WO2021037182A1 - Production lines and production methods for continuously casting and rolling metal strap and composite metal strap - Google Patents

Production lines and production methods for continuously casting and rolling metal strap and composite metal strap Download PDF

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Publication number
WO2021037182A1
WO2021037182A1 PCT/CN2020/111980 CN2020111980W WO2021037182A1 WO 2021037182 A1 WO2021037182 A1 WO 2021037182A1 CN 2020111980 W CN2020111980 W CN 2020111980W WO 2021037182 A1 WO2021037182 A1 WO 2021037182A1
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WIPO (PCT)
Prior art keywords
metal
roller
strip
belt
continuous casting
Prior art date
Application number
PCT/CN2020/111980
Other languages
French (fr)
Chinese (zh)
Inventor
辛民昌
李长明
吴超
辛程勋
Original Assignee
青岛九环新越新能源科技股份有限公司
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Priority claimed from CN201910808380.4A external-priority patent/CN112439786B/en
Priority claimed from CN201910807894.8A external-priority patent/CN112439785A/en
Priority claimed from CN201910808379.1A external-priority patent/CN112439882A/en
Priority claimed from CN201911065266.3A external-priority patent/CN112439883B/en
Application filed by 青岛九环新越新能源科技股份有限公司 filed Critical 青岛九环新越新能源科技股份有限公司
Publication of WO2021037182A1 publication Critical patent/WO2021037182A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars

Definitions

  • the invention relates to a strip production equipment and production method, in particular to a production line and production method for continuous casting and rolling metal strips and composite metal strips.
  • the negative electrode of a lithium ion battery is made by mixing the negative active material carbon material or non-carbon material, binders and additives to form a paste glue that is evenly smeared on both sides of the copper foil, dried and rolled.
  • the key to the successful manufacture of lithium-ion batteries lies in the preparation of negative electrode materials that can reversibly de-intercalate lithium ions.
  • the negative electrode materials that have been actually used in lithium-ion batteries are generally carbon materials, such as graphite, soft carbon (such as coke, etc.), hard carbon, and so on. Although traditional carbon materials can meet the requirements of lithium-ion battery negative electrodes to a certain extent, they have disadvantages such as low energy density and heavy weight.
  • Lithium metal has high capacity (theoretical 3860mAh/g), low density (0.59g/cm 3 ), and low electrochemical potential (-3.04Vvs. standard hydrogen electrode). Therefore, lithium metal is used as the negative electrode of lithium metal secondary Compared with lithium-ion batteries with graphite negative electrodes, the battery has excellent performance with high voltage and high energy density. In order to meet the demand for high-rate discharge of lithium batteries, an ultra-thin positive electrode suitable for high-rate discharge is required. Therefore, the metal lithium negative electrode that matches the capacity of the positive electrode also needs to be ultra-thin. However, commercially available battery-grade metal lithium is generally thicker. Only a few manufacturers can provide metal lithium with a width of 50-100 ⁇ m and a width of only 10-50mm. The surface condition of the metal lithium is poor, and it is difficult to laminate with conductive substrates. The laminate strength Lower.
  • Existing lithium belt production processes generally use extrusion molding.
  • the thinnest can be several tens of micrometers in thickness.
  • the capacity of the negative electrode is far more than that of the positive electrode, which causes a waste of negative metal lithium, and also increases the volume and weight of the battery, and reduces the volume and quality of the battery.
  • Energy density is not conducive to the improvement of the ultimate energy density of metal lithium batteries.
  • the Chinese Patent Publication No. CN105489845A proposes a PVD-based method to prepare a thin-layer metal lithium-based negative electrode. This method can prepare a thinner thickness of metal lithium, but this method cannot be mass-produced continuously in a large area.
  • the Chinese patent with publication number CN108435791A discloses a cryogenic asynchronous rolling method for preparing layered copper/lithium composite foil. , Including the following steps: the first step: use pure lithium and pure copper metal foil as raw materials, the thickness of the copper foil is one-half of the lithium foil; the second step: cut the copper foil and the lithium foil into a rectangle; third Step: Fold the copper foil in half to completely cover the lithium foil; Step 4: Put the material in a cryogenic box for cooling, and cool for 10 minutes to achieve uniform cooling of the material temperature; Step 5: Take out the material and press it Cryogenic rolling is carried out at a reduction rate of about 50%.
  • Step 6 Fold and overlap the rolled strip in half and place it in a cryogenic box to re-cool , The cooling time is 3-5 minutes; the seventh step: the cooled material is then cryogenically rolled, and the reduction rate is maintained at about 50%; repeat the sixth and seventh steps 5-10 times to produce high-performance Layered copper/lithium bimetal composite foil; Step 8: Put the layered copper/lithium bimetal composite foil into a cryogenic box for re-cooling, the cooling time is 3-5 minutes; Step 9: Use cryogenic asynchronous For rolling, the different speed ratio is 1.0-1.6, and the rolling reduction is 5-20%; the eighth step and the ninth step are repeated until the thickness of the rolled piece is rolled to 10-50 ⁇ m.
  • the negative metal composite material prepared by the cryogenic asynchronous rolling method for preparing layered copper/lithium composite foil has the following disadvantages:
  • the purpose of the present invention is to provide a production line and production method for continuous casting and rolling of metal strips and composite metal strips, which can accurately control the production thickness of metal strips and metal material layers, that is, the thickness can be thinner to meet storage requirements.
  • the present invention provides the following technical solutions:
  • the present invention first proposes a continuous casting and rolling metal strip production line, which includes:
  • Transmission belt mechanism I the transmission belt mechanism I includes a first transmission roller and a second transmission roller located at both ends, and a transmission belt I is sleeved between the first transmission roller and the second transmission roller;
  • Winding mechanism I used to wind the metal belt made
  • the transmission belt mechanism I is provided with a control roller group I for controlling the thickness of the metal belt.
  • the control roller group I includes an upper control roller I located above the transmission belt I and a lower control roller I located below the transmission belt I.
  • the feeding side of the control roll set I is provided with a feeding device I for adding liquid metal, and the feeding side of the control roll set I is provided with a high temperature zone I for keeping the liquid metal in liquid state and fluidity.
  • the discharge side of the control roll group I is provided with a cooling zone I for cooling and shaping the liquid metal into a metal strip.
  • the highest point of the lower control roller I is flush with the highest points of the first transmission roller and the second transmission roller, and the transmission belt I is positioned on a horizontal surface; the upper control roller I and the lower control roller I The gap between the rollers in the vertical direction is equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; the feed side of the control roller set I is provided with an overflow control plate I, and the overflow The overflow height of the flow control plate I is flush with the lowest point of the upper control roller I.
  • the vertical distance between the upper control roller I and the first transmission roller is equal to the thickness of the transmission belt I;
  • the feed side of the control roller group I is provided with a press on the transmission belt I Pressure roller I, the vertical distance between the pressure roller I and the lower control roller I is equal to the thickness of the transmission belt I, and the upper control roller I and the lower control roller I are in the vertical direction
  • the upper roller gap is equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt;
  • the pressure roller I is provided with an overflow ring groove I, the depth of the overflow ring groove I is greater than or equal to the preset thickness of the metal strip, and the feeding device I adds liquid metal to the pressure roller I and the Between control roller group I.
  • the highest point of the first transmission roller is higher than the highest point of the second transmission roller, and the difference between the height of the highest point of the first transmission roller and the height of the highest point of the second transmission roller is equal to The preset thickness of the metal strip.
  • an overflow receiving tank I for recovering the overflowing liquid metal is provided at the first driving roller.
  • control roller group I is provided with a feeding roller I
  • the feeding roller I is provided with at least one pusher arranged along its axial direction and used to push the liquid metal to the control roller group I Brush I or push paddle I.
  • the feeding side of the control roller group I is further provided with at least one guide roller I for uniformly spreading the liquid metal along the width direction of the transmission belt I on the feeding side.
  • a first compounding mechanism for compounding an anti-sticking film on at least one side of the metal belt is provided between the winding mechanism I and the driving belt mechanism I.
  • finishing area I arranged between the discharge side of the control roller group I and the winding mechanism I, and at least one group is arranged in the finishing area I for finishing the warp
  • the cooling zone I cools the finishing roll group I of the shaped metal belt.
  • finishing zone I is provided with a finishing temperature control device I for controlling the finishing temperature.
  • finishing area I is arranged between the winding mechanism I and the second transmission roller, and between the second transmission roller and the finishing area I is arranged for the metal At least one side surface of the belt is composited with a second composite mechanism supporting the film.
  • the metal material used in the metal belt adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver; or the metal material used in the metal belt adopts However, it is not limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
  • the second transmission roller is provided with a stripper for peeling the metal belt from the transmission belt I.
  • it also includes a side retaining device arranged on both sides of the transmission belt I and used to limit the forming width of the metal belt.
  • the side retaining device includes side retaining seats respectively located on the upper two sides of the transmission belt I, and the side retaining seats are provided with pressure strips for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal. .
  • the present invention also proposes a production method for continuous casting and rolling of metal strip.
  • Liquid metal is added to the feeding side of the control roll group I, and the high temperature zone I arranged on the feeding side of the control roll group I is used to keep the liquid metal in a liquid state.
  • the control roller group I is used to control the forming thickness of the liquid metal
  • the cooling zone I arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I into a metal belt.
  • the vertical distance between the upper control roller I and the lower control roller I is set equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; the highest point of the lower control roller I is set It is flush with the highest points of the first and second transmission rollers, so that the transmission belt I is on a horizontal surface; an overflow control plate I is set on the feeding side of the control roller group I, so that the overflow height of the overflow control plate I is equal to The lowest point of the upper control roller I is flush.
  • the vertical roll gap between the upper control roller I and the first transmission roller is set equal to the thickness of the transmission belt I; a pressure roller pressing on the transmission belt I is provided on the feeding side of the control roller group I I.
  • Set the vertical distance between the pressure roller I and the lower control roller I to be equal to the thickness of the transmission belt I, and set the upper control roller I and the lower control roller I in the vertical direction.
  • the roll gap is set equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; an overflow ring groove I is set on the pressure roller I, and the depth of the overflow ring groove I is set to be greater than Equal to the preset thickness of the metal strip, the feeding device I adds liquid metal between the pressing roller I and the control roller group I.
  • the highest point of the first transmission roller is set to be higher than the highest point of the second transmission roller, and the height of the highest point of the first transmission roller is the same as the highest point of the second transmission roller.
  • the difference in height is equal to the preset thickness of the metal strip.
  • the overflow receiving tank I is used to recover the overflowing liquid metal at the first driving roller.
  • a feeding roller I is provided on the feeding side of the control roller group I, and at least one pushing roller is arranged on the feeding roller I along its axial direction and used to push the liquid metal toward the control roller group I.
  • the material brush I or the material pushing paddle I makes the liquid metal fill the gap between the upper control roller I and the transmission belt I.
  • At least one guide roller I is arranged at intervals on the feeding side of the control roller group I, and the guide roller I is used to spread the liquid metal evenly on the transmission belt I along the width direction of the transmission belt I.
  • a layer of anti-sticking film is laminated on at least one side of the metal belt to prevent two adjacent layers of metal belts from adhering together.
  • the metal belt is finished, and the metal belt is finished by using at least one set of finishing roller sets I arranged at intervals to make the thickness and surface accuracy of the metal belt reach the set range.
  • finishing temperature is controlled to keep the metal strip within a temperature range convenient for its finishing.
  • the metal belt is peeled from the transmission belt I and then the metal belt is finished, after the metal belt is peeled from the transmission belt I and before the metal belt is finished, on at least one side of the metal belt A layer of supporting film used to support the metal belt is laminated.
  • the metal material used in the metal belt adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver; or the metal material used in the metal belt adopts However, it is not limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
  • the metal belt is peeled off the transmission belt I by a peeler.
  • both sides of the transmission belt I are respectively provided with side retaining devices for limiting the forming width of the metal belt.
  • the side retaining device includes side retaining seats respectively located on the upper two sides of the transmission belt I, and the side retaining seats are provided with pressure strips for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal. .
  • the invention also provides a production line for continuous casting and rolling of composite metal strips, which includes:
  • Transmission belt mechanism II the transmission belt mechanism II includes a third transmission roller and a fourth transmission roller at both ends, and a transmission belt II is sleeved between the third transmission roller and the fourth transmission roller;
  • Unwinding mechanism for unwinding strips that move synchronously with the drive belt II;
  • Winding mechanism II used to wind the composite metal belt made by winding
  • the transmission belt mechanism II is provided with a control roller group II for controlling the thickness of the metal material layer, and the control roller group II includes an upper control roller II located above the transmission belt II and a lower control roller II located below the transmission belt II
  • the feeding side of the control roll group II is provided with a feeding device II for adding liquid metal, and the feeding side of the control roll group II is provided with a high temperature zone II for keeping the liquid metal in a liquid state and fluidity,
  • a cooling zone II for cooling and shaping the liquid metal on the strip into a metal material layer is provided on the discharge side of the control roll group II.
  • the unwinding mechanism unwinds the strip and is guided by the third driving roller to move synchronously with the driving belt II.
  • the highest point of the lower control roller II is flush with the highest points of the third transmission roller and the fourth transmission roller, and the transmission belt II is positioned on a horizontal surface; the upper control roller II and the lower control roller II
  • the gap between the rollers in the vertical direction is equal to the sum of the thickness of the transmission belt II, the thickness of the strip and the preset thickness of the metal material layer; the feed side of the control roller group II is provided with an overflow control Plate II, the overflow height of the overflow control plate II is flush with the lowest point of the upper control roller II.
  • the vertical distance between the upper control roller II and the third transmission roller is equal to the sum of the thickness of the transmission belt II and the thickness of the strip;
  • the feeding side of the control roller group II is set There is a pressing roller II pressed on the transmission belt II, and the vertical distance between the pressing roller II and the lower control roller II is equal to the sum of the thickness of the transmission belt II and the thickness of the strip, and the upper
  • the vertical roll gap between the control roll II and the lower control roll II is equal to the sum of the thickness of the transmission belt II, the thickness of the strip and the preset thickness of the metal material layer;
  • the pressure roller II is provided with an overflow ring groove II, the depth of the overflow ring groove II is greater than or equal to the preset thickness of the metal material layer, and the feeding device II adds liquid metal to the pressure roller II and the metal material layer. Said control roller group II.
  • the highest point of the third driving roller is higher than the highest point of the fourth driving roller, and the difference between the height of the highest point of the third driving roller and the height of the highest point of the fourth driving roller is equal to The preset thickness of the metal material layer.
  • the third driving roller is provided with an overflow receiving tank II for recovering the overflowing liquid metal.
  • the feeding side of the control roller group II is provided with a feeding roller II, and the feeding roller II is provided with at least one pusher arranged along its axial direction and used to push the liquid metal to the control roller group II. Brush II or push paddle II.
  • control roller group II is also provided with at least one guide roller II for uniformly spreading the liquid metal along the width direction of the strip.
  • finishing zone II arranged between the discharge side of the control roller group II and the winding mechanism II, and at least one set of the finishing zone II is arranged at intervals for finishing the warp
  • the cooling zone II cools the finalized finishing roll group II of the metal material layer.
  • finishing temperature control device II for controlling the finishing temperature is provided in the finishing zone II.
  • the strip material adopts, but is not limited to, a copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip, or a composite strip of a metal material and a non-metal material.
  • the strip is a mesh foil or the strip is provided with through holes in an array.
  • the metal material used to roll the metal material layer is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum, or metal silver; or the metal material is used but not It is limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
  • an edge pressing device for pressing on the edges of both sides of the strip and forming a blank area that does not cover the metal material layer on the edges of both sides of the strip.
  • the edge holding device includes upper edge holders respectively located on the upper two sides of the transmission belt II, and the bottom surface of the upper edge holder There is an upper pressing edge for contacting and cooperating with the upper side edge of the strip; or, the edge pressing device includes an upper pressing seat and a lower pressing edge respectively located on the upper and lower sides of the transmission belt II Seat, the bottom surface of the upper crimping seat is provided with an upper crimp for contacting and matching with the upper side edge of the strip, and the top surface of the lower crimping seat is provided with a lower crimp for contacting the strip The side edges touch the mating lower pressing edge.
  • the edge pressing device includes an upper edge holder and a lower edge holder which are respectively located on the upper and lower sides of the transmission belt II.
  • the bottom surface of the upper crimping seat is provided with an upper crimp for contacting and matching with the upper side edge of the strip
  • the top surface of the lower crimping seat is provided with a lower crimp for contacting the strip The side edges touch the mating lower pressing edge.
  • a cold temperature zone located below the transmission belt II is provided between the lower control roller II and the first transmission belt II, and the cold temperature zone is used to prevent the formed metal material layer from being melted.
  • the present invention also proposes a production method for continuous casting and rolling of composite metal strip, unwinding the strip and making the strip move synchronously with the transmission belt II, adding liquid metal to the feeding side of the control roll group II, and using the setting in the control
  • the high temperature zone II on the feed side of the roll set II keeps the liquid metal liquid and fluid
  • the control roll set II is used to control the thickness of the liquid metal
  • the cooling zone II set on the discharge side of the control roll set II is used to make the liquid metal on the strip
  • the liquid metal is cooled and shaped into a metal material layer composited on the strip to obtain a composite metal strip.
  • the belt material enters the transmission belt mechanism II under the guidance of the third transmission roller and moves synchronously with the transmission belt II.
  • the vertical distance between the upper control roller II and the lower control roller II is set equal to the sum of the thickness of the transmission belt II, the thickness of the strip and the preset thickness of the metal material layer;
  • the highest point of the control roller II is flush with the highest points of the third and fourth transmission rollers, so that the transmission belt II is on a horizontal surface;
  • the feed side of the control roller group II is provided with an overflow control plate II, and the overflow
  • the overflow height of the flow control plate II is flush with the lowest point of the upper control roller II.
  • the vertical roll gap between the upper control roller II and the third transmission roller is set equal to the sum of the thickness of the transmission belt II and the thickness of the strip; on the feeding side of the control roller group II Setting a pressing roller II pressed on the transmission belt II, and setting the vertical distance between the pressing roller II and the lower control roller II to be equal to the sum of the thickness of the transmission belt II and the thickness of the strip, Setting the roll gap in the vertical direction between the upper control roll II and the lower control roll II to be equal to the sum of the thickness of the transmission belt II, the thickness of the strip, and the preset thickness of the metal material layer;
  • An overflow ring groove II is provided on the pressure roller II, the depth of the overflow ring groove II is set to be greater than or equal to the preset thickness of the metal material layer, and the feeding device II adds liquid metal to the pressure roller II and the control roller group II.
  • the highest point of the third transmission roller is set to be higher than the highest point of the fourth transmission roller, and the height of the highest point of the third transmission roller is the same as the highest point of the fourth transmission roller.
  • the difference in height is equal to the preset thickness of the metal material layer.
  • a feeding roller II is provided on the feeding side of the control roller group II, and at least one pushing roller is provided on the feeding roller II along its axial direction and used to push the liquid metal toward the control roller group II.
  • the material brush II or the material pushing paddle II makes the liquid metal fill the gap between the upper control roller II and the strip.
  • At least one guide roller II is arranged at intervals on the feeding side of the control roller group II, and the guide roller II is used to uniformly spread the liquid metal along the width direction of the transmission belt II.
  • the metal material layer is cooled and formed, the metal material layer is finished, and the metal material layer is finished by using at least one set of finishing roller set II arranged at intervals to make the thickness and surface accuracy of the metal material layer reach the set value. range.
  • finishing temperature is controlled to keep the metal material layer within a temperature range that facilitates its finishing.
  • the strip material adopts, but is not limited to, a copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip, or a composite strip of a metal material and a non-metal material.
  • the strip is a mesh foil or the strip is provided with through holes in an array.
  • the metal material used to roll the metal material layer is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum, or metal silver; or the metal material is used but not It is limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
  • the rolling width of the metal material layer is controlled, and a blank area not covered with the metal material layer is formed on both sides of the strip.
  • edge crimping device is used to press on both sides of the strip to prevent the liquid metal from flowing into the area pressed by the crimping device, and finally the blank areas are formed on both sides of the strip.
  • the upper edge holders are provided on the upper two sides of the transmission belt II, and the bottom surface of the upper edge holder is provided for contact with the belt.
  • the upper edge of the material is in contact with the matching upper crimp; or, an upper crimp seat and a lower crimp seat are provided on the upper and lower sides of the transmission belt II, respectively, and the bottom surface of the upper crimp seat is provided for contact with the
  • the upper side edge of the strip is in contact with the matched upper crimping edge, and the top surface of the lower crimping seat is provided with a lower crimping edge for contacting and matching with the lower side edge of the strip.
  • a metal material layer has been formed on one side of the strip.
  • the upper and lower sides of the drive belt II are respectively provided with an upper and a lower clamping seat.
  • the bottom surface of the upper clamping seat An upper crimp for contact and fit with the upper side edge of the strip is provided, and a lower crimp for contact and fit with the lower side edge of the strip is provided on the top surface of the lower crimp seat.
  • a cold temperature zone for preventing the rolled metal material layer from being melted is provided under the transmission belt II on the feeding side of the control roll group II.
  • the continuous casting and rolling metal belt production line of the present invention uses the control roll set I to control the thickness of the liquid metal, and the liquid metal moves to the cooling zone located on the discharge side of the control roll set I under the combined action of the control roll set I and the transmission belt I I.
  • the metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
  • finishing zone I By setting the finishing zone I, not only the thickness of the metal strip can be trimmed and the surface accuracy of the metal strip can be controlled, but also the internal stress in the metal strip can be effectively eliminated by controlling the temperature during the finishing process, and the metal strip’s quality can be improved. Plasticity prevents defects such as cracks in the metal belt and improves product quality.
  • the production method of the continuous casting and rolling metal belt of the present invention uses the control roll group I to control the thickness of the liquid metal.
  • the liquid metal moves to the cooling on the discharge side of the control roll group I under the combined action of the control roll group I and the transmission belt I.
  • Zone I the metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin.
  • the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
  • Finishing can not only control the thickness of the metal strip and the surface accuracy of the metal strip, but also in the finishing process, through the control of the temperature, it can effectively eliminate the internal stress in the metal strip, improve the plasticity of the metal strip, and prevent the metal strip from being inside. Defects such as cracks appear to improve product quality.
  • the continuous casting and rolling composite metal belt production line of the present invention uses the transmission belt II to drive the belt material to move synchronously, which reduces the requirement on the tensile strength of the belt material, and directly adds liquid metal to the feeding side of the control roller group II, and uses the control roller group II Control the thickness of the liquid metal.
  • the liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the joint action of the control roll group II and the strip. After cooling and shaping in the cooling zone II, the liquid metal is compounded on the strip.
  • the thickness of the liquid metal can be controlled to be very thin.
  • the composite metal strip is used as an energy storage electrode, it can meet the use requirements; in addition, due to the high temperature of the liquid metal, After the process of cooling from high temperature to low temperature, the bonding strength between the metal material layer and the strip can be improved.
  • finishing zone II not only the thickness of the metal material layer can be finished and the surface accuracy of the metal material layer can be controlled, but also the internal stress in the metal material layer can be effectively eliminated by controlling the temperature during the finishing process and improve The plasticity of the metal material layer prevents defects such as cracks in the metal material layer and improves product quality.
  • the production method of the continuous casting and rolling composite metal belt of the present invention uses the transmission belt II to drive the belt material to move synchronously, which reduces the requirement on the tensile strength of the belt material, and directly adds liquid metal to the feeding side of the control roll group II, and uses the control Roll group II controls the thickness of the liquid metal.
  • the liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the joint action of the control roll group II and the strip. After cooling and shaping in the cooling zone II, the liquid metal is compounded in the strip. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin on the upper metal material layer.
  • the composite metal strip When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use; in addition, because the temperature of the liquid metal is relatively high High, through the process of cooling from high temperature to low temperature, it can improve the bonding strength between the metal material layer and the strip.
  • Finishing can not only finish the thickness of the metal material layer and control the surface accuracy of the metal material layer, but also during the finishing process, by controlling the temperature, it can effectively eliminate the internal stress in the metal material layer and improve the plasticity of the metal material layer. , Prevent defects such as cracks in the metal material layer, and improve product quality.
  • Figure 1 is a schematic structural view of Embodiment 1 of a production line for continuous casting and rolling of metal strips according to the present invention
  • Figure 2 is a cross-sectional view of A-A in Figure 1;
  • Figure 3 is a detailed view of Figure 2 B;
  • FIG. 4 is a schematic diagram of the principle of the production line for continuous casting and rolling of metal strips in this embodiment
  • Embodiment 2 is a schematic structural view of Embodiment 2 of a production line for continuous casting and rolling of metal strips according to the present invention
  • FIG. 6 is a schematic diagram of the principle of the production line for continuous casting and rolling of metal strips in this embodiment
  • FIG. 7 is a schematic diagram of the structure of the pressure roller I
  • FIG. 8 is a schematic structural view of Embodiment 3 of the production line of the continuous casting and rolling composite metal strip of the present invention.
  • Figure 9 is a C-C cross-sectional view of Figure 1;
  • Figure 10 is a detailed view of D in Figure 2;
  • Figure 11 is a schematic diagram of the rolling principle of the production line for continuous casting and rolling of composite metal strips in Figure 1;
  • FIG. 12 is a schematic diagram of the second structure of the production line for continuous casting and rolling of composite metal strips in this embodiment
  • Figure 13 is an E-E cross-sectional view of Figure 5;
  • Figure 14 is a detailed view of F in Figure 6;
  • 15 is a schematic diagram of the rolling principle of the continuous casting and rolling composite metal strip production line in FIG. 5;
  • Figure 16 is a schematic diagram of the structure of the pressure roller II.
  • Figure 17a is a schematic diagram of the structure of a composite metal strip when the strip adopts a solid structure and a metal material layer is laminated on one side;
  • Figure 17b is a schematic diagram of the structure of a composite metal strip when the strip is provided with through holes in an array and a metal material layer is composited on one side;
  • Embodiment 4 is a schematic structural view of Embodiment 4 of the production line for continuous casting and rolling of composite metal strips according to the present invention
  • 19 is a schematic diagram of the second structure of the production line for continuous casting and rolling of composite metal strip in this embodiment.
  • Figure 20 is a G-G cross-sectional view of Figure 12;
  • FIG. 21 is a detailed view of H in FIG. 13;
  • Figure 22 is a schematic diagram of the structure of a composite metal strip when the strip adopts a solid structure and has metal material layers on both sides;
  • FIG. 23 is a schematic diagram of the structure of a composite metal strip when the through holes are arranged in an array on the strip and the metal material layers are laminated on both sides.
  • FIG. 1 it is a schematic structural diagram of Embodiment 1 of the production line for continuous casting and rolling of metal strips of the present invention.
  • the continuous casting and rolling metal strip production line of this embodiment includes:
  • the transmission belt mechanism I includes a first transmission roller 11 and a second transmission roller 12 at both ends, and a transmission belt I13 is sleeved between the first transmission roller 11 and the second transmission roller 12;
  • Winding mechanism I30 used for winding the metal belt 1 made
  • the transmission belt mechanism I is equipped with a control roller group I for controlling the thickness of the metal belt.
  • the control roller group I includes an upper control roller I14 located above the transmission belt I13 and a lower control roller I15 located below the transmission belt I13.
  • the feeding side of the control roller group I A feeding device I for adding liquid metal is provided, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the feeding side of the control roll set I, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the discharge side of the control roll set I for making
  • the liquid metal cooling is shaped into the cooling zone I18 of the metal belt.
  • the thickness of the liquid metal is controlled by the control roll set I.
  • the liquid metal moves to the cooling zone located on the discharge side of the control roll set I under the combined action of the control roll set I and the transmission belt I. I.
  • the metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin.
  • the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
  • the highest point of the lower control roller I15 of this embodiment is flush with the highest points of the first transmission roller 11 and the second transmission roller 12, and the transmission belt I13 is located on a horizontal surface; between the upper control roller I14 and the lower control roller I15
  • the roll gap in the vertical direction is equal to the sum of the thickness of the transmission belt I13 and the preset thickness of the metal belt 1.
  • the feed side of the control roll group I is equipped with an overflow control plate I16, and the overflow height of the overflow control plate I16 is equal to The lowest point of the upper control roller I14 is flush.
  • the overflow control plate I16 is provided with an overflow port I16a, and the lowest point of the overflow port I16a is flush with the lowest point of the upper control roller I14, as shown in FIG.
  • the feeding device I adds the liquid metal to the transmission belt I13 between the overflow control plate I and the control roller group I, and the control roller group I controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal belt 1.
  • the overflow port I16a provided on the overflow control plate I16 is used to discharge the excess liquid metal, and the overflow control plate I16 and the control roller set are maintained.
  • the volume of liquid metal between I is relatively stable, and the forming thickness of the metal belt 1 can be better controlled.
  • the first transmission roller 11 is provided with an overflow receiving tank I for recovering the overflowing liquid metal, which is used for recovering the overflowing liquid metal, and the recovered liquid metal can be recycled.
  • the feeding side of the control roller group I is provided with a feeding roller I 28, and the feeding roller I 28 is provided with at least one pusher brush I or a pusher paddle arranged along its axial direction and used to push the liquid metal to the control roller group I I.
  • the feed roller I28 is set between the overflow control plate I16 and the control roller group I, and is used to push the liquid metal so that the liquid metal always fills the gap between the upper control roller I14 and the transmission belt I1, even if the metal belt 1 is in The molding thickness in the length direction is more uniform.
  • the feed side of the control roller set I is also provided with at least one guide roller I22 for evenly spreading the liquid metal along the width direction of the transmission belt I13 on the transmission belt I, so that the liquid metal can be evenly distributed in the width direction of the transmission belt I13. , So that the forming thickness of the metal strip 1 in the width direction is more uniform.
  • the continuous casting and rolling metal strip production line of this embodiment also includes a finishing zone I 40 arranged between the discharge side of the control roll group I and the winding mechanism I.
  • the finishing zone I 40 is provided with at least one set for finishing at intervals.
  • the finishing roll group I41 of the shaped metal belt 1 is cooled in the warping cooling zone I.
  • a finishing temperature control device I for controlling the finishing temperature is provided in the finishing zone I.
  • the finishing area I 40 of this embodiment is arranged between the winding mechanism I 30 and the second transmission roller 12 and, and between the second transmission roller 12 and the finishing area I 40 is provided at least one metal belt 1
  • the second composite mechanism 50 supporting the film 2 is composited on one side. By compounding the supporting film 2 on the side surface of the metal belt 1, the supporting film 2 is used to bear the effect of tension and prevent the metal belt 1 from being broken due to its thin thickness.
  • the finishing zone I not only the thickness of the metal strip can be trimmed and the surface accuracy of the metal strip can be controlled, but also the internal stress in the metal strip can be effectively eliminated by controlling the temperature during the finishing process, and the metal strip’s quality can be improved. Plasticity, prevent defects such as cracks in the metal strip, and improve product quality
  • the metal material used in the metal belt 1 is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver; or the metal material used in the metal belt 1 is but not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver. It is limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver. That is, the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal belt of this embodiment can be used as the energy storage electrode, and the metal belt 1 of this embodiment is preferably made of metal lithium.
  • the second transmission roller 12 is provided with a stripper 25 for peeling the metal belt 1 from the transmission belt I13 to assist in peeling the metal belt 1 from the transmission belt I13 to prevent the metal belt 1 from breaking, and the stripper 25 is provided There is a supporting surface 26 for supporting the metal belt 1 between the second transmission roller 12 and the first composite mechanism or the second composite mechanism, so as to further prevent the metal belt 1 from being broken under the action of gravity.
  • the production line for continuous casting and rolling of metal belts in this embodiment also includes edge retaining devices arranged on both sides of the transmission belt I13 and used to limit the forming width of the metal belt 1.
  • the side rib device of this embodiment includes side rib seats 23 respectively located on the upper two sides of the transmission belt I, and the side rib seats 23 are provided with pressure bars 24 for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal.
  • the bead 24 is made of a high-temperature resistant and soft material, and the frictional resistance between it and the transmission belt I13 is small; depending on the metal material, the bead 24 also needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
  • liquid metal is added to the feeding side of the control roll set I, and the high temperature zone I17 arranged on the feeding side of the control roll set I is used to keep the liquid metal liquid and fluid.
  • the control roller group I is used to control the forming thickness of the liquid metal, and the cooling zone I18 arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I13 into the metal belt 1.
  • the vertical distance between the upper control roller I14 and the lower control roller I15 is set equal to the sum of the thickness of the transmission belt I13 and the preset thickness of the metal belt 1; the highest point of the lower control roller I and the first The highest points of the driving roller 11 and the second driving roller 12 are level, so that the transmission belt I13 is on a horizontal surface; an overflow control plate I16 is set on the feeding side of the control roller group I, so that the overflow height of the overflow control plate I16 is equal to the upper The lowest point of the control roller I is level, and the overflow collecting trough I is used to recover the overflowing liquid metal at the first transmission roller to recover the overflowing liquid metal. The recovered liquid metal can be recycled.
  • the overflow control plate I16 is provided with an overflow port I16a, and the lowest point of the overflow port I16a is flush with the lowest point of the upper control roller I14, as shown in FIG.
  • the feeding device I adds the liquid metal to the transmission belt I13 between the overflow control plate I and the control roller group I, and the control roller group I controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal belt 1.
  • the overflow port I16a provided on the overflow control plate I16 is used to discharge the excess liquid metal, and the overflow control plate I16 and the control roller set are maintained.
  • the volume of liquid metal between I is relatively stable, and the forming thickness of the metal belt 1 can be better controlled.
  • a feeding roller I 28 is provided on the feeding side of the control roller group I, and at least one pushing brush I or a material pushing brush is arranged along the axial direction of the feeding roller I 28 and is used to push the liquid metal to the control roller group I.
  • Paddle I makes the liquid metal fill the gap between the upper control roller I14 and the transmission belt I13.
  • the feed roller I28 is set between the overflow control plate I16 and the control roller group I, and is used to push the liquid metal so that the liquid metal always fills the gap between the upper control roller I14 and the transmission belt I1, even if the metal belt 1 is in The molding thickness in the length direction is more uniform.
  • At least one guide roller I22 is arranged at intervals on the feeding side of the control roller group I.
  • the guide roller I22 is used to spread the liquid metal evenly across the transmission belt I13 along the width direction of the transmission belt I13, so that the liquid metal can be in the width of the transmission belt I13.
  • the direction is evenly distributed, so that the forming thickness of the metal strip 1 in the width direction is more uniform.
  • the metal belt is directly wound after being cooled and shaped in the cooling zone I18, before winding the metal belt 1, at least one side surface of the metal belt 1 can be laminated with a layer that prevents two adjacent layers of metal belts from adhering together. Anti-sticking film to prevent two adjacent layers of metal tapes from sticking together after rewinding.
  • the metal belt is also finished. At least one set of finishing roller sets I41 arranged at intervals is used to finish the metal belt 1 so that the thickness and surface accuracy of the metal belt 1 reach the set range. In the finishing process, the finishing temperature is controlled to keep the metal strip in a temperature range that is convenient for its finishing.
  • Finishing can not only control the thickness of the metal strip and the surface accuracy of the metal strip, but also in the finishing process, through the control of the temperature, it can effectively eliminate the internal stress in the metal strip, improve the plasticity of the metal strip, and prevent the metal strip from being inside. Defects such as cracks appear to improve product quality.
  • the metal belt 1 is peeled from the transmission belt I and then the metal belt 1 is finished, after the metal belt is peeled from the transmission belt I and before the metal belt is finished, on at least one side of the metal belt 1 A layer of supporting film 2 used to support the metal belt is laminated, and the supporting film 2 is used to bear the effect of tension to prevent the metal belt 1 from being broken due to its thin thickness.
  • the metal material used in the metal belt 1 is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum, or metal silver; or the metal material used in the metal belt is but not limited to An alloy of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver. That is, the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal belt of this embodiment can be used as the energy storage electrode, and the metal belt 1 of this embodiment is preferably made of metal lithium.
  • the stripper 25 is used to strip the metal belt 1 on the transmission belt I13 to prevent the metal strip 1 from breaking, and the stripper 25 is provided with a metal strip for supporting the metal between the second transmission roller 12 and the first composite mechanism or the second composite mechanism.
  • the supporting surface 26 of the belt 1 further prevents the metal belt 1 from being pulled off under the action of gravity.
  • the side rib device of this embodiment includes side rib seats 23 respectively located on the upper two sides of the transmission belt I, and the side rib seats 23 are provided with pressure bars 24 for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal.
  • the bead 24 is made of a high-temperature resistant and soft material, and the frictional resistance between it and the transmission belt I13 is small; depending on the metal material, the bead 24 also needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
  • FIG. 5 it is a schematic structural diagram of Embodiment 2 of a production line for continuous casting and rolling of metal strips according to the present invention.
  • the continuous casting and rolling metal strip production line of this embodiment includes:
  • the transmission belt mechanism I includes a first transmission roller 11 and a second transmission roller 12 at both ends, and a transmission belt I13 is sleeved between the first transmission roller 11 and the second transmission roller 12;
  • Winding mechanism I30 used for winding the metal belt 1 made
  • the transmission belt mechanism I is equipped with a control roller group I for controlling the thickness of the metal belt.
  • the control roller group I includes an upper control roller I14 located above the transmission belt I13 and a lower control roller I15 located below the transmission belt I13.
  • the feeding side of the control roller group I A feeding device I for adding liquid metal is provided, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the feeding side of the control roll set I, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the discharge side of the control roll set I for making
  • the liquid metal cooling is shaped into the cooling zone I18 of the metal belt.
  • the thickness of the liquid metal is controlled by the control roll set I.
  • the liquid metal moves to the cooling zone located on the discharge side of the control roll set I under the combined action of the control roll set I and the transmission belt I. I.
  • the metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin.
  • the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
  • the vertical distance between the upper control roller I14 and the first transmission roller 11 is equal to the thickness of the transmission belt I13; the feed side of the control roller group I is provided with a pressure roller I20 pressed on the transmission belt I13, The vertical distance between the roller I20 and the lower control roller I15 is equal to the thickness of the transmission belt I13, and the gap between the upper control roller I14 and the lower control roller I15 in the vertical direction is equal to the thickness of the transmission belt I13 and the metal belt 1
  • the pressure roller I20 of this embodiment is provided with an overflow ring groove I21. The depth of the overflow ring groove I21 is greater than or equal to the preset thickness of the metal belt 1.
  • the feeding device I adds liquid metal to the pressure roller I20 and the control roller group I. between. In this way, the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal can be prevented.
  • the overflow ring groove I21 provided on the pressure roller I20 is used to discharge the excess liquid metal to maintain the pressure roller I20 and the control roller group I.
  • the capacity of the liquid metal is relatively stable, and the forming thickness of the metal strip 1 can be better controlled.
  • the overflow ring grooves I21 are arranged on the pressing roller I20 at intervals along the axial direction.
  • the highest point of the first driving roller 11 is higher than the highest point of the second driving roller 12, and the difference between the height of the highest point of the first driving roller 11 and the height of the highest point of the second driving roller 12 is equal to the metal belt 1.
  • the transmission belt I13 located on the downstream side of the pressure roller I20 can always be kept horizontal, which is convenient for the forming control of the metal belt 1.
  • liquid metal is added to the feeding side of the control roll set I, and the high temperature zone I17 arranged on the feeding side of the control roll set I is used to keep the liquid metal liquid and fluid.
  • the control roller group I is used to control the forming thickness of the liquid metal, and the cooling zone I18 arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I13 into the metal belt 1.
  • the vertical roll gap between the upper control roller I14 and the first transmission roller 11 is set equal to the thickness of the transmission belt I13; a pressure roller I20 pressed on the transmission belt I is set on the feed side of the control roller group I, and The vertical distance between the pressure roller I20 and the lower control roller I15 is set equal to the thickness of the transmission belt I13, and the vertical gap between the upper control roller I14 and the lower control roller I15 is set equal to the thickness of the transmission belt I13 and the metal
  • the sum of the preset thickness of the belt 1; an overflow ring groove I21 is set on the pressure roller I20, the depth of the overflow ring groove I21 is set to be greater than or equal to the preset thickness of the metal belt 1, and the feeding device I adds liquid metal to the pressure Between roller I 20 and control roller group I.
  • the overflow ring groove I21 provided on the pressure roller I20 is used to discharge the excess liquid metal to maintain the pressure roller I20 and the control roller group I.
  • the capacity of the liquid metal is relatively stable, and the forming thickness of the metal strip 1 can be better controlled.
  • the overflow ring grooves I21 are arranged on the pressing roller I20 at intervals along the axial direction.
  • the highest point of the first driving roller 11 is higher than the highest point of the second driving roller 12, and the difference between the height of the highest point of the first driving roller 11 and the height of the highest point of the second driving roller 12 is equal to the metal belt 1. In this way, the transmission belt I13 located on the downstream side of the pressure roller I20 can always be kept horizontal, which is convenient for the forming control of the metal belt 1.
  • liquid metal refers to the molten metal whose fluidity reaches the set requirements or the liquid metal whose temperature exceeds the boiling point of the metal material, which will not be repeated here.
  • the corresponding atmosphere environment and the set temperature and dryness environment need to be used. These environment settings can be set. According to the adjustment and selection of the strip and the metal material, for those skilled in the art, there are no technical obstacles, so it will not be repeated.
  • FIG. 8 it is a schematic structural diagram of Embodiment 3 of the production line of the continuous casting and rolling composite metal strip of the present invention.
  • the production line for continuous casting and rolling of composite metal strip in this embodiment includes:
  • the transmission belt mechanism II includes a third transmission roller 61 and a fourth transmission roller 62 at both ends, and a transmission belt II63 is sleeved between the third transmission roller 61 and the fourth transmission roller 62;
  • the unwinding mechanism 80 is used to unwind the strip 3 that moves synchronously with the transmission belt II63;
  • Winding mechanism II90 used to wind the composite metal belt 4 made by winding
  • the transmission belt mechanism II is provided with a control roller group II for controlling the thickness of the metal material layer.
  • the control roller group II includes an upper control roller II64 located above the transmission belt II63 and a lower control roller II65 located below the transmission belt II63, which controls the feeding of the roller group II
  • the liquid metal on the strip is cooled and shaped into the cooling zone II 68 of the metal material layer.
  • belts II are used to drive belts to move synchronously to reduce the requirements on the tensile strength of the belts, and liquid metal is directly added to the feeding side of the control roll group II, and the control rolls are used.
  • Group II controls the thickness of the liquid metal.
  • the liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the combined action of the control roll group II and the strip. After cooling and shaping in the cooling zone II, the liquid metal is compounded on the strip. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin.
  • the composite metal strip When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use; in addition, because the temperature of the liquid metal is relatively high , After the process of cooling from high temperature to low temperature, the bonding strength between the metal material layer and the strip can be improved.
  • the unwinding mechanism of this embodiment unwinds the strip 3 and is guided by the third drive roller 61 to move synchronously with the drive belt II 63.
  • the thickness control of the liquid metal layer and the metal material layer 5 can be implemented in a variety of ways. This embodiment provides the following two ways to control the thickness of the liquid metal layer and the metal material layer 5.
  • the first method the highest point of the lower control roller II65 is flush with the highest points of the third drive roller 61 and the fourth drive roller 62, and the transmission belt II63 is on the horizontal plane; the upper control roller II64 and the lower control roller II65 are between
  • the roll gap in the vertical direction is equal to the sum of the thickness of the transmission belt II 63, the thickness of the strip 3, and the preset thickness of the metal material layer 5.
  • the feed side of the control roll group II is provided with an overflow control plate II66, and the overflow height of the overflow control plate II66 is flush with the lowest point of the upper control roll II.
  • the overflow control plate II 66 is provided with an overflow port II 66a, and the lowest point of the overflow port II 66a is flush with the lowest point of the upper control roller II 64, as shown in Figure 8-11.
  • the feeding device II adds the liquid metal to the transmission belt II 63 between the overflow control plate II and the control roller group II, and the control roller group II controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal material layer 5.
  • the overflow port II66a provided on the overflow control plate II66 is used to discharge the excess liquid metal and keep the overflow control plate II66 and the control roller set.
  • the volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled.
  • the second method the vertical distance between the upper control roller II64 and the third transmission roller 61 is equal to the sum of the thickness of the transmission belt II63 and the thickness of the strip 3;
  • the vertical distance between the pressure roller II70, the pressure roller II70 and the lower control roller II65 on the transmission belt II is equal to the sum of the thickness of the transmission belt II63 and the thickness of the strip 3, between the upper control roller II64 and the lower control roller II65
  • the roll gap in the vertical direction is equal to the sum of the thickness of the transmission belt II 63, the thickness of the strip 3, and the preset thickness of the metal material layer 5.
  • the pressure roller II70 is provided with an overflow ring groove II71, the depth of the overflow ring groove II71 is greater than or equal to the preset thickness of the metal material layer 5.
  • the feeding device II adds liquid metal to the pressure roller II70 and the control roller group II Time, as shown in Figure 12-16.
  • the overflow ring groove II71 provided on the pressure roller II70 is used to discharge the excess liquid metal to maintain the pressure roller II70 and the control roller group.
  • the volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled.
  • the overflow ring grooves II 71 are arranged on the pressing roller II 70 at intervals along the axial direction.
  • the highest point of the third transmission roller 61 is higher than the highest point of the fourth transmission roller 62, and the difference between the height of the highest point of the third transmission roller 61 and the height of the highest point of the fourth transmission roller 62 is equal to the metal material layer
  • the preset thickness of 5, in this way, can keep the transmission belt II63 at the downstream side of the pressing roller II70 always level, which is convenient for the forming control of the metal material layer 5.
  • the third driving roller 61 is provided with an overflow receiving tank II for recovering the overflowing liquid metal, which is used for recovering the overflowing liquid metal, and the recovered liquid metal can be recycled.
  • the feeding side of the control roller group II is provided with a feeding roller II78, and the feeding roller II78 is provided with at least one pushing brush II or a pushing paddle arranged along its axial direction and used to push the liquid metal to the control roller group II. II.
  • the feeding roller II 78 is arranged between the overflow control plate II and the control roller group II or between the pressure roller II 70 and the control roller group II, and is used to push the liquid metal so that the liquid metal is always filled with the upper control roller II 64 and the control roller group II.
  • the gap between the strips 3 is even more uniform in the forming thickness of the metal material layer 5 in the length direction.
  • control roller group II is also provided with at least one guide roller II72 for evenly spreading the liquid metal along the width direction of the strip, so that the liquid metal can be evenly distributed in the width direction of the strip 3.
  • the distribution makes the forming thickness of the metal material layer 5 in the width direction more uniform.
  • the continuous casting and rolling composite metal strip production line of this embodiment also includes a finishing zone II100 arranged between the discharge side of the control roll group II and the winding mechanism II90, and at least one group is arranged in the finishing zone II100.
  • the finishing roll set II101 is used for finishing the metal material layer after cooling and shaping in the cooling zone II.
  • the finishing zone II 100 is provided with a finishing temperature control device II for controlling the finishing temperature.
  • the finishing zone II not only the thickness of the metal material layer can be finished and the surface accuracy of the metal material layer can be controlled, but also the internal stress in the metal material layer can be effectively eliminated by controlling the temperature during the finishing process and improve
  • the plasticity of the metal material layer prevents defects such as cracks in the metal material layer and improves product quality.
  • a roller set II 69 can also be provided to roll the composite metal strip, so that the metal material layer 5 is denser and more uniform.
  • the strip 3 adopts but is not limited to copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip or a strip of metal material and non-metal material composite, that is, the strip 3 of this embodiment can be used as The current collector of the energy storage electrode.
  • the strip can be a mesh foil, and through holes can be arranged in an array on the strip.
  • the metal material layer is provided on only one side of the strip 3, the metal material layer is embedded in the mesh or through holes of the strip 3 to increase the bonding force.
  • the metal material is provided on both sides of the strip 3
  • layering the metal material layers on both sides of the strip 3 are connected together through meshes or through holes to further increase the bonding force. As shown in FIG.
  • the metal material uses but is not limited to metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum or metallic silver; or the metallic material uses but not limited to metallic lithium, metallic sodium, metallic potassium, metal An alloy of at least two of magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
  • the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal strip of this embodiment can be used as the energy storage electrode.
  • the strip material in this embodiment is copper strip
  • the metal material is Lithium metal.
  • the temperature of the liquid metal of the metallic lithium material in this embodiment is equivalent to the melting point of metallic copper.
  • the temperature range of the liquid metallic lithium can be 800-1400°C. In this way, after the liquid metallic lithium is sprayed on the copper strip, the metal can be effectively strengthened. The binding force of lithium and copper tape.
  • the production line of the continuous casting and rolling composite metal strip of this embodiment also includes an edge pressing device for pressing on the edges of both sides of the strip 3 and forming a blank area on both sides of the strip 3 that is not covered by the metal material layer.
  • the crimping device in the initial state, there is no metal material layer formed on the two sides of the strip, and the crimping device includes upper crimping seats 73 respectively located on the upper two sides of the transmission belt II 63, and the bottom of the upper crimping seat 73 is provided with The upper pressing edge 74 is in contact with the upper side edge of the strip 3; as shown in Figs. 9 and 10.
  • the crimping device includes an upper crimping seat 73 and a lower crimping seat 75 located on the upper and lower sides of the transmission belt II 63 respectively, and the bottom surface of the upper crimping seat 73 is provided for contact with the upper side edge of the strip 3
  • the top surface of the matching upper pressing edge 74 and the lower pressing edge seat 75 are provided with a lower pressing edge 76 for contacting and fitting with the lower side edge of the strip 3, as shown in FIGS. 14 and 15.
  • the lower holding edge 24 and the lower holding edge 76 are made of high-temperature resistant and soft materials, and the frictional resistance between the lower holding edge 24 and the lower holding edge 76 is small.
  • the lower holding edge 24 and the lower holding edge 76 are still It needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
  • the edge holding device By setting the edge holding device, it is possible to effectively prevent the liquid metal from entering the edges of both sides of the strip 3, that is, the blank areas 6 that are not covered by the metal material layer are formed on the edges of both sides of the strip 3.
  • the blank area can be used as the tabs of the current collector, instead of processing the tabs on the strip 3 separately.
  • the strip 3 is unwinded and the strip is moved synchronously with the transmission belt II 63.
  • Liquid metal is added to the feeding side of the control roll group II, and the liquid metal is added to the control roll group II.
  • the high temperature zone II67 on the feeding side keeps the liquid metal liquid and fluidity.
  • the thickness of the liquid metal is controlled by the control roller set II, and the cooling zone II68 on the discharge side of the control roller set II is used to make the liquid metal on the strip 3
  • the metal material layer composited on the strip 3 is cooled and shaped to obtain a composite metal strip 4.
  • the production method of the continuous casting and rolling composite metal belt of this embodiment uses the transmission belt II to drive the belt material to move synchronously, which reduces the requirement on the tensile strength of the belt material.
  • the liquid metal is directly added to the feeding side of the control roll group II.
  • the control roll group II controls the thickness of the liquid metal.
  • the liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the joint action of the control roll group II and the strip. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin on the metal material layer on the material.
  • the composite metal strip is used as an energy storage electrode, it can meet the requirements of use; in addition, due to the temperature of the liquid metal Higher, through the process of cooling from high temperature to low temperature, the bonding strength between the metal material layer and the strip can be improved.
  • the strip 3 enters the transmission belt mechanism II and moves synchronously with the transmission belt II63, that is, the strip 3 moves synchronously with the transmission belt II63 after bypassing the transmission roller 11.
  • the maximum point is the highest point of strip 3.
  • the thickness control of the liquid metal and the metal material layer 5 can be achieved in a variety of ways. This embodiment provides the following two ways to control the thickness of the liquid metal layer and the metal material layer 5.
  • the first method Set the vertical distance between the upper control roller II 64 and the lower control roller II 654 to be equal to the sum of the thickness of the transmission belt II 63, the thickness of the strip 3 and the preset thickness of the metal material layer 5;
  • the highest point of the lower control roller II 65 is flush with the highest points of the third drive roller 61 and the fourth drive roller 62, so that the drive belt II 63 is on a horizontal surface.
  • the feed side of the control roll group II is provided with an overflow control plate II66, and the overflow height of the overflow control plate II66 is flush with the lowest point of the upper control roll II.
  • the overflow control plate II 66 is provided with an overflow port II 66a, and the lowest point of the overflow port II 66a is flush with the lowest point of the upper control roller II 64, as shown in Figure 8-11.
  • the feeding device II adds the liquid metal to the transmission belt II 63 between the overflow control plate II and the control roller group II, and the control roller group II controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal material layer 5.
  • the overflow port II66a provided on the overflow control plate II66 is used to discharge the excess liquid metal, and the overflow control plate II66 and the control roller set are maintained.
  • the volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled.
  • the second method Set the vertical gap between the upper control roller II64 and the third transmission roller 61 to be equal to the sum of the thickness of the transmission belt II63 and the thickness of the strip 3;
  • the pressure roller II70 pressed on the transmission belt II is set on the side, the vertical distance between the pressure roller II70 and the lower control roller II65 is set equal to the sum of the thickness of the transmission belt II63 and the thickness of the strip 3, and the upper control roller
  • the roll gap in the vertical direction between II64 and the lower control roll II65 is set equal to the sum of the thickness of the transmission belt II63, the thickness of the strip 3 and the preset thickness of the metal material layer 5;
  • an overflow ring is set on the pressure roller II70
  • the depth of the overflow ring groove II 71 is set to be greater than or equal to the preset thickness of the metal material layer 5, and the feeding device II adds liquid metal between the pressing roller II 70 and the control roller group II.
  • the overflow ring groove II71 provided on the pressure roller II70 is used to discharge the excess liquid metal to maintain the pressure roller II70 and the control roller group.
  • the volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled.
  • the overflow ring grooves II 71 are arranged on the pressing roller II 70 at intervals along the axial direction.
  • the highest point of the third transmission roller 61 is higher than the highest point of the fourth transmission roller 62, and the difference between the height of the highest point of the third transmission roller 61 and the height of the highest point of the fourth transmission roller 62 is equal to the metal material layer
  • the preset thickness of 5, in this way, can keep the transmission belt II63 at the downstream side of the pressing roller II70 always level, which is convenient for the forming control of the metal material layer 5.
  • a feeding roller II 78 is provided on the feeding side of the control roller group II, and at least one pusher brush II or a material pushing brush arranged along its axial direction and used to push the liquid metal to the control roller group II is provided on the feeding roller II 78 Paddle II makes the liquid metal fill the gap between the upper control roll II and the strip.
  • the feeding roller II 78 is arranged between the overflow control plate II and the control roller group II or between the pressure roller II 70 and the control roller group II, and is used to push the liquid metal so that the liquid metal is always filled with the upper control roller II 64 and the control roller group II.
  • the gap between the strips 3 is even more uniform in the forming thickness of the metal material layer 5 in the length direction.
  • At least one guide roller II72 is arranged at intervals on the feeding side of the control roller group II.
  • the guide roller II72 is used to uniformly spread the liquid metal along the width direction of the transmission belt II, so that the metal material layer 5 is in the width direction.
  • the forming thickness is more uniform.
  • the metal material layer is cooled and formed, the metal material layer is finished, and the metal material layer 5 is finished by using at least one set of finishing roller set II101 arranged at intervals to make the thickness and surface accuracy of the metal material layer 5 reach the set value. range.
  • the finishing temperature it is also necessary to control the finishing temperature to keep the metal material layer within a temperature range that is convenient for its finishing. Finishing can not only finish the thickness of the metal material layer and control the surface accuracy of the metal material layer, but also during the finishing process, by controlling the temperature, it can effectively eliminate the internal stress in the metal material layer and improve the plasticity of the metal material layer. , Prevent defects such as cracks in the metal material layer, and improve product quality.
  • the strip 3 adopts but is not limited to copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip or a strip of metal material and non-metal material composite, that is, the strip 3 of this embodiment can be used as The current collector of the energy storage electrode.
  • the strip can be a mesh foil, and through holes can be arranged in an array on the strip.
  • the metal material layer is provided on only one side of the strip 3, the metal material layer is embedded in the mesh or through holes of the strip 3 to increase the bonding force.
  • the metal material is provided on both sides of the strip 3
  • layering the metal material layers on both sides of the strip 3 are connected together through meshes or through holes to further increase the bonding force. As shown in FIG.
  • FIG. 17a it is a schematic diagram of the structure after the metal material layer 5 is compounded on one side of the strip 3 when the strip 3 adopts a solid structure.
  • FIG. 17b it is a schematic diagram of the structure after the metal material layer 5 is composited on one side of the strip 3 when the through holes are provided on the strip 3.
  • the metal material uses but is not limited to metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum or metallic silver; or the metallic material uses but not limited to metallic lithium, metallic sodium, metallic potassium, metal An alloy of at least two of magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
  • the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal strip of this embodiment can be used as the energy storage electrode.
  • the strip material in this embodiment is copper strip
  • the metal material is Lithium metal.
  • the temperature of the liquid metal of the metallic lithium material in this embodiment is equivalent to the melting point of metallic copper.
  • the temperature range of the liquid metallic lithium can be 800-1400°C. In this way, after the liquid metallic lithium is sprayed on the copper strip, the metal can be effectively strengthened. The binding force of lithium and copper tape.
  • the rolling width of the metal material layer 5 is controlled, and a blank area 6 that is not covered with the metal material layer is formed on both sides of the strip 3 respectively.
  • a crimping device is used to press the edges on both sides of the strip 3 so that liquid metal cannot flow into the area pressed by the crimping device, and finally a blank area 6 is formed on both sides of the strip.
  • the initial state there is no metal material layer formed on the two sides of the strip 3, and only the upper edge holder 73 is provided on the upper two sides of the transmission belt II 63, and the bottom surface of the upper edge holder 73 is provided for The upper pressing edge 74 contacting and matching with the upper side edge of the strip 3; as shown in Figs.
  • an upper crimp seat 73 and a lower crimp seat 75 are provided on the upper and lower sides of the transmission belt II 63, respectively, and an upper crimp seat 73 and a lower crimp seat 75 are provided on the bottom surface of the upper crimp seat 73 for contact and fit with the upper side edge of the strip 3
  • the pressing edge 74 is provided on the top surface of the lower pressing edge seat 75 with a lower pressing edge 76 for contacting and cooperating with the lower side edge of the strip 3, as shown in FIGS. 14 and 15.
  • the lower holding edge 24 and the lower holding edge 76 are made of high-temperature resistant and soft materials, and the frictional resistance between the lower holding edge 24 and the lower holding edge 76 is small.
  • the lower holding edge 24 and the lower holding edge 76 are still It needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
  • the edge holding device By setting the edge holding device, it is possible to effectively prevent the liquid metal from entering the edges of both sides of the strip 3, that is, the blank areas 6 that are not covered by the metal material layer are formed on the edges of both sides of the strip 3.
  • the blank area can be used as the tabs of the current collector, instead of processing the tabs on the strip 3 separately.
  • FIG. 18 it is a schematic diagram of the structure of Embodiment 4 of the production line of the continuous casting and rolling composite metal strip of the present invention.
  • the production line for continuous casting and rolling of composite metal strip in this embodiment includes:
  • the transmission belt mechanism II includes a third transmission roller 61 and a fourth transmission roller 62 at both ends, and a transmission belt II63 is sleeved between the third transmission roller 61 and the fourth transmission roller 62;
  • the unwinding mechanism 80 is used to unwind the strip 3 that moves synchronously with the transmission belt II63;
  • Winding mechanism II90 used to wind the composite metal belt 4 made by winding
  • the transmission belt mechanism II is provided with a control roller group II for controlling the thickness of the metal material layer.
  • the control roller group II includes an upper control roller II64 located above the transmission belt II63 and a lower control roller II65 located below the transmission belt II63, which controls the feeding of the roller group II
  • the liquid metal on the strip is cooled and shaped into the cooling zone II 68 of the metal material layer.
  • the composite metal strip rolling production equipment of this embodiment also includes an edge pressing device for pressing on the edges of both sides of the strip 3 and forming a blank area 6 that is not covered by the metal material layer on the edges of both sides of the strip 3.
  • the edge holding device includes an upper edge holder 73 and a lower edge holder 75 located on the upper and lower sides of the transmission belt II, respectively.
  • the bottom surface of the edge holder 73 is provided with an upper edge 74 for contact and fit with the upper side edge of the strip
  • the top surface of the lower edge holder 75 is provided with a lower edge 74 for contact and fit with the lower side edge of the strip.
  • 76 Specifically, at this time, under the transmission belt II 63 on the feeding side of the control roll group II, there is a low temperature zone 77 for preventing the metal material layer 5 from being melted.
  • the strip 3 is unwinded and the strip is moved synchronously with the transmission belt II 63.
  • Liquid metal is added to the feeding side of the control roll group II, and the liquid metal is added to the control roll group II.
  • the high temperature zone II67 on the feeding side keeps the liquid metal liquid and fluidity.
  • the thickness of the liquid metal is controlled by the control roller set II, and the cooling zone II68 on the discharge side of the control roller set II is used to make the liquid metal on the strip 3
  • the metal material layer composited on the strip 3 is cooled and shaped to obtain a composite metal strip 4.
  • the rolling width of the metal material layer 5 is controlled, and a blank area 6 that is not covered with the metal material layer is formed on both sides of the strip 3 respectively.
  • a crimping device is used to press the edges on both sides of the strip 3 so that liquid metal cannot flow into the area pressed by the crimping device, and finally a blank area 6 is formed on both sides of the strip.
  • a metal material layer 5 has been formed on one side of the strip 3, and an upper crimp seat 73 and a lower crimp seat 75 are provided on the upper and lower sides of the transmission belt II 63, respectively.
  • the bottom surface of the crimp seat 73 is provided with an upper crimp 74 for contact and fit with the upper side edge of the strip 3, and a lower crimp 74 for contact and fit with the lower side edge of the strip 3 is provided on the top surface of the lower crimp seat 75 25.
  • a low temperature zone 77 for preventing the rolled metal material layer from being melted is provided below the transmission belt II 63 on the feeding side of the control roll group II.
  • the lower holding edge 24 and the lower holding edge 76 are made of high-temperature resistant and soft materials, and the frictional resistance between the lower holding edge 24 and the lower holding edge 76 is small.
  • the lower holding edge 24 and the lower holding edge 76 are still It needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
  • the edge holding device By setting the edge holding device, it is possible to effectively prevent the liquid metal from entering the edges of both sides of the strip 3, that is, the blank areas 6 that are not covered by the metal material layer are formed on the edges of both sides of the strip 3.
  • the blank area can be used as the tabs of the current collector, instead of processing the tabs on the strip 3 separately.
  • liquid metal refers to the molten metal whose fluidity reaches the set requirements or the liquid metal whose temperature exceeds the boiling point of the metal material, which will not be repeated here.

Abstract

Disclosed in the present invention are a production line and a production method for continuously casting and rolling a metal strap. The thickness of a liquid metal is controlled by using a control roller group, the liquid metal moves, under the combined action of the control roller group and a transmission belt, to a cooling area located at a discharging side of the control roller group, a metal strap is obtained after being cooled and shaped in the cooling area, as the liquid metal has a high fluidity, the thickness of the liquid metal can be controlled to be very thin, and when the metal strap is used as an energy storage electrode, the use requirements can be satisfied. The present invention further provides a production line and a production method for continuously casting and rolling a composite metal strap. The thickness of a liquid metal is controlled by using a control roller group, the liquid metal moves, under the combined action of the control roller group and a strap material, to a cooling area located at a discharging side of the control roller group, a metal material layer composite on the strap material is obtained after being cooled and shaped in the cooling area, as the liquid metal has a high fluidity, the thickness of the liquid metal can be controlled to be very thin, and when the composite metal strap is used as an energy storage electrode, the use requirements can be satisfied.

Description

一种连铸轧制金属带、复合金属带的生产线和生产方法Production line and production method of continuous casting and rolling metal strip and composite metal strip 技术领域Technical field
本发明涉及一种带材的生产设备和生产方法,具体的为一种连铸轧制金属带、复合金属带的生产线和生产方法。The invention relates to a strip production equipment and production method, in particular to a production line and production method for continuous casting and rolling metal strips and composite metal strips.
背景技术Background technique
锂离子电池的负极是由负极活性物质碳材料或非碳材料、粘合剂和添加剂混合制成糊状胶合剂均匀涂抹在铜箔两侧,经干燥、滚压而成。锂离子电池能否成功地制成,关键在于能否制备出可逆地脱/嵌锂离子的负极材料。一般来说,选择一种好的负极材料应遵循以下原则:比能量高;相对锂电极的电极电位低;充放电反应可逆性好;与电解液和粘结剂的兼容性好;比表面积小(<10m 2/g),真密度高(>2.0g/cm 3);嵌锂过程中尺寸和机械稳定性好;资源丰富,价格低廉;在空气中稳定、无毒副作用。目前,已实际用于锂离子电池的负极材料一般都是碳素材料,如石墨、软碳(如焦炭等)、硬碳等。传统的碳素材料虽然在一定程度上能够满足锂离子电池负极的使用要求,但存在能量密度低和重量重等缺陷。 The negative electrode of a lithium ion battery is made by mixing the negative active material carbon material or non-carbon material, binders and additives to form a paste glue that is evenly smeared on both sides of the copper foil, dried and rolled. The key to the successful manufacture of lithium-ion batteries lies in the preparation of negative electrode materials that can reversibly de-intercalate lithium ions. Generally speaking, choosing a good negative electrode material should follow the following principles: high specific energy; low electrode potential relative to lithium electrode; good reversibility of charge and discharge reaction; good compatibility with electrolyte and binder; small specific surface area (<10m 2 /g), high true density (>2.0g/cm 3 ); good size and mechanical stability during lithium insertion; abundant resources and low price; stable in the air without toxic side effects. At present, the negative electrode materials that have been actually used in lithium-ion batteries are generally carbon materials, such as graphite, soft carbon (such as coke, etc.), hard carbon, and so on. Although traditional carbon materials can meet the requirements of lithium-ion battery negative electrodes to a certain extent, they have disadvantages such as low energy density and heavy weight.
金属锂具有高的容量(理论3860mAh/g),低的密度(0.59g/cm 3),低的电化学势(-3.04Vvs.标准氢电极),因此以金属锂作为负极的金属锂二次电池与石墨负极的锂离子电池相比具有电压高能量密度高的优异性能。为了满足锂电池高倍率放电的需求,需采用适用于高倍率放电的超薄正极,因此,与正极容量匹配的金属锂负极也需超薄化。但市售电池级金属锂普遍较厚,仅少量厂家可提供50-100μm、宽度仅为10-50mm的金属锂,且金属锂表面状态较差,与导电基材覆合难度大,覆合强度较低。 Lithium metal has high capacity (theoretical 3860mAh/g), low density (0.59g/cm 3 ), and low electrochemical potential (-3.04Vvs. standard hydrogen electrode). Therefore, lithium metal is used as the negative electrode of lithium metal secondary Compared with lithium-ion batteries with graphite negative electrodes, the battery has excellent performance with high voltage and high energy density. In order to meet the demand for high-rate discharge of lithium batteries, an ultra-thin positive electrode suitable for high-rate discharge is required. Therefore, the metal lithium negative electrode that matches the capacity of the positive electrode also needs to be ultra-thin. However, commercially available battery-grade metal lithium is generally thicker. Only a few manufacturers can provide metal lithium with a width of 50-100μm and a width of only 10-50mm. The surface condition of the metal lithium is poor, and it is difficult to laminate with conductive substrates. The laminate strength Lower.
现有的锂带生产工艺一般采用挤压成型,如公开号为CN204564801U、CN101497088B的中国专利公开的锂带生产工艺中,最薄可以做到几十微米的厚度。当较厚的金属锂带应用于金属锂电池中,负极容量远远过量于正极容量,这样就造成了负极金属锂的浪费,同时也增加了电池的体积和重量,降低了电池的体积和质量能量密度,不利于金属锂电池极限能量密度的提升。另外,公开号为CN105489845A的中国专利提出了基于PVD的方法制备薄层金属锂基负极,该方法可以制备出较薄厚度的金属锂,但是该方法无法大面积大批量连续生产。Existing lithium belt production processes generally use extrusion molding. For example, in the lithium belt production processes disclosed in Chinese patents with publication numbers CN204564801U and CN101497088B, the thinnest can be several tens of micrometers in thickness. When a thicker metal lithium tape is used in a metal lithium battery, the capacity of the negative electrode is far more than that of the positive electrode, which causes a waste of negative metal lithium, and also increases the volume and weight of the battery, and reduces the volume and quality of the battery. Energy density is not conducive to the improvement of the ultimate energy density of metal lithium batteries. In addition, the Chinese Patent Publication No. CN105489845A proposes a PVD-based method to prepare a thin-layer metal lithium-based negative electrode. This method can prepare a thinner thickness of metal lithium, but this method cannot be mass-produced continuously in a large area.
现有的负极金属复合材料一般采用金属锂箔材和金属铜箔材进行复合得到,如公开号为CN108435791A的中国专利公开了一种制备层状铜/锂复合箔材的深冷异步轧制方法,包括如下步骤:第一步:以纯锂和纯铜金属箔材为原料,铜箔的厚度为锂箔的二分之一;第二步:将铜箔和锂箔剪切成长方形;第三步:将铜箔对折,完全包覆好锂箔;第四步:将材料放入深冷箱中进行冷却,冷却10分钟,实现材料温度被均匀冷却;第五步:将材料取出,以压下率在50%左右进行深冷轧制,轧制结束后,轧件温度<-50℃;第六步:将轧制后的带材进行对折并叠合,放入深冷箱中重新冷却,冷却时间3-5分钟;第七步:将冷却的材料再进行深冷轧制,压下率维持在50%左右;重复第六步和第七步5-10次,生产出高性能的层状铜/锂双金属复合箔材;第八步:将层状铜/锂双金属复合箔材放入深冷箱中重新冷却,冷却时间3-5分钟;第九步:采用深冷异步轧制,异速比为1.0~1.6,轧制压下量为5~20%;重复第八步和第九步,直到将轧件厚度轧至10~50μm。Existing negative metal composite materials are generally obtained by compounding metal lithium foil and metal copper foil. For example, the Chinese patent with publication number CN108435791A discloses a cryogenic asynchronous rolling method for preparing layered copper/lithium composite foil. , Including the following steps: the first step: use pure lithium and pure copper metal foil as raw materials, the thickness of the copper foil is one-half of the lithium foil; the second step: cut the copper foil and the lithium foil into a rectangle; third Step: Fold the copper foil in half to completely cover the lithium foil; Step 4: Put the material in a cryogenic box for cooling, and cool for 10 minutes to achieve uniform cooling of the material temperature; Step 5: Take out the material and press it Cryogenic rolling is carried out at a reduction rate of about 50%. After rolling, the temperature of the rolled piece is <-50°C; Step 6: Fold and overlap the rolled strip in half and place it in a cryogenic box to re-cool , The cooling time is 3-5 minutes; the seventh step: the cooled material is then cryogenically rolled, and the reduction rate is maintained at about 50%; repeat the sixth and seventh steps 5-10 times to produce high-performance Layered copper/lithium bimetal composite foil; Step 8: Put the layered copper/lithium bimetal composite foil into a cryogenic box for re-cooling, the cooling time is 3-5 minutes; Step 9: Use cryogenic asynchronous For rolling, the different speed ratio is 1.0-1.6, and the rolling reduction is 5-20%; the eighth step and the ninth step are repeated until the thickness of the rolled piece is rolled to 10-50μm.
该制备层状铜/锂复合箔材的深冷异步轧制方法制备得到的负极金属复合材料具有以下缺点:The negative metal composite material prepared by the cryogenic asynchronous rolling method for preparing layered copper/lithium composite foil has the following disadvantages:
1)很难在铜箔表面制备厚度为2~20um的锂带,即金属锂的厚度较厚,浪费材料;1) It is difficult to prepare a lithium belt with a thickness of 2-20um on the surface of the copper foil, that is, the thickness of metal lithium is relatively thick, which wastes materials;
2)制备的负极金属复合材料中,金属锂和金属铜的结合力往往不够牢固,容易脱落。2) In the prepared negative electrode metal composite material, the binding force of metal lithium and metal copper is often not strong enough and easy to fall off.
发明内容Summary of the invention
有鉴于此,本发明的目的在于提供一种连铸轧制金属带、复合金属带的生产线和生产方法,能够精确控制金属带、金属材料层的生产厚度,即厚度可以更薄,以满足储能电极等场景的使用要求。In view of this, the purpose of the present invention is to provide a production line and production method for continuous casting and rolling of metal strips and composite metal strips, which can accurately control the production thickness of metal strips and metal material layers, that is, the thickness can be thinner to meet storage requirements. The use requirements of energy electrodes and other scenes.
为达到上述目的,本发明提供如下技术方案:In order to achieve the above objective, the present invention provides the following technical solutions:
本发明首先提出了一种连铸轧制金属带的生产线,包括:The present invention first proposes a continuous casting and rolling metal strip production line, which includes:
传动带机构Ⅰ,所述传动带机构Ⅰ包括位于两端的第一传动辊和第二传动辊,所述第一传动辊和第二传动辊之间套装设有传动带Ⅰ;Transmission belt mechanism I, the transmission belt mechanism I includes a first transmission roller and a second transmission roller located at both ends, and a transmission belt I is sleeved between the first transmission roller and the second transmission roller;
收卷机构Ⅰ,用于收卷制得的金属带;Winding mechanism I, used to wind the metal belt made;
所述传动带机构Ⅰ上设有用于控制金属带厚度的控制辊组Ⅰ,所述控制辊组Ⅰ包括位于所述传动带Ⅰ上方的上控制辊Ⅰ和位于所述传动带Ⅰ下方的下控制辊Ⅰ,所述控制辊组Ⅰ的进料侧设有用于添加液态金属的加料装置Ⅰ,并在所述控制辊组Ⅰ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅰ,在所述控制辊组Ⅰ的出料侧设置用于使液态金属冷却定型为金属带的冷却区Ⅰ。The transmission belt mechanism I is provided with a control roller group I for controlling the thickness of the metal belt. The control roller group I includes an upper control roller I located above the transmission belt I and a lower control roller I located below the transmission belt I. The feeding side of the control roll set I is provided with a feeding device I for adding liquid metal, and the feeding side of the control roll set I is provided with a high temperature zone I for keeping the liquid metal in liquid state and fluidity. The discharge side of the control roll group I is provided with a cooling zone I for cooling and shaping the liquid metal into a metal strip.
进一步,所述下控制辊Ⅰ的最高点与所述第一传动辊、第二传动辊的最高点平齐,并使所述传动带Ⅰ位于水平面上;所述上控制辊Ⅰ与下控制辊Ⅰ之间在竖直方向上的辊缝等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;所述控制辊组Ⅰ的进料侧设有溢流控制板Ⅰ,所述溢流控制板Ⅰ的溢流高度与所述上控制辊Ⅰ的最低点平齐。Further, the highest point of the lower control roller I is flush with the highest points of the first transmission roller and the second transmission roller, and the transmission belt I is positioned on a horizontal surface; the upper control roller I and the lower control roller I The gap between the rollers in the vertical direction is equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; the feed side of the control roller set I is provided with an overflow control plate I, and the overflow The overflow height of the flow control plate I is flush with the lowest point of the upper control roller I.
进一步,所述上控制辊Ⅰ与所述第一传动辊之间在竖直方向上的间距等于所述传动带Ⅰ的厚度;所述控制辊组Ⅰ的进料侧设有压在传动带Ⅰ上的压辊Ⅰ,所述压辊Ⅰ与所述下控制辊Ⅰ之间在竖直方向上的间距等于所述传动带Ⅰ的厚度,所述上控制辊Ⅰ与下控制辊Ⅰ之间在竖直方向上的辊缝等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;Further, the vertical distance between the upper control roller I and the first transmission roller is equal to the thickness of the transmission belt I; the feed side of the control roller group I is provided with a press on the transmission belt I Pressure roller I, the vertical distance between the pressure roller I and the lower control roller I is equal to the thickness of the transmission belt I, and the upper control roller I and the lower control roller I are in the vertical direction The upper roller gap is equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt;
所述压辊Ⅰ上设有溢流环槽Ⅰ,所述溢流环槽Ⅰ的深度大于等于金属带的预设厚度,所述加料装置Ⅰ将液态金属加入到所述压辊Ⅰ与所述控制辊组Ⅰ之间。The pressure roller I is provided with an overflow ring groove I, the depth of the overflow ring groove I is greater than or equal to the preset thickness of the metal strip, and the feeding device I adds liquid metal to the pressure roller I and the Between control roller group I.
进一步,所述第一传动辊的最高点高于所述第二传动辊的最高点,且所述第一传动辊的最高点的高度与所述第二传动辊的最高点的高度之差等于所述金属带的预设厚度。Further, the highest point of the first transmission roller is higher than the highest point of the second transmission roller, and the difference between the height of the highest point of the first transmission roller and the height of the highest point of the second transmission roller is equal to The preset thickness of the metal strip.
进一步,所述第一传动辊处设有用于回收溢流的液态金属的溢流收料槽Ⅰ。Further, an overflow receiving tank I for recovering the overflowing liquid metal is provided at the first driving roller.
进一步,所述控制辊组Ⅰ的进料侧设有送料辊Ⅰ,所述送料辊Ⅰ上设有至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅰ的推料刷Ⅰ或推料桨Ⅰ。Further, the feeding side of the control roller group I is provided with a feeding roller I, and the feeding roller I is provided with at least one pusher arranged along its axial direction and used to push the liquid metal to the control roller group I Brush Ⅰ or push paddle Ⅰ.
进一步,所述控制辊组Ⅰ的进料侧还间隔设有至少一根用于使液态金属沿着传动带Ⅰ宽度方向均匀布满所述传动带Ⅰ的导料辊Ⅰ。Furthermore, the feeding side of the control roller group I is further provided with at least one guide roller I for uniformly spreading the liquid metal along the width direction of the transmission belt I on the feeding side.
进一步,所述收卷机构Ⅰ与所述传动带机构Ⅰ之间设有用于在所述金属带的至少一个侧面复合防粘薄膜的第一复合机构。Furthermore, a first compounding mechanism for compounding an anti-sticking film on at least one side of the metal belt is provided between the winding mechanism I and the driving belt mechanism I.
进一步,还包括设置在所述控制辊组Ⅰ出料侧与所述收卷机构Ⅰ之间的精整区Ⅰ,所述精整区Ⅰ内间隔设有至少一组用于精整经所述冷却区Ⅰ冷却定型的所述金属带的精整辊组Ⅰ。Further, it also includes a finishing area I arranged between the discharge side of the control roller group I and the winding mechanism I, and at least one group is arranged in the finishing area I for finishing the warp The cooling zone I cools the finishing roll group I of the shaped metal belt.
进一步,所述精整区Ⅰ内设有用于控制精整温度的精整温度控制装置Ⅰ。Further, the finishing zone I is provided with a finishing temperature control device I for controlling the finishing temperature.
进一步,所述精整区Ⅰ设置在所述收卷机构Ⅰ与所述第二传动辊与之间,且所述第二传动辊与所述精整区Ⅰ之间设有用于在所述金属带的至少一个一侧面上复合承托薄膜的第二复合机构。Further, the finishing area I is arranged between the winding mechanism I and the second transmission roller, and between the second transmission roller and the finishing area I is arranged for the metal At least one side surface of the belt is composited with a second composite mechanism supporting the film.
进一步,所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。Further, the metal material used in the metal belt adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver; or the metal material used in the metal belt adopts However, it is not limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
进一步,所述第二传动辊处设有用于将所述金属带从所述传动带Ⅰ上剥离的剥离器。Further, the second transmission roller is provided with a stripper for peeling the metal belt from the transmission belt I.
进一步,还包括设置在所述传动带Ⅰ两侧并用于限定所述金属带成型宽度的挡边装置。Further, it also includes a side retaining device arranged on both sides of the transmission belt I and used to limit the forming width of the metal belt.
进一步,所述挡边装置包括分别位于所述传动带Ⅰ上方两侧的挡边座,所述挡边座上设有用于与所述传动带Ⅰ的上侧面接触配合并用于限定液态金属流动范围的压条。Further, the side retaining device includes side retaining seats respectively located on the upper two sides of the transmission belt I, and the side retaining seats are provided with pressure strips for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal. .
本发明还提出了一种连铸轧制金属带的生产方法,在控制辊组Ⅰ的进料侧加入液态金属,利用设置在控制辊组Ⅰ进料侧的高温区Ⅰ使液态金属保持液态和流动性,利用控制辊组Ⅰ控制液态金属的成型厚度,利用设置在控制辊组Ⅰ出料侧的冷却区Ⅰ使位于传动带Ⅰ上的液态金属冷却定型为金属带。The present invention also proposes a production method for continuous casting and rolling of metal strip. Liquid metal is added to the feeding side of the control roll group I, and the high temperature zone I arranged on the feeding side of the control roll group I is used to keep the liquid metal in a liquid state. For fluidity, the control roller group I is used to control the forming thickness of the liquid metal, and the cooling zone I arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I into a metal belt.
进一步,将上控制辊Ⅰ与下控制辊Ⅰ之间在竖直方向上的间距设为等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;设置下控制辊Ⅰ的最高点与第一传动辊、第二传动辊的最高点平齐,使传动带Ⅰ位于水平面上;在控制辊组Ⅰ的进料侧设置溢流控制板Ⅰ,使溢流控制板Ⅰ的溢流高度与上控制辊Ⅰ的最低点平齐。Further, the vertical distance between the upper control roller I and the lower control roller I is set equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; the highest point of the lower control roller I is set It is flush with the highest points of the first and second transmission rollers, so that the transmission belt I is on a horizontal surface; an overflow control plate I is set on the feeding side of the control roller group I, so that the overflow height of the overflow control plate I is equal to The lowest point of the upper control roller I is flush.
进一步,将上控制辊Ⅰ与第一传动辊在竖直方向上的辊缝设为等于所述传动带Ⅰ的厚度;在所述控制辊组Ⅰ的进料侧设置压在传动带Ⅰ上的压辊Ⅰ,将所述压辊Ⅰ与所述下控制辊Ⅰ在竖直方向上的间距设为等于所述传动带Ⅰ的厚度,将所述上控制辊Ⅰ与下控制辊Ⅰ在竖直方向上的辊缝设为等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;在所述压辊Ⅰ上设置溢流环槽Ⅰ,将所述溢流环槽Ⅰ的深度设为大于等于金属带的预设厚度,所述加料装置Ⅰ将液态金属加入到所述压辊Ⅰ与所述控制辊组Ⅰ之间。Further, the vertical roll gap between the upper control roller I and the first transmission roller is set equal to the thickness of the transmission belt I; a pressure roller pressing on the transmission belt I is provided on the feeding side of the control roller group I Ⅰ. Set the vertical distance between the pressure roller I and the lower control roller I to be equal to the thickness of the transmission belt I, and set the upper control roller I and the lower control roller I in the vertical direction. The roll gap is set equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; an overflow ring groove I is set on the pressure roller I, and the depth of the overflow ring groove I is set to be greater than Equal to the preset thickness of the metal strip, the feeding device I adds liquid metal between the pressing roller I and the control roller group I.
进一步,将所述第一传动辊的最高点设为高于所述第二传动辊的最高点,并使位于所述第一传动辊的最高点的高度与所述第二传动辊的最高点的高度之差等于所述金属带的预设厚度。Further, the highest point of the first transmission roller is set to be higher than the highest point of the second transmission roller, and the height of the highest point of the first transmission roller is the same as the highest point of the second transmission roller. The difference in height is equal to the preset thickness of the metal strip.
进一步,利用溢流收料槽Ⅰ在第一传动辊处回收溢流的液态金属。Further, the overflow receiving tank I is used to recover the overflowing liquid metal at the first driving roller.
进一步,在所述控制辊组Ⅰ的进料侧设置送料辊Ⅰ,并在所述送料辊Ⅰ上设置至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅰ的推料刷Ⅰ或推料桨Ⅰ,使液态金属填充满所述上控制辊Ⅰ与传动带Ⅰ之间的缝隙。Further, a feeding roller I is provided on the feeding side of the control roller group I, and at least one pushing roller is arranged on the feeding roller I along its axial direction and used to push the liquid metal toward the control roller group I. The material brush I or the material pushing paddle I makes the liquid metal fill the gap between the upper control roller I and the transmission belt I.
进一步,在控制辊组Ⅰ的进料侧间隔设置至少一根导料辊Ⅰ,利用导料辊Ⅰ使液态金属沿着传动带Ⅰ的宽度方向均匀布满所述传动带Ⅰ。Further, at least one guide roller I is arranged at intervals on the feeding side of the control roller group I, and the guide roller I is used to spread the liquid metal evenly on the transmission belt I along the width direction of the transmission belt I.
进一步,在收卷所述金属带之前,在金属带的至少一个侧面上复合一层防止相邻两层金属带粘接在一起的防粘薄膜。Further, before winding the metal belt, a layer of anti-sticking film is laminated on at least one side of the metal belt to prevent two adjacent layers of metal belts from adhering together.
进一步,当金属带冷却成型后,对金属带进行精整,利用间隔设置的至少一组精整辊组Ⅰ精整所述金属带,使金属带的厚度和表面精度达到设定范围。Further, after the metal belt is cooled and formed, the metal belt is finished, and the metal belt is finished by using at least one set of finishing roller sets I arranged at intervals to make the thickness and surface accuracy of the metal belt reach the set range.
进一步,控制精整温度,使金属带保持在便于其精整的温度范围内。Further, the finishing temperature is controlled to keep the metal strip within a temperature range convenient for its finishing.
进一步,当金属带从所述传动带Ⅰ上剥离后再对金属带进行精整时,在金属带从所述传动带Ⅰ上剥离 后且在对金属带精整前,在金属带的至少一个侧面上复合一层用于承托金属带的承托薄膜。Further, when the metal belt is peeled from the transmission belt I and then the metal belt is finished, after the metal belt is peeled from the transmission belt I and before the metal belt is finished, on at least one side of the metal belt A layer of supporting film used to support the metal belt is laminated.
进一步,所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。Further, the metal material used in the metal belt adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver; or the metal material used in the metal belt adopts However, it is not limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
进一步,利用剥离器在所述传动带Ⅰ上剥离所述金属带。Further, the metal belt is peeled off the transmission belt I by a peeler.
进一步,在传动带Ⅰ的两侧分别设置用于限定金属带成型宽度的挡边装置。Further, on both sides of the transmission belt I are respectively provided with side retaining devices for limiting the forming width of the metal belt.
进一步,所述挡边装置包括分别位于所述传动带Ⅰ上方两侧的挡边座,所述挡边座上设有用于与所述传动带Ⅰ的上侧面接触配合并用于限定液态金属流动范围的压条。Further, the side retaining device includes side retaining seats respectively located on the upper two sides of the transmission belt I, and the side retaining seats are provided with pressure strips for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal. .
本发明还提出了一种连铸轧制复合金属带的生产线,包括:The invention also provides a production line for continuous casting and rolling of composite metal strips, which includes:
传动带机构Ⅱ,所述传动带机构Ⅱ包括位于两端的第三传动辊和第四传动辊,所述第三传动辊和第四传动辊之间套装设有传动带Ⅱ;Transmission belt mechanism II, the transmission belt mechanism II includes a third transmission roller and a fourth transmission roller at both ends, and a transmission belt II is sleeved between the third transmission roller and the fourth transmission roller;
放卷机构,用于放卷与所述传动带Ⅱ同步移动的带材;Unwinding mechanism for unwinding strips that move synchronously with the drive belt II;
收卷机构Ⅱ,用于收卷制得的复合金属带;Winding mechanism II, used to wind the composite metal belt made by winding;
所述传动带机构Ⅱ上设有用于控制金属材料层厚度的控制辊组Ⅱ,所述控制辊组Ⅱ包括位于所述传动带Ⅱ上方的上控制辊Ⅱ和位于所述传动带Ⅱ下方的下控制辊Ⅱ,所述控制辊组Ⅱ的进料侧设有用于添加液态金属的加料装置Ⅱ,并在所述控制辊组Ⅱ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅱ,在所述控制辊组Ⅱ的出料侧设置用于使带材上的液态金属冷却定型为金属材料层的冷却区Ⅱ。The transmission belt mechanism II is provided with a control roller group II for controlling the thickness of the metal material layer, and the control roller group II includes an upper control roller II located above the transmission belt II and a lower control roller II located below the transmission belt II The feeding side of the control roll group II is provided with a feeding device II for adding liquid metal, and the feeding side of the control roll group II is provided with a high temperature zone II for keeping the liquid metal in a liquid state and fluidity, A cooling zone II for cooling and shaping the liquid metal on the strip into a metal material layer is provided on the discharge side of the control roll group II.
进一步,所述放卷机构放卷带材并由所述第三传动辊导向后与所述传动带Ⅱ同步移动。Further, the unwinding mechanism unwinds the strip and is guided by the third driving roller to move synchronously with the driving belt II.
进一步,所述下控制辊Ⅱ的最高点与所述第三传动辊、第四传动辊的最高点平齐,并使所述传动带Ⅱ位于水平面上;所述上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的辊缝等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;所述控制辊组Ⅱ的进料侧设有溢流控制板Ⅱ,所述溢流控制板Ⅱ的溢流高度与所述上控制辊Ⅱ的最低点平齐。Further, the highest point of the lower control roller II is flush with the highest points of the third transmission roller and the fourth transmission roller, and the transmission belt II is positioned on a horizontal surface; the upper control roller II and the lower control roller II The gap between the rollers in the vertical direction is equal to the sum of the thickness of the transmission belt II, the thickness of the strip and the preset thickness of the metal material layer; the feed side of the control roller group II is provided with an overflow control Plate II, the overflow height of the overflow control plate II is flush with the lowest point of the upper control roller II.
进一步,所述上控制辊Ⅱ与所述第三传动辊之间在竖直方向上的间距等于所述传动带Ⅱ的厚度和带材的厚度之和;所述控制辊组Ⅱ的进料侧设有压在传动带Ⅱ上的压辊Ⅱ,所述压辊Ⅱ与所述下控制辊Ⅱ之间在竖直方向上的间距等于所述传动带Ⅱ的厚度和带材的厚度之和,所述上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的辊缝等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;Further, the vertical distance between the upper control roller II and the third transmission roller is equal to the sum of the thickness of the transmission belt II and the thickness of the strip; the feeding side of the control roller group II is set There is a pressing roller II pressed on the transmission belt II, and the vertical distance between the pressing roller II and the lower control roller II is equal to the sum of the thickness of the transmission belt II and the thickness of the strip, and the upper The vertical roll gap between the control roll II and the lower control roll II is equal to the sum of the thickness of the transmission belt II, the thickness of the strip and the preset thickness of the metal material layer;
所述压辊Ⅱ上设有溢流环槽Ⅱ,所述溢流环槽Ⅱ的深度大于等于金属材料层的预设厚度,所述加料装置Ⅱ将液态金属加入到所述压辊Ⅱ与所述控制辊组Ⅱ之间。The pressure roller II is provided with an overflow ring groove II, the depth of the overflow ring groove II is greater than or equal to the preset thickness of the metal material layer, and the feeding device II adds liquid metal to the pressure roller II and the metal material layer. Said control roller group Ⅱ.
进一步,所述第三传动辊的最高点高于所述第四传动辊的最高点,且所述第三传动辊的最高点的高度与所述第四传动辊的最高点的高度之差等于所述金属材料层的预设厚度。Further, the highest point of the third driving roller is higher than the highest point of the fourth driving roller, and the difference between the height of the highest point of the third driving roller and the height of the highest point of the fourth driving roller is equal to The preset thickness of the metal material layer.
进一步,所述第三传动辊处设有用于回收溢流的液态金属的溢流收料槽Ⅱ。Furthermore, the third driving roller is provided with an overflow receiving tank II for recovering the overflowing liquid metal.
进一步,所述控制辊组Ⅱ的进料侧设有送料辊Ⅱ,所述送料辊Ⅱ上设有至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅱ的推料刷Ⅱ或推料桨Ⅱ。Further, the feeding side of the control roller group II is provided with a feeding roller II, and the feeding roller II is provided with at least one pusher arranged along its axial direction and used to push the liquid metal to the control roller group II. Brush Ⅱ or push paddle Ⅱ.
进一步,所述控制辊组Ⅱ的进料侧还间隔设有至少一根用于使液态金属沿着带材宽度方向均匀布满所述带材的导料辊Ⅱ。Furthermore, the feeding side of the control roller group II is also provided with at least one guide roller II for uniformly spreading the liquid metal along the width direction of the strip.
进一步,还包括设置在所述控制辊组Ⅱ出料侧与所述收卷机构Ⅱ之间的精整区Ⅱ,所述精整区Ⅱ内间隔设有至少一组用于精整经所述冷却区Ⅱ冷却定型的所述金属材料层的精整辊组Ⅱ。Further, it also includes a finishing zone II arranged between the discharge side of the control roller group II and the winding mechanism II, and at least one set of the finishing zone II is arranged at intervals for finishing the warp The cooling zone II cools the finalized finishing roll group II of the metal material layer.
进一步,所述精整区Ⅱ内设有用于控制精整温度的精整温度控制装置Ⅱ。Further, a finishing temperature control device II for controlling the finishing temperature is provided in the finishing zone II.
进一步,所述带材采用但不限于铜带、铝带、钢带、镍带、银带、金带或金属材料与非金属材料复合的带材。Further, the strip material adopts, but is not limited to, a copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip, or a composite strip of a metal material and a non-metal material.
进一步,所述带材采用网状箔材或所述带材上阵列设有通孔。Further, the strip is a mesh foil or the strip is provided with through holes in an array.
进一步,用于轧制所述金属材料层的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。Further, the metal material used to roll the metal material layer is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum, or metal silver; or the metal material is used but not It is limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
进一步,还包括用于压在带材两侧边缘并使所述带材两侧边缘形成未覆盖所述金属材料层的留白区的压边装置。Furthermore, it also includes an edge pressing device for pressing on the edges of both sides of the strip and forming a blank area that does not cover the metal material layer on the edges of both sides of the strip.
进一步,当初始状态时,带材的两个侧面上均未成型金属材料层,所述压边装置包括分别位于所述传动带Ⅱ上方两侧的上压边座,所述上压边座的底面上设有用于与所述带材的上侧面边缘接触配合的上压边;或,所述压边装置包括分别位于所述传动带Ⅱ上方两侧和下方两侧的上压边座和下压边座,所述上压边座的底面上设有用于与所述带材的上侧面边缘接触配合的上压边,所述下压边座的顶面上设有用于与所述带材的下侧面边缘接触配合的下压边。Further, in the initial state, no metal material layer is formed on both sides of the strip, the edge holding device includes upper edge holders respectively located on the upper two sides of the transmission belt II, and the bottom surface of the upper edge holder There is an upper pressing edge for contacting and cooperating with the upper side edge of the strip; or, the edge pressing device includes an upper pressing seat and a lower pressing edge respectively located on the upper and lower sides of the transmission belt II Seat, the bottom surface of the upper crimping seat is provided with an upper crimp for contacting and matching with the upper side edge of the strip, and the top surface of the lower crimping seat is provided with a lower crimp for contacting the strip The side edges touch the mating lower pressing edge.
进一步,当初始状态时,带材的一个侧面上已经成型有所述金属材料层,所述压边装置包括分别位于所述传动带Ⅱ上方两侧和下方两侧的上压边座和下压边座,所述上压边座的底面上设有用于与所述带材的上侧面边缘接触配合的上压边,所述下压边座的顶面上设有用于与所述带材的下侧面边缘接触配合的下压边。Further, in the initial state, the metal material layer has been formed on one side of the strip, and the edge pressing device includes an upper edge holder and a lower edge holder which are respectively located on the upper and lower sides of the transmission belt II. Seat, the bottom surface of the upper crimping seat is provided with an upper crimp for contacting and matching with the upper side edge of the strip, and the top surface of the lower crimping seat is provided with a lower crimp for contacting the strip The side edges touch the mating lower pressing edge.
进一步,所述下控制辊Ⅱ与所述第一传动带Ⅱ之间设有位于所述传动带Ⅱ下方的冷温区,所述冷温区用于使已经成型的金属材料层不被融化。Further, a cold temperature zone located below the transmission belt II is provided between the lower control roller II and the first transmission belt II, and the cold temperature zone is used to prevent the formed metal material layer from being melted.
本发明还提出了一种连铸轧制复合金属带的生产方法,放卷带材并使带材随着传动带Ⅱ同步移动,在控制辊组Ⅱ的进料侧加入液态金属,利用设置在控制辊组Ⅱ进料侧的高温区Ⅱ使液态金属保持液态和流动性,利用控制辊组Ⅱ控制液态金属的厚度,利用设置在控制辊组Ⅱ出料侧的冷却区Ⅱ使位于带材上的液态金属冷却定型为复合在带材上的金属材料层,得到复合金属带。The present invention also proposes a production method for continuous casting and rolling of composite metal strip, unwinding the strip and making the strip move synchronously with the transmission belt II, adding liquid metal to the feeding side of the control roll group II, and using the setting in the control The high temperature zone II on the feed side of the roll set II keeps the liquid metal liquid and fluid, the control roll set II is used to control the thickness of the liquid metal, and the cooling zone II set on the discharge side of the control roll set II is used to make the liquid metal on the strip The liquid metal is cooled and shaped into a metal material layer composited on the strip to obtain a composite metal strip.
进一步,使带材在第三传动辊的导向作用下进入到传动带机构Ⅱ并随着传动带Ⅱ同步移动。Further, the belt material enters the transmission belt mechanism II under the guidance of the third transmission roller and moves synchronously with the transmission belt II.
进一步,将上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的间距设为等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;设置下控制辊Ⅱ的最高点与第三传动辊、第四传动辊的最高点平齐,使传动带Ⅱ位于水平面上;所述控制辊组Ⅱ的进料侧设有溢流控制板Ⅱ,所述溢流控制板Ⅱ的溢流高度与所述上控制辊Ⅱ的最低点平齐。Further, the vertical distance between the upper control roller II and the lower control roller II is set equal to the sum of the thickness of the transmission belt II, the thickness of the strip and the preset thickness of the metal material layer; The highest point of the control roller II is flush with the highest points of the third and fourth transmission rollers, so that the transmission belt II is on a horizontal surface; the feed side of the control roller group II is provided with an overflow control plate II, and the overflow The overflow height of the flow control plate II is flush with the lowest point of the upper control roller II.
进一步,将上控制辊Ⅱ与第三传动辊之间在竖直方向上的辊缝设为等于所述传动带Ⅱ的厚度和带材的厚度之和;在所述控制辊组Ⅱ的进料侧设置压在传动带Ⅱ上的压辊Ⅱ,将所述压辊Ⅱ与所述下控制辊Ⅱ之间在竖直方向上的间距设为等于所述传动带Ⅱ的厚度和带材的厚度之和,将所述上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的辊缝设为等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之 和;Further, the vertical roll gap between the upper control roller II and the third transmission roller is set equal to the sum of the thickness of the transmission belt II and the thickness of the strip; on the feeding side of the control roller group II Setting a pressing roller II pressed on the transmission belt II, and setting the vertical distance between the pressing roller II and the lower control roller II to be equal to the sum of the thickness of the transmission belt II and the thickness of the strip, Setting the roll gap in the vertical direction between the upper control roll II and the lower control roll II to be equal to the sum of the thickness of the transmission belt II, the thickness of the strip, and the preset thickness of the metal material layer;
在所述压辊Ⅱ上设置溢流环槽Ⅱ,将所述溢流环槽Ⅱ的深度设为大于等于金属材料层的预设厚度,所述加料装置Ⅱ将液态金属加入到所述压辊Ⅱ与所述控制辊组Ⅱ之间。An overflow ring groove II is provided on the pressure roller II, the depth of the overflow ring groove II is set to be greater than or equal to the preset thickness of the metal material layer, and the feeding device II adds liquid metal to the pressure roller Ⅱ and the control roller group Ⅱ.
进一步,将所述第三传动辊的最高点设为高于所述第四传动辊的最高点,并使位于所述第三传动辊的最高点的高度与所述第四传动辊的最高点的高度之差等于所述金属材料层的预设厚度。Further, the highest point of the third transmission roller is set to be higher than the highest point of the fourth transmission roller, and the height of the highest point of the third transmission roller is the same as the highest point of the fourth transmission roller. The difference in height is equal to the preset thickness of the metal material layer.
进一步,在所述控制辊组Ⅱ的进料侧设置送料辊Ⅱ,并在所述送料辊Ⅱ上设置至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅱ的推料刷Ⅱ或推料桨Ⅱ,使液态金属填充满所述上控制辊Ⅱ与带材之间的缝隙。Further, a feeding roller II is provided on the feeding side of the control roller group II, and at least one pushing roller is provided on the feeding roller II along its axial direction and used to push the liquid metal toward the control roller group II. The material brush II or the material pushing paddle II makes the liquid metal fill the gap between the upper control roller II and the strip.
进一步,在控制辊组Ⅱ的进料侧间隔设置至少一根导料辊Ⅱ,利用导料辊Ⅱ使液态金属沿着传动带Ⅱ宽度方向均匀布满所述带材。Further, at least one guide roller II is arranged at intervals on the feeding side of the control roller group II, and the guide roller II is used to uniformly spread the liquid metal along the width direction of the transmission belt II.
进一步,当金属材料层冷却成型后,对金属材料层进行精整,利用间隔设置的至少一组精整辊组Ⅱ精整所述金属材料层,使金属材料层的厚度和表面精度达到设定范围。Further, after the metal material layer is cooled and formed, the metal material layer is finished, and the metal material layer is finished by using at least one set of finishing roller set II arranged at intervals to make the thickness and surface accuracy of the metal material layer reach the set value. range.
进一步,控制精整温度,使金属材料层保持在便于其精整的温度范围内。Further, the finishing temperature is controlled to keep the metal material layer within a temperature range that facilitates its finishing.
进一步,所述带材采用但不限于铜带、铝带、钢带、镍带、银带、金带或金属材料与非金属材料复合的带材。Further, the strip material adopts, but is not limited to, a copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip, or a composite strip of a metal material and a non-metal material.
进一步,所述带材采用网状箔材或所述带材上阵列设有通孔。Further, the strip is a mesh foil or the strip is provided with through holes in an array.
进一步,用于轧制所述金属材料层的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。Further, the metal material used to roll the metal material layer is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum, or metal silver; or the metal material is used but not It is limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver.
进一步,控制金属材料层的轧制宽度,并在带材的两侧边缘分别形成未覆盖金属材料层的留白区。Further, the rolling width of the metal material layer is controlled, and a blank area not covered with the metal material layer is formed on both sides of the strip.
进一步,利用压边装置压在带材的两侧边缘,使液态金属无法流入到被压边装置压住的区域,最终在带材的两侧边缘形成所述留白区。Furthermore, the edge crimping device is used to press on both sides of the strip to prevent the liquid metal from flowing into the area pressed by the crimping device, and finally the blank areas are formed on both sides of the strip.
进一步,当初始状态时,带材的两个侧面上均未成型金属材料层,仅在传动带Ⅱ上方两侧分别设置上压边座,并在上压边座的底面设置用于与所述带材的上侧面边缘接触配合的上压边;或,在传动带Ⅱ的上方两侧和下方两侧分别设置上压边座和下压边座,在上压边座的底面设置用于与所述带材的上侧面边缘接触配合的上压边,在下压边座的顶面设置用于与所述带材的下侧面边缘接触配合的下压边。Further, in the initial state, there is no metal material layer formed on the two sides of the strip, and only the upper edge holders are provided on the upper two sides of the transmission belt II, and the bottom surface of the upper edge holder is provided for contact with the belt. The upper edge of the material is in contact with the matching upper crimp; or, an upper crimp seat and a lower crimp seat are provided on the upper and lower sides of the transmission belt II, respectively, and the bottom surface of the upper crimp seat is provided for contact with the The upper side edge of the strip is in contact with the matched upper crimping edge, and the top surface of the lower crimping seat is provided with a lower crimping edge for contacting and matching with the lower side edge of the strip.
进一步,当初始状态时,带材的一个侧面上已经成型有金属材料层,在传动带Ⅱ的上方两侧和下方两侧分别设置上压边座和下压边座,在上压边座的底面设置用于与所述带材的上侧面边缘接触配合的上压边,在下压边座的顶面设置用于与所述带材的下侧面边缘接触配合的下压边。Furthermore, in the initial state, a metal material layer has been formed on one side of the strip. The upper and lower sides of the drive belt II are respectively provided with an upper and a lower clamping seat. The bottom surface of the upper clamping seat An upper crimp for contact and fit with the upper side edge of the strip is provided, and a lower crimp for contact and fit with the lower side edge of the strip is provided on the top surface of the lower crimp seat.
进一步,在控制辊组Ⅱ进料侧的传动带Ⅱ的下方设置用于使已经轧制的金属材料层不被融化的冷温区。Furthermore, a cold temperature zone for preventing the rolled metal material layer from being melted is provided under the transmission belt II on the feeding side of the control roll group II.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明的连铸轧制金属带的生产线,利用控制辊组Ⅰ控制液态金属的厚度,液态金属在控制辊组Ⅰ和传动带Ⅰ的共同作用下移动至位于控制辊组Ⅰ出料侧的冷却区Ⅰ,经冷却区Ⅰ冷却定型后得到金属带,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足 使用要求。The continuous casting and rolling metal belt production line of the present invention uses the control roll set I to control the thickness of the liquid metal, and the liquid metal moves to the cooling zone located on the discharge side of the control roll set I under the combined action of the control roll set I and the transmission belt I I. The metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
通过设置精整区Ⅰ,不仅可以精整金属带的厚度以及控制金属带的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属带内的内应力,提高金属带的塑性,防止金属带内出现裂纹等缺陷,提高产品质量。By setting the finishing zone I, not only the thickness of the metal strip can be trimmed and the surface accuracy of the metal strip can be controlled, but also the internal stress in the metal strip can be effectively eliminated by controlling the temperature during the finishing process, and the metal strip’s quality can be improved. Plasticity prevents defects such as cracks in the metal belt and improves product quality.
本发明的连铸轧制金属带的生产方法,利用控制辊组Ⅰ控制液态金属的厚度,液态金属在控制辊组Ⅰ和传动带Ⅰ的共同作用下移动至位于控制辊组Ⅰ出料侧的冷却区Ⅰ,经冷却区Ⅰ冷却定型后得到金属带,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求。The production method of the continuous casting and rolling metal belt of the present invention uses the control roll group I to control the thickness of the liquid metal. The liquid metal moves to the cooling on the discharge side of the control roll group I under the combined action of the control roll group I and the transmission belt I. Zone I, the metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
精整不仅可以控制金属带的厚度以及控制金属带的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属带内的内应力,提高金属带的塑性,防止金属带内出现裂纹等缺陷,提高产品质量。Finishing can not only control the thickness of the metal strip and the surface accuracy of the metal strip, but also in the finishing process, through the control of the temperature, it can effectively eliminate the internal stress in the metal strip, improve the plasticity of the metal strip, and prevent the metal strip from being inside. Defects such as cracks appear to improve product quality.
本发明连铸轧制复合金属带的生产线,利用传动带Ⅱ驱动带材同步移动,降低对带材抗拉强度的要求,并在控制辊组Ⅱ的进料侧直接加入液态金属,利用控制辊组Ⅱ控制液态金属的厚度,液态金属在控制辊组Ⅱ和带材的共同作用下移动至位于控制辊组Ⅱ出料侧的冷却区Ⅱ,经冷却区Ⅱ冷却定型后得到复合在带材上的金属材料层,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求;另外,由于液态金属的温度较高,经过高温至低温冷却的过程,能够提高金属材料层与带材之间的结合力强度。The continuous casting and rolling composite metal belt production line of the present invention uses the transmission belt II to drive the belt material to move synchronously, which reduces the requirement on the tensile strength of the belt material, and directly adds liquid metal to the feeding side of the control roller group II, and uses the control roller group Ⅱ Control the thickness of the liquid metal. The liquid metal moves to the cooling zone Ⅱ on the discharge side of the control roll group Ⅱ under the joint action of the control roll group Ⅱ and the strip. After cooling and shaping in the cooling zone Ⅱ, the liquid metal is compounded on the strip. For the metal material layer, due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the use requirements; in addition, due to the high temperature of the liquid metal, After the process of cooling from high temperature to low temperature, the bonding strength between the metal material layer and the strip can be improved.
通过设置精整区Ⅱ,不仅可以精整金属材料层的厚度以及控制金属材料层的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属材料层内的内应力,提高金属材料层的塑性,防止金属材料层内出现裂纹等缺陷,提高产品质量。By setting the finishing zone II, not only the thickness of the metal material layer can be finished and the surface accuracy of the metal material layer can be controlled, but also the internal stress in the metal material layer can be effectively eliminated by controlling the temperature during the finishing process and improve The plasticity of the metal material layer prevents defects such as cracks in the metal material layer and improves product quality.
本发明的连铸轧制复合金属带的生产方法,利用传动带Ⅱ驱动带材同步移动,降低对带材抗拉强度的要求,并在控制辊组Ⅱ的进料侧直接加入液态金属,利用控制辊组Ⅱ控制液态金属的厚度,液态金属在控制辊组Ⅱ和带材的共同作用下移动至位于控制辊组Ⅱ出料侧的冷却区Ⅱ,经冷却区Ⅱ冷却定型后得到复合在带材上的金属材料层,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求;另外,由于液态金属的温度较高,经过高温至低温冷却的过程,能够提高金属材料层与带材之间的结合力强度。The production method of the continuous casting and rolling composite metal belt of the present invention uses the transmission belt II to drive the belt material to move synchronously, which reduces the requirement on the tensile strength of the belt material, and directly adds liquid metal to the feeding side of the control roll group II, and uses the control Roll group II controls the thickness of the liquid metal. The liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the joint action of the control roll group II and the strip. After cooling and shaping in the cooling zone II, the liquid metal is compounded in the strip. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin on the upper metal material layer. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use; in addition, because the temperature of the liquid metal is relatively high High, through the process of cooling from high temperature to low temperature, it can improve the bonding strength between the metal material layer and the strip.
精整不仅可以精整金属材料层的厚度以及控制金属材料层的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属材料层内的内应力,提高金属材料层的塑性,防止金属材料层内出现裂纹等缺陷,提高产品质量。Finishing can not only finish the thickness of the metal material layer and control the surface accuracy of the metal material layer, but also during the finishing process, by controlling the temperature, it can effectively eliminate the internal stress in the metal material layer and improve the plasticity of the metal material layer. , Prevent defects such as cracks in the metal material layer, and improve product quality.
附图说明Description of the drawings
为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明:In order to make the objectives, technical solutions and beneficial effects of the present invention clearer, the present invention provides the following drawings for illustration:
图1为本发明连铸轧制金属带的生产线实施例1的结构示意图;Figure 1 is a schematic structural view of Embodiment 1 of a production line for continuous casting and rolling of metal strips according to the present invention;
图2为图1的A-A剖视图;Figure 2 is a cross-sectional view of A-A in Figure 1;
图3为图2的B详图;Figure 3 is a detailed view of Figure 2 B;
图4为本实施例连铸轧制金属带的生产线的原理示意图;FIG. 4 is a schematic diagram of the principle of the production line for continuous casting and rolling of metal strips in this embodiment;
图5为本发明连铸轧制金属带的生产线实施例2的结构示意图;5 is a schematic structural view of Embodiment 2 of a production line for continuous casting and rolling of metal strips according to the present invention;
图6为本实施例连铸轧制金属带的生产线的原理示意图;6 is a schematic diagram of the principle of the production line for continuous casting and rolling of metal strips in this embodiment;
图7为压辊Ⅰ的结构示意图;Figure 7 is a schematic diagram of the structure of the pressure roller I;
图8为本发明连铸轧制复合金属带的生产线实施例3的结构示意图;FIG. 8 is a schematic structural view of Embodiment 3 of the production line of the continuous casting and rolling composite metal strip of the present invention;
图9为图1的C-C剖视图;Figure 9 is a C-C cross-sectional view of Figure 1;
图10为图2的D详图;Figure 10 is a detailed view of D in Figure 2;
图11为图1中的连铸轧制复合金属带的生产线的轧制原理示意图;Figure 11 is a schematic diagram of the rolling principle of the production line for continuous casting and rolling of composite metal strips in Figure 1;
图12为本实施例连铸轧制复合金属带的生产线的第二种结构示意图;12 is a schematic diagram of the second structure of the production line for continuous casting and rolling of composite metal strips in this embodiment;
图13为图5的E-E剖视图;Figure 13 is an E-E cross-sectional view of Figure 5;
图14为图6的F详图;Figure 14 is a detailed view of F in Figure 6;
图15为图5中的连铸轧制复合金属带的生产线的轧制原理示意图;15 is a schematic diagram of the rolling principle of the continuous casting and rolling composite metal strip production line in FIG. 5;
图16为压辊Ⅱ的结构示意图;Figure 16 is a schematic diagram of the structure of the pressure roller II;
图17a为带材采用实心结构并在一侧复合金属材料层时的复合金属带的结构示意图;Figure 17a is a schematic diagram of the structure of a composite metal strip when the strip adopts a solid structure and a metal material layer is laminated on one side;
图17b为带材上阵列设置通孔并在一侧复合金属材料层时的复合金属带的结构示意图;Figure 17b is a schematic diagram of the structure of a composite metal strip when the strip is provided with through holes in an array and a metal material layer is composited on one side;
图18为本发明连铸轧制复合金属带的生产线实施例4的结构示意图;18 is a schematic structural view of Embodiment 4 of the production line for continuous casting and rolling of composite metal strips according to the present invention;
图19为本实施例连铸轧制复合金属带的生产线的第二种结构示意图;19 is a schematic diagram of the second structure of the production line for continuous casting and rolling of composite metal strip in this embodiment;
图20为图12的G-G剖视图;Figure 20 is a G-G cross-sectional view of Figure 12;
图21为图13的H详图;FIG. 21 is a detailed view of H in FIG. 13;
图22为带材采用实心结构并在两侧复合金属材料层时的复合金属带的结构示意图;Figure 22 is a schematic diagram of the structure of a composite metal strip when the strip adopts a solid structure and has metal material layers on both sides;
图23为带材上阵列设置通孔并在两侧复合金属材料层时的复合金属带的结构示意图。FIG. 23 is a schematic diagram of the structure of a composite metal strip when the through holes are arranged in an array on the strip and the metal material layers are laminated on both sides.
附图标记说明:Description of reference signs:
1-金属带;2-承托薄膜;3-带材;4-复合金属带;5-金属材料层;4-留白区;1-Metal tape; 2-Supporting film; 3-Strip material; 4-Composite metal tape; 5-Metal material layer; 4-Blank area;
11-第一传动辊;12-第二传动辊;13-传动带Ⅰ;14-上控制辊Ⅰ;15-下控制辊Ⅰ;16-溢流控制板Ⅰ;16a-溢流口Ⅰ;17-高温区Ⅰ;18-冷却区Ⅰ;19-轧辊组Ⅰ;20-压辊Ⅰ;21-溢流环槽Ⅰ;22-导料辊Ⅰ;23-挡边座;24-压条;25-剥离器;26-承托面;28-送料辊Ⅰ;11-first transmission roller; 12-second transmission roller; 13-transmission belt I; 14-upper control roller I; 15-lower control roller I; 16-overflow control plate I; 16a-overflow port I; 17- High temperature zone Ⅰ; 18-cooling zone Ⅰ; 19-roll group Ⅰ; 20-press roller Ⅰ; 21-overflow ring groove Ⅰ; 22-guide roller Ⅰ; 23-side rib seat; 24-beading; 25-stripping器;26-Support surface; 28-Feeding roller Ⅰ;
30-收卷机构Ⅰ;30- Winding mechanism I;
40-精整区Ⅰ;41-精整辊组Ⅰ;40-Finishing zone Ⅰ; 41-Finishing roller group Ⅰ;
50-第二复合机构。50-The second compound organization.
61-第三传动辊;62-第四传动辊;63-传动带Ⅱ;64-上控制辊Ⅱ;65-下控制辊Ⅱ;66-溢流控制板Ⅱ;66a-溢流口Ⅱ;67-高温区Ⅱ;68-冷却区Ⅱ;69-轧辊组Ⅱ;70-压辊Ⅱ;71-溢流环槽Ⅱ;72-导料辊Ⅱ;73-上压边座;74-上压边;75-下压边座;76-下压边;77-低温区;78-送料辊Ⅱ;61-Third transmission roller; 62-Fourth transmission roller; 63-Transmission beltⅡ; 64-Upper control rollerⅡ; 65-Lower control rollerⅡ; 66-Overflow control plateⅡ; 66a-Overflow portⅡ; 67- High temperature zone Ⅱ; 68-cooling zone Ⅱ; 69-roll group Ⅱ; 70-press roller Ⅱ; 71-overflow ring groove Ⅱ; 72-guide roll Ⅱ; 73-upper holder; 74-upper edge; 75- lower edge holder; 76- lower edge holder; 77- low temperature zone; 78- feed roller Ⅱ;
80-放卷机构;80-Unwinding mechanism;
90-收卷机构Ⅱ;90-winding mechanism Ⅱ;
100-精整区Ⅱ;101-精整辊组Ⅱ。100-Finishing zone II; 101-Finishing roller group II.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好的理解本发明并 能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention, but the examples given are not intended to limit the present invention.
实施例1Example 1
如图1所示,为本发明连铸轧制金属带的生产线实施例1的结构示意图。本实施例的连铸轧制金属带的生产线,包括:As shown in FIG. 1, it is a schematic structural diagram of Embodiment 1 of the production line for continuous casting and rolling of metal strips of the present invention. The continuous casting and rolling metal strip production line of this embodiment includes:
传动带机构Ⅰ,传动带机构Ⅰ包括位于两端的第一传动辊11和第二传动辊12,第一传动辊11和第二传动辊12之间套装设有传动带Ⅰ13;Transmission belt mechanism I. The transmission belt mechanism I includes a first transmission roller 11 and a second transmission roller 12 at both ends, and a transmission belt I13 is sleeved between the first transmission roller 11 and the second transmission roller 12;
收卷机构Ⅰ30,用于收卷制得的金属带1;Winding mechanism Ⅰ30, used for winding the metal belt 1 made;
传动带机构Ⅰ上设有用于控制金属带厚度的控制辊组Ⅰ,控制辊组Ⅰ包括位于传动带Ⅰ13上方的上控制辊Ⅰ14和位于传动带Ⅰ13下方的下控制辊Ⅰ15,控制辊组Ⅰ的进料侧设有用于添加液态金属的加料装置Ⅰ,并在控制辊组Ⅰ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅰ17,在控制辊组Ⅰ的出料侧设置用于使液态金属冷却定型为金属带的冷却区Ⅰ18。The transmission belt mechanism I is equipped with a control roller group I for controlling the thickness of the metal belt. The control roller group I includes an upper control roller I14 located above the transmission belt I13 and a lower control roller I15 located below the transmission belt I13. The feeding side of the control roller group I A feeding device I for adding liquid metal is provided, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the feeding side of the control roll set I, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the discharge side of the control roll set I for making The liquid metal cooling is shaped into the cooling zone I18 of the metal belt.
本实施例连铸轧制金属带的生产线,利用控制辊组Ⅰ控制液态金属的厚度,液态金属在控制辊组Ⅰ和传动带Ⅰ的共同作用下移动至位于控制辊组Ⅰ出料侧的冷却区Ⅰ,经冷却区Ⅰ冷却定型后得到金属带,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求。In the production line for continuous casting and rolling of metal strip in this embodiment, the thickness of the liquid metal is controlled by the control roll set I. The liquid metal moves to the cooling zone located on the discharge side of the control roll set I under the combined action of the control roll set I and the transmission belt I. I. The metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
进一步,本实施例的下控制辊Ⅰ15的最高点与第一传动辊11、第二传动辊12的最高点平齐,并使传动带Ⅰ13位于水平面上;上控制辊Ⅰ14与下控制辊Ⅰ15之间在竖直方向上的辊缝等于传动带Ⅰ13的厚度以及金属带1的预设厚度之和;控制辊组Ⅰ的进料侧设有溢流控制板Ⅰ16,溢流控制板Ⅰ16的溢流高度与上控制辊Ⅰ14的最低点平齐。具体的,溢流控制板Ⅰ16设有溢流口Ⅰ16a,溢流口Ⅰ16a的最低点与上控制辊Ⅰ14的最低点平齐,如图4所示。如此,加料装置Ⅰ将液态金属加入到溢流控制板Ⅰ与控制辊组Ⅰ之间的传动带Ⅰ13上,由控制辊组Ⅰ控制液态金属的流通高度,进而控制金属带1的成型厚度。为了防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在溢流控制板Ⅰ16上的溢流口Ⅰ16a将多余的液体金属排出,保持溢流控制板Ⅰ16与控制辊组Ⅰ之间液体金属的容量相对稳定,能够更好地控制金属带1的成型厚度。Further, the highest point of the lower control roller I15 of this embodiment is flush with the highest points of the first transmission roller 11 and the second transmission roller 12, and the transmission belt I13 is located on a horizontal surface; between the upper control roller I14 and the lower control roller I15 The roll gap in the vertical direction is equal to the sum of the thickness of the transmission belt I13 and the preset thickness of the metal belt 1. The feed side of the control roll group I is equipped with an overflow control plate I16, and the overflow height of the overflow control plate I16 is equal to The lowest point of the upper control roller I14 is flush. Specifically, the overflow control plate I16 is provided with an overflow port I16a, and the lowest point of the overflow port I16a is flush with the lowest point of the upper control roller I14, as shown in FIG. In this way, the feeding device I adds the liquid metal to the transmission belt I13 between the overflow control plate I and the control roller group I, and the control roller group I controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal belt 1. In order to prevent the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal, the overflow port I16a provided on the overflow control plate I16 is used to discharge the excess liquid metal, and the overflow control plate I16 and the control roller set are maintained. The volume of liquid metal between I is relatively stable, and the forming thickness of the metal belt 1 can be better controlled.
进一步,第一传动辊11处设有用于回收溢流的液态金属的溢流收料槽Ⅰ,用于回收溢流的液态金属,回收的液态金属可循环利用。Furthermore, the first transmission roller 11 is provided with an overflow receiving tank I for recovering the overflowing liquid metal, which is used for recovering the overflowing liquid metal, and the recovered liquid metal can be recycled.
进一步,控制辊组Ⅰ的进料侧设有送料辊Ⅰ28,送料辊Ⅰ28上设有至少一条沿其轴向方向设置并用于将液态金属推向控制辊组Ⅰ的推料刷Ⅰ或推料桨Ⅰ。具体的,送料辊Ⅰ28设置在溢流控制板Ⅰ16与控制辊组Ⅰ之间,用于推动液态金属,使液态金属始终填充满上控制辊Ⅰ14与传动带Ⅰ1之间的间隙,即使金属带1在长度方向上的成型厚度更加均匀。Further, the feeding side of the control roller group I is provided with a feeding roller I 28, and the feeding roller I 28 is provided with at least one pusher brush I or a pusher paddle arranged along its axial direction and used to push the liquid metal to the control roller group I Ⅰ. Specifically, the feed roller I28 is set between the overflow control plate I16 and the control roller group I, and is used to push the liquid metal so that the liquid metal always fills the gap between the upper control roller I14 and the transmission belt I1, even if the metal belt 1 is in The molding thickness in the length direction is more uniform.
进一步,控制辊组Ⅰ的进料侧还间隔设有至少一根用于使液态金属沿着传动带Ⅰ13宽度方向均匀布满传动带Ⅰ的导料辊Ⅰ22,可使液态金属在传动带Ⅰ13宽度方向均匀分布,使金属带1在宽度方向上的成型厚度更加均匀。Furthermore, the feed side of the control roller set I is also provided with at least one guide roller I22 for evenly spreading the liquid metal along the width direction of the transmission belt I13 on the transmission belt I, so that the liquid metal can be evenly distributed in the width direction of the transmission belt I13. , So that the forming thickness of the metal strip 1 in the width direction is more uniform.
进一步,若金属带经冷却区Ⅰ18冷却成型后直接收卷,则可在收卷机构Ⅰ30与传动带机构Ⅰ之间设有用于在金属带1的至少一个侧面复合防粘薄膜的第一复合机构,防止收卷后相邻两层金属带之间粘在一 起。本实施例的连铸轧制金属带的生产线还包括设置在控制辊组Ⅰ出料侧与收卷机构Ⅰ之间的精整区Ⅰ40,精整区Ⅰ40内间隔设有至少一组用于精整经冷却区Ⅰ冷却定型的金属带1的精整辊组Ⅰ41。优选的,精整区Ⅰ内设有用于控制精整温度的精整温度控制装置Ⅰ。具体的,本实施例的精整区Ⅰ40设置在收卷机构Ⅰ30与第二传动辊12与之间,且第二传动辊12与精整区Ⅰ40之间设有用于在金属带1的至少一个一侧面上复合承托薄膜2的第二复合机构50。通过在金属带1的侧面上复合承托薄膜2,承托薄膜2用于承受张力作用,防止金属带1因厚度较薄而被拉断。通过设置精整区Ⅰ,不仅可以精整金属带的厚度以及控制金属带的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属带内的内应力,提高金属带的塑性,防止金属带内出现裂纹等缺陷,提高产品质量Further, if the metal belt is directly wound after being cooled and shaped in the cooling zone I18, a first composite mechanism for compounding a release film on at least one side of the metal belt 1 can be provided between the winding mechanism I30 and the transmission belt mechanism I. Prevent two adjacent layers of metal tapes from sticking together after rewinding. The continuous casting and rolling metal strip production line of this embodiment also includes a finishing zone I 40 arranged between the discharge side of the control roll group I and the winding mechanism I. The finishing zone I 40 is provided with at least one set for finishing at intervals. The finishing roll group I41 of the shaped metal belt 1 is cooled in the warping cooling zone I. Preferably, a finishing temperature control device I for controlling the finishing temperature is provided in the finishing zone I. Specifically, the finishing area I 40 of this embodiment is arranged between the winding mechanism I 30 and the second transmission roller 12 and, and between the second transmission roller 12 and the finishing area I 40 is provided at least one metal belt 1 The second composite mechanism 50 supporting the film 2 is composited on one side. By compounding the supporting film 2 on the side surface of the metal belt 1, the supporting film 2 is used to bear the effect of tension and prevent the metal belt 1 from being broken due to its thin thickness. By setting the finishing zone I, not only the thickness of the metal strip can be trimmed and the surface accuracy of the metal strip can be controlled, but also the internal stress in the metal strip can be effectively eliminated by controlling the temperature during the finishing process, and the metal strip’s quality can be improved. Plasticity, prevent defects such as cracks in the metal strip, and improve product quality
进一步,金属带1所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或金属带1所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。即本实施例选用的金属材料可用作储能电极的活性材料,也即本实施例的复合金属带可用作储能电极,本实施例的金属带1优选采用金属锂制成。Further, the metal material used in the metal belt 1 is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver; or the metal material used in the metal belt 1 is but not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum or metal silver. It is limited to an alloy formed by a ratio of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver. That is, the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal belt of this embodiment can be used as the energy storage electrode, and the metal belt 1 of this embodiment is preferably made of metal lithium.
进一步,第二传动辊12处设有用于将金属带1从传动带Ⅰ13上剥离的剥离器25,用于辅助将金属带1从传动带Ⅰ13上剥离,防止金属带1断裂,且剥离器25上设有用于在第二传动辊12与第一复合机构或第二复合机构之间承托金属带1的承托面26,进一步防止金属带1在重力作用下被拉断。Furthermore, the second transmission roller 12 is provided with a stripper 25 for peeling the metal belt 1 from the transmission belt I13 to assist in peeling the metal belt 1 from the transmission belt I13 to prevent the metal belt 1 from breaking, and the stripper 25 is provided There is a supporting surface 26 for supporting the metal belt 1 between the second transmission roller 12 and the first composite mechanism or the second composite mechanism, so as to further prevent the metal belt 1 from being broken under the action of gravity.
进一步,本实施例连铸轧制金属带的生产线还包括设置在传动带Ⅰ13两侧并用于限定金属带1成型宽度的挡边装置。本实施例的挡边装置包括分别位于传动带Ⅰ上方两侧的挡边座23,挡边座23上设有用于与传动带Ⅰ的上侧面接触配合并用于限定液态金属流动范围的压条24。压条24采用耐高温且质地柔软的材料制成,且与传动带Ⅰ13之间的摩擦阻力较小;根据金属材料的不同,压条24还需具有不粘连金属材料的特性,不再累述。Furthermore, the production line for continuous casting and rolling of metal belts in this embodiment also includes edge retaining devices arranged on both sides of the transmission belt I13 and used to limit the forming width of the metal belt 1. The side rib device of this embodiment includes side rib seats 23 respectively located on the upper two sides of the transmission belt I, and the side rib seats 23 are provided with pressure bars 24 for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal. The bead 24 is made of a high-temperature resistant and soft material, and the frictional resistance between it and the transmission belt I13 is small; depending on the metal material, the bead 24 also needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
下面结合上述金属带轧制生产线对本实施例的连铸轧制复合金属带的生产方法的具体实施方式作详细说明。The specific implementation of the continuous casting and rolling composite metal strip production method of this embodiment will be described in detail below in conjunction with the above-mentioned metal strip rolling production line.
本实施例的连铸轧制金属带的生产方法,在控制辊组Ⅰ的进料侧加入液态金属,利用设置在控制辊组Ⅰ进料侧的高温区Ⅰ17使液态金属保持液态和流动性,利用控制辊组Ⅰ控制液态金属的成型厚度,利用设置在控制辊组Ⅰ出料侧的冷却区Ⅰ18使位于传动带Ⅰ13上的液态金属冷却定型为金属带1。In the production method of the continuous casting and rolling metal strip of this embodiment, liquid metal is added to the feeding side of the control roll set I, and the high temperature zone I17 arranged on the feeding side of the control roll set I is used to keep the liquid metal liquid and fluid. The control roller group I is used to control the forming thickness of the liquid metal, and the cooling zone I18 arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I13 into the metal belt 1.
进一步,将上控制辊Ⅰ14与下控制辊Ⅰ15之间在竖直方向上的间距设为等于传动带Ⅰ13的厚度以及金属带1的预设厚度之和;设置下控制辊Ⅰ的最高点与第一传动辊11、第二传动辊12的最高点平齐,使传动带Ⅰ13位于水平面上;在控制辊组Ⅰ的进料侧设置溢流控制板Ⅰ16,使溢流控制板Ⅰ16的溢流高度与上控制辊Ⅰ的最低点平齐,并利用溢流收料槽Ⅰ在第一传动辊处回收溢流的液态金属,用于回收溢流的液态金属,回收的液态金属可循环利用。具体的,溢流控制板Ⅰ16设有溢流口Ⅰ16a,溢流口Ⅰ16a的最低点与上控制辊Ⅰ14的最低点平齐,如图4所示。如此,加料装置Ⅰ将液态金属加入到溢流控制板Ⅰ与控制辊组Ⅰ之间的传动带Ⅰ13上,由控制辊组Ⅰ控制液态金属的流通高度,进而控制金属带1的成型厚度。为了防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在溢流控制板Ⅰ16上的溢流口Ⅰ16a将多余的液体金属排出,保持溢流控制板Ⅰ16与控制辊组Ⅰ之间液体金属的容量相对稳定,能够更好地控制金属带1的成型厚度。Further, the vertical distance between the upper control roller I14 and the lower control roller I15 is set equal to the sum of the thickness of the transmission belt I13 and the preset thickness of the metal belt 1; the highest point of the lower control roller I and the first The highest points of the driving roller 11 and the second driving roller 12 are level, so that the transmission belt I13 is on a horizontal surface; an overflow control plate I16 is set on the feeding side of the control roller group I, so that the overflow height of the overflow control plate I16 is equal to the upper The lowest point of the control roller I is level, and the overflow collecting trough I is used to recover the overflowing liquid metal at the first transmission roller to recover the overflowing liquid metal. The recovered liquid metal can be recycled. Specifically, the overflow control plate I16 is provided with an overflow port I16a, and the lowest point of the overflow port I16a is flush with the lowest point of the upper control roller I14, as shown in FIG. In this way, the feeding device I adds the liquid metal to the transmission belt I13 between the overflow control plate I and the control roller group I, and the control roller group I controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal belt 1. In order to prevent the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal, the overflow port I16a provided on the overflow control plate I16 is used to discharge the excess liquid metal, and the overflow control plate I16 and the control roller set are maintained. The volume of liquid metal between I is relatively stable, and the forming thickness of the metal belt 1 can be better controlled.
进一步,在控制辊组Ⅰ的进料侧设置送料辊Ⅰ28,并在送料辊Ⅰ28上设置至少一条沿其轴向方向设置并用于将液态金属推向控制辊组Ⅰ的推料刷Ⅰ或推料桨Ⅰ,使液态金属填充满上控制辊Ⅰ14与传动带Ⅰ13之间的缝隙。具体的,送料辊Ⅰ28设置在溢流控制板Ⅰ16与控制辊组Ⅰ之间,用于推动液态金属,使液态金属始终填充满上控制辊Ⅰ14与传动带Ⅰ1之间的间隙,即使金属带1在长度方向上的成型厚度更加均匀。Further, a feeding roller I 28 is provided on the feeding side of the control roller group I, and at least one pushing brush I or a material pushing brush is arranged along the axial direction of the feeding roller I 28 and is used to push the liquid metal to the control roller group I. Paddle I makes the liquid metal fill the gap between the upper control roller I14 and the transmission belt I13. Specifically, the feed roller I28 is set between the overflow control plate I16 and the control roller group I, and is used to push the liquid metal so that the liquid metal always fills the gap between the upper control roller I14 and the transmission belt I1, even if the metal belt 1 is in The molding thickness in the length direction is more uniform.
进一步,在控制辊组Ⅰ的进料侧间隔设置至少一根导料辊Ⅰ22,利用导料辊Ⅰ22使液态金属沿着传动带Ⅰ13的宽度方向均匀布满传动带Ⅰ13,可使液态金属在传动带Ⅰ13宽度方向均匀分布,使金属带1在宽度方向上的成型厚度更加均匀。Further, at least one guide roller I22 is arranged at intervals on the feeding side of the control roller group I. The guide roller I22 is used to spread the liquid metal evenly across the transmission belt I13 along the width direction of the transmission belt I13, so that the liquid metal can be in the width of the transmission belt I13. The direction is evenly distributed, so that the forming thickness of the metal strip 1 in the width direction is more uniform.
进一步,若金属带经冷却区Ⅰ18冷却成型后直接收卷,则可在收卷金属带1之前,在金属带1的至少一个侧面上复合一层防止相邻两层金属带粘接在一起的防粘薄膜,防止收卷后相邻两层金属带之间粘在一起。本实施例当金属带冷却成型后,还对金属带进行精整,利用间隔设置的至少一组精整辊组Ⅰ41精整金属带1,使金属带1的厚度和表面精度达到设定范围。在精整过程中,控制精整温度,使金属带保持在便于其精整的温度范围内。精整不仅可以控制金属带的厚度以及控制金属带的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属带内的内应力,提高金属带的塑性,防止金属带内出现裂纹等缺陷,提高产品质量。优选的,当金属带1从传动带Ⅰ上剥离后再对金属带1进行精整时,在金属带从传动带Ⅰ上剥离后且在对金属带精整前,在金属带1的至少一个侧面上复合一层用于承托金属带的承托薄膜2,承托薄膜2用于承受张力作用,防止金属带1因厚度较薄而被拉断。Further, if the metal belt is directly wound after being cooled and shaped in the cooling zone I18, before winding the metal belt 1, at least one side surface of the metal belt 1 can be laminated with a layer that prevents two adjacent layers of metal belts from adhering together. Anti-sticking film to prevent two adjacent layers of metal tapes from sticking together after rewinding. In this embodiment, after the metal belt is cooled and formed, the metal belt is also finished. At least one set of finishing roller sets I41 arranged at intervals is used to finish the metal belt 1 so that the thickness and surface accuracy of the metal belt 1 reach the set range. In the finishing process, the finishing temperature is controlled to keep the metal strip in a temperature range that is convenient for its finishing. Finishing can not only control the thickness of the metal strip and the surface accuracy of the metal strip, but also in the finishing process, through the control of the temperature, it can effectively eliminate the internal stress in the metal strip, improve the plasticity of the metal strip, and prevent the metal strip from being inside. Defects such as cracks appear to improve product quality. Preferably, when the metal belt 1 is peeled from the transmission belt I and then the metal belt 1 is finished, after the metal belt is peeled from the transmission belt I and before the metal belt is finished, on at least one side of the metal belt 1 A layer of supporting film 2 used to support the metal belt is laminated, and the supporting film 2 is used to bear the effect of tension to prevent the metal belt 1 from being broken due to its thin thickness.
进一步,金属带1所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。即本实施例选用的金属材料可用作储能电极的活性材料,也即本实施例的复合金属带可用作储能电极,本实施例的金属带1优选采用金属锂制成。Further, the metal material used in the metal belt 1 is, but not limited to, metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum, or metal silver; or the metal material used in the metal belt is but not limited to An alloy of at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver. That is, the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal belt of this embodiment can be used as the energy storage electrode, and the metal belt 1 of this embodiment is preferably made of metal lithium.
进一步,利用剥离器25在传动带Ⅰ13上剥离金属带1,防止金属带1断裂,且剥离器25上设有用于在第二传动辊12与第一复合机构或第二复合机构之间承托金属带1的承托面26,进一步防止金属带1在重力作用下被拉断。Furthermore, the stripper 25 is used to strip the metal belt 1 on the transmission belt I13 to prevent the metal strip 1 from breaking, and the stripper 25 is provided with a metal strip for supporting the metal between the second transmission roller 12 and the first composite mechanism or the second composite mechanism. The supporting surface 26 of the belt 1 further prevents the metal belt 1 from being pulled off under the action of gravity.
进一步,在传动带Ⅰ13的两侧分别设置用于限定金属带成型宽度的挡边装置。本实施例的挡边装置包括分别位于传动带Ⅰ上方两侧的挡边座23,挡边座23上设有用于与传动带Ⅰ的上侧面接触配合并用于限定液态金属流动范围的压条24。压条24采用耐高温且质地柔软的材料制成,且与传动带Ⅰ13之间的摩擦阻力较小;根据金属材料的不同,压条24还需具有不粘连金属材料的特性,不再累述。Furthermore, on both sides of the transmission belt I13 are respectively provided with side retaining devices for limiting the forming width of the metal belt. The side rib device of this embodiment includes side rib seats 23 respectively located on the upper two sides of the transmission belt I, and the side rib seats 23 are provided with pressure bars 24 for contacting and cooperating with the upper side of the transmission belt I and used to limit the flow range of the liquid metal. The bead 24 is made of a high-temperature resistant and soft material, and the frictional resistance between it and the transmission belt I13 is small; depending on the metal material, the bead 24 also needs to have the characteristics of non-adhesive metal materials, which will not be repeated.
实施例2Example 2
如图5所示,为本发明连铸轧制金属带的生产线实施例2的结构示意图。本实施例的连铸轧制金属带的生产线,包括:As shown in FIG. 5, it is a schematic structural diagram of Embodiment 2 of a production line for continuous casting and rolling of metal strips according to the present invention. The continuous casting and rolling metal strip production line of this embodiment includes:
传动带机构Ⅰ,传动带机构Ⅰ包括位于两端的第一传动辊11和第二传动辊12,第一传动辊11和第二传动辊12之间套装设有传动带Ⅰ13;Transmission belt mechanism I. The transmission belt mechanism I includes a first transmission roller 11 and a second transmission roller 12 at both ends, and a transmission belt I13 is sleeved between the first transmission roller 11 and the second transmission roller 12;
收卷机构Ⅰ30,用于收卷制得的金属带1;Winding mechanism Ⅰ30, used for winding the metal belt 1 made;
传动带机构Ⅰ上设有用于控制金属带厚度的控制辊组Ⅰ,控制辊组Ⅰ包括位于传动带Ⅰ13上方的上控 制辊Ⅰ14和位于传动带Ⅰ13下方的下控制辊Ⅰ15,控制辊组Ⅰ的进料侧设有用于添加液态金属的加料装置Ⅰ,并在控制辊组Ⅰ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅰ17,在控制辊组Ⅰ的出料侧设置用于使液态金属冷却定型为金属带的冷却区Ⅰ18。The transmission belt mechanism I is equipped with a control roller group I for controlling the thickness of the metal belt. The control roller group I includes an upper control roller I14 located above the transmission belt I13 and a lower control roller I15 located below the transmission belt I13. The feeding side of the control roller group I A feeding device I for adding liquid metal is provided, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the feeding side of the control roll set I, and a high temperature zone I17 for keeping the liquid metal liquid and fluid is set on the discharge side of the control roll set I for making The liquid metal cooling is shaped into the cooling zone I18 of the metal belt.
本实施例连铸轧制金属带的生产线,利用控制辊组Ⅰ控制液态金属的厚度,液态金属在控制辊组Ⅰ和传动带Ⅰ的共同作用下移动至位于控制辊组Ⅰ出料侧的冷却区Ⅰ,经冷却区Ⅰ冷却定型后得到金属带,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求。In the production line for continuous casting and rolling of metal strip in this embodiment, the thickness of the liquid metal is controlled by the control roll set I. The liquid metal moves to the cooling zone located on the discharge side of the control roll set I under the combined action of the control roll set I and the transmission belt I. I. The metal strip is obtained after cooling and shaping in the cooling zone I. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use.
本实施例的上控制辊Ⅰ14与第一传动辊11之间在竖直方向上的间距等于传动带Ⅰ13的厚度;控制辊组Ⅰ的进料侧设有压在传动带Ⅰ13上的压辊Ⅰ20,压辊Ⅰ20与下控制辊Ⅰ15之间在竖直方向上的间距等于传动带Ⅰ13的厚度,上控制辊Ⅰ14与下控制辊Ⅰ15之间在竖直方向上的辊缝等于传动带Ⅰ13的厚度以及金属带1的预设厚度之和。本实施例的压辊Ⅰ20上设有溢流环槽Ⅰ21,溢流环槽Ⅰ21的深度大于等于金属带1的预设厚度,加料装置Ⅰ将液态金属加入到压辊Ⅰ20与控制辊组Ⅰ之间。如此,可防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在压辊Ⅰ20上的溢流环槽Ⅰ21将多余的液体金属排出,保持压辊Ⅰ20与控制辊组Ⅰ之间液体金属的容量相对稳定,能够更好地控制金属带1的成型厚度。优选的,溢流环槽Ⅰ21沿轴向方向间隔设置在压辊Ⅰ20上。优选的,第一传动辊11的最高点高于第二传动辊12的最高点,且第一传动辊11的最高点的高度与第二传动辊12的最高点的高度之差等于金属带1的预设厚度,如此,可使位于压辊Ⅰ20下游侧的传动带Ⅰ13始终保持水平,便于金属带1的成型控制。In this embodiment, the vertical distance between the upper control roller I14 and the first transmission roller 11 is equal to the thickness of the transmission belt I13; the feed side of the control roller group I is provided with a pressure roller I20 pressed on the transmission belt I13, The vertical distance between the roller I20 and the lower control roller I15 is equal to the thickness of the transmission belt I13, and the gap between the upper control roller I14 and the lower control roller I15 in the vertical direction is equal to the thickness of the transmission belt I13 and the metal belt 1 The sum of the preset thicknesses. The pressure roller I20 of this embodiment is provided with an overflow ring groove I21. The depth of the overflow ring groove I21 is greater than or equal to the preset thickness of the metal belt 1. The feeding device I adds liquid metal to the pressure roller I20 and the control roller group I. between. In this way, the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal can be prevented. The overflow ring groove I21 provided on the pressure roller I20 is used to discharge the excess liquid metal to maintain the pressure roller I20 and the control roller group I. The capacity of the liquid metal is relatively stable, and the forming thickness of the metal strip 1 can be better controlled. Preferably, the overflow ring grooves I21 are arranged on the pressing roller I20 at intervals along the axial direction. Preferably, the highest point of the first driving roller 11 is higher than the highest point of the second driving roller 12, and the difference between the height of the highest point of the first driving roller 11 and the height of the highest point of the second driving roller 12 is equal to the metal belt 1. In this way, the transmission belt I13 located on the downstream side of the pressure roller I20 can always be kept horizontal, which is convenient for the forming control of the metal belt 1.
本实施例的其他实施方式与实施例1相同,不再一一累述。The other implementation manners of this embodiment are the same as those of the embodiment 1, and will not be repeated one by one.
下面结合上述金属带轧制生产线对本实施例的连铸轧制复合金属带的生产方法的具体实施方式作详细说明。The specific implementation of the continuous casting and rolling composite metal strip production method of this embodiment will be described in detail below in conjunction with the above-mentioned metal strip rolling production line.
本实施例的连铸轧制金属带的生产方法,在控制辊组Ⅰ的进料侧加入液态金属,利用设置在控制辊组Ⅰ进料侧的高温区Ⅰ17使液态金属保持液态和流动性,利用控制辊组Ⅰ控制液态金属的成型厚度,利用设置在控制辊组Ⅰ出料侧的冷却区Ⅰ18使位于传动带Ⅰ13上的液态金属冷却定型为金属带1。In the production method of the continuous casting and rolling metal strip of this embodiment, liquid metal is added to the feeding side of the control roll set I, and the high temperature zone I17 arranged on the feeding side of the control roll set I is used to keep the liquid metal liquid and fluid. The control roller group I is used to control the forming thickness of the liquid metal, and the cooling zone I18 arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I13 into the metal belt 1.
进一步,将上控制辊Ⅰ14与第一传动辊11在竖直方向上的辊缝设为等于传动带Ⅰ13的厚度;在控制辊组Ⅰ的进料侧设置压在传动带Ⅰ上的压辊Ⅰ20,将压辊Ⅰ20与下控制辊Ⅰ15在竖直方向上的间距设为等于传动带Ⅰ13的厚度,将上控制辊Ⅰ14与下控制辊Ⅰ15在竖直方向上的辊缝设为等于传动带Ⅰ13的厚度以及金属带1的预设厚度之和;在压辊Ⅰ20上设置溢流环槽Ⅰ21,将溢流环槽Ⅰ21的深度设为大于等于金属带1的预设厚度,加料装置Ⅰ将液态金属加入到压辊Ⅰ20与控制辊组Ⅰ之间。如此,可防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在压辊Ⅰ20上的溢流环槽Ⅰ21将多余的液体金属排出,保持压辊Ⅰ20与控制辊组Ⅰ之间液体金属的容量相对稳定,能够更好地控制金属带1的成型厚度。优选的,溢流环槽Ⅰ21沿轴向方向间隔设置在压辊Ⅰ20上。优选的,第一传动辊11的最高点高于第二传动辊12的最高点,且第一传动辊11的最高点的高度与第二传动辊12的最高点的高度之差等于金属带1的预设厚度,如此,可使位于压辊Ⅰ20下游侧的传动带Ⅰ13始终保持水平,便于金属带1的成型控制。Further, the vertical roll gap between the upper control roller I14 and the first transmission roller 11 is set equal to the thickness of the transmission belt I13; a pressure roller I20 pressed on the transmission belt I is set on the feed side of the control roller group I, and The vertical distance between the pressure roller I20 and the lower control roller I15 is set equal to the thickness of the transmission belt I13, and the vertical gap between the upper control roller I14 and the lower control roller I15 is set equal to the thickness of the transmission belt I13 and the metal The sum of the preset thickness of the belt 1; an overflow ring groove I21 is set on the pressure roller I20, the depth of the overflow ring groove I21 is set to be greater than or equal to the preset thickness of the metal belt 1, and the feeding device I adds liquid metal to the pressure Between roller I 20 and control roller group I. In this way, the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal can be prevented. The overflow ring groove I21 provided on the pressure roller I20 is used to discharge the excess liquid metal to maintain the pressure roller I20 and the control roller group I. The capacity of the liquid metal is relatively stable, and the forming thickness of the metal strip 1 can be better controlled. Preferably, the overflow ring grooves I21 are arranged on the pressing roller I20 at intervals along the axial direction. Preferably, the highest point of the first driving roller 11 is higher than the highest point of the second driving roller 12, and the difference between the height of the highest point of the first driving roller 11 and the height of the highest point of the second driving roller 12 is equal to the metal belt 1. In this way, the transmission belt I13 located on the downstream side of the pressure roller I20 can always be kept horizontal, which is convenient for the forming control of the metal belt 1.
本实施例连铸轧制金属带的生产方法的其他实施方式与实施例1相同,不再一一累述。The other implementations of the production method of the continuous casting and rolling metal strip in this embodiment are the same as those in the embodiment 1, and will not be repeated one by one.
注:本文所述“液态金属”指流动性达到设定要求的熔融态金属或者温度超过金属材料沸点的液态金属,不再累述。Note: The "liquid metal" mentioned in this article refers to the molten metal whose fluidity reaches the set requirements or the liquid metal whose temperature exceeds the boiling point of the metal material, which will not be repeated here.
本文所述“金属带的预设厚度”为考虑热胀冷缩后的厚度值,也即金属带的成型厚度满足:h=δH,其中,h为金属带的成型厚度,H为本文所述“金属带的预设厚度”,δ为金属材料的热胀冷缩率。The "predetermined thickness of the metal strip" mentioned herein is the thickness value after thermal expansion and contraction are considered, that is, the forming thickness of the metal strip satisfies: h = δH, where h is the forming thickness of the metal strip, and H is the thickness described herein "The preset thickness of the metal strip", δ is the thermal expansion and contraction rate of the metal material.
在生产复合金属带的过程中,根据带材以及用于成型金属带的金属材料的材质的选择不同,需采用对应的气氛环境以及在设定的温度以及干燥度环境下,这些环境设置均可根据带材和金属材料进行调整和选择,对本领域技术人员而言,不存在技术障碍,不再累述。In the process of producing composite metal belts, depending on the choice of the material of the belt and the metal material used to form the metal belt, the corresponding atmosphere environment and the set temperature and dryness environment need to be used. These environment settings can be set. According to the adjustment and selection of the strip and the metal material, for those skilled in the art, there are no technical obstacles, so it will not be repeated.
实施例3Example 3
如图8所示,为本发明连铸轧制复合金属带的生产线实施例3的结构示意图。本实施例的连铸轧制复合金属带的生产线,包括:As shown in FIG. 8, it is a schematic structural diagram of Embodiment 3 of the production line of the continuous casting and rolling composite metal strip of the present invention. The production line for continuous casting and rolling of composite metal strip in this embodiment includes:
传动带机构Ⅱ,传动带机构Ⅱ包括位于两端的第三传动辊61和第四传动辊62,第三传动辊61和第四传动辊62之间套装设有传动带Ⅱ63;Transmission belt mechanism II. The transmission belt mechanism II includes a third transmission roller 61 and a fourth transmission roller 62 at both ends, and a transmission belt Ⅱ63 is sleeved between the third transmission roller 61 and the fourth transmission roller 62;
放卷机构80,用于放卷与传动带Ⅱ63同步移动的带材3;The unwinding mechanism 80 is used to unwind the strip 3 that moves synchronously with the transmission belt Ⅱ63;
收卷机构Ⅱ90,用于收卷制得的复合金属带4;Winding mechanism Ⅱ90, used to wind the composite metal belt 4 made by winding;
传动带机构Ⅱ上设有用于控制金属材料层厚度的控制辊组Ⅱ,控制辊组Ⅱ包括位于传动带Ⅱ63上方的上控制辊Ⅱ64和位于传动带Ⅱ63下方的下控制辊Ⅱ65,控制辊组Ⅱ的进料侧设有用于添加液态金属的加料装置Ⅱ,并在控制辊组Ⅱ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅱ67,在控制辊组Ⅱ的出料侧设置用于使带材上的液态金属冷却定型为金属材料层的冷却区Ⅱ68。The transmission belt mechanism II is provided with a control roller group Ⅱ for controlling the thickness of the metal material layer. The control roller group Ⅱ includes an upper control roller Ⅱ64 located above the transmission belt Ⅱ63 and a lower control roller Ⅱ65 located below the transmission belt Ⅱ63, which controls the feeding of the roller group Ⅱ There is a feeding device II for adding liquid metal on the side, and a high temperature zone II 67 for keeping the liquid metal liquid and fluid on the feeding side of the control roll group II, and a high temperature zone II 67 for keeping the liquid metal liquid and fluidity on the discharge side of the control roll group II. The liquid metal on the strip is cooled and shaped into the cooling zone II 68 of the metal material layer.
本实施例连铸轧制复合金属带的生产线,利用传动带Ⅱ驱动带材同步移动,降低对带材抗拉强度的要求,并在控制辊组Ⅱ的进料侧直接加入液态金属,利用控制辊组Ⅱ控制液态金属的厚度,液态金属在控制辊组Ⅱ和带材的共同作用下移动至位于控制辊组Ⅱ出料侧的冷却区Ⅱ,经冷却区Ⅱ冷却定型后得到复合在带材上的金属材料层,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求;另外,由于液态金属的温度较高,经过高温至低温冷却的过程,能够提高金属材料层与带材之间的结合力强度。In the production line for continuous casting and rolling of composite metal belts in this embodiment, belts II are used to drive belts to move synchronously to reduce the requirements on the tensile strength of the belts, and liquid metal is directly added to the feeding side of the control roll group II, and the control rolls are used. Group II controls the thickness of the liquid metal. The liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the combined action of the control roll group II and the strip. After cooling and shaping in the cooling zone II, the liquid metal is compounded on the strip. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use; in addition, because the temperature of the liquid metal is relatively high , After the process of cooling from high temperature to low temperature, the bonding strength between the metal material layer and the strip can be improved.
进一步,本实施例的放卷机构放卷带材3并由第三传动辊61导向后与传动带Ⅱ63同步移动。液态金属层以及金属材料层5的厚度控制可以采用多种方式实现。本实施例提供以下两种方式实现对液态金属层以及金属材料层5的厚度控制。Furthermore, the unwinding mechanism of this embodiment unwinds the strip 3 and is guided by the third drive roller 61 to move synchronously with the drive belt II 63. The thickness control of the liquid metal layer and the metal material layer 5 can be implemented in a variety of ways. This embodiment provides the following two ways to control the thickness of the liquid metal layer and the metal material layer 5.
第一种方式:下控制辊Ⅱ65的最高点与第三传动辊61、第四传动辊62的最高点平齐,并使传动带Ⅱ63位于水平面上;上控制辊Ⅱ64与下控制辊Ⅱ65之间在竖直方向上的辊缝等于传动带Ⅱ63的厚度、带材3的厚度以及金属材料层5的预设厚度之和。控制辊组Ⅱ的进料侧设有溢流控制板Ⅱ66,溢流控制板Ⅱ66的溢流高度与上控制辊Ⅱ的最低点平齐。具体的,溢流控制板Ⅱ66设有溢流口Ⅱ66a,溢流口Ⅱ66a的最低点与上控制辊Ⅱ64的最低点平齐,如图8-11所示。如此,加料装置Ⅱ将液态金属加入到溢流控制板Ⅱ与控制辊组Ⅱ之间的传动带Ⅱ63上,由控制辊组Ⅱ控制液态金属的流通高度,进而控制金属材料层5的成型厚度。为了防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在溢流控制板Ⅱ66 上的溢流口Ⅱ66a将多余的液体金属排出,保持溢流控制板Ⅱ66与控制辊组Ⅱ之间液体金属的容量相对稳定,能够更好地控制金属材料层5的成型厚度。The first method: the highest point of the lower control roller Ⅱ65 is flush with the highest points of the third drive roller 61 and the fourth drive roller 62, and the transmission belt Ⅱ63 is on the horizontal plane; the upper control roller Ⅱ64 and the lower control roller Ⅱ65 are between The roll gap in the vertical direction is equal to the sum of the thickness of the transmission belt II 63, the thickness of the strip 3, and the preset thickness of the metal material layer 5. The feed side of the control roll group II is provided with an overflow control plate Ⅱ66, and the overflow height of the overflow control plate Ⅱ66 is flush with the lowest point of the upper control roll Ⅱ. Specifically, the overflow control plate II 66 is provided with an overflow port II 66a, and the lowest point of the overflow port II 66a is flush with the lowest point of the upper control roller II 64, as shown in Figure 8-11. In this way, the feeding device II adds the liquid metal to the transmission belt II 63 between the overflow control plate II and the control roller group II, and the control roller group II controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal material layer 5. In order to prevent the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal, the overflow port Ⅱ66a provided on the overflow control plate Ⅱ66 is used to discharge the excess liquid metal and keep the overflow control plate Ⅱ66 and the control roller set. The volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled.
第二种方式:上控制辊Ⅱ64与第三传动辊61之间在竖直方向上的间距等于传动带Ⅱ63的厚度和带材3的厚度之和;控制辊组Ⅱ的进料侧设有压在传动带Ⅱ上的压辊Ⅱ70,压辊Ⅱ70与下控制辊Ⅱ65之间在竖直方向上的间距等于传动带Ⅱ63的厚度和带材3的厚度之和,上控制辊Ⅱ64与下控制辊Ⅱ65之间在竖直方向上的辊缝等于传动带Ⅱ63的厚度、带材3的厚度以及金属材料层5的预设厚度之和。具体的,压辊Ⅱ70上设有溢流环槽Ⅱ71,溢流环槽Ⅱ71的深度大于等于金属材料层5的预设厚度,加料装置Ⅱ将液态金属加入到压辊Ⅱ70与控制辊组Ⅱ之间,如图12-16所示。如此,也可防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在压辊Ⅱ70上的溢流环槽Ⅱ71将多余的液体金属排出,保持压辊Ⅱ70与控制辊组Ⅱ之间液体金属的容量相对稳定,能够更好地控制金属材料层5的成型厚度。优选的,溢流环槽Ⅱ71沿轴向方向间隔设置在压辊Ⅱ70上。优选的,第三传动辊61的最高点高于第四传动辊62的最高点,且第三传动辊61的最高点的高度与第四传动辊62的最高点的高度之差等于金属材料层5的预设厚度,如此,可使位于压辊Ⅱ70下游侧的传动带Ⅱ63始终保持水平,便于金属材料层5的成型控制。The second method: the vertical distance between the upper control roller Ⅱ64 and the third transmission roller 61 is equal to the sum of the thickness of the transmission belt Ⅱ63 and the thickness of the strip 3; The vertical distance between the pressure roller Ⅱ70, the pressure roller Ⅱ70 and the lower control roller Ⅱ65 on the transmission belt Ⅱ is equal to the sum of the thickness of the transmission belt Ⅱ63 and the thickness of the strip 3, between the upper control roller Ⅱ64 and the lower control roller Ⅱ65 The roll gap in the vertical direction is equal to the sum of the thickness of the transmission belt II 63, the thickness of the strip 3, and the preset thickness of the metal material layer 5. Specifically, the pressure roller Ⅱ70 is provided with an overflow ring groove Ⅱ71, the depth of the overflow ring groove Ⅱ71 is greater than or equal to the preset thickness of the metal material layer 5. The feeding device Ⅱ adds liquid metal to the pressure roller Ⅱ70 and the control roller group Ⅱ Time, as shown in Figure 12-16. In this way, the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal can also be prevented. The overflow ring groove Ⅱ71 provided on the pressure roller Ⅱ70 is used to discharge the excess liquid metal to maintain the pressure roller Ⅱ70 and the control roller group. The volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled. Preferably, the overflow ring grooves II 71 are arranged on the pressing roller II 70 at intervals along the axial direction. Preferably, the highest point of the third transmission roller 61 is higher than the highest point of the fourth transmission roller 62, and the difference between the height of the highest point of the third transmission roller 61 and the height of the highest point of the fourth transmission roller 62 is equal to the metal material layer The preset thickness of 5, in this way, can keep the transmission belt Ⅱ63 at the downstream side of the pressing roller Ⅱ70 always level, which is convenient for the forming control of the metal material layer 5.
进一步,第三传动辊61处设有用于回收溢流的液态金属的溢流收料槽Ⅱ,用于回收溢流的液态金属,回收的液态金属可循环利用。Furthermore, the third driving roller 61 is provided with an overflow receiving tank II for recovering the overflowing liquid metal, which is used for recovering the overflowing liquid metal, and the recovered liquid metal can be recycled.
进一步,控制辊组Ⅱ的进料侧设有送料辊Ⅱ78,送料辊Ⅱ78上设有至少一条沿其轴向方向设置并用于将液态金属推向控制辊组Ⅱ的推料刷Ⅱ或推料桨Ⅱ。具体的,送料辊Ⅱ78设置在溢流控制板Ⅱ与控制辊组Ⅱ之间或设置在压辊Ⅱ70与控制辊组Ⅱ之间,用于推动液态金属,使液态金属始终填充满上控制辊Ⅱ64与带材3之间的间隙,即使金属材料层5在长度方向上的成型厚度更加均匀。Furthermore, the feeding side of the control roller group II is provided with a feeding roller Ⅱ78, and the feeding roller Ⅱ78 is provided with at least one pushing brush II or a pushing paddle arranged along its axial direction and used to push the liquid metal to the control roller group II. Ⅱ. Specifically, the feeding roller Ⅱ 78 is arranged between the overflow control plate Ⅱ and the control roller group Ⅱ or between the pressure roller Ⅱ 70 and the control roller group Ⅱ, and is used to push the liquid metal so that the liquid metal is always filled with the upper control roller Ⅱ 64 and the control roller group Ⅱ. The gap between the strips 3 is even more uniform in the forming thickness of the metal material layer 5 in the length direction.
进一步,控制辊组Ⅱ的进料侧还间隔设有至少一根用于使液态金属沿着带材宽度方向均匀布满带材的导料辊Ⅱ72,可使液态金属在带材3宽度方向均匀分布,使金属材料层5在宽度方向上的成型厚度更加均匀。Furthermore, the feeding side of the control roller group II is also provided with at least one guide roller Ⅱ72 for evenly spreading the liquid metal along the width direction of the strip, so that the liquid metal can be evenly distributed in the width direction of the strip 3. The distribution makes the forming thickness of the metal material layer 5 in the width direction more uniform.
进一步,本实施例的连铸轧制复合金属带的生产线还包括设置在控制辊组Ⅱ出料侧与收卷机构Ⅱ90之间的精整区Ⅱ100,精整区Ⅱ100内间隔设有至少一组用于精整经冷却区Ⅱ冷却定型的金属材料层的精整辊组Ⅱ101。具体的,精整区Ⅱ100内设有用于控制精整温度的精整温度控制装置Ⅱ。通过设置精整区Ⅱ,不仅可以精整金属材料层的厚度以及控制金属材料层的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属材料层内的内应力,提高金属材料层的塑性,防止金属材料层内出现裂纹等缺陷,提高产品质量。优选的,在精整区Ⅱ的上游侧,还可以设置轧辊组Ⅱ69对轧制复合金属带,使金属材料层5更加致密和均匀。Further, the continuous casting and rolling composite metal strip production line of this embodiment also includes a finishing zone Ⅱ100 arranged between the discharge side of the control roll group Ⅱ and the winding mechanism Ⅱ90, and at least one group is arranged in the finishing zone Ⅱ100. The finishing roll set II101 is used for finishing the metal material layer after cooling and shaping in the cooling zone II. Specifically, the finishing zone II 100 is provided with a finishing temperature control device II for controlling the finishing temperature. By setting the finishing zone II, not only the thickness of the metal material layer can be finished and the surface accuracy of the metal material layer can be controlled, but also the internal stress in the metal material layer can be effectively eliminated by controlling the temperature during the finishing process and improve The plasticity of the metal material layer prevents defects such as cracks in the metal material layer and improves product quality. Preferably, on the upstream side of the finishing zone II, a roller set II 69 can also be provided to roll the composite metal strip, so that the metal material layer 5 is denser and more uniform.
进一步,带材3采用但不限于铜带、铝带、钢带、镍带、银带、金带或金属材料与非金属材料复合的带材,即本实施例的带材3均可用作储能电极的集流体。具体的,带材可以采用网状箔材,可以在带材上阵列设置通孔。当仅在带材3的一个侧面设置金属材料层时,使金属材料层嵌入到带材3的网孔内或通孔内,增加结合力,当在带材3的两侧侧面均设置金属材料层时,使带材3两侧的金属材料层通过网孔或通孔连接在一起,进一步增加结合力。如图17a所示,为带材3采用实心结构时在带材3的一侧侧面上复合金属材料层5后的结构示意图。如图17b所示,为在带材3上设置通孔时在带材3的一侧侧面上复合金属 材料层5后的结构示意图。具体的,金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。即本实施例选用的金属材料可用作储能电极的活性材料,也即本实施例的复合金属带可用作储能电极,具体的,本实施例的带材采用铜带,金属材料采用金属锂。具体的,本实施例金属锂材料的液态金属的温度与金属铜的熔点相当,如液态金属锂的温度范围可以在800-1400℃,如此,液态金属锂喷涂到铜带后,能够有效增强金属锂与铜带的结合力。Further, the strip 3 adopts but is not limited to copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip or a strip of metal material and non-metal material composite, that is, the strip 3 of this embodiment can be used as The current collector of the energy storage electrode. Specifically, the strip can be a mesh foil, and through holes can be arranged in an array on the strip. When the metal material layer is provided on only one side of the strip 3, the metal material layer is embedded in the mesh or through holes of the strip 3 to increase the bonding force. When the metal material is provided on both sides of the strip 3 When layering, the metal material layers on both sides of the strip 3 are connected together through meshes or through holes to further increase the bonding force. As shown in FIG. 17a, it is a schematic diagram of the structure after the metal material layer 5 is compounded on one side of the strip 3 when the strip 3 adopts a solid structure. As shown in Fig. 17b, it is a schematic diagram of the structure after the metal material layer 5 is laminated on one side of the strip 3 when the through holes are provided on the strip 3. Specifically, the metal material uses but is not limited to metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum or metallic silver; or the metallic material uses but not limited to metallic lithium, metallic sodium, metallic potassium, metal An alloy of at least two of magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver. That is, the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal strip of this embodiment can be used as the energy storage electrode. Specifically, the strip material in this embodiment is copper strip, and the metal material is Lithium metal. Specifically, the temperature of the liquid metal of the metallic lithium material in this embodiment is equivalent to the melting point of metallic copper. For example, the temperature range of the liquid metallic lithium can be 800-1400°C. In this way, after the liquid metallic lithium is sprayed on the copper strip, the metal can be effectively strengthened. The binding force of lithium and copper tape.
进一步,本实施例的连铸轧制复合金属带的生产线还还包括用于压在带材3两侧边缘并使带材3两侧边缘形成未覆盖金属材料层的留白区的压边装置。具体的,当初始状态时,带材的两个侧面上均未成型金属材料层,压边装置包括分别位于传动带Ⅱ63上方两侧的上压边座73,上压边座73的底面上设有用于与带材3的上侧面边缘接触配合的上压边74;如图9和图10所示。或,压边装置包括分别位于传动带Ⅱ63上方两侧和下方两侧的上压边座73和下压边座75,上压边座73的底面上设有用于与带材3的上侧面边缘接触配合的上压边74,下压边座75的顶面上设有用于与带材3的下侧面边缘接触配合的下压边76,如图14和图15所示。下压边24和下压边76均采用耐高温且质地柔软的材料制成,且与带材3之间的摩擦阻力较小;根据金属材料的不同,下压边24和下压边76还需具有不粘连金属材料的特性,不再累述。通过设置压边装置,能够有效防止液态金属进入到带材3的两侧边缘,即在带材3的两侧边缘形成未覆盖金属材料层的留白区6,当复合金属带用作储能电极时,留白区可用作集流体的极耳,而不用再在带材3上单独加工极耳。Further, the production line of the continuous casting and rolling composite metal strip of this embodiment also includes an edge pressing device for pressing on the edges of both sides of the strip 3 and forming a blank area on both sides of the strip 3 that is not covered by the metal material layer. . Specifically, in the initial state, there is no metal material layer formed on the two sides of the strip, and the crimping device includes upper crimping seats 73 respectively located on the upper two sides of the transmission belt Ⅱ 63, and the bottom of the upper crimping seat 73 is provided with The upper pressing edge 74 is in contact with the upper side edge of the strip 3; as shown in Figs. 9 and 10. Or, the crimping device includes an upper crimping seat 73 and a lower crimping seat 75 located on the upper and lower sides of the transmission belt Ⅱ 63 respectively, and the bottom surface of the upper crimping seat 73 is provided for contact with the upper side edge of the strip 3 The top surface of the matching upper pressing edge 74 and the lower pressing edge seat 75 are provided with a lower pressing edge 76 for contacting and fitting with the lower side edge of the strip 3, as shown in FIGS. 14 and 15. The lower holding edge 24 and the lower holding edge 76 are made of high-temperature resistant and soft materials, and the frictional resistance between the lower holding edge 24 and the lower holding edge 76 is small. According to the different metal materials, the lower holding edge 24 and the lower holding edge 76 are still It needs to have the characteristics of non-adhesive metal materials, which will not be repeated. By setting the edge holding device, it is possible to effectively prevent the liquid metal from entering the edges of both sides of the strip 3, that is, the blank areas 6 that are not covered by the metal material layer are formed on the edges of both sides of the strip 3. When the composite metal strip is used as energy storage In the case of electrodes, the blank area can be used as the tabs of the current collector, instead of processing the tabs on the strip 3 separately.
下面结合上述连铸轧制复合金属带的生产线对本实施例的连铸轧制复合金属带的生产方法的具体实施方式作详细说明。The specific implementation of the continuous casting and rolling composite metal strip production method of this embodiment will be described in detail below in conjunction with the above-mentioned continuous casting and rolling composite metal strip production line.
本实施例连铸轧制复合金属带的生产方法,放卷带材3并使带材随着传动带Ⅱ63同步移动,在控制辊组Ⅱ的进料侧加入液态金属,利用设置在控制辊组Ⅱ进料侧的高温区Ⅱ67使液态金属保持液态和流动性,利用控制辊组Ⅱ控制液态金属的厚度,利用设置在控制辊组Ⅱ出料侧的冷却区Ⅱ68使位于带材3上的液态金属冷却定型为复合在带材3上的金属材料层,得到复合金属带4。In the production method of the continuous casting and rolling composite metal strip in this embodiment, the strip 3 is unwinded and the strip is moved synchronously with the transmission belt Ⅱ 63. Liquid metal is added to the feeding side of the control roll group Ⅱ, and the liquid metal is added to the control roll group Ⅱ. The high temperature zone Ⅱ67 on the feeding side keeps the liquid metal liquid and fluidity. The thickness of the liquid metal is controlled by the control roller set Ⅱ, and the cooling zone Ⅱ68 on the discharge side of the control roller set Ⅱ is used to make the liquid metal on the strip 3 The metal material layer composited on the strip 3 is cooled and shaped to obtain a composite metal strip 4.
本实施例的连铸轧制复合金属带的生产方法,利用传动带Ⅱ驱动带材同步移动,降低对带材抗拉强度的要求,并在控制辊组Ⅱ的进料侧直接加入液态金属,利用控制辊组Ⅱ控制液态金属的厚度,液态金属在控制辊组Ⅱ和带材的共同作用下移动至位于控制辊组Ⅱ出料侧的冷却区Ⅱ,经冷却区Ⅱ冷却定型后得到复合在带材上的金属材料层,由于液态金属的流动性高,因此液态金属的厚度可以控制得很薄,当将复合金属带用作储能电极时,可满足使用要求;另外,由于液态金属的温度较高,经过高温至低温冷却的过程,能够提高金属材料层与带材之间的结合力强度。The production method of the continuous casting and rolling composite metal belt of this embodiment uses the transmission belt II to drive the belt material to move synchronously, which reduces the requirement on the tensile strength of the belt material. The liquid metal is directly added to the feeding side of the control roll group II. The control roll group II controls the thickness of the liquid metal. The liquid metal moves to the cooling zone II on the discharge side of the control roll group II under the joint action of the control roll group II and the strip. Due to the high fluidity of the liquid metal, the thickness of the liquid metal can be controlled to be very thin on the metal material layer on the material. When the composite metal strip is used as an energy storage electrode, it can meet the requirements of use; in addition, due to the temperature of the liquid metal Higher, through the process of cooling from high temperature to low temperature, the bonding strength between the metal material layer and the strip can be improved.
进一步,使带材3在第三传动辊61的导向作用下进入到传动带机构Ⅱ并随着传动带Ⅱ63同步移动,即带材3绕过传动辊11后与传动带Ⅱ63同步移动,传动辊11处的最大点为带材3的最高点。液态金属以及金属材料层5的厚度控制可以采用多种方式实现。本实施例提供以下两种方式实现对液态金属层以及金属材料层5的厚度控制。Further, under the guidance of the third driving roller 61, the strip 3 enters the transmission belt mechanism II and moves synchronously with the transmission belt Ⅱ63, that is, the strip 3 moves synchronously with the transmission belt Ⅱ63 after bypassing the transmission roller 11. The maximum point is the highest point of strip 3. The thickness control of the liquid metal and the metal material layer 5 can be achieved in a variety of ways. This embodiment provides the following two ways to control the thickness of the liquid metal layer and the metal material layer 5.
第一种方式:将上控制辊Ⅱ64与下控制辊Ⅱ654之间在竖直方向上的间距设为等于传动带Ⅱ63的厚度、带材3的厚度以及金属材料层5的预设厚度之和;设置下控制辊Ⅱ65的最高点与第三传动辊61、第四传 动辊62的最高点平齐,使传动带Ⅱ63位于水平面上。控制辊组Ⅱ的进料侧设有溢流控制板Ⅱ66,溢流控制板Ⅱ66的溢流高度与上控制辊Ⅱ的最低点平齐。具体的,溢流控制板Ⅱ66设有溢流口Ⅱ66a,溢流口Ⅱ66a的最低点与上控制辊Ⅱ64的最低点平齐,如图8-11所示。如此,加料装置Ⅱ将液态金属加入到溢流控制板Ⅱ与控制辊组Ⅱ之间的传动带Ⅱ63上,由控制辊组Ⅱ控制液态金属的流通高度,进而控制金属材料层5的成型厚度。为了防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在溢流控制板Ⅱ66上的溢流口Ⅱ66a将多余的液体金属排出,保持溢流控制板Ⅱ66与控制辊组Ⅱ之间液体金属的容量相对稳定,能够更好地控制金属材料层5的成型厚度。The first method: Set the vertical distance between the upper control roller II 64 and the lower control roller II 654 to be equal to the sum of the thickness of the transmission belt II 63, the thickness of the strip 3 and the preset thickness of the metal material layer 5; The highest point of the lower control roller II 65 is flush with the highest points of the third drive roller 61 and the fourth drive roller 62, so that the drive belt II 63 is on a horizontal surface. The feed side of the control roll group II is provided with an overflow control plate Ⅱ66, and the overflow height of the overflow control plate Ⅱ66 is flush with the lowest point of the upper control roll Ⅱ. Specifically, the overflow control plate II 66 is provided with an overflow port II 66a, and the lowest point of the overflow port II 66a is flush with the lowest point of the upper control roller II 64, as shown in Figure 8-11. In this way, the feeding device II adds the liquid metal to the transmission belt II 63 between the overflow control plate II and the control roller group II, and the control roller group II controls the circulation height of the liquid metal, thereby controlling the forming thickness of the metal material layer 5. In order to prevent the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal, the overflow port Ⅱ66a provided on the overflow control plate Ⅱ66 is used to discharge the excess liquid metal, and the overflow control plate Ⅱ66 and the control roller set are maintained. The volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled.
第二种方式:将上控制辊Ⅱ64与第三传动辊61之间在竖直方向上的辊缝设为等于传动带Ⅱ63的厚度和带材3的厚度之和;在控制辊组Ⅱ的进料侧设置压在传动带Ⅱ上的压辊Ⅱ70,将压辊Ⅱ70与下控制辊Ⅱ65之间在竖直方向上的间距设为等于传动带Ⅱ63的厚度和带材3的厚度之和,将上控制辊Ⅱ64与下控制辊Ⅱ65之间在竖直方向上的辊缝设为等于传动带Ⅱ63的厚度、带材3的厚度以及金属材料层5的预设厚度之和;在压辊Ⅱ70上设置溢流环槽Ⅱ71,将溢流环槽Ⅱ71的深度设为大于等于金属材料层5的预设厚度,加料装置Ⅱ将液态金属加入到压辊Ⅱ70与控制辊组Ⅱ之间。如图12-16所示。如此,也可防止因液态金属过多导致液体金属的厚度存在较大波动的问题,利用设置在压辊Ⅱ70上的溢流环槽Ⅱ71将多余的液体金属排出,保持压辊Ⅱ70与控制辊组Ⅱ之间液体金属的容量相对稳定,能够更好地控制金属材料层5的成型厚度。优选的,溢流环槽Ⅱ71沿轴向方向间隔设置在压辊Ⅱ70上。优选的,第三传动辊61的最高点高于第四传动辊62的最高点,且第三传动辊61的最高点的高度与第四传动辊62的最高点的高度之差等于金属材料层5的预设厚度,如此,可使位于压辊Ⅱ70下游侧的传动带Ⅱ63始终保持水平,便于金属材料层5的成型控制。The second method: Set the vertical gap between the upper control roller Ⅱ64 and the third transmission roller 61 to be equal to the sum of the thickness of the transmission belt Ⅱ63 and the thickness of the strip 3; The pressure roller Ⅱ70 pressed on the transmission belt Ⅱ is set on the side, the vertical distance between the pressure roller Ⅱ70 and the lower control roller Ⅱ65 is set equal to the sum of the thickness of the transmission belt Ⅱ63 and the thickness of the strip 3, and the upper control roller The roll gap in the vertical direction between Ⅱ64 and the lower control roll Ⅱ65 is set equal to the sum of the thickness of the transmission belt Ⅱ63, the thickness of the strip 3 and the preset thickness of the metal material layer 5; an overflow ring is set on the pressure roller Ⅱ70 For the groove II 71, the depth of the overflow ring groove II 71 is set to be greater than or equal to the preset thickness of the metal material layer 5, and the feeding device II adds liquid metal between the pressing roller II 70 and the control roller group II. As shown in Figure 12-16. In this way, the problem of large fluctuations in the thickness of the liquid metal due to excessive liquid metal can also be prevented. The overflow ring groove Ⅱ71 provided on the pressure roller Ⅱ70 is used to discharge the excess liquid metal to maintain the pressure roller Ⅱ70 and the control roller group. The volume of liquid metal is relatively stable between II, and the forming thickness of the metal material layer 5 can be better controlled. Preferably, the overflow ring grooves II 71 are arranged on the pressing roller II 70 at intervals along the axial direction. Preferably, the highest point of the third transmission roller 61 is higher than the highest point of the fourth transmission roller 62, and the difference between the height of the highest point of the third transmission roller 61 and the height of the highest point of the fourth transmission roller 62 is equal to the metal material layer The preset thickness of 5, in this way, can keep the transmission belt Ⅱ63 at the downstream side of the pressing roller Ⅱ70 always level, which is convenient for the forming control of the metal material layer 5.
进一步,在控制辊组Ⅱ的进料侧设置送料辊Ⅱ78,并在送料辊Ⅱ78上设置至少一条沿其轴向方向设置并用于将液态金属推向控制辊组Ⅱ的推料刷Ⅱ或推料桨Ⅱ,使液态金属填充满上控制辊Ⅱ与带材之间的缝隙。具体的,送料辊Ⅱ78设置在溢流控制板Ⅱ与控制辊组Ⅱ之间或设置在压辊Ⅱ70与控制辊组Ⅱ之间,用于推动液态金属,使液态金属始终填充满上控制辊Ⅱ64与带材3之间的间隙,即使金属材料层5在长度方向上的成型厚度更加均匀。Further, a feeding roller II 78 is provided on the feeding side of the control roller group II, and at least one pusher brush II or a material pushing brush arranged along its axial direction and used to push the liquid metal to the control roller group II is provided on the feeding roller II 78 Paddle II makes the liquid metal fill the gap between the upper control roll II and the strip. Specifically, the feeding roller Ⅱ 78 is arranged between the overflow control plate Ⅱ and the control roller group Ⅱ or between the pressure roller Ⅱ 70 and the control roller group Ⅱ, and is used to push the liquid metal so that the liquid metal is always filled with the upper control roller Ⅱ 64 and the control roller group Ⅱ. The gap between the strips 3 is even more uniform in the forming thickness of the metal material layer 5 in the length direction.
进一步,在控制辊组Ⅱ的进料侧间隔设置至少一根导料辊Ⅱ72,利用导料辊Ⅱ72使液态金属沿着传动带Ⅱ宽度方向均匀布满带材,使金属材料层5在宽度方向上的成型厚度更加均匀。Furthermore, at least one guide roller Ⅱ72 is arranged at intervals on the feeding side of the control roller group II. The guide roller Ⅱ72 is used to uniformly spread the liquid metal along the width direction of the transmission belt Ⅱ, so that the metal material layer 5 is in the width direction. The forming thickness is more uniform.
进一步,当金属材料层冷却成型后,对金属材料层进行精整,利用间隔设置的至少一组精整辊组Ⅱ101精整金属材料层5,使金属材料层5的厚度和表面精度达到设定范围。具体的,在精整过程中,还需控制精整温度,使金属材料层保持在便于其精整的温度范围内。精整不仅可以精整金属材料层的厚度以及控制金属材料层的表面精度,而且在精整过程中,通过对温度的控制,能够有效消除金属材料层内的内应力,提高金属材料层的塑性,防止金属材料层内出现裂纹等缺陷,提高产品质量。Further, when the metal material layer is cooled and formed, the metal material layer is finished, and the metal material layer 5 is finished by using at least one set of finishing roller set II101 arranged at intervals to make the thickness and surface accuracy of the metal material layer 5 reach the set value. range. Specifically, during the finishing process, it is also necessary to control the finishing temperature to keep the metal material layer within a temperature range that is convenient for its finishing. Finishing can not only finish the thickness of the metal material layer and control the surface accuracy of the metal material layer, but also during the finishing process, by controlling the temperature, it can effectively eliminate the internal stress in the metal material layer and improve the plasticity of the metal material layer. , Prevent defects such as cracks in the metal material layer, and improve product quality.
进一步,带材3采用但不限于铜带、铝带、钢带、镍带、银带、金带或金属材料与非金属材料复合的带材,即本实施例的带材3均可用作储能电极的集流体。具体的,带材可以采用网状箔材,可以在带材上阵列设置通孔。当仅在带材3的一个侧面设置金属材料层时,使金属材料层嵌入到带材3的网孔内或通孔内,增加结合力,当在带材3的两侧侧面均设置金属材料层时,使带材3两侧的金属材料层通过网孔或通 孔连接在一起,进一步增加结合力。如图17a所示,为带材3采用实心结构时在带材3的一侧侧面上复合金属材料层5后的结构示意图。如图17b所示,为在带材3上设置通孔时在带材3的一侧侧面上复合金属材料层5后的结构示意图。具体的,金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。即本实施例选用的金属材料可用作储能电极的活性材料,也即本实施例的复合金属带可用作储能电极,具体的,本实施例的带材采用铜带,金属材料采用金属锂。具体的,本实施例金属锂材料的液态金属的温度与金属铜的熔点相当,如液态金属锂的温度范围可以在800-1400℃,如此,液态金属锂喷涂到铜带后,能够有效增强金属锂与铜带的结合力。Further, the strip 3 adopts but is not limited to copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip or a strip of metal material and non-metal material composite, that is, the strip 3 of this embodiment can be used as The current collector of the energy storage electrode. Specifically, the strip can be a mesh foil, and through holes can be arranged in an array on the strip. When the metal material layer is provided on only one side of the strip 3, the metal material layer is embedded in the mesh or through holes of the strip 3 to increase the bonding force. When the metal material is provided on both sides of the strip 3 When layering, the metal material layers on both sides of the strip 3 are connected together through meshes or through holes to further increase the bonding force. As shown in FIG. 17a, it is a schematic diagram of the structure after the metal material layer 5 is compounded on one side of the strip 3 when the strip 3 adopts a solid structure. As shown in FIG. 17b, it is a schematic diagram of the structure after the metal material layer 5 is composited on one side of the strip 3 when the through holes are provided on the strip 3. Specifically, the metal material uses but is not limited to metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum or metallic silver; or the metallic material uses but not limited to metallic lithium, metallic sodium, metallic potassium, metal An alloy of at least two of magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver. That is, the metal material selected in this embodiment can be used as the active material of the energy storage electrode, that is, the composite metal strip of this embodiment can be used as the energy storage electrode. Specifically, the strip material in this embodiment is copper strip, and the metal material is Lithium metal. Specifically, the temperature of the liquid metal of the metallic lithium material in this embodiment is equivalent to the melting point of metallic copper. For example, the temperature range of the liquid metallic lithium can be 800-1400°C. In this way, after the liquid metallic lithium is sprayed on the copper strip, the metal can be effectively strengthened. The binding force of lithium and copper tape.
进一步,控制金属材料层5的轧制宽度,并在带材3的两侧边缘分别形成未覆盖金属材料层的留白区6。具体的,本实施例利用压边装置压在带材3的两侧边缘,使液态金属无法流入到被压边装置压住的区域,最终在带材的两侧边缘形成留白区6。具体的,当初始状态时,带材3的两个侧面上均未成型金属材料层,仅在传动带Ⅱ63上方两侧分别设置上压边座73,并在上压边座73的底面设置用于与带材3的上侧面边缘接触配合的上压边74;如图9和图10所示。或,在传动带Ⅱ63的上方两侧和下方两侧分别设置上压边座73和下压边座75,在上压边座73的底面设置用于与带材3的上侧面边缘接触配合的上压边74,在下压边座75的顶面设置用于与带材3的下侧面边缘接触配合的下压边76,如图14和图15所示。下压边24和下压边76均采用耐高温且质地柔软的材料制成,且与带材3之间的摩擦阻力较小;根据金属材料的不同,下压边24和下压边76还需具有不粘连金属材料的特性,不再累述。通过设置压边装置,能够有效防止液态金属进入到带材3的两侧边缘,即在带材3的两侧边缘形成未覆盖金属材料层的留白区6,当复合金属带用作储能电极时,留白区可用作集流体的极耳,而不用再在带材3上单独加工极耳。Further, the rolling width of the metal material layer 5 is controlled, and a blank area 6 that is not covered with the metal material layer is formed on both sides of the strip 3 respectively. Specifically, in this embodiment, a crimping device is used to press the edges on both sides of the strip 3 so that liquid metal cannot flow into the area pressed by the crimping device, and finally a blank area 6 is formed on both sides of the strip. Specifically, in the initial state, there is no metal material layer formed on the two sides of the strip 3, and only the upper edge holder 73 is provided on the upper two sides of the transmission belt Ⅱ 63, and the bottom surface of the upper edge holder 73 is provided for The upper pressing edge 74 contacting and matching with the upper side edge of the strip 3; as shown in Figs. 9 and 10. Or, an upper crimp seat 73 and a lower crimp seat 75 are provided on the upper and lower sides of the transmission belt Ⅱ 63, respectively, and an upper crimp seat 73 and a lower crimp seat 75 are provided on the bottom surface of the upper crimp seat 73 for contact and fit with the upper side edge of the strip 3 The pressing edge 74 is provided on the top surface of the lower pressing edge seat 75 with a lower pressing edge 76 for contacting and cooperating with the lower side edge of the strip 3, as shown in FIGS. 14 and 15. The lower holding edge 24 and the lower holding edge 76 are made of high-temperature resistant and soft materials, and the frictional resistance between the lower holding edge 24 and the lower holding edge 76 is small. According to the different metal materials, the lower holding edge 24 and the lower holding edge 76 are still It needs to have the characteristics of non-adhesive metal materials, which will not be repeated. By setting the edge holding device, it is possible to effectively prevent the liquid metal from entering the edges of both sides of the strip 3, that is, the blank areas 6 that are not covered by the metal material layer are formed on the edges of both sides of the strip 3. When the composite metal strip is used as energy storage In the case of electrodes, the blank area can be used as the tabs of the current collector, instead of processing the tabs on the strip 3 separately.
实施例4Example 4
如图18所示,为本发明连铸轧制复合金属带的生产线实施例4的结构示意图。本实施例的连铸轧制复合金属带的生产线,包括:As shown in FIG. 18, it is a schematic diagram of the structure of Embodiment 4 of the production line of the continuous casting and rolling composite metal strip of the present invention. The production line for continuous casting and rolling of composite metal strip in this embodiment includes:
传动带机构Ⅱ,传动带机构Ⅱ包括位于两端的第三传动辊61和第四传动辊62,第三传动辊61和第四传动辊62之间套装设有传动带Ⅱ63;Transmission belt mechanism II. The transmission belt mechanism II includes a third transmission roller 61 and a fourth transmission roller 62 at both ends, and a transmission belt Ⅱ63 is sleeved between the third transmission roller 61 and the fourth transmission roller 62;
放卷机构80,用于放卷与传动带Ⅱ63同步移动的带材3;The unwinding mechanism 80 is used to unwind the strip 3 that moves synchronously with the transmission belt Ⅱ63;
收卷机构Ⅱ90,用于收卷制得的复合金属带4;Winding mechanism Ⅱ90, used to wind the composite metal belt 4 made by winding;
传动带机构Ⅱ上设有用于控制金属材料层厚度的控制辊组Ⅱ,控制辊组Ⅱ包括位于传动带Ⅱ63上方的上控制辊Ⅱ64和位于传动带Ⅱ63下方的下控制辊Ⅱ65,控制辊组Ⅱ的进料侧设有用于添加液态金属的加料装置Ⅱ,并在控制辊组Ⅱ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅱ67,在控制辊组Ⅱ的出料侧设置用于使带材上的液态金属冷却定型为金属材料层的冷却区Ⅱ68。The transmission belt mechanism II is provided with a control roller group Ⅱ for controlling the thickness of the metal material layer. The control roller group Ⅱ includes an upper control roller Ⅱ64 located above the transmission belt Ⅱ63 and a lower control roller Ⅱ65 located below the transmission belt Ⅱ63, which controls the feeding of the roller group Ⅱ There is a feeding device II for adding liquid metal on the side, and a high temperature zone II 67 for keeping the liquid metal liquid and fluid on the feeding side of the control roll group II, and a high temperature zone II 67 for keeping the liquid metal liquid and fluidity on the discharge side of the control roll group II. The liquid metal on the strip is cooled and shaped into the cooling zone II 68 of the metal material layer.
进一步,本实施例的复合金属带轧制生产设备还包括用于压在带材3两侧边缘并使带材3两侧边缘形成未覆盖金属材料层的留白区6的压边装置。当初始状态时,带材3的一个侧面上已经轧制有金属材料层5,压边装置包括分别位于传动带Ⅱ上方两侧和下方两侧的上压边座73和下压边座75,上压边座73的底面上设有用于与带材的上侧面边缘接触配合的上压边74,下压边座75的顶面上设有用于与带材的下侧面边缘接触配合的下压边76。具体的,此时位于控制辊组Ⅱ进料侧的传动带Ⅱ63的下方设有用于使金属材 料层5不被融化的低温区77。Furthermore, the composite metal strip rolling production equipment of this embodiment also includes an edge pressing device for pressing on the edges of both sides of the strip 3 and forming a blank area 6 that is not covered by the metal material layer on the edges of both sides of the strip 3. In the initial state, the metal material layer 5 has been rolled on one side of the strip 3, and the edge holding device includes an upper edge holder 73 and a lower edge holder 75 located on the upper and lower sides of the transmission belt II, respectively. The bottom surface of the edge holder 73 is provided with an upper edge 74 for contact and fit with the upper side edge of the strip, and the top surface of the lower edge holder 75 is provided with a lower edge 74 for contact and fit with the lower side edge of the strip. 76. Specifically, at this time, under the transmission belt II 63 on the feeding side of the control roll group II, there is a low temperature zone 77 for preventing the metal material layer 5 from being melted.
本实施例连铸轧制复合金属带的生产线的其他实施方式与实施例1相同,不再一一累述。Other implementations of the production line for continuous casting and rolling of composite metal strips in this example are the same as those of Example 1, and will not be described one by one.
下面结合上述连铸轧制复合金属带的生产线对本实施例的连铸轧制复合金属带的生产方法的具体实施方式作详细说明。The specific implementation of the continuous casting and rolling composite metal strip production method of this embodiment will be described in detail below in conjunction with the above-mentioned continuous casting and rolling composite metal strip production line.
本实施例连铸轧制复合金属带的生产方法,放卷带材3并使带材随着传动带Ⅱ63同步移动,在控制辊组Ⅱ的进料侧加入液态金属,利用设置在控制辊组Ⅱ进料侧的高温区Ⅱ67使液态金属保持液态和流动性,利用控制辊组Ⅱ控制液态金属的厚度,利用设置在控制辊组Ⅱ出料侧的冷却区Ⅱ68使位于带材3上的液态金属冷却定型为复合在带材3上的金属材料层,得到复合金属带4。In the production method of the continuous casting and rolling composite metal strip in this embodiment, the strip 3 is unwinded and the strip is moved synchronously with the transmission belt Ⅱ 63. Liquid metal is added to the feeding side of the control roll group Ⅱ, and the liquid metal is added to the control roll group Ⅱ. The high temperature zone Ⅱ67 on the feeding side keeps the liquid metal liquid and fluidity. The thickness of the liquid metal is controlled by the control roller set Ⅱ, and the cooling zone Ⅱ68 on the discharge side of the control roller set Ⅱ is used to make the liquid metal on the strip 3 The metal material layer composited on the strip 3 is cooled and shaped to obtain a composite metal strip 4.
进一步,控制金属材料层5的轧制宽度,并在带材3的两侧边缘分别形成未覆盖金属材料层的留白区6。具体的,本实施例利用压边装置压在带材3的两侧边缘,使液态金属无法流入到被压边装置压住的区域,最终在带材的两侧边缘形成留白区6。具体的,当初始状态时,带材3的一个侧面上已经成型有金属材料层5,在传动带Ⅱ63的上方两侧和下方两侧分别设置上压边座73和下压边座75,在上压边座73的底面设置用于与带材3的上侧面边缘接触配合的上压边74,在下压边座75的顶面设置用于与带材3的下侧面边缘接触配合的下压边25。具体的,在控制辊组Ⅱ进料侧的传动带Ⅱ63的下方设置用于使已经轧制的金属材料层不被融化的低温区77。下压边24和下压边76均采用耐高温且质地柔软的材料制成,且与带材3之间的摩擦阻力较小;根据金属材料的不同,下压边24和下压边76还需具有不粘连金属材料的特性,不再累述。通过设置压边装置,能够有效防止液态金属进入到带材3的两侧边缘,即在带材3的两侧边缘形成未覆盖金属材料层的留白区6,当复合金属带用作储能电极时,留白区可用作集流体的极耳,而不用再在带材3上单独加工极耳。Further, the rolling width of the metal material layer 5 is controlled, and a blank area 6 that is not covered with the metal material layer is formed on both sides of the strip 3 respectively. Specifically, in this embodiment, a crimping device is used to press the edges on both sides of the strip 3 so that liquid metal cannot flow into the area pressed by the crimping device, and finally a blank area 6 is formed on both sides of the strip. Specifically, in the initial state, a metal material layer 5 has been formed on one side of the strip 3, and an upper crimp seat 73 and a lower crimp seat 75 are provided on the upper and lower sides of the transmission belt Ⅱ 63, respectively. The bottom surface of the crimp seat 73 is provided with an upper crimp 74 for contact and fit with the upper side edge of the strip 3, and a lower crimp 74 for contact and fit with the lower side edge of the strip 3 is provided on the top surface of the lower crimp seat 75 25. Specifically, a low temperature zone 77 for preventing the rolled metal material layer from being melted is provided below the transmission belt II 63 on the feeding side of the control roll group II. The lower holding edge 24 and the lower holding edge 76 are made of high-temperature resistant and soft materials, and the frictional resistance between the lower holding edge 24 and the lower holding edge 76 is small. According to the different metal materials, the lower holding edge 24 and the lower holding edge 76 are still It needs to have the characteristics of non-adhesive metal materials, which will not be repeated. By setting the edge holding device, it is possible to effectively prevent the liquid metal from entering the edges of both sides of the strip 3, that is, the blank areas 6 that are not covered by the metal material layer are formed on the edges of both sides of the strip 3. When the composite metal strip is used as energy storage In the case of electrodes, the blank area can be used as the tabs of the current collector, instead of processing the tabs on the strip 3 separately.
本实施例连铸轧制复合金属带的生产方法的其他实施方式与实施例1相同,不再一一累述。The other implementations of the production method of the continuous casting and rolling composite metal strip in this embodiment are the same as those in the embodiment 1, and will not be described one by one.
注:本文所述“液态金属”指流动性达到设定要求的熔融态金属或者温度超过金属材料沸点的液态金属,不再累述。Note: The "liquid metal" mentioned in this article refers to the molten metal whose fluidity reaches the set requirements or the liquid metal whose temperature exceeds the boiling point of the metal material, which will not be repeated here.
本文所述“金属材料层的预设厚度”为考虑热胀冷缩后的厚度值,也即金属材料层的成型厚度满足:h=δH,其中,h为金属材料层的成型厚度,H为本文所述“金属材料层的预设厚度”,δ为金属材料的热胀冷缩率。The “predetermined thickness of the metal material layer” mentioned herein is the thickness value after thermal expansion and contraction are considered, that is, the forming thickness of the metal material layer satisfies: h=δH, where h is the forming thickness of the metal material layer, and H is The "predetermined thickness of the metallic material layer" mentioned herein, δ is the thermal expansion and contraction rate of the metallic material.
在生产复合金属带的过程中,根据带材以及用于成型金属材料层的金属材料的材质的选择不同,需采用对应的气氛环境以及在设定的温度以及干燥度环境下,这些环境设置均可根据带材和金属材料进行调整和选择,对本领域技术人员而言,不存在技术障碍,不再累述。In the process of producing composite metal belts, depending on the choice of the material of the strip and the metal material used to form the metal material layer, the corresponding atmosphere environment and the set temperature and dryness environment need to be used. These environmental settings are all It can be adjusted and selected according to the strips and metal materials. For those skilled in the art, there are no technical obstacles and will not be repeated here.
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully explaining the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or changes made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.

Claims (64)

  1. 一种连铸轧制金属带的生产线,其特征在于:包括:A production line for continuous casting and rolling of metal strips, which is characterized in that it comprises:
    传动带机构Ⅰ,所述传动带机构Ⅰ包括位于两端的第一传动辊和第二传动辊,所述第一传动辊和第二传动辊之间套装设有传动带Ⅰ;Transmission belt mechanism I, the transmission belt mechanism I includes a first transmission roller and a second transmission roller located at both ends, and a transmission belt I is sleeved between the first transmission roller and the second transmission roller;
    收卷机构Ⅰ,用于收卷制得的金属带;Winding mechanism I, used to wind the metal belt made;
    所述传动带机构Ⅰ上设有用于控制金属带厚度的控制辊组Ⅰ,所述控制辊组Ⅰ包括位于所述传动带Ⅰ上方的上控制辊Ⅰ和位于所述传动带Ⅰ下方的下控制辊Ⅰ,所述控制辊组Ⅰ的进料侧设有用于添加液态金属的加料装置Ⅰ,并在所述控制辊组Ⅰ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅰ,在所述控制辊组Ⅰ的出料侧设置用于使液态金属冷却定型为金属带的冷却区Ⅰ。The transmission belt mechanism I is provided with a control roller group I for controlling the thickness of the metal belt. The control roller group I includes an upper control roller I located above the transmission belt I and a lower control roller I located below the transmission belt I. The feeding side of the control roll set I is provided with a feeding device I for adding liquid metal, and the feeding side of the control roll set I is provided with a high temperature zone I for keeping the liquid metal in liquid state and fluidity. The discharge side of the control roll group I is provided with a cooling zone I for cooling and shaping the liquid metal into a metal strip.
  2. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述下控制辊Ⅰ的最高点与所述第一传动辊、第二传动辊的最高点平齐,并使所述传动带Ⅰ位于水平面上;所述上控制辊Ⅰ与下控制辊Ⅰ之间在竖直方向上的辊缝等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;所述控制辊组Ⅰ的进料侧设有溢流控制板Ⅰ,所述溢流控制板Ⅰ的溢流高度与所述上控制辊Ⅰ的最低点平齐。The production line of continuous casting and rolling metal strip according to claim 1, characterized in that: the highest point of the lower control roller I is flush with the highest points of the first transmission roller and the second transmission roller, and the highest points of the lower control roller I are flush with the highest points of the first transmission roller and the second transmission roller. The transmission belt I is located on a horizontal plane; the roll gap in the vertical direction between the upper control roller I and the lower control roller I is equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; the control The feed side of the roller set I is provided with an overflow control plate I, and the overflow height of the overflow control plate I is flush with the lowest point of the upper control roller I.
  3. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述上控制辊Ⅰ与所述第一传动辊之间在竖直方向上的间距等于所述传动带Ⅰ的厚度;所述控制辊组Ⅰ的进料侧设有压在传动带Ⅰ上的压辊Ⅰ,所述压辊Ⅰ与所述下控制辊Ⅰ之间在竖直方向上的间距等于所述传动带Ⅰ的厚度,所述上控制辊Ⅰ与下控制辊Ⅰ之间在竖直方向上的辊缝等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;The continuous casting and rolling metal belt production line according to claim 1, wherein the vertical distance between the upper control roller I and the first transmission roller is equal to the thickness of the transmission belt I; The feed side of the control roller group I is provided with a pressing roller I pressed on the transmission belt I, and the vertical distance between the pressing roller I and the lower control roller I is equal to the thickness of the transmission belt I , The roll gap in the vertical direction between the upper control roller I and the lower control roller I is equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt;
    所述压辊Ⅰ上设有溢流环槽Ⅰ,所述溢流环槽Ⅰ的深度大于等于金属带的预设厚度,所述加料装置Ⅰ将液态金属加入到所述压辊Ⅰ与所述控制辊组Ⅰ之间。The pressure roller I is provided with an overflow ring groove I, the depth of the overflow ring groove I is greater than or equal to the preset thickness of the metal strip, and the feeding device I adds liquid metal to the pressure roller I and the Between control roller group I.
  4. 根据权利要求3所述的连铸轧制金属带的生产线,其特征在于:所述第一传动辊的最高点高于所述第二传动辊的最高点,且所述第一传动辊的最高点的高度与所述第二传动辊的最高点的高度之差等于所述金属带的预设厚度。The continuous casting and rolling metal strip production line according to claim 3, wherein the highest point of the first transmission roller is higher than the highest point of the second transmission roller, and the highest point of the first transmission roller is The difference between the height of the dot and the height of the highest point of the second transmission roller is equal to the preset thickness of the metal belt.
  5. 根据权利要求2-4任一项所述的连铸轧制金属带的生产线,其特征在于:所述第一传动辊处设有用于回收溢流的液态金属的溢流收料槽Ⅰ。The production line for continuous casting and rolling of metal strip according to any one of claims 2 to 4, characterized in that: the first transmission roller is provided with an overflow receiving trough I for recovering overflow liquid metal.
  6. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述控制辊组Ⅰ的进料侧设有送料辊Ⅰ,所述送料辊Ⅰ上设有至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅰ的推料刷Ⅰ或推料桨Ⅰ。The continuous casting and rolling metal strip production line according to claim 1, characterized in that: the feeding side of the control roller group I is provided with a feeding roller I, and the feeding roller I is provided with at least one along its axial direction. The direction is set and used to push the liquid metal to the pushing brush I or the pushing paddle I of the control roller group I.
  7. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述控制辊组Ⅰ的进料侧还间隔设有至少一根用于使液态金属沿着传动带Ⅰ宽度方向均匀布满所述传动带Ⅰ的导料辊Ⅰ。The production line of continuous casting and rolling metal belt according to claim 1, characterized in that: the feeding side of the control roll group I is also provided with at least one spaced apart for making the liquid metal evenly distributed along the width direction of the transmission belt I The guide roller I of the full transmission belt I.
  8. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述收卷机构Ⅰ与所述传动带机构Ⅰ之间设有用于在所述金属带的至少一个侧面复合防粘薄膜的第一复合机构。The production line of continuous casting and rolling metal belt according to claim 1, characterized in that: between the winding mechanism I and the transmission belt mechanism I is provided with an anti-sticking film for compounding at least one side of the metal belt The first compound agency.
  9. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:还包括设置在所述控制辊组Ⅰ出料侧与所述收卷机构Ⅰ之间的精整区Ⅰ,所述精整区Ⅰ内间隔设有至少一组用于精整经所述冷却区Ⅰ冷却定型的所述金属带的精整辊组Ⅰ。The continuous casting and rolling metal strip production line according to claim 1, characterized in that it further comprises a finishing zone I arranged between the discharge side of the control roll group I and the winding mechanism I, and the In the finishing zone I, at least one set of finishing rolls I for finishing the metal belt cooled and shaped by the cooling zone I is arranged at intervals.
  10. 根据权利要求9所述的连铸轧制金属带的生产线,其特征在于:所述精整区Ⅰ内设有用于控制精整温度的精整温度控制装置Ⅰ。The production line for continuous casting and rolling of metal strip according to claim 9, characterized in that: the finishing zone I is provided with a finishing temperature control device I for controlling the finishing temperature.
  11. 根据权利要求9所述的连铸轧制金属带的生产线,其特征在于:所述精整区Ⅰ设置在所述收卷机构Ⅰ与所述第二传动辊与之间,且所述第二传动辊与所述精整区Ⅰ之间设有用于在所述金属带的至少一个一侧面上复合承托薄膜的第二复合机构。The production line of continuous casting and rolling metal strip according to claim 9, characterized in that: the finishing zone I is arranged between the winding mechanism I and the second transmission roller, and the second A second composite mechanism for composite supporting film on at least one side surface of the metal belt is provided between the driving roller and the finishing zone I.
  12. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。The continuous casting and rolling metal strip production line according to claim 1, wherein the metal material used in the metal strip adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, and metal zinc. , Metal aluminum or metal silver; or the metal material used in the metal belt adopts but is not limited to at least two of metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal zinc, metal aluminum and metal silver. Compared with the alloy.
  13. 根据权利要求1所述的连铸轧制金属带的生产线,其特征在于:所述第二传动辊处设有用于将所述金属带从所述传动带Ⅰ上剥离的剥离器。The production line of continuous casting and rolling metal belt according to claim 1, characterized in that: the second transmission roller is provided with a stripper for peeling the metal belt from the transmission belt I.
  14. 根据权利要求1-4,6-13任一项所述的连铸轧制金属带的生产线,其特征在于:还包括设置在所述传动带Ⅰ两侧并用于限定所述金属带成型宽度的挡边装置。The continuous casting and rolling metal belt production line according to any one of claims 1-4, 6-13, characterized in that it further comprises a stopper arranged on both sides of the transmission belt I and used to limit the forming width of the metal belt.边装置。 Side device.
  15. 根据权利要求14所述的连铸轧制金属带的生产线,其特征在于:所述挡边装置包括分别位于所述传动带Ⅰ上方两侧的挡边座,所述挡边座上设有用于与所述传动带Ⅰ的上侧面接触配合并用于限定液态金属流动范围的压条。The production line of continuous casting and rolling metal belt according to claim 14, characterized in that: the edge retaining device includes edge retaining seats respectively located on the upper two sides of the transmission belt I, and the edge retaining seats are provided with The upper side of the transmission belt I is in contact with a bead which is used to limit the flow range of the liquid metal.
  16. 一种连铸轧制金属带的生产方法,其特征在于:在控制辊组Ⅰ的进料侧加入液态金属,利用设置在控制辊组Ⅰ进料侧的高温区Ⅰ使液态金属保持液态和流动性,利用控制辊组Ⅰ控制液态金属的成型厚度,利用设置在控制辊组Ⅰ出料侧的冷却区Ⅰ使位于传动带Ⅰ上的液态金属冷却定型为金属带。A production method of continuous casting and rolling metal strip, characterized in that: liquid metal is added to the feeding side of the control roll group I, and the high temperature zone I arranged on the feeding side of the control roll group I is used to keep the liquid metal liquid and flowing The control roller group I is used to control the forming thickness of the liquid metal, and the cooling zone I arranged on the discharge side of the control roller group I is used to cool and shape the liquid metal on the transmission belt I into a metal belt.
  17. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:将上控制辊Ⅰ与下控制辊Ⅰ之间在竖直方向上的间距设为等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;设置下控制辊Ⅰ的最高点与第一传动辊、第二传动辊的最高点平齐,使传动带Ⅰ位于水平面上;在控制辊组Ⅰ的进料侧设置溢流控制板Ⅰ,使溢流控制板Ⅰ的溢流高度与上控制辊Ⅰ的最低点平齐。The method for producing a continuous casting and rolling metal belt according to claim 16, wherein the vertical distance between the upper control roll I and the lower control roll I is set equal to the thickness of the transmission belt I and The sum of the preset thickness of the metal belt; the highest point of the lower control roller I is set to be flush with the highest points of the first transmission roller and the second transmission roller, so that the transmission belt I is on a horizontal surface; the feeding of the control roller group I An overflow control plate I is installed on the side, so that the overflow height of the overflow control plate I is flush with the lowest point of the upper control roller I.
  18. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:将上控制辊Ⅰ与第一传动辊在竖直方向上的辊缝设为等于所述传动带Ⅰ的厚度;在所述控制辊组Ⅰ的进料侧设置压在传动带Ⅰ上的压辊Ⅰ,将所述压辊Ⅰ与所述下控制辊Ⅰ在竖直方向上的间距设为等于所述传动带Ⅰ的厚度,将所述上控制辊Ⅰ与下控制辊Ⅰ在竖直方向上的辊缝设为等于所述传动带Ⅰ的厚度以及所述金属带的预设厚度之和;在所述压辊Ⅰ上设置溢流环槽Ⅰ,将所述溢流环槽Ⅰ的深度设为大于等于金属带的预设厚度,所述加料装置Ⅰ将液态金属加入到所述压辊Ⅰ与所述控制辊组Ⅰ之间。The production method of continuous casting and rolling metal belt according to claim 16, characterized in that: the vertical roll gap between the upper control roller I and the first transmission roller is set equal to the thickness of the transmission belt I; The feed side of the control roller group I is provided with a pressing roller I pressed on the transmission belt I, and the vertical distance between the pressing roller I and the lower control roller I is set equal to the thickness of the transmission belt I , Set the vertical gap between the upper control roller I and the lower control roller I to be equal to the sum of the thickness of the transmission belt I and the preset thickness of the metal belt; set on the pressure roller I Overflow ring groove I, the depth of the overflow ring groove I is set to be greater than or equal to the preset thickness of the metal strip, and the feeding device I adds liquid metal to the pressure roller I and the control roller group I between.
  19. 根据权利要求18所述的连铸轧制金属带的生产方法,其特征在于:将所述第一传动辊的最高点设为高于所述第二传动辊的最高点,并使位于所述第一传动辊的最高点的高度与所述第二传动辊的最高点的高度之差等于所述金属带的预设厚度。The production method of continuous casting and rolling metal strip according to claim 18, characterized in that: the highest point of the first transmission roller is set higher than the highest point of the second transmission roller, and the highest point is located at the The difference between the height of the highest point of the first transmission roller and the height of the highest point of the second transmission roller is equal to the preset thickness of the metal belt.
  20. 根据权利要求17-19任一项所述的连铸轧制金属带的生产方法,其特征在于:利用溢流收料槽Ⅰ在第一传动辊处回收溢流的液态金属。The production method of continuous casting and rolling metal strip according to any one of claims 17-19, characterized in that the overflow receiving trough I is used to recover the overflowing liquid metal at the first driving roller.
  21. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:在所述控制辊组Ⅰ的进料侧设置送料辊Ⅰ,并在所述送料辊Ⅰ上设置至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅰ的推料刷Ⅰ或推料桨Ⅰ,使液态金属填充满所述上控制辊Ⅰ与传动带Ⅰ之间的缝隙。The production method of continuous casting and rolling metal strip according to claim 16, characterized in that: a feeding roller I is arranged on the feeding side of the control roller group I, and at least one feeding roller I is arranged along the feeding roller I It is arranged in the axial direction and used to push the liquid metal to the pushing brush I or the pushing paddle I of the control roller group I, so that the liquid metal fills the gap between the upper control roller I and the transmission belt I.
  22. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:在控制辊组Ⅰ的进料侧间隔设置至少一根导料辊Ⅰ,利用导料辊Ⅰ使液态金属沿着传动带Ⅰ的宽度方向均匀布满所述传动带Ⅰ。The production method of continuous casting and rolling metal strip according to claim 16, characterized in that: at least one guide roller I is arranged at intervals on the feeding side of the control roll group I, and the liquid metal is moved along with the guide roller I The width direction of the transmission belt I is evenly covered with the transmission belt I.
  23. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:在收卷所述金属带之前,在金属带的至少一个侧面上复合一层防止相邻两层金属带粘接在一起的防粘薄膜。The production method of continuous casting and rolling metal strip according to claim 16, characterized in that: before winding the metal strip, a layer is laminated on at least one side of the metal strip to prevent the adhesion of two adjacent metal strips Release film together.
  24. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:当金属带冷却成型后,对金属带进行精整,利用间隔设置的至少一组精整辊组Ⅰ精整所述金属带,使金属带的厚度和表面精度达到设定范围。The production method of continuous casting and rolling metal strip according to claim 16, characterized in that: after the metal strip is cooled and formed, the metal strip is finished, using at least one set of finishing rolls arranged at intervals. Said metal belt makes the thickness and surface accuracy of the metal belt reach the set range.
  25. 根据权利要求24所述的连铸轧制金属带的生产方法,其特征在于:控制精整温度,使金属带保持在便于其精整的温度范围内。The production method of continuous casting and rolling metal strip according to claim 24, characterized in that the finishing temperature is controlled to keep the metal strip within a temperature range convenient for its finishing.
  26. 根据权利要求24所述的连铸轧制金属带的生产方法,其特征在于:当金属带从所述传动带Ⅰ上剥离后再对金属带进行精整时,在金属带从所述传动带Ⅰ上剥离后且在对金属带精整前,在金属带的至少一个侧面上复合一层用于承托金属带的承托薄膜。The production method of continuous casting and rolling metal belt according to claim 24, characterized in that: when the metal belt is peeled from the transmission belt I and then the metal belt is finished, the metal belt is removed from the transmission belt I After peeling and before finishing the metal belt, a layer of supporting film for supporting the metal belt is laminated on at least one side of the metal belt.
  27. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属带所采用的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。The production method of continuous casting and rolling metal strip according to claim 16, characterized in that: the metal material used in the metal strip adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal calcium, metal Zinc, metallic aluminum or metallic silver; or the metallic material used in the metallic belt adopts but is not limited to at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver The proportioned alloy.
  28. 根据权利要求16所述的连铸轧制金属带的生产方法,其特征在于:利用剥离器在所述传动带Ⅰ上剥离所述金属带。The method for producing a continuous casting and rolling metal belt according to claim 16, wherein the metal belt is peeled off the transmission belt I by a stripper.
  29. 根据权利要求16-19,21-28任一项所述的连铸轧制金属带的生产方法,其特征在于:在传动带Ⅰ的两侧分别设置用于限定金属带成型宽度的挡边装置。The production method of continuous casting and rolling metal belt according to any one of claims 16-19, 21-28, characterized in that: two sides of the transmission belt I are respectively provided with edge retaining devices for limiting the forming width of the metal belt.
  30. 根据权利要求29所述的连铸轧制金属带的生产方法,其特征在于:所述挡边装置包括分别位于所述传动带Ⅰ上方两侧的挡边座,所述挡边座上设有用于与所述传动带Ⅰ的上侧面接触配合并用于限定液态金属流动范围的压条。The production method of continuous casting and rolling metal belt according to claim 29, characterized in that: said side retaining device comprises side retaining seats respectively located on two sides above the transmission belt I, and said side retaining seats are provided with A bead that contacts and cooperates with the upper side of the transmission belt I and is used to limit the flow range of the liquid metal.
  31. 一种连铸轧制复合金属带的生产线,其特征在于:包括:A production line for continuous casting and rolling of composite metal strip, which is characterized in that it comprises:
    传动带机构Ⅱ,所述传动带机构Ⅱ包括位于两端的第三传动辊和第四传动辊,所述第三传动辊和第四传动辊之间套装设有传动带Ⅱ;Transmission belt mechanism II, the transmission belt mechanism II includes a third transmission roller and a fourth transmission roller at both ends, and a transmission belt II is sleeved between the third transmission roller and the fourth transmission roller;
    放卷机构,用于放卷与所述传动带Ⅱ同步移动的带材;Unwinding mechanism for unwinding strips that move synchronously with the drive belt II;
    收卷机构Ⅱ,用于收卷制得的复合金属带;Winding mechanism II, used to wind the composite metal belt made by winding;
    所述传动带机构Ⅱ上设有用于控制金属材料层厚度的控制辊组Ⅱ,所述控制辊组Ⅱ包括位于所述传动带Ⅱ上方的上控制辊Ⅱ和位于所述传动带Ⅱ下方的下控制辊Ⅱ,所述控制辊组Ⅱ的进料侧设有用于添加液态金属的加料装置Ⅱ,并在所述控制辊组Ⅱ的进料侧设置用于使液态金属保持液态和流动性的高温区Ⅱ,在所述控制辊组Ⅱ的出料侧设置用于使带材上的液态金属冷却定型为金属材料层的冷却区Ⅱ。The transmission belt mechanism II is provided with a control roller group II for controlling the thickness of the metal material layer, and the control roller group II includes an upper control roller II located above the transmission belt II and a lower control roller II located below the transmission belt II The feeding side of the control roll group II is provided with a feeding device II for adding liquid metal, and the feeding side of the control roll group II is provided with a high temperature zone II for keeping the liquid metal in a liquid state and fluidity, A cooling zone II for cooling and shaping the liquid metal on the strip into a metal material layer is provided on the discharge side of the control roll group II.
  32. 根据权利要求31所述的连铸轧制复合金属带的生产线,其特征在于:所述放卷机构放卷带材并由所述第三传动辊导向后与所述传动带Ⅱ同步移动。The production line of continuous casting and rolling composite metal belt according to claim 31, characterized in that: the unwinding mechanism unwinds the strip and is guided by the third transmission roller to move synchronously with the transmission belt II.
  33. 根据权利要求32所述的连铸轧制复合金属带的生产线,其特征在于:所述下控制辊Ⅱ的最高点 与所述第三传动辊、第四传动辊的最高点平齐,并使所述传动带Ⅱ位于水平面上;所述上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的辊缝等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;所述控制辊组Ⅱ的进料侧设有溢流控制板Ⅱ,所述溢流控制板Ⅱ的溢流高度与所述上控制辊Ⅱ的最低点平齐。The production line of continuous casting and rolling composite metal strip according to claim 32, characterized in that: the highest point of the lower control roller II is flush with the highest points of the third and fourth transmission rollers, and makes The transmission belt II is located on a horizontal plane; the roll gap in the vertical direction between the upper control roller II and the lower control roller II is equal to the thickness of the transmission belt II, the thickness of the strip and the preset value of the metal material layer The sum of the thickness; the feed side of the control roll group II is provided with an overflow control plate II, and the overflow height of the overflow control plate II is flush with the lowest point of the upper control roll II.
  34. 根据权利要求32所述的连铸轧制复合金属带的生产线,其特征在于:所述上控制辊Ⅱ与所述第三传动辊之间在竖直方向上的间距等于所述传动带Ⅱ的厚度和带材的厚度之和;所述控制辊组Ⅱ的进料侧设有压在传动带Ⅱ上的压辊Ⅱ,所述压辊Ⅱ与所述下控制辊Ⅱ之间在竖直方向上的间距等于所述传动带Ⅱ的厚度和带材的厚度之和,所述上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的辊缝等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;The production line of continuous casting and rolling composite metal belt according to claim 32, characterized in that: the vertical distance between the upper control roller II and the third transmission roller is equal to the thickness of the transmission belt II And the thickness of the strip; the feed side of the control roller group II is provided with a pressure roller II pressed on the transmission belt II, the pressure roller II and the lower control roller II in the vertical direction The distance is equal to the sum of the thickness of the transmission belt II and the thickness of the strip, and the gap between the upper control roller II and the lower control roller II in the vertical direction is equal to the thickness of the transmission belt II, the thickness of the strip and The sum of preset thicknesses of the metal material layers;
    所述压辊Ⅱ上设有溢流环槽Ⅱ,所述溢流环槽Ⅱ的深度大于等于金属材料层的预设厚度,所述加料装置Ⅱ将液态金属加入到所述压辊Ⅱ与所述控制辊组Ⅱ之间。The pressure roller II is provided with an overflow ring groove II, the depth of the overflow ring groove II is greater than or equal to the preset thickness of the metal material layer, and the feeding device II adds liquid metal to the pressure roller II and the metal material layer. Said control roller group Ⅱ.
  35. 根据权利要求34所述的连铸轧制复合金属带的生产线,其特征在于:所述第三传动辊的最高点高于所述第四传动辊的最高点,且所述第三传动辊的最高点的高度与所述第四传动辊的最高点的高度之差等于所述金属材料层的预设厚度。The production line of continuous casting and rolling composite metal belt according to claim 34, characterized in that: the highest point of the third transmission roller is higher than the highest point of the fourth transmission roller, and the The difference between the height of the highest point and the height of the highest point of the fourth transmission roller is equal to the preset thickness of the metal material layer.
  36. 根据权利要求33-35任一项所述的连铸轧制复合金属带的生产线,其特征在于:所述第三传动辊处设有用于回收溢流的液态金属的溢流收料槽Ⅱ。The production line for continuous casting and rolling of composite metal strip according to any one of claims 33-35, characterized in that: the third driving roller is provided with an overflow receiving trough II for recovering overflow liquid metal.
  37. 根据权利要求31所述的连铸轧制复合金属带的生产线,其特征在于:所述控制辊组Ⅱ的进料侧设有送料辊Ⅱ,所述送料辊Ⅱ上设有至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅱ的推料刷Ⅱ或推料桨Ⅱ。The production line of continuous casting and rolling composite metal strip according to claim 31, characterized in that: the feeding side of the control roll group II is provided with a feeding roller II, and the feeding roller II is provided with at least one along its axis It is arranged in the direction and used to push the liquid metal to the pushing brush II or the pushing paddle II of the control roller group II.
  38. 根据权利要求31所述的连铸轧制复合金属带的生产线,其特征在于:所述控制辊组Ⅱ的进料侧还间隔设有至少一根用于使液态金属沿着带材宽度方向均匀布满所述带材的导料辊Ⅱ。The production line of continuous casting and rolling composite metal strip according to claim 31, characterized in that: the feeding side of the control roll group II is also provided with at least one spaced apart for making the liquid metal uniform along the width direction of the strip. The guide roll II covered with the strip.
  39. 根据权利要求31所述的连铸轧制复合金属带的生产线,其特征在于:还包括设置在所述控制辊组Ⅱ出料侧与所述收卷机构Ⅱ之间的精整区Ⅱ,所述精整区Ⅱ内间隔设有至少一组用于精整经所述冷却区Ⅱ冷却定型的所述金属材料层的精整辊组Ⅱ。The production line for continuous casting and rolling of composite metal strip according to claim 31, characterized in that it further comprises a finishing zone II arranged between the discharge side of the control roll group II and the winding mechanism II, so In the finishing zone II, at least one set of finishing roller sets II for finishing the metal material layer cooled and shaped by the cooling zone II is arranged at intervals.
  40. 根据权利要求40所述的连铸轧制复合金属带的生产线,其特征在于:所述精整区Ⅱ内设有用于控制精整温度的精整温度控制装置Ⅱ。The production line for continuous casting and rolling of composite metal strip according to claim 40, characterized in that: the finishing zone II is provided with a finishing temperature control device II for controlling the finishing temperature.
  41. 根据权利要求31所述的连铸轧制复合金属带的生产线,其特征在于:所述带材采用但不限于铜带、铝带、钢带、镍带、银带、金带或金属材料与非金属材料复合的带材。The production line of continuous casting and rolling composite metal strip according to claim 31, characterized in that: the strip is made of but not limited to copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip or metal materials and Composite strips of non-metallic materials.
  42. 根据权利要求11所述的连铸轧制复合金属带的生产线,其特征在于:所述带材采用网状箔材或所述带材上阵列设有通孔。The production line of continuous casting and rolling composite metal strip according to claim 11, characterized in that: the strip is a mesh foil or the strip is provided with through holes in an array.
  43. 根据权利要求31所述的连铸轧制复合金属带的生产线,其特征在于:用于轧制所述金属材料层的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。The production line for continuous casting and rolling of composite metal strip according to claim 31, characterized in that: the metal material used for rolling the metal material layer adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, metal Calcium, metallic zinc, metallic aluminum or metallic silver; or the metallic material adopts but not limited to at least two proportions of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver Alloy.
  44. 根据权利要求31-35,37-43任一项所述的连铸轧制复合金属带的生产线,其特征在于:还包括用 于压在带材两侧边缘并使所述带材两侧边缘形成未覆盖所述金属材料层的留白区的压边装置。The production line of continuous casting and rolling composite metal strip according to any one of claims 31-35, 37-43, characterized in that it further comprises a method for pressing on both sides of the strip and making the two sides of the strip An edge pressing device that does not cover the blank area of the metal material layer is formed.
  45. 根据权利要求44所述的连铸轧制复合金属带的生产线,其特征在于:当初始状态时,带材的两个侧面上均未成型金属材料层,所述压边装置包括分别位于所述传动带Ⅱ上方两侧的上压边座,所述上压边座的底面上设有用于与所述带材的上侧面边缘接触配合的上压边;或,所述压边装置包括分别位于所述传动带Ⅱ上方两侧和下方两侧的上压边座和下压边座,所述上压边座的底面上设有用于与所述带材的上侧面边缘接触配合的上压边,所述下压边座的顶面上设有用于与所述带材的下侧面边缘接触配合的下压边。The production line of continuous casting and rolling composite metal strip according to claim 44, characterized in that: in the initial state, no metal material layer is formed on both sides of the strip, and the edge pressing device includes The upper crimping seats on both sides of the upper side of the transmission belt II, the bottom surface of the upper crimping seat is provided with upper crimps for contacting and cooperating with the upper side edge of the strip; or, the crimping devices include The upper and lower sides of the upper and lower sides of the drive belt II are provided with an upper crimp for contact and fit with the upper side edge of the strip on the bottom surface of the upper crimp seat, so The top surface of the lower pressing seat is provided with a lower pressing edge for contacting and matching with the edge of the lower side of the strip.
  46. 根据权利要求44所述的连铸轧制复合金属带的生产线,其特征在于:当初始状态时,带材的一个侧面上已经成型有所述金属材料层,所述压边装置包括分别位于所述传动带Ⅱ上方两侧和下方两侧的上压边座和下压边座,所述上压边座的底面上设有用于与所述带材的上侧面边缘接触配合的上压边,所述下压边座的顶面上设有用于与所述带材的下侧面边缘接触配合的下压边。The production line of continuous casting and rolling composite metal strip according to claim 44, characterized in that: in the initial state, the metal material layer is already formed on one side of the strip, and the edge pressing device includes The upper and lower sides of the upper and lower sides of the drive belt II are provided with an upper crimp for contact and fit with the upper side edge of the strip on the bottom surface of the upper crimp seat, so The top surface of the lower pressing seat is provided with a lower pressing edge for contacting and matching with the edge of the lower side of the strip.
  47. 根据权利要求46所述的连铸轧制复合金属带的生产线,其特征在于:所述下控制辊Ⅱ与所述第一传动带Ⅱ之间设有位于所述传动带Ⅱ下方的冷温区,所述冷温区用于使已经成型的金属材料层不被融化。The production line of continuous casting and rolling composite metal belt according to claim 46, characterized in that: between the lower control roll II and the first transmission belt II is provided with a cold and warm zone located below the transmission belt II, and The cold temperature zone is used to prevent the formed metal material layer from being melted.
  48. 一种连铸轧制复合金属带的生产方法,其特征在于:放卷带材并使带材随着传动带Ⅱ同步移动,在控制辊组Ⅱ的进料侧加入液态金属,利用设置在控制辊组Ⅱ进料侧的高温区Ⅱ使液态金属保持液态和流动性,利用控制辊组Ⅱ控制液态金属的厚度,利用设置在控制辊组Ⅱ出料侧的冷却区Ⅱ使位于带材上的液态金属冷却定型为复合在带材上的金属材料层,得到复合金属带。A production method of continuous casting and rolling composite metal belt, which is characterized in that: unwinding the strip and making the strip move synchronously with the transmission belt II, adding liquid metal to the feeding side of the control roll group II, and using the control roll The high temperature zone II on the feed side of the group II keeps the liquid metal liquid and fluidity, the thickness of the liquid metal is controlled by the control roll group II, and the cooling zone II on the discharge side of the control roll group II is used to make the liquid metal on the strip The metal is cooled and shaped into a metal material layer composited on the strip to obtain a composite metal strip.
  49. 根据权利要求48所述的连铸轧制复合金属带的生产方法,其特征在于:使带材在第三传动辊的导向作用下进入到传动带机构Ⅱ并随着传动带Ⅱ同步移动。The production method of continuous casting and rolling composite metal belt according to claim 48, characterized in that: the belt material enters the transmission belt mechanism II under the guiding action of the third transmission roller and moves synchronously with the transmission belt II.
  50. 根据权利要求49所述的连铸轧制复合金属带的生产方法,其特征在于:将上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的间距设为等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;设置下控制辊Ⅱ的最高点与第三传动辊、第四传动辊的最高点平齐,使传动带Ⅱ位于水平面上;所述控制辊组Ⅱ的进料侧设有溢流控制板Ⅱ,所述溢流控制板Ⅱ的溢流高度与所述上控制辊Ⅱ的最低点平齐。The method for producing a continuous casting and rolling composite metal belt according to claim 49, wherein the vertical distance between the upper control roll II and the lower control roll II is set equal to the thickness of the transmission belt II The thickness of the strip and the sum of the preset thickness of the metal material layer; the highest point of the lower control roller II is set to be flush with the highest points of the third and fourth transmission rollers, so that the transmission belt II is on a horizontal surface; The feed side of the control roller group II is provided with an overflow control plate II, and the overflow height of the overflow control plate II is flush with the lowest point of the upper control roller II.
  51. 根据权利要求49所述的连铸轧制复合金属带的生产方法,其特征在于:将上控制辊Ⅱ与第三传动辊之间在竖直方向上的辊缝设为等于所述传动带Ⅱ的厚度和带材的厚度之和;在所述控制辊组Ⅱ的进料侧设置压在传动带Ⅱ上的压辊Ⅱ,将所述压辊Ⅱ与所述下控制辊Ⅱ之间在竖直方向上的间距设为等于所述传动带Ⅱ的厚度和带材的厚度之和,将所述上控制辊Ⅱ与下控制辊Ⅱ之间在竖直方向上的辊缝设为等于所述传动带Ⅱ的厚度、带材的厚度以及所述金属材料层的预设厚度之和;The production method of continuous casting and rolling composite metal belt according to claim 49, characterized in that: the vertical roll gap between the upper control roller II and the third transmission roller is set equal to that of the transmission belt II. The sum of the thickness and the thickness of the strip; on the feeding side of the control roller group II, a pressing roller II pressed on the transmission belt II is arranged, and the pressing roller II and the lower control roller II are in a vertical direction The upper distance is set equal to the sum of the thickness of the transmission belt II and the thickness of the strip, and the vertical roll gap between the upper control roller II and the lower control roller II is set equal to that of the transmission belt II. The sum of the thickness, the thickness of the strip and the preset thickness of the metal material layer;
    在所述压辊Ⅱ上设置溢流环槽Ⅱ,将所述溢流环槽Ⅱ的深度设为大于等于金属材料层的预设厚度,所述加料装置Ⅱ将液态金属加入到所述压辊Ⅱ与所述控制辊组Ⅱ之间。An overflow ring groove II is provided on the pressure roller II, the depth of the overflow ring groove II is set to be greater than or equal to the preset thickness of the metal material layer, and the feeding device II adds liquid metal to the pressure roller Ⅱ and the control roller group Ⅱ.
  52. 根据权利要求51所述的连铸轧制复合金属带的生产方法,其特征在于:将所述第三传动辊的最高点设为高于所述第四传动辊的最高点,并使位于所述第三传动辊的最高点的高度与所述第四传动辊的最高点的高度之差等于所述金属材料层的预设厚度。The production method of continuous casting and rolling composite metal belt according to claim 51, characterized in that: the highest point of the third transmission roller is set higher than the highest point of the fourth transmission roller, and is located at the highest point of the fourth transmission roller. The difference between the height of the highest point of the third transmission roller and the height of the highest point of the fourth transmission roller is equal to the preset thickness of the metal material layer.
  53. 根据权利要求48所述的连铸轧制复合金属带的生产方法,其特征在于:在所述控制辊组Ⅱ的进 料侧设置送料辊Ⅱ,并在所述送料辊Ⅱ上设置至少一条沿其轴向方向设置并用于将液态金属推向所述控制辊组Ⅱ的推料刷Ⅱ或推料桨Ⅱ,使液态金属填充满所述上控制辊Ⅱ与带材之间的缝隙。The production method of continuous casting and rolling composite metal strip according to claim 48, characterized in that: a feeding roller II is arranged on the feeding side of the control roll group II, and at least one edge is arranged on the feeding roller II. The axial direction is arranged and used to push the liquid metal to the pushing brush II or the pushing paddle II of the control roller group II, so that the liquid metal fills the gap between the upper control roller II and the strip.
  54. 根据权利要求48所述的连铸轧制复合金属带的生产方法,其特征在于:在控制辊组Ⅱ的进料侧间隔设置至少一根导料辊Ⅱ,利用导料辊Ⅱ使液态金属沿着传动带Ⅱ宽度方向均匀布满所述带材。The production method of continuous casting and rolling composite metal strip according to claim 48, characterized in that: at least one guide roller II is arranged at intervals on the feeding side of the control roll group II, and the liquid metal is moved along with the guide roller II. The belt is evenly covered in the width direction of the transmission belt II.
  55. 根据权利要求48所述的连铸轧制复合金属带的生产方法,其特征在于:当金属材料层冷却成型后,对金属材料层进行精整,利用间隔设置的至少一组精整辊组Ⅱ精整所述金属材料层,使金属材料层的厚度和表面精度达到设定范围。The production method of continuous casting and rolling composite metal strip according to claim 48, characterized in that: after the metal material layer is cooled and formed, the metal material layer is finished, using at least one set of finishing roll sets II arranged at intervals Finishing the metal material layer so that the thickness and surface accuracy of the metal material layer reach the set range.
  56. 根据权利要求55所述的连铸轧制复合金属带的生产方法,其特征在于:控制精整温度,使金属材料层保持在便于其精整的温度范围内。The production method of continuous casting and rolling composite metal strip according to claim 55, characterized in that the finishing temperature is controlled to keep the metal material layer in a temperature range that is convenient for its finishing.
  57. 根据权利要求48所述的连铸轧制复合金属带的生产方法,其特征在于:所述带材采用但不限于铜带、铝带、钢带、镍带、银带、金带或金属材料与非金属材料复合的带材。The production method of continuous casting and rolling composite metal strip according to claim 48, characterized in that: the strip is made of but not limited to copper strip, aluminum strip, steel strip, nickel strip, silver strip, gold strip or metal material Strips compounded with non-metallic materials.
  58. 根据权利要求57所述的连铸轧制复合金属带的生产方法,其特征在于:所述带材采用网状箔材或所述带材上阵列设有通孔。The method for producing a continuous casting and rolling composite metal strip according to claim 57, wherein the strip is a mesh foil or the strip is provided with through holes in an array.
  59. 根据权利要求48所述的连铸轧制复合金属带的生产方法,其特征在于:用于轧制所述金属材料层的金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝或金属银;或所述金属材料采用但不限于金属锂、金属钠、金属钾、金属镁、金属钙、金属锌、金属铝和金属银中的至少两种配比而成的合金。The production method of continuous casting and rolling composite metal strip according to claim 48, characterized in that: the metal material used for rolling the metal material layer adopts but is not limited to metal lithium, metal sodium, metal potassium, metal magnesium, Metallic calcium, metallic zinc, metallic aluminum or metallic silver; or the metallic material adopts but is not limited to at least two of metallic lithium, metallic sodium, metallic potassium, metallic magnesium, metallic calcium, metallic zinc, metallic aluminum and metallic silver Compared with the alloy.
  60. 根据权利要求48-59任一项所述的连铸轧制复合金属带的生产方法,其特征在于:控制金属材料层的轧制宽度,并在带材的两侧边缘分别形成未覆盖金属材料层的留白区。The production method of continuous casting and rolling composite metal strip according to any one of claims 48-59, characterized in that: the rolling width of the metal material layer is controlled, and uncovered metal material is formed on both edges of the strip. The blank area of the layer.
  61. 根据权利要求60所述的连铸轧制复合金属带的生产方法,其特征在于:利用压边装置压在带材的两侧边缘,使液态金属无法流入到被压边装置压住的区域,最终在带材的两侧边缘形成所述留白区。The production method of continuous casting-rolling composite metal strip according to claim 60, characterized in that the edge pressing device is used to press on both sides of the strip to prevent liquid metal from flowing into the area pressed by the edge pressing device. Finally, the blank areas are formed on both sides of the strip.
  62. 根据权利要求61所述的连铸轧制复合金属带的生产方法,其特征在于:当初始状态时,带材的两个侧面上均未成型金属材料层,仅在传动带Ⅱ上方两侧分别设置上压边座,并在上压边座的底面设置用于与所述带材的上侧面边缘接触配合的上压边;或,在传动带Ⅱ的上方两侧和下方两侧分别设置上压边座和下压边座,在上压边座的底面设置用于与所述带材的上侧面边缘接触配合的上压边,在下压边座的顶面设置用于与所述带材的下侧面边缘接触配合的下压边。The production method of continuous casting and rolling composite metal belt according to claim 61, characterized in that: in the initial state, no metal material layer is formed on both sides of the belt, and only two sides are respectively arranged above the transmission belt II. Upper crimping seat, and the bottom surface of the upper crimping seat is provided with upper crimping edges for contacting and matching with the upper side edge of the strip; or, respectively setting upper crimping edges on the upper and lower sides of the transmission belt II Seat and lower edge holder, the bottom surface of the upper edge holder is provided with an upper edge for contact and fit with the upper side edge of the strip, and the top surface of the lower edge holder is provided for contact with the lower edge of the strip. The side edges touch the mating lower pressing edge.
  63. 根据权利要求61所述的连铸轧制复合金属带的生产方法,其特征在于:当初始状态时,带材的一个侧面上已经成型有金属材料层,在传动带Ⅱ的上方两侧和下方两侧分别设置上压边座和下压边座,在上压边座的底面设置用于与所述带材的上侧面边缘接触配合的上压边,在下压边座的顶面设置用于与所述带材的下侧面边缘接触配合的下压边。The method for producing a continuous casting and rolling composite metal belt according to claim 61, characterized in that: in the initial state, a metal material layer is already formed on one side of the belt, and the two sides are on the upper and lower sides of the belt II. An upper crimping seat and a lower crimping seat are respectively arranged on the sides. The bottom of the upper crimping seat is provided with an upper crimp for contacting and matching with the upper side edge of the strip, and the top surface of the lower crimping seat is provided with The lower side edge of the strip is in contact with the matched lower pressing edge.
  64. 根据权利要求63所述的连铸轧制复合金属带的生产方法,其特征在于:在控制辊组Ⅱ进料侧的传动带Ⅱ的下方设置用于使已经轧制的金属材料层不被融化的冷温区。The production method of continuous casting and rolling composite metal strip according to claim 63, characterized in that: under the transmission belt II on the feeding side of the control roll group II is provided with a device for preventing the rolled metal material layer from being melted. Cold temperature zone.
PCT/CN2020/111980 2019-08-29 2020-08-28 Production lines and production methods for continuously casting and rolling metal strap and composite metal strap WO2021037182A1 (en)

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CN201910808380.4A CN112439786B (en) 2019-08-29 2019-08-29 Production method of continuous casting and rolling composite metal belt
CN201910807894.8A CN112439785A (en) 2019-08-29 2019-08-29 Production line for continuously casting and rolling composite metal strip
CN201910808379.1A CN112439882A (en) 2019-08-29 2019-08-29 Production line for continuous casting and rolling metal strip
CN201911065266.3 2019-08-29
CN201910808380.4 2019-08-29
CN201911065266.3A CN112439883B (en) 2019-08-29 2019-08-29 Method for producing continuous casting rolling metal belt
CN201910807894.8 2019-08-29
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CN210877451U (en) * 2019-08-29 2020-06-30 青岛九环新越新能源科技股份有限公司 Production line for continuous casting and rolling metal strip
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US6532995B1 (en) * 1999-01-07 2003-03-18 Nippon Steel Corporation Super-high-strength line pipe excellent in low temperature toughness and production method thereof
CN102470427A (en) * 2009-06-27 2012-05-23 Sms西马格股份公司 Device and method for horizontal casting of a metal band
CN103252369A (en) * 2012-02-20 2013-08-21 秋海滨 Solid-liquid phase metal cast rolling compounding method and device
CN105268752A (en) * 2014-07-07 2016-01-27 天津强兴祥重工科技有限公司 Production line for treating surface of strip steel through physical method
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