WO2021008388A1 - Pole piece winding apparatus and pole piece winding method - Google Patents

Pole piece winding apparatus and pole piece winding method Download PDF

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Publication number
WO2021008388A1
WO2021008388A1 PCT/CN2020/100133 CN2020100133W WO2021008388A1 WO 2021008388 A1 WO2021008388 A1 WO 2021008388A1 CN 2020100133 W CN2020100133 W CN 2020100133W WO 2021008388 A1 WO2021008388 A1 WO 2021008388A1
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WO
WIPO (PCT)
Prior art keywords
pole piece
assembly
winding
roller
driving
Prior art date
Application number
PCT/CN2020/100133
Other languages
French (fr)
Chinese (zh)
Inventor
王艺若
吴志阳
王晓
林江
谢超
Original Assignee
宁德时代新能源科技股份有限公司
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Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2021008388A1 publication Critical patent/WO2021008388A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • This application relates to the technical field of battery processing equipment, in particular to a pole piece winding device and a pole piece winding method.
  • winding equipment In the production process of power lithium batteries, winding equipment is required to wind the pole pieces into batteries.
  • the winding needle pre-winds a certain number of layers of inner and outer diaphragms, and then the pole piece is sent to the winding needle, and finally the pole piece and the diaphragm are wound together by the winding needle.
  • the winding section of the pole piece (which can be the initial section or the end section of the pole piece to enter the winding needle) before fully entering the winding needle, the winding section of the pole piece will be freely suspended Therefore, there is no tension in the winding section of the pole piece, and the winding section of the pole piece is easily displaced and deviated, causing problems such as displacement, bending and folding when entering the winding needle, and affecting the winding quality of the battery.
  • the embodiments of the application provide a pole piece winding device and a pole piece winding method, which can ensure that the winding section of the pole piece has a controllable tension force, and reduce the winding section caused by the winding section being in a freely suspended state.
  • it is prone to problems such as displacement, bending and discounting.
  • an embodiment of the present application proposes a pole piece winding device, which includes:
  • the pole piece unwinding device is used to drive the material roll to the receiving position to output the pole pieces;
  • the pole piece feeding device is arranged downstream of the pole piece unwinding device, and the pole piece feeding device includes a pole piece clamping assembly and a driving assembly,
  • the pole piece clamping assembly is connected with the driving assembly.
  • the pole piece feeding device can clamp the winding section of the pole piece at the receiving position through the pole piece clamping assembly.
  • the pole piece feeding device drives the pole piece clamping assembly through the driving assembly. It moves back and forth between the receiving and feeding positions; the pole piece winding device is arranged downstream of the pole piece feeding device.
  • the pole piece winding device includes a winding needle for winding the pole pieces; at the feeding position, the pole piece feeding The device can directly convey the winding section to the winding needle.
  • the pole piece clamping assembly includes a first roller frame, a driving roller, a first power source, a second roller frame, a driven roller, and a second power source
  • the second roller frame is movably connected
  • the first roller frame one of the driven roller and the driving roller is arranged in the second roller frame, the other is arranged in the first roller frame, the driven roller is arranged parallel to the driving roller, and the first power source is opposite to the driving roller.
  • the second power source drives one of the driven roller and the driving roller to move closer to or away from the other by driving the second roller frame to clamp or release the winding section, and the drive assembly is connected to the first roller frame .
  • the pole piece feeding device further includes a first guide rail, the first guide rail extends along the direction of the driven roller approaching or away from the driving roller, and the second roller frame is linearly movably connected to the first guide rail.
  • a roller frame, the second power source drives the second roller frame to move linearly along the first guide rail; or,
  • the second power source includes a swing cylinder, the second roller frame is connected with the swing cylinder, and the second roller frame is driven to swing by the swing cylinder.
  • the first roller frame has two cantilever beams spaced apart along the axial direction of the active roller and a connecting rod connecting the two cantilever beams
  • the second power source is connected to the first roller frame and is located in the connecting rod.
  • the second roller frame is movably connected to the connecting rod.
  • the driven roller has two end portions opposed to each other in the axial direction of the driven roller and an intermediate section arranged between the two end portions, and the axial dimension of the driving roller is smaller than the axial dimension of the driven roller ,
  • the middle section of the driving roller and the driven roller are arranged correspondingly along the radial direction of the driving roller; or,
  • the driving roller has two opposite ends in the axial direction of its own and a middle section arranged between the two ends.
  • the axial dimension of the driven roller is smaller than that of the driving roller.
  • the middle section of the driven roller and the driving roller Correspondingly arranged along the radial direction of the driving roller.
  • the driving assembly includes a second guide rail and a driving part
  • the pole piece clamping assembly is linearly movably connected to the second guide rail
  • the output end of the driving part is connected to the pole piece clamping assembly to drive the pole piece clamping assembly.
  • the sheet clamping assembly moves along the second guide rail, so that the pole sheet clamping assembly reciprocates at the receiving position and the feeding position; or,
  • the driving assembly includes a telescopic component and a driving component, the telescopic component is connected with the pole piece clamping component, and the driving component drives the telescopic component to move, so that the pole piece clamping component reciprocates at the receiving position and the feeding position; or,
  • the drive assembly includes a lead screw and a drive part, the lead screw is threadedly connected with the pole piece clamping assembly, and the drive part drives the lead screw to rotate, so that the pole piece clamping assembly reciprocates at the receiving position and the feeding position.
  • the pole piece feeding device further includes a first position sensor, the first position sensor is arranged at the drive assembly or the pole piece clamping assembly, and the first position sensor is used to detect the position of the pole piece clamping assembly .
  • the pole piece feeding device further includes a correction assembly
  • the correction assembly includes a bracket, a third rail and a third power source
  • the third rail and the third power source are arranged on the bracket, and the third rail moves along the active
  • the roller extends in the axial direction
  • the driving assembly is movably arranged on the third guide rail
  • the third power source drives the driving assembly to move along the third guide rail.
  • the pole piece feeding device further includes a second position sensor, the second position sensor is arranged on the bracket or the drive assembly, and the second position sensor is used to detect the position of the drive assembly.
  • the pole piece winding device further includes a pole piece guide assembly, the pole piece guide assembly is arranged upstream of the pole piece clamping assembly, and the pole piece guide assembly is used to guide the roll-in section into the pole piece clamping
  • the pole piece guide assembly includes a material passing gap, and the material passing gap is gradually reduced along the direction away from the pole piece clamping assembly to close to the pole piece clamping assembly.
  • the pole piece winding device further includes a winding guide assembly that is arranged downstream of the pole piece clamping assembly, and the winding guide assembly includes a fixing frame and a detachable connection to the fixing frame.
  • the guide is used to support and guide the roll-in section.
  • the pole piece unwinding device further includes a feeding assembly, the feeding assembly is arranged upstream of the pole piece feeding device, the feeding assembly includes a pole piece clamping unit and a fourth power source, the pole piece clamping unit It is used to clamp the pole piece at the tape receiving position, and the fourth power source drives the pole piece clamping unit to move back and forth between the tape receiving position and the material receiving position.
  • the pole piece clamping unit includes a clamping roller group and a pole piece support assembly arranged downstream of the clamping roller group, the clamping roller group includes a first clamping roller and a second clamping roller, The first clamping roller and the second clamping roller are close to or away from each other to clamp or release the pole piece.
  • the pole piece support assembly includes a first support plate and a second support plate. The pole piece can be supported from the first support plate and the second support plate. Pass between the boards.
  • the pole piece unwinding device further includes a pole piece cutting assembly, the pole piece cutting assembly is arranged on the path of the feeding assembly moving from the tape receiving position to the material receiving position, and the pole piece cutting assembly is used to cut off the pole piece.
  • the sheet and pole sheet cutting assembly includes a knife seat and a cutter that are arranged oppositely.
  • the roll-in section of the pole piece is clamped by the pole piece feeding device, and the roll-in section is directly conveyed to the winding needle under the drive of the drive assembly.
  • the pole piece feeding device can provide a controllable tension force for the winding section, and reduce the occurrence of the winding section entering the winding needle due to the free suspension state of the winding section. Possibility of problems such as displacement, bending and discount, and improve the quality of battery winding.
  • the embodiment of the present application also proposes a pole piece winding method, including:
  • the pole piece clamping component of the pole piece feeding device clamps the winding section of the pole piece at the receiving position, and the driving component of the pole piece feeding device drives the pole piece clamping component to move back and forth between the receiving position and the feeding position;
  • the winding needle of the pole piece winding device winds the pole piece; at the feeding position, the pole piece feeding device directly transports the winding section to the winding needle.
  • the pole piece clamping assembly of the pole piece feeding device clamps the winding section of the pole piece, and the winding section is directly conveyed to the winding needle under the drive of the driving assembly.
  • the pole piece feeding device can provide a controllable tension force for the winding section, and reduce the occurrence of the winding section entering the winding needle due to the free suspension state of the winding section. Possibility of problems such as displacement, bending and discount, and improve the quality of battery winding.
  • Fig. 1 is a schematic diagram of a use state of a pole piece winding device according to an embodiment of the present application
  • FIG. 2 is a schematic structural view of a pole piece feeding device according to an embodiment of the present application.
  • FIG. 3 is a schematic structural view of the pole piece feeding device shown in FIG. 2 from a second perspective;
  • Figure 4 is a partial enlarged view of A in Figure 1;
  • Figure 5 is a partial enlarged view of B in Figure 4.
  • Fig. 6 is a second schematic diagram showing the use state of the pole piece winding device of the embodiment shown in Fig. 1;
  • FIG. 7 is a three schematic diagram showing the use state of the pole piece winding device of the embodiment in FIG. 1;
  • Fig. 8 is a fourth schematic diagram showing the use state of the pole piece winding device of the embodiment shown in Fig. 1.
  • Pole piece feeding device 31, pole piece clamping assembly; 311, first roller frame; 311a, cantilever beam; 311b, connecting rod; 312, driving roller; 313, first power source; 314, second roller Frame; 315, driven roller; 316, second power source; 32, drive assembly; 321, base; 322, second rail; 323, drive component; 33, first rail; 34, first position sensor; 35 , Correction component; 351, bracket; 352, third guide rail; 353, third power source; 36, second position sensor;
  • Pole piece winding device 41, winding needle; 41a, half shaft; 42, turntable;
  • Roll-in guide assembly 61. Fixing frame; 62. Guide; 621. Support and guide surface; 621a, first arc-shaped concession section; 621b, middle straight section; 621c, second arc-shaped concession section;
  • Diaphragm guide assembly 91. Guide roller; 92. Telescopic rod;
  • connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, they may be fixed connections or alternatively. Disassembly connection, or integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in this application can be understood according to the specific circumstances.
  • an embodiment of the present application provides a pole piece winding device 1 for winding pole pieces and diaphragms to form a battery core.
  • the pole piece may be an anode piece 30 or a cathode piece 40.
  • the pole piece winding device 1 includes a pole piece unwinding device 2, a pole piece feeding device 3 and a pole piece winding device 4.
  • the pole piece unwinding device 2 is used to drive the material roll to output the pole piece to the material receiving position.
  • the pole piece feeding device 3 is arranged downstream of the pole piece unwinding device 2.
  • downstream or upstream refers to the sequence of battery cell production, and does not limit the spatial position between components.
  • the pole piece feeding device 3 includes a pole piece clamping assembly 31 and a driving assembly 32.
  • the pole piece clamping assembly 31 is connected with the driving assembly 32.
  • the pole piece feeding device 3 clamps the winding section 50 of the pole piece at the material receiving position through the pole piece clamping assembly 31.
  • the winding section 50 refers to the starting or ending section of the pole piece to enter the winding needle 41 .
  • the beginning section here refers to the initial section of the pole piece used for the initial winding stage to enter the winding needle
  • the ending section is the end section on the pole piece used for the ending winding stage to enter the winding needle.
  • the pole piece feeding device 3 can drive the pole piece clamping assembly 31 to move back and forth between the receiving position and the feeding position through the driving assembly 32.
  • the feeding position refers to the moving limit position of the pole piece feeding device 3 when the pole piece feeding section 50 is transported to the winding needle 41.
  • the pole piece winding device 4 is arranged downstream of the pole piece feeding device 3.
  • the pole piece winding device 4 includes a winding needle 41 for winding the diaphragm and the pole piece.
  • the pole piece feeding device 3 can directly convey the winding section 50 to the winding needle 41.
  • the pole piece clamping assembly 31 of the pole piece feeding device 3 clamps the initial section at the material receiving position.
  • the pole piece clamping assembly 31 always clamps the starting section when moving from the material receiving position to the feeding position, so that the pole piece clamping assembly 31 can provide a controllable tension force for the starting section.
  • the pole piece clamping assembly 31 releases the initial section and retreats from the feeding position to the receiving position, waiting to clamp the end section of the pole piece.
  • the pole piece clamping assembly 31 clamps the pole piece in advance, and then the pole piece is cut by the pole piece cutting assembly 8 to form a finishing section.
  • the pole piece clamping assembly 31 always clamps the finishing section when moving from the material receiving position to the feeding position, so that the pole piece clamping assembly 31 can provide a controllable tension force for the finishing section.
  • the pole piece clamping assembly 31 releases the finishing section and retreats from the feeding position to the receiving position, waiting for the next starting section of the pole piece to be clamped, and then finishing a winding or finishing process.
  • the distance between the pole piece roll-in section 50 conveyed by the clamping roller or the clamping mechanism and the winding pin 41 is too large, resulting in the winding section 50
  • the free end is prone to wrinkles and bulges, and at the same time, the winding section 50 is difficult to match the high-speed winding state of the winding needle 41; on the other hand, the winding needle 41 pulls the winding section 50 into the winding by applying friction to the pole piece through the diaphragm.
  • the diaphragm will be stretched under the action of the friction of the pole piece, and it is prone to wrinkles, which ultimately affects the performance of the battery.
  • the roll-in section 50 of the pole piece feeding device 3 is directly transported to the winding needle 41.
  • the roll-in section 50 of the pole piece can be transported to an area very close to the winding needle 41, so the winding section The free end of 50 without tension can be reserved very short, thus effectively solving the uncontrollable free state of the winding section 50 and the problem of folding, bending or wrinkling bulge; on the other hand, because the winding section 50 is transported To the area very close to the winding needle 41, the winding section 50 needs to move with a short path distance, which is well adapted to the high-speed winding of the winding needle 41.
  • the starting section or the ending section of the pole piece is clamped by the pole piece feeding device 3, and the starting section or the ending section is directly conveyed to the winding needle under the drive of the drive assembly 32 41.
  • the pole piece feeding device 3 can provide a controllable tension force for the initial section or the ending section, and reduce the damage caused by the initial section or the ending section being in a freely suspended state. This leads to the possibility of problems such as displacement, bending and discounting when entering the winding needle 41 in the initial section or the final section, and improves the winding quality of the battery.
  • the pole piece feeding device 3 can shorten the distance between the initial section or the end section and the winding needle 41, so as to ensure that the winding section 50 is well adapted to the high-speed winding of the winding needle 41.
  • the pole piece winding device 4 includes a turntable 42 and two winding needles 41 arranged on the turntable 42. After one of the winding needles 41 completes the winding process, the turntable 42 rotates so that the completed winding needle 41 leaves the winding position and is in the unloading position, while the other winding needle 41 enters the winding position.
  • the winding needle 41 includes two semi-shafts 41a that can be opened and closed. In the winding process, the two half shafts 41 a or one of the half shafts 41 a are opened in the horizontal direction to form a vertical center gap. The ends of the inner diaphragm 10 and the outer diaphragm 20 are aligned with the center gap in the axial direction of the winding needle 41.
  • the two half shafts 41a move from the rear side to the front side in the axial direction of the winding needle 41 so that the ends of the inner diaphragm 10 and the outer diaphragm 20 enter the center gap.
  • the two half shafts 41a are closed again to clamp the ends of the inner diaphragm 10 and the outer diaphragm 20.
  • the winding needle 41 is rotated to wind a predetermined number of layers of the inner diaphragm 10 and the outer diaphragm 20 in advance, and then the cathode sheet 40 is directly transported between the inner diaphragm 10 and the winding needle 41 through a pole piece feeding device 3, and passes through the other pole piece.
  • the sheet feeding device 3 directly conveys the anode sheet 30 between the outer diaphragm 20 and the inner diaphragm 10. Finally, the anode sheet 30 and the cathode sheet 40 are each wound by the winding needle 41 together with the inner diaphragm 10 and the outer diaphragm 20 under the action of the friction force of the adjacent diaphragm.
  • the number of winding needles 41 provided on the turntable 42 is not limited to two, and may be one or more than three.
  • the pole piece unwinding device 2 unwinds to output the pole piece.
  • the feeding assembly 7 clamps the pole piece from the tape receiving position and moves to the receiving position, and then conveys the winding section 50 of the pole piece to the pole piece feeding device 3 at the receiving position.
  • the tape connection position refers to the position where the feeding assembly 7 is to clamp the pole piece output by the pole piece unwinding device 2.
  • the receiving position refers to the position of the pole piece conveyed by the pole piece feeding device 3 to be clamped and taken by the feeding assembly 7.
  • the feeding assembly 7 is used to support and transport the pole pieces, and reduce the possibility of the pole pieces sag or cannot accurately enter the pole piece clamping assembly 31 due to the long transmission path from the pole piece unwinding device 2 to the pole piece feeding device 3.
  • the two pole piece feeding devices 3 at the material receiving position clamp the initial section of the anode piece 30 to be rolled and the initial section of the cathode piece 40 to be rolled through their respective pole piece clamping assemblies 31.
  • the initial section to be rolled can pass through the pole piece clamping assembly 31 at least partially, thereby ensuring clamping stability and reliability.
  • the pole piece clamping assembly 31 applies a controllable tension force to most or the whole of the initial section, thereby maintaining the tension state.
  • the pole piece clamping assembly 31 includes a first roller frame 311, a driving roller 312, a first power source 313, a second roller frame 314, a driven roller 315, and a second power source 316.
  • the second roller frame 314 is movably connected to the first roller frame 311.
  • the driven roller 315 and the driving roller 312 are arranged in parallel.
  • the parallelism here is not limited to absolute parallel in geometric meaning, and can also refer to substantially parallel within the manufacturing tolerance range.
  • the driven roller 315 and the driving roller 312 are both cylindrical rollers, and their axes are parallel to each other.
  • the first power source 313 can drive the driving roller 312 to rotate.
  • the first power source 313 may be a motor.
  • the active roller 312 is rotatably connected to the first roller frame 311.
  • the first power source 313 is connected to the first roller frame 311 and the output end is connected to the active roller 312.
  • the driven roller 315 is rotatably connected to the second roller frame 314.
  • the second power source 316 is connected to the first roller frame 311 and the output end is connected to the second roller frame 314.
  • the second power source 316 can drive the second roller frame 314 to drive the driven roller 315 to move in a direction approaching or away from the driving roller 312, thereby reducing or increasing the gap between the driven roller 315 and the driving roller 312, so that The driving roller 315 and the driving roller 312 clamp or release the winding section 50 of the pole piece.
  • the driven roller 315 is rotatably connected to the first roller frame 311.
  • the driving roller 312 is rotatably connected to the second roller frame 314.
  • the first power source 313 is connected to the second roller frame 314 and the output end is connected to the active roller 312.
  • the second power source 316 is connected to the first roller frame 311 and the output end is connected to the second roller frame 314.
  • the second power source 316 can drive the second roller frame 314 to drive the driving roller 312 to move closer to or away from the driven roller 315, thereby reducing or increasing the gap between the driven roller 315 and the driving roller 312, so that The driving roller 315 and the driving roller 312 clamp or release the winding section 50 of the pole piece.
  • the driving roller 312 and the driven roller 315 clamp the winding section 50 of the pole piece.
  • the first power source 313 drives the driving roller 312 to rotate and drives the driven roller 315 to rotate synchronously, and the linear speed of the driving roller 312 is the same as the linear speed of the winding needle 41, so that the winding section 50 can always maintain tension during the entire winding process status. At any time during the entire winding process, the winding section 50 can maintain basically the same tension state.
  • the pole piece clamping assembly 31 is reduced.
  • Excessive tension applied to the winding section 50 with the winding needle 41 may cause the winding section 50 to break or crack; on the other hand, when the driving roller 312 rotates, the winding section 50 of the pole piece is driven to the winding needle 41
  • the feeding can effectively reduce the problems of wrinkles, bulges and stretches of the diaphragm caused by the winding section 50 of the pole piece when the winding needle 41 pre-winds the diaphragm.
  • the pole piece feeding device 3 further includes a first guide rail 33.
  • the first guide rail 33 extends in the radial direction of the driving roller 312.
  • the second roller frame 314 is linearly movably connected to the first roller frame 311 via the first guide rail 33.
  • the second roller frame 314 can be driven to move linearly along the first guide rail 33 by the second power source 316, so that one of the driven roller 315 and the driving roller 312 moves closer to or away from the other.
  • the first guide rail 33 may be a linear guide rail.
  • the second power source 316 may be an electric cylinder or a hydraulic cylinder.
  • the pole piece feeding device 3 further includes a lead screw.
  • the axial direction of the lead screw is perpendicular to the axial direction of the driving roller 312.
  • the second roller frame 314 is threadedly connected with the lead screw.
  • the second power source 316 is used to drive the lead screw to rotate so that the second roller frame 314 can move along the axial direction of the lead screw, so that the second roller frame 314 drives one of the driven roller 315 and the driving roller 312 to approach or move away The other moves.
  • the second power source 316 may be an electric motor.
  • the second power source 316 may be a swing cylinder.
  • the second roller frame 314 is connected with the swing shaft of the swing cylinder.
  • the swing plane of the swing axis of the swing cylinder is perpendicular to the axial direction of the driving roller 312.
  • the swing cylinder drives the second roller frame 314 to swing to move one of the driven roller 315 and the driving roller 312 closer to or away from the other.
  • the first roller frame 311 has two cantilever beams 311 a spaced apart along the axial direction of the active roller 312 and a connecting rod 311 b connecting the two cantilever beams 311 a.
  • the connecting rod 311b extends along the axial direction of the driving roller 312. Both ends of the connecting rod 311b are respectively connected to the middle area of the cantilever beam 311a.
  • the second power source 316 is connected to the connecting rod 311b and is located in the space enclosed by the connecting rod 311b and the cantilever beam 311a.
  • the second power source 316 and the second roller frame 314 are respectively arranged on both sides of the connecting rod 311b. In this way, the pole piece clamping assembly 31 has a compact overall structure and saves installation space.
  • the active roller 312 is arranged between two cantilever beams 311a.
  • the end of the driving roller 312 is rotatably connected to the cantilever beam 311a.
  • the driven roller 315 is disposed on the second roller frame 314 and located inside the driving roller 312.
  • the driven roller 315 is disposed between the two cantilever beams 311a.
  • the end of the driven roller 315 is rotatably connected to the cantilever beam 311a.
  • the driving roller 312 is disposed on the second roller frame 314 and located inside the driven roller 315.
  • the driven roller 315 has two opposite ends in the axial direction of the driven roller 315 and a middle section arranged between the two ends.
  • the axial dimension of the driving roller 312 is smaller than the axial dimension of the driven roller 315, and the entire middle section of the driving roller 312 and the driven roller 315 is arranged corresponding to the radial direction of the driving roller 312.
  • the active roller 312 has two opposite ends in the axial direction of the active roller and a middle section disposed between the two ends.
  • the axial dimension of the driven roller 315 is smaller than the axial dimension of the driving roller 312, and the whole of the driven roller 315 and the middle section of the driving roller 312 are arranged corresponding to the radial direction of the driving roller 312.
  • the driven roller 315 and the driving roller 312 clamp the roll-in section 50
  • the two edges of the roll-in section 50 along its own width will not be clamped by the driving roller 312 and the driven roller 315, and the roll-in section 50 is lowered.
  • the two edges of 50 may be wrinkled under the action of extrusion stress, which improves the quality of the wound battery.
  • the diameter of the driving roller 312 is smaller or larger than the diameter of the driven roller 315.
  • the driving assembly 32 includes a base 321, a second guide rail 322 and a driving component 323.
  • the pole piece clamping assembly 31 is linearly movably connected to the second guide rail 322, and is connected to the base 321 through the second guide rail 322.
  • the first roller frame 311 of the pole piece clamping assembly 31 is slidably connected to the second guide rail 322.
  • the first roller frame 311 includes a connecting plate connected with the second guide rail 322.
  • the cantilever beam 311 a extends from the connecting plate in a direction away from the second guide rail 322.
  • the driving component 323 is connected and fixed to the base 321.
  • the output end of the driving component 323 is connected to the pole piece clamping assembly 31 to drive the pole piece clamping assembly 31 to move along the second guide rail 322 so that the pole piece clamping assembly 31 reciprocates at the receiving position and the feeding position.
  • the driving part 323 includes a motor and a transmission belt connected to the base 321.
  • the transmission belt is connected with the first roller frame 311 of the pole piece clamping assembly 31.
  • the motor drives the transmission belt to rotate, thereby driving the first roller frame 311 to linearly reciprocate along the second guide rail 322.
  • the motor can be a servo motor.
  • the base 321 is a frame structure, which can reduce its own weight.
  • the driving assembly 32 includes a telescopic part and a driving part 323.
  • the telescopic part is connected with the pole piece clamping assembly 31.
  • the driving component 323 drives the telescopic component to expand and contract, so that the pole piece clamping assembly 31 reciprocates at the receiving position and the feeding position.
  • the driving assembly 32 may be an electric cylinder or a pneumatic cylinder.
  • the driving assembly 32 includes a lead screw and a driving part 323.
  • the lead screw is threadedly connected with the pole piece clamping assembly 31.
  • the driving component 323 drives the lead screw to rotate, so that the pole piece clamping assembly 31 reciprocates at the receiving position and the feeding position.
  • the driving part 323 may be a servo motor.
  • the pole piece feeding device 3 further includes a first position sensor 34.
  • the first position sensor 34 is disposed in the driving assembly 32 or the pole piece clamping assembly 31.
  • the first position sensor 34 is used to detect the position of the pole piece clamping assembly 31.
  • the first position sensor 34 may be a linear displacement sensor.
  • the first position sensor 34 includes a proximity switch.
  • the proximity switch is installed and fixed on the base 321, and a trigger plate is installed on the first roller frame 311. or.
  • the proximity switch is installed and fixed on the first roller frame 311, and a trigger plate is installed on the base 321.
  • the trigger board can trigger the proximity switch.
  • the number of proximity switches is three, so that when the pole piece clamping assembly 31 moves to the receiving position, the feeding position, or the middle position between the receiving position and the feeding position, the trigger plate can trigger the corresponding approach switch.
  • the first position sensor 34 can accurately detect the position of the pole piece clamping assembly 31 to improve the position accuracy of the pole piece clamping assembly 31 and ensure that the pole piece clamping assembly 31 accurately stays at the predetermined position of the receiving or feeding position. It is beneficial to improve the accuracy of the material receiving and feeding of the pole piece clamping assembly 31, thereby helping to improve the accuracy of the winding position of the winding section 50.
  • the pole piece feeding device 3 further includes a correction component 35 for adjusting the position of the pole piece before being rolled along the width direction of the pole piece.
  • the width direction of the pole piece is perpendicular to the transmission direction of the pole piece.
  • the correction assembly 35 includes a bracket 351, a third guide rail 352 and a third power source 353.
  • the third guide rail 352 and the third power source 353 are installed on the bracket 351.
  • the third guide rail 352 extends along the axial direction of the driving roller 312.
  • the driving assembly 32 is movably disposed on the third guide rail 352.
  • the third power source 353 drives the entire driving assembly 32 to move linearly along the third guide rail 352.
  • the third power source 353 may be a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder.
  • the output end of the third power source 353 is connected to the base 321 of the driving assembly 32.
  • the correction assembly 35 can drive the entire driving assembly 32 and the pole piece clamping assembly 31 to move synchronously along the width direction of the pole piece.
  • the pole piece clamping assembly 31 is driven to move through the correction assembly 35 to correct the roll-in section 50 clamped by the pole piece clamping assembly 31 , So that the winding section 50 and the diaphragm are aligned in the width direction, which is beneficial to improve the winding quality of the battery and the product qualification rate.
  • the pole piece winding device 1 further includes an industrial camera or a photoelectric position sensor (not shown in the figure) for detecting the alignment of the winding section 50 and the diaphragm in the width direction.
  • an industrial camera or a photoelectric position sensor (not shown in the figure) for detecting the alignment of the winding section 50 and the diaphragm in the width direction.
  • a detection signal is sent to the controller.
  • the controller analyzes and processes the detection signal, it controls the correction component 35 to perform correction actions on the winding section 50.
  • the pole piece feeding device 3 further includes a second position sensor 36.
  • the second position sensor 36 is disposed on the bracket 351 or the driving assembly 32, and the second position sensor 36 is used to detect the position of the driving assembly 32.
  • the second position sensor 36 may be a linear displacement sensor.
  • the second position sensor 36 includes a proximity switch and a trigger plate. One of the proximity switch and the trigger plate is installed and fixed on the bracket 351, and the other is installed on the base 321.
  • the second position sensor 36 can accurately detect the position of the drive assembly 32, so that the position of the pole piece clamping assembly 31 can be further accurately controlled in the width direction to improve the overall correction accuracy of the pole piece feeding device 3, which is beneficial Improve the alignment accuracy of the winding section 50 and the diaphragm.
  • the pole piece winding device 1 further includes a pole piece guide assembly 5.
  • the pole piece guide assembly 5 is arranged upstream of the pole piece clamping assembly 31 and downstream of the feeding assembly 7.
  • the pole piece guide assembly 5 is used to guide the roll-in section 50 to smoothly enter the pole piece clamping assembly 31, thereby reducing the position of the roll-in section 50 output from the feeding assembly 7 from shifting and failing to enter the pole piece clamping assembly 31 smoothly.
  • the roll-in section 50 may have the possibility of folding or wrinkling at the entrance of the pole piece clamping assembly 31.
  • the pole piece guide assembly 5 includes a material gap 51.
  • the pole piece guide assembly 5 includes two plates. The two plates are intersected and form a gap 51 between them.
  • the pole piece winding device 1 further includes a winding guide assembly 6.
  • the winding guide assembly 6 is arranged downstream of the pole piece clamping assembly 31 and upstream of the winding needle 41.
  • the winding guide assembly 6 includes a fixing frame 61 and a guide 62 detachably connected to the fixing frame 61.
  • the guide 62 is used to support and guide the roll-in section 50.
  • the guide 62 can guide the winding section 50 to a feeding path tangent to the winding needle 41, so as to facilitate the winding section 50 to be wound along the tangent line of the winding needle 41, and the guide 62 can also provide the winding section 50
  • the supporting force further reduces the possibility that the winding section 50 sags before being rolled, and also further reduces the possibility that the winding section 50 is folded, bent, or bulged when entering the winding needle 41.
  • the winding guide assembly 6 is used to support and guide the winding section 50 of the cathode sheet 40. In an example, referring to FIG. 5, the winding guide assembly 6 can also be used to support and guide the winding section 50 of the anode sheet 30.
  • the guide 62 has a supporting guide surface 621.
  • the supporting guide surface 621 includes a first arc-shaped concession section 621a, a middle straight section 621b, and a second arc-shaped concession section 621c that are successively distributed along the conveying direction of the pole piece.
  • the middle straight section 621b of the guide 62 is used to support the winding section 50
  • the first arc-shaped relief section 621a is used to make way for the winding section 50 when the winding section 50 enters the guide 62, and lower the winding section There is a possibility of premature contact between the end of 50 and the guide 62, which may be bent.
  • the second arc-shaped relief section 621c is used to make way for the winding section 50 when the winding section 50 leaves the guide 62, so as to reduce the possibility that the end of the winding section 50 contacts the guide 62 and is scratched by the guide 62.
  • the fixing frame 61 includes a bracket and a telescopic mechanism connected to the bracket.
  • the telescopic mechanism drives the guide 62 to move through the telescopic movement to change the spatial position.
  • the guide 62 can be swingably connected to the telescopic mechanism, so that the angle of the supporting guide surface 621 of the guide 62 can be flexibly adjusted.
  • the feeding assembly 7 of the pole piece unwinding device 2 includes a pole piece clamping unit 71 and a fourth power source (not shown in the figure).
  • the pole piece clamping unit 71 is used for clamping the pole piece output by the pole piece unwinding device 2 at the tape connection position.
  • the fourth power source can drive the pole piece clamping unit 71 to move back and forth between the tape receiving position and the material receiving position. After the pole piece clamping unit 71 clamps the pole piece at the strap connection position, the fourth power source drives the pole piece clamping unit 71 to move to the material receiving position, and then after the pole piece clamping assembly 31 clamps the pole piece, the pole piece clamp The holding unit 71 releases the pole piece and returns to the strap receiving position driven by the fourth power source.
  • the pole piece clamping unit 71 includes a clamping roller group 711 and a pole piece supporting assembly 712 arranged downstream of the clamping roller group 711.
  • the nip roller group 711 includes a first pinch roller 711a and a second pinch roller 711b.
  • the first pinch roller 711a and the second pinch roller 711b are close to or away from each other to clamp or release the pole piece.
  • the pole piece support assembly 712 includes a first support plate 712a and a second support plate 712b. The pole piece can pass between the first support plate 712a and the second support plate 712b to be supported by the pole piece support assembly 712, ensuring that the pole piece conveyed to the pole piece clamping assembly 31 reduces the free hanging section.
  • the pole piece cutting assembly 8 of the pole piece unwinding device 2 is arranged on the moving path of the feeding assembly 7 from the tape receiving position to the material receiving position.
  • the feeding assembly 7 conveys the pole pieces to the pole piece clamping assembly 31, the feeding assembly 7 at least partially passes over the cutting assembly.
  • the pole piece cutting assembly 8 includes a knife seat 81 and a cutter 82 that are arranged oppositely.
  • the pole piece winding device 1 further includes a diaphragm guide assembly 9 for guiding the outer diaphragm 20 into the winding needle 41.
  • a diaphragm guide assembly 9 for guiding the outer diaphragm 20 into the winding needle 41.
  • the two half shafts 41a of the winding needle 41 or one of the half shafts 41a move and open in the horizontal direction to form a vertical center gap.
  • the diaphragm guide assembly 9 guides the outer diaphragm 20 to above the central gap.
  • the ends of the inner diaphragm 10 and the outer diaphragm 20 are aligned with the center gap in the axial direction of the winding needle 41.
  • the two half shafts 41 a of the winding needle 41 move from the rear side to the front side along the axial direction of the winding needle 41 so that the ends of the outer diaphragm 20 and the inner diaphragm 10 move into the center gap of the winding needle 41.
  • the two half shafts 41a of the winding needle 41 are closed to clamp the ends of the outer diaphragm 20 and the inner diaphragm 10.
  • the diaphragm guide assembly 9 guides the outer diaphragm 20 to a position vertically tangent to the winding needle 41 so that the outer diaphragm 20 enters the winding needle 41 along the tangent line of the winding needle 41.
  • the winding needle 41 is started, and after the outer diaphragm 20 and the inner diaphragm 10 are pre-rolled to a predetermined number of layers, the cathode sheet 40 and the anode sheet 30 are transported to the winding needle 41 by the electrode sheet feeding device 3.
  • the diaphragm and the pole piece are jointly wound by the winding needle 41 to form a battery cell.
  • the diaphragm guide assembly 9 includes a guide roller 91 and a telescopic rod 92.
  • the guide roller 91 is rotatably connected to the end of the telescopic rod 92.
  • the telescopic rod 92 can drive the guide roller 91 to move above the winding needle 41 through a telescopic movement.
  • the outer diaphragm 20 is conveyed by the guide roller 91 and the end of the outer diaphragm 20 is aligned with the center gap of the winding needle 41.
  • the telescopic rod 92 drives the guide roller 91 to return to the initial position, in which the outer circumference of the guide roller 91 and the outer circumference of the winding needle 41 are tangent.
  • the pole piece feeding device 3 is in the receiving position.
  • the feeding assembly 7 clamps the pole piece and sends the initial section of the pole piece into the pole piece clamping assembly 31 at the material receiving position.
  • Any winding needle 41 on the turntable 42 is in the winding position.
  • the winding needle 41 has pre-rolled the inner diaphragm 10 and the outer diaphragm 20 in a predetermined number of layers.
  • the driving assembly 32 drives the pole piece clamping assembly 31 to move from the receiving position to the feeding position.
  • the initial section maintains a tensioned state rather than a freely suspended state.
  • the clamping roller group 711 of the feeding assembly 7 is in an open state.
  • the pole piece clamping assembly 31 has directly sent the initial section into the winding needle 41, and the linear speed of the driving roller 312 is consistent with the linear speed of the winding needle 41.
  • the pole piece clamping assembly 31 releases the pole piece, and is driven by the driving assembly 32 to retract from the feeding position to the receiving position.
  • the winding needle 41 continues to wind the diaphragm and the pole piece. After the winding needle 41 is wound by a predetermined length, the winding is stopped. Both the feeding assembly 7 and the pole piece clamping assembly 31 clamp the pole pieces. Use the pole piece cutting assembly 8 to cut the pole pieces, and make the pole piece form a finishing section on the side of the pole piece cutting assembly 8 close to the pole piece clamping assembly 31, and form a waiting section on the side far from the pole piece clamping assembly 31 The beginning of a winding process. The winding needle 41 is activated, and the driving assembly 32 drives the pole piece clamping assembly 31 of the clamping and closing section to move from the receiving position to the feeding position.
  • the driving assembly 32 drives the pole piece clamping assembly 31 to clamp and move the finishing section to the feeding position.
  • the driving roller 312 rotates and its linear velocity is consistent with the linear velocity of the winding needle 41.
  • the pole piece clamping assembly 31 directly feeds the finishing section into the winding needle 41 to be wound, completing the winding and finishing processes once.
  • the finishing section remains in a tensioned state instead of being freely suspended.
  • the turntable 42 rotates, and the next winding needle 41 enters the winding position, and the above actions are repeated in a loop.
  • the pole piece winding device 1 includes two pole piece feeding devices 3, which are used to transport the cathode piece 40 and the anode piece 30 respectively.
  • the number of pole piece feeding devices 3 may be one or more than three, which can be flexibly selected according to product production requirements.
  • the pole piece winding device 1 of the embodiment of the present application applies a controllable tension force to the winding section 50 of the pole piece to be input into the winding needle 41 through the pole piece feeding device 3, so as to ensure the winding section 50 of the pole piece itself It is basically not in a freely suspended state, which effectively reduces the possibility of problems such as displacement, bending and discounting when the initial section or the final section enters the winding needle 41, and improves the winding quality of the battery.
  • the embodiment of the present application also provides a pole piece winding method, including:
  • the pole piece clamping assembly 31 of the pole piece feeding device 3 clamps the winding section 50 of the pole piece at the receiving position, and the driving assembly 32 of the pole piece feeding device 3 drives the pole piece holding assembly 31 at the receiving position and feeding Position reciprocating
  • the winding needle of the pole piece winding device 3 winds the pole pieces; at the feeding position, the pole piece feeding device 3 directly conveys the winding section to the winding needle 41.
  • the pole piece clamping assembly 31 of the pole piece feeding device 3 clamps the winding section 50 of the pole piece and directly conveys the winding section 50 under the driving of the driving assembly 32 To reel needle 41.
  • the pole piece feeding device 3 can provide a controllable tension force for the take-in section 50, and reduce the in-winding section 50 caused by the free hanging state of the take-in section 50.
  • it is prone to problems such as displacement, bending and discounting, which improves the winding quality of the battery.

Abstract

A pole piece winding apparatus (1) and a pole piece winding method. The pole piece winding apparatus (1) comprises: a pole piece unwinding device (2) for driving a material roll to output a pole piece to a receiving position; a pole piece feeding device (3) provided downstream the pole piece unwinding device (2), the pole piece feeding device (3) comprising a pole piece clamping component (31) and a driving component (32), the pole piece clamping component (31) being connected to the driving component (32), the pole piece feeding device (3) being able to clamp, at the receiving position, a section to be winded (50) of the pole piece by means of the pole piece clamping component (31), the pole piece feeding device (3) driving, by means of the driving component (32), the pole piece clamping component (31) to move reciprocally between the receiving position and a feeding position; and a pole piece winding device (4) provided downstream the pole piece feeding device (3), the pole piece winding device (4) comprising a winding member (41) for winding the pole piece; and in the feeding position, the pole piece feeding device (3) is able to directly feed the section to be winded (50) to the winding member (41). The pole piece winding apparatus (1) can ensure that the section to be winded (50) of the pole piece has a controllable tensioning force, reducing the possibility of displacement, bending and fracture easily occurring when the section to be winded (50) enters the winding member (41).

Description

极片卷绕设备以及极片卷绕方法Pole piece winding equipment and pole piece winding method
相关申请的交叉引用Cross references to related applications
本申请要求享有于2019年07月15日提交的名称为“极片卷绕设备”的中国专利申请201910636229.7的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of the Chinese patent application 201910636229.7 named "Pole Piece Winding Equipment" filed on July 15, 2019, and the entire content of this application is incorporated herein by reference.
技术领域Technical field
本申请涉及电池加工设备技术领域,特别是涉及一种极片卷绕设备以及极片卷绕方法。This application relates to the technical field of battery processing equipment, in particular to a pole piece winding device and a pole piece winding method.
背景技术Background technique
在动力锂电池生产过程中,需要使用卷绕设备将极片卷绕成电芯。卷绕初始步骤,卷针预先卷绕一定层数的内侧隔膜和外侧隔膜,然后将极片送至卷针处,并最终使得极片和隔膜一同被卷针卷绕。然而,现有技术卷绕过程中,极片的入卷段(可以是极片待进入卷针的起始段或收尾段)在完全进入卷针之前,极片的入卷段会处于自由悬空状态,由此使得极片的入卷段没有张力,从而极片的入卷段容易移位跑偏,导致在进入卷针时容易发生移位、弯曲打折等问题,影响电芯卷绕质量。In the production process of power lithium batteries, winding equipment is required to wind the pole pieces into batteries. In the initial step of winding, the winding needle pre-winds a certain number of layers of inner and outer diaphragms, and then the pole piece is sent to the winding needle, and finally the pole piece and the diaphragm are wound together by the winding needle. However, in the winding process of the prior art, the winding section of the pole piece (which can be the initial section or the end section of the pole piece to enter the winding needle) before fully entering the winding needle, the winding section of the pole piece will be freely suspended Therefore, there is no tension in the winding section of the pole piece, and the winding section of the pole piece is easily displaced and deviated, causing problems such as displacement, bending and folding when entering the winding needle, and affecting the winding quality of the battery.
发明内容Summary of the invention
本申请实施例提供一种极片卷绕设备以及极片卷绕方法,能够保证极片的入卷段具有可控的张紧力,降低因入卷段处于自由悬空状态而导致在入卷段进入卷针时容易发生移位、弯曲打折等问题的可能性。The embodiments of the application provide a pole piece winding device and a pole piece winding method, which can ensure that the winding section of the pole piece has a controllable tension force, and reduce the winding section caused by the winding section being in a freely suspended state. When entering the winding needle, it is prone to problems such as displacement, bending and discounting.
一方面,本申请实施例提出了一种极片卷绕设备,其包括:On the one hand, an embodiment of the present application proposes a pole piece winding device, which includes:
极片放卷装置,用于驱动料卷向接料位输出极片;极片送片装置,设置于极片放卷装置的下游,极片送片装置包括极片夹持组件和驱动组件, 极片夹持组件与驱动组件相连接,极片送片装置能够通过极片夹持组件在接料位夹紧极片的入卷段,极片送片装置通过驱动组件驱动极片夹持组件在接料位和送料位往复移动;极片卷绕装置,设置于极片送片装置的下游,极片卷绕装置包括用于卷绕极片的卷针;在送料位,极片送片装置能够将入卷段直接输送至卷针。The pole piece unwinding device is used to drive the material roll to the receiving position to output the pole pieces; the pole piece feeding device is arranged downstream of the pole piece unwinding device, and the pole piece feeding device includes a pole piece clamping assembly and a driving assembly, The pole piece clamping assembly is connected with the driving assembly. The pole piece feeding device can clamp the winding section of the pole piece at the receiving position through the pole piece clamping assembly. The pole piece feeding device drives the pole piece clamping assembly through the driving assembly. It moves back and forth between the receiving and feeding positions; the pole piece winding device is arranged downstream of the pole piece feeding device. The pole piece winding device includes a winding needle for winding the pole pieces; at the feeding position, the pole piece feeding The device can directly convey the winding section to the winding needle.
根据本发明实施例的一个方面,极片夹持组件包括第一辊架、主动辊、第一动力源、第二辊架、从动辊和第二动力源,第二辊架可移动地连接于第一辊架,从动辊和主动辊中的一者设置于第二辊架,另一者设置于第一辊架,从动辊与主动辊平行设置,第一动力源与主动辊相连接,第二动力源通过驱动第二辊架而带动从动辊和主动辊中的一者靠近或远离另一者移动,以夹紧或释放入卷段,驱动组件与第一辊架相连接。According to an aspect of the embodiment of the present invention, the pole piece clamping assembly includes a first roller frame, a driving roller, a first power source, a second roller frame, a driven roller, and a second power source, and the second roller frame is movably connected In the first roller frame, one of the driven roller and the driving roller is arranged in the second roller frame, the other is arranged in the first roller frame, the driven roller is arranged parallel to the driving roller, and the first power source is opposite to the driving roller. Connected, the second power source drives one of the driven roller and the driving roller to move closer to or away from the other by driving the second roller frame to clamp or release the winding section, and the drive assembly is connected to the first roller frame .
根据本发明实施例的一个方面,极片送片装置还包括第一导轨,第一导轨沿从动辊靠近或远离主动辊的方向延伸,第二辊架通过第一导轨可直线移动连接于第一辊架,第二动力源驱动第二辊架沿第一导轨做直线移动;或者,According to one aspect of the embodiment of the present invention, the pole piece feeding device further includes a first guide rail, the first guide rail extends along the direction of the driven roller approaching or away from the driving roller, and the second roller frame is linearly movably connected to the first guide rail. A roller frame, the second power source drives the second roller frame to move linearly along the first guide rail; or,
第二动力源包括摆动气缸,第二辊架与摆动气缸相连接,通过摆动气缸驱动第二辊架摆动。The second power source includes a swing cylinder, the second roller frame is connected with the swing cylinder, and the second roller frame is driven to swing by the swing cylinder.
根据本发明实施例的一个方面,第一辊架具有两个沿主动辊的轴向间隔设置的悬臂梁以及连接两个悬臂梁的连接杆,第二动力源连接于第一辊架并且位于连接杆和悬臂梁围合的空间内,第二辊架可移动连接于连接杆。According to an aspect of the embodiment of the present invention, the first roller frame has two cantilever beams spaced apart along the axial direction of the active roller and a connecting rod connecting the two cantilever beams, and the second power source is connected to the first roller frame and is located in the connecting rod. In the space enclosed by the rod and the cantilever beam, the second roller frame is movably connected to the connecting rod.
根据本发明实施例的一个方面,从动辊具有沿自身轴向相对的两个端部和设置于两个端部之间的中间段,主动辊的轴向尺寸小于从动辊的轴向尺寸,主动辊与从动辊的中间段沿主动辊的径向相对应设置;或者,According to an aspect of the embodiment of the present invention, the driven roller has two end portions opposed to each other in the axial direction of the driven roller and an intermediate section arranged between the two end portions, and the axial dimension of the driving roller is smaller than the axial dimension of the driven roller , The middle section of the driving roller and the driven roller are arranged correspondingly along the radial direction of the driving roller; or,
主动辊具有沿自身轴向相对的两个端部和设置于两个端部之间的中间段,从动辊的轴向尺寸小于主动辊的轴向尺寸,从动辊与主动辊的中间段沿主动辊的径向相对应设置。The driving roller has two opposite ends in the axial direction of its own and a middle section arranged between the two ends. The axial dimension of the driven roller is smaller than that of the driving roller. The middle section of the driven roller and the driving roller Correspondingly arranged along the radial direction of the driving roller.
根据本发明实施例的一个方面,驱动组件包括第二导轨和驱动部件,极片夹持组件可直线移动地连接于第二导轨,驱动部件的输出端连接于极 片夹持组件,以驱动极片夹持组件沿第二导轨移动,以使极片夹持组件在接料位和送料位往复移动;或者,According to one aspect of the embodiment of the present invention, the driving assembly includes a second guide rail and a driving part, the pole piece clamping assembly is linearly movably connected to the second guide rail, and the output end of the driving part is connected to the pole piece clamping assembly to drive the pole piece clamping assembly. The sheet clamping assembly moves along the second guide rail, so that the pole sheet clamping assembly reciprocates at the receiving position and the feeding position; or,
驱动组件包括伸缩部件和驱动部件,伸缩部件与极片夹持组件相连接,驱动部件驱动伸缩部件伸缩运动,以使极片夹持组件在接料位和送料位往复移动;或者,The driving assembly includes a telescopic component and a driving component, the telescopic component is connected with the pole piece clamping component, and the driving component drives the telescopic component to move, so that the pole piece clamping component reciprocates at the receiving position and the feeding position; or,
驱动组件包括丝杠和驱动部件,丝杠与极片夹持组件螺纹连接,驱动部件驱动丝杠转动,以使极片夹持组件在接料位和送料位往复移动。The drive assembly includes a lead screw and a drive part, the lead screw is threadedly connected with the pole piece clamping assembly, and the drive part drives the lead screw to rotate, so that the pole piece clamping assembly reciprocates at the receiving position and the feeding position.
根据本发明实施例的一个方面,极片送片装置还包括第一位置传感器,第一位置传感器设置于驱动组件或极片夹持组件,第一位置传感器用于检测极片夹持组件的位置。According to one aspect of the embodiment of the present invention, the pole piece feeding device further includes a first position sensor, the first position sensor is arranged at the drive assembly or the pole piece clamping assembly, and the first position sensor is used to detect the position of the pole piece clamping assembly .
根据本发明实施例的一个方面,极片送片装置还包括纠偏组件,纠偏组件包括支架、第三导轨和第三动力源,第三导轨和第三动力源设置于支架,第三导轨沿主动辊的轴向延伸,驱动组件可移动地设置于第三导轨,第三动力源驱动驱动组件沿第三导轨移动。According to one aspect of the embodiment of the present invention, the pole piece feeding device further includes a correction assembly, the correction assembly includes a bracket, a third rail and a third power source, the third rail and the third power source are arranged on the bracket, and the third rail moves along the active The roller extends in the axial direction, the driving assembly is movably arranged on the third guide rail, and the third power source drives the driving assembly to move along the third guide rail.
根据本发明实施例的一个方面,极片送片装置还包括第二位置传感器,第二位置传感器设置于支架或驱动组件,第二位置传感器用于检测驱动组件的位置。According to one aspect of the embodiment of the present invention, the pole piece feeding device further includes a second position sensor, the second position sensor is arranged on the bracket or the drive assembly, and the second position sensor is used to detect the position of the drive assembly.
根据本发明实施例的一个方面,极片卷绕设备还包括极片引导组件,极片引导组件设置于极片夹持组件的上游,极片引导组件用于引导入卷段进入极片夹持组件,极片引导组件包括过料间隙,沿远离极片夹持组件至靠近极片夹持组件的方向,过料间隙逐渐缩小。According to an aspect of the embodiment of the present invention, the pole piece winding device further includes a pole piece guide assembly, the pole piece guide assembly is arranged upstream of the pole piece clamping assembly, and the pole piece guide assembly is used to guide the roll-in section into the pole piece clamping As for the assembly, the pole piece guide assembly includes a material passing gap, and the material passing gap is gradually reduced along the direction away from the pole piece clamping assembly to close to the pole piece clamping assembly.
根据本发明实施例的一个方面,极片卷绕设备还包括入卷导向组件,入卷导向组件设置于极片夹持组件的下游,入卷导向组件包括固定架和可拆卸连接于固定架的导向件,导向件用于支撑和引导入卷段。According to one aspect of the embodiment of the present invention, the pole piece winding device further includes a winding guide assembly that is arranged downstream of the pole piece clamping assembly, and the winding guide assembly includes a fixing frame and a detachable connection to the fixing frame. The guide is used to support and guide the roll-in section.
根据本发明实施例的一个方面,极片放卷装置还包括送料组件,送料组件设置于极片送片装置的上游,送料组件包括极片夹持单元和第四动力源,极片夹持单元用于在接带位夹紧极片,第四动力源驱动极片夹持单元在接带位和接料位之间往复移动。According to one aspect of the embodiment of the present invention, the pole piece unwinding device further includes a feeding assembly, the feeding assembly is arranged upstream of the pole piece feeding device, the feeding assembly includes a pole piece clamping unit and a fourth power source, the pole piece clamping unit It is used to clamp the pole piece at the tape receiving position, and the fourth power source drives the pole piece clamping unit to move back and forth between the tape receiving position and the material receiving position.
根据本发明实施例的一个方面,极片夹持单元包括夹片辊组以及设置 于夹片辊组下游的极片支撑组件,夹片辊组包括第一夹紧辊和第二夹紧辊,第一夹紧辊和第二夹紧辊相互靠近或远离以夹紧或释放极片,极片支撑组件包括第一支撑板和第二支撑板,极片能够从第一支撑板和第二支撑板之间穿过。According to one aspect of the embodiment of the present invention, the pole piece clamping unit includes a clamping roller group and a pole piece support assembly arranged downstream of the clamping roller group, the clamping roller group includes a first clamping roller and a second clamping roller, The first clamping roller and the second clamping roller are close to or away from each other to clamp or release the pole piece. The pole piece support assembly includes a first support plate and a second support plate. The pole piece can be supported from the first support plate and the second support plate. Pass between the boards.
根据本发明实施例的一个方面,极片放卷装置还包括极片切断组件,极片切断组件设置于送料组件从接带位移动至接料位的路径上,极片切断组件用于切断极片,极片切断组件包括相对设置的刀座和切刀。According to one aspect of the embodiment of the present invention, the pole piece unwinding device further includes a pole piece cutting assembly, the pole piece cutting assembly is arranged on the path of the feeding assembly moving from the tape receiving position to the material receiving position, and the pole piece cutting assembly is used to cut off the pole piece. The sheet and pole sheet cutting assembly includes a knife seat and a cutter that are arranged oppositely.
根据本申请实施例的极片卷绕设备,通过极片送片装置夹紧极片的入卷段并在驱动组件的驱动下将入卷段直接输送至卷针。这样,在入卷段进入卷针时,极片送片装置能够为入卷段提供可控的张紧力,降低因入卷段处于自由悬空状态而导致在入卷段进入卷针时容易发生移位、弯曲打折等问题的可能性,提高电芯卷绕质量。According to the pole piece winding device of the embodiment of the present application, the roll-in section of the pole piece is clamped by the pole piece feeding device, and the roll-in section is directly conveyed to the winding needle under the drive of the drive assembly. In this way, when the winding section enters the winding needle, the pole piece feeding device can provide a controllable tension force for the winding section, and reduce the occurrence of the winding section entering the winding needle due to the free suspension state of the winding section. Possibility of problems such as displacement, bending and discount, and improve the quality of battery winding.
另一方面,本申请实施例还提出了一种极片卷绕方法,包括:On the other hand, the embodiment of the present application also proposes a pole piece winding method, including:
驱动料卷向接料位输出极片;Drive the material roll to output pole piece at the receiving position;
极片送片装置的极片夹持组件在接料位夹紧极片的入卷段,极片送片装置的驱动组件驱动极片夹持组件在接料位和送料位往复移动;The pole piece clamping component of the pole piece feeding device clamps the winding section of the pole piece at the receiving position, and the driving component of the pole piece feeding device drives the pole piece clamping component to move back and forth between the receiving position and the feeding position;
极片卷绕装置的卷针卷绕极片;在送料位,极片送片装置将入卷段直接输送至卷针。The winding needle of the pole piece winding device winds the pole piece; at the feeding position, the pole piece feeding device directly transports the winding section to the winding needle.
根据本申请实施例的极片卷绕方法,通过极片送片装置的极片夹持组件夹紧极片的入卷段并在驱动组件的驱动下将入卷段直接输送至卷针。这样,在入卷段进入卷针时,极片送片装置能够为入卷段提供可控的张紧力,降低因入卷段处于自由悬空状态而导致在入卷段进入卷针时容易发生移位、弯曲打折等问题的可能性,提高电芯卷绕质量。According to the pole piece winding method of the embodiment of the present application, the pole piece clamping assembly of the pole piece feeding device clamps the winding section of the pole piece, and the winding section is directly conveyed to the winding needle under the drive of the driving assembly. In this way, when the winding section enters the winding needle, the pole piece feeding device can provide a controllable tension force for the winding section, and reduce the occurrence of the winding section entering the winding needle due to the free suspension state of the winding section. Possibility of problems such as displacement, bending and discount, and improve the quality of battery winding.
附图说明Description of the drawings
下面将通过参考附图来描述本申请示例性实施例的特征、优点和技术效果。The features, advantages, and technical effects of exemplary embodiments of the present application will be described below with reference to the drawings.
图1是本申请一实施例的极片卷绕设备的使用状态一示意图;Fig. 1 is a schematic diagram of a use state of a pole piece winding device according to an embodiment of the present application;
图2是本申请一实施例的极片送片装置的第一视角结构示意图;2 is a schematic structural view of a pole piece feeding device according to an embodiment of the present application;
图3是图2示出的极片送片装置的第二视角结构示意图;3 is a schematic structural view of the pole piece feeding device shown in FIG. 2 from a second perspective;
图4是图1中A处局部放大图;Figure 4 is a partial enlarged view of A in Figure 1;
图5是图4中B处局部放大图;Figure 5 is a partial enlarged view of B in Figure 4;
图6是图1示出实施例的极片卷绕设备的使用状态二示意图;Fig. 6 is a second schematic diagram showing the use state of the pole piece winding device of the embodiment shown in Fig. 1;
图7是图1示出实施例的极片卷绕设备的使用状态三示意图;FIG. 7 is a three schematic diagram showing the use state of the pole piece winding device of the embodiment in FIG. 1;
图8是图1示出实施例的极片卷绕设备的使用状态四示意图。Fig. 8 is a fourth schematic diagram showing the use state of the pole piece winding device of the embodiment shown in Fig. 1.
在附图中,附图未必按照实际的比例绘制。In the drawings, the drawings may not be drawn to actual scale.
标记说明:Mark description:
1、极片卷绕设备;1. Pole piece winding equipment;
2、极片放卷装置;2. Pole piece unwinding device;
3、极片送片装置;31、极片夹持组件;311、第一辊架;311a、悬臂梁;311b、连接杆;312、主动辊;313、第一动力源;314、第二辊架;315、从动辊;316、第二动力源;32、驱动组件;321、基座;322、第二导轨;323、驱动部件;33、第一导轨;34、第一位置传感器;35、纠偏组件;351、支架;352、第三导轨;353、第三动力源;36、第二位置传感器;3. Pole piece feeding device; 31, pole piece clamping assembly; 311, first roller frame; 311a, cantilever beam; 311b, connecting rod; 312, driving roller; 313, first power source; 314, second roller Frame; 315, driven roller; 316, second power source; 32, drive assembly; 321, base; 322, second rail; 323, drive component; 33, first rail; 34, first position sensor; 35 , Correction component; 351, bracket; 352, third guide rail; 353, third power source; 36, second position sensor;
4、极片卷绕装置;41、卷针;41a、半轴;42、转盘;4. Pole piece winding device; 41, winding needle; 41a, half shaft; 42, turntable;
5、极片引导组件;51、过料间隙;5. Pole piece guide assembly; 51. Passing gap;
6、入卷导向组件;61、固定架;62、导向件;621、支撑导向面;621a、第一弧形让位段;621b、中间平直段;621c、第二弧形让位段;6. Roll-in guide assembly; 61. Fixing frame; 62. Guide; 621. Support and guide surface; 621a, first arc-shaped concession section; 621b, middle straight section; 621c, second arc-shaped concession section;
7、送料组件;71、极片夹持单元;711、夹片辊组;711a、第一夹紧辊;711b、第二夹紧辊;712、极片支撑组件;712a、第一支撑板;712b、第二支撑板;7. Feeding component; 71, pole piece clamping unit; 711, clamping roller group; 711a, first clamping roller; 711b, second clamping roller; 712, pole piece support assembly; 712a, first support plate; 712b. The second support plate;
8、极片切断组件;81、刀座;82、切刀;8. Pole piece cutting assembly; 81. Knife holder; 82. Cutter;
9、隔膜引导组件;91、引导辊;92、伸缩杆;9. Diaphragm guide assembly; 91. Guide roller; 92. Telescopic rod;
10、内侧隔膜;10. Inner diaphragm;
20、外侧隔膜;20. Outer diaphragm;
30、阳极片;30. Anode sheet;
40、阴极片;40. Cathode sheet;
50、入卷段。50. Into the volume section.
具体实施方式Detailed ways
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本申请的原理,但不能用来限制本申请的范围,即本申请不限于所描述的实施例。The implementation of the present application will be described in further detail below in conjunction with the drawings and embodiments. The detailed description and drawings of the following embodiments are used to exemplarily illustrate the principles of the application, but cannot be used to limit the scope of the application, that is, the application is not limited to the described embodiments.
在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that, unless otherwise specified, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", and " The orientation or positional relationship indicated by “outside” is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to the present application. Application restrictions. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the terms "installation", "connection", and "connection" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they may be fixed connections or alternatively. Disassembly connection, or integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in this application can be understood according to the specific circumstances.
为了更好地理解本申请,下面结合图1至图8对本申请实施例进行描述。In order to better understand the present application, the following describes the embodiments of the present application with reference to FIGS. 1 to 8.
参见图1所示,本申请实施例提供一种极片卷绕设备1,用于卷绕极片和隔膜以形成电芯。极片可以是阳极片30或阴极片40。极片卷绕设备1包括极片放卷装置2、极片送片装置3和极片卷绕装置4。Referring to FIG. 1, an embodiment of the present application provides a pole piece winding device 1 for winding pole pieces and diaphragms to form a battery core. The pole piece may be an anode piece 30 or a cathode piece 40. The pole piece winding device 1 includes a pole piece unwinding device 2, a pole piece feeding device 3 and a pole piece winding device 4.
极片放卷装置2用于驱动料卷向接料位输出极片。极片送片装置3设置于极片放卷装置2的下游。这里,下游或上游指的是电芯生产顺序的先后,并非限定各部件之间的空间位置。极片送片装置3包括极片夹持组件31和驱动组件32。极片夹持组件31与驱动组件32相连接。极片送片装置3通过极片夹持组件31在接料位夹紧极片的入卷段50,这里,入卷段50指的是极片上待进入卷针41的起始段或收尾段。这里的起始段指的是极片上用于初始卷绕阶段进入卷针的初始段,而收尾段是极片上用于收尾 卷绕阶段进入卷针收卷的末尾段。极片送片装置3可以通过驱动组件32驱动极片夹持组件31在接料位和送料位往复移动。送料位指的是极片送片装置3将极片的入卷段50输送至卷针41时的移动极限位置。极片卷绕装置4设置于极片送片装置3的下游。极片卷绕装置4包括用于卷绕隔膜和极片的卷针41。The pole piece unwinding device 2 is used to drive the material roll to output the pole piece to the material receiving position. The pole piece feeding device 3 is arranged downstream of the pole piece unwinding device 2. Here, downstream or upstream refers to the sequence of battery cell production, and does not limit the spatial position between components. The pole piece feeding device 3 includes a pole piece clamping assembly 31 and a driving assembly 32. The pole piece clamping assembly 31 is connected with the driving assembly 32. The pole piece feeding device 3 clamps the winding section 50 of the pole piece at the material receiving position through the pole piece clamping assembly 31. Here, the winding section 50 refers to the starting or ending section of the pole piece to enter the winding needle 41 . The beginning section here refers to the initial section of the pole piece used for the initial winding stage to enter the winding needle, and the ending section is the end section on the pole piece used for the ending winding stage to enter the winding needle. The pole piece feeding device 3 can drive the pole piece clamping assembly 31 to move back and forth between the receiving position and the feeding position through the driving assembly 32. The feeding position refers to the moving limit position of the pole piece feeding device 3 when the pole piece feeding section 50 is transported to the winding needle 41. The pole piece winding device 4 is arranged downstream of the pole piece feeding device 3. The pole piece winding device 4 includes a winding needle 41 for winding the diaphragm and the pole piece.
在送料位,极片送片装置3可以将入卷段50直接输送至卷针41。在极片的起始段入卷过程中,极片送片装置3的极片夹持组件31在接料位夹紧起始段。极片夹持组件31从接料位移动至送料位过程中始终夹紧起始段,从而极片夹持组件31可以为起始段提供可控的张紧力。在起始段进入卷针41而被卷针41拉紧后,极片夹持组件31释放起始段并从送料位回退至接料位,等待夹紧极片的收尾段。在卷针41卷绕预定长度的极片后,极片夹持组件31预先夹紧极片,然后极片会被极片切断组件8切断并形成收尾段。极片夹持组件31从接料位移动至送料位过程中始终夹紧收尾段,从而极片夹持组件31可以为收尾段提供可控的张紧力。在收尾段进入卷针41后,极片夹持组件31释放收尾段并从送料位回退至接料位,等待夹紧极片的下一个起始段,至此完成一次入卷或收尾工序。极片送片装置3与卷针41之间不需要设置其它夹紧辊或夹紧机构,而是通过极片送片装置3直接将极片的起始段或收尾段输送至卷针41。如果在极片送片装置3与卷针41之间设置其它夹紧辊或夹紧机构,需要极片送片装置3将极片输送至夹紧辊或夹紧机构,然后再通过夹紧辊或夹紧机构带动极片进入卷针41,这样,一方面,夹紧辊或夹紧机构输送的极片入卷段50会和卷针41之间距离过大,从而导致入卷段50的自由端易于发生褶皱鼓包,同时入卷段50难于与卷针41的高速卷绕状态相匹配;另一方面,卷针41是通过隔膜对极片施加摩擦力而拉动入卷段50入卷,而隔膜在极片的摩擦力作用下会发生延展,而易于发生褶皱,最终影响电芯的性能。At the feeding position, the pole piece feeding device 3 can directly convey the winding section 50 to the winding needle 41. During the winding process of the initial section of the pole piece, the pole piece clamping assembly 31 of the pole piece feeding device 3 clamps the initial section at the material receiving position. The pole piece clamping assembly 31 always clamps the starting section when moving from the material receiving position to the feeding position, so that the pole piece clamping assembly 31 can provide a controllable tension force for the starting section. After the initial section enters the winding needle 41 and is tightened by the winding needle 41, the pole piece clamping assembly 31 releases the initial section and retreats from the feeding position to the receiving position, waiting to clamp the end section of the pole piece. After the winding needle 41 winds the pole piece of a predetermined length, the pole piece clamping assembly 31 clamps the pole piece in advance, and then the pole piece is cut by the pole piece cutting assembly 8 to form a finishing section. The pole piece clamping assembly 31 always clamps the finishing section when moving from the material receiving position to the feeding position, so that the pole piece clamping assembly 31 can provide a controllable tension force for the finishing section. After the finishing section enters the winding needle 41, the pole piece clamping assembly 31 releases the finishing section and retreats from the feeding position to the receiving position, waiting for the next starting section of the pole piece to be clamped, and then finishing a winding or finishing process. There is no need to provide other clamping rollers or clamping mechanisms between the pole piece feeding device 3 and the winding needle 41, but the initial section or ending section of the pole piece is directly transported to the winding needle 41 through the pole piece feeding device 3. If another clamping roller or clamping mechanism is provided between the pole piece feeding device 3 and the winding needle 41, the pole piece feeding device 3 is required to transport the pole piece to the clamping roller or clamping mechanism, and then pass the clamping roller Or the clamping mechanism drives the pole piece into the winding needle 41. In this way, on the one hand, the distance between the pole piece roll-in section 50 conveyed by the clamping roller or the clamping mechanism and the winding pin 41 is too large, resulting in the winding section 50 The free end is prone to wrinkles and bulges, and at the same time, the winding section 50 is difficult to match the high-speed winding state of the winding needle 41; on the other hand, the winding needle 41 pulls the winding section 50 into the winding by applying friction to the pole piece through the diaphragm. The diaphragm will be stretched under the action of the friction of the pole piece, and it is prone to wrinkles, which ultimately affects the performance of the battery.
本实施例通过极片送片装置3直接将入卷段50输送至卷针41的方式,一方面,可以将极片的入卷段50输送到很接近卷针41的区域,因此入卷段50上无张紧力的自由端可以被预留的很短,从而有效解决入卷段50自由状态不可控而出现打折、弯曲或褶皱鼓包的问题;另一方面,由于 入卷段50被输送到很接近卷针41的区域,因此入卷段50需要运动的路径距离短,从而很好地适应卷针41高速卷绕。In this embodiment, the roll-in section 50 of the pole piece feeding device 3 is directly transported to the winding needle 41. On the one hand, the roll-in section 50 of the pole piece can be transported to an area very close to the winding needle 41, so the winding section The free end of 50 without tension can be reserved very short, thus effectively solving the uncontrollable free state of the winding section 50 and the problem of folding, bending or wrinkling bulge; on the other hand, because the winding section 50 is transported To the area very close to the winding needle 41, the winding section 50 needs to move with a short path distance, which is well adapted to the high-speed winding of the winding needle 41.
本申请实施例的极片卷绕设备1,通过极片送片装置3夹紧极片的起始段或收尾段并在驱动组件32的驱动下将起始段或收尾段直接输送至卷针41。这样,在起始段或收尾段进入卷针41时,极片送片装置3能够为起始段或收尾段提供可控的张紧力,降低因起始段或收尾段处于自由悬空状态而导致在起始段或收尾段进入卷针41时容易发生移位、弯曲打折等问题的可能性,提高电芯卷绕质量。极片送片装置3可以缩短起始段或收尾段与卷针41的距离,从而保证入卷段50很好地适应卷针41高速卷绕。In the pole piece winding device 1 of the embodiment of the present application, the starting section or the ending section of the pole piece is clamped by the pole piece feeding device 3, and the starting section or the ending section is directly conveyed to the winding needle under the drive of the drive assembly 32 41. In this way, when the initial section or the ending section enters the winding needle 41, the pole piece feeding device 3 can provide a controllable tension force for the initial section or the ending section, and reduce the damage caused by the initial section or the ending section being in a freely suspended state. This leads to the possibility of problems such as displacement, bending and discounting when entering the winding needle 41 in the initial section or the final section, and improves the winding quality of the battery. The pole piece feeding device 3 can shorten the distance between the initial section or the end section and the winding needle 41, so as to ensure that the winding section 50 is well adapted to the high-speed winding of the winding needle 41.
参见图1所示,极片卷绕装置4包括转盘42和设置于转盘42上的两个卷针41。其中一个卷针41完成卷绕工序后,转盘42转动,使完成卷绕的卷针41离开卷绕位并处于待卸料位置,而另一个卷针41进入卷绕位。卷针41包括两个可开合的半轴41a。卷绕过程是,两个半轴41a或其中一个半轴41a沿水平方向打开以形成竖向的中心间隙。将内侧隔膜10和外侧隔膜20的端部与该中心间隙沿卷针41的轴向对准。然后两个半轴41a沿卷针41的轴向从后侧向前侧移动,以使内侧隔膜10和外侧隔膜20的端部进入中心间隙。重新闭合两个半轴41a以夹紧内侧隔膜10和外侧隔膜20的端部。卷针41转动,预先卷绕预定层数的内侧隔膜10和外侧隔膜20,之后通过一个极片送片装置3直接将阴极片40输送至内侧隔膜10和卷针41之间,通过另一个极片送片装置3直接将阳极片30输送至外侧隔膜20和内侧隔膜10之间。最终,阳极片30和阴极片40各自在相邻近隔膜的摩擦力带动作用下与内侧隔膜10和外侧隔膜20一同被卷针41卷绕。转盘42上设置的卷针41数量并不局限于两个,可以是一个或三个以上。As shown in FIG. 1, the pole piece winding device 4 includes a turntable 42 and two winding needles 41 arranged on the turntable 42. After one of the winding needles 41 completes the winding process, the turntable 42 rotates so that the completed winding needle 41 leaves the winding position and is in the unloading position, while the other winding needle 41 enters the winding position. The winding needle 41 includes two semi-shafts 41a that can be opened and closed. In the winding process, the two half shafts 41 a or one of the half shafts 41 a are opened in the horizontal direction to form a vertical center gap. The ends of the inner diaphragm 10 and the outer diaphragm 20 are aligned with the center gap in the axial direction of the winding needle 41. Then, the two half shafts 41a move from the rear side to the front side in the axial direction of the winding needle 41 so that the ends of the inner diaphragm 10 and the outer diaphragm 20 enter the center gap. The two half shafts 41a are closed again to clamp the ends of the inner diaphragm 10 and the outer diaphragm 20. The winding needle 41 is rotated to wind a predetermined number of layers of the inner diaphragm 10 and the outer diaphragm 20 in advance, and then the cathode sheet 40 is directly transported between the inner diaphragm 10 and the winding needle 41 through a pole piece feeding device 3, and passes through the other pole piece. The sheet feeding device 3 directly conveys the anode sheet 30 between the outer diaphragm 20 and the inner diaphragm 10. Finally, the anode sheet 30 and the cathode sheet 40 are each wound by the winding needle 41 together with the inner diaphragm 10 and the outer diaphragm 20 under the action of the friction force of the adjacent diaphragm. The number of winding needles 41 provided on the turntable 42 is not limited to two, and may be one or more than three.
参见图1所示,极片放卷装置2开卷以输出极片。送料组件7从接带位夹取极片后移动至接料位,再将极片的入卷段50输送至处于接料位的极片送片装置3。接带位指的是送料组件7待夹取极片放卷装置2输出的极片的所在位置。接料位指的是极片送片装置3待夹取送料组件7输送的 极片的所在位置。送料组件7用于支撑和输送极片,降低因从极片放卷装置2至极片送片装置3传输路径长而导致极片下垂或不能准确进入极片夹持组件31的可能性。处于接料位的两个极片送片装置3分别通过各自的极片夹持组件31夹紧阳极片30待入卷的起始段和阴极片40待入卷的起始段。待入卷的起始段可以至少部分地穿过极片夹持组件31,从而保证夹持稳定性和可靠性。此时,起始段大部分地或整体地被极片夹持组件31施加可控的张紧力,从而保持张紧状态。As shown in Figure 1, the pole piece unwinding device 2 unwinds to output the pole piece. The feeding assembly 7 clamps the pole piece from the tape receiving position and moves to the receiving position, and then conveys the winding section 50 of the pole piece to the pole piece feeding device 3 at the receiving position. The tape connection position refers to the position where the feeding assembly 7 is to clamp the pole piece output by the pole piece unwinding device 2. The receiving position refers to the position of the pole piece conveyed by the pole piece feeding device 3 to be clamped and taken by the feeding assembly 7. The feeding assembly 7 is used to support and transport the pole pieces, and reduce the possibility of the pole pieces sag or cannot accurately enter the pole piece clamping assembly 31 due to the long transmission path from the pole piece unwinding device 2 to the pole piece feeding device 3. The two pole piece feeding devices 3 at the material receiving position clamp the initial section of the anode piece 30 to be rolled and the initial section of the cathode piece 40 to be rolled through their respective pole piece clamping assemblies 31. The initial section to be rolled can pass through the pole piece clamping assembly 31 at least partially, thereby ensuring clamping stability and reliability. At this time, the pole piece clamping assembly 31 applies a controllable tension force to most or the whole of the initial section, thereby maintaining the tension state.
参见图2和图3所示,极片夹持组件31包括第一辊架311、主动辊312、第一动力源313、第二辊架314、从动辊315和第二动力源316。第二辊架314可移动地连接于第一辊架311。从动辊315与主动辊312平行设置,这里的平行并不限定于几何意义的绝对平行,也可以指的是在制造公差范围内的大致平行。可选地,从动辊315和主动辊312均为圆柱辊,两者的轴线相互平行。第一动力源313可以驱动主动辊312转动。第一动力源313可以是电机。2 and 3, the pole piece clamping assembly 31 includes a first roller frame 311, a driving roller 312, a first power source 313, a second roller frame 314, a driven roller 315, and a second power source 316. The second roller frame 314 is movably connected to the first roller frame 311. The driven roller 315 and the driving roller 312 are arranged in parallel. The parallelism here is not limited to absolute parallel in geometric meaning, and can also refer to substantially parallel within the manufacturing tolerance range. Optionally, the driven roller 315 and the driving roller 312 are both cylindrical rollers, and their axes are parallel to each other. The first power source 313 can drive the driving roller 312 to rotate. The first power source 313 may be a motor.
在一个示例中,主动辊312可转动地连接于第一辊架311。第一动力源313连接于第一辊架311并且输出端与主动辊312相连接。从动辊315可转动地连接于第二辊架314。第二动力源316连接于第一辊架311并且输出端与第二辊架314相连接。第二动力源316可以驱动第二辊架314而带动从动辊315沿靠近或远离主动辊312的方向移动,从而缩小或增大从动辊315和主动辊312之间的间隙,以使从动辊315与主动辊312夹紧或释放极片的入卷段50。在另一个示例中,从动辊315可转动地连接于第一辊架311。主动辊312可转动地连接于第二辊架314。第一动力源313连接于第二辊架314并且输出端与主动辊312相连接。第二动力源316连接于第一辊架311并且输出端与第二辊架314相连接。第二动力源316可以驱动第二辊架314而带动主动辊312沿靠近或远离从动辊315的方向移动,从而缩小或增大从动辊315和主动辊312之间的间隙,以使从动辊315与主动辊312夹紧或释放极片的入卷段50。In one example, the active roller 312 is rotatably connected to the first roller frame 311. The first power source 313 is connected to the first roller frame 311 and the output end is connected to the active roller 312. The driven roller 315 is rotatably connected to the second roller frame 314. The second power source 316 is connected to the first roller frame 311 and the output end is connected to the second roller frame 314. The second power source 316 can drive the second roller frame 314 to drive the driven roller 315 to move in a direction approaching or away from the driving roller 312, thereby reducing or increasing the gap between the driven roller 315 and the driving roller 312, so that The driving roller 315 and the driving roller 312 clamp or release the winding section 50 of the pole piece. In another example, the driven roller 315 is rotatably connected to the first roller frame 311. The driving roller 312 is rotatably connected to the second roller frame 314. The first power source 313 is connected to the second roller frame 314 and the output end is connected to the active roller 312. The second power source 316 is connected to the first roller frame 311 and the output end is connected to the second roller frame 314. The second power source 316 can drive the second roller frame 314 to drive the driving roller 312 to move closer to or away from the driven roller 315, thereby reducing or increasing the gap between the driven roller 315 and the driving roller 312, so that The driving roller 315 and the driving roller 312 clamp or release the winding section 50 of the pole piece.
在入卷段50入卷过程中,主动辊312和从动辊315夹紧极片的入卷段50。第一动力源313驱动主动辊312转动并且带动从动辊315同步转 动,并且主动辊312的线速度与卷针41的线速度相同,从而整个入卷过程中入卷段50可以始终保持张紧状态。整个入卷过程中任一时刻,入卷段50都可以保持基本相同的张紧状态,一方面,由于主动辊312的线速度与卷针41的线速度相同,因此降低极片夹持组件31与卷针41对入卷段50施加过大张紧力而导致入卷段50断裂或出现裂纹的可能性;另一方面,主动辊312转动时驱动极片的入卷段50向卷针41送料,有效降低卷针41预卷隔膜时带动极片的入卷段50前进而导致入卷段50产生褶皱、鼓包及隔膜被拉伸的问题。During the winding process of the winding section 50, the driving roller 312 and the driven roller 315 clamp the winding section 50 of the pole piece. The first power source 313 drives the driving roller 312 to rotate and drives the driven roller 315 to rotate synchronously, and the linear speed of the driving roller 312 is the same as the linear speed of the winding needle 41, so that the winding section 50 can always maintain tension during the entire winding process status. At any time during the entire winding process, the winding section 50 can maintain basically the same tension state. On the one hand, since the linear speed of the driving roller 312 is the same as the linear speed of the winding needle 41, the pole piece clamping assembly 31 is reduced. Excessive tension applied to the winding section 50 with the winding needle 41 may cause the winding section 50 to break or crack; on the other hand, when the driving roller 312 rotates, the winding section 50 of the pole piece is driven to the winding needle 41 The feeding can effectively reduce the problems of wrinkles, bulges and stretches of the diaphragm caused by the winding section 50 of the pole piece when the winding needle 41 pre-winds the diaphragm.
在一个示例中,参见图2所示,极片送片装置3还包括第一导轨33。第一导轨33沿主动辊312的径向延伸。第二辊架314通过第一导轨33可直线移动地连接于第一辊架311。可以通过第二动力源316驱动第二辊架314沿第一导轨33做直线移动,以使从动辊315和主动辊312中的一者靠近或远离另一者移动。第一导轨33可以是直线导轨。第二动力源316可以是电动缸或液压缸。通过在第一辊架311和第二辊架314之间设置第一导轨33,能够提升第二辊架314移动过程的稳定性。在另一个示例中,极片送片装置3还包括丝杠。丝杠的轴向与主动辊312的轴向相垂直。第二辊架314与丝杠螺纹连接。第二动力源316用于驱动丝杠转动,以使第二辊架314能够沿丝杠的轴向移动,从而第二辊架314带动从动辊315和主动辊312中的一者靠近或远离另一者移动。第二动力源316可以是电机。在又一个示例中,第二动力源316可以是摆动气缸。第二辊架314与摆动气缸的摆轴相连接。摆动气缸的摆轴摆动平面与主动辊312的轴向相垂直摆动气缸通过驱动第二辊架314摆动以使从动辊315和主动辊312中的一者靠近或远离另一者移动。In an example, referring to FIG. 2, the pole piece feeding device 3 further includes a first guide rail 33. The first guide rail 33 extends in the radial direction of the driving roller 312. The second roller frame 314 is linearly movably connected to the first roller frame 311 via the first guide rail 33. The second roller frame 314 can be driven to move linearly along the first guide rail 33 by the second power source 316, so that one of the driven roller 315 and the driving roller 312 moves closer to or away from the other. The first guide rail 33 may be a linear guide rail. The second power source 316 may be an electric cylinder or a hydraulic cylinder. By providing the first guide rail 33 between the first roller frame 311 and the second roller frame 314, the stability of the movement process of the second roller frame 314 can be improved. In another example, the pole piece feeding device 3 further includes a lead screw. The axial direction of the lead screw is perpendicular to the axial direction of the driving roller 312. The second roller frame 314 is threadedly connected with the lead screw. The second power source 316 is used to drive the lead screw to rotate so that the second roller frame 314 can move along the axial direction of the lead screw, so that the second roller frame 314 drives one of the driven roller 315 and the driving roller 312 to approach or move away The other moves. The second power source 316 may be an electric motor. In yet another example, the second power source 316 may be a swing cylinder. The second roller frame 314 is connected with the swing shaft of the swing cylinder. The swing plane of the swing axis of the swing cylinder is perpendicular to the axial direction of the driving roller 312. The swing cylinder drives the second roller frame 314 to swing to move one of the driven roller 315 and the driving roller 312 closer to or away from the other.
在一个实施例中,参见图2所示,第一辊架311具有两个沿主动辊312的轴向间隔设置的悬臂梁311a以及连接两个悬臂梁311a的连接杆311b。连接杆311b沿主动辊312的轴向延伸。连接杆311b的两端各自连接于悬臂梁311a的中间区域。第二动力源316连接于连接杆311b并位于连接杆311b和悬臂梁311a围合的空间内。沿主动辊312的径向,第二动力源316和第二辊架314分别设置于连接杆311b的两侧。这样,极片夹 持组件31整体结构紧凑,节省安装空间。In one embodiment, referring to FIG. 2, the first roller frame 311 has two cantilever beams 311 a spaced apart along the axial direction of the active roller 312 and a connecting rod 311 b connecting the two cantilever beams 311 a. The connecting rod 311b extends along the axial direction of the driving roller 312. Both ends of the connecting rod 311b are respectively connected to the middle area of the cantilever beam 311a. The second power source 316 is connected to the connecting rod 311b and is located in the space enclosed by the connecting rod 311b and the cantilever beam 311a. Along the radial direction of the driving roller 312, the second power source 316 and the second roller frame 314 are respectively arranged on both sides of the connecting rod 311b. In this way, the pole piece clamping assembly 31 has a compact overall structure and saves installation space.
在一个示例中,主动辊312设置于两个悬臂梁311a之间。主动辊312的端部可转动地连接于悬臂梁311a。从动辊315设置于第二辊架314并位于主动辊312的内侧。在另一个示例中,从动辊315设置于两个悬臂梁311a之间。从动辊315的端部可转动地连接于悬臂梁311a。主动辊312设置于第二辊架314并位于从动辊315的内侧。In one example, the active roller 312 is arranged between two cantilever beams 311a. The end of the driving roller 312 is rotatably connected to the cantilever beam 311a. The driven roller 315 is disposed on the second roller frame 314 and located inside the driving roller 312. In another example, the driven roller 315 is disposed between the two cantilever beams 311a. The end of the driven roller 315 is rotatably connected to the cantilever beam 311a. The driving roller 312 is disposed on the second roller frame 314 and located inside the driven roller 315.
在一个示例中,从动辊315具有沿自身轴向相对的两个端部和设置于两个端部之间的中间段。主动辊312的轴向尺寸小于从动辊315的轴向尺寸,主动辊312整体与从动辊315的中间段沿主动辊312的径向相对应设置。在另一个示例中,主动辊312具有沿自身轴向相对的两个端部和设置于两个端部之间的中间段。从动辊315的轴向尺寸小于主动辊312的轴向尺寸,从动辊315整体与主动辊312的中间段沿主动辊312的径向相对应设置。这样,在从动辊315和主动辊312夹紧入卷段50时,入卷段50沿自身宽度方向的两个边缘不会被主动辊312和从动辊315共同夹紧,降低入卷段50的两个边缘受挤压应力作用而发生褶皱的可能性,提高卷绕电芯的品质。可选地,主动辊312的直径小于或大于从动辊315的直径。In one example, the driven roller 315 has two opposite ends in the axial direction of the driven roller 315 and a middle section arranged between the two ends. The axial dimension of the driving roller 312 is smaller than the axial dimension of the driven roller 315, and the entire middle section of the driving roller 312 and the driven roller 315 is arranged corresponding to the radial direction of the driving roller 312. In another example, the active roller 312 has two opposite ends in the axial direction of the active roller and a middle section disposed between the two ends. The axial dimension of the driven roller 315 is smaller than the axial dimension of the driving roller 312, and the whole of the driven roller 315 and the middle section of the driving roller 312 are arranged corresponding to the radial direction of the driving roller 312. In this way, when the driven roller 315 and the driving roller 312 clamp the roll-in section 50, the two edges of the roll-in section 50 along its own width will not be clamped by the driving roller 312 and the driven roller 315, and the roll-in section 50 is lowered. The two edges of 50 may be wrinkled under the action of extrusion stress, which improves the quality of the wound battery. Optionally, the diameter of the driving roller 312 is smaller or larger than the diameter of the driven roller 315.
在一个实施例中,参见图2所示,驱动组件32包括基座321、第二导轨322和驱动部件323。极片夹持组件31可直线移动地连接于第二导轨322,并通过第二导轨322与基座321相连接。极片夹持组件31的第一辊架311与第二导轨322滑动连接。第一辊架311包括与第二导轨322相连接的连接板。悬臂梁311a从连接板上朝远离第二导轨322的方向延伸。悬臂梁311a沿主动辊312的轴向投影和连接板沿主动辊312的轴向投影之间呈钝角,降低连接板对从动辊315和主动辊312夹紧的极片形成干涉而易于出现损坏极片的可能性。驱动部件323连接固定于基座321。驱动部件323的输出端连接于极片夹持组件31,以驱动极片夹持组件31沿第二导轨322移动,从而使得极片夹持组件31在接料位和送料位往复移动。在一个示例中,驱动部件323包括连接于基座321的电机和传动皮带。传动皮带与极片夹持组件31的第一辊架311相连接。电机带动传动皮带转动,从而带动第一辊架311沿第二导轨322直线往复移动。电机可 以选用伺服电机。基座321为框架结构,可以减轻自身重量。In one embodiment, referring to FIG. 2, the driving assembly 32 includes a base 321, a second guide rail 322 and a driving component 323. The pole piece clamping assembly 31 is linearly movably connected to the second guide rail 322, and is connected to the base 321 through the second guide rail 322. The first roller frame 311 of the pole piece clamping assembly 31 is slidably connected to the second guide rail 322. The first roller frame 311 includes a connecting plate connected with the second guide rail 322. The cantilever beam 311 a extends from the connecting plate in a direction away from the second guide rail 322. There is an obtuse angle between the projection of the cantilever beam 311a along the axis of the driving roller 312 and the projection of the connecting plate along the axis of the driving roller 312, which reduces the interference of the connecting plate with the pole pieces clamped by the driven roller 315 and the driving roller 312 and is prone to damage. Possibility of pole piece. The driving component 323 is connected and fixed to the base 321. The output end of the driving component 323 is connected to the pole piece clamping assembly 31 to drive the pole piece clamping assembly 31 to move along the second guide rail 322 so that the pole piece clamping assembly 31 reciprocates at the receiving position and the feeding position. In one example, the driving part 323 includes a motor and a transmission belt connected to the base 321. The transmission belt is connected with the first roller frame 311 of the pole piece clamping assembly 31. The motor drives the transmission belt to rotate, thereby driving the first roller frame 311 to linearly reciprocate along the second guide rail 322. The motor can be a servo motor. The base 321 is a frame structure, which can reduce its own weight.
在另一个实施例中,驱动组件32包括伸缩部件和驱动部件323。伸缩部件与极片夹持组件31相连接。驱动部件323驱动伸缩部件伸缩运动,以使极片夹持组件31在接料位和送料位往复移动。可选地,驱动组件32可以是电动缸或气动缸。在又一个实施例中,驱动组件32包括丝杠和驱动部件323。丝杠与极片夹持组件31螺纹连接。驱动部件323驱动丝杠转动,以使极片夹持组件31在接料位和送料位往复移动。在一个示例中,驱动部件323可以是伺服电机。In another embodiment, the driving assembly 32 includes a telescopic part and a driving part 323. The telescopic part is connected with the pole piece clamping assembly 31. The driving component 323 drives the telescopic component to expand and contract, so that the pole piece clamping assembly 31 reciprocates at the receiving position and the feeding position. Alternatively, the driving assembly 32 may be an electric cylinder or a pneumatic cylinder. In yet another embodiment, the driving assembly 32 includes a lead screw and a driving part 323. The lead screw is threadedly connected with the pole piece clamping assembly 31. The driving component 323 drives the lead screw to rotate, so that the pole piece clamping assembly 31 reciprocates at the receiving position and the feeding position. In one example, the driving part 323 may be a servo motor.
参见图2所示,极片送片装置3还包括第一位置传感器34。第一位置传感器34设置于驱动组件32或极片夹持组件31。第一位置传感器34用于检测极片夹持组件31的位置。在一个示例中,第一位置传感器34可以是直线位移传感器。在另一个示例中,第一位置传感器34包括接近开关。接近开关安装固定于基座321上,而第一辊架311上安装触发板。或者。接近开关安装固定于第一辊架311上,而基座321上安装触发板。触发板能够触发接近开关。可选地,接近开关的数量为三个,从而在极片夹持组件31移动至接料位、送料位或位于接料位和送料位之间的中间位置时,触发板可以触发相应的接近开关。通过第一位置传感器34可以精准检测极片夹持组件31的位置,以提高极片夹持组件31位置精度,保证极片夹持组件31精确地停留在接料位或送料位的预定位置,有利于提高极片夹持组件31接料和送料精度,从而有利于提高入卷段50入卷位置准确度。Referring to FIG. 2, the pole piece feeding device 3 further includes a first position sensor 34. The first position sensor 34 is disposed in the driving assembly 32 or the pole piece clamping assembly 31. The first position sensor 34 is used to detect the position of the pole piece clamping assembly 31. In one example, the first position sensor 34 may be a linear displacement sensor. In another example, the first position sensor 34 includes a proximity switch. The proximity switch is installed and fixed on the base 321, and a trigger plate is installed on the first roller frame 311. or. The proximity switch is installed and fixed on the first roller frame 311, and a trigger plate is installed on the base 321. The trigger board can trigger the proximity switch. Optionally, the number of proximity switches is three, so that when the pole piece clamping assembly 31 moves to the receiving position, the feeding position, or the middle position between the receiving position and the feeding position, the trigger plate can trigger the corresponding approach switch. The first position sensor 34 can accurately detect the position of the pole piece clamping assembly 31 to improve the position accuracy of the pole piece clamping assembly 31 and ensure that the pole piece clamping assembly 31 accurately stays at the predetermined position of the receiving or feeding position. It is beneficial to improve the accuracy of the material receiving and feeding of the pole piece clamping assembly 31, thereby helping to improve the accuracy of the winding position of the winding section 50.
参见图3所示,极片送片装置3还包括用于沿极片的宽度方向对极片入卷前的位置进行调整的纠偏组件35。极片的宽度方向与极片的传输方向相垂直。纠偏组件35包括支架351、第三导轨352和第三动力源353。第三导轨352和第三动力源353设置于支架351。第三导轨352沿主动辊312的轴向延伸。驱动组件32可移动地设置于第三导轨352。第三动力源353驱动整个驱动组件32沿第三导轨352直线移动。在一个示例中,第三动力源353可以是液压缸、气动缸或电动缸。第三动力源353的输出端与驱动组件32的基座321相连接。纠偏组件35可以驱动整个驱动组件32 和极片夹持组件31同步沿极片的宽度方向移动。在入卷段50与隔膜在宽度方向上出现跑偏而发生不对齐的情况时,通过纠偏组件35驱动极片夹持组件31移动,以纠正极片夹持组件31夹紧的入卷段50的位置,以使入卷段50和隔膜在宽度方向上对齐,从而有利于提高电芯卷绕品质,提高产品合格率。在一个示例中,极片卷绕设备1还包括工业摄像机或光电位置传感器(图中未示出),用于对入卷段50和隔膜在宽度方向上的对齐情况进行检测。在检测到入卷段50和隔膜在宽度方向上出现不对齐情况时,将检测信号发送至控制器。控制器对检测信号分析处理后,控制纠偏组件35对入卷段50执行纠偏动作。As shown in FIG. 3, the pole piece feeding device 3 further includes a correction component 35 for adjusting the position of the pole piece before being rolled along the width direction of the pole piece. The width direction of the pole piece is perpendicular to the transmission direction of the pole piece. The correction assembly 35 includes a bracket 351, a third guide rail 352 and a third power source 353. The third guide rail 352 and the third power source 353 are installed on the bracket 351. The third guide rail 352 extends along the axial direction of the driving roller 312. The driving assembly 32 is movably disposed on the third guide rail 352. The third power source 353 drives the entire driving assembly 32 to move linearly along the third guide rail 352. In an example, the third power source 353 may be a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder. The output end of the third power source 353 is connected to the base 321 of the driving assembly 32. The correction assembly 35 can drive the entire driving assembly 32 and the pole piece clamping assembly 31 to move synchronously along the width direction of the pole piece. When the roll-in section 50 and the diaphragm are misaligned in the width direction, the pole piece clamping assembly 31 is driven to move through the correction assembly 35 to correct the roll-in section 50 clamped by the pole piece clamping assembly 31 , So that the winding section 50 and the diaphragm are aligned in the width direction, which is beneficial to improve the winding quality of the battery and the product qualification rate. In an example, the pole piece winding device 1 further includes an industrial camera or a photoelectric position sensor (not shown in the figure) for detecting the alignment of the winding section 50 and the diaphragm in the width direction. When detecting that the roll-in section 50 and the diaphragm are misaligned in the width direction, a detection signal is sent to the controller. After the controller analyzes and processes the detection signal, it controls the correction component 35 to perform correction actions on the winding section 50.
在一个实施例中,参见图3所示,极片送片装置3还包括第二位置传感器36。第二位置传感器36设置于支架351或驱动组件32,第二位置传感器36用于检测驱动组件32的位置。在一个示例中,第二位置传感器36可以是直线位移传感器。在另一个示例中,第二位置传感器36包括接近开关和触发板。接近开关和触发板中的一者安装固定于支架351上,而另一者安装于基座321。通过第二位置传感器36可以精准检测驱动组件32的位置,从而可以进一步地在宽度方向上精准控制极片夹持组件31的位置,以提高极片送片装置3整体的纠偏精度,从而有利于提高入卷段50与隔膜的对齐精度。In an embodiment, referring to FIG. 3, the pole piece feeding device 3 further includes a second position sensor 36. The second position sensor 36 is disposed on the bracket 351 or the driving assembly 32, and the second position sensor 36 is used to detect the position of the driving assembly 32. In one example, the second position sensor 36 may be a linear displacement sensor. In another example, the second position sensor 36 includes a proximity switch and a trigger plate. One of the proximity switch and the trigger plate is installed and fixed on the bracket 351, and the other is installed on the base 321. The second position sensor 36 can accurately detect the position of the drive assembly 32, so that the position of the pole piece clamping assembly 31 can be further accurately controlled in the width direction to improve the overall correction accuracy of the pole piece feeding device 3, which is beneficial Improve the alignment accuracy of the winding section 50 and the diaphragm.
参见图4所示,极片卷绕设备1还包括极片引导组件5。极片引导组件5设置于极片夹持组件31的上游和送料组件7的下游。极片引导组件5用于引导入卷段50顺利进入极片夹持组件31,从而降低因从送料组件7输出的入卷段50位置发生偏移,不能顺利进入极片夹持组件31而导致入卷段50在极片夹持组件31入口处出现打折、褶皱等现象的可能性。极片引导组件5包括过料间隙51。沿远离极片夹持组件31至靠近极片夹持组件31的方向,过料间隙51逐渐缩小,从而过料间隙51大致呈倒锥形,降低入卷段50进入极片引导组件5的难度,并提高入卷段50进入极片夹持组件31的精准度。在一个示例中,极片引导组件5包括两个板件。两个板件相交设置并在两者之间形成过料间隙51。Referring to FIG. 4, the pole piece winding device 1 further includes a pole piece guide assembly 5. The pole piece guide assembly 5 is arranged upstream of the pole piece clamping assembly 31 and downstream of the feeding assembly 7. The pole piece guide assembly 5 is used to guide the roll-in section 50 to smoothly enter the pole piece clamping assembly 31, thereby reducing the position of the roll-in section 50 output from the feeding assembly 7 from shifting and failing to enter the pole piece clamping assembly 31 smoothly. The roll-in section 50 may have the possibility of folding or wrinkling at the entrance of the pole piece clamping assembly 31. The pole piece guide assembly 5 includes a material gap 51. Along the direction away from the pole piece clamping assembly 31 to close to the pole piece clamping assembly 31, the material passing gap 51 is gradually reduced, so that the material passing gap 51 is roughly inverted cone shape, which reduces the difficulty for the winding section 50 to enter the pole piece guiding assembly 5 , And improve the accuracy of the winding section 50 entering the pole piece clamping assembly 31. In one example, the pole piece guide assembly 5 includes two plates. The two plates are intersected and form a gap 51 between them.
参见图4所示,极片卷绕设备1还包括入卷导向组件6。入卷导向组 件6设置于极片夹持组件31的下游和卷针41的上游。入卷导向组件6包括固定架61和可拆卸连接于固定架61的导向件62。导向件62用于支撑和引导入卷段50。导向件62可以将入卷段50引导至与卷针41相切的送料路径上,以有利于入卷段50沿卷针41的切线入卷,同时导向件62也可以对入卷段50提供支撑力,进一步降低入卷段50入卷前发生下垂的可能性,也进一步降低入卷段50在进入卷针41时出现打折、弯曲褶皱或鼓包的可能性。入卷导向组件6用于支撑和引导阴极片40的入卷段50。在一个示例中,参见图5所示,入卷导向组件6也可以用于支撑和引导阳极片30的入卷段50。导向件62具有支撑导向面621。支撑导向面621包括沿极片的输送方向相继分布的第一弧形让位段621a、中间平直段621b和第二弧形让位段621c。导向件62的中间平直段621b用于支撑入卷段50,而第一弧形让位段621a用于在入卷段50进入导向件62时为入卷段50让位,降低入卷段50的端部与导向件62过早接触而发生打折弯曲的可能性。第二弧形让位段621c用于在入卷段50离开导向件62时为入卷段50让位,降低入卷段50末端与导向件62接触而被导向件62划伤的可能性。Referring to FIG. 4, the pole piece winding device 1 further includes a winding guide assembly 6. The winding guide assembly 6 is arranged downstream of the pole piece clamping assembly 31 and upstream of the winding needle 41. The winding guide assembly 6 includes a fixing frame 61 and a guide 62 detachably connected to the fixing frame 61. The guide 62 is used to support and guide the roll-in section 50. The guide 62 can guide the winding section 50 to a feeding path tangent to the winding needle 41, so as to facilitate the winding section 50 to be wound along the tangent line of the winding needle 41, and the guide 62 can also provide the winding section 50 The supporting force further reduces the possibility that the winding section 50 sags before being rolled, and also further reduces the possibility that the winding section 50 is folded, bent, or bulged when entering the winding needle 41. The winding guide assembly 6 is used to support and guide the winding section 50 of the cathode sheet 40. In an example, referring to FIG. 5, the winding guide assembly 6 can also be used to support and guide the winding section 50 of the anode sheet 30. The guide 62 has a supporting guide surface 621. The supporting guide surface 621 includes a first arc-shaped concession section 621a, a middle straight section 621b, and a second arc-shaped concession section 621c that are successively distributed along the conveying direction of the pole piece. The middle straight section 621b of the guide 62 is used to support the winding section 50, and the first arc-shaped relief section 621a is used to make way for the winding section 50 when the winding section 50 enters the guide 62, and lower the winding section There is a possibility of premature contact between the end of 50 and the guide 62, which may be bent. The second arc-shaped relief section 621c is used to make way for the winding section 50 when the winding section 50 leaves the guide 62, so as to reduce the possibility that the end of the winding section 50 contacts the guide 62 and is scratched by the guide 62.
在一个实施例中,固定架61包括托架和连接于托架上的伸缩机构。伸缩机构通过伸缩运动带动导向件62移动,以变换空间位置。导向件62可摆动连接于伸缩机构,从而可以灵活调整导向件62的支撑导向面621的角度。In one embodiment, the fixing frame 61 includes a bracket and a telescopic mechanism connected to the bracket. The telescopic mechanism drives the guide 62 to move through the telescopic movement to change the spatial position. The guide 62 can be swingably connected to the telescopic mechanism, so that the angle of the supporting guide surface 621 of the guide 62 can be flexibly adjusted.
参见图1、图4和图7所示,极片放卷装置2的送料组件7包括极片夹持单元71和第四动力源(图中未示出)。极片夹持单元71用于在接带位夹紧极片放卷装置2输出的极片。通过第四动力源可以驱动极片夹持单元71在接带位和接料位之间往复移动。极片夹持单元71在接带位夹紧极片后,第四动力源带动极片夹持单元71移动至接料位,然后在极片夹持组件31夹紧极片后,极片夹持单元71释放极片并在第四动力源带动下返回到接带位。在卷针41卷绕预定长度的极片后,处于接带位的极片夹持单元71夹紧极片,然后极片切断组件8切断极片。在一个示例中,极片夹持单元71包括夹片辊组711以及设置于夹片辊组711下游的极片支撑 组件712。夹片辊组711包括第一夹紧辊711a和第二夹紧辊711b。第一夹紧辊711a和第二夹紧辊711b相互靠近或远离以夹紧或释放极片。极片支撑组件712包括第一支撑板712a和第二支撑板712b。极片能够从第一支撑板712a和第二支撑板712b之间穿过,以被极片支撑组件712支撑,保证输送至极片夹持组件31的极片减少自由悬空段。Referring to Figures 1, 4 and 7, the feeding assembly 7 of the pole piece unwinding device 2 includes a pole piece clamping unit 71 and a fourth power source (not shown in the figure). The pole piece clamping unit 71 is used for clamping the pole piece output by the pole piece unwinding device 2 at the tape connection position. The fourth power source can drive the pole piece clamping unit 71 to move back and forth between the tape receiving position and the material receiving position. After the pole piece clamping unit 71 clamps the pole piece at the strap connection position, the fourth power source drives the pole piece clamping unit 71 to move to the material receiving position, and then after the pole piece clamping assembly 31 clamps the pole piece, the pole piece clamp The holding unit 71 releases the pole piece and returns to the strap receiving position driven by the fourth power source. After the winding needle 41 winds the pole piece of a predetermined length, the pole piece clamping unit 71 in the tape connection position clamps the pole piece, and then the pole piece cutting assembly 8 cuts the pole piece. In one example, the pole piece clamping unit 71 includes a clamping roller group 711 and a pole piece supporting assembly 712 arranged downstream of the clamping roller group 711. The nip roller group 711 includes a first pinch roller 711a and a second pinch roller 711b. The first pinch roller 711a and the second pinch roller 711b are close to or away from each other to clamp or release the pole piece. The pole piece support assembly 712 includes a first support plate 712a and a second support plate 712b. The pole piece can pass between the first support plate 712a and the second support plate 712b to be supported by the pole piece support assembly 712, ensuring that the pole piece conveyed to the pole piece clamping assembly 31 reduces the free hanging section.
极片放卷装置2的极片切断组件8设置于送料组件7从接带位移动至接料位的移动路径上。送料组件7在向极片夹持组件31输送极片时,送料组件7至少部分地越过切断组件。在送料组件7处于接带位时,送料组件7整体位于极片切断组件8的上方。可选地,极片切断组件8包括相对设置的刀座81和切刀82。The pole piece cutting assembly 8 of the pole piece unwinding device 2 is arranged on the moving path of the feeding assembly 7 from the tape receiving position to the material receiving position. When the feeding assembly 7 conveys the pole pieces to the pole piece clamping assembly 31, the feeding assembly 7 at least partially passes over the cutting assembly. When the feeding assembly 7 is in the tape connection position, the entire feeding assembly 7 is located above the pole piece cutting assembly 8. Optionally, the pole piece cutting assembly 8 includes a knife seat 81 and a cutter 82 that are arranged oppositely.
参见图1所示,极片卷绕设备1还包括用于引导外侧隔膜20进入卷针41的隔膜引导组件9。在卷针41预卷隔膜的初期,卷针41的两个半轴41a或其中一个半轴41a沿水平方向移动打开以形成竖向的中心间隙。隔膜引导组件9将外侧隔膜20引导至中心间隙的上方。将内侧隔膜10和外侧隔膜20的端部与该中心间隙沿卷针41的轴向对准。然后卷针41两个半轴41a沿卷针41的轴向从后侧向前侧移动,以使外侧隔膜20和内侧隔膜10的端部移进卷针41的中心间隙。闭合卷针41的两个半轴41a以夹紧外侧隔膜20和内侧隔膜10的端部。然后,隔膜引导组件9将外侧隔膜20引导至与卷针41竖向相切的位置,以使外侧隔膜20沿卷针41切线进入卷针41。启动卷针41,预卷外侧隔膜20和内侧隔膜10至预定层数后,通过极片送片装置3将阴极片40和阳极片30输送至卷针41。隔膜和极片共同被卷针41卷绕而形成电芯。在一个示例中,隔膜引导组件9包括引导辊91和伸缩杆92。引导辊91可转动连接于伸缩杆92的端部。伸缩杆92可以通过伸缩运动带动引导辊91移动至卷针41上方。通过引导辊91输送外侧隔膜20并使外侧隔膜20的端部与卷针41的中心间隙对准。在两个半轴41a夹紧隔膜的端部后,伸缩杆92带动引导辊91退回到初始位置,在该初始位置,引导辊91的外周与卷针41的外周相切。Referring to FIG. 1, the pole piece winding device 1 further includes a diaphragm guide assembly 9 for guiding the outer diaphragm 20 into the winding needle 41. In the initial stage of the winding needle 41 pre-winding the diaphragm, the two half shafts 41a of the winding needle 41 or one of the half shafts 41a move and open in the horizontal direction to form a vertical center gap. The diaphragm guide assembly 9 guides the outer diaphragm 20 to above the central gap. The ends of the inner diaphragm 10 and the outer diaphragm 20 are aligned with the center gap in the axial direction of the winding needle 41. Then the two half shafts 41 a of the winding needle 41 move from the rear side to the front side along the axial direction of the winding needle 41 so that the ends of the outer diaphragm 20 and the inner diaphragm 10 move into the center gap of the winding needle 41. The two half shafts 41a of the winding needle 41 are closed to clamp the ends of the outer diaphragm 20 and the inner diaphragm 10. Then, the diaphragm guide assembly 9 guides the outer diaphragm 20 to a position vertically tangent to the winding needle 41 so that the outer diaphragm 20 enters the winding needle 41 along the tangent line of the winding needle 41. The winding needle 41 is started, and after the outer diaphragm 20 and the inner diaphragm 10 are pre-rolled to a predetermined number of layers, the cathode sheet 40 and the anode sheet 30 are transported to the winding needle 41 by the electrode sheet feeding device 3. The diaphragm and the pole piece are jointly wound by the winding needle 41 to form a battery cell. In one example, the diaphragm guide assembly 9 includes a guide roller 91 and a telescopic rod 92. The guide roller 91 is rotatably connected to the end of the telescopic rod 92. The telescopic rod 92 can drive the guide roller 91 to move above the winding needle 41 through a telescopic movement. The outer diaphragm 20 is conveyed by the guide roller 91 and the end of the outer diaphragm 20 is aligned with the center gap of the winding needle 41. After the two half shafts 41 a clamp the ends of the diaphragm, the telescopic rod 92 drives the guide roller 91 to return to the initial position, in which the outer circumference of the guide roller 91 and the outer circumference of the winding needle 41 are tangent.
为了更好地理解本技术方案,下面结合图1、图6、图7和图8所示对本申请一实施例的极片卷绕装置4的工作过程进行描述,但该实施例并 不限定本申请的保护范围:In order to better understand the technical solution, the working process of the pole piece winding device 4 of an embodiment of the present application will be described below in conjunction with FIG. 1, FIG. 6, FIG. 7 and FIG. 8, but this embodiment does not limit the present invention. The scope of protection requested:
参见图1所示,极片送片装置3处于接料位。送料组件7夹紧极片并在接料位将极片的起始段送入极片夹持组件31。转盘42上的任一卷针41处于卷绕位。该卷针41上已经预卷预定层数内侧隔膜10和外侧隔膜20。As shown in Fig. 1, the pole piece feeding device 3 is in the receiving position. The feeding assembly 7 clamps the pole piece and sends the initial section of the pole piece into the pole piece clamping assembly 31 at the material receiving position. Any winding needle 41 on the turntable 42 is in the winding position. The winding needle 41 has pre-rolled the inner diaphragm 10 and the outer diaphragm 20 in a predetermined number of layers.
参见图6所示,驱动组件32驱动极片夹持组件31从接料位移动至送料位。极片夹持组件31在移动过程中,起始段保持张紧状态而不是自由悬空状态。送料组件7在释放极片后,已从接料位退回至接带位,此时送料组件7的夹片辊组711处于打开状态。极片夹持组件31已将起始段直接送入卷针41,并且主动辊312的线速度与卷针41的线速度保持一致。卷针41卷绕外侧隔膜20、阳极片30、内侧隔膜10和阴极片40预定长度之后,极片夹持组件31释放极片,并在驱动组件32驱动下从送料位退回到接料位。As shown in FIG. 6, the driving assembly 32 drives the pole piece clamping assembly 31 to move from the receiving position to the feeding position. During the movement of the pole piece clamping assembly 31, the initial section maintains a tensioned state rather than a freely suspended state. After the feeding assembly 7 has released the pole pieces, it has returned from the receiving position to the tape receiving position. At this time, the clamping roller group 711 of the feeding assembly 7 is in an open state. The pole piece clamping assembly 31 has directly sent the initial section into the winding needle 41, and the linear speed of the driving roller 312 is consistent with the linear speed of the winding needle 41. After the winding needle 41 winds the outer diaphragm 20, the anode sheet 30, the inner diaphragm 10 and the cathode sheet 40 for a predetermined length, the pole piece clamping assembly 31 releases the pole piece, and is driven by the driving assembly 32 to retract from the feeding position to the receiving position.
参见图7所示,在极片夹持组件31退回至接料位后,卷针41继续卷绕隔膜和极片。在卷针41卷绕预定长度后,停止卷绕。送料组件7和极片夹持组件31均夹紧极片。使用极片切断组件8将极片切断,并使极片在极片切断组件8靠近极片夹持组件31的一侧形成收尾段,而在远离极片夹持组件31的一侧形成等待下一个卷绕工序的起始段。启动卷针41,同时驱动组件32带动夹紧收尾段的极片夹持组件31从接料位朝送料位移动。As shown in FIG. 7, after the pole piece clamping assembly 31 is retracted to the material receiving position, the winding needle 41 continues to wind the diaphragm and the pole piece. After the winding needle 41 is wound by a predetermined length, the winding is stopped. Both the feeding assembly 7 and the pole piece clamping assembly 31 clamp the pole pieces. Use the pole piece cutting assembly 8 to cut the pole pieces, and make the pole piece form a finishing section on the side of the pole piece cutting assembly 8 close to the pole piece clamping assembly 31, and form a waiting section on the side far from the pole piece clamping assembly 31 The beginning of a winding process. The winding needle 41 is activated, and the driving assembly 32 drives the pole piece clamping assembly 31 of the clamping and closing section to move from the receiving position to the feeding position.
参见图8所示,驱动组件32带动极片夹持组件31夹紧收尾段移动至送料位。极片夹持组件31移动至送料位时,主动辊312转动并且自身线速度与卷针41的线速度保持一致。最后,极片夹持组件31直接将收尾段送入卷针41被卷绕,完成一次入卷、收尾工序。在极片夹持组件31在移动过程中,收尾段保持张紧状态而不是自由悬空状态。之后,转盘42转动,下一个卷针41进入卷绕位,重复循环以上动作。As shown in FIG. 8, the driving assembly 32 drives the pole piece clamping assembly 31 to clamp and move the finishing section to the feeding position. When the pole piece clamping assembly 31 moves to the feeding position, the driving roller 312 rotates and its linear velocity is consistent with the linear velocity of the winding needle 41. Finally, the pole piece clamping assembly 31 directly feeds the finishing section into the winding needle 41 to be wound, completing the winding and finishing processes once. During the movement of the pole piece clamping assembly 31, the finishing section remains in a tensioned state instead of being freely suspended. After that, the turntable 42 rotates, and the next winding needle 41 enters the winding position, and the above actions are repeated in a loop.
参见图1所示,极片卷绕设备1包括两个极片送片装置3,分别用于输送阴极片40和阳极片30。在其它实施例中,极片送片装置3的数量可以是一个或三个以上,可以根据产品生产需求灵活选择。Referring to FIG. 1, the pole piece winding device 1 includes two pole piece feeding devices 3, which are used to transport the cathode piece 40 and the anode piece 30 respectively. In other embodiments, the number of pole piece feeding devices 3 may be one or more than three, which can be flexibly selected according to product production requirements.
本申请实施例的极片卷绕设备1通过极片送片装置3对极片上待输入 卷针41的入卷段50施加可控的张紧力,以此保证极片的入卷段50自身基本不处于自由悬空状态,有效降低起始段或收尾段进入卷针41时容易发生移位、弯曲打折等问题的可能性,提高电芯卷绕质量。The pole piece winding device 1 of the embodiment of the present application applies a controllable tension force to the winding section 50 of the pole piece to be input into the winding needle 41 through the pole piece feeding device 3, so as to ensure the winding section 50 of the pole piece itself It is basically not in a freely suspended state, which effectively reduces the possibility of problems such as displacement, bending and discounting when the initial section or the final section enters the winding needle 41, and improves the winding quality of the battery.
本申请实施例还提供一种极片卷绕方法,包括:The embodiment of the present application also provides a pole piece winding method, including:
驱动料卷向接料位输出极片;Drive the material roll to output pole piece at the receiving position;
极片送片装置3的极片夹持组件31在接料位夹紧极片的入卷段50,极片送片装置3的驱动组件32驱动极片夹持组件31在接料位和送料位往复移动;The pole piece clamping assembly 31 of the pole piece feeding device 3 clamps the winding section 50 of the pole piece at the receiving position, and the driving assembly 32 of the pole piece feeding device 3 drives the pole piece holding assembly 31 at the receiving position and feeding Position reciprocating
极片卷绕装置3的卷针卷绕极片;在送料位,极片送片装置3将入卷段直接输送至卷针41。The winding needle of the pole piece winding device 3 winds the pole pieces; at the feeding position, the pole piece feeding device 3 directly conveys the winding section to the winding needle 41.
根据本申请实施例的极片卷绕方法,通过极片送片装置3的极片夹持组件31夹紧极片的入卷段50并在驱动组件32的驱动下将入卷段50直接输送至卷针41。这样,在入卷段50进入卷针41时,极片送片装置3能够为入卷段50提供可控的张紧力,降低因入卷段50处于自由悬空状态而导致在入卷段50进入卷针41时容易发生移位、弯曲打折等问题的可能性,提高电芯卷绕质量。According to the pole piece winding method of the embodiment of the present application, the pole piece clamping assembly 31 of the pole piece feeding device 3 clamps the winding section 50 of the pole piece and directly conveys the winding section 50 under the driving of the driving assembly 32 To reel needle 41. In this way, when the take-in section 50 enters the winding needle 41, the pole piece feeding device 3 can provide a controllable tension force for the take-in section 50, and reduce the in-winding section 50 caused by the free hanging state of the take-in section 50. When entering the winding needle 41, it is prone to problems such as displacement, bending and discounting, which improves the winding quality of the battery.
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件,尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Although the present application has been described with reference to the preferred embodiments, various improvements can be made to it and equivalents can be used to replace components therein without departing from the scope of the present application, especially as long as there is no structural conflict All the technical features mentioned in each embodiment can be combined in any way. This application is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims (15)

  1. 一种极片卷绕设备,包括:A pole piece winding equipment, including:
    极片放卷装置,用于驱动料卷向接料位输出极片;The pole piece unwinding device is used to drive the material roll to the material receiving position and output the pole piece;
    极片送片装置,设置于所述极片放卷装置的下游,所述极片送片装置包括极片夹持组件和驱动组件,所述极片夹持组件与所述驱动组件相连接,所述极片送片装置能够通过所述极片夹持组件在所述接料位夹紧所述极片的入卷段,所述极片送片装置通过所述驱动组件驱动所述极片夹持组件在所述接料位和送料位往复移动;The pole piece feeding device is arranged downstream of the pole piece unwinding device. The pole piece feeding device includes a pole piece clamping assembly and a driving assembly, and the pole piece clamping assembly is connected with the driving assembly, The pole piece feeding device can clamp the roll-in section of the pole piece at the receiving position through the pole piece clamping assembly, and the pole piece feeding device drives the pole piece through the drive assembly The clamping assembly moves back and forth between the receiving position and the feeding position;
    极片卷绕装置,设置于所述极片送片装置的下游,所述极片卷绕装置包括用于卷绕极片的卷针;在所述送料位,所述极片送片装置能够将所述入卷段直接输送至所述卷针。The pole piece winding device is arranged downstream of the pole piece feeding device, the pole piece winding device includes a winding needle for winding the pole piece; at the feeding position, the pole piece feeding device can The winding section is directly conveyed to the winding needle.
  2. 根据权利要求1所述的极片卷绕设备,其中:The pole piece winding device according to claim 1, wherein:
    所述极片夹持组件包括第一辊架、主动辊、第一动力源、第二辊架、从动辊和第二动力源,所述第二辊架可移动地连接于所述第一辊架,所述从动辊和所述主动辊中的一者设置于所述第二辊架,另一者设置于所述第一辊架,所述从动辊与所述主动辊平行设置,所述第一动力源与所述主动辊相连接,所述第二动力源通过驱动所述第二辊架而带动所述从动辊和所述主动辊中的一者靠近或远离另一者移动,以夹紧或释放所述入卷段,所述驱动组件与所述第一辊架相连接。The pole piece clamping assembly includes a first roller frame, a driving roller, a first power source, a second roller frame, a driven roller, and a second power source. The second roller frame is movably connected to the first A roller frame, one of the driven roller and the driving roller is arranged on the second roller frame, the other is arranged on the first roller frame, and the driven roller is arranged parallel to the driving roller The first power source is connected to the driving roller, and the second power source drives one of the driven roller and the driving roller to approach or move away from the other by driving the second roller frame The driver moves to clamp or release the winding section, and the drive assembly is connected with the first roller frame.
  3. 根据权利要求2所述的极片卷绕设备,其中:The pole piece winding device according to claim 2, wherein:
    所述极片送片装置还包括第一导轨,所述第一导轨沿所述从动辊靠近或远离所述主动辊的方向延伸,所述第二辊架通过所述第一导轨可直线移动连接于所述第一辊架,所述第二动力源驱动所述第二辊架沿所述第一导轨做直线移动;或者,The pole piece sheet feeding device further includes a first guide rail, the first guide rail extends in a direction in which the driven roller approaches or away from the driving roller, and the second roller frame is linearly movable through the first guide rail Connected to the first roller frame, and the second power source drives the second roller frame to move linearly along the first guide rail; or,
    所述第二动力源包括摆动气缸,所述第二辊架与所述摆动气缸相连接,通过所述摆动气缸驱动所述第二辊架摆动。The second power source includes a swing cylinder, the second roller frame is connected with the swing cylinder, and the second roller frame is driven to swing by the swing cylinder.
  4. 根据权利要求2或3所述的极片卷绕设备,其中,所述第一辊架具有两个沿所述主动辊的轴向间隔设置的悬臂梁以及连接两个所述悬臂梁 的连接杆,所述第二动力源连接于所述第一辊架并且位于所述连接杆和所述悬臂梁围合的空间内,所述第二辊架可移动连接于所述连接杆。The pole piece winding device according to claim 2 or 3, wherein the first roller frame has two cantilever beams spaced apart along the axial direction of the active roller and a connecting rod connecting the two cantilever beams The second power source is connected to the first roller frame and is located in the space enclosed by the connecting rod and the cantilever beam, and the second roller frame is movably connected to the connecting rod.
  5. 根据权利要求2至4任一项所述的极片卷绕设备,其中:The pole piece winding device according to any one of claims 2 to 4, wherein:
    所述从动辊具有沿自身轴向相对的两个端部和设置于两个所述端部之间的中间段,所述主动辊的轴向尺寸小于所述从动辊的轴向尺寸,所述主动辊与所述从动辊的所述中间段沿所述主动辊的径向相对应设置;或者,The driven roller has two opposite ends in the axial direction of the driven roller and a middle section arranged between the two ends, and the axial dimension of the driving roller is smaller than that of the driven roller, The intermediate section of the driving roller and the driven roller are arranged corresponding to the radial direction of the driving roller; or,
    所述主动辊具有沿自身轴向相对的两个端部和设置于两个所述端部之间的中间段,所述从动辊的轴向尺寸小于所述主动辊的轴向尺寸,所述从动辊与所述主动辊的所述中间段沿所述主动辊的径向相对应设置。The driving roller has two ends opposed in the axial direction of the driving roller and a middle section arranged between the two ends. The axial dimension of the driven roller is smaller than the axial dimension of the driving roller, so The intermediate section of the driven roller and the driving roller is arranged corresponding to the radial direction of the driving roller.
  6. 根据权利要求2至5任一项至所述的极片卷绕设备,其中,所述极片送片装置还包括纠偏组件,所述纠偏组件包括支架、第三导轨和第三动力源,所述第三导轨和所述第三动力源设置于所述支架,所述第三导轨沿所述主动辊的轴向延伸,所述驱动组件可移动地设置于所述第三导轨,所述第三动力源驱动所述驱动组件沿所述第三导轨移动。The pole piece winding device according to any one of claims 2 to 5, wherein the pole piece feeding device further comprises a correction component, and the correction component comprises a bracket, a third guide rail and a third power source, so The third guide rail and the third power source are arranged on the bracket, the third guide rail extends along the axial direction of the driving roller, the drive assembly is movably arranged on the third guide rail, and the first Three power sources drive the drive assembly to move along the third guide rail.
  7. 根据权利要求6所述的极片卷绕设备,其中,所述极片送片装置还包括第二位置传感器,所述第二位置传感器设置于所述支架或所述驱动组件,所述第二位置传感器用于检测所述驱动组件的位置。The pole piece winding device according to claim 6, wherein the pole piece feeding device further comprises a second position sensor, the second position sensor is arranged on the bracket or the drive assembly, and the second The position sensor is used to detect the position of the drive assembly.
  8. 根据权利要求1至7任一项所述的极片卷绕设备,其中:The pole piece winding device according to any one of claims 1 to 7, wherein:
    所述驱动组件包括第二导轨和驱动部件,所述极片夹持组件可直线移动地连接于所述第二导轨,所述驱动部件的输出端连接于所述极片夹持组件,以驱动所述极片夹持组件沿所述第二导轨移动,以使所述极片夹持组件在所述接料位和所述送料位往复移动;或者,The driving assembly includes a second guide rail and a driving component, the pole piece clamping assembly is linearly movably connected to the second guide rail, and the output end of the driving component is connected to the pole piece clamping assembly to drive The pole piece clamping assembly moves along the second guide rail, so that the pole piece clamping assembly reciprocates between the receiving position and the feeding position; or,
    所述驱动组件包括伸缩部件和驱动部件,所述伸缩部件与所述极片夹持组件相连接,所述驱动部件驱动所述伸缩部件伸缩运动,以使所述极片夹持组件在所述接料位和所述送料位往复移动;或者,The driving assembly includes a telescopic component and a driving component, the telescopic component is connected with the pole piece clamping assembly, and the driving component drives the telescopic component to move, so that the pole piece clamping assembly is in the The receiving position and the feeding position reciprocate; or,
    所述驱动组件包括丝杠和驱动部件,所述丝杠与所述极片夹持组件螺纹连接,所述驱动部件驱动所述丝杠转动,以使所述极片夹持组件在所述接料位和所述送料位往复移动。The drive assembly includes a lead screw and a drive part, the lead screw is threadedly connected with the pole piece clamping assembly, and the drive part drives the lead screw to rotate so that the pole piece clamping assembly is connected to the pole piece clamping assembly. The material level and the feed level reciprocate.
  9. 根据权利要求8所述的极片卷绕设备,其中,所述极片送片装置 还包括第一位置传感器,所述第一位置传感器设置于所述驱动组件或所述极片夹持组件,所述第一位置传感器用于检测所述极片夹持组件的位置。8. The pole piece winding device according to claim 8, wherein the pole piece feeding device further comprises a first position sensor, and the first position sensor is arranged on the drive assembly or the pole piece clamping assembly, The first position sensor is used to detect the position of the pole piece clamping assembly.
  10. 根据权利要求1至9任一项所述的极片卷绕设备,其中,所述极片卷绕设备还包括极片引导组件,所述极片引导组件设置于所述极片夹持组件的上游,所述极片引导组件用于引导所述入卷段进入所述极片夹持组件,所述极片引导组件包括过料间隙,沿远离所述极片夹持组件至靠近所述极片夹持组件的方向,所述过料间隙逐渐缩小。The pole piece winding device according to any one of claims 1 to 9, wherein the pole piece winding device further comprises a pole piece guide assembly, and the pole piece guide assembly is disposed on the pole piece clamping assembly. Upstream, the pole piece guide assembly is used to guide the roll-in section into the pole piece clamping assembly, and the pole piece guide assembly includes a material gap, which is far away from the pole piece clamping assembly to close to the pole piece In the direction of the sheet clamping assembly, the feed gap is gradually reduced.
  11. 根据权利要求1至10任一项所述的极片卷绕设备,其中,所述极片卷绕设备还包括入卷导向组件,所述入卷导向组件设置于所述极片夹持组件的下游,所述入卷导向组件包括固定架和可拆卸连接于所述固定架的导向件,所述导向件用于支撑和引导所述入卷段。The pole piece winding device according to any one of claims 1 to 10, wherein the pole piece winding device further comprises a roll-in guide assembly, the roll-in guide assembly is arranged on the pole piece clamping assembly Downstream, the winding guide assembly includes a fixing frame and a guide detachably connected to the fixing frame, and the guide is used to support and guide the winding section.
  12. 根据权利要求1至11任一项所述的极片卷绕设备,其中,所述极片放卷装置还包括送料组件,所述送料组件设置于所述极片送片装置的上游,所述送料组件包括极片夹持单元和第四动力源,所述极片夹持单元用于在接带位夹紧所述极片,所述第四动力源驱动所述极片夹持单元在所述接带位和所述接料位之间往复移动。The pole piece winding device according to any one of claims 1 to 11, wherein the pole piece unwinding device further comprises a feeding assembly, the feeding assembly is arranged upstream of the pole piece feeding device, and The feeding assembly includes a pole piece clamping unit and a fourth power source. The pole piece clamping unit is used to clamp the pole piece at the tape connection position. The fourth power source drives the pole piece clamping unit to be in place. The belt connecting position and the material receiving position move back and forth.
  13. 根据权利要求12所述的极片卷绕设备,其中,所述极片夹持单元包括夹片辊组以及设置于所述夹片辊组下游的极片支撑组件,所述夹片辊组包括第一夹紧辊和第二夹紧辊,所述第一夹紧辊和所述第二夹紧辊相互靠近或远离以夹紧或释放所述极片,所述极片支撑组件包括第一支撑板和第二支撑板,所述极片能够从所述第一支撑板和所述第二支撑板之间穿过。The pole piece winding device according to claim 12, wherein the pole piece clamping unit comprises a clamping roller group and a pole piece support assembly arranged downstream of the clamping roller group, the clamping roller group comprising A first clamping roller and a second clamping roller, the first clamping roller and the second clamping roller are close to or far away from each other to clamp or release the pole piece, the pole piece supporting assembly includes a first A supporting plate and a second supporting plate, the pole piece can pass between the first supporting plate and the second supporting plate.
  14. 根据权利要求12或13所述的极片卷绕设备,其中,所述极片放卷装置还包括极片切断组件,所述极片切断组件设置于所述送料组件从所述接带位移动至所述接料位的路径上,所述极片切断组件用于切断所述极片,所述极片切断组件包括相对设置的刀座和切刀。The pole piece winding device according to claim 12 or 13, wherein the pole piece unwinding device further comprises a pole piece cutting assembly, and the pole piece cutting assembly is arranged on the feeding assembly to move from the tape receiving position On the path to the material receiving position, the pole piece cutting assembly is used to cut the pole piece, and the pole piece cutting assembly includes a knife seat and a cutter that are arranged oppositely.
  15. 一种极片卷绕方法,包括:A pole piece winding method, including:
    驱动料卷向接料位输出极片;Drive the material roll to output pole piece at the receiving position;
    极片送片装置的极片夹持组件在所述接料位夹紧所述极片的入卷段, 所述极片送片装置的驱动组件驱动所述极片夹持组件在所述接料位和送料位往复移动;The pole piece clamping assembly of the pole piece feeding device clamps the roll-in section of the pole piece at the receiving position, and the driving assembly of the pole piece feeding device drives the pole piece clamping assembly in the receiving position. The material level and the feeding level move back and forth;
    所述极片卷绕装置的卷针卷绕极片;在所述送料位,所述极片送片装置将所述入卷段直接输送至所述卷针。The winding needle of the pole piece winding device winds the pole piece; at the feeding position, the pole piece feeding device directly conveys the winding section to the winding needle.
PCT/CN2020/100133 2019-07-15 2020-07-03 Pole piece winding apparatus and pole piece winding method WO2021008388A1 (en)

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CN115149208A (en) * 2022-08-03 2022-10-04 山东华太新能源电池有限公司 Automatic pipe coiling equipment for positive diaphragm pipe
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CN115548502A (en) * 2022-10-27 2022-12-30 厦门海辰新材料科技有限公司 Stripping and feeding mechanism and pole piece recovery device
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