WO2021056365A1 - 超细纤维合成革烘干装置 - Google Patents

超细纤维合成革烘干装置 Download PDF

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Publication number
WO2021056365A1
WO2021056365A1 PCT/CN2019/108319 CN2019108319W WO2021056365A1 WO 2021056365 A1 WO2021056365 A1 WO 2021056365A1 CN 2019108319 W CN2019108319 W CN 2019108319W WO 2021056365 A1 WO2021056365 A1 WO 2021056365A1
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WIPO (PCT)
Prior art keywords
air
guide roller
roller
air outlet
fan
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PCT/CN2019/108319
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English (en)
French (fr)
Inventor
王明辉
徐海峰
Original Assignee
苏州比达尔创新材料科技有限公司
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Application filed by 苏州比达尔创新材料科技有限公司 filed Critical 苏州比达尔创新材料科技有限公司
Priority to DE212019000052.5U priority Critical patent/DE212019000052U1/de
Publication of WO2021056365A1 publication Critical patent/WO2021056365A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06—Controlling, e.g. regulating, parameters of gas supply
    • F26B21/12—Velocity of flow; Quantity of flow, e.g. by varying fan speed, by modifying cross flow area

Definitions

  • the utility model relates to the technical field of drying devices, in particular to a drying device for superfine fiber synthetic leather.
  • Microfiber synthetic leather consists of two parts, nylon microfiber and polyurethane, which are tightly connected together.
  • the ultrafine fibers are three-dimensionally cross-linked together to act as a skeleton and support, forming a structure similar to dermal collagen fibers.
  • Distributed around the fiber is polyurethane, which makes the entire synthetic leather base fabric form a whole and has many functions. It is not a simple filling in the leather body, but has many round, needle-shaped foaming structures, and the whole is a three-dimensional network.
  • the hair groove structure in between is staggered and connected to form a fine permeable structure, so that the leather body has a certain degree of breathability and moisture permeability.
  • Microfiber synthetic leather needs to be dried during the production and processing process to achieve the purpose of drying moisture and oiling and setting.
  • the hot air produced by the microfiber synthetic leather drying device cannot be fully compatible with the synthetic leather. Surface contact makes it impossible to adequately dry the synthetic leather, and the drying effect is poor.
  • the present utility model proposes a drying device for superfine fiber synthetic leather, which can dry synthetic leather from three directions, which greatly increases the drying area and further improves the drying process. Dry effect.
  • the utility model provides a drying device for superfine fiber synthetic leather, which includes a shell, an unwinding roller, a winding roller, a first guide roller, a second guide roller, a third guide roller, a fourth guide roller, a heating box, The first heating rod, the second heating rod, the first fan, the first air guide tube, the second fan and the second air guide tube;
  • the shell is provided with a feed port, a discharge port and a first opening.
  • the shell is provided with a driving device for driving the unwinding roller and the winding roller to rotate; the unwinding roller and the winding roller are arranged side by side from top to bottom, and are placed side by side.
  • the winding roller is located at the inlet, and the winding roller is located at the outlet; the first guide roller, the second guide roller, the third guide roller and the fourth guide roller are all rotatably arranged on the inner wall of the housing; heating box, first fan The heating box is located at the first opening, and the heating box is provided with a second air inlet, a first air outlet, and a second air outlet; the first heating rod and the second heating rod are both set On the inner wall of the heating box; the first air guide tube is a Y-shaped cylindrical structure, the first air guide tube is provided with an air inlet end and two air outlet ends, the air inlet end of the first air guide tube and the first fan The air outlet ends are connected, and the two air outlet ends of the first air guide tube respectively blow in a gradually inclined direction from bottom to top and a gradually inclined direction from top to bottom; the air inlet end of the first fan communicates with the heating box through the first air outlet;
  • the second air guide tube has an L-shaped cylindrical structure.
  • the second air guide tube is provided with an air inlet end and an air outlet end.
  • the air inlet end of the second air guide tube communicates with the air outlet end of the second fan.
  • the air outlet end of the air duct is located between the two air outlet ends of the first air duct in the vertical direction, and the blowing direction of the air outlet end of the second air duct faces the horizontal direction; the air inlet end of the second fan passes through the second air outlet Connect with the heating box.
  • the first guide roller and the fourth guide roller are arranged side by side from top to bottom; the first guide roller is located between the second guide roller and the unwinding roller in the horizontal direction; the second guide roller and the third guide roller are separated from the top Arranged side by side to the bottom, and the second guide roller and the third guide roller are located between the first guide roller and the fourth guide roller in the vertical direction; one air outlet end of the first air guide tube faces the second guide roller And the first guide roller, the other air outlet end of the first air guide tube faces the third guide roller and the fourth guide roller.
  • the driving device includes a first bracket, a biaxial motor, a driving wheel, a belt, a driven wheel, a mounting shaft, and a second bracket; the first bracket and the second bracket are both arranged on the housing, and the second bracket is provided with multiple There are two driving wheels, belts, driven wheels and mounting shafts; the two-axis motor is installed on the first bracket, and the two-axis motor is equipped with two output terminals.
  • the two output terminals of the two-axis motor are connected to the two Two driving wheels are drivingly connected; the driving wheel is connected to the driven wheel through a belt; the two driven wheels are respectively arranged on two mounting shafts; the unwinding roller and the winding roller are respectively arranged on the two mounting shafts; the mounting shaft and the second The bracket rotates and connects.
  • a filter screen is provided on the heating box; the filter screen is located at the second air inlet.
  • a third fan and a mounting frame are provided on the inner wall of the housing; the air inlet end of the third fan is connected with an air inlet pipe, and the air outlet end of the third fan is connected with a connecting pipe; the mounting frame is provided with a mounting hole; The connecting pipe is connected, the other end of the mounting hole is connected with an air inlet hopper, and the inner wall of the mounting hole is provided with moisture-absorbing cotton; the air inlet hopper is away from the installation hole and faces the feed inlet.
  • the first heating rod is located at the first air outlet; the second heating rod is located at the second air outlet.
  • the shell includes a main shell, a top cover, a bottom plate, a second connecting plate, and a first connecting plate; the inlet, the outlet, and the first opening are all arranged on the main shell, and the inlet and the outlet
  • the openings are arranged side by side from top to bottom; the main shell is also provided with a second opening; the top cover is arranged on the top of the main shell; the bottom plate is arranged on the bottom of the main shell; the second connecting plate and the first connecting plate are both arranged on the main shell On the body; the second connecting plate is located at the second opening; the first connecting plate is located at the first opening, and the first connecting plate is provided with a first air inlet.
  • a foot cup is provided at the bottom of the bottom plate.
  • the unwinding roller and the winding roller rotate under the action of the driving device to carry out the unwinding and winding process of the superfine fiber synthetic leather, and the superfine fiber synthetic leather is from the unwinding process.
  • the reel rolls out, enters the inside of the shell from the feed port, and is guided by the first guide roller, the second guide roller, the third guide roller and the fourth guide roller in sequence, and finally output from the discharge port, and is wound on the rewinding roller. on.
  • the first fan and the second fan create negative air pressure, so that the air outside the shell enters the heating box through the second air inlet under the negative pressure, and the first heating rod and the second heating rod heat the air.
  • the heated air enters the first fan from the first air outlet, and enters the second fan from the second air outlet.
  • the first fan delivers the hot air to the Y-shaped first air duct
  • the second fan delivers the hot air to the L-shaped second air duct.
  • the hot air blows from the two air outlet ends of the first air guide tube toward the synthetic leather on the guide roller in an oblique direction, and blows from one air outlet end of the second air guide tube toward the synthetic leather in a horizontal direction.
  • the utility model can dry the synthetic leather from three directions, which greatly increases the drying area and further improves the drying effect.
  • Figure 1 is a schematic view of the structure of a superfine fiber synthetic leather drying device proposed by the utility model from the first perspective.
  • Fig. 2 is a schematic view of the structure of a drying device for superfine fiber synthetic leather proposed by the utility model from a second perspective.
  • Figure 3 is a structural cross-sectional view of a drying device for superfine fiber synthetic leather proposed by the utility model.
  • Fig. 4 is a schematic diagram of the explosion structure of the outer shell of a superfine fiber synthetic leather drying device proposed by the utility model.
  • Figure 5 is a schematic structural diagram of the drying principle of a drying device for superfine fiber synthetic leather proposed by the utility model.
  • Figure 6 is a schematic diagram of the structure of the mounting frame and the moisture-absorbing cotton in a drying device for superfine fiber synthetic leather proposed by the utility model.
  • Figure 7 is a schematic structural diagram of the rotation principle of the unwinding roller and the winding roller in a drying device for superfine fiber synthetic leather proposed by the utility model.
  • Mounting shaft; 121 Unwinding roller; 122, winding roller; 13, first guide roller; 14, second guide roller; 15, third guide roller; 16, fourth guide roller; 17, heating box; 171, second air inlet 172, the first air outlet; 173, the second air outlet; 18, the filter screen; 19, the first heating rod; 20, the second heating rod; 21, the first fan; 22, the first air duct; 23, The second fan; 24, the second air duct; 25, the air inlet hopper; 26, the air inlet pipe; 27, the third fan; 28, the connecting pipe; 29, the mounting frame; 30, the moisture-absorbing cotton; 31, the foot cup; 32 , The second bracket.
  • a drying device for superfine fiber synthetic leather proposed by the present invention includes a housing 100, an unwinding roller 121, a winding roller 122, a first guide roller 13, a second guide roller 14, The third guide roller 15, the fourth guide roller 16, the heating box 17, the first heating rod 19, the second heating rod 20, the first fan 21, the first air guide tube 22, the second fan 23, and the second air guide tube twenty four;
  • the housing 100 is provided with a feed port 101, a discharge port 102 and a first opening 104, and the housing 100 is provided with a driving device for driving the unwinding roller 121 and the winding roller 122 to rotate; the unwinding roller 121 and the winding roller 122 It is arranged side by side from top to bottom, and the unwinding roller 121 is located at the feeding port 101, and the winding roller 122 is located at the discharging port 102; the first guide roller 13, the second guide roller 14, the third guide roller 15 and the fourth guide roller
  • the guide rollers 16 are all rotatably arranged on the inner wall of the housing 100; the heating box 17, the first fan 21 and the second fan 23 are all arranged on the inner wall of the housing 100; the heating box 17 is located at the first opening 104, and the heating box 17 is provided with a Two air inlets 171, a first air outlet 172 and a second air outlet 173; the first heating rod 19 and the second heating rod 20 are both arranged on the inner wall of the heating box
  • the air inlet end of the first air guide tube 22 communicates with the air outlet end of the first fan 21, and the two air outlet ends of the first air guide tube 22 The air is blown in a gradually inclined direction from bottom to top and a gradually inclined direction from top to bottom respectively; the air inlet end of the first fan 21 communicates with the heating box 17 through the first air outlet 172; the second air duct 24 is an L-shaped cylinder Structure, the second air duct 24 is provided with an air inlet end and an air outlet, the air inlet end of the second air duct 24 communicates with the air outlet end of the second fan 23, and the air outlet end of the second air duct 24 is at It is located between the two air outlet ends of the first air guide tube 22 in the vertical direction, and the blowing direction of the air outlet end of the second air guide tube 24 faces the horizontal direction; the air inlet end of the second fan 23 passes through the second air outlet 173 and is heated The box 17 is connected.
  • the unwinding roller 121 and the winding roller 122 rotate under the action of a driving device to carry out the unwinding and winding process of the superfine fiber synthetic leather.
  • the superfine fiber synthetic leather is discharged from the unwinding roller 121, and the superfine fiber synthetic leather
  • the material port 101 enters the inside of the housing 100, and is guided by the first guide roller 13, the second guide roller 14, the third guide roller 15 and the fourth guide roller 16 in turn, and is finally output from the discharge port 102, and is reeled in the reel. ⁇ 122 ⁇ Roll 122 on.
  • the first fan 21 and the second fan 23 create negative air pressure, so that the air outside the housing 100 enters the heating box 17 through the second air inlet 171 under the negative pressure, and the first heating rod 19 and the second heating rod 20 perform air Heat treatment.
  • the heated air enters the first fan 21 from the first air outlet 172 and enters the second fan 23 from the second air outlet 173.
  • the first fan 21 conveys the hot air into the Y-shaped first air duct 22, and the second fan 23 transmits the hot air into the L-shaped second air duct 24.
  • the hot air blows from two outlet ends of the first air guide tube 22 toward the synthetic leather on the guide roller in an oblique direction, and blows from one air outlet end of the second air guide tube 24 toward the synthetic leather in a horizontal direction.
  • the utility model can dry the synthetic leather from three directions, which greatly increases the drying area and further improves the drying effect.
  • the first guide roller 13 and the fourth guide roller 16 are arranged side by side from top to bottom; the first guide roller 13 is located between the second guide roller 14 and the unwinding roller 121 in the horizontal direction;
  • the second guide roller 14 and the third guide roller 15 are arranged side by side from top to bottom, and the second guide roller 14 and the third guide roller 15 are located between the first guide roller 13 and the fourth guide roller 16 in the vertical direction;
  • the air outlet direction of one air outlet end of the first air guide tube 22 faces the second guide roller 14 and the first guide roller 13, and the air outlet direction of the other air outlet end of the first air guide tube 22 faces the third guide roller 15 and the fourth guide roller.
  • one air outlet end of the first air guide tube 22 outputs hot air to the synthetic leather in the area between the second guide roller 14 and the first guide roller 13 along the direction from the second guide roller 14 to the first guide roller 13
  • the other air outlet end of the first air guide tube 22 faces the synthetic leather in the area between the third guide roller 15 and the fourth guide roller 16 along the direction of the third guide roller 15 to the fourth guide roller 16.
  • the hot air is output, and the hot air diffuses along the oblique direction, and the contact area between the hot air and the synthetic leather is increased, and the synthetic leather can be dried more fully.
  • the driving device includes a first bracket 6, a biaxial motor 7, a driving wheel 8, a belt 9, a driven wheel 10, a mounting shaft 11, and a second bracket 32; the first bracket 6 and the second bracket 32 are all set on the housing 100, and a total of multiple second brackets 32 are provided; the driving wheel 8, the belt 9, the driven wheel 10 and the mounting shaft 11 are all provided with two; the biaxial motor 7 is set on the first bracket 6 ,
  • the two-axis motor 7 is provided with two output terminals, the two output terminals of the two-axis motor 7 are respectively drivingly connected to two driving wheels 8;
  • the driving wheel 8 is drivingly connected with the driven wheel 10 through the belt 9;
  • the two driven wheels 10 They are respectively arranged on the two mounting shafts 11; the unwinding roller 121 and the winding roller 122 are respectively arranged on the two mounting shafts 11; the mounting shaft 11 is rotatably connected with the second bracket 32.
  • the output end of the biaxial motor 7 drives the driving wheel 8 to rotate.
  • the driving wheel 8 drives the driven wheel 10 to rotate through the belt 9.
  • the mounting shaft 11, the unwinding roller 121 and the winding roller 122 rotate with the driven wheel 10 through a
  • the biaxial motor 7 realizes the unwinding process of the unwinding roller 121 and the winding process of the winding roller 122, the structure is simpler, and the synthetic leather conveying process is more stable.
  • a filter screen 18 is provided on the heating box 17; the filter screen 18 is located at the second air inlet 171.
  • the filter screen 18 is provided to filter the air entering the heating box 17 to prevent the dirt in the air from polluting the microfiber synthetic leather.
  • a third fan 27 and a mounting frame 29 are provided on the inner wall of the housing 100; the inlet end of the third fan 27 is connected with an inlet pipe 26, and the outlet end of the third fan 27 is connected with a connecting pipe 28
  • the mounting frame 29 is provided with a mounting hole; one end of the mounting hole is connected with the connecting pipe 28, the other end of the mounting hole is connected with an air inlet 25, and the inner wall of the mounting hole is provided with a moisture-absorbing cotton 30; ⁇ 101 ⁇ Material mouth 101.
  • the third fan 27 creates negative air pressure, and the hot air in the housing 100 enters the third fan 27 through the air inlet 25, the moisture-absorbing cotton 30 and the air-intake pipe 26 in turn, and passes through the moisture-absorbing cotton 30 during the circulation process.
  • the moisture in the hot air is absorbed and the dehumidified hot air continues to enter the heating box 17 through the connecting pipe 28, thereby realizing the waste heat utilization of the hot air, which is more energy-saving and environmentally friendly.
  • the first heating rod 19 is located at the first air outlet 172; the second heating rod 20 is located at the second air outlet 173.
  • the hot air produced by the first heating rod 19 mainly enters the first fan 21 through the first air outlet 172
  • the hot air produced by the second heating rod 20 mainly enters the second fan 23 through the second air outlet 173.
  • the housing 100 includes a main housing 1, a top cover 2, a bottom plate 3, a second connecting plate 4, and a first connecting plate 5; a feed port 101, a discharge port 102, and a first opening 104 Both are arranged on the main casing 1, and the feed port 101 and the discharge port 102 are arranged side by side from top to bottom; the main casing 1 is also provided with a second opening 103; the top cover 2 is provided on the top of the main casing 1; The bottom plate 3 is arranged at the bottom of the main housing 1; the second connecting plate 4 and the first connecting plate 5 are both arranged on the main housing 1; the second connecting plate 4 is located at the second opening 103; the first connecting plate 5 is located at the first The opening 104 is provided with a first air inlet 501 on the first connecting plate 5.
  • a foot cup 31 is provided at the bottom of the bottom plate 3.
  • the device can be moved flexibly according to the needs of use, which is more convenient.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

一种超细纤维合成革烘干装置，包括外壳、放卷辊、收卷辊、第一导向辊、第二导向辊、第三导向辊、第四导向辊、加热箱、第一加热棒、第二加热棒、第一风机、第一导风筒、第二风机和第二导风筒；外壳上设置有进料口、出料口和第一开口，外壳上设置有用于驱动放卷辊和收卷辊转动的驱动装置；放卷辊和收卷辊由上至下并排设置；加热箱、第一风机和第二风机均设置在外壳内壁上；加热箱上设置有第二进风口、第一出风口和第二出风口；第一加热棒和第二加热棒均设置在加热箱内壁上；第一导风筒为Y形筒状结构；第二导风筒为L形筒状结构。本该装置能从三个方向对合成革进行烘干处理，极大地提高了烘干面积，进而提高了烘干效果。

Description

一种超细纤维合成革烘干装置 技术领域
本实用新型涉及烘干装置技术领域，尤其涉及一种超细纤维合成革烘干装置。
背景技术
超细纤维合成革由锦纶超细纤维和聚氨酯两部分构成，它们紧密连接在一起。在基布结构中，超细纤维三维交联在一起，起到骨架和支撑作用，形成类似于真皮胶原纤维的结构。分布在纤维四周的是聚氨酯，它使整个合成革基布形成一个整体，并具备了许多功能。它在革体中不是简单的填充，而是具有许多圆形的、针形的发泡结构，整体呈立体网状。其间的发沟结构交错连通，形成微细的通透结构，使革体具有一定的透气透湿性能。
超细纤维合成革在生产加工过程中，需要进行烘干处理，以达到烘干水分和上油定型的目的，现有技术下，超细纤维合成革烘干装置制造的热风不能充分与合成革表面接触，导致不能对合成革进行充分的烘干处理，烘干效果差。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题，本实用新型提出一种超细纤维合成革烘干装置，能从三个方向对合成革进行烘干处理，极大地提高了烘干面积，进而提高了烘干效果。
(二)技术方案
本实用新型提供了一种超细纤维合成革烘干装置，包括外壳、放卷辊、收卷辊、第一导向辊、第二导向辊、第三导向辊、第四导向辊、加热箱、第一加 热棒、第二加热棒、第一风机、第一导风筒、第二风机和第二导风筒；
外壳上设置有进料口、出料口和第一开口，外壳上设置有用于驱动放卷辊和收卷辊转动的驱动装置；放卷辊和收卷辊由上至下并排设置，且放卷辊位于进料口处，收卷辊位于出料口处；第一导向辊、第二导向辊、第三导向辊和第四导向辊均转动设置在外壳内壁上；加热箱、第一风机和第二风机均设置在外壳内壁上；加热箱位于第一开口处，加热箱上设置有第二进风口、第一出风口和第二出风口；第一加热棒和第二加热棒均设置在加热箱内壁上；第一导风筒为Y形筒状结构，第一导风筒上设置有一个进气端和两个出气端，第一导风筒的进气端与第一风机的出气端连通，第一导风筒的两个出气端分别沿着由下至上逐渐倾斜方向和由上至下逐渐倾斜方向吹风；第一风机的进气端通过第一出风口与加热箱连通；第二导风筒为L形筒状结构，第二导风筒上设置有一个进气端和一个出气端，第二导风筒的进气端与第二风机的出气端连通，第二导风筒的出气端在竖直方向上位于第一导风筒的两个出气端之间，第二导风筒的出气端吹风方向朝向水平方向；第二风机的进气端通过第二出风口与加热箱连通。
优选的，第一导向辊和第四导向辊由上至下并排设置；第一导向辊在水平方向上位于第二导向辊和放卷辊之间；第二导向辊和第三导向辊由上至下并排设置，且第二导向辊和第三导向辊在竖直方向上位于第一导向辊和第四导向辊之间；第一导风筒的一个出气端出风方向朝向第二导向辊和第一导向辊，第一导风筒的另一个出气端出风方向朝向第三导向辊和第四导向辊。
优选的，驱动装置包括第一支架、双轴电机、主动轮、皮带、从动轮、安装轴和第二支架；第一支架和第二支架均设置在外壳上，且第二支架共设置有多个；主动轮、皮带、从动轮和安装轴均设置有两个；双轴电机设置在第一支架上，双轴电机上设置有两个输出端，双轴电机的两个输出端分别与两个主动 轮驱动连接；主动轮通过皮带与从动轮传动连接；两个从动轮分别设置在两个安装轴上；放卷辊和收卷辊分别设置在两个安装轴上；安装轴与第二支架转动连接。
优选的，加热箱上设置有过滤网；过滤网位于第二进风口处。
优选的，外壳内壁上设置有第三风机和安装架；第三风机的进气端连接有进气管，第三风机的出气端连接有连接管；安装架上设置有安装孔；安装孔一端与连接管连接，安装孔另一端连接有进气斗，安装孔内壁上设置有吸湿棉；进气斗远离安装孔一端朝向进料口。
优选的，第一加热棒位于第一出风口处；第二加热棒位于第二出风口处。
优选的，外壳包括主壳体、顶盖、底板、第二连接板和第一连接板；进料口、出料口和第一开口均设置在主壳体上，且进料口和出料口由上至下并排设置；主壳体上还设置有第二开口；顶盖设置在主壳体顶部；底板设置在主壳体底部；第二连接板和第一连接板均设置在主壳体上；第二连接板位于第二开口处；第一连接板位于第一开口处，且第一连接板上设置有第一进风口。
优选的，底板底部设置有脚杯。
本实用新型的上述技术方案具有如下有益的技术效果：放卷辊和收卷辊在驱动装置作用下转动，以进行超细纤维合成革的放卷和收卷过程，超细纤维合成革从放卷辊放出，从进料口进入外壳内部，依次经过第一导向辊、第二导向辊、第三导向辊和第四导向辊进行导向，并最终从出料口输出，收卷在收卷辊上。第一风机和第二风机制造空气负压，使得外壳外部空气在负压作用下通过第二进风口进入加热箱内部，第一加热棒和第二加热棒对空气进行加热处理。加热后的空气从第一出风口进入第一风机内，从第二出风口进入第二风机内。第一风机将热风输送至Y形的第一导风筒内，第二风机将热风输送至L形的第 二导风筒内。热风从第一导风筒的两个出气端沿倾斜方向吹向导向辊上的合成革，并从第二导风筒的一个出气端沿水平方向吹向合成革。本实用新型能从三个方向对合成革进行烘干处理，极大地提高了烘干面积，进而提高了烘干效果。
附图说明
图1为本实用新型提出的一种超细纤维合成革烘干装置第一种视角的结构示意图。
图2为本实用新型提出的一种超细纤维合成革烘干装置第二种视角的结构示意图。
图3为本实用新型提出的一种超细纤维合成革烘干装置的结构剖视图。
图4为本实用新型提出的一种超细纤维合成革烘干装置中外壳的爆炸结构示意图。
图5为本实用新型提出的一种超细纤维合成革烘干装置的烘干原理结构示意图。
图6为本实用新型提出的一种超细纤维合成革烘干装置中安装架和吸湿棉的结构示意图。
图7为本实用新型提出的一种超细纤维合成革烘干装置中放卷辊和收卷辊的转动原理结构示意图。
附图标记：100、外壳；1、主壳体；101、进料口；102、出料口；103、第二开口；104、第一开口；2、顶盖；3、底板；4、第二连接板；5、第一连接板；501、第一进风口；6、第一支架；7、双轴电机；8、主动轮；9、皮带；10、从动轮；11、安装轴；121、放卷辊；122、收卷辊；13、第一导向辊；14、第二导向辊；15、第三导向辊；16、第四导向辊；17、加热箱；171、第二进风口；172、第一出风口；173、第二出风口；18、过滤网；19、第一加热棒；20、第 二加热棒；21、第一风机；22、第一导风筒；23、第二风机；24、第二导风筒；25、进气斗；26、进气管；27、第三风机；28、连接管；29、安装架；30、吸湿棉；31、脚杯；32、第二支架。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本实用新型进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本实用新型的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本实用新型的概念。
如图1-7所示，本实用新型提出的一种超细纤维合成革烘干装置，包括外壳100、放卷辊121、收卷辊122、第一导向辊13、第二导向辊14、第三导向辊15、第四导向辊16、加热箱17、第一加热棒19、第二加热棒20、第一风机21、第一导风筒22、第二风机23和第二导风筒24；
外壳100上设置有进料口101、出料口102和第一开口104，外壳100上设置有用于驱动放卷辊121和收卷辊122转动的驱动装置；放卷辊121和收卷辊122由上至下并排设置，且放卷辊121位于进料口101处，收卷辊122位于出料口102处；第一导向辊13、第二导向辊14、第三导向辊15和第四导向辊16均转动设置在外壳100内壁上；加热箱17、第一风机21和第二风机23均设置在外壳100内壁上；加热箱17位于第一开口104处，加热箱17上设置有第二进风口171、第一出风口172和第二出风口173；第一加热棒19和第二加热棒20均设置在加热箱17内壁上；第一导风筒22为Y形筒状结构，第一导风筒22上设置有一个进气端和两个出气端，第一导风筒22的进气端与第一风机21的出气端连通，第一导风筒22的两个出气端分别沿着由下至上逐渐倾斜方向和由上至下逐渐倾斜方向吹风；第一风机21的进气端通过第一出风口172与加热箱17 连通；第二导风筒24为L形筒状结构，第二导风筒24上设置有一个进气端和一个出气端，第二导风筒24的进气端与第二风机23的出气端连通，第二导风筒24的出气端在竖直方向上位于第一导风筒22的两个出气端之间，第二导风筒24的出气端吹风方向朝向水平方向；第二风机23的进气端通过第二出风口173与加热箱17连通。
本实用新型中，放卷辊121和收卷辊122在驱动装置作用下转动，以进行超细纤维合成革的放卷和收卷过程，超细纤维合成革从放卷辊121放出，从进料口101进入外壳100内部，依次经过第一导向辊13、第二导向辊14、第三导向辊15和第四导向辊16进行导向，并最终从出料口102输出，收卷在收卷辊122上。第一风机21和第二风机23制造空气负压，使得外壳100外部空气在负压作用下通过第二进风口171进入加热箱17内部，第一加热棒19和第二加热棒20对空气进行加热处理。加热后的空气从第一出风口172进入第一风机21内，从第二出风口173进入第二风机23内。第一风机21将热风输送至Y形的第一导风筒22内，第二风机23将热风输送至L形的第二导风筒24内。热风从第一导风筒22的两个出气端沿倾斜方向吹向导向辊上的合成革，并从第二导风筒24的一个出气端沿水平方向吹向合成革。本实用新型能从三个方向对合成革进行烘干处理，极大地提高了烘干面积，进而提高了烘干效果。
在一个可选的实施例中，第一导向辊13和第四导向辊16由上至下并排设置；第一导向辊13在水平方向上位于第二导向辊14和放卷辊121之间；第二导向辊14和第三导向辊15由上至下并排设置，且第二导向辊14和第三导向辊15在竖直方向上位于第一导向辊13和第四导向辊16之间；第一导风筒22的一个出气端出风方向朝向第二导向辊14和第一导向辊13，第一导风筒22的另一个出气端出风方向朝向第三导向辊15和第四导向辊16。
需要说明的是，第一导风筒22的一个出气端沿着第二导向辊14至第一导向辊13的方向对第二导向辊14和第一导向辊13之间区域的合成革输出热风，同理，第一导风筒22的另一个出气端沿着沿着第三导向辊15至第四导向辊16的方向对第三导向辊15和第四导向辊16之间区域的合成革输出热风，热风沿着倾斜方向扩散，热风与合成革接触面积得到提高，进而能更充分的对合成革进行烘干处理。
在一个可选的实施例中，驱动装置包括第一支架6、双轴电机7、主动轮8、皮带9、从动轮10、安装轴11和第二支架32；第一支架6和第二支架32均设置在外壳100上，且第二支架32共设置有多个；主动轮8、皮带9、从动轮10和安装轴11均设置有两个；双轴电机7设置在第一支架6上，双轴电机7上设置有两个输出端，双轴电机7的两个输出端分别与两个主动轮8驱动连接；主动轮8通过皮带9与从动轮10传动连接；两个从动轮10分别设置在两个安装轴11上；放卷辊121和收卷辊122分别设置在两个安装轴11上；安装轴11与第二支架32转动连接。
需要说明的是，双轴电机7的输出端驱动主动轮8转动，主动轮8通过皮带9带动从动轮10转动，安装轴11、放卷辊121和收卷辊122随从动轮10转动，通过一个双轴电机7实现放卷辊121的放卷过程和收卷辊122的收卷过程，结构更加简单，合成革输送过程更加稳定。
在一个可选的实施例中，加热箱17上设置有过滤网18；过滤网18位于第二进风口171处。
需要说明的是，通过设置过滤网18，以对进入加热箱17内的空气进行过滤处理，防止空气中的污物污染超细纤维合成革。
在一个可选的实施例中，外壳100内壁上设置有第三风机27和安装架29； 第三风机27的进气端连接有进气管26，第三风机27的出气端连接有连接管28；安装架29上设置有安装孔；安装孔一端与连接管28连接，安装孔另一端连接有进气斗25，安装孔内壁上设置有吸湿棉30；进气斗25远离安装孔一端朝向进料口101。
需要说明的是，第三风机27制造空气负压，外壳100内的热空气依次通过进气斗25、吸湿棉30和进气管26进入第三风机27内，并在流通过程中通过吸湿棉30吸除热空气中的水分，除湿后的热空气继续通过连接管28进入加热箱17内，从而实现了热空气的余热利用，更加节能环保。
在一个可选的实施例中，第一加热棒19位于第一出风口172处；第二加热棒20位于第二出风口173处。
需要说明的是，第一加热棒19制造的热风主要通过第一出风口172进入第一风机21内，第二加热棒20制造的热风主要通过第二出风口173进入第二风机23内。
在一个可选的实施例中，外壳100包括主壳体1、顶盖2、底板3、第二连接板4和第一连接板5；进料口101、出料口102和第一开口104均设置在主壳体1上，且进料口101和出料口102由上至下并排设置；主壳体1上还设置有第二开口103；顶盖2设置在主壳体1顶部；底板3设置在主壳体1底部；第二连接板4和第一连接板5均设置在主壳体1上；第二连接板4位于第二开口103处；第一连接板5位于第一开口104处，且第一连接板5上设置有第一进风口501。
需要说明的是，通过设置第二开口103、第一开口104、第二连接板4和第一连接板5，能更方便的通过拆卸第二连接板4和第一连接板5对外壳100内的部件进行维护和保养。
在一个可选的实施例中，底板3底部设置有脚杯31。
需要说明的是，通过设置脚杯31，使得装置能根据使用需要灵活移动，更加便利。
应当理解的是，本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理，而不构成对本实用新型的限制。因此，在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。此外，本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (8)

  1. 一种超细纤维合成革烘干装置，其特征在于，包括外壳(100)、放卷辊(121)、收卷辊(122)、第一导向辊(13)、第二导向辊(14)、第三导向辊(15)、第四导向辊(16)、加热箱(17)、第一加热棒(19)、第二加热棒(20)、第一风机(21)、第一导风筒(22)、第二风机(23)和第二导风筒(24)；
    外壳(100)上设置有进料口(101)、出料口(102)和第一开口(104)，外壳(100)上设置有用于驱动放卷辊(121)和收卷辊(122)转动的驱动装置；放卷辊(121)和收卷辊(122)由上至下并排设置，且放卷辊(121)位于进料口(101)处，收卷辊(122)位于出料口(102)处；第一导向辊(13)、第二导向辊(14)、第三导向辊(15)和第四导向辊(16)均转动设置在外壳(100)内壁上；加热箱(17)、第一风机(21)和第二风机(23)均设置在外壳(100)内壁上；加热箱(17)位于第一开口(104)处，加热箱(17)上设置有第二进风口(171)、第一出风口(172)和第二出风口(173)；第一加热棒(19)和第二加热棒(20)均设置在加热箱(17)内壁上；第一导风筒(22)为Y形筒状结构，第一导风筒(22)上设置有一个进气端和两个出气端，第一导风筒(22)的进气端与第一风机(21)的出气端连通，第一导风筒(22)的两个出气端分别沿着由下至上逐渐倾斜方向和由上至下逐渐倾斜方向吹风；第一风机(21)的进气端通过第一出风口(172)与加热箱(17)连通；第二导风筒(24)为L形筒状结构，第二导风筒(24)上设置有一个进气端和一个出气端，第二导风筒(24)的进气端与第二风机(23)的出气端连通，第二导风筒(24)的出气端在竖直方向上位于第一导风筒(22)的两个出气端之间，第二导风筒(24)的出气端吹风方向朝向水平方向；第二风机(23)的进气端通过第二出风口(173)与加热箱(17)连通。
  2. 根据权利要求1所述的一种超细纤维合成革烘干装置，其特征在于，第一导向辊(13)和第四导向辊(16)由上至下并排设置；第一导向辊(13)在水平方向上位于第二导向辊(14)和放卷辊(121)之间；第二导向辊(14)和第三导向辊(15)由上至下并排设置，且第二导向辊(14)和第三导向辊(15)在竖直方向上位于第一导向辊(13)和第四导向辊(16)之间；第一导风筒(22)的一个出气端出风方向朝向第二导向辊(14)和第一导向辊(13)，第一导风筒(22)的另一个出气端出风方向朝向第三导向辊(15)和第四导向辊(16)。
  3. 根据权利要求2所述的一种超细纤维合成革烘干装置，其特征在于，驱动装置包括第一支架(6)、双轴电机(7)、主动轮(8)、皮带(9)、从动轮(10)、安装轴(11)和第二支架(32)；第一支架(6)和第二支架(32)均设置在外壳(100)上，且第二支架(32)共设置有多个；主动轮(8)、皮带(9)、从动轮(10)和安装轴(11)均设置有两个；双轴电机(7)设置在第一支架(6)上，双轴电机(7)上设置有两个输出端，双轴电机(7)的两个输出端分别与两个主动轮(8)驱动连接；主动轮(8)通过皮带(9)与从动轮(10)传动连接；两个从动轮(10)分别设置在两个安装轴(11)上；放卷辊(121)和收卷辊(122)分别设置在两个安装轴(11)上；安装轴(11)与第二支架(32)转动连接。
  4. 根据权利要求2所述的一种超细纤维合成革烘干装置，其特征在于，加热箱(17)上设置有过滤网(18)；过滤网(18)位于第二进风口(171)处。
  5. 根据权利要求2所述的一种超细纤维合成革烘干装置，其特征在于，外壳(100)内壁上设置有第三风机(27)和安装架(29)；第三风机(27)的进气端连接有进气管(26)，第三风机(27)的出气端连接有连接管(28)；安装架(29)上设置有安装孔；安装孔一端与连接管(28)连接，安装孔另一端连 接有进气斗(25)，安装孔内壁上设置有吸湿棉(30)；进气斗(25)远离安装孔一端朝向进料口(101)。
  6. 根据权利要求2所述的一种超细纤维合成革烘干装置，其特征在于，第一加热棒(19)位于第一出风口(172)处；第二加热棒(20)位于第二出风口(173)处。
  7. 根据权利要求2所述的一种超细纤维合成革烘干装置，其特征在于，外壳(100)包括主壳体(1)、顶盖(2)、底板(3)、第二连接板(4)和第一连接板(5)；进料口(101)、出料口(102)和第一开口(104)均设置在主壳体(1)上，且进料口(101)和出料口(102)由上至下并排设置；主壳体(1)上还设置有第二开口(103)；顶盖(2)设置在主壳体(1)顶部；底板(3)设置在主壳体(1)底部；第二连接板(4)和第一连接板(5)均设置在主壳体(1)上；第二连接板(4)位于第二开口(103)处；第一连接板(5)位于第一开口(104)处，且第一连接板(5)上设置有第一进风口(501)。
  8. 根据权利要求7所述的一种超细纤维合成革烘干装置，其特征在于，底板(3)底部设置有脚杯(31)。
PCT/CN2019/108319 2019-09-25 2019-09-26 超细纤维合成革烘干装置 WO2021056365A1 (zh)

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