WO2021029283A1 - Adhesive sheet for lamination, multilayered object, and production method for multilayered object - Google Patents

Adhesive sheet for lamination, multilayered object, and production method for multilayered object Download PDF

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Publication number
WO2021029283A1
WO2021029283A1 PCT/JP2020/029875 JP2020029875W WO2021029283A1 WO 2021029283 A1 WO2021029283 A1 WO 2021029283A1 JP 2020029875 W JP2020029875 W JP 2020029875W WO 2021029283 A1 WO2021029283 A1 WO 2021029283A1
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Prior art keywords
base material
adhesive sheet
adhesive
polycarbonate
sheet
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PCT/JP2020/029875
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French (fr)
Japanese (ja)
Inventor
聖英 武田
恵介 冨田
太樹 石井
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三菱瓦斯化学株式会社
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Priority to JP2021539225A priority Critical patent/JPWO2021029283A1/ja
Priority to CN202080056449.3A priority patent/CN114207067A/en
Priority to CN202311122103.0A priority patent/CN117165196A/en
Publication of WO2021029283A1 publication Critical patent/WO2021029283A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/255Polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/50Adhesives in the form of films or foils characterised by a primer layer between the carrier and the adhesive
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/122Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • C09J2467/006Presence of polyester in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2469/00Presence of polycarbonate
    • C09J2469/006Presence of polycarbonate in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2475/00Presence of polyurethane
    • C09J2475/003Presence of polyurethane in the primer coating
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2483/00Presence of polysiloxane
    • C09J2483/003Presence of polysiloxane in the primer coating

Definitions

  • the present invention relates to an adhesive sheet for bonding, a multilayer body, and a method for manufacturing a multilayer body.
  • the present invention relates to an adhesive sheet for bonding using a base material containing polycarbonate.
  • a polyolefin such as polypropylene or polyethylene is used as a base material for an adhesive sheet.
  • the polyolefin sheet has a problem in terms of heat resistance.
  • polyethylene terephthalate or the like can be considered.
  • polyethylene terephthalate is required to be improved from the viewpoint of wet heat property and moldability. Therefore, it is considered to use polycarbonate as a base material of the pressure-sensitive adhesive sheet.
  • Patent Document 1 it is a laminate containing an adhesive sheet, and the front plate is a layer B having a polycarbonate resin as a main component and an A having a thermoplastic resin different from the polycarbonate resin as a main component.
  • the layer is provided, and the total thickness of the A layer is 10 ⁇ m to 250 ⁇ m, and the ratio of the thickness (A) of the A layer 1 layer to the total thickness (T) of the A layer and the B layer ((A) / (T)) is 0.05 to 0.40, and the inside of the front plate and the adhesive sheet when the laminate of the front plate and the adhesive sheet is exposed for 120 hours in an environment of 85 ° C. and 85% humidity RH.
  • a laminate characterized in that the stress ( ⁇ ) is 0.47 MPa or less is disclosed. Further, in Patent Document 2, when the adhesive force against glass at 23 ° C. is P and the adhesive force against glass at 80 ° C. is Q, the value represented by Q / P is 1 or more.
  • the sheet is disclosed. Further, a laminate having the pressure-sensitive adhesive sheet and a polycarbonate base material on at least one surface of the pressure-sensitive adhesive sheet is also disclosed.
  • An object of the present invention is to solve such a problem, which is an adhesive sheet containing a base material containing polycarbonate and an adhesive layer provided on the base material, and is bonded to be capable of high temperature treatment. It is an object of the present invention to provide an adhesive sheet for use, and a multilayer body and a method for producing a multilayer body using the adhesive sheet.
  • the above problems can be solved by adjusting the glass transition temperature of the base material to be 160 ° C. or higher.
  • the above problem was solved by the following means.
  • the polycarbonate contained in the base material contains 100 to 10% by mass of bisphenol AP type polycarbonate and 0 to 90% by mass of bisphenol A type polycarbonate, except that the total of bisphenol AP type polycarbonate and bisphenol A type polycarbonate is 100.
  • the adhesive sheet for bonding according to ⁇ 1> which does not exceed% by mass.
  • ⁇ 3> The adhesive sheet for bonding according to ⁇ 1> or ⁇ 2>, wherein the base material contains 10 to 90 parts by mass of polyarylate in 100 parts by mass of the resin component contained in the base material.
  • ⁇ 4> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 3>, wherein the glass transition temperature measured by differential scanning calorimetry of the base material is 200 ° C. or less.
  • ⁇ 5> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 4>, wherein the adhesive layer contains an acrylic adhesive.
  • ⁇ 6> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 5>, wherein the adhesive layer contains a silicone adhesive.
  • ⁇ 7> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 6>, wherein the adhesive layer contains a urethane adhesive.
  • ⁇ 8> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 7>, wherein Re, which is an in-plane retardation of the base material, is 100 nm or less.
  • ⁇ 9> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 8>, wherein the haze of the base material is 1.5% or less.
  • ⁇ 10> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 9>, wherein the thickness of the base material is 30 ⁇ m or more and 200 ⁇ m or less.
  • ⁇ 11> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 10>, wherein the thickness of the adhesive layer is 10 ⁇ m or more and 70 ⁇ m or less.
  • ⁇ 12> In a peeling test in which the sheet is laminated on a polycarbonate mirror film on the adhesive layer side and peeled in a direction of 180 ° in accordance with JIS Z0237 under the condition of 152 mm / min, 0.001 to 0.001 to The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 11>, which exhibits a peeling force of 3N / 25 mm. ⁇ 13> The adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 12>, which has a primer layer between the base material and the adhesive layer.
  • ⁇ 14> A multilayer body in which the adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 13> is adhered to at least a part of the surface of the resin molded product on the adhesive layer side.
  • the resin molded body is a resin sheet.
  • the resin molded body contains polycarbonate.
  • the resin molded body contains polyimide.
  • a method for producing a multilayer body which comprises attaching the adhesive sheet for bonding according to any one of ⁇ 1> to ⁇ 13> to a resin molded body.
  • the term "sheet” refers to a thin, flat product whose thickness is small for its length and width, and includes “film”. Further, the "sheet” in the present specification may be a single layer or a multi-layer. As used herein, the term (meth) acrylate may include acrylate and methacrylate, respectively.
  • the adhesive sheet for bonding of the present invention (hereinafter, may be referred to as "sheet” or “adhesive sheet”) includes a base material containing polycarbonate and an adhesive layer provided on the base material, and the base material.
  • the glass transition temperature measured by the differential scanning calorimetry is 160 ° C. or higher.
  • the adhesive sheet for bonding obtained by providing the adhesive layer on the base material having a glass transition temperature of 160 ° C. or higher is a product that requires high temperature treatment and a reliability test such as high temperature treatment at the time of inspection. Can be used as a protective film for products that require.
  • the pressure-sensitive adhesive sheet of the present invention has an pressure-sensitive adhesive layer provided on the base material as an essential component.
  • a pressure-sensitive adhesive sheet 10 of the present invention a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer 12, a primer layer 16 and a base material 20 is exemplified.
  • the adhesive layer 12, the primer layer 16, and the base material 20 may each have one layer or two or more layers.
  • At least one layer of the pressure-sensitive adhesive layer contained in the pressure-sensitive adhesive sheet of the present invention may be provided on the surface of the base material, and a primer layer or the like may be provided between the base material and the pressure-sensitive adhesive layer. Layer may be provided.
  • the pressure-sensitive adhesive layer is preferably provided on the surface of the primer layer opposite to the base material side.
  • the primer layer is usually provided between the substrate and the adhesive layer.
  • impurities derived from polycarbonate contained in the base material may invade the adhesive layer to reduce the adhesiveness, deteriorate or decompose the base material layer, or generate bubbles. Can effectively suppress this.
  • the primer layer is preferably arranged between the base material and the adhesive layer, and is provided so that one surface of the primer layer is in contact with the surface of the base material and the other surface is in contact with the surface of the adhesive layer. Is more preferable. However, other layers may be provided between the primer layer and the substrate and / or between the primer layer and the adhesive layer.
  • Examples of other layers in the pressure-sensitive adhesive sheet of the present invention include a hard coat layer, an ultraviolet absorption layer, an antistatic layer, an antireflection layer, an antiblock layer, an index matching layer, a print coat layer and a release layer.
  • base material The details of the base material, adhesive layer, primer layer, and hard coat layer will be described below.
  • the base material contains polycarbonate, and the glass transition temperature of the base material measured by differential scanning calorimetry is 160 ° C. or higher.
  • the glass transition temperature of the base material is preferably 160 ° C. or higher, more preferably 161 ° C. or higher.
  • the glass transition temperature of the base material is preferably 200 ° C. or lower, more preferably 190 ° C. or lower, and even more preferably 180 ° C. or lower.
  • the glass transition temperature is measured according to the method described in Examples described later (hereinafter, the same applies to the glass transition temperature).
  • Examples of the means for setting the glass transition temperature of the base material within the above range include selecting the type of polycarbonate to be used, adding another resin, and the like. Specific examples thereof include the addition of polycarbonate having a high glass transition temperature such as bisphenol AP type polycarbonate, and the addition of another resin having a high glass transition temperature such as polyarylate. These details will be described later.
  • the substrate used in the present invention preferably has an in-plane retardation (Re) of 100 nm or less, more preferably 80 nm or less, further preferably 60 nm or less, and even more preferably 45 nm or less. It is even more preferably 40 nm or less.
  • Re in-plane retardation
  • the haze of the base material is preferably 1.5% or less, more preferably 1.2% or less, and even more preferably 1.0% or less.
  • the lower limit is not particularly limited, and 0% is ideal, but 0.01% or more, and even 0.1% or more, sufficiently satisfy the performance requirements. In this specification, haze adopts a value measured based on the method described in Examples described later.
  • the thickness of the base material is not particularly limited, but is preferably 30 ⁇ m or more, more preferably 35 ⁇ m or more, further preferably 40 ⁇ m or more, and further preferably 50 ⁇ m. By setting the value to the lower limit or more, the material strength (tensile strength, etc.) of the pressure-sensitive adhesive sheet tends to be further improved.
  • the thickness of the base material is preferably 200 ⁇ m or less, more preferably 150 ⁇ m or less, and may be 120 ⁇ m or less. By setting the value to the upper limit or less, it is possible to more effectively suppress the problem that the base material is easily peeled off due to the rigidity of the base material.
  • the base material used in the present invention contains polycarbonate.
  • Aromatic polycarbonate is preferable as long as it contains a group, an aromatic group, or a group containing both an aliphatic group and an aromatic group, and further having a linear structure or a branched structure).
  • Polycarbonates having a bisphenol skeleton are more preferred. By using such polycarbonate, better heat resistance and toughness are achieved.
  • the polycarbonate having a bisphenol skeleton preferably has 90 mol% or more of all the constituent units having a bisphenol skeleton.
  • the viscosity average molecular weight (Mv) of polycarbonate is preferably 10,000 or more, more preferably 12,000 or more, still more preferably 15,000 or more, still more preferably 20,000 or more. Is. By setting the value to the lower limit or more, the durability of the base material tends to be further improved.
  • the upper limit of the viscosity average molecular weight (Mv) of the polycarbonate is preferably 45,000 or less, more preferably 40,000 or less, and further preferably 34,000 or less. By setting the value to the upper limit or less, the molding processability of the base material tends to be further improved.
  • the viscosity average molecular weight of the mixture is used (hereinafter, various physical properties are considered in the same manner).
  • the base material used in the present invention may consist only of polycarbonate or may contain other resin components.
  • examples of other resins include polyarylate.
  • the total amount of the resin component in the base material is preferably 90% by mass or more, more preferably 95% by mass or more, and may be 99% by mass or more.
  • the resin component may contain only one type of polycarbonate, or may contain two or more types of polycarbonate. Further, when a resin component other than polycarbonate (for example, polyarylate) is contained, only one type of the other resin component may be contained, or two or more types may be contained.
  • examples of components other than the resin component include additives described later.
  • the polycarbonate contains 100 to 10% by mass of bisphenol AP type polycarbonate and 0 to 90% by mass of bisphenol A type polycarbonate (however, bisphenol AP type polycarbonate and bisphenol A type). The total amount of polycarbonate does not exceed 100% by mass).
  • the total amount of polycarbonate with respect to the base material is preferably 90% by mass or more, more preferably 95% by mass or more, still more preferably 98% by mass or more. Only one type of bisphenol AP type polycarbonate and bisphenol A type polycarbonate may be contained, or two or more types may be contained. Hereinafter, the bisphenol AP type polycarbonate and the bisphenol A type polycarbonate will be described in detail.
  • the bisphenol AP type polycarbonate refers to a resin having a carbonate unit derived from bisphenol AP and a derivative thereof, and preferably has a structural unit represented by the following formula (A-1). * In the formula represents the connection position.
  • R 1 to R 4 are independently a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, an alkyl group having 1 to 9 carbon atoms (preferably 1 to 3), and 6 carbon atoms.
  • l represents an integer from 0 to 5.
  • m and n each independently represent an integer of 0 to 4. * Represents the bond position.
  • the structural unit represented by the formula (A-1) is preferably the structural unit represented by the following formula (A-2). * In the formula represents the connection position. R 1 , R 2 , R 3 , R 4 , l, m, and n are synonymous with those defined by the equation (A-1).
  • the structural unit represented by the formula (A-2) is preferably the structural unit represented by the following formula (A-3). * In the formula represents the connection position.
  • the content of the structural unit represented by the formula (A-1) in the bisphenol AP-type polycarbonate is preferably 70 mol% or more, more preferably 80 mol% or more, and 90 mol% or more of all the structural units. It is more preferably mol% or more.
  • the upper limit value is not particularly limited, and 100 mol% may be a structural unit represented by the formula (A-1).
  • the bisphenol AP-derived structural unit may be composed of only one type or two or more types. Particularly preferred as the bisphenol AP-type polycarbonate is a resin in which substantially the entire amount is composed of the structural unit of the formula (A-1).
  • the substantially total amount here specifically refers to 99.0 mol% or more, preferably 99.5 mol% or more, and more preferably 99.9 mol% or more.
  • the bisphenol AP type polycarbonate may have other constituent units different from the carbonate unit derived from bisphenol AP and its derivatives. Examples of the dihydroxy compound constituting such another structural unit include the aromatic dihydroxy compound described in paragraph 0014 of JP-A-2018-154819, and the contents thereof are incorporated in the present specification. ..
  • the method for producing the bisphenol AP-type polycarbonate is not particularly limited, and any method can be adopted. Examples thereof include an interfacial polymerization method, a melt transesterification method, a pyridine method, a ring-opening polymerization method of a cyclic carbonate compound, and a solid phase transesterification method of a prepolymer.
  • the viscosity average molecular weight of the bisphenol AP-type polycarbonate is preferably 10,000 to 28,000. As the lower limit value, it is more preferably 11,000 or more, further preferably 12,000 or more, and further preferably 13,000 or more. The upper limit is more preferably 25,000 or less, further preferably 23,000 or less, and even more preferably 20,500 or less.
  • the glass transition temperature (Tg) of the bisphenol AP-type polycarbonate is preferably 172 ° C. or higher, more preferably 175 ° C. or higher, and even more preferably 180 ° C. or higher.
  • the upper limit is preferably 210 ° C. or lower, more preferably 200 ° C. or lower, and even more preferably 190 ° C. or lower.
  • Bisphenol A type polycarbonate refers to a resin having a carbonate unit derived from bisphenol A and its derivative.
  • the content of the carbonate unit derived from bisphenol A and its derivative in the bisphenol A type polycarbonate is preferably 70 mol% or more, more preferably 80 mol% or more, and 90 mol% or more in the total constituent units. Is more preferable.
  • the upper limit is not particularly limited, and 100 mol% may be a carbonate unit derived from bisphenol A and its derivative.
  • the bisphenol A type polycarbonate is a resin composed of substantially the entire amount of bisphenol A and its derivatives derived from carbonate units.
  • the substantially total amount here specifically refers to 99.0 mol% or more, preferably 99.5 mol% or more, and more preferably 99.9 mol% or more.
  • the bisphenol A type polycarbonate may have a structural unit other than the carbonate unit derived from bisphenol A and its derivative. Examples of the dihydroxy compound constituting such another structural unit include the aromatic dihydroxy compound described in paragraph 0014 of JP-A-2018-154819, and the contents thereof are incorporated in the present specification. ..
  • the method for producing bisphenol A type polycarbonate is not particularly limited, and any method can be adopted. Examples thereof include an interfacial polymerization method, a melt transesterification method, a pyridine method, a ring-opening polymerization method of a cyclic carbonate compound, and a solid phase transesterification method of a prepolymer.
  • the viscosity average molecular weight of the bisphenol A type polycarbonate is preferably 10,000 to 45,000.
  • the lower limit value is more preferably 10,200 or more, further preferably 10,500 or more, and further preferably 10,750 or more. By setting the value to the above lower limit or more, the durability of the base material tends to be improved.
  • the upper limit is more preferably 43,000 or less, further preferably 40,000 or less, and further preferably 35,000 or less. By setting the value to the upper limit or less, the molding processability tends to be improved.
  • the second embodiment of the base material used in the present invention is a form containing 10 to 90 parts by mass of polyarylate in 100 parts by mass of the resin component contained in the base material. With such a form, a base material exhibiting excellent yield strength can be obtained.
  • only one kind of polycarbonate and polyarylate may be contained, or two or more kinds may be contained.
  • the total of polycarbonate and polyarylate in the base material occupies preferably 90% by mass or more, more preferably 95% by mass or more, and further preferably 98% by mass or more of the base material.
  • the polycarbonate may be any polycarbonate, but preferably contains bisphenol A type polycarbonate.
  • the bisphenol A type polycarbonate has the same meaning as the bisphenol A type polycarbonate described in the first embodiment of the base material, and the preferable range is also the same.
  • the polyarylate used in the present invention is preferably an aromatic polyester composed of a structural unit derived from an aromatic dicarboxylic acid and a structural unit derived from bisphenol.
  • aromatic dicarboxylic acid include terephthalic acid, isophthalic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, benzophenonedicarboxylic acid, and 4,4'-diphenyldicarboxylic acid.
  • 3,3'-diphenyldicarboxylic acid, 4,4'-diphenyletherdicarboxylic acid and the like, and terephthalic acid and isophthalic acid are more preferable.
  • the bisphenol include 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, and 2,2-bis (4-hydroxy-3,).
  • 5-dibromophenyl) propane 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 4,4'-dihydroxydiphenylsulfone, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenylsulfide , 4,4'-Dihydroxydiphenylketone, 4,4'-dihydroxydiphenylmethane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 1,1-bis (4-hydroxyphenyl) -1-phenylethane, 1, Examples thereof include 1-bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane. These compounds may be used alone or in combination of two or more.
  • the polyarylate preferably contains a structural unit represented by the following formula (B-1) and / or a structural unit represented by the following formula (B-2). * In the formula represents the connection position. Equation (B-1) In formula (B-1), X 8 represents the following structure. R 5 and R 6 are alkyl groups or hydrogen atoms, preferably at least one is a methyl group, and more preferably both are methyl groups.
  • the structural unit represented by the formula (B-1) is formed from, for example, at least one of bisphenol A and its derivatives, terephthalic acid and isophthalic acid, and at least one of their derivatives. The molar ratio of terephthalic acid to isophthalic acid is preferably 40 to 60: 60 to 40.
  • R 8 independently contains a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, an alkyl group having 1 to 9 carbon atoms (preferably 1 to 3), and 6 carbon atoms.
  • ⁇ 12 preferably 6-10) aryl groups, 1-5 (preferably 1-3) alkoxy groups, 2-5 (preferably 2 or 3) alkenyl groups or 7-17 carbon atoms.
  • q represents an integer from 1 to 5.
  • R 8 is preferably a hydrogen atom or an alkyl group having 1 to 9 carbon atoms (preferably 1 to 3) independently of each other, and more preferably a hydrogen atom or a methyl group.
  • the structural unit represented by the formula (B-2) is preferably the structural unit represented by the formula (B-3). Equation (B-3) Wherein (B-3), R 8 has the same meaning as R 8 in the formula (B-2), and preferred ranges are also the same.
  • the structural unit represented by the formula (B-3) is formed from, for example, at least one of bisphenol TMC and its derivatives, terephthalic acid and isophthalic acid, and at least one of their derivatives.
  • the molar ratio of terephthalic acid to isophthalic acid is preferably 40 to 60: 60 to 40.
  • the first embodiment of the polyarylate used in the present invention is a form containing 90 mol% or more of the structural units represented by the formula (B-1) in all the structural units excluding both ends.
  • the structural unit represented by the formula (B-1) and the structural unit represented by the formula (B-2) are arranged in a molar ratio of 90 to 40:10. It is a form containing at a ratio of to 60, more preferably at a ratio of 90 to 51:10 to 49, and more preferably at a ratio of 85 to 55:15 to 45.
  • the structural unit represented by the formula (B-1) and the structural unit represented by the formula (B-2) may be included in the same polyarylate, or the structural unit represented by the formula (B-1). It may be a blend of a polyarylate containing a unit and a polyarylate containing a structural unit represented by the formula (B-2). Further, in the second embodiment, the polyarylate used in the present invention is a total of the structural units represented by the formula (B-1) and the structural units represented by the formula (B-2) at both ends. It is more preferable to contain 90 mol% or more of all the constituent units excluding.
  • the weight average molecular weight of the polyarylate is preferably 25,000 or more, more preferably 30,000 or more, further preferably 35,000 or more, and even more preferably 37,000 or more. It may be 40,000 or more.
  • the upper limit of the weight average molecular weight of the polyarylate is preferably 80,000 or less, more preferably 60,000 or less, and further preferably 50,000 or less.
  • the weight average molecular weight of polyarylate was measured by gel permeation chromatography as follows.
  • An LC-20AD system manufactured by Shimadzu Corporation
  • LF-804 manufactured by Shodex
  • the column temperature was 40 ° C.
  • an RI detector of RID-10A manufactured by Shimadzu Corporation
  • Chloroform was used as the eluent, and the calibration curve was prepared using standard polystyrene manufactured by Tosoh Corporation. If the gel permeation chromatography device, column, and detector are difficult to obtain, the measurement is performed using another device having equivalent performance.
  • the glass transition temperature measured by a differential scanning calorimeter of polyarylate is preferably more than 160 ° C., more preferably 170 ° C. or higher, further preferably 180 ° C. or higher, and 190 ° C. or higher. Is more preferable.
  • the upper limit of the glass transition temperature is preferably 250 ° C. or lower, and may be 240 ° C. or lower, 230 ° C. or lower, 220 ° C. or lower, or 200 ° C. or lower. By setting it to the above lower limit value or more, the heat resistance of the obtained base material can be further improved, and by setting it to the above upper limit value or less, the melt viscosity can be set to a more appropriate range.
  • the base material may also contain additives in addition to the above resin components.
  • the additive include at least one selected from the group consisting of heat stabilizers, antioxidants, flame retardants, flame retardants, ultraviolet absorbers, mold release agents and colorants.
  • an antistatic agent, a near-infrared ray shielding agent, a light diffusing agent, a fluorescent whitening agent, an antifogging agent, a fluidity improving agent, a plasticizer, a dispersant, an antibacterial agent and the like may be added to the substrate.
  • the antioxidant include a phenol-based antioxidant, an amine-based antioxidant, a phosphorus-based antioxidant, and a thioether-based antioxidant.
  • phosphorus-based antioxidants and phenol-based antioxidants are preferable. Phosphorus-based antioxidants are particularly preferable because they are excellent in hue of the base material.
  • the description in paragraphs 0098 to 0106 of JP-A-2018-178075 can be referred to, and the content thereof is incorporated in the present specification.
  • the total amount of the additive in the base material is preferably 0 to 10% by mass, more preferably 0 to 5% by mass.
  • the base material may be a single layer or may be a multi-layer.
  • an acrylic resin such as a poly (meth) methyl crylate resin (PMMA: methyl polyacrylate and / or polymethyl methacrylate) is formed on a layer of polycarbonate (PC).
  • PC polycarbonate
  • Examples thereof include those in which a layer of polycarbonate (PC) is further laminated on a layer of polycarbonate (PC).
  • the base material used in the present invention is preferably a single layer.
  • the sheet of the present invention includes an adhesive layer provided on the base material.
  • the type of the adhesive layer is not particularly limited, but preferably contains at least one of an acrylic pressure-sensitive adhesive, a silicone pressure-sensitive adhesive, and a urethane pressure-sensitive adhesive. By using these adhesives, higher adhesiveness and, for example, appropriate adhesion to the primer layer can be realized. Further, the adhesive layer may have re-peelability, and the adhesive layer having re-peelability can be re-adhered even if it is once peeled from the sticking material.
  • the acrylic pressure-sensitive adhesive is a pressure-sensitive adhesive containing an acrylic polymer, and specific examples thereof include Fine Tack (CT-3088, CT-3850, CT-6030, CT-5020, CT-5030) and Quick Master manufactured by DIC. (SPS-900-IV, Quick Master SPS-1040NT-25), and the adhesive Olipine manufactured by Toyochem Co., Ltd. can be mentioned.
  • the silicone pressure-sensitive adhesive is a pressure-sensitive adhesive containing a silicone-based polymer, and specific examples thereof include a polymer manufactured by KR-3704 (main agent) and CAT-PL-50T (platinum catalyst) manufactured by Shin-Etsu Chemical Co., Ltd. Can be mentioned.
  • the urethane pressure-sensitive adhesive is a pressure-sensitive adhesive containing a urethane-based polymer, and specific examples thereof include a pressure-sensitive adhesive Olipine manufactured by Toyochem Co., Ltd.
  • the polymer means a compound having a number average molecular weight of 1000 or more, and preferably a compound having a number average molecular weight of 2000 or more.
  • the adhesive layer includes the pressure-sensitive adhesive layer described in paragraphs 0026 to 00053 of JP-A-2017-200775 and paragraphs 0056-0060 of JP2013-020130, as long as the gist of the present invention is not deviated.
  • the thickness of the adhesive layer is not particularly limited, but is preferably 10 ⁇ m or more, more preferably 25 ⁇ m or more, further preferably 35 ⁇ m or more, and may be 40 ⁇ m or more.
  • the thickness of the adhesive layer is preferably 70 ⁇ m or less, more preferably 60 ⁇ m or less. Within the above range, more appropriate adhesive properties and adhesive strength are achieved.
  • the adhesive for bonding includes a base material containing polycarbonate and an adhesive layer provided on the base material, and the glass transition temperature measured by differential scanning calorimetry of the base material is 160 ° C. or higher.
  • a peeling test in which the sheet is laminated on a polycarbonate mirror film having a thickness of 0.1 (mm) on the adhesive layer side and peeled off in a 180 ° direction under the condition of 152 mm / min in accordance with JIS Z0237. It is preferable to exhibit a peeling force of 0.001 to 4.5 N / 25 mm. By setting the value to the lower limit or more, the adhesive strength tends to be further improved.
  • the peeling force is more preferably 0.005 N / 25 mm or more, and further preferably 0.01 N / 25 mm or more. Further, the peeling force is more preferably 3N / 25mm or less, further preferably 1N / 25mm or less, further preferably 0.8N / 25mm or less, and 0.7N / 25mm or less. It is even more preferably 0.5 N / 25 mm or less, and it may be 0.2 N / 25 mm or less.
  • the peeling force is measured according to the method described in Examples described later.
  • the peeling force can be controlled by the composition of the adhesive layer.
  • the peeling force can be adjusted by the main chain structure, terminal structure, branched structure, molecular weight, etc. of the polyorganosiloxane formed.
  • the peeling force can be adjusted by the main chain structure and molecular weight of the polyol and polyisocyanate, and their ratios.
  • the peeling power depends on the monomer structure and molecular weight of the acrylic-containing resin, the copolymerization ratio, the main chain structure and molecular weight of the polyisocyanate, and the ratio of the acrylic-containing resin and the polyisocyanate. Adjustment is possible. Further, by combining pressure-sensitive adhesives having different adhesive strengths, it is possible to form an adhesive layer having an arbitrary peeling power.
  • the pressure-sensitive adhesive sheet of the present invention may have a primer layer.
  • the primer layer is provided between the base material layer and the adhesive layer, and has an effect of enhancing the adhesiveness between the adhesive layer and the base material layer. In addition, it is possible to suppress chemical cracks in the base material due to the solvent used when forming the adhesive layer.
  • the primer layer preferably contains a urethane (meth) acrylate resin. By using a urethane (meth) acrylate resin, an adhesive sheet having more excellent heat resistance can be obtained.
  • Urethane (meth) acrylate resin (Urethane (meth) acrylate resin containing the molecular structure of the cyclic skeleton)
  • a urethane (meth) acrylate resin containing a molecular structure having a cyclic skeleton is preferable. More specifically, a polymer of an isocyanate compound and an acrylate compound having a cyclic skeleton is mentioned as a specific example of a preferable urethane (meth) acrylate.
  • the urethane (meth) acrylate resin which may have a molecular structure having a cyclic skeleton, is preferably an ultraviolet curable type.
  • the isocyanate compound is, for example, an aromatic isocyanate which may have a substituent which is an alkyl group such as a methyl group, preferably an aromatic isocyanate having a total carbon number of 6 to 16, and more preferably a carbon number of 7.
  • Aromatic isocyanates of to 14 to 14, particularly preferably aromatic isocyanates having 8 to 12 carbon atoms are used.
  • Examples of the (meth) acrylate compound include pentaerythritol triacrylate (PETA), dipentaerythritol pentaacrylate (DPPA), hydroxypropyl (meth) acrylate (hydroxypropyl acrylate: HPA) and the like. Further, as the (meth) acrylate compound, a compound having a (meth) acryloyloxy group and a hydroxy group, for example, a monofunctional (meth) acrylic compound having a hydroxy group can also be used.
  • a preferable specific example of the above-mentioned polymer of isocyanate compound and (meth) acrylate compound, that is, urethane (meth) acrylate resin is a polymer of xylylene diisocyanate (XDI) and pentaerythritol triacrylate (PETA), XDI.
  • XDI xylylene diisocyanate
  • PETA pentaerythritol triacrylate
  • DPPA dipentaerythritol pentaacrylate
  • H12MDI polymer of dicyclohexylmethane diisocyanate
  • IPDI isophorone diisocyanate
  • PETA XDI and hydroxypropyl (meth) acrylate
  • HPA hydroxypropyl
  • urethane (meth) acrylate containing a cyclic skeleton a polymer containing a polyol compound as a constituent unit in addition to the above-mentioned isocyanate compound and (meth) acrylate compound can also be mentioned.
  • the polyol compound polyhydric alcohol
  • examples of the polyol compound include compounds having two or more hydroxy groups in one molecule.
  • Preferred specific examples of the above-mentioned urethane (meth) acrylate resin include a polymer of tricyclodidecanedimethanol (TCDDM), IPDI and PETA, a polymer of TCDDM, H12MDI and PETA, and among these polymers, PETA.
  • TCDDM tricyclodidecanedimethanol
  • H12MDI hydroxypropyl
  • PETA PETA
  • XDI xylylene diisocyanate
  • HPA hydroxypropyl
  • the urethane (meth) acrylate containing a polyol compound as a constituent unit in addition to the isocyanate compound and the compound having a (meth) acryloyloxy group and a hydroxy group may contain at least a component represented by the following formula (I). preferable.
  • a 1 is an alkylene group derived from the above-mentioned polyol compound.
  • a 2 is an alkylene group derived from the above-mentioned isocyanate compound independently.
  • a 3 is an alkyl group derived from the above-mentioned compound having a (meth) acryloyloxy group and a hydroxy group, respectively.
  • urethane (meth) acrylate contained in the above-mentioned resin component include ethylene glycol, pentaerythritol triacrylate, and the following compounds containing a structural unit derived from isophorone diisocyanate.
  • n is 0 to 10, preferably 1 to 5, and more preferably 1 to 3.
  • the ratio of the structural unit derived from the compound having a (meth) acryloyloxy group and the hydroxy group to the structural unit derived from isocyanate is 99: 1 to 30:70 (mass ratio). It is preferably 97: 3 to 60:40, and even more preferably 95: 5 to 80:20.
  • urethane (meth) acrylate containing (meth) acrylate Preferred specific examples of the urethane (meth) acrylate resin are urethane (meth) acrylate and (meth) acrylate (referring to those other than urethane (meth) acrylate, preferably (meth) acrylate having a molecular weight of 1000 or less, the same applies hereinafter). Those including and can be mentioned.
  • a more preferable specific example of such a urethane (meth) acrylate resin is one containing a mixture of a hexafunctional urethane (meth) acrylate and a bifunctional (meth) acrylate.
  • the ratio of urethane (meth) acrylate to (meth) acrylate is preferably 99: 1 to 30:70 (mass ratio), and more preferably 97: 3 to 60:40. It is more preferably 95: 5 to 80:20.
  • the primer layer is formed from a mixture of urethane (meth) acrylate and (meth) acrylate, the adhesion to the substrate and the bendability of the primer layer are improved.
  • the urethane (meth) acrylate is preferably urethane acrylate.
  • the material forming the primer layer that is, the primer paint, is charged as a resin component other than urethane (meth) acrylate and (meth) acrylate, for example, epoxy (meth) acrylate, acrylic (meth) acrylate, and a component other than the resin component.
  • An inhibitor, an ultraviolet absorber (ultraviolet shielding agent), a near-infrared shielding agent, a light diffusing agent such as silica or metal particles, or the like may be added. The total amount of these is preferably 5% by mass or less of the solid content (component serving as the primer layer) of the primer coating material.
  • the primer coating material may contain either a leveling agent or a photopolymerization initiator. Further, the primer coating material may contain a solvent.
  • the solvent of the primer coating material is preferably one that does not affect the resin component of the base material, and particularly preferably propylene glycol monomethyl ether or the like.
  • the primer coating material preferably contains 80% by mass or more of the resin component, more preferably 90% by mass or more of the resin component, based on the mass of the solid content (component serving as the primer layer) of the primer coating material. More preferably, the resin component is contained in an amount of 95% by mass or more.
  • the resin component preferably contains 80% by mass or more of urethane (meth) acrylate.
  • the thickness of the primer layer is not particularly limited, but is preferably 2 ⁇ m or more, and more preferably 2.5 ⁇ m or more. By setting the value to the lower limit or more, it is possible to more effectively prevent the base material from being whitened by the solvent when the pressure-sensitive adhesive layer is applied.
  • the thickness of the primer layer is preferably 10 ⁇ m or less, more preferably 7 ⁇ m or less, and even more preferably 5 ⁇ m or less. By setting the value to the upper limit or less, it is possible to prevent cracks from occurring during bending or the like.
  • the pressure-sensitive adhesive sheet of the present invention may have a hard coat layer.
  • the thickness of the hard coat layer is not particularly limited, but is preferably 1 to 10 ⁇ m, more preferably 2 to 8 ⁇ m, and even more preferably 3 to 7 ⁇ m.
  • the hard coat layer is preferably formed on the surface of the base material on which the primer layer is not laminated.
  • the hard coat layer is preferably formed by a hard coat treatment applied to the surface of a base material or the like. That is, it is preferable to laminate the hard coat layer by applying a hard coat material that can be heat-cured or cured by active energy rays and then curing the material.
  • Examples of the coating material to be cured by using active energy rays include a resin composition composed of one or more such as a monofunctional or polyfunctional (meth) acrylate monomer or an oligomer, and more preferably a urethane (meth) acrylate oligomer.
  • Examples include resin compositions. It is preferable to add a photopolymerization initiator as a curing catalyst to these resin compositions.
  • the thermosetting resin paint include polyorganosiloxane-based paints and crosslinked acrylic-based paints. Some of such resin compositions are commercially available as hard coat agents for acrylic resins or polycarbonates, and may be appropriately selected in consideration of suitability with the coating line.
  • a base material is first formed.
  • a resin composition for molding a base material containing polycarbonate is processed into a sheet shape (film shape) by a known method. Specifically, it can be molded by extrusion molding or cast molding.
  • pellets, flakes or powders of a resin composition are melted by an extruder, kneaded, extruded from a T-die or the like, and the obtained semi-molten sheet is cooled and solidified while being pressed by a roll.
  • a method of forming a sheet can be mentioned.
  • the pressure-sensitive adhesive sheet can be produced by using the above-mentioned base material containing polycarbonate, for example, by a production method including a primer layer forming step and a pressure-sensitive adhesive layer forming step as follows.
  • a primer coating material (primer solution) is applied on the surface of the base material and cured to form a primer layer.
  • a pressure-sensitive adhesive is applied and cured on the surface of the formed primer layer on the side opposite to the side in contact with the base material to form a pressure-sensitive adhesive layer.
  • a method for curing the primer paint or the pressure-sensitive adhesive a method such as photo-curing and thermosetting can be adopted.
  • the multilayer body of the present invention is characterized in that the pressure-sensitive adhesive sheet of the present invention is adhered to at least a part of the surface of the resin molded product on the pressure-sensitive adhesive layer side.
  • the resin molded body is molded from a resin and means a body to be adhered to which the adhesive sheet of the present invention is bonded.
  • the shape of the resin molded product is not particularly defined, and may be a part or a finished product, and may have a smooth surface, irregularities, or a more complicated shape.
  • a form in which the resin molded body is a resin sheet is exemplified.
  • the resin molded body is preferably a material having excellent heat resistance and transparency.
  • the resin molded product preferably contains an amorphous resin having a Tg of 160 ° C. or higher, preferably contains polycarbonate, polyarylate, cycloolefin or polyimide, and more preferably contains polycarbonate or polyimide.
  • the method for producing a multilayer body of the present invention includes attaching the adhesive sheet for bonding of the present invention to a resin molded body.
  • a method for bonding the resin molded body and the pressure-sensitive adhesive sheet a known method can be used.
  • the roll laminator method, the water filling method, and the like can be mentioned.
  • the adhesive sheet or multilayer body of the present invention can be used for image display devices such as mobile phone terminals, smartphones, portable electronic play equipment, personal digital assistants, tablet devices, mobile personal computers, wearable terminals, liquid crystal televisions, liquid crystal monitors, desktop personal computers, car navigation systems.
  • it can be suitably used as a transparent conductive film of the liquid crystal member, a substrate material or a protective material of various elements.
  • the pressure-sensitive adhesive sheet or multilayer body of the present invention can also be processed by various processing methods.
  • a compressed air molding method for example, in addition to the method of heating and pressurizing using a mold, a compressed air molding method, a vacuum forming method, a roll homing method, and the like can be exemplified as molding methods.
  • a compressed air molding method for example, a vacuum forming method, a roll homing method, and the like can be exemplified as molding methods.
  • the adhesive sheet or multilayer body of the present invention it can be used for an element having a curved surface.
  • base sheet 4 ⁇ Manufacturing of base sheet 4>
  • the base sheet 1 was changed to S-3000F (100 parts by mass) instead of FPC-0220 (45 parts by mass) and H-4000F (55 parts by mass).
  • a sheet having a thickness of 50 ⁇ m (base sheet 4) was produced in the same manner as in the production.
  • Tg glass transition temperature of substrate>
  • the glass transition temperature (Tg) of the base material was raised and lowered in two cycles according to the following DSC measurement conditions, and the glass transition temperature at the time of raising the temperature in the second cycle was measured.
  • the intersection of the straight line extending the baseline on the low temperature side to the high temperature side and the tangent line of the inflection point is the starting glass transition temperature
  • the intersection of the straight line extending the baseline on the high temperature side to the low temperature side and the tangent line of the inflection point is The end glass transition temperature was defined, and the intermediate point between the start glass transition temperature and the end glass transition temperature was defined as the glass transition temperature (Tg).
  • the measurement start temperature was 30 ° C.
  • the temperature rise rate was 10 ° C./min
  • the ultimate temperature was 250 ° C.
  • the temperature decrease rate was 20 ° C./min.
  • a differential scanning calorimeter (DSC, manufactured by Hitachi High-Tech Science Corporation, "DSC7020") was used.
  • ⁇ Measurement conditions >> Spectroscopic method: Double monochrome method Measurement wavelength: 550 nm Incident angle: 90 ° Bandwidth: 0.5mm Response: 2 sec Start and end tilt angles of the anisotropy analysis stage: -50 °, 50 ° Measurement interval: 5 ° As the ellipsometer, "M-220" manufactured by JASCO Corporation was used.
  • HM-150 trade name
  • primer paint 90 parts by mass of hexafunctional urethane acrylate (manufactured by Negami Kogyo Co., Ltd., trade name UN-3320HC), 10 parts by mass of bifunctional acrylate (manufactured by Nippon Catalyst, trade name VEEA), and photopolymerization initiator Irgacure-184 (BASF). (Manufactured by the company, currently sold by IGM Resins BV as an alternative) 5 parts by mass are mixed, and the solid content is 30% by mass with propylene glycol monomethyl ether as a solvent. It was prepared and a primer paint was obtained.
  • Silicone Adhesive Paint 1 (Silicone 1) 0.5 part by mass of a platinum catalyst for curing (trade name, CAT-PL-50T manufactured by Shin-Etsu Chemical Co., Ltd.) is added to 100 parts by mass of a silicone compound (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KR-3704). Then, the mixture was sufficiently mixed and diluted with solvent toluene so that the solid content was 40% by mass to obtain Silicone Adhesive Paint 1.
  • a platinum catalyst for curing trade name, CAT-PL-50T manufactured by Shin-Etsu Chemical Co., Ltd.
  • -Polycarbonate (PC) film A 100 ⁇ m mirror film made of bisphenol A type polycarbonate (FS-2000, manufactured by MGC Fill Sheet).
  • -Polyimide (PI) film Film manufactured in the following production example ⁇ Manufacturing of PI film> 2,2-Bis [4- (4) in a 5-necked glass round-bottom flask with a stainless half-moon agitator, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap.
  • the obtained polyimide varnish was applied onto a PET substrate, held at 100 ° C. for 30 minutes, and the solvent was volatilized to obtain a colorless and transparent primary dry film having self-supporting properties. Further, the film was fixed to a stainless steel frame and dried at 230 ° C. in a nitrogen atmosphere for 2 hours to remove the solvent, and a PI film having a thickness of 40 ⁇ m was obtained.
  • Example 1 The primer coating film 1 was applied to the substrate sheet 1 obtained by the above method so that the dry coating film had a thickness of 3 ⁇ m, and dried at 100 ° C. for 2 minutes in a hot air circulation dryer. Further, an ultraviolet curing device was used to irradiate ultraviolet rays so that the integrated light intensity was 200 mJ / cm 2 , to obtain a primer-treated sheet in which a primer layer was formed on the surface of the substrate. Next, the silicone adhesive coating material 1 is coated on the surface of the primer-treated sheet on the primer layer side using a bar coater so that the thickness of the dry coating film is 40 ⁇ m, and the temperature is 120 ° C. with a hot air circulation dryer. Dry for 1 minute to form an adhesive layer. In this way, the adhesive sheet of Example 1 was obtained.
  • the adhesive sheet obtained above is laminated on the adhesive layer side to the PC film to which it is attached using a film laminator (manufactured by MCK, MP-630), and a tensile tester (manufactured by Shimadzu Corporation, Shimadzu Corporation) is used.
  • An autograph AGS-X was used to perform a peel test (tensile test) for peeling in the 180 ° direction under the condition of 152 mm / min according to JIS Z0237, and the peeling force (unit: N / 25 mm) was measured.
  • the peeling force of the adhesive layer on the polycarbonate (PC) film was evaluated by a 180 ° peeling test with reference to the "adhesive tape / adhesive sheet test method" specified in JIS Z0237. That is, according to the JIS Z0237 standard, the peeling force of the adhesive tape against a predetermined test plate is measured, but in Example 1 and the like, the peeling force is measured by sticking to a base material. As described above, only the type of the test plate was evaluated for the peeling force by a method different from JIS Z023.
  • the adhesive sheet obtained above is laminated on each film to be attached with a film laminator (MP-630, manufactured by MCK), cut into a size of 150 mm ⁇ 150 mm, and cut at 23 ° C. and 50%. After allowing to stand for 24 hours under the condition of relative humidity (RH), the appearance of the film to which the adhesive sheet was peeled off was confirmed. The evaluation was carried out by 10 people, and the evaluation results selected by a larger number were adopted. A: It was possible to peel off without affecting the appearance. B: The appearance was slightly affected, but it was peelable. C: Other than the above A and B, for example, the base material was deformed at the time of peeling, and re-peeling became impossible.
  • Adhesive sheets of A4 size examples and comparative examples are laminated on the destination PI film with a film laminator (MP-630, manufactured by MCK), cut into a size of 150 mm x 150 mm, and ovened.
  • the film was placed in (DKN402 manufactured by Yamato Scientific Co., Ltd.) and allowed to stand at 140 ° C. for 3 hours. After taking out, the warp was observed when the film was allowed to stand in a room at 23 ° C. for 30 minutes.
  • Example 2 An adhesive sheet of Example 2 was obtained in the same manner as in Example 1 except that the base sheet 1 was changed to the base sheet 2 in Example 1.
  • Example 3 An adhesive sheet of Example 3 was obtained in the same manner as in Example 1 except that the silicone adhesive coating material 1 was changed to the urethane adhesive coating material 1 in Example 1.
  • Example 4 An adhesive sheet of Example 4 was obtained in the same manner as in Example 1 except that the silicone adhesive coating material 1 was changed to the acrylic adhesive coating material 1 in Example 1.
  • Example 5 An adhesive sheet of Example 5 was obtained in the same manner as in Example 1 except that the base sheet 1 was changed to the base sheet 3 in Example 1.
  • Example 6 An adhesive sheet of Example 6 was obtained in the same manner as in Example 1 except that the silicone adhesive coating material 1 was changed to the urethane adhesive 2 in Example 1.
  • Comparative Example 1 An adhesive sheet of Comparative Example 1 was obtained in the same manner as in Example 1 except that the base material 1 was changed to the base material 4 in Example 1.

Abstract

Provided are an adhesive sheet for lamination which can handle a high temperature treatment, a multilayered object in which the adhesive sheet is used, and a production method for the multilayered object. The adhesive sheet for lamination includes a substrate that contains a polycarbonate and an adhesive layer that is provided on the substrate, and the glass transition temperature of the substrate is at least 160°C as measured by differential scanning calorimetry.

Description

貼り合わせ用粘着シート、多層体および多層体の製造方法Adhesive sheet for bonding, multilayer body and manufacturing method of multilayer body
 本発明は、貼り合わせ用粘着シート、多層体および多層体の製造方法に関する。特に、ポリカーボネートを含む基材を用いた、貼り合わせ用粘着シートに関する。 The present invention relates to an adhesive sheet for bonding, a multilayer body, and a method for manufacturing a multilayer body. In particular, the present invention relates to an adhesive sheet for bonding using a base material containing polycarbonate.
 従来から、粘着シートの基材として、ポリプロピレンやポリエチレンなどのポリオレフィンを用いたものが知られている。しかしながら、ポリオレフィンシートは、耐熱性の点で問題がある。一方、耐熱性を向上させるためには、ポリエチレンテレフタレートなども考えられる。しかしながら、ポリエチレンテレフタレートは、湿熱性や成形性の観点から、改良が求められる。そこで、粘着シートの基材として、ポリカーボネートを用いることが検討されている。 Conventionally, it has been known that a polyolefin such as polypropylene or polyethylene is used as a base material for an adhesive sheet. However, the polyolefin sheet has a problem in terms of heat resistance. On the other hand, in order to improve the heat resistance, polyethylene terephthalate or the like can be considered. However, polyethylene terephthalate is required to be improved from the viewpoint of wet heat property and moldability. Therefore, it is considered to use polycarbonate as a base material of the pressure-sensitive adhesive sheet.
 例えば、特許文献1には、粘着シートを含む積層体であって、前面板は、ポリカーボネート系樹脂を主成分樹脂とするB層と、ポリカーボネート系樹脂とは異なる熱可塑性樹脂を主成分とするA層とを備えており、A層の合計厚みが10μm~250μmであり、前記A層および前記B層の合計厚み(T)に対する前記A層1層の厚み(A)の比((A)/(T))が0.05~0.40であり、温度85℃、湿度85%RH環境下に120時間、前面板と粘着シートの積層体を暴露した時の、前面板と粘着シートの内部応力(σ)が0.47MPa以下であることを特徴とする積層体が開示されている。
 また、特許文献2には、23℃における対ガラス180°粘着力をPとし、80℃における対ガラス180°粘着力をQとした場合、Q/Pで表される値が1以上である粘着シートについて開示されている。さらに、前記粘着シートと、前記粘着シートの少なくとも一方の面上にポリカーボネート基材とを有する積層体についても開示されている。
For example, in Patent Document 1, it is a laminate containing an adhesive sheet, and the front plate is a layer B having a polycarbonate resin as a main component and an A having a thermoplastic resin different from the polycarbonate resin as a main component. The layer is provided, and the total thickness of the A layer is 10 μm to 250 μm, and the ratio of the thickness (A) of the A layer 1 layer to the total thickness (T) of the A layer and the B layer ((A) / (T)) is 0.05 to 0.40, and the inside of the front plate and the adhesive sheet when the laminate of the front plate and the adhesive sheet is exposed for 120 hours in an environment of 85 ° C. and 85% humidity RH. A laminate characterized in that the stress (σ) is 0.47 MPa or less is disclosed.
Further, in Patent Document 2, when the adhesive force against glass at 23 ° C. is P and the adhesive force against glass at 80 ° C. is Q, the value represented by Q / P is 1 or more. The sheet is disclosed. Further, a laminate having the pressure-sensitive adhesive sheet and a polycarbonate base material on at least one surface of the pressure-sensitive adhesive sheet is also disclosed.
国際公開第2016/158827号International Publication No. 2016/158827 特開2017-200975号公報JP-A-2017-200775
 上述の通り、ポリカーボネートを含む基材と、基材上に設けられた粘着層とを含む粘着シートは検討されている。しかしながら、近年、粘着シートの需要が増大しており、さらに新たな材料の提供が求められている。特に、最近では高温処理に対応できるような耐熱性に優れた貼り合わせ用粘着シートの需要が増加している。
 本発明はかかる課題を解決することを目的とするものであって、ポリカーボネートを含む基材と、基材上に設けられた粘着層とを含む粘着シートであって、高温処理に対応できる貼り合わせ用粘着シート、ならびに、前記粘着シートを用いた多層体および多層体の製造方法を提供することを目的とする。
As described above, a pressure-sensitive adhesive sheet containing a base material containing polycarbonate and a pressure-sensitive adhesive layer provided on the base material has been studied. However, in recent years, the demand for adhesive sheets has been increasing, and the provision of new materials is required. In particular, recently, there is an increasing demand for adhesive sheets for bonding having excellent heat resistance that can be used for high temperature treatment.
An object of the present invention is to solve such a problem, which is an adhesive sheet containing a base material containing polycarbonate and an adhesive layer provided on the base material, and is bonded to be capable of high temperature treatment. It is an object of the present invention to provide an adhesive sheet for use, and a multilayer body and a method for producing a multilayer body using the adhesive sheet.
 上記課題のもと、本発明者らが検討を行った結果、基材のガラス転移温度が160℃以上となるように調整することにより、上記課題を解決しうることを見出した。具体的には、下記手段により、上記課題は解決された。
<1>ポリカーボネートを含む基材と、
前記基材上に設けられた粘着層とを含み、
前記基材の示差走査熱量測定によって測定したガラス転移温度が160℃以上である、貼り合わせ用粘着シート。
<2>前記基材に含まれるポリカーボネートが、ビスフェノールAP型ポリカーボネート100~10質量%とビスフェノールA型ポリカーボネート0~90質量%とを含み、ただし、ビスフェノールAP型ポリカーボネートとビスフェノールA型ポリカーボネートの合計が100質量%を超えることはない、<1>に記載の貼り合わせ用粘着シート。
<3>前記基材が、該基材に含まれる樹脂成分100質量部中、ポリアリレートを10~90質量部含む、<1>または<2>に記載の貼り合わせ用粘着シート。
<4>前記基材の示差走査熱量測定によって測定したガラス転移温度が200℃以下である、<1>~<3>のいずれか1つに記載の貼り合わせ用粘着シート。
<5>前記粘着層が、アクリル粘着剤を含む、<1>~<4>のいずれか1つに記載の貼り合わせ用粘着シート。
<6>前記粘着層が、シリコーン粘着剤を含む、<1>~<5>のいずれか1つに記載の貼り合わせ用粘着シート。
<7>前記粘着層が、ウレタン粘着剤を含む、<1>~<6>のいずれか1つに記載の貼り合わせ用粘着シート。
<8>前記基材の面内レタデーションであるReが100nm以下である、<1>~<7>のいずれか1つに記載の貼り合わせ用粘着シート。
<9>前記基材のヘイズが1.5%以下である、<1>~<8>のいずれか1つに記載の貼り合わせ用粘着シート。
<10>前記基材の厚みが30μm以上200μm以下である、<1>~<9>のいずれか1つに記載の貼り合わせ用粘着シート。
<11>前記粘着層の厚みが10μm以上70μm以下である、<1>~<10>のいずれか1つに記載の貼り合わせ用粘着シート。
<12>前記シートを、前記粘着層側で、ポリカーボネート製鏡面フィルムにラミネートして、JIS Z0237に準拠した180°の方向に、152mm/分の条件下で剥離させる剥離試験において、0.001~3N/25mmの剥離力を示す、<1>~<11>のいずれか1つに記載の貼り合わせ用粘着シート。
<13>前記基材と前記粘着層の間に、プライマー層を有する、<1>~<12>のいずれか1つに記載の貼り合わせ用粘着シート。
<14>樹脂成形体の表面の少なくとも一部に、<1>~<13>のいずれか1つに記載の貼り合わせ用粘着シートが、前記粘着層側で粘着している、多層体。
<15>前記樹脂成形体が樹脂シートである、<14>に記載の多層体。
<16>前記樹脂成形体が、ポリカーボネートを含む、<14>または<15>に記載の多層体。
<17>前記樹脂成形体が、ポリイミドを含む、<14>または<15>に記載の多層体。
<18><1>~<13>のいずれか1つに記載の貼り合わせ用粘着シートを、樹脂成形体に貼り付けることを含む、多層体の製造方法。
As a result of studies by the present inventors based on the above problems, it has been found that the above problems can be solved by adjusting the glass transition temperature of the base material to be 160 ° C. or higher. Specifically, the above problem was solved by the following means.
<1> A base material containing polycarbonate and
Including an adhesive layer provided on the substrate,
A bonding adhesive sheet having a glass transition temperature of 160 ° C. or higher as measured by differential scanning calorimetry of the base material.
<2> The polycarbonate contained in the base material contains 100 to 10% by mass of bisphenol AP type polycarbonate and 0 to 90% by mass of bisphenol A type polycarbonate, except that the total of bisphenol AP type polycarbonate and bisphenol A type polycarbonate is 100. The adhesive sheet for bonding according to <1>, which does not exceed% by mass.
<3> The adhesive sheet for bonding according to <1> or <2>, wherein the base material contains 10 to 90 parts by mass of polyarylate in 100 parts by mass of the resin component contained in the base material.
<4> The adhesive sheet for bonding according to any one of <1> to <3>, wherein the glass transition temperature measured by differential scanning calorimetry of the base material is 200 ° C. or less.
<5> The adhesive sheet for bonding according to any one of <1> to <4>, wherein the adhesive layer contains an acrylic adhesive.
<6> The adhesive sheet for bonding according to any one of <1> to <5>, wherein the adhesive layer contains a silicone adhesive.
<7> The adhesive sheet for bonding according to any one of <1> to <6>, wherein the adhesive layer contains a urethane adhesive.
<8> The adhesive sheet for bonding according to any one of <1> to <7>, wherein Re, which is an in-plane retardation of the base material, is 100 nm or less.
<9> The adhesive sheet for bonding according to any one of <1> to <8>, wherein the haze of the base material is 1.5% or less.
<10> The adhesive sheet for bonding according to any one of <1> to <9>, wherein the thickness of the base material is 30 μm or more and 200 μm or less.
<11> The adhesive sheet for bonding according to any one of <1> to <10>, wherein the thickness of the adhesive layer is 10 μm or more and 70 μm or less.
<12> In a peeling test in which the sheet is laminated on a polycarbonate mirror film on the adhesive layer side and peeled in a direction of 180 ° in accordance with JIS Z0237 under the condition of 152 mm / min, 0.001 to 0.001 to The adhesive sheet for bonding according to any one of <1> to <11>, which exhibits a peeling force of 3N / 25 mm.
<13> The adhesive sheet for bonding according to any one of <1> to <12>, which has a primer layer between the base material and the adhesive layer.
<14> A multilayer body in which the adhesive sheet for bonding according to any one of <1> to <13> is adhered to at least a part of the surface of the resin molded product on the adhesive layer side.
<15> The multilayer body according to <14>, wherein the resin molded body is a resin sheet.
<16> The multilayer body according to <14> or <15>, wherein the resin molded body contains polycarbonate.
<17> The multilayer body according to <14> or <15>, wherein the resin molded body contains polyimide.
<18> A method for producing a multilayer body, which comprises attaching the adhesive sheet for bonding according to any one of <1> to <13> to a resin molded body.
 本発明により、高温処理に対応できる貼り合わせ用粘着シート、ならびに、前記粘着シートを用いた多層体および多層体の製造方法を提供可能になった。 INDUSTRIAL APPLICABILITY According to the present invention, it has become possible to provide an adhesive sheet for bonding that can be treated at a high temperature, and a multilayer body and a method for manufacturing a multilayer body using the adhesive sheet.
本発明の貼り合わせ用粘着シートの層構成の一例を示す模式図である。It is a schematic diagram which shows an example of the layer structure of the adhesive sheet for bonding of this invention.
 以下において、本発明の内容について詳細に説明する。なお、本明細書において「~」とはその前後に記載される数値を下限値および上限値として含む意味で使用される。
 本明細書において、各種物性値および特性値は、特に述べない限り、23℃におけるものとする。
 本明細書において、「シート」とは、薄く、その厚さが長さと幅のわりには小さく平らな製品をいい、「フィルム」を含むものとする。また、本明細書における「シート」は、単層であっても多層であってもよい。
 本明細書において、(メタ)アクリレートの用語は、アクリレート、および、メタクリレートをそれぞれ包含し得るものである。
The contents of the present invention will be described in detail below. In addition, in this specification, "-" is used in the meaning which includes the numerical values described before and after it as the lower limit value and the upper limit value.
In the present specification, various physical property values and characteristic values shall be at 23 ° C. unless otherwise specified.
As used herein, the term "sheet" refers to a thin, flat product whose thickness is small for its length and width, and includes "film". Further, the "sheet" in the present specification may be a single layer or a multi-layer.
As used herein, the term (meth) acrylate may include acrylate and methacrylate, respectively.
[貼り合わせ用粘着シート]
 本発明の貼り合わせ用粘着シート(以下、「シート」、「粘着シート」ということがある)は、ポリカーボネートを含む基材と、前記基材上に設けられた粘着層とを含み、前記基材の示差走査熱量測定によって測定したガラス転移温度が160℃以上であることを特徴とする。このような構成とすることにより、高温処理に対応できる貼り合わせ用粘着シートを提供可能になる。さらに、他部材(例えば、後述する樹脂成形体)との貼り付け性と再剥離性両方に優れ、かつ、透明性に優れた貼り合わせ用粘着シートとすることができる。このように、ガラス転移温度が160℃以上である基材に粘着層を設けることにより得られた貼り合わせ用粘着シートは、高温処理が要求される製品や、検査時に高温処理などの信頼性試験が要求される製品に対する保護フィルムとして使用できる。
[Adhesive sheet for bonding]
The adhesive sheet for bonding of the present invention (hereinafter, may be referred to as "sheet" or "adhesive sheet") includes a base material containing polycarbonate and an adhesive layer provided on the base material, and the base material. The glass transition temperature measured by the differential scanning calorimetry is 160 ° C. or higher. With such a configuration, it becomes possible to provide an adhesive sheet for bonding that can be used for high temperature treatment. Further, it is possible to obtain an adhesive sheet for bonding which is excellent in both adhesiveness and removability to other members (for example, a resin molded body described later) and also has excellent transparency. In this way, the adhesive sheet for bonding obtained by providing the adhesive layer on the base material having a glass transition temperature of 160 ° C. or higher is a product that requires high temperature treatment and a reliability test such as high temperature treatment at the time of inspection. Can be used as a protective film for products that require.
 本発明の粘着シートは、基材上に設けられた粘着層を必須の構成要素とする。本発明の好ましい実施形態としては、図1に示すように、本発明の粘着シート10としては、粘着層12とプライマー層16と基材20とを有する粘着シートが例示される。
 本発明では、粘着層12、プライマー層16、基材20は、それぞれ1層であってもよいし、2層以上であってもよい。
The pressure-sensitive adhesive sheet of the present invention has an pressure-sensitive adhesive layer provided on the base material as an essential component. As a preferred embodiment of the present invention, as shown in FIG. 1, as the pressure-sensitive adhesive sheet 10 of the present invention, a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer 12, a primer layer 16 and a base material 20 is exemplified.
In the present invention, the adhesive layer 12, the primer layer 16, and the base material 20 may each have one layer or two or more layers.
 本発明の好ましい実施形態において、本発明の粘着シートに含まれる粘着層の少なくとも一層は、基材の表面に設けられていてもよいし、基材と前記粘着層の間に、プライマー層や他の層が設けられていてもよい。本発明の粘着シートにおいて、粘着層は、プライマー層における基材側とは反対側の表面に設けられていることが好ましい。 In a preferred embodiment of the present invention, at least one layer of the pressure-sensitive adhesive layer contained in the pressure-sensitive adhesive sheet of the present invention may be provided on the surface of the base material, and a primer layer or the like may be provided between the base material and the pressure-sensitive adhesive layer. Layer may be provided. In the pressure-sensitive adhesive sheet of the present invention, the pressure-sensitive adhesive layer is preferably provided on the surface of the primer layer opposite to the base material side.
 本発明の好ましい実施形態において、プライマー層は、通常、基材と粘着層の間に設ける。プライマー層を有することにより、基材に含まれるポリカーボネート由来の不純物などが、粘着層へ侵入し、粘着性を低下させたり、基材層を劣化・分解させたり、泡などを発生することがあるがこれを効果的に抑制できる。
 プライマー層は、基材と粘着層との間に配置されることが好ましく、プライマー層の一方の面が基材の表面に、他方の面が粘着層の表面に接するように設けられていることがより好ましい。しかしながら、プライマー層と基材との間、および/または、プライマー層と粘着層との間に、他の層が設けられていてもよい。
In a preferred embodiment of the invention, the primer layer is usually provided between the substrate and the adhesive layer. By having the primer layer, impurities derived from polycarbonate contained in the base material may invade the adhesive layer to reduce the adhesiveness, deteriorate or decompose the base material layer, or generate bubbles. Can effectively suppress this.
The primer layer is preferably arranged between the base material and the adhesive layer, and is provided so that one surface of the primer layer is in contact with the surface of the base material and the other surface is in contact with the surface of the adhesive layer. Is more preferable. However, other layers may be provided between the primer layer and the substrate and / or between the primer layer and the adhesive layer.
 本発明の粘着シートにおける他の層としては、ハードコート層、紫外線吸収層、帯電防止層、反射防止層、アンチブロック層、インデックスマッチング層、印刷コート層および剥離層が例示される。 Examples of other layers in the pressure-sensitive adhesive sheet of the present invention include a hard coat layer, an ultraviolet absorption layer, an antistatic layer, an antireflection layer, an antiblock layer, an index matching layer, a print coat layer and a release layer.
 以下、基材、粘着層、プライマー層、ハードコート層の詳細について述べる。 The details of the base material, adhesive layer, primer layer, and hard coat layer will be described below.
<基材>
 本発明の粘着シートにおいては基材がポリカーボネートを含み、示差走査熱量測定によって測定した基材のガラス転移温度が160℃以上である。ガラス転移温度を前記下限値以上とすることにより、優れた耐熱性を有する貼り合わせ用粘着シートが得られる。
 前記基材のガラス転移温度は、160℃以上であることが好ましく、161℃以上であることがより好ましい。また、前記基材のガラス転移温度は、200℃以下であることが好ましく、190℃以下であることがより好ましく、180℃以下であることがさらに好ましい。ガラス転移温度は、後述する実施例に記載の方法に従って測定される(以下、ガラス転移温度について同じ)。
 基材のガラス転移温度を上記範囲とする手段としては、用いるポリカーボネートの種類を選択する、他の樹脂を添加する等が例示される。具体的には、ビスフェノールAP型ポリカーボネート等のガラス転移温度の高いポリカーボネートを添加することや、ポリアリレート等のガラス転移温度の高い他の樹脂を添加すること等が挙げられる。これらの詳細は後述する。
<Base material>
In the pressure-sensitive adhesive sheet of the present invention, the base material contains polycarbonate, and the glass transition temperature of the base material measured by differential scanning calorimetry is 160 ° C. or higher. By setting the glass transition temperature to the above lower limit value or more, a bonding adhesive sheet having excellent heat resistance can be obtained.
The glass transition temperature of the base material is preferably 160 ° C. or higher, more preferably 161 ° C. or higher. The glass transition temperature of the base material is preferably 200 ° C. or lower, more preferably 190 ° C. or lower, and even more preferably 180 ° C. or lower. The glass transition temperature is measured according to the method described in Examples described later (hereinafter, the same applies to the glass transition temperature).
Examples of the means for setting the glass transition temperature of the base material within the above range include selecting the type of polycarbonate to be used, adding another resin, and the like. Specific examples thereof include the addition of polycarbonate having a high glass transition temperature such as bisphenol AP type polycarbonate, and the addition of another resin having a high glass transition temperature such as polyarylate. These details will be described later.
 本発明で用いる基材は、面内レタデーション(Re)が100nm以下であることが好ましく、80nm以下であることがより好ましく、60nm以下であることがさらに好ましく、45nm以下であることが一層好ましく、40nm以下であることがより一層好ましい。前記上限値以下とすることにより、液晶部材用途への適用も期待されるとともに、高温処理時の収縮も低減される。また、下限値は、低ければ低いほど望ましいが、0.1nm以上が実際的である。 The substrate used in the present invention preferably has an in-plane retardation (Re) of 100 nm or less, more preferably 80 nm or less, further preferably 60 nm or less, and even more preferably 45 nm or less. It is even more preferably 40 nm or less. By setting the value to the upper limit or less, it is expected to be applied to liquid crystal member applications, and shrinkage during high temperature treatment is also reduced. The lower the lower limit, the more desirable it is, but 0.1 nm or more is practical.
 基材のヘイズについては、1.5%以下であることが好ましく、1.2%以下であることがより好ましく、1.0%以下であることがさらに好ましい。下限値は特に制限されず、0%が理想であるが、0.01%以上、さらには、0.1%以上でも、十分に性能要求を満たすものである。
 なお、本明細書においてヘイズは、後述する実施例に記載の方法に基づき測定した値を採用する。
The haze of the base material is preferably 1.5% or less, more preferably 1.2% or less, and even more preferably 1.0% or less. The lower limit is not particularly limited, and 0% is ideal, but 0.01% or more, and even 0.1% or more, sufficiently satisfy the performance requirements.
In this specification, haze adopts a value measured based on the method described in Examples described later.
 基材の厚みは、特に制限はないが、30μm以上であることが好ましく、35μm以上であることがより好ましく、40μm以上であることがさらに好ましく、50μmであることが一層好ましい。前記下限値以上とすることにより、粘着シートとしての材料強度(引張強度など)がより向上する傾向にある。また、基材の厚みは、200μm以下であることが好ましく、150μm以下であることがより好ましく、120μm以下であってもよい。前記上限値以下とすることにより、基材の剛性によって、貼り付け時に容易に剥がれやすくなるという問題をより効果的に抑制できる。 The thickness of the base material is not particularly limited, but is preferably 30 μm or more, more preferably 35 μm or more, further preferably 40 μm or more, and further preferably 50 μm. By setting the value to the lower limit or more, the material strength (tensile strength, etc.) of the pressure-sensitive adhesive sheet tends to be further improved. The thickness of the base material is preferably 200 μm or less, more preferably 150 μm or less, and may be 120 μm or less. By setting the value to the upper limit or less, it is possible to more effectively suppress the problem that the base material is easily peeled off due to the rigidity of the base material.
 次に、本発明の基材の材料について説明する。
 本発明で用いる基材は、ポリカーボネートを含む。
 基材に含まれるポリカーボネートの種類としては、分子主鎖中に炭酸エステル結合を含む-[O-R-OC(=O)]-単位(Rが、炭化水素基、具体的には、脂肪族基、芳香族基、または、脂肪族基と芳香族基の双方を含むもの、さらに直鎖構造あるいは分岐構造を持つもの)を含むものであれば、特に限定されないが、芳香族ポリカーボネートが好ましく、ビスフェノール骨格を有するポリカーボネートがより好ましい。このようなポリカーボネートを用いることにより、より優れた耐熱性と靱性が達成される。ビスフェノール骨格を有するポリカーボネートは、全構成単位の90モル%以上がビスフェノール骨格を有する構成単位であることが好ましい。
Next, the material of the base material of the present invention will be described.
The base material used in the present invention contains polycarbonate.
The type of polycarbonate contained in the base material includes a carbonate bond in the molecular main chain- [OR-OC (= O)]-unit (R is a hydrocarbon group, specifically, an aliphatic group. Aromatic polycarbonate is preferable as long as it contains a group, an aromatic group, or a group containing both an aliphatic group and an aromatic group, and further having a linear structure or a branched structure). Polycarbonates having a bisphenol skeleton are more preferred. By using such polycarbonate, better heat resistance and toughness are achieved. The polycarbonate having a bisphenol skeleton preferably has 90 mol% or more of all the constituent units having a bisphenol skeleton.
 また、ポリカーボネートの粘度平均分子量(Mv)は、10,000以上であることが好ましく、より好ましくは、12,000以上であり、さらに好ましくは15,000以上であり、一層好ましくは20,000以上である。前記下限値以上とすることにより、基材の耐久性がより向上する傾向にある。前記ポリカーボネートの粘度平均分子量(Mv)の上限値は、45,000以下であることが好ましく、より好ましくは40,000以下であり、さらに好ましくは34,000以下である。前記上限値以下とすることにより、基材の成形加工性がより向上する傾向にある。
 粘度平均分子量(Mv)は、溶媒としてメチレンクロライドを使用し、ウベローデ粘度計を用いて温度25℃での極限粘度[η](単位dL/g)を求め、Schnellの粘度式、すなわち、η=1.23×10-4×Mv0.83、から算出される値を意味する。
 2種以上のポリカーボネートを用いる場合は、混合物の粘度平均分子量とする(以下、各種物性について同様に考える)。
The viscosity average molecular weight (Mv) of polycarbonate is preferably 10,000 or more, more preferably 12,000 or more, still more preferably 15,000 or more, still more preferably 20,000 or more. Is. By setting the value to the lower limit or more, the durability of the base material tends to be further improved. The upper limit of the viscosity average molecular weight (Mv) of the polycarbonate is preferably 45,000 or less, more preferably 40,000 or less, and further preferably 34,000 or less. By setting the value to the upper limit or less, the molding processability of the base material tends to be further improved.
For the viscosity average molecular weight (Mv), methylene chloride was used as a solvent, and the ultimate viscosity [η] (unit: dL / g) at a temperature of 25 ° C. was determined using an Ubbelohde viscometer, and the viscosity formula of Schnell, that is, η =. It means a value calculated from 1.23 × 10 -4 × Mv 0.83 .
When two or more types of polycarbonate are used, the viscosity average molecular weight of the mixture is used (hereinafter, various physical properties are considered in the same manner).
 本発明で用いる基材は、ポリカーボネートのみからなっていてもよいし、他の樹脂成分を含んでいてもよい。他の樹脂としては、ポリアリレートが例示される。
 基材における樹脂成分の総量は、全体の90質量%以上であることが好ましく、95質量%以上であることがより好ましく、99質量%以上であってもよい。樹脂成分は、ポリカーボネートを1種のみ含んでいてもよいし、2種以上含んでいてもよい。また、ポリカーボネート以外の他の樹脂成分(例えば、ポリアリレート)を含む場合、前記他の樹脂成分も1種のみ含んでいてもよいし、2種以上含んでいてもよい。また、樹脂成分以外の成分としては、後述する添加剤が挙げられる。
The base material used in the present invention may consist only of polycarbonate or may contain other resin components. Examples of other resins include polyarylate.
The total amount of the resin component in the base material is preferably 90% by mass or more, more preferably 95% by mass or more, and may be 99% by mass or more. The resin component may contain only one type of polycarbonate, or may contain two or more types of polycarbonate. Further, when a resin component other than polycarbonate (for example, polyarylate) is contained, only one type of the other resin component may be contained, or two or more types may be contained. In addition, examples of components other than the resin component include additives described later.
 本発明で用いる基材の第一の実施形態は、ポリカーボネートが、ビスフェノールAP型ポリカーボネート100~10質量%とビスフェノールA型ポリカーボネート0~90質量%とを含む(ただし、ビスフェノールAP型ポリカーボネートとビスフェノールA型ポリカーボネートの合計が100質量%を超えることはない)形態である。基材の第一の実施形態においては、ビスフェノールAP型ポリカーボネート20~90質量%とビスフェノールA型ポリカーボネート10~80質量%とを含むことが好ましく、ビスフェノールAP型ポリカーボネート30~80質量%とビスフェノールA型ポリカーボネート20~70質量%とを含むことがより好ましい。このような形態とすることにより、耐熱性に優れるほか、得られるシートの面内レタデーションを低下させることが可能となる。
 本実施形態において、基材に対するポリカーボネートの総量は、好ましくは90質量%以上、より好ましくは95質量%以上、さらに好ましくは98質量%以上である。
 ビスフェノールAP型ポリカーボネートとビスフェノールA型ポリカーボネートは、それぞれ1種のみ含まれていてもよいし、2種以上含まれていてもよい。
 以下、ビスフェノールAP型ポリカーボネートとビスフェノールA型ポリカーボネートについて詳細に説明する。
In the first embodiment of the base material used in the present invention, the polycarbonate contains 100 to 10% by mass of bisphenol AP type polycarbonate and 0 to 90% by mass of bisphenol A type polycarbonate (however, bisphenol AP type polycarbonate and bisphenol A type). The total amount of polycarbonate does not exceed 100% by mass). In the first embodiment of the base material, it is preferable to contain 20 to 90% by mass of bisphenol AP type polycarbonate and 10 to 80% by mass of bisphenol A type polycarbonate, and 30 to 80% by mass of bisphenol AP type polycarbonate and bisphenol A type. More preferably, it contains 20 to 70% by mass of polycarbonate. By adopting such a form, it is possible to have excellent heat resistance and reduce the in-plane retardation of the obtained sheet.
In the present embodiment, the total amount of polycarbonate with respect to the base material is preferably 90% by mass or more, more preferably 95% by mass or more, still more preferably 98% by mass or more.
Only one type of bisphenol AP type polycarbonate and bisphenol A type polycarbonate may be contained, or two or more types may be contained.
Hereinafter, the bisphenol AP type polycarbonate and the bisphenol A type polycarbonate will be described in detail.
<<ビスフェノールAP型ポリカーボネート>>
 ビスフェノールAP型ポリカーボネートは、ビスフェノールAPおよびその誘導体由来のカーボネート単位を有する樹脂をいい、下記式(A-1)で表される構成単位を有していることが好ましい。式中の*は結合位置を表す。
Figure JPOXMLDOC01-appb-C000001
式(A-1)中、R~Rは、それぞれ独立に、フッ素原子、塩素原子、臭素原子、ヨウ素原子、炭素数1~9(好ましくは1~3)のアルキル基、炭素数6~12(好ましくは6~10)のアリール基、炭素数1~5(好ましくは1~3)のアルコキシ基、炭素数2~5(好ましくは2または3)のアルケニル基または炭素数7~17(好ましくは7~11)のアラルキル基を表す。lは0~5の整数を表す。mおよびnはそれぞれ独立に0~4の整数を表す。*は結合位置を表す。
<< Bisphenol AP type polycarbonate >>
The bisphenol AP type polycarbonate refers to a resin having a carbonate unit derived from bisphenol AP and a derivative thereof, and preferably has a structural unit represented by the following formula (A-1). * In the formula represents the connection position.
Figure JPOXMLDOC01-appb-C000001
In the formula (A-1), R 1 to R 4 are independently a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, an alkyl group having 1 to 9 carbon atoms (preferably 1 to 3), and 6 carbon atoms. To 12 (preferably 6 to 10) aryl groups, 1 to 5 (preferably 1 to 3) alkoxy groups, 2 to 5 (preferably 2 or 3) alkenyl groups or 7 to 17 carbon atoms. Represents an arylyl group (preferably 7-11). l represents an integer from 0 to 5. m and n each independently represent an integer of 0 to 4. * Represents the bond position.
 式(A-1)で表される構成単位は、下記式(A-2)で表される構成単位であることが好ましい。式中の*は結合位置を表す。
Figure JPOXMLDOC01-appb-C000002
 R、R、R、R、l、m、nは、式(A-1)で定義したものと同義である。
The structural unit represented by the formula (A-1) is preferably the structural unit represented by the following formula (A-2). * In the formula represents the connection position.
Figure JPOXMLDOC01-appb-C000002
R 1 , R 2 , R 3 , R 4 , l, m, and n are synonymous with those defined by the equation (A-1).
 式(A-2)で表される構成単位は、下記式(A-3)で表される構成単位であることが好ましい。式中の*は結合位置を表す。
Figure JPOXMLDOC01-appb-C000003
The structural unit represented by the formula (A-2) is preferably the structural unit represented by the following formula (A-3). * In the formula represents the connection position.
Figure JPOXMLDOC01-appb-C000003
 ビスフェノールAP型ポリカーボネートにおける、式(A-1)で表される構成単位の含有量は、全構成単位中、70モル%以上であることが好ましく、80モル%以上であることがより好ましく、90モル%以上であることがさらに好ましい。上限値は特に限定されず、100モル%が式(A-1)で表される構成単位であってもよい。ビスフェノールAP由来の構成単位は1種のみでも、2種以上で構成されていてもよい。ビスフェノールAP型ポリカーボネートとして特に好ましくは、実質的に全量が式(A-1)の構成単位で構成された樹脂が挙げられる。ここでの実質的に全量とは、具体的には、99.0モル%以上を指し、99.5モル%以上が好ましく、99.9モル%以上がより好ましい。
 ビスフェノールAP型ポリカーボネートは、ビスフェノールAPおよびその誘導体由来のカーボネート単位とは異なる他の構成単位を有していてもよい。このような他の構成単位を構成するジヒドロキシ化合物としては、例えば、特開2018-154819号公報の段落0014に記載の芳香族ジヒドロキシ化合物を挙げることができ、これらの内容は本明細書に組み込まれる。
The content of the structural unit represented by the formula (A-1) in the bisphenol AP-type polycarbonate is preferably 70 mol% or more, more preferably 80 mol% or more, and 90 mol% or more of all the structural units. It is more preferably mol% or more. The upper limit value is not particularly limited, and 100 mol% may be a structural unit represented by the formula (A-1). The bisphenol AP-derived structural unit may be composed of only one type or two or more types. Particularly preferred as the bisphenol AP-type polycarbonate is a resin in which substantially the entire amount is composed of the structural unit of the formula (A-1). The substantially total amount here specifically refers to 99.0 mol% or more, preferably 99.5 mol% or more, and more preferably 99.9 mol% or more.
The bisphenol AP type polycarbonate may have other constituent units different from the carbonate unit derived from bisphenol AP and its derivatives. Examples of the dihydroxy compound constituting such another structural unit include the aromatic dihydroxy compound described in paragraph 0014 of JP-A-2018-154819, and the contents thereof are incorporated in the present specification. ..
 ビスフェノールAP型ポリカーボネートの製造方法は、特に限定されるものではなく、任意の方法を採用できる。その例を挙げると、界面重合法、溶融エステル交換法、ピリジン法、環状カーボネート化合物の開環重合法、プレポリマーの固相エステル交換法などを挙げることができる。 The method for producing the bisphenol AP-type polycarbonate is not particularly limited, and any method can be adopted. Examples thereof include an interfacial polymerization method, a melt transesterification method, a pyridine method, a ring-opening polymerization method of a cyclic carbonate compound, and a solid phase transesterification method of a prepolymer.
 本発明において、ビスフェノールAP型ポリカーボネートの粘度平均分子量は10,000~28,000であることが好ましい。下限値としては、11,000以上であることがより好ましく、12,000以上であることがさらに好ましく、13,000以上であることが一層好ましい。上限としては、25,000以下であることがより好ましく、23,000以下であることがさらに好ましく、20,500以下であることが一層好ましい。上記粘度平均分子量とすることにより、得られる基材、さらには、粘着シートの透明性を維持しつつ、優れた耐熱性を付与することが可能となる。このようなビスフェノールAP型ポリカ-ボネートを用いることにより、ポリカーボネート成分全体の粘度平均分子量を所望の範囲としやすくなる。 In the present invention, the viscosity average molecular weight of the bisphenol AP-type polycarbonate is preferably 10,000 to 28,000. As the lower limit value, it is more preferably 11,000 or more, further preferably 12,000 or more, and further preferably 13,000 or more. The upper limit is more preferably 25,000 or less, further preferably 23,000 or less, and even more preferably 20,500 or less. By setting the viscosity average molecular weight as described above, it is possible to impart excellent heat resistance while maintaining the transparency of the obtained base material and the pressure-sensitive adhesive sheet. By using such a bisphenol AP type polycarbonate, it becomes easy to set the viscosity average molecular weight of the entire polycarbonate component in a desired range.
 ビスフェノールAP型ポリカーボネートのガラス転移温度(Tg)は、172℃以上であることが好ましく、175℃以上であることがより好ましく、180℃以上であることがさらに好ましい。上限としては、210℃以下であることが好ましく、200℃以下であることがより好ましく、190℃以下であることがさらに好ましい。このようなビスフェノールAP型ポリカ-ボネートを用いることにより、ポリカーボネート成分全体のガラス転移温度を所望の範囲としやすくなる。 The glass transition temperature (Tg) of the bisphenol AP-type polycarbonate is preferably 172 ° C. or higher, more preferably 175 ° C. or higher, and even more preferably 180 ° C. or higher. The upper limit is preferably 210 ° C. or lower, more preferably 200 ° C. or lower, and even more preferably 190 ° C. or lower. By using such a bisphenol AP type polycarbonate, the glass transition temperature of the entire polycarbonate component can be easily set in a desired range.
<<ビスフェノールA型ポリカーボネート>>
 ビスフェノールA型ポリカーボネートは、ビスフェノールAおよびその誘導体由来のカーボネート単位を有する樹脂をいう。
 ビスフェノールA型ポリカーボネートにおける、ビスフェノールAおよびその誘導体由来のカーボネート単位の含有量は、全構成単位中、70モル%以上であることが好ましく、80モル%以上であることがより好ましく、90モル%以上であることがさらに好ましい。上限値は特に限定されず、100モル%がビスフェノールAおよびその誘導体由来のカーボネート単位であってもよい。ビスフェノールA型ポリカーボネートとして特に好ましくは実質的に全量がビスフェノールAおよびその誘導体由来のカーボネート単位で構成された樹脂である。ここでの実質的に全量とは、具体的には、99.0モル%以上を指し、99.5モル%以上が好ましく、99.9モル%以上がより好ましい。
 ビスフェノールA型ポリカーボネートは、ビスフェノールAおよびその誘導体由来のカーボネート単位以外の他の構成単位を有していてもよい。このような他の構成単位を構成するジヒドロキシ化合物としては、例えば、特開2018-154819号公報の段落0014に記載の芳香族ジヒドロキシ化合物を挙げることができ、これらの内容は本明細書に組み込まれる。
<< Bisphenol A Polycarbonate >>
Bisphenol A type polycarbonate refers to a resin having a carbonate unit derived from bisphenol A and its derivative.
The content of the carbonate unit derived from bisphenol A and its derivative in the bisphenol A type polycarbonate is preferably 70 mol% or more, more preferably 80 mol% or more, and 90 mol% or more in the total constituent units. Is more preferable. The upper limit is not particularly limited, and 100 mol% may be a carbonate unit derived from bisphenol A and its derivative. Particularly preferably, the bisphenol A type polycarbonate is a resin composed of substantially the entire amount of bisphenol A and its derivatives derived from carbonate units. The substantially total amount here specifically refers to 99.0 mol% or more, preferably 99.5 mol% or more, and more preferably 99.9 mol% or more.
The bisphenol A type polycarbonate may have a structural unit other than the carbonate unit derived from bisphenol A and its derivative. Examples of the dihydroxy compound constituting such another structural unit include the aromatic dihydroxy compound described in paragraph 0014 of JP-A-2018-154819, and the contents thereof are incorporated in the present specification. ..
 ビスフェノールA型ポリカーボネートの製造方法は、特に限定されるものではなく、任意の方法を採用できる。その例を挙げると、界面重合法、溶融エステル交換法、ピリジン法、環状カーボネート化合物の開環重合法、プレポリマーの固相エステル交換法などを挙げることができる。 The method for producing bisphenol A type polycarbonate is not particularly limited, and any method can be adopted. Examples thereof include an interfacial polymerization method, a melt transesterification method, a pyridine method, a ring-opening polymerization method of a cyclic carbonate compound, and a solid phase transesterification method of a prepolymer.
 本発明において、ビスフェノールA型ポリカーボネートの粘度平均分子量は10,000~45,000であることが好ましい。下限値としては、10,200以上であることがより好ましく、10,500以上であることがさらに好ましく、10,750以上であることが一層好ましい。上記下限値以上とすることにより、基材の耐久性が向上する傾向にある。上限としては、43,000以下であることがより好ましく、40,000以下であることがさらに好ましく、35,000以下であることが一層好ましい。上記上限値以下とすることにより、成形加工性が向上する傾向にある。 In the present invention, the viscosity average molecular weight of the bisphenol A type polycarbonate is preferably 10,000 to 45,000. The lower limit value is more preferably 10,200 or more, further preferably 10,500 or more, and further preferably 10,750 or more. By setting the value to the above lower limit or more, the durability of the base material tends to be improved. The upper limit is more preferably 43,000 or less, further preferably 40,000 or less, and further preferably 35,000 or less. By setting the value to the upper limit or less, the molding processability tends to be improved.
 本発明で用いる基材の第二の実施形態は、基材に含まれる樹脂成分100質量部中、ポリアリレートを10~90質量部含む形態である。このような形態とすることにより、優れた降伏強度を示す基材が得られる。基材の第二の実施形態においては、基材に含まれる樹脂成分100質量部中、ポリアリレートを20~80質量部含むことが好ましく、基材に含まれる樹脂成分100質量部中、ポリアリレートを25~75質量部含むことがより好ましい。
 基材の第二の実施形態においては、ポリカーボネートと、ポリアリレートは、それぞれ1種のみ含まれていてもよいし、2種以上含まれていてもよい。
 基材の第二の実施形態において、基材におけるポリカーボネートとポリアリレートの合計が、基材の好ましくは90質量%以上、より好ましくは95質量%以上、さらに好ましくは98質量%以上を占める。
The second embodiment of the base material used in the present invention is a form containing 10 to 90 parts by mass of polyarylate in 100 parts by mass of the resin component contained in the base material. With such a form, a base material exhibiting excellent yield strength can be obtained. In the second embodiment of the base material, it is preferable that 20 to 80 parts by mass of polyarylate is contained in 100 parts by mass of the resin component contained in the base material, and polyarylate is contained in 100 parts by mass of the resin component contained in the base material. Is more preferably contained in an amount of 25 to 75 parts by mass.
In the second embodiment of the base material, only one kind of polycarbonate and polyarylate may be contained, or two or more kinds may be contained.
In the second embodiment of the base material, the total of polycarbonate and polyarylate in the base material occupies preferably 90% by mass or more, more preferably 95% by mass or more, and further preferably 98% by mass or more of the base material.
<<ポリカーボネート>>
 第二の実施形態において、ポリカーボネートは、いずれのポリカーボネートであってもよいが、ビスフェノールA型ポリカーボネートを含むことが好ましい。ビスフェノールA型ポリカーボネートは、基材の第一の実施形態で述べたビスフェノールA型ポリカーボネートと同義であり、好ましい範囲も同様である。
<< Polycarbonate >>
In the second embodiment, the polycarbonate may be any polycarbonate, but preferably contains bisphenol A type polycarbonate. The bisphenol A type polycarbonate has the same meaning as the bisphenol A type polycarbonate described in the first embodiment of the base material, and the preferable range is also the same.
<<ポリアリレート>>
 本発明で用いるポリアリレートは、芳香族ジカルボン酸由来の構成単位とビスフェノール由来の構成単位とから構成される芳香族ポリエステルであることが好ましい。
 芳香族ジカルボン酸としては、例えばテレフタル酸、イソフタル酸、1,4-ナフタレンジカルボン酸、1,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、ベンゾフェノンジカルボン酸、4,4’-ジフェニルジカルボン酸、3,3’-ジフェニルジカルボン酸、4,4’-ジフェニルエーテルジカルボン酸等が挙げられ、テレフタル酸およびイソフタル酸がより好ましい。
 ビスフェノールとしては、例えば、2,2-ビス(4-ヒドロキシフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジメチルフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジブロモフェニル)プロパン、2,2-ビス(4-ヒドロキシ-3,5-ジクロロフェニル)プロパン、4,4’-ジヒドロキシジフェニルスルホン、4,4’-ジヒドロキシジフェニルエーテル、4,4’-ジヒドロキシジフェニルスルフィド、4,4’-ジヒドロキシジフェニルケトン、4,4’-ジヒドロキシジフェニルメタン、1,1-ビス(4-ヒドロキシフェニル)シクロヘキサン、1,1-ビス(4-ヒドロキシフェニル)-1-フェニルエタン、1,1-ビス(4-ヒドロキシフェニル)-3,3,5-トリメチルシクロヘキサン等が挙げられる。これらの化合物は単独で使用してもよいし、あるいは、2種以上混合して使用してもよい。
<< Polyarylate >>
The polyarylate used in the present invention is preferably an aromatic polyester composed of a structural unit derived from an aromatic dicarboxylic acid and a structural unit derived from bisphenol.
Examples of the aromatic dicarboxylic acid include terephthalic acid, isophthalic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, benzophenonedicarboxylic acid, and 4,4'-diphenyldicarboxylic acid. , 3,3'-diphenyldicarboxylic acid, 4,4'-diphenyletherdicarboxylic acid and the like, and terephthalic acid and isophthalic acid are more preferable.
Examples of the bisphenol include 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, and 2,2-bis (4-hydroxy-3,). 5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 4,4'-dihydroxydiphenylsulfone, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenylsulfide , 4,4'-Dihydroxydiphenylketone, 4,4'-dihydroxydiphenylmethane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 1,1-bis (4-hydroxyphenyl) -1-phenylethane, 1, Examples thereof include 1-bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane. These compounds may be used alone or in combination of two or more.
 より具体的には、ポリアリレートは、下記式(B-1)で表される構成単位および/または下記式(B-2)で表される構成単位を含むことが好ましい。式中の*は結合位置を表す。
式(B-1)
Figure JPOXMLDOC01-appb-C000004
 式(B-1)中、Xは下記構造を表す。
Figure JPOXMLDOC01-appb-C000005
 RおよびRは、アルキル基または水素原子であり、少なくとも一方がメチル基であることが好ましく、両方がメチル基であることがより好ましい。
 式(B-1)で表される構成単位は、例えば、ビスフェノールAおよびその誘導体の少なくとも1種と、テレフタル酸およびイソフタル酸、ならびに、それらの誘導体の少なくとも1種とから形成される。テレフタル酸とイソフタル酸のモル比率は、40~60:60~40であることが好ましい。
More specifically, the polyarylate preferably contains a structural unit represented by the following formula (B-1) and / or a structural unit represented by the following formula (B-2). * In the formula represents the connection position.
Equation (B-1)
Figure JPOXMLDOC01-appb-C000004
In formula (B-1), X 8 represents the following structure.
Figure JPOXMLDOC01-appb-C000005
R 5 and R 6 are alkyl groups or hydrogen atoms, preferably at least one is a methyl group, and more preferably both are methyl groups.
The structural unit represented by the formula (B-1) is formed from, for example, at least one of bisphenol A and its derivatives, terephthalic acid and isophthalic acid, and at least one of their derivatives. The molar ratio of terephthalic acid to isophthalic acid is preferably 40 to 60: 60 to 40.
式(B-2)
Figure JPOXMLDOC01-appb-C000006
 式(B-2)中、Rは、それぞれ独立に、水素原子、フッ素原子、塩素原子、臭素原子、ヨウ素原子、炭素数1~9(好ましくは1~3)のアルキル基、炭素数6~12(好ましくは6~10)のアリール基、炭素数1~5(好ましくは1~3)のアルコキシ基、炭素数2~5(好ましくは2または3)のアルケニル基または炭素数7~17(好ましくは7~11)のアラルキル基を表す。qは1~5の整数を表す。
 Rは、それぞれ独立に、水素原子または炭素数1~9(好ましくは1~3)のアルキル基が好ましく、水素原子またはメチル基がより好ましい。
Equation (B-2)
Figure JPOXMLDOC01-appb-C000006
In formula (B-2), R 8 independently contains a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, an alkyl group having 1 to 9 carbon atoms (preferably 1 to 3), and 6 carbon atoms. ~ 12 (preferably 6-10) aryl groups, 1-5 (preferably 1-3) alkoxy groups, 2-5 (preferably 2 or 3) alkenyl groups or 7-17 carbon atoms. Represents an aralkyl group (preferably 7-11). q represents an integer from 1 to 5.
R 8 is preferably a hydrogen atom or an alkyl group having 1 to 9 carbon atoms (preferably 1 to 3) independently of each other, and more preferably a hydrogen atom or a methyl group.
 式(B-2)で表される構成単位は、式(B-3)で表される構成単位であることが好ましい。
式(B-3)
Figure JPOXMLDOC01-appb-C000007
 式(B-3)中、Rは式(B-2)におけるRと同義であり、好ましい範囲も同様である。
 式(B-3)で表される構成単位は、例えば、ビスフェノールTMCおよびその誘導体の少なくとも1種と、テレフタル酸およびイソフタル酸、ならびに、それらの誘導体の少なくとも1種とから形成される。テレフタル酸とイソフタル酸のモル比率は、40~60:60~40であることが好ましい。
The structural unit represented by the formula (B-2) is preferably the structural unit represented by the formula (B-3).
Equation (B-3)
Figure JPOXMLDOC01-appb-C000007
Wherein (B-3), R 8 has the same meaning as R 8 in the formula (B-2), and preferred ranges are also the same.
The structural unit represented by the formula (B-3) is formed from, for example, at least one of bisphenol TMC and its derivatives, terephthalic acid and isophthalic acid, and at least one of their derivatives. The molar ratio of terephthalic acid to isophthalic acid is preferably 40 to 60: 60 to 40.
 本発明で用いるポリアリレートの第一の実施形態は、式(B-1)で表される構成単位を、両末端を除く全構成単位の90モル%以上含む形態である。
 本発明で用いるポリアリレートの第二の実施形態は、式(B-1)で表される構成単位と式(B-2)で表される構成単位を、モル比で、90~40:10~60の割合で含む形態であり、90~51:10~49の割合で含むことがより好ましく、85~55:15~45の割合で含むことがより好ましい。式(B-1)で表される構成単位と式(B-2)で表される構成単位は、同じポリアリレートに含まれていてもよいし、式(B-1)で表される構成単位を含むポリアリレートと、式(B-2)で表される構成単位を含むポリアリレートのブレンド物であってもよい。また、第二の実施形態においては、本発明で用いるポリアリレートが、式(B-1)で表される構成単位と式(B-2)で表される構成単位を、合計で、両末端を除く全構成単位の90モル%以上含むことがより好ましい。
The first embodiment of the polyarylate used in the present invention is a form containing 90 mol% or more of the structural units represented by the formula (B-1) in all the structural units excluding both ends.
In the second embodiment of the polyarylate used in the present invention, the structural unit represented by the formula (B-1) and the structural unit represented by the formula (B-2) are arranged in a molar ratio of 90 to 40:10. It is a form containing at a ratio of to 60, more preferably at a ratio of 90 to 51:10 to 49, and more preferably at a ratio of 85 to 55:15 to 45. The structural unit represented by the formula (B-1) and the structural unit represented by the formula (B-2) may be included in the same polyarylate, or the structural unit represented by the formula (B-1). It may be a blend of a polyarylate containing a unit and a polyarylate containing a structural unit represented by the formula (B-2). Further, in the second embodiment, the polyarylate used in the present invention is a total of the structural units represented by the formula (B-1) and the structural units represented by the formula (B-2) at both ends. It is more preferable to contain 90 mol% or more of all the constituent units excluding.
 ポリアリレートの重量平均分子量は、25,000以上であることが好ましく、30,000以上であることがより好ましく、35,000以上であることがさらに好ましく、37,000以上であることが一層好ましく、40,000以上であってもよい。また、前記ポリアリレートの重量平均分子量の上限値は、80,000以下であることが好ましく、60,000以下であることがより好ましく、50,000以下であることがさらに好ましい。 The weight average molecular weight of the polyarylate is preferably 25,000 or more, more preferably 30,000 or more, further preferably 35,000 or more, and even more preferably 37,000 or more. It may be 40,000 or more. The upper limit of the weight average molecular weight of the polyarylate is preferably 80,000 or less, more preferably 60,000 or less, and further preferably 50,000 or less.
 ポリアリレートの重量平均分子量の測定は、ゲル浸透クロマトグラフィーにより、以下のようにして行った。
 ゲル浸透クロマトグラフィー装置には、LC-20AD system(島津製作所社製)を用い、カラムとして、LF-804(Shodex社製)を接続して用いた。カラム温度は40℃とした。検出器はRID-10A(島津製作所社製)のRI検出器を用いた。溶離液として、クロロホルムを用い、検量線は、東ソー社製の標準ポリスチレンを使用して作成した。
 上記ゲル浸透クロマトグラフィー装置、カラム、および、検出器が入手困難な場合、同等の性能を有する他の装置等を用いて測定する。
The weight average molecular weight of polyarylate was measured by gel permeation chromatography as follows.
An LC-20AD system (manufactured by Shimadzu Corporation) was used as a gel permeation chromatography apparatus, and LF-804 (manufactured by Shodex) was connected and used as a column. The column temperature was 40 ° C. As the detector, an RI detector of RID-10A (manufactured by Shimadzu Corporation) was used. Chloroform was used as the eluent, and the calibration curve was prepared using standard polystyrene manufactured by Tosoh Corporation.
If the gel permeation chromatography device, column, and detector are difficult to obtain, the measurement is performed using another device having equivalent performance.
 ポリアリレートの示差走査熱量計で測定したガラス転移温度は、160℃超であることが好ましく、170℃以上であることがより好ましく、180℃以上であることがさらに好ましく、190℃以上であることが一層好ましい。また、前記ガラス転移温度の上限値は、250℃以下であることが好ましく、さらには、240℃以下、230℃以下、220℃以下、200℃以下であってもよい。上記下限値以上とすることにより、得られる基材の耐熱性をより向上させることができ、上記上限値以下とすることにより、溶融粘度をより適正な範囲とすることができる。 The glass transition temperature measured by a differential scanning calorimeter of polyarylate is preferably more than 160 ° C., more preferably 170 ° C. or higher, further preferably 180 ° C. or higher, and 190 ° C. or higher. Is more preferable. The upper limit of the glass transition temperature is preferably 250 ° C. or lower, and may be 240 ° C. or lower, 230 ° C. or lower, 220 ° C. or lower, or 200 ° C. or lower. By setting it to the above lower limit value or more, the heat resistance of the obtained base material can be further improved, and by setting it to the above upper limit value or less, the melt viscosity can be set to a more appropriate range.
 基材は、また、上記樹脂成分の他、添加剤を含んでいてもよい。添加剤としては、熱安定剤、酸化防止剤、難燃剤、難燃助剤、紫外線吸収剤、離型剤および着色剤からなる群から選択された少なくとも1種が例示される。さらに、帯電防止剤、近赤外線遮蔽剤、光拡散剤、蛍光増白剤、防曇剤、流動性改良剤、可塑剤、分散剤、抗菌剤等を基材に添加してもよい。
 酸化防止剤としては、フェノール系酸化防止剤、アミン系酸化防止剤、リン系酸化防止剤、チオエーテル系酸化防止剤などが挙げられる。中でも本発明においては、リン系酸化防止剤およびフェノール系酸化防止剤(より好ましくはヒンダードフェノール系酸化防止剤)が好ましい。リン系酸化防止剤は、基材の色相に優れることから特に好ましい。リン系酸化防止剤としては、特開2018-178075号公報の段落0098~0106の記載を参酌でき、この内容は本明細書に組み込まれる。
 基材における添加剤の総量は、0~10質量%であることが好ましく、0~5質量%であることがより好ましい。
The base material may also contain additives in addition to the above resin components. Examples of the additive include at least one selected from the group consisting of heat stabilizers, antioxidants, flame retardants, flame retardants, ultraviolet absorbers, mold release agents and colorants. Further, an antistatic agent, a near-infrared ray shielding agent, a light diffusing agent, a fluorescent whitening agent, an antifogging agent, a fluidity improving agent, a plasticizer, a dispersant, an antibacterial agent and the like may be added to the substrate.
Examples of the antioxidant include a phenol-based antioxidant, an amine-based antioxidant, a phosphorus-based antioxidant, and a thioether-based antioxidant. Among them, in the present invention, phosphorus-based antioxidants and phenol-based antioxidants (more preferably hindered phenol-based antioxidants) are preferable. Phosphorus-based antioxidants are particularly preferable because they are excellent in hue of the base material. As the phosphorus-based antioxidant, the description in paragraphs 0098 to 0106 of JP-A-2018-178075 can be referred to, and the content thereof is incorporated in the present specification.
The total amount of the additive in the base material is preferably 0 to 10% by mass, more preferably 0 to 5% by mass.
 次に、基材の層構成について説明する。
 基材は、単層であってもよいが、多層であってもよい。多層とする場合、例えば、ポリカーボネート(PC)の層に、アクリル樹脂、例えば、ポリ(メタ)クリル酸メチル樹脂(PMMA:ポリアクリル酸メチルおよび/またはポリメタクリル酸メチル)等のアクリル系樹脂層を積層させたもの、ポリカーボネート(PC)の層に、さらに、ポリカーボネート(PC)の層を積層させたもの等が挙げられる。本発明で用いる基材は、単層が好ましい。
Next, the layer structure of the base material will be described.
The base material may be a single layer or may be a multi-layer. In the case of a multi-layer structure, for example, an acrylic resin such as a poly (meth) methyl crylate resin (PMMA: methyl polyacrylate and / or polymethyl methacrylate) is formed on a layer of polycarbonate (PC). Examples thereof include those in which a layer of polycarbonate (PC) is further laminated on a layer of polycarbonate (PC). The base material used in the present invention is preferably a single layer.
<粘着層>
 本発明のシートは、上述の通り、基材上に設けられた粘着層を含む。
 粘着層の種類は、特に制限はないが、アクリル粘着剤、シリコーン粘着剤およびウレタン粘着剤の少なくとも1種を含むことが好ましい。これらの粘着剤を用いることにより、より高い粘着性と、例えば、プライマー層に対する適度な密着性を実現できる。
 また、粘着層は、再剥離性を有していてもよく、再剥離性を有する粘着層は、一度、貼り付け材から剥離させても再度、粘着させることができる。
<Adhesive layer>
As described above, the sheet of the present invention includes an adhesive layer provided on the base material.
The type of the adhesive layer is not particularly limited, but preferably contains at least one of an acrylic pressure-sensitive adhesive, a silicone pressure-sensitive adhesive, and a urethane pressure-sensitive adhesive. By using these adhesives, higher adhesiveness and, for example, appropriate adhesion to the primer layer can be realized.
Further, the adhesive layer may have re-peelability, and the adhesive layer having re-peelability can be re-adhered even if it is once peeled from the sticking material.
 アクリル粘着剤は、アクリル系高分子を含む粘着剤であり、具体例として、DIC社製のファインタック(CT-3088、CT-3850、CT-6030、CT-5020、CT-5030)、クイックマスター(SPS-900-IV、クイックマスターSPS-1040NT-25)、および、トーヨーケム社製の粘着剤オリパイン等が挙げられる。
 シリコーン粘着剤は、シリコーン系高分子を含む粘着剤であり、具体例として、信越化学工業社製のKR-3704(主剤)とCAT-PL-50T(白金触媒)とにより製造されるポリマー等が挙げられる。
 ウレタン粘着剤は、ウレタン系高分子を含む粘着剤であり、具体例として、トーヨーケム社製の粘着剤オリパイン等が挙げられる。
 本明細書では、高分子とは、数平均分子量が1000以上の化合物をいい、好ましくは2000以上の化合物を意味する。
The acrylic pressure-sensitive adhesive is a pressure-sensitive adhesive containing an acrylic polymer, and specific examples thereof include Fine Tack (CT-3088, CT-3850, CT-6030, CT-5020, CT-5030) and Quick Master manufactured by DIC. (SPS-900-IV, Quick Master SPS-1040NT-25), and the adhesive Olipine manufactured by Toyochem Co., Ltd. can be mentioned.
The silicone pressure-sensitive adhesive is a pressure-sensitive adhesive containing a silicone-based polymer, and specific examples thereof include a polymer manufactured by KR-3704 (main agent) and CAT-PL-50T (platinum catalyst) manufactured by Shin-Etsu Chemical Co., Ltd. Can be mentioned.
The urethane pressure-sensitive adhesive is a pressure-sensitive adhesive containing a urethane-based polymer, and specific examples thereof include a pressure-sensitive adhesive Olipine manufactured by Toyochem Co., Ltd.
In the present specification, the polymer means a compound having a number average molecular weight of 1000 or more, and preferably a compound having a number average molecular weight of 2000 or more.
 粘着層としては、上記の他、本発明の趣旨を逸脱しない範囲で、特開2017-200975号公報の段落0026~00053に記載の粘着剤層、特開2013-020130号公報の段落0056~0060に記載の粘着層、国際公開第2016/158827号の粘着シート、特開2016-182791号公報の段落の0031~0032の粘着層、特開2015-147837号公報の段落0057~0084のゴム系粘着剤層を採用することもでき、これらの内容は本明細書に組み込まれる。 In addition to the above, the adhesive layer includes the pressure-sensitive adhesive layer described in paragraphs 0026 to 00053 of JP-A-2017-200775 and paragraphs 0056-0060 of JP2013-020130, as long as the gist of the present invention is not deviated. , The adhesive sheet of International Publication No. 2016/158827, the adhesive layer of paragraphs 0031 to 0032 of JP2016-182791A, and the rubber-based adhesive of paragraphs 0057 to 0084 of JP2015-147837. Agent layers may also be employed and these contents are incorporated herein.
 粘着層の厚みは、特に制限はないが、10μm以上であることが好ましく、25μm以上であることがより好ましく、35μm以上であることがさらに好ましく、40μm以上であってもよい。また、粘着層の厚みは、70μm以下であることが好ましく、60μm以下であることがより好ましい。上記範囲内とすることで、より適切な粘着特性および粘着強度が達成される。 The thickness of the adhesive layer is not particularly limited, but is preferably 10 μm or more, more preferably 25 μm or more, further preferably 35 μm or more, and may be 40 μm or more. The thickness of the adhesive layer is preferably 70 μm or less, more preferably 60 μm or less. Within the above range, more appropriate adhesive properties and adhesive strength are achieved.
 次に、粘着層の剥離力について述べる。
 本発明では、ポリカーボネートを含む基材と、前記基材上に設けられた粘着層とを含み、前記基材の示差走査熱量測定によって測定したガラス転移温度が160℃以上である、貼り合わせ用粘着シートを、前記粘着層側で、厚さ0.1(mm)のポリカーボネート製鏡面フィルムにラミネートして、JIS Z0237に準拠した、180°の方向に、152mm/分の条件下で剥離させる剥離試験において、0.001~4.5N/25mmの剥離力を示すことが好ましい。前記下限値以上とすることにより、粘着強度がより向上する傾向にある。剥離力は、0.005N/25mm以上であることがより好ましく、0.01N/25mm以上であることがさらに好ましい。また、前記剥離力は、3N/25mm以下であることがより好ましく、1N/25mm以下であることがさらに好ましく、0.8N/25mm以下であることが一層好ましく、0.7N/25mm以下であることがより一層好ましく、0.5N/25mm以下であることがさらに一層好ましく、0.2N/25mm以下であってもよい。剥離力を、3N/25mm以下、さらには1N/25mm以下とすることにより、再剥離性にも優れた粘着シートが得られる。
 剥離力は、後述する実施例に記載の方法に従って測定される。
Next, the peeling force of the adhesive layer will be described.
In the present invention, the adhesive for bonding includes a base material containing polycarbonate and an adhesive layer provided on the base material, and the glass transition temperature measured by differential scanning calorimetry of the base material is 160 ° C. or higher. A peeling test in which the sheet is laminated on a polycarbonate mirror film having a thickness of 0.1 (mm) on the adhesive layer side and peeled off in a 180 ° direction under the condition of 152 mm / min in accordance with JIS Z0237. It is preferable to exhibit a peeling force of 0.001 to 4.5 N / 25 mm. By setting the value to the lower limit or more, the adhesive strength tends to be further improved. The peeling force is more preferably 0.005 N / 25 mm or more, and further preferably 0.01 N / 25 mm or more. Further, the peeling force is more preferably 3N / 25mm or less, further preferably 1N / 25mm or less, further preferably 0.8N / 25mm or less, and 0.7N / 25mm or less. It is even more preferably 0.5 N / 25 mm or less, and it may be 0.2 N / 25 mm or less. By setting the peeling force to 3N / 25 mm or less and further to 1N / 25 mm or less, an adhesive sheet having excellent re-peelability can be obtained.
The peeling force is measured according to the method described in Examples described later.
 剥離力は、粘着層の組成によって制御が可能となる。例えば、シリコーン系粘着層の場合、構成されるポリオルガノシロキサンの主鎖構造、末端構造、分岐構造および分子量などによって剥離力の調整が可能となる。また、ウレタン系粘着層の場合、構成されるポリオールとポリイソシアネートの主鎖構造や分子量、およびそれらの比率などによって剥離力の調整が可能となる。また、アクリル系粘着層の場合、構成されるアクリル含有樹脂のモノマー構造や分子量、共重合比率、およびポリイソシアネートの主鎖構造や分子量、さらにはアクリル含有樹脂とポリイソシアネートの比率などよって剥離力の調整が可能となる。
 また、粘着力の異なる粘着剤を組み合わせることによっても、任意の剥離力を有する粘着層を形成させることが可能となる。
The peeling force can be controlled by the composition of the adhesive layer. For example, in the case of a silicone-based adhesive layer, the peeling force can be adjusted by the main chain structure, terminal structure, branched structure, molecular weight, etc. of the polyorganosiloxane formed. Further, in the case of a urethane-based adhesive layer, the peeling force can be adjusted by the main chain structure and molecular weight of the polyol and polyisocyanate, and their ratios. Further, in the case of an acrylic adhesive layer, the peeling power depends on the monomer structure and molecular weight of the acrylic-containing resin, the copolymerization ratio, the main chain structure and molecular weight of the polyisocyanate, and the ratio of the acrylic-containing resin and the polyisocyanate. Adjustment is possible.
Further, by combining pressure-sensitive adhesives having different adhesive strengths, it is possible to form an adhesive layer having an arbitrary peeling power.
<プライマー層>
 本発明の粘着シートは、上述の通り、プライマー層を有していてもよい。プライマー層は基材層と粘着層の間に設けられており、粘着層と基材層の接着性を高める効果を有する。また、粘着層形成時に使用される溶剤による基材へのケミカルクラックなどを抑制することが可能となる。
 プライマー層は、ウレタン(メタ)アクリレート樹脂を含むことが好ましい。ウレタン(メタ)アクリレート樹脂を用いることにより、より耐熱性に優れた粘着シートが得られる。
<Primer layer>
As described above, the pressure-sensitive adhesive sheet of the present invention may have a primer layer. The primer layer is provided between the base material layer and the adhesive layer, and has an effect of enhancing the adhesiveness between the adhesive layer and the base material layer. In addition, it is possible to suppress chemical cracks in the base material due to the solvent used when forming the adhesive layer.
The primer layer preferably contains a urethane (meth) acrylate resin. By using a urethane (meth) acrylate resin, an adhesive sheet having more excellent heat resistance can be obtained.
<<ウレタン(メタ)アクリレート樹脂>>
(環状骨格の分子構造を含むウレタン(メタ)アクリレート樹脂)
 ウレタン(メタ)アクリレート樹脂としては、環状骨格の分子構造を含むウレタン(メタ)アクリレート樹脂が好ましい。より具体的には、環状骨格を有する、イソシアネート化合物とアクリレート化合物との重合体が、好ましいウレタン(メタ)アクリレートの具体例として挙げられる。なお、環状骨格の分子構造を有していてもよいウレタン(メタ)アクリレート樹脂は、好ましくは、紫外線硬化型である。
<< Urethane (meth) acrylate resin >>
(Urethane (meth) acrylate resin containing the molecular structure of the cyclic skeleton)
As the urethane (meth) acrylate resin, a urethane (meth) acrylate resin containing a molecular structure having a cyclic skeleton is preferable. More specifically, a polymer of an isocyanate compound and an acrylate compound having a cyclic skeleton is mentioned as a specific example of a preferable urethane (meth) acrylate. The urethane (meth) acrylate resin, which may have a molecular structure having a cyclic skeleton, is preferably an ultraviolet curable type.
 イソシアネート化合物としては、例えば、メチル基等のアルキル基である置換基を有していてもよい芳香族イソシアネートであって、好ましくは合計炭素数6~16の芳香族イソシアネート、さらに好ましくは炭素数7~14の芳香族イソシアネート、特に好ましくは炭素数8~12の芳香族イソシアネートが用いられる。
 上述のイソシアネートとしては、芳香族イソシアネートであることが好ましいものの、脂肪族系、脂環式系等のイソシアネートも用いられる。
The isocyanate compound is, for example, an aromatic isocyanate which may have a substituent which is an alkyl group such as a methyl group, preferably an aromatic isocyanate having a total carbon number of 6 to 16, and more preferably a carbon number of 7. Aromatic isocyanates of to 14 to 14, particularly preferably aromatic isocyanates having 8 to 12 carbon atoms are used.
As the above-mentioned isocyanate, it is preferable that it is an aromatic isocyanate, but an aliphatic or alicyclic isocyanate is also used.
 (メタ)アクリレート化合物としては、例えば、ペンタエリスリトールトリアクリレート(PETA)、ジペンタエリスリトールペンタアクリレート(DPPA)、(メタ)アクリル酸ヒドロキシプロピル(アクリル酸ヒドロキシプロピル:HPA)等が挙げられる。
 また、(メタ)アクリレート化合物として、(メタ)アクリロイルオキシ基とヒドロキシ基とを有する化合物、例えば、ヒドロキシ基を有する単官能性(メタ)アクリル系化合物を用いることもできる。
Examples of the (meth) acrylate compound include pentaerythritol triacrylate (PETA), dipentaerythritol pentaacrylate (DPPA), hydroxypropyl (meth) acrylate (hydroxypropyl acrylate: HPA) and the like.
Further, as the (meth) acrylate compound, a compound having a (meth) acryloyloxy group and a hydroxy group, for example, a monofunctional (meth) acrylic compound having a hydroxy group can also be used.
 上述のイソシアネート化合物と(メタ)アクリレート化合物との重合体、すなわち、ウレタン(メタ)アクリレート樹脂の好ましい具体例としては、キシリレンジイソシアネート(XDI)とペンタエリスリトールトリアクリレート(PETA)との重合体、XDIとジペンタエリスリトールペンタアクリレート(DPPA)との重合体、ジシクロヘキシルメタンジイソシアネート(H12MDI)とPETAとの重合体、イソホロンジイソシアネート(IPDI)とPETAとの重合体、XDIと(メタ)アクリル酸ヒドロキシプロピル(HPA)との重合体、等が挙げられる。 A preferable specific example of the above-mentioned polymer of isocyanate compound and (meth) acrylate compound, that is, urethane (meth) acrylate resin is a polymer of xylylene diisocyanate (XDI) and pentaerythritol triacrylate (PETA), XDI. Polymer of dipentaerythritol pentaacrylate (DPPA), polymer of dicyclohexylmethane diisocyanate (H12MDI) and PETA, polymer of isophorone diisocyanate (IPDI) and PETA, XDI and hydroxypropyl (meth) acrylate (HPA) ), And the like.
 また、環状骨格を含むウレタン(メタ)アクリレートとして、上述のイソシアネート化合物と(メタ)アクリレート化合物に加え、ポリオール化合物を構成単位として含む重合体も挙げられる。ポリオール化合物(多価アルコール)は1分子中に2個以上のヒドロキシ基を有する化合物が例示される。 Further, as the urethane (meth) acrylate containing a cyclic skeleton, a polymer containing a polyol compound as a constituent unit in addition to the above-mentioned isocyanate compound and (meth) acrylate compound can also be mentioned. Examples of the polyol compound (polyhydric alcohol) include compounds having two or more hydroxy groups in one molecule.
 上述のウレタン(メタ)アクリレート樹脂の好ましい具体例としては、トリシクロジデカンジメタノール(TCDDM)とIPDIとPETAとの重合体、TCDDMとH12MDIとPETAとの重合体、これらの重合体のうちPETAの代わりに、あるいはPETAとともにDPPAを構成単位として含む重合体、キシリレンジイソシアネート(XDI)と(メタ)アクリル酸ヒドロキシプロピル(HPA)との重合体、等が挙げられる。 Preferred specific examples of the above-mentioned urethane (meth) acrylate resin include a polymer of tricyclodidecanedimethanol (TCDDM), IPDI and PETA, a polymer of TCDDM, H12MDI and PETA, and among these polymers, PETA. Alternatively, or a polymer containing DPPA as a constituent unit together with PETA, a polymer of xylylene diisocyanate (XDI) and hydroxypropyl (meth) acrylate (HPA), and the like can be mentioned.
 イソシアネート化合物と、(メタ)アクリロイルオキシ基とヒドロキシ基とを有する化合物とに加え、ポリオール化合物を構成単位として含むウレタン(メタ)アクリレートは、下記式(I)で表される成分を少なくとも含むことが好ましい。
(A)-O(O=)CHN-A-HNC(=O)O-A-O(O=)CNH-A-NH-(=O)O-(A) ・・・(I)
式(I)において、
 Aは、上述のポリオール化合物に由来のアルキレン基であり、
 Aは、それぞれ独立して、上述のイソシアネート化合物由来のアルキレン基であり、
 Aは、それぞれ独立して、上述の(メタ)アクリロイルオキシ基とヒドロキシ基とを有する化合物に由来のアルキル基である。
The urethane (meth) acrylate containing a polyol compound as a constituent unit in addition to the isocyanate compound and the compound having a (meth) acryloyloxy group and a hydroxy group may contain at least a component represented by the following formula (I). preferable.
(A 3 ) -O (O =) CHN-A 2- HNC (= O) O-A 1- O (O =) CNH-A 2- NH- (= O) O- (A 3 ) ... (I)
In formula (I)
A 1 is an alkylene group derived from the above-mentioned polyol compound.
A 2 is an alkylene group derived from the above-mentioned isocyanate compound independently.
A 3 is an alkyl group derived from the above-mentioned compound having a (meth) acryloyloxy group and a hydroxy group, respectively.
 上述の樹脂成分に含まれるウレタン(メタ)アクリレートの好ましい具体例として、エチレングリコール、ペンタエリスリトールトリアクリレート、および、イソホロンジイソシアネートに由来の構成単位を含む以下の化合物が挙げられる。下記式中、nの値は0~10であり、好ましくは1~5であり、より好ましくは1~3である。
Figure JPOXMLDOC01-appb-C000008
Preferred specific examples of the urethane (meth) acrylate contained in the above-mentioned resin component include ethylene glycol, pentaerythritol triacrylate, and the following compounds containing a structural unit derived from isophorone diisocyanate. In the following formula, the value of n is 0 to 10, preferably 1 to 5, and more preferably 1 to 3.
Figure JPOXMLDOC01-appb-C000008
 ウレタン(メタ)アクリレート樹脂において、(メタ)アクリロイルオキシ基とヒドロキシ基とを有する化合物に由来する構成単位と、イソシアネートに由来する構成単位との比率は、99:1~30:70(質量比)であることが好ましく、より好ましくは97:3~60:40であり、さらに好ましくは95:5~80:20である。 In the urethane (meth) acrylate resin, the ratio of the structural unit derived from the compound having a (meth) acryloyloxy group and the hydroxy group to the structural unit derived from isocyanate is 99: 1 to 30:70 (mass ratio). It is preferably 97: 3 to 60:40, and even more preferably 95: 5 to 80:20.
((メタ)アクリレートを含むウレタン(メタ)アクリレート)
 ウレタン(メタ)アクリレート樹脂の好ましい具体例として、ウレタン(メタ)アクリレートと(メタ)アクリレート(ウレタン(メタ)アクリレート以外のものをいい、分子量1000以下の(メタ)アクリレートが好ましい、以下、同じ。)とを含むものが挙げられる。このようなウレタン(メタ)アクリレート樹脂のより好ましい具体例として、6官能ウレタン(メタ)アクリレートと2官能(メタ)アクリレートとの混合物を含むものが挙げられる。
(Urethane (meth) acrylate containing (meth) acrylate)
Preferred specific examples of the urethane (meth) acrylate resin are urethane (meth) acrylate and (meth) acrylate (referring to those other than urethane (meth) acrylate, preferably (meth) acrylate having a molecular weight of 1000 or less, the same applies hereinafter). Those including and can be mentioned. A more preferable specific example of such a urethane (meth) acrylate resin is one containing a mixture of a hexafunctional urethane (meth) acrylate and a bifunctional (meth) acrylate.
 ウレタン(メタ)アクリレート樹脂において、ウレタン(メタ)アクリレートと(メタ)アクリレートとの比率は、99:1~30:70(質量比)であることが好ましく、より好ましくは97:3~60:40であり、さらに好ましくは95:5~80:20である。 In the urethane (meth) acrylate resin, the ratio of urethane (meth) acrylate to (meth) acrylate is preferably 99: 1 to 30:70 (mass ratio), and more preferably 97: 3 to 60:40. It is more preferably 95: 5 to 80:20.
 上述のように、ウレタン(メタ)アクリレートと(メタ)アクリレートの混合物によりプライマー層を形成すると、基材との密着性、および、プライマー層の曲げ性が向上する。 As described above, when the primer layer is formed from a mixture of urethane (meth) acrylate and (meth) acrylate, the adhesion to the substrate and the bendability of the primer layer are improved.
 本発明では、ウレタン(メタ)アクリレートは、ウレタンアクリレートが好ましい。 In the present invention, the urethane (meth) acrylate is preferably urethane acrylate.
 プライマー層を形成する材料、すなわちプライマー塗料には、ウレタン(メタ)アクリレートと(メタ)アクリレート以外の樹脂成分、例えば、エポキシ(メタ)アクリレート、アクリル(メタ)アクリレート、樹脂成分以外の成分として、帯電防止剤、紫外線吸収剤(紫外線遮蔽剤)、近赤外線遮蔽剤、シリカや金属粒子等を始めとする光拡散剤等を添加してもよい。これらの総量はプライマー塗料の固形分(プライマー層となる成分)の5質量%以下であることが好ましい。 The material forming the primer layer, that is, the primer paint, is charged as a resin component other than urethane (meth) acrylate and (meth) acrylate, for example, epoxy (meth) acrylate, acrylic (meth) acrylate, and a component other than the resin component. An inhibitor, an ultraviolet absorber (ultraviolet shielding agent), a near-infrared shielding agent, a light diffusing agent such as silica or metal particles, or the like may be added. The total amount of these is preferably 5% by mass or less of the solid content (component serving as the primer layer) of the primer coating material.
 さらに、プライマー塗料には、レベリング剤、光重合開始剤のいずれかが含まれていてもよい。また、プライマー塗料には溶媒が含まれていてもよい。プライマー塗料の溶媒は、基材の樹脂成分に影響を及ぼさないものが好ましく、プロピレングリコールモノメチルエーテルなどが特に好ましい。
 プライマー塗料にレベリング剤を添加することにより、乾燥過程の塗膜表面に配向性をもたせ、塗膜の表面張力を均一化かつ低下させ、浮きまだらやハジキを防止し、被塗物への濡れ性を向上させることができる。レベリング剤として、例えば、シリコーン系界面活性剤、アクリル系界面活性剤、フッ素系界面活性剤等が好適に用いられる。 
Further, the primer coating material may contain either a leveling agent or a photopolymerization initiator. Further, the primer coating material may contain a solvent. The solvent of the primer coating material is preferably one that does not affect the resin component of the base material, and particularly preferably propylene glycol monomethyl ether or the like.
By adding a leveling agent to the primer paint, the surface of the coating film during the drying process is oriented, the surface tension of the coating film is made uniform and reduced, floating mottle and repelling are prevented, and the wettability to the object to be coated is prevented. Can be improved. As the leveling agent, for example, a silicone-based surfactant, an acrylic-based surfactant, a fluorine-based surfactant, or the like is preferably used.
 プライマー塗料においては、プライマー塗料の固形分(プライマー層となる成分)の質量を基準として、樹脂成分が80質量%以上含まれることが好ましく、より好ましくは、樹脂成分が90質量%以上含まれ、さらに好ましくは、樹脂成分が95質量%以上含まれる。そして樹脂成分においては、ウレタン(メタ)アクリレートが80質量%以上含まれることが好ましい。 The primer coating material preferably contains 80% by mass or more of the resin component, more preferably 90% by mass or more of the resin component, based on the mass of the solid content (component serving as the primer layer) of the primer coating material. More preferably, the resin component is contained in an amount of 95% by mass or more. The resin component preferably contains 80% by mass or more of urethane (meth) acrylate.
 プライマー層としては、上記の他、特開2016-182791号公報の段落0012~0019、0029~0030の記載、特開2015-147837号公報の段落0051~0056の記載を参酌でき、これらの内容は本明細書に組み込まれる。 As the primer layer, in addition to the above, the description of paragraphs 0012 to 0019 and 0029 to 0030 of JP-A-2016-182791 and the description of paragraphs 0051 to 0056 of JP-A-2015-147738 can be taken into consideration. Incorporated herein.
 プライマー層の厚みは、特に制限はないが、2μm以上であることが好ましく、2.5μm以上であることがより好ましい。前記下限値以上とすることにより、粘着層塗布時に基材が溶媒にて白化してしまうことをより効果的に抑制できる。また、プライマー層の厚みは、10μm以下であることが好ましく、7μm以下であることがより好ましく、5μm以下であることがさらに好ましい。前記上限値以下とすることにより、折り曲げ時などにクラックを発生しにくくできる。 The thickness of the primer layer is not particularly limited, but is preferably 2 μm or more, and more preferably 2.5 μm or more. By setting the value to the lower limit or more, it is possible to more effectively prevent the base material from being whitened by the solvent when the pressure-sensitive adhesive layer is applied. The thickness of the primer layer is preferably 10 μm or less, more preferably 7 μm or less, and even more preferably 5 μm or less. By setting the value to the upper limit or less, it is possible to prevent cracks from occurring during bending or the like.
<ハードコート層>
 本発明の粘着シートは、上述のとおり、ハードコート層を有していてもよい。ハードコート層を設けることにより、粘着シートの表面硬度が向上する傾向にある。ハードコート層の厚さは、特に制限されないが、好ましくは1~10μmであり、より好ましくは2~8μm、さらに好ましくは3~7μmである。
 ハードコート層は、好ましくは、基材の表面のうちプライマー層が積層されていない表面に形成される。
 ハードコート層は、基材等の表面に施すハードコート処理により形成されることが好ましい。すなわち、熱硬化または活性エネルギー線による硬化が可能なハードコート材料を塗布後、硬化させることにより、ハードコート層を積層することが好ましい。
 活性エネルギー線を用いて硬化させる塗料の一例としては、1官能あるいは多官能の(メタ)アクリレートモノマーあるいはオリゴマーなどの単独あるいは複数からなる樹脂組成物、より好ましくは、ウレタン(メタ)アクリレートオリゴマーを含む樹脂組成物等が挙げられる。これらの樹脂組成物には、硬化触媒として光重合開始剤が加えられることが好ましい。
 また、熱硬化型樹脂塗料としてはポリオルガノシロキサン系、架橋型アクリル系などのものが挙げられる。この様な樹脂組成物は、アクリル樹脂またはポリカーボネート用ハードコート剤として市販されているものもあり、塗装ラインとの適正を加味し、適宜選択すればよい。
 ハードコート層としては、特開2013-020130号公報の段落0045~0055の記載、特開2018-103518号公報の段落0073~0076の記載、特開2017-213771号公報の段落0062~0082の記載を参酌でき、これらの内容は本明細書に組み込まれる。
<Hard coat layer>
As described above, the pressure-sensitive adhesive sheet of the present invention may have a hard coat layer. By providing the hard coat layer, the surface hardness of the adhesive sheet tends to be improved. The thickness of the hard coat layer is not particularly limited, but is preferably 1 to 10 μm, more preferably 2 to 8 μm, and even more preferably 3 to 7 μm.
The hard coat layer is preferably formed on the surface of the base material on which the primer layer is not laminated.
The hard coat layer is preferably formed by a hard coat treatment applied to the surface of a base material or the like. That is, it is preferable to laminate the hard coat layer by applying a hard coat material that can be heat-cured or cured by active energy rays and then curing the material.
Examples of the coating material to be cured by using active energy rays include a resin composition composed of one or more such as a monofunctional or polyfunctional (meth) acrylate monomer or an oligomer, and more preferably a urethane (meth) acrylate oligomer. Examples include resin compositions. It is preferable to add a photopolymerization initiator as a curing catalyst to these resin compositions.
Examples of the thermosetting resin paint include polyorganosiloxane-based paints and crosslinked acrylic-based paints. Some of such resin compositions are commercially available as hard coat agents for acrylic resins or polycarbonates, and may be appropriately selected in consideration of suitability with the coating line.
As the hard coat layer, paragraphs 0045 to 0055 of JP2013-020130, paragraphs 0073 to 0076 of JP2018-103518, and paragraphs 0062-0082 of JP2017-2137771 These contents are incorporated herein by reference.
[粘着シートの製造方法]
 粘着シートの製造においては、まず、基材が形成されることが好ましい。基材の製造においては、ポリカーボネートを含む基材成形用の樹脂組成物を公知の手法でシート状(フィルム状)に加工する。具体的には、押出成形、キャスト成形により成形することができる。本発明では、特に、溶剤を含まないポリカーボネートを含む基材成形用の樹脂組成物を溶融し押出成形して、基材とすることが好ましい。押出成形の例としては、樹脂組成物のペレット、フレークあるいは粉末を押出機で溶融、混練後、Tダイ等から押出し、得られる半溶融状のシートをロールで挟圧しながら、冷却、固化してシートを形成する方法が挙げられる。また、市販品のポリカーボネートフィルムを用いてもよい。
[Manufacturing method of adhesive sheet]
In the production of the pressure-sensitive adhesive sheet, it is preferable that a base material is first formed. In the production of a base material, a resin composition for molding a base material containing polycarbonate is processed into a sheet shape (film shape) by a known method. Specifically, it can be molded by extrusion molding or cast molding. In the present invention, it is particularly preferable to melt and extrude a resin composition for molding a base material containing polycarbonate containing no solvent to obtain a base material. As an example of extrusion molding, pellets, flakes or powders of a resin composition are melted by an extruder, kneaded, extruded from a T-die or the like, and the obtained semi-molten sheet is cooled and solidified while being pressed by a roll. A method of forming a sheet can be mentioned. Moreover, you may use the commercially available polycarbonate film.
 粘着シートは、上述のポリカーボネートを含む基材を用いて、例えば、以下のように、プライマー層形成工程と、粘着層形成工程とを含む製法により製造可能である。
 プライマー層形成工程においては、基材の表面上に、プライマー塗料(プライマー液)を塗布し、硬化させて、プライマー層を形成する。
 また、粘着層形成工程においては、形成されたプライマー層における、基材と接している側とは反対側の表面上に、粘着剤を塗布して硬化させて粘着層を形成する。
 プライマー塗料または粘着剤を硬化させる手法としては、光硬化、および熱硬化などの手法が採用され得る。
The pressure-sensitive adhesive sheet can be produced by using the above-mentioned base material containing polycarbonate, for example, by a production method including a primer layer forming step and a pressure-sensitive adhesive layer forming step as follows.
In the primer layer forming step, a primer coating material (primer solution) is applied on the surface of the base material and cured to form a primer layer.
Further, in the pressure-sensitive adhesive layer forming step, a pressure-sensitive adhesive is applied and cured on the surface of the formed primer layer on the side opposite to the side in contact with the base material to form a pressure-sensitive adhesive layer.
As a method for curing the primer paint or the pressure-sensitive adhesive, a method such as photo-curing and thermosetting can be adopted.
[多層体]
 本発明の多層体は、樹脂成形体の表面の少なくとも一部に、本発明の粘着シートが、前記粘着層側で粘着していることを特徴とする。ここで、樹脂成形体とは、樹脂から成形されるものであり、本発明の粘着シートが貼り合わされる被粘着体を意味する。樹脂成形体の形状は特に定めるものではなく、部品であっても、完成品であってよく、また、表面が平滑であっても、凹凸やさらに複雑な形状を有していてもよい。本発明では、樹脂成形体が樹脂シートである形態が例示される。
 樹脂成形体は、耐熱性や透明性に優れた材料が好ましい。樹脂成形体は、Tgが160℃以上の非晶性樹脂が好ましく、ポリカーボネート、ポリアリレート、シクロオレフィンまたはポリイミドを含むことが好ましく、ポリカーボネートまたはポリイミドを含むことがより好ましい。
[Multilayer]
The multilayer body of the present invention is characterized in that the pressure-sensitive adhesive sheet of the present invention is adhered to at least a part of the surface of the resin molded product on the pressure-sensitive adhesive layer side. Here, the resin molded body is molded from a resin and means a body to be adhered to which the adhesive sheet of the present invention is bonded. The shape of the resin molded product is not particularly defined, and may be a part or a finished product, and may have a smooth surface, irregularities, or a more complicated shape. In the present invention, a form in which the resin molded body is a resin sheet is exemplified.
The resin molded body is preferably a material having excellent heat resistance and transparency. The resin molded product preferably contains an amorphous resin having a Tg of 160 ° C. or higher, preferably contains polycarbonate, polyarylate, cycloolefin or polyimide, and more preferably contains polycarbonate or polyimide.
 本発明の多層体の製造方法は、本発明の貼り合わせ用粘着シートを、樹脂成形体に貼り付けることを含む。
 樹脂成形体と粘着シートの貼り合わせ方法としては、公知の方法が使用可能である。例えば、そのまま手作業で貼り付けを行う他、ロールラミネーター法、水張り法、などが挙げられる。
The method for producing a multilayer body of the present invention includes attaching the adhesive sheet for bonding of the present invention to a resin molded body.
As a method for bonding the resin molded body and the pressure-sensitive adhesive sheet, a known method can be used. For example, in addition to pasting by hand as it is, the roll laminator method, the water filling method, and the like can be mentioned.
<用途>
 本発明の粘着シートや多層体は、携帯電話端末、スマートフォン、携帯型電子遊具、携帯情報端末、タブレット機器、モバイルパソコン、ウェアラブル端末などの画像表示装置、液晶テレビ、液晶モニター、デスクトップパソコン、カーナビゲーション、自動車計器など設置型ディスプレイデバイス等の各種素子の構成材料として用いることができる。
 特に、前記液晶部材の透明導電膜や各種素子の基板材料や保護材料として好適に用いることができる。
 本発明の粘着シートや多層体には、種々の加工方法で加工することもできる。例えば、金型を用いて加熱・加圧する方法のほか、圧空成型法、真空成型法、ロールホーミング法などを成形方法として例示することができる。本発明の粘着シートや多層体を加工することで、曲面を有する素子へ利用することが可能となる。
<Use>
The adhesive sheet or multilayer body of the present invention can be used for image display devices such as mobile phone terminals, smartphones, portable electronic play equipment, personal digital assistants, tablet devices, mobile personal computers, wearable terminals, liquid crystal televisions, liquid crystal monitors, desktop personal computers, car navigation systems. , Can be used as a constituent material for various elements such as stationary display devices such as automobile instruments.
In particular, it can be suitably used as a transparent conductive film of the liquid crystal member, a substrate material or a protective material of various elements.
The pressure-sensitive adhesive sheet or multilayer body of the present invention can also be processed by various processing methods. For example, in addition to the method of heating and pressurizing using a mold, a compressed air molding method, a vacuum forming method, a roll homing method, and the like can be exemplified as molding methods. By processing the adhesive sheet or multilayer body of the present invention, it can be used for an element having a curved surface.
 本発明は、上記の他、本発明の趣旨を逸脱しない範囲で、国際公開第2016/158827号、特開2017-200975号公報、特開2015-147837号公報の記載を参酌でき、これらの内容は本明細書に組み込まれる。 In addition to the above, the present invention can refer to the descriptions of International Publication No. 2016/158827, JP-A-2017-200775, and JP-A-2015-147738 without departing from the spirit of the present invention. Is incorporated herein by reference.
 以下に実施例を挙げて本発明をさらに具体的に説明する。以下の実施例に示す材料、使用量、割合、処理内容、処理手順等は、本発明の趣旨を逸脱しない限り、適宜、変更することができる。従って、本発明の範囲は以下に示す具体例に限定されるものではない。 The present invention will be described in more detail with reference to examples below. The materials, amounts used, ratios, treatment contents, treatment procedures, etc. shown in the following examples can be appropriately changed as long as they do not deviate from the gist of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below.
[基材]
<原料>
・ビスフェノールAPを出発原料とする界面重合法により得られた芳香族ポリカーボネート樹脂(FPC-0220、三菱ガス化学社製、粘度平均分子量20,200)
・ビスフェノールAを出発原料とする界面重合法により得られた芳香族ポリカーボネート樹脂(H-4000F、三菱エンジニアリングプラスチックス社製、粘度平均分子量16,000)
・ビスフェノールAを出発原料とする界面重合法により得られた芳香族ポリカーボネート樹脂(H-7000F、三菱エンジニアリングプラスチックス社製、粘度平均分子量14,000)
・ビスフェノールAを出発原料とする界面重合法により得られた芳香族ポリカーボネート樹脂(S-3000F、三菱エンジニアリングプラスチックス社製、粘度平均分子量21,000)
[Base material]
<Raw materials>
-Aromatic polycarbonate resin obtained by an interfacial polymerization method using bisphenol AP as a starting material (FPC-0220, manufactured by Mitsubishi Gas Chemical Company, Inc., viscosity average molecular weight 20,200)
-Aromatic polycarbonate resin obtained by an interfacial polymerization method using bisphenol A as a starting material (H-4000F, manufactured by Mitsubishi Engineering Plastics Co., Ltd., viscosity average molecular weight 16,000)
-Aromatic polycarbonate resin (H-7000F, manufactured by Mitsubishi Engineering Plastics Co., Ltd., viscosity average molecular weight 14,000) obtained by an interfacial polymerization method using bisphenol A as a starting material.
-Aromatic polycarbonate resin obtained by an interfacial polymerization method using bisphenol A as a starting material (S-3000F, manufactured by Mitsubishi Engineering Plastics Co., Ltd., viscosity average molecular weight 21,000)
・ビスフェノールAを出発原料とする芳香族ポリアリレート(U-パウダー Lタイプ、ユニチカ社製、ジカルボン酸成分:テレフタル酸/イソフタル酸=50/50モル%、ビスフェノール成分:ビスフェノールA=100モル%、重量平均分子量40,800) -Aromatic polyarylate using bisphenol A as a starting material (U-powder L type, manufactured by Unitica, dicarboxylic acid component: terephthalic acid / isophthalic acid = 50/50 mol%, bisphenol component: bisphenol A = 100 mol%, weight Average molecular weight 40,800)
・ビス(2,6-ジ-tert-ブチル-4-メチルフェニル)ペンタエリスリトールジフォスファイト、リン系酸化防止剤、ADEKA社製、アデカスタブPEP-36
・3,9-ビス[2-{3-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニルオキシ}1,1-ジメチルエチル]-2,4,8,10-テトラオキサスピロ[5,5]ウンデカン、リン系酸化防止剤、ADEKA社製、アデカスタブAO-80
-Bis (2,6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite, phosphorus-based antioxidant, ADEKA, ADEKA STAB PEP-36
3,9-bis [2- {3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy} 1,1-dimethylethyl] -2,4,8,10-tetraoxaspiro [5,5] Undecane, phosphorus-based antioxidant, manufactured by ADEKA, ADEKA STAB AO-80
<基材シート1、2の製造>
 FPC-0220(45質量部)とH-4000F(55質量部)にPEP-36(0.005質量部)、AO-80(0.03質量部)を計量して加え、タンブラーにて15分間混合した後、ベント付二軸押出機(日本製鋼所社製、TEX30α)により、シリンダー温度320℃で溶融混練し、ストランドカットによりペレットを得た。
 上記で得られたペレットを、バレル直径32mm、スクリューのL/D=31.5のベント付き二軸押出機(日本製鋼所社製、TEX30α)からなるTダイ溶融押出機を用いて、吐出量10kg/h、スクリュー回転数63rpmの条件で溶融状に押し出し、第一ロール(鏡面ゴムロール、温度50℃)と第二ロール(剛体鏡面ロール、温度130℃)で圧着した後、冷却固化し、シートを作製した。シリンダー・ダイヘッド温度は300℃で行った。その際、吐出量とロール引取速度を調整することにより、それぞれ50μm厚みのシート(基材シート1)と100μm厚みのシート(基材シート2)を得た。
<Manufacturing of base sheet 1 and 2>
Weigh and add PEP-36 (0.005 parts by mass) and AO-80 (0.03 parts by mass) to FPC-0220 (45 parts by mass) and H-4000F (55 parts by mass), and use a tumbler for 15 minutes. After mixing, the mixture was melt-kneaded at a cylinder temperature of 320 ° C. by a twin-screw extruder with a vent (manufactured by Japan Steel Works, Ltd., TEX30α), and pellets were obtained by strand cutting.
Discharge of the pellets obtained above using a T-die melt extruder consisting of a twin-screw extruder with a barrel diameter of 32 mm and a screw L / D = 31.5 (manufactured by Japan Steel Works, Ltd., TEX30α). Extruded into a molten state under the conditions of 10 kg / h and screw rotation speed of 63 rpm, crimped with a first roll (mirror surface rubber roll, temperature 50 ° C.) and a second roll (rigid body mirror surface roll, temperature 130 ° C.), cooled and solidified, and a sheet. Was produced. The cylinder / die head temperature was 300 ° C. At that time, by adjusting the discharge amount and the roll take-up speed, a sheet having a thickness of 50 μm (base material sheet 1) and a sheet having a thickness of 100 μm (base material sheet 2) were obtained, respectively.
<基材シート3の製造>
 上記、基材シート1の製造において、FPC-0220(45質量部)とH-4000F(55質量部)に代えて、U-パウダー Lタイプ(50質量部)、H-7000F(50質量部)に変更した以外は、基材シート1の製造と同様にして、50μm厚のシート(基材シート3)を作製した。
<Manufacturing of base sheet 3>
In the production of the base sheet 1, instead of FPC-0220 (45 parts by mass) and H-4000F (55 parts by mass), U-powder L type (50 parts by mass) and H-7000F (50 parts by mass) A sheet having a thickness of 50 μm (base sheet 3) was produced in the same manner as in the production of the base sheet 1 except that the thickness was changed to.
<基材シート4の製造>
 上記、基材シート1の製造において、FPC-0220(45質量部)とH-4000F(55質量部)に代えて、S-3000F(100質量部)に変更した以外は、基材シート1の製造と同様にして、50μm厚のシート(基材シート4)を作製した。
<Manufacturing of base sheet 4>
In the production of the base sheet 1, the base sheet 1 was changed to S-3000F (100 parts by mass) instead of FPC-0220 (45 parts by mass) and H-4000F (55 parts by mass). A sheet having a thickness of 50 μm (base sheet 4) was produced in the same manner as in the production.
<基材のガラス転移温度(Tg)の測定>
 基材のガラス転移温度(Tg)は、下記のDSCの測定条件のとおりに、昇温、降温を2サイクル行い、2サイクル目の昇温時のガラス転移温度を測定した。
 低温側のベースラインを高温側に延長した直線と、変曲点の接線の交点を開始ガラス転移温度とし、高温側のベースラインを低温側に延長した直線と、変曲点の接線の交点を終了ガラス転移温度とし、開始ガラス転移温度と終了ガラス転移温度の中間地点をガラス転移温度(Tg)とした。測定開始温度:30℃、昇温速度:10℃/分、到達温度:250℃、降温速度:20℃/分とした。
 測定装置は、示差走査熱量計(DSC、日立ハイテクサイエンス社製、「DSC7020」)を使用した。
<Measurement of glass transition temperature (Tg) of substrate>
The glass transition temperature (Tg) of the base material was raised and lowered in two cycles according to the following DSC measurement conditions, and the glass transition temperature at the time of raising the temperature in the second cycle was measured.
The intersection of the straight line extending the baseline on the low temperature side to the high temperature side and the tangent line of the inflection point is the starting glass transition temperature, and the intersection of the straight line extending the baseline on the high temperature side to the low temperature side and the tangent line of the inflection point is The end glass transition temperature was defined, and the intermediate point between the start glass transition temperature and the end glass transition temperature was defined as the glass transition temperature (Tg). The measurement start temperature was 30 ° C., the temperature rise rate was 10 ° C./min, the ultimate temperature was 250 ° C., and the temperature decrease rate was 20 ° C./min.
As a measuring device, a differential scanning calorimeter (DSC, manufactured by Hitachi High-Tech Science Corporation, "DSC7020") was used.
<基材のレタデーション(Re)の測定>
 エリプソメーターを用いて、基材シートの面内方向における最大の屈折率を与える方向の屈折率n、および、面内方向におけるnの方向に対して垂直な方向の屈折率nを測定した。これらのn、nからレタデーション(Re)(単位:nm)を算出した。基材シートを50×50mmサイズに5枚切り出し、それぞれのReを測定した。得られたReの平均値を基材のレタデーション(Re)とした。
<<測定条件>>
分光方式:ダブルモノクロ方式
測定波長:550nm
入射角:90°
バンド幅:0.5mm
レスポンス:2sec
異方性解析ステージの開始あおり角および終了あおり角:-50°、50°
測定間隔:5°
 エリプソメーターは、日本分光社製「M-220」を用いた。
<Measurement of substrate retardation (Re)>
Using an ellipsometer, the maximum direction giving the refractive index of the refractive indices n x in the plane direction of the substrate sheet, and, measuring the refractive index n y in the direction perpendicular to the direction of n x in the plane direction did. These n x, retardation from n y (Re) (Unit: nm) was calculated. Five base sheet sheets were cut out to a size of 50 × 50 mm, and Re was measured for each. The average value of the obtained Re was used as the retardation (Re) of the base material.
<< Measurement conditions >>
Spectroscopic method: Double monochrome method Measurement wavelength: 550 nm
Incident angle: 90 °
Bandwidth: 0.5mm
Response: 2 sec
Start and end tilt angles of the anisotropy analysis stage: -50 °, 50 °
Measurement interval: 5 °
As the ellipsometer, "M-220" manufactured by JASCO Corporation was used.
<ヘイズの測定>
 ヘイズメーターを用いて、JIS-K-7361およびJIS-K-7136に準拠して、D65光源10°視野の条件にて、基材のヘイズ(%)を測定した。
 ヘイズメーターとしては、村上色彩技術研究所社製「HM-150」(商品名)を用いた。
<Measurement of haze>
Using a haze meter, the haze (%) of the substrate was measured under the condition of a D65 light source 10 ° field of view in accordance with JIS-K-7361 and JIS-K-7136.
As the haze meter, "HM-150" (trade name) manufactured by Murakami Color Technology Research Institute was used.
[プライマー塗料の調製]
 6官能ウレタンアクリレート(根上工業(株)製、商品名UN-3320HC)90質量部と、2官能アクリレート(日本触媒製、商品名VEEA)10質量部、および、光重合開始剤Irgacure-184(BASF社製、現在は代替品としてIGM Resins B.V.社よりOmnirad184が販売されている)5質量部を混合し、溶媒であるプロピレングリコールモノメチルエーテルにて、固形分が30質量%となるように調製し、プライマー塗料を得た。
[Preparation of primer paint]
90 parts by mass of hexafunctional urethane acrylate (manufactured by Negami Kogyo Co., Ltd., trade name UN-3320HC), 10 parts by mass of bifunctional acrylate (manufactured by Nippon Catalyst, trade name VEEA), and photopolymerization initiator Irgacure-184 (BASF). (Manufactured by the company, currently sold by IGM Resins BV as an alternative) 5 parts by mass are mixed, and the solid content is 30% by mass with propylene glycol monomethyl ether as a solvent. It was prepared and a primer paint was obtained.
[シリコーン粘着剤塗料1の調製(シリコーン1)]
 シリコーン化合物(信越化学工業社製、商品名KR-3704)100質量部に、硬化のための白金触媒(信越化学工業社製、商品名、CAT-PL-50T)を0.5質量部、添加し、十分に混合して、溶媒トルエンにて固形分が40質量%となるように希釈し、シリコーン粘着剤塗料1を得た。
[Preparation of Silicone Adhesive Paint 1 (Silicone 1)]
0.5 part by mass of a platinum catalyst for curing (trade name, CAT-PL-50T manufactured by Shin-Etsu Chemical Co., Ltd.) is added to 100 parts by mass of a silicone compound (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KR-3704). Then, the mixture was sufficiently mixed and diluted with solvent toluene so that the solid content was 40% by mass to obtain Silicone Adhesive Paint 1.
[ウレタン粘着剤塗料1の調製(ウレタン1)]
 主剤(トーヨーケム社製、商品名サイアバインSH-101)100質量部に、硬化剤(トーヨーケム社製、商品名T-501B)を4質量部、添加し、十分に混合して、ウレタン粘着剤溶液塗料1を得た。
[Preparation of Urethane Adhesive Paint 1 (Urethane 1)]
To 100 parts by mass of the main agent (manufactured by Toyochem Co., Ltd., trade name Siavine SH-101), 4 parts by mass of a curing agent (manufactured by Toyochem Co., Ltd., trade name T-501B) was added, and the mixture was sufficiently mixed to prepare a urethane adhesive solution paint. I got 1.
[ウレタン粘着剤塗料2の調製(ウレタン2)]
 主剤(トーヨーケム社製、商品名サイアバインSH-205)100質量部に、硬化剤(トーヨーケム社製、商品名T-501B)を3質量部、添加し、十分に混合して、ウレタン粘着剤溶液塗料2を得た。
[Preparation of Urethane Adhesive Paint 2 (Urethane 2)]
Add 3 parts by mass of a curing agent (manufactured by Toyochem, trade name T-501B) to 100 parts by mass of the main agent (manufactured by Toyochem, trade name Siavine SH-205), mix well, and mix well to make a urethane adhesive solution paint. I got 2.
[アクリル粘着剤塗料1の調製(アクリル1)]
 主剤(DIC社製、商品名ファインタックCT-3088)100質量部に、硬化剤(DIC社製、商品名D-100K)を1.5質量部、添加し、十分に混合して、アクリル粘着剤塗料1を得た。
[Preparation of Acrylic Adhesive Paint 1 (Acrylic 1)]
Add 1.5 parts by mass of a curing agent (DIC, trade name D-100K) to 100 parts by mass of the main agent (DIC, trade name Fine Tuck CT-3088), mix well, and adhere to acrylic. Agent paint 1 was obtained.
[貼り付け先フィルム]
・ポリカーボネート(PC)フィルム
ビスフェノールA型ポリカーボネートを用いて作製された100μmの鏡面フィルム(FS-2000、MGCフィルシート社製)
・ポリイミド(PI)フィルム
 以下の製造例で製造されたフィルム
<PIフィルムの製造>
 ステンレス製半月型撹拌翼、窒素導入管、冷却管を取り付けたディーンスターク、温度計、ガラス製エンドキャップを備えた5ツ口ガラス製丸底フラスコ中で、2,2-ビス[4-(4-アミノフェノキシ)フェニル]ヘキサフルオロプロパン(HFBAPP)を29.034g(0.056モル)、X-22-9409を18.76g(0.014モル)、γ-ブチロラクトン(三菱ケミカル社製)を50g、および触媒としてトリエチレンジアミン(東京化成工業社製)を0.039g、トリエチルアミン(関東化学社製)を3.54g、窒素雰囲気下、200rpmで撹拌して溶液を得た。この溶液に、1,2,4,5-シクロヘキサンテトラカルボン酸二無水物(HPMDA)を15.692g(0.070モル)とγ-ブチロラクトン(三菱ケミカル社製)を13.5g、それぞれ一括で加えた後、マントルヒーターで加熱し、約20分かけて反応系内温度を200℃まで上げた。留去される成分を捕集し、反応系内温度を200℃に3時間維持した。N,N-ジメチルアセトアミド(三菱ガス化学社製)を78.76g添加後、100℃付近で約1時間撹拌して、固形分濃度30質量%の均一なポリイミドワニスを得た。
 続いて、得られたポリイミドワニスをPET基板上に塗布し、100℃で30分保持し、溶媒を揮発させることで自己支持性を有する無色透明な一次乾燥フィルムを得た。更に該フィルムをステンレス枠に固定し、230℃で窒素雰囲気下、2時間乾燥することにより溶媒を除去し、厚み40μmのPIフィルムを得た。
[Attachment film]
-Polycarbonate (PC) film A 100 μm mirror film made of bisphenol A type polycarbonate (FS-2000, manufactured by MGC Fill Sheet).
-Polyimide (PI) film Film manufactured in the following production example <Manufacturing of PI film>
2,2-Bis [4- (4) in a 5-necked glass round-bottom flask with a stainless half-moon agitator, a nitrogen inlet tube, a Dean Stark with a cooling tube, a thermometer, and a glass end cap. -Aminophenoxy) phenyl] Hexafluoropropane (HFBAPP) 29.034 g (0.056 mol), X-22-9409 18.76 g (0.014 mol), γ-butyrolactone (manufactured by Mitsubishi Chemical Co., Ltd.) 50 g As a catalyst, 0.039 g of triethylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.) and 3.54 g of triethylamine (manufactured by Kanto Chemical Co., Inc.) were stirred at 200 rpm in a nitrogen atmosphere to obtain a solution. In this solution, 15.692 g (0.070 mol) of 1,2,4,5-cyclohexanetetracarboxylic dianhydride (HPMDA) and 13.5 g of γ-butyrolactone (manufactured by Mitsubishi Chemical Co., Ltd.) are collectively added. After the addition, the mixture was heated with a mantle heater and the temperature inside the reaction system was raised to 200 ° C. over about 20 minutes. The components to be distilled off were collected, and the temperature inside the reaction system was maintained at 200 ° C. for 3 hours. After adding 78.76 g of N, N-dimethylacetamide (manufactured by Mitsubishi Gas Chemical Company, Inc.), the mixture was stirred at around 100 ° C. for about 1 hour to obtain a uniform polyimide varnish having a solid content concentration of 30% by mass.
Subsequently, the obtained polyimide varnish was applied onto a PET substrate, held at 100 ° C. for 30 minutes, and the solvent was volatilized to obtain a colorless and transparent primary dry film having self-supporting properties. Further, the film was fixed to a stainless steel frame and dried at 230 ° C. in a nitrogen atmosphere for 2 hours to remove the solvent, and a PI film having a thickness of 40 μm was obtained.
[実施例1]
 前記の方法で得られた基材シート1に、上記プライマー塗料1を、乾燥塗膜が3μmになる様に塗装し、熱風循環乾燥機にて100℃で2分乾燥させた。さらに、紫外線硬化装置にて、積算光量200mJ/cmになるように紫外線を照射して、基材の表面にプライマー層が形成された、プライマー処理シートを得た。
 ついで、上記シリコーン粘着剤塗料1を、プライマー処理シートのプライマー層側の表面上に、バーコーターを用いて乾燥塗膜の厚さが40μmになるように塗装し、熱風循環乾燥機にて120℃で1分乾燥し、粘着層を形成した。
 こうして、実施例1の粘着シートを得た。
[Example 1]
The primer coating film 1 was applied to the substrate sheet 1 obtained by the above method so that the dry coating film had a thickness of 3 μm, and dried at 100 ° C. for 2 minutes in a hot air circulation dryer. Further, an ultraviolet curing device was used to irradiate ultraviolet rays so that the integrated light intensity was 200 mJ / cm 2 , to obtain a primer-treated sheet in which a primer layer was formed on the surface of the substrate.
Next, the silicone adhesive coating material 1 is coated on the surface of the primer-treated sheet on the primer layer side using a bar coater so that the thickness of the dry coating film is 40 μm, and the temperature is 120 ° C. with a hot air circulation dryer. Dry for 1 minute to form an adhesive layer.
In this way, the adhesive sheet of Example 1 was obtained.
<剥離力>
 上記で得られた粘着シートを、粘着層側で、貼り付け先PCフィルムにフィルムラミネーター(エム・シー・ケー社製、MP-630)を用いてラミネートし、引張試験機(島津製作所社製、オートグラフ AGS-X)にてJIS Z0237に準拠した180°方向に152mm/分の条件下で剥離させるピール試験(引張試験)を実施して剥離力(単位:N/25mm)を測定した。
 試験方法は、JIS Z0237 に規定されている「粘着テープ・粘着シート試験方法」を参考にした180°剥離試験でポリカーボネート(PC)フィルムに対する粘着層の剥離力を評価した。すなわち、JIS Z0237の規格では、所定の試験板に対する粘着テープの剥離力を測定するが、実施例1等では、基材に貼り合わせて剥離力を測定した。このように、試験板の種類のみが、JIS Z023とは異なる方法で剥離力を評価した。
<Peeling force>
The adhesive sheet obtained above is laminated on the adhesive layer side to the PC film to which it is attached using a film laminator (manufactured by MCK, MP-630), and a tensile tester (manufactured by Shimadzu Corporation, Shimadzu Corporation) is used. An autograph AGS-X) was used to perform a peel test (tensile test) for peeling in the 180 ° direction under the condition of 152 mm / min according to JIS Z0237, and the peeling force (unit: N / 25 mm) was measured.
As a test method, the peeling force of the adhesive layer on the polycarbonate (PC) film was evaluated by a 180 ° peeling test with reference to the "adhesive tape / adhesive sheet test method" specified in JIS Z0237. That is, according to the JIS Z0237 standard, the peeling force of the adhesive tape against a predetermined test plate is measured, but in Example 1 and the like, the peeling force is measured by sticking to a base material. As described above, only the type of the test plate was evaluated for the peeling force by a method different from JIS Z023.
<貼り付け試験>
 各貼り付け先フィルムに、A4サイズにカットした粘着シートをフィルムラミネーター(エム・シー・ケー社製 MP-630)にてラミネートし、ラミネート後の多層体の外観を確認した。評価は、10人で行い、より多数が選んだ評価結果を採用した。
<<ラミネート条件>>
・ラミネート速度:1.8m/分
・左右ニップ圧:0.3MPa
A:外観に影響を与えることなくラミネート可能であった。
B:上記A以外、例えば、ラミネート時に外観不良が発生した等。
<Paste test>
An adhesive sheet cut to A4 size was laminated on each film to be attached with a film laminator (MP-630 manufactured by MCK), and the appearance of the multilayer body after lamination was confirmed. The evaluation was carried out by 10 people, and the evaluation results selected by a larger number were adopted.
<< Laminating conditions >>
・ Laminating speed: 1.8m / min ・ Left and right nip pressure: 0.3MPa
A: It was possible to laminate without affecting the appearance.
B: Other than the above A, for example, an appearance defect occurred during laminating.
<再剥離性>
 各貼り付け先フィルムに、上記で得られた粘着シートをフィルムラミネーター(エム・シー・ケー社製、MP-630)にてラミネートし、150mm×150mmの大きさにカットし、23℃、50%相対湿度(RH)の条件にて24時間静置した後、粘着シートを剥離した際の貼り付け先フィルムの外観を確認した。評価は、10人で行い、より多数が選んだ評価結果を採用した。
A:外観に影響を与えることなく剥離可能であった。
B:やや外観に影響を与えたが、剥離可能であった。
C:上記A、B以外、例えば、剥離の際に、基材を変形させてしまい、再剥離不可となった等。
<Removability>
The adhesive sheet obtained above is laminated on each film to be attached with a film laminator (MP-630, manufactured by MCK), cut into a size of 150 mm × 150 mm, and cut at 23 ° C. and 50%. After allowing to stand for 24 hours under the condition of relative humidity (RH), the appearance of the film to which the adhesive sheet was peeled off was confirmed. The evaluation was carried out by 10 people, and the evaluation results selected by a larger number were adopted.
A: It was possible to peel off without affecting the appearance.
B: The appearance was slightly affected, but it was peelable.
C: Other than the above A and B, for example, the base material was deformed at the time of peeling, and re-peeling became impossible.
<耐熱性試験>
 貼り付け先PIフィルムに、A4サイズの実施例、比較例の粘着シートをフィルムラミネーター(エム・シー・ケー社製、MP-630)にてラミネートし、150mm×150mmの大きさにカットし、オーブン(ヤマト科学社製、DKN402)に入れて140℃、3時間静置し、取出し後、23℃の室内で30分静置した際の反りを観察した。反り量評価の判定は、水平な台の上に反りが生じた貼り付け先フィルムが下に凸となるように置き、貼り付け先フィルムを置いた台の水平面からフィルム4隅の反り量を定規にて測定し、4隅の反り量の平均値を算出した。測定は5回行い、5回の平均値として算出した。
A:反り量の平均値が1mm未満
B:反り量の平均値が1mm以上
<Heat resistance test>
Adhesive sheets of A4 size examples and comparative examples are laminated on the destination PI film with a film laminator (MP-630, manufactured by MCK), cut into a size of 150 mm x 150 mm, and ovened. The film was placed in (DKN402 manufactured by Yamato Scientific Co., Ltd.) and allowed to stand at 140 ° C. for 3 hours. After taking out, the warp was observed when the film was allowed to stand in a room at 23 ° C. for 30 minutes. To judge the amount of warpage, place the film on a horizontal table so that the film to which the film is attached is convex downward, and set the amount of warpage at the four corners of the film from the horizontal surface of the table on which the film to be applied is placed. The average value of the amount of warpage at the four corners was calculated. The measurement was performed 5 times and calculated as an average value of 5 times.
A: The average value of the amount of warpage is less than 1 mm B: The average value of the amount of warpage is 1 mm or more
[実施例2]
 上記実施例1において、基材シート1を基材シート2に変更した以外は、実施例1と同様にして、実施例2の粘着シートを得た。
[Example 2]
An adhesive sheet of Example 2 was obtained in the same manner as in Example 1 except that the base sheet 1 was changed to the base sheet 2 in Example 1.
[実施例3]
 上記実施例1において、シリコーン粘着剤塗料1をウレタン粘着剤塗料1に変更した以外は、実施例1と同様にして、実施例3の粘着シートを得た。
[Example 3]
An adhesive sheet of Example 3 was obtained in the same manner as in Example 1 except that the silicone adhesive coating material 1 was changed to the urethane adhesive coating material 1 in Example 1.
[実施例4]
 上記実施例1において、シリコーン粘着剤塗料1をアクリル粘着剤塗料1に変更した以外は、実施例1と同様にして、実施例4の粘着シートを得た。
[Example 4]
An adhesive sheet of Example 4 was obtained in the same manner as in Example 1 except that the silicone adhesive coating material 1 was changed to the acrylic adhesive coating material 1 in Example 1.
[実施例5]
 上記実施例1において、基材シート1を基材シート3に変更した以外は、実施例1と同様にして、実施例5の粘着シートを得た。
[Example 5]
An adhesive sheet of Example 5 was obtained in the same manner as in Example 1 except that the base sheet 1 was changed to the base sheet 3 in Example 1.
[実施例6]
 実施例1において、シリコーン粘着剤塗料1をウレタン粘着剤2に変更した以外は、実施例1と同様にして、実施例6の粘着シートを得た。
[Example 6]
An adhesive sheet of Example 6 was obtained in the same manner as in Example 1 except that the silicone adhesive coating material 1 was changed to the urethane adhesive 2 in Example 1.
[比較例1]
 実施例1において、基材1を基材4に変更した以外は、実施例1と同様にして、比較例1の粘着シートを得た。
[Comparative Example 1]
An adhesive sheet of Comparative Example 1 was obtained in the same manner as in Example 1 except that the base material 1 was changed to the base material 4 in Example 1.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
10 粘着シート
12 粘着層
16 プライマー層
20 基材
10 Adhesive sheet 12 Adhesive layer 16 Primer layer 20 Base material

Claims (18)

  1. ポリカーボネートを含む基材と、
    前記基材上に設けられた粘着層とを含み、
    前記基材の示差走査熱量測定によって測定したガラス転移温度が160℃以上である、貼り合わせ用粘着シート。
    With a base material containing polycarbonate,
    Including an adhesive layer provided on the substrate,
    A bonding adhesive sheet having a glass transition temperature of 160 ° C. or higher as measured by differential scanning calorimetry of the base material.
  2. 前記基材に含まれるポリカーボネートが、ビスフェノールAP型ポリカーボネート100~10質量%とビスフェノールA型ポリカーボネート0~90質量%とを含み、ただし、ビスフェノールAP型ポリカーボネートとビスフェノールA型ポリカーボネートの合計が100質量%を超えることはない、請求項1に記載の貼り合わせ用粘着シート。 The polycarbonate contained in the base material contains 100 to 10% by mass of bisphenol AP type polycarbonate and 0 to 90% by mass of bisphenol A type polycarbonate, except that the total of bisphenol AP type polycarbonate and bisphenol A type polycarbonate is 100% by mass. The adhesive sheet for bonding according to claim 1, which does not exceed.
  3. 前記基材が、該基材に含まれる樹脂成分100質量部中、ポリアリレートを10~90質量部含む、請求項1または2に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to claim 1 or 2, wherein the base material contains 10 to 90 parts by mass of polyarylate in 100 parts by mass of the resin component contained in the base material.
  4. 前記基材の示差走査熱量測定によって測定したガラス転移温度が200℃以下である、請求項1~3のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 3, wherein the glass transition temperature measured by the differential scanning calorimetry of the base material is 200 ° C. or less.
  5. 前記粘着層が、アクリル粘着剤を含む、請求項1~4のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 4, wherein the adhesive layer contains an acrylic adhesive.
  6. 前記粘着層が、シリコーン粘着剤を含む、請求項1~5のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 5, wherein the adhesive layer contains a silicone adhesive.
  7. 前記粘着層が、ウレタン粘着剤を含む、請求項1~6のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 6, wherein the adhesive layer contains a urethane adhesive.
  8. 前記基材の面内レタデーションであるReが100nm以下である、請求項1~7のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 7, wherein Re, which is an in-plane retardation of the base material, is 100 nm or less.
  9. 前記基材のヘイズが0%以上1.5%以下である、請求項1~8のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 8, wherein the haze of the base material is 0% or more and 1.5% or less.
  10. 前記基材の厚みが30μm以上200μm以下である、請求項1~9のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 9, wherein the thickness of the base material is 30 μm or more and 200 μm or less.
  11. 前記粘着層の厚みが10μm以上70μm以下である、請求項1~10のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 10, wherein the thickness of the adhesive layer is 10 μm or more and 70 μm or less.
  12. 前記シートを、前記粘着層側で、ポリカーボネート製鏡面フィルムにラミネートして、JIS Z0237に準拠した180°の方向に、152mm/分の条件下で剥離させる剥離試験において、0.001~3N/25mmの剥離力を示す、請求項1~11のいずれか1項に記載の貼り合わせ用粘着シート。 In a peeling test in which the sheet is laminated on a polycarbonate mirror film on the adhesive layer side and peeled off in a 180 ° direction in accordance with JIS Z0237 under the condition of 152 mm / min, 0.001 to 3 N / 25 mm. The adhesive sheet for bonding according to any one of claims 1 to 11, which shows the peeling force of the above.
  13. 前記基材と前記粘着層の間に、プライマー層を有する、請求項1~12のいずれか1項に記載の貼り合わせ用粘着シート。 The adhesive sheet for bonding according to any one of claims 1 to 12, which has a primer layer between the base material and the adhesive layer.
  14. 樹脂成形体の表面の少なくとも一部に、請求項1~13のいずれか1項に記載の貼り合わせ用粘着シートが、前記粘着層側で粘着している、多層体。 A multilayer body in which the adhesive sheet for bonding according to any one of claims 1 to 13 is adhered to at least a part of the surface of the resin molded product on the adhesive layer side.
  15. 前記樹脂成形体が樹脂シートである、請求項14に記載の多層体。 The multilayer body according to claim 14, wherein the resin molded body is a resin sheet.
  16. 前記樹脂成形体が、ポリカーボネートを含む、請求項14または15に記載の多層体。 The multilayer body according to claim 14 or 15, wherein the resin molded body contains polycarbonate.
  17. 前記樹脂成形体が、ポリイミドを含む、請求項14または15に記載の多層体。 The multilayer body according to claim 14 or 15, wherein the resin molded body contains polyimide.
  18. 請求項1~13のいずれか1項に記載の貼り合わせ用粘着シートを、樹脂成形体に貼り付けることを含む、多層体の製造方法。 A method for producing a multilayer body, which comprises attaching the adhesive sheet for bonding according to any one of claims 1 to 13 to a resin molded body.
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