WO2020238680A1 - Building component forming robot - Google Patents

Building component forming robot Download PDF

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Publication number
WO2020238680A1
WO2020238680A1 PCT/CN2020/090852 CN2020090852W WO2020238680A1 WO 2020238680 A1 WO2020238680 A1 WO 2020238680A1 CN 2020090852 W CN2020090852 W CN 2020090852W WO 2020238680 A1 WO2020238680 A1 WO 2020238680A1
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WO
WIPO (PCT)
Prior art keywords
telescopic
grasping
building component
leveling
base
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PCT/CN2020/090852
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French (fr)
Chinese (zh)
Inventor
谭修成
Original Assignee
蓝贝湾(广东)科技有限公司
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Publication of WO2020238680A1 publication Critical patent/WO2020238680A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J5/00Manipulators mounted on wheels or on carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G19/00Auxiliary treatment of forms, e.g. dismantling; Cleaning devices

Definitions

  • This application relates to the field of construction technology, in particular to a building component forming robot.
  • the formwork is usually spliced and fixed manually to form the shape of a building component, and then concrete is poured into the formwork, and the required building component is obtained when the concrete is set and formed.
  • Manual splicing of fixed formwork is more intensive and tiring, and requires more labor, and the work efficiency is not high.
  • more and more young people are unwilling to engage in the assembly work of building formwork, and the labor cost It is getting higher and higher, therefore, it is imperative to develop building component forming robots to realize automatic building component forming.
  • the purpose of the present application is to provide a building component molding robot that can realize automatic assembly of vertical and horizontal components using templates without manual assembly and high efficiency.
  • the present application provides a building component molding robot, including a base, a walking system, a frame, a lifting system, at least one grasping and leveling system, at least one auxiliary support system, and a fixing system, the walking system and The fixing system is arranged at the bottom of the base, the walking system is telescopic and controllable to have a supporting state and a contracted state, the frame is arranged on the base, and the lifting system includes a lifting frame that can be lifted and controlled, the lifting frame Slidably connected to the frame, the grasping and leveling system includes a base provided on the lifting frame and several telescopic rods that are rotatably connected to the base and controllable for extension, and the auxiliary support system includes The telescopic support of the lifting frame is controllable.
  • the building component molding robot is moved to a desired position through the walking system, the walking system is operated to a contracted state, and the fixed system plays a supporting role.
  • the lifting system drives the grasping and leveling system to move to a certain position, and the grasping and leveling system is used to fix the template at the required position.
  • the vertical component template be automatically assembled, but also the horizontal component template can be automatically assembled to form a mold. Cavity, and then for pouring.
  • the telescopic and controllable telescopic bracket of the auxiliary support system abuts against the ground surface, so that the base and the frame body are more stable.
  • the present application can realize the automatic assembly of vertical and horizontal component templates, avoid the complexity and unevenness of manual assembly, reduce dependence on workers, reduce labor costs, reduce the incidence of worker accidents, improve construction progress, and shorten the construction period. Improving the forming accuracy of building components and promoting the process of smart construction and unmanned construction has good investment and social benefits.
  • the building component forming robot includes two grasping and leveling systems, one of which is provided with the grasping and leveling system The protruding end of the robotic arm (70) in the vertical direction, wherein another grasping and leveling system is provided at the protruding end of the robotic arm in the horizontal direction.
  • the building component molding robot includes five grasping and leveling systems, one of which the grasping and leveling system is arranged at the extension end of the robotic arm (70) in the vertical direction, and the other The four grasping and leveling systems are respectively arranged at the protruding end of the mechanical arm in the horizontal direction.
  • both ends of the telescopic rod have spherical convex parts, and the base part is provided with a groove for the convex part to be rotated.
  • the telescopic rod is provided with a clamping part for clamping the template at the end of the other convex part.
  • the lifting system further includes a first hydraulic control device and a telescopic column, the telescopic column is connected to the lifting frame, and the first hydraulic control device drives the telescopic column to extend or retract to drive the The lifting frame rises or falls.
  • the grasping and leveling system further includes a second hydraulic control device, and the second hydraulic control device drives the telescopic rod to extend or retract.
  • the grasping and leveling system further includes a control system, and the control system controls the telescopic rod to rotate around the base.
  • the grasping and leveling system includes a driving device, and the driving device drives the mechanical arm to move up or down on the lifting frame.
  • the building component forming robot further includes a base with a telescopic and controllable telescopic brace arranged in a horizontal direction.
  • a base with a telescopic and controllable telescopic brace arranged in a horizontal direction.
  • the telescopic brace and the telescopic support are in an extended state, the telescopic brace and the telescopic support And the telescopic column form a triangular structure.
  • Fig. 1 is a schematic diagram of the structure of the building component forming robot of the present application.
  • Fig. 2 is a front view of the building component forming robot shown in Fig. 1.
  • Fig. 3 is a schematic structural diagram of another embodiment of the building component forming robot of the present application. .
  • Fig. 4 is a front view of the building component forming robot shown in Fig. 3.
  • Fig. 5 is a schematic structural diagram of another embodiment of the building component molding robot of the present application.
  • Fig. 6 is a schematic structural diagram of the building component forming robot shown in Fig. 5 from another angle.
  • FIG. 7 is a schematic structural diagram of another embodiment of the building component molding robot of the present application.
  • the building component molding robot 100 of the present application includes a base 10, a walking system 20, a frame 30, a lifting system 40, at least one grasping and leveling system 50, at least one auxiliary support system 60, and The fixed system 80, the walking system 20 and the fixed system 80 are arranged at the bottom of the base 10.
  • the walking system 20 is telescopic and controllable and has a supporting state and a contracted state.
  • the frame 30 is arranged on the base 10, and the lifting system 40 includes a lifting frame 41 that can be lifted and controlled ,
  • the lifting frame 41 is slidably connected to the frame body 30,
  • the grasping and leveling system 50 includes a base 51 provided on the lifting frame 41 and a number of telescopic and controllable telescopic rods 53 rotatably connected to the base 51.
  • the auxiliary support system 60 includes The telescopic support 61 of the lifting frame 41 is controllable for expansion and contraction.
  • the walking system 20 is a universal wheel with a telescopic function, which can facilitate the movement of the building component molding robot 100.
  • the walking system 20 shrinks to a contracted state, so that the fixed system 80 resists the load. Therefore, the building component molding robot 100 can be stably supported to ensure that it will not move during work.
  • the grasping and leveling system 50 is arranged on the horizontal position of the lifting frame 41 and can be used for automatic assembly of the vertical member using the template 90.
  • the building component molding robot 100 also includes at least one telescopic and controllable robotic arm 70 slidably arranged on the lifting frame 41.
  • the building component molding robot includes two grasping and leveling systems 50, one of which is The grasping and leveling system 50 may be provided at the extension end of the mechanical arm 70 in the vertical direction, and another grasping and leveling system 50 may be provided at the extension end of the mechanical arm 70 in the horizontal direction.
  • one of the grasping and leveling systems 50 is set on the top of the lifting frame 41, which can be used for automated assembly of horizontal members using the template 90; the other grasping and leveling system 50 is set on the horizontal mechanical arm
  • the protruding end of 70 can be used for automatic assembly of vertical components using template 90. That is to say, one of the grasping and leveling systems 50 is arranged along the vertical direction of the lifting frame 41, and the other grasping and leveling system 50 is arranged along the horizontal direction.
  • the lifting system 40 also includes a first hydraulic control device and a telescopic column 43.
  • the telescopic column 43 is connected to the lifting frame 41.
  • the first hydraulic control device drives the telescopic column 43 to extend or retract to drive the lifting frame. 41 rise or fall.
  • the lifting frame 41 is driven to rise, so that the grasping and leveling system 50 located above the lifting frame 41 rises to grasp the template 90 to be in the design position.
  • the grasping and leveling system 50 further includes a second hydraulic control device, which drives the telescopic rod 53 to extend or retract.
  • the second hydraulic control device is used to drive the movement of the telescopic rod so as to adjust the position of the template 90 and improve the accuracy.
  • the grasping and leveling system 50 also includes a control system, which controls the telescopic rod 53 to rotate around the base 51.
  • the control system is used to control the telescopic rod 53 to rotate around the base 51 flexibly and conveniently to achieve the purpose of adjustment.
  • the control system can use general activity control methods, especially the big data collected by the Internet of Things to accurately adjust the position of the template 90.
  • the grasping and leveling system 50 includes a third hydraulic control device, which drives the mechanical arm 70 to extend or retract.
  • the grasping and leveling system 50 also includes a driving device, which drives the telescopic mechanical arm 70 to move up or down on the lifting frame 41.
  • the driving device drives the robotic arm 70 to move up or down on the lifting frame 41 to reach a more suitable position, and then use the third hydraulic control device to drive the telescopic robotic arm 70 Movement to facilitate grabbing and fixing the template 90.
  • the robotic arm 70 includes a telescopically controllable support arm 71, a grasping arm 73, and an auxiliary support arm 75.
  • the support arm 71, the grasping arm 73, and the auxiliary support arm 75 are respectively controlled by different driving devices.
  • the arm 73 grabs the template 90, and then uses the support arm 71 to fix the template 90 to extend the template 90 to the design position.
  • the auxiliary support arm 75 assists in support to ensure the stability of the template 90.
  • both ends of the telescopic rod 53 have spherical convex parts 531, and the base 51 is provided with a groove for one of the convex parts 531 to rotate.
  • the convex portion 531 is rotated in the groove by hydraulic drive to facilitate adjustment of any angle.
  • a groove for mounting the convex portion 531 is correspondingly provided on the back of the template 90 to facilitate docking and grasping.
  • the telescopic rod 53 is provided with an engaging portion for engaging the template 90 at the end of the other convex portion 531.
  • the engaging portion is used to lock the convex portion 531 in the groove of the template 90, and at the same time, it can rotate in the groove of the template 90. Realize any angle adjustment.
  • the auxiliary support system 60 also includes a fourth hydraulic control device, and the fourth hydraulic control device drives the telescopic support 61 to extend or retract.
  • the fourth hydraulic control device is used to drive the telescopic support 61 to extend to abut the bearing surface.
  • the building component molding robot 100 further includes a base 10 provided with a telescopic controllable telescopic strut 11 along the horizontal direction. When the telescopic strut 11 and the telescopic bracket 61 are in an extended state, the telescopic strut 11, the telescopic bracket 61 and the telescopic column 43 forms a triangular structure.
  • the extension of the telescopic support 61 and the extension of the telescopic support rod 11 are controlled by hydraulic drive, and the two are connected to a certain position by snapping.
  • the telescopic support rod 11 supports the ground surface through the fixing system 80.
  • the fourth hydraulic control device can drive the telescopic support 61 to retract, which reduces the occupied space and facilitates transportation and movement.
  • the building component molding robot includes three grasping and leveling systems 50, one of which is located at the extension of the robotic arm 70 in the vertical direction.
  • the other two grasping and leveling systems 50 are respectively arranged at the extension ends of the two horizontally divided mechanical arms 70, which can simultaneously complete the automatic assembly of vertical and horizontal components using the template 90.
  • FIG. 1 Please refer to Figures 5 to 6, in this embodiment, the building component molding robot includes three grasping and leveling systems 50, one of which is located at the extension of the robotic arm 70 in the vertical direction.
  • the other two grasping and leveling systems 50 are respectively arranged at the extension ends of the two horizontally divided mechanical arms 70, which can simultaneously complete the automatic assembly of vertical and horizontal components using the template 90.
  • the building component molding robot includes five grasping and leveling systems 50, one of which is the grasping and leveling system 50 is set on the top of the lifting frame 41, that is, the extension of the mechanical arm 70 in the vertical direction At the end, the other four grasping and leveling systems 50 are respectively arranged at the protruding end of the robotic arm 70 in the horizontal position to simultaneously complete the automated assembly of multiple vertical and horizontal components using the template 90.
  • the walking system 20 can be used to conveniently move the building component molding robot 100 to a desired position, and then the walking system 20 shrinks, and the fixing system 80 is supported on the bearing surface for supporting.
  • the first hydraulic control device drives the telescopic column 43 to extend to drive the lifting frame 41 to rise, thereby driving the grasping and leveling system 50 located on the top of the lifting frame 41 to realize the automatic assembly of horizontal members using the template 90.
  • the third hydraulic control device drives the robot arm 70 to extend to drive the grasping and leveling system 50 installed at the extension end of the robot arm 70 to realize the automatic assembly of the vertical member using the template 90.
  • the second hydraulic control device drives the telescopic rod 53 to extend or retract to adjust the position of the template 90.
  • the control system controls the telescopic rod 53 to rotate around the base 51 to precisely adjust the position of the template 90.
  • the building component forming robot 100 is moved to the desired position through the walking system 20, the operating walking system 20 is in the retracted state, and the fixing system 80 plays a supporting role .
  • the lifting system 40 drives the grabbing and leveling system 50 to move to a certain position, and the grabbing and leveling system 50 is used to grab the template 90 and fix it at the desired position.
  • the vertical components be automatically assembled using the template 90, but also The horizontal components can be automatically assembled using the template 90 to form a mold cavity, which is then used for pouring.
  • the present application can realize the automatic assembly of vertical and horizontal components using the template 90, avoid the complexity and instability of manual splicing, reduce dependence on workers, reduce labor costs, reduce the incidence of worker accidents, improve construction progress, and shorten
  • the construction period can improve the forming accuracy of components and promote the process of smart construction and unmanned construction, which has good investment and social benefits.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manipulator (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

A building component forming robot, comprising a base (10), a traveling system (20), a frame body (30), a lifting system (40), at least one gripping leveling system (50), at least one auxiliary support system (60) and a fixing system (80), wherein the traveling system (20) and the fixing system (80) are disposed at the bottom part of the base (10); the frame body (30) is disposed on the base (10); the lifting system (40) comprises a lifting frame (41) which may be controlled to go up and down; the lifting frame (41) is slidably connected to the frame body (30); the gripping leveling system (50) comprises a base part (51) disposed on the lifting frame (41), and several telescopic rods (53) which are rotationally connected to the base part (51) and may be controlled to telescope; the auxiliary support system (60) comprises a telescopic support (61) which is rotationally arranged on the lifting frame (41) and may be controlled to telescope. By means of the present building component forming robot, vertical and horizontal components may be automatically spliced using templates, thus comprehensively achieving improved efficiency and cost reduction.

Description

建筑构件成型机器人Building component forming robot 技术领域Technical field
本申请涉及建筑技术领域,尤其涉及一种建筑构件成型机器人。This application relates to the field of construction technology, in particular to a building component forming robot.
背景技术Background technique
当前,房屋建筑在修建的时候,通常是人工将模板拼接固定围成建筑构件的形状,然后将混凝土浇筑在该模板内,当混凝土凝结成型以后就得到所需建筑构件。人工拼接固定模板的工作强度较大,较累,且需要较多的劳动力,工效不高,且随着人们观念的改变,越来越多的年轻人不愿意从事建筑模板的组装工作,人工成本越来越高,因此,开发建筑构件成型机器人以实现建筑构件自动化成型势在必行。At present, when building a house, the formwork is usually spliced and fixed manually to form the shape of a building component, and then concrete is poured into the formwork, and the required building component is obtained when the concrete is set and formed. Manual splicing of fixed formwork is more intensive and tiring, and requires more labor, and the work efficiency is not high. With the change of people's concept, more and more young people are unwilling to engage in the assembly work of building formwork, and the labor cost It is getting higher and higher, therefore, it is imperative to develop building component forming robots to realize automatic building component forming.
申请内容Application content
本申请的目的在于提供一种能实现竖向和水平构件使用模板的自动化组装、无需人工组装且效率高的建筑构件成型机器人。The purpose of the present application is to provide a building component molding robot that can realize automatic assembly of vertical and horizontal components using templates without manual assembly and high efficiency.
为实现上述目的,本申请提供了一种建筑构件成型机器人,包括底座、行走系统、架体、升降系统、至少一个抓取调平系统、至少一个辅助支撑系统和固定系统,所述行走系统和固定系统设于所述底座底部,所述行走系统伸缩可控具有支撑状态和收缩状态,所述架体设于所述底座上,所述升降系统包括升降可控的升降架,所述升降架滑动连接于所述架体,所述抓取调平系统包括设置于所述升降架的基部和旋转连接于所述基部的伸缩可控的若干伸缩杆,所述辅助支撑系统包括旋转设置于所述升降架的伸缩可控的伸缩支架。In order to achieve the above objectives, the present application provides a building component molding robot, including a base, a walking system, a frame, a lifting system, at least one grasping and leveling system, at least one auxiliary support system, and a fixing system, the walking system and The fixing system is arranged at the bottom of the base, the walking system is telescopic and controllable to have a supporting state and a contracted state, the frame is arranged on the base, and the lifting system includes a lifting frame that can be lifted and controlled, the lifting frame Slidably connected to the frame, the grasping and leveling system includes a base provided on the lifting frame and several telescopic rods that are rotatably connected to the base and controllable for extension, and the auxiliary support system includes The telescopic support of the lifting frame is controllable.
与现有技术相比,在施工过程中,,通过行走系统将建筑构件成型机器人移动至所需位置,操作行走系统至收缩状态,固定系统起支撑作用。升降系统带 动抓取调平系统移动至一定位置,利用抓取调平系统将模板固定于所需位置,不仅可实现竖向构件模板的自动化组装,还可实现水平构件模板的自动化组装,形成模腔,然后供浇筑。同时,辅助支撑系统的伸缩可控的伸缩支架抵接地面,以使得底座与架体更稳定。因此,本申请可实现竖向和水平构件模板的自动化组装,避免人工组装的复杂性和不平稳性,减少对工人的依赖,减少人工成本,减少工人事故发生率,提高施工进度,缩短工期,提升建筑构件的成型精度,推动智慧建造和无人建造的进程,具有很好的投资效益和社会效益。Compared with the prior art, in the construction process, the building component molding robot is moved to a desired position through the walking system, the walking system is operated to a contracted state, and the fixed system plays a supporting role. The lifting system drives the grasping and leveling system to move to a certain position, and the grasping and leveling system is used to fix the template at the required position. Not only can the vertical component template be automatically assembled, but also the horizontal component template can be automatically assembled to form a mold. Cavity, and then for pouring. At the same time, the telescopic and controllable telescopic bracket of the auxiliary support system abuts against the ground surface, so that the base and the frame body are more stable. Therefore, the present application can realize the automatic assembly of vertical and horizontal component templates, avoid the complexity and unevenness of manual assembly, reduce dependence on workers, reduce labor costs, reduce the incidence of worker accidents, improve construction progress, and shorten the construction period. Improving the forming accuracy of building components and promoting the process of smart construction and unmanned construction has good investment and social benefits.
较佳地,还包括滑动设于所述升降架的伸缩可控的至少一个机械臂,所述建筑构件成型机器人包括两个抓取调平系统,其中之一的所述抓取调平系统设置于竖直方向的所述机械臂(70)的伸出端,,其中另一所述抓取调平系统设置于水平方向的所述机械臂的伸出端。Preferably, it further includes at least one telescopic and controllable mechanical arm slidably arranged on the lifting frame, and the building component forming robot includes two grasping and leveling systems, one of which is provided with the grasping and leveling system The protruding end of the robotic arm (70) in the vertical direction, wherein another grasping and leveling system is provided at the protruding end of the robotic arm in the horizontal direction.
较佳地,所述建筑构件成型机器人包括五个抓取调平系统,其中之一的所述抓取调平系统设置于竖直方向的所述机械臂(70)的伸出端,,另四个所述抓取调平系统分别设置于水平方向的所述机械臂的伸出端。Preferably, the building component molding robot includes five grasping and leveling systems, one of which the grasping and leveling system is arranged at the extension end of the robotic arm (70) in the vertical direction, and the other The four grasping and leveling systems are respectively arranged at the protruding end of the mechanical arm in the horizontal direction.
较佳地,所述伸缩杆的两端具有球形的凸部,所述基部设有供所述凸部旋转设置的凹槽。Preferably, both ends of the telescopic rod have spherical convex parts, and the base part is provided with a groove for the convex part to be rotated.
较佳地,所述伸缩杆位于另一所述凸部端设有用于卡合模板的卡合部。Preferably, the telescopic rod is provided with a clamping part for clamping the template at the end of the other convex part.
较佳地,所述升降系统还包括第一液压控制装置和伸缩柱,所述伸缩柱与所述升降架相连,所述第一液压控制装置驱动所述伸缩柱伸出或缩回以驱动所述升降架上升或下降。Preferably, the lifting system further includes a first hydraulic control device and a telescopic column, the telescopic column is connected to the lifting frame, and the first hydraulic control device drives the telescopic column to extend or retract to drive the The lifting frame rises or falls.
较佳地,所述抓取调平系统还包括第二液压控制装置,所述第二液压控制装置驱动所述伸缩杆伸出或缩回。Preferably, the grasping and leveling system further includes a second hydraulic control device, and the second hydraulic control device drives the telescopic rod to extend or retract.
较佳地,所述抓取调平系统还包括控制系统,所述控制系统控制所述伸缩杆绕所述基部进行旋转运动。Preferably, the grasping and leveling system further includes a control system, and the control system controls the telescopic rod to rotate around the base.
较佳地,所述抓取调平系统包括驱动装置,所述驱动装置带动所述机械臂于所述升降架进行上升或下降运动。Preferably, the grasping and leveling system includes a driving device, and the driving device drives the mechanical arm to move up or down on the lifting frame.
较佳地,建筑构件成型机器人还包括底座沿水平方向设置有伸缩可控的伸缩撑杆,所述伸缩撑杆与所述伸缩支架处于伸出状态时,所述伸缩撑杆、所述 伸缩支架和所述伸缩柱形成三角形结构。Preferably, the building component forming robot further includes a base with a telescopic and controllable telescopic brace arranged in a horizontal direction. When the telescopic brace and the telescopic support are in an extended state, the telescopic brace and the telescopic support And the telescopic column form a triangular structure.
附图说明Description of the drawings
图1是本申请建筑构件成型机器人的结构示意图。Fig. 1 is a schematic diagram of the structure of the building component forming robot of the present application.
图2是图1所示建筑构件成型机器人的正视图。Fig. 2 is a front view of the building component forming robot shown in Fig. 1.
图3是本申请建筑构件成型机器人另一实施例的结构示意图。。Fig. 3 is a schematic structural diagram of another embodiment of the building component forming robot of the present application. .
图4是图3所示建筑构件成型机器人的正视图。Fig. 4 is a front view of the building component forming robot shown in Fig. 3.
图5是本申请建筑构件成型机器人又一实施例的结构示意图。Fig. 5 is a schematic structural diagram of another embodiment of the building component molding robot of the present application.
图6是图5所示建筑构件成型机器人另一角度的结构示意图。Fig. 6 is a schematic structural diagram of the building component forming robot shown in Fig. 5 from another angle.
图7是本申请建筑构件成型机器人再一实施例的结构示意图。FIG. 7 is a schematic structural diagram of another embodiment of the building component molding robot of the present application.
具体实施方式Detailed ways
现在参考附图描述本申请的实施例,附图中类似的元件标号代表类似的元件。The embodiments of the present application will now be described with reference to the accompanying drawings. Similar element numbers in the accompanying drawings represent similar elements.
如图1-图2所示,本申请的建筑构件成型机器人100,包括底座10、行走系统20、架体30、升降系统40、至少一个抓取调平系统50、至少一个辅助支撑系统60和固定系统80,行走系统20和固定系统80设于底座10底部,行走系统20伸缩可控具有支撑状态和收缩状态,架体30设于底座10上,升降系统40包括升降可控的升降架41,升降架41滑动连接于架体30,抓取调平系统50包括设置于升降架41的基部51和旋转连接于基部51的伸缩可控的若干伸缩杆53,辅助支撑系统60包括旋转设置于升降架41的伸缩可控的伸缩支架61。其中,行走系统20位于收缩状态时,固定系统80起支撑作用,行走系统20位于支撑状态时,行走系统20起支撑作用。实际使用中,行走系统20为具有伸缩功能的万向轮,可方便对建筑构件成型机器人100进行移动,当移动至所需位置时,行走系统20收缩至收缩状态,使得固定系统80抵住承载面,从而使得建筑构件成型机器人100能够安稳的得到支撑,以保障其在工作时不会移动。本实施例中,抓取调平系统50设置于升降架41的水平位置上,可用于对竖向构件使用模板90的自动化组装。As shown in Figures 1 to 2, the building component molding robot 100 of the present application includes a base 10, a walking system 20, a frame 30, a lifting system 40, at least one grasping and leveling system 50, at least one auxiliary support system 60, and The fixed system 80, the walking system 20 and the fixed system 80 are arranged at the bottom of the base 10. The walking system 20 is telescopic and controllable and has a supporting state and a contracted state. The frame 30 is arranged on the base 10, and the lifting system 40 includes a lifting frame 41 that can be lifted and controlled , The lifting frame 41 is slidably connected to the frame body 30, the grasping and leveling system 50 includes a base 51 provided on the lifting frame 41 and a number of telescopic and controllable telescopic rods 53 rotatably connected to the base 51. The auxiliary support system 60 includes The telescopic support 61 of the lifting frame 41 is controllable for expansion and contraction. Wherein, when the walking system 20 is in the retracted state, the fixing system 80 plays a supporting role, and when the walking system 20 is in the supporting state, the walking system 20 plays a supporting role. In actual use, the walking system 20 is a universal wheel with a telescopic function, which can facilitate the movement of the building component molding robot 100. When moved to a desired position, the walking system 20 shrinks to a contracted state, so that the fixed system 80 resists the load. Therefore, the building component molding robot 100 can be stably supported to ensure that it will not move during work. In this embodiment, the grasping and leveling system 50 is arranged on the horizontal position of the lifting frame 41 and can be used for automatic assembly of the vertical member using the template 90.
请参考图3-图4,建筑构件成型机器人100还包括滑动设于升降架41的伸缩可控的至少一个机械臂70,建筑构件成型机器人包括两个抓取调平系统50,其中之一的抓取调平系统50可设置于竖直方向的机械臂70的伸出端,,其中另一抓取调平系统50可设置于水平方向的机械臂70的伸出端。本实施例中,其中之一的抓取调平系统50设置于升降架41的顶部,可用于对水平构件使用模板90的自动化组装;另一抓取调平系统50设置于水平方向的机械臂70的伸出端,可用于对竖向构件使用模板90的自动化组装。也就是说,其中之一的抓取调平系统50沿升降架41竖直方向设置,另一抓取调平系统50沿水平方向设置。Please refer to FIGS. 3 to 4, the building component molding robot 100 also includes at least one telescopic and controllable robotic arm 70 slidably arranged on the lifting frame 41. The building component molding robot includes two grasping and leveling systems 50, one of which is The grasping and leveling system 50 may be provided at the extension end of the mechanical arm 70 in the vertical direction, and another grasping and leveling system 50 may be provided at the extension end of the mechanical arm 70 in the horizontal direction. In this embodiment, one of the grasping and leveling systems 50 is set on the top of the lifting frame 41, which can be used for automated assembly of horizontal members using the template 90; the other grasping and leveling system 50 is set on the horizontal mechanical arm The protruding end of 70 can be used for automatic assembly of vertical components using template 90. That is to say, one of the grasping and leveling systems 50 is arranged along the vertical direction of the lifting frame 41, and the other grasping and leveling system 50 is arranged along the horizontal direction.
请参考图1-图4,升降系统40还包括第一液压控制装置和伸缩柱43,伸缩柱43与升降架41相连,第一液压控制装置驱动伸缩柱43伸出或缩回以驱动升降架41上升或下降。当第一液压控制装置控制伸缩柱43上升,带动升降架41上升,从而使得位于升降架41上方的抓取调平系统50上升以抓取模板90使其处于设计位置。进一步,抓取调平系统50还包括第二液压控制装置,第二液压控制装置驱动伸缩杆53伸出或缩回。利用第二液压控制装置驱动伸缩杆运动从而实现对模板90位置进行调整,提高精度。更进一步,抓取调平系统50还包括控制系统,控制系统控制伸缩杆53绕基部51进行旋转运动。利用控制系统控制伸缩杆53绕基部51进行旋转运动灵活方便达到调整目的。控制系统可采用一般的活动控制方式即可,尤其可采用物联网收集的大数据对该模板90位置进行精确调整。为了使位于升降架41侧方的抓取调平系统50活动更便利,抓取调平系统50包括第三液压控制装置,第三液压控制装置驱动机械臂70伸出或缩回。抓取调平系统50还包括驱动装置,驱动装置带动伸缩机械臂70于升降架41进行上升或下降运动。也就是说,当升降架41上升到一定位置时,通过驱动装置带动机械臂70于升降架41进行上升或下降运动,以达到更合适的位置,然后利用第三液压控制装置驱动伸缩机械臂70运动,从而方便抓取和固定模板90。具体地,机械臂70包括伸缩可控的支撑臂71、抓取臂73和辅助支撑臂75,支撑臂71、抓取臂73和辅助支撑臂75分别由不同的驱动装置控制,先利用抓取臂73抓取模板90,然后利用支撑臂71与模板90固定,将模板90伸至设计位置。当模板90宽度较大时,通过辅助支撑臂75协助支撑,保证模 板90的稳固。Please refer to Figures 1 to 4, the lifting system 40 also includes a first hydraulic control device and a telescopic column 43. The telescopic column 43 is connected to the lifting frame 41. The first hydraulic control device drives the telescopic column 43 to extend or retract to drive the lifting frame. 41 rise or fall. When the first hydraulic control device controls the telescopic column 43 to rise, the lifting frame 41 is driven to rise, so that the grasping and leveling system 50 located above the lifting frame 41 rises to grasp the template 90 to be in the design position. Further, the grasping and leveling system 50 further includes a second hydraulic control device, which drives the telescopic rod 53 to extend or retract. The second hydraulic control device is used to drive the movement of the telescopic rod so as to adjust the position of the template 90 and improve the accuracy. Furthermore, the grasping and leveling system 50 also includes a control system, which controls the telescopic rod 53 to rotate around the base 51. The control system is used to control the telescopic rod 53 to rotate around the base 51 flexibly and conveniently to achieve the purpose of adjustment. The control system can use general activity control methods, especially the big data collected by the Internet of Things to accurately adjust the position of the template 90. In order to facilitate the movement of the grasping and leveling system 50 located on the side of the lifting frame 41, the grasping and leveling system 50 includes a third hydraulic control device, which drives the mechanical arm 70 to extend or retract. The grasping and leveling system 50 also includes a driving device, which drives the telescopic mechanical arm 70 to move up or down on the lifting frame 41. In other words, when the lifting frame 41 rises to a certain position, the driving device drives the robotic arm 70 to move up or down on the lifting frame 41 to reach a more suitable position, and then use the third hydraulic control device to drive the telescopic robotic arm 70 Movement to facilitate grabbing and fixing the template 90. Specifically, the robotic arm 70 includes a telescopically controllable support arm 71, a grasping arm 73, and an auxiliary support arm 75. The support arm 71, the grasping arm 73, and the auxiliary support arm 75 are respectively controlled by different driving devices. The arm 73 grabs the template 90, and then uses the support arm 71 to fix the template 90 to extend the template 90 to the design position. When the width of the template 90 is large, the auxiliary support arm 75 assists in support to ensure the stability of the template 90.
其中,伸缩杆53的两端具有球形的凸部531,基部51设有供其中一凸部531旋转设置的凹槽。通过液压驱动使得凸部531于凹槽中进行旋转从而可方便对任意角度进行调整,于模板90的背面对应设置安装凸部531的凹槽,以方便对接抓取。为了抓取模板90稳定,伸缩杆53位于另一凸部531端设有用于卡合模板90的卡合部。当伸缩杆53的凸部531位于模板90的凹槽中,利用卡合部对其卡合,从而将凸部531固定于模板90的凹槽中,同时可于模板90的凹槽中旋转以实现任意角度的调节。Wherein, both ends of the telescopic rod 53 have spherical convex parts 531, and the base 51 is provided with a groove for one of the convex parts 531 to rotate. The convex portion 531 is rotated in the groove by hydraulic drive to facilitate adjustment of any angle. A groove for mounting the convex portion 531 is correspondingly provided on the back of the template 90 to facilitate docking and grasping. In order to grasp the template 90 stably, the telescopic rod 53 is provided with an engaging portion for engaging the template 90 at the end of the other convex portion 531. When the convex portion 531 of the telescopic rod 53 is located in the groove of the template 90, the engaging portion is used to lock the convex portion 531 in the groove of the template 90, and at the same time, it can rotate in the groove of the template 90. Realize any angle adjustment.
请参考图1,辅助支撑系统60还包括第四液压控制装置,第四液压控制装置驱动伸缩支架61伸出或缩回。利用第四液压控制装置驱动伸缩支架61伸出以抵接承载面。进一步,建筑构件成型机器人100还包括底座10沿水平方向设置有伸缩可控的伸缩撑杆11,伸缩撑杆11与伸缩支架61处于伸出状态时,伸缩撑杆11、伸缩支架61和伸缩柱43形成三角形结构。也就是通过液压驱动控制伸缩支架61伸出和伸缩撑杆11伸出,两者卡合连接于一定位置,伸缩撑杆11通过固定系统80撑接地面,当伸缩撑杆11、伸缩支架61和伸缩柱43形成三角形结构时,从而进一步保证建筑构件成型机器人100在工作时的稳定性。当不需要使用伸缩支架61时,可通过第四液压控制装置驱动伸缩支架61缩回,减小占用空间,方便运输和移动。1, the auxiliary support system 60 also includes a fourth hydraulic control device, and the fourth hydraulic control device drives the telescopic support 61 to extend or retract. The fourth hydraulic control device is used to drive the telescopic support 61 to extend to abut the bearing surface. Further, the building component molding robot 100 further includes a base 10 provided with a telescopic controllable telescopic strut 11 along the horizontal direction. When the telescopic strut 11 and the telescopic bracket 61 are in an extended state, the telescopic strut 11, the telescopic bracket 61 and the telescopic column 43 forms a triangular structure. That is, the extension of the telescopic support 61 and the extension of the telescopic support rod 11 are controlled by hydraulic drive, and the two are connected to a certain position by snapping. The telescopic support rod 11 supports the ground surface through the fixing system 80. When the telescopic support rod 11, the telescopic support 61 and When the telescopic column 43 forms a triangular structure, the stability of the building component forming robot 100 during operation is further ensured. When the telescopic support 61 is not needed, the fourth hydraulic control device can drive the telescopic support 61 to retract, which reduces the occupied space and facilitates transportation and movement.
请参考图5-图6,该实施例中,建筑构件成型机器人包括三个抓取调平系统50,其中之一的抓取调平系统50设置于竖直方向的所述机械臂70的伸出端,,另两个抓取调平系统50分别设置于水平分向的两机械臂70的伸出端,可同时完成竖向和水平构件使用模板90的自动化组装。请参考图7,建筑构件成型机器人包括五个抓取调平系统50,其中之一的抓取调平系统50设置于升降架41的顶部,即竖直方向的所述机械臂70的伸出端,另四个抓取调平系统50分别设置于水平位置的机械臂70的伸出端,以同时完成多个竖向和水平构件使用模板90的自动化组装。Please refer to Figures 5 to 6, in this embodiment, the building component molding robot includes three grasping and leveling systems 50, one of which is located at the extension of the robotic arm 70 in the vertical direction. At the output end, the other two grasping and leveling systems 50 are respectively arranged at the extension ends of the two horizontally divided mechanical arms 70, which can simultaneously complete the automatic assembly of vertical and horizontal components using the template 90. Please refer to FIG. 7, the building component molding robot includes five grasping and leveling systems 50, one of which is the grasping and leveling system 50 is set on the top of the lifting frame 41, that is, the extension of the mechanical arm 70 in the vertical direction At the end, the other four grasping and leveling systems 50 are respectively arranged at the protruding end of the robotic arm 70 in the horizontal position to simultaneously complete the automated assembly of multiple vertical and horizontal components using the template 90.
下面结合图1-图7说明下本申请的工作原理:The working principle of this application is explained below in conjunction with Figures 1 to 7:
建筑构件成型机器人100工作时,利用行走系统20可方便的将建筑构件成 型机器人100移动至所需位置,然后行走系统20收缩,固定系统80支撑于承载面,用于起支撑作用。第一液压控制装置驱动伸缩柱43伸出以驱动升降架41上升,从而驱动位于升降架41顶部的抓取调平系统50实现水平构件使用模板90的自动化组装。第三液压控制装置驱动机械臂70伸出以带动安装于机械臂70的伸出端的抓取调平系统50实现竖向构件使用模板90的自动化组装。第二液压控制装置驱动伸缩杆53伸出或缩回,以调整模板90的位置。控制系统控制伸缩杆53绕基部51进行旋转运动,精确调整模板90的位置。When the building component molding robot 100 is working, the walking system 20 can be used to conveniently move the building component molding robot 100 to a desired position, and then the walking system 20 shrinks, and the fixing system 80 is supported on the bearing surface for supporting. The first hydraulic control device drives the telescopic column 43 to extend to drive the lifting frame 41 to rise, thereby driving the grasping and leveling system 50 located on the top of the lifting frame 41 to realize the automatic assembly of horizontal members using the template 90. The third hydraulic control device drives the robot arm 70 to extend to drive the grasping and leveling system 50 installed at the extension end of the robot arm 70 to realize the automatic assembly of the vertical member using the template 90. The second hydraulic control device drives the telescopic rod 53 to extend or retract to adjust the position of the template 90. The control system controls the telescopic rod 53 to rotate around the base 51 to precisely adjust the position of the template 90.
与现有技术相比,在施工过程中,行走系统20位于支撑状态时,通过行走系统20将建筑构件成型机器人100移动至所需位置,操作行走系统20位于收缩状态,固定系统80起支撑作用。升降系统40带动抓取调平系统50移动至一定位置,利用抓取调平系统50将模板90抓取并将其固定于所需位置,不仅可实现竖向构件使用模板90的自动化组装,还可实现水平构件使用模板90的自动化组装,形成模腔,然后供浇筑。同时,辅助支撑系统60的伸缩可控的伸缩支架61抵接地面,以使得底座10与架体30更稳定。因此,本申请可实现竖向和水平构件使用模板90的自动化组装,避免人工拼接的复杂性和不平稳性,减少对工人的依赖,减少人工成本,减少工人事故发生率,提高施工进度,缩短工期,提升构件的成型精度,推动智慧建造和无人建造的进程,具有很好的投资效益和社会效益。Compared with the prior art, during the construction process, when the walking system 20 is in the supporting state, the building component forming robot 100 is moved to the desired position through the walking system 20, the operating walking system 20 is in the retracted state, and the fixing system 80 plays a supporting role . The lifting system 40 drives the grabbing and leveling system 50 to move to a certain position, and the grabbing and leveling system 50 is used to grab the template 90 and fix it at the desired position. Not only can the vertical components be automatically assembled using the template 90, but also The horizontal components can be automatically assembled using the template 90 to form a mold cavity, which is then used for pouring. At the same time, the telescopic and controllable telescopic bracket 61 of the auxiliary support system 60 abuts the ground surface, so that the base 10 and the frame 30 are more stable. Therefore, the present application can realize the automatic assembly of vertical and horizontal components using the template 90, avoid the complexity and instability of manual splicing, reduce dependence on workers, reduce labor costs, reduce the incidence of worker accidents, improve construction progress, and shorten The construction period can improve the forming accuracy of components and promote the process of smart construction and unmanned construction, which has good investment and social benefits.
以上所揭露的仅为本申请的优选实施例而已,当然不能以此来限定本申请之权利范围,因此依本申请之申请专利范围所作的等同变化,仍属本申请所涵盖的范围。The above-disclosed are only the preferred embodiments of this application, which of course cannot be used to limit the scope of rights of this application. Therefore, equivalent changes made in accordance with the scope of patent application of this application still fall within the scope of this application.

Claims (10)

  1. 一种建筑构件成型机器人,其特征在于:包括底座(10)、行走系统(20)、架体(30)、升降系统(40)、至少一个抓取调平系统(50)、至少一个辅助支撑系统(60)和固定系统(80),所述行走系统(20)和固定系统(80)设于所述底座(10)底部,所述行走系统(20)伸缩可控具有支撑状态和收缩状态,所述架体(30)设于所述底座(10)上,所述升降系统(40)包括升降可控的升降架(41),所述升降架(41)滑动连接于所述架体(30),所述抓取调平系统(50)包括设置于所述升降架(41)的基部(51)和旋转连接于所述基部(51)的伸缩可控的若干伸缩杆(53),所述辅助支撑系统(60)包括旋转设置于所述升降架(41)的伸缩可控的伸缩支架(61)。A building component molding robot, which is characterized by: comprising a base (10), a walking system (20), a frame (30), a lifting system (40), at least one grasping and leveling system (50), and at least one auxiliary support The system (60) and the fixing system (80), the walking system (20) and the fixing system (80) are arranged at the bottom of the base (10), and the walking system (20) is controllable for expansion and contraction with a support state and a contraction state , The frame (30) is arranged on the base (10), the lifting system (40) includes a lifting frame (41) that can be lifted and controlled, and the lifting frame (41) is slidably connected to the frame (30) The grasping and leveling system (50) includes a base (51) provided on the lifting frame (41) and a number of telescopic and controllable telescopic rods (53) rotatably connected to the base (51) The auxiliary support system (60) includes a telescopic and controllable telescopic bracket (61) rotatably arranged on the lifting frame (41).
  2. 如权利要求1所述的建筑构件成型机器人,其特征在于,还包括设于所述升降架(41)的伸缩可控的至少一个机械臂(70),所述建筑构件成型机器人包括两个抓取调平系统(50),其中之一的所述抓取调平系统(50)设置于竖直方向的所述机械臂(70)的伸出端,其中另一所述抓取调平系统(50)设置于水平方向的所述机械臂(70)的伸出端。The building component molding robot according to claim 1, further comprising at least one telescopic controllable manipulator (70) provided on the lifting frame (41), and the building component molding robot includes two grippers. The grasping and leveling system (50), one of the grasping and leveling systems (50) is arranged at the extension end of the mechanical arm (70) in the vertical direction, and the other of the grasping and leveling systems (50) The protruding end of the robot arm (70) arranged in the horizontal direction.
  3. 如权利要求1所述的建筑构件成型机器人,其特征在于,所述建筑构件成型机器人包括五个抓取调平系统(50),其中之一的所述抓取调平系统(50)设置于竖直方向的机械臂(70)的伸出端,另四个所述抓取调平系统(50)分别设置于水平方向的所述机械臂(70)的伸出端。The building component molding robot according to claim 1, wherein the building component molding robot includes five grasping and leveling systems (50), one of which the grasping and leveling system (50) is set in The protruding end of the mechanical arm (70) in the vertical direction, and the other four grasping and leveling systems (50) are respectively arranged at the protruding end of the mechanical arm (70) in the horizontal direction.
  4. 如权利要求1所述的建筑构件成型机器人,其特征在于,所述伸缩杆(53)的两端具有球形的凸部(531),所述基部(51)具有调平功能且设有供所述凸部(531)旋转设置的凹槽。The building component molding robot according to claim 1, characterized in that, both ends of the telescopic rod (53) have spherical convex portions (531), and the base portion (51) has a leveling function and is provided with The convex part (531) is a groove provided by rotation.
  5. 如权利要求4所述的建筑构件成型机器人,其特征在于,所述伸缩杆(53)位于另一所述凸部(531)端设有用于卡合模板的卡合部。The building component molding robot according to claim 4, wherein the telescopic rod (53) is located at the end of the other convex portion (531) with a clamping portion for clamping the template.
  6. 如权利要求1所述的建筑构件成型机器人,其特征在于,所述升降系统(40)还包括第一液压控制装置和伸缩柱(43),所述伸缩柱(43)与所述升降架(41)相连,所述第一液压控制装置驱动所述伸缩柱(43)伸出或缩回以驱动所述升降架(41)上升或下降。The building component molding robot according to claim 1, wherein the lifting system (40) further comprises a first hydraulic control device and a telescopic column (43), the telescopic column (43) and the lifting frame ( 41) is connected, the first hydraulic control device drives the telescopic column (43) to extend or retract to drive the lifting frame (41) to rise or fall.
  7. 如权利要求1所述的建筑构件成型机器人,其特征在于,所述抓取调平系统(50)还包括第二液压控制装置,所述第二液压控制装置驱动所述伸缩杆(53)伸出或缩回。The building component molding robot according to claim 1, wherein the grasping and leveling system (50) further comprises a second hydraulic control device, and the second hydraulic control device drives the telescopic rod (53) to extend Out or retract.
  8. 如权利要求1所述的建筑构件成型机器人,其特征在于,所述抓取调平系统(50)还包括控制系统,所述控制系统控制所述伸缩杆(53)绕所述基部(51)进行旋转运动。The building component molding robot according to claim 1, wherein the grasping and leveling system (50) further comprises a control system, and the control system controls the telescopic rod (53) around the base (51) Perform a rotating movement.
  9. 如权利要求3所述的建筑构件成型机器人,其特征在于,所述抓取调平系统(50)还包括驱动装置,所述驱动装置带动所述机械臂(70)于所述升降架(41)进行上升或下降运动。The building component molding robot according to claim 3, wherein the grasping and leveling system (50) further comprises a driving device, and the driving device drives the mechanical arm (70) to the lifting frame (41). ) Perform an ascent or descend movement.
  10. 如权利要求6所述的建筑构件成型机器人,其特征在于,还包括底座(10)沿水平方向设置有伸缩可控的伸缩撑杆(11),所述伸缩撑杆(11)与所述伸缩支架(61)处于伸出状态时,所述伸缩撑杆(11)、所述伸缩支架(61)和所述伸缩柱(43)形成三角形结构。The building component molding robot according to claim 6, further comprising a base (10) provided with a telescopic and controllable telescopic strut (11) along the horizontal direction, and the telescopic strut (11) is connected to the telescopic strut When the support (61) is in an extended state, the telescopic brace (11), the telescopic support (61) and the telescopic column (43) form a triangular structure.
PCT/CN2020/090852 2019-05-29 2020-05-18 Building component forming robot WO2020238680A1 (en)

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CN201920799123.4U CN210256110U (en) 2019-05-29 2019-05-29 Building element molding robot

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CN110065047B (en) * 2019-05-29 2024-06-04 广东天凛高新科技有限公司 Building element shaping robot
CN210256110U (en) * 2019-05-29 2020-04-07 蓝贝湾(广东)科技有限公司 Building element molding robot

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