CN213622534U - Feeding mechanism rectifies - Google Patents
Feeding mechanism rectifies Download PDFInfo
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- CN213622534U CN213622534U CN202021330611.XU CN202021330611U CN213622534U CN 213622534 U CN213622534 U CN 213622534U CN 202021330611 U CN202021330611 U CN 202021330611U CN 213622534 U CN213622534 U CN 213622534U
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Abstract
A deviation-rectifying feeding mechanism comprises a tensioning wheel, an unwinding table, a deviation-rectifying module and a connection assembly. The unwinding table is provided with an inflatable shaft; the subassembly of plugging into is including plugging into the platform, the pressing part of plugging into and two guiding pieces, and the platform of plugging into is installed on unreeling the platform, and two guiding pieces set up along plastic-aluminum membrane coiled material direction of delivery in proper order, are provided with the district of plugging into on the platform of plugging into, and the district of plugging into is located between two guiding pieces, and the pressing part of plugging into is used for together centre gripping the tails of old plastic-aluminum membrane coiled material and the beginning of new plastic-aluminum membrane coiled material in the district of plugging into. The position of the unwinding table is controlled through the deviation rectifying module, so that the aluminum-plastic film coiled material is prevented from deviating in the feeding process; when needing to replace the plastic-aluminum membrane coiled material, the pressing part of plugging into together suppresses the tails of old plastic-aluminum membrane coiled material and the beginning of new plastic-aluminum membrane coiled material on the district of plugging into, and the new and old plastic-aluminum membrane coiled material of direct plugging into in the district of plugging into reduces the plastic-aluminum membrane coiled material and replaces the degree of difficulty, improve equipment maintenance efficiency, and plastic-aluminum membrane coiled material is high-usage.
Description
Technical Field
The utility model relates to a battery processing field especially relates to a feed mechanism rectifies.
Background
The raw materials of the components such as the pole piece, the pole lug, the diaphragm, the shell and the like in the battery are coiled materials, namely, the processes of feeding and cutting the coiled materials are involved in the battery processing process, for example, when the soft package battery shell is prepared, the aluminum plastic film needs to be fed and cut.
When the coiled material is replaced, the existing coiled material feeding mechanism needs an operator to remove the tailing of the upper coil, the head of the new coil is arranged at the traction position of the equipment, the operation of replacing the coiled material is complex, the processing efficiency is influenced, and the tailing of the upper coil cannot be utilized, so that the waste is caused.
Therefore, how to optimize the feeding structure of the existing aluminum-plastic film coiled material, improve the replacement efficiency of the aluminum-plastic film coiled material, reduce unnecessary waste and solve the problem of the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the weak point among the prior art, providing a reloading easy operation, convenient, and the feeding mechanism that rectifies of plastic-aluminum membrane coiled material high-usage.
The purpose of the utility model is realized through the following technical scheme:
a feed mechanism rectifies includes: the device comprises a tension wheel, a unreeling platform, a deviation correcting module and a connecting assembly;
the unwinding table is provided with an air expansion shaft, and the aluminum plastic film coiled material is arranged on the air expansion shaft;
the deviation rectifying module is connected with the unwinding table and used for pushing the unwinding table to perform reciprocating translation along the axial direction of the tension wheel;
the subassembly of plugging into is including plugging into the platform, the pressing part of plugging into and two guiding pieces, the platform of plugging into install in unreel bench, two the guiding piece is followed plastic-aluminum membrane coiled material direction of delivery sets up in proper order, the last district of plugging into that is provided with of the platform of plugging into, the district of plugging into is located two between the guiding piece, the pressing part of plugging into be used for with the tails of old plastic-aluminum membrane coiled material and the beginning of new plastic-aluminum membrane coiled material together centre gripping in on the district of plugging into.
In one embodiment, the connection pressing member includes two pressing rods, the two pressing rods are both located right above the connection area, a gap is provided between the two pressing rods, the pressing rod near one side of the air inflation shaft is used for clamping the beginning of a new aluminum plastic film coiled material on the connection area, and the pressing rod far away from one side of the air inflation shaft is used for clamping the tail of an old aluminum plastic film coiled material on the connection area.
In one embodiment, each of the pressing rods is connected to a cylinder for driving the pressing rod to approach or move away from the docking area.
In one embodiment, the docking platform is provided with a waste material cutting groove, and the waste material cutting groove is located in the docking zone and between the two compression bars.
In one embodiment, the guiding member includes a roller and a hinge seat, the hinge seat is disposed on an edge of the docking platform, the roller is rotatably disposed on the hinge seat, and a space is disposed between the roller and the docking platform.
In one embodiment, the deviation correcting module comprises a distance adjusting motor, a screw rod and a deviation correcting guide rail, the unwinding table is arranged on the deviation correcting guide rail, the screw rod is connected with the unwinding table, and the distance adjusting motor is used for driving the screw rod to rotate so as to drive the unwinding table to translate along the deviation correcting guide rail.
In one embodiment, the deviation rectifying and feeding mechanism further comprises a traction assembly, the traction assembly comprises a tensioning support, a guiding wheel set and a tensioning cylinder, the tensioning wheel, the guiding wheel set and the tensioning cylinder are all arranged on the tensioning support, the tensioning wheel is connected with the output end of the tensioning cylinder, and the tensioning cylinder is used for pushing the tensioning wheel to abut against the aluminum plastic film coiled material to provide a tensioning force.
In one embodiment, the traction assembly further includes a feeding start sensor and a feeding end sensor, the feeding start sensor and the feeding end sensor are both mounted on the tensioning bracket, and the feeding start sensor and the feeding end sensor are both used for sensing the tensioning wheel.
In one embodiment, the tensioning bracket is provided with a pneumatic control valve, the pneumatic control valve is connected with the tensioning cylinder, and the pneumatic control valve is used for increasing or reducing the thrust of the tensioning cylinder.
The battery comprises a battery core and a shell, wherein the shell is prepared from the aluminum-plastic film coiled material, and the aluminum-plastic film coiled material is fed by the deviation rectifying and feeding mechanism.
Compared with the prior art, the utility model discloses at least, following advantage has:
1. the position of the unwinding table is controlled through the deviation rectifying module, so that the aluminum-plastic film coiled material is prevented from deviating in the feeding process;
2. when the aluminum-plastic film coiled material needs to be replaced, the connecting pressing piece presses the tail material of the old aluminum-plastic film coiled material and the start material of the new aluminum-plastic film coiled material on the connecting area together, and the new and old aluminum-plastic film coiled materials are directly connected in the connecting area, so that the replacement difficulty of the aluminum-plastic film coiled material is reduced, and the maintenance efficiency of equipment is improved;
3. only replace the empty reel, need not to take out remaining plastic-aluminum membrane coiled material, plastic-aluminum membrane coiled material high-usage.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural view of a deviation rectifying and feeding mechanism in an embodiment of the present invention;
fig. 2 is a schematic view (one) of the connection assembly in connection with the aluminum-plastic film coil;
fig. 3 is a schematic view (two) of the connection assembly in the state of connecting the aluminum-plastic film coil.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a deviation rectifying and feeding mechanism 10 includes: take-up pulley 100, unreel a platform 200, the module 300 of rectifying and the subassembly 400 of plugging into, the module 300 adjustment of rectifying prevents that the aluminium-plastic film coiled material from taking place the skew at the pan feeding in-process that unreels the relative position between platform 200 and the take-up pulley 100, the subassembly 400 of plugging into provides aluminium-plastic film coiled material butt joint space, so that carry out the butt joint operation with new and old aluminium-plastic film coiled material, thereby optimize aluminium-plastic film coiled material replacement step, and then reach and improve aluminium-plastic film coiled material replacement efficiency, reduce extravagant purpose.
Referring to fig. 1 and 2, the unwinding table 200 is provided with an air inflation shaft 210, and the aluminum plastic film coil 20 is disposed on the air inflation shaft 210; it should be noted that the above-mentioned aluminum-plastic film coil 20 is a strip material, such as an aluminum-plastic film, a diaphragm, etc., and is wound on the material cylinder, when the aluminum-plastic film coil 20 is installed, the air-expanding shaft 210 is inserted into the material cylinder, and the air-expanding shaft 210 will abut against the inner wall of the material cylinder when entering the working state, so as to increase the friction force between the two, and ensure that the aluminum-plastic film coil 20 and the air-expanding shaft 210 can rotate synchronously. In this embodiment, the motor 220 drives the pulley 230 to drive the inflatable shaft 210 to rotate on the unwinding table 200, so as to unwind the aluminum-plastic film roll 20.
The deviation rectifying module 300 is connected with the unwinding table 200, and the deviation rectifying module 300 is used for pushing the unwinding table 200 to perform reciprocating translation along the axial direction of the tension wheel 100; the axial direction of the tensioner 100 refers to the extending direction of the axial line of the tensioner 100.
Referring to fig. 1, the connection assembly 400 includes a connection platform 410, a connection pressing member 420, and two guiding members 430, the connection platform 410 is installed on the unwinding table 200, the two guiding members 430 are sequentially arranged along the conveying direction of the aluminum-plastic film coil, a connection area 411 is arranged on the connection platform 410, the connection area 411 is located between the two guiding members 430, and the connection pressing member 420 is used for clamping the tail of the old aluminum-plastic film coil and the head of the new aluminum-plastic film coil on the connection area 411 together.
It should be noted that, the old aluminum-plastic film coiled material refers to the aluminum-plastic film coiled material 20 which is set on the air inflation shaft 210 to be unreeled before the replaced coiled material, the new aluminum-plastic film coiled material refers to the next aluminum-plastic film coiled material 20, that is, the aluminum-plastic film coiled material 20 which is used for replacing the old aluminum-plastic film coiled material, and the old aluminum-plastic film coiled material is the previous aluminum-plastic film coiled material, and the new aluminum-plastic film coiled material is the next aluminum-plastic film coiled material.
Specifically, when old plastic-aluminum membrane coiled material exhausts, take off empty feed cylinder, and set up new plastic-aluminum membrane coiled material on physiosis axle 210, the presser 420 of plugging into this moment pushes down, simultaneously suppress the beginning of new plastic-aluminum membrane coiled material and the end of old plastic-aluminum membrane coiled material in the district 411 department of plugging into, the operator cuts out both overlapping portion, and bond the beginning of new plastic-aluminum membrane coiled material and the end of old plastic-aluminum membrane coiled material together through the adhesive tape, the presser 420 of plugging into afterwards resets, the completion of plugging into of new and old coiled material, consequently, need not take out the tails of old plastic-aluminum membrane coiled material when replacing plastic-aluminum membrane coiled material 20, make the tails of old plastic-aluminum membrane coiled material utilize, the time of replacing plastic-aluminum membrane coiled material 20 has also been saved.
After the connection is completed, the aluminum-plastic film coiled material 20 continues to be fed, the connection part of the new aluminum-plastic film coiled material and the old aluminum-plastic film coiled material enters a cutting station of the equipment for cutting, the cut part contains the tail end of the old aluminum-plastic film coiled material, the start of the new aluminum-plastic film coiled material and the gummed paper used for connection, and the cut part is a defective product and is sorted and rejected by the equipment.
Referring to fig. 1, in an embodiment, the connection pressing member 420 includes two pressing rods 421, the two pressing rods 421 are both located right above the connection area 411, and a space is provided between the two pressing rods 421, the pressing rod 421 near the side of the inflation shaft 210 is used to clamp the beginning of the new aluminum-plastic film coil on the connection area 411, and the pressing rod 421 far from the side of the inflation shaft 210 is used to clamp the end of the old aluminum-plastic film coil on the connection area 411. Each pressing rod 421 is connected to a cylinder 422, and the cylinder 422 is used for driving the pressing rod 421 to approach or move away from the connecting area 411. The docking platform 410 is provided with a waste material cutting slot 412, and the waste material cutting slot 412 is located in the docking area 411 and located between the two pressing rods 421.
The specific docking operation is as follows:
1. a preliminary step, referring to fig. 2, a direction indicated by an arrow in the figure is a feeding direction of the aluminum-plastic film coiled material 20, at this time, two pressing rods 421 are in a working state, the pressing rod 421 located on the left side presses the tail material 20a of the old aluminum-plastic film coiled material on the connection area 411, the pressing rod 421 located on the right side presses the new aluminum-plastic film coiled material 20b on the connection area 411, and at this time, the beginning of the new aluminum-plastic film coiled material 20b and the end of the tail material 20a of the old aluminum-plastic film coiled material are stacked on the connection area 411;
2. in the connection step, referring to fig. 3, the cutter slides along the waste material cutting groove 412 to cut off the overlapped portion 21 between the start of the new aluminum-plastic film coil 20b and the end of the tail material 20a of the old aluminum-plastic film coil, at this time, the start of the new aluminum-plastic film coil 20b and the end of the tail material 20a of the old aluminum-plastic film coil are flush, and the adhesive paper 22 is used to bond the start of the new aluminum-plastic film coil 20b and the end of the tail material 20a of the old aluminum-plastic film coil, so that the connection operation is completed.
Referring to fig. 1, in an embodiment, the guiding member 430 includes a roller 431 and a hinge seat 432, the hinge seat 432 is disposed on an edge of the docking platform 410, the roller 431 is rotatably disposed on the hinge seat 432, and a space is disposed between the roller 431 and the docking platform 410. The rollers 431 are arranged to guide the aluminum plastic film roll 20 through the docking platform 410.
Referring to fig. 1, in an embodiment, the deviation correcting module 300 includes a distance adjusting motor 310, a screw 320 and a deviation correcting guide rail 330, the unreeling table 200 is disposed on the deviation correcting guide rail 330, the screw 320 is connected to the unreeling table 200, and the distance adjusting motor 310 is configured to drive the screw 320 to rotate so as to drive the unreeling table 200 to translate along the deviation correcting guide rail 330.
The deviation rectifying and feeding mechanism 10 further comprises a traction assembly 500, the traction assembly 500 comprises a tensioning support 510, a guide wheel set 520, a tensioning cylinder 530, a feeding start sensor 540 and a feeding stop sensor 550, the tensioning wheel 100, the guide wheel set 520 and the tensioning cylinder 530 are all arranged on the tensioning support 510, the tensioning wheel 100 is connected with an output end of the tensioning cylinder 530, and the tensioning cylinder 530 is used for pushing the tensioning wheel 100 to abut against the aluminum plastic film coiled material to provide a tensioning force. The feeding start sensor 540 and the feeding end sensor 550 are both installed on the tension bracket 510, and the feeding start sensor 540 and the feeding end sensor 550 are both used for sensing the tension pulley 100. The feeding start sensor 540 and the feeding end sensor 550 are both photoelectric sensors, when the tensioning cylinder 530 pushes the tensioning wheel 100 to move to the position of the feeding start sensor 540, the deviation-correcting feeding mechanism 10 is started and starts to convey the aluminum-plastic film coiled material 20, and when the tensioning cylinder 530 pushes the tensioning wheel 100 to move to the position of the feeding end sensor 550, the deviation-correcting feeding mechanism 10 stops and feeding of the aluminum-plastic film coiled material 20 is suspended.
The tension bracket 510 is provided with an air pressure control valve 511, the air pressure control valve 511 is connected to the tension cylinder 530, and the air pressure control valve 511 is used for increasing or decreasing the thrust of the tension cylinder 530. The specific air pressure control valve 511 controls the magnitude of the air pressure, and the pressure value of the tensioning cylinder 530 is adjusted and controlled by changing the magnitude of the air pressure.
In order to improve the accuracy of rectifying, the module 300 of rectifying still includes coiled material inductive probe 340 and installing support 350, and installing support 350 is located the edge of tensioning support 510, has seted up roll adjustment hole 351 on the installing support 350, and coiled material inductive probe 340 sets up towards the plastic-aluminum membrane coiled material. Coiled material inductive probe 340 can be correlation formula sensor, also can be reflective sensor, and mainly used detects whether the plastic-aluminum membrane coiled material 20 that carries out the pan feeding operation walks partially, and is concrete, when the plastic-aluminum membrane coiled material 20 walks partially, can leave the detection scope of coiled material inductive probe 340, and the module 300 that rectifies this moment starts, and roll table 20 translation is put in the drive of roll adjustment motor 310 to adjustment plastic-aluminum membrane coiled material 20 moves towards, resumes predetermined material loading orbit again until plastic-aluminum membrane coiled material 20.
A battery comprises a battery core and a shell, wherein the shell is prepared from an aluminum-plastic film coiled material, and the aluminum-plastic film coiled material is fed by adopting any one of the deviation-correcting feeding mechanisms 10. Therefore, the aluminum plastic film coiled material 20 unwinding process is corrected through the correction feeding mechanism 10, the preparation precision of the shell is improved, the consistency of the obtained shell is ensured, and the quality of the battery is ensured.
Compared with the prior art, the utility model discloses at least, following advantage has:
1. the position of the unwinding table 200 is controlled by the deviation rectifying module 300, so that the aluminum-plastic film coiled material is prevented from deviating in the feeding process;
2. when the aluminum-plastic film coiled material needs to be replaced, the connecting pressing piece 420 presses the tail material of the old aluminum-plastic film coiled material and the start material of the new aluminum-plastic film coiled material on the connecting area 411 together, and the new and old aluminum-plastic film coiled materials are directly connected to the connecting area 411, so that the replacement difficulty of the aluminum-plastic film coiled material is reduced, and the maintenance efficiency of the equipment is improved;
3. only replace the empty reel, need not to take out remaining plastic-aluminum membrane coiled material, plastic-aluminum membrane coiled material high-usage.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (9)
1. The utility model provides a feed mechanism rectifies which characterized in that includes:
the tension wheel is arranged on the upper portion of the supporting plate,
the unwinding table is provided with an air expansion shaft, and the aluminum plastic film coiled material is arranged on the air expansion shaft;
the deviation rectifying module is connected with the unwinding table and used for pushing the unwinding table to perform reciprocating translation along the axial direction of the tension wheel;
the subassembly of plugging into, the subassembly of plugging into including the platform of plugging into, the pressing part of plugging into and two guiding pieces, the platform of plugging into install in unreel bench, two the guiding piece is followed plastic-aluminum membrane coiled material direction of delivery sets up in proper order, the district of plugging into that is provided with on the platform of plugging into, the district of plugging into is located two between the guiding piece, the pressing part of plugging into be used for with the tails of old plastic-aluminum membrane coiled material and the beginning of new plastic-aluminum membrane coiled material together centre gripping in on the district of plugging into.
2. The deviation rectifying feeding mechanism according to claim 1, wherein the connection pressing member includes two pressing rods, the two pressing rods are located right above the connection area, a space is provided between the two pressing rods, the pressing rod near one side of the air inflation shaft is used for clamping the beginning of a new aluminum plastic film coiled material on the connection area, and the pressing rod far away from one side of the air inflation shaft is used for clamping the tail of an old aluminum plastic film coiled material on the connection area.
3. The deviation rectifying feeding mechanism according to claim 2, wherein each of the pressure rods is connected to a cylinder, and the cylinder is used for driving the pressure rod to approach or move away from the connection zone.
4. The deviation rectifying feeding mechanism according to claim 2, wherein a waste material cutting groove is formed in the connection platform, and the waste material cutting groove is located in the connection zone and located between the two pressing rods.
5. The deviation rectifying feeding mechanism according to claim 1, wherein the guiding member comprises a roller and a hinge seat, the hinge seat is disposed on an edge of the docking platform, the roller is rotatably disposed on the hinge seat, and a space is disposed between the roller and the docking platform.
6. The deviation rectifying feeding mechanism according to claim 1, wherein the deviation rectifying module comprises a distance adjusting motor, a screw rod and a deviation rectifying guide rail, the unwinding table is arranged on the deviation rectifying guide rail, the screw rod is connected with the unwinding table, and the distance adjusting motor is used for driving the screw rod to rotate so as to drive the unwinding table to translate along the deviation rectifying guide rail.
7. The deviation rectifying feeding mechanism according to claim 1, further comprising a traction assembly, wherein the traction assembly comprises a tensioning support, a guiding wheel set and a tensioning cylinder, the tensioning wheel, the guiding wheel set and the tensioning cylinder are all disposed on the tensioning support, the tensioning wheel is connected with an output end of the tensioning cylinder, and the tensioning cylinder is used for pushing the tensioning wheel to abut against the aluminum-plastic film coil to provide a tensioning force.
8. The deviation rectifying feeding mechanism according to claim 7, wherein the traction assembly further comprises a feeding start sensor and a feeding end sensor, the feeding start sensor and the feeding end sensor are both mounted on the tensioning bracket, and the feeding start sensor and the feeding end sensor are both used for sensing the tensioning wheel.
9. The deviation rectifying feeding mechanism according to claim 7, wherein an air pressure control valve is arranged on the tensioning support and connected with the tensioning cylinder, and the air pressure control valve is used for increasing or decreasing the thrust of the tensioning cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021330611.XU CN213622534U (en) | 2020-07-08 | 2020-07-08 | Feeding mechanism rectifies |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021330611.XU CN213622534U (en) | 2020-07-08 | 2020-07-08 | Feeding mechanism rectifies |
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| CN213622534U true CN213622534U (en) | 2021-07-06 |
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| CN202021330611.XU Active CN213622534U (en) | 2020-07-08 | 2020-07-08 | Feeding mechanism rectifies |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114604655A (en) * | 2022-02-09 | 2022-06-10 | 深圳奥莱科思自动化机器有限公司 | Unmanned material feeding system |
| CN115302854A (en) * | 2022-08-25 | 2022-11-08 | 中山市贝利斯特包装制品有限公司 | Automatic intelligent regulation control device and system for facial mask bag making machine |
| CN115881886A (en) * | 2022-12-28 | 2023-03-31 | 东莞海裕百特智能装备有限公司 | All-in-one is cut in lithium-ion battery pole piece's roll-in |
-
2020
- 2020-07-08 CN CN202021330611.XU patent/CN213622534U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114604655A (en) * | 2022-02-09 | 2022-06-10 | 深圳奥莱科思自动化机器有限公司 | Unmanned material feeding system |
| CN115302854A (en) * | 2022-08-25 | 2022-11-08 | 中山市贝利斯特包装制品有限公司 | Automatic intelligent regulation control device and system for facial mask bag making machine |
| CN115881886A (en) * | 2022-12-28 | 2023-03-31 | 东莞海裕百特智能装备有限公司 | All-in-one is cut in lithium-ion battery pole piece's roll-in |
| CN115881886B (en) * | 2022-12-28 | 2023-08-01 | 东莞海裕百特智能装备有限公司 | Rolling and slitting integrated machine for lithium battery pole piece |
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