is more preferably 3 g or more, 90% or more of the small pieces of meat is more preferably 5 g or more, and 90% or more of the small pieces of meat is 9 g or more. Even more preferable. From the viewpoint of improving moldability, 90% or more of small pieces of meat is preferably 30 g or less, 90% or more of small pieces of meat is more preferably 25 g or less, and 90% or more of small pieces of meat is 21 g or less. Is more preferable. Small pieces of meat having a uniform mass may be used, but small pieces of meat having a non-uniform mass may be mixed and used.
  • the "small piece meat” used in the present embodiment has a maximum length of more than 10 mm, preferably 100 mm or less, from the viewpoint of making the balance between moldability and fibrous texture more preferable.
  • the maximum length of 90% or more of the small pieces of meat is, for example, more than 10 mm and 11 mm or more.
  • the maximum length of 90% or more of the small pieces of meat is more preferably 13 mm or more, further preferably the maximum length of 90% or more of the small pieces of meat is 20 mm or more, and 90% or more of the small pieces. It is even more preferable that the maximum length of the meat piece is 30 mm or more.
  • the maximum length of 90% or more of small pieces of meat is preferably 100 mm or less, more preferably 90% or more of small pieces of meat is 80 mm or less, and 90% or more of small pieces. It is more preferable that the maximum length of the flake meat piece is 75 mm or less.
  • the "maximum length" means the line segment connecting any two points of the small piece of meat, which is the maximum length. For example, when the shape of the small piece of meat is a rectangular parallelepiped, the diagonal length is set as the maximum length.
  • the maximum length of uniform piece meat may be used, but the maximum length of non-uniform piece meat may be used.
  • minced meat Meat that has been cut into small pieces with a meat grinder to a maximum length of 10 mm or less (hereinafter referred to as minced meat) does not fall under the category of "small pieces of meat" in this specification.
  • Processed meat products produced using small pieces of meat such as minced meat as the main raw material tend to have a low fibrous texture.
  • the minced meat may be used in an amount as long as a processed meat product having a fiber feeling in a preferable range can be obtained.
  • 0 parts by mass or more, or more than 0 parts by mass may be used with respect to 100 parts by mass of small pieces of meat, and for example, 25 parts by mass or less, preferably 20 parts by mass or less, more preferably 15 parts by mass or less. , More preferably 10 parts by mass or less, still more preferably 5 parts by mass or less.
  • the small piece meat used in the step of mixing the oil-fat modified starch to obtain a mixture may have undergone a watering step.
  • the meat mass before being cut into small pieces of meat may be subjected to the watering step, or the small pieces of meat itself may be subjected to the watering step.
  • the water addition step may be a step of immersing the meat mass or the small piece meat in the liquid, or may be a step of subjecting the meat mass or the small piece meat to the tumbling treatment.
  • the "tumbling process” refers to a process of physically infiltrating a liquid containing water or the like into raw meat using a tumbler (a drum having a rotating mechanism and having a convex portion on the inner surface).
  • the water yield of the fragmented meat that has undergone the watering step is not limited, but is preferably 110% or more, more preferably 115% or more, from the viewpoint of making the balance between productivity and fibrous texture more preferable. , 120% or more, more preferably 300% or less, more preferably 250% or less, still more preferably 200% or less.
  • Water yield means the ratio of the mass of meat after water to the mass of meat before water. Meat mass after hydration ⁇ Meat mass before hydration x 100 (%) It is represented by. The mass of the meat after the water addition is measured after transferring the meat after the water addition step to a colander or the like to remove the liquid that could not be absorbed.
  • (Fixed starch) In the present embodiment, from the viewpoint of further enhancing the effect of improving the binding property, it is preferable to mix 1 part by mass or more of the oil-processed starch with respect to 100 parts by mass of the small piece meat, and 2 parts by mass or more is mixed. It is preferable to mix 3 parts by mass or more, more preferably 4 parts by mass or more, more preferably 50 parts by mass or less, more preferably 30 parts by mass or less, and 20 parts by mass. It is more preferable to mix below, more preferably 10 parts by mass or less, and even more preferably 8 parts by mass or less.
  • the modified starch is a starchy material produced by adding one or more selected from the group consisting of edible oils and fats and edible oils and fats to the raw material starch, and then mixing and heating the starchy material. Point to.
  • the raw material starch for producing oil-processed starch including corn starch, horse bell starch, tapioca starch, wheat starch, rice starch, sago starch, sweet potato starch, green bean starch, pea starch and their chemical starches such as acetylation. ; Etherization; Starch cross-linking, adipic acid cross-linking and other cross-linking, alone or in combination, and the like can be mentioned.
  • the modified starch is preferably one or two selected from the group consisting of phosphate cross-linking and acetylation from the viewpoint of improving the binding property.
  • the oil-and-fat modified starch is preferably one or two selected from the group consisting of the oil-processed tapioca starch and the oil-processed cornstarch from the viewpoint of favoring the binding property.
  • the fat-processed starch is obtained by fat-processing one or more selected from the group consisting of corn starch, tapioca starch and modified starch thereof.
  • the fat-processed tapioca starch and the fat-processed cornstarch raw materials, tapioca starch and cornstarch may be unmodified starch or chemical starch, but are preferably modified starch.
  • the oil-and-fat modified starch is preferably oil-processed phosphate-crosslinked tapioca starch and oil-processed acetylated tapioca starch, and more preferably oil-processed phosphoric acid-crosslinked tapioca starch from the viewpoint of preferable binding property.
  • oils and fats that are raw materials for oil-processed starch
  • soybean oil, hylinol safflower oil and other safflower oils corn oil, rapeseed oil, egoma oil, flaxseed oil, sunflower oil, peanut oil, cottonseed oil, olive oil and rice.
  • examples thereof include oil, palm oil, palm oil, sesame oil, camellia oil, tea oil, mustard oil, capoc oil, kaya oil, walnut oil and poppy oil.
  • the edible oil / fat it is more preferable to use an oil / fat having an iodine value of 100 or more, and further preferably 140 or more.
  • Specific examples of the fat and oil having an iodine value of 140 or more include hylinolean safflower oil and linseed oil, and more preferably hylinolea safflower oil.
  • edible oil and fat related substances include monoglycerin fatty acid ester; polyglycerin fatty acid ester; polyglycerin condensed ricinoleic acid ester; organic acid fatty acid ester; sucrose fatty acid ester; sorbitan fatty acid ester; polysolvate; phospholipid. From the viewpoint of preferable adhesion, polyglycerin fatty acid ester is preferable, and diglycerin monooleic acid ester is more preferable.
  • the blending amount of the edible oil or fat or the edible oil or fat related substance at the time of preparing the oil or fat processed starch is the total amount of the edible oil or fat and the edible oil or fat related substance with respect to 100 parts by mass of the raw material starch from the viewpoint of obtaining better binding properties.
  • it may be 0.005 parts by mass or more, preferably 0.008 parts by mass or more, and more preferably 0.02 parts by mass or more.
  • the total amount of the edible oil or fat or the edible oil or fat related substance to 100 parts by mass of the raw material starch is set to, for example, 2 parts by mass or less in total of the edible oil or fat and the edible oil or fat related substance from the viewpoint of binding property. It is preferably 5 parts by mass or less, more preferably 0.8 parts by mass or less.
  • components other than the above-mentioned components may be used, and examples thereof include soybean flour such as full-fat soybean flour and defatted soybean flour, and defatted soybean flour is preferable.
  • the method for producing fat-processed starch includes, for example, the following steps: a step of blending one or more selected from the group consisting of edible fats and oils and edible fat-related substances with raw material starch to prepare a formulation. , And the step of heat-treating the formulation obtained in the step of preparing the formulation.
  • the formulation may be configured to contain a pH adjuster from the viewpoint of suppressing the oxidative odor of the modified starch.
  • the pH adjuster may be any pH adjuster that can be used in foods and can be selected according to the types of raw material starch and edible oils and fats, but has an effect on water solubility and taste on the final product.
  • Hydroxides such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide; and carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate; and sodium hydrogen phosphate, sodium dihydrogen phosphate.
  • Etc. organic acid salts other than the above such as trisodium citrate, sodium acetate, sodium lactate, disodium succinate, sodium gluconate, sodium tartrate, monosodium fumarate, etc. are preferable, and one of them. It is preferable to mix the above. More preferably, one or more carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate and the like are used, and more preferably one or more selected from the group consisting of sodium carbonate and trisodium citrate is used.
  • carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate and the like are used, and more preferably one or more selected from the group consisting of sodium carbonate and trisodium citrate is used.
  • the modified starch is obtained by heating the compound obtained in the step of preparing the compound.
  • the heat treatment is preferably carried out at a low temperature of 130 ° C. or lower, more preferably less than 120 ° C., and more preferably at a low temperature of about 40 to 110 ° C. By doing so, the binding property becomes higher.
  • the lower limit of the heating temperature is not limited, it is set to, for example, 40 ° C. or higher from the viewpoint of appropriately shortening the heating period and improving productivity.
  • the period of heat treatment is appropriately set according to the state of starch and the heating temperature, and is, for example, 0.5 hours or more and 25 days or less, preferably 5 hours or more and 20 days or less, and more preferably 6 hours or more and 18 days or less. is there.
  • ingredients other than the oil-processed starch and the small pieces of meat may be further mixed. Further, the mixture obtained in the step (A) may further contain ingredients other than the modified starch and the flaky meat.
  • Other materials include, for example, one or more materials selected from the group consisting of salts, thickeners, protein materials.
  • salts that can be used in foods can be used, but due to the influence of solubility in water and taste on the final product, salt; and sodium hydroxide, potassium hydroxide, calcium hydroxide, etc.
  • Hydroxides such as magnesium hydroxide
  • carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate
  • phosphates such as sodium polyphosphate, sodium hydrogen phosphate, sodium dihydrogen phosphate; and citrate 3. It is recommended to use one or more selected from the group consisting of sodium, sodium acetate, sodium lactate, disodium slaked acid, sodium gluconate, sodium tartrate, sodium fumarate; and organic acid salts other than the above. It is preferable to use one or more selected from the group consisting of salt and phosphates, and it is even more preferable to use salt.
  • a thickening stabilizer such as xanthan gum, locust bean gum, carrageenan, guar gum, etc. is applied to 100 parts by mass of the small piece meat. , 0.01 part by mass or more, more preferably 0.03 part by mass or more, further preferably 0.08 part by mass or more, and even more preferably 1 part by mass or more. From the same viewpoint, it is preferable to mix 5 parts by mass or less, more preferably 4 parts by mass or less, and further preferably 3 parts by mass or less.
  • a protein material may be further added and mixed.
  • a protein material such as soy protein is mixed with 100 parts by mass of the small piece meat. It is preferable to mix 1 part by mass or more, more preferably 3 parts by mass or more, and from the same viewpoint, it is preferable to mix 10 parts by mass or less, and 8 parts by mass or less. It is preferable to mix 5 parts by mass or less, more preferably. It is preferable to use a powdered protein material.
  • the particle size of the powdered protein material is not limited, but from the viewpoint of improving the binding property, a large proportion of fine particles is preferable, and the proportion of particles passing through a 60 mesh (opening 250 ⁇ m) sieve is 90% by mass. It is desirable that the amount of particles passing through a sieve of 100 mesh (opening 149 ⁇ m) exceeds 90% by mass.
  • the protein material is not limited, but from the viewpoint of improving the binding property, it is preferable to use one or two selected from pea protein and soybean protein. When using soybean protein, it is preferable to use one or more selected from defatted soybean, concentrated soybean protein and isolated soybean protein, and one or two selected from concentrated soybean protein and isolated soybean protein. It is more preferable to use, and it is further preferable to use isolated soybean protein. As the separated soybean protein, a commercially available separated soybean protein can be used, and for example, New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.) can be used.
  • additives that can be generally added to processed meat products may be used.
  • Starch excluding the above-mentioned oil-processed starch such as sodium octenyl succinate
  • Seasonings such as sugar and monosodium glutamate (excluding the salts mentioned above); Liquid seasonings such as soy sauce, vinegar, fats and oils, sake, mirin; Spices such as nutmeg, pepper, garlic powder, ginger powder, turmeric powder; Color formers such as sodium nitrite; Sodium sorbate and glycine; Preservatives such as Na acetate; Antioxidants such as sodium ascorbate; Colorants such as cochineal pigments; Emulsifiers such as casein sodium; Examples thereof include nutritional enhancers such as calcined shell calcium, eggshell calcium, and calcium carbonate.
  • ingredients usually used in foods such as flavors may be included.
  • Step (B) In the "(B) step of molding a mixture to obtain a molded product", the shape and means are not limited as long as it is a step of molding the mixture by adjusting the mass and shape to obtain a molded product. Specifically, this step is performed at 50 ° C. or lower. Specifically, the small piece meat contained in the mixture used in the step (B) is unheated. Unheated means that heat of 50 ° C. or higher has not been applied for 10 minutes or longer.
  • one or two treatments selected from the group consisting of a cooling treatment and a freezing treatment may be further performed. Even if the cooling treatment or the freezing treatment is performed, the effect of the binding property according to the present embodiment can be obtained.
  • the method for producing a processed meat food according to the present embodiment is a method for producing a processed meat food, which comprises a step of cooking the processed meat product obtained by the above-mentioned method for producing a processed meat product.
  • the "cooking step” it is preferable to perform one or more heat treatments selected from the group consisting of oil sardines, baking, simmering, boiling, and steam heating, and it is more preferable to perform heat treatment with oil sardines. preferable.
  • Processed meat food is a food prepared by heating processed meat products, for example, fried chicken, fried chicken, beef cutlet, pork cutlet, chicken cutlet, fried fish and other oiled products, bacon, roasted pork, steak, roasted meat, etc.
  • processed meat products for example, fried chicken, fried chicken, beef cutlet, pork cutlet, chicken cutlet, fried fish and other oiled products, bacon, roasted pork, steak, roasted meat, etc.
  • it is one kind selected from the group consisting of kakuni and the like. According to the present embodiment, for example, it is possible to obtain a processed meat food having an excellent balance of moldability, fibrous texture, appearance and binding property.
  • the binder for small pieces of meat contains the above-mentioned oil-and-fat modified starch as an active ingredient.
  • the content of the modified starch is not limited, but from the viewpoint of fibrous texture and binding property, it is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, and more preferably 75% by mass. As mentioned above, it is more preferably 80% by mass or more, even more preferably 90% by mass or more, and for example, it may be 100% by mass or less.
  • the content of the oil-and-fat modified starch is the amount with respect to the entire binder for small pieces of meat.
  • the binder for small pieces of meat may further contain salts.
  • the small piece meat binder contains 0.1 part by mass or more of salts from the viewpoint of improving the binding property. It is preferably contained, preferably 1 part by mass or more, more preferably 5 parts by mass or more, further preferably 10 parts by mass or more, and preferably 50 parts by mass or less, and 40 parts by mass or less. It is more preferable, and it is further preferable to contain 30 parts by mass or less.
  • Salts include salt; and hydroxides such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide; and carbonates such as sodium carbonate, sodium hydrogencarbonate, potassium carbonate; and sodium polyphosphate, phosphoric acid. Phosphates such as disodium hydrogen hydrogen, sodium dihydrogen phosphate; and trisodium citrate, sodium acetate, sodium lactate, disodium succinate, sodium gluconate, sodium tartrate, sodium fumarate; and organic acids other than the above. It is preferable to mix one or more kinds selected from the group consisting of salts, and more preferably one kind or two or more kinds selected from the group consisting of salt and phosphates are blended, and salt is blended. It is more preferable to do so.
  • hydroxides such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide
  • carbonates such as sodium carbonate, sodium hydrogencarbonate, potassium carbonate
  • sodium polyphosphate phosphoric acid
  • Phosphates such as disodium hydrogen hydrogen
  • the binder for small pieces of meat may further contain a thickening stabilizer from the viewpoint of improving the binding property.
  • the small piece meat binder contains 0.1 part by mass or more of the thickening stabilizer. It is preferable to contain 0.5 parts by mass or more, further preferably 1 part by mass or more, and from the same viewpoint, it is preferably contained in an amount of 20 parts by mass or less, more preferably 10 parts by mass or less. It is more preferable to contain 5 parts by mass or less.
  • the thickening stabilizer may be one or two selected from the group consisting of xanthan gum, locust bean gum, carrageenan and guar gum, without limitation.
  • the small piece meat binder may further contain a protein material from the viewpoint of improving the binding property.
  • the small piece meat binder when the amount of modified starch in the small piece meat binder is 100 parts by mass, the small piece meat binder preferably contains 30 parts by mass or more of a protein material. It is more preferably 50 parts by mass or more, preferably 80 parts by mass or more, and from the same viewpoint, it is preferably 300 parts by mass or less, more preferably 200 parts by mass or less, and more than 150 parts by mass. More preferred.
  • the protein material is preferably a powdered protein material.
  • the particle size of the powdered protein material is not limited, but from the viewpoint of improving the binding property, it is preferable that the powdered protein material has a large proportion of fine particles, and the proportion of particles passing through a 60 mesh (opening 250 ⁇ m) sieve is 90% by mass. It is desirable that the amount of particles exceeds 90% by mass, and it is more desirable that the proportion of particles passing through the sieve of 100 mesh (opening 149 ⁇ m) exceeds 90% by mass.
  • the protein material is not limited, but from the viewpoint of improving the binding property, it is preferable to use one or two selected from pea protein and soybean protein.
  • soybean protein When containing soybean protein, it is preferable to include one or more selected from defatted soybean, concentrated soybean protein and isolated soybean protein, and one or two selected from concentrated soybean protein and isolated soybean protein. It is more preferable to contain, and it is further preferable to contain isolated soybean protein.
  • the isolated soybean protein may contain a commercially available isolated soybean protein, and for example, New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.) can be included.
  • the binder for small pieces of meat may contain additives that can be generally added to processed meat products.
  • additives that can be generally added to processed meat products.
  • Starch excluding the above-mentioned oil-processed starch such as sodium octenyl succinate
  • Seasonings such as sugar and monosodium glutamate (excluding the salts mentioned above); Liquid seasonings such as soy sauce, vinegar, fats and oils, sake, mirin; Spices such as nutmeg, pepper, garlic powder, ginger powder, turmeric powder; Color formers such as sodium nitrite; Sodium sorbate and glycine; Preservatives such as Na acetate; Antioxidants such as sodium ascorbate; Colorants such as cochineal pigments; Emulsifiers such as casein sodium; Examples thereof include nutritional enhancers such as calcined shell calcium, eggshell calcium, and calcium carbonate.
  • ingredients usually used in foods such as flavors may be included.
  • the method of binding the small pieces of meat and the method of improving the fibrous texture of the bound small pieces of meat are described in (A) at least small.
  • This method includes a step of mixing flake meat and modified starch to obtain a mixture, and (B) a step of molding the mixture to obtain a molded product.
  • each table shows the mass part when the total amount of meat is 100 mass parts.
  • ⁇ Fixed starch> The following materials were mainly used as raw materials for modified starch.
  • acetylated tapioca oil-processed starch hereinafter Also referred to as "K-1": Neri-komi starch K-1, manufactured by Nippon Shokuhin Kako Co., Ltd.
  • Octenyl succinate starch Na N-creamer, manufactured by Ingredion Japan Co., Ltd.
  • Diglycerin monooleic acid ester Rikemar JV2681, manufactured by RIKEN Vitamin Co., Ltd.
  • Non-fat soybean flour Milky S, J-Oil Mills Co., Ltd.
  • Hylinol Safflower oil Safflower salad oil, Summit Oil Co., Ltd.
  • Xanthan gum Xanthan gum FJ, Maruzen Chemicals Co., Ltd.
  • Carrageenan KK-9F, Marine Science Co., Ltd. Made by the company
  • the oil-processed starches 1 to 5 were produced as follows. (Manufacturing Example 1) To 100 parts by mass of phosphoric acid cross-linked tapioca starch, 0.1 part by mass of hylinol saflower oil, 0.05 part by mass of diglycerin monooleic acid ester, and 30 parts by mass of water with respect to 10 parts by mass of sodium carbonate were added. Add 0.4 parts by mass (0.1 parts by mass as sodium carbonate equivalent) of a 25% sodium carbonate aqueous solution in which sodium carbonate is completely dissolved, and use a mixer (Super Mixer, manufactured by Kawata Co., Ltd.) at 3000 rpm for 3 minutes. Was mixed with to obtain a mixture. This mixture was heated at 70 ° C. for 10 days in a shelf-type dryer to obtain modified starch 1. As the mixer in the production example of the present specification, a super mixer (manufactured by Kawata Co., Ltd.) was used.
  • Example 1 Examples 1-1 to 1-3 and Comparative Example 1>
  • Experimental Example 1 when small pieces of meat were bound using oil-and-fat modified starch, the effects on "moldability”, “fiber feeling”, “appearance”, “bonding property”, etc. were confirmed.
  • Example preparation First, as small pieces of meat, pork loin was cut into pieces of 15 mm ⁇ 15 mm ⁇ 10 mm (maximum length of about 23 mm and mass of about 2 to 3 g). Then, to the cut pork loin, salt, water and modified starch 1 in the proportions shown in Table 1 were added and mixed by hand for 3 minutes. The resulting mixture was sticky. This mixture was molded into a flat elliptical shape having a thickness of about 20 mm to obtain about 100 g of a molded product. The results of the moldability evaluation at this time are shown in Table 1. Next, eggs, water and cake flour were mixed at a ratio of 6: 3: 5 and dispersed until there were no lumps to prepare a batter solution.
  • the molded product was immersed in a batter solution and battered. Then, it was sprinkled with bread crumbs and oiled with canning oil at 170 ° C. for 4.5 minutes.
  • Table 1 shows the evaluation results of the "fiber feeling", “appearance”, and “bonding property" of the obtained pork cutlet.
  • salt is preferably used in an amount of 0.5 part by mass or more, preferably 1 part by mass or more, based on 100 parts by mass of pork loin as a small piece of meat. It turned out to be more preferable.
  • Example preparation First, as a small piece of meat, pork loin was cut to the size shown in Table 2. From this point onward, tonkatsu was obtained using the raw materials in the proportions shown in Table 2 in the same manner as in Experimental Example 1. Table 2 shows the evaluation results of moldability, fibrous texture, appearance, and binding property.
  • the maximum length of the flaky meat is preferably 12 mm or more, more preferably 14 mm or more, and further preferably 44 mm or more. From the viewpoint of moldability, it was found that the maximum length of the small piece meat is preferably 71 mm or less. From the viewpoint of fibrous texture, binding property, and appearance, the mass of the flaky meat is preferably 0.4 g or more, more preferably 0.6 g or more, further preferably 9.9 g or more, and from the viewpoint of moldability. It was found that 21 g or less is preferable.
  • Tonkatsu was obtained using the raw materials in the proportions shown in Table 3 in the same manner as in Experimental Example 1.
  • Table 3 shows the evaluation results of moldability, fibrous texture, appearance, and binding property.
  • the amount of water is preferably 2 parts by mass or more, more preferably 5 parts by mass or more, and preferably 7 parts by mass or less with respect to 100 parts by mass of pork loin as a small piece of meat. From the viewpoint of fibrous texture, appearance, and binding property, 2 parts by mass or more is preferable, 7 parts by mass or less is preferable, and 5 parts by mass or less is more preferable. Further, it was found that the amount of water is preferably 67 parts by mass or more, preferably 233 parts by mass or less, and more preferably 167 parts by mass or less per 100 parts by mass of processed oil / fat starch.
  • Example 4 Examples 4-1 to 4-6 and Comparative Example 4>
  • Experimental Example 4 the influence of the concentration of modified starch and the amount of salt in the binder on "moldability”, “fiber feeling”, “appearance”, “binding property”, etc. was determined by producing fried chicken. confirmed.
  • Example preparation First, the peeled chicken breast was cut into 20 mm ⁇ 20 mm ⁇ 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g). Next, a pickle solution was prepared according to the formulation shown in Table 4. As a water addition step, 30 parts by mass of pickle liquid was added to 100 parts by mass of the cut chicken breast, and tumbling treatment was performed for 2 hours. The water yield was 123.5%. Then, the water and binder materials in the proportions shown in Table 5 were added to the cut and tumbled chicken breast and mixed by hand for 3 minutes. The resulting mixture was sticky. 30 g of this mixture was molded into a spherical shape to obtain a molded product.
  • the oil-and-fat modified starch is preferably 3 parts by mass or more, more preferably 6 parts by mass or more, and 12 parts by mass or less from the viewpoint of moldability and fibrous texture, with respect to 100 parts by mass of small pieces of meat.
  • the amount is preferably 9 parts by mass or less, and more preferably 9 parts by mass or less.
  • the meat felt a little hard because the meat was strongly bound. Therefore, in order to obtain a processed meat product having a soft texture, it is considered more preferable that the amount of the modified starch is 9 parts by mass or less with respect to 100 parts by mass of the small piece of meat.
  • the use of salt as a binder improves the binding property as compared with the case where no salt is used. From the viewpoint of fibrous texture, it was found that the salt is preferably 11 parts by mass or more, and more preferably 17 parts by mass or more per 100 parts by mass of the modified starch. On the other hand, from the viewpoint of moldability and appearance, it was found that 33% by mass or less is preferable.
  • Example 5 Examples 5-1 to 5-8 and Comparative Example 5>
  • Experimental Example 5 the influence of the type of starch contained in the modified starch on fats and oils on "moldability”, “fiber feeling”, “appearance”, “bonding property”, etc. was confirmed by producing fried chicken.
  • Tonkatsu was obtained with the formulations shown in Table 6 in the same manner as in Experimental Example 4.
  • Table 6 shows the evaluation results of moldability, fibrous texture, appearance, and binding property.
  • powdered soybean protein contains 100% by mass of particles that pass through a sieve of 60 mesh (opening 250 ⁇ m).
  • the powdered pea protein contains 100% by mass of particles that pass through a 60-mesh (opening 250 ⁇ m) sieve.
  • Example 6 Examples 6-1 and 6-2 and Comparative Example 6>
  • the effects of the thickening stabilizer and starch used as the binder on "moldability”, “fiber feeling”, “appearance”, and “bonding property” were confirmed by producing fried chicken.
  • Example preparation First, the peeled chicken breast was cut into 20 mm ⁇ 20 mm ⁇ 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g). Next, the water and binder ingredients in the proportions shown in Table 7 were added to the cut chicken breast and mixed by hand for 3 minutes. The resulting mixture was sticky. 30 g of this mixture was molded into a spherical shape to obtain a molded product. The results of the moldability evaluation at this time are shown in Table 7. Next, water, fried chicken powder (Juicy Kitchen King, manufactured by Daisho Co., Ltd.) and potato starch were mixed at a ratio of 10: 8: 2 and carefully mixed until there were no lumps to prepare a batter solution.
  • Table 7 Water, fried chicken powder (Juicy Kitchen King, manufactured by Daisho Co., Ltd.) and potato starch were mixed at a ratio of 10: 8: 2 and carefully mixed until there were no lumps to prepare a batter solution.
  • sample preparation First, the peeled chicken breast was cut into 20 mm ⁇ 20 mm ⁇ 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g). Next, 10 g of water, 12 g of modified starch 1 and 2 g of salt were added, and the mixture was mixed by hand for 3 minutes. The resulting mixture was sticky. This mixture was molded into a flat oval shape having a thickness of about 20 mm to obtain 100 g of a molded product. Multiple pieces of meat were fairly easy to organize. The molded product was placed in a bag, frozen in a quick freezer (inside temperature of about ⁇ 50 ° C.) for 1 hour, then placed in a bag and stored frozen at ⁇ 20 ° C. for 3 hours.
  • sample preparation First, the peeled chicken breast was cut into 20 mm ⁇ 20 mm ⁇ 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g). Next, 10 g of water, 12 g of modified starch 1 and 2 g of salt were added, and the mixture was mixed by hand for 3 minutes. The resulting mixture was sticky. This mixture was molded into a flat oval shape having a thickness of about 20 mm to obtain 30 g of a molded product. Multiple pieces of meat were fairly easy to organize. The molded product was placed in a bag, frozen in a quick freezer (inside temperature of about ⁇ 50 ° C.) for 1 hour, then placed in a bag and stored frozen at ⁇ 20 ° C. for 3 hours.
  • a quick freezer inside temperature of about ⁇ 50 ° C.
  • the frozen molded product was placed in heated water and boiled for 8 minutes.
  • the boiled meat was cut in the center and the cross section was viewed, multiple pieces of meat were integrated and looked like a single piece of meat as a whole. In addition, multiple pieces of meat were firmly connected and did not fall apart even when force was applied.

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Abstract

The present invention is a method for manufacturing a processed meat product that includes (A) a step in which at least meat fragments and fat- or oil-processed starch are mixed to obtain a mixture, and (B) a step in which the mixture is molded and a molded article is obtained.

Description

食肉加工品の製造方法Manufacturing method of processed meat products
 本発明は、食肉加工品の製造方法に関する。 The present invention relates to a method for producing a processed meat product.
 食肉加工品の製造において、原材料として肉片を肉塊から切断して得るが、そうすると端肉(以下、小片状食肉という。)が生じる。小片状食肉は一枚でそのまま食肉加工品の製造に使用するにはサイズが小さい。
 この小片状食肉は相互に結着させることで、一枚の肉として食肉加工品の製造に使用することができる。既存の方法として、リン酸塩を含む液を浸透させることで小片状食肉に粘性を付与し、小片状食肉同士を結着させる方法が知られている。
 しかし、リン酸塩は肉に含まれるタンパク質を溶解する。そのため、上記方法で得られた一枚の肉は肉らしい繊維感が損なわれている。そこで、リン酸塩を使用しない、又は、リン酸塩の使用量が比較的少ない、小片状食肉同士の結着方法が検討されている。
 例えば、特許文献1(特開平7-99933号公報)には、タンパク質とキトサンとを含有する結着剤と、澱粉とを、複数の小片状食肉に添加して、小片状食肉同士を結着させる方法が記載されている。この方法では、小片状食肉と小片状食肉との間に結着材料としてゲルを介在させている。
In the production of processed meat products, meat pieces are cut from meat chunks as a raw material to obtain meat pieces, which results in end meat (hereinafter referred to as small piece meat). The small piece of meat is small in size to be used as it is for the production of processed meat products.
By binding these small pieces of meat to each other, they can be used as a single piece of meat in the production of processed meat products. As an existing method, there is known a method of imparting viscosity to small pieces of meat by infiltrating a liquid containing a phosphate to bind the small pieces of meat to each other.
However, phosphate dissolves proteins contained in meat. Therefore, the single piece of meat obtained by the above method has a impaired flesh-like fibrous texture. Therefore, a method for binding small pieces of meat that does not use phosphate or uses a relatively small amount of phosphate has been studied.
For example, in Patent Document 1 (Japanese Unexamined Patent Publication No. 7-99933), a binder containing protein and chitosan and starch are added to a plurality of small pieces of meat to make the small pieces of meat together. The method of binding is described. In this method, a gel is interposed between the small pieces of meat and the small pieces of meat as a binder material.
特開平7-99933号公報Japanese Unexamined Patent Publication No. 7-99933
 しかし、本発明者らが検討したところ、特許文献1に記載の結着方法で得られた一枚の肉は結着性が低いため、一枚の肉らしい食感が得られないことが明らかになった。本発明は、小片状食肉と小片状食肉との結着性に優れた、食肉加工品の製造方法を提供する。 However, as a result of examination by the present inventors, it is clear that one piece of meat obtained by the binding method described in Patent Document 1 has a low binding property, so that a texture like one piece of meat cannot be obtained. Became. The present invention provides a method for producing a processed meat product, which has excellent binding properties between the small piece meat and the small piece meat.
 本発明者らは、鋭意研究の結果、少なくとも、小片状食肉と油脂加工澱粉とを混合して混合物を得る工程と、前記混合物を成形し、成形物を得る工程と、を有する製造方法によれば、小片状食肉の結着性に優れた食肉加工品を製造できることを見出した。 As a result of diligent research, the present inventors have made a production method having at least a step of mixing small pieces of meat and fat-processed starch to obtain a mixture and a step of molding the mixture to obtain a molded product. According to this, it was found that a processed meat product having excellent binding properties of small pieces of meat can be produced.
[1]
 以下の工程(A)及び(B):
(A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程、
(B)前記混合物を成形し、成形物を得る工程、
を含む、食肉加工品の製造方法。
[2]
 前記油脂加工澱粉を、前記小片状食肉100質量部に対し、1質量部以上50質量部以下混合する、[1]に記載の製造方法。
[3]
 前記工程(A)において、塩類を、前記小片状食肉100質量部に対し、0.1質量部以上5質量部以下混合する、[1]又は[2]に記載の製造方法。
[4]
 前記工程(A)において、さらに水を添加し、混合する、[1]乃至[3]いずれか1に記載の製造方法。
[5]
 前記水を、前記小片状食肉100質量部に対し、0.1質量部以上20質量部以下混合する、[4]に記載の製造方法。
[6]
 前記工程(A)において、さらにタンパク質素材を添加し、混合する、[1]乃至[5]いずれか1に記載の製造方法。
[7]
 前記小片状食肉は加水工程を経たものである、[1]乃至[6]いずれか1に記載の製造方法。
[8]
 前記小片状食肉が0.4g以上30g以下である、[1]乃至[7]いずれか1に記載の製造方法。
[9]
 前記小片状食肉の最大長が10mm超100mm以下である、[1]乃至[8]いずれか1に記載の製造方法。
[10]
 前記小片状食肉が、畜肉、獣肉、食鳥肉及び魚介類からなる群から選ばれる1種または2種以上である、[1]乃至[9]いずれか1に記載の製造方法。
[11]
 前記油脂加工澱粉が、とうもろこし澱粉、タピオカ澱粉およびこれらの加工澱粉からなる群から選択される1種または2種以上を油脂加工したものである、[1]乃至[10]いずれか1に記載の製造方法。
[12]
 前記加工澱粉の加工が、リン酸架橋化およびアセチル化からなる群から選ばれる1種または2種である、[11]に記載の製造方法。
[1]
The following steps (A) and (B):
(A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture.
(B) A step of molding the mixture to obtain a molded product.
A method for producing processed meat products, including.
[2]
The production method according to [1], wherein the oil-processed starch is mixed with 1 part by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the small piece meat.
[3]
The production method according to [1] or [2], wherein in the step (A), salts are mixed with 100 parts by mass of the small pieces of meat in an amount of 0.1 part by mass or more and 5 parts by mass or less.
[4]
The production method according to any one of [1] to [3], wherein water is further added and mixed in the step (A).
[5]
The production method according to [4], wherein the water is mixed with 100 parts by mass of the small pieces of meat in an amount of 0.1 part by mass or more and 20 parts by mass or less.
[6]
The production method according to any one of [1] to [5], wherein the protein material is further added and mixed in the step (A).
[7]
The production method according to any one of [1] to [6], wherein the small piece of meat has undergone a watering step.
[8]
The production method according to any one of [1] to [7], wherein the piece-shaped meat is 0.4 g or more and 30 g or less.
[9]
The production method according to any one of [1] to [8], wherein the maximum length of the small piece of meat is more than 10 mm and 100 mm or less.
[10]
The production method according to any one of [1] to [9], wherein the piece-shaped meat is one or more selected from the group consisting of livestock meat, animal meat, poultry meat and seafood.
[11]
The oil-and-fat-processed starch is one or two or more selected from the group consisting of corn starch, tapioca starch and these modified starches, and is processed by oil-and-fat processing, according to any one of [1] to [10]. Production method.
[12]
The production method according to [11], wherein the processing of the modified starch is one or two selected from the group consisting of phosphoric acid cross-linking and acetylation.
[13]
 [1]乃至[12]いずれか1に記載の製造方法によって得られた食肉加工品を、加熱調理する工程を含む、食肉加工食品の製造方法。
[14]
 前記加熱調理が、油ちょう、焼成、煮る、茹でる及び蒸気加熱からなる群から選ばれる1または2以上の加熱処理である、[13]に記載の製造方法。
[15]
 前記食肉加工食品が、唐揚げ、竜田揚げ、ビーフカツ、豚カツ、チキンカツ、魚フライ、ベーコン、焼き豚、ステーキ、焼き肉、および、角煮からなる群から選ばれる1種である、[13]に記載の製造方法。
[13]
[1] A method for producing a processed meat food, which comprises a step of cooking a processed meat product obtained by the production method according to any one of [1] to [12].
[14]
The production method according to [13], wherein the cooking is one or more heat treatments selected from the group consisting of oiling, baking, boiling, boiling and steam heating.
[15]
The processed meat food is one selected from the group consisting of fried chicken, fried chicken, beef cutlet, pork cutlet, chicken cutlet, fried fish, bacon, roast pork, steak, roasted meat, and kakuni, according to [13]. Production method.
[16]
 油脂加工澱粉を有効成分とする、小片状食肉用結着剤。
[17]
 前記油脂加工澱粉の含有量が、50質量%以上100質量%以下である、[16]に記載の結着剤。
[18]
 さらに塩類を含む、[16]又は[17]に記載の結着剤。
[19]
 前記塩類を、前記油脂加工澱粉100質量部あたり、0.1質量部以上50質量部以下含有する、[18]に記載の結着剤。
[20]
 さらにタンパク質素材を含む、[16]乃至[19]いずれか1に記載の結着剤。
[16]
A binder for small pieces of meat containing oil-processed starch as an active ingredient.
[17]
The binder according to [16], wherein the content of the modified starch is 50% by mass or more and 100% by mass or less.
[18]
The binder according to [16] or [17], which further comprises salts.
[19]
The binder according to [18], which contains the salts in an amount of 0.1 part by mass or more and 50 parts by mass or less per 100 parts by mass of the modified starch.
[20]
The binder according to any one of [16] to [19], further comprising a protein material.
[21]
以下の工程(A)及び(B):
(A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程、
(B)前記混合物を成形し、成形物を得る工程、
を含む、小片状食肉を結着させる方法。
[22]
以下の工程(A)及び(B):
(A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程、
(B)前記混合物を成形し、成形物を得る工程、
を含む、食肉加工食品の繊維感を向上させる方法。
[21]
The following steps (A) and (B):
(A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture.
(B) A step of molding the mixture to obtain a molded product.
A method of binding small pieces of meat, including.
[22]
The following steps (A) and (B):
(A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture.
(B) A step of molding the mixture to obtain a molded product.
A method of improving the fibrous texture of processed meat foods, including.
 本発明によれば、結着性に優れた、食肉加工品の製造方法を提供することができる。 According to the present invention, it is possible to provide a method for producing a processed meat product having excellent binding properties.
図1Aは、比較例4の唐揚げの断面像を示す図である。FIG. 1A is a diagram showing a cross-sectional image of fried chicken of Comparative Example 4. 図1Bは、実施例4-1の唐揚げの断面像を示す図である。FIG. 1B is a diagram showing a cross-sectional image of fried chicken according to Example 4-1. 図1Cは、実施例4-2の唐揚げの断面像を示す図である。FIG. 1C is a diagram showing a cross-sectional image of fried chicken of Example 4-2. 図1Dは、実施例4-3の唐揚げの断面像を示す図である。FIG. 1D is a diagram showing a cross-sectional image of fried chicken of Example 4-3.
 以下、本発明の実施の形態について説明する。 Hereinafter, embodiments of the present invention will be described.
<食肉加工品の製造方法>
 本実施形態にかかる、食肉加工品の製造方法は、(A)少なくとも、小片状食肉と油脂加工澱粉と、を混合してこれらの混合物を得る工程と、(B)混合物を成形して成形物を得る工程と、を有する小片状食肉同士を結着させるための工程を有する。本明細書における「食肉加工品」とは、小片状食肉同士が結着した製品であり、食品加工食品の原材料である。
<Manufacturing method of processed meat products>
The method for producing a processed meat product according to the present embodiment is as follows: (A) at least a step of mixing small pieces of meat and modified starch of fats and oils to obtain a mixture thereof, and (B) molding and molding the mixture. It has a step of obtaining a product and a step of binding the small pieces of meat having the same. The "processed meat product" in the present specification is a product in which small pieces of meat are bound to each other, and is a raw material for processed foods.
(工程(A))
 工程(A)は、具体的には、少なくとも小片状食肉と油脂加工澱粉とを混合してこれらを含む混合物を得る工程である。混合物を得る工程においては、小片状食肉および油脂加工澱粉を混合してもよいし、これらとその他の成分とをさらに混合してもよい。
 「(A)少なくとも、小片状食肉と油脂加工澱粉と、を混合してこれらの混合物を得る工程」は、具体的には、小片状食肉の表面に油脂加工澱粉を付着させることができればいかなる混合方法を用いてもよい。例えば、工程(A)は、複数の小片状食肉に対して粉末状の油脂加工澱粉を添加した後にその複数の小片状食肉を攪拌することにより、小片状食肉と油脂加工澱粉とを混合し、これらの混合物を得る工程でもよい。
 混合は、人力で行ってもよいし、機械で行ってもよい。小片状食肉の表面上において粘性が得られる程度混合すればよく、混合時間は、0.5分以上が好ましく、1分以上がより好ましく、2分以上がさらに好ましく、3分以上がさらにより好ましい。小片状食肉と油脂加工澱粉とを長時間混和しすぎると小片状食肉の肉組織が壊れる場合がある。そのため、小片状食肉と油脂加工澱粉との混合時間は、10分以下が好ましく、5分以下がより好ましい。
(Step (A))
Specifically, the step (A) is a step of mixing at least small pieces of meat and oil-processed starch to obtain a mixture containing them. In the step of obtaining the mixture, the small pieces of meat and the modified starch may be mixed, or these may be further mixed with other components.
"(A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture thereof" is specifically described as long as the modified starch of oil and fat can be attached to the surface of the small pieces of meat. Any mixing method may be used. For example, in step (A), powdered oil-processed starch is added to a plurality of small pieces of meat, and then the plurality of small pieces of meat are stirred to obtain the small pieces of meat and the modified starch of oil and fat. It may be a step of mixing and obtaining a mixture thereof.
The mixing may be performed manually or mechanically. The meat may be mixed to such an extent that viscosity can be obtained on the surface of the flaky meat, and the mixing time is preferably 0.5 minutes or more, more preferably 1 minute or more, further preferably 2 minutes or more, still more preferably 3 minutes or more. preferable. If the small pieces of meat and the modified starch are mixed for too long, the meat structure of the small pieces of meat may be damaged. Therefore, the mixing time of the small piece meat and the modified starch is preferably 10 minutes or less, more preferably 5 minutes or less.
 工程(A)においては、さらに水を添加し、混合してもよい。すなわち、油脂加工澱粉と小片状食肉とを混合する際に、水を混合してもよい。油脂加工澱粉の分散性を向上させる観点から、油脂加工澱粉よりも先に水を小片状食肉に添加することが好ましい。成形性を向上させる観点から、水は、小片状食肉100質量部に対し、0.1質量部以上混合してもよく、1質量部以上混合することが好ましく、3質量部以上混合することがより好ましく、また、20質量部以下混合してもよく、15質量部以下混合することが好ましく、10質量部以下混合することがより好ましい。 In the step (A), water may be further added and mixed. That is, water may be mixed when the oil-fat modified starch and the small piece meat are mixed. From the viewpoint of improving the dispersibility of the modified starch, it is preferable to add water to the small pieces of meat before the modified starch. From the viewpoint of improving moldability, water may be mixed in an amount of 0.1 part by mass or more with respect to 100 parts by mass of the small piece of meat, preferably 1 part by mass or more, and 3 parts by mass or more. Is more preferable, and 20 parts by mass or less may be mixed, 15 parts by mass or less is preferable, and 10 parts by mass or less is more preferable.
(小片状食肉)
 小片状食肉は、食肉であれば限定されず、例えば、豚肉、牛肉、鶏肉、山羊肉、羊肉、馬肉、猪肉、鹿肉、兎肉、熊肉、鴨肉、鳩肉、アヒル肉、鶉肉及び七面鳥肉などの畜肉;獣肉及び食鳥肉;ならびに、サーモン、タイ、マグロ、サケ、カジキマグロ、タラ、カツオ、イワシ等の魚類;アマエビ、イセエビ、クルマエビ等のエビ類、ケガニ、ズワイガニ、タラバガニ等のカニ類;アカイカ、ケンサキイカ、コウイカ、スルメイカ、ホタルイカ、ヤリイカ等のイカ類;及び、イイダコ、マダコ等のタコ類などの魚介類からなる群から選ばれる1種または2種以上を使用することができる。中でも、本実施形態の効果がより得られやすいという観点から、畜肉、獣肉及、食鳥肉及び魚介類からなる群から選ばれる1種または2種以上を使用することが好ましく、畜肉、獣肉及び食鳥肉からなる群から選ばれる1種または2種以上を使用することがより好ましく、豚肉、牛肉及び鶏肉からなる群から選ばれる1種または2種以上を使用することがさらに好ましい。
(Small meat)
The piece-shaped meat is not limited as long as it is meat, for example, pork, beef, chicken, goat meat, sheep meat, horse meat, boar meat, deer meat, rabbit meat, bear meat, duck meat, pigeon meat, duck meat, and sardines. Meat and poultry such as turkey; meat and poultry; and fish such as salmon, Thai, tuna, salmon, sardine tuna, cod, bonito, sardine; Crabs such as squid, squid, squid, squid, squid, firefly squid, spear squid, etc .; and squid such as squid, octopus, etc. Can be done. Above all, from the viewpoint that the effect of the present embodiment can be more easily obtained, it is preferable to use one or more kinds selected from the group consisting of livestock meat, beef and pork and seafood, and livestock meat, beef and seafood. It is more preferable to use one or more kinds selected from the group consisting of pork meat, and it is further preferable to use one kind or two or more kinds selected from the group consisting of pork, beef and chicken.
 1つの小片状食肉の質量は、成形性および繊維感のバランスをより好ましいものとする観点から、好ましくは0.4g以上であり、より好ましくは0.5g以上、さらに好ましくは0.5g以上、さらにより好ましくは3g以上、よりいっそう好ましくは5g以上であり、好ましくは30g以下であり、より好ましくは25g以下、さらに好ましくは21g以下である。
 ここで、本実施形態にかかる「食肉加工品の製造方法」では、具体的には複数の小片状肉片を使用する。その複数の小片状肉片のうち、90%以上の小片状肉片が0.4g以上であることが好ましく、90%以上の小片状肉片が0.5g以上であることがより好ましく、90%以上の小片状肉片が3g以上であることがより好ましく、90%以上の小片状肉片が5g以上であることがさらに好ましく、90%以上の小片状肉片が9g以上であることがさらにより好ましい。成形性向上の観点から、90%以上の小片状肉片が30g以下が好ましく、90%以上の小片状肉片が25g以下であることがより好ましく、90%以上の小片状肉片が21g以下であることがさらに好ましい。質量が均一な小片状食肉を使用してもよいが、質量が不均一な小片状食肉を混合して使用してもよい。
The mass of one piece of meat is preferably 0.4 g or more, more preferably 0.5 g or more, still more preferably 0.5 g or more, from the viewpoint of making the balance between moldability and fibrous texture more preferable. , Even more preferably 3 g or more, even more preferably 5 g or more, preferably 30 g or less, more preferably 25 g or less, still more preferably 21 g or less.
Here, in the "method for producing a processed meat product" according to the present embodiment, specifically, a plurality of small pieces of meat are used. Of the plurality of small pieces, 90% or more of the small pieces are preferably 0.4 g or more, and 90% or more of the small pieces are more preferably 0.5 g or more. % Or more of the small pieces of meat is more preferably 3 g or more, 90% or more of the small pieces of meat is more preferably 5 g or more, and 90% or more of the small pieces of meat is 9 g or more. Even more preferable. From the viewpoint of improving moldability, 90% or more of small pieces of meat is preferably 30 g or less, 90% or more of small pieces of meat is more preferably 25 g or less, and 90% or more of small pieces of meat is 21 g or less. Is more preferable. Small pieces of meat having a uniform mass may be used, but small pieces of meat having a non-uniform mass may be mixed and used.
 また、本実施形態に使用する「小片状食肉」は、成形性および繊維感のバランスをより好ましいものとする観点から、その最大長が10mm超であり、また、好ましくは100mm以下である。本実施形態にかかる「食肉加工品の製造方法」で使用する、複数の小片状肉片のうち、90%以上の小片状肉片の最大長がたとえば10mm超であり、11mm以上であることが好ましく、90%以上の小片状肉片の最大長が13mm以上であることがより好ましく、90%以上の小片状肉片の最大長が20mm以上であることがさらに好ましく、90%以上の小片状肉片の最大長が30mm以上であることがさらにより好ましい。成形性向上の観点から、90%以上の小片状肉片の最大長が100mm以下が好ましく、90%以上の小片状肉片の最大長が80mm以下であることがより好ましく、90%以上の小片状肉片の最大長が75mm以下であることがさらに好ましい。「最大長」とは、小片状食肉の任意の2点を結んだ線分のうち、最大の長さとなるものを意味する。例えば、小片状食肉の形状が直方体である場合、対角線の長さを最大長とする。最大長の均一な小片状食肉を使用してもよいが、最大長の不均一な小片状食肉を使用してもよい。 Further, the "small piece meat" used in the present embodiment has a maximum length of more than 10 mm, preferably 100 mm or less, from the viewpoint of making the balance between moldability and fibrous texture more preferable. Of the plurality of small pieces of meat used in the "method for producing a processed meat product" according to the present embodiment, the maximum length of 90% or more of the small pieces of meat is, for example, more than 10 mm and 11 mm or more. Preferably, the maximum length of 90% or more of the small pieces of meat is more preferably 13 mm or more, further preferably the maximum length of 90% or more of the small pieces of meat is 20 mm or more, and 90% or more of the small pieces. It is even more preferable that the maximum length of the meat piece is 30 mm or more. From the viewpoint of improving moldability, the maximum length of 90% or more of small pieces of meat is preferably 100 mm or less, more preferably 90% or more of small pieces of meat is 80 mm or less, and 90% or more of small pieces. It is more preferable that the maximum length of the flake meat piece is 75 mm or less. The "maximum length" means the line segment connecting any two points of the small piece of meat, which is the maximum length. For example, when the shape of the small piece of meat is a rectangular parallelepiped, the diagonal length is set as the maximum length. The maximum length of uniform piece meat may be used, but the maximum length of non-uniform piece meat may be used.
 肉を肉挽き機で、最大長10mm以下に細かく切った肉(以下、ミンチ肉という。)は、本明細書における「小片状食肉」に該当しない。ミンチ肉などの小さい肉片を主な原材料として使用して製造した食肉加工品は、繊維感が低い傾向にある。ただし、本実施形態においてミンチ肉は好ましい範囲の繊維感である食肉加工品が得られる程度の量であれば使用してもよい。例えば、小片状食肉100質量部に対して0質量部以上、または0質量部超使用してもよく、また、例えば25質量部以下、好ましくは20質量部以下、より好ましくは15質量部以下、より好ましくは10質量部以下、さらに好ましくは5質量部以下使用してもよい。 Meat that has been cut into small pieces with a meat grinder to a maximum length of 10 mm or less (hereinafter referred to as minced meat) does not fall under the category of "small pieces of meat" in this specification. Processed meat products produced using small pieces of meat such as minced meat as the main raw material tend to have a low fibrous texture. However, in the present embodiment, the minced meat may be used in an amount as long as a processed meat product having a fiber feeling in a preferable range can be obtained. For example, 0 parts by mass or more, or more than 0 parts by mass may be used with respect to 100 parts by mass of small pieces of meat, and for example, 25 parts by mass or less, preferably 20 parts by mass or less, more preferably 15 parts by mass or less. , More preferably 10 parts by mass or less, still more preferably 5 parts by mass or less.
 油脂加工澱粉を混合して混合物を得る工程に使用する小片状食肉は、加水工程を経たものであってもよい。小片状食肉にカットされる前の肉塊の状態で加水工程に供してもよく、小片状食肉自体を加水工程に供してもよい。加水工程は、肉塊又は小片状食肉を液体に浸漬する工程であってもよく、肉塊又は小片状食肉をタンブリング処理に供する工程であってもよい。「タンブリング処理」とは、タンブラー(回転機構を有する、内面に凸部を有するドラム)を使用して、水等を含む液を原料肉に物理的に浸透させる処理をいう。 The small piece meat used in the step of mixing the oil-fat modified starch to obtain a mixture may have undergone a watering step. The meat mass before being cut into small pieces of meat may be subjected to the watering step, or the small pieces of meat itself may be subjected to the watering step. The water addition step may be a step of immersing the meat mass or the small piece meat in the liquid, or may be a step of subjecting the meat mass or the small piece meat to the tumbling treatment. The "tumbling process" refers to a process of physically infiltrating a liquid containing water or the like into raw meat using a tumbler (a drum having a rotating mechanism and having a convex portion on the inner surface).
 加水工程を経た小片状食肉の加水歩留は、限定されるものではないが、生産性および繊維感のバランスをより好ましいものとする観点から、110%以上が好ましく、115%以上がより好ましく、120%以上がさらに好ましく、300%以下が好ましく、250%以下がより好ましく、200%以下がさらに好ましい。「加水歩留」とは、加水前の肉質量に対する加水後の肉の質量の割合を意味し、
加水後の肉質量÷加水前の肉質量×100(%)
で表される。加水後の肉質量は、加水工程後の肉をザル等に移して吸収しきれなかった液体を除いた上で、測定する。
The water yield of the fragmented meat that has undergone the watering step is not limited, but is preferably 110% or more, more preferably 115% or more, from the viewpoint of making the balance between productivity and fibrous texture more preferable. , 120% or more, more preferably 300% or less, more preferably 250% or less, still more preferably 200% or less. "Water yield" means the ratio of the mass of meat after water to the mass of meat before water.
Meat mass after hydration ÷ Meat mass before hydration x 100 (%)
It is represented by. The mass of the meat after the water addition is measured after transferring the meat after the water addition step to a colander or the like to remove the liquid that could not be absorbed.
(油脂加工澱粉)
 本実施形態において、油脂加工澱粉を、結着性を改善する効果をさらに高める観点から、小片状食肉100質量部に対し、1質量部以上混合することが好ましく、2質量部以上混合することが好ましく、3質量部以上混合することが好ましく、4質量部以上混合することがより好ましく、また、50質量部以下混合することが好ましく、30質量部以下混合することがより好ましく、20質量部以下混合することがより好ましく、10質量部以下混合することがさらに好ましく、8質量部以下混合することがさらにより好ましい。
(Fixed starch)
In the present embodiment, from the viewpoint of further enhancing the effect of improving the binding property, it is preferable to mix 1 part by mass or more of the oil-processed starch with respect to 100 parts by mass of the small piece meat, and 2 parts by mass or more is mixed. It is preferable to mix 3 parts by mass or more, more preferably 4 parts by mass or more, more preferably 50 parts by mass or less, more preferably 30 parts by mass or less, and 20 parts by mass. It is more preferable to mix below, more preferably 10 parts by mass or less, and even more preferably 8 parts by mass or less.
 油脂加工澱粉は、原料澱粉に食用油脂および食用油脂類縁物質からなる群から選択される1種または2種以上を添加した後、混合、加熱する操作を備えた工程を経て生産される澱粉質素材を指す。 The modified starch is a starchy material produced by adding one or more selected from the group consisting of edible oils and fats and edible oils and fats to the raw material starch, and then mixing and heating the starchy material. Point to.
 油脂加工澱粉を製造するための原料澱粉に制限はなく、コーンスターチ、馬鈴薯澱粉、タピオカ澱粉、コムギ澱粉、コメ澱粉、サゴ澱粉、甘藷澱粉、緑豆澱粉、エンドウ豆澱粉およびこれらの化工澱粉、たとえばアセチル化;エーテル化;リン酸架橋化、アジピン酸架橋化などの架橋化を、単独もしくは組み合わせたものなどが挙げられる。化工澱粉の化工は、結着性向上の観点から、好ましくはリン酸架橋化およびアセチル化からなる群から選ばれる1種または2種である。
 また、油脂加工澱粉は、結着性を好ましいものとする観点から、油脂加工タピオカ澱粉および油脂加工コーンスターチからなる群から選択される1種または2種であることが好ましい。同様の観点から、油脂加工澱粉は、とうもろこし澱粉、タピオカ澱粉およびこれらの化工澱粉からなる群から選択される1種または2種以上を油脂加工したものである。
 上記油脂加工タピオカ澱粉および油脂加工コーンスターチの原料であるタピオカ澱粉およびコーンスターチは、未化工澱粉であっても化工澱粉であってもよいが、化工澱粉であることが好ましい。
 油脂加工澱粉は、結着性を好ましいものとする観点から、好ましくは油脂加工リン酸架橋タピオカ澱粉および油脂加工アセチル化タピオカ澱粉であり、より好ましくは油脂加工リン酸架橋タピオカ澱粉である。
There are no restrictions on the raw material starch for producing oil-processed starch, including corn starch, horse bell starch, tapioca starch, wheat starch, rice starch, sago starch, sweet potato starch, green bean starch, pea starch and their chemical starches such as acetylation. ; Etherization; Starch cross-linking, adipic acid cross-linking and other cross-linking, alone or in combination, and the like can be mentioned. The modified starch is preferably one or two selected from the group consisting of phosphate cross-linking and acetylation from the viewpoint of improving the binding property.
Further, the oil-and-fat modified starch is preferably one or two selected from the group consisting of the oil-processed tapioca starch and the oil-processed cornstarch from the viewpoint of favoring the binding property. From the same viewpoint, the fat-processed starch is obtained by fat-processing one or more selected from the group consisting of corn starch, tapioca starch and modified starch thereof.
The fat-processed tapioca starch and the fat-processed cornstarch raw materials, tapioca starch and cornstarch, may be unmodified starch or chemical starch, but are preferably modified starch.
The oil-and-fat modified starch is preferably oil-processed phosphate-crosslinked tapioca starch and oil-processed acetylated tapioca starch, and more preferably oil-processed phosphoric acid-crosslinked tapioca starch from the viewpoint of preferable binding property.
 また、油脂加工澱粉の原料である食用油脂として、大豆油、ハイリノールサフラワー油等のサフラワー油、コーン油、ナタネ油、エゴマ油、アマニ油、ヒマワリ油、落花生油、綿実油、オリーブ油、コメ油、パーム油、ヤシ油、ゴマ油、椿油、茶油、カラシ油、カポック油、カヤ油、クルミ油、ケシ油などが挙げられる。
 また、食用油脂として、ヨウ素価が100以上の油脂を用いることがより好ましく、さらに140以上の油脂を用いることが好ましい。ヨウ素価が140以上の油脂として、具体的には、ハイリノールサフラワー油、アマニ油などがあり、より好ましくはハイリノールサフラワー油である。
In addition, as edible oils and fats that are raw materials for oil-processed starch, soybean oil, hylinol safflower oil and other safflower oils, corn oil, rapeseed oil, egoma oil, flaxseed oil, sunflower oil, peanut oil, cottonseed oil, olive oil and rice. Examples thereof include oil, palm oil, palm oil, sesame oil, camellia oil, tea oil, mustard oil, capoc oil, kaya oil, walnut oil and poppy oil.
Further, as the edible oil / fat, it is more preferable to use an oil / fat having an iodine value of 100 or more, and further preferably 140 or more. Specific examples of the fat and oil having an iodine value of 140 or more include hylinolean safflower oil and linseed oil, and more preferably hylinolea safflower oil.
 また、食用油脂類縁物質として、モノグリセリン脂肪酸エステル;ポリグリセリン脂肪酸エステル;ポリグリセリン縮合リシノレイン酸エステル;有機酸脂肪酸エステル;ショ糖脂肪酸エステル;ソルビタン脂肪酸エステル;ポリソルベート;リン脂質などが挙げられるが、結着性を好ましいものとする観点から、ポリグリセリン脂肪酸エステルが好ましく、ジグリセリンモノオレイン酸エステルがより好ましい。 Examples of edible oil and fat related substances include monoglycerin fatty acid ester; polyglycerin fatty acid ester; polyglycerin condensed ricinoleic acid ester; organic acid fatty acid ester; sucrose fatty acid ester; sorbitan fatty acid ester; polysolvate; phospholipid. From the viewpoint of preferable adhesion, polyglycerin fatty acid ester is preferable, and diglycerin monooleic acid ester is more preferable.
 ここで、油脂加工澱粉調製時の食用油脂または食用油脂類縁物質の配合量は、より良い結着性を得る観点から、100質量部の原料澱粉に対して、食用油脂および食用油脂類縁物質の合計でたとえば0.005質量部以上としてもよく、0.008質量部以上が好ましく、0.02質量部以上がさらに好ましい。
 また、100質量部の原料澱粉に対しての食用油脂または食用油脂類縁物質の配合量は、結着性の観点から、食用油脂および食用油脂類縁物質の合計でたとえば2質量部以下とし、1.5質量部以下が好ましく、より好ましくは0.8質量部以下とする。
Here, the blending amount of the edible oil or fat or the edible oil or fat related substance at the time of preparing the oil or fat processed starch is the total amount of the edible oil or fat and the edible oil or fat related substance with respect to 100 parts by mass of the raw material starch from the viewpoint of obtaining better binding properties. For example, it may be 0.005 parts by mass or more, preferably 0.008 parts by mass or more, and more preferably 0.02 parts by mass or more.
Further, the total amount of the edible oil or fat or the edible oil or fat related substance to 100 parts by mass of the raw material starch is set to, for example, 2 parts by mass or less in total of the edible oil or fat and the edible oil or fat related substance from the viewpoint of binding property. It is preferably 5 parts by mass or less, more preferably 0.8 parts by mass or less.
 また、油脂加工澱粉の原料として、上述した成分以外の成分を用いてもよく、たとえば、全脂大豆粉や脱脂大豆粉等の大豆粉が挙げられ、好ましくは脱脂大豆粉である。 Further, as a raw material for the oil-and-fat processed starch, components other than the above-mentioned components may be used, and examples thereof include soybean flour such as full-fat soybean flour and defatted soybean flour, and defatted soybean flour is preferable.
 次に、本実施形態に使用する油脂加工澱粉の製造方法の一態様を説明する。
 油脂加工澱粉の製造方法は、たとえば、以下の工程を含む:原料澱粉に、食用油脂および食用油脂類縁物質からなる群から選択される1種または2種以上を配合して配合物を調製する工程、ならびに配合物を調製する工程で得られた配合物を加熱処理する工程。
Next, one aspect of the method for producing the modified starch used in the present embodiment will be described.
The method for producing fat-processed starch includes, for example, the following steps: a step of blending one or more selected from the group consisting of edible fats and oils and edible fat-related substances with raw material starch to prepare a formulation. , And the step of heat-treating the formulation obtained in the step of preparing the formulation.
 ここで、配合物を調製する工程において、油脂加工澱粉の酸化臭を抑制する観点から、配合物がpH調整剤を含む構成としてもよい。
 pH調整剤は、食品に利用可能なpH調整剤であればよく、原料澱粉および食用油脂の種類に応じて選択することができるが、水への溶解性や、最終製品への味などの影響から、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化マグネシウム等の水酸化物;および炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム等の炭酸塩;およびリン酸水素2ナトリウム、リン酸2水素ナトリウム等のリン酸塩類;およびクエン酸3ナトリウム、酢酸ナトリウム、乳酸ナトリウム、コハク酸2ナトリウム、グルコン酸ナトリウム、酒石酸ナトリウム、フマル酸1ナトリウム等の上記以外の有機酸塩等が好ましく、これらの1種以上を配合するのが好ましい。さらに好ましくは、炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム等の炭酸塩類を1種以上用い、さらにまた好ましくは炭酸ナトリウムおよびクエン酸三ナトリウムからなる群から選択される1種または2種以上を用いる。
Here, in the step of preparing the formulation, the formulation may be configured to contain a pH adjuster from the viewpoint of suppressing the oxidative odor of the modified starch.
The pH adjuster may be any pH adjuster that can be used in foods and can be selected according to the types of raw material starch and edible oils and fats, but has an effect on water solubility and taste on the final product. Hydroxides such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide; and carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate; and sodium hydrogen phosphate, sodium dihydrogen phosphate. Etc.; and organic acid salts other than the above such as trisodium citrate, sodium acetate, sodium lactate, disodium succinate, sodium gluconate, sodium tartrate, monosodium fumarate, etc. are preferable, and one of them. It is preferable to mix the above. More preferably, one or more carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate and the like are used, and more preferably one or more selected from the group consisting of sodium carbonate and trisodium citrate is used.
 次に、配合物を加熱処理する工程について説明する。
 配合物を加熱処理する工程において、配合物を調製する工程で得られた配合物を加熱することにより、油脂加工澱粉が得られる。
 加熱処理は、好ましくは130℃以下、より好ましくは120℃未満の低温でおこない、より好ましくは40~110℃程度の低温で加熱処理する。こうすることにより、結着性がより高くなる。なお、加熱温度の下限に制限はないが、加熱期間を適度に短縮して生産性を向上させる観点から、たとえば40℃以上とする。
Next, a step of heat-treating the compound will be described.
In the step of heat-treating the compound, the modified starch is obtained by heating the compound obtained in the step of preparing the compound.
The heat treatment is preferably carried out at a low temperature of 130 ° C. or lower, more preferably less than 120 ° C., and more preferably at a low temperature of about 40 to 110 ° C. By doing so, the binding property becomes higher. Although the lower limit of the heating temperature is not limited, it is set to, for example, 40 ° C. or higher from the viewpoint of appropriately shortening the heating period and improving productivity.
 加熱処理する期間は、澱粉の状態および加熱温度に応じて適宜設定され、たとえば0.5時間以上25日以下、好ましくは5時間以上20日以下であり、より好ましくは6時間以上18日以下である。 The period of heat treatment is appropriately set according to the state of starch and the heating temperature, and is, for example, 0.5 hours or more and 25 days or less, preferably 5 hours or more and 20 days or less, and more preferably 6 hours or more and 18 days or less. is there.
(その他の材料)
 工程(A)においては、油脂加工澱粉と小片状食肉以外の材料をさらに混合してもよい。また、工程(A)で得られる混合物が、油脂加工澱粉と小片状食肉以外の材料をさらに含んでもよい。
 他の材料として、たとえば、塩類、増粘安定剤、タンパク質素材からなる群から選択される1または2以上の材料が挙げられる。
(Other materials)
In the step (A), ingredients other than the oil-processed starch and the small pieces of meat may be further mixed. Further, the mixture obtained in the step (A) may further contain ingredients other than the modified starch and the flaky meat.
Other materials include, for example, one or more materials selected from the group consisting of salts, thickeners, protein materials.
 結着性を向上させる観点から、油脂加工澱粉と小片状食肉とを混合する際に、塩類を、小片状食肉100質量部に対し、0.1質量部以上混合することが好ましく、0.3質量部以上混合することがより好ましく、0.8質量部以上混合することがさらに好ましく、1質量部以上混合することがさらにより好ましく、同様の観点から、5質量部以下混合することが好ましく、4質量部以下混合することがより好ましく、3質量部以下混合することがさらに好ましい。 From the viewpoint of improving the binding property, when mixing the oil-processed starch and the small piece meat, it is preferable to mix 0.1 part by mass or more of salts with respect to 100 parts by mass of the small piece meat, and 0 .3 parts by mass or more is more preferable, 0.8 parts by mass or more is more preferable, 1 part by mass or more is further preferable, and 5 parts by mass or less is mixed from the same viewpoint. It is preferable to mix 4 parts by mass or less, and even more preferably 3 parts by mass or less.
 塩類としては、食品に利用可能な塩類を使用することができるが、水への溶解性や、最終製品への味などの影響から、食塩;および水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化マグネシウム等の水酸化物;および炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム等の炭酸塩;およびポリリン酸ナトリウム、リン酸水素2ナトリウム、リン酸2水素ナトリウム等のリン酸塩類;およびクエン酸3ナトリウム、酢酸ナトリウム、乳酸ナトリウム、コハク酸2ナトリウム、グルコン酸ナトリウム、酒石酸ナトリウム、フマル酸1ナトリウム;および上記以外の有機酸塩からなる群から選択される1種または2種以上を使用するのが好ましく、食塩およびリン酸塩類からなる群から選択される1種または2種以上を使用するのがより好ましく、食塩を使用するのがさらに好ましい。 As the salts, salts that can be used in foods can be used, but due to the influence of solubility in water and taste on the final product, salt; and sodium hydroxide, potassium hydroxide, calcium hydroxide, etc. Hydroxides such as magnesium hydroxide; and carbonates such as sodium carbonate, sodium hydrogen carbonate, potassium carbonate; and phosphates such as sodium polyphosphate, sodium hydrogen phosphate, sodium dihydrogen phosphate; and citrate 3. It is recommended to use one or more selected from the group consisting of sodium, sodium acetate, sodium lactate, disodium slaked acid, sodium gluconate, sodium tartrate, sodium fumarate; and organic acid salts other than the above. It is preferable to use one or more selected from the group consisting of salt and phosphates, and it is even more preferable to use salt.
 結着性を向上させる観点から、油脂加工澱粉と小片状食肉とを混合する際に、キサンタンガムやローカストビーンガム、カラギーナン、グアーガム等の増粘安定剤を、小片状食肉100質量部に対し、0.01質量部以上混合することが好ましく、0.03質量部以上混合することがより好ましく、0.08質量部以上混合することがさらに好ましく、1質量部以上混合することがさらにより好ましく、同様の観点から、5質量部以下混合することが好ましく、4質量部以下混合することがより好ましく、3質量部以下混合することがさらに好ましい。 From the viewpoint of improving the binding property, when mixing the oil-processed starch and the small piece meat, a thickening stabilizer such as xanthan gum, locust bean gum, carrageenan, guar gum, etc. is applied to 100 parts by mass of the small piece meat. , 0.01 part by mass or more, more preferably 0.03 part by mass or more, further preferably 0.08 part by mass or more, and even more preferably 1 part by mass or more. From the same viewpoint, it is preferable to mix 5 parts by mass or less, more preferably 4 parts by mass or less, and further preferably 3 parts by mass or less.
 また、工程(A)において、さらにタンパク質素材を添加し、混合してもよい。
 結着性を向上させる観点から、油脂加工澱粉と小片状食肉とを混合する際に、大豆たんぱく等のタンパク質素材を、小片状食肉100質量部に対し、0.5質量部以上混合することが好ましく、1質量部以上混合することがより好ましく、3質量部以上混合することがさらに好ましく、同様の観点から、10質量部以下混合することが好ましく、8質量部以下混合することがより好ましく、5質量部以下混合することがさらに好ましい。粉末状のタンパク質素材を使用することが好ましい。粉末状のタンパク質素材の粒度は、限定されないが、結着性向上の観点から、細かい粒子の割合が多いものが好ましく、60メッシュ(目開き250μm)の篩を通過する粒子の割合が90質量%を越える程度のものが望ましく、100メッシュ(目開き149μm)の篩を通過する粒子の割合が90質量%を越える程度のものがより望ましい。タンパク質素材としては、限定されないが、結着性向上の観点から、エンドウたんぱくおよび大豆たんぱくから選択される1種または2種を用いることが好ましい。
 大豆たんぱくを使用する場合は、脱脂大豆、濃縮大豆たんぱく及び分離大豆たんぱくから選択される1種または2種以上を用いることが好ましく、濃縮大豆たんぱく及び分離大豆たんぱくから選択される1種または2種を用いることがより好ましく、分離大豆たんぱくを用いることがさらに好ましい。分離大豆たんぱくは市販の分離大豆たんぱくを使用することができ、例えば、ニューフジプロSEH(不二製油株式会社製)を使用することができる。
Further, in the step (A), a protein material may be further added and mixed.
From the viewpoint of improving the binding property, when mixing the oil-processed starch and the small piece meat, 0.5 part by mass or more of a protein material such as soy protein is mixed with 100 parts by mass of the small piece meat. It is preferable to mix 1 part by mass or more, more preferably 3 parts by mass or more, and from the same viewpoint, it is preferable to mix 10 parts by mass or less, and 8 parts by mass or less. It is preferable to mix 5 parts by mass or less, more preferably. It is preferable to use a powdered protein material. The particle size of the powdered protein material is not limited, but from the viewpoint of improving the binding property, a large proportion of fine particles is preferable, and the proportion of particles passing through a 60 mesh (opening 250 μm) sieve is 90% by mass. It is desirable that the amount of particles passing through a sieve of 100 mesh (opening 149 μm) exceeds 90% by mass. The protein material is not limited, but from the viewpoint of improving the binding property, it is preferable to use one or two selected from pea protein and soybean protein.
When using soybean protein, it is preferable to use one or more selected from defatted soybean, concentrated soybean protein and isolated soybean protein, and one or two selected from concentrated soybean protein and isolated soybean protein. It is more preferable to use, and it is further preferable to use isolated soybean protein. As the separated soybean protein, a commercially available separated soybean protein can be used, and for example, New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.) can be used.
 主原料となる小片状食肉、上記の材料のほか、食肉加工品に一般的に添加されうる添加剤を使用してもよい。例えば、
でん粉(オクテニルコハク酸澱粉ナトリウム等、前述の油脂加工澱粉を除く。);
砂糖、グルタミン酸ナトリウム等の調味料(前述の塩類を除く。);
醤油、食酢、油脂、酒、みりん等の液体調味料;
ナツメグ、こしょう、ガーリックパウダー、ジンジャーパウダー、ターメリックパウダー等のスパイス類;
亜硝酸ナトリウム等の発色剤;
ソルビン酸ナトリウムやグリシン;
酢酸Na等の保存料;
アスコルビン酸ナトリウム等の酸化防止剤;
コチニール色素などの着色料;
カゼインナトリウム等の乳化剤;
貝殻焼成カルシウム、卵殻カルシウム、炭酸カルシウム等の栄養強化剤等が挙げられる。
 その他、香料等の、通常食品に用いられる成分を含んでもよい。
In addition to the small pieces of meat as the main raw material and the above-mentioned materials, additives that can be generally added to processed meat products may be used. For example
Starch (excluding the above-mentioned oil-processed starch such as sodium octenyl succinate);
Seasonings such as sugar and monosodium glutamate (excluding the salts mentioned above);
Liquid seasonings such as soy sauce, vinegar, fats and oils, sake, mirin;
Spices such as nutmeg, pepper, garlic powder, ginger powder, turmeric powder;
Color formers such as sodium nitrite;
Sodium sorbate and glycine;
Preservatives such as Na acetate;
Antioxidants such as sodium ascorbate;
Colorants such as cochineal pigments;
Emulsifiers such as casein sodium;
Examples thereof include nutritional enhancers such as calcined shell calcium, eggshell calcium, and calcium carbonate.
In addition, ingredients usually used in foods such as flavors may be included.
(工程(B))
 「(B)混合物を成形し、成形物を得る工程」では、混合物を質量や形状を調整することで成形して成形物とする工程であれば、形状や手段は制限されない。本工程は具体的には50℃以下で行う。なお、工程(B)で使用する混合物に含まれる小片状食肉は、具体的には未加熱である。未加熱とは、50℃以上の熱を10分間以上加えていないことを意味する。
(Step (B))
In the "(B) step of molding a mixture to obtain a molded product", the shape and means are not limited as long as it is a step of molding the mixture by adjusting the mass and shape to obtain a molded product. Specifically, this step is performed at 50 ° C. or lower. Specifically, the small piece meat contained in the mixture used in the step (B) is unheated. Unheated means that heat of 50 ° C. or higher has not been applied for 10 minutes or longer.
 「(B)混合物を成形し、成形物を得る工程」の後は、冷却処理及び冷凍処理からなる群から選ばれる1または2の処理をさらに行ってもよい。冷却処理や冷凍処理を行っても、本実施形態にかかる結着性の効果は得られる。 After the "step of molding the mixture (B) to obtain a molded product", one or two treatments selected from the group consisting of a cooling treatment and a freezing treatment may be further performed. Even if the cooling treatment or the freezing treatment is performed, the effect of the binding property according to the present embodiment can be obtained.
<食肉加工食品の製造方法>
 本実施形態にかかる食肉加工食品の製造方法は、前述の食肉加工品の製造方法により得られた食肉加工品を加熱調理する工程を含む、食肉加工食品の製造方法である。「加熱調理する工程」においては、油ちょう、焼成、煮る、茹でる、及び蒸気加熱からなる群から選ばれる1または2以上の加熱処理を行うことが好ましく、油ちょうによる加熱処理を行うことがより好ましい。
 「食肉加工食品」は、食肉加工品を加熱調理した食品であり、例えば、唐揚げ、竜田揚げ、ビーフカツ、豚カツ、チキンカツ及び魚フライなどの油ちょうされた製品、ベーコン、焼き豚、ステーキ、焼肉、並びに、角煮などからなる群から選ばれる1種である。
 本実施形態によれば、たとえば、成形性、繊維感、見た目および結着性のバランスに優れる食肉加工食品を得ることも可能となる。
<Manufacturing method of processed meat food>
The method for producing a processed meat food according to the present embodiment is a method for producing a processed meat food, which comprises a step of cooking the processed meat product obtained by the above-mentioned method for producing a processed meat product. In the "cooking step", it is preferable to perform one or more heat treatments selected from the group consisting of oil sardines, baking, simmering, boiling, and steam heating, and it is more preferable to perform heat treatment with oil sardines. preferable.
"Processed meat food" is a food prepared by heating processed meat products, for example, fried chicken, fried chicken, beef cutlet, pork cutlet, chicken cutlet, fried fish and other oiled products, bacon, roasted pork, steak, roasted meat, etc. In addition, it is one kind selected from the group consisting of kakuni and the like.
According to the present embodiment, for example, it is possible to obtain a processed meat food having an excellent balance of moldability, fibrous texture, appearance and binding property.
<小片状食肉用結着剤>
 本実施形態にかかる小片状食肉用結着剤は、前述の油脂加工澱粉を有効成分として含有する。油脂加工澱粉の含有量は限定されないが、繊維感および結着性の観点から、好ましくは50質量%以上、より好ましくは60質量%以上、より好ましくは70質量%以上、より好ましくは75質量%以上、さらに好ましくは80質量%以上、さらにより好ましくは90質量%以上であり、また、たとえば100質量%以下としてもよい。
 ここで、油脂加工澱粉の含有量は、小片状食肉用結着剤全体に対する量である。
<Binder for small pieces of meat>
The binder for small pieces of meat according to this embodiment contains the above-mentioned oil-and-fat modified starch as an active ingredient. The content of the modified starch is not limited, but from the viewpoint of fibrous texture and binding property, it is preferably 50% by mass or more, more preferably 60% by mass or more, more preferably 70% by mass or more, and more preferably 75% by mass. As mentioned above, it is more preferably 80% by mass or more, even more preferably 90% by mass or more, and for example, it may be 100% by mass or less.
Here, the content of the oil-and-fat modified starch is the amount with respect to the entire binder for small pieces of meat.
 小片状食肉用結着剤は、塩類をさらに含んでもよい。小片状食肉用結着剤中の油脂加工澱粉の量を100質量部とした場合、小片状食肉用結着剤は、結着性向上の観点から、塩類を、0.1質量部以上含むことが好ましく、1質量部以上含むことが好ましく、5質量部以上含むことがより好ましく、10質量部以上含むことがさらに好ましく、また、50質量部以下含むことが好ましく、40質量部以下含むことがより好ましく、30質量部以下含むことがさらに好ましい。塩類としては、食塩;および水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化マグネシウム等の水酸化物;および炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム等の炭酸塩;およびポリリン酸ナトリウム、リン酸水素2ナトリウム、リン酸2水素ナトリウム等のリン酸塩類;およびクエン酸3ナトリウム、酢酸ナトリウム、乳酸ナトリウム、コハク酸2ナトリウム、グルコン酸ナトリウム、酒石酸ナトリウム、フマル酸1ナトリウム;および上記以外の有機酸塩からなる群から選択される1種または2種以上を配合するのが好ましく、食塩およびリン酸塩類からなる群から選択される1種または2種以上を配合するのがより好ましく、食塩を配合するのがさらに好ましい。 The binder for small pieces of meat may further contain salts. When the amount of oil-processed starch in the small piece meat binder is 100 parts by mass, the small piece meat binder contains 0.1 part by mass or more of salts from the viewpoint of improving the binding property. It is preferably contained, preferably 1 part by mass or more, more preferably 5 parts by mass or more, further preferably 10 parts by mass or more, and preferably 50 parts by mass or less, and 40 parts by mass or less. It is more preferable, and it is further preferable to contain 30 parts by mass or less. Salts include salt; and hydroxides such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide; and carbonates such as sodium carbonate, sodium hydrogencarbonate, potassium carbonate; and sodium polyphosphate, phosphoric acid. Phosphates such as disodium hydrogen hydrogen, sodium dihydrogen phosphate; and trisodium citrate, sodium acetate, sodium lactate, disodium succinate, sodium gluconate, sodium tartrate, sodium fumarate; and organic acids other than the above. It is preferable to mix one or more kinds selected from the group consisting of salts, and more preferably one kind or two or more kinds selected from the group consisting of salt and phosphates are blended, and salt is blended. It is more preferable to do so.
 小片状食肉用結着剤は、結着性を向上させる観点から、増粘安定剤をさらに含んでもよい。同様の観点から、小片状食肉用結着剤中の油脂加工澱粉の量を100質量部とした場合、小片状食肉用結着剤は、増粘安定剤を0.1質量部以上含むことが好ましく、0.5質量部以上含むことがより好ましく、1質量部以上含むことがさらに好ましく、同様の観点から、20質量部以下含むことが好ましく、10質量部以下含むことがより好ましく、5質量部以下含むことがさらに好ましい。増粘安定剤は、限定されないが、キサンタンガム、ローカストビーンガム、カラギーナン及びグアーガムからなる群から選ばれる1種または2種を使用することができる。 The binder for small pieces of meat may further contain a thickening stabilizer from the viewpoint of improving the binding property. From the same viewpoint, when the amount of modified starch in the small piece meat binder is 100 parts by mass, the small piece meat binder contains 0.1 part by mass or more of the thickening stabilizer. It is preferable to contain 0.5 parts by mass or more, further preferably 1 part by mass or more, and from the same viewpoint, it is preferably contained in an amount of 20 parts by mass or less, more preferably 10 parts by mass or less. It is more preferable to contain 5 parts by mass or less. The thickening stabilizer may be one or two selected from the group consisting of xanthan gum, locust bean gum, carrageenan and guar gum, without limitation.
 小片状食肉用結着剤は、結着性を向上させる観点から、タンパク質素材をさらに含んでもよい。同様の観点から、小片状食肉用結着剤中の油脂加工澱粉の量を100質量部とした場合、小片状食肉用結着剤は、タンパク質素材を30質量部以上含むことが好ましく、50質量部以上含むことがより好ましく、80質量部以上含むことも好ましく、同様の観点から、300質量部以下含むことが好ましく、200質量部以下含むことがより好ましく、150質量部以下含むことがさらに好ましい。タンパク質素材は粉末状タンパク質素材が好ましい。粉末状タンパク質素材の粒度は、限定されないが、結着性向上の観点から、細かい粒子の割合が多いものが好ましく、60メッシュ(目開き250μm)の篩を通過する粒子の割合が90質量%を越える程度のものが望ましく、100メッシュ(目開き149μm)の篩を通過する粒子の割合が90質量%を越える程度のものがより望ましい。タンパク質素材としては、限定されないが、結着性向上の観点から、エンドウたんぱくおよび大豆たんぱくから選択される1種または2種を用いることが好ましい。
 大豆たんぱくを含む場合は、脱脂大豆、濃縮大豆たんぱく及び分離大豆たんぱくから選択される1種または2種以上を含むことが好ましく、濃縮大豆たんぱく及び分離大豆たんぱくから選択される1種または2種を含むことがより好ましく、分離大豆たんぱくを含むことがさらに好ましい。分離大豆たんぱくは市販の分離大豆たんぱくを含んでもよく、例えば、ニューフジプロSEH(不二製油株式会社製)を含むことができる。
The small piece meat binder may further contain a protein material from the viewpoint of improving the binding property. From the same viewpoint, when the amount of modified starch in the small piece meat binder is 100 parts by mass, the small piece meat binder preferably contains 30 parts by mass or more of a protein material. It is more preferably 50 parts by mass or more, preferably 80 parts by mass or more, and from the same viewpoint, it is preferably 300 parts by mass or less, more preferably 200 parts by mass or less, and more than 150 parts by mass. More preferred. The protein material is preferably a powdered protein material. The particle size of the powdered protein material is not limited, but from the viewpoint of improving the binding property, it is preferable that the powdered protein material has a large proportion of fine particles, and the proportion of particles passing through a 60 mesh (opening 250 μm) sieve is 90% by mass. It is desirable that the amount of particles exceeds 90% by mass, and it is more desirable that the proportion of particles passing through the sieve of 100 mesh (opening 149 μm) exceeds 90% by mass. The protein material is not limited, but from the viewpoint of improving the binding property, it is preferable to use one or two selected from pea protein and soybean protein.
When containing soybean protein, it is preferable to include one or more selected from defatted soybean, concentrated soybean protein and isolated soybean protein, and one or two selected from concentrated soybean protein and isolated soybean protein. It is more preferable to contain, and it is further preferable to contain isolated soybean protein. The isolated soybean protein may contain a commercially available isolated soybean protein, and for example, New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.) can be included.
 小片状食肉用結着剤には、上記のほか、食肉加工品に一般的に添加されうる添加剤が含有されてもよい。例えば、
でん粉(オクテニルコハク酸澱粉ナトリウム等、前述の油脂加工澱粉を除く。);
砂糖、グルタミン酸ナトリウム等の調味料(前述の塩類を除く。);
醤油、食酢、油脂、酒、みりん等の液体調味料;
ナツメグ、こしょう、ガーリックパウダー、ジンジャーパウダー、ターメリックパウダー等のスパイス類;
亜硝酸ナトリウム等の発色剤;
ソルビン酸ナトリウムやグリシン;
酢酸Na等の保存料;
アスコルビン酸ナトリウム等の酸化防止剤;
コチニール色素などの着色料;
カゼインナトリウム等の乳化剤;
貝殻焼成カルシウム、卵殻カルシウム、炭酸カルシウム等の栄養強化剤等が挙げられる。
 その他、香料等の、通常食品に用いられる成分を含んでもよい。
In addition to the above, the binder for small pieces of meat may contain additives that can be generally added to processed meat products. For example
Starch (excluding the above-mentioned oil-processed starch such as sodium octenyl succinate);
Seasonings such as sugar and monosodium glutamate (excluding the salts mentioned above);
Liquid seasonings such as soy sauce, vinegar, fats and oils, sake, mirin;
Spices such as nutmeg, pepper, garlic powder, ginger powder, turmeric powder;
Color formers such as sodium nitrite;
Sodium sorbate and glycine;
Preservatives such as Na acetate;
Antioxidants such as sodium ascorbate;
Colorants such as cochineal pigments;
Emulsifiers such as casein sodium;
Examples thereof include nutritional enhancers such as calcined shell calcium, eggshell calcium, and calcium carbonate.
In addition, ingredients usually used in foods such as flavors may be included.
<小片状食肉を結着させる方法、および、結着した小片状食肉の繊維感を向上させる方法>
 小片状食肉を結着させる方法、および、結着した小片状食肉の繊維感を向上させる方法、すなわち、食肉加工食品の繊維感を向上させる方法は、既述の(A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程と、(B)混合物を成形し、成形物を得る工程と、を含む方法である。
<Method of binding small pieces of meat and method of improving the fibrous texture of the bound small pieces of meat>
The method of binding the small pieces of meat and the method of improving the fibrous texture of the bound small pieces of meat, that is, the method of improving the fibrous texture of the processed meat food, are described in (A) at least small. This method includes a step of mixing flake meat and modified starch to obtain a mixture, and (B) a step of molding the mixture to obtain a molded product.
 以下に、実施例を示して本発明を更に詳細に説明するが、本発明はこれらに限定されるものではない。なお、各表は肉の合計量を100質量部とした場合の質量部を表示している。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto. In addition, each table shows the mass part when the total amount of meat is 100 mass parts.
<油脂加工澱粉>
 油脂加工澱粉の原材料として主に以下のものを使用した。
(澱粉)
リン酸架橋タピオカ澱粉:アクトボディーTP-1、株式会社J-オイルミルズ製
タピオカ澱粉(未化工):株式会社J-オイルミルズ製
コーンスターチ:株式会社J-オイルミルズ製
アセチル化タピオカ油脂加工澱粉(以下「K-1」ともいう。):ねりこみ澱粉K-1、日本食品化工株式会社製
オクテニルコハク酸澱粉Na:N-クリーマー、イングレディオン・ジャパン株式会社製
(乳化剤)
ジグリセリンモノオレイン酸エステル:リケマールJV2681、理研ビタミン株式会社

(その他)
脱脂大豆粉:ミルキーS、株式会社J-オイルミルズ製
ハイリノールサフラワー油:サフラワーサラダ油、サミット製油株式会社製
キサンタンガム:キサンタンガムFJ、丸善薬品産業株式会社製
カラギーナン:KK-9F、マリンサイエンス株式会社社製
<Fixed starch>
The following materials were mainly used as raw materials for modified starch.
(starch)
Phosphoric acid cross-linked tapioca starch: Actbody TP-1, J-Oil Mills Co., Ltd. Tapioca starch (unchemical): J-Oil Mills Co., Ltd. Corn starch: J-Oil Mills Co., Ltd. acetylated tapioca oil-processed starch (hereinafter Also referred to as "K-1"): Neri-komi starch K-1, manufactured by Nippon Shokuhin Kako Co., Ltd. Octenyl succinate starch Na: N-creamer, manufactured by Ingredion Japan Co., Ltd. (embroidery)
Diglycerin monooleic acid ester: Rikemar JV2681, manufactured by RIKEN Vitamin Co., Ltd. (Other)
Non-fat soybean flour: Milky S, J-Oil Mills Co., Ltd. Hylinol Safflower oil: Safflower salad oil, Summit Oil Co., Ltd. Xanthan gum: Xanthan gum FJ, Maruzen Chemicals Co., Ltd. Carrageenan: KK-9F, Marine Science Co., Ltd. Made by the company
 油脂加工澱粉1~5は以下のとおりに製造した。
(製造例1)
 100質量部のリン酸架橋タピオカ澱粉に、ハイリノールサフラワー油0.1質量部、ジグリセリンモノオレイン酸エステル0.05質量部、および、炭酸ナトリウム10質量部に対して水30質量部を加えて炭酸ナトリウムを完全に溶解させた25%炭酸ナトリウム水溶液0.4質量部(炭酸ナトリウム当量として0.1質量部)を加え、混合機(スーパーミキサー、株式会社カワタ製)で3000rpm、3分間均一に混合し、混合物を得た。この混合物を棚段式乾燥機にて、70℃10日間加熱し、油脂加工澱粉1を得た。なお、本明細書の製造例における混合機は、すべてスーパーミキサー(株式会社カワタ製)を用いた。
The oil-processed starches 1 to 5 were produced as follows.
(Manufacturing Example 1)
To 100 parts by mass of phosphoric acid cross-linked tapioca starch, 0.1 part by mass of hylinol saflower oil, 0.05 part by mass of diglycerin monooleic acid ester, and 30 parts by mass of water with respect to 10 parts by mass of sodium carbonate were added. Add 0.4 parts by mass (0.1 parts by mass as sodium carbonate equivalent) of a 25% sodium carbonate aqueous solution in which sodium carbonate is completely dissolved, and use a mixer (Super Mixer, manufactured by Kawata Co., Ltd.) at 3000 rpm for 3 minutes. Was mixed with to obtain a mixture. This mixture was heated at 70 ° C. for 10 days in a shelf-type dryer to obtain modified starch 1. As the mixer in the production example of the present specification, a super mixer (manufactured by Kawata Co., Ltd.) was used.
(製造例2)
 本例では、100質量部のリン酸架橋タピオカ澱粉に、脱脂大豆粉1.7質量部、ハイリノールサフラワー油0.2質量部を加え、混合機(スーパーミキサー、株式会社カワタ製)で3000rpm、3分間均一に混合し、混合物を得た。この混合物を棚段式乾燥機にて、70℃14日間加熱し、油脂加工澱粉2を得た。
(Manufacturing Example 2)
In this example, 1.7 parts by mass of defatted soybean flour and 0.2 parts by mass of hylinol safflower oil are added to 100 parts by mass of phosphoric acid-crosslinked tapioca starch, and a mixer (Super Mixer, manufactured by Kawata Co., Ltd.) is used at 3000 rpm. Mixing uniformly for 3 minutes gave a mixture. This mixture was heated at 70 ° C. for 14 days in a shelf-type dryer to obtain oil-fat modified starch 2.
(製造例3)
 本例では、100質量部のコーンスターチに、ハイリノールサフラワー油0.1質量部を加え、製造例2と同じ処理方法で油脂加工澱粉を製造し、油脂加工澱粉3を得た。
(Manufacturing Example 3)
In this example, 0.1 part by mass of high linoleic safflower oil was added to 100 parts by mass of cornstarch to produce modified starch by the same treatment method as in Production Example 2 to obtain modified starch 3.
(製造例4)
 本例では、100質量部のリン酸架橋タピオカ澱粉に、クエン酸三ナトリウム0.3質量部、ハイリノールサフラワー油0.3質量部を加え、製造例2と同じ処理方法で油脂加工澱粉を製造し、油脂加工澱粉4を得た。
(Manufacturing Example 4)
In this example, 0.3 parts by mass of trisodium citrate and 0.3 parts by mass of hylinol safflower oil are added to 100 parts by mass of phosphoric acid-crosslinked tapioca starch, and the modified starch is prepared by the same treatment method as in Production Example 2. It was produced to obtain oil-and-fat modified starch 4.
(製造例5)
 本例では、49.5質量部の未化工タピオカ澱粉と49.5質量部のコーンスターチに、脱脂大豆粉1質量部、ハイリノールサフラワー油0.1質量部を加え、製造例2と同じ処理方法で油脂加工澱粉を製造し、油脂加工澱粉5を得た。
(Manufacturing Example 5)
In this example, 1 part by mass of defatted soybean flour and 0.1 part by mass of hylinol safflower oil are added to 49.5 parts by mass of modified tapioca starch and 49.5 parts by mass of cornstarch, and the same treatment as in Production Example 2 is added. The modified starch was produced by the method to obtain modified starch 5.
<評価方法>
 加熱前の各サンプルを成形する際、目視にて、以下の基準に則って成形性の評価を行った。
(加熱前の評価:成形性)
1・・・複数の小片状食肉がまとまりにくい
2・・・複数の小片状食肉がややまとまりにくい
3・・・複数の小片状食肉がまとまる
4・・・複数の小片状食肉がかなりまとまりやすい
5・・・複数の小片状食肉がしっかりまとまる
<Evaluation method>
When molding each sample before heating, the moldability was visually evaluated according to the following criteria.
(Evaluation before heating: Moldability)
1 ... Multiple pieces of meat are difficult to collect 2 ... Multiple pieces of meat are difficult to collect 3 ... Multiple pieces of meat are collected 4 ... Multiple pieces of meat are difficult to collect Very easy to organize 5 ... Multiple small pieces of meat are firmly organized
 加熱後の各サンプルを食し、以下の基準に則って、一枚の肉らしさの指標として、繊維感、見た目および結着性の評価を行った。評価は2名のパネラーがおこない、合議により評点を決定した。
(加熱後の評価:繊維感)
1・・・繊維感が非常に弱い
2・・・繊維感が弱い
3・・・やや繊維感が強い
4・・・繊維感が強い
5・・・繊維感が非常に強い
(加熱後の評価:見た目)
1・・・断面を見ると、複数の小片状食肉が各々孤立している
2・・・断面を見ると、複数の小片状食肉が一体化している部位のほか、孤立している部位がある
3・・・断面を見ると、複数の小片状食肉が一体化している部位がほとんどであるが、孤立している部位がややある
4・・・断面を見ると、複数の小片状食肉が一体化しており、全体的に一枚の肉のように見える
5・・・断面を見ると、複数の小片状食肉が一体化しており、全体的に一枚の肉と遜色ない
(加熱後の評価:結着性)
1・・・複数の小片状食肉が繋がっておらずばらばら
2・・・複数の小片状食肉がわずかに繋がっているが力を加えるとばらばらになる
3・・・複数の小片状食肉が多少繋がっており少しの力ではばらばらにならない
4・・・複数の小片状食肉が繋がっている
5・・・複数の小片状食肉がしっかり繋がっている
Each sample after heating was eaten, and the fibrous texture, appearance, and binding property were evaluated as an index of the meatiness of one sheet according to the following criteria. The evaluation was conducted by two panelists, and the score was decided by consensus.
(Evaluation after heating: Fiber feeling)
1 ... Very weak fibrous feeling 2 ... Weak fibrous feeling 3 ... Slightly strong fibrous feeling 4 ... Strong fibrous feeling 5 ... Very strong fibrous feeling (evaluation after heating) :Appearance)
1 ... When looking at the cross section, a plurality of small pieces of meat are isolated from each other. 2 ... When looking at the cross section, a part where a plurality of small pieces of meat are integrated and an isolated part. 3 ... When you look at the cross section, most of the parts are integrated with multiple pieces of meat, but there are some isolated parts. 4 ... When you look at the cross section, there are multiple pieces. The meat is integrated and looks like a single piece of meat as a whole. 5 ... Looking at the cross section, multiple small pieces of meat are integrated and are comparable to a single piece of meat as a whole. (Evaluation after heating: Bondability)
1 ... Multiple pieces of meat are not connected and fall apart 2 ... Multiple pieces of meat are slightly connected but fall apart when force is applied 3 ... Multiple pieces of meat 4 ... Multiple pieces of meat are connected 5 ... Multiple pieces of meat are firmly connected
<実験例1:実施例1-1~1-3および比較例1>
 実験例1では、油脂加工澱粉を使用して小片状食肉を結着させた場合の、「成形性」「繊維感」「見た目」「結着性」などに与える影響について確認した。
<Experimental Example 1: Examples 1-1 to 1-3 and Comparative Example 1>
In Experimental Example 1, when small pieces of meat were bound using oil-and-fat modified starch, the effects on "moldability", "fiber feeling", "appearance", "bonding property", etc. were confirmed.
(サンプルの準備)
 まず、小片状食肉として、豚ロース肉を15mm×15mm×10mm(最大長が約23mm、質量が約2~3g)ずつにカットした。
 そして、カットした豚ロース肉に対して、表1に記載の割合の食塩、水及び油脂加工澱粉1を添加し、手で3分間混合した。得られた混合物は粘りがあった。この混合物を、厚み20mm程度の平らな楕円型に成形して成形物約100gを得た。このときの成形性評価の結果を表1に示す。
 次に、卵と水と薄力粉を6:3:5の比率で混ぜ、ダマがなくなるまで分散させてバッター液を調製した。
 成形物をバッター液に浸してバッタリングした。その後、パン粉をまぶし、170℃のキャノーラ油で4.5分間油ちょうした。得られたとんかつの「繊維感」「見た目」「結着性」の評価の結果を表1に示す。
(Sample preparation)
First, as small pieces of meat, pork loin was cut into pieces of 15 mm × 15 mm × 10 mm (maximum length of about 23 mm and mass of about 2 to 3 g).
Then, to the cut pork loin, salt, water and modified starch 1 in the proportions shown in Table 1 were added and mixed by hand for 3 minutes. The resulting mixture was sticky. This mixture was molded into a flat elliptical shape having a thickness of about 20 mm to obtain about 100 g of a molded product. The results of the moldability evaluation at this time are shown in Table 1.
Next, eggs, water and cake flour were mixed at a ratio of 6: 3: 5 and dispersed until there were no lumps to prepare a batter solution.
The molded product was immersed in a batter solution and battered. Then, it was sprinkled with bread crumbs and oiled with canning oil at 170 ° C. for 4.5 minutes. Table 1 shows the evaluation results of the "fiber feeling", "appearance", and "bonding property" of the obtained pork cutlet.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
(結果)
 油脂加工澱粉を使用すると、油脂加工澱粉を使用しない場合と比較して、成形時のまとまりがよくなり、食肉加工品の繊維感、結着性、見た目の評価が高まった。小片状食肉に対する油脂加工澱粉の割合が高いほど、評価が高い傾向にあった。
 また、食塩は、成形性及び結着性の観点から、小片状食肉としての豚ロース100質量部に対して、0.5質量部以上使用することが好ましく、1質量部以上使用することがより好ましいことがわかった。
(result)
When the modified starch was used, the cohesiveness at the time of molding was improved as compared with the case where the modified starch was not used, and the fibrous texture, binding property, and appearance of the processed meat product were evaluated higher. The higher the ratio of oil-processed starch to the small pieces of meat, the higher the evaluation tended to be.
Further, from the viewpoint of moldability and binding property, salt is preferably used in an amount of 0.5 part by mass or more, preferably 1 part by mass or more, based on 100 parts by mass of pork loin as a small piece of meat. It turned out to be more preferable.
<実験例2:実施例2-1~2-6および比較例2>
 実験例2では、小片状食肉の大きさが、「成形性」「繊維感」「見た目」「結着性」などに与える影響について確認した。
<Experimental Example 2: Examples 2-1 to 2-6 and Comparative Example 2>
In Experimental Example 2, it was confirmed that the size of the small piece of meat had an effect on "moldability", "fiber feeling", "appearance", "bonding property" and the like.
(サンプルの準備)
 まず、小片状食肉として、豚ロース肉を表2に記載の大きさにカットした。この先は実験例1と同様の方法で、表2に記載の割合の原料を使用してとんかつを得た。成形性、繊維感、見た目、結着性の評価結果を表2に示す。
(Sample preparation)
First, as a small piece of meat, pork loin was cut to the size shown in Table 2. From this point onward, tonkatsu was obtained using the raw materials in the proportions shown in Table 2 in the same manner as in Experimental Example 1. Table 2 shows the evaluation results of moldability, fibrous texture, appearance, and binding property.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
(結果)
 繊維感、結着性、見た目の観点から、小片状食肉の最大長は、12mm以上が好ましく、14mm以上がより好ましく、44mm以上がさらに好ましいことがわかった。
 成形性の観点からは、小片状食肉の最大長は、71mm以下が好ましいことがわかった。
 繊維感、結着性、見た目の観点から、小片状食肉の質量は、0.4g以上が好ましく、0.6g以上がより好ましく、9.9g以上がさらに好ましく、成形性の観点からは、21g以下が好ましいことがわかった。
(result)
From the viewpoint of fibrous texture, binding property, and appearance, it was found that the maximum length of the flaky meat is preferably 12 mm or more, more preferably 14 mm or more, and further preferably 44 mm or more.
From the viewpoint of moldability, it was found that the maximum length of the small piece meat is preferably 71 mm or less.
From the viewpoint of fibrous texture, binding property, and appearance, the mass of the flaky meat is preferably 0.4 g or more, more preferably 0.6 g or more, further preferably 9.9 g or more, and from the viewpoint of moldability. It was found that 21 g or less is preferable.
<実験例3:実施例3-1~3-4および比較例3>
 実験例3では、混合物中の水の量、すなわち、油脂加工澱粉の濃度が、「成形性」「繊維感」「見た目」「結着性」に与える影響について、とんかつを製造することにより確認した。
<Experimental Example 3: Examples 3-1 to 3-4 and Comparative Example 3>
In Experimental Example 3, the influence of the amount of water in the mixture, that is, the concentration of modified starch, on "moldability", "fiber feeling", "appearance", and "bonding property" was confirmed by producing tonkatsu. ..
(サンプルの準備)
 実験例1と同様の方法で、表3に記載の割合の原料を使用してとんかつを得た。成形性、繊維感、見た目、結着性の評価結果を表3に示す。
(Sample preparation)
Tonkatsu was obtained using the raw materials in the proportions shown in Table 3 in the same manner as in Experimental Example 1. Table 3 shows the evaluation results of moldability, fibrous texture, appearance, and binding property.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
(結果)
 結着剤中の油脂加工澱粉の濃度が高いほど、成形時のまとまりがよくなり、食肉加工品の繊維感、結着性、見た目の評価が高まった。
 水は、成形性の観点から、小片状食肉としての豚ロース肉100質量部に対し、2質量部以上が好ましく、5質量部以上がより好ましく、7質量部以下が好ましい。繊維感、見た目、結着性の観点から、2質量部以上が好ましく、7質量部以下が好ましく、5質量部以下がより好ましい。また、水は、加工油脂澱粉100質量部あたり、67質量部以上が好ましく、233質量部以下が好ましく、167質量部以下がより好ましいことがわかった。
(result)
The higher the concentration of the oil-and-fat modified starch in the binder, the better the cohesiveness during molding, and the higher the evaluation of the fibrous texture, binding property, and appearance of the processed meat product.
From the viewpoint of moldability, the amount of water is preferably 2 parts by mass or more, more preferably 5 parts by mass or more, and preferably 7 parts by mass or less with respect to 100 parts by mass of pork loin as a small piece of meat. From the viewpoint of fibrous texture, appearance, and binding property, 2 parts by mass or more is preferable, 7 parts by mass or less is preferable, and 5 parts by mass or less is more preferable. Further, it was found that the amount of water is preferably 67 parts by mass or more, preferably 233 parts by mass or less, and more preferably 167 parts by mass or less per 100 parts by mass of processed oil / fat starch.
<実験例4:実施例4-1~4-6および比較例4>
 実験例4では、油脂加工澱粉の濃度及び結着剤中の食塩の量が、「成形性」「繊維感」「見た目」「結着性」などに与える影響について、唐揚げを製造することにより確認した。
<Experimental Example 4: Examples 4-1 to 4-6 and Comparative Example 4>
In Experimental Example 4, the influence of the concentration of modified starch and the amount of salt in the binder on "moldability", "fiber feeling", "appearance", "binding property", etc. was determined by producing fried chicken. confirmed.
(サンプルの準備)
 まず、皮を剥いだ鶏むね肉を20mm×20mm×20mm(最大長が約35mm、質量が約4~6g)ずつにカットした。
 次に、表4に記載の配合でピックル液を調製した。加水工程として、カットした鶏むね肉100質量部に対してピックル液を30質量部添加し、2時間タンブリング処理を行った。加水歩留は、123.5%であった。
 そして、表5に記載の割合の水及び結着剤の材料を、カットし、タンブリング処理した鶏むね肉に対して添加し、手で3分間混合した。得られた混合物は粘りがあった。この混合物を30gずつ球状に成形し、成形物を得た。この時の成形性評価の結果を表5に示す。
 次に、水、唐揚げ粉(ジューシー厨房王、株式会社ダイショー製)、馬鈴薯でん粉を10:8:2の割合で混合し、ダマがなくなるまで入念に混ぜ合わせてバッター液を調製した。このバッター液を、成形物に加えてバッタリングした成形物を得た。
 そして、バッタリングした成形物を約170℃のキャノーラ油で4分間油ちょうした後、よく油切りして金属バットに移して室温で放冷した。得られた唐揚げの「繊維感」「見た目」「結着性」の評価の結果を表5に示す。また、比較例4、実施例4-1~実施例4-3の唐揚げの断面画像を、それぞれ、図1A~図1Dに示す。
(Sample preparation)
First, the peeled chicken breast was cut into 20 mm × 20 mm × 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g).
Next, a pickle solution was prepared according to the formulation shown in Table 4. As a water addition step, 30 parts by mass of pickle liquid was added to 100 parts by mass of the cut chicken breast, and tumbling treatment was performed for 2 hours. The water yield was 123.5%.
Then, the water and binder materials in the proportions shown in Table 5 were added to the cut and tumbled chicken breast and mixed by hand for 3 minutes. The resulting mixture was sticky. 30 g of this mixture was molded into a spherical shape to obtain a molded product. The results of the moldability evaluation at this time are shown in Table 5.
Next, water, fried chicken powder (Juicy Kitchen King, manufactured by Daisho Co., Ltd.) and potato starch were mixed at a ratio of 10: 8: 2 and carefully mixed until there were no lumps to prepare a batter solution. This batter liquid was added to the molded product to obtain a battered molded product.
Then, the battered molded product was oiled with canning oil at about 170 ° C. for 4 minutes, drained well, transferred to a metal vat, and allowed to cool at room temperature. Table 5 shows the evaluation results of the "fiber feeling", "appearance", and "bonding property" of the obtained fried chicken. Further, cross-sectional images of fried chicken of Comparative Example 4 and Examples 4-1 to 4-3 are shown in FIGS. 1A to 1D, respectively.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
(結果)
 結着剤中の油脂加工澱粉の濃度が高いほど、成形時のまとまりがよくなり、食肉加工品の繊維感、結着性、見た目の評価が高まった。油脂加工澱粉を用いずに製造した比較例4と比較して、実施例4-1~4-3は小片状食肉同士が互いに直接結着して一体化しており、外見上一枚の肉のように見え、小片状食肉と小片状食肉との間に隙間が見えにくい(図1A~図1D)。
 油脂加工澱粉は、小片状食肉100質量部に対して、3質量部以上であることが好ましく、6質量部以上であることがより好ましく、成形性及び繊維感の観点から、12質量部以下であることが好ましく、9質量部以下であることがより好ましいことがわかった。
 実施例4-6で得られたサンプルは、肉が強く結着したために、肉がやや硬く感じられた。このためやわらかい食感の食肉加工品を得るには、油脂加工澱粉を、小片状食肉100質量部に対して、9質量部以下とすることがより好ましいと考えられた。
 結着剤として食塩を使用すると、食塩を使用しない場合と比べて、結着性が向上することがわかった。食塩は、繊維感の観点から、油脂加工澱粉100質量部あたり11質量部以上が好ましく、17質量部以上がより好ましいことがわかった。一方で、成形性及び見た目の観点からは、33質量%以下が好ましいことがわかった。
(result)
The higher the concentration of the oil-and-fat modified starch in the binder, the better the cohesiveness during molding, and the higher the evaluation of the fibrous texture, binding property, and appearance of the processed meat product. Compared with Comparative Example 4 produced without using oil-processed starch, in Examples 4-1 to 4-3, small pieces of meat were directly bonded to each other and integrated, and apparently one piece of meat was formed. It is difficult to see the gap between the small piece meat and the small piece meat (FIGS. 1A to 1D).
The oil-and-fat modified starch is preferably 3 parts by mass or more, more preferably 6 parts by mass or more, and 12 parts by mass or less from the viewpoint of moldability and fibrous texture, with respect to 100 parts by mass of small pieces of meat. It was found that the amount is preferably 9 parts by mass or less, and more preferably 9 parts by mass or less.
In the sample obtained in Example 4-6, the meat felt a little hard because the meat was strongly bound. Therefore, in order to obtain a processed meat product having a soft texture, it is considered more preferable that the amount of the modified starch is 9 parts by mass or less with respect to 100 parts by mass of the small piece of meat.
It was found that the use of salt as a binder improves the binding property as compared with the case where no salt is used. From the viewpoint of fibrous texture, it was found that the salt is preferably 11 parts by mass or more, and more preferably 17 parts by mass or more per 100 parts by mass of the modified starch. On the other hand, from the viewpoint of moldability and appearance, it was found that 33% by mass or less is preferable.
<実験例5:実施例5-1~5-8および比較例5>
 実験例5では、油脂加工澱粉に含まれる澱粉の種類が、「成形性」「繊維感」「見た目」「結着性」などに与える影響について、唐揚げを製造することにより確認した。
<Experimental Example 5: Examples 5-1 to 5-8 and Comparative Example 5>
In Experimental Example 5, the influence of the type of starch contained in the modified starch on fats and oils on "moldability", "fiber feeling", "appearance", "bonding property", etc. was confirmed by producing fried chicken.
(サンプルの準備)
 実験例4と同様の方法で、表6に記載の配合でとんかつを得た。成形性、繊維感、見た目、結着性の評価結果を表6に示す。
 表6に記載の成分のうち、粉末状大豆たんぱくは、60メッシュ(目開き250μm)の篩を通過する粒子を100質量%含む。また、粉末状エンドウたんぱくは、60メッシュ(目開き250μm)の篩を通過する粒子を100質量%含む。
(Sample preparation)
Tonkatsu was obtained with the formulations shown in Table 6 in the same manner as in Experimental Example 4. Table 6 shows the evaluation results of moldability, fibrous texture, appearance, and binding property.
Among the components shown in Table 6, powdered soybean protein contains 100% by mass of particles that pass through a sieve of 60 mesh (opening 250 μm). In addition, the powdered pea protein contains 100% by mass of particles that pass through a 60-mesh (opening 250 μm) sieve.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006

(結果)
 いずれの油脂加工澱粉を使用した場合においても、油脂加工澱粉を使用しなかった場合と比較して、成形時のまとまりがよくなり、食肉加工品の繊維感、結着性、見た目の評価が高まった。
 油脂加工澱粉1は、成形性、繊維性、見た目、結着性において高評価であり、油脂加工澱粉4は、繊維性、見た目、結着性において高評価であった。このことから、油脂加工リン酸架橋タピオカ澱粉を使用することが好ましいことがわかる。
 油脂加工澱粉5とともに増粘安定剤であるキサンタンガムやカラギーナンを使用した場合には、キサンタンガムやカラギーナンを使用しない場合よりも成形性、繊維性、見た目、結着性の評価がより高かった。

(result)
When any modified starch is used, the cohesiveness at the time of molding is improved as compared with the case where the modified starch is not used, and the fibrous texture, binding property, and appearance of the processed meat product are highly evaluated. It was.
The oil-and-fat modified starch 1 was highly evaluated in terms of moldability, fibrousness, appearance, and binding property, and the oil-and-fat modified starch 4 was highly evaluated in terms of fibrousness, appearance, and binding property. From this, it can be seen that it is preferable to use oil-processed phosphate-crosslinked tapioca starch.
When xanthan gum or carrageenan, which are thickening stabilizers, was used together with the modified starch 5, the evaluation of moldability, fibrousness, appearance, and binding property was higher than that when xanthan gum or carrageenan was not used.
<実験例6:実施例6-1、6-2および比較例6>
 実験例6では、結着剤に使用した増粘安定剤やでん粉が、「成形性」「繊維感」「見た目」「結着性」に与える影響について、唐揚げを製造することにより確認した。
<Experimental Example 6: Examples 6-1 and 6-2 and Comparative Example 6>
In Experimental Example 6, the effects of the thickening stabilizer and starch used as the binder on "moldability", "fiber feeling", "appearance", and "bonding property" were confirmed by producing fried chicken.
(サンプルの準備)
 まず、皮を剥いだ鶏むね肉を20mm×20mm×20mm(最大長が約35mm、質量が約4~6g)ずつにカットした。
 次に、表7に記載の割合の水及び結着剤の材料を、カットした鶏むね肉に対して添加し、手で3分間混合した。得られた混合物は粘りがあった。この混合物を30gずつ球状に成形し、成形物を得た。この時の成形性評価の結果を表7に示す。
 次に、水、唐揚げ粉(ジューシー厨房王、株式会社ダイショー製)、馬鈴薯でん粉を10:8:2の割合で混合し、ダマがなくなるまで入念に混ぜ合わせてバッター液を調製した。このバッター液を、成形物に加えてバッタリングした成形物を得た。
 そして、バッタリングした成形物を約170℃のキャノーラ油で4分間油ちょうした後、よく油切りして金属バットに移して室温で放冷した。得られた唐揚げの「繊維感」「見た目」「結着性」の評価の結果を表7に示す。
(Sample preparation)
First, the peeled chicken breast was cut into 20 mm × 20 mm × 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g).
Next, the water and binder ingredients in the proportions shown in Table 7 were added to the cut chicken breast and mixed by hand for 3 minutes. The resulting mixture was sticky. 30 g of this mixture was molded into a spherical shape to obtain a molded product. The results of the moldability evaluation at this time are shown in Table 7.
Next, water, fried chicken powder (Juicy Kitchen King, manufactured by Daisho Co., Ltd.) and potato starch were mixed at a ratio of 10: 8: 2 and carefully mixed until there were no lumps to prepare a batter solution. This batter liquid was added to the molded product to obtain a battered molded product.
Then, the battered molded product was oiled with canning oil at about 170 ° C. for 4 minutes, drained well, transferred to a metal vat, and allowed to cool at room temperature. Table 7 shows the evaluation results of the "fiber feeling", "appearance", and "bonding property" of the obtained fried chicken.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
(結果)
 油脂加工澱粉とともに増粘安定剤であるキサンタンガムやカラギーナンやでん粉であるオクテニルコハク酸澱粉ナトリウムを使用した場合にも、油脂加工澱粉を使用しなかった場合と比較して、成形時のまとまりがよくなり、食肉加工品の繊維感、結着性、見た目の評価が高まった。
(result)
Even when xanthan gum or carrageenan, which is a thickening stabilizer, or sodium octenyl succinate starch, which is starch, is used together with the modified starch, the cohesiveness during molding becomes better than when the modified starch is not used. The fibrous texture, cohesiveness, and appearance of processed starch products have been highly evaluated.
<実験例7>
 実験例7では、食肉加工品を焼成した肉を製造した。
<Experimental Example 7>
In Experimental Example 7, meat was produced by baking a processed meat product.
(サンプルの準備)
 まず、皮を剥いだ鶏むね肉を20mm×20mm×20mm(最大長が約35mm、質量が約4~6g)ずつにカットした。
 次に、10gの水、12gの油脂加工澱粉1及び2gの食塩を添加し、手で3分間混合した。得られた混合物は粘りがあった。この混合物を、厚み20mm程度の平らな楕円型に成形して、成形物100gを得た。複数の小片状食肉がかなりまとまりやすかった。成型物を袋に入れて、急速凍結庫(庫内温度約-50℃)で1時間凍結した後、袋に入れて-20℃で3時間冷凍保存した。その後加熱したフライパンに、菜種油5gを添加してフライパンになじませ、凍結した状態の成型物を中火で8分間焼成した。
 焼成した肉を中央で切断し、断面を見たところ、複数の小片状食肉が一体化しており、全体的に一枚の肉のように見えた。また、複数の小片状食肉がしっかり繋がっており、力を加えてもばらばらにならなかった。次に、焼成した肉を食したところ、繊維感が強く感じられた。
(Sample preparation)
First, the peeled chicken breast was cut into 20 mm × 20 mm × 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g).
Next, 10 g of water, 12 g of modified starch 1 and 2 g of salt were added, and the mixture was mixed by hand for 3 minutes. The resulting mixture was sticky. This mixture was molded into a flat oval shape having a thickness of about 20 mm to obtain 100 g of a molded product. Multiple pieces of meat were fairly easy to organize. The molded product was placed in a bag, frozen in a quick freezer (inside temperature of about −50 ° C.) for 1 hour, then placed in a bag and stored frozen at −20 ° C. for 3 hours. Then, 5 g of rapeseed oil was added to a heated frying pan and blended into the frying pan, and the frozen molded product was baked on medium heat for 8 minutes.
When the baked meat was cut in the center and the cross section was viewed, a plurality of small pieces of meat were integrated, and it looked like a single piece of meat as a whole. In addition, multiple pieces of meat were firmly connected and did not fall apart even when force was applied. Next, when the baked meat was eaten, a strong fibrous feeling was felt.
<実験例8>
 実験例8では、食肉加工品を茹でた肉を製造した。
<Experimental Example 8>
In Experimental Example 8, boiled meat was produced from a processed meat product.
(サンプルの準備)
 まず、皮を剥いだ鶏むね肉を20mm×20mm×20mm(最大長が約35mm、質量が約4~6g)ずつにカットした。
 次に、10gの水、12gの油脂加工澱粉1及び2gの食塩を添加し、手で3分間混合した。得られた混合物は粘りがあった。この混合物を、厚み20mm程度の平らな楕円型に成形して、成形物30gを得た。複数の小片状食肉がかなりまとまりやすかった。成型物を袋に入れて、急速凍結庫(庫内温度約-50℃)で1時間凍結した後、袋に入れて-20℃で3時間冷凍保存した。その後加熱した湯に、凍結した状態の成型物を入れ、8分間茹でた。
 茹でた肉を中央で切断し、断面を見たところ、複数の小片状食肉が一体化しており、全体的に一枚の肉のように見えた。また、複数の小片状食肉がしっかり繋がっており、力を加えてもばらばらにならなかった。次に、茹でた肉を食したところ、繊維感が強く感じられた。
(Sample preparation)
First, the peeled chicken breast was cut into 20 mm × 20 mm × 20 mm (maximum length of about 35 mm, mass of about 4 to 6 g).
Next, 10 g of water, 12 g of modified starch 1 and 2 g of salt were added, and the mixture was mixed by hand for 3 minutes. The resulting mixture was sticky. This mixture was molded into a flat oval shape having a thickness of about 20 mm to obtain 30 g of a molded product. Multiple pieces of meat were fairly easy to organize. The molded product was placed in a bag, frozen in a quick freezer (inside temperature of about −50 ° C.) for 1 hour, then placed in a bag and stored frozen at −20 ° C. for 3 hours. After that, the frozen molded product was placed in heated water and boiled for 8 minutes.
When the boiled meat was cut in the center and the cross section was viewed, multiple pieces of meat were integrated and looked like a single piece of meat as a whole. In addition, multiple pieces of meat were firmly connected and did not fall apart even when force was applied. Next, when I ate the boiled meat, I felt a strong sense of fiber.
 この出願は、2019年9月27日に出願された日本出願特願2019-176743号を基礎とする優先権を主張し、その開示のすべてをここに取り込む。 This application claims priority based on Japanese Application Japanese Patent Application No. 2019-176743 filed on September 27, 2019, and incorporates all of its disclosures herein.

Claims (22)

  1.  以下の工程(A)及び(B):
    (A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程、
    (B)前記混合物を成形し、成形物を得る工程、
     を含む、食肉加工品の製造方法。
    The following steps (A) and (B):
    (A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture.
    (B) A step of molding the mixture to obtain a molded product.
    A method for producing processed meat products, including.
  2.  前記油脂加工澱粉を、前記小片状食肉100質量部に対し、1質量部以上50質量部以下混合する、請求項1に記載の製造方法。 The production method according to claim 1, wherein the oil-and-fat modified starch is mixed with 100 parts by mass of the small piece meat in an amount of 1 part by mass or more and 50 parts by mass or less.
  3.  前記工程(A)において、塩類を、前記小片状食肉100質量部に対し、0.1質量部以上5質量部以下混合する、請求項1又は2に記載の製造方法。 The production method according to claim 1 or 2, wherein in the step (A), salts are mixed with 100 parts by mass of the small pieces of meat in an amount of 0.1 part by mass or more and 5 parts by mass or less.
  4.  前記工程(A)において、さらに水を添加し、混合する、請求項1乃至3いずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 3, wherein water is further added and mixed in the step (A).
  5.  前記水を、前記小片状食肉100質量部に対し、0.1質量部以上20質量部以下混合する、請求項4に記載の製造方法。 The production method according to claim 4, wherein the water is mixed with 100 parts by mass of the small pieces of meat in an amount of 0.1 part by mass or more and 20 parts by mass or less.
  6.  前記工程(A)において、さらにタンパク質素材を添加し、混合する、請求項1乃至5いずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 5, wherein a protein material is further added and mixed in the step (A).
  7.  前記小片状食肉は加水工程を経たものである、請求項1乃至6いずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 6, wherein the small piece of meat has undergone a watering step.
  8.  前記小片状食肉が0.4g以上30g以下である、請求項1乃至7いずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 7, wherein the piece-shaped meat is 0.4 g or more and 30 g or less.
  9.  前記小片状食肉の最大長が10mm超100mm以下である、請求項1乃至8いずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 8, wherein the maximum length of the small piece of meat is more than 10 mm and 100 mm or less.
  10.  前記小片状食肉が、畜肉、獣肉、食鳥肉及び魚介類からなる群から選ばれる1種または2種以上である、請求項1乃至9いずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 9, wherein the small piece of meat is one or more selected from the group consisting of livestock meat, animal meat, poultry meat and seafood.
  11.  前記油脂加工澱粉が、とうもろこし澱粉、タピオカ澱粉およびこれらの化工澱粉からなる群から選択される1種または2種以上を油脂加工したものである、請求項1乃至10いずれか1項に記載の製造方法。 The production according to any one of claims 1 to 10, wherein the oil-processed starch is one or two or more selected from the group consisting of corn starch, tapioca starch and modified starch thereof. Method.
  12.  前記化工澱粉の化工が、リン酸架橋化およびアセチル化からなる群から選ばれる1種または2種である、請求項11に記載の製造方法。 The production method according to claim 11, wherein the modified starch is one or two selected from the group consisting of phosphoric acid cross-linking and acetylation.
  13.  請求項1乃至12いずれか1項に記載の製造方法によって得られた食肉加工品を、加熱調理する工程を含む、食肉加工食品の製造方法。 A method for producing a processed meat food, which comprises a step of cooking a processed meat product obtained by the production method according to any one of claims 1 to 12.
  14.  前記加熱調理が、油ちょう、焼成、煮る、茹でる及び蒸気加熱からなる群から選ばれる1または2以上の加熱処理である、請求項13に記載の製造方法。 The production method according to claim 13, wherein the cooking method is one or more heat treatments selected from the group consisting of oil boiled, baked, boiled, boiled and steam heated.
  15.  前記食肉加工食品が、唐揚げ、竜田揚げ、ビーフカツ、豚カツ、チキンカツ、魚フライ、ベーコン、焼き豚、ステーキ、焼き肉、および、角煮からなる群から選ばれる1種である、請求項13に記載の製造方法。 The processed meat food is one selected from the group consisting of fried chicken, fried chicken, beef cutlet, pork cutlet, chicken cutlet, fried fish, bacon, roast pork, steak, roasted meat, and kakuni, according to claim 13. Production method.
  16.  油脂加工澱粉を有効成分とする、小片状食肉用結着剤。 A binder for small pieces of meat containing oil-processed starch as an active ingredient.
  17.  前記油脂加工澱粉の含有量が、50質量%以上100質量%以下である、請求項16に記載の結着剤。 The binder according to claim 16, wherein the content of the modified starch is 50% by mass or more and 100% by mass or less.
  18.  さらに塩類を含む、請求項16又は17に記載の結着剤。 The binder according to claim 16 or 17, further comprising salts.
  19.  前記塩類を、前記油脂加工澱粉100質量部あたり、0.1質量部以上50質量部以下含有する、請求項18に記載の結着剤。 The binder according to claim 18, wherein the salts are contained in an amount of 0.1 part by mass or more and 50 parts by mass or less per 100 parts by mass of the modified starch.
  20.  さらにタンパク質素材を含む、請求項16乃至19いずれか1項に記載の結着剤。 The binder according to any one of claims 16 to 19, further comprising a protein material.
  21.  以下の工程(A)及び(B):
    (A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程、
    (B)前記混合物を成形し、成形物を得る工程、
     を含む、小片状食肉を結着させる方法。
    The following steps (A) and (B):
    (A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture.
    (B) A step of molding the mixture to obtain a molded product.
    A method of binding small pieces of meat, including.
  22.  以下の工程(A)及び(B):
    (A)少なくとも、小片状食肉と油脂加工澱粉と、を混合して混合物を得る工程、
    (B)前記混合物を成形し、成形物を得る工程、
     を含む、食肉加工食品の繊維感を向上させる方法。
    The following steps (A) and (B):
    (A) At least a step of mixing small pieces of meat and modified starch to obtain a mixture.
    (B) A step of molding the mixture to obtain a molded product.
    A method of improving the fibrous texture of processed meat foods, including.
PCT/JP2020/035963 2019-09-27 2020-09-24 Method for manufacturing processed meat product WO2021060350A1 (en)

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