WO2021042354A1 - 烘箱工作站之烘箱 - Google Patents

烘箱工作站之烘箱 Download PDF

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Publication number
WO2021042354A1
WO2021042354A1 PCT/CN2019/104647 CN2019104647W WO2021042354A1 WO 2021042354 A1 WO2021042354 A1 WO 2021042354A1 CN 2019104647 W CN2019104647 W CN 2019104647W WO 2021042354 A1 WO2021042354 A1 WO 2021042354A1
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Prior art keywords
oven
door
piece
conveyor
accommodating space
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PCT/CN2019/104647
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English (en)
French (fr)
Inventor
侯景忠
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侯景忠
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Publication date
Application filed by 侯景忠 filed Critical 侯景忠
Priority to PCT/CN2019/104647 priority Critical patent/WO2021042354A1/zh
Publication of WO2021042354A1 publication Critical patent/WO2021042354A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
    • F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers

Definitions

  • the invention belongs to the technical field of oven workstations, and particularly relates to an oven of an oven workstation.
  • the oven workstation is to speed up the operation process and will not be equipped with heat insulation devices, but it is easy to cause heat loss. Therefore, it needs to be heated at any time to maintain the temperature, which will increase the cost of electricity and put the operators in a high-temperature working environment; , The lack of heat insulation will cause uneven heating of the dried objects in the oven workstation, resulting in failure to achieve the ideal shape or color, and even damage to the dried objects due to uneven temperature, resulting in poor yield State, increase a lot of cost expenditures.
  • General oven workstations with automation functions are usually controlled by a programmable logic controller (PLC) with a human-machine interface control system. Programs and settings can be input via a computer, and then controlled by a computer program. Achieve the effect of automation; so far, PLC systems have been widely used in automation systems, which can save manpower and costs.
  • PLC systems have been widely used in automation systems, which can save manpower and costs.
  • the oven workstations are not equipped with heat insulation devices, which may easily cause errors in computer program judgments, and continue to increase temperature or Reduce the temperature, so the oven workstation will use a deepening method to enable the drying of the object to be dried at a relatively stable temperature, but it will increase the cost of the machine itself, which will increase the cost and increase the plant space. Can not be used to the fullest.
  • the general drying operation usually has multiple procedures, so multiple oven workstations are required to perform operations at the same time, and modular drying is a unified production;
  • the general modular oven workstation has a conveying system, multiple workstations and multiple ovens Workstation, the operator can operate through the computer program (PLC system), so that the modular oven workstation can be automated one-stop operation.
  • PLC system computer program
  • the purpose of the present invention is to provide an oven for an oven workstation, which has a good heat insulation effect to avoid heat energy loss, and also has a good heat preservation function.
  • An oven of an oven workstation is characterized in that it comprises: a box body with an accommodating space therein, and an opening on one side, the opening communicating with the accommodating space; and a heating device , Set in the accommodating space of the box, used to adjust the temperature in the accommodating space to a set temperature; and a heat insulation device, set at the opening of the box, with a machine board, a Connecting device, a door and a driving body; the machine board is fixed to the box, the connecting device connects the door to the machine board in a movable manner, so that the door can be in a closed position and an open Move between positions; when the door piece moves to the closed position, the door piece closes the opening of the box body; when the door piece moves to the open position, the door piece leaves the opening of the box body; the drive body is set It is connected to the machine board and connected to the door to drive the door to move between the closed position and the open position.
  • the said connecting device has a fixing piece, a sliding rod, and a plurality of sliding blocks;
  • the fixing piece is provided with a hole, and the sliding rods respectively pass through the holes of the fixing piece and are fixed to the sliding rods. It is fixed to the machine board and is separated from the machine board by a predetermined distance;
  • each sliding rod is provided with a plurality of sliding blocks, and each sliding block has a perforation.
  • the sliding rods respectively pass through the perforations of the sliding blocks to make The sliders can slide along the slider.
  • Said door piece is a rectangular plate piece, one end of which is provided with a connecting body connected with the connecting device.
  • the said driving body has a rod body which is connected with the door piece.
  • the said connecting body is provided with a lock piece which is connected with the rod body.
  • the present invention further includes a control device electrically connected to the driving body to control the driving body to drive the door leaf to move between the closed position and the open position.
  • the control device has a setting device, and the control device can input a computer program to the setting device, so that the control device can control the driving body to start, and the driving body can drive the door piece.
  • the above-mentioned technical means can solve the problem that the conventional oven work station does not have a good drying effect due to the heat loss or uneven temperature, which leads to a high defect rate; or the conventional oven work station is in order to be dried.
  • the object is at a stable temperature, and the volume depth is increased, so that the temperature is not easy to lose.
  • the heat insulation device is installed in the oven workstation, so that it has the effect of heat insulation and heat preservation, and can also reduce the volume of the oven workstation.
  • the heat insulation device can be controlled by a computer program (PLC system) to achieve the automation effect.
  • Figure 1 is a perspective view of a preferred embodiment of the present invention.
  • Fig. 2 is a perspective view of the conveying system of a preferred embodiment of the present invention.
  • Figure 3 is a partial side view of the upper conveyor of a preferred embodiment of the present invention.
  • Figure 4 is a perspective view of a lower conveyor according to a preferred embodiment of the present invention.
  • Figure 5 is a perspective view of a transverse conveyor according to a preferred embodiment of the present invention.
  • Fig. 6 is a perspective view of a lifting conveyor according to a preferred embodiment of the present invention.
  • FIG. 7 is a perspective view of a disk carrier structure according to a preferred embodiment of the present invention.
  • Fig. 8 is a perspective view of an oven according to a preferred embodiment of the present invention.
  • Fig. 9 is a schematic cross-sectional view of an oven according to a preferred embodiment of the present invention.
  • Fig. 10 is a perspective view of a thermal insulation device structure according to a preferred embodiment of the present invention.
  • FIG. 11 is a schematic diagram of the control device connected to the system components of a preferred embodiment of the present invention.
  • Fig. 12 is a side view of the first position of the tray loaded on the lateral conveyor according to a preferred embodiment of the present invention.
  • Fig. 13 is a side view of the second position of the tray loaded on the lateral conveyor according to a preferred embodiment of the present invention.
  • FIG. 14 is a schematic diagram of the thermal insulation device in the first state of a preferred embodiment of the present invention.
  • FIG. 15 is a schematic diagram of the traveling direction of the tray according to a preferred embodiment of the present invention.
  • Fig. 16 is a block diagram of a smart temperature control operation flow according to a preferred embodiment of the present invention.
  • FIG. 17 is a schematic diagram of the heat insulation device in a second state of a preferred embodiment of the present invention.
  • the oven workstation (1) is composed of a plurality of modular oven systems and has a conveyor system (20 ), multiple trays (40), multiple ovens (60).
  • the conveying system (20) is roughly a rectangular parallelepiped structure, with upper and lower double-layer conveyors (22), (24), and two lifting conveyors (28) connect the upper and lower conveyors (22), (24) ), and a plurality of transverse conveyors (26), connecting the upper conveyor (22) and the ovens (60); in detail, each oven (60) has two transverse conveyors (26) connected to it , One of the transverse conveyors (26) transports the tray (40) from the upper conveyor (22) into the oven (60), and the other transverse conveyor (26) transfers the tray (40) from the oven (60) Send to the upper conveyor (22).
  • the upper conveyor (22) is composed of a plurality of cylinders (222), a plurality of gears (224), a chain (226), a driving member (228), and a belt (230) Constituted.
  • each of the cylinders (222) is in the shape of a long cylinder, with the long sides parallel to each other and maintaining a predetermined distance;
  • the gears (224) are respectively arranged at the two ends of the cylinders (222) ,
  • Each of the gears (224) is in the shape of a circular sheet as a whole, and its peripheral edge has a plurality of gear teeth, and the center of the circle has a hole that can be mounted on the long side of each cylinder (222) in a fixed or other manner
  • the center of the circular surface at both ends is parallel to the circular surface, so that each of the gears (224) can simultaneously drive each of the cylinders (222) to move, and each of the gears (224) is from its center to the tooth
  • the length of the outer end is slightly
  • the lower conveyor (24) has a plurality of movable wheels (242), two belts (244), and a transmission device (246); each movable wheel (242) is a short cylindrical shape , It is fixed on both ends of the long side of the lower conveyor (24) and the middle section of the lower conveyor (24), which can be used as a hub for in-situ movement; the belt (244) is in the form of a circle, around Through each of the movable wheels (242); the transmission device (246) has a transmission member (2462), a transmission shaft (2464), and two transmission wheels (2466), the transmission wheels (2466) are arranged on the transmission shaft (2464) at both ends; the transmission member (2462) has a motor, connected to the two transmission wheels (2466) through the transmission shaft (2464), when the transmission wheels (2466) actuate, can drive the two The belt (244) operates with each movable wheel (242) as a hinge to form the lower conveyor (24).
  • the transverse conveyor (26) is installed at the entrance and exit of the oven (60), and it has a rectangular parallelepiped structure as a whole, and has a base (262), a conveyor (264) and two lifters ( 266);
  • the base (262) is a rectangular plate and carries the conveyor (264) structure; one end of the conveyor (264) is connected to the upper conveyor (22), and the other end is located in the oven (60) Among them, it has a plurality of movable wheels (2642), two belts (2644), and a transmission device (2646); each of the movable wheels (2642) has a short cylindrical shape and is installed on the long side of the transverse conveyor (26) The two ends and the middle position of the belt; the belt (2644) is in the form of a circle and goes around the movable wheels (2642); the transmission device (2646) has two transmission wheels (2648) and a transmission shaft (2650), And a transmission member (2652); the two transmission wheels (2648) are arranged at both ends
  • the lifter (266) will raise the base (262) together with the conveyor (264) to a predetermined height, so that the belt (26) of the transverse conveyor (26) 2644) is higher than the upper conveyor (22), so that the transmission device (2646) can move and achieve the purpose of the operator.
  • the elevator conveyor (28) is installed on each of the upper and lower conveyors (22), (24) ( Figure 2), to connect the upper and lower conveyors (22), (24), which has a conveying device (282), a plurality of slide rails (284), and a driving member (286); in this embodiment, the main structure of the conveying device (282) and the lower conveyor (24) ) Similar; each of the slide rails (284) is formed into a long rod, and each of the long rods has a plurality of sliders, and each of the sliders is installed on the conveying device (282) for the conveying device (282) to perform sliding action;
  • the driving member (286) is an air cylinder device, and the conveying device (282) can provide kinetic energy to the slide rails (284) to move up and down through the driving member (286).
  • the tray (40) has a platform (42), a placing frame (44), a connecting column (46), and a bottom platform (48); in this embodiment, the tray (40) is a double-layer structure, one of which is the platform (42), and the other is the placing rack (44); the platform (42) is a rectangular plate body, the two long sides of the rectangular plate body and a Each of the short sides has a plate body perpendicular to the rectangular plate body; the placing frame (44) is composed of a plate body (442) and a plurality of support rods (444), and each support rod (444) is spaced a predetermined distance apart from each other It is fixed on the plate body (442) and is perpendicular to the plate body (442).
  • the predetermined distance can be moved manually;
  • the connecting column (46) is a rectangular rod for connecting the platform (42) ) And the placing frame (44) to make it present a double-layer structure;
  • the bottom platform (48) is a rectangular plate body, one of the short sides is connected with the plate body (442) of the placing frame (44), and the two It is vertical.
  • the oven (60) has a box (62), a partition device (64), a heating device (66), a temperature measuring device (68), and a heat insulation Device (70);
  • the box body (62) is composed of a plurality of plate bodies, a hollow rectangular box body, with an accommodating space, one side of which has two openings, and the two openings are connected to the accommodating space for goods Input or output;
  • the partition device (64) is installed on one side of the box (62), and is located between the platform (42) of the tray (40) and each of the support rods (444), and The radial direction of the cylinder (222) of the upper conveyor (22) is parallel; in this embodiment, each of the boxes (62) is provided with at least one near infrared (NIR, Near Infrared) heating device, which is installed in The box body (62) of the oven (60) and the partition device (64); each heating device (66) is installed on the same side of the box body (62) where the heat insulating device (70) is installed.
  • the heat insulation device (70) is installed at the opening of the box (62), and it has a machine board (702), a connecting device (704), and two doors ( 706), and two driving bodies (708);
  • the machine board (702) is an L-shaped plate, which can be used to install various components, and is installed on the side of the oven (60) near the temperature measuring device (68)
  • the connecting device (704) has a plurality of fixing parts (7042), two sliding rods (7044), and a plurality of sliding blocks (7046); each of the fixing parts ( 7042) is provided with a hole, the two sliding rods (7044) respectively pass through the holes of the fixing parts (7042) and are fixed with them, so that the two sliding rods (7044) are fixed to the machine board (702), and A predetermined distance from the board (702).
  • Each sliding rod (7044) is provided with a plurality of sliding blocks (7046), each sliding block (7046) has a perforation, and the two sliding bars (7044) respectively pass through the perforations of the sliding blocks (7046) to make
  • the sliding blocks (7046) can slide along the sliding rod (7044), but limited by the fixing parts (7042), they can only slide between the two fixing parts (7042);
  • the two door pieces (706) It is a rectangular plate with a connecting body (7062) connected to the connecting device (704) at one end;
  • the connecting body (7062) has an integrally formed door panel connecting body (7066) and a connecting plate body (7068) , A slider connecting body (7070), and a lock connecting body (7072);
  • the door piece connecting body (7066) is installed on the door piece (706) in a locking manner;
  • the connecting plate body (7068) and the The door piece connecting body (7066) is connected and vertical;
  • the sliding block connecting body (7070)
  • control device (80) that can automatically control each system component;
  • the control device (80) has a computing system (82), and a temperature control system (84)
  • the computing system (82) has a PLC (Programmable Logic Controller) system that can be electrically connected to various system components, and a setting device (86) is used to input commands to the PLC system to enable the The control device (80) controls each system component to form an automated operation.
  • PLC Programmable Logic Controller
  • the oven workstation (1) is used in the shoe industry, especially for the operation of fitting shoe uppers and soles; the operation process is as follows: when the operation process is started, the carrier plate (40) will pass through The lifting conveyor (28) is raised from the lower conveyor (24) to the upper conveyor (22), and the operator will carry out the discharging action, the platform (42) is placed on the soles, and the placement frame (44) Place the shoe upper, apply the potion that helps to fit tighter in the first process, and then the carrier plate (40) will control the upper conveyor (22) through the control device (80), and the carrier plate (40) will control the upper conveyor (22) through the control device (80). 40) Transport to the entrance of the oven (60).
  • the initial state of the heat insulation device (70) is to close the entrance and exit to prevent heat loss; when each of the trays (40) passes through the transverse conveyor (26) (not shown in the figure)
  • the control device (80) will control the PLC system to start the drive body (708) through the computer program, and the drive body (708) can drive the rod body (710), and then use the The sliding rod (7044) and the sliding block (7046) drive the connecting body (7062) and the door piece (706) to slide on the sliding rod (7044) to the first state (the entrance is opened, the exit remains closed), the The tray (40) can be fed into the oven (60) via the transverse conveyor (26), and the drying operation can be started.
  • the control device (80) will use the PLC system to start the upper conveyor in the oven (60) (22), the carrier plate (40) is conveyed to the outlet direction at the speed preset by the setter.
  • the oven (60) will activate the heating devices (66) for heating to facilitate drying
  • the heating device (66) is installed on the top of the box body (62) of the oven (60) and the partition device (64), which can evenly heat the shoe material and the upper to achieve better drying.
  • the oven (60) is provided with each temperature measuring device (68), and the PLC system can start each temperature measuring device ( 68), it can detect the temperature of the shoe material and the temperature in the oven to facilitate adjustment after feedback.
  • the temperature data after the detection will be sent to the PLC system of the control device (80).
  • the PLC system is programmed and set by the computer
  • the set formula calculates the difference between the temperature of the shoe material and the temperature in the oven and the set value, which is the compensation value.
  • the compensation value can be sent back to the temperature control system (84) via the PLC system to make the temperature control system (84)
  • the data of the compensation value can be used to adjust the temperature to the set temperature to facilitate the subsequent drying operation and to maintain the uniformity and a certain level of the drying operation.
  • the temperature compensation system of the oven includes: a heating device (66) arranged in the oven (60) to adjust the temperature in the oven (60);
  • the temperature device (68) is arranged in the oven (60) to detect the temperature in the oven (60);
  • a control device (80) is electrically connected to the heating device (66) and the temperature measuring device ( 68); and a setting device (86) electrically connected to the control device (80) for a user to operate to input a set temperature; thereby, the temperature measuring device (68) detects The temperature signal is transmitted to the control device (80), and the control device (80) controls the heating device ( 66) Adjust the temperature in the oven (60).
  • the temperature measuring device (68) has a plurality of sensors, which are arranged at different positions in the oven (60), and record the temperature of different objects at the same time.
  • the control device (80) has a computing system (82) and a temperature control system (84); the computing system (82) has a PLC system electrically connected to the temperature measuring device (68) and the setting device (86) And the temperature control system (84), the temperature control system (84) is electrically connected to the heating device (66); the PLC system calculates a compensation value based on the temperature signal of the temperature measurement device (68) and the set temperature, The compensation value is transmitted to the temperature control system (84), and the heating device (66) is controlled accordingly.
  • the setting device (86) can set a variety of instructions to respond to various situations, and the PLC system can use the instructions of the setting device (86) to control different system components to form an automated operation.
  • the control device (80) will actuate the driver (708) through a computer program and drive the A rod (710), the rod (710) drives the connecting body (7062) and the door piece (706) to slide on the sliding rod (7044) through the sliding rod (7044) and the sliding block (7046)
  • the second state open the exit and keep the entrance closed
  • start the transverse conveyor (26) to output the tray (40) to the upper conveyor (22); the tray (40) is on the upper conveyor (22)
  • the operator can take this interval to apply glue to the shoe material to facilitate the second process, and so on, to complete multiple drying processes at once.
  • the carrier plate (40) will be conveyed to the lower conveyor (24) via the lifting conveyor (28), and then from the lower conveyor (24) to the upper conveyor (28) via the other end of the lifting conveyor (28), and enter the upper conveyor (22), The operator can proceed to the next production process and complete the complete procedure.
  • the present invention utilizes the transverse conveyor in and out of the oven, the structure of the heat insulation device, and the intelligent temperature compensation system to bring the industry to a higher level, and can contribute to the upgrading of the industry, and solve the risk of increased costs caused by energy loss.
  • the shoe-related industries get better solutions and solve multiple problems on one machine, which is actually an innovative product for industrial use.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种烘箱工作站(1)之烘箱(60)，烘箱(60)包含：一箱体(62)，其中具有一容置空间，一侧具有一开口，该开口连通至该容置空间；一加热装置(66)，设于该箱体(62)之容置空间中，用以将该容置空间中的温度调整至一设定温度；以及一隔热装置(70)，设于该箱体(62)之开口处，具有一机板(702)、一连接装置(704)、一门片(706)与一驱动体(708)；该机板(702)固定于该箱体(62)，该连接装置(704)将该门片(706)以可移动的方式连接于该机板(702)，使该门片(706)可于一关闭位置与一开放位置间移动；该驱动体(708)设置于该机板(702)，并连接该门片(706)，用以驱动该门片(706)于该关闭位置与该开放位置间移动。烘箱具有良好的隔热效果及保温功能。

Description

烘箱工作站之烘箱 技术领域
本发明属于烘箱工作站之技术领域，特别是关于一种烘箱工作站之烘箱。
背景技术
一般烘箱工作站为加速作业流程，不会加装隔热装置，但容易导致热能散失，因此需要随时加温保持温度，进而造成电力成本增加，也使操作人员处于一个高温状态的工作环境；再者，未加装隔热装置会使烘箱工作站中的被烘干物受热不均，导致无法达到理想的形状或颜色，甚至会因为温度不均造成被烘干物损坏，进而形成良率不佳的状态，增加很多成本支出。
一般烘箱工作站如具备自动化功能，通常具有人机接口控制系统之可程序化逻辑控制器(PLC，Programmable Logic Controller)进行控制，可经由计算机输入程序与设定值，再由计算机程序进行控制，进而达到自动化的效果；至今，PLC系统已经普遍应用于自动化为统装置中，可以节省人力与成本，但其中的烘箱工作站并未加装隔热装置，容易导致计算机程式判断错误，进而持续增温或减温，因此该烘箱工作站会使用深度加深的方式，使被烘干物能够于较稳定的温度中进行烘干作用，但会造成机台本身的造价增加，而导致成本增加，厂房空间也会无法利用到淋漓尽致。
而一般烘干作业通常具有多道程序，因此就需要多个烘箱工作站同时进行作业，而有模块化烘干为统的产生；一般模块化烘箱工作站具有一输送系统、复数个工作站与复数个烘箱工作站，操作人员可经由计算机程序(PLC系统)进行操作，可使该模块式烘箱工作站进行自动化一条龙作业。
发明内容
本发明的目的在于提供一种烘箱工作站之烘箱，其具有良好隔热的效果，以免热能散失，也具有良好的保温功能。
本发明是这样实现的，一种烘箱工作站之烘箱，其特征在于它包含有：一箱体，其中具有一容置空间，一侧具有一开口，该开口连通至该容置空间；一加热装置，设于该箱体之容 置空间中，用以将该容置空间中的温度调整至一设定温度；以及一隔热装置，设于该箱体之开口处，具有一机板、一连接装置、一门片与一驱动体；该机板固定于该箱体,该连接装置将该门片以可移动的方式连接于该机板，使该门片可于一关闭位置与一开放位置间移动；当该门片移动至该关闭位置时，该门片封闭该箱体的开口；当该门片移动至该开放位置时，该门片离开该箱体的开口；该驱动体设置于该机板，并连接该门片，用以驱动该门片于该关闭位置与该开放位置间移动。
所述的该连接装置具有一固定件、一滑杆，以及复数个滑块；该固定件上设有一孔，该滑杆分别穿过该固定件的孔，并与之固定，使该滑杆固定于该机板，并与该机板相距一预定距离；各该滑杆上设有复数个滑块，每一滑块具有一穿孔，该滑杆分别穿过该等滑块的穿孔，使该等滑块可沿着该滑杆滑动。
所述的该门片为长方形的板片，其一端设有一连接体与该连接装置相连。
所述的该驱动体具有一杆体，与该门片连接。
所述的该连接体上设置有一锁件，与该杆体连接。
本发明更包含一控制装置，电性连接至该驱动体，以控制该驱动体带动该门片于该关闭位置与该开放位置间移动。
所述的该控制装置具有一设定装置，该控制装置可经由输入计算机程序至该设定装置，使该控制装置可控制该驱动体启动，且该驱动体可带动该门片。
以上述技术手段可解决习用烘箱工作站因为热能散失或是温度不均导致被烘干物未能有良好的烘干效果，进而导致高不良率的产生；亦或是习用烘箱工作站为了让被烘干物处于稳定温度下，而增加体积深度，使温度能够不容易散失。
本发明将隔热装置安装于该烘箱工作站，使其具有隔热保温之效果，并且亦可减少烘箱工作站之体积，该隔热装置可利用计算机程序(PLC系统)进行控制，以达到自动化效果。
附图说明
图1为本发明一较佳实施例的立体图。
图2为本发明一较佳实施例的输送为统之立体图。
图3为本发明一较佳实施例的上层输送机之局部侧视图。
图4为本发明一较佳实施例的下层输送机之立体图。
图5为本发明一较佳实施例的横向输送机之立体图。
图6为本发明一较佳实施例的升降输送机之立体图。
图7为本发明一较佳实施例的载盘结构之立体图。
图8为本发明一较佳实施例的烘箱之立体图。
图9为本发明一较佳实施例的烘箱剖面示意图。
图10为本发明一较佳实施例的隔热装置结构之立体图。
图11为本发明一较佳实施例的控制装置连接各为统组件示意图。
图12为本发明一较佳实施例的载盘于横向输送机之第一位置侧视图。
图13为本发明一较佳实施例的载盘于横向输送机之第二位置侧视图。
图14为本发明一较佳实施例的隔热装置于第一状态示意图。
图15为本发明一较佳实施例的载盘行进方向示意图。
图16为本发明一较佳实施例的智能温控作业流程方块图。
图17为本发明一较佳实施例的隔热装置于第二状态示意图。
符号说明：
(1)烘箱工作站       (20)输送系统        (22)上层输送机
(222)筒体           (224)齿轮           (226)链条
(228)驱动件         (230)皮带           (24)下层输送机
(242)活动轮         (244)皮带           (246)传动装置
(2462)传动件        (2464)传动轴        (2466)传动轮
(26)横向输送机      (262)底座           (264)输送器
(2642)活动轮        (2644)皮带          (2646)传动装置
(2648)传动轮        (2650)传动轴        (2652)传动件
(266)扬升器         (28)升降输送机      (282)输送装置
(284)滑轨           (286)驱使件         (40)载盘
(42)平台            (44)放置架          (442)板体
(444)支撑杆         (46)连接柱          (48)底台
(60)烘箱            (62)箱体            (64)隔板装置
(66)加热装置        (68)测温装置        (70)隔热装置
(702)机板           (704)连接装置       (7042)固定件
(7044)滑杆          (7046)滑块          (706)门片
(7062)连接体        (7064)锁件          (7066)门片连接体
(7068)连接板体      (7070)滑块连接体    (7072)锁件连接体
(708)驱动体         (710)杆体           (80)控制装置
(82)运算系统        (84)温控系统        (86)设定装置
具体实施方式
以下即依本发明的目的与功效，兹举出较佳实施例，并配合图示详细说明。
请参阅图1与图2所示，本发明一较佳实施例提供一种烘箱工作站的横向输送机，该烘箱工作站(1)是由复数个模块化烘箱系统所构成，具有一输送系统(20)、复数个载盘(40)、复数个烘箱(60)。
该输送系统(20)大致为一长方体结构，具有上、下双层的输送机(22),(24)，二升降输送机(28)连接该上层与该下层输送机(22),(24)，以及复数个横向输送机(26)，连接该上层输送机(22)与该等烘箱(60)；详而言之，每一烘箱(60)具有二该横向输送机(26)与其连接，其中一横向输送机(26)将载盘(40)由该上层输送机(22)送入该烘箱(60)，另一横向输送机(26)则是将载盘(40)由该烘箱(60)送至该上层输送机(22)。
请参阅图3所示，该上层输送机(22)是由复数个筒体(222)，复数个齿轮(224)、一链条(226)、一驱动件(228)，以及一皮带(230)所组成。于本实施例中，各该筒体(222)为长圆筒状，以长边相互平行，并保持一预定间隔距离；该等齿轮(224)分别设置于该等筒体(222)的二端，各该齿轮(224)整体为一圆形片状，且其周缘具有复数个轮齿，圆心具有一孔能够以固装方式或其他安装方式安装于各该筒体(222)之长边的两端之圆面圆心，并与该圆面呈平行，使各该齿轮(224)进行运动时可同时带动各该筒体(222)运动，各该齿轮(224)由其圆心至该轮齿外端的长度略大于各该筒体(222)之半径；该链条(226)形成一圈的型态，各该筒体(222)之各该齿轮(224)的一部份轮齿插入该链条(226)的一部份孔；于本实施例中，该驱动件(228)为一马达，该马达之驱动轴连接一皮带轮；该皮带(230)为一圈的型态，其安装于该等筒体(222)的其中一者的皮带轮与该驱动件(228)之皮带轮；当该驱动件(228)运转时，会透过该皮带(230)与该皮带轮，带动该筒体(222)转动，再透过该链条(226)带动所有的筒体(222)同步转动。
请参阅图4所示，该下层输送机(24)具有复数个活动轮(242)、二皮带(244)，以及一传动装置(246)；各该活动轮(242)，为短圆筒状，其固装于该下层输送机(24)之长边的两端与该下层输送机(24)之中段，可作为枢纽进行原地运动；该皮带(244)为一圈的型态，绕过各该活动轮(242)；该传动装置(246)具有一传动件(2462)、一传动轴(2464)，以及二传动轮(2466)，该等传动轮(2466)配置于该传动轴(2464)之两端；该传动件(2462)具有一马达，透过该传动轴(2464)连接至二传动轮(2466)，当该等传动轮(2466)作动时，可带动该二皮带(244)以各该 活动轮(242)为枢纽而进行动作，形成该下层输送机(24)。
请参阅图5所示，该横向输送机(26)设置于该烘箱(60)之出入口，其整体呈长方体结构，并具有一底座(262)、一输送器(264)以及二扬升器(266)；该底座(262)为一长方盘体，并乘载该输送器(264)结构；该输送器(264)一端连接该上层输送机(22)，另一端位于该烘箱(60)中，其具有复数个活动轮(2642)、二皮带(2644)，以及一传动装置(2646)；各该活动轮(2642)呈短圆筒状，安装于该横向输送机(26)长边之两端与中段位置；该皮带(2644)为一圈的型态，绕过各该活动轮(2642)；该传动装置(2646)具有二传动轮(2648)、一传动轴(2650)，以及一传动件(2652)；该二传动轮(2648)配置于该传动轴(2650)之两端；该传动件(2652)具有一马达，当该马达启动时，可透过该传动轴(2650)带动该二传动轮(2648)；当该二传动轮(2648)运动时，可带动该二皮带(2644)以各该活动轮(2642)为枢纽而进行动作；在本实施例之中，各该扬升器(266)具有一气缸，且各该扬升器(266)以锁固方式安装于该底座(262)一侧之短边的中央位置，其可将物品抬起；该横向输送机(26)主要作动方式与该下层输送机(24)作动方式类似，差别在于：该横向输送机(26)于正常位置，概与该上层输送机(22)呈平齐，当该输送器(264)作动前，该扬升器(266)会将该底座(262)连同该输送器(264)升高至一预定高度，使该横向输送机(26)之皮带(2644)高度高于该上层输送机(22)，以便该传动装置(2646)作动，并达到操作者之目的。
请参阅图2与图6所示，该升降输送机(28)安装于各该上、下层输送机(22)、(24)(图2)，用以连接上、下层输送机(22)、(24)，其具有一输送装置(282)、复数个滑轨(284)，以及一驱使件(286)；于本实施例中，该输送装置(282)主要结构与该下层输送机(24)类似；各该滑轨(284)成一长杆，各该长杆具有复数个滑块，各该滑块安装于该输送装置(282)，可供该输送装置(282)进行滑送动作；该驱使件(286)为一气缸装置，可提供该输送装置(282)经由该驱使件(286)提供动能给各该滑轨(284)进行上、下层移动。
请参阅图7所示，该载盘(40)具有一平台(42)、一放置架(44)、一连接柱(46)，以及一底台(48)；本实施例中，该载盘(40)为双层结构，其中一层为该平台(42)，另一层为该放置架(44)；该平台(42)呈一矩形板体，该矩形板体之两长边与一短边各具有一板体与该矩形板体呈垂直；该放置架(44)由一板体(442)与复数支撑杆(444)所组成，各该支撑杆(444)互相间隔一预定距离固装于该板体(442)，并与该板体(442)呈垂直，该预定距离可透过人为调动；该连接柱(46)为一长方棍体，用于连接该平台(42)与该放置架(44)，使其呈现双层结构；该底台(48)为一长方形板体，其中一短边与该放置架(44)之板体(442)连接，且两者呈垂直。
请参阅图8与图9所示，该烘箱(60)具有一箱体(62)、一隔板装置(64)、一加热装置(66)、 一测温装置(68)，以及一隔热装置(70)；该箱体(62)由复数板体所组成一中空矩形箱体，具有一容置空间，其一侧更具有两开口，且该二开口连通至该容置空间，以便物品输入或输出；该隔板装置(64)安装于该箱体(62)之一侧，并位于该载盘(40)之该平台(42)与各该支撑杆(444)之间，且与该上层输送机(22)之筒体(222)之径向呈平行；本实施例中，各该箱体(62)中设有至少一近红外线(NIR，Near Infrared)加热装置，其安装于该烘箱(60)之箱体(62)与该隔板装置(64)；各该加热装置(66)，安装于该箱体(62)安装该隔热装置(70)之同一侧。
请参阅图9与图10所示，该隔热装置(70)装设于该箱体(62)之开口处，其具有一机板(702)、一连接装置(704)、二门片(706)，以及二驱动体(708)；该机板(702)呈一L形的板片，可供安装各组件，并安装于该烘箱(60)靠近该测温装置(68)一侧的箱体(62)上；在本实施例之中，该连接装置(704)具有复数个固定件(7042)、二滑杆(7044)，以及复数个滑块(7046)；各该固定件(7042)上设有一孔，该二滑杆(7044)分别穿过该等固定件(7042)的孔，并与之固定，使该二滑杆(7044)固定于该机板(702)，并与该机板(702)相距一预定距离。各该滑杆(7044)上设有复数个滑块(7046)，每一滑块(7046)具有一穿孔，该二滑杆(7044)分别穿过该等滑块(7046)的穿孔，使该等滑块(7046)可沿着该滑杆(7044)滑动，但受到该等固定件(7042)的限制，只可在二该固定件(7042)间滑动；该二门片(706)为长方形的板片，其一端设有一连接体(7062)与该连接装置(704)相连；该连接体(7062)具有一体成形之一门片连接体(7066)、一连接板体(7068)、一滑块连接体(7070)，以及一锁件连接体(7072)；该门片连接体(7066)以锁固方式安装于该门片(706)；该连接板体(7068)与该门片连接体(7066)相连，并呈垂直；该滑块连接体(7070)与该连接板体(7068)相连，并与该门片(706)呈平行，且该连接板体(7068)位于该门片连接体(7066)与该滑块连接体(7070)之间；该锁件连接体(7072)与该滑块连接体(7070)相连，并与该滑块连接体(7070)呈垂直，且该滑块连接体(7070)位于该锁件连接体(7072)与该连接板体(7068)之间；该连接体(7062)上设置有二锁件(7064)；在本实施例中，该二驱动体(708)为气缸，以锁固方式固定于该机板(702)上；各该气缸具有一杆体(710)，朝向相反方向延伸；该杆体(710)相对连接该驱动体(708)之另一端以锁固方式安装于该锁件(7064)，藉以带动该二门片(706)。
请参阅图11所示，在本实施例中具有一控制装置(80)可对各系统组件进行自动控制；该控制装置(80)具有一运算系统(82)，以及一温控系统(84)；该运算系统(82)具有一PLC(Programmable Logic Controller，可程序化逻辑控制器)系统可经由电性连接各系统组件，并利用一设定装置(86)对该PLC系统输入指令，使该控制装置(80)对各系统组件进行控制进而形成自动化作业。
在本实施例中，该烘箱工作站(1)为应用于制鞋业，尤其是用于贴合鞋面与鞋底之作业；作业流程如下述：开始作业流程时，该载盘(40)会经由该升降输送机(28)从该下层输送机(24)升起至该上层输送机(22)，操作员即会进行放料动作，该平台(42)置放鞋底，该放置架(44)置放鞋面，于第一道工序时涂上帮助贴合更紧密之药水，后该载盘(40)会经由该控制装置(80)控制该上层输送机(22)，将该载盘(40)输送至该烘箱(60)之入口。
请参阅图11、图12与图13所示，当各该载盘(40)于各该烘箱(60)之入口时，该控制装置(80)之该PLC系统会透过电性连接并控制该横向输送机(26)之各该扬升器(266)作动，将该底座(262)抬起，使该皮带(2644)的高度高于该筒体(222)，再进一步控制该传动装置(2646)作动，且该传动装置(2646)进而带动该皮带(2644)以各该活动轮(2642)为枢纽而进行动作，使各该载盘(40)可从第一位置移动至第二位置，最后，该PLC系统再一次控制该扬升器(266)作动，将该底座(262)与该输送器(264)回复至正常位置，概与该上层输送机(22)之筒体(222)平齐。
请参阅图11与图14所示，该隔热装置(70)初始状态为关闭出入口，以防热能散失；当各该载盘(40)经由该横向输送机(26)(图中未表示)输入至该烘箱(60)时，该控制装置(80)即会经由计算机程序控制PLC系统启动该驱动体(708)，该驱动体(708)即可带动该杆体(710)，进而藉由该滑杆(7044)与该滑块(7046)而带动该连接体(7062)与该门片(706)于该滑杆(7044)上滑动至第一状态(开启入口，出口保持关闭)，该载盘(40)即可经由该横向输送机(26)输入至该烘箱(60)内，并开始进行烘干作业。
请参阅图9、图11与图15所示，当该载盘(40)进入该烘箱(60)内，该控制装置(80)即会利用PLC系统启动该烘箱内(60)之上层输送机(22)，将该载盘(40)以设定者预先设定之速度往出口方向输送，于输送的期间该烘箱(60)会启动各该加热装置(66)进行加热，以利烘干作业进行，该加热装置(66)安装于该烘箱(60)之该箱体(62)顶部与该隔板装置(64)，可均匀地使鞋材与鞋面受热，可达到较佳的烘干效果；当该载盘(40)输送至靠近出口处时并经过传感器时，该烘箱(60)中设置有各该测温装置(68)，该PLC系统即可启动各该测温装置(68)，可侦测鞋材温度与烘箱内的温度，以利回馈后调整，侦测后之温度数据会传送至该控制装置(80)之PLC系统，该PLC系统经由计算机程序与设定者设定之公式计算出鞋材温度与烘箱内温度与设定值之差异，即为补偿值，后可将该补偿值经由该PLC系统回送讯号至温控系统(84)，使该温控系统(84)可利用该补偿值之数据将温度调整至所设定之温度，以利后续烘干作业进行，并将该烘干作业保持统一性与一定水平。
请参阅图16所示，本发明所提供之烘箱的温度补偿系统包含有：一加热装置(66)，设 于该烘箱(60)中，用以调整该烘箱(60)中的温度；一测温装置(68)，设于该烘箱(60)中，用以侦测该烘箱(60)中的温度；一控制装置(80)，电性连接该加热装置(66)与该测温装置(68)；以及一设定装置(86)，电性连接该控制装置(80)，供一使用者操作，以输入一设定温度；藉此，该测温装置(68)将所侦测到的温度讯号传输至该控制装置(80)，该控制装置(80)根据该测温装置(68)将所传来的温度讯号以及该设定温度之间的关系，据以控制该加热装置(66)调整该烘箱(60)中的温度。在本实施例中，该测温装置(68)具有复数个传感器，设于该烘箱(60)中的不同位置，同时记录不同目标物之温度。该控制装置(80)具有一运算系统(82)以及一温控系统(84)；该运算系统(82)具有一PLC系统电性连接该测温装置(68)、该设定装置(86)与该温控系统(84)，该温控系统(84)电性连接该加热装置(66)；该PLC系统根据该测温装置(68)的温度讯号以及该设定温度计算出一补偿值，并将该补偿值传送至该温控系统(84)，据以控制该加热装置(66)。该设定装置(86)可设定多种指令以应变各种状况，该PLC系统可利用该设定装置(86)之指令，对不同系统组件进行控制，进而形成自动化作业。
请参阅图11、图15与图17，当该载盘(40)完成第一道烘干作业，该控制装置(80)即会经由计算机程序将该驱动体(708)作动，并带动该杆体(710)，该杆体(710)藉由该滑杆(7044)与该滑块(7046)而带动该连接体(7062)与该门片(706)于该滑杆上(7044)滑动至第二状态(开启出口，入口保持关闭)，再将该横向输送机(26)启动，使该载盘(40)输出至该上层输送机(22)；该载盘(40)于上层输送机(22)前往下一道工序途中，操作者可藉此间隔时间将胶水涂上鞋材，以利第二道工序进行，以此类推，即可一次完成多道烘干工序。
当完成多道烘干工序，会输送至最后一到贴合工序，操作者即可将鞋面与鞋底进行贴合，操作者即可收料，并完成完整制鞋贴合程序：该载盘(40)会经由该升降输送机(28)输送至下层输送机(24)，再从下层输送机(24)经由另一端升降输送机(28)向上层输送，进入上层输送机(22)，操作者即可进行下一制作流程，即完成完整程序。
本发明利用进出烘箱之横向输送机、隔热装置结构，以及该智能温度补偿系统，将产业发展更上一级，可为产业升级尽一份心力，解决能源流失导致增加成本之虞，为制鞋相关产业获得更好的解决方法，并于一机台上解决多种问题，实为一创新产品，以利产业利用。

Claims (7)

  1. 一种烘箱工作站之烘箱，其特征在于它包含有：
    一箱体，其中具有一容置空间，一侧具有一开口，该开口连通至该容置空间；
    一加热装置，设于该箱体之容置空间中，用以将该容置空间中的温度调整至一设定温度；以及
    一隔热装置，设于该箱体之开口处，具有一机板、一连接装置、一门片与一驱动体；该机板固定于该箱体,该连接装置将该门片以可移动的方式连接于该机板，使该门片可于一关闭位置与一开放位置间移动；当该门片移动至该关闭位置时，该门片封闭该箱体的开口；当该门片移动至该开放位置时，该门片离开该箱体的开口；该驱动体设置于该机板，并连接该门片，用以驱动该门片于该关闭位置与该开放位置间移动。
  2. 根据权利要求1所述的烘箱工作站之烘箱，其特征为该连接装置具有一固定件、一滑杆，以及复数个滑块；该固定件上设有一孔，该滑杆分别穿过该固定件的孔，并与之固定，使该滑杆固定于该机板，并与该机板相距一预定距离；各该滑杆上设有复数个滑块，每一滑块具有一穿孔，该滑杆分别穿过该等滑块的穿孔，使该等滑块可沿着该滑杆滑动。
  3. 根据权利要求1所述的烘箱工作站之烘箱，其特征为该门片为长方形的板片，其一端设有一连接体与该连接装置相连。
  4. 根据权利要求1所述的烘箱工作站之烘箱，其特征为该驱动体具有一杆体，与该门片连接。
  5. 根据权利要求3所述的烘箱工作站之烘箱，其特征为该连接体上设置有一锁件，与该杆体连接。
  6. 根据权利要求1所述的烘箱工作站之烘箱，其特征为更包含一控制装置，电性连接至该驱动体，以控制该驱动体带动该门片于该关闭位置与该开放位置间移动。
  7. 根据权利要求6所述的烘箱工作站之烘箱，其特征为该控制装置具有一设定装置，该控制装置可经由输入计算机程序至该设定装置，使该控制装置可控制该驱动体启动，且该驱动体可带动该门片。
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