WO2021029588A1 - Cutter holder assembly for tip dresser - Google Patents
Cutter holder assembly for tip dresser Download PDFInfo
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- WO2021029588A1 WO2021029588A1 PCT/KR2020/010218 KR2020010218W WO2021029588A1 WO 2021029588 A1 WO2021029588 A1 WO 2021029588A1 KR 2020010218 W KR2020010218 W KR 2020010218W WO 2021029588 A1 WO2021029588 A1 WO 2021029588A1
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- WIPO (PCT)
- Prior art keywords
- cutter
- tip
- holder assembly
- pushing
- holder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/3063—Electrode maintenance, e.g. cleaning, grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/18—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
- B24B5/24—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding conical surfaces
Definitions
- the present invention relates to a cutter holder assembly for a tip dresser, and more particularly, prevents the chips cut from the welding tip from sticking to the cutter during the tip dressing operation, and at the same time facilitates discharging the generated chips to increase work efficiency. It relates to a cutter holder assembly for a tip dresser made to be able to.
- spot welding with high stability of the weld zone is mainly used because the heating time is short compared to other welding, so the working speed is fast and the heating range is narrow, so there is little residual stress or deformation.
- Such spot welding is usually carried out by mounting a welding gun on a robot or on a frame installed on the ground, and there are welding guns that perform welding work in the vertical direction or the welding work in the left and right directions, and have a C shape or X There are various types such as shape and shape.
- This welding gun includes a shank installed facing the upper end of the arm installed so as to be rotatable, and a welding tip attached to the end of the shank to perform welding.
- the welding tip has a semicircular shape and is made of copper. Contains ingredients.
- Patent Document 0001 Looking at such a tip dressing operation through Korean Laid-Open Patent Publication No. 10-2012-0112907 with reference to Figs. 1 (a) (b), one side of the spot welding gun is usually a tip dresser (TIP DRESSER, 10 ) Is installed to rotate the cutter holder assembly 20 corresponding to the type of the welding tip 31 by a driving motor.
- TIP DRESSER tip dresser
- a desired contact surface is secured by cutting the tip surface of the welding tip 31 using the cutter 22 provided in the cutter holder assembly 20.
- such a cutter holder assembly 20 is installed to be rotated in the mounting space 11 of the tip dresser 10, and is integrally mounted to the holder 21 inserted into the mounting space 11 and the holder 21 It comprises a cutter 22 for substantially cutting the welding tip 31.
- it may include an upper cover 23 and a lower cover 24 according to the structure of the holder 21 to be mounted and the need.
- the dressing operation by the cutter holder assembly 20 of the tip dresser 10 is cut in the process of grinding the welding tip 31 drawn in by the rotation of the processing cutter 22 rotating together with the holder 21. Chips are inevitably generated, and these chips are processed through the discharge space 21a of the holder 21.
- Patent Document 0002 Korean Patent Publication No. 10-1696263
- the welding tip debris that is, the chip (ch), dressed on the rotating cutter 22
- the heat generated between the cutter 22 and the welding tip 31 is caused by the heat generated between the cutter 22 and the welding tip 31.
- the phenomenon of sticking to 22) and fusion occurs.
- the present invention has been conceived to solve the above-described problems, and prevents the chipped chips from sticking to the cutter during the tip dressing operation, and at the same time facilitates the discharge of the generated chips to increase the convenience of use. It is an object thereof to provide a holder assembly.
- the cutter holder assembly for a tip dresser includes a holder portion rotating according to a setting, and a cutter integrally mounted on the holder portion to perform a tip dressing operation for the welding tip. .
- the cutter forms a pin hole penetrating through one side.
- the pushing unit includes a ball pin mounted in the pushing unit mounting hole of the holder and penetrating through the pin hole so that the end protrudes, and an elastic member seated in the pushing unit mounting hole to provide an elastic force to the ball pin. Make up.
- the pushing unit is configured to further include a tanning bolt coupled to the pushing unit mounting hole to support the elastic member.
- the ball pin is formed to protrude along the outer circumferential edge of the end positioned in the pushing part mounting hole, and is prevented from being separated from the front by being caught by the chin formed at the end of the pushing part mounting hole.
- the holder unit applied to the present invention forms a plurality of wing portions formed to protrude upwardly with a set interval along the upper edge.
- the wing portion is characterized in that it has a plurality of radial shapes in a curved shape from the inside to the outside.
- the cutter applied to the present invention is characterized in that the length (b1) of the upper cutter blade portion and the length (b2) of the lower cutter blade portion are different from each other to prevent reverse mounting to the holder portion.
- the cutter forms a concave-convex part at the tip end contacting the retracted welding tip.
- chips are fused to the inside of the cutter holder assembly without being fixed or stacked by pushing the bundle of chips cut according to the tip dressing operation away from the cutter using the pushing unit. It has the effect of smoothing the discharge.
- an uneven surface is formed on the front end of the welding tip to be dressed to increase the cross-sectional area. It has the effect of increasing the welding work efficiency by increasing the current.
- the cutter is prevented from being mounted in the holder in the reverse direction, thereby increasing work efficiency.
- FIG. 1(a)(b) is a view showing a tip dresser to which a cutter holder assembly according to the prior art is applied.
- FIG. 2 is a view showing a state in which chips are fused and attached to a cutter constituting a cutter holder assembly according to the prior art during a tip dressing operation.
- FIG. 3 is a perspective view showing a cutter holder assembly for a tip dresser according to the present invention.
- FIGS. 4 and 5 are views showing the structure of the cutter holder assembly for a tip dresser according to the present invention and an operating state thereof.
- FIG. 6 is a view showing the air inflow by the blade portion of the cutter holder assembly for a tip dresser according to the present invention.
- FIG. 7 to 9 are views showing an embodiment of a cutter applied to the cutter holder assembly for a tip dresser according to the present invention.
- the present invention includes a holder unit 110 that rotates according to a setting and a cutter 120 integrally mounted on the holder unit 110 to perform a tip dressing operation for the welding tip 31 in the best form.
- a cutter 120 integrally mounted on the holder unit 110 to perform a tip dressing operation for the welding tip 31 in the best form.
- the cutter 120 forms a pin hole 121 penetrating through one side
- a cutter holder assembly for a tip dresser characterized in that it comprises a pushing unit 130 for pushing and dropping the cutter 120 to the outside.
- the inner or inner side shall indicate the central portion or the direction of the holder portion in which the welding tip is cut by the cutter, and the outer or outer side shall be described as indicating the opposite portion or the direction thereof.
- the cutter holder assembly 100 for a tip dresser performs a tip dressing operation on the welding tip 31 that is attached to the tip dresser and is inserted therein.
- the cutter holder assembly 100 for a tip dresser of the present invention includes a holder unit 110 that rotates according to a setting, and a welding tip 31 that is integrally mounted on the holder unit 110 and is inserted from the top or bottom. It includes a cutter 120 for performing a tip dressing operation.
- the holder part 110 is mounted in the mounting space ( Figures 1, 11) of a commonly known tip dresser ( Figures 1 and 10), has a shape corresponding to the mounting space, and forms a discharge space 114 on one side. And, it includes a body 111 having a mounting hole 113 in which the welding tip 31 is inserted and seated at the upper and lower portions, respectively.
- the holder unit 110 of the present invention is an embodiment, integrally formed with a donut disk-shaped top plate 112 on the upper portion of the body 111.
- the upper plate 112 has a size that can be seated on the upper portion of the mounting space of the tip dresser and has a coupling hole 112a formed on one side thereof so as to be coupled to the tip dresser by a fastening member.
- the holder unit 110 in the configuration of the holder unit 110, the body 111 and the upper plate 112 are integrally molded and described as an example, but the holder unit 110 is a cutter in the mounting space of the tip dresser. It is for fixing and supporting the 120, but is not limited thereto.
- the cutter holder assembly 100 for a tip dresser of the present invention prevents the cutter 120 from sticking to the cutter 120 even after the tip dressing operation by fusion of the chip (ch) cut by the cutter 120 during the tip dressing operation. It is characterized in that the discharge of the chip (ch) is made smoothly.
- the cutter holder assembly 100 for a tip dresser of the present invention further includes a holder part 110, a cutter 120, and a pushing part 130.
- the cutter 120 is formed to penetrate the pin hole 121 on one side.
- the pushing unit 130 is configured to push the chip (ch) cut during the tip dressing operation to the outside of the cutter 120 as it is mounted to protrude in the pin hole 121 and is elastically moved.
- the pushing unit 130 is mounted to protrude to the pin hole 120 and is elastically moved, the rear-discharging space by the rotational force of the holder unit 110 and the cut chips (ch) during the tip dressing operation ( 114) is pushed in the direction away from-and then moved to the original position after the tip dressing operation, pushing the chip (ch) attached to the cutter 120 to the outside of the cutter 120 and dropping it.
- the pushing part 130 is composed of a ball pin 131 having elasticity and may be mounted in the pin hole 121 of the cutter 120.
- a cutter holder assembly 100 for a tip dresser including the pushing unit 130 will be described as follows.
- the pushing unit 130 is provided across the cutter 120 and the holder unit 110 to increase stability.
- the cutter 120 forms a pin hole 121 penetrating through one side.
- a pushing part mounting hole 115 is formed in the body 111 of the holder part 110 at a position corresponding to the pin hole 121 of the cutter 120.
- the pushing part mounting hole 115 may be formed to pass through the body 111 or formed in a groove shape as needed.
- the pushing part mounting hole 115 is shown to pass through the body 111.
- the pushing unit 130 includes a ball pin 131 and an elastic member 133.
- the ball pin 131 is mounted in the pushing part mounting hole 115 of the holder part 110 and positioned to penetrate the pin hole 121.
- the elastic member 133 is configured to be seated in the pushing unit mounting hole 115 to provide an elastic force to the ball pin 131.
- the elastic member 133 uses a spring.
- the elastic member 133 is located on the rear side of the ball pin 131, that is, on the opposite side of the protruding portion through the pin hole 121, and is configured to be integrally fitted with the ball pin 131 or simple It can be configured in a contacted state to transmit the elastic force.
- the pushing unit mounting hole 115 is a pushing unit so that the elastic member 133 is not separated or removed during the tip dressing operation. It is configured to include a tanning bolt 132 that is coupled to the mounting hole 115 to support the elastic member 133.
- the above-described tanning bolt 132 is for supporting by blocking the opening side opposite to the cutter 120 of the pushing part mounting hole 115, and has a bolt shape, but may be a pin or a stopper.
- the ball pin 131 constituting the pushing unit 130 may be configured to have a locking protrusion to prevent the pushing unit mounting hole 115 from escaping or escaping.
- the ball pin 131 is formed at the end of the pushing part mounting hole 115 by forming a ball pin tuck 131a to protrude along the outer circumferential edge of the end located in the pushing part mounting hole 115. By being caught in the front-cutter 120 side direction-to prevent separation.
- the cutter holder assembly 100 for a tip dresser is fused to and fixed to the cutter 120 by the heat generated by the chip (ch) bundles cut by the cutter 120 during the tip dressing operation. It has a structure including a pushing unit 130 to prevent and smoothly discharged toward the discharge space 114.
- the chips cut while being cut from the welding tip are lumped together and escape to the discharge space 114. Smaller or smaller chips are scattered and exited into the discharge space 114.
- the chips (ch) bunched together while being cut by the cutter 120 move the pushing part 130 protruding in the discharge space 114 according to the rotational force of the holder part 110 to the rear-away from the discharge space 114 It is pushed in the direction -.
- the pushing unit 130 is configured to have elasticity and can be elastically linearly reciprocated, and is pushed in the rear-the direction away from the discharge space 114, the direction of the pushing unit mounting hole 115-by the rotational force and the bundle of chips. Fly.
- the pushing unit 130 is brought to its original position in the front direction-the cutter 120 side direction-by the elastic force.
- the tip of the pushing part 130 that protrudes while passing through the pin hole 121 of the cutter 120, that is, the protruding end of the ball pin 131 is attached to the cutter 120
- the existing chip (ch) is pushed out, and accordingly, the chip (ch) is not fixed to the cutter 120 and falls to the discharge space 114 side.
- chips that have fallen from the cutter 120 fall downward through the discharge space, and are collected and processed according to various conventionally known chip collector structures.
- the cutter holder assembly 100 for a tip dresser has a structure including a wing part 140 to more smoothly process the cut chips (ch). Have.
- the holder portion 110 constituting the cutter holder assembly 100 for the tip dresser further includes a plurality of wing portions 140 formed to protrude upward with a set interval (a) along the upper edge To configure.
- the holder part 110 of the present invention is a structure formed by integrally molding the top plate 112 in the shape of a donut disk on the upper part of the body 111, and a plurality of wing parts 140 ) Is shown by forming along the upper edge of the upper plate 112.
- These wing parts 140 preferably have an angle ⁇ from the inside to the outside and have a plurality of radial shapes in a curved shape.
- the wing 140 described above is preferably formed to protrude to the upper side of the tip dresser.
- the spacing (a) between the plurality of wing portions 140 and the wing portion forms an air inflow path (h).
- the flow of air formed by the centrifugal force generated by the rotation of the holder unit 110 is guided to the air inflow path h according to the shape of the wing part 140, and flows in through the air inflow path h.
- the air makes a flow of air discharged downward from the discharge space 114 so that chips (ch) generated during the tip dressing operation are easily discharged downward.
- the chip (ch) discharged in this way is collected and processed through the chip collector.
- the tip dresser may generally include an air injection unit 40 to prevent scattering of the upper portion of the chip ch and facilitate discharge.
- the air injected from the air injection unit 40 is more intensively guided to the lower side of the discharge space of the holder unit 110 through the air inlet path h formed by the wing unit 140, thereby smoothly discharging the chip. This can be done.
- a cutter 120 constituting the cutter holder assembly 100 for a tip dresser according to the present invention will be described as follows.
- the cutter 120 is integrally mounted on the holder unit 110 to directly perform a tip dressing operation for the welding tip 31 that is drawn from the top or bottom.
- the cutter 120 includes an upper cutter part having a cutting line in a shape corresponding to the welding tip 31 inserted into the upper mounting hole 113 of the holder part 110 and a lower mounting hole 113 It is composed of a lower cutter portion having a cutting line having a shape corresponding to the welding tip drawn into the furnace, and the upper cutter portion and the lower cutter portion are formed to correspond to the center center line (C1).
- the cutter 120 is seated and coupled to the mounting groove of the holder unit 110, and is usually fastened to the bolt hole 122 of the holder unit 110 using a fastening bolt (F).
- the cutter 120 forms the most suitable cutting angle to facilitate the tip dressing operation, that is, cutting processing for the welding tip by the cutting line, and the upper side and the lower side should not be assembled in the reverse direction.
- the cutter 120 of the present invention is the length (b1) of the upper cutter blade (124a) and the length of the lower cutter blade (124b) to prevent reverse mounting to the holder 110 (b2) is formed differently.
- the cutter 120 applied to the present invention is configured to increase the welding efficiency by increasing the instantaneous current by increasing the frictional resistance of the contact surface of the object to be welded during the welding operation using the welding tip. can do.
- the cutter 120 applied to the present invention for this purpose has a structure capable of increasing the cross-sectional area of the welding tip.
- the cutter 120 of the present invention forms a concave-convex portion 123 at the tip portion in contact with the inserted welding tip 31.
- the uneven portion 123 of the cutter 120 has an uneven line groove 31a-1 on the front end surface 31a of the welding tip while tip dressing the welding tip 31, as shown in FIG. 8(b). Formed.
- a cross-sectional view having an uneven line groove 31a-1 as shown in (1) is formed on the front end surface 31a of the welding tip.
- the front end surface 31a of the welding tip has a wide cross-sectional area as shown in (2).
- the welding work efficiency is increased by increasing the instantaneous current by increasing the frictional resistance of the contact surface of the aluminum plate to be welded during the welding work using the welding tip after tip dressing.
- the cutter holder assembly 100 for a tip dresser has the configuration of the pushing unit 130 to prevent the chip (ch) cut during the tip dressing operation from being fused to the cutter 120 to be fixed.
- the air flow is guided through the air inflow path formed through the wing part 140 so that the chip can be discharged smoothly.
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Abstract
The present invention relates to a cutter holder assembly for a tip dresser and, more particularly, to a cutter holder assembly for a tip dresser, which not only prevents a chip, which is cut from a welding tee during a tip dressing operation, from being fused and attached to a cutter, but also enables smooth discharge of the generated chip so as to improve the operation efficiency thereof. To this end, according to the present invention, a pushing part which performs an elastic movement is configured in a cutter holder assembly for a tip dresser, the cutter holder assembly including a holder part and a cutter.
Description
본 발명은 팁 드레서용 커터 홀더 조립체에 관한 것으로, 보다 상세하게는 팁 드레싱 작업 중 용접 팁에서 절삭된 칩이 커터에 융착되어 붙는 것을 방지함과 동시에 발생한 칩의 배출을 원활하게 하여 작업 효율을 높일 수 있도록 이루어진 팁 드레서용 커터 홀더 조립체에 관한 것이다. The present invention relates to a cutter holder assembly for a tip dresser, and more particularly, prevents the chips cut from the welding tip from sticking to the cutter during the tip dressing operation, and at the same time facilitates discharging the generated chips to increase work efficiency. It relates to a cutter holder assembly for a tip dresser made to be able to.
일반적으로 자동차 생산 라인과 같은 일정 제품의 대량생산에는 다른 용접에 비해 가열시간이 짧아 작업속도가 빠르고 가열범위가 좁아 잔류 응력이나 변형이 적음으로 용접부의 안정성이 높은 스폿 용접이 주로 사용된다. In general, for mass production of certain products such as automobile production lines, spot welding with high stability of the weld zone is mainly used because the heating time is short compared to other welding, so the working speed is fast and the heating range is narrow, so there is little residual stress or deformation.
이러한 스폿 용접은 통상 용접 건이 로봇에 장착되거나 지면에 설치된 프레임에 장착되어 실시되며, 상하 방향에서 용접작업을 행하는 방식 또는 좌우 방향에서 용접작업을 행하는 방식의 용접 건이 있으며, C 형 형상을 가지거나 X 형 형상 등 다양한 종류가 있다. Such spot welding is usually carried out by mounting a welding gun on a robot or on a frame installed on the ground, and there are welding guns that perform welding work in the vertical direction or the welding work in the left and right directions, and have a C shape or X There are various types such as shape and shape.
이러한 용접 건은 회동가능하게 설치된 아암의 상단에 마주보고 설치되는 생크(shank)와, 생크 끝에 부착되어 용접이 행해지는 용접 팁을 포함하여 구성되는데, 용접 팁은 단부가 반원 형상을 가지고 재질에 구리성분을 함유하고 있다. This welding gun includes a shank installed facing the upper end of the arm installed so as to be rotatable, and a welding tip attached to the end of the shank to perform welding.The welding tip has a semicircular shape and is made of copper. Contains ingredients.
한편, 용접 팁은 용접 작업에 의해 선단부가 압력과 열에 의해 마모되고 단부가 녹아서 마모가 허용 한계치 이상으로 진행되면 저항치가 변하게 되어 용접 불량이 발생되므로 주기적으로 용접 팁에 대한 드레싱 작업을 수행하여야 한다. On the other hand, in the welding tip, when the tip is worn by pressure and heat due to the welding work, and the end is melted and the wear progresses beyond the allowable limit, the resistance value changes and welding failure occurs.Therefore, a dressing work on the welding tip must be performed periodically.
(특허문헌 0001) 한국공개특허공보 제10-2012-0112907호를 통해 이러한 팁 드레싱 작업을 도 1(a)(b)와 함께 참조하여 살펴보면, 스폿 용접 건의 일측에는 통상 팁 드레서(TIP DRESSER, 10)를 설치하여 용접 팁(31)의 종류에 해당하는 커터 홀더 조립체(20)를 구동모터로 회전시킨다. (Patent Document 0001) Looking at such a tip dressing operation through Korean Laid-Open Patent Publication No. 10-2012-0112907 with reference to Figs. 1 (a) (b), one side of the spot welding gun is usually a tip dresser (TIP DRESSER, 10 ) Is installed to rotate the cutter holder assembly 20 corresponding to the type of the welding tip 31 by a driving motor.
그리고, 커터 홀더 조립체(20)에 구비된 커터(22)를 이용해 용접 팁(31)의 선단면을 깎아 원하는 접촉면을 확보하고 있다.In addition, a desired contact surface is secured by cutting the tip surface of the welding tip 31 using the cutter 22 provided in the cutter holder assembly 20.
통상 이러한 커터 홀더 조립체(20)는 팁 드레서(10)의 장착공간(11)에 회전되게 설치하는데, 장착공간(11)에 삽입설치되는 홀더(21)와, 홀더(21)에 일체형으로 장착되어 실질적으로 용접 팁(31)을 절삭가공하는 커터(22)를 포함해 구성한다. Typically, such a cutter holder assembly 20 is installed to be rotated in the mounting space 11 of the tip dresser 10, and is integrally mounted to the holder 21 inserted into the mounting space 11 and the holder 21 It comprises a cutter 22 for substantially cutting the welding tip 31.
그리고, 장착되는 홀더(21)의 구조와 필요에 따라 상부커버(23)와 하부커버(24)를 포함하기도 한다. In addition, it may include an upper cover 23 and a lower cover 24 according to the structure of the holder 21 to be mounted and the need.
한편, 이러한 팁 드레서(10)의 커터 홀더 조립체(20)에 의한 드레싱 작업은 홀더(21)와 함께 회전하는 가공 커터(22)의 회전에 의해 인입된 용접 팁(31)이 연마되는 과정에서 깎인 칩이 필연적으로 발생하게 되고, 이러한 칩은 홀더(21)의 배출공간(21a)을 통해 처리된다. On the other hand, the dressing operation by the cutter holder assembly 20 of the tip dresser 10 is cut in the process of grinding the welding tip 31 drawn in by the rotation of the processing cutter 22 rotating together with the holder 21. Chips are inevitably generated, and these chips are processed through the discharge space 21a of the holder 21.
한편, 팁 드레싱 작업 중 발생하는 칩은 (특허문헌 0002) 한국등록특허공보 제10-1696263호와 같이, 개시된 칩 콜렉터 유닛을 통해 발생한 칩은 비산이 방지되면서 수거하여 처리된다. Meanwhile, chips generated during the tip dressing operation are collected and processed while preventing scattering of chips generated through the disclosed chip collector unit, as in Korean Patent Publication No. 10-1696263 (Patent Document 0002).
그런데, 팁 드레싱 작업 중, 도 2에서와 같이, 회전하는 커터(22)에 드레싱 된 용접 팁 잔해물 즉, 칩(ch)이 커터(22)와 용접 팁(31) 사이에 발생하는 열에 의해 커터(22)에 들러붙어 융착되는 현상이 발생한다. However, during the tip dressing operation, as shown in FIG. 2, the welding tip debris, that is, the chip (ch), dressed on the rotating cutter 22, is caused by the heat generated between the cutter 22 and the welding tip 31. The phenomenon of sticking to 22) and fusion occurs.
이와 같이, 커터(22)에 융착된 칩은 고착됨에 따라 팁 드레싱 작업의 불량율을 높이게 되며, 연속적인 칩 융착에 따라 홀더의 배출공간(21a) 상에 끼이는 경우가 발생하여 칩의 수거율이 떨어지게 되고, 결국 시간의 흐름에 따라 배출공간(21a)이 융착된 칩에 의해 막혀 전체 장치의 작업효율이 저하되는 문제점이 발생하였다. In this way, as the chips fused to the cutter 22 are fixed, the defect rate of the tip dressing operation is increased, and a case of being caught on the discharge space 21a of the holder occurs due to continuous chip fusion, thereby reducing the collection rate of chips. As a result, the discharge space 21a is blocked by the fused chips over time, resulting in a problem of lowering the working efficiency of the entire device.
이에 따라, 종래의 이러한 문제점 즉, 팁 드레싱 작업 중 커터 홀더 조립체(20)의 가공 커터(22)에 드레싱 작업된 칩(Ch)이 융착되어 뭉치거나 배출공간(21a) 상에 끼이지 않고 완전히 제거되어 수거될 수 있도록 이루어진 장치의 개발이 절실히 요구되고 있는 실정이다.Accordingly, such a problem in the related art, that is, during the tip dressing operation, the chip (Ch) dressing is fused to the processing cutter 22 of the cutter holder assembly 20 and is completely removed without being agglomerated or pinched on the discharge space 21a. There is an urgent need to develop a device that can be collected and collected.
본 발명은 전술한 문제점을 해결하고자 안출된 것으로, 팁 드레싱 작업 중 깎인 칩이 커터에 융착되어 붙는 것을 방지함과 동시에 발생한 칩의 배출을 원활하게 하여 사용의 편이성을 높일 수 있도록 이루어진 팁 드레서용 커터 홀더 조립체를 제공하는 것을 그 목적으로 한다. The present invention has been conceived to solve the above-described problems, and prevents the chipped chips from sticking to the cutter during the tip dressing operation, and at the same time facilitates the discharge of the generated chips to increase the convenience of use. It is an object thereof to provide a holder assembly.
상기와 같은 목적을 달성하기 위해 본 발명에 따른 팁 드레서용 커터 홀더조립체는, 설정에 따라 회전하는 홀더부와, 홀더부에 일체형으로 장착되어 용접 팁에 대한 팁 드레싱 작업을 수행하는 커터를 포함한다. In order to achieve the above object, the cutter holder assembly for a tip dresser according to the present invention includes a holder portion rotating according to a setting, and a cutter integrally mounted on the holder portion to perform a tip dressing operation for the welding tip. .
이때, 커터는, 일측에 관통한 핀 홀을 형성한다. At this time, the cutter forms a pin hole penetrating through one side.
그리고, 핀 홀에 돌출되게 장착되어 탄력적 운동됨에 따라, 팁 드레싱 작업 시 절삭된 칩에 의해 후방으로 밀려났다가 팁 드레싱 작업 후 전방으로 원위치되면서 커터에 붙어있던 칩을 커터 외측으로 밀어내 떨어뜨리는 푸싱부를 포함하여 구성한다. And, as it is mounted protruding in the pin hole and moves elastically, it is pushed backward by the cut chips during the tip dressing operation, and then moved to the front after the tip dressing operation, pushing the chips attached to the cutter to the outside of the cutter and dropping them. Consists of wealth.
일 실시예로, 푸싱부는, 홀더부의 푸싱부장착홀에 장착되어 핀 홀을 관통하여 단부가 돌출되게 위치한 볼 핀과, 푸싱부장착홀에 안착되어 볼 핀에 탄성력을 제공하는 탄성부재를 포함하여 구성한다. In one embodiment, the pushing unit includes a ball pin mounted in the pushing unit mounting hole of the holder and penetrating through the pin hole so that the end protrudes, and an elastic member seated in the pushing unit mounting hole to provide an elastic force to the ball pin. Make up.
그리고, 필요에 따라, 푸싱부는, 푸싱부장착홀에 결합되어 탄성부재를 지지하는 무두볼트를 더 포함하여 구성한다. And, if necessary, the pushing unit is configured to further include a tanning bolt coupled to the pushing unit mounting hole to support the elastic member.
한편, 볼 핀은, 푸싱부장착홀에 위치한 단부의 외주연 테두리를 따라 돌출되게 볼 핀턱을 형성하여 푸싱부장착홀의 단부에 형성된 턱에 걸림으로 전방으로의 이탈이 방지된다. On the other hand, the ball pin is formed to protrude along the outer circumferential edge of the end positioned in the pushing part mounting hole, and is prevented from being separated from the front by being caught by the chin formed at the end of the pushing part mounting hole.
한편, 본 발명에 적용한 홀더부는, 일 실시예로, 상면 테두리를 따라 설정의 간격을 가지며 상부로 돌출되게 형성한 다수개의 날개부를 형성한다. On the other hand, the holder unit applied to the present invention, in an embodiment, forms a plurality of wing portions formed to protrude upwardly with a set interval along the upper edge.
구체적으로, 날개부는, 내측에서 외측으로 만곡되게 휘어진 형상으로 다수개가 방사상의 형태를 가지는 것을 특징으로 한다. Specifically, the wing portion is characterized in that it has a plurality of radial shapes in a curved shape from the inside to the outside.
또한, 본 발명에 적용한 커터는, 홀더부에 대한 역방향 장착을 방지하도록 상부 커터 날개부의 길이(b1)와 하부 커터 날개부의 길이(b2)가 서로 다른 것을 특징으로 한다. In addition, the cutter applied to the present invention is characterized in that the length (b1) of the upper cutter blade portion and the length (b2) of the lower cutter blade portion are different from each other to prevent reverse mounting to the holder portion.
그리고, 필요에 따라 커터는, 인입한 용접 팁과 접하는 선단부에 요철부를 형성한다. And, if necessary, the cutter forms a concave-convex part at the tip end contacting the retracted welding tip.
이와 같이 본 발명에 따른 팁 드레서용 커터 홀더 조립체는, 팁 드레싱 작업 에 따라 깎여진 칩 뭉치를 푸싱부를 이용해 커터에서 밀어내 이탈시킴으로 커터 홀더 조립체 내부에 칩이 융착되어 고착되거나 쌓이지 않고 외부로의 칩 배출을 원활하게 하는 효과를 가진다. As described above, in the cutter holder assembly for a tip dresser according to the present invention, chips are fused to the inside of the cutter holder assembly without being fixed or stacked by pushing the bundle of chips cut according to the tip dressing operation away from the cutter using the pushing unit. It has the effect of smoothing the discharge.
또한, 커터 홀더 조립체의 상부에 설정의 간격을 가지며 돌출되게 형성한 다수개의 날개부가 형성한 에어유입로를 통해 회전하면서 외부공기가 홀더부의 배출공간 내부로 유입됨에 따라 배출공간 상에 끼이거나 머물러 있던 칩을 완전히 배출시켜 칩의 수거효율을 높이는 효과를 가진다.In addition, while rotating through the air inlet path formed by a plurality of wings formed protruding with a set interval on the upper part of the cutter holder assembly, external air was introduced into the discharge space of the holder part, so that it was caught or stayed in the discharge space. It has the effect of increasing the collection efficiency of chips by completely discharging the chips.
더불어, 용접 팁을 절삭가공하는 커터의 선단부에 요철부를 형성함에 따라 드레싱 가공되는 용접 팁 선단면에 요철면을 형성하여 단면적을 넓힘으로, 팁 드레싱 완료된 용접 팁을 이용한 용접 작업 시 넓어진 접촉면을 통해 순간적으로 전류를 상승시켜 용접작업 효율을 높이는 효과를 갖는다. In addition, as the uneven portion is formed at the tip of the cutter for cutting the welding tip, an uneven surface is formed on the front end of the welding tip to be dressed to increase the cross-sectional area. It has the effect of increasing the welding work efficiency by increasing the current.
그리고, 용접 팁을 절삭가공하는 커터의 상부 커터 날개부와 하부 커터 날개부의 길이를 서로 다르게 형성함으로 홀더부에 커터가 역방향으로 장착됨 방지하여, 작업 효율을 높이는 효과를 갖는다. In addition, by forming different lengths of the upper and lower cutter blades of the cutter for cutting the welding tip, the cutter is prevented from being mounted in the holder in the reverse direction, thereby increasing work efficiency.
도 1(a)(b)는 종래 기술에 따른 커터 홀더 조립체를 적용한 팁 드레서를 보여주는 도면이다. 1(a)(b) is a view showing a tip dresser to which a cutter holder assembly according to the prior art is applied.
도 2는 종래 기술에 따른 커터 홀더 조립체를 구성하는 커터에 팁 드레싱 작업 중 칩이 융착되어 붙어있는 모습을 보여주는 도면이다. 2 is a view showing a state in which chips are fused and attached to a cutter constituting a cutter holder assembly according to the prior art during a tip dressing operation.
도 3은 본 발명에 따른 팁 드레서용 커터 홀더 조립체를 보여주는 사시도이다. 3 is a perspective view showing a cutter holder assembly for a tip dresser according to the present invention.
도 4와 도 5는 본 발명에 따른 팁 드레서용 커터 홀더 조립체의 구조와 그에 따른 작동상태를 보여주는 도면이다. 4 and 5 are views showing the structure of the cutter holder assembly for a tip dresser according to the present invention and an operating state thereof.
도 6은 본 발명에 따른 팁 드레서용 커터 홀더 조립체의 날개부에 의한 에어유입을 보여주는 도면이다. 6 is a view showing the air inflow by the blade portion of the cutter holder assembly for a tip dresser according to the present invention.
도 7 내지 도 9는 본 발명에 따른 팁 드레서용 커터 홀더 조립체에 적용한 커터의 일 실시예를 보여주는 도면이다. 7 to 9 are views showing an embodiment of a cutter applied to the cutter holder assembly for a tip dresser according to the present invention.
본 발명은 최선의 형태로, 설정에 따라 회전하는 홀더부(110)와, 상기 홀더부(110)에 일체형으로 장착되어 용접 팁(31)에 대한 팁 드레싱 작업을 수행하는 커터(120)를 포함한 팁 드레서용 커터 홀더 조립체에 있어서, The present invention includes a holder unit 110 that rotates according to a setting and a cutter 120 integrally mounted on the holder unit 110 to perform a tip dressing operation for the welding tip 31 in the best form. In the cutter holder assembly for a tip dresser,
상기 커터(120)는, 일측에 관통한 핀 홀(121)을 형성하고; The cutter 120 forms a pin hole 121 penetrating through one side;
상기 핀 홀(121)에 돌출되게 장착되어 탄력적 운동됨에 따라, 팁 드레싱 작업 시 절삭된 칩(ch)에 의해 후방으로 밀려났다가 팁 드레싱 작업 후 원위치되면서 커터(120)에 붙어있던 칩(ch)을 커터(120) 외측으로 밀어내 떨어뜨리는 푸싱부(130)를 포함하여 구성한 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체를 제시한다. As the pin hole 121 is protrudingly mounted and elastically moved, the chip (ch) that was pushed to the rear by the cut chip (ch) during the tip dressing operation, and then moved back to the original position after the tip dressing operation, and was attached to the cutter (120). It proposes a cutter holder assembly for a tip dresser, characterized in that it comprises a pushing unit 130 for pushing and dropping the cutter 120 to the outside.
이하에는 첨부한 도면을 참조하여 본 발명에 따른 커터 홀더 조립체의 바람직한 실시예에 대해 상세하게 설명한다. Hereinafter, preferred embodiments of the cutter holder assembly according to the present invention will be described in detail with reference to the accompanying drawings.
그리고, 본 발명을 설명함에 있어, 도 3을 기준으로 상부 또는 상방은 날개부가 형성된 부분 또는 그 방향을 가리키는 것으로 하며, 하부 또는 하방은 이와 반대되는 부분 또는 그 방향을 가리키는 것으로 하여 설명하기로 한다. And, in the description of the present invention, the upper or the upper portion of the reference to Figure 3 to indicate a portion or direction of the wing portion is formed, and the lower or lower portion will be described as pointing to the opposite portion or its direction.
또한, 내부 또는 내측은 커터에 의해 용접 팁이 절삭되는 홀더부의 중심 부분 또는 그 방향을 가리키는 것으로 하며, 외부 또는 외측은 이와 반대되는 부분 또는 그 방향을 가리키는 것으로 하여 설명하기로 한다. In addition, the inner or inner side shall indicate the central portion or the direction of the holder portion in which the welding tip is cut by the cutter, and the outer or outer side shall be described as indicating the opposite portion or the direction thereof.
그리고, 본 발명을 설명함에 있어, 관련된 공지기능 혹은 구성에 대한 구체적인 설명은 본 발명의 요지를 모호하지 않게 하기 위하여 생략하기로 한다. In addition, in describing the present invention, detailed descriptions of related known functions or configurations will be omitted so as not to obscure the subject matter of the present invention.
한편, 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다.On the other hand, when a part "includes" a certain component, it means that other components may be further included rather than excluding other components unless specifically stated to the contrary.
도시한 바와 같이, 본 발명에 따른 팁 드레서용 커터 홀더 조립체(100)는, 팁 드레서에 장착되어 인입하는 용접 팁(31)에 대한 팁 드레싱 작업을 수행한다. As shown, the cutter holder assembly 100 for a tip dresser according to the present invention performs a tip dressing operation on the welding tip 31 that is attached to the tip dresser and is inserted therein.
이를 위해 본 발명의 팁 드레서용 커터 홀더 조립체(100)는, 설정에 따라 회전하는 홀더부(110)와, 홀더부(110)에 일체형으로 장착되어 상부 또는 하부에서 인입하는 용접 팁(31)에 대한 팁 드레싱 작업을 수행하는 커터(120)를 포함한다. To this end, the cutter holder assembly 100 for a tip dresser of the present invention includes a holder unit 110 that rotates according to a setting, and a welding tip 31 that is integrally mounted on the holder unit 110 and is inserted from the top or bottom. It includes a cutter 120 for performing a tip dressing operation.
이때, 홀더부(110)는 통상적으로 알려진 팁 드레서(도1, 10)의 장착공간(도1, 11)에 장착되는 것으로, 장착공간에 대응하는 형상을 가지며 일측에 배출공간(114)을 형성하고, 상부와 하부에 각각 용접 팁(31)이 인입되어 안착하는 안착홀(113)을 구비한 몸체(111)를 포함한다. At this time, the holder part 110 is mounted in the mounting space (Figures 1, 11) of a commonly known tip dresser (Figures 1 and 10), has a shape corresponding to the mounting space, and forms a discharge space 114 on one side. And, it includes a body 111 having a mounting hole 113 in which the welding tip 31 is inserted and seated at the upper and lower portions, respectively.
또한, 본 발명의 홀더부(110)는 일 실시예로, 몸체(111)의 상부에 도넛 원판 형상의 상부판(112)을 일체형으로 형성한다. In addition, the holder unit 110 of the present invention is an embodiment, integrally formed with a donut disk-shaped top plate 112 on the upper portion of the body 111.
바람직하게, 상부판(112)은 팁 드레서의 장착공간 상부에 안착할 수 있는 크기로 체결부재에 의해 팁 드레서에 결합되도록 결합공(112a)을 일측에 형성한다. Preferably, the upper plate 112 has a size that can be seated on the upper portion of the mounting space of the tip dresser and has a coupling hole 112a formed on one side thereof so as to be coupled to the tip dresser by a fastening member.
본 발명에서는 홀더부(110)를 구성함에 있어 몸체(111)와 상부판(112)을 일체로 성형하여 제작한 것을 일 예로 도시하여 설명하나, 홀더부(110)는 팁 드레서의 장착공간에 커터(120)를 고정 지지하기 위한 것으로 이에 한정하는 것은 아니다. In the present invention, in the configuration of the holder unit 110, the body 111 and the upper plate 112 are integrally molded and described as an example, but the holder unit 110 is a cutter in the mounting space of the tip dresser. It is for fixing and supporting the 120, but is not limited thereto.
한편, 본 발명의 팁 드레서용 커터 홀더 조립체(100)는, 팁 드레싱 작업 수행시 커터(120)에 의해 절삭된 칩(ch)이 융착되어 팁 드레싱 작업 후에도 커터(120)달라붙는 것을 방지하고 절삭된 칩(ch)의 배출이 원활하게 이루어지도록 한 것을 특징으로 한다. Meanwhile, the cutter holder assembly 100 for a tip dresser of the present invention prevents the cutter 120 from sticking to the cutter 120 even after the tip dressing operation by fusion of the chip (ch) cut by the cutter 120 during the tip dressing operation. It is characterized in that the discharge of the chip (ch) is made smoothly.
이를 위해 도 3에 도시한 바와 같이, 본 발명의 팁 드레서용 커터 홀더 조립체(100)는, 홀더부(110)와 커터(120) 및 푸싱부(130)를 더 포함한다. To this end, as shown in FIG. 3, the cutter holder assembly 100 for a tip dresser of the present invention further includes a holder part 110, a cutter 120, and a pushing part 130.
이때, 커터(120)는 일측에 핀 홀(121)을 관통되게 형성한다. At this time, the cutter 120 is formed to penetrate the pin hole 121 on one side.
그리고, 푸싱부(130)는, 핀 홀(121)에 돌출되게 장착되어 탄력적 운동됨에 따라 팁 드레싱 작업 중 절삭된 칩(ch)을 커터(120) 외측으로 밀어내도록 구성한다. In addition, the pushing unit 130 is configured to push the chip (ch) cut during the tip dressing operation to the outside of the cutter 120 as it is mounted to protrude in the pin hole 121 and is elastically moved.
다시 말해, 푸싱부(130)는, 핀 홀(120)에 돌출되게 장착되어 탄력적 운동됨에 따라, 팁 드레싱 작업 시 홀더부(110)의 회전력과 절삭된 칩(ch)에 의해 후방- 배출공간(114)에서 멀어지는 방향-으로 밀려났다가 팁 드레싱 작업 후 원위치되면서 커터(120)에 붙어있던 칩(ch)을 커터(120) 외측으로 밀어내 떨어뜨린다. In other words, as the pushing unit 130 is mounted to protrude to the pin hole 120 and is elastically moved, the rear-discharging space by the rotational force of the holder unit 110 and the cut chips (ch) during the tip dressing operation ( 114) is pushed in the direction away from-and then moved to the original position after the tip dressing operation, pushing the chip (ch) attached to the cutter 120 to the outside of the cutter 120 and dropping it.
이러한 푸싱부(130)는 탄성을 가지는 볼 핀(131)으로 구성되며 커터(120)의 핀 홀(121)에 장착되는 구성일 수 있다. The pushing part 130 is composed of a ball pin 131 having elasticity and may be mounted in the pin hole 121 of the cutter 120.
한편, 다른 실시예로 도 3 내지 도 5를 참조하여, 이러한 푸싱부(130)를 포함한 팁 드레서용 커터 홀더 조립체(100)를 살펴보면 하기와 같다. Meanwhile, referring to FIGS. 3 to 5 as another embodiment, a cutter holder assembly 100 for a tip dresser including the pushing unit 130 will be described as follows.
다른 실시예로, 푸싱부(130)는 커터(120)와 홀더부(110)에 걸쳐 구비되어 안정성을 높이도록 구성한다. In another embodiment, the pushing unit 130 is provided across the cutter 120 and the holder unit 110 to increase stability.
도시한 바와 같이, 커터(120)는 일측에 관통한 핀 홀(121)을 형성한다. As shown, the cutter 120 forms a pin hole 121 penetrating through one side.
그리고, 홀더부(110)의 몸체(111)에는 커터(120)의 핀 홀(121)과 대응하는 위치에 푸싱부장착홀(115)을 형성한다. Further, a pushing part mounting hole 115 is formed in the body 111 of the holder part 110 at a position corresponding to the pin hole 121 of the cutter 120.
이러한 푸싱부장착홀(115)은 필요에 따라 몸체(111)를 관통되게 형성하거나 홈 형상으로 형성할 수 있음은 물론이다. It goes without saying that the pushing part mounting hole 115 may be formed to pass through the body 111 or formed in a groove shape as needed.
도시에서 푸싱부장착홀(115)은 몸체(111)를 관통 형성함으로 도시하였다. In the drawing, the pushing part mounting hole 115 is shown to pass through the body 111.
이때, 일 실시예로, 푸싱부(130)는, 볼 핀(131)과 탄성부재(133)를 포함하여 구성한다. In this case, as an embodiment, the pushing unit 130 includes a ball pin 131 and an elastic member 133.
구체적으로 볼 핀(131)은 홀더부(110)의 푸싱부장착홀(115)에 장착되어 핀 홀(121)을 관통하도록 위치한다. Specifically, the ball pin 131 is mounted in the pushing part mounting hole 115 of the holder part 110 and positioned to penetrate the pin hole 121.
그리고, 탄성부재(133)는 푸싱부장착홀(115)에 안착되어 볼 핀(131)에 탄성력을 제공하도록 구성한다. Further, the elastic member 133 is configured to be seated in the pushing unit mounting hole 115 to provide an elastic force to the ball pin 131.
바람직하게 탄성부재(133)는 스프링을 이용한다. Preferably, the elastic member 133 uses a spring.
탄성부재(133)는 볼 핀(131)의 후방 측, 다시 말해 핀 홀(121)을 관통해 돌출된 부분의 반대편에 위치하는데, 필요에 따라 볼 핀(131)과 일체형으로 끼워지도록 구성하거나 단순하게 탄성력을 전달하도록 접촉된 상태로 구성할 수 있다. The elastic member 133 is located on the rear side of the ball pin 131, that is, on the opposite side of the protruding portion through the pin hole 121, and is configured to be integrally fitted with the ball pin 131 or simple It can be configured in a contacted state to transmit the elastic force.
한편, 본 발명에 적용한 푸싱부(130)는 푸싱부장착홀(115)이 몸체(111)를 관통한 홀의 형상일 경우, 상술의 탄성부재(133)가 팁 드레싱 작업 중 이탈되거나 빠지지 않도록 푸싱부장착홀(115)에 결합되어 탄성부재(133)를 지지하는 무두볼트(132)를 포함하여 구성한다. On the other hand, when the pushing unit 130 applied to the present invention is in the shape of a hole through the body 111, the pushing unit mounting hole 115 is a pushing unit so that the elastic member 133 is not separated or removed during the tip dressing operation. It is configured to include a tanning bolt 132 that is coupled to the mounting hole 115 to support the elastic member 133.
상술의 무두볼트(132)는 푸싱부장착홀(115)의 커터(120)와 반대되는 개구측을 막아 지지하기 위한 것으로 볼트 형상을 도시하였으나 핀 또는 마개 형태일 수 있음은 물론이다. The above-described tanning bolt 132 is for supporting by blocking the opening side opposite to the cutter 120 of the pushing part mounting hole 115, and has a bolt shape, but may be a pin or a stopper.
한편, 바람직하게 푸싱부(130)를 구성하는 볼 핀(131)은 푸싱부장착홀(115)에서 빠져나오거나 이탈됨을 방지하도록 걸림턱을 가지는 구성일 수 있다. On the other hand, preferably, the ball pin 131 constituting the pushing unit 130 may be configured to have a locking protrusion to prevent the pushing unit mounting hole 115 from escaping or escaping.
도 4를 참조하면, 볼 핀(131)은 푸싱부장착홀(115)에 위치한 단부의 외주면 테두리를 따라 돌출되게 볼 핀턱(131a)을 형성하여, 푸싱부장착홀(115)의 단부에 형성된 턱에 걸림으로 전방-커터(120) 측 방향-으로의 이탈이 방지되도록 한다. Referring to FIG. 4, the ball pin 131 is formed at the end of the pushing part mounting hole 115 by forming a ball pin tuck 131a to protrude along the outer circumferential edge of the end located in the pushing part mounting hole 115. By being caught in the front-cutter 120 side direction-to prevent separation.
상술한 바와 같이, 본 발명에 따른 팁 드레서용 커터 홀더 조립체(100)는, 팁 드레싱 작업 중 커터(120)에 의해 절삭된 칩(ch) 뭉치가 발생한 열에 의해 커터(120)에 융착되어 고착됨을 방지하고 배출공간(114) 측으로 원활하게 배출될 수 있도록 푸싱부(130)를 포함한 구조를 갖는다. As described above, the cutter holder assembly 100 for a tip dresser according to the present invention is fused to and fixed to the cutter 120 by the heat generated by the chip (ch) bundles cut by the cutter 120 during the tip dressing operation. It has a structure including a pushing unit 130 to prevent and smoothly discharged toward the discharge space 114.
이와 같이, 푸싱부(130)를 구비한 본 발명의 팁 드레서용 커터 홀더 조립체(100)의 작동을 재차 도 3 내지 도 5를 참조하여 살펴보면 하기와 같다. As described above, the operation of the cutter holder assembly 100 for a tip dresser having the pushing unit 130 of the present invention will be described with reference to FIGS. 3 to 5 again.
먼저, 장착공간에 장착된 홀더부(110)가 회전하면서 커터(120)에 의한 팁 드레싱 작업이 이루어지면 용접 팁에서 깎이면서 절삭된 칩(ch)은 서로 뭉치면서 배출공간(114)으로 빠져나가거나 작은 칩들은 비산되어 배출공간(114)으로 빠져나간다. First, when the tip dressing operation by the cutter 120 is performed while the holder unit 110 mounted in the mounting space rotates, the chips cut while being cut from the welding tip are lumped together and escape to the discharge space 114. Smaller or smaller chips are scattered and exited into the discharge space 114.
이때, 커터(120)에 의해 깎이면서 뭉쳐진 칩(ch) 뭉치들은 홀더부(110)의 회전력에 따라 배출공간(114) 내에서 돌출된 푸싱부(130)를 후방-배출공간(114)에서 멀어지는 방향-으로 밀게 된다. At this time, the chips (ch) bunched together while being cut by the cutter 120 move the pushing part 130 protruding in the discharge space 114 according to the rotational force of the holder part 110 to the rear-away from the discharge space 114 It is pushed in the direction -.
이때, 푸싱부(130)는 탄성을 가져 탄력적으로 직선왕복운동될 수 있도록 구성된 바, 회전력과 칩 뭉치에 의해 후방- 배출공간(114)에서 멀어지는 방향, 푸싱부장착홀(115) 방향-으로 밀려난다. At this time, the pushing unit 130 is configured to have elasticity and can be elastically linearly reciprocated, and is pushed in the rear-the direction away from the discharge space 114, the direction of the pushing unit mounting hole 115-by the rotational force and the bundle of chips. Fly.
그리고, 홀더부(110)가 회전을 정지하게 되면 탄성력에 의해 푸싱부(130)는전방-커터(120) 측 방향-으로 원위치하게 된다. Then, when the holder unit 110 stops rotating, the pushing unit 130 is brought to its original position in the front direction-the cutter 120 side direction-by the elastic force.
이때, 푸싱부(130)가 원위치하면서 커터(120)의 핀 홀(121)을 관통하면서 돌출된 푸싱부(130)의 선단부, 즉 볼 핀(131)의 돌출된 단부는 커터(120)에 붙어있는 칩(ch)을 밀어내고, 이에 따라 칩(ch)은 커터(120)에 고착되지 않고 배출공간(114)측으로 떨어지게 된다. At this time, while the pushing part 130 is in its original position, the tip of the pushing part 130 that protrudes while passing through the pin hole 121 of the cutter 120, that is, the protruding end of the ball pin 131 is attached to the cutter 120 The existing chip (ch) is pushed out, and accordingly, the chip (ch) is not fixed to the cutter 120 and falls to the discharge space 114 side.
그리고, 커터(120)에서 떨어진 칩은 배출공간을 통해 하방으로 떨어지고 통상의 알려진 다양한 칩 콜렉터 구조에 따라 수집되어 처리된다. In addition, chips that have fallen from the cutter 120 fall downward through the discharge space, and are collected and processed according to various conventionally known chip collector structures.
한편, 재차 도 3과 도 6을 참조하면, 본 발명에 따른 팁 드레서용 커터 홀더 조립체(100)는, 절삭된 칩(ch)을 보다 원활하게 처리하기 위해 날개부(140)를 포함하는 구조를 갖는다. On the other hand, referring again to FIGS. 3 and 6, the cutter holder assembly 100 for a tip dresser according to the present invention has a structure including a wing part 140 to more smoothly process the cut chips (ch). Have.
구체적으로, 팁 드레서용 커터 홀더 조립체(100)를 구성하는 홀더부(110)는, 상면 테두리를 따라 설정의 간격(a)를 가지며 상부로 돌출되게 형성한 다수개의 날개부(140)를 더 포함하여 구성한다. Specifically, the holder portion 110 constituting the cutter holder assembly 100 for the tip dresser further includes a plurality of wing portions 140 formed to protrude upward with a set interval (a) along the upper edge To configure.
도시에서, 본 발명의 홀더부(110)는 일 실시예로, 몸체(111)의 상부에 도넛 원판 형상의 상부판(112)을 일체형으로 성형하여 형성한 구조인 바, 다수개의 날개부(140)를 상부판(112)의 상면 테두리를 따라 형성함으로 도시하였다. In the illustration, the holder part 110 of the present invention is a structure formed by integrally molding the top plate 112 in the shape of a donut disk on the upper part of the body 111, and a plurality of wing parts 140 ) Is shown by forming along the upper edge of the upper plate 112.
이러한 날개부(140)는 바람직하게, 내측에서 외측으로 각도(α)를 가지며 만곡되게 휘어진 형상으로 다수개가 방사상의 형태를 갖는다. These wing parts 140 preferably have an angle α from the inside to the outside and have a plurality of radial shapes in a curved shape.
또한, 상술의 날개부(140)는 바람직하게 팁 드레서의 상부측으로 돌출되게 형성함이 바람직하다. In addition, the wing 140 described above is preferably formed to protrude to the upper side of the tip dresser.
다수개의 날개부(140)와 날개부 사이의 간격(a)은 에어유입로(h)를 형성한다.The spacing (a) between the plurality of wing portions 140 and the wing portion forms an air inflow path (h).
이에 따라, 홀더부(110)의 회전에 따라 발생한 원심력에 의해 형성된 공기의흐름은 날개부(140)의 형상에 따라 에어유입로(h)로 유도되고, 에어유입로(h)를 타고 유입된 공기는 배출공간(114) 측의 하방으로 빠지는 공기의 흐름을 만들어 팁 드레싱 작업 중 발생한 칩(ch)이 하방으로 쉽게 배출되기 용이하게 만든다. Accordingly, the flow of air formed by the centrifugal force generated by the rotation of the holder unit 110 is guided to the air inflow path h according to the shape of the wing part 140, and flows in through the air inflow path h. The air makes a flow of air discharged downward from the discharge space 114 so that chips (ch) generated during the tip dressing operation are easily discharged downward.
이와 같이 배출된 칩(ch)은 칩 콜렉터를 통해 수집되어 처리된다. The chip (ch) discharged in this way is collected and processed through the chip collector.
한편, 팁 드레서에는 통상 칩(ch)의 상부 비산을 방지하고 배출이 용이하도록 에어분사부(40)를 포함해 구성할 수 있다. On the other hand, the tip dresser may generally include an air injection unit 40 to prevent scattering of the upper portion of the chip ch and facilitate discharge.
이때, 에어분사부(40)에서 분사된 공기는 날개부(140)가 형성하는 에어유입로(h)를 통해 보다 더 집중적으로 홀더부(110)의 배출공간 하방으로 유도됨에 따라 칩의 원활한 배출이 이루어질 수 있다. At this time, the air injected from the air injection unit 40 is more intensively guided to the lower side of the discharge space of the holder unit 110 through the air inlet path h formed by the wing unit 140, thereby smoothly discharging the chip. This can be done.
한편, 재차 도 4 및 도 7 내지 도 9를 참조하여, 본 발명에 다른 팁 드레서용 커터 홀더 조립체(100)를 구성하는 커터(120)를 살펴보면 하기와 같다. Meanwhile, referring to FIGS. 4 and 7 to 9 again, a cutter 120 constituting the cutter holder assembly 100 for a tip dresser according to the present invention will be described as follows.
상술한 바와 같이, 커터(120)는 홀더부(110)에 일체형으로 장착되어 상부 또는 하부에서 인입하는 용접 팁(31)에 대한 팁 드레싱 작업을 직접적으로 수행한다. As described above, the cutter 120 is integrally mounted on the holder unit 110 to directly perform a tip dressing operation for the welding tip 31 that is drawn from the top or bottom.
이를 위해, 커터(120)는 홀더부(110)의 상부측 안착홀(113)로 인입된 용접 팁(31)에 대응하는 형상의 절삭라인을 가진 상부커터부와, 하부측 안착홀(113)로 인입된 용접 팁에 대응하는 형상의 절삭라인을 가진 하부커터부로 구성되며, 상부커터부와 하부커터부는 중심센터라인(C1)을 중심으로 대응되게 형성한다. To this end, the cutter 120 includes an upper cutter part having a cutting line in a shape corresponding to the welding tip 31 inserted into the upper mounting hole 113 of the holder part 110 and a lower mounting hole 113 It is composed of a lower cutter portion having a cutting line having a shape corresponding to the welding tip drawn into the furnace, and the upper cutter portion and the lower cutter portion are formed to correspond to the center center line (C1).
이러한 커터(120)는 홀더부(110)의 안착홈에 안착되어 결합되는데, 통상 홀더부(110)의 볼트홀(122)에 체결볼트(F)를 이용해 체결결합된다. The cutter 120 is seated and coupled to the mounting groove of the holder unit 110, and is usually fastened to the bolt hole 122 of the holder unit 110 using a fastening bolt (F).
한편, 커터(120)는 절삭라인에 의한 용접 팁에 대한 팁 드레싱 작업, 즉 절삭가공이 용이하도록 가장 알맞은 절삭각을 형성하고 있으며, 상부측과 하부측이 역방향으로 조립되어서는 안된다. On the other hand, the cutter 120 forms the most suitable cutting angle to facilitate the tip dressing operation, that is, cutting processing for the welding tip by the cutting line, and the upper side and the lower side should not be assembled in the reverse direction.
따라서, 도 9를 참조하면, 본 발명의 커터(120)는 홀더부(110)에 대한 역방향 장착을 방지하도록 상부 커터 날개부(124a)의 길이(b1)와 하부 커터 날개부(124b)의 길이(b2)를 서로 다르게 형성한다. Therefore, referring to Figure 9, the cutter 120 of the present invention is the length (b1) of the upper cutter blade (124a) and the length of the lower cutter blade (124b) to prevent reverse mounting to the holder 110 (b2) is formed differently.
이에 따라 작업자는 커터(120)를 홀더부(110)에 장착할 때, 상부와 하부가 바뀐 역방향 상태로 조립됨을 방지한다. Accordingly, when the operator mounts the cutter 120 to the holder unit 110, the upper and lower portions are prevented from being assembled in the reversed state.
한편, 도 7과 도 8을 참조하면, 본 발명에 적용한 커터(120)는 용접 팁을 이용한 용접 작업 중 용접 대상물의 접촉면의 마찰저항을 넓게 만들어 순간적인 전류를 상승시킴으로 용접 효율을 높일 수 있도록 구성할 수 있다. On the other hand, referring to FIGS. 7 and 8, the cutter 120 applied to the present invention is configured to increase the welding efficiency by increasing the instantaneous current by increasing the frictional resistance of the contact surface of the object to be welded during the welding operation using the welding tip. can do.
통상 알루미늄 용접 등을 위한 것으로, 이를 위해 본 발명에 적용한 커터(120)는 용접 팁의 단면적을 높일 수 있는 구조를 갖는다. Typically for aluminum welding, etc., the cutter 120 applied to the present invention for this purpose has a structure capable of increasing the cross-sectional area of the welding tip.
구체적으로, 본 발명의 커터(120)는 인입한 용접 팁(31)과 접하는 선단부에 요철부(123)를 형성한다. Specifically, the cutter 120 of the present invention forms a concave-convex portion 123 at the tip portion in contact with the inserted welding tip 31.
이러한 커터(120)의 요철부(123)는 도 8의 (b)에서와 같이, 용접 팁(31)을 팁 드레싱 하면서 용접 팁의 선단면(31a)에 요철의 라인홈(31a-1)을 형성하게 된다. The uneven portion 123 of the cutter 120 has an uneven line groove 31a-1 on the front end surface 31a of the welding tip while tip dressing the welding tip 31, as shown in FIG. 8(b). Formed.
이에 따라, 용접 팁의 선단면(31a)에는 (1)과 같은 요철의 라인홈(31a-1)을가지는 단면도를 형성하게 된다. Accordingly, a cross-sectional view having an uneven line groove 31a-1 as shown in (1) is formed on the front end surface 31a of the welding tip.
이때, 용접 팁의 선단면(31a)은 (2)와 같이 단면적이 넓어진다. At this time, the front end surface 31a of the welding tip has a wide cross-sectional area as shown in (2).
그리고, 팁 드레싱 후 용접 팁을 이용한 용접 작업 시 용접하는 알루미늄 판재 접촉면의 마찰저항을 넓게 만들어 순간적인 전류를 상승시킴으로 용접 작업 효율을 높이게 된다. In addition, the welding work efficiency is increased by increasing the instantaneous current by increasing the frictional resistance of the contact surface of the aluminum plate to be welded during the welding work using the welding tip after tip dressing.
상술한 바와 같이, 본 발명에 따른 팁 드레서용 커터 홀더 조립체(100)는, 푸싱부(130)의 구성으로 팁 드레싱 작업 중 절삭된 칩(ch)이 커터(120)에 융착되어 고착됨을 방지할 뿐 아니라, 날개부(140)를 통해 형성한 에어유입로를 통해 공기의 흐름을 유도해 칩 배출이 원활하게 이루어질 수 있도록 한다. As described above, the cutter holder assembly 100 for a tip dresser according to the present invention has the configuration of the pushing unit 130 to prevent the chip (ch) cut during the tip dressing operation from being fused to the cutter 120 to be fixed. In addition, the air flow is guided through the air inflow path formed through the wing part 140 so that the chip can be discharged smoothly.
또한, 커터(120)의 형상적 특징으로 역방향 조립을 방지하고, 선단부의 형상적 특징으로 가공되는 용접 팁에 의한 용접 효율을 높일 수 있다. In addition, it is possible to prevent reverse assembly due to the shape characteristic of the cutter 120, and increase welding efficiency by the welding tip processed by the shape characteristic of the tip.
이상에서 설명한 본 발명은 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 있어 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환 변형 및 변경이 가능하므로 전술한 실시예 및 첨부된 도면에 한정되는 것은 아니다.The present invention described above is limited to the above-described embodiments and the accompanying drawings because various substitutional modifications and changes can be made within the scope of the present invention to those of ordinary skill in the art. It does not become.
Claims (8)
- 설정에 따라 회전하는 홀더부(110)와, 상기 홀더부(110)에 일체형으로 장착되어 용접 팁(31)에 대한 팁 드레싱 작업을 수행하는 커터(120)를 포함한 팁 드레서용 커터 홀더 조립체에 있어서, In the cutter holder assembly for a tip dresser including a holder unit 110 that rotates according to a setting and a cutter 120 integrally mounted on the holder unit 110 to perform a tip dressing operation for the welding tip 31 ,상기 커터(120)는, 일측에 관통한 핀 홀(121)을 형성하고; The cutter 120 forms a pin hole 121 penetrating through one side;상기 핀 홀(121)에 돌출되게 장착되어 탄력적 운동됨에 따라, 팁 드레싱 작업 시 절삭된 칩(ch)에 의해 후방으로 밀려났다가 팁 드레싱 작업 후 원위치되면서 커터(120)에 붙어있던 칩(ch)을 커터(120) 외측으로 밀어내 떨어뜨리는 푸싱부(130)를 포함하여 구성한 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. As the pin hole 121 is protrudingly mounted and elastically moved, the chip (ch) that was pushed to the rear by the cut chip (ch) during the tip dressing operation, and then moved back to the original position after the tip dressing operation, and was attached to the cutter (120). Cutter holder assembly for a tip dresser, characterized in that comprising a pushing portion 130 for pushing the cutter 120 to the outside.
- 제 1항에 있어서, The method of claim 1,상기 푸싱부(130)는, The pushing unit 130,상기 홀더부(110)의 푸싱부장착홀(115)에 장착되어 상기 핀 홀(121)을 관통하고 단부가 돌출되게 위치한 볼 핀(131)과, A ball pin 131 mounted in the pushing part mounting hole 115 of the holder part 110 to penetrate the pin hole 121 and protrude an end thereof,상기 푸싱부장착홀(115)에 안착되어 상기 볼 핀(131)에 탄성력을 제공하는 탄성부재(133)를 포함하여 구성한 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. Cutter holder assembly for a tip dresser, characterized in that comprising an elastic member (133) that is seated in the pushing unit mounting hole (115) to provide an elastic force to the ball pin (131).
- 제 2항에 있어서, The method of claim 2,상기 푸싱부(130)는, The pushing unit 130,상기 푸싱부장착홀(115)에 결합되어 상기 탄성부재(133)를 지지하는 무두볼트(132)를 더 포함하여 구성한 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. A cutter holder assembly for a tip dresser, characterized in that it further comprises a tanning bolt (132) coupled to the pushing part mounting hole (115) to support the elastic member (133).
- 제 2항에 있어서, The method of claim 2,상기 볼 핀(131)은, The ball pin 131,상기 푸싱부장착홀(115)에 위치한 단부의 외주연 테두리를 따라 돌출되게 볼 핀턱(131a)을 형성하여 상기 푸싱부장착홀(115)의 단부에 형성된 턱에 걸림으로 전방으로의 이탈이 방지되는 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. A ball pin protrusion 131a is formed to protrude along the outer circumferential edge of the end positioned in the pushing unit mounting hole 115 to prevent separation from the front by being caught by the jaw formed at the end of the pushing unit mounting hole 115 Cutter holder assembly for a tip dresser, characterized in that.
- 제 1항에 있어서, The method of claim 1,상기 홀더부(110)는, The holder part 110,상면 테두리를 따라 설정의 간격(a)을 가지며 상부로 돌출되게 형성한 다수개의 날개부(140)를 더 포함하여 구성한 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. Cutter holder assembly for a tip dresser, characterized in that it further comprises a plurality of wing portions 140 formed to protrude upward and having a set gap (a) along the upper edge.
- 제 5항에 있어서, The method of claim 5,상기 날개부(140)는,The wing part 140,내측에서 외측으로 만곡되게 휘어진 형상으로 다수개가 방사상의 형태를 가지는 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. A cutter holder assembly for a tip dresser, characterized in that a plurality of them have a radial shape in a curved shape from the inside to the outside.
- 제 1항에 있어서, The method of claim 1,상기 커터(120)는, The cutter 120,상기 홀더부(110)에 대한 역방향 장착을 방지하도록 상부 커터 날개부(124a)의 길이(b1)와 하부 커터 날개부(124b)의 길이(b2)가 서로 다른 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. Cutter holder for a tip dresser, characterized in that the length (b1) of the upper cutter blade (124a) and the length (b2) of the lower cutter blade (124b) are different from each other to prevent reverse mounting to the holder part (110) Assembly.
- 제 1항에 있어서, The method of claim 1,상기 커터(120)는, The cutter 120,인입한 용접 팁(31)과 접하는 선단부에 요철부(123)를 형성한 것을 특징으로 하는 팁 드레서용 커터 홀더 조립체. Cutter holder assembly for a tip dresser, characterized in that the uneven portion 123 is formed at a tip portion in contact with the inserted welding tip 31.
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KR1020190137960A KR102070946B1 (en) | 2019-08-13 | 2019-10-31 | Cutter Holder Assembly for Tip Dresser |
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KR102070946B1 (en) * | 2019-08-13 | 2020-01-29 | 주식회사 팍스랩 | Cutter Holder Assembly for Tip Dresser |
CN111730400B (en) * | 2020-06-29 | 2021-08-24 | 湖南云山建筑工程有限公司 | Electric construction machine |
KR102602613B1 (en) * | 2021-02-15 | 2023-11-15 | 주식회사 조웰 | Cutter for dressing electrode tip and cutter assembly including the same |
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JP3063516U (en) * | 1998-04-29 | 1999-11-09 | イスカー・リミテツド | Cutting tool assembly and cutting insert used therefor |
JP2000052055A (en) * | 1998-08-17 | 2000-02-22 | Shinko Kiki Kk | Chip dresser |
JP2004114099A (en) * | 2002-09-26 | 2004-04-15 | Shinko Kiki Kk | Tip dresser |
KR20110010556U (en) * | 2010-05-04 | 2011-11-10 | 한국 오바라 주식회사 | Cutter Assembly of Welding Tip Dresser |
JP5412097B2 (en) * | 2008-12-05 | 2014-02-12 | 富士重工業株式会社 | Chip dresser |
KR102070946B1 (en) * | 2019-08-13 | 2020-01-29 | 주식회사 팍스랩 | Cutter Holder Assembly for Tip Dresser |
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JP2000052054A (en) * | 1998-08-17 | 2000-02-22 | Shinko Kiki Kk | Chip dresser |
KR101271463B1 (en) | 2011-04-04 | 2013-06-05 | 주식회사 경인엠제이시스템 | Auto tip dresser |
KR101696263B1 (en) | 2016-09-07 | 2017-01-13 | 주식회사 나우정공 | Chip collector unit for Tip dresser |
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JP3063516U (en) * | 1998-04-29 | 1999-11-09 | イスカー・リミテツド | Cutting tool assembly and cutting insert used therefor |
JP2000052055A (en) * | 1998-08-17 | 2000-02-22 | Shinko Kiki Kk | Chip dresser |
JP2004114099A (en) * | 2002-09-26 | 2004-04-15 | Shinko Kiki Kk | Tip dresser |
JP5412097B2 (en) * | 2008-12-05 | 2014-02-12 | 富士重工業株式会社 | Chip dresser |
KR20110010556U (en) * | 2010-05-04 | 2011-11-10 | 한국 오바라 주식회사 | Cutter Assembly of Welding Tip Dresser |
KR102070946B1 (en) * | 2019-08-13 | 2020-01-29 | 주식회사 팍스랩 | Cutter Holder Assembly for Tip Dresser |
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