WO2021051413A1 - 一种卧式边发边收球水分离器 - Google Patents

一种卧式边发边收球水分离器 Download PDF

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Publication number
WO2021051413A1
WO2021051413A1 PCT/CN2019/107116 CN2019107116W WO2021051413A1 WO 2021051413 A1 WO2021051413 A1 WO 2021051413A1 CN 2019107116 W CN2019107116 W CN 2019107116W WO 2021051413 A1 WO2021051413 A1 WO 2021051413A1
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Prior art keywords
ball
port
water
cylinder
outer cylinder
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PCT/CN2019/107116
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English (en)
French (fr)
Inventor
倪永刚
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深圳市勤达富流体机电设备有限公司
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Application filed by 深圳市勤达富流体机电设备有限公司 filed Critical 深圳市勤达富流体机电设备有限公司
Priority to PCT/CN2019/107116 priority Critical patent/WO2021051413A1/zh
Priority to US17/633,114 priority patent/US20220333881A1/en
Publication of WO2021051413A1 publication Critical patent/WO2021051413A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G1/00Non-rotary, e.g. reciprocated, appliances
    • F28G1/12Fluid-propelled scrapers, bullets, or like solid bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/053Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
    • B08B9/055Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
    • B08B9/0552Spherically shaped pigs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28GCLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G15/00Details

Definitions

  • the invention relates to the field of rubber ball cleaning, in particular to a horizontal water separator for sending and collecting balls.
  • the present invention provides a horizontal water separator for sending and receiving balls while serving, effectively improving the ball receiving rate, and has extremely low power, simple and reliable structure, and low processing difficulty. End cap cleaning machine, double return pipeline cleaning machine, single return pipeline cleaning machine.
  • a horizontal water separator for sending and receiving balls which is characterized in that it comprises an outer cylinder.
  • One side wall of the outer cylinder is provided with a ball receiving port and a water outlet, and the other side wall of the outer cylinder is provided with a serving ball.
  • the inlet and the water inlet; the water inlet and the water outlet are connected with an inlet and outlet water control valve for controlling the on and off of the water inlet and the outlet, the inlet and outlet control valve includes an inner tube placed in the outer tube, the inner tube There is a partition for dividing the inner cavity of the inner cylinder into a first inner cavity and a second inner cavity which are independent of each other.
  • the side wall of the inner cylinder of the first inner cavity is provided with two receptacles and a water outlet respectively.
  • the first inner cavity is provided with a ball water separation filter for preventing the rubber ball from entering the first port corresponding to the water outlet
  • the second inner cavity is provided with two separate The second port corresponding to the serving port and the water inlet
  • the second inner cavity is provided with a ball water separation filter for preventing the rubber ball from entering the second port corresponding to the water inlet
  • the inner cylinder is also connected to the inner cylinder for driving Rotating in the outer cylinder makes the two first ports correspond to the ball opening and the water inlet, and the two second ports correspond to the rotating drive of the ball receiving port and the water outlet.
  • the outer cylinder and the inner cylinder are coaxial, the two ends of the outer cylinder are embedded with sliding bearings and the two ends of the inner cylinder form a rotating pair; there is a gap between the inner wall of the outer cylinder and the outer wall of the inner cylinder, and the ball-receiving opening of the outer cylinder,
  • the connecting ring is embedded in the water outlet, the ball opening and the water inlet.
  • One end of the connecting ring is flat and one end is the saddle mouth surface.
  • the saddle mouth surface is close to the outer surface of the inner cylinder.
  • the connecting ring connects the ball receiving mouth, the water outlet, and the water outlet of the outer cylinder.
  • the four ports on the inner cylinder of the serving port and the water inlet are communicated with each other.
  • a sealing ring is provided on the periphery of the saddle mouth, and the sealing ring is in close contact with the inner wall of the outer cylinder to control the amount of leakage.
  • the axis of the ball receiving port and the water outlet on the side wall of the outer cylinder are on the same radial plane of the outer cylinder; the axes of the two first ports on the side wall of the inner cylinder of the first cavity are in the inner cylinder.
  • the axis of the ball opening and the water inlet on the other side wall of the outer cylinder are on the same radial plane of the outer cylinder; the two second channels on the side wall of the inner cylinder of the second cavity
  • the axis of the mouth is on the same radial plane of the inner cylinder.
  • the axes of the water outlet and the water inlet are on the same straight line; the axes of a first port and a second port are on the same straight line; the axes of the serving port and the receiving port are on the same straight line; The axis of the other first port and the other second port are on the same straight line.
  • the outer cylinder is placed horizontally or the included angle with the horizontal plane is less than or equal to 90°.
  • the partition is fixedly arranged in the inner cylinder.
  • one end of the outer cylinder forms a sight glass port
  • the sight glass port is provided with a sight glass
  • one end of the partition close to the view glass port is provided with a sealing strip for being attached to the sight glass.
  • the rotary actuator is an electric actuator, a pneumatic actuator or a hydraulic actuator.
  • the beneficial effect of the present invention is that the present invention provides a horizontal water separator for sending and receiving balls.
  • the rubber balls and water flow enter the first cavity from the ball receiving opening.
  • the water flows out again from the water outlet; when serving, the water flows from the water inlet into the second inner cavity and drives the rubber ball to flow out from the serving port.
  • the first cavity and the second cavity are independent of each other, and the ball can be received while serving, effectively improving
  • the ball collection rate is very low, the power is very low, the structure is simple and reliable, and the processing difficulty is low. It is suitable for end cap cleaning machines, double return pipeline cleaning machines, and single return pipeline cleaning machines for cleaning.
  • Figure 1 is a schematic diagram 1 of a horizontal water separator for sending and receiving balls provided by the present invention
  • Figure 2 is a second schematic diagram of a horizontal water separator for sending and receiving balls provided by the present invention
  • Figure 3 is a cross-sectional view of a horizontal water separator for sending and receiving balls provided by the present invention
  • Figure 4 is a schematic diagram of the inner cylinder of a horizontal water separator for sending and receiving balls provided by the present invention
  • Fig. 5 is a schematic diagram of the connecting ring in a horizontal water separator for sending and receiving balls provided by the present invention
  • Fig. 6 is a schematic diagram of the sealing ring in a horizontal water separator with sending and receiving balls provided by the present invention
  • FIG. 7 is a schematic diagram of the sealing strip in a horizontal water separator for sending and receiving balls provided by the present invention.
  • FIG. 8 is a schematic diagram of a horizontal water separator for sending and receiving balls provided by the present invention applied to an end cover cleaning machine;
  • Fig. 9 is a schematic diagram of a horizontal water separator for sending and receiving balls provided by the present invention applied to a double-return pipeline cleaning machine;
  • Fig. 10 is a schematic diagram of a horizontal water separator for sending and receiving balls provided by the present invention applied to a single-pass pipeline cleaning machine.
  • Figures 1 to 7 show a preferred embodiment of a horizontal water separator for sending and receiving balls provided by the present invention.
  • the horizontal water separator includes an outer tube 10, a side wall of the outer tube 10 is provided with a ball receiving port 11 and a water outlet 12, the other of the outer tube One side wall is provided with a ball opening 13 and a water inlet 14; both the water inlet and the water outlet are connected with an inlet and outlet water control valve 20 for controlling the on and off of the water inlet and the water outlet, and the water inlet and outlet control valve 20 includes The inner cylinder 21 is placed in the outer cylinder.
  • the inner cylinder 21 is provided with a partition 22 for dividing the inner cavity of the inner cylinder into a first inner cavity 2101 and a second inner cavity 2102 that are independent of each other.
  • Two first ports 211 corresponding to the ball receiving port and the water outlet are provided on the side wall of the cylinder.
  • the first inner cavity is provided with a ball water separating filter for preventing the rubber ball from entering the first port corresponding to the water outlet.
  • the side wall of the inner cylinder of the second inner cavity is provided with two second through openings 212 corresponding to the service opening and the water inlet respectively, and the second inner cavity is provided with the second opening for preventing the rubber ball from entering the first corresponding to the water inlet
  • the inner cylinder is also connected to drive the inner cylinder to rotate in the outer cylinder so that the two first ports correspond to the ball-feeding port and the water inlet, and the two second ports and the ball-receiving port and
  • the inner cylinder rotation driver 23 corresponding to the water outlet, so that when the ball is being collected, the rubber ball and the water flow enter the first cavity 2101 from the ball collecting port 11 and one first port 211, and the water flow then enters the first inner cavity 2101 from the other first port 211 And the water outlet 12; when serving, the water flows from the water inlet 14 and the other second port 212 into the second inner cavity 2102, driving the rubber ball out of the second port 212 and the serving port 13, the first inner cavity 2101
  • the outer cylinder 10 can be placed horizontally so that the central axis of the outer cylinder is flush with the horizontal plane, or the outer cylinder 10 can be placed obliquely so that the included angle ⁇ between the central axis of the outer cylinder 10 and the horizontal plane is less than or equal to 90 degrees.
  • the inner cylinder rotation driver 23 can be an electric actuator, and the start or stop of the electric actuator can be controlled by a PLC or a single-chip microcomputer of the controller, or a pneumatic actuator or a hydraulic actuator can be selected.
  • the outer cylinder 10 and the inner cylinder 21 are coaxial, and two ends of the outer cylinder 10 are embedded with sliding bearings 15 to form a rotating pair with the two ends of the inner cylinder, which facilitates the inner cylinder driver 23 to drive the inner cylinder 21 to slide in the outer cylinder 10.
  • the connecting ring 16 is embedded in the water inlet 14 and the connecting ring 16.
  • One end of the connecting ring 16 is flat, and the other end is the saddle mouth surface.
  • the saddle mouth surface is close to the outer surface of the inner cylinder.
  • the connecting ring connects the ball receiving mouth, the water outlet and the ball opening on the outer cylinder.
  • the four openings on the inner cylinder are connected to the water inlet respectively, so that the rotation of the inner cylinder 21 is not affected, and it can also play a sealing role to prevent liquid from flowing out and prevent water from flowing into the ball cavity and the ball cavity.
  • a sealing ring 17 is arranged on the periphery of the saddle mouth, and the sealing ring 17 is in close contact with the inner wall of the outer cylinder to control a very small amount of leakage and prevent the first inner cavity 2101 and the second inner cavity 2102 from running water.
  • the material of the connecting ring 16, the sealing ring 17 and the sliding bearing is not limited, and ultra-high molecular weight polyethylene or nylon is preferred.
  • the partition 22 in the inner cylinder 20 can be installed in the inner cylinder in a fixed manner, such as welding, or can be installed in the inner cylinder in a movable manner, such as plug-in and snap-on.
  • the partition 22 can equally divide the inner cavity of the inner cylinder 20 into a first inner cavity 2101 and a second inner cavity 2102.
  • the axis of the ball receiving port 11 and the water outlet 12 on one side wall of the outer cylinder 10 are on the same radial plane of the outer cylinder 10;
  • the axis of the nozzle 14 is on the same radial plane of the outer cylinder; that is, the ball receiving port 11 and the water outlet 12 are arranged in layers on one radial plane, and the ball opening 13 and the water inlet 14 are arranged in layers on another plane; correspondingly Ground, the axes of the two first through openings 211 on the inner cylinder side wall of the first inner cavity 2101 are on the same radial plane of the inner cylinder 20; the two second holes on the inner cylinder side wall of the second inner cavity 2102
  • the axis of the port 212 is on the same radial plane of the inner cylinder 20, that is, the two first ports 211 are layered on one radial plane, and the two second ports 212 are layered on the other radial plane.
  • the axes of the water outlet 12 and the water inlet 14 are on the same straight line, and the water outlet 12 and the water inlet 14 are symmetrically arranged; a first port 211 and the axis of a second port 212 are on the same straight line; the axes of the serving port 13 and the receiving port 11 are on the same straight line, and the serving port 13 and the receiving port 11 are symmetrically arranged; the other first port 211
  • the axis of the other second through port 212 is on the same straight line, that is, the axes of the four ports on the outer cylinder 10 are on the same radial plane, and the ports on the two side walls of the outer cylinder 10 are symmetrically arranged.
  • the inner The axes of the four ports of the cylinder 21 are also on the same radial plane, and the first port 211 and the second port 212 on the two side walls of the inner cylinder are symmetrically arranged, so that the two first ports 211 are connected to the receiving ports 211 respectively.
  • the ball port 11 corresponds to the water outlet 12, and the two second ports 212 correspond to the ball opening 13 and the water inlet 14, respectively, which can receive and serve the ball; when the inner cylinder rotation driver 23 drives the inner cylinder 21 to rotate 90 degrees, The four ports on the outer cylinder 10 do not correspond to the four ports on the inner cylinder 21.
  • the two first ports 211 are respectively connected to the service ports 13 and
  • the water inlet 14 corresponds to the two second ports 212 respectively corresponding to the receiving port 11 and the water outlet 12, and can continue to receive and serve the ball at the same time.
  • the diameter of the four ports on the outer cylinder 10 is the same as the diameter of the four ports on the inner cylinder 21.
  • one end of the outer cylinder 10 forms a sight glass port 18, and a sight glass is arranged in the sight glass port; one end of the inner cylinder 10 is sealed and the other end is open. The open end is connected to the sight glass port 18, which is convenient for adding and fetching balls.
  • the end of the partition close to the sight glass port is provided with a sealing strip 19 for fitting on the sight glass to prevent liquid leakage during the rotation of the inner cylinder. The phenomenon.
  • the horizontal ball water separator can be applied to the end cap type cleaning machine 100, as shown in Figure 8; it can also be applied to the double-pass pipeline cleaning machine 200, as shown in Figure 9; it can also be applied to the single-pass pipeline cleaning machine.
  • the type washing machine 300 as shown in FIG. 10, the condenser, the evaporator or the air conditioning unit is cleaned.
  • the specific working process of the horizontal sending and receiving ball water separator is as follows: the inner tube rotating driver 23 drives the inner tube 21 to rotate.
  • the inner tube 21 is at 0 degree, the two first ports 212 and the ball opening on the inner tube 21 13 corresponds to the water inlet 14 and the two second ports 212 correspond to the receiving port 11 and the water outlet 12; serving and receiving are performed at the same time, and water flows into the second cavity 2102 from the water intake 14 and the second port 212,
  • the rubber ball is driven to flow out from the second port 212 and the service port 12; the rubber ball and water flow enter the first cavity 2101 from the ball receiving port 11 and the first port 211, the rubber ball stays in the first cavity 2101, and the water flows from the first cavity 2101.
  • the first port 211 and the water outlet 12 flow out; after receiving and serving the ball, the inner cylinder rotation driver 23 drives the inner cylinder 21 to rotate, the inner cylinder 21 rotates 90 degrees, and the four ports on the inner cylinder 21 are connected to the outer cylinder 21.
  • the four ports on the barrel 10 do not correspond to each other, and the sight glass port can be opened to add rubber balls; when the inner barrel 21 is driven by the inner barrel rotation driver to rotate 180 degrees, the two first ports 211 in the inner barrel 21 are respectively connected to the ball opening 13 Corresponding to the water inlet 14, the two second ports 212 exchange positions with the ball receiving port 11 and the water outlet 12, that is, the first inner cavity 2101 and the second inner cavity 2102 in the inner cylinder 21, which originally stayed when the ball was received The glue ball is used as the glue ball for the next serve, which is convenient for receiving and serving the ball next time.
  • the technical solution of the present invention can fully and effectively achieve the above-mentioned purpose of the invention, and the structure and functional principles of the present invention have been fully verified in the embodiments, and can achieve the expected effect and purpose without departing from the original Under the premise of the principle and essence of the invention, various changes or modifications can be made to the embodiments of the invention. Therefore, the present invention includes all replacements within the scope mentioned in the scope of the patent application, and any equivalent changes made within the scope of the patent application of the present invention fall within the scope of the patent application in this case.

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Abstract

一种卧式边发边收球水分离器,包括外筒(10),所述外筒侧壁上设有收球口(11)、出水口(12)、发球口(13)和进水口(14);所述进水口和所述出水口都连接有进出水控制阀(20),所述进出水控制阀包括置入外筒内的内筒(21),内筒内设有用于将内筒的内腔分为相互独立的第一内腔(2101)和第二内腔(2102)的隔板(22),第一内腔的内筒侧壁上设有两个分别与收球口和出水口对应的第一通口(211),第一内腔内设有球水分离滤网(213);第二内腔的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口(212),第二内腔内设有球水分离滤网(213)。该边发边收球水分离器可实现发球和收球同步进行,杜绝清洗球滞留在捕球器收球网上的情况,有效提高收球率,结构简单可靠,加工难度低,适用各种清洗机进行清洗。

Description

一种卧式边发边收球水分离器 技术领域
本发明涉及胶球清洗领域,特别是一种卧式边发边收球水分离器。
背景技术
在对空调机组或冷凝器机组进行清洗时,通常采用胶球进行清洗,而胶球在清洗时需要进行收球和发球,在收发球过程中又需要采用球水分离器使得胶球和水分离,这样循环利用胶球进行清洗。目前市面常见球水分离器都为先发后收类,先发后收类球水分离器是在胶球全部发完后,再进行回收胶球,胶球容易滞留在捕球器的收球网上,收球率不高。
发明概述
技术问题
问题的解决方案
技术解决方案
针对上述问题,本发明提供了一种卧式边发边收球水分离器,可以实现边发球边收球,有效提高收球率,并且功率极低,结构简单可靠,加工难度低,适用于端盖式清洗机、双回程管道式清洗机、单回程管道式清洗机。
本发明采用的技术方案为:
一种卧式边发边收球水分离器,其特征在于,包括外筒,所述外筒的一侧壁上设有收球口和出水口,外筒的另一侧壁上设有发球口和进水口;所述进水口和所述出水口都连接有用于控制进水口和出水口通断的进出水控制阀,所述进出水控制阀包括置入外筒内的内筒,内筒内设有用于将内筒的内腔分为相互独立的第一内腔和第二内腔的隔板,第一内腔的内筒侧壁上设有两个分别与收球口和出水口对应的第一通口,第一内腔内设有用于防止胶球进入与出水口对应的第一通口的球水分离滤网,第二内腔的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口,第二内腔内设有用于防止胶球进入与进水口对应的第二通口的球水分离滤网,内筒还连接有用于驱动内筒在外筒内转动使得两个第一 通口与发球口和进水口对应且两个第二通口与收球口和出水口对应的旋转驱动器。
优选地,所述外筒和内筒同轴线,外筒的两端嵌入滑动轴承与内筒两头构成转动副;外筒内壁和内筒外壁之间留有间隙,外筒的收球口、出水口、发球口和进水口中都嵌入连接环,连接环一端为平面,一端为马鞍口面,马鞍口面紧贴内筒外表面,连接环将外筒上的收球口、出水口、发球口和进水口分别内筒上的四个通口相连通。
更优选地,所述马鞍口周边设有密封环,密封环与外筒内壁紧贴,控制极少的泄露量。
优选地,处于外筒一侧壁上的收球口和出水口的轴线处于外筒的同一径向平面上;第一内腔的内筒侧壁上的两个第一通口的轴线处于内筒的同一径向面上;处于外筒另一侧壁上的发球口和进水口的轴线处于外筒的同一径向平面上;第二内腔的内筒侧壁上的两个第二通口的轴线处于内筒的同一径向面上。
优选地,所述出水口和进水口的轴线处于同一直线上;一个第一通口与一个第二通口的轴线处于同一直线上;所述发球口和收球口的轴线处于同一直线上;另一个第一通口与另一个第二通口的轴线处于同一直线上。
优选地,所述外筒呈水平安放或是与水平面的夹角小于等于90°。
优选地,所述隔板固定设置在内筒内。
优选地,所述外筒的一端形成视镜口,视镜口内设有视镜,靠近视镜口的隔板一端设有用于贴合在视镜上的密封条。
优选地,所述旋转驱动器为电动执行器、气动执行器或液动执行器。
发明的有益效果
有益效果
与现有技术相比,本发明的有益效果在于:本发明提供了一种卧式边发边收球水分离器,在收球时,胶球和水流从收球口进入第一内腔,水流再从出水口流出;发球时,水流从进水口流入第二内腔,带动胶球从发球口流出,第一内腔与第二内腔相互独立,可实现边发球边收球,有效提高收球率,并且功率极低,结构简单可靠,加工难度低,适用于端盖式清洗机、双回程管道式清洗机、 单回程管道式清洗机以进行清洗。
对附图的简要说明
附图说明
图1,为本发明提供的一种卧式边发边收球水分离器的示意图一;
图2,为本发明提供的一种卧式边发边收球水分离器的示意图二;
图3,为本发明提供的一种卧式边发边收球水分离器的剖视图;
图4,为本发明提供的一种卧式边发边收球水分离器中内筒的示意图;
图5,为本发明提供的一种卧式边发边收球水分离器中连接环的示意图;
图6,为本发明提供的一种卧式边发边收球水分离器中密封环的示意图;
图7,为本发明提供的一种卧式边发边收球水分离器中密封条的示意图;
图8,为本发明提供的一种卧式边发边收球水分离器应用在端盖式清洗机的示意图;
图9,为本发明提供的一种卧式边发边收球水分离器应用在双回程管道式清洗机的示意图;
图10,为本发明提供的一种卧式边发边收球水分离器应用在单回程管道式清洗机的示意图。
实施该发明的最佳实施例
本发明的最佳实施方式
根据附图对本发明提供的优选实施方式做具体说明。
图1至图7,为本发明提供的一种卧式边发边收球水分离器的优选实施方式。如图1至图7所示,该卧式边发边收球水分离器包括外筒10,所述外筒10的一侧壁上设有收球口11和出水口12,外筒的另一侧壁上设有发球口13和进水口14;所述进水口和所述出水口都连接有用于控制进水口和出水口通断的进出水控制阀20,所述进出水控制阀20包括置入外筒内的内筒21,内筒21内设有用于将内筒的内腔分为相互独立的第一内腔2101和第二内腔2102的隔板22,第一内腔的内筒侧壁上设有两个分别与收球口和出水口对应的第一通口211,第一内腔内设有用于防止胶球进入与出水口对应的第一通口的球水分离滤网213,第二内腔的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口212,第二内腔内设有用 于防止胶球进入与进水口对应的第二通口的球水分离滤网213,内筒还连接有用于驱动内筒在外筒内转动使得两个第一通口与发球口和进水口对应且两个第二通口与收球口和出水口对应的内筒旋转驱动器23,这样在进行收球时,胶球和水流从收球口11、一个第一通口211进入第一内腔2101,水流再从另一个第一通口211和出水口12流出;发球时,水流从进水口14和另一个第二通口212流入第二内腔2102,带动胶球从一个第二通口212和发球口13流出,第一内腔2101与第二内腔2102相互独立,可实现边发球边收球,有效提高收球率,并且功率极低,结构简单可靠,加工难度低;在进行收发球全部结束后,可通过内筒旋转驱动器23驱动内筒21转动,使得两个第一通口211分别与进水口14和发球口13对应,两个第二通口212分别与出水口12和收球口11对应,以方便进行下次的收发球动作。该外筒10可水平安放使得外筒的中心轴线与水平面平齐,也可将外筒10倾斜安放,使得外筒10的中心轴线与水平面的夹角α小于等于90度。所述内筒旋转驱动器23可选用电动执行器,电动执行器的启动或停止都可采用控制器的PLC或单片机来实现控制,也可选用气动执行器或液动执行器。
所述外筒10和内筒21同轴线,外筒10的两端嵌入滑动轴承15与内筒两头构成转动副,方便内筒驱动器23驱动内筒21在外筒10内滑动。
如图6和图7所示,为了使得内筒21在外筒10内转动顺畅,外筒内壁和内筒外壁之间留有间隙,外筒10的收球口11、出水口12、发球口13和进水口14中都嵌入连接环16,连接环16一端为平面,一端为马鞍口面,马鞍口面紧贴内筒外表面,连接环将外筒上的收球口、出水口、发球口和进水口分别内筒上的四个通口相连通,这样既能不影响内筒21的转动,又能起到密封作用,以防止液体流出,防止发球腔和收球腔串水。所述马鞍口周边设有密封环17,密封环17与外筒内壁紧贴,控制极少的泄露量,防止第一内腔2101和第二内腔2102串水。该连接环16、密封环17和滑动轴承的材质不限,优先采用超高分子量聚乙烯或尼龙。
内筒20内的隔板22可采用固定方式设置在内筒内,例如焊接,也可采用活动方式设置在内筒内,例如插接和卡接。隔板22可将内筒20的内腔均分为第一内腔2101和第二内腔2102。
为了加工制作方便,处于外筒10一侧壁上的收球口11和出水口12的轴线处于外筒10的同一径向平面上;处于外筒10另一侧壁上的发球口13和进水口14的轴线处于外筒的同一径向平面上;即收球口11和出水口12在一个径向平面上分层设置,发球口13和进水口14在另一个平面上分层设置;对应地,第一内腔2101的内筒侧壁上的两个第一通口211的轴线处于内筒20的同一径向面上;第二内腔2102的内筒侧壁上的两个第二通口212的轴线处于内筒20的同一径向面上,即两个第一通口211在一个径向平面上分层设置,两个第二通口212在另一个径向平面上分层设置。
作为一种最佳的优选实施方式,如图3和图4所示,所述出水口12和进水口14的轴线处于同一直线上,出水口12和进水口14对称设置;一个第一通口211与一个第二通口212的轴线处于同一直线上;所述发球口13和收球口11的轴线处于同一直线上,发球口13和收球口11对称设置;另一个第一通口211与另一个第二通口212的轴线处于同一直线上,即外筒10上的四个口的轴线处于同一径向面上,且外筒10上两侧壁上的口对称设置,同时,内筒21的四个口的轴线也处于同一径向面上,且内筒两侧壁上的第一通口211与第二通口212对称设置,这样在两个第一通口211分别与收球口11和出水口12对应,两个第二通口212分别与发球口13和进水口14对应,可进行收球和发球动作;在内筒旋转驱动器23驱动内筒21转动90度时,外筒10上四个通口与内筒21上的四个通口都不对应,在内筒旋转驱动器23驱动内筒21转动180度时,两个第一通口211分别与发球口13和进水口14对应,两个第二通口212分别与收球口11和出水口12,又可继续同时进行收球和发球动作。另外,作为一种较佳的实施方式,该外筒10上四个口的直径与内筒21上四个口的直径相同。
为了方便观察到收球和发球状态以及添加或取出胶球,所述外筒10的一端形成视镜口18,视镜口内设有视镜;所述内筒10一端密封,另一端敞开,敞开一端与视镜口18连通,方便加球和取球,靠近视镜口的隔板一端设有用于贴合在视镜上的密封条19,以防止在内筒转动过程中出现液体渗漏的现象。
该卧式球水分离器可应用在端盖式清洗机100中,如图8所示;也可应用在双回程管道式清洗机200中,如图9所示;也可应用在单回程管道式清洗机300中,如 图10所示,以对冷凝器、蒸发器或空调机组进行清洗。
该卧式边发边收球水分离器的具体工作过程为:内筒旋转驱动器23驱动内筒21转动,内筒21处于0度时,内筒21上两个第一通口212与发球口13和进水口14对应且两个第二通口212与收球口11和出水口12对应;发球与收球同时进行,水流从进水口14和第二通口212流入第二内腔2102,带动胶球从第二通口212和发球口12流出;胶球和水流从收球口11、第一通口211进入第一内腔2101,胶球停留在第一内腔2101,水流再从第一通口211和出水口12流出;在此次收球和发球结束后,内筒旋转驱动器23驱动内筒21转动,内筒21转动90度,内筒21上的四个通口与外筒10上的四个口都不对应,可打开视镜口进行添加胶球;内筒旋转驱动器驱动内筒21转动180度时,内筒21内两个第一通口211分别与发球口13和进水口14对应,两个第二通口212分别与收球口11和出水口12,即内筒21内的第一内腔2101与第二内腔2102交换位置,原本收球时停留的胶球作为下次发球时的胶球,方便下次收球和发球。
综上所述,本发明的技术方案可以充分有效的实现上述发明目的,且本发明的结构及功能原理都已经在实施例中得到充分的验证,能达到预期的功效及目的,在不背离本发明的原理和实质的前提下,可以对发明的实施例做出多种变更或修改。因此,本发明包括一切在专利申请范围中所提到范围内的所有替换内容,任何在本发明申请专利范围内所作的等效变化,皆属本案申请的专利范围之内。

Claims (9)

  1. 一种卧式边发边收球水分离器,其特征在于,包括外筒,所述外筒的一侧壁上设有收球口和出水口,外筒的另一侧壁上设有发球口和进水口;所述进水口和所述出水口都连接有用于控制进水口和出水口通断的进出水控制阀,所述进出水控制阀包括置入外筒内的内筒,内筒内设有用于将内筒的内腔分为相互独立的第一内腔和第二内腔的隔板,第一内腔的内筒侧壁上设有两个分别与收球口和出水口对应的第一通口,第一内腔内设有用于防止胶球进入与出水口对应的第一通口的球水分离滤网,第二内腔的内筒侧壁上设有两个分别与发球口和进水口对应的第二通口,第二内腔内设有用于防止胶球进入与进水口对应的第二通口的球水分离滤网,内筒还连接有用于驱动内筒在外筒内转动使得两个第一通口与发球口和进水口对应且两个第二通口与收球口和出水口对应的内筒旋转驱动器。
  2. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:所述外筒和内筒同轴线,外筒的两端嵌入滑动轴承与内筒两头构成转动副;外筒内壁和内筒外壁之间留有间隙,外筒的收球口、出水口、发球口和进水口中都嵌入连接环,连接环一端为平面,一端为马鞍口面,马鞍口面紧贴内筒外表面,连接环将外筒上的收球口、出水口、发球口和进水口分别内筒上的四个通口相连通。
  3. 根据权利要求2所述的卧式边发边收球水分离器,其特征在于:所述马鞍口周边设有密封环,密封环与外筒内壁紧贴。
  4. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:处于外筒一侧壁上的收球口和出水口的轴线处于外筒的同一径向平面上;第一内腔的内筒侧壁上的两个第一通口的轴线处于内筒的同一径向面上;处于外筒另一侧壁上的发球口和进水口的轴线处于外筒的同一径向平面上;第二内腔的内筒侧壁上的两个第二通口的轴线处于内筒的同一径向面上。
  5. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:所述出水口和进水口的轴线处于同一直线上;一个第一通口与一个第二通口的轴线处于同一直线上;所述发球口和收球口的轴线处于同一直线上;另一个第一通口与另一个第二通口的轴线处于同一直线上。
  6. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:所述外筒呈水平安放或是与水平面的夹角小于等于90°。
  7. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:所述隔板固定设置在内筒内。
  8. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:所述外筒的一端形成视镜口,视镜口内设有视镜,靠近视镜口的隔板一端设有用于贴合在视镜上的密封条。
  9. 根据权利要求1所述的卧式边发边收球水分离器,其特征在于:所述旋转驱动器为电动执行器、气动执行器或液动执行器。
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