WO2021024564A1 - Film capacitor - Google Patents

Film capacitor Download PDF

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Publication number
WO2021024564A1
WO2021024564A1 PCT/JP2020/018695 JP2020018695W WO2021024564A1 WO 2021024564 A1 WO2021024564 A1 WO 2021024564A1 JP 2020018695 W JP2020018695 W JP 2020018695W WO 2021024564 A1 WO2021024564 A1 WO 2021024564A1
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Prior art keywords
dielectric film
main surface
film
electrode
electrode layer
Prior art date
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PCT/JP2020/018695
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French (fr)
Japanese (ja)
Inventor
亮 真島
拓也 阪本
Original Assignee
株式会社村田製作所
株式会社指月電機製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 株式会社村田製作所, 株式会社指月電機製作所 filed Critical 株式会社村田製作所
Priority to CN202090000734.9U priority Critical patent/CN217157969U/en
Priority to JP2021537583A priority patent/JP7301974B2/en
Publication of WO2021024564A1 publication Critical patent/WO2021024564A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/32Wound capacitors

Definitions

  • the present invention relates to a film capacitor.
  • a film capacitor having a structure in which a first counter electrode and a second counter electrode facing each other with the resin film sandwiched therein are arranged while using a flexible resin film as a dielectric (for example, Patent Document). See 1-4).
  • a film capacitor having a structure in which a first counter electrode and a second counter electrode facing each other with the resin film sandwiched therein are arranged while using a flexible resin film as a dielectric.
  • Patent Document 1 two sheets of a double-sided metallized polypropylene film in which metal vapor deposition electrodes are formed on both sides of a polypropylene film and a non-metallized polypropylene film in which metal vapor deposition electrodes are not formed on the polypropylene film are laminated to form a pair.
  • the thickness of the polypropylene film constituting the double-sided metallized polypropylene film which is composed of the wound material obtained by winding the wound material and the metallikon electrodes formed on the two side surfaces of the wound material, is the non-metallized polypropylene film.
  • a film capacitor is disclosed, which is characterized in that it is thicker than the polypropylene film constituting the above.
  • Patent Document 2 describes an element in which a pair of metallized films having metal vapor deposition electrodes formed on a dielectric film are laminated and wound so that the metal vapor deposition electrodes face each other via the dielectric film, and the element.
  • a metallized film capacitor composed of a pair of metallicon electrodes formed by metal spraying on both end faces of the above, as the metallized film, an insulating margin composed of a non-metal vapor deposition portion is provided in the longitudinal direction on one end side in the width direction of the dielectric film.
  • a plurality of divided electrodes are formed by providing a lateral margin composed of a non-metal vapor deposition portion from the insulating margin toward the other end side while being continuously provided, and the non-metal vapor deposition extends in the longitudinal direction of the dielectric film.
  • a vertical margin consisting of parts is provided, and at least one of the vertical margin and the horizontal margin is inclined with respect to a straight line in the longitudinal direction of the metallized film or a straight line orthogonal to the straight line in the longitudinal direction.
  • Patent Document 3 describes a metallized film multilayer body in which a metallized film having a metal vapor deposition electrode formed on the surface of a dielectric film is wound or laminated to form a flat body having a flatness of 0.7 or more, and the metal.
  • the metallized film has electrode drawing portions connected to both axial end surfaces of the metallized film multilayer body, and the vapor deposition portion on the surface of the metallized film has a safety mechanism including a plurality of divided electrodes and a fuse portion.
  • the surface has a vapor deposition area including the divided electrode group partitioned by an insulating slit developed in a separated state and the fuse portion group formed between the adjacent insulating slits, and a non-vapor deposition area including the insulating slit group. Further, the capacitor element in which the ratio of the total area of the non-deposited area to the total area of the vapor-deposited area is set to 0.09 or less is disclosed.
  • Patent Document 4 a metal in which a first dielectric film, a first vapor-deposited electrode made of a vapor-deposited metal film, a second dielectric film, and a second vapor-deposited electrode made of a vapor-deposited metal film are sequentially stacked and wound.
  • the chemical film capacitor is characterized in that at least one of the first and second vapor deposition electrodes is a split electrode, and at least one of the first and second dielectric films is a polyphenylene sulfide film.
  • the metallized film capacitor to be used is disclosed.
  • a vapor deposition pattern in which metal vapor deposition electrodes divided by non-deposited metal portions are connected via a fuse portion may be used for the counter electrode constituting the film capacitor.
  • the fuse part evaporates and cuts off a minute area including the part where dielectric breakdown occurred from the circuit, so that dielectric breakdown can be recovered and high safety is maintained. be able to.
  • the thin-film deposition pattern is formed by applying masking oil from a plate roll to a portion to be a non-deposited metal portion by transfer or the like, and then performing vapor deposition.
  • masking oil from a plate roll to a portion to be a non-deposited metal portion by transfer or the like, and then performing vapor deposition.
  • the present invention has been made to solve the above problems, and is a film capable of suppressing the generation of wrinkles during winding, the deterioration of the flattening workability of the wound body, and the deterioration of the withstand voltage.
  • the purpose is to provide a capacitor.
  • the film capacitor of the present invention has a first main surface and a second main surface, and is provided on a first dielectric film made of resin and a first main surface of the first dielectric film.
  • a film capacitor having a third main surface and a fourth main surface, and a second dielectric film made of a resin, which is laminated through the above-mentioned first electrode layer is partitioned by a slit.
  • the first region formed has a first electrode pattern connected to each other via a fuse portion, and the second electrode layer has a second region having a larger area than the first region. , Characterized by.
  • the present invention it is possible to provide a film capacitor capable of preventing wrinkles during winding, deterioration of flattening workability of the wound body, and deterioration of withstand voltage resistance.
  • FIG. 1 is a cross-sectional view schematically showing an example of the film capacitor of the present invention.
  • FIG. 2 is a perspective view schematically showing an example of a method for obtaining a wound body constituting the film capacitor shown in FIG. 1.
  • FIG. 3 is a perspective view of the winding body constituting the film capacitor shown in FIG.
  • FIG. 4A is a top view schematically showing an example of the first main surface of the first dielectric film
  • FIG. 4B is a top view schematically showing an example of the second main surface of the first dielectric film. It is a figure.
  • FIG. 5 is a top view schematically showing a state in which the winding body constituting the film capacitor of the present invention is viewed from the outside.
  • FIG. 6A and 6B are perspective views schematically showing an example of how to use the film capacitor shown in FIG. 1.
  • FIG. 7 is a cross-sectional view schematically showing an example of the first embodiment of the film capacitor of the present invention.
  • FIG. 8 is a cross-sectional view schematically showing an example of the second embodiment of the film capacitor of the present invention.
  • FIG. 9 is a cross-sectional view schematically showing an example of the third embodiment of the film capacitor of the present invention.
  • FIG. 10 is a cross-sectional view schematically showing an example of a fourth embodiment of the film capacitor of the present invention.
  • the film capacitor of the present invention will be described.
  • the present invention is not limited to the following configurations, and can be appropriately modified and applied without changing the gist of the present invention.
  • a combination of two or more of the individual preferred configurations of the invention described below is also the invention.
  • the film capacitor of the present invention has a first main surface and a second main surface, and is provided on a first dielectric film made of resin and a first main surface of the first dielectric film.
  • a film capacitor having a third main surface and a fourth main surface, and a second dielectric film made of a resin, which is laminated through the above-mentioned first electrode layer is partitioned by a slit.
  • the first region formed has a first electrode pattern connected to each other via a fuse portion, and the second electrode layer has a second region having a larger area than the first region. , Characterized by.
  • the first electrode pattern has a first electrode pattern on one main surface of the first dielectric film, in which first regions partitioned by slits are connected to each other via a fuse portion.
  • a second electrode layer having a second region having an area larger than that of the first region is formed on the other main surface.
  • the second region may be a region partitioned by slits or may not be partitioned by slits.
  • the second electrode layer has a second region partitioned by slits, the area of the second region is larger than that of the first region. Therefore, if the slit widths are about the same, the second electrode layer can be used.
  • the area ratio of the slit to occupy is smaller than the area ratio of the slit to occupy the first electrode pattern. Further, when the second electrode layer has a second region not partitioned by the slits, the second electrode layer does not have a slit for partitioning the second region. Therefore, the amount of masking oil remaining on the main surface on which the second electrode layer is formed is smaller than the amount of masking oil remaining on the main surface on which the first electrode layer is formed. Therefore, the amount of residual masking oil on the main surface on which the second electrode layer is formed can be reduced, wrinkles are generated during winding due to the residual masking oil, the flattenability of the wound body is lowered, and the withstand voltage is reduced. Deterioration of sex can be suppressed.
  • the first dielectric film and the second dielectric film may be wound in a laminated state, and the first dielectric film and the second dielectric film may be wound together. It may be laminated repeatedly.
  • a wound film capacitor will be described as an example.
  • FIG. 1 is a cross-sectional view schematically showing an example of the film capacitor of the present invention
  • FIG. 2 is a perspective view schematically showing an example of a method of obtaining a winding body constituting the film capacitor shown in FIG. Yes
  • FIG. 3 is a perspective view of the winding body constituting the film capacitor shown in FIG.
  • the film capacitor 1 shown in FIG. 1 is wound in a state in which a first dielectric film 10, a second dielectric film 20, a first electrode layer 30, and a second electrode layer 40 are laminated.
  • the winding body 51 is provided. In the winding body 51, the second dielectric film 20 is wound outside the first dielectric film 10.
  • the width W 2 of the second dielectric film 20 is smaller than the width W 1 of the first dielectric film 10, and one end portion 10a and the other end portion 10b of the first dielectric film are formed.
  • a second dielectric film 20 is arranged between the two.
  • a first external electrode 61 and a second external electrode 62 are connected to both ends of the winding body 51.
  • the first electrode layer 30 is provided on the first main surface 11 of the first dielectric film 10.
  • the second electrode layer 40 is provided on the second main surface 12 of the first dielectric film 20.
  • the thickness of the first electrode layer 30 is larger than the thickness of the second electrode layer 40.
  • a first external electrode 61 is formed at one end of the winding body 51, and the first external electrode 61 is electrically connected to the first electrode layer 30.
  • the first external electrode 61 is an external electrode on the anode side.
  • a second external electrode 62 is formed at the other end of the winding body 51, and the second external electrode 62 is electrically connected to the second electrode layer 40.
  • the second external electrode 62 is an external electrode on the cathode side.
  • a first lead terminal 71 is connected to the first external electrode 61, and a second lead terminal 72 is connected to the second external electrode 62. Since the length of the first lead terminal 71 is longer than the length of the second lead terminal 72, the first lead terminal 71 and the second lead terminal 72 can be distinguished from each other when the film capacitor 1 is viewed from the outside. It is in a state of being.
  • the second dielectric film 20 is wound outward from the first dielectric film 10.
  • the winding body 51 shown in FIGS. 1 and 3 can be obtained.
  • the surface roughness of the first main surface is smaller than the surface roughness of the second main surface.
  • the surface of the dielectric film is uneven, the surface of the first electrode layer having the first electrode pattern in which the first regions partitioned by the slits are connected to each other via the fuse portion is oxidatively deteriorated. Defects that serve as starting points are likely to be formed. Therefore, by providing the first electrode layer on the first main surface having a smaller surface roughness, oxidative deterioration of the first electrode layer can be suppressed.
  • the surface roughness of the first main surface 11 is smaller than the surface roughness of the second main surface 12.
  • the surface 12) is represented by a wavy line
  • the main surface (first main surface 11) having a relatively small surface roughness is represented by a straight line.
  • the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is laminated so as to face the first electrode layer. It is preferable that it is.
  • the fuse portion operates and evaporates between the first electrode layer and the fourth main surface. It becomes easier to secure a space for the fuse, and the fuse operability is improved.
  • the surface roughness of the fourth main surface 22 is larger than the surface roughness of the third main surface 21, and the fourth main surface 22 is laminated so as to face the first electrode layer 30. ing.
  • FIG. 1 the surface roughness of the fourth main surface 22 is larger than the surface roughness of the third main surface, and the fourth main surface 22 is laminated so as to face the first electrode layer 30. ing.
  • the main surface (fourth main surface) having a relatively large surface roughness is represented by a wavy line
  • the main surface (third main surface 21) having a relatively small surface roughness is represented by a straight line.
  • the surface roughness of the first main surface is preferably 1 ⁇ m or more and 10 ⁇ m or less, and more preferably 1 ⁇ m or more and less than 10 ⁇ m.
  • the surface roughness of the second main surface is preferably 10 ⁇ m or more and 100 ⁇ m or less.
  • the surface roughness of the third main surface is preferably 1 ⁇ m or more and 10 ⁇ m or less, and more preferably 1 ⁇ m or more and less than 10 ⁇ m.
  • the surface roughness of the fourth main surface is preferably 10 ⁇ m or more and 100 ⁇ m or less.
  • the surface roughness of the first main surface, the second main surface, the third main surface, and the fourth main surface means the arithmetic mean roughness Ra defined in JIS B 0601: 2013.
  • the surface roughness Ra can be measured using a non-contact laser surface roughness meter (for example, VK-X210 manufactured by KEYENCE CORPORATION).
  • the first electrode layer has a first electrode pattern in which first regions partitioned by slits are connected to each other via a fuse portion.
  • the first electrode layer preferably further has an effective electrode portion facing the second electrode layer and an electrode lead-out portion provided in a band shape along one side end of the first dielectric film.
  • the effective electrode portion and the electrode extraction portion are separated by an electrode separation slit arranged in parallel with the electrode extraction portion and connected by a fuse portion that partially crosses the electrode separation slit.
  • the first main surface is provided in a band shape along the side end opposite to the side end on which the electrode lead-out portion is provided, and a portion not provided with the first electrode layer (hereinafter, the first margin). Also called a department).
  • FIG. 4A is a top view schematically showing an example of the first main surface of the first dielectric film.
  • the first main surface 11 is provided with the first electrode layer 30.
  • the first electrode layer 30 has an effective electrode portion 32 facing the second electrode layer, and an electrode lead-out portion 31 provided in a band shape along one end portion 10a of the first dielectric film 10.
  • the effective electrode portion 32 and the electrode pull-out portion 31 are separated by an electrode separation slit 33 arranged in parallel with the electrode pull-out portion 31, and are connected by a fuse portion 34 that partially crosses the electrode separation slit 33.
  • the effective electrode portion 32 has a first electrode pattern in which a first region 35 partitioned by an electrode separation slit 33 and a partition slit 36 (collectively referred to as a slit) is connected to each other via a fuse portion 34. Further, on the first main surface 11, the other end portion 10b of the first dielectric film 10 has a first margin portion 11a to which the first electrode layer 30 is not provided.
  • the second electrode layer has a second region having a larger area than the first region.
  • the second electrode layer has an effective electrode portion facing the first electrode layer and the other side end of the first dielectric film (the side end provided with the electrode lead-out portion of the first electrode layer). It is preferable to further have an electrode lead-out portion provided in a band shape along the opposite side end).
  • FIG. 4B is a top view schematically showing an example of the second main surface of the first dielectric film.
  • a second electrode layer 40 is provided on the second main surface 12.
  • the second electrode layer 40 includes an electrode lead-out portion 41 provided in a band shape along the other end portion 10b of the first dielectric film, and an effective electrode portion 42 facing the first electrode layer 30. To do. No slit or the like is provided between the electrode pull-out portion 41 and the effective electrode portion 42. Since the second electrode layer 40 is not provided with a slit or the like, it can be said that the second electrode layer 40 has a second region having a larger area than the first region. Further, on the second main surface 12, one end portion 10a of the first dielectric film 10 has a second margin portion 12a in which the second electrode layer 40 is not provided.
  • FIG. 4B describes an example of a second electrode layer having a second region not partitioned by slits, but the second electrode layer has a second region partitioned by slits. May be good. However, the area of the second region is larger than the area of the first region.
  • the second regions partitioned by the slits may be interconnected via a fuse section.
  • the average area of the first area is used for comparison with the area of the second area.
  • a region larger than the average area of the first region existing in the second electrode layer is the second region.
  • the second electrode layer may have an area smaller than the area of the first region as a region other than the second region.
  • the ratio of the area of the second region to the area of the first region is preferably 150% or more, and more preferably 200% or more.
  • the ratio of the area that does not contribute to the capacitor capacity is preferably 5% or more and 10% or less. Further, in the effective electrode portion of the second electrode layer, the ratio of the area that does not contribute to the capacitor capacity is preferably 0% or more and less than 5%. When the ratio of the area that does not contribute to the capacitor capacity is 0%, it is a so-called solid pattern.
  • the wound body is pressed into a flat shape such as an ellipse or an oval to have a more compact shape.
  • the flatness of the wound body in the cross-sectional shape is preferably less than 0.7. If the flatness of the wound body in the cross-sectional shape is 0.7 or more, the vibration and growl of the film capacitor may become loud.
  • the winding body may include a cylindrical winding shaft.
  • the winding shaft is arranged on the central axis of the first dielectric film and the second dielectric film in the wound state, and winds the first dielectric film and the second dielectric film. It serves as a winding axis when doing so.
  • the film capacitor of the present invention further includes a first external electrode electrically connected to the first electrode layer and a second external electrode electrically connected to the second electrode layer. Is preferable.
  • the film capacitor 1 shown in FIG. 1 includes a first external electrode 61 electrically connected to the first electrode layer 30 and a second external electrode 62 electrically connected to the second electrode layer 40. ing.
  • terminal conductors and lead terminals may be connected to the first external electrode and the second external electrode, respectively.
  • the film capacitor 1 shown in FIG. 1 includes a first lead terminal 71 connected to the first external electrode 61 and a second lead terminal 72 connected to the second external electrode 62.
  • the film capacitor of the present invention also includes a second terminal conductor.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and in the first dielectric film and the second dielectric film, any of them Also, it is preferable that the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core. If the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core, the first dielectric film and the second dielectric film are laminated and wound. When turning, an air layer is less likely to be formed between the take-up roll used for winding and the main surface of the laminate on the winding core side, and the film is less likely to meander. Therefore, the adhesion between the first dielectric film and the second dielectric film at the time of winding becomes high, and the film capacitor has high heat shock resistance and current resistance.
  • the second dielectric film is wound outside the first dielectric film, and the width of the second dielectric film in the cross section along the direction of the winding core. Is smaller than the width of the first dielectric film, and the second dielectric film is preferably arranged between one end and the other end of the first dielectric film.
  • the second dielectric film is wound outside the first dielectric film, the width of the second dielectric film is smaller than the width of the first dielectric film, and the width of the first dielectric film is smaller than that of the first dielectric film.
  • both one end and the other end of the first dielectric film are Since it projects outward from the second dielectric film (both ends of the winding shaft), the electrode layers (first electrode layer and second electrode layer) formed on the surface of the first dielectric film.
  • the area where the electrode layer) comes into contact with the external electrode is increased, and the contactability between the electrode layer and the external electrode is improved.
  • the second dielectric film when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are laminated. In this state, it is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer. Since the second dielectric film has light transmission in the visible region to the infrared region, it is difficult to recognize its outline by image recognition or the like. However, an electrode lead-out portion (a part of the first electrode layer) is arranged on the back side (inside) of one end (a part of the contour) of the second dielectric film wound outward.
  • the contour of the second dielectric film can be easily recognized by image recognition or the like, with the electrode extraction portion having low light transmission in the visible region to the infrared region as the background. Therefore, it becomes easy to control the shift width of the film by image recognition or the like, and it is possible to suppress a decrease in heat shock resistance and current resistance due to the shift of the film during winding.
  • FIG. 5 is a top view schematically showing a state in which the winding body constituting the film capacitor of the present invention is viewed from the outside.
  • the second dielectric film 20 is arranged on the front side of the paper surface
  • the first dielectric film 10 is arranged on the back side of the paper surface
  • one end 20a of the second dielectric film 20 is the first. It overlaps with the electrode lead-out portion 31 which is a part of the first electrode layer on the first main surface 11 of the dielectric film 10 of the above.
  • the film capacitor of the present invention preferably has a specified polarity. Specifically, it is preferable that the first external electrode is the external electrode on the anode side and the second external electrode is the external electrode on the cathode side.
  • the method for distinguishing the polarity is not particularly limited, but the length of the lead terminal connected to the anode side and the length of the lead terminal connected to the cathode side are changed (for example, the length of the lead terminal connected to the anode side is changed. (Longer than the length of the lead terminal connected to the cathode side), or a method of designing the surface of the film capacitor so that the polarities can be distinguished can be mentioned. In the film capacitor 1 shown in FIG.
  • the length of the first lead terminal 71 connected to the first external electrode 61 which is the external electrode on the anode side is the length of the second external electrode 62 which is the external electrode on the cathode side. It is longer than the length of the second lead terminal 72 connected to.
  • the first external electrode is the external electrode on the anode side
  • the second electrode layer is the external electrode on the cathode side
  • the thickness of the first electrode layer is the second electrode layer. It is preferably larger than the thickness of.
  • the thickness of the second electrode layer is smaller than the thickness of the first electrode layer, the film resistance of the second electrode layer is increased, and the self-healing property can be enhanced.
  • the thickness of the first electrode layer 30 is larger than the thickness of the second electrode layer 40. Therefore, when the first external electrode 61 is used as the external electrode on the anode side and the second external electrode 62 is used as the external electrode on the cathode side, the decrease in capacitance due to the short circuit failure is suppressed and the self-healing property is improved. ..
  • the first lead terminal 71 connected to the first external electrode 61 and the second lead terminal 72 connected to the second external terminal 62 have different lengths, from the outside of the film capacitor 1 Anode and cathode can be distinguished.
  • the film capacitor of the present invention may be surrounded by an exterior resin, or may be housed in an exterior case, and the exterior case may be filled with a filling resin.
  • a thermosetting resin such as an epoxy resin, a silicone resin, or a urethane resin is used.
  • an amine curing agent or an imidazole curing agent may be used.
  • the exterior resin or the filling resin only the resin may be used, but a reinforcing agent may be added for the purpose of improving the strength.
  • the reinforcing agent silica, alumina or the like can be used.
  • a resin such as polyphenylene sulfide (PPS) or liquid crystal polymer (LCP) is used.
  • FIGS. 6A and 6B are perspective views schematically showing an example of how to use the film capacitor shown in FIG. 1.
  • the film capacitor 1 is housed in the outer case 80.
  • the filling resin 90 is filled inside the outer case 80 to cover the periphery of the film capacitor 1 with the filling resin 90 and seal the opening of the outer case 80. With such a usage method, the moisture resistance of the film capacitor is improved.
  • the first dielectric film and the second dielectric film preferably contain a curable resin as a main component.
  • the "main component” means a component having the largest abundance ratio (% by weight), and preferably means a component having an abundance ratio of more than 50% by weight. Therefore, the dielectric resin film may contain, for example, an additive such as a silicone resin and an uncured portion of a starting material such as a first organic material and a second organic material, which will be described later, as a component other than the main component.
  • the curable resin may be a thermosetting resin or a photocurable resin.
  • the thermosetting resin means a resin that can be cured by heat, and does not limit the curing method. Therefore, as long as the resin can be cured by heat, the thermosetting resin also includes a resin cured by a method other than heat (for example, light, electron beam, etc.). Further, depending on the material, the reaction may be started depending on the reactivity of the material itself, and a thermosetting resin is also used if the curing proceeds without necessarily applying heat or light from the outside. The same applies to the photocurable resin, and the curing method is not limited.
  • the curable resin may or may not have at least one of a urethane bond and a urea bond.
  • the presence of urethane bond and / or yuria bond can be confirmed by using a Fourier transform infrared spectrophotometer (FT-IR).
  • FT-IR Fourier transform infrared spectrophotometer
  • the dielectric resin film is preferably composed of a cured product of the first organic material and the second organic material.
  • a cured product obtained by reacting a hydroxyl group (OH group) of the first organic material with an isocyanate group (NCO group) of the second organic material can be mentioned.
  • the uncured portion of the starting material may remain in the film.
  • the dielectric resin film may contain at least one of an isocyanate group (NCO group) and a hydroxyl group (OH group).
  • the dielectric resin film may contain either an isocyanate group or a hydroxyl group, or may contain both an isocyanate group and a hydroxyl group.
  • FT-IR Fourier transform infrared spectrophotometer
  • the first organic material is preferably a polyol having a plurality of hydroxyl groups (OH groups) in the molecule.
  • the polyol include polyvinyl acetal such as polyvinyl acetal acetal, polyether polyol such as phenoxy resin, polyester polyol and the like.
  • the first organic material two or more kinds of organic materials may be used in combination.
  • the second organic material is preferably an isocyanate compound, an epoxy resin or a melamine resin having a plurality of functional groups in the molecule.
  • the second organic material two or more kinds of organic materials may be used in combination.
  • isocyanate compound examples include aromatic polyisocyanates such as diphenylmethane diisocyanate (MDI) and tolylene diisocyanate (TDI), and aliphatic polyisocyanates such as hexamethylene diisocyanate (HDI).
  • aromatic polyisocyanates such as diphenylmethane diisocyanate (MDI) and tolylene diisocyanate (TDI)
  • aliphatic polyisocyanates such as hexamethylene diisocyanate (HDI).
  • a modified product of these polyisocyanates for example, a modified product having carbodiimide, urethane, or the like may be used.
  • the epoxy resin is not particularly limited as long as it has an epoxy ring, and examples thereof include a bisphenol A type epoxy resin, a biphenyl skeleton epoxy resin, a cyclopentadiene skeleton epoxy resin, and a naphthalene skeleton epoxy resin.
  • the melamine resin is not particularly limited as long as it is an organic nitrogen compound having a triazine ring at the center of the structure and three amino groups around it, and examples thereof include alkylated melamine resins. In addition, it may be a denatured form of melamine.
  • the first dielectric film and the second dielectric film are preferably formed into a film of a resin solution containing the first organic material and the second organic material, and then heat-treated. Obtained by curing.
  • the first dielectric film and the second dielectric film can also contain additives for adding other functions.
  • smoothness can be imparted by adding a leveling agent.
  • the additive is a material that has a functional group that reacts with a hydroxyl group and / or an isocyanate group and forms a part of the crosslinked structure of the cured product. Examples of such a material include a resin having at least one functional group selected from the group consisting of an epoxy group, a silanol group and a carboxyl group.
  • the first dielectric film and the second dielectric film may contain a vapor-deposited polymer film as a main component.
  • the thin-film polymerization film refers to a film formed by a thin-film polymerization method, and is basically included in a curable resin.
  • the resin constituting the first dielectric film and the resin constituting the second dielectric film are both thermosetting resins.
  • the thicknesses of the first dielectric film and the second dielectric film are not particularly limited, but are preferably 0.5 ⁇ m or more and 5 ⁇ m or less, respectively. Further, it is preferable that the thickness of the first dielectric film and the thickness of the second dielectric film are the same. The thickness of the first dielectric film and the second dielectric film can be measured by using an optical film thickness meter.
  • the first dielectric film and the second dielectric film are made of the same material.
  • the fact that the first dielectric film and the second dielectric film are made of the same material means that the types of resins constituting the first dielectric film and the second dielectric film are the same.
  • the types and contents of other components are the same.
  • the type of metal contained in the first electrode layer and the second electrode layer (hereinafter collectively referred to as the electrode layer) is not particularly limited, but the electrode layers are aluminum (Al) and titanium. It is preferable to contain any one selected from the group consisting of (Ti), zinc (Zn), magnesium (Mg), tin (Sn) and nickel (Ni).
  • the thickness of the electrode layer is not particularly limited, but the thickness of the electrode layer is preferably 5 nm or more and 40 nm or less from the viewpoint of suppressing damage to the electrode layer.
  • the thickness of the electrode layer shall be specified by observing a cross section of the first dielectric film cut in the thickness direction using an electron microscope such as a field emission scanning electron microscope (FE-SEM). Can be done.
  • first embodiment, a second embodiment, a third embodiment, and a fourth embodiment which are preferable embodiments of the film capacitor of the present invention.
  • the first embodiment, the second embodiment, the third embodiment, and the fourth embodiment are all one of the preferred embodiments of the film capacitor of the present invention, and the film of the present invention described above for each embodiment.
  • An appropriate combination of preferred embodiments of the capacitor is also one of the preferred embodiments of the film capacitor of the present invention.
  • the surface roughness of the first main surface of the first dielectric film is smaller than the surface roughness of the second main surface.
  • a first electrode pattern in which first regions defined by slits are connected to each other via a fuse portion is formed on a first main surface having a smaller surface roughness. Since it is provided, it is possible to suppress oxidative deterioration of the first electrode layer.
  • FIG. 7 is a cross-sectional view schematically showing an example of the first embodiment of the film capacitor of the present invention.
  • the film capacitor 2 shown in FIG. 7 is wound in a state where the first dielectric film 10, the second dielectric film 20, the first electrode layer 30, and the second electrode layer 40 are laminated. It has a wound winding body 52.
  • the first electrode layer 30 is provided on the first main surface 11 of the first dielectric film 10.
  • the second electrode layer 40 is provided on the second main surface 12 of the first dielectric film 10.
  • the surface roughness of the first main surface 11 is smaller than the surface roughness of the second main surface 12.
  • the main surface (second main surface) having a relatively large surface roughness is used.
  • the surface 12) is represented by a wavy line
  • the main surface (first main surface 11) having a relatively small surface roughness is represented by a straight line.
  • the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is the first electrode layer. It is preferable that they are laminated so as to face each other.
  • the fuse portion operates and evaporates between the first electrode layer and the fourth main surface. It becomes easier to secure a space for the fuse, and the fuse operability is improved.
  • the surface roughness of the fourth main surface 22 is larger than the surface roughness of the third main surface 21, and the fourth main surface 22 is laminated so as to face the first electrode layer 30. ing.
  • the main surface (fourth main surface) having a relatively large surface roughness is represented by a wavy line
  • the main surface (third main surface 21) having a relatively small surface roughness is represented by a straight line.
  • the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core.
  • the width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. Is preferable.
  • the second dielectric film when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are wound. It is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer in a state where the film is laminated.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound.
  • the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
  • the first external electrode is the external electrode on the anode side
  • the second external electrode is the external electrode on the cathode side
  • the thickness of the first electrode layer is , It is preferable that the thickness is larger than the thickness of the second electrode layer.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the first dielectric film are wound.
  • the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound.
  • the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core, so that the first dielectric film and the second
  • an air layer is less likely to be formed between the take-up roll used for winding and the main surface of the laminate on the winding core side, and the film is less likely to meander. ..
  • the adhesion between the first dielectric film and the second dielectric film at the time of winding becomes high, and the film capacitor has high heat shock resistance and current resistance.
  • FIG. 8 is a cross-sectional view schematically showing an example of the second embodiment of the film capacitor of the present invention.
  • the film capacitor 3 includes a winding body 53 in which the first dielectric film 10 and the second dielectric film 20 are wound in a laminated state.
  • the main surfaces located on the winding core side are located.
  • the surface roughness of the fourth main surface 22) is the main surface (the first main surface 11 of the first dielectric film 10 and the third main surface 21 of the second dielectric film) located on the opposite side of the winding core. ) Is larger than the surface roughness.
  • the main surface (second main surface) having a relatively large surface roughness is used.
  • the surface 12) is represented by a wavy line, and the main surface (first main surface 11) having a relatively small surface roughness is represented by a straight line.
  • the main surface having a relatively large surface roughness (fourth main surface 22) is used.
  • the wavy line represents the main surface (third main surface 21) having a relatively small surface roughness as a straight line.
  • the surface roughness of the first main surface is smaller than the surface roughness of the second main surface, and in the second dielectric film, the first It is preferable that the surface roughness of the four main surfaces is larger than the surface roughness of the third main surface, and the fourth main surface is laminated so as to face the first electrode layer.
  • the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core.
  • the width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. Is preferable.
  • the first dielectric film and the second dielectric film are wound. It is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer in a state where the film is laminated.
  • the first external electrode is the external electrode on the anode side
  • the second external electrode is the external electrode on the cathode side
  • the thickness of the first electrode layer is high. It is preferable that the thickness is larger than the thickness of the second electrode layer.
  • the first dielectric film and the second dielectric film may be wound in a laminated state, and the first dielectric film and the second dielectric film may be wound.
  • the dielectric film may be repeatedly laminated.
  • a wound film capacitor will be described as an example.
  • the third embodiment of the film capacitor of the present invention is provided by electrically connecting the first external electrode provided by being electrically connected to the first electrode layer and the second electrode layer.
  • the first external electrode is an external electrode on the anode side
  • the second external electrode is an external electrode on the cathode side
  • the first electrode layer is further provided with a second external electrode. Is larger than the thickness of the second electrode layer.
  • the thickness of the first electrode layer electrically connected to the external electrode on the anode side is the thickness of the second electrode layer connected to the external electrode on the cathode side. Since it is larger than that, the anodic oxidation of the first electrode layer does not easily proceed. Therefore, a short-circuit failure is unlikely to occur, and a decrease in capacitance due to the short-circuit failure can be suppressed. Further, since the thickness of the second electrode layer is smaller than the thickness of the first electrode layer, the film resistance of the second electrode layer is increased, and the self-healing property can be enhanced.
  • the polarity of the film capacitor is specified.
  • the first external electrode is an anode-side external electrode
  • the second external electrode is a cathode-side external electrode.
  • the polarity connect the first lead terminal and the second lead terminal to the first external electrode and the second external electrode, respectively, and set the polarity of the lead terminal from the outside of the film capacitor. It is preferable to devise a way to distinguish them. Examples of the above-mentioned device include a method of making the lead terminal on the anode side longer than the lead terminal on the cathode side, a method of applying a design showing polarity to the surface of the outer case, and the like.
  • FIG. 9 is a cross-sectional view schematically showing an example of the third embodiment of the film capacitor of the present invention.
  • the film capacitor 4 shown in FIG. 9 is wound in a state where the first dielectric film 10, the second dielectric film 20, the first electrode layer 30, and the second electrode layer 40 are laminated. It is provided with a wound winding body 54.
  • the first electrode layer 30 is provided by being electrically connected to the first external electrode 61 which is an external electrode on the anode side
  • the second electrode layer 40 is a second external electrode which is an external electrode on the cathode side. It is electrically connected to the electrode 61.
  • a relatively long lead terminal 71 is connected to the first external electrode 61, which is an external electrode on the anode side, and a relatively short lead terminal 72 is connected to the second external electrode 62, which is an external electrode on the cathode side. Is connected, and the first lead terminal 71 having a long lead terminal is distinguished from the anode side, and the second lead terminal 72 having a short lead terminal is distinguished from the cathode side.
  • the thickness of the first electrode layer 30 is larger than the thickness of the second electrode layer 40.
  • the surface roughness of the first main surface of the first dielectric film is smaller than the surface roughness of the second main surface.
  • the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is the first electrode layer. It is preferable that they are laminated so as to face each other.
  • the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core.
  • the width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. Is preferable.
  • the second dielectric film when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are wound. It is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer in a state where the film is laminated.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound.
  • the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and the second dielectric film is the above-mentioned second dielectric film. It is wound outward from the first dielectric film, and the width of the second dielectric film is smaller than the width of the first dielectric film in a cross section along the direction of the core. , The second dielectric film is arranged between one end and the other end of the first dielectric film.
  • the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core.
  • the width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. There is. Therefore, both ends of the first dielectric film provided with the first electrode layer and the second electrode layer project outward from the second dielectric film to improve the contact property between the electrode layer and the external electrode. Can be improved.
  • FIG. 10 is a cross-sectional view schematically showing an example of a fourth embodiment of the film capacitor of the present invention.
  • the film capacitor 5 shown in FIG. 10 is wound in a state where the first dielectric film 10, the second dielectric film 20, the first electrode layer 30, and the second electrode layer 40 are laminated. It is provided with a wound winding body 55.
  • the second dielectric film 20 is wound outside the first dielectric film 10.
  • the width W 2 of the second dielectric film 20 is smaller than the width W 1 of the first dielectric film 10, and one end portion 10a and the other end portion 10b of the first dielectric film are formed.
  • a second dielectric film 20 is arranged between the two.
  • a first external electrode 61 and a second external electrode 62 are connected to both ends of the winding body 55.
  • one end of the second dielectric film is the first electrode. It is preferable that the film is arranged at a position overlapping the electrode lead-out portion of the layer.
  • the surface roughness of the first main surface of the first dielectric film is smaller than the surface roughness of the second main surface.
  • the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is the first electrode layer. It is preferable that they are laminated so as to face each other.
  • the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound.
  • the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
  • the first external electrode is the external electrode on the anode side
  • the second external electrode is the external electrode on the cathode side
  • the thickness of the first electrode layer is high. It is preferable that the thickness is larger than the thickness of the second electrode layer.
  • the film capacitor of the present invention has, for example, a first dielectric film having a first electrode layer formed on a first main surface and a second electrode layer formed on a second main surface, and a third main surface and a first surface. 4 After laminating a second dielectric film on which no electrode layer is formed on the main surface, a winding body is obtained, and the first external electrode and the second outer electrode and the second winding body are attached to both ends of the winding body, respectively. Obtained by forming an external electrode, connecting the first lead terminal and the second lead terminal to the first external electrode and the second external electrode, respectively, accommodating them in an outer case, and sealing them with a filling resin. be able to.
  • the surface roughness may be adjusted by roughening each main surface of the first dielectric film and the second dielectric film.
  • the winding body may be sandwiched from a direction perpendicular to the width direction and pressed into an elliptical cylinder shape. Subsequently, by forming an external electrode on the end face of the wound body and connecting the lead terminal, a film capacitor as shown in FIG. 1 can be obtained. As a method of forming an external electrode on the end face of the wound body, thermal spraying can be mentioned.

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Abstract

This film capacitor (1) comprises: a first dielectric film (10) made of a resin and having a first principal surface (11) and a second principal surface (12); a first electrode layer (30) provided on the first principal surface (11) of the first dielectric film (10); a second electrode layer (40) provided on the second principal surface (12) of the first dielectric film (10); and a second dielectric film (20) made of a resin and layered on the first dielectric film (10) with the first electrode layer (30) or the second electrode layer (40) interposed therebetween, the second dielectric film having a third principal surface (21) and a fourth principal surface (22). The film capacitor (1) is characterized in that the first electrode layer (30) has a first electrode pattern where first regions (35) demarcated by slits (33, 36) are connected to each other via a fuse part (34), and that the second electrode layer (40) has a second region (42) having a greater area than the first region (35)..

Description

フィルムコンデンサFilm capacitor
 本発明は、フィルムコンデンサに関する。 The present invention relates to a film capacitor.
 コンデンサの一種として、可撓性のある樹脂フィルムを誘電体として用いながら、樹脂フィルムを挟んで互いに対向する第1対向電極及び第2対向電極を配置した構造のフィルムコンデンサがある(例えば、特許文献1~4参照)。
 このようなフィルムコンデンサは、近年では、例えば電気自動車(EV)や電気式ハイブリッド自動車(HEV)等のインバータに用いられており、長寿命及び高い安全性が要求されている。
As a kind of capacitor, there is a film capacitor having a structure in which a first counter electrode and a second counter electrode facing each other with the resin film sandwiched therein are arranged while using a flexible resin film as a dielectric (for example, Patent Document). See 1-4).
In recent years, such film capacitors have been used in inverters of, for example, electric vehicles (EVs) and electric hybrid electric vehicles (HEVs), and are required to have a long life and high safety.
 特許文献1には、ポリプロピレンフィルムの両面に金属蒸着電極を形成した両面金属化ポリプロピレンフィルムとポリプロピレンフィルムに金属蒸着電極を形成していない非金属化ポリプロピレンフィルムの2枚を重ねて1対としたものを巻回して得た巻回物と、前記巻回物の2つの側面に形成されたメタリコン電極とからなり、前記両面金属化ポリプロピレンフィルムを構成するポリプロピレンフィルムの厚みが、前記非金属化ポリプロピレンフィルムを構成するポリプロピレンフィルムよりも厚くなっていることを特徴とするフィルムコンデンサが開示されている。 In Patent Document 1, two sheets of a double-sided metallized polypropylene film in which metal vapor deposition electrodes are formed on both sides of a polypropylene film and a non-metallized polypropylene film in which metal vapor deposition electrodes are not formed on the polypropylene film are laminated to form a pair. The thickness of the polypropylene film constituting the double-sided metallized polypropylene film, which is composed of the wound material obtained by winding the wound material and the metallikon electrodes formed on the two side surfaces of the wound material, is the non-metallized polypropylene film. A film capacitor is disclosed, which is characterized in that it is thicker than the polypropylene film constituting the above.
 特許文献2には、誘電体フィルム上に金属蒸着電極を形成した金属化フィルムを一対とし、上記金属蒸着電極が誘電体フィルムを介して対向するように重ね合わせて巻回した素子と、この素子の両端面に金属溶射によって形成された一対のメタリコン電極からなる金属化フィルムコンデンサにおいて、上記金属化フィルムとして、誘電体フィルムの幅方向の一端側に非金属蒸着部からなる絶縁マージンを長手方向に連続して設けると共に、この絶縁マージンから他端側に向かって非金属蒸着部からなる横マージンを設けることにより複数の分割電極が形成され、かつ、誘電体フィルムの長手方向に亘って非金属蒸着部からなる縦マージンを設け、この縦マージンと横マージンの少なくとも一方が、金属化フィルムの長手方向となる直線、あるいはこの長手方向の直線と直交する直線に対して傾斜するようにしたものを用いた金属化フィルムコンデンサが開示されている。 Patent Document 2 describes an element in which a pair of metallized films having metal vapor deposition electrodes formed on a dielectric film are laminated and wound so that the metal vapor deposition electrodes face each other via the dielectric film, and the element. In a metallized film capacitor composed of a pair of metallicon electrodes formed by metal spraying on both end faces of the above, as the metallized film, an insulating margin composed of a non-metal vapor deposition portion is provided in the longitudinal direction on one end side in the width direction of the dielectric film. A plurality of divided electrodes are formed by providing a lateral margin composed of a non-metal vapor deposition portion from the insulating margin toward the other end side while being continuously provided, and the non-metal vapor deposition extends in the longitudinal direction of the dielectric film. A vertical margin consisting of parts is provided, and at least one of the vertical margin and the horizontal margin is inclined with respect to a straight line in the longitudinal direction of the metallized film or a straight line orthogonal to the straight line in the longitudinal direction. The metallized film capacitor that was used is disclosed.
 特許文献3には、誘電体フィルムの表面に金属蒸着電極を形成した金属化フィルムを巻回または積層して扁平率0.7以上の扁平体に構成された金属化フィルム多層体と、この金属化フィルム多層体の軸方向両端面に接続した電極引出し部とを有し、前記金属化フィルムの表面における蒸着部が複数の分割電極とヒューズ部からなる保安機構を有し、前記金属化フィルムの表面は、分離される状態で展開する絶縁スリットによって仕切られた前記分割電極群および隣接する前記絶縁スリット間に形成された前記ヒューズ部群を含む蒸着エリアと、前記絶縁スリット群を含む非蒸着エリアとに分けられており、さらに、前記蒸着エリアの合計面積に対する前記非蒸着エリアの合計面積の割合が0.09以下に設定されているコンデンサ素子が開示されている。 Patent Document 3 describes a metallized film multilayer body in which a metallized film having a metal vapor deposition electrode formed on the surface of a dielectric film is wound or laminated to form a flat body having a flatness of 0.7 or more, and the metal. The metallized film has electrode drawing portions connected to both axial end surfaces of the metallized film multilayer body, and the vapor deposition portion on the surface of the metallized film has a safety mechanism including a plurality of divided electrodes and a fuse portion. The surface has a vapor deposition area including the divided electrode group partitioned by an insulating slit developed in a separated state and the fuse portion group formed between the adjacent insulating slits, and a non-vapor deposition area including the insulating slit group. Further, the capacitor element in which the ratio of the total area of the non-deposited area to the total area of the vapor-deposited area is set to 0.09 or less is disclosed.
 特許文献4には、第1の誘電体フィルム、蒸着金属膜からなる第1の蒸着電極、第2の誘電体フィルム、および蒸着金属膜からなる第2の蒸着電極を順次重ねて巻回した金属化フィルムコンデンサであって、前記第1および第2の蒸着電極のうち少なくとも一方を分割電極とし、かつ前記第1および第2の誘電体フィルムのうち少なくとも一方をポリフェニレンサルファイドフィルムとしたことを特徴とする金属化フィルムコンデンサが開示されている。 In Patent Document 4, a metal in which a first dielectric film, a first vapor-deposited electrode made of a vapor-deposited metal film, a second dielectric film, and a second vapor-deposited electrode made of a vapor-deposited metal film are sequentially stacked and wound. The chemical film capacitor is characterized in that at least one of the first and second vapor deposition electrodes is a split electrode, and at least one of the first and second dielectric films is a polyphenylene sulfide film. The metallized film capacitor to be used is disclosed.
特開2002-367853号公報JP-A-2002-376853 特開2009-170685号公報JP-A-2009-170685 特開2015-162560号公報Japanese Unexamined Patent Publication No. 2015-162560 特開平09-82562号公報Japanese Unexamined Patent Publication No. 09-82562
 高い安全性を確保するために、フィルムコンデンサを構成する対向電極には、非蒸着金属部分により分割された金属蒸着電極が、ヒューズ部を介して接続された蒸着パターンが用いられることがある。フィルムコンデンサに絶縁破壊が起こった場合、ヒューズ部が蒸発して、絶縁破壊が起こった箇所を含む微小領域を回路から遮断することで、絶縁破壊を回復することができ、高い安全性を維持することができる。 In order to ensure high safety, a vapor deposition pattern in which metal vapor deposition electrodes divided by non-deposited metal portions are connected via a fuse portion may be used for the counter electrode constituting the film capacitor. When dielectric breakdown occurs in a film capacitor, the fuse part evaporates and cuts off a minute area including the part where dielectric breakdown occurred from the circuit, so that dielectric breakdown can be recovered and high safety is maintained. be able to.
 蒸着パターンは、非蒸着金属部となる部位にマスキングオイルを版ロールから転写等により塗布したあと、蒸着を行うことで形成される。
 しかしながら、蒸着パターンを形成するために用いられるマスキングオイルをフィルムの表面から完全に除去することは困難である。そのため、残留マスキングオイルによって、巻回時のしわの発生、巻回体の扁平加工性の低下、及び、耐電圧性の劣化といった問題が生じることがあった。
The thin-film deposition pattern is formed by applying masking oil from a plate roll to a portion to be a non-deposited metal portion by transfer or the like, and then performing vapor deposition.
However, it is difficult to completely remove the masking oil used to form the vapor deposition pattern from the surface of the film. Therefore, the residual masking oil may cause problems such as wrinkles during winding, deterioration of flattening workability of the wound body, and deterioration of withstand voltage.
 本発明は、上記の問題を解決するためになされたものであり、巻回時のしわの発生、巻回体の扁平加工性の低下、及び、耐電圧性の劣化を抑制することのできるフィルムコンデンサを提供することを目的とする。 The present invention has been made to solve the above problems, and is a film capable of suppressing the generation of wrinkles during winding, the deterioration of the flattening workability of the wound body, and the deterioration of the withstand voltage. The purpose is to provide a capacitor.
 本発明のフィルムコンデンサは、第1主面及び第2主面を有し、樹脂からなる第1の誘電体フィルムと、上記第1の誘電体フィルムの上記第1主面に設けられた第1の電極層と、上記第1の誘電体フィルムの上記第2主面に設けられた第2の電極層と、上記第1の誘電体フィルムに上記第1の電極層又は上記第2の電極層を介して積層され、第3主面及び第4主面を有し、樹脂からなる第2の誘電体フィルムと、を備えたフィルムコンデンサであって、上記第1の電極層は、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンを有し、上記第2の電極層は、上記第1の領域よりも大きい面積の第2の領域を有する、ことを特徴とする。 The film capacitor of the present invention has a first main surface and a second main surface, and is provided on a first dielectric film made of resin and a first main surface of the first dielectric film. The electrode layer, the second electrode layer provided on the second main surface of the first dielectric film, and the first electrode layer or the second electrode layer on the first dielectric film. A film capacitor having a third main surface and a fourth main surface, and a second dielectric film made of a resin, which is laminated through the above-mentioned first electrode layer is partitioned by a slit. The first region formed has a first electrode pattern connected to each other via a fuse portion, and the second electrode layer has a second region having a larger area than the first region. , Characterized by.
 本発明によれば、巻回時のしわの発生、巻回体の扁平加工性の低下、及び、耐電圧性の劣化を予防することのできるフィルムコンデンサを提供することができる。 According to the present invention, it is possible to provide a film capacitor capable of preventing wrinkles during winding, deterioration of flattening workability of the wound body, and deterioration of withstand voltage resistance.
図1は、本発明のフィルムコンデンサの一例を模式的に示す断面図である。FIG. 1 is a cross-sectional view schematically showing an example of the film capacitor of the present invention. 図2は、図1に示すフィルムコンデンサを構成する巻回体を得る方法の一例を模式的に示す斜視図である。FIG. 2 is a perspective view schematically showing an example of a method for obtaining a wound body constituting the film capacitor shown in FIG. 1. 図3は、図1に示すフィルムコンデンサを構成する巻回体の斜視図である。FIG. 3 is a perspective view of the winding body constituting the film capacitor shown in FIG. 図4Aは、第1の誘電体フィルムの第1主面の一例を模式的に示す上面図であり、図4Bは、第1の誘電体フィルムの第2主面の一例を模式的に示す上面図である。FIG. 4A is a top view schematically showing an example of the first main surface of the first dielectric film, and FIG. 4B is a top view schematically showing an example of the second main surface of the first dielectric film. It is a figure. 図5は、本発明のフィルムコンデンサを構成する巻回体を外側からみた状態を模式的に示す上面図である。FIG. 5 is a top view schematically showing a state in which the winding body constituting the film capacitor of the present invention is viewed from the outside. 図6A及び図6Bは、図1に示すフィルムコンデンサの使用方法の一例を模式的に示す斜視図である。6A and 6B are perspective views schematically showing an example of how to use the film capacitor shown in FIG. 1. 図7は、本発明のフィルムコンデンサの第一実施形態の一例を模式的に示す断面図である。FIG. 7 is a cross-sectional view schematically showing an example of the first embodiment of the film capacitor of the present invention. 図8は、本発明のフィルムコンデンサの第二実施形態の一例を模式的に示す断面図である。FIG. 8 is a cross-sectional view schematically showing an example of the second embodiment of the film capacitor of the present invention. 図9は、本発明のフィルムコンデンサの第三実施形態の一例を模式的に示す断面図である。FIG. 9 is a cross-sectional view schematically showing an example of the third embodiment of the film capacitor of the present invention. 図10は、本発明のフィルムコンデンサの第四実施形態の一例を模式的に示す断面図である。FIG. 10 is a cross-sectional view schematically showing an example of a fourth embodiment of the film capacitor of the present invention.
 以下、本発明のフィルムコンデンサについて説明する。
 しかしながら、本発明は、以下の構成に限定されるものではなく、本発明の要旨を変更しない範囲において適宜変更して適用することができる。
 以下において記載する本発明の個々の好ましい構成を2つ以上組み合わせたものもまた本発明である。
Hereinafter, the film capacitor of the present invention will be described.
However, the present invention is not limited to the following configurations, and can be appropriately modified and applied without changing the gist of the present invention.
A combination of two or more of the individual preferred configurations of the invention described below is also the invention.
[フィルムコンデンサ]
 本発明のフィルムコンデンサは、第1主面及び第2主面を有し、樹脂からなる第1の誘電体フィルムと、上記第1の誘電体フィルムの上記第1主面に設けられた第1の電極層と、上記第1の誘電体フィルムの上記第2主面に設けられた第2の電極層と、上記第1の誘電体フィルムに上記第1の電極層又は上記第2の電極層を介して積層され、第3主面及び第4主面を有し、樹脂からなる第2の誘電体フィルムと、を備えたフィルムコンデンサであって、上記第1の電極層は、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンを有し、上記第2の電極層は、上記第1の領域よりも大きい面積の第2の領域を有する、ことを特徴とする。
[Film capacitor]
The film capacitor of the present invention has a first main surface and a second main surface, and is provided on a first dielectric film made of resin and a first main surface of the first dielectric film. The electrode layer, the second electrode layer provided on the second main surface of the first dielectric film, and the first electrode layer or the second electrode layer on the first dielectric film. A film capacitor having a third main surface and a fourth main surface, and a second dielectric film made of a resin, which is laminated through the above-mentioned first electrode layer is partitioned by a slit. The first region formed has a first electrode pattern connected to each other via a fuse portion, and the second electrode layer has a second region having a larger area than the first region. , Characterized by.
 本発明のフィルムコンデンサでは、第1の誘電体フィルムの一方の主面に、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンを有する第1の電極層を形成する一方で、他方の主面に、第1の領域よりも大きい面積の第2の領域を有する第2の電極層を形成する。
 第2の領域は、スリットにより区画された領域であってもよく、スリットにより区画されていない領域であってもよい。
 第2の電極層がスリットにより区画された第2の領域を有する場合、第2の領域の面積は第1の領域よりも大きいため、スリット幅が同じ程度であれば、第2の電極層に占めるスリットの面積割合は、第1の電極パターンに占めるスリットの面積割合よりも小さくなる。また、第2の電極層がスリットにより区画されていない第2の領域を有する場合、第2の電極層には、第2の領域を区画するためのスリットが存在しない。
 そのため、第2の電極層が形成される主面に残留するマスキングオイル量は、第1の電極層が形成される主面に残留するマスキング量よりも少なくなる。
 従って、第2の電極層が形成される主面における残留マスキングオイル量を低減でき、残留マスキングオイルに起因する巻回時のしわの発生、巻回体の扁平加工性の低下、及び、耐電圧性の劣化を抑制することができる。
In the film capacitor of the present invention, the first electrode pattern has a first electrode pattern on one main surface of the first dielectric film, in which first regions partitioned by slits are connected to each other via a fuse portion. While forming the electrode layer, a second electrode layer having a second region having an area larger than that of the first region is formed on the other main surface.
The second region may be a region partitioned by slits or may not be partitioned by slits.
When the second electrode layer has a second region partitioned by slits, the area of the second region is larger than that of the first region. Therefore, if the slit widths are about the same, the second electrode layer can be used. The area ratio of the slit to occupy is smaller than the area ratio of the slit to occupy the first electrode pattern. Further, when the second electrode layer has a second region not partitioned by the slits, the second electrode layer does not have a slit for partitioning the second region.
Therefore, the amount of masking oil remaining on the main surface on which the second electrode layer is formed is smaller than the amount of masking oil remaining on the main surface on which the first electrode layer is formed.
Therefore, the amount of residual masking oil on the main surface on which the second electrode layer is formed can be reduced, wrinkles are generated during winding due to the residual masking oil, the flattenability of the wound body is lowered, and the withstand voltage is reduced. Deterioration of sex can be suppressed.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルムと第2の誘電体フィルムは、積層された状態で巻回されていてもよく、第1の誘電体フィルムと第2の誘電体フィルムとが繰り返し積層されていてもよい。
 以下、本発明のフィルムコンデンサとして、巻回型フィルムコンデンサを例にとって説明する。
In the film capacitor of the present invention, the first dielectric film and the second dielectric film may be wound in a laminated state, and the first dielectric film and the second dielectric film may be wound together. It may be laminated repeatedly.
Hereinafter, as the film capacitor of the present invention, a wound film capacitor will be described as an example.
 図1は、本発明のフィルムコンデンサの一例を模式的に示す断面図であり、図2は、図1に示すフィルムコンデンサを構成する巻回体を得る方法の一例を模式的に示す斜視図であり、図3は、図1に示すフィルムコンデンサを構成する巻回体の斜視図である。
 図1に示すフィルムコンデンサ1は、第1の誘電体フィルム10と、第2の誘電体フィルム20と、第1の電極層30と、第2の電極層40とが積層された状態で巻回された巻回体51を備えている。
 巻回体51において、第2の誘電体フィルム20が第1の誘電体フィルム10よりも外側に巻回されている。さらに、第2の誘電体フィルム20の幅Wは、第1の誘電体フィルム10の幅Wよりも小さく、かつ、第1の誘電体フィルムの一方の端部10aと他方の端部10bとの間に第2の誘電体フィルム20が配置されている。
 巻回体51の両端部には、第1の外部電極61及び第2の外部電極62が接続されている。
FIG. 1 is a cross-sectional view schematically showing an example of the film capacitor of the present invention, and FIG. 2 is a perspective view schematically showing an example of a method of obtaining a winding body constituting the film capacitor shown in FIG. Yes, FIG. 3 is a perspective view of the winding body constituting the film capacitor shown in FIG.
The film capacitor 1 shown in FIG. 1 is wound in a state in which a first dielectric film 10, a second dielectric film 20, a first electrode layer 30, and a second electrode layer 40 are laminated. The winding body 51 is provided.
In the winding body 51, the second dielectric film 20 is wound outside the first dielectric film 10. Further, the width W 2 of the second dielectric film 20 is smaller than the width W 1 of the first dielectric film 10, and one end portion 10a and the other end portion 10b of the first dielectric film are formed. A second dielectric film 20 is arranged between the two.
A first external electrode 61 and a second external electrode 62 are connected to both ends of the winding body 51.
 第1の電極層30は、第1の誘電体フィルム10の第1主面11に設けられている。
 第2の電極層40は、第1の誘電体フィルム20の第2主面12に設けられている。
The first electrode layer 30 is provided on the first main surface 11 of the first dielectric film 10.
The second electrode layer 40 is provided on the second main surface 12 of the first dielectric film 20.
 第1の電極層30の厚さは、第2の電極層40の厚さよりも大きい。 The thickness of the first electrode layer 30 is larger than the thickness of the second electrode layer 40.
 巻回体51の一方の端部には第1の外部電極61が形成されており、第1の外部電極61は第1の電極層30と電気的に接続されている。
 第1の外部電極61は、陽極側の外部電極である。
A first external electrode 61 is formed at one end of the winding body 51, and the first external electrode 61 is electrically connected to the first electrode layer 30.
The first external electrode 61 is an external electrode on the anode side.
 巻回体51の他方の端部には第2の外部電極62が形成されており、第2の外部電極62は第2の電極層40と電気的に接続されている。
 第2の外部電極62は、陰極側の外部電極である。
A second external electrode 62 is formed at the other end of the winding body 51, and the second external electrode 62 is electrically connected to the second electrode layer 40.
The second external electrode 62 is an external electrode on the cathode side.
 第1の外部電極61には第1のリード端子71が接続され、第2の外部電極62には第2のリード端子72が接続されている。
 第1のリード端子71の長さは、第2のリード端子72の長さよりも長いため、フィルムコンデンサ1を外部からみたときに、第1のリード端子71と第2のリード端子72は区別可能な状態となっている。
A first lead terminal 71 is connected to the first external electrode 61, and a second lead terminal 72 is connected to the second external electrode 62.
Since the length of the first lead terminal 71 is longer than the length of the second lead terminal 72, the first lead terminal 71 and the second lead terminal 72 can be distinguished from each other when the film capacitor 1 is viewed from the outside. It is in a state of being.
 図2に示すように、巻回体50では、第1の誘電体フィルム10よりも第2の誘電体フィルム20が外側に巻回されている。図2に示す巻回体50を変形させることで、図1及び図3に示す巻回体51が得られる。 As shown in FIG. 2, in the winding body 50, the second dielectric film 20 is wound outward from the first dielectric film 10. By deforming the winding body 50 shown in FIG. 2, the winding body 51 shown in FIGS. 1 and 3 can be obtained.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルムでは、第1主面の表面粗さが、第2主面の表面粗さよりも小さいことが好ましい。
 誘電体フィルムの表面の凹凸が大きいと、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンを有する第1の電極層の表面に、酸化劣化の起点となる欠損が形成されやすい。従って、表面粗さがより小さい第1主面に第1の電極層を設けることによって、第1の電極層の酸化劣化を抑制することができる。
 図1に示すフィルムコンデンサ1では、第1主面11の表面粗さが第2主面12の表面粗さよりも小さくなっている。
 なお、図1では、第1の誘電体フィルム10の2つの主面(第1主面11及び第2主面12)のうち、表面粗さが相対的に大きい方の主面(第2主面12)を波線で、表面粗さが相対的に小さい方の主面(第1主面11)を直線で表している。
In the film capacitor of the present invention, in the first dielectric film, it is preferable that the surface roughness of the first main surface is smaller than the surface roughness of the second main surface.
When the surface of the dielectric film is uneven, the surface of the first electrode layer having the first electrode pattern in which the first regions partitioned by the slits are connected to each other via the fuse portion is oxidatively deteriorated. Defects that serve as starting points are likely to be formed. Therefore, by providing the first electrode layer on the first main surface having a smaller surface roughness, oxidative deterioration of the first electrode layer can be suppressed.
In the film capacitor 1 shown in FIG. 1, the surface roughness of the first main surface 11 is smaller than the surface roughness of the second main surface 12.
In FIG. 1, of the two main surfaces (first main surface 11 and second main surface 12) of the first dielectric film 10, the main surface (second main surface) having a relatively large surface roughness The surface 12) is represented by a wavy line, and the main surface (first main surface 11) having a relatively small surface roughness is represented by a straight line.
 本発明のフィルムコンデンサにおいて、第2の誘電体フィルムでは、第4主面の表面粗さが第3主面の表面粗さより大きく、第4主面が第1の電極層と対向するように積層されていることが好ましい。
 表面粗さがより大きな第4主面が第1の電極層と対向するように積層されていると、第1の電極層と第4主面との間に、ヒューズ部が作動して蒸発するための空間が確保されやすくなり、ヒューズ動作性が向上する。
 図1に示すフィルムコンデンサ1では、第4主面22の表面粗さが第3主面21の表面粗さよりも大きく、第4主面22が第1の電極層30と対向するように積層されている。
 なお、図1では、第2の誘電体フィルム20の2つの主面(第3主面21及び第4主面22)のうち、表面粗さが相対的に大きい方の主面(第4主面22)を波線で、表面粗さが相対的に小さい方の主面(第3主面21)を直線で表している。
In the film capacitor of the present invention, in the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is laminated so as to face the first electrode layer. It is preferable that it is.
When the fourth main surface having a larger surface roughness is laminated so as to face the first electrode layer, the fuse portion operates and evaporates between the first electrode layer and the fourth main surface. It becomes easier to secure a space for the fuse, and the fuse operability is improved.
In the film capacitor 1 shown in FIG. 1, the surface roughness of the fourth main surface 22 is larger than the surface roughness of the third main surface 21, and the fourth main surface 22 is laminated so as to face the first electrode layer 30. ing.
In FIG. 1, of the two main surfaces (third main surface 21 and fourth main surface 22) of the second dielectric film 20, the main surface (fourth main surface) having a relatively large surface roughness. The surface 22) is represented by a wavy line, and the main surface (third main surface 21) having a relatively small surface roughness is represented by a straight line.
 本発明のフィルムコンデンサにおいて、第1主面の表面粗さは、1μm以上、10μm以下であることが好ましく、1μm以上、10μm未満であることがより好ましい。 In the film capacitor of the present invention, the surface roughness of the first main surface is preferably 1 μm or more and 10 μm or less, and more preferably 1 μm or more and less than 10 μm.
 本発明のフィルムコンデンサにおいて、第2主面の表面粗さは、10μm以上、100μm以下であることが好ましい。 In the film capacitor of the present invention, the surface roughness of the second main surface is preferably 10 μm or more and 100 μm or less.
 本発明のフィルムコンデンサにおいて、第3主面の表面粗さは、1μm以上、10μm以下であることが好ましく、1μm以上、10μm未満であることがより好ましい。 In the film capacitor of the present invention, the surface roughness of the third main surface is preferably 1 μm or more and 10 μm or less, and more preferably 1 μm or more and less than 10 μm.
 本発明のフィルムコンデンサにおいて、第4主面の表面粗さは、10μm以上、100μm以下であることが好ましい。 In the film capacitor of the present invention, the surface roughness of the fourth main surface is preferably 10 μm or more and 100 μm or less.
 第1主面、第2主面、第3主面及び第4主面の表面粗さは、JIS B 0601:2013において規定される算術平均粗さRaを意味する。表面粗さRaは、非接触式のレーザー表面粗さ計(例えば、キーエンス社製VK-X210)を使用して測定することができる。 The surface roughness of the first main surface, the second main surface, the third main surface, and the fourth main surface means the arithmetic mean roughness Ra defined in JIS B 0601: 2013. The surface roughness Ra can be measured using a non-contact laser surface roughness meter (for example, VK-X210 manufactured by KEYENCE CORPORATION).
 本発明のフィルムコンデンサにおいて、第1の電極層は、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンを有している。
 第1の電極層は、第2の電極層と対向する有効電極部と、第1の誘電体フィルムの一方の側端に沿って帯状に設けられる電極引き出し部とをさらに有することが好ましい。
 このとき、有効電極部及び電極引き出し部は、電極引き出し部と平行に配置される電極分離スリットによって分離されるとともに、電極分離スリットを部分的に横切るヒューズ部によって接続されていることが好ましい。
 さらに、第1主面には、電極引き出し部が設けられた側端とは反対側の側端に沿って帯状に設けられる、第1の電極層が設けられていない部分(以下、第1マージン部ともいう)を備える。
In the film capacitor of the present invention, the first electrode layer has a first electrode pattern in which first regions partitioned by slits are connected to each other via a fuse portion.
The first electrode layer preferably further has an effective electrode portion facing the second electrode layer and an electrode lead-out portion provided in a band shape along one side end of the first dielectric film.
At this time, it is preferable that the effective electrode portion and the electrode extraction portion are separated by an electrode separation slit arranged in parallel with the electrode extraction portion and connected by a fuse portion that partially crosses the electrode separation slit.
Further, the first main surface is provided in a band shape along the side end opposite to the side end on which the electrode lead-out portion is provided, and a portion not provided with the first electrode layer (hereinafter, the first margin). Also called a department).
 図4Aは、第1の誘電体フィルムの第1主面の一例を模式的に示す上面図である。
 図4Aに示すように、第1主面11には、第1の電極層30が設けられている。
 第1の電極層30は、第2の電極層と対向する有効電極部32と、第1の誘電体フィルム10の一方の端部10aに沿って帯状に設けられる電極引き出し部31とを有する。
 有効電極部32と電極引き出し部31は、電極引き出し部31と平行に配置される電極分離スリット33によって分離されるとともに、電極分離スリット33を部分的に横切るヒューズ部34によって接続されている。有効電極部32は、電極分離スリット33及び区画スリット36(まとめてスリットともいう)により区画された第1の領域35がヒューズ部34を介して相互に接続された第1の電極パターンを有する。
 また、第1主面11において、第1の誘電体フィルム10の他方の端部10bには、第1の電極層30が設けられていない第1マージン部11aが存在する。
FIG. 4A is a top view schematically showing an example of the first main surface of the first dielectric film.
As shown in FIG. 4A, the first main surface 11 is provided with the first electrode layer 30.
The first electrode layer 30 has an effective electrode portion 32 facing the second electrode layer, and an electrode lead-out portion 31 provided in a band shape along one end portion 10a of the first dielectric film 10.
The effective electrode portion 32 and the electrode pull-out portion 31 are separated by an electrode separation slit 33 arranged in parallel with the electrode pull-out portion 31, and are connected by a fuse portion 34 that partially crosses the electrode separation slit 33. The effective electrode portion 32 has a first electrode pattern in which a first region 35 partitioned by an electrode separation slit 33 and a partition slit 36 (collectively referred to as a slit) is connected to each other via a fuse portion 34.
Further, on the first main surface 11, the other end portion 10b of the first dielectric film 10 has a first margin portion 11a to which the first electrode layer 30 is not provided.
 本発明のフィルムコンデンサにおいて、第2の電極層は、第1の領域よりも大きい面積の第2の領域を有する。
 第2の電極層は、第1の電極層と対向する有効電極部と、第1の誘電体フィルムの他方の側端(第1の電極層の電極引き出し部が設けられている側端とは反対側の側端)に沿って帯状に設けられる電極引き出し部とをさらに有することが好ましい。
In the film capacitor of the present invention, the second electrode layer has a second region having a larger area than the first region.
The second electrode layer has an effective electrode portion facing the first electrode layer and the other side end of the first dielectric film (the side end provided with the electrode lead-out portion of the first electrode layer). It is preferable to further have an electrode lead-out portion provided in a band shape along the opposite side end).
 図4Bは、第1の誘電体フィルムの第2主面の一例を模式的に示す上面図である。
 図4Bに示すように、第2主面12には、第2の電極層40が設けられている。
 第2の電極層40には、第1の誘電体フィルムの他方の端部10bに沿って帯状に設けられる電極引き出し部41と、第1の電極層30と対向する有効電極部42とが存在する。電極引き出し部41と有効電極部42の間には、スリット等は設けられていない。第2の電極層40にはスリット等が設けられていないので、第2の電極層40は、第1の領域よりも大きな面積の第2の領域を有しているといえる。
 また、第2主面12において、第1の誘電体フィルム10の一方の端部10aには、第2の電極層40が設けられてない第2マージン部12aが存在する。
FIG. 4B is a top view schematically showing an example of the second main surface of the first dielectric film.
As shown in FIG. 4B, a second electrode layer 40 is provided on the second main surface 12.
The second electrode layer 40 includes an electrode lead-out portion 41 provided in a band shape along the other end portion 10b of the first dielectric film, and an effective electrode portion 42 facing the first electrode layer 30. To do. No slit or the like is provided between the electrode pull-out portion 41 and the effective electrode portion 42. Since the second electrode layer 40 is not provided with a slit or the like, it can be said that the second electrode layer 40 has a second region having a larger area than the first region.
Further, on the second main surface 12, one end portion 10a of the first dielectric film 10 has a second margin portion 12a in which the second electrode layer 40 is not provided.
 図4Bには、スリットにより区画されていない第2の領域を有する第2の電極層の例を説明したが、第2の電極層は、スリットにより区画された第2の領域を有していてもよい。ただし、第2の領域の面積は、第1の領域の面積よりも大きい。スリットにより区画された第2の領域は、ヒューズ部を介して相互に接続されていてもよい。 FIG. 4B describes an example of a second electrode layer having a second region not partitioned by slits, but the second electrode layer has a second region partitioned by slits. May be good. However, the area of the second region is larger than the area of the first region. The second regions partitioned by the slits may be interconnected via a fuse section.
 各第1の領域の面積が異なる場合は、第2の領域の面積との比較に、第1の領域の平均面積を用いる。第2の電極層に存在する、第1の領域の平均面積よりも大きい領域が、第2の領域となる。第2の電極層は、第2の領域以外の領域として、第1の領域の面積よりも小さい面積の領域を有していてもよい。 If the area of each first area is different, the average area of the first area is used for comparison with the area of the second area. A region larger than the average area of the first region existing in the second electrode layer is the second region. The second electrode layer may have an area smaller than the area of the first region as a region other than the second region.
 第1の領域の面積に対する第2の領域の面積の割合は、150%以上であることが好ましく、200%以上であることがより好ましい。 The ratio of the area of the second region to the area of the first region is preferably 150% or more, and more preferably 200% or more.
 第1の電極層の有効電極部において、コンデンサ容量に寄与しない面積の割合は、5%以上、10%以下であることが好ましい。
 また、第2の電極層の有効電極部において、コンデンサ容量に寄与しない面積の割合は、0%以上、5%未満であることが好ましい。コンデンサ容量に寄与しない面積の割合が0%の場合は、いわゆるベタパターンである。
In the effective electrode portion of the first electrode layer, the ratio of the area that does not contribute to the capacitor capacity is preferably 5% or more and 10% or less.
Further, in the effective electrode portion of the second electrode layer, the ratio of the area that does not contribute to the capacitor capacity is preferably 0% or more and less than 5%. When the ratio of the area that does not contribute to the capacitor capacity is 0%, it is a so-called solid pattern.
 本発明のフィルムコンデンサにおいて、巻回体は、断面形状が楕円又は長円のような扁平形状にプレスされ、よりコンパクトな形状とされることが望ましい。
 巻回体の断面形状における扁平率は、0.7未満であることが好ましい。巻回体の断面形状における扁平率が0.7以上であると、フィルムコンデンサの振動及び唸り音が大きくなってしまうことがある。
 扁平率fは、巻回体の外形をノギス等で測定した際の長径aと短径bよりf=[(a-b)/b]で求めることができる。
In the film capacitor of the present invention, it is desirable that the wound body is pressed into a flat shape such as an ellipse or an oval to have a more compact shape.
The flatness of the wound body in the cross-sectional shape is preferably less than 0.7. If the flatness of the wound body in the cross-sectional shape is 0.7 or more, the vibration and growl of the film capacitor may become loud.
The flatness f can be obtained by f = [(ab) / b] from the major axis a and the minor axis b when the outer shape of the wound body is measured with a caliper or the like.
 本発明のフィルムコンデンサにおいて、巻回体は、円柱状の巻回軸を備えていてもよい。巻回軸は、巻回状態の第1の誘電体フィルム及び第2の誘電体フィルムの中心軸線上に配置されるものであり、第1の誘電体フィルム及び第2の誘電体フィルムを巻回する際の巻軸となるものである。 In the film capacitor of the present invention, the winding body may include a cylindrical winding shaft. The winding shaft is arranged on the central axis of the first dielectric film and the second dielectric film in the wound state, and winds the first dielectric film and the second dielectric film. It serves as a winding axis when doing so.
 本発明のフィルムコンデンサは、第1の電極層と電気的に接続される第1の外部電極と、第2の電極層と電気的に接続される第2の外部電極とを、をさらに備えることが好ましい。
 図1に示すフィルムコンデンサ1は、第1の電極層30と電気的に接続される第1の外部電極61及び第2の電極層40と電気的に接続される第2の外部電極62を備えている。
The film capacitor of the present invention further includes a first external electrode electrically connected to the first electrode layer and a second external electrode electrically connected to the second electrode layer. Is preferable.
The film capacitor 1 shown in FIG. 1 includes a first external electrode 61 electrically connected to the first electrode layer 30 and a second external electrode 62 electrically connected to the second electrode layer 40. ing.
 本発明のフィルムコンデンサは、第1の外部電極及び第2の外部電極にそれぞれ、端子導体やリード端子が接続されていてもよい。
 図1に示すフィルムコンデンサ1は、第1の外部電極61に接続される第1のリード端子71と、第2の外部電極62に接続される第2のリード端子72を備えている。
In the film capacitor of the present invention, terminal conductors and lead terminals may be connected to the first external electrode and the second external electrode, respectively.
The film capacitor 1 shown in FIG. 1 includes a first lead terminal 71 connected to the first external electrode 61 and a second lead terminal 72 connected to the second external electrode 62.
 図1に示すフィルムコンデンサ1から、第1の外部電極61及び第2の外部電極62を削除したものや、第1の外部電極61及び第2の外部電極62に代わって第1の端子導体及び第2の端子導体を備えるものも、本発明のフィルムコンデンサである。 The film capacitor 1 shown in FIG. 1 from which the first external electrode 61 and the second external electrode 62 are deleted, and the first terminal conductor and the first terminal conductor in place of the first external electrode 61 and the second external electrode 62. The film capacitor of the present invention also includes a second terminal conductor.
 本発明のフィルムコンデンサにおいては、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態で巻回されており、第1の誘電体フィルム及び第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きいことが好ましい。
 巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きいと、第1の誘電体フィルムと第2の誘電体フィルムを積層して巻回する際に、巻回に使用する巻取ロールと積層体の巻芯側の主面との間に空気層が形成されにくくなり、フィルムが蛇行しにくくなる。そのため、巻回時の第1の誘電体フィルムと第2の誘電体フィルムの密着性が高くなり、耐ヒートショック性や耐電流性の高いフィルムコンデンサとなる。
In the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and in the first dielectric film and the second dielectric film, any of them Also, it is preferable that the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
If the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core, the first dielectric film and the second dielectric film are laminated and wound. When turning, an air layer is less likely to be formed between the take-up roll used for winding and the main surface of the laminate on the winding core side, and the film is less likely to meander. Therefore, the adhesion between the first dielectric film and the second dielectric film at the time of winding becomes high, and the film capacitor has high heat shock resistance and current resistance.
 本発明のフィルムコンデンサにおいては、第2の誘電体フィルムが、第1の誘電体フィルムよりも外側に巻回されており、巻芯の方向に沿った断面において、第2の誘電体フィルムの幅が第1の誘電体フィルムの幅よりも小さく、かつ、第1の誘電体フィルムの一方の端部と他方の端部との間に第2の誘電体フィルムが配置されていることが好ましい。
 第2の誘電体フィルムが、第1の誘電体フィルムよりも外側に巻回されており、第2の誘電体フィルムの幅が第1の誘電体フィルムの幅よりも小さく、かつ、第1の誘電体フィルムの一方の端部と他方の端部との間に第2の誘電体フィルムが配置されていると、第1の誘電体フィルムの一方の端部及び他方の端部の両方が、第2の誘電体フィルムよりも外側(巻回軸の両端側)に突出していることになるため、第1の誘電体フィルムの表面に形成された電極層(第1の電極層及び第2の電極層)が外部電極と接触する面積が増加し、電極層と外部電極との接触性が向上する。
In the film capacitor of the present invention, the second dielectric film is wound outside the first dielectric film, and the width of the second dielectric film in the cross section along the direction of the winding core. Is smaller than the width of the first dielectric film, and the second dielectric film is preferably arranged between one end and the other end of the first dielectric film.
The second dielectric film is wound outside the first dielectric film, the width of the second dielectric film is smaller than the width of the first dielectric film, and the width of the first dielectric film is smaller than that of the first dielectric film. When the second dielectric film is placed between one end of the dielectric film and the other end, both one end and the other end of the first dielectric film are Since it projects outward from the second dielectric film (both ends of the winding shaft), the electrode layers (first electrode layer and second electrode layer) formed on the surface of the first dielectric film. The area where the electrode layer) comes into contact with the external electrode is increased, and the contactability between the electrode layer and the external electrode is improved.
 本発明のフィルムコンデンサは、第2の誘電体フィルムが第1の誘電体フィルムよりも外側に巻回されている場合には、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態において、第2の誘電体フィルムの一方の端部が、第1の電極層の電極引き出し部と重なる位置に配置されていることが好ましい。
 第2の誘電体フィルムは可視領域から赤外領域における光透過性を有するため、その輪郭を画像認識等で認識し難い。しかし、外側に巻回される第2の誘電体フィルムの一方の端部(輪郭の一部)の奥側(内側)に電極引き出し部(第1の電極層の一部)が配置されている場合、可視領域から赤外領域における光透過性の低い電極引き出し部が背景となって、第2の誘電体フィルムの輪郭を画像認識等で認識しやすくなる。そのため、画像認識等によりフィルムのずらし幅を管理することが容易となり、巻回時のフィルムのずれによる耐ヒートショック性や耐電流性の低下を抑制することができる。
In the film capacitor of the present invention, when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are laminated. In this state, it is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer.
Since the second dielectric film has light transmission in the visible region to the infrared region, it is difficult to recognize its outline by image recognition or the like. However, an electrode lead-out portion (a part of the first electrode layer) is arranged on the back side (inside) of one end (a part of the contour) of the second dielectric film wound outward. In this case, the contour of the second dielectric film can be easily recognized by image recognition or the like, with the electrode extraction portion having low light transmission in the visible region to the infrared region as the background. Therefore, it becomes easy to control the shift width of the film by image recognition or the like, and it is possible to suppress a decrease in heat shock resistance and current resistance due to the shift of the film during winding.
 第2の誘電体フィルムを第1の誘電体フィルムよりも外側に巻回した場合の、第2の誘電体フィルムと第1の誘電体フィルムの位置調整について、図5を参照しながら説明する。
 図5は、本発明のフィルムコンデンサを構成する巻回体を外側からみた状態を模式的に示す上面図である。
 図5では、第2の誘電体フィルム20が紙面手前側、第1の誘電体フィルム10が紙面奥側に配置されており、第2の誘電体フィルム20の一方の端部20aが、第1の誘電体フィルム10の第1主面11における第1の電極層の一部である電極引き出し部31と重なっている。
The position adjustment of the second dielectric film and the first dielectric film when the second dielectric film is wound outside the first dielectric film will be described with reference to FIG.
FIG. 5 is a top view schematically showing a state in which the winding body constituting the film capacitor of the present invention is viewed from the outside.
In FIG. 5, the second dielectric film 20 is arranged on the front side of the paper surface, the first dielectric film 10 is arranged on the back side of the paper surface, and one end 20a of the second dielectric film 20 is the first. It overlaps with the electrode lead-out portion 31 which is a part of the first electrode layer on the first main surface 11 of the dielectric film 10 of the above.
 本発明のフィルムコンデンサは、極性が指定されていることが好ましい。
 具体的には、第1の外部電極が陽極側の外部電極であり、第2の外部電極が陰極側の外部電極であることが好ましい。
 極性を区別する方法は特に限定されないが、陽極側に接続されるリード端子の長さと陰極側に接続されるリード端子の長さを変える(例えば、陽極側に接続されるリード端子の長さを陰極側に接続されるリード端子の長さよりも長くする)方法や、フィルムコンデンサの表面に、極性を区別できるような意匠を施す方法等が挙げられる。
 図1に示すフィルムコンデンサ1では、陽極側の外部電極となる第1の外部電極61に接続される第1のリード端子71の長さが、陰極側の外部電極となる第2の外部電極62に接続される第2のリード端子72の長さよりも長くなっている。
The film capacitor of the present invention preferably has a specified polarity.
Specifically, it is preferable that the first external electrode is the external electrode on the anode side and the second external electrode is the external electrode on the cathode side.
The method for distinguishing the polarity is not particularly limited, but the length of the lead terminal connected to the anode side and the length of the lead terminal connected to the cathode side are changed (for example, the length of the lead terminal connected to the anode side is changed. (Longer than the length of the lead terminal connected to the cathode side), or a method of designing the surface of the film capacitor so that the polarities can be distinguished can be mentioned.
In the film capacitor 1 shown in FIG. 1, the length of the first lead terminal 71 connected to the first external electrode 61 which is the external electrode on the anode side is the length of the second external electrode 62 which is the external electrode on the cathode side. It is longer than the length of the second lead terminal 72 connected to.
 本発明のフィルムコンデンサでは、第1の外部電極が陽極側の外部電極であり、第2の電極層が陰極側の外部電極であり、第1の電極層の厚さが、第2の電極層の厚さよりも大きいことが好ましい。
 陽極側の外部電極と電気的に接続される第1の電極層の厚さが、陰極側の外部電極と接続される第2の電極層の厚さよりも大きいと、第1の電極層の陽極酸化が進行しにくい。そのため、ショート故障を起こしにくく、ショート故障に由来する静電容量の低下を抑制することができる。また、第2の電極層の厚さが第1の電極層の厚さよりも小さいため、第2の電極層の膜抵抗が高くなり、セルフヒーリング性を高めることができる。
 図1に示すフィルムコンデンサ1では、第1の電極層30の厚さが第2の電極層40の厚さよりも大きい。従って、第1の外部電極61を陽極側の外部電極、第2の外部電極62を陰極側の外部電極とした場合、ショート故障に由来する静電容量の低下を抑え、セルフヒーリング性が高くなる。
 ここで、第1の外部電極61に接続される第1のリード端子71と第2の外部端子62に接続される第2のリード端子72は長さが異なるため、フィルムコンデンサ1の外部から、陽極及び陰極を区別することができる。
In the film capacitor of the present invention, the first external electrode is the external electrode on the anode side, the second electrode layer is the external electrode on the cathode side, and the thickness of the first electrode layer is the second electrode layer. It is preferably larger than the thickness of.
When the thickness of the first electrode layer electrically connected to the external electrode on the anode side is larger than the thickness of the second electrode layer connected to the external electrode on the cathode side, the anode of the first electrode layer Oxidation does not proceed easily. Therefore, a short-circuit failure is unlikely to occur, and a decrease in capacitance due to the short-circuit failure can be suppressed. Further, since the thickness of the second electrode layer is smaller than the thickness of the first electrode layer, the film resistance of the second electrode layer is increased, and the self-healing property can be enhanced.
In the film capacitor 1 shown in FIG. 1, the thickness of the first electrode layer 30 is larger than the thickness of the second electrode layer 40. Therefore, when the first external electrode 61 is used as the external electrode on the anode side and the second external electrode 62 is used as the external electrode on the cathode side, the decrease in capacitance due to the short circuit failure is suppressed and the self-healing property is improved. ..
Here, since the first lead terminal 71 connected to the first external electrode 61 and the second lead terminal 72 connected to the second external terminal 62 have different lengths, from the outside of the film capacitor 1 Anode and cathode can be distinguished.
 本発明のフィルムコンデンサは、周囲が外装樹脂によって覆われていてもよく、外装ケース内に収容され、外装ケース内に充填樹脂が充填されていてもよい。 The film capacitor of the present invention may be surrounded by an exterior resin, or may be housed in an exterior case, and the exterior case may be filled with a filling resin.
 外装樹脂又は充填樹脂の材料としては、例えば、エポキシ樹脂、シリコーン樹脂、ウレタン樹脂などの熱硬化性樹脂が用いられる。エポキシ樹脂の硬化剤には、アミン硬化剤、イミダゾール硬化剤を使用してもよい。また、外装樹脂又は充填樹脂には、樹脂のみを使用してもよいが、強度の向上を目的として、補強剤を添加してもよい。補強剤には、シリカ、アルミナなどを用いることができる。 As the material of the exterior resin or the filling resin, for example, a thermosetting resin such as an epoxy resin, a silicone resin, or a urethane resin is used. As the curing agent for the epoxy resin, an amine curing agent or an imidazole curing agent may be used. Further, as the exterior resin or the filling resin, only the resin may be used, but a reinforcing agent may be added for the purpose of improving the strength. As the reinforcing agent, silica, alumina or the like can be used.
 外装ケースの材料としては、例えば、ポリフェニレンサルファイド(PPS)、液晶ポリマー(LCP)などの樹脂が用いられる。 As the material of the outer case, for example, a resin such as polyphenylene sulfide (PPS) or liquid crystal polymer (LCP) is used.
 本発明のフィルムコンデンサを、外装ケースに収容した場合の一例について、図6A及び図6Bを参照しながら説明する。
 図6A及び図6Bは、図1に示すフィルムコンデンサの使用方法の一例を模式的に示す斜視図である。
 図6Aに示すように、フィルムコンデンサ1を外装ケース80に収容する。
 続いて、図6Bに示すように、外装ケース80の内部に充填樹脂90を充填することにより、フィルムコンデンサ1の周囲を充填樹脂90で覆うとともに、外装ケース80の開口部を封止する。
 このような使用方法であると、フィルムコンデンサの耐湿性が向上する。
An example of the case where the film capacitor of the present invention is housed in an outer case will be described with reference to FIGS. 6A and 6B.
6A and 6B are perspective views schematically showing an example of how to use the film capacitor shown in FIG. 1.
As shown in FIG. 6A, the film capacitor 1 is housed in the outer case 80.
Subsequently, as shown in FIG. 6B, the filling resin 90 is filled inside the outer case 80 to cover the periphery of the film capacitor 1 with the filling resin 90 and seal the opening of the outer case 80.
With such a usage method, the moisture resistance of the film capacitor is improved.
[その他の好ましい構成]
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルム及び第2の誘電体フィルムは、硬化性樹脂を主成分として含むことが好ましい。
[Other preferred configurations]
In the film capacitor of the present invention, the first dielectric film and the second dielectric film preferably contain a curable resin as a main component.
 本明細書において、「主成分」とは、存在割合(重量%)が最も大きい成分を意味し、好ましくは、存在割合が50重量%を超える成分を意味する。したがって、誘電体樹脂フィルムは、主成分以外の成分として、例えば、シリコーン樹脂等の添加剤や、後述する第1有機材料及び第2有機材料等の出発材料の未硬化部分を含んでもよい。 In the present specification, the "main component" means a component having the largest abundance ratio (% by weight), and preferably means a component having an abundance ratio of more than 50% by weight. Therefore, the dielectric resin film may contain, for example, an additive such as a silicone resin and an uncured portion of a starting material such as a first organic material and a second organic material, which will be described later, as a component other than the main component.
 硬化性樹脂は、熱硬化性樹脂であってもよいし、光硬化性樹脂であってもよい。
 本明細書において、熱硬化性樹脂とは、熱で硬化し得る樹脂を意味しており、硬化方法を限定するものではない。したがって、熱で硬化し得る樹脂である限り、熱以外の方法(例えば、光、電子ビームなど)で硬化した樹脂も熱硬化性樹脂に含まれる。また、材料によっては材料自体が持つ反応性によって反応が開始する場合があり、必ずしも外部から熱又は光等を与えずに硬化が進むものについても熱硬化性樹脂とする。光硬化性樹脂についても同様であり、硬化方法を限定するものではない。
The curable resin may be a thermosetting resin or a photocurable resin.
In the present specification, the thermosetting resin means a resin that can be cured by heat, and does not limit the curing method. Therefore, as long as the resin can be cured by heat, the thermosetting resin also includes a resin cured by a method other than heat (for example, light, electron beam, etc.). Further, depending on the material, the reaction may be started depending on the reactivity of the material itself, and a thermosetting resin is also used if the curing proceeds without necessarily applying heat or light from the outside. The same applies to the photocurable resin, and the curing method is not limited.
 硬化性樹脂は、ウレタン結合及びユリア結合の少なくとも一方を有していてもよいし、有していなくてもよい。
 なお、ウレタン結合及び/又はユリア結合の存在は、フーリエ変換赤外分光光度計(FT-IR)を用いて確認することができる。
The curable resin may or may not have at least one of a urethane bond and a urea bond.
The presence of urethane bond and / or yuria bond can be confirmed by using a Fourier transform infrared spectrophotometer (FT-IR).
 誘電体樹脂フィルムは、第1有機材料と第2有機材料との硬化物からなることが好ましい。例えば、第1有機材料が有する水酸基(OH基)と第2有機材料が有するイソシアネート基(NCO基)とが反応して得られる硬化物等が挙げられる。 The dielectric resin film is preferably composed of a cured product of the first organic material and the second organic material. For example, a cured product obtained by reacting a hydroxyl group (OH group) of the first organic material with an isocyanate group (NCO group) of the second organic material can be mentioned.
 上記の反応によって硬化物を得る場合、出発材料の未硬化部分がフィルム中に残留してもよい。例えば、誘電体樹脂フィルムは、イソシアネート基(NCO基)及び水酸基(OH基)の少なくとも一方を含んでもよい。この場合、誘電体樹脂フィルムは、イソシアネート基及び水酸基のいずれか一方を含んでもよいし、イソシアネート基及び水酸基の両方を含んでもよい。
 なお、イソシアネート基及び/又は水酸基の存在は、フーリエ変換赤外分光光度計(FT-IR)を用いて確認することができる。
When the cured product is obtained by the above reaction, the uncured portion of the starting material may remain in the film. For example, the dielectric resin film may contain at least one of an isocyanate group (NCO group) and a hydroxyl group (OH group). In this case, the dielectric resin film may contain either an isocyanate group or a hydroxyl group, or may contain both an isocyanate group and a hydroxyl group.
The presence of isocyanate groups and / or hydroxyl groups can be confirmed using a Fourier transform infrared spectrophotometer (FT-IR).
 第1有機材料は、分子内に複数の水酸基(OH基)を有するポリオールであることが好ましい。ポリオールとしては、例えば、ポリビニルアセトアセタール等のポリビニルアセタール、フェノキシ樹脂等のポリエーテルポリオール、ポリエステルポリオール等が挙げられる。第1有機材料として、2種以上の有機材料を併用してもよい。 The first organic material is preferably a polyol having a plurality of hydroxyl groups (OH groups) in the molecule. Examples of the polyol include polyvinyl acetal such as polyvinyl acetal acetal, polyether polyol such as phenoxy resin, polyester polyol and the like. As the first organic material, two or more kinds of organic materials may be used in combination.
 第2有機材料は、分子内に複数の官能基を有する、イソシアネート化合物、エポキシ樹脂又はメラミン樹脂であることが好ましい。第2有機材料として、2種以上の有機材料を併用してもよい。 The second organic material is preferably an isocyanate compound, an epoxy resin or a melamine resin having a plurality of functional groups in the molecule. As the second organic material, two or more kinds of organic materials may be used in combination.
 イソシアネート化合物としては、例えば、ジフェニルメタンジイソシアネート(MDI)及びトリレンジイソシアネート(TDI)等の芳香族ポリイソシアネート、ヘキサメチレンジイソシアネート(HDI)等の脂肪族ポリイソシアネート等が挙げられる。これらのポリイソシアネートの変性体、例えば、カルボジイミド又はウレタン等を有する変性体であってもよい。 Examples of the isocyanate compound include aromatic polyisocyanates such as diphenylmethane diisocyanate (MDI) and tolylene diisocyanate (TDI), and aliphatic polyisocyanates such as hexamethylene diisocyanate (HDI). A modified product of these polyisocyanates, for example, a modified product having carbodiimide, urethane, or the like may be used.
 エポキシ樹脂としては、エポキシ環を有する樹脂であれば特に限定されず、例えば、ビスフェノールA型エポキシ樹脂、ビフェニル骨格エポキシ樹脂、シクロペンタジエン骨格エポキシ樹脂、ナフタレン骨格エポキシ樹脂等が挙げられる。 The epoxy resin is not particularly limited as long as it has an epoxy ring, and examples thereof include a bisphenol A type epoxy resin, a biphenyl skeleton epoxy resin, a cyclopentadiene skeleton epoxy resin, and a naphthalene skeleton epoxy resin.
 メラミン樹脂としては、構造の中心にトリアジン環、その周辺にアミノ基3個を有する有機窒素化合物であれば特に限定されず、例えば、アルキル化メラミン樹脂等が挙げられる。その他、メラミンの変性体であってもよい。 The melamine resin is not particularly limited as long as it is an organic nitrogen compound having a triazine ring at the center of the structure and three amino groups around it, and examples thereof include alkylated melamine resins. In addition, it may be a denatured form of melamine.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルム及び第2の誘電体フィルムは、望ましくは、第1有機材料及び第2有機材料を含む樹脂溶液をフィルム状に成形し、次いで、熱処理して硬化させることによって得られる。 In the film capacitor of the present invention, the first dielectric film and the second dielectric film are preferably formed into a film of a resin solution containing the first organic material and the second organic material, and then heat-treated. Obtained by curing.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルム及び第2の誘電体フィルムは、他の機能を付加するための添加剤を含むこともできる。例えば、レベリング剤を添加することで平滑性を付与することができる。添加剤は、水酸基及び/又はイソシアネート基と反応する官能基を有し、硬化物の架橋構造の一部を形成する材料であることがより好ましい。このような材料としては、例えば、エポキシ基、シラノール基及びカルボキシル基からなる群より選択される少なくとも1種の官能基を有する樹脂等が挙げられる。 In the film capacitor of the present invention, the first dielectric film and the second dielectric film can also contain additives for adding other functions. For example, smoothness can be imparted by adding a leveling agent. More preferably, the additive is a material that has a functional group that reacts with a hydroxyl group and / or an isocyanate group and forms a part of the crosslinked structure of the cured product. Examples of such a material include a resin having at least one functional group selected from the group consisting of an epoxy group, a silanol group and a carboxyl group.
 また、本発明のフィルムコンデンサにおいて、第1の誘電体フィルム及び第2の誘電体フィルムは、蒸着重合膜を主成分として含んでもよい。蒸着重合膜は、蒸着重合法により成膜されたものを指し、基本的には硬化性樹脂に含まれる。 Further, in the film capacitor of the present invention, the first dielectric film and the second dielectric film may contain a vapor-deposited polymer film as a main component. The thin-film polymerization film refers to a film formed by a thin-film polymerization method, and is basically included in a curable resin.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルムを構成する樹脂及び第2の誘電体フィルムを構成する樹脂が、いずれも熱硬化性樹脂であることが好ましい。 In the film capacitor of the present invention, it is preferable that the resin constituting the first dielectric film and the resin constituting the second dielectric film are both thermosetting resins.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルム及び第2の誘電体フィルムの厚さは特に限定されないが、それぞれ、0.5μm以上、5μm以下であることが好ましい。
 また、第1の誘電体フィルムの厚さと第2の誘電体フィルムの厚さが同じであることが好ましい。
なお、第1の誘電体フィルム及び第2の誘電体フィルムの厚さは、光学式膜厚計を用いて測定することができる。
In the film capacitor of the present invention, the thicknesses of the first dielectric film and the second dielectric film are not particularly limited, but are preferably 0.5 μm or more and 5 μm or less, respectively.
Further, it is preferable that the thickness of the first dielectric film and the thickness of the second dielectric film are the same.
The thickness of the first dielectric film and the second dielectric film can be measured by using an optical film thickness meter.
 本発明のフィルムコンデンサにおいて、第1の誘電体フィルム及び第2の誘電体フィルムは、同一材料で構成されていることが好ましい。ここで、第1の誘電体フィルム及び第2の誘電体フィルムが同一材料で構成されているとは、第1の誘電体フィルム及び第2の誘電体フィルムを構成する樹脂の種類が同じであり、その他の成分が含まれている場合には、その他の成分の種類や含有量も同じであることを意味する。
 第1の誘電体フィルムと第2の誘電体フィルムが同一材料であると、製造コストを抑制することができる。
In the film capacitor of the present invention, it is preferable that the first dielectric film and the second dielectric film are made of the same material. Here, the fact that the first dielectric film and the second dielectric film are made of the same material means that the types of resins constituting the first dielectric film and the second dielectric film are the same. , When other components are contained, it means that the types and contents of other components are the same.
When the first dielectric film and the second dielectric film are made of the same material, the manufacturing cost can be suppressed.
 本発明のフィルムコンデンサにおいて、第1の電極層及び第2の電極層(以下、まとめて電極層ともいう)に含まれる金属の種類は特に限定されないが、電極層は、アルミニウム(Al)、チタン(Ti)、亜鉛(Zn)、マグネシウム(Mg)、スズ(Sn)及びニッケル(Ni)からなる群より選ばれるいずれか1種を含むことが好ましい。 In the film capacitor of the present invention, the type of metal contained in the first electrode layer and the second electrode layer (hereinafter collectively referred to as the electrode layer) is not particularly limited, but the electrode layers are aluminum (Al) and titanium. It is preferable to contain any one selected from the group consisting of (Ti), zinc (Zn), magnesium (Mg), tin (Sn) and nickel (Ni).
 本発明のフィルムコンデンサにおいて、電極層の厚さは特に限定されないが、電極層の破損を抑制する観点から、電極層の厚さは、5nm以上、40nm以下であることが好ましい。
 なお、電極層の厚さは、第1の誘電体フィルムを厚さ方向に切断した断面を、電界放出型走査電子顕微鏡(FE-SEM)等の電子顕微鏡を用いて観察することにより特定することができる。
In the film capacitor of the present invention, the thickness of the electrode layer is not particularly limited, but the thickness of the electrode layer is preferably 5 nm or more and 40 nm or less from the viewpoint of suppressing damage to the electrode layer.
The thickness of the electrode layer shall be specified by observing a cross section of the first dielectric film cut in the thickness direction using an electron microscope such as a field emission scanning electron microscope (FE-SEM). Can be done.
 以下、本発明のフィルムコンデンサの好ましい実施形態である第一実施形態、第二実施形態、第三実施形態及び第四実施形態について説明する。
 第一実施形態、第二実施形態、第三実施形態及び第四実施形態はいずれも、本発明のフィルムコンデンサの好ましい実施形態の1つであり、各実施形態に対して上述した本発明のフィルムコンデンサの好ましい実施形態を適宜組み合わせたものも、本発明のフィルムコンデンサの好ましい実施形態の1つである。
Hereinafter, a first embodiment, a second embodiment, a third embodiment, and a fourth embodiment, which are preferable embodiments of the film capacitor of the present invention, will be described.
The first embodiment, the second embodiment, the third embodiment, and the fourth embodiment are all one of the preferred embodiments of the film capacitor of the present invention, and the film of the present invention described above for each embodiment. An appropriate combination of preferred embodiments of the capacitor is also one of the preferred embodiments of the film capacitor of the present invention.
(第一実施形態) 
 本発明のフィルムコンデンサの第一実施形態では、第1の誘電体フィルムは、第1主面の表面粗さが、第2主面の表面粗さよりも小さい。
(First Embodiment)
In the first embodiment of the film capacitor of the present invention, the surface roughness of the first main surface of the first dielectric film is smaller than the surface roughness of the second main surface.
 本発明のフィルムコンデンサの第一実施形態では、表面粗さがより小さい第1主面に、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンが設けられているため、第1の電極層の酸化劣化を抑制することができる。 In the first embodiment of the film capacitor of the present invention, a first electrode pattern in which first regions defined by slits are connected to each other via a fuse portion is formed on a first main surface having a smaller surface roughness. Since it is provided, it is possible to suppress oxidative deterioration of the first electrode layer.
 図7は、本発明のフィルムコンデンサの第一実施形態の一例を模式的に示す断面図である。
 図7に示すフィルムコンデンサ2は、第1の誘電体フィルム10と、第2の誘電体フィルム20と、第1の電極層30と、第2の電極層40とが積層された状態で巻回された巻回体52を有している。
 第1の電極層30は、第1の誘電体フィルム10の第1主面11に設けられている。
 第2の電極層40は、第1の誘電体フィルム10の第2主面12に設けられている。
FIG. 7 is a cross-sectional view schematically showing an example of the first embodiment of the film capacitor of the present invention.
The film capacitor 2 shown in FIG. 7 is wound in a state where the first dielectric film 10, the second dielectric film 20, the first electrode layer 30, and the second electrode layer 40 are laminated. It has a wound winding body 52.
The first electrode layer 30 is provided on the first main surface 11 of the first dielectric film 10.
The second electrode layer 40 is provided on the second main surface 12 of the first dielectric film 10.
 図7に示すフィルムコンデンサ2では、第1主面11の表面粗さが第2主面12の表面粗さよりも小さくなっている。
 なお、図7では、第1の誘電体フィルム10の2つの主面(第1主面11及び第2主面12)のうち、表面粗さが相対的に大きい方の主面(第2主面12)を波線で、表面粗さが相対的に小さい方の主面(第1主面11)を直線で表している。
In the film capacitor 2 shown in FIG. 7, the surface roughness of the first main surface 11 is smaller than the surface roughness of the second main surface 12.
In FIG. 7, of the two main surfaces (first main surface 11 and second main surface 12) of the first dielectric film 10, the main surface (second main surface) having a relatively large surface roughness is used. The surface 12) is represented by a wavy line, and the main surface (first main surface 11) having a relatively small surface roughness is represented by a straight line.
 本発明のフィルムコンデンサの第一実施形態において、第2の誘電体フィルムでは、第4主面の表面粗さが第3主面の表面粗さより大きく、第4主面が第1の電極層と対向するように積層されていることが好ましい。
 表面粗さがより大きな第4主面が第1の電極層と対向するように積層されていると、第1の電極層と第4主面との間に、ヒューズ部が作動して蒸発するための空間が確保されやすくなり、ヒューズ動作性が向上する。
 図7に示すフィルムコンデンサ2では、第4主面22の表面粗さが第3主面21の表面粗さよりも大きく、第4主面22が第1の電極層30と対向するように積層されている。なお、図7では、第2の誘電体フィルム20の2つの主面(第3主面21及び第4主面22)のうち、表面粗さが相対的に大きい方の主面(第4主面22)を波線で、表面粗さが相対的に小さい方の主面(第3主面21)を直線で表している。
In the first embodiment of the film capacitor of the present invention, in the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is the first electrode layer. It is preferable that they are laminated so as to face each other.
When the fourth main surface having a larger surface roughness is laminated so as to face the first electrode layer, the fuse portion operates and evaporates between the first electrode layer and the fourth main surface. It becomes easier to secure a space for the fuse, and the fuse operability is improved.
In the film capacitor 2 shown in FIG. 7, the surface roughness of the fourth main surface 22 is larger than the surface roughness of the third main surface 21, and the fourth main surface 22 is laminated so as to face the first electrode layer 30. ing. In FIG. 7, of the two main surfaces (third main surface 21 and fourth main surface 22) of the second dielectric film 20, the main surface (fourth main surface) having a relatively large surface roughness. The surface 22) is represented by a wavy line, and the main surface (third main surface 21) having a relatively small surface roughness is represented by a straight line.
 本発明のフィルムコンデンサの第一実施形態では、第2の誘電体フィルムが、第1の誘電体フィルムよりも外側に巻回されており、巻芯の方向に沿った断面において、第2の誘電体フィルムの幅が第1の誘電体フィルムの幅よりも小さく、かつ、第1の誘電体フィルムの一方の端部と他方の端部との間に第2の誘電体フィルムが配置されていることが好ましい。 In the first embodiment of the film capacitor of the present invention, the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core. The width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. Is preferable.
 本発明のフィルムコンデンサの第一実施形態では、第2の誘電体フィルムが第1の誘電体フィルムよりも外側に巻回されている場合には、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態において、第2の誘電体フィルムの一方の端部が、第1の電極層の電極引き出し部と重なる位置に配置されていることが好ましい。 In the first embodiment of the film capacitor of the present invention, when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are wound. It is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer in a state where the film is laminated.
 本発明のフィルムコンデンサの第一実施形態においては、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態で巻回されており、第1の誘電体フィルム及び第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きいことが好ましい。 In the first embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound. In all body films, it is preferable that the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
 本発明のフィルムコンデンサの第一実施形態においては、第1の外部電極が陽極側の外部電極であり、第2の外部電極が陰極側の外部電極であり、第1の電極層の厚さが、第2の電極層の厚さよりも大きいことが好ましい。 In the first embodiment of the film capacitor of the present invention, the first external electrode is the external electrode on the anode side, the second external electrode is the external electrode on the cathode side, and the thickness of the first electrode layer is , It is preferable that the thickness is larger than the thickness of the second electrode layer.
(第二実施形態)
 本発明のフィルムコンデンサの第二実施形態は、上記第1の誘電体フィルムと上記第2の誘電体フィルムとが積層された状態で巻回されており、上記第1の誘電体フィルム及び上記第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きい。
(Second Embodiment)
In the second embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the first dielectric film are wound. In each of the dielectric films of No. 2, the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
 本発明のフィルムコンデンサの第二実施形態では、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態で巻回されており、第1の誘電体フィルム及び第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きくなっているため、第1の誘電体フィルムと第2の誘電体フィルムを積層して巻回する際に、巻回に使用する巻取ロールと積層体の巻芯側の主面との間に空気層が形成されにくくなり、フィルムが蛇行しにくくなる。その結果、巻回時の第1の誘電体フィルムと第2の誘電体フィルムの密着性が高くなり、耐ヒートショック性や耐電流性の高いフィルムコンデンサとなる。 In the second embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound. In each of the films, the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core, so that the first dielectric film and the second When the dielectric films of No. 1 are laminated and wound, an air layer is less likely to be formed between the take-up roll used for winding and the main surface of the laminate on the winding core side, and the film is less likely to meander. .. As a result, the adhesion between the first dielectric film and the second dielectric film at the time of winding becomes high, and the film capacitor has high heat shock resistance and current resistance.
 本発明のフィルムコンデンサの第二実施形態の一例について、図8を用いて説明する。
 図8は、本発明のフィルムコンデンサの第二実施形態の一例を模式的に示す断面図である。
 図8に示すように、フィルムコンデンサ3は、第1の誘電体フィルム10と第2の誘電体フィルム20とが積層された状態で巻回された巻回体53を備えている。第1の誘電体フィルム10及び第2の誘電体フィルム20では、いずれも、巻芯側に位置する主面(第1の誘電体フィルム10の第2主面12及び第2の誘電体フィルム20の第4主面22)の表面粗さが、巻芯と反対側に位置する主面(第1の誘電体フィルム10の第1主面11及び第2の誘電体フィルムの第3主面21)の表面粗さよりも大きい。
 なお、図8では、第1の誘電体フィルム10の2つの主面(第1主面11及び第2主面12)のうち、表面粗さが相対的に大きい方の主面(第2主面12)を波線で、表面粗さが相対的に小さい方の主面(第1主面11)を直線で表している。また、第2の誘電体フィルム20の2つの主面(第3主面21及び第4主面22)のうち、表面粗さが相対的に大きい方の主面(第4主面22)を波線で、表面粗さが相対的に小さい方の主面(第3主面21)を直線で表している。
An example of the second embodiment of the film capacitor of the present invention will be described with reference to FIG.
FIG. 8 is a cross-sectional view schematically showing an example of the second embodiment of the film capacitor of the present invention.
As shown in FIG. 8, the film capacitor 3 includes a winding body 53 in which the first dielectric film 10 and the second dielectric film 20 are wound in a laminated state. In both the first dielectric film 10 and the second dielectric film 20, the main surfaces located on the winding core side (the second main surface 12 and the second dielectric film 20 of the first dielectric film 10) are located. The surface roughness of the fourth main surface 22) is the main surface (the first main surface 11 of the first dielectric film 10 and the third main surface 21 of the second dielectric film) located on the opposite side of the winding core. ) Is larger than the surface roughness.
In FIG. 8, of the two main surfaces (first main surface 11 and second main surface 12) of the first dielectric film 10, the main surface (second main surface) having a relatively large surface roughness is used. The surface 12) is represented by a wavy line, and the main surface (first main surface 11) having a relatively small surface roughness is represented by a straight line. Further, of the two main surfaces (third main surface 21 and fourth main surface 22) of the second dielectric film 20, the main surface having a relatively large surface roughness (fourth main surface 22) is used. The wavy line represents the main surface (third main surface 21) having a relatively small surface roughness as a straight line.
 本発明のフィルムコンデンサの第二実施形態において、第1の誘電体フィルムでは、第1主面の表面粗さが、第2主面の表面粗さよりも小さく、第2の誘電体フィルムでは、第4主面の表面粗さが、第3主面の表面粗さよりも大きく、第4主面が、第1の電極層と対向するように積層されていることが好ましい。 In the second embodiment of the film capacitor of the present invention, in the first dielectric film, the surface roughness of the first main surface is smaller than the surface roughness of the second main surface, and in the second dielectric film, the first It is preferable that the surface roughness of the four main surfaces is larger than the surface roughness of the third main surface, and the fourth main surface is laminated so as to face the first electrode layer.
 本発明のフィルムコンデンサの第二実施形態では、第2の誘電体フィルムが、第1の誘電体フィルムよりも外側に巻回されており、巻芯の方向に沿った断面において、第2の誘電体フィルムの幅が第1の誘電体フィルムの幅よりも小さく、かつ、第1の誘電体フィルムの一方の端部と他方の端部との間に第2の誘電体フィルムが配置されていることが好ましい。 In the second embodiment of the film capacitor of the present invention, the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core. The width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. Is preferable.
 本発明のフィルムコンデンサの第二実施形態では、第2の誘電体フィルムが第1の誘電体フィルムよりも外側に巻回されている場合には、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態において、第2の誘電体フィルムの一方の端部が、第1の電極層の電極引き出し部と重なる位置に配置されていることが好ましい。 In the second embodiment of the film capacitor of the present invention, when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are wound. It is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer in a state where the film is laminated.
 本発明のフィルムコンデンサの第二実施形態においては、第1の外部電極が陽極側の外部電極であり、第2の外部電極が陰極側の外部電極であり、第1の電極層の厚さが、第2の電極層の厚さよりも大きいことが好ましい。 In the second embodiment of the film capacitor of the present invention, the first external electrode is the external electrode on the anode side, the second external electrode is the external electrode on the cathode side, and the thickness of the first electrode layer is high. , It is preferable that the thickness is larger than the thickness of the second electrode layer.
(第三実施形態)
 本発明のフィルムコンデンサの第三実施形態は、第1の誘電体フィルムと第2の誘電体フィルムは、積層された状態で巻回されていてもよく、第1の誘電体フィルムと第2の誘電体フィルムとが繰り返し積層されていてもよい。
 以下、本発明の第三実施形態として、巻回型フィルムコンデンサを例にとって説明する。
(Third Embodiment)
In the third embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film may be wound in a laminated state, and the first dielectric film and the second dielectric film may be wound. The dielectric film may be repeatedly laminated.
Hereinafter, as a third embodiment of the present invention, a wound film capacitor will be described as an example.
 本発明のフィルムコンデンサの第三実施形態は、上記第1の電極層と電気的に接続されて設けられた第1の外部電極と、上記第2の電極層と電気的に接続されて設けられた第2の外部電極と、をさらに備え、上記第1の外部電極は、陽極側の外部電極であり、上記第2の外部電極は、陰極側の外部電極であり、上記第1の電極層の厚さが、上記第2の電極層の厚さよりも大きい。 The third embodiment of the film capacitor of the present invention is provided by electrically connecting the first external electrode provided by being electrically connected to the first electrode layer and the second electrode layer. The first external electrode is an external electrode on the anode side, the second external electrode is an external electrode on the cathode side, and the first electrode layer is further provided with a second external electrode. Is larger than the thickness of the second electrode layer.
 本発明のフィルムコンデンサの第三実施形態では、陽極側の外部電極と電気的に接続される第1の電極層の厚さが、陰極側の外部電極と接続される第2の電極層の厚さよりも大きいため、第1の電極層の陽極酸化が進行しにくい。そのため、ショート故障を起こしにくく、ショート故障に由来する静電容量の低下を抑制することができる。また、第2の電極層の厚さが第1の電極層の厚さよりも小さいため、第2の電極層の膜抵抗が高くなり、セルフヒーリング性を高めることができる。 In the third embodiment of the film capacitor of the present invention, the thickness of the first electrode layer electrically connected to the external electrode on the anode side is the thickness of the second electrode layer connected to the external electrode on the cathode side. Since it is larger than that, the anodic oxidation of the first electrode layer does not easily proceed. Therefore, a short-circuit failure is unlikely to occur, and a decrease in capacitance due to the short-circuit failure can be suppressed. Further, since the thickness of the second electrode layer is smaller than the thickness of the first electrode layer, the film resistance of the second electrode layer is increased, and the self-healing property can be enhanced.
 本発明のフィルムコンデンサの第三実施形態では、フィルムコンデンサの極性が指定されている。具体的には、第1の外部電極を陽極側の外部電極とし、第2の外部電極を陰極側の外部電極としている。極性を指定する際には、第1の外部電極及び第2の外部電極にそれぞれ、第1のリード端子及び第2のリード端子を接続しておき、フィルムコンデンサの外側から、リード端子の極性を区別できるような工夫を施しておくことが好ましい。
 上記工夫としては、例えば、陽極側のリード端子を陰極側のリード端子よりも長くする方法や、外装ケースの表面に極性を示す意匠を施す方法等が挙げられる。
In the third embodiment of the film capacitor of the present invention, the polarity of the film capacitor is specified. Specifically, the first external electrode is an anode-side external electrode, and the second external electrode is a cathode-side external electrode. When specifying the polarity, connect the first lead terminal and the second lead terminal to the first external electrode and the second external electrode, respectively, and set the polarity of the lead terminal from the outside of the film capacitor. It is preferable to devise a way to distinguish them.
Examples of the above-mentioned device include a method of making the lead terminal on the anode side longer than the lead terminal on the cathode side, a method of applying a design showing polarity to the surface of the outer case, and the like.
 本発明のフィルムコンデンサの第三実施形態の一例を、図9を参照しながら説明する。
 図9は、本発明のフィルムコンデンサの第三実施形態の一例を模式的に示す断面図である。
 図9に示すフィルムコンデンサ4は、第1の誘電体フィルム10と、第2の誘電体フィルム20と、第1の電極層30と、第2の電極層40とが積層された状態で巻回された巻回体54を備えている。
 第1の電極層30は陽極側の外部電極である第1の外部電極61に電気的に接続されて設けられており、第2の電極層40は陰極側の外部電極である第2の外部電極61に電気的に接続されて設けられている。陽極側の外部電極である第1の外部電極61には相対的に長いリード端子71が接続されており、陰極側の外部電極である第2の外部電極62には相対的に短いリード端子72が接続されており、リード端子の長い第1のリード端子71が陽極側、リード端子の短い第2のリード端子72が陰極側と区別されている。
 第1の電極層30の厚さは、第2の電極層40の厚さよりも大きい。
An example of the third embodiment of the film capacitor of the present invention will be described with reference to FIG.
FIG. 9 is a cross-sectional view schematically showing an example of the third embodiment of the film capacitor of the present invention.
The film capacitor 4 shown in FIG. 9 is wound in a state where the first dielectric film 10, the second dielectric film 20, the first electrode layer 30, and the second electrode layer 40 are laminated. It is provided with a wound winding body 54.
The first electrode layer 30 is provided by being electrically connected to the first external electrode 61 which is an external electrode on the anode side, and the second electrode layer 40 is a second external electrode which is an external electrode on the cathode side. It is electrically connected to the electrode 61. A relatively long lead terminal 71 is connected to the first external electrode 61, which is an external electrode on the anode side, and a relatively short lead terminal 72 is connected to the second external electrode 62, which is an external electrode on the cathode side. Is connected, and the first lead terminal 71 having a long lead terminal is distinguished from the anode side, and the second lead terminal 72 having a short lead terminal is distinguished from the cathode side.
The thickness of the first electrode layer 30 is larger than the thickness of the second electrode layer 40.
 本発明のフィルムコンデンサの第三実施形態においては、第1の誘電体フィルムは、第1主面の表面粗さが、第2主面の表面粗さよりも小さいことが好ましい。 In the third embodiment of the film capacitor of the present invention, it is preferable that the surface roughness of the first main surface of the first dielectric film is smaller than the surface roughness of the second main surface.
 本発明のフィルムコンデンサの第三実施形態において、第2の誘電体フィルムでは、第4主面の表面粗さが第3主面の表面粗さより大きく、第4主面が第1の電極層と対向するように積層されていることが好ましい。 In the third embodiment of the film capacitor of the present invention, in the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is the first electrode layer. It is preferable that they are laminated so as to face each other.
 本発明のフィルムコンデンサの第三実施形態では、第2の誘電体フィルムが、第1の誘電体フィルムよりも外側に巻回されており、巻芯の方向に沿った断面において、第2の誘電体フィルムの幅が第1の誘電体フィルムの幅よりも小さく、かつ、第1の誘電体フィルムの一方の端部と他方の端部との間に第2の誘電体フィルムが配置されていることが好ましい。 In the third embodiment of the film capacitor of the present invention, the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core. The width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. Is preferable.
 本発明のフィルムコンデンサの第三実施形態では、第2の誘電体フィルムが第1の誘電体フィルムよりも外側に巻回されている場合には、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態において、第2の誘電体フィルムの一方の端部が、第1の電極層の電極引き出し部と重なる位置に配置されていることが好ましい。 In the third embodiment of the film capacitor of the present invention, when the second dielectric film is wound outside the first dielectric film, the first dielectric film and the second dielectric film are wound. It is preferable that one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion of the first electrode layer in a state where the film is laminated.
 本発明のフィルムコンデンサの第三実施形態においては、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態で巻回されており、第1の誘電体フィルム及び第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きいことが好ましい。 In the third embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound. In all body films, it is preferable that the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
(第四実施形態)
 本発明のフィルムコンデンサの第四実施形態は、上記第1の誘電体フィルムと上記第2の誘電体フィルムとが積層された状態で巻回されており、上記第2の誘電体フィルムが、上記第1の誘電体フィルムよりも外側に巻回されており、巻芯の方向に沿った断面において、上記第2の誘電体フィルムの幅が上記第1の誘電体フィルムの幅よりも小さく、かつ、上記第1の誘電体フィルムの一方の端部と他方の端部との間に上記第2の誘電体フィルムが配置されている。
(Fourth Embodiment)
In the fourth embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and the second dielectric film is the above-mentioned second dielectric film. It is wound outward from the first dielectric film, and the width of the second dielectric film is smaller than the width of the first dielectric film in a cross section along the direction of the core. , The second dielectric film is arranged between one end and the other end of the first dielectric film.
 本発明のフィルムコンデンサの第四実施形態では、第2の誘電体フィルムが、第1の誘電体フィルムよりも外側に巻回されており、巻芯の方向に沿った断面において、第2の誘電体フィルムの幅が第1の誘電体フィルムの幅よりも小さく、かつ、第1の誘電体フィルムの一方の端部と他方の端部との間に上記第2の誘電体フィルムが配置されている。そのため、第1の電極層及び第2の電極層が設けられた第1の誘電体フィルムの両端部が、第2の誘電体フィルムよりも外側に突出し、電極層と外部電極との接触性を向上させることができる。 In the fourth embodiment of the film capacitor of the present invention, the second dielectric film is wound outside the first dielectric film, and the second dielectric is formed in a cross section along the direction of the winding core. The width of the body film is smaller than the width of the first dielectric film, and the second dielectric film is arranged between one end and the other end of the first dielectric film. There is. Therefore, both ends of the first dielectric film provided with the first electrode layer and the second electrode layer project outward from the second dielectric film to improve the contact property between the electrode layer and the external electrode. Can be improved.
 図10は、本発明のフィルムコンデンサの第四実施形態の一例を模式的に示す断面図である。
 図10に示すフィルムコンデンサ5は、第1の誘電体フィルム10と、第2の誘電体フィルム20と、第1の電極層30と、第2の電極層40とが積層された状態で巻回された巻回体55を備えている。
 巻回体55において、第2の誘電体フィルム20が第1の誘電体フィルム10よりも外側に巻回されている。
 さらに、第2の誘電体フィルム20の幅Wは、第1の誘電体フィルム10の幅Wよりも小さく、かつ、第1の誘電体フィルムの一方の端部10aと他方の端部10bとの間に第2の誘電体フィルム20が配置されている。
 巻回体55の両端部には、第1の外部電極61及び第2の外部電極62が接続されている。
FIG. 10 is a cross-sectional view schematically showing an example of a fourth embodiment of the film capacitor of the present invention.
The film capacitor 5 shown in FIG. 10 is wound in a state where the first dielectric film 10, the second dielectric film 20, the first electrode layer 30, and the second electrode layer 40 are laminated. It is provided with a wound winding body 55.
In the winding body 55, the second dielectric film 20 is wound outside the first dielectric film 10.
Further, the width W 2 of the second dielectric film 20 is smaller than the width W 1 of the first dielectric film 10, and one end portion 10a and the other end portion 10b of the first dielectric film are formed. A second dielectric film 20 is arranged between the two.
A first external electrode 61 and a second external electrode 62 are connected to both ends of the winding body 55.
 本発明のフィルムコンデンサの第四実施形態では、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態において、第2の誘電体フィルムの一方の端部が、第1の電極層の電極引き出し部と重なる位置に配置されていることが好ましい。 In the fourth embodiment of the film capacitor of the present invention, in a state where the first dielectric film and the second dielectric film are laminated, one end of the second dielectric film is the first electrode. It is preferable that the film is arranged at a position overlapping the electrode lead-out portion of the layer.
 本発明のフィルムコンデンサの第四実施形態においては、第1の誘電体フィルムは、第1主面の表面粗さが第2主面の表面粗さよりも小さいことが好ましい。 In the fourth embodiment of the film capacitor of the present invention, it is preferable that the surface roughness of the first main surface of the first dielectric film is smaller than the surface roughness of the second main surface.
 本発明のフィルムコンデンサの第四実施形態においては、第2の誘電体フィルムでは、第4主面の表面粗さが第3主面の表面粗さより大きく、第4主面が第1の電極層と対向するように積層されていることが好ましい。 In the fourth embodiment of the film capacitor of the present invention, in the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface, and the fourth main surface is the first electrode layer. It is preferable that they are laminated so as to face each other.
 本発明のフィルムコンデンサの第四実施形態においては、第1の誘電体フィルムと第2の誘電体フィルムとが積層された状態で巻回されており、第1の誘電体フィルム及び第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きいことが好ましい。 In the fourth embodiment of the film capacitor of the present invention, the first dielectric film and the second dielectric film are wound in a laminated state, and the first dielectric film and the second dielectric film are wound. In all body films, it is preferable that the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core.
 本発明のフィルムコンデンサの第四実施形態においては、第1の外部電極が陽極側の外部電極であり、第2の外部電極が陰極側の外部電極であり、第1の電極層の厚さが、第2の電極層の厚さよりも大きいことが好ましい。 In the fourth embodiment of the film capacitor of the present invention, the first external electrode is the external electrode on the anode side, the second external electrode is the external electrode on the cathode side, and the thickness of the first electrode layer is high. , It is preferable that the thickness is larger than the thickness of the second electrode layer.
[フィルムコンデンサの製造方法]
 続いて、本発明のフィルムコンデンサを製造する方法について説明する。
 本発明のフィルムコンデンサは、例えば、第1主面に第1の電極層を形成し、第2主面に第2の電極層を形成した第1の誘電体フィルムと、第3主面及び第4主面に電極層を形成していない第2の誘電体フィルムを積層した後、巻回して巻回体を得て、この巻回体の両端部にそれぞれ第1の外部電極及び第2の外部電極を形成し、第1の外部電極及び第2の外部電極にそれぞれ第1のリード端子及び第2のリード端子を接続し、外装ケース内に収容して充填樹脂によって封止する方法によって得ることができる。
[Manufacturing method of film capacitors]
Subsequently, a method for manufacturing the film capacitor of the present invention will be described.
The film capacitor of the present invention has, for example, a first dielectric film having a first electrode layer formed on a first main surface and a second electrode layer formed on a second main surface, and a third main surface and a first surface. 4 After laminating a second dielectric film on which no electrode layer is formed on the main surface, a winding body is obtained, and the first external electrode and the second outer electrode and the second winding body are attached to both ends of the winding body, respectively. Obtained by forming an external electrode, connecting the first lead terminal and the second lead terminal to the first external electrode and the second external electrode, respectively, accommodating them in an outer case, and sealing them with a filling resin. be able to.
 第1の誘電体フィルム及び第2の誘電体フィルムの各主面に粗化処理を施して、表面粗さを調整してもよい。 The surface roughness may be adjusted by roughening each main surface of the first dielectric film and the second dielectric film.
 必要に応じて、巻回体を幅方向とは垂直な方向から挟んで楕円円筒形状にプレスしてもよい。
 続いて、巻回体の端面に外部電極を形成し、リード端子を接続することにより、図1に示すようなフィルムコンデンサが得られる。巻回体の端面に外部電極を形成する方法としては、溶射が挙げられる。
If necessary, the winding body may be sandwiched from a direction perpendicular to the width direction and pressed into an elliptical cylinder shape.
Subsequently, by forming an external electrode on the end face of the wound body and connecting the lead terminal, a film capacitor as shown in FIG. 1 can be obtained. As a method of forming an external electrode on the end face of the wound body, thermal spraying can be mentioned.
1、2、3、4、5 フィルムコンデンサ
10 第1の誘電体フィルム
10a 第1の誘電体フィルムの一方の端部
10b 第1の誘電体フィルムの他方の端部
11 第1主面
11a 第1主面のマージン部
12 第2主面
12a 第2主面のマージン部
20 第2の誘電体フィルム
21 第3主面
22 第4主面
30 第1の電極層
31 電極引き出し部
32 有効電極部
33 電極分離スリット
34 ヒューズ部
35 第1の領域
36 区画スリット
40 第2の電極層
41 第2の電極層の電極引き出し部
42 第2の電極層の有効電極部(第2の領域)
50、51、52、53、54、55 巻回体
61 第1の外部電極
62 第2の外部電極
71 第1のリード端子
72 第2のリード端子
80 外装ケース
90 充填樹脂
1, 2, 3, 4, 5 Film capacitor 10 1st dielectric film 10a One end 10b of the 1st dielectric film The other end 11 of the 1st dielectric film 11 1st main surface 11a 1st Main surface margin portion 12 Second main surface 12a Second main surface margin portion 20 Second dielectric film 21 Third main surface 22 Fourth main surface 30 First electrode layer 31 Electrode extraction portion 32 Effective electrode portion 33 Electrode separation slit 34 Fuse portion 35 First region 36 Partition slit 40 Second electrode layer 41 Electrode extraction portion of the second electrode layer 42 Effective electrode portion of the second electrode layer (second region)
50, 51, 52, 53, 54, 55 Winding body 61 First external electrode 62 Second external electrode 71 First lead terminal 72 Second lead terminal 80 Exterior case 90 Filling resin

Claims (16)

  1.  第1主面及び第2主面を有し、樹脂からなる第1の誘電体フィルムと、
     前記第1の誘電体フィルムの前記第1主面に設けられた第1の電極層と、
     前記第1の誘電体フィルムの前記第2主面に設けられた第2の電極層と、
     前記第1の誘電体フィルムに前記第1の電極層又は前記第2の電極層を介して積層され、第3主面及び第4主面を有し、樹脂からなる第2の誘電体フィルムと、を備えたフィルムコンデンサであって、
     前記第1の電極層は、スリットにより区画された第1の領域がヒューズ部を介して相互に接続された第1の電極パターンを有し、
     前記第2の電極層は、前記第1の領域よりも大きい面積の第2の領域を有する、ことを特徴とするフィルムコンデンサ。
    A first dielectric film having a first main surface and a second main surface and made of a resin,
    A first electrode layer provided on the first main surface of the first dielectric film and
    A second electrode layer provided on the second main surface of the first dielectric film, and
    A second dielectric film formed of a resin, which is laminated on the first dielectric film via the first electrode layer or the second electrode layer, has a third main surface and a fourth main surface. A film capacitor with,
    The first electrode layer has a first electrode pattern in which first regions partitioned by slits are interconnected via a fuse portion.
    A film capacitor characterized in that the second electrode layer has a second region having an area larger than that of the first region.
  2.  前記第1の誘電体フィルムでは、前記第1主面の表面粗さが、前記第2主面の表面粗さよりも小さい、請求項1に記載のフィルムコンデンサ。 The film capacitor according to claim 1, wherein in the first dielectric film, the surface roughness of the first main surface is smaller than the surface roughness of the second main surface.
  3.  前記第2の誘電体フィルムでは、前記第4主面の表面粗さが、前記第3主面の表面粗さよりも大きく、
     前記第4主面が、前記第1の電極層と対向するように積層されている、請求項2に記載のフィルムコンデンサ。
    In the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface.
    The film capacitor according to claim 2, wherein the fourth main surface is laminated so as to face the first electrode layer.
  4.  前記第1の誘電体フィルムと前記第2の誘電体フィルムとが積層された状態で巻回されており、
     前記第1の誘電体フィルム及び前記第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きい、請求項1に記載のフィルムコンデンサ。
    The first dielectric film and the second dielectric film are wound in a laminated state.
    In both the first dielectric film and the second dielectric film, the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core. , The film capacitor according to claim 1.
  5.  前記第1の誘電体フィルムでは、前記第1主面の表面粗さが、前記第2主面の表面粗さよりも小さく、
     前記第2の誘電体フィルムでは、前記第4主面の表面粗さが、前記第3主面の表面粗さよりも大きく、
     前記第4主面が、前記第1の電極層と対向するように積層されている、請求項4に記載のフィルムコンデンサ。
    In the first dielectric film, the surface roughness of the first main surface is smaller than the surface roughness of the second main surface.
    In the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface.
    The film capacitor according to claim 4, wherein the fourth main surface is laminated so as to face the first electrode layer.
  6.  前記第1の電極層と電気的に接続されて設けられた第1の外部電極と、
     前記第2の電極層と電気的に接続されて設けられた第2の外部電極と、をさらに備え、
     前記第1の外部電極は、陽極側の外部電極であり、
     前記第2の外部電極は、陰極側の外部電極であり、
     前記第1の電極層の厚さが、前記第2の電極層の厚さよりも大きい、請求項1に記載のフィルムコンデンサ。
    A first external electrode provided electrically connected to the first electrode layer,
    Further, a second external electrode provided electrically connected to the second electrode layer is provided.
    The first external electrode is an external electrode on the anode side.
    The second external electrode is an external electrode on the cathode side.
    The film capacitor according to claim 1, wherein the thickness of the first electrode layer is larger than the thickness of the second electrode layer.
  7.  前記第1の誘電体フィルムでは、前記第1主面の表面粗さが、前記第2主面の表面粗さよりも小さい、請求項6に記載のフィルムコンデンサ。 The film capacitor according to claim 6, wherein in the first dielectric film, the surface roughness of the first main surface is smaller than the surface roughness of the second main surface.
  8.  前記第2の誘電体フィルムでは、前記第4主面の表面粗さが、前記第3主面の表面粗さよりも大きく、
     前記第4主面が、前記第1の電極層と対向するように積層されている、請求項7に記載のフィルムコンデンサ。
    In the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface.
    The film capacitor according to claim 7, wherein the fourth main surface is laminated so as to face the first electrode layer.
  9.  前記第1の誘電体フィルムと前記第2の誘電体フィルムとが積層された状態で巻回されており、
     前記第1の誘電体フィルム及び前記第2の誘電体フィルムでは、いずれも、巻芯側に位置する主面の表面粗さが、巻芯と反対側に位置する主面の表面粗さよりも大きい、請求項6に記載のフィルムコンデンサ。
    The first dielectric film and the second dielectric film are wound in a laminated state.
    In both the first dielectric film and the second dielectric film, the surface roughness of the main surface located on the winding core side is larger than the surface roughness of the main surface located on the opposite side of the winding core. , The film capacitor according to claim 6.
  10.  前記第1の誘電体フィルムでは、前記第1主面の表面粗さが、前記第2主面の表面粗さよりも小さく、
     前記第2の誘電体フィルムでは、前記第4主面の表面粗さが、前記第3主面の表面粗さよりも大きく、
     前記第4主面が、前記第1の電極層と対向するように積層されている、請求項9に記載のフィルムコンデンサ。
    In the first dielectric film, the surface roughness of the first main surface is smaller than the surface roughness of the second main surface.
    In the second dielectric film, the surface roughness of the fourth main surface is larger than the surface roughness of the third main surface.
    The film capacitor according to claim 9, wherein the fourth main surface is laminated so as to face the first electrode layer.
  11.  前記第1の誘電体フィルムと前記第2の誘電体フィルムとが積層された状態で巻回されており、
     前記第2の誘電体フィルムが、前記第1の誘電体フィルムよりも外側に巻回されており、
     巻芯の方向に沿った断面において、前記第2の誘電体フィルムの幅が前記第1の誘電体フィルムの幅よりも小さく、かつ、前記第1の誘電体フィルムの一方の端部と他方の端部との間に前記第2の誘電体フィルムが配置されている、請求項6に記載のフィルムコンデンサ。
    The first dielectric film and the second dielectric film are wound in a laminated state.
    The second dielectric film is wound outside the first dielectric film.
    In the cross section along the direction of the winding core, the width of the second dielectric film is smaller than the width of the first dielectric film, and one end of the first dielectric film and the other The film capacitor according to claim 6, wherein the second dielectric film is arranged between the end and the end.
  12.  前記第1の電極層は、前記第2の電極層と対向する有効電極部と、前記第1の誘電体フィルムの一方の側端に沿って帯状に設けられ、前記第1の外部電極と接続される電極引き出し部とをさらに有し、
     前記有効電極部及び前記電極引き出し部は、前記電極引き出し部と平行に配置される電極分離スリットによって分離されるとともに、前記電極分離スリットを部分的に横切る前記ヒューズ部によって接続され、
     前記第1の誘電体フィルムと前記第2の誘電体フィルムとが積層された状態において、前記第2の誘電体フィルムの一方の端部が、前記電極引き出し部と重なる位置に配置されている、請求項11に記載のフィルムコンデンサ。
    The first electrode layer is provided in a band shape along one side end of the first dielectric film and an effective electrode portion facing the second electrode layer, and is connected to the first external electrode. Further has an electrode lead-out portion to be
    The effective electrode portion and the electrode extraction portion are separated by an electrode separation slit arranged in parallel with the electrode extraction portion, and are connected by the fuse portion that partially crosses the electrode separation slit.
    In a state where the first dielectric film and the second dielectric film are laminated, one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion. The film capacitor according to claim 11.
  13.  前記第1の誘電体フィルムと前記第2の誘電体フィルムとが積層された状態で巻回されており、
     前記第2の誘電体フィルムが、前記第1の誘電体フィルムよりも外側に巻回されており、
     巻芯の方向に沿った断面において、前記第2の誘電体フィルムの幅が前記第1の誘電体フィルムの幅よりも小さく、かつ、前記第1の誘電体フィルムの一方の端部と他方の端部との間に前記第2の誘電体フィルムが配置されている、請求項1に記載のフィルムコンデンサ。
    The first dielectric film and the second dielectric film are wound in a laminated state.
    The second dielectric film is wound outside the first dielectric film.
    In the cross section along the direction of the winding core, the width of the second dielectric film is smaller than the width of the first dielectric film, and one end of the first dielectric film and the other The film capacitor according to claim 1, wherein the second dielectric film is arranged between the end and the end.
  14.  前記第1の電極層と電気的に接続されて設けられた第1の外部電極と、
     前記第2の電極層と電気的に接続されて設けられた第2の外部電極と、をさらに備え、
     前記第1の電極層は、前記第2の電極層と対向する有効電極部と、前記第1の誘電体フィルムの一方の側端に沿って帯状に設けられ、前記第1の外部電極と接続される電極引き出し部とをさらに有し、
     前記有効電極部及び前記電極引き出し部は、前記電極引き出し部と平行に配置される電極分離スリットによって分離されるとともに、前記電極分離スリットを部分的に横切る前記ヒューズ部によって接続され、
     前記第1の誘電体フィルムと前記第2の誘電体フィルムとが積層された状態において、前記第2の誘電体フィルムの一方の端部が、前記電極引き出し部と重なる位置に配置されている、請求項13に記載のフィルムコンデンサ。
    A first external electrode provided electrically connected to the first electrode layer,
    Further, a second external electrode provided electrically connected to the second electrode layer is provided.
    The first electrode layer is provided in a band shape along one side end of the first dielectric film and an effective electrode portion facing the second electrode layer, and is connected to the first external electrode. Further has an electrode lead-out portion to be
    The effective electrode portion and the electrode extraction portion are separated by an electrode separation slit arranged in parallel with the electrode extraction portion, and are connected by the fuse portion that partially crosses the electrode separation slit.
    In a state where the first dielectric film and the second dielectric film are laminated, one end of the second dielectric film is arranged at a position where it overlaps with the electrode lead-out portion. The film capacitor according to claim 13.
  15.  前記第1の誘電体フィルム及び前記第2の誘電体フィルムは、同一材料で構成されている、請求項1~14のいずれかに記載のフィルムコンデンサ。 The film capacitor according to any one of claims 1 to 14, wherein the first dielectric film and the second dielectric film are made of the same material.
  16.  前記第1の誘電体フィルムを構成する前記樹脂及び前記第2の誘電体フィルムを構成する前記樹脂が、いずれも熱硬化性樹脂である、請求項1~15のいずれかに記載のフィルムコンデンサ。 The film capacitor according to any one of claims 1 to 15, wherein the resin constituting the first dielectric film and the resin constituting the second dielectric film are both thermosetting resins.
PCT/JP2020/018695 2019-08-08 2020-05-08 Film capacitor WO2021024564A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004095604A (en) * 2002-08-29 2004-03-25 Matsushita Electric Ind Co Ltd Metallized film capacitor
JP2010165775A (en) * 2009-01-14 2010-07-29 Daikin Ind Ltd Film capacitor
JP2017191823A (en) * 2016-04-12 2017-10-19 ニチコン株式会社 Metalized film capacitor
WO2019142561A1 (en) * 2018-01-18 2019-07-25 パナソニックIpマネジメント株式会社 Film capacitor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004095604A (en) * 2002-08-29 2004-03-25 Matsushita Electric Ind Co Ltd Metallized film capacitor
JP2010165775A (en) * 2009-01-14 2010-07-29 Daikin Ind Ltd Film capacitor
JP2017191823A (en) * 2016-04-12 2017-10-19 ニチコン株式会社 Metalized film capacitor
WO2019142561A1 (en) * 2018-01-18 2019-07-25 パナソニックIpマネジメント株式会社 Film capacitor

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