WO2020248406A1 - Constant decelerating hydraulic system for safe shifting braking of hoister and braking method - Google Patents

Constant decelerating hydraulic system for safe shifting braking of hoister and braking method Download PDF

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Publication number
WO2020248406A1
WO2020248406A1 PCT/CN2019/105023 CN2019105023W WO2020248406A1 WO 2020248406 A1 WO2020248406 A1 WO 2020248406A1 CN 2019105023 W CN2019105023 W CN 2019105023W WO 2020248406 A1 WO2020248406 A1 WO 2020248406A1
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WO
WIPO (PCT)
Prior art keywords
valve
electromagnetic
port
braking
directional valve
Prior art date
Application number
PCT/CN2019/105023
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French (fr)
Chinese (zh)
Inventor
孙正
张晓光
徐文涛
徐桂云
蒋奇
孙佳胜
张春梅
侯建华
李辉
郭学军
Original Assignee
枣庄学院
徐州大恒测控技术有限公司
山西霍宝干河煤矿有限公司
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Application filed by 枣庄学院, 徐州大恒测控技术有限公司, 山西霍宝干河煤矿有限公司 filed Critical 枣庄学院
Publication of WO2020248406A1 publication Critical patent/WO2020248406A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D5/00Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
    • B66D5/02Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes
    • B66D5/24Operating devices
    • B66D5/26Operating devices pneumatic or hydraulic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/025Pressure reducing valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D5/00Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
    • B66D5/02Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes
    • B66D5/12Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with axial effect
    • B66D5/14Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with axial effect embodying discs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B2013/002Modular valves, i.e. consisting of an assembly of interchangeable components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/20507Type of prime mover
    • F15B2211/20515Electric motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20546Type of pump variable capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/25Pressure control functions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/315Directional control characterised by the connections of the valve or valves in the circuit
    • F15B2211/31523Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source and an output member
    • F15B2211/31541Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source and an output member having a single pressure source and multiple output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/634Electronic controllers using input signals representing a state of a valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/665Methods of control using electronic components
    • F15B2211/6653Pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/665Methods of control using electronic components
    • F15B2211/6658Control using different modes, e.g. four-quadrant-operation, working mode and transportation mode

Definitions

  • the invention relates to a safe conversion braking constant deceleration hydraulic station suitable for emergency braking of a hoist, in particular to a hoist safe conversion braking constant deceleration hydraulic system and a braking method, belonging to the technical field of mine hoists.
  • the mine hoisting system is an important part of ensuring the normal operation of the mine, and the reliability of the braking system directly affects the safe operation of the mine hoisting equipment.
  • Dynamic, constant deceleration braking is to adjust the proportional reversing valve or proportional servo valve to adjust the oil pressure of the disc brake by monitoring the closed loop feedback of the hoist speed, so that the brake shoe slowly locks the brake disc and maintains the deceleration Within a stable range;
  • the first level of braking is to adjust the oil pressure of the two sets of disc brakes to zero, and directly lock the brake discs with the maximum braking torque;
  • the second level of braking is to apply the disc brakes first The oil pressure adjustment is reduced to a two-stage brake pressure value, and then the oil pressure value is reduced to zero, and braking is performed through the two-stage oil pressure.
  • the present invention provides a hoist safe conversion braking constant deceleration hydraulic system and a braking method to prevent secondary braking from impacting the hoisting system after the constant deceleration braking function fails, and to ensure Reliability of braking.
  • the present invention is a hydraulic system for safe conversion braking and constant deceleration of hoist, which includes oil tank, motor, variable pump, accumulator, electromagnetic reversing valve group, brake valve group and pressure reducing valve group, variable pump
  • the inlet of the valve is connected to the fuel tank through the filter screen
  • the outlet of the variable pump is connected to the P port of the electromagnetic directional valve G1 through the filter screen
  • the T port of the electromagnetic directional valve G1 is connected to the first accumulator through the first check valve.
  • the second one-way valve is connected to the second accumulator and to the B port of the electromagnetic reversing valve G6; the P port of the electromagnetic reversing valve G6 and the P port of the electromagnetic reversing valve G66 are both connected to the brake valve group
  • the oil inlet of the first brake valve is connected, the P port of the electromagnetic directional valve G7 and the P port of the electromagnetic directional valve G77 are connected to the oil inlet of the second brake valve in the brake valve group; the electromagnetic directional valve
  • the T port of the electromagnetic directional valve G4 is connected to the P port of the electromagnetic directional valve G44
  • the T port of the electromagnetic directional valve G44 is connected to the B port of the electromagnetic proportional directional valve G5
  • the P of the electromagnetic proportional directional valve G5 The port is connected in parallel on the oil path connecting the second accumulator and the second one-way valve, and the T port of the electromagnetic proportional reversing valve G5 is connected to the oil tank through an electromagnetic overflow valve.
  • the first accumulator is respectively connected to the B port of the electromagnetic reversing valve G2 and the B port of the electromagnetic reversing valve G22 through the first throttle valve, and to the B port of the electromagnetic reversing valve G3 through the second throttle valve. , Connect the B port of the electromagnetic directional valve G33.
  • the oil inlet of the electromagnetic proportional relief valve is connected in parallel on the oil path connecting the outlet of the variable pump and the P port of the electromagnetic directional valve G1, and the oil outlet of the electromagnetic proportional relief valve is connected to the oil tank through a radiator.
  • Electromagnetic directional valve G1 electromagnetic directional valve G2, electromagnetic directional valve G22, electromagnetic directional valve G3, electromagnetic directional valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G6, electromagnetic directional valve
  • the direction valve G66, the electromagnetic direction valve G7, and the electromagnetic direction valve G77 are all equipped with valve position monitoring sensors.
  • the T port of the electromagnetic reversing valve G1, the inlets of the first and second accumulators, the A port of the electromagnetic reversing valve G, and the oil inlet of the brake group are all equipped with oil pressure sensors.
  • the parallel electromagnetic reversing valve G7 and electromagnetic reversing valve G77 immediately lose power and switch to the right position.
  • the hydraulic oil of the brake group is quickly returned to the tank, and the oil pressure quickly drops to zero.
  • the brake reaches the full braking state, realizing immediate stop;
  • the parallel electromagnetic directional valve G6 and electromagnetic directional valve G66 immediately lose power and switch to the right position, while the parallel electromagnetic directional valve G7 and electromagnetic directional valve G77 do not act and maintain the left position.
  • the electromagnetic reversing valve G2, the electromagnetic reversing valve G22, the electromagnetic reversing valve G3, and the electromagnetic reversing valve G33 do not operate and maintain the left position.
  • the oil pressure of the brake group will immediately drop from the working oil pressure to the third pressure reducing valve setting. Fixed oil pressure;
  • the electromagnetic reversing valve G4 and the electromagnetic reversing valve G44 are in the right position when the power is lost, and the electromagnetic proportional reversing valve G5 is constantly reversing left and right.
  • the electromagnetic proportional reversing valve G5 is in the right position, the second accumulator is in the right position.
  • the electromagnetic proportional directional valve G5 is in the left position, the oil in the brake group will flow back to the tank through the electromagnetic overflow valve to increase the deceleration value to make up for the excessive deceleration value.
  • the oil pressure of the group decreases linearly and slowly, and the deceleration of the lifting container is maintained in a stable range until the oil pressure drops to zero and it is in a fully braked state;
  • the right position makes the oil pressure drop of the brake group to the set value of the first pressure reducing valve or the second pressure reducing valve, and the first accumulator passes the first throttle valve or the second throttle at the same time
  • the valve replenishes fluid to the brake group to stabilize the system at a secondary brake oil pressure value.
  • the hoist is in a half-brake state. After a delay of 5 seconds, the electromagnetic directional valve G7 and the electromagnetic directional valve G77 are de-energized and are on the right. Position, so that the oil pressure drop of the brake group is zero, and the hoist is fully braked.
  • step c) the secondary braking in step c) above is realized in the following two ways:
  • the first type when the oil pressure of the brake group is lower than the setting value of the second pressure reducing valve and higher than the setting value of the first pressure reducing valve, the electromagnetic directional valve G2 and the electromagnetic directional valve G22 fail Electric, implement low oil pressure secondary braking;
  • the second type when the oil pressure value of the brake group is higher than the setting value of the second pressure reducing valve, the electromagnetic reversing valve G3 and the electromagnetic reversing valve G33 are de-energized, and high oil pressure secondary braking is performed.
  • the invention avoids the impact of the accumulator's rapid pressure increase on the lifting system caused by the rapid pressure increase of the accumulator during the braking process through the different reversal of the electromagnetic proportional reversing valve, so that the oil pressure of the brake group is linearly and slowly reduced, and the lifting container is kept stable and decelerated;
  • deceleration fails, immediately switch to the secondary brake, and use the first and second pressure reducing valves to ensure that the lifting system first reduces the pressure to the set secondary brake oil pressure at a stable speed to increase
  • the machine is in a semi-braking state, and after a delay, the pressure is reduced to zero to achieve full braking.
  • the secondary braking method realized by this hydraulic system is safer and more reliable than previous braking methods, and the speed reduction process is more stable, avoiding the impact of the oil pressure falling too fast or the sudden pressure compensation of the accumulator on the lifting system It can also selectively brake the secondary brake oil pressure after the constant pressure brake function fails.
  • FIG. 1 is a schematic diagram of the hydraulic system in the present invention
  • Oil tank 1. Motor; 3. Variable pump; 4. Electromagnetic proportional relief valve; 5.1. The first one-way valve; 5.2. The second one-way valve; 6.1. The first accumulator; 6.2. The second accumulator; 7, the electromagnetic overflow valve; 8.1, the first pressure reducing valve; 8.2, the second pressure reducing valve; 8.3, the third pressure reducing valve; 9.1 the first throttle valve; 9.2, the second throttle Valve; 10. Valve position monitoring sensor; 11. Oil pressure sensor; 12.
  • electromagnetic reversing valve G1 electromagnetic reversing valve G2, electromagnetic reversing valve G22, electromagnetic reversing valve G3, electromagnetic reversing valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic proportional directional valve G5, electromagnetic directional valve G6, electromagnetic directional valve G66, electromagnetic directional valve G7, electromagnetic directional valve G77.
  • a hydraulic system for safe conversion braking and constant deceleration of a hoist includes an oil tank 1, a motor 2, a variable pump 3, an accumulator, an electromagnetic reversing valve group, a brake valve group and a pressure reducing valve group.
  • the inlet of the variable pump 3 is connected to the fuel tank 1 through the filter screen, the outlet of the variable pump 3 is connected to the P port of the electromagnetic directional valve G1 through the filter, and the outlet of the variable pump 3 is connected to the P port of the electromagnetic directional valve G1
  • the oil inlet of the electromagnetic proportional relief valve 4 is connected in parallel on the oil circuit, and the oil outlet of the electromagnetic proportional relief valve 4 is connected to the oil tank through the radiator;
  • the T port of the electromagnetic reversing valve G1 is connected to the first accumulator 6.1 through the first one-way valve 5.1, connected to the second accumulator 6.2 through the second one-way valve 5.2, and connected to the B of the electromagnetic reversing valve G6.
  • the P port of the electromagnetic reversing valve G6 and the P port of the electromagnetic reversing valve G66 are connected to the first brake valve oil inlet of the brake valve group 12.
  • the P port of the electromagnetic reversing valve G7 and the solenoid The P port of the direction valve G77 is connected to the second brake valve oil inlet of the brake valve group 12, the T port of the electromagnetic directional valve G6, the T port of the electromagnetic directional valve G66, and the T port of the electromagnetic directional valve G7 Port and T port of solenoid directional valve G77 return oil to the tank; solenoid directional valve G6 port A, solenoid directional valve G66 port A, solenoid directional valve G2 port P, solenoid directional valve G22 port P Port, the P port of the electromagnetic directional valve G3, the P port of the electromagnetic directional valve G33 and the P port of the electromagnetic directional valve G4 are connected; the A port of the electromagnetic directional valve G2 and the A port of the electromagnetic directional valve G22 are connected in parallel with The first pressure reducing valve 8.1 is connected; the A port of the electromagnetic directional valve G3 and the A port of the electromagnetic directional valve G33 are connected in parallel to the second pressure reducing valve 8.2
  • the T port of the electromagnetic directional valve G4 is connected to the P port of the electromagnetic directional valve G44, the T port of the electromagnetic directional valve G44 is connected to the B port of the electromagnetic proportional directional valve G5, and the P port of the electromagnetic proportional directional valve G5 is connected in parallel
  • the T port of the electromagnetic proportional directional valve G5 is connected to the oil tank through the electromagnetic overflow valve 7.
  • the first accumulator 6.1 is respectively connected to the B port of the electromagnetic reversing valve G2 and the B port of the electromagnetic reversing valve G22 through the first throttle valve 9.1, and to the B port of the electromagnetic reversing valve G3 through the second throttle valve 9.2. , Connect the B port of the electromagnetic directional valve G33.
  • the first accumulator 6.1 supplies fluid to the brake valve group 12 through two sets of electromagnetic reversing valves, so that the two-stage hydraulic brake can be selected during the two-stage braking process.
  • the direction valve G66, the electromagnetic direction valve G7, and the electromagnetic direction valve G77 are all provided with a valve position monitoring sensor 10.
  • the T port of the electromagnetic reversing valve G1, the inlets of the first accumulator 6.1 and the second accumulator 6.2, the A port of the electromagnetic reversing valve G6, and the oil inlet of the brake group 12 are all equipped with an oil pressure sensor 11.
  • the electromagnetic directional valve G6 is de-energized, and is in the right position, the electromagnetic directional valve G1, the electromagnetic directional valve G2, the electromagnetic directional valve G22, the electromagnetic directional valve G3, the electromagnetic directional valve G33,
  • the electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G66, electromagnetic directional valve G7, electromagnetic directional valve G77 are all energized and are in the left position, and the electromagnetic proportional directional valve G5 is in the neutral position and does not act;
  • the pressure oil pumped by the pump 3 is adjusted by the proportional relief valve 4 to charge the first accumulator 6.1 and the second accumulator 6.2 through the first check valve 5.1 and the second check valve 5.2 respectively until reaching the oil pressure
  • the size of the sensor 11 is set, the proportional relief valve 4 is opened to the maximum, and the oil filling is completed, the system can enter normal operation.
  • the electromagnetic directional valve G1, electromagnetic directional valve G2, electromagnetic directional valve G22, electromagnetic directional valve G3, electromagnetic directional valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G6, electromagnetic reversing valve G66, electromagnetic reversing valve G7, electromagnetic reversing valve G77 are all energized, in the left position, electromagnetic proportional reversing valve G5 is in the neutral position and does not operate; the power supply voltage of proportional relief valve 4 is gradually adjusted When the working voltage is reached, the brake group 12 opens slowly, the oil pressure gradually rises to the working oil pressure, and the system enters normal operation.
  • a method for braking a hydraulic system with a constant deceleration and safe conversion braking of a hoist includes the following steps:
  • the parallel electromagnetic directional valve G6 and electromagnetic directional valve G66 immediately lose power and switch to the right position, while the parallel electromagnetic directional valve G7 and electromagnetic directional valve G77 do not act and maintain the left position.
  • the electromagnetic reversing valve G2, the electromagnetic reversing valve G22, the electromagnetic reversing valve G3, and the electromagnetic reversing valve G33 do not operate and maintain the left position, and the oil pressure of the brake group 12 is immediately reduced from the working oil pressure to the third pressure reducing valve 8.3 Set oil pressure;
  • the electromagnetic reversing valve G4 and the electromagnetic reversing valve G44 are in the right position when the power is lost, and the electromagnetic proportional reversing valve G5 is constantly reversing left and right.
  • the electromagnetic proportional reversing valve G5 is in the right position, the second accumulator 6.2
  • the brake group 12 performs fluid replenishment to compensate for the excessive deceleration value.
  • the right position makes the oil pressure drop of the brake group 12 equal to the setting value of the first pressure reducing valve 8.1 or the setting value of the second pressure reducing valve 8.2, and the first accumulator 6.1 passes the first throttle valve 9.1 Or the second throttle valve 9.2 replenishes fluid to the brake group 12 to stabilize the system at a secondary brake oil pressure value, and the hoist is in a semi-brake state.
  • the solenoid directional valve G7 and solenoid switch The power to valve G77 is in the right position, so that the oil pressure drop of the brake group 12 is zero, and the hoist is fully braked.
  • step c) the secondary braking in step c) above is realized in the following two ways:
  • the first type when the oil pressure value of the brake group 12 is lower than the setting value of the second pressure reducing valve 8.2 and higher than the setting value of the first pressure reducing valve 8.1, the electromagnetic reversing valve G2, electromagnetic reversing Valve G22 loses power and performs low oil pressure secondary braking;
  • the electromagnetic directional valve G3 and the electromagnetic directional valve G33 are de-energized, and high oil pressure secondary braking is performed.

Abstract

A constant decelerating hydraulic system for the safe shifting braking of a hoister, comprising an oil tank (1), a motor (2), a variable displacement pump (3), an electromagnetic proportional overflow valve (4), a check valve, an energy accumulator, an electromagnetic overflow valve (7), pressure reducing valves, a damper brake set (12), a plurality of electromagnetic reversing valves, and an electromagnetic proportional reversing valve (G5). A braking method for the constant decelerating hydraulic system for the safe shifting braking of the hoister. A circumstance in which the pressure of the energy accumulator rapidly increases during a braking process and a hoisting system is impacted is avoided by means of different reversing operations of the electromagnetic proportional reversing valve (G5), the oil pressure of the damper brake set (12) is linearly and slowly reduced, and the stable deceleration a hoisting container is maintained. When constant decelerating fails, second-stage braking is immediately performed, and a first pressure reducing valve (8.1) and a second pressure reducing valve (8.2) which are provided are used to ensure that the pressure of the hoisting system is first reduced to the set second-stage braking oil pressure value at the stable speed, such that the hoister is in a semi-braking state; and after a period of time, the pressure is reduced to zero to achieve complete braking. The foregoing braking mode may prevent a circumstance in which the hoisting system is impacted by second-stage braking after the constant decelerating braking function fails, and braking reliability is thus ensured.

Description

一种提升机安全转换制动恒减速液压系统及制动方法Hydraulic system and braking method for safe conversion braking and constant deceleration of hoist 技术领域Technical field
本发明涉及一种适用于提升机紧急制动的安全转换制动恒减速液压站,具体涉及一种提升机安全转换制动恒减速液压系统及制动方法,属于矿井提升机技术领域。The invention relates to a safe conversion braking constant deceleration hydraulic station suitable for emergency braking of a hoist, in particular to a hoist safe conversion braking constant deceleration hydraulic system and a braking method, belonging to the technical field of mine hoists.
背景技术Background technique
在煤矿生产系统中,矿井提升系统是保证矿井正常运作的重要组成部分,而制动系统的可靠性直接影响矿井提升设备的安全运转。In the coal mine production system, the mine hoisting system is an important part of ensuring the normal operation of the mine, and the reliability of the braking system directly affects the safe operation of the mine hoisting equipment.
目前,提升机使用的制动系统多为液压式盘式制动闸,制动分为工作制动和安全制动。工作制动只是通过调节比例溢流阀的给电电压进而来调节盘式制动器的油压,来实现提升机的启停;安全制动分为恒减速制动、一级制动和二级制动,恒减速制动是通过监测提升机速度闭环反馈来调节比例换向阀或者比例伺服阀换向来调节盘式制动闸的油压,让闸瓦缓慢的抱死闸盘,使减速度维持在一个稳定的范围内;一级制动就是把两组盘式制动器的油压全部调节为零,直接以最大的制动力矩来抱死闸盘;二级制动是先把盘式制动器的油压调节降为一个二级制动压力值,然后再把其油压值降为零,通过两级油压来进行制动。At present, most of the brake systems used by hoists are hydraulic disc brakes, and the brakes are divided into working brakes and safety brakes. Working brake only adjusts the power supply voltage of the proportional relief valve and then adjusts the oil pressure of the disc brake to realize the start and stop of the hoist; the safety brake is divided into constant deceleration braking, primary braking and secondary braking. Dynamic, constant deceleration braking is to adjust the proportional reversing valve or proportional servo valve to adjust the oil pressure of the disc brake by monitoring the closed loop feedback of the hoist speed, so that the brake shoe slowly locks the brake disc and maintains the deceleration Within a stable range; the first level of braking is to adjust the oil pressure of the two sets of disc brakes to zero, and directly lock the brake discs with the maximum braking torque; the second level of braking is to apply the disc brakes first The oil pressure adjustment is reduced to a two-stage brake pressure value, and then the oil pressure value is reduced to zero, and braking is performed through the two-stage oil pressure.
但是大部分的二级制动油压值是在安装液压站的时候给定的,在恒减速失效后,无论制动闸内的油压有多大,二级制动都会将油压稳定在一个设定值,这样会导致恒减速失效后切换到二级制动过程中,由于蓄能器补液作用,油压就有可能上升,会给提升系统带来冲击,增加断绳的危险,从而带来安全事故。However, most of the secondary brake oil pressure values are given when the hydraulic station is installed. After the constant deceleration fails, no matter how great the oil pressure in the brake is, the secondary brake will stabilize the oil pressure at a constant level. Set value, which will cause the constant deceleration to fail and switch to the secondary braking process. Due to the replenishment of the accumulator, the oil pressure may rise, which will impact the lifting system and increase the risk of rope breaking. Come security incident.
发明内容Summary of the invention
为了克服现有技术存在的各种不足,本发明提供一种提升机安全转换制动恒减速液压系统及制动方法,防止恒减速制动功能失效后二级制动对提升系统造成冲击,保证制动的可靠性。In order to overcome various deficiencies in the prior art, the present invention provides a hoist safe conversion braking constant deceleration hydraulic system and a braking method to prevent secondary braking from impacting the hoisting system after the constant deceleration braking function fails, and to ensure Reliability of braking.
为了解决上述问题,本发明一种提升机安全转换制动恒减速液压系统,包括油箱、电机、变量泵、蓄能器、电磁换向阀组、制动阀组和减压阀组,变量泵的进口通过滤网与油箱相连,变量泵的出口通过滤网与电磁换向阀G1的P口相连,电磁换向阀G1的T口分别通过第一单向阀与第一蓄能器相连、通过第二单向阀与第二蓄能器相连、以及与电磁换向阀G6的B口相连;电磁换向阀G6的P口、电磁换向阀G66的P口均与制动阀组中的第一制动阀进油口相连,电磁换向阀G7的P口、电磁换向阀G77的P口均与制动阀组中的第二制动阀进油口相连;电磁换向阀G6的A口、电磁换向阀G66的A口与电磁换向阀G2的P口、电磁换向阀G22的P口、电磁换向阀G3的P口、电磁换向阀G33的P口和电磁换向阀G4的P口相 连;电磁换向阀G2的A口、电磁换向阀G22的A口并联后与第一减压阀相连;电磁换向阀G3的A口、电磁换向阀G33的A口并联后与第二减压阀相连;电磁换向阀G4的P口与电磁换向阀G33的P口之间连通的油路上并联第三减压阀;第一减压阀的设定值小于第二减压阀的设定值,第二减压阀的设定值小于第三减压阀的设定值。In order to solve the above problems, the present invention is a hydraulic system for safe conversion braking and constant deceleration of hoist, which includes oil tank, motor, variable pump, accumulator, electromagnetic reversing valve group, brake valve group and pressure reducing valve group, variable pump The inlet of the valve is connected to the fuel tank through the filter screen, the outlet of the variable pump is connected to the P port of the electromagnetic directional valve G1 through the filter screen, and the T port of the electromagnetic directional valve G1 is connected to the first accumulator through the first check valve. The second one-way valve is connected to the second accumulator and to the B port of the electromagnetic reversing valve G6; the P port of the electromagnetic reversing valve G6 and the P port of the electromagnetic reversing valve G66 are both connected to the brake valve group The oil inlet of the first brake valve is connected, the P port of the electromagnetic directional valve G7 and the P port of the electromagnetic directional valve G77 are connected to the oil inlet of the second brake valve in the brake valve group; the electromagnetic directional valve The A port of G6, the A port of the electromagnetic directional valve G66 and the P port of the electromagnetic directional valve G2, the P port of the electromagnetic directional valve G22, the P port of the electromagnetic directional valve G3, the P port of the electromagnetic directional valve G33, and Connect the P port of the electromagnetic directional valve G4; the A port of the electromagnetic directional valve G2 and the A port of the electromagnetic directional valve G22 are connected in parallel with the first pressure reducing valve; the A port of the electromagnetic directional valve G3, the electromagnetic directional valve The port A of G33 is connected in parallel with the second pressure reducing valve; the third pressure reducing valve is connected in parallel between the P port of the electromagnetic directional valve G4 and the P port of the electromagnetic directional valve G33; The setting value is smaller than the setting value of the second pressure reducing valve, and the setting value of the second pressure reducing valve is smaller than the setting value of the third pressure reducing valve.
进一步的,电磁换向阀G4的T口与电磁换向阀G44的P口相连,电磁换向阀G44的T口与电磁比例换向阀G5的B口相连,电磁比例换向阀G5的P口并联在第二蓄能器与第二单向阀相连的油路上,电磁比例换向阀G5的T口通过电磁溢流阀与油箱相连。Further, the T port of the electromagnetic directional valve G4 is connected to the P port of the electromagnetic directional valve G44, the T port of the electromagnetic directional valve G44 is connected to the B port of the electromagnetic proportional directional valve G5, and the P of the electromagnetic proportional directional valve G5 The port is connected in parallel on the oil path connecting the second accumulator and the second one-way valve, and the T port of the electromagnetic proportional reversing valve G5 is connected to the oil tank through an electromagnetic overflow valve.
进一步的,第一蓄能器分别通过第一节流阀与电磁换向阀G2的B口、电磁换向阀G22的B口相连,通过第二节流阀与电磁换向阀G3的B口、电磁换向阀G33的B口相连。Further, the first accumulator is respectively connected to the B port of the electromagnetic reversing valve G2 and the B port of the electromagnetic reversing valve G22 through the first throttle valve, and to the B port of the electromagnetic reversing valve G3 through the second throttle valve. , Connect the B port of the electromagnetic directional valve G33.
进一步的,变量泵的出口与电磁换向阀G1的P口之间相连的油路上并联电磁比例溢流阀的进油口,电磁比例溢流阀的出油口通过散热器与油箱相连。Further, the oil inlet of the electromagnetic proportional relief valve is connected in parallel on the oil path connecting the outlet of the variable pump and the P port of the electromagnetic directional valve G1, and the oil outlet of the electromagnetic proportional relief valve is connected to the oil tank through a radiator.
电磁换向阀G1、电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33、电磁换向阀G4、电磁换向阀G44、电磁换向阀G6、电磁换向阀G66、电磁换向阀G7、电磁换向阀G77均设有阀位监测传感器。Electromagnetic directional valve G1, electromagnetic directional valve G2, electromagnetic directional valve G22, electromagnetic directional valve G3, electromagnetic directional valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G6, electromagnetic directional valve The direction valve G66, the electromagnetic direction valve G7, and the electromagnetic direction valve G77 are all equipped with valve position monitoring sensors.
电磁换向阀G1的T口,第一蓄能器、第二蓄能器的进口,电磁换向阀G的A口、制动闸组进油口均设有油压传感器。The T port of the electromagnetic reversing valve G1, the inlets of the first and second accumulators, the A port of the electromagnetic reversing valve G, and the oil inlet of the brake group are all equipped with oil pressure sensors.
一种提升机安全转换制动恒减速液压系统制动方法,其特征在于,包括如下步骤:A braking method for a hydraulic system with a constant deceleration and safe conversion braking of a hoist is characterized in that it comprises the following steps:
a)、正常工作状态下制动时,比例溢流阀的给电电压逐渐从工作电压降为零,油压从工作油压逐渐降为残压,制动闸组逐渐合闸,达到全制动状态,提升机停止工作;a) When braking under normal working conditions, the power supply voltage of the proportional relief valve gradually decreases from the working voltage to zero, the oil pressure gradually decreases from the working oil pressure to the residual pressure, and the brake group is gradually closed to reach full system When moving, the hoist stops working;
b)、当提升机发生安全故障时,控制电机2停止工作,电磁换向阀G1失电处于右位,并根据不同提升容器在井中不同位置实现提升机安全制动,具体如下:b) When the hoist has a safety failure, the control motor 2 stops working, the electromagnetic reversing valve G1 is in the right position when the power is lost, and the hoist is safely braked according to different positions of the hoisting container in the well, as follows:
当提升容器位于井口时,并联的电磁换向阀G7和电磁换向阀G77立即失电换向至右位,制动闸组的液压油迅速回油箱,油压迅速降为零,通过一级制动达到全制动状态,实现立即停车;When the lifting container is located at the wellhead, the parallel electromagnetic reversing valve G7 and electromagnetic reversing valve G77 immediately lose power and switch to the right position. The hydraulic oil of the brake group is quickly returned to the tank, and the oil pressure quickly drops to zero. The brake reaches the full braking state, realizing immediate stop;
当提升容器位于井中时,并联的电磁换向阀G6和电磁换向阀G66立即失电换向至右位,而并联的电磁换向阀G7和电磁换向阀G77不动作维持左位状态,电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33不动作维持左位状态,制动闸组的油压立即从工作油压降为第三减压阀设定的油压;When the lifting vessel is located in the well, the parallel electromagnetic directional valve G6 and electromagnetic directional valve G66 immediately lose power and switch to the right position, while the parallel electromagnetic directional valve G7 and electromagnetic directional valve G77 do not act and maintain the left position. The electromagnetic reversing valve G2, the electromagnetic reversing valve G22, the electromagnetic reversing valve G3, and the electromagnetic reversing valve G33 do not operate and maintain the left position. The oil pressure of the brake group will immediately drop from the working oil pressure to the third pressure reducing valve setting. Fixed oil pressure;
同时,电磁换向阀G4和电磁换向阀G44失电处于右位,电磁比例换向阀G5不断的左右换向,当电磁比例换向阀G5处于右位时,第二蓄能器向制动闸组进行补液,弥补减速度值过大,当电磁比例换向阀G5处于左位时,制动闸组的油液通过电磁溢流阀回流油箱,增 加减速度值,从而使制动闸组的油压线性缓慢降低,保持提升容器减速度维持在一个稳定的范围内,直至油压降为零,处于完全制动状态;At the same time, the electromagnetic reversing valve G4 and the electromagnetic reversing valve G44 are in the right position when the power is lost, and the electromagnetic proportional reversing valve G5 is constantly reversing left and right. When the electromagnetic proportional reversing valve G5 is in the right position, the second accumulator is in the right position. When the electromagnetic proportional directional valve G5 is in the left position, the oil in the brake group will flow back to the tank through the electromagnetic overflow valve to increase the deceleration value to make up for the excessive deceleration value. The oil pressure of the group decreases linearly and slowly, and the deceleration of the lifting container is maintained in a stable range until the oil pressure drops to zero and it is in a fully braked state;
c)、通过调节电磁比例换向阀G5的给电电压实现恒减速制动,当减速度过大或过小导致恒减速制动失效时,立即切换到二级制动:电磁换向阀G4、电磁换向阀G44得电处于左位,阻断系统进行恒减速制动,同时电磁换向阀G2、电磁换向阀G22失电或者电磁换向阀G3、电磁换向阀G33失电处于右位,使制动闸组的油压降为第一减压阀的设定值或第二减压阀的设定值,同时第一蓄能器通过第一节流阀或第二节流阀向制动闸组补液,使系统稳定在一个二级制动油压值,提升机处于半制动状态,延时5秒后,电磁换向阀G7和电磁换向阀G77失电处于右位,使制动闸组的油压降为零,提升机完全制动。c). Realize constant deceleration braking by adjusting the supply voltage of electromagnetic proportional directional valve G5. When the deceleration is too large or too small and the constant deceleration braking fails, immediately switch to secondary braking: electromagnetic directional valve G4 , The electromagnetic directional valve G44 is energized in the left position, blocking the system from performing constant deceleration braking, while the electromagnetic directional valve G2 and the electromagnetic directional valve G22 are de-energized or the electromagnetic directional valve G3 and the electromagnetic directional valve G33 are de-energized. The right position makes the oil pressure drop of the brake group to the set value of the first pressure reducing valve or the second pressure reducing valve, and the first accumulator passes the first throttle valve or the second throttle at the same time The valve replenishes fluid to the brake group to stabilize the system at a secondary brake oil pressure value. The hoist is in a half-brake state. After a delay of 5 seconds, the electromagnetic directional valve G7 and the electromagnetic directional valve G77 are de-energized and are on the right. Position, so that the oil pressure drop of the brake group is zero, and the hoist is fully braked.
具体的,上述c)步骤中二级制动通过下列两种方式实现:Specifically, the secondary braking in step c) above is realized in the following two ways:
第一种、当制动闸组的油压值低于第二减压阀的设定值,高于第一减压阀的设定值时,电磁换向阀G2、电磁换向阀G22失电,执行低油压二级制动;The first type, when the oil pressure of the brake group is lower than the setting value of the second pressure reducing valve and higher than the setting value of the first pressure reducing valve, the electromagnetic directional valve G2 and the electromagnetic directional valve G22 fail Electric, implement low oil pressure secondary braking;
第二种、当制动闸组的油压值高于第二减压阀的设定值,电磁换向阀G3、电磁换向阀G33失电,执行高油压二级制动。The second type, when the oil pressure value of the brake group is higher than the setting value of the second pressure reducing valve, the electromagnetic reversing valve G3 and the electromagnetic reversing valve G33 are de-energized, and high oil pressure secondary braking is performed.
本发明通过电磁比例换向阀的不同换向避免蓄能器在制动过程快速升压对提升系统造成的冲击,使制动闸组的油压线性缓慢降低,保持提升容器稳定减速;当恒定减速失效时,立即切换至二级制动,利用设置的第一减压阀和第二减压阀保证提升系统首先以稳定的速度降压至设定的二级制动油压值,使提升机处于半制动状态,延迟一段时间后再降压为零实现完全制动。这种液压系统所实现的二级制动方式,相较于以往的制动方式更加安全可靠,降速过程更加平稳,避免油压下降过快或者蓄能器突然补压对提升系统造成的冲击,还能在恒压制动功能失效后对二级制动油压有选择性的进行制动。The invention avoids the impact of the accumulator's rapid pressure increase on the lifting system caused by the rapid pressure increase of the accumulator during the braking process through the different reversal of the electromagnetic proportional reversing valve, so that the oil pressure of the brake group is linearly and slowly reduced, and the lifting container is kept stable and decelerated; When deceleration fails, immediately switch to the secondary brake, and use the first and second pressure reducing valves to ensure that the lifting system first reduces the pressure to the set secondary brake oil pressure at a stable speed to increase The machine is in a semi-braking state, and after a delay, the pressure is reduced to zero to achieve full braking. The secondary braking method realized by this hydraulic system is safer and more reliable than previous braking methods, and the speed reduction process is more stable, avoiding the impact of the oil pressure falling too fast or the sudden pressure compensation of the accumulator on the lifting system It can also selectively brake the secondary brake oil pressure after the constant pressure brake function fails.
附图说明Description of the drawings
图1为本发明中液压系统原理图;Figure 1 is a schematic diagram of the hydraulic system in the present invention;
图中:1、油箱;2、电机;3、变量泵;4、电磁比例溢流阀;5.1、第一单向阀;5.2、第二单向阀;6.1、第一蓄能器;6.2、第二蓄能器;7、电磁溢流阀;8.1、第一减压阀;8.2、第二减压阀;8.3、第三减压阀;9.1第一节流阀;9.2、第二节流阀;10、阀位监测传感器;11、油压传感器;12、制动闸组;电磁换向阀G1、电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33、电磁换向阀G4、电磁换向阀G44、电磁比例换向阀G5、电磁换向阀G6、电磁换向阀G66、电磁换向阀G7、电磁换向阀G77。In the figure: 1. Oil tank; 2. Motor; 3. Variable pump; 4. Electromagnetic proportional relief valve; 5.1. The first one-way valve; 5.2. The second one-way valve; 6.1. The first accumulator; 6.2. The second accumulator; 7, the electromagnetic overflow valve; 8.1, the first pressure reducing valve; 8.2, the second pressure reducing valve; 8.3, the third pressure reducing valve; 9.1 the first throttle valve; 9.2, the second throttle Valve; 10. Valve position monitoring sensor; 11. Oil pressure sensor; 12. Brake brake group; electromagnetic reversing valve G1, electromagnetic reversing valve G2, electromagnetic reversing valve G22, electromagnetic reversing valve G3, electromagnetic reversing valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic proportional directional valve G5, electromagnetic directional valve G6, electromagnetic directional valve G66, electromagnetic directional valve G7, electromagnetic directional valve G77.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做详细的阐述。The present invention will be described in detail below in conjunction with the drawings and specific embodiments.
如图1所示,一种提升机安全转换制动恒减速液压系统,包括油箱1、电机2、变量泵3、蓄能器、电磁换向阀组、制动阀组和减压阀组,变量泵3的进口通过滤网与油箱1相连,变量泵3的出口通过滤网与电磁换向阀G1的P口相连,变量泵3的出口与电磁换向阀G1的P口之间相连的油路上并联电磁比例溢流阀4的进油口,电磁比例溢流阀4的出油口通过散热器与油箱相;As shown in Figure 1, a hydraulic system for safe conversion braking and constant deceleration of a hoist includes an oil tank 1, a motor 2, a variable pump 3, an accumulator, an electromagnetic reversing valve group, a brake valve group and a pressure reducing valve group. The inlet of the variable pump 3 is connected to the fuel tank 1 through the filter screen, the outlet of the variable pump 3 is connected to the P port of the electromagnetic directional valve G1 through the filter, and the outlet of the variable pump 3 is connected to the P port of the electromagnetic directional valve G1 The oil inlet of the electromagnetic proportional relief valve 4 is connected in parallel on the oil circuit, and the oil outlet of the electromagnetic proportional relief valve 4 is connected to the oil tank through the radiator;
电磁换向阀G1的T口分别通过第一单向阀5.1与第一蓄能器6.1相连、通过第二单向阀5.2与第二蓄能器6.2相连、以及与电磁换向阀G6的B口相连;电磁换向阀G6的P口、电磁换向阀G66的P口均与制动阀组12中的第一制动阀进油口相连,电磁换向阀G7的P口、电磁换向阀G77的P口均与制动阀组12中的第二制动阀进油口相连,电磁换向阀G6的T口、电磁换向阀G66的T口、电磁换向阀G7的T口、电磁换向阀G77的T口均回油至油箱;电磁换向阀G6的A口、电磁换向阀G66的A口与电磁换向阀G2的P口、电磁换向阀G22的P口、电磁换向阀G3的P口、电磁换向阀G33的P口和电磁换向阀G4的P口相连;电磁换向阀G2的A口、电磁换向阀G22的A口并联后与第一减压阀8.1相连;电磁换向阀G3的A口、电磁换向阀G33的A口并联后与第二减压阀8.2相连;电磁换向阀G4的P口与电磁换向阀G33的P口之间连通的油路上并联第三减压阀8.3;第一减压阀8.1的设定值小于第二减压阀8.2的设定值,第二减压阀8.2的设定值小于第三减压阀8.3的设定值;The T port of the electromagnetic reversing valve G1 is connected to the first accumulator 6.1 through the first one-way valve 5.1, connected to the second accumulator 6.2 through the second one-way valve 5.2, and connected to the B of the electromagnetic reversing valve G6. The P port of the electromagnetic reversing valve G6 and the P port of the electromagnetic reversing valve G66 are connected to the first brake valve oil inlet of the brake valve group 12. The P port of the electromagnetic reversing valve G7 and the solenoid The P port of the direction valve G77 is connected to the second brake valve oil inlet of the brake valve group 12, the T port of the electromagnetic directional valve G6, the T port of the electromagnetic directional valve G66, and the T port of the electromagnetic directional valve G7 Port and T port of solenoid directional valve G77 return oil to the tank; solenoid directional valve G6 port A, solenoid directional valve G66 port A, solenoid directional valve G2 port P, solenoid directional valve G22 port P Port, the P port of the electromagnetic directional valve G3, the P port of the electromagnetic directional valve G33 and the P port of the electromagnetic directional valve G4 are connected; the A port of the electromagnetic directional valve G2 and the A port of the electromagnetic directional valve G22 are connected in parallel with The first pressure reducing valve 8.1 is connected; the A port of the electromagnetic directional valve G3 and the A port of the electromagnetic directional valve G33 are connected in parallel to the second pressure reducing valve 8.2; the P port of the electromagnetic directional valve G4 is connected to the electromagnetic directional valve G33 The third pressure reducing valve 8.3 is connected in parallel on the oil path connected between the P ports; the setting value of the first pressure reducing valve 8.1 is less than the setting value of the second pressure reducing valve 8.2, and the setting value of the second pressure reducing valve 8.2 is less than The setting value of the third pressure reducing valve 8.3;
电磁换向阀G4的T口与电磁换向阀G44的P口相连,电磁换向阀G44的T口与电磁比例换向阀G5的B口相连,电磁比例换向阀G5的P口并联在第二蓄能器6.2与单向阀5.2相连的油路上,电磁比例换向阀G5的T口通过电磁溢流阀7与油箱相连。The T port of the electromagnetic directional valve G4 is connected to the P port of the electromagnetic directional valve G44, the T port of the electromagnetic directional valve G44 is connected to the B port of the electromagnetic proportional directional valve G5, and the P port of the electromagnetic proportional directional valve G5 is connected in parallel On the oil path where the second accumulator 6.2 is connected to the one-way valve 5.2, the T port of the electromagnetic proportional directional valve G5 is connected to the oil tank through the electromagnetic overflow valve 7.
通过调解电磁比例换向阀G5的电压来调解电磁比例换向阀G5的开度,从而实现制动速度的调节;通过电磁比例换向阀G5的不同换向,防止降压过快或者突然升压对提升系统造成的冲击,避免安全事故的发生。Adjust the opening of the electromagnetic proportional directional valve G5 by adjusting the voltage of the electromagnetic proportional directional valve G5, so as to realize the adjustment of the braking speed; through the different commutation of the electromagnetic proportional directional valve G5, prevent the pressure from falling too fast or suddenly rising It suppresses the impact on the lifting system and avoids safety accidents.
第一蓄能器6.1分别通过第一节流阀9.1与电磁换向阀G2的B口、电磁换向阀G22的B口相连,通过第二节流阀9.2与电磁换向阀G3的B口、电磁换向阀G33的B口相连。The first accumulator 6.1 is respectively connected to the B port of the electromagnetic reversing valve G2 and the B port of the electromagnetic reversing valve G22 through the first throttle valve 9.1, and to the B port of the electromagnetic reversing valve G3 through the second throttle valve 9.2. , Connect the B port of the electromagnetic directional valve G33.
第一蓄能器6.1分别通过两组电磁换向阀向制动阀组12补液,从而在二级制动过程中可以分别对二级油压制动进行选择。The first accumulator 6.1 supplies fluid to the brake valve group 12 through two sets of electromagnetic reversing valves, so that the two-stage hydraulic brake can be selected during the two-stage braking process.
电磁换向阀G1、电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33、电磁换向阀G4、电磁换向阀G44、电磁换向阀G6、电磁换向阀G66、电磁换向阀G7、电磁 换向阀G77均设有阀位监测传感器10。Electromagnetic directional valve G1, electromagnetic directional valve G2, electromagnetic directional valve G22, electromagnetic directional valve G3, electromagnetic directional valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G6, electromagnetic directional valve The direction valve G66, the electromagnetic direction valve G7, and the electromagnetic direction valve G77 are all provided with a valve position monitoring sensor 10.
电磁换向阀G1的T口,第一蓄能器6.1、第二蓄能器6.2的进口,电磁换向阀G6的A口、制动闸组12进油口均设有油压传感器11。The T port of the electromagnetic reversing valve G1, the inlets of the first accumulator 6.1 and the second accumulator 6.2, the A port of the electromagnetic reversing valve G6, and the oil inlet of the brake group 12 are all equipped with an oil pressure sensor 11.
正常工作前,电机2启动,电磁换向阀G6失电,处于右位,电磁换向阀G1、电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33、电磁换向阀G4、电磁换向阀G44、电磁换向阀G66、电磁换向阀G7、电磁换向阀G77均得电,处于左位,电磁比例换向阀G5处于中位不动作;变量泵3泵出的压力油经比例溢流阀4调节分别通过第一单向阀5.1与第二单向阀5.2向第一蓄能器6.1、第二蓄能器6.2充油,直至到达油压传感器11设定的大小,比例溢流阀4开口开到最大,充油完毕,系统可进入到正常工作。Before normal operation, the motor 2 starts, the electromagnetic directional valve G6 is de-energized, and is in the right position, the electromagnetic directional valve G1, the electromagnetic directional valve G2, the electromagnetic directional valve G22, the electromagnetic directional valve G3, the electromagnetic directional valve G33, The electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G66, electromagnetic directional valve G7, electromagnetic directional valve G77 are all energized and are in the left position, and the electromagnetic proportional directional valve G5 is in the neutral position and does not act; The pressure oil pumped by the pump 3 is adjusted by the proportional relief valve 4 to charge the first accumulator 6.1 and the second accumulator 6.2 through the first check valve 5.1 and the second check valve 5.2 respectively until reaching the oil pressure The size of the sensor 11 is set, the proportional relief valve 4 is opened to the maximum, and the oil filling is completed, the system can enter normal operation.
正常工作时,电磁换向阀G1、电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33、电磁换向阀G4、电磁换向阀G44、电磁换向阀G6、电磁换向阀G66、电磁换向阀G7、电磁换向阀G77均得电,处于左位,电磁比例换向阀G5处于中位不动作;比例溢流阀4的给电电压逐渐调节至工作电压,制动闸组12缓慢开闸,油压逐渐升至工作油压,系统进入正常工作。In normal operation, the electromagnetic directional valve G1, electromagnetic directional valve G2, electromagnetic directional valve G22, electromagnetic directional valve G3, electromagnetic directional valve G33, electromagnetic directional valve G4, electromagnetic directional valve G44, electromagnetic directional valve G6, electromagnetic reversing valve G66, electromagnetic reversing valve G7, electromagnetic reversing valve G77 are all energized, in the left position, electromagnetic proportional reversing valve G5 is in the neutral position and does not operate; the power supply voltage of proportional relief valve 4 is gradually adjusted When the working voltage is reached, the brake group 12 opens slowly, the oil pressure gradually rises to the working oil pressure, and the system enters normal operation.
一种提升机安全转换制动恒减速液压系统制动方法,包括如下步骤:A method for braking a hydraulic system with a constant deceleration and safe conversion braking of a hoist includes the following steps:
a)、正常工作状态下制动时,比例溢流阀4的给电电压逐渐从工作电压降为零,油压从工作油压逐渐降为残压,制动闸组12逐渐合闸,达到全制动状态,提升机停止工作;a). When braking under normal working conditions, the power supply voltage of the proportional relief valve 4 gradually decreases from the working voltage to zero, and the oil pressure gradually decreases from the working oil pressure to the residual pressure, and the brake group 12 gradually closes, reaching In full braking state, the hoist stops working;
b)、当提升机发生安全故障时,控制电机2停止工作,电磁换向阀G1失电处于右位,并根据不同提升容器在井中不同位置实现提升机安全制动,具体如下:b) When the hoist has a safety failure, the control motor 2 stops working, the electromagnetic reversing valve G1 is in the right position when the power is lost, and the hoist is safely braked according to different positions of the hoisting container in the well, as follows:
当提升容器位于井口时,并联的电磁换向阀G7和电磁换向阀G77立即失电换向至右位,制动闸组12的液压油迅速回油箱,油压迅速降为零,通过一级制动达到全制动状态,实现立即停车;When the lifting container is located at the wellhead, the parallel electromagnetic reversing valve G7 and electromagnetic reversing valve G77 immediately lose power and switch to the right position. The hydraulic oil of the brake group 12 quickly returns to the oil tank, and the oil pressure quickly drops to zero. Class brake reaches full braking state, realizing immediate stop;
当提升容器位于井中时,并联的电磁换向阀G6和电磁换向阀G66立即失电换向至右位,而并联的电磁换向阀G7和电磁换向阀G77不动作维持左位状态,电磁换向阀G2、电磁换向阀G22、电磁换向阀G3、电磁换向阀G33不动作维持左位状态,制动闸组12的油压立即从工作油压降为第三减压阀8.3设定的油压;When the lifting vessel is located in the well, the parallel electromagnetic directional valve G6 and electromagnetic directional valve G66 immediately lose power and switch to the right position, while the parallel electromagnetic directional valve G7 and electromagnetic directional valve G77 do not act and maintain the left position. The electromagnetic reversing valve G2, the electromagnetic reversing valve G22, the electromagnetic reversing valve G3, and the electromagnetic reversing valve G33 do not operate and maintain the left position, and the oil pressure of the brake group 12 is immediately reduced from the working oil pressure to the third pressure reducing valve 8.3 Set oil pressure;
同时,电磁换向阀G4和电磁换向阀G44失电处于右位,电磁比例换向阀G5不断的左右换向,当电磁比例换向阀G5处于右位时,第二蓄能器6.2向制动闸组12进行补液,弥补减速度值过大,当电磁比例换向阀G5处于左位时,制动闸组12的油液通过电磁溢流阀7回流油箱,增加减速度值,从而使制动闸组12的油压线性缓慢降低,保持提升容器减速度维持在一个稳定的范围内,直至油压降为零,处于完全制动状态;At the same time, the electromagnetic reversing valve G4 and the electromagnetic reversing valve G44 are in the right position when the power is lost, and the electromagnetic proportional reversing valve G5 is constantly reversing left and right. When the electromagnetic proportional reversing valve G5 is in the right position, the second accumulator 6.2 The brake group 12 performs fluid replenishment to compensate for the excessive deceleration value. When the electromagnetic proportional directional valve G5 is in the left position, the oil in the brake group 12 returns to the tank through the electromagnetic overflow valve 7, increasing the deceleration value, thereby The oil pressure of the brake group 12 is slowly reduced linearly, and the deceleration of the lifting container is maintained in a stable range until the oil pressure drops to zero, and it is in a fully braked state;
c)、通过调节电磁比例换向阀G5的给电电压实现恒减速制动,当减速度过大或过小导致恒减速制动失效时,立即切换到二级制动:电磁换向阀G4、电磁换向阀G44得电处于左位,阻断系统进行恒减速制动,同时电磁换向阀G2、电磁换向阀G22失电或者电磁换向阀G3、电磁换向阀G33失电处于右位,使制动闸组12的油压降为第一减压阀8.1的设定值或第二减压阀8.2的设定值,同时第一蓄能器6.1通过第一节流阀9.1或第二节流阀9.2向制动闸组12补液,使系统稳定在一个二级制动油压值,提升机处于半制动状态,延时5秒后,电磁换向阀G7和电磁换向阀G77失电处于右位,使制动闸组12的油压降为零,提升机完全制动。c). Realize constant deceleration braking by adjusting the supply voltage of electromagnetic proportional directional valve G5. When the deceleration is too large or too small and the constant deceleration braking fails, immediately switch to secondary braking: electromagnetic directional valve G4 , The electromagnetic directional valve G44 is energized in the left position, blocking the system from performing constant deceleration braking, while the electromagnetic directional valve G2 and the electromagnetic directional valve G22 are de-energized or the electromagnetic directional valve G3 and the electromagnetic directional valve G33 are de-energized. The right position makes the oil pressure drop of the brake group 12 equal to the setting value of the first pressure reducing valve 8.1 or the setting value of the second pressure reducing valve 8.2, and the first accumulator 6.1 passes the first throttle valve 9.1 Or the second throttle valve 9.2 replenishes fluid to the brake group 12 to stabilize the system at a secondary brake oil pressure value, and the hoist is in a semi-brake state. After a delay of 5 seconds, the solenoid directional valve G7 and solenoid switch The power to valve G77 is in the right position, so that the oil pressure drop of the brake group 12 is zero, and the hoist is fully braked.
具体的,上述c)步骤中二级制动通过下列两种方式实现:Specifically, the secondary braking in step c) above is realized in the following two ways:
第一种、当制动闸组12的油压值低于第二减压阀8.2的设定值,高于第一减压阀8.1的设定值时,电磁换向阀G2、电磁换向阀G22失电,执行低油压二级制动;The first type, when the oil pressure value of the brake group 12 is lower than the setting value of the second pressure reducing valve 8.2 and higher than the setting value of the first pressure reducing valve 8.1, the electromagnetic reversing valve G2, electromagnetic reversing Valve G22 loses power and performs low oil pressure secondary braking;
第二种、当制动闸组12的油压值高于第二减压阀8.2的设定值,电磁换向阀G3、电磁换向阀G33失电,执行高油压二级制动。In the second type, when the oil pressure value of the brake group 12 is higher than the setting value of the second pressure reducing valve 8.2, the electromagnetic directional valve G3 and the electromagnetic directional valve G33 are de-energized, and high oil pressure secondary braking is performed.

Claims (8)

  1. 一种提升机安全转换制动恒减速液压系统,包括油箱(1)、电机(2)、变量泵(3)、蓄能器、电磁换向阀组和制动阀组,其特征在于,还包括减压阀组,变量泵(3)的进口通过滤网与油箱(1)相连,变量泵(3)的出口通过滤网与电磁换向阀(G1)的P口相连,电磁换向阀(G1)的T口分别通过第一单向阀(5.1)与第一蓄能器(6.1)相连、通过第二单向阀(5.2)与第二蓄能器(6.2)相连、以及与电磁换向阀(G6)的B口相连;电磁换向阀(G6)的P口、电磁换向阀(G66)的P口均与制动阀组(12)中的第一制动阀进油口相连,电磁换向阀(G7)的P口、电磁换向阀(G77)的P口均与制动阀组(12)中的第二制动阀进油口相连;电磁换向阀(G6)的A口、电磁换向阀(G66)的A口与电磁换向阀(G2)的P口、电磁换向阀(G22)的P口、电磁换向阀(G3)的P口、电磁换向阀(G33)的P口和电磁换向阀(G4)的P口相连;电磁换向阀(G2)的A口、电磁换向阀(G22)的A口并联后与第一减压阀(8.1)相连;电磁换向阀(G3)的A口、电磁换向阀(G33)的A口并联后与第二减压阀(8.2)相连;电磁换向阀(G4)的P口与电磁换向阀(G33)的P口之间连通的油路上并联第三减压阀(8.3);第一减压阀(8.1)的设定值小于第二减压阀(8.2)的设定值,第二减压阀(8.2)的设定值小于第三减压阀(8.3)的设定值。A hydraulic system for safe conversion braking and constant deceleration of a hoist, comprising an oil tank (1), a motor (2), a variable pump (3), an accumulator, an electromagnetic reversing valve group and a brake valve group, and is characterized by Including the pressure reducing valve group, the inlet of the variable pump (3) is connected to the fuel tank (1) through a filter screen, and the outlet of the variable pump (3) is connected to the P port of the electromagnetic directional valve (G1) through the filter screen. The electromagnetic directional valve The T port of (G1) is connected to the first accumulator (6.1) through the first one-way valve (5.1), connected to the second accumulator (6.2) through the second one-way valve (5.2), and to the electromagnetic The B port of the reversing valve (G6) is connected; the P port of the electromagnetic reversing valve (G6) and the P port of the electromagnetic reversing valve (G66) are both connected to the first brake valve in the brake valve group (12) The solenoid reversing valve (G7) P port and the solenoid reversing valve (G77) P port are connected to the second brake valve oil inlet in the brake valve group (12); the solenoid reversing valve ( G6) port A, solenoid directional valve (G66) A port and solenoid directional valve (G2) P port, solenoid directional valve (G22) P port, solenoid directional valve (G3) P port, The P port of the electromagnetic directional valve (G33) is connected to the P port of the electromagnetic directional valve (G4); the A port of the electromagnetic directional valve (G2) and the A port of the electromagnetic directional valve (G22) are connected in parallel with the first reducing valve. The pressure valve (8.1) is connected; the A port of the solenoid directional valve (G3) and the A port of the solenoid directional valve (G33) are connected in parallel to the second pressure reducing valve (8.2); the P of the solenoid directional valve (G4) The third pressure reducing valve (8.3) is connected in parallel on the oil path connecting the solenoid valve (G33) with the P port; the setting value of the first pressure reducing valve (8.1) is smaller than that of the second pressure reducing valve (8.2) The setting value, the setting value of the second pressure reducing valve (8.2) is less than the setting value of the third pressure reducing valve (8.3).
  2. 如权利要求1所述的提升机安全转换制动恒减速液压系统,其特征在于,电磁换向阀(G4)的T口与电磁换向阀(G44)的P口相连,电磁换向阀(G44)的T口与电磁比例换向阀(G5)的B口相连,电磁比例换向阀(G5)的P口并联在第二蓄能器(6.2)与第二单向阀(5.2)相连的油路上,电磁比例换向阀(G5)的T口通过电磁溢流阀7与油箱相连。The safe conversion brake constant deceleration hydraulic system of the hoist according to claim 1, characterized in that the T port of the electromagnetic directional valve (G4) is connected to the P port of the electromagnetic directional valve (G44), and the electromagnetic directional valve ( The T port of G44) is connected to the B port of the electromagnetic proportional directional valve (G5), and the P port of the electromagnetic proportional directional valve (G5) is connected in parallel with the second accumulator (6.2) and the second check valve (5.2) On the oil circuit, the T port of the electromagnetic proportional directional valve (G5) is connected to the oil tank through the electromagnetic overflow valve 7.
  3. 如权利要求2所述的提升机安全转换制动恒减速液压系统,其特征在于,蓄能器(6.1)分别通过第一节流阀(9.1)与电磁换向阀(G2)的B口、电磁换向阀(G22)的B口相连,通过第二节流阀(9.2)与电磁换向阀(G3)的B口、电磁换向阀(G33)的B口相连。The safety conversion brake constant deceleration hydraulic system of the hoist according to claim 2, wherein the accumulator (6.1) passes through the first throttle valve (9.1) and the electromagnetic reversing valve (G2) B port, The solenoid reversing valve (G22) is connected to port B, and the second throttle valve (9.2) is connected to port B of the solenoid reversing valve (G3) and port B of the solenoid reversing valve (G33).
  4. 如权利要求3所述的提升机安全转换制动恒减速液压系统,其特征在于,变量泵3的出口与电磁换向阀(G1)的P口之间相连的油路上并联电磁比例溢流阀4的进油口,电磁比例溢流阀4的出油口通过散热器与油箱相连。The hydraulic system of claim 3, wherein the safe conversion brake constant deceleration hydraulic system is characterized in that the solenoid proportional relief valve is connected in parallel on the oil path between the outlet of the variable pump 3 and the P port of the solenoid directional valve (G1) The oil inlet of 4 and the oil outlet of the electromagnetic proportional relief valve 4 are connected to the oil tank through a radiator.
  5. 如权利要求1至4任一权利要求所述的提升机安全转换制动恒减速液压系统,其特征在于,电磁换向阀(G1)、电磁换向阀(G2)、电磁换向阀(G22)、电磁换向阀(G3)、电磁换向阀(G33)、电磁换向阀(G4)、电磁换向阀(G44)、电磁换向阀(G6)、电磁换向阀(G66)、电磁换向阀(G7)、电磁换向阀(G77)均设有阀位监测传感器(10)。The safe conversion brake constant deceleration hydraulic system of the hoist according to any one of claims 1 to 4, characterized in that the electromagnetic directional valve (G1), the electromagnetic directional valve (G2), the electromagnetic directional valve (G22) ), electromagnetic directional valve (G3), electromagnetic directional valve (G33), electromagnetic directional valve (G4), electromagnetic directional valve (G44), electromagnetic directional valve (G6), electromagnetic directional valve (G66), The electromagnetic reversing valve (G7) and the electromagnetic reversing valve (G77) are equipped with valve position monitoring sensors (10).
  6. 如权利要求5所述的提升机安全转换制动恒减速液压系统,其特征在于,电磁换向阀(G1)的T口,第一蓄能器(6.1)、第二蓄能器(6.2)的进口,电磁换向阀(G6)的A口、制动闸组(12)进油口均设有油压传感器(11)。The hydraulic system for safe conversion braking and constant deceleration of the hoist according to claim 5, characterized in that the T port of the electromagnetic reversing valve (G1), the first accumulator (6.1), the second accumulator (6.2) The inlet of the solenoid valve (G6), the A port of the electromagnetic reversing valve (G6), and the oil inlet of the brake group (12) are equipped with an oil pressure sensor (11).
  7. 一种提升机安全转换制动恒减速液压系统制动方法,其特征在于,包括如下步骤:A braking method for a hydraulic system with a constant deceleration and safe conversion braking of a hoist is characterized in that it comprises the following steps:
    a)、正常工作状态下制动时,比例溢流阀(4)的给电电压逐渐从工作电压降为零,油压从工作油压逐渐降为残压,制动闸组(12)逐渐合闸,达到全制动状态,提升机停止工作;a) When braking under normal working conditions, the supply voltage of the proportional relief valve (4) gradually decreases from the working voltage to zero, the oil pressure gradually decreases from the working oil pressure to the residual pressure, and the brake group (12) gradually Close the brake and reach the full braking state, and the hoist stops working;
    b)、当提升机发生安全故障时,控制电机(2)停止工作,电磁换向阀(G1)失电处于右位,并根据不同提升容器在井中不同位置实现提升机安全制动,具体如下:b) When the hoist has a safety failure, the control motor (2) stops working, the electromagnetic reversing valve (G1) is in the right position when power is lost, and the safe brake of the hoist is realized according to different positions of the hoisting container in the well, as follows :
    当提升容器位于井口时,并联的电磁换向阀(G7)和电磁换向阀(G77)立即失电换向至右位,制动闸组(12)的液压油迅速回油箱,油压迅速降为零,通过一级制动达到全制动状态,实现立即停车;When the lifting container is located at the wellhead, the parallel electromagnetic reversing valve (G7) and electromagnetic reversing valve (G77) immediately lose power and switch to the right position. The hydraulic oil of the brake group (12) quickly returns to the tank, and the oil pressure is rapid Reduce to zero, reach full braking state through primary braking, and realize immediate stop;
    当提升容器位于井中时,并联的电磁换向阀(G6)和电磁换向阀(G66)立即失电换向至右位,而并联的电磁换向阀(G7)和电磁换向阀(G77)不动作维持左位状态,电磁换向阀(G2)、电磁换向阀(G22)、电磁换向阀(G3)、电磁换向阀(G33)不动作维持左位状态,制动闸组(12)的油压立即从工作油压降为第三减压阀(8.3)设定的油压;When the lifting vessel is located in the well, the parallel electromagnetic directional valve (G6) and electromagnetic directional valve (G66) immediately lose power and switch to the right position, while the parallel electromagnetic directional valve (G7) and electromagnetic directional valve (G77) ) Do not operate to maintain the left position, the electromagnetic directional valve (G2), electromagnetic directional valve (G22), electromagnetic directional valve (G3), electromagnetic directional valve (G33) do not operate to maintain the left position, and brake the brake group (12) The oil pressure immediately drops from the working oil pressure to the oil pressure set by the third pressure reducing valve (8.3);
    同时,电磁换向阀(G4)和电磁换向阀(G44)失电处于右位,电磁比例换向阀(G5)不断的左右换向,当电磁比例换向阀(G5)处于右位时,第二蓄能器(6.2)向制动闸组(12)进行补液,弥补减速度值过大,当电磁比例换向阀(G5)处于左位时,制动闸组(12)的油液通过电磁溢流阀(7)回流油箱,增加减速度值,从而使制动闸组(12)的油压线性缓慢降低,保持提升容器减速度维持在一个稳定的范围内,直至油压降为零,处于完全制动状态;At the same time, the electromagnetic reversing valve (G4) and the electromagnetic reversing valve (G44) are in the right position when the power is lost, and the electromagnetic proportional reversing valve (G5) constantly changes left and right. When the electromagnetic proportional reversing valve (G5) is in the right position , The second accumulator (6.2) replenishes the brake group (12) to compensate for the excessive deceleration value. When the electromagnetic proportional directional valve (G5) is in the left position, the oil in the brake group (12) The liquid returns to the fuel tank through the electromagnetic overflow valve (7), increasing the deceleration value, so that the oil pressure of the brake group (12) is linearly and slowly reduced, and the deceleration of the lifting container is maintained in a stable range until the oil pressure drops Is zero, in a fully braked state;
    c)、通过调节电磁比例换向阀(G5)的给电电压实现恒减速制动,当减速度过大或过小导致恒减速制动失效时,立即切换到二级制动:电磁换向阀(G4)、电磁换向阀(G44)得电处于左位,阻断系统进行恒减速制动,同时电磁换向阀(G2)、电磁换向阀(G22)失电或者电磁换向阀(G3)、电磁换向阀(G33)失电处于右位,使制动闸组(12)的油压降为第一减压阀(8.1)的设定值或第二减压阀(8.2)的设定值,同时第一蓄能器(6.1)通过第一节流阀(9.1)或第二节流阀(9.2)向制动闸组(12)补液,使系统稳定在一个二级制动油压值,提升机处于半制动状态,延时5秒后,电磁换向阀(G7)和电磁换向阀(G77)失电处于右位,使制动闸组(12)的油压降为零,提升机完全制动。c). Constant deceleration braking is achieved by adjusting the supply voltage of the electromagnetic proportional directional valve (G5). When the deceleration is too large or too small and the constant deceleration braking fails, immediately switch to the secondary braking: electromagnetic commutation The valve (G4) and the electromagnetic directional valve (G44) are energized in the left position, blocking the system from constant deceleration braking, and the electromagnetic directional valve (G2) and electromagnetic directional valve (G22) are de-energized or the electromagnetic directional valve (G3), the electromagnetic reversing valve (G33) is in the right position when the power is lost, so that the oil pressure drop of the brake group (12) is the set value of the first pressure reducing valve (8.1) or the second pressure reducing valve (8.2 ), while the first accumulator (6.1) replenishes the brake group (12) through the first throttle valve (9.1) or the second throttle valve (9.2), so that the system is stabilized at a second stage The brake oil pressure value, the hoist is in the semi-brake state, after a delay of 5 seconds, the electromagnetic reversing valve (G7) and the electromagnetic reversing valve (G77) are in the right position after power failure, so that the brake group (12) The oil pressure drop is zero and the hoist is fully braked.
  8. 根据权利要求7所述的提升机安全转换制动恒减速液压系统制动方法,其特征在于,上述c)步骤中二级制动通过下列两种方式实现:The braking method of the hoist safe conversion braking constant deceleration hydraulic system according to claim 7, characterized in that the secondary braking in the step c) is realized in the following two ways:
    第一种、当制动闸组(12)的油压值低于第二减压阀(8.2)的设定值,高于第一减压阀(8.1)的设定值时,电磁换向阀(G2)、电磁换向阀(G22)失电,执行低油压二级制动;The first type: when the oil pressure of the brake group (12) is lower than the setting value of the second pressure reducing valve (8.2) and higher than the setting value of the first pressure reducing valve (8.1), the electromagnetic reversal The valve (G2) and the electromagnetic reversing valve (G22) lose power and perform low oil pressure secondary braking;
    第二种、当制动闸组(12)的油压值高于第二减压阀(8.2)的设定值,电磁换向阀(G3)、电磁换向阀(G33)失电,执行高油压二级制动。The second type, when the oil pressure value of the brake group (12) is higher than the setting value of the second pressure reducing valve (8.2), the solenoid directional valve (G3) and solenoid directional valve (G33) lose power and execute High oil pressure secondary braking.
PCT/CN2019/105023 2019-06-10 2019-09-10 Constant decelerating hydraulic system for safe shifting braking of hoister and braking method WO2020248406A1 (en)

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