WO2021017534A1 - 一种变压器免维护吸湿器硅胶干燥装置 - Google Patents
一种变压器免维护吸湿器硅胶干燥装置 Download PDFInfo
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- WO2021017534A1 WO2021017534A1 PCT/CN2020/085352 CN2020085352W WO2021017534A1 WO 2021017534 A1 WO2021017534 A1 WO 2021017534A1 CN 2020085352 W CN2020085352 W CN 2020085352W WO 2021017534 A1 WO2021017534 A1 WO 2021017534A1
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- cylinder
- plate
- silica gel
- movable rod
- tank body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
- H01F27/12—Oil cooling
- H01F27/14—Expansion chambers; Oil conservators; Gas cushions; Arrangements for purifying, drying, or filling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Definitions
- the invention relates to the technical field of power transformers, and in particular to a silica gel drying device for a transformer maintenance-free moisture absorber.
- the transformer is a very important electrical equipment in the power system. If the moisture absorber connected to the oil conservator does not completely filter the moisture in the air, it is very easy to cause the accumulation of moisture in the oil conservator capsule, which will cause oil leakage in the oil conservator capsule. A serious equipment failure has occurred.
- the transformer is one of the important factors that determine whether the power system can safely supply power; and the transformer respirator is a key component that determines the performance of the transformer, and its performance will directly affect the technical performance of the transformer. Because the transformer respirator is always in operation, The phenomenon of moisture absorption and saturation of silica gel or failure of silica gel will inevitably occur under long-term use. During operation, water enters the transformer body, which may cause the transformer oil to be contaminated and deteriorated. In severe cases, the equipment will malfunction. Therefore, , The timely replacement of the degraded silica gel is beneficial to the safe operation of the transformer and ensures the reliability of power supply.
- the silica gel desiccant is replaced by a drying equipment connected to the outside, but when the recycled silica gel desiccant is dried, the silica gel desiccant accumulated inside
- the phenomenon of uneven drying causes some silica gel desiccants to still have moisture, and when these desiccants are transported into the silica gel tank for operation, they will still bring hidden dangers to the transformer.
- the purpose of the invention is to provide a maintenance-free moisture absorber silica gel drying device for transformers to solve the above-mentioned problems in the prior art.
- a silica gel drying device for a maintenance-free moisture absorber for a transformer comprising a silica gel tank body and an equipment body.
- a partition is provided across the middle of the equipment body, and the partition divides the inside of the equipment body into a storage bin and a drying chamber , Wherein the bottom of the storage bin and one side close to the silicone tank body is connected to the discharge port of the silicone tank body through a discharge pipe, and the lower part of the drying chamber is provided with a hollow plate, and the hollow The side close to the silicone tank body is connected to the silicone tank body through a feed channel.
- a heating plate is provided under the hollow plate, and a number of heating plates are installed under the heating plate and located at the bottom of the drying chamber.
- a heater, a stirring device is provided at the upper center of the hollow plate, the stirring device includes two fixed plates, and the two fixed plates are fixed on the upper part of the drying chamber, and the two sides of the fixed plate are respectively A set of two supporting plates and three supporting plates are provided, wherein the two supporting plates are screwed to the upper part of the two sides of the fixing plate, and the supporting plate three is fixed to the bottom of the two sides of the fixing plate with screws.
- the bottom of the plate three is interspersed with an output shaft, the output end of the output shaft is connected with a motor two, and the two motors are installed at the corresponding end of the bottom of the fixed plate two, and the other end of the output shaft is provided with a movable Rod four, the movable rod four and one end away from the output shaft is movably connected to the movable rod two, the movable rod two and the end away from the movable rod four is movably connected to the movable rod one, and the movable rod one is far away
- One end of the second movable rod is movably connected to the bottom of the side of the second supporting plate through a movable bolt, wherein the center of the bottom of the second movable rod is provided with a movable rod three, and the bottom of the movable rod three is fixed with a supporting plate one ,
- the recovery bin is provided with a pneumatic logistics transmission device, and both ends of the pneumatic logistics transmission device are respectively provided with inlets And a discharge port, the feed port is located in the recovery bin, and the discharge port penetrates the storage bin and extends to the upper side of the storage bin.
- the bottom of the silica gel tank body is provided with an inclined plate inclined to the feeding channel, wherein the bottom of the feeding channel is set as an inclined surface inclined to the device body,
- the silica gel desiccant inside the silica gel tank body flows into the hollow plate through the inclined plate, which is convenient for automatic replacement of the desiccant.
- valves are installed on the feed channel, the first discharge pipe, and the second discharge pipe, and the storage bin is higher than the silica gel tank body, which can facilitate industrial
- the feed channel and the first discharge pipe and the second discharge pipe are closed to facilitate isolation of each cavity
- the storage bin is set higher than the upper part of the silicone tank body to facilitate the discharge of the materials inside the storage bin.
- a controller is installed in the upper part of the drying chamber and at one end of the bottom of the partition plate, and a humidity detector is installed in the other side of the drying chamber and at the side above the second discharge pipe. It is convenient to automatically detect the silica gel desiccant, and the controller is connected with the valve to facilitate the closed state of the valve.
- both ends of the top of the device body are welded with a fixed plate one, between the two ends of the fixed plate one is provided with convex plates on both sides, and the convex plate is arranged between the top of the convex plate and the convex plate. Sliding and matching slides can increase the stability of the slides.
- a hydraulic air rod is provided in the middle of the side of the slide plate, and a hydraulic cylinder matched with the hydraulic air rod is provided on the hydraulic air rod, and the hydraulic cylinder is far away from the hydraulic air rod.
- One end of the bracket is fixedly connected with the middle part of one end of the fixed plate through a mounting member, which can prompt the sliding plate to move left and right on the convex plate.
- a column is inserted through the middle of the sliding plate, and a cylinder three is provided at the bottom of the column, and the cylinder three penetrates the top of the equipment body and extends into the storage bin
- the bottom of the three cylinders is provided with a cylinder one
- the bottom of the cylinder one is provided with a rotating disk.
- the sides of the rotating disk are provided with several fan blades, which can facilitate the control of the materials in the storage bin. Carry out secondary drying, and it is convenient to improve the uniformity of drying by moving left and right.
- a cylinder two is provided between the cylinder three and the cylinder one, and both ends of the cylinder two are provided with limit blocks, wherein, between the two limit blocks and A coil is sleeved on the outer surface of the second cylinder, which can increase the drying effect, increase the temperature inside the storage bin, and avoid the phenomenon of material resurgence.
- the first cylinder is provided with a heating tube, the heating tube penetrates the cylinder one and extends to the inside of the cylinder one, a motor one is installed at the bottom of the cylinder, and The output end of the motor 1 is connected to the end of the cylinder 3 through a shaft, which can easily drive the rotation of the parts of the cylinder 3 and below, and can drive the fan blades to rotate inside the storage bin.
- the bottom of the rotating disk is provided with a plurality of through holes
- the center of the top of the device body is provided with a hollow notch that matches with the cylinder, and the notch
- the width of the opening is smaller than the cross-sectional diameter of the cylinder, which can facilitate the movement of the sliding plate on the convex plate.
- silica gel desiccant It is convenient to collect the silica gel desiccant separately, and carry out effective stirring and drying after collection, to increase the uniformity of drying, and to avoid incomplete drying of some accumulated desiccants, which affects the use effect and affects the transformer.
- Figure 1 is a schematic diagram of the overall structure according to an embodiment of the present invention.
- FIG. 2 is a schematic diagram of the structure of a stirring device in a drying chamber according to an embodiment of the present invention
- Fig. 3 is a schematic structural diagram of a device for moving one end of a fixed plate according to an embodiment of the invention
- Figure 4 is a top plan view of the device body according to an embodiment of the present invention.
- a maintenance-free transformer moisture absorber silica gel drying device includes a silica gel tank body 1 and a device body 2, and the middle of the device body 2 is provided with The partition 3 divides the inside of the equipment body 2 into a storage bin 4 and a drying chamber 5, wherein the bottom of the storage bin 4 and close to the silicone tank body 1 passes through a discharge pipe One 6 is connected to the discharge port of the silicone tank body 1, and the inner and lower parts of the drying chamber 5 are provided with a hollow plate 7 across the lower part.
- the hollow plate 7 and the side close to the silicone tank body 1 pass through a feed channel 8 Connected to the silicone tank body 1 through, a heating plate 9 is provided below the hollow plate 7, and a number of heaters 10 are installed below the heating plate 9 and at the bottom of the drying chamber 5.
- the upper center of the plate 7 is provided with a stirring device, the stirring device includes a fixed plate two 11, and the fixed plate two 11 is fixed in the upper part of the drying chamber 5, the two sides of the fixed plate 11 are respectively provided on both sides
- an output shaft is inserted through the bottom of the supporting plate three 13, and the output end of the output shaft is connected with a motor two 14.
- the two motors 14 are all installed at the corresponding end of the bottom of the fixed plate two 11.
- the other end of the output shaft is provided with a movable rod 315, and an end of the movable rod 415 and one end away from the output shaft is movably connected to the movable rod two 16, and an end of the movable rod 416 and away from the movable rod 415
- a movable rod 17 is movably connected, and the end of the movable rod 17 and away from the movable rod two 16 is movably connected to the bottom of the side of the supporting plate 12 through a movable bolt, wherein the center of the bottom of the movable rod 16
- a movable rod 18 is provided at the bottom of the movable rod 18, a support plate 19 is fixed at the bottom of the movable rod 18, a cross rod 20 is set across the bottoms of the support plates 19
- the recovery bin 23 is provided with a pneumatic logistics transmission device 24. Both ends of the pneumatic logistics transmission device 24 are respectively provided with a feed port 25 and a discharge port 26, and the feed port 25 is located In the recovery bin 23, the discharge port 26 penetrates the storage bin 4 and extends to the upper side of the storage bin 4.
- the inner bottom of the silicone tank body 1 is provided with an inclined plate 27 inclined to the feeding channel 8, wherein the bottom of the feeding channel 8 is arranged to face the equipment body 2 Inclined inclined surfaces, valves are installed on the feed channel 8, the first discharge pipe 6 and the second discharge pipe 22, and the storage bin 4 is higher than the silicone tank body 1,
- a controller 28 is installed in the upper part of the drying chamber 5 and at the bottom end of the partition 3, and a humidity detector 29 is installed in the other side of the drying chamber 5 and above the discharge pipe 22.
- the desiccant inside the silica gel tank body 1 flows into the feeding channel 8 at the inclination angle of the inclined plate 27, and at the same time, the desiccant is discharged onto the hollow plate 7 by the action of the inclined surface at the bottom of the feeding channel 8 , And then drive the motor two 14 to run, let the motor two 14 drive one end of the movable rod four 15 to rotate, so that the other end of the movable rod four 15 pulls the movable rod three 18 to move, and the movable rod three 18 is on the movable rod one 17 and the supporting plate Under the mutual limit between the two 12, pull the cross bar 20 up and down, so that the desiccant on the hollow plate 7 is effectively stirred, so that the heat generated by the heating plate 9 is blown by several heaters 10
- the desiccant on the hollow plate 7 is effectively dried, and after being dried, it is discharged into the recovery bin 23 through the second discharge pipe 22. Then, the material is transported to the storage bin 4 through the pneumatic logistics transmission device 24, and
- both ends of the top of the device body 2 are welded with fixing plates 30, and convex plates 31 are provided on both sides between the fixing plates 30 at both ends.
- a sliding plate 32 that is slidably engaged with the convex plate 31, and a hydraulic air rod 33 is provided in the middle of the side of the sliding plate 32, and the hydraulic air rod 33 is provided with the hydraulic air rod 33.
- the end of the hydraulic cylinder 34 far away from the hydraulic air rod 33 is fixedly connected to the middle part of the side end of the fixing plate 30 through a mounting member 35, and a column 36 is inserted through the middle part of the sliding plate 32, The bottom of the column 36 is provided with a three-cylinder 37, which runs through the top of the equipment body 2 and extends to the upper part of the storage bin 4.
- the bottom of the three-cylinder 37 is provided with a circle Cylinder one 38, the bottom of the cylinder one 38 is provided with a rotating disk 39, the side of the rotating disk 39 is provided with a number of fan blades 40, between the three cylinders 37 and the cylinder one 38 is provided Cylinder two 41, both ends of the cylinder two 41 are provided with limit blocks 42, wherein, between the two end limit blocks 42 and located on the outer surface of the cylinder two 41, a coil 43 is sleeved, so
- the cylinder one 38 is provided with a heating tube 44, the heating tube 44 penetrates the cylinder one 38 and extends to the inside of the cylinder one 38, the inner bottom of the cylinder 36 is installed with a motor 45, and The output end of the motor one 45 is connected to the end of the cylinder three 37 through a shaft, the bottom of the rotating disk 39 is provided with a number of through holes, and the top center of the equipment body 2 is provided with the circle
- the hollow notch 46 of the barrel three 37 is
- the silo 4 After the silo 4 is in, it is operated by the drive motor 45, the motor 45 drives the cylinder three 37 to rotate, and several cylinders drive the rotating disk 39 to rotate, so that the rotating disk 39 drives the fan blade 40 to rotate, and the cylinder one 38.
- the heat emitted by the heating tube 44 inside the 38 is emitted through the through holes, and the material inside the storage bin 4 is dried under the rotation of the fan blade 40, and at the same time, the coil 43 feeds the entire storage under the heat of the heating tube 44
- the interior of the bin 4 is heated, and the sliding plate 32 can drive the fan blade 40 to move left and right while dissipating heat, which is convenient for the secondary drying of the materials falling in each corner of the storage bin 4.
- valves are controlled by the controller, and each valve is set separately.
- the valve When the valve is opened, the desiccant inside the silica gel tank body 1 flows into the feed channel 8 at the inclination angle of the inclined plate 27.
- the inclined surface at the bottom of the feed channel 8 discharges the desiccant onto the hollow plate 7, and then drives the motor two 14 to run, so that the motor two 14 drives one end of the movable rod 415 to rotate, making the other end of the movable rod 415 Pull the movable rod three 18 to move, and the movable rod three 18 is in the mutual limit between the movable rod one 17 and the supporting plate two 12, and the cross rod 20 is pulled up and down, so that the desiccant on the hollow plate 7 is
- the effective stirring enables the heat generated by the heating plate 9 to effectively dry the desiccant on the hollow plate 7 under the blow of several heaters 10.
- the humidity detector 29 After reaching the standard The material is conveyed to the recovery bin 23 through the discharge pipe 22, and then the material is conveyed to the storage bin 4 through the pneumatic logistics transmission device 24. Then, the motor 1 45 is driven to run, and the motor 1 45 drives the cylinder 3 37 to rotate. Several cylinders drive the rotating disk 39 to rotate, so that the rotating disk 39 drives the fan blade 40 to rotate, and the heat emitted by the heating tube 44 inside the cylinder 38 is emitted through the through hole, and is stored under the rotation of the fan blade 40 The material inside the silo 4 is dried, and the coil 43 heats the entire storage silo 4 under the heat of the heating tube 44. The sliding plate 32 can drive the fan blade 40 to move left and right while radiating heat, which is convenient for the storage silo 4 The material falling in each corner of the interior is dried twice, and finally discharged into the silicone tank body 1 through the discharge pipe 6 to complete the replacement.
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Abstract
本发明公开了一种变压器免维护吸湿器硅胶干燥装置,包括硅胶罐本体和设备本体,所述设备本体内中部横穿设有隔板,所述隔板将所述设备本体内部分割为存料仓和干燥室,其中,所述存料仓且靠近所述硅胶罐本体一侧底部通过出料管一与所述硅胶罐本体落料口处连接,所述干燥室内下部横穿设有镂空板,所述镂空板且靠近所述硅胶罐本体一侧通过进料通道与所述硅胶罐本体贯通连接,所述镂空板的下方设有加热板,所述加热板的下方且位于所述干燥室内底部安装有若干个暖风机,所述镂空板的上方中心处设有搅拌装置,所述搅拌装置包括固定板二,且所述固定板二固定在所述干燥室内上部,增加烘干均匀性,提高使用效果且避免对变压器造成影响。
Description
本发明涉及电力变压器技术领域,具体来说,涉及一种变压器免维护吸湿器硅胶干燥装置。
变压器是电力系统中非常重要的电气设备,储油柜所连接的吸湿器如果对空气中水分滤除不彻底,极易造成储油柜胶囊水分的积聚,当储油柜胶囊发生渗油时会发生严重的设备故障。变压器是决定电力系统能否安全供电的重要因素之一;而变压器呼吸器是决定变压器性能的关键部件,其性能的优劣将直接影响到变压器的技术性能,由于变压器呼吸器一直处于工作中,长期使用下不可避免地会出现硅胶吸湿饱和现象或硅胶失效,在运行过程中,有水进入变压器本体,有可能会导致变压器油受到污染,油的变质等,严重时会导致设备运行故障,因此,对性能劣化的硅胶进行及时更换有利于变压器安全运行,保证供电可靠性。
目前,对变压器来说,更换吸湿器硅胶是一项经常性的维护工作,隔一定时间就要对干燥剂进行目测,而且要经常更换失效的干燥剂,这些工作所花费的成本是很可观的,而且对更换后的废弃物如果处理不当,会进一步造成环境污染,而现有中大多数是直接在硅胶罐内进行,在硅胶干燥加热过程中存在的水汽会进入到变压器内部,给变压器带来隐患,根据中国授权专利CN206271512U中所述的干燥装置,通过在外部设有相连接的干燥设备进行更换硅胶干燥剂,但是对回收的硅胶干燥剂进行干燥的时候,堆积在里面的硅胶干燥剂产生干燥不均匀的现象,使得一些硅胶干燥剂仍然存在湿气,且将这些干燥剂输送到硅胶罐内运行时,仍然会给变压器带来隐患。
发明的目的:是提供一种变压器免维护吸湿器硅胶干燥装置,以解决现有技术存在的上述问题。
一种变压器免维护吸湿器硅胶干燥装置,包括硅胶罐本体和设备本体,所述设备本体内中部横穿设有隔板,所述隔板将所述设备本体内部分割为存料仓和干燥室,其中,所述存料仓且靠近所述硅胶罐本体一侧底部通过出料管一与所述硅胶罐本体落料口处连接,所述干燥室内下部横穿设有镂空板,所述镂空板且靠近所述硅胶罐本体一侧通过进料通道与所述硅胶罐本体贯通连接,所述镂空板的下方设有加热板,所述加热板的下方且位于所述干燥室内底部安装有若干个暖风机,所述镂空板的上方中心处设有搅拌装置,所述搅拌装置包括固定板二,且所述固定板二固定在所述干燥室内上部,所述固定板二侧边两侧分别设有一组支板二和支板三,其中,所述支板二螺钉固定在所述固定板二侧边上部,所述支板三螺钉固定在所述固定板二侧边底部,所述支板三的底部穿插设有输出轴,所述输出轴的输出端连接有电机二,所述电机二均安装在所述固定板二的底部相对应端部,所述输出轴另一端设有活动杆四,所述活动杆四且远离所述输出轴一端活动连接有活动杆二,所述活动杆二且远离所述活动杆四的一端活动连接有活动杆一,所述活动杆一且远离所述活动杆二的一端通过活动栓与所述支板二侧边底部活动连接,其中,所述活动杆二底部中心处设有活动杆三,所述活动杆三的底部固定有支板一,两侧支板一的底部之间横穿设有横杆,所述横杆的底部设有若干个支杆,所述设备本体且远离所述进料通道的一侧且位于所述镂空板侧端处设有出料管二,所述出料管二另一端设有回收仓,所述回收仓内设有气动物流传输装置,所述气动物流传输装置的两端分别设有进料口和出料口,所述进料口位于所述回收仓内,所述出料口贯穿于所述存料仓延伸至所述存料仓内上部一侧。
在进一步的实施例中,所述硅胶罐本体内底部设有向所述进料通道倾斜的倾斜板,其中,所述进料通道的底部设置为向所述设备本体倾斜的倾斜面,能够将硅胶罐本体内部的硅胶干燥剂通过倾斜板流入到镂空板上,便于自动更换干燥剂。
在进一步的实施例中,所述进料通道、所述出料管一以及所述出料管二上均安装有阀门,且所述存料仓高于所述硅胶罐本体,能够便于在工业时将进料通道以及出料管一以及出料管二关闭,便于将每个腔体进行隔绝,且将存料仓设置高于硅胶罐本体上部,方便对存料仓内部的物料排入到硅胶罐本体内部。
在进一步的实施例中,所述干燥室内上部且位于所述隔板底部一端安装有控制器,所述干燥室内另一侧且位于所述出料管二上方一侧安装有湿度检测器,能够便于对硅胶干燥剂进行自动检测,而控制器与阀门连接,便于驱动阀门的关闭状态。
在进一步的实施例中,所述设备本体顶部两端均焊接有固定板一,两端固定板一之间两侧均设有凸板,所述凸板顶部之间设有与所述凸板相滑动配合的滑板,能够增加滑板的稳定性。
在进一步的实施例中,所述滑板侧边中部设有液压气杆,所述液压气杆上设有与所述液压气杆相配合的液压气缸,所述液压气缸且远离所述液压气杆的一端通过安装件与所述固定板一侧端中部固定连接,能够促使滑板在凸板上左右移动。
在进一步的实施例中,所述滑板的中部穿插设有柱体,所述柱体的底部设有圆筒三,所述圆筒三贯穿于所述设备本体顶部延伸至所述存料仓内上部,所述圆筒三的底部设有圆筒一,所述圆筒一的底部设有旋转盘,所述旋转盘侧边设有若干个扇叶,能够可方便对存料仓内部的物料进行二次的烘干,且通过左右移动的方式便于提高烘干的均匀性。
在进一步的实施例中,所述圆筒三与所述圆筒一之间设有圆筒二,所述圆筒二的两端均设有限位块,其中,两端限位块之间且位于所述圆筒二的外表面上套设有线圈,能够增加烘干效果,提高存料仓内部的温度,避免物料回潮的现象。
在进一步的实施例中,所述圆筒一内设有加热管,所述加热管贯穿于所述圆筒一延伸至所述圆筒一内部,所述柱体内底部安装有电机一,且所述电机一的输出端通过轴杆与所述圆筒三的端部连接,能够便于带动圆筒三及以下部件的旋转,可带动扇叶对存料仓内部进行转动。
在进一步的实施例中,所述旋转盘的底部设有若干个通孔,所述设备本体顶部中心处设有与所述圆筒三相适配的镂空式槽口,且所述槽口的开口宽度小于所述柱体的横截面直径,能够方便滑板在凸板上移动。
方便将硅胶干燥剂进行单独的收集,且对收集后进行有效的搅拌烘干,增加烘干均匀性,避免一些堆积起来的干燥剂烘干不彻底,影响使用效果且对变压器造成影响。
图1是根据本发明实施例的总结构示意图;
图2是根据本发明实施例的干燥室内搅拌装置结构示意图;
图3是根据本发明实施例的固定板一端移动装置结构示意图;
图4是根据本发明实施例的设备本体顶部俯视图。
图中:
1、硅胶罐本体;2、设备本体;3、隔板;4、存料仓;5、干燥室;6、出料管一;7、镂空板;8、进料通道;9、加热板;10、暖风机;11、固定板二;12、支板二;13、支板三;14、电机二;15、活动杆四;16、活动杆二;17、活动杆一;18、活动杆三;19、支板一;20、横杆;21、支杆;22、出料管二;23、回收仓;24、气动物流传输装置;25、进料口;26、出料口;27、倾斜板;28、控制器;29、湿度检测器;30、固定板一;31、凸板;32、滑板;33、液压气杆;34、液压气缸;35、安装件;36、柱体;37、圆筒三;38、圆筒一;39、旋转盘;40、扇叶;41、圆筒二;42、限位块;43、线圈;44、加热管;45、电机一;46、槽口。
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。
实施例一,如图1-2所示,根据本发明实施例的一种变压器免维护吸湿器硅胶干燥装置,包括硅胶罐本体1和设备本体2,所述设备本体2内中部横穿设有隔板3,所述隔板3将所述设备本体2内部分割为存料仓4和干燥室5,其中,所述存料仓4且靠近所述硅胶罐本体1一侧底部通过出料管一6与所述硅胶罐本体1落料口处连接,所述干燥室5内下部横穿设有镂空板7,所述镂空板7且靠近所述硅胶罐本体1一侧通过进料通道8与所述硅胶罐本体1贯通连接,所述镂空板7的下方设有加热板9,所述加热板9的下方且位于所述干燥室5内底部安装有若干个暖风机10,所述镂空板7的上方中心处设有搅拌装置,所述搅拌装置包括固定板二11,且所述固定板二11固定在所述干燥室5内上部,所述固定板二11侧边两侧分别设有一组支板二12和支板三13,其中,所述支板二12螺钉固定在所述固定板二11侧边上部,所述支板三13螺钉固定在所述固定板二11侧边底部,所述支板三13的底部穿插设有输出轴,所述输出轴的输出端连接有电机二14,所述电机二14均安装在所述固定板二11的底部相对应端部,所述输出轴另一端设有活动杆四15,所述活动杆四15且远离所述输出轴一端活动连接有活动杆二16,所述活动杆二16且远离所述活动杆四15的一端活动连接有活动杆一17,所述活动杆一17且远离所述活动杆二16的一端通过活动栓与所述支板二12侧边底部活动连接,其中,所述活动杆二16底部中心处设有活动杆三18,所述活动杆三18的底部固定有支板一19,两侧支板一19的底部之间横穿设有横杆20,所述横杆20的底部设有若干个支杆21,所述设备本体2且远离所述进料通道8的一侧且位于所述镂空板7侧端处设有出料管二22,所述出料管二22另一端设有回收仓23,所述回收仓23内设有气动物流传输装置24,所述气动物流传输装置24的两端分别设有进料口25和出料口26,所述进料口25位于所述回收仓23内,所述出料口26贯穿于所述存料仓4延伸至所述存料仓4内上部一侧。
实施例二,如图1所示,所述硅胶罐本体1内底部设有向所述进料通道8倾斜的倾斜板27,其中,所述进料通道8的底部设置为向所述设备本体2倾斜的倾斜面,所述进料通道8、所述出料管一6以及所述出料管二22上均安装有阀门,且所述存料仓4高于所述硅胶罐本体1,所述干燥室5内上部且位于所述隔板3底部一端安装有控制器28,所述干燥室5内另一侧且位于所述出料管二22上方一侧安装有湿度检测器29,在打开阀门后,硅胶罐本体1内部的干燥剂在倾斜板27的倾斜角度下流入到进料通道8内,同时由进料通道8底部的倾斜面作用将干燥剂排入到镂空板7上,然后通过驱动电机二14运行,让电机二14带动活动杆四15的一端旋转,使得活动杆四15另一端拉着活动杆三18活动,而活动杆三18在活动杆一17与支板二12之间的相互限位下,拉着横杆20左右上下晃动,使得对镂空板7上的干燥剂进行有效的搅拌,使得加热板9产生的热量在若干个暖风机10的吹动下对镂空板7上的干燥剂进行有效的烘干,当烘干后通过出料管二22排入到回收仓23中。然后通过气动物流传输装置24将物料输送到存料仓4中,然后通过出料管一6重新排放到硅胶罐本体1内部。
实施例三,如图3-4所示,所述设备本体2顶部两端均焊接有固定板一30,两端固定板一30之间两侧均设有凸板31,所述凸板31顶部之间设有与所述凸板31相滑动配合的滑板32,所述滑板32侧边中部设有液压气杆33,所述液压气杆33上设有与所述液压气杆33相配合的液压气缸34,所述液压气缸34且远离所述液压气杆33的一端通过安装件35与所述固定板一30侧端中部固定连接,所述滑板32的中部穿插设有柱体36,所述柱体36的底部设有圆筒三37,所述圆筒三37贯穿于所述设备本体2顶部延伸至所述存料仓4内上部,所述圆筒三37的底部设有圆筒一38,所述圆筒一38的底部设有旋转盘39,所述旋转盘39侧边设有若干个扇叶40,所述圆筒三37与所述圆筒一38之间设有圆筒二41,所述圆筒二41的两端均设有限位块42,其中,两端限位块42之间且位于所述圆筒二41的外表面上套设有线圈43,所述圆筒一38内设有加热管44,所述加热管44贯穿于所述圆筒一38延伸至所述圆筒一38内部,所述柱体36内底部安装有电机一45,且所述电机一45的输出端通过轴杆与所述圆筒三37的端部连接,所述旋转盘39的底部设有若干个通孔,所述设备本体2顶部中心处设有与所述圆筒三37相适配的镂空式槽口46,且所述槽口46的开口宽度小于所述柱体36的横截面直径,初步烘干的物料在气动物流传输装置24的输送下输送到存料仓4中后,再通过驱动电机一45运行,让电机一45带动圆筒三37旋转,让若干个圆筒带动旋转盘39旋转,使得旋转盘39带动扇叶40转动,而圆筒一38内部的加热管44散发出来的热量通过通孔散发出来,且在扇叶40的转动下对存料仓4内部的物料进行烘干,同时线圈43在加热管44的热量下给整个存料仓4内部加热,滑板32可带动扇叶40在散热的同时可左右移动,方便对存料仓4内部每个角落中落下的物料进行二次的烘干。
为了方便理解本发明的上述技术方案,以下就本发明在实际过程中的工作原理或者操作方式进行详细说明。
在实际应用时,通过控制器控制若干个阀门,且每个阀门均分开设置,当打开阀门后,硅胶罐本体1内部的干燥剂在倾斜板27的倾斜角度下流入到进料通道8内,同时由进料通道8底部的倾斜面作用将干燥剂排入到镂空板7上,然后通过驱动电机二14运行,让电机二14带动活动杆四15的一端旋转,使得活动杆四15另一端拉着活动杆三18活动,而活动杆三18在活动杆一17与支板二12之间的相互限位下,拉着横杆20左右上下晃动,使得对镂空板7上的干燥剂进行有效的搅拌,使得加热板9产生的热量在若干个暖风机10的吹动下对镂空板7上的干燥剂进行有效的烘干,此时,通过湿度检测器29对其进行检测,达标后通过出料管二22输送到回收仓23中,然后通过气动物流传输装置24将物料输送到存料仓4中,然后,驱动电机一45运行,让电机一45带动圆筒三37旋转,让若干个圆筒带动旋转盘39旋转,使得旋转盘39带动扇叶40转动,而圆筒一38内部的加热管44散发出来的热量通过通孔散发出来,且在扇叶40的转动下对存料仓4内部的物料进行烘干,同时线圈43在加热管44的热量下给整个存料仓4内部加热,滑板32可带动扇叶40在散热的同时可左右移动,方便对存料仓4内部每个角落中落下的物料进行二次的烘干,最后通过出料管一6重新排放到硅胶罐本体1内部,完成更换。
通过上面具体实施方式,所述技术领域的技术人员可容易的实现本发明。但是应当理解,本发明并不限于上述的具体实施方式。在公开的实施方式的基础上,所述技术领域的技术人员可任意组合不同的技术特征,从而实现不同的技术方案。
Claims (1)
- 一种变压器免维护吸湿器硅胶干燥装置,其特征在于,包括硅胶罐本体(1)和设备本体(2),所述设备本体(2)内中部横穿设有隔板(3),所述隔板(3)将所述设备本体(2)内部分割为存料仓(4)和干燥室(5),其中,所述存料仓(4)且靠近所述硅胶罐本体(1)一侧底部通过出料管一(6)与所述硅胶罐本体(1)落料口处连接,所述干燥室(5)内下部横穿设有镂空板(7),所述镂空板(7)且靠近所述硅胶罐本体(1)一侧通过进料通道(8)与所述硅胶罐本体(1)贯通连接,所述镂空板(7)的下方设有加热板(9),所述加热板(9)的下方且位于所述干燥室(5)内底部安装有若干个暖风机(10),所述镂空板(7)的上方中心处设有搅拌装置,所述搅拌装置包括固定板二(11),且所述固定板二(11)固定在所述干燥室(5)内上部,所述固定板二(11)侧边两侧分别设有一组支板二(12)和支板三(13),其中,所述支板二(12)螺钉固定在所述固定板二(11)侧边上部,所述支板三(13)螺钉固定在所述固定板二(11)侧边底部,所述支板三(13)的底部穿插设有输出轴,所述输出轴的输出端连接有电机二(14),所述电机二(14)均安装在所述固定板二(11)的底部相对应端部,所述输出轴另一端设有活动杆四(15),所述活动杆四(15)且远离所述输出轴一端活动连接有活动杆二(16),所述活动杆二(16)且远离所述活动杆四(15)的一端活动连接有活动杆一(17),所述活动杆一(17)且远离所述活动杆二(16)的一端通过活动栓与所述支板二(12)侧边底部活动连接,其中,所述活动杆二(16)底部中心处设有活动杆三(18),所述活动杆三(18)的底部固定有支板一(19),两侧支板一(19)的底部之间横穿设有横杆(20),所述横杆(20)的底部设有若干个支杆(21),所述设备本体(2)且远离所述进料通道(8)的一侧且位于所述镂空板(7)侧端处设有出料管二(22),所述出料管二(22)另一端设有回收仓(23),所述回收仓(23)内设有气动物流传输装置(24),所述气动物流传输装置(24)的两端分别设有进料口(25)和出料口(26),所述进料口(25)位于所述回收仓(23)内,所述出料口(26)贯穿于所述存料仓(4)延伸至所述存料仓(4)内上部一侧;所述硅胶罐本体(1)内底部设有向所述进料通道(8)倾斜的倾斜板(27),其中,所述进料通道(8)的底部设置为向所述设备本体(2)倾斜的倾斜面;所述进料通道(8)、所述出料管一(6)以及所述出料管二(22)上均安装有阀门,且所述存料仓(4)高于所述硅胶罐本体(1;所述干燥室(5)内上部且位于所述隔板(3)底部一端安装有控制器(28),所述干燥室(5)内另一侧且位于所述出料管二(22)上方一侧安装有湿度检测器(29);所述设备本体(2)顶部两端均焊接有固定板一(30),两端固定板一(30)之间两侧均设有凸板(31),所述凸板(31)顶部之间设有与所述凸板(31)相滑动配合的滑板(32);所述滑板(32)侧边中部设有液压气杆(33),所述液压气杆(33)上设有与所述液压气杆(33)相配合的液压气缸(34),所述液压气缸(34)且远离所述液压气杆(33)的一端通过安装件(35)与所述固定板一(30)侧端中部固定连接;所述滑板(32)的中部穿插设有柱体(36),所述柱体(36)的底部设有圆筒三(37),所述圆筒三(37)贯穿于所述设备本体(2)顶部延伸至所述存料仓(4)内上部,所述圆筒三(37)的底部设有圆筒一(38),所述圆筒一(38)的底部设有旋转盘(39),所述旋转盘(39)侧边设有若干个扇叶(40);所述圆筒三(37)与所述圆筒一(38)之间设有圆筒二(41),所述圆筒二(41)的两端均设有限位块(42),其中,两端限位块(42)之间且位于所述圆筒二(41)的外表面上套设有线圈(43);所述圆筒一(38)内设有加热管(44),所述加热管(44)贯穿于所述圆筒一(38)延伸至所述圆筒一(38)内部,所述柱体(36)内底部安装有电机一(45),且所述电机一(45)的输出端通过轴杆与所述圆筒三(37)的端部连接;所述旋转盘(39)的底部设有若干个通孔,所述设备本体(2)顶部中心处设有与所述圆筒三(37)相适配的镂空式槽口(46),且所述槽口(46)的开口宽度小于所述柱体(36)的横截面直径。
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